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Effect of Formaldehyde in Selective Catalytic Reduction of NOx by


Ammonia (NH3‑SCR) on a Commercial V2O5‑WO3/TiO2 Catalyst under
Model Conditions
Anh Binh Ngo, Thanh Huyen Vuong, Hanan Atia, Ursula Bentrup, Vita A. Kondratenko,
Evgenii V. Kondratenko, Jabor Rabeah, Udo Ambruster, and Angelika Brückner*
Cite This: Environ. Sci. Technol. 2020, 54, 11753−11761 Read Online
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sı Supporting Information

ABSTRACT: The impact of formaldehyde (HCHO, formed in vehicle exhaust


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gases by incomplete combustion of fuel) on the performance of a commercial


V2O5-WO3/TiO2 catalyst in NH3-SCR of NOx under dry conditions has been
analyzed in detail by catalytic tests, in situ FTIR and transient studies using
temporal analysis of products (TAP). HCHO reacts preferentially with NH3 to a
formamide (HCONH2) surface intermediate. This deprives NH3 partly from its
desired role as a reducing agent in the SCR and diminishes NO conversion and N2
selectivity. Between 250 and 400 °C, HCONH2 decomposes by dehydration
(major pathway) and decarbonylation (minor pathway) to liberate toxic HCN and
CO, respectively. HCN was proven to be oxidized by lattice oxygen of the catalyst
to CO2 and NO, which enters the NH3-SCR reaction.

■ INTRODUCTION
Removal of nitrogen oxides (NOx) from exhaust gases of
about 2−7% of the total NOx emission rate.6 In commercial
marine shipping, HCHO emissions of 0.11 to 0.15 g per kg
industrial plants and transportation facilities is a major global fuel14 and 0.01 to 4.38 mg h−1 (corresponding to 1−40% of
challenge, since these pollutants cause serious problems such NOx emission) were found in the exhaust gas of diesel engines,
as acid rain, smog, ozone depletion, and global warming. depending on the type of fuel (biodiesel B20, ultralow sulfur
Selective catalytic reduction with NH3 (NH3-SCR, eqs 1−3) diesel) and engine (light duty, medium duty).15 In many cases,
by catalysts based on V2O5, WO3, and TiO2 (VWT) is an a diesel oxidation catalyst (DOC)-installed upstream oxidizes
established commercial process to remove NOx from sta- already a certain amount of HCHO before entering the SCR
tionary and mobile sources driven by fossil fuel.1,2 In addition catalyst. Supported Pt catalysts, being frequently part of those
to complete NOx conversion and N2 selectivity at high flow DOCs, can oxidize HCHO already close to room temper-
rates and in a broad temperature range, stability especially in ature.16 However, also the opposite effect has been observed.
the presence of SO2 and H2O is another crucial requirement.3 Thus, when alcohol-containing fuels such as diesel/methanol
4 NH3 + 4 NO + O2 → 4 N2 + 6 H 2O mixtures13 or biodiesel17 were used, additional HCHO was
(1)
formed in the DOC due to oxidation of the alcohol, especially
2 NH3 + NO + NO2 → 2 N2 + 3 H 2O (2) at low temperature and low engine speed.
Surprisingly, despite the fact that HCHO emission from
8 NH3 + 6 NO2 → 7 N2 + 12 H 2O (3) combustion engines is a serious problem in exhaust gas
treatment, there are only very few investigations on its effect in
Apart from NOx, the exhaust gas can also contain certain NH3-SCR of NOx. Thus, Bertole has studied the inhibition
amounts of formaldehyde (HCHO), resulting from incomplete effect of unburned hydrocarbons on the HCHO oxidation rate
combustion of hydrocarbon fuels.4−10 This pollutant is toxic in V-W/Ti NH3-SCR catalysts.18 Very recently, Zheng et al.
and hazardous for human health even at low concentrations.11 performed the NH3-SCR of NOx over 3 wt % V-W(Mo)Ti
HCHO concentrations in exhaust gases vary depending on the
types of fuel, engines, and combustion conditions. Its
formation is a special problem in gas engines driven by Received: February 14, 2020
methane with port injection or homogeneous charge supply12 Revised: July 17, 2020
and also in diesel/methanol dual fuel engines.13 A report from Accepted: August 13, 2020
the United States Environmental Protection Agency indicated Published: August 13, 2020
that the emission rate of HCHO can reach 0.008−0.032 g/
mile in light-duty vehicles and trucks, which correspond to

