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SAILOR 6120/30/40/50

Installation manual
SAILOR 6120/30/40/50
Installation manual

Document number: 98-131589-B


Release date: September 21, 2015

i
Disclaimer
Any responsibility or liability for loss or damage in connection with the use of
this product and the accompanying documentation is disclaimed by Thrane &
Thrane A/S. The information in this manual is provided for information
purposes only, is subject to change without notice and may contain errors or
inaccuracies. Manuals issued by Thrane & Thrane A/S are periodically revised
and updated. Anyone relying on this information should acquire the most
current version e.g. from www.cobham.com/communications-and-
connectivity/satcom, Service and support, or from the distributor. Thrane &
Thrane A/S is not responsible for the content or accuracy of any translations
or reproductions, in whole or in part, of this manual from any other source. In
the event of any discrepancies, the English version shall be the governing text.
Thrane & Thrane A/S is trading as Cobham SATCOM.

Copyright
© 2015 Thrane & Thrane A/S. All rights reserved.

Trademark Acknowledgements
• Inmarsat is a registered trademark of the International Maritime Satellite
Organisation (IMSO) and is licensed by IMSO to Inmarsat Limited and
Inmarsat Ventures plc.
• SAILOR is a registered trademark of Thrane & Thrane A/S in the European
Union, the United States and other countries.
• Other product and company names mentioned in this manual may be
trademarks or trade names of their respective owners.

ii
Safety summary
The following general safety precautions must be observed during all
phases of operation, service and repair of this equipment. Failure to
comply with these precautions or with specific warnings elsewhere in this
manual violates safety standards of design, manufacture and intended
use of the equipment. Thrane & Thrane A/S assumes no liability for the
customer's failure to comply with these requirements.
Observe marked areas
Under extreme heat conditions do not touch areas
of units that are marked with this symbol, as it may
result in injury.
Microwave radiation hazards
During transmission the antenna in this system radiates Microwave
Power.This radiation may be hazardous to humans close to the antenna.
When the system is powered, make sure that nobody gets closer than the
recommended minimum safety distance of 0.3 m (1 ft.).
Keep away from live circuits
Operating personnel must not remove equipment covers. Only qualified
maintenance personal must make component replacement and internal
adjustment. Under certain conditions, dangerous voltages may exist even
with the cable removed. To avoid injuries, always disconnect power and
discharge circuits before touching them.
Compass safe distance
Minimum safety distance: 5 m from the SAILOR 3027 mini-C terminal.

iii
About the manual
Naming conventions
This manual covers four different types of system. For information that
applies to all four types, the following naming conventions are used:

Common name Used for

mini-C system SAILOR 6120 SSA System


SAILOR 6130 LRIT System
SAILOR 6140 Maritime System
SAILOR 6150 Non-SOLAS System

SAILOR 3027 SAILOR 3027 SSA Terminal


SAILOR 3027 LRIT Terminal
SAILOR 3027 Maritime Terminal
SAILOR 3027 Non-SOLAS Terminal
Table 1: Naming conventions for terminal and system

Intended readers
This manual is an installation manual for the SAILOR 6120/30/40/50
mini-C systems. The manual is intended for installers of the system and
service personnel. Personnel installing or servicing the system must be
properly trained and authorized by Cobham SATCOM. It is important that you
observe all safety requirements listed in the beginning of this manual, and
install the system according to the guidelines in this manual.

iv
Manual overview
Note that this manual does not cover how to use the system. For information
on usage refer to the user manual. Part numbers for related manuals are listed
in the next section.
This manual has the following chapters:
• Introduction contains an overview of the system.
• Installing the system explains how to mount the units.
• Connecting the system explains how to connect the units in the
system and shows wiring, pin-out and cable requirements.
• Configuration describes the tools available and explains the initial
configuration of the system.
• Installation check and test contains a check list for verifying the
physical installation and guidelines for testing the installation.
• Service and maintenance contains guidelines for handling, maintaining
and repacking the SAILOR 6120/30/40/50.

