HT48X50T

HYDRAULIC COLD PRESS

This manual has been prepared for the owner and operators of HT48X50T Hydraulic Cold press .
Its purpose, aside from machine operation, is to promote safety using accepted operating and maintenance procedures. To obtain
maximum life and efficiency from your rip saw and to aid in using it safely, please read this manual thoroughly and follow the
instructions carefully.
Table of Contents
1.Safety Rules........................................................................................................................................................1

2. Introduction...................................................................................................................................................... 2

3.Receiving............................................................................................................................................................ 2

4. Specifications.................................................................................................................................................... 3

5.Feature...............................................................................................................................................................3

6.Machine operation............................................................................................................................................ 5

7.Safe operation....................................................................................................................................................8

8.Operation......................................................................................................................................................... 12

9.Accessories.......................................................................................................................................................14

10.Troubleshooting.............................................................................................................................................16

11.Electrical Connections....................................................................................................................................22
1.Safety Rules

You will find this symbol all information relating to health and safety in this Operator’s Guide where there is a
danger to life and limb. Please read this information carefully and take particular care in these cases. Please
pass the safety information on to other users. As well as the information in this guide the generally-applicable
safety and accident prevention instructions must be noted.

All machine tools, particularly woodworking machines with manual feed involve a certain risk when handled
incorrectly. Therefore always observe the safety information that is summarized in this chapter as well as
government and other industrial safety regulations (e.g. accident prevention rules)!

1. Never go away the machine during the working.

2. Never operate the machine without the protective devices intended for the specific work cycle (also refer
to “Working safely with the machine – Working examples”), and do not make any changes that might
impair safety.
3. Make sure to turn off the automatic switch during the operation without the pressure.
4. Automatic holding pressure for a long time, turn the power and automatic switch on at the same time, that
can reach the needs.
5. Before all work, make sure that the protective and working devices are securely fitted and are not
damaged.
6. Before changing a tool, rectifying any faults and carrying out repairs, make sure that the machine cannot
be turned on accidentally, for example by padlocking the main switch.
7. Always wear tight-fitting working clothes and do not wear rings, bracelets or watches.
8. Make sure that the workplace is uncluttered, slip-proof and well lit.
9. Do not press work-pieces that are too large or too small for the machine to handle.

10. Remove any loose parts from the vicinity of the table before switching on the machine.

11. For trimming, use the clamping shoe fixed to the sliding table to hold down the work-piece.
12. When using a feeding unit, use at least the riving knife as an anti-kick device.
13. Replace worn-out table strips immediately.
14. Wobble units or wobble cutting devices are not allowed to be used.
15. Only qualified electricians are permitted to work on the electrical equipment of the machine.
16. Regular cleaning of the machine and, in particular, the table and guidesis an important safety factor.
Before starting this work, make sure that the machine cannot be switched on unintentionally.

17. Oil should be checked weekly,and more add if necessary.

1
Safety Rules

This means that if precautions are not heeded, it may result in minor injury and/or possible machine
damage.

This means that if precautions are not heeded, it may result in serious injury or possiblyeven death.

- -SAVE THESE INSTRUCTIONS- -

2. Introduction

This manual is provided by MAS Company covering the safe operation and maintenance procedures for Model HT48X50T
50T Hydraulic cold press. This manual contains instructions on installation, safety precautions,generaloperating procedures,
maintenance instructions and parts breakdown. This machine has been designed and constructed to provide yearsof
trouble free operation if used in accordance with instructions set forth in this manual. If there are any questions or
comments, please contact either your local supplier or MAS Company. MAS Company can also be reached at our web
site:www.mas.com.cn

3.Receiving

Open shipping container and check for shipping damage. Report any damage immediately to your distributor
and shipping agent. Do not discard any shipping material until the Hydraulic cold press is installed and running
properly.
Compare the contents of your container with the following parts list to make sure all parts are intact. Missing
parts, if any, should be reported to your distributor. Read the instruction manual thoroughly for assembly,
mainten anceand safety instructions.

3.1 Contents of crate:

1 Machine body
1 Tool box
1 Instruction manual

2
4. Specifications

Max Working thickness…………………….……………………. …………………………900mm

Max pressure………………………………………………………………………………………50t
Working table size………………………………………………………………2500mmx1250mm
Motor power …………………………………………………………………………………….4kw
The above specifications were current at the time this manual was published, but because of our policy of continuous
improvement, MAS Company reserves the right to change specifications at any time and without prior notice, without
incurring obligations.

4. 1 Intended use
The HT48X50T 50T Hydraulic cold press and the work-piece guide equipment supplied with it are intended to
be used exclusively for the following purposes:
– Laminated and unlaminated board materials (e.g. chipboard, coreboard, MDF board)
– Solid wood

– Veneer with a suitable clamping device

– Gypsum plasterboard

– Cardboard

– Dimensionally stable plastics (thermoset plastics, thermoplastics).

