GOVERNMENT OF THE PUNJAB TECHNICAL EDUCATION & VOCATIONAL TRAINING AUTHORITY TEVTA % ? oN eS NT Of we CURRICULUM FOR INJECTION MOULDING MACHINE OPERATOR (6 — Month Course) (Developed March, 2015) CURRICULUM SECTION ACADEMICS DEPARTMENT 96-H, GULBERG-II, LAHORE Ph # 042-99263055-59, 99263064 ‘am.acad@tevia gop pk, manager cur@evta.qoo.pk APPROVED te. 26.03-2Q01S _ SeasInjection Moulding Machine Operator (6 Months) TRAINING OBJECTIVES: This curriculum is designed to impart skill to the trainees enabling them to operate Injection Molding Machine in order to produce semi-skilled worker by more focusing on, = Tounderstand the Injection Molding Machine Process. * To understand Material Handling, * To understand Molding Cycle. * Tounderstand Safety around Machine. "To know Machine Parts * Toiidentify Moulded Parts defects. = To recognize different Molds & their Parts, CURRICULUM SALIENTS: Entry Level: Matric or its equivalent Duration of the course: ‘Six Months Weekly Contact: Hours: 40 Hours (7 Hours per Day, Friday § Hours) Total Contact Hours details: 800 Hours Practical: 80% Practical Theory: 20% Theory Medium of instruction: English/Urdu co |} APPROVED Nate: 26-03. Ao Developed by Curriculum Section, Academics Department TEVTA (March, 2015)Injection Moulding Machine Operator (6 Months) SKILL COMPETENCY DETAILS: On successful completion of this course, the trainee should be able to: Operate the Injection Moulding Machine. Mount the Mould on Machine. Demount the Mould on Machine. Perform Cycle Time Process. Perform Trouble Shooting. Apply different commonly used materials. Apply different types of Moulds and their function. Developed by Curriculum SetiInjection Moulding Machine Operator (6 Months) KNOWLEDGE PROFICIENCY DETAILS On successful completion of this course, the trainee should be able to: Explain the Safety precaution around the Machine. Define the Mould Assembly, = Express the different Types of Plastics & their behavior, * Define the Mould Cooling and Heating Arrangements. * Define the Injection Molding Machine Process. * Explain the Effect of Pressures (Back, Injection, and Holding). " Define Screw Speed (RPM). * Express Clamping Force. * Define Material Cushion and Injection Speed. * Express about Knowledge of Moulded Plastic’s Parts defects. * Define the Principle of Plastic material drying. = Express the Dryer Operation Control & Maintenance. Express the Types of Nozzles and Types of Gates. Understand the behavior of different material during process VED | Pe 26.03.2048 | Developed by Curriculum Section, Academics Departnent TEVTA (March, 2078) 4Injection Moul g Machine Operator (6 Months) CURRICULUM DELIVERY STRUCTURE [on | Course. | make'up Delivery |* Session 1-20 21-22 23-24 25 26 26 20 2 2 1 1 APS ROVED 1 26.03.2015 | eee S| Pevetoned by Curriculum Section, Acadomice Department TEVTA (arch, ZOTS)Injection Moulding Machine Operator (6 Months) SCHEME OF STUDIES Injection Moulding (6- Month Course) 1 [Plastics Resins 2 | Basic Structure of Mould 24 44 68 3 | Rypes Features of Mould Camping | 2, - age 4 Troubleshooting: Program & 13 144 187 + eamoraemmasmes ||| 6 | Technical Drawing 17 55 72 7 | Workshop Technology 42 100 142 8 | Functional English 20 20 40 9 | Work Ethics - 20 2 | Developed by Curriculum Section, Academics Department TEVTA (March, 2015)Injection Moulding Machine Operator (6 Months) DETAIL OF COURSE CONTENTS Injection Moulding Machine Operator (6 - Months Course) a, Detail of Topless aes, | TOO] epeotieg 1. [Plastics Resins 12 73 1.1. Types of Resins 1.2. Features of Plastics 1.3. Drying and Heating