© 2020 American Chemical Society https://dx.doi.org/10.1021/acs.est.0c00884


11753 Environ. Sci. Technol. 2020, 54, 11753−11761
Environmental Science & Technology pubs.acs.org/est Article

catalysts in the presence of propylene, dodecane, and NO, NO2, and NH3 concentrations were measured with an
HCHO.19 Partial oxidation of these hydrocarbons led to a ultraviolet multigas sensor detector (ABB gas analyzer models
slight increase of the HCHO concentration and high CO AO2020, Limas 11HW, Mannheim, Germany). Simultane-
emissions. It was also found that the presence of HCHO ously, the contents of N2 and N2O formed during the SCR
hindered the NH3-SCR of NOx below 250 °C and led to reaction were analyzed with an Agilent HP 6890 GC equipped
higher CO emissions. However, to the best of our knowledge, with a molecular sieve 5A and a Porapak Q capillary column,
no detailed mechanistic studies on the role of HCHO under respectively.
NH3-SCR conditions and its reactions with the various feed Conversion of NOx, NH3, and HCHO was calculated from
components have been performed. the concentration ratios at the reactor inlet and outlet (eqs
It is therefore the aim of this work to explore (i) the effect of 5−7). N2 selectivity was calculated from the ratio of the N2
HCHO on the performance of a commercial V2O5-WO3/TiO2 concentration to the total reacted concentration of NOx and
catalyst in NH3-SCR of NOx and (ii) the role of HCHO in the NH3 (eq 8). The selectivity of products formed from HCHO
formation pathway of intermediates and products. To this end, was calculated according to eqs 9−12.
the interaction of HCHO with different single feed [NOx ]in − [NOx ]out
components as well as with their mixtures under dry SCR X NOx = ·100%
model conditions has been studied in detail by in situ/ [NOx ]in (5)
operando IR spectroscopy as well as temporal analysis of
products with sub millisecond resolution, and a mechanistic [NH3]in − [NH3]out
X NH3 = ·100%
proposal is put forward. Under real NH3-SCR conditions, [NH3]in (6)
significant amounts of water are present in the feed, especially
when aqueous solutions of urea (ad blue) are used as the [HCHO]in − [HCHO]out
XHCHO = ·100%
source for NH3. Nevertheless, we decided not to add water in [HCHO]in (7)
this stage of the study, since our aim here was to gather first
information on basic reaction steps that can form the basis for 2[N2]
S N2 = ·100%
subsequent investigations, which are currently under way. [NOx ]in + [NH3]in − [NOx ]out − [NH3]out
These comprise the impact of catalyst composition on the (8)
formation of sites involved in these steps, including the effect
of water. [CO2 ]out


SCO2 = ·100%
[HCHO]in − [HCHO]out (9)
EXPERIMENTAL SECTION
Catalytic Tests. NH3-SCR of NOx was performed in a [CO]out
SCO = ·100%
fixed-bed quartz plug-flow reactor. HCHO (100−200 ppm) [HCHO]in − [HCHO]out (10)
was injected into a feed gas of 0.1 vol % NH3, 0.1 vol % NO,
and 5 vol % O2/He. Though HCHO concentrations entering [HCN]out
the SCR catalyst of certain engines might be below 100 ppm, SHCN = ·100%
