GOVERNMENT OF THE PUNJAB TECHNICAL EDUCATION & VOCATIONAL TRAINING AUTHORITY CURRICULUM FOR Hydraulic Technician (6 —- Months Course) Developed, December, 2016 CURRICULUM SECTION ACADEMICS DEPARTMENT 96-H, GULBERG-Ii, LAHORE Ph # 042-99263055-9, 99263064 vt 3, manager. cur@tevia.cop.pkHydraulic Technician (6-Months- Course) TRAINING OBJECTIVES This course is very important for value addition in hydraulic field. Trained workforce is rarely available in hydraulic field for this particular trade. The major reason for targeting this area is that it will create a pool in the hydraulic field and will be helpful to bring trickledown effect for new entrants. In order to reduce unemployment, the curriculum is designed to impart the technical knowledge and skills to those who are literate. Ultimately this would helpful in v Alleviating poverty Generate skilled resource 7 > Source of income > Addition in more revenue. CURRICULUM SALIENTS Name of course: Hydraulic Technician Entry Level Matric preferably with Science Duration of Course: 6 ~ Months Total Training Hrs: 800 Hours 40 Hours per week 6 days per week 7 Hours daily except Friday 5 Hours Training Methodology: Practical 80% : Theory 20% Medium of Instruction: Urdu/ English Developed by Curricwlum Section, Academica Department TEVTA Bacember 2016 Page 2 of 16 APPROVED Date: 27-12 -(¢ Sign; gxlydraulic Technician (6- Months- Course) SKILL COMPETENCY DETAILS On successful completion of this course, the trainee should be able to:- 1 Apply safety rules which dealing with Hydraulic equipments 2 Select, use and clean the Hydraulic tools 3. Select, use and clean pressure devices 4. Fitting the pressure gauges and hydraulic equipments 5. Repair & Maintenance of the following hydraulic equipments > Pressure gauges > Valves Hydraulic Pumps > Accumulator mr Note:- The above skills are meant for Daily, Weekly, Quarterly & Annually basis. Devetoped by Curriculum Section, Academics Department TEVTA December, 2015 APCS ve Date: 27-42 -1( Sign: LekHydraulic Technician (6- Months- Course] KNOWLEDGE PROFICIENCY DETAILS After successful completion of this course, the trainee should be able to:~ 1. Identity safety rules which dealing with Hydraulic equipment 2. Understand and explain various scientific laws related to hydraulics 3. Interpret the Selection and use and cleaning of the Hydraulic tools 4, Describe the use and cleaning of pressure devices Explain the Fitting of the pressure gauges and hydraulic equipment Understand Repair & Maintenance of the following hydraulic equipment nog Explain the use of hydraulic accessories and circuits Developed by Curriculum Section, Acsdemics Depa December 2018 T NY Page dof 16 Agr RUves Date: 24-;r-16 keyHydraulic Technician SCHEME OF STUDIES Hydraulic Technician Course (6-Months) ‘Sr. 7 Theory. | Practical | Total No Main Toples Hours |. -Hours | Hours Introduction to Hydraulics & safety 1. | precautions 1 io io eaart | Properties o Liquid a i i 3. | Pressure measuring instruments 20 80 100 Pascal's Law and its applicati | 7 aw and its applications = . ae 5, | Hydraulic Valves 20 80 100 6. | Hydraulic Cylinders and its types 20 60 80 7. | Hydraulic Accumulator 10 50 60 | 8. | Hydraulic Pumps 10 60 70 9. | Hydraulic Motors 10 40 50 10. | Circuits and Accessories 20 80 100 11, | Functional English 7 40 40 42. | Work Ethics 20 “Total © = 800 by Curriculum Sect ber 2016 Sign: Al on, Agudomics Department TEVTA ROVED Date: 2F-12 -16 tet Page 5 of 16Hydraulic Technician (6- Months- Course HE Detail of Course Contents Hydraulic Technician (6-Months Course) co = introduction to Hydraulics & safety precautions 4.4 Introduction to Hydraulics & its Applications 03 12 Differentiate between Hydraulic & pneumatic 03 pressure with Examples 10 1.3. Awareness of safety rules and safety Equipment | 02 114 Apply safety precautions in Hydraulic trade 02 2, | Properties of Liquid 2.1 Pressure 02 2.2 Viscosity 02 2:3 Specific Wight 02 60 2.4 Specific Gravity 02 25 Sil. Units 02 I 3. | Pressure Measuring Instruments 