Related documents
The below list shows the documents related to this manual and to the
SAILOR 6120/30/40/50 mini-C system.

Document
Ref Title and description
number

[1] SAILOR 6120/30/40/50, 98-131590


User manual

[2] SAILOR 6006 and 6007 Message Terminal, 98-130088


Installation manual

[3] SAILOR 6194 Terminal Control Unit, 98-131593


Installation and user manual
Table 2: Related documents

v
Typography
In this manual, typography is used as indicated below:
Bold is used for the following purposes:
• To emphasize words.
Example: “Do not touch the antenna”.
• To indicate what the user should select in the user interface.
Example: “Select SETTINGS > LAN”.
Italic is used to emphasize the paragraph title in cross-references.
Example: “For further information, see Connecting Cables on page...”.
COURIER is used to indicate low level commands or text in the display.
Example: “The display shows Distress”.

Online training for Cobham SATCOM partners


As a Cobham SATCOM Partner you have access to free of charge technical
training in this SAILOR product covering installation, commissioning and
repair.
For details on available training classes please consult the Training Academy.
(If the above link does not work, go to cobham.com/communications-and-
connectivity/satcom. Select Service and Support from the top menu bar
and then AVIATOR, EXPLORER, SAILOR, Sea Tel Service and Support.
Then select Extranet from Related links on the left and enter user name
and password. Select TRAINING from the left menu).
To learn more on CAN-bus as used with this product you may take the
eLearning course “Introduction to CAN-bus” available at the Training
Academy.

vi
Table of contents
Chapter 1 Introduction
1.1 SAILOR 6120/30/40/50 system overview ..................... 2
1.2 Units in the system ................................................................... 6

Chapter 2 Installing the system


2.1 Unpacking ................................................................................................9
2.2 General installation requirements .................................. 11
2.3 Installing the SAILOR 3027.......................................................12

Chapter 3 Connecting the system


3.1 Connecting the units .....................................................................19
3.2 Grounding the units .......................................................................27
3.3 The CAN backbone ................................................................ 30
3.4 Connecting power ................................................................. 31
3.5 Connectors and pinout ........................................................ 38

Chapter 4 Configuration
4.1 Registering your SAILOR 3027 ...............................................46
4.2 Configuration tools ........................................................................48
4.3 Configuration using easyMail ........................................... 49
4.4 Configuration using SAILOR 6006 .......................................53
4.5 Configuration using commands ...................................... 60
4.6 SSA buttons configuration (SAILOR 6120 only) ..... 63

Chapter 5 Installation check and test


5.1 Installation check list ............................................................ 72

vii
Table of contents

5.2 Testing the SAILOR 6130 LRIT System ............................ 73


5.3 Testing the system with easyMail .................................. 74
5.4 Testing the system with SAILOR 6006 ............................. 77

Chapter 6 Service and maintenance


6.1 Updating software ................................................................. 84
6.2 Maintenance guidelines ...................................................... 87
6.3 Service and repair ................................................................... 88
6.4 Available parts ................................................................................... 89

App. A Technical specifications


A.1 SAILOR 6120/30/40/50 specifications............................. 91
A.2 SAILOR 3027 specifications .................................................... 92

Glossary ..................................................................................................................................97

Index ............................................................................................................................... 101

viii
List of tables
Table 1: Naming conventions for terminal and system ....................................iv
Table 2: Related documents............................................................................................v

Chapter 1 Introduction

Chapter 2 Installing the system


Table 3: Power consumption of system units......................................................11

Chapter 3 Connecting the system


Table 4: Cables in the system ......................................................................................26
Table 5: Max. cable length in meters for 29 VDC operation ........................35
Table 6: SAILOR 3027 CAN connector pinout ....................................................38
Table 7: SAILOR 6006, USB connector pinout....................................................40
Table 8: SAILOR 6006, Ethernet connector pinout...........................................40
Table 9: SAILOR 6006, CAN connector pinout ...................................................41
Table 10: SAILOR 6006, Power connector pinout................................................41

Chapter 4 Configuration
Table 11: Supported LESes...............................................................................................68