[HCHO]in − [HCHO]out (11)
we used 100−200 ppm HCHO to ensure comparable
conditions in catalytic tests and in situ FTIR studies, for 6[(CH 2)6 N4]out
which lower concentrations led to too low signal-to-noise S(CH2)6 N4 = ·100%
[HCHO]in − [HCHO]out (12)
ratios. The total flow rate for all experiments was 100 mL
min−1, corresponding to a gas hourly space velocity (GHSV) of To separately study the oxidation and decomposition of
70,000 h−1. For each experiment, 100 mg of particles (250− HCONH2, which revealed to be an intermediate in NH3-SCR,
315 μm) of a commercial VWT catalyst (1 wt % V, 6 wt % W/ the same reactor and conditions (temperature, GHSV, and
TiO2, Argillon GmbH) diluted with 500 mg of α-Al2O3 were catalyst) as in the NH3-SCR reaction were used. A beaker with
used. HCHO was generated by thermal decomposition of liquid HCONH2 inside a glass tube was placed in an aluminum
trioxane (eq 4) and transported into the SCR reactor by block at 100 °C, and 5 mL/min He was flushed through to
flowing helium.20 inject HCONH2 into a feed of 5 vol % O2/He (100 mL/min).
(CH 2O)3 → 3 HCHO Products generated from the reaction of HCONH2 were also
(4)
detected with the same equipment described above (Figure
A scheme of the set-up for the catalytic tests including the S1).
HCHO generation unit is shown in Figure S1 of the In Situ FTIR Experiments. In situ FTIR experiments were
Supporting Information. The HCHO containing He flow carried out with a Thermo Scientific Nicolet 6700
was injected into the NH3-SCR feed gas. The concentration of spectrometer in transmission mode equipped with a custom-
HCHO (100−200 ppm) was adjusted by the flow rates of the made heatable reaction cell with CaF2 windows connected to a
two streams and calibrated by its oxidation to CO2 and CO in gas dosing system. For each experiment, the VWT sample (40
the NH3-SCR reactor (eq 2, Supporting Information) with an mg) was pressed into a self-supporting wafer (Ø 20 mm) and
online FTIR spectrometer (ThermoFisher Scientific). Admis- pretreated at 350 °C for 1 h in a 5 vol % O2/He flow (50 mL
sion of the HCHO-containing gas stream to the reactor was min−1) followed by cooling to 150 °C. After pre-adsorbing
started after reaching a stable HCHO concentration. The HCHO/O2 (200 ppm HCHO, 5 vol % O2/He) for 60 min
products (i.e., HCN, CO, CO2, and hexamethylenetetramine, and subsequent flushing with He, the catalyst was exposed to
(CH2)6N4 (HMT)) of HCHO conversion were also analyzed 0.5 vol % NH3/He for 10 min, and then, the cell was closed to
with the above mentioned FTIR spectrometer. Respective follow the reaction of the adsorbed species for 50 min. The
bands used for calibration including calibration curves are reverse experiment was carried out by pre-adsorbing 0.1 vol %
shown in Figure S2. NH3/He and subsequent exposure to 400 ppm HCHO and 5
11754 https://dx.doi.org/10.1021/acs.est.0c00884
Environ. Sci. Technol. 2020, 54, 11753−11761
Environmental Science & Technology pubs.acs.org/est Article