– Platform plywood

4.2 Machine operator positions:

Put it on the flat ground ,8 screws to stumble it before start the machine.

Important information:

– Any use extending beyond this counts as unintended. MAS will not be liable for any kind of injury or damage
that may result from such unintended use; the risk thereof is borne by the user alone.
– Modifications by users to the machine or its electrical parts and the use of non-original parts on the machine
exclude any liability by the manufacturer for any resultant injury or damage

5.Feature

3
 1

3
4

1.Oil Pressure System 2.Electric Control System

3.Balance Of Pressure Plate 4.Pressure Plate
5.Machine Body

4
6.Machine operation

Link the electric and check the direction of the arrow is the same as the motor or not. If not, please correct it ,or
damage the oil pump.

6.1 By Hand
–Only simple up and down limited movement, automatically maintain pressure become invalid and make sure
switch off the machine after operation.

6.2 Automatic
–On the pressure or under pressure by the setting tonnage, the machine off automatically. Holding pressure
assemble effect and the switch must be switch on during the work.

6.3 Control planer

A— The pressure gauge.
B—The time relay of hold pressure
C—Automatic switch
D---indicator light
E—The tight switch
F—The loose switch
G--Stop
H—Emergency stop

5
6.4 The pressure gauge

A—Adjust the pointer screws

This Pressure gauge is for showing the system pressure.

You can adjust the pressure before operating the machine
according to the requirement.
Press A screw to adjust each Pin.
When pressure need 20MPA, then adjust Red Pin to the
“20”, Green Pin to “18”. When top table touch the
workpiece, the Black Pin will raise to “20” until touch
Red Pin, then pressure adding stop. Then workpiece is
compressed, machine begin to decompression. The Black
Pin will drop down to Green Pin, then Hydraulic Motor
will active again to increase the pressure until Black Pin
raise to “20” for pressure maintaining.(Need to open
Pressure Maintaining function)
Red Pin ---Pressure Setting
Green Pin --- Pressure Maintain
Black Pin --- Current Pressure Displaying

6.5 The balance of pressure plate assemble

A--Balance rack
B--Bearing seat
C--Drive shaft
D--Zerk
E--lifter wheel

6
 trolley

eccentric shaft

6.6 Hydraulic pressure system

A--Overflow valve
B--Double control electromagnetic directional valve
C--Pressure retaining valve
D--Pilot operated check valve
E--Electromagnetic valve
F—Motor and oilpump
G--Filler cap
H--liquid level meter

6.7 Distribution box

A--Thermal relay
B--Transformer
C--AC Contactor
D--Circuit breaker
E,F--Intermediate relay
G--Time relay

7
7.Safe operation

–Please refer the information on the

name plate to setting the tonnage
before operation.
According to the manual, adjust
the green pointer to fit your
needs tonnage.

1. According to technological requirement, first to make sure that how much the pressure intensity
needed tobe acted on the unit area of work-piece.
2. Measure the length, width of work-piece and calculate the area of it.
3. According to pressure intensity value acting on unit area of workpiece, to find out corresponding
pressure intensity line from the chart(Once there is no available pressure line for choosing, which
should bi drawn by yourself),the crossing point of pressure intensity line (slash line)and vertical
axis ling of area value of work piece, which sorrewponding left value of horizontal is red pointer’s
setting value of pressure, right value is total pressure value by setting.

For example:
8
 1. Once ensure to process workpiece by 35 tons pressure on working table.
2. Calculate out the total area is 3m2 of workpiece.
3. Pressure intensity=35tons÷3m2.
4. Pressure intensity=1.16kg/cm2.
Pointer value=14.24MPa

Attention!
1. Green Pin must be lower than Red Pin at least 2MPA Scale.
2. Don’t set the Red Pin beyond the Max.Pressure(RED AREA)
3. Green Pin is not allowed to set same data as the Red Pin

Pressure Maintain Time setting.

“—”For reducing

“+” For Increasing

Pressure Maintain can set as the actual requirement.

A----Select the time mode. H for hour, M for minute, S for second.
B----Set the time according to the model which appointing
If number set into 9999 by H mode. It means pressure maintain for 99.99 hours
If number set into 0003 by H mode. It means pressure maintain for 00.03 hours.
C----Max.Time setting is 99.99 hours.
9
 D----After pressure maintainer count-down finished, the top table will raise up
E---Forbid to set the timer into ‘0000’

7.1 Sketches for putting workpiece

1. The lathe should be placed horizontally and stably.

2. Workpiece should be evenly placed in the middle of two pressing rod, It is strictly prohibited to placed or
press workpiece. Unevenly, to avoid the machine seriously damaged.
3. The working press pointer (In red ) is adjusted into the technological needed figure, the holding pressure
pointer(In green) should be setting below 2mpa figure of red pointer, it is strictly prohibited to superpose
the red pointer and green pointer for setting.
4. The working pressure can not be exceeded than the pressure on conversion chart(Red line)

10
Wrong placement of the work-piece

11
Correct way for placing the work-piece

8.Operation

1) Check the following items before operation for safety concern:

2) Check all the safety device if they are correct and reliable.