Chapter 5 Installation check and test


Table 12: Installation check list .....................................................................................72

Chapter 6 Service and maintenance


Table 13: Cables and connectors, part numbers ...................................................89
Table 14: Adjustable pole/railing mount kit, part number ................................90
Table 15: Plate washer for SAILOR 3027, part number......................................90

App. A Technical specifications


Table 16: SAILOR 6120/30/40/50 mini-C system specifications .................91
Table 17: SAILOR 3027 mini-C terminal specifications.....................................92

ix
x
Chapter 1

1111
Introduction 1

Introduction
This chapter introduces the SAILOR 6120/30/40/50 systems and briefly
describes the units. It has the following sections:
• SAILOR 6120/30/40/50 system overview
• Units in the system

1
Chapter 1: Introduction

1.1 SAILOR 6120/30/40/50 system


overview
This manual describes four different systems:
• SAILOR 6120 SSA System
• SAILOR 6130 LRIT System
• SAILOR 6140 Maritime System
• SAILOR 6150 Non-SOLAS System
The following sections describe each of the systems and each of the units
that are part of these systems.

1.1.1 SAILOR 6120 SSA System


The drawing below shows an example of a SAILOR 6120 SSA System.

SAILOR 3027
SSA Terminal

SAILOR 6194

SSA buttons
(not included)

The SSA (Ship Security Alert) System provides ships with alarm buttons,
which can be activated in case of a piracy or terrorist attack. The alarm is a

2 SAILOR 6120/30/40/50 system overview


1111
Chapter 1: Introduction

covert signal that has no sound and no flashing lights, so it is not seen nor
heard by any intruders on board the ship.

Introduction
The SAILOR 6120 has three SSA buttons (two alarm buttons and one test
button), which connect to the SAILOR 3027 SSA Terminal through the
SAILOR 6194 Terminal Control Unit. The CAN interface, which connects
the SAILOR 3027 SSA Terminal to the SAILOR 6194, also provides the
power for the SAILOR 6194.
For wiring of the SAILOR 6120 system, see SAILOR 6120 SSA System on
page 20.
The SAILOR 3027 must be configured with the recipient(s) of the Ship
Security Alert. See SSA buttons configuration (SAILOR 6120 only) on
page 63. For further information on SSA, refer to SAILOR 6194 Terminal
Control Unit, Installation and user manual [3].

1.1.2 SAILOR 6130 LRIT System


The drawing below shows an example of a SAILOR 6130 LRIT System.

SAILOR 3027
LRIT Terminal
Optional
SAILOR 6194

Ships that are subject to the LRIT (Long Range Identification and Tracking)
regulation must report their position to their Flag Administration at least 4
times a day.

SAILOR 6120/30/40/50 system overview 3


Chapter 1: Introduction

In addition to the basic Mini-C functions listed in the next section, the
SAILOR 6130 LRIT System complies with the LRIT regulation and
automatically reports the position of the ship every 6 hours.
When used with a SAILOR 6194 Terminal Control Unit, the SAILOR 6140
can be connected to a computer using either the LAN interface or the RS-
232 interface.
For details on wiring, see SAILOR 6130 LRIT System and SAILOR 6140
Maritime system on page 21.

1.1.3 SAILOR 6140 Maritime System


The drawing below shows an example of a SAILOR 6140 Maritime System.

SAILOR 3027
Maritime Terminal
Optional
SAILOR 6194

The SAILOR 6140 is a basic Mini-C System that can be used for tracking and
polling, messaging, logging and EGC (Enhanced Group Call).
When used with a SAILOR 6194 Terminal Control Unit, the SAILOR 6140
can be connected to a computer using either the LAN interface or the RS-
232 interface, and to other equipment using the I/O interface of the
SAILOR 6194.
For details on wiring, see SAILOR 6130 LRIT System and SAILOR 6140
Maritime system on page 21.

4 SAILOR 6120/30/40/50 system overview


1111
Chapter 1: Introduction

1.1.4 SAILOR 6150 Non-SOLAS System

Introduction
The drawing below shows an example of a SAILOR 6150 Non-SOLAS
System.