3.1. Definition of Pressure Measuring Instruments & | 02 devices 3.2 Kinds of Measuring instruments & its details 06 80 3.3. Sketch of measuring instruments 06 3.4 Reading Methods of Pressure measuring 06 instruments 4, | Pascal's Law & Its Applications 4.4 Definition of Pascal's Law with formula and 03 applications 4.2. Introduction to Hydraulic Press, its working 09 principle, kinds and applications 60 4.3. Introduction to hydraulic lift, its working principle, | 09 kinds and applications 4.4 Introduction to hydraulic crane, its working 09 principle, kinds and applications, 5. | Hydraulic Valves 5.1 Definition of Hydraulic Valves 02 5.2 Kinds of Hydraulic Valves 05 20 5.3. Detail of Hydraulic Valves 05 5.4 Function of Hydraulic Valves 06 5.5 Directional Control Valves 02 6. | Hydraulic Cylinders 6.1 Definition 02 60 62 Function of Hydraulic Cylinder 08 __|.63 Types of Hydraulic Cylinders 10 rigulum Section, Academics Department TEVTA sceraber, 20 an pase sats APPROVED Date: a}-12-t6 Sign. Qu‘echnician (6- Months- Course) 7. | Hydraulic Accumulators aH | ] 7.1 Accumulators and their types, 2 | 7.2 Functions of Accumulators 5 50 73. Symbols of Hydraulic circuit 3 Hydraulic Pumps 8.1 Hydraulic pump and its types 2 60 8 2Functions of Hydraulic pump 5 8.3Symbols of Hydraulic pump in circuit 3 | Hydraulic Motors | 9.1 Definition 2 9.2 Function of Hydraulic Motor 6 40 9.3 Types of Hydraulic Motors 3 40. | Circuit & Accessories eet 10.1 Definition 402 Accessories used in Hydraullc circuit 04 | 403 Uses of Hydraulic circuits 08 80 40.4 Various examples of tasks done by circuits 06 405 Different symbols of Accessories used in 02 Hydraulic circuit 11. | Functional English 20 20 cn ics (Lab. Theory) - 20 Ee 640 Developed by Curriculum aber, 2018 Sign APPROVE! Date: 2AP-Hr-~16 eh ‘on, Acadomics Department TEVTA Page 7 of 16Hygraulle Technician (6- Months_ Course) LIST OF PRACTICALS Introduction to hydraulics and applying safety precautions Introduction to hydraulic tools, equipment and training models Practicing the uses of safety equipment and its functions. | Identify the differences between pipe & tubes Methods of measuring the length and diameter of various pipes and tubes Install the different rubber hose pipes with different accessories. Practicing the fitting of different liquid flow devices. . Identify the uses and function of visco-meter. Identify and fitting practice of different pipes and tube fittings like elbows, unions, dead cap etc. 10. Identify the different pressure measuring instruments and construction 41, Methods of reading different pressure measuring instruments. 42. Install the pressure measuring instruments with different accessories. 13. Practicing the maintenance of pressure measuring instruments. 44, Sketch the hydraulic lift, hydraulic crane and hydraulic press with identification of its parts. 45. Applications of Hydraulic press, Crane and lift 16, Identification of hydraulic valves. 17, Construction and fitting of hydraulic valves 18 Identification and setting of different hydraulic circuits and accessories 19. Working and functions of hydraulic valves 20. Sketch, study and practice the various hydraulic cylinders. 21. Sketch, study and practice the various hydraulic valves. 22, Observe and operate various types of hydraulic motors and their operation, 23. Observe and operate various types of hydraulic pumps and their operation. 24, Observe and practice the actuation of single acting cylinder in simple hydraulic circuit. 25, Observe and practice the actuation of double acting cylinder in simple hydraulic circuit 26. Set-up the pressure device in hydraulic circuit and practice of measuring een ogaens pressure. 27. Practice and hold the load on double acting cylinder and pilot operated check valve 28. Practice to draw different simple hydraulic circuits by using different hydraulic accessories. Developed by Curriculum Section, Academics Department TEVTA ever 2015 — ~--—Page 8 of 16 APPROVED | Date: 2 P12 -16 [ooo SignHydraulic Technician (6- Months- Course) LIST OF LAB (S) Hydraulic Technician Course (6-Months) 1. Hydraulic Lab. Developud by Curriculum Section, Academics Depal AER ROY Date 2P-;2=-16 Rod SignHydraulic Technician (6- Months- Course) LIST OF TOOLS AND EQUIPMENT (FOR CLASS OF 25) == Noménelature of Equipments foo! “Quantity. 