of Resins 2. | Basie Structure of Mould 24 4 2.1. Mould Temperature: 2.2. PVT Graph 2.3, Flow of Injection Moulding 2.4, Heating Cylinder / Water Jaket 2.5. Selection of Mould Temperature Controt 3. | Types & Features of Mouid Clamping a 118 Units 3.1. Injection Plasticizing Unit 3.2. Screw Head 3.3. Plasticizing Mechanism 3.4, Vent Type Screw Assembly 3.5. Types & Features of Mould Clamping Units 4 [Holding Pressure Program & 73 144 Troubleshooting 44. Selection of Drying System 42. Cooling of Product 4.3. Plasticizing of Program 4.4, Changeover to Holding Pressure 4.8. Holding Pressure Program and Pattern | 7 [Developed by Curriculum Section, Academies Department TEVTA (March, 2018)Injection Moulding Machine Operator (6 Months) ‘Sr. No vous | Tigo 5. | Calculation of Plasticizing Stroke & 1 66 Mould Clamping Force 5.1. Mould Clamping Force 5.2. Setting of Plasticizing Program 5.3. Filling Pressure 5.4, Calculation of Plasticizing Stroke $5. Calculation of Clamping Force 6. | Technical Drawing 17 55 6.1. Drawing Instruments and its uses 6.2. Elementary Drawing Principles 6.3. Fixing the Drawing Sheet 6.4. Procedure for Drawing Pencil Lines 65. Standard Curves (Perabola, Hyperbola, Archimedes Spiral, Involute & Helix) 7. |Workshop Technology 42 100 7.4. Holding Devices 7.2. Files and Saws 7.3. Hand Tools & Impact / Striking Tools 7.4. Assembly Tools 7.5. Metal Cutting 7.6. Drilling 8. | Functional English 20 20 9. | Work Ethics : 20 Total ee 7 460 640 - zoven | 26.03. 2o1S 8 | Developed by Curriculum Section, Academics Department TEVTA (March, 2015)Injection Moulding Machine Operator (6 Months) __ I \CHINERY LS ETC (For a Class of 25 Students) Injection Moulding 6-Months Sr No. | : 1.__| Too! Box (Empty) (Trolley type) (Standard) 10 2.__ | Double Open end Spanner Set (6-32 mm) 02 3.__ | Open end & ring spanner Set (6-32 mm) 02 4. __ | Double end offset ring spanner Set (6-32 mm) 02 6. _ | Socket set (10-32mm) 02 6. __| Adjustable wrench (12") 02 7.__ | Allen key set mmvinches 05 8. | Torque wrench 02 9. Screw driver (flat) (4,6,8,12, inch) 05 10.__| Screw driver (Philips) (4,6,8,12, inch) 05 11._[ Nose plier (20m) 05 12._| Griping plier (Medium size) 02 13. Combination plier (20cm) 05 14. _| Flat File (smooth and bastard) (12°) 20 15._| Round file Smooth (6",8") 10 16._ | Square file Smooth (6°.8") 10 17._| Triangular file Smooth (6",8") 10 18._ | Hammer (ball peen)(250-500gram) 05 19._| Hammer (cross peen) (1000 gram) 02 20._ | Rubber Hammer (Medium) 05 21. | Hand Hacksaw 10 22. | Steel foot rule (12 inch) oH 25 23._| Try square & Bevel Edge (12 inch) 10 24._ | Punch set (number)(0-9) 3mm & mm) 02 25._ | Punch set (letter) (A-z 3mm & 5mm) 02 Developed by Curriculum Section, Acad 26.03.20 |Injection Moulding Machine Operator (6 Months) He |e ale 26. _| Hollow punch set (gasket punch) (4mm-12mm) 27._| Center punch 10. 28. _| Valve compressor (C-type) (Large size) 02 28. _| Bearing puller 6°, 8° 02 30._| Grane (08ton) 1 31._| Hydraulic trolley jack (03ton) 01 32._| Bench vice (8°) 25 33. | Work bench (Wooden) 3’ x 6x 3’ feet | 10 34. Parts tray M/S (containers) 05 35. _| Vernier Caliper (1/20 m) (170mm) 10 36.