SAILOR 3027

SAILOR 6194

SAILOR 3042E

computer with easyMail


(not included)

In addition to the basic Mini-C functions listed in the previous section, the
SAILOR 6150 can be used in non-SOLAS Distress systems to send Distress
alerts using the SAILOR 3042E.
In non-SOLAS Distress systems a user interface is mandatory. You can use
the easyMail application installed on a computer or you can use a SAILOR
6006 Message Terminal, which has its own built-in user interface. Note that
the SAILOR 6006 connects to the CAN interface on the SAILOR 6194.
See Configuration tools on page 48.
For details on wiring, see SAILOR 6150 Non-SOLAS System on page 22.

SAILOR 6120/30/40/50 system overview 5


Chapter 1: Introduction

1.2 Units in the system


A basic mini-C system may contain the following units:
• SAILOR 3027 mini-C terminal
• SAILOR 6194 Terminal Control Unit
• SAILOR 6006 Message Terminal
The next sections describe each of these units.

1.2.1 SAILOR 3027 mini-C terminal


The SAILOR 3027 comes in different variants for different systems. The
functions are different for each variant but the description below applies to
all off these four variants:
• SAILOR 3027 SSA Terminal
• SAILOR 3027 LRIT Terminal
• SAILOR 3027 Maritime Terminal
• SAILOR 3027 Non-SOLAS Terminal
The SAILOR 3027 mini-C terminal is a mobile satellite terminal for the
Inmarsat C system. It has a built-in LNA/HPA and an omni-directional
antenna designed to operate on vessels. The housing is sealed and contains
no user serviceable parts.

6 Units in the system


1111
Chapter 1: Introduction

The SAILOR 3027 is very compact and is designed to operate in extreme


weather conditions. It has a highly sensitive built-in GPS module with 50

Introduction
channels. The elevation angle of the antenna goes down to -15°, ensuring
optimum communication even in rough weather.
The SAILOR 3027 connects to other equipment using a CAN bus interface,
capable of carrying power as well as bi-directional communication.
For information on how to install the SAILOR 3027, see Installing the
SAILOR 3027 on page 12.

1.2.2 SAILOR 6194 Terminal Control Unit


The SAILOR 6194 is used for the following purposes:
• For connecting
• covert alert buttons for use in Ship Security Alert (SSA) systems
such as SAILOR 6120, or
• SAILOR 3042E Non-SOLAS Alarm Panels e.g. in Non SOLAS Distress
systems (SAILOR 6150).
• For connecting other equipment that has Ethernet or RS-232 interface
with the SAILOR 3027 terminal, which has a CAN interface.
The power for the SAILOR 6194 is supplied through the CAN interface
(extended input range 9-32 V DC).

Units in the system 7


Chapter 1: Introduction

1.2.3 SAILOR 6006 Message Terminal


With the SAILOR 6006 you can send distress alerts, read and write
messages, monitor system status, change the configuration and test the
system. The SAILOR 6006 has a Distress button for sending Distress alerts.

The SAILOR 6006 has a touch-screen interface and can be operated


without a keyboard.
A CAN interface connects to the SAILOR 3027 mini-C terminal and an
Ethernet interface connects to other equipment, such as alarm panels or a
SAILOR 6081 power supply.
For information on how to install the SAILOR 6006, see SAILOR 6006 and
6007 Message Terminal, Installation manual [2].

8 Units in the system


Chapter 2

2222
Installing the system 2

This chapter describes the mechanical installation of the SAILOR 3027.

Installing the system


Cables and wiring of the system: see Connecting the system on
page 19.
How to configure and use the system: see Initial configuration on
page 51 and SAILOR 6120/30/40/50, User manual [1].
The following sections describe
• Unpacking
• General installation requirements
• Installing the SAILOR 3027
Mechanical installation of other units in the system, e.g. the SAILOR 6194
Terminal Control Unit, is described in the individual installation manuals for
the units. The names and numbers of the manuals are listed in Related
documents on page v in the beginning of this manual.