Figure 1. (a) NOx conversion, (b) NH3 conversion, and (c) N2 selectivity in the presence of 0−200 ppm HCHO, and selectivity of other products
(based on HCHO) for (d−f) different concentrations of HCHO. HCHO conversion was 100% for all HCHO concentrations at all temperatures
and is not shown.

vol % O2/He. In a further experiment, pre-adsorbed NH3 was previous experiment. A HCN/N2 mixture was supplied by
subjected to a mixture of 400 ppm HCHO, 0.2 vol % NO, and Linde. An 18O2/Ar mixture was prepared using 18O2 (97% 18O,
5 vol % O2/He. Moreover, the catalyst was exposed to a Campro Scientific) and Ar (5.0, Air Liquide). All gases or
continuous flow (50 mL min−1) of 200 ppm HCHO, 0.1 vol % mixtures used in the transient experiments were applied
NH3, and 5 vol % O2/He for 60 min followed by turning off without additional purification.
the feed, closing the cell, and heating to 350 °C to study the Transient responses of pulsed gases and formed reaction
decomposition of the adsorbed species. For studying products were monitored at the reactor outlet with a quadruple
adsorption of HCONH2 on the VWT catalyst, liquid mass spectrometer (HAL RD 301 Hiden Analytical) at atomic
HCONH2 (Fluka, purity >99.0%, CAS 75-12-7) was dropped mass units (AMUs) related to these substances: 48 (C18O2),
directly onto the catalyst wafer after pretreatment at 350 °C in 46 (N16O2), 44 (C16O2, N216O), 36 (18O2), 32 (N18O), 30
a flow of 5 vol % O2/He for 1 h. This wafer was then (N16O), 28 (CO, N2), 27 (HCN), 29 (C3H8), 20 (H218O, Ar),
transferred into the IR cell and heated at 150 °C under He 18 (H216O), 2.0 (H2), and 40 (Ar). For each AMU, pulses
flow for 1 h before recording the spectrum. Generally, were repeated 10 times and averaged in order to improve the
difference spectra are shown, obtained by subtraction of the signal-to-noise ratio.
spectrum measured at 150 °C after pretreatment in 5 vol %
O2/He at 350 °C from the respective adsorbate spectra.
Oxidation and Decomposition of HCN on V2O5-WO3/
■ RESULTS AND DISCUSSION
Catalytic Tests. The effect of HCHO on the conversion of
TiO2 under Transient Conditions. HCN oxidation tests NH3 and NO over the VWT catalyst in NH3-SCR of NOx as
over V2O5-WO3/TiO2 were carried out in the temporal well as on product selectivity is shown in Figure 1. In the
analysis of products (TAP-2) reactor, a time-resolved absence of HCHO, NOx conversion reaches its maximum
technique with a resolution of about 100 μs.21−23 The catalyst above 250 °C (90−96%) and declines again above 400 °C
(m = 41 mg, sieve fraction of 315−710 μm) was packed (Figure 1a). Such a decline is due to partial oxidation of NH3
between two layers of quartz particles (sieve fraction of 250− as has been confirmed in a separate experiment (Figure S3).
350 μm) within the isothermal zone of the microreactor made NH3 is converted almost completely above 250 °C (95−
of quartz. Prior to the tests, it was treated in a flow of O2 (3 100%) (Figure 1b). N2 is the only product below 400 °C
mL/min) at 500 °C for 0.5 h. Hereafter, two types of pulse (Figure 1c), while its selectivity declines above 400 °C due to
experiments were performed between 350 and 500 °C. The formation of N2O as a side product.
ability of lattice oxygen to oxidize HCN was tested by pulsing a In the presence of 100−200 ppm HCHO, almost the same
mixture of HCN/N2 = 1:9. To elucidate the role of adsorbed amount of N2O is formed above 400 °C (Figure S4); however,
oxygen species in HCN oxidation, 18O2/Ar = 1:2 and HCN/ the N2 selectivity is lowered in the whole temperature range
N2 = 1:9 were pulsed with a time delay of 0.5 s between the (Figure 1c). The same is true for the NOx conversion (Figure
pulses. In the latter tests, the catalyst was treated at each 1a), while the NH3 conversion was almost not influenced and
experimental temperature in a flow of O2 (3ml/min) for 5 min remained complete above 250 °C (Figure 1b). This suggests
to remove 18O species remaining on the surface after the that HCHO reacts preferentially with NH3, thus reducing the
11755 https://dx.doi.org/10.1021/acs.est.0c00884
Environ. Sci. Technol. 2020, 54, 11753−11761
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Figure 2. Conversion of HCHO, NO, and NH3 (dashed lines) and selectivity of products based on HCHO for different feed compositions: (a) 100
ppm HCHO and 5 vol % O2/He, (b) 100 ppm HCHO, 0.1 vol % NO, and 5 vol % O2/He, (c) 100 ppm HCHO, 0.1 vol % NH3, and 5 vol % O2/
He.