__| Vernier Caliper (Digital) (170mm) 02 37. | Out side micrometer (0-25, 25-50, 50-75, 75-100 02 mm) 38._ | Dial indicator (cylinder bore measuring gauge) 02 39,_ | Feeler Gauge (10 leaves mm and inches) 10 40._ | Digital Mutti-meter 02 41._ | Bench Grinder 02 42._ | Drill Machine (Pedestal type) ot 43._ | Electric Hand drill Machine 4 02 44,_| Oil can (pressure type) 40 45._ | Hammering Screw driver set 05 46._ | Puller (for wheel drum)(Hammer Type) 02 47._ | Cleaning Brush (wire type) 10 48._ | Compression gauge (for Petrol) 02 49._ | Radiator pressure cap tester 01 50. _| Flat chisel (150mm) 10 51. Scriber 10 52. _| Twist drill (parallel Shank) ( 3mm to 42mm) 40 53._| Air compressor (Heavy duty) 1 FE 54, | Tool locker for Trainees 25 55._ | Steel Almirah 05 56. | Hand operated Injection Moulding MIC, different 02 capacity +H 10 | Developed by Curiculum Section, Academics Department TEVTA (March, 2078) Qb.03 RelS 3Injection Moulding Machine Operator (6 Months) =Nom nclaturé of Equipment /Tools 57. Automatic Injection Moulding Machine 40 T. cap 58. Granulater small & Big size ot 59. _| Master Batch Mixer o1 60. Moulds and accessories o1 61. _| Mould Heating and Cooling Unit 02 62. | Cooling Tower 01 swore RC .03 ROW 11 _ | Developed by Curriculum Section, Academics Department TEVTA (March, 2015)Injection Moulding Machine Operator (6 Months) CONSUMABLE MATERIALS 12. | Plastics PP,ABS,PS,SAN,PEHD,PELD ete : Nomenclature of Equipment, Tools i 2 os = 1. | Cotton Waste 100 kg 2, | Hacksaw Blades Single Edge, Double edge 14 Nos. Each |. | crease 5s 4. | Engine Oil 30/40 (Loose Packing) 25 liters 5. | Emery paper of different Grit Sizes 50 Nos. Each 6. _| Emery Powder of different Sizes 500 Gram each 7. | Emery Paste 2Nos 8. | Switches different types 20 Nos. 9. | Kerosene oil 30 Liters 10. | Lubricating oit 210 Liter 11, | Hydraulic Oil 210 Liter Each 02 Bags 12 | Developed by Gurricutum Section, Academics Department TEVTA (March, 2015)Injection Moulding Machine Operator (6 Months) EMPLOYABILITY OF PASS-OUTS Employability of pass-outs in “Machinist” trade is expected in the following sectors:- 1) All House Hold appliances Manufacturers e.g a b. c. Ms Treat Corporation Mis PEL Mis Dawiance ‘Mis Waves . M/s Orient etc. 2) All sort of Auto parts manufactures/ venders 26.03.2015 Va Developed by Curriculum Section, Academics Department TEVTA (March, 2015)Injection Moulding Machine Operator (6 Months) REFERENCE BOOKS * TRAININEE MANUAL OF AUTO MECHANIC COURSE Developed by: Punjab Vocational Training Council, Lahore * AUTO SERVICING Printed by; Allama Iqbal Open University, Islamabad * AUTO MECHANICS Printed by: Allama Iqbal Open University, Islamabad * AUTO MECHANICS FUNDAMANTELS. By; Stockel, Marrtin W. * AUTO MECHANICS By,W.H.Crouse, Recommended Books & Notes: i) Technical Drawing (Vol-!) PCSIR li) A tox bock of 1% year Engineering Drawing {. Workshop Technology (Part - 1) 1. Technology of Machine Tools Check li. Workshop Technology (Vol-1) Published By PSTC, By AC. Parkinsin By W. A. J. Chapman By Steve F. Krar, Albert F. By Mr. Rudaiph Brunner Published by PSTC, PCSIR 26.03.2075 } ME | 14 | Developed by Curriculum Section, Academics Department TEVTA (March, 2078)Injection Moulding Machine Operator (6 Months) MINIMUM QUALIFICATION OF INSTRUCTOR 1. DAE in Mechanical in Specialization in Die and Mould ‘Technology with 3- Years relevant experience. OR 2, D.AE in Mechanical in Specialization in Technology with 5- Years relevant experience. 1 26,03 AOS LG __| a Developed by Curriculum Section, Academics Department TEVTA (March, 2016)Injection Moulding Machine Operator (6 Months) Curriculum Development Committee 1. Muhammad Arshad Convener Principal Instructor, PSTC, PSCIR, Ferozpur Road, Lahore 0333-2351221 2. Mr. Liaquat Ali Member Chief Instructor, GTTI Mughalpura, Lahore 0315-1040444 3. Mr. Tajamul Fiaz Butt Member Instructor, GTI, Mughalpura Lahore 0345-4117186 26.03. 20/5 we _| 16 | Developed by Curriculum Section, Academics Department TEVTA (March, 2016)