3) Check if the transmission and connection parts are solid.

4) Check if the pressure of hydraulic system is normal.

12
5) Check if the lifting movement is flexible and reliable.

6) Test run without sample to see if the program and movement are correct.

Place the work-piece in a correct way→set the pressure according to the size of the

work-piece→adjust the time relay “B” to set the pressure duration→Press button E→

the work-piece will be pressed down and the machine reaches the set pressure then

the time relay starts counting down→The pressplate moves up automatically when

the timing is over→take out the work-piece then the work is done.

If no pressure duration is needed, please adjust the time relay “H” to “9999” before

pressing the work-piece.

Note: press the emergency button on the control panel in case of danger.

13
9.Accessories

Oil pump

14
NO Name Size Quantity

1 Four Joggling 2

2 cylinder barrel Inner diameter125mm 1

3 125seal ring（Upper） UHS125×112×9 1

4 wearable zone 10×2.5 2

5 125seal ring（adown） UHS125×112×9 1

6 105seal ring UHS105×90×9 2

7、9 O-rings OR 125×5 1

8 hydro-cylinder Guide bush 1

10 hydro-cylinder gland 1

11 hydro-cylinderflange diameter 230mm 2

12 wiper scraper seal LBH 100×90×5.5/12 1

15
10.Troubleshooting

Failures Reasons Solutions

Machine switches off by itself Power short circuit or tripping Remedy cause of phase failure
during operation operation

Too hot to shut down the circuits Adjust the circuits and put the hot
relays reset
Upper table is unbalance Misplace between balance tooth Adjust it mesh
and lifter wheel

The screws of oil pump is loose Tight it

Oil leak on jointer Loose Tight it by PTFE TAPE

Not effect on pressure Pressure valve or Electromagnetic Change a fitting value

ball is damaged

Oil circuit have leakage Check it

Motor switch on but not on press, Oil pump Change a new pimp
the noise from oil pump is loud

Pressure gauge into pressure too hydraulic control one-way valve or Change a fitting one
fast Electromagnetic ball is damaged

Foamy oil Air leakage for inlet oil pipe Tight it or change it

oil level too low Feed it to the same level

The wrong with the oil type Change to a fitting oil
Not lifting though press the button The power is shut down Switch on

Power phase lack Check it and correct it

Breaker not connect Connect it
cocontactor not on work or Check it broken circuit or not
Thermal relay disconnect
Electromagnetic value is damaged Change a new one
Pressure gauge bad contact Check it
Intermediate relay is damaged Change a new one
Swing during lifting Trolley of the Lifting position Change the eccentric shaft
Eccentric shaft bending

Oil pump overheat or insufficient Wear out of oil pump Repair or replace the air pump

16
air pressure Dirt in overflow valve Clean or replace the valve

Press the button but the table
does not move
General supply or control power off
Lack of phase
Circuit breaker is not closed
Contactor is not working or thermal
relay is disconnected.
solenoid valve of hydraulic system
control is broken.
Poor contact for pressure gauge
contactor
Intermediate relay is broken.
Switch on the power
Check and rectify
Open the electric box and close
the circuit breaker
Check if there is an open circuit
or overload and repair it if yes.
Replace the solenoid valve.
Check and repair
Replace the intermediate relay.

Maintenance
Daily maintenance
(1) Keep the machine clean and lubricate all the moving parts to keep them smooth.
(2) It is strictly forbidden to stack sundries on the machine.
(3) Check the screws on the flanges and tighten them if they are loose.
(4) Check the oil supply for leakage every day and repair it in case of problems.
(5) Check the oil in the tank once per week. Change the oil if it is getting dirty. Fill in oil if oil level is low.
(6) Check the positioning wheels and balancing wheels and gear racks every day.

Maintenance during operation

1 Do follow the operation instruction and do not use the machine beyond its working range.
2 Do place the work-piece according to the illustrations above.

Maintenance cycle
a. Check all the moving parts and safety device before operation. Do test run without sample to see if the
machine is normal.
b. Check the components in the electric box and other limit switches once per month. Also check the lubrication,
wear out of the moving parts and all the safety protection devices regularly. Repair or replace if necessary.
c. Check the oil tank, oil, oil pressure system and check if it is necessary to replace the oil and if there is any
leakage of oil and system pressure especially.