amount of the latter available for the SCR reaction with NO CO, but the total selectivity of both products reached only up
(eqs 1−3). Consequently, also the N2 selectivity decreased in to 88% below 200 °C (Figure 2b). Surprisingly, the apparent
the presence of HCHO, especially at low temperatures (Figure conversion of NO remained zero during this experiment,
1c). The direct reaction between HCHO and N2O can be though it is well known that NO can react with O2 to NO2 and
excluded, since HCHO is completely converted already well form adsorbed nitrates on the surface of VWT.24 This suggests
below the onset of N2O formation (Figure 1) and, therefore, is that the higher HCHO conversion and formation of CO2 in
no more available for reaction with N2O. the presence of NO below 300 °C (Figure 2b) may be due to
HCHO conversion remained unchanged at 100% during the reaction of HCHO with nitrates (eq 13) and/or with NO2
NH3-SCR at all concentrations and in the whole temperature (generated from the partial oxidation of NO), liberating NO
range. Therefore, only NOx and NH3 conversion together with again and, thus, keeping its net concentration constant (eqs 14
the selectivity of products formed from HCHO is plotted in and 15).25 This has been confirmed by separate experiments in
Figure 1. In general, the selectivity trends are similar for all the which mixtures of 100 ppm HCHO, 100 ppm NO2, 0.1 vol %
HCHO concentrations tested. HCN is the main product, O2/He, 100 ppm HCHO, and 100 ppm NO/He were
reaching its maximum yield in the range of 250−400 °C. converted over the VWT catalyst at 150 °C (Figure S5). It
Below 250 °C, a small amount of hexamethylenetetramine, was found that NO2 oxidizes HCHO to CO and CO2, being
(CH2)6N4 (HMT), was observed. Above 450 °C, CO2 is itself reduced to NO, which does not react directly with
formed significantly whereby this total oxidation is less HCHO. This explains the results shown in Figure 1 and
pronounced for the lowest HCHO concentration. Interest- confirms that the lower NO conversion in the presence of
ingly, CO2 formation shows a small maximum at 200 °C for all HCHO is due to reaction of the latter with NH3, which is then
HCHO concentrations, which matches with a weak minimum no more available for SCR of NO. This is also evident by
in NH3 conversion at 200 °C (Figure 1b). This was surprising comparing the NH3 conversion in Figure 2c with that in Figure
since an increase rather than a drop of NH3 conversion would S3 showing the reaction of NH3 with O2 only.
have to be expected when NH3 reacts not only with NOx but HCHO + 4 NO3− + 4 H + → CO2 + 4 NO2 + 3 H2O
also with HCHO. The reason for this may be the simultaneous (13)
formation of CO 2 and NH 3 upon decomposition of
HCOONH4 that may be formed as intermediate species, as NO2 + HCHO → NO + CO + H 2O (14)
discussed in more detail in Section 3.3. Significant formation of
CO is observed in the range of 250−400 °C. Surprisingly, the 2 NO2 + HCHO → 2 NO + CO2 + H 2O (15)
selectivity of products below 250 °C does not add to 100%, Significant changes occur when 0.1 vol % NH3 is added to
though no HCHO has been detected at the reactor outlet the feed of 100 ppm HCHO and 5 vol % O2 (Figure 2c). In
(Figure 1d−f). This suggests that surface intermediates formed this case, a small amount of (CH2)6N4 is formed at low
from HCHO are quite stable at low temperature and still temperature, while HCN is the main product up to 450 °C.
remain on the surface of the catalyst. The selectivity of products is very similar to that observed
To analyze possible reactions of HCHO with single when HCHO was added to the total SCR feed (cf. Figure 1),
components of the NH3-SCR feed, flows of 5 vol % O2/He, confirming that HCHO reacts preferentially with NH3 as
0.1 vol % NO, 5 vol % O2/He, and 0.1 vol % NH3, 5 vol % and discussed above. In all cases shown in Figure 2a−c, the
O2/He, each containing 100 ppm HCHO, were passed selectivity of products at low temperature does not add to
separately over the VWT catalyst (Figure 2). The conversion 100%, suggesting the formation of stable surface adsorbates.
of HCHO in the HCHO/O2 feed below 200 °C was 75−90%, While it has been shown that (CH2)6N4 can be formed by the
but only 30−70 ppm of CO, being the only gaseous product at gas-phase reaction of HCHO and NH3 (eq 16),26 the
low temperature, was detected (Figure 2a). CO was the main formation of HCN from the reaction of HCHO and NH3 in
product also at higher temperature and passed its maximum NH3-SCR has not been reported so far. However, there is
around 300 °C (Figure 2a). some information available for pathways of HCN formation in
When 0.1 vol % NO was added to the feed of 100 ppm other exhaust gas cleaning processes.
HCHO, 5 vol % O2/He, HCHO conversion was 100% at all
temperatures and CO2 was detected as a product in addition to 6 HCHO + 4 NH3 → (CH 2)6 N4 + 6 H 2O (16)