2.1 Unpacking

2.1.1 Initial inspection


Inspect the shipping carton immediately upon receipt for evidence of
damage during transport. If the shipping carton is severely damaged or
water stained, request that the carrier's agent be present when opening the
carton. Save the carton packing material for future use.

9
Chapter 2: Installing the system

Warning! To avoid electric shock, do not apply power to the


system if there is any sign of shipping damage to any
part of the front or rear panel or the outer cover.
Read the safety summary at the front of this manual
before installing or operating the system.

After unpacking the system, inspect it thoroughly for hidden damage and
loose components or fittings. If the contents are incomplete, if there is
mechanical damage or defect, or if the system does not work properly,
notify your dealer.

2.1.2 What’s in the delivery


The following items are included in the delivery:
• SAILOR 3027 mini-C terminal, one of the following variants:
• SAILOR 3027 SSA Terminal
• SAILOR 3027 LRIT Terminal
• SAILOR 3027 Maritime Terminal
• SAILOR 3027 Non-SOLAS Terminal
• 1 Inch Pipe Adaptor and screw kit for Pipe Adaptor.
• Accessories kit including cables and connectors. For details, see Cables
and connectors on page 26. Not included with SAILOR 6140.
• For SAILOR 6120 SSA System and SAILOR 6150 Non-SOLAS System
only: SAILOR 6194 Terminal Control Unit.
• For SAILOR 6150 Non-SOLAS System only: SAILOR 3042E Non-SOLAS
Alarm Panel.
• Manuals:
• SAILOR 6120/30/40/50 mini-C system, Installation manual (this
manual) and
• SAILOR 6120/30/40/50 mini-C system, User manual

10 Unpacking
2222
Chapter 2: Installing the system

2.2 General installation requirements

Important Only the SAILOR 3027 mini-C terminal must be placed


outdoors. Place all other units in the system indoors!

Installing the system


For information on environmental requirements to the units,
refer to Technical specifications on page 91 or the individual
installation manuals for the units.

2.2.1 Power requirements


A SAILOR 6120/30/40/50 mini-C system operates on 9-32 V DC. You may
use any power supply or battery that meets the power requirements listed
in this section and in Appendix A, Technical specifications.

Important If any additional NMEA2000 equipment is connected to the


CAN bus, the power supply must be 15 V DC (nominal). To
convert your power supply to 15 V DC you may use a
SAILOR 6090 Power Converter or a SAILOR 6081 PSU and
Charger from Cobham SATCOM.

2.2.1.1 Power consumption


The total power consumption varies primarily due to system activities. If
you are using a battery, make sure it is capable of providing the required
power. As a guideline, note the power consumption of the following
equipment:

Unit Idle power Max. power

SAILOR 3027 mini-C terminal 1.85 W 30 W

SAILOR 6194 Terminal Control 1W 7W


Unit
Table 3: Power consumption of system units

General installation requirements 11


Chapter 2: Installing the system

Unit Idle power Max. power

SAILOR 6006 Message Terminal 12 W 20 W


(12 V DC - 24 V DC)
Table 3: Power consumption of system units (Continued)

2.3 Installing the SAILOR 3027

2.3.1 Placing the SAILOR 3027 mini-C terminal


Place the terminal outdoors on the ship. Before mounting the terminal,
consider the following:
• Safety distance: 1 ft. (0.3 m).
Place the terminal so that no person can accidently get closer to the
terminal than the safety distance 1 ft. (0.3 m).
• Distance to exhaust fumes.
Do not place the terminal close to the funnel directly exposed to
exhaust fumes.
• Distance to heat.
Do not place the terminal close to any heat source.
• Distance to other equipment.
Keep the following distances between the terminal and other
equipment:
• Compass safe distance: > 5 m (distance to magnetic compass)
• HF antennas: > 5 m
• VHF antennas: > 4 m
• Other Inmarsat C terminals: > 0.5 m
• Line of sight.
Place the terminal in an area as free from obstructions as possible in all
directions down to 15° below the horizon.