Maintenance during storage

If the machine is not in use, please clean it up and lubricate the moving parts and pack and store it properly.
Keep the machine in dry and ventilated room and avoid sunshine and rain.

Selection of oil:
Great Wall anti-wear hydraulic oil 68# or 46#
Mobile: DTE26 anti-wear hydraulic oil
CALTEX: HD68 anti-wear hydraulic oil
ESSO: NUTO H68 anti-wear hydraulic oil
Shell: TELLUS OLL 68 anti-wear hydraulic oil
17
For bearing seats of balancing wheel transmission shaft, please use calcium-based lubricating oil, CALTEX:
MEROPA 68 or CALTEX: MULTLFAK EP2.

Hydraulic schematic diagram

1.Piston type cylinder φ

125*1050mm

2.Balancing valve MPCV-02

3.Hydraulic one-way valve MPC-02W

4.Electromagnetic directional valve

DSG-02-3C3

5.Electromagnetic ball valve

23QDF6K/315

6.Overflow valve MRV-02P

7.Gearwheel hydraulic pump

HGP-2AF-11R

8.Motor: Y132S-4 3/4KW

9.Oil filter: WU63*100

10Pressure gauge: 0-40 Mpa

18
19
No. Name Spec. QTY
1 T connector 2
2 Straight connector 1
3 Straight connector with inner thread 1
4 Electromagnetic directional valve coil Hole dia. 20mm，220V 2
5 Pressure retaining valve MPCV-02-W 1
6 Overflow valve MTCV-02-B 1
7 Straight connector 1
8 Screws 02-3W 4
9 4KW three-blade motor YTY112-4-4KW 1
10 Oil outlet tube Length 430mm 1
11 Bent connector 1
12 Bolts for oil pump flange connection 6×30 Inner hexagonal 8
13 Oil pump flange 2
14 Sealing for oil pump flange Hole dia. 20mm 2
15 Oil pump fixing screws 8×20 Outer hexagonal 4
16 11.5 Gearwheel pump GPY-F2A-11.5R 1
17 Pressure relief valve coil Hole dia. 14mm，220V 1
18 Fixed nut for pressure relief valve coil 1
19 Bent connector 1
20 Electromagnetic pressure relief valve V2066-A2 1
21 Tubular one-way valve CIT-03 1
22 Oil tank cover plate 100mm×10mm 1
23 Oil inlet tube Lenth350mm，threads at both ends 1
24 Oil way base 02-1W 1
25 Oiling port QUQ2 1
26 Pressure regulating valve 1
27 Solenoid directional valve socket 2
28 electromagnetic directional valve DSG-G02-3C3-A2-N 1
29 Electromagnetic pressure relief valve 1
socket
30 Connector 1
31 Connector 1
32 Oil filter JL-06 1
33 Oil tank 510mm×350mm×350mm 1
34 Connector 1
35 Oil tank maintenance port 100mm×10mm 1
36 Oil gauge LS-3" 1
37 Oil discharge tube Length 300mm，one end thread 1

20
Oil tank part list

No. Name Spec. QTY

1 Bent connector 2
2 Tank body Inner dia. 125mm 1
125 sealing （ opening on
3 UHS125×112×9 1
top）
4 Anti-wear belt 10×2.5 2
125 sealing （ opening at
5 UHS125×112×9 1
the bottom）
6 105 sealing UHS105×90×9 2
7、9 O type ring OR 125×5 1
8 Oil tank sleeve 1
10 Oil tank gland 1
11 Oil tank fange Dia. 230mm 2
12 Dust proof ring LBH 100×90×5.5/12 1

21
11.Electrical Connections

22
Electric component list

Mark Model No. & spec. QTY Note

QM low voltage circuit breaker;：DZ108-20 1

KM AC contactor：CJX2-2510 220V 1

TC transformer：BK-150VA380V/220V 1

KT2 Time relay：JS48S-2ZH-220V 1 set

KA1-KA3 Intermediate relay：HH54P 220V 3 set

SP Pressure gauge：0~40MPa 1

KT1 Time relay：AH3-3 220V 1 set

SB1 E-stop：LAY50-11Z 1

SB2 Red button：LAY50 1

SB3-4 Green button：LAY50 2

SB5 Two-shift switch 1

SQ1-2 Travel switch：TZ-8108 2

11L Power indicator：AD56-220V 1

Phase-loss and-phase-sequence protection
XL 1
relay：XJ-G
FU Fuse：RT18-32 2A 1 set

1
Tools

No. Name Spec. Unit QTY

1 Double-headed open wrench 17/19 PCS 1

2 Double-headed wrench 22/24 PCS 1

3 Inner hexagon spanner 6mm PCS 1

4 Electric box key Triangle key PCS 1

5 Screw Drive - PCS 1

6 Screw Drive + PCS 1

7 Operation manual PC 1