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Environ. Sci. Technol. 2020, 54, 11753−11761
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Figure 3. (a) FTIR spectra of the VWT catalyst obtained after pre-adsorption of HCHO/O2 and subsequent exposure to NH3 in the closed cell for
60 min (upper part), and after pre-adsorption of NH3 and subsequent exposure to HCHO/O2 for 60 min in the closed cell (lower part); (b) final
FTIR spectra measured after the 60 min reaction of the dosed gas mixtures with respective adsorbates formed by pre-adsorption of HCHO/O2 and
NH3, respectively; the spectrum of HCONH2 adsorbed on VWT is shown for comparison.

Thus, Voorhoeve et al. reported that HCN is formed from separately. The FTIR spectra of the VWT catalyst obtained
NO, CO, and H2 at 400−800 °C on a Pt-containing three-way after 60 min pre-adsorption of 200 ppm HCHO and 5 vol %
catalyst (eq 17),27 while Suárez and Löffler postulated HCN O2/He and subsequent flushing with He at 150 °C show an
formation from NH3 and CH4 (eq 18) on catalysts containing intense broad band around 1578 cm−1 and a slightly weaker
platinum,28 rhodium, or iridium.29 Cant et al. have found that band at 1410−1350 cm−1, which are related to the νas(COO−)
HCN can be formed by dehydration of formamide (eq 19), and νs(COO−) + δ(CH) vibrations of formate species (Figure
which they used as the reducing agent instead of NH3 in SCR 3a).34 Formation of formate suggests that HCHO is oxidized
of NO on Co/Cu-ZSM-5 catalysts.30 Small traces of HCN upon interaction with the catalyst surface, probably on V5+ = O
(<10 ppm) were also observed by Kröcher et.al when a and W6+ = O surface species, as indicated by negative bands of
mixture containing equal amounts of HCOOH and NH3 was the corresponding 2ν overtone vibrations at 2043 cm−135,36
used as the reducing agent in the SCR reaction. In this case, and 2006 cm−1,37,38 respectively, in Figure S6a. Simulta-
HCN was formed from decomposition of a HCONH2 neously, a negative band appeared around 3650 cm−1,
intermediate (eq 19).31 This differs very much from our indicating the consumption of OH surface groups (Figure
results in which HCN was the main product when HCHO S6a). This suggests that HCHO adsorption and formate
instead of HCOOH was present in the feed, though in both formation occur preferentially on Brønsted sites. After
cases HCONH2 was formed as the intermediate. The reason subsequent dosing of 0.1 vol % NH3/He (Figure 3a, top),
might be that Kröcher et al. used a feed composition closer to the formate bands disappeared completely after 5 min and new
real vehicle exhaust streams, which contained also 5% of water. bands appeared at 1685, 1602, and 1394 cm−1, which can be
As they have shown in a comprehensive study on HCN assigned to ν(CO), δ(NH2), and δ(C−H) of adsorbed
hydrolysis, the presence of water in the feed shifts the formamide HCONH2.39,40 The excess of NH3 was adsorbed
equilibrium in eq 19 to the left.32 Though water is known to on Brønsted sites indicated by the band at 1432 cm−1.41,42 This
reduce the activity of VWT SCR catalysts,33 it may be is supported by a more pronounced consumption of surface
beneficial for suppressing conversion of HCHO to HCN. The OH moieties, evidenced by negative bands at 3690−3650
joint effect of water and HCHO on structure−reactivity cm−1 (Figure S6a). The band at 1602 cm−1 in Figure 3a stems
relationships in VWT catalysts of different elemental from NH3 coordinated to Lewis sites. With increasing time of
compositions is currently being studied in our group and will exposure to NH3, an additional band at 1720 cm−1 appeared.
be the subject of a future publication. As discussed in the literature, formamide molecules adsorb
NO + CO + 5/2 H 2 → HCN + 2 H 2O (17) with different symmetries depending on temperature, which is
reflected by either a transverse optical (TO) ν(CO) or a
NH3 + CH4 → HCN + 3 H 2 (18) longitudinal optical (LO) ν(CO) band at different wave-
numbers.43,44 According to this, the bands at 1685 and 1720
HCONH 2 → HCN + H 2O (19) cm−1 are assigned to ν(CO) of adsorbed formamide in TO
To elucidate the reaction network and identify surface and LO symmetry.
intermediates in NH3-SCR of NOx in the presence of HCHO, When NH3 was dosed first, it adsorbed mainly on Brønsted
comprehensive in situ FTIR studies have been performed, the sites (NH4+ band at 1423 cm−1, negative bands at 3650−3690
results of which are described in the following sections. cm−1 for consumed OH in Figure S6b), but a small amount
In Situ FTIR Investigations. Interaction between HCHO/ coordinated also to Lewis sites indicated by the band at 1602
O2 and NH3. As discussed above, the negative effect of HCHO and 1230 cm−1 (Figure 3a). Moreover, the negative intensity of
on the performance of the VWT catalyst in NH3-SCR is the two 2ν overtone vibrations of V5+ = O at 2043 cm−135,36
supposed to result from its reaction with NH3. Therefore, the and of W6+ = O at 2006 cm−137,38 is more pronounced than
interaction of these two feed components has been studied that with HCHO alone, indicating a stronger reducing effect of
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Environ. Sci. Technol. 2020, 54, 11753−11761
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NH3. Upon subsequent exposure of the catalyst to a flow of