4 Hydraulic Jack 05 2 _ | Pressure Gauges 15 3 | Cut Models of different Hydraulic valves 05, ‘4 | Centrifugal Pump, Gear Pump, Piston pump 03-Each 8 | Hydraulic valves (various types & sizes) 05- Each 6 | Accumulators (3-Types) 05 Each 7 | Pressure gauge calibrator 02 8 _| Different accessories of Hydraulic circuit 02 ° Hydraulic trainer (with complete accessories & 02 components) 10 Visco-Meter 03, Repair Tool Kit: ~ 05 Ball Peen hammer 2ibs Flat screw driver set 8° 10°12 Philp serow driver set Sicel measuring tape 3mm Chisel at 810" Stee! measuring tape 3m Chisel fat 8°10" Ellen key set 1 Srum-LOmm(set of 9PCS) Steet eule 150mm-300mm eri caliper 0-300mmdgital) 44 | Qubide micrometer 0-25mm Centre punch Set of 4 PCS Drift punch Set Fat file second eut 8°10” Round File diameter (6mm,10mm,12mm) “Try square 150m Greece gun metal body Bearing puller 200m,2S0mm(3tegs) Hand hacksaw 12( Adjustable frame) Combination pliers 150mm,200mm Pipe weeneh 10°12" ‘Adjustable wrench 8°,10°,12" (Open ended spanner 4mun-24mm Beveloped by Cu Page 10 of 16Hydraulic Technician (6- Months_ Course) Biecis hand dl machine( 12mm) “Twist drill set Sram, 8mm, 10mm, 2mm(02,cach) Tap set with hendle Smm,6mm,8mm,1Omny( 01.cach) Fin die sot with handle 6mm,8mm, 10mm, 12mm Tap extractor Go12mm Oil ean % Iter Easy out 6-12 mm With tool box made of M.S. sheet (Best quality) _ FURNITURE “S.No “= SeNamerot Atticlo= _. Z “Quantity 1. _ | Working bench 15 2. | Wooden stool (for students) 30 3. ‘Chair for teacher 02 4. White board (3 % x 5ft) with stand ot 5. | Steel Aimirah (4 x7 ft) 02 6. _| Instructor table with 2 drawers 01 Developed by Surricut Section, Academice Department THydraulic Technician (6- Months- Course LIST OF CONSUMABLE. MATERIALS FOR CLASS OF 25 Hydraulic Technician Course (6-Months) (SNO |. > Material: Quantity: =~ 1 | Hydraulic Oi! As per requirement 2 Electric Wires As per requirement povelopod by Curvieutum Section, Acedemicg Department TEVTA r ¥ ‘Ber einbe: ASS 6 ae ” Page 12 of 16 A Dota 2 Pre 16 sign) QhAHydraulic Technician (6- Months- Course] MINIMUM QUALIFICATION OF INSTRUCTOR » Bachelor of Engineering in Mechanical Trade with 2 years in same field. OR > Bachelor of Technology in Mechanical Trade with 3 years in same field. OR > Three Years’ Diploma of Associate Engr. In Mechanical technology with 5 Years Experience oloped ey Cureicuium ag Page 13 of 16 Date) 2F 12-16 ted Sign:Hydraulle Technician lonths- Course) REFERENCE BOOKS * Hydraulics and Pneumatics by Andrew Parr + Hydraulic Catalog, 2016 for circuits, fittings and accessories. + Basic Hydraulic Systems and Components -Team Tolly. Basic Hydraulic Hodges, P.K.B -Hydraulic Fluids (Amold 1996]. + Hydraulics - Motors & Actuators ... Practical knowledge about hydraulic and pneumatic components by Mary Gannon and Richard. * Various Operating Manuals for hydraulic parts, accessories and machines “7 Page 14 of 16 PROVES 2HH-1r~4Hydraulic Technician nths- Course) EMPLOYAI The pass outs of this course may find job / employment opportunities in the following areas / sectors: - 4. Power Plants 2. Pulp and Paper Industries 3, Mining Foundries and any other Industry / Organization with Hydraulic / Pneumatic Commercial Business. 4. Lab, Assistant / Technician in institutes Developed by Curricu sn Section, Academics Departwent TEVTA E APPROVED Date, AF-H2~(6 Bet. ven, Page 15 of 16 Signiraulic Technician (6- Months- Course Curriculum Development Committee Mr. Tariq Mehmood Khan, Convener Senior Instructor, Govt. College of Technology, Railway Road, Lahore Mob: 03334376815 Mr. Shakeel Ahmed, Member Assistant Manager, Govt. Staff Training College, Gulberg, Lahore, Mob: 03004114467 APPROVED Date: 2}-12-« sign: Jao Page 16 of 16