200 ppm HCHO and 5 vol % O2/He, the bands of adsorbed
NH4+ and NH3 decreased, while those of adsorbed HCONH2
(discussed above) arose, indicating the reaction of adsorbed
NH3 with HCHO to adsorbed HCONH2.
Though both reactants, HCHO and NH3, compete for the
same adsorption sites, this does not hinder their mutual
conversion, since the two experiments demonstrate that
adsorbed HCONH2 can be formed by the reaction of pre-
adsorbed formate species with NH3 as well as by the reaction
of pre-adsorbed NH4+ and NH3 species with HCHO.
The formation of HCONH2 upon the reaction of pre-
adsorbed NH3 with HCHO has also been studied in the
presence of NO. Therefore, the VWT catalyst was first exposed
to NH3/He and subsequently to a flow of 400 ppm HCHO,
0.2 vol % NO, and 5 vol % O2/He. The spectrum measured at
the end of the experiment is shown in Figure 3b (green
Figure 4. FTIR spectra of the VWT catalyst recorded after 1 h
spectrum). For comparison, the final spectra of the already exposure to 200 ppm HCHO, 0.1 vol % NH3, and 5 vol % O2/He at
discussed experiments (cf. Figure 3a) are also shown together 150 °C and at different temperatures after subsequent heating in the
with the spectrum of HCONH2, which was directly adsorbed. closed IR cell. For comparison, the spectrum measured after pre-
By comparing the blue and the green spectra in Figure 3b, it is adsorption of NH3 and subsequent exposure to HCHO/O2 for 60
obvious that, when NO is present in the feed, bands of min at 150 °C is also shown.
adsorbed NH3 and NH4+ are completely missing and only
those of adsorbed HCONH2 are seen. In addition, bands at
1630 and 1379 cm−1 arose, which can be assigned to adsorbed of CO2 and CO (traces only) appeared. However, surprisingly
nitrate species. Time dependent spectra of the interaction of no HCN was observed, though its formation was expected (cf.
pre-adsorbed NH3 with the HCHO/NO/O2 mixture at 150 Figure 2c, eq 19). Probably, HCN was indeed formed, but it
°C are shown in Figure S7a in comparison to the same desorbed quickly into the gas phase, and the concentration was
experiment without HCHO (Figure S7b). From these two too low to be detected. In a corresponding operando DRIFTS
plots, it is clearly seen that, in the absence of HCHO, only experiment (Figure S8), HCN has been detected in the
adsorbed nitrate was formed, while HCONH2 appeared in effluent leaving the DRIFTS cell by online MS. On the other
addition when HCHO was present (Figure S7a). Very similar hand, fast oxidation of adsorbed HCN by lattice oxygen
results were obtained in an operando DRIFTS experiment with (evidenced by transient experiments shown below) might have
the full HCHO/NO/NH3/O2 feed, while HCN was detected prevented its accumulation on the catalyst surface.
by online mass spectrometry (Figure S8). Decomposition and Oxidation of Pristine HCONH2.
It is well known for NH3-SCR of NOx on VWT catalysts As suggested by the in situ FTIR measurements, HCONH2
that oxidation of NO to adsorbed nitrate is the initial step and seems to be a key intermediate in the reaction with HCHO,
these nitrate species are subsequently reduced by adsorbed NH3, and O2, though it could not be detected in the effluent of
NH3 and NH4+ species.45 Thus, the spectra in Figure 3b the catalytic reactor. To study its role in more detail, a helium
indicate clearly that adsorbed nitrate and HCHO compete flow containing 300 ppm HCONH2 and 5 vol % O2 was
with each other for reaction with adsorbed NH3/NH4+ to N2 directly flushed over the VWT catalyst in the NH3-SCR reactor
and HCONH2, respectively. Formation of HCONH2 con- (Figure 5).
sumed a part of NH3/NH4+, which was then no more available HCONH2 was converted completely above 200 °C. This
for nitrate reduction, leading to diminished NOx conversion could have happened in two ways by decomposition (a) to CO
and N2 selectivity at low temperatures as discussed above (cf. and NH3 (eq 20) or (b) to HCN and H2O (eq 19). Above 250
Figure 1a,c). °C, the pathway (b) leads to preferential formation of HCN,
Simultaneous Interaction of HCHO/NH 3 /O 2 . When
HCHO/O2 and NH3 were adsorbed simultaneously on
VWT for 60 min at 150 °C, the red spectrum in Figure 4
was obtained. By comparing this with the spectrum measured
after pre-adsorption of NH3 followed by HCHO/O2 (grey
spectrum), similar bands can be seen, in particular the
characteristic ν(CO) band of adsorbed formamide at 1676
cm−1 as well as that of adsorbed NH4+ species at 1405 cm−1. In
addition, there are bands at 2955, 2886, 1462, and 1261 cm−1,
which are related to the ν(C−H), δ(C−H), and ν(C−N)
vibrations of adsorbed (CH2)6N4 (HMT)46,47 formed by the
gas-phase reaction of HCHO and NH3 (eq 18). These bands
decline strongly upon heating, reflecting only traces of residual
adsorbed HMT at 250 °C, which vanish completely at higher
temperature, since HCONH2 decomposes and/or is oxidized.
This result matches with the detection of HMT in the catalytic Figure 5. Reaction of 300 ppm HCONH2 and 5 vol % O2 over the
test (Figure 2c). The band at 1676 cm−1 declined, and bands VWT catalyst.

11758 https://dx.doi.org/10.1021/acs.est.0c00884
Environ. Sci. Technol. 2020, 54, 11753−11761
Environmental Science & Technology pubs.acs.org/est Article

Figure 6. Oxidation of HCN in the absence of gas-phase O2 over the VWT catalyst: (a) temperature-induced changes of the amount of C16O2 and
N16O upon pulsing of HCN (10 vol % in N2) and (b) normalized transient responses of HCN, C16O2, and N16O recorded at 500 °C.

confirming that HCONH2 is the source for this undesired reason for the low amount of NO detected in the gas phase
compound. Simultaneously, the concentration of NH3 formed when HCONH2 is oxidized directly (Figure 5).
by the pathway (a) drops below that of CO due to oxidation To check if adsorbed oxygen species are also involved in
by the VWT catalyst. This agrees with the results plotted in HCN oxidation, sequential pulse experiments with 18O2 and
Figure S3. Above 350 °C, the concentration of HCN declined, HCN were carried out. C16O2 and N16O were the only
while that of CO2 increased concomitantly. In agreement with products detected in the HCN pulse (Figure S9). If C18O2 and
Figure 2c, showing a strong increase of CO2 selectivity above N18O with labeled oxygen were formed, their concentration
350 °C when HCN is present, this suggests that oxidation of should be below the detection limit of the mass spectrometer
the latter might be the main source of CO2 formation, though used. On this basis, we can conclude that lattice oxygen of the
oxidation of CO to CO2 cannot be excluded. Interestingly, the catalyst is the main species responsible for HCN oxidation.
CO2 concentration passes a maximum around 200 °C (Figure This may also explain why no adsorbed HCN could be
5). As mentioned above, this was also observed during catalytic detected in the in situ FTIR experiments.
tests in the total SCR feed and coincides with a slight In summary, to the best of our knowledge, we presented
minimum in NH3 conversion (Figure 1). A possible reason here the first study on the effect of formaldehyde on the
may be that water formed upon decomposition of HCONH2 performance of a commercial V2O5-WO3/TiO2 catalyst in
after the pathway (b) (eq 19) adds to unconverted HCONH2. NH3-SCR of NOx. It was found that HCHO has a detrimental
This forms HCOONH4, which can decompose to CO2 and effect, since it reduces NO conversion by consuming NH3,
NH3, as reported by Hudson et al. (eqs 21 and 22).48 which is thereby deprived from its desired role as the reducing
HCONH 2 → CO + NH3 (20) agent in the SCR reaction (Scheme 1). Consequently, this
lowers also N2 selectivity in the whole temperature range.
HCONH 2 + H 2O → HCONH4 (21)
Scheme 1. Pathway of the HCHO Reaction in NH3-SCR of
HCOONH4 → CO2 + NH3 + H 2 (22) NO on a Commercial V2O5-WO3/TiO2 Catalyst
2 HCN + 7/2 O2 → 2 CO2 + 2 NO + H 2O (23)
In order to analyze the oxidation of HCN on the VWT
catalyst in more detail, transient pulse experiments were
performed using the TAP-2 reactor in which HCN was pulsed
in the absence of gas-phase O2 over the pre-oxidized VWT
catalyst. As CO2 and NO were observed in these experiments,
it can be concluded that lattice oxygen of the catalyst is
involved in HCN oxidation (eq 23). Both reaction products
were observed starting from 400 °C (Figure 6a). It should,
however, be mentioned that the contact time in these tests was In situ FTIR results have shown that HCHO is oxidized to
significantly shorter than in our steady-state tests (1 ms vs adsorbed formate species, which react with NH3 and NH4+
about 60 ms). As a consequence, HCN oxidation should also species to form adsorbed formamide (HCONH2) as the
take place at lower temperatures when the contact time is long intermediate. At the same time, NO is oxidized to adsorbed
enough. Therefore, the discrepancy in the temperature nitrate, which reacts with NH3/NH4+ to form N2 in the desired
dependence of product formation between transient and SCR pathway. Thus, both nitrate and formate formed from
steady-state tests can be related to the effect of experimental oxidation of NO and HCHO, respectively, compete with each
conditions. other for reaction with NH3/NH4+ to form either N2 by SCR
It is worth mentioning that the outlet concentrations of CO2 (desired) or HCONH2. Formation of the latter is highly
and NO in the TAP tests increased differently with reaction undesired, since it decomposes by dehydration (major
temperature. In contrast to CO2, NO was hardly detected pathway) and decarbonylation (minor pathway) to liberate
below 450 °C. This can be explained by stronger adsorption of toxic HCN and CO, respectively, with maximum concen-
the latter, which is also evident in Figure 6b from the very trations in the range between 250 and 400 °C (Scheme 1).
broad shape of NO response. This is a typical fingerprint for HCN is oxidized above 400 °C to CO2 and NO, whereby
strong reversible adsorption even at 500 °C, which may be one the latter enters the desired SCR reaction again. As revealed by
11759 https://dx.doi.org/10.1021/acs.est.0c00884
Environ. Sci. Technol. 2020, 54, 11753−11761
Environmental Science & Technology


pubs.acs.org/est Article

transient pulse experiments with 18O2 in the TAP-2 reactor, ACKNOWLEDGMENTS


HCN oxidation is driven by lattice oxygen according to a
Anh Binh Ngo acknowledges a grant of the RoHan Project
Mars-van Krevelen mechanism. This might be the reason why
funded by the German Academic Exchange Service (DAAD,
HCN could not be detected as the surface intermediate by in
No. 57315854) and the Federal Ministry for Economic
situ FTIR spectroscopy.
Cooperation and Development (BMZ) inside the framework
In situ FTIR results suggest also that surface V5+ = O and
6+ “SDG Bilateral Graduate School Program”. We thank Mr. R.
W = O moieties are involved in NH3 activation and/or NO
Eckelt, Mr. D. Seeburg, and S. Keller for experimental support.


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