12 Installing the SAILOR 3027


2222
Chapter 2: Installing the system

Zenith

Installing the system


Horizon Horizon

15° 15°

Obstructions should be below these lines

If obstructions cannot be avoided, place the receiver so that the


obstruction covers no more than 2° of the view from the terminal. To
obtain this, the distance between the obstruction and the terminal must
be minimum 29 x diameter of the obstruction.

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PDSDUWWRHQVXUHWKHREVWUXFWLRQFRYHUVQRPRUHWKDQƒ

Example: The obstruction is a pole of 0.1 m diameter. This means the


terminal must be placed 29 x 0.1 m = 2.9 m from the
obstruction.
• Power source available.
The power source must be placed as close as possible to the terminal.

Installing the SAILOR 3027 13


Chapter 2: Installing the system

• Grounding available.
Make sure that the shield of the CAN cable is connected to a proper
ground, i.e. the ship’s structure/hull. This is very important in order to
protect persons and equipment from lightning and safely bypass
interference from Radar, VHF/MF/HF radio equipment and other
environmental sources of interference.

Important Do not make the ground connection at the SAILOR


3027 end of the CAN cable. Instead, connect the shield
of the CAN cable to ship ground at the power supply.

14 Installing the SAILOR 3027


2222
Chapter 2: Installing the system

2.3.2 Mounting the SAILOR 3027 mini-C terminal


The SAILOR 3027 has one CAN connector and is designed primarily for pole
mounting.

Important Do not tighten the screws more than max. torque 2.5 Nm

Installing the system


when you mount the SAILOR 3027. Tightening the screws
too much may cause damage to the housing of the SAILOR
3027 and thus impair the protection against water intrusion.
If you are mounting the terminal directly on a plain surface,
use a large spacer (order no. 403027-921) between the
mounting surface and the SAILOR 3027 and tighten the
screws to torque 1.5 - 2.5 Nm.

• For mechanical drawings, see Mechanical outline drawing, SAILOR


3027 mini-C terminal on page 18.
• For information on wiring, see Connecting the system on page 19.
• For part numbers of the mounting accessories, see Available parts on
page 89.

2.3.2.1 Pole mount 1”


The pole mount kit is included with your
SAILOR 3027. Follow the instructions
included with the pole mount kit.

1. Lead the cable through the pole and


pole mount adapter.
2. Connect the CAN cable to the terminal.

Note The connector is waterproof.


Do not attempt to seal the
connection any further.
3. Mount cable relief for the CAN cable.
4. Mount the adapter on the terminal
using screws.

Installing the SAILOR 3027 15


Chapter 2: Installing the system

5. Tighten the adapter to the pole.

Note You cannot access the CAN connector when the pole mount
adapter is mounted on the SAILOR 3027. If at a later stage you
need to disconnect/connect the cable, the pole mount adapter
must first be removed from the terminal.
You may use the adjustable pole/railing mount as an alternative to the pole
mount. See the next section for details.

2.3.2.2 Adjustable pole/railing mount 1” and 1½” (optional)


The adjustable pole/railing mount kit is available from Cobham SATCOM
(see Available parts on page 89). When mounting the adjustable
pole/railing mount follow the instructions included with the kit. The
adjustable pole/railing mount fits 1” and 1½” poles and can be mounted on
a vertical or horizontal pole.
Do as follows:

1. Attach the pole/railing mount to the pole using the included nuts and
spacers. The drawings on the next page show the vertical and the
horizontal assembly.
2. Tighten the nuts.
3. Place the large spacer between the SAILOR 3027 mini-C terminal and
the pole/railing mount.
4. Fasten the SAILOR 3027 to the pole/railing mount using the 3 screws
and spacers.
5. Tighten the screws to torque 1.5 - 2.5 Nm.
6. Connect the CAN cable to the connector in the bottom of the SAILOR
3027.
7. Mount cable relief for the CAN cable.

16 Installing the SAILOR 3027


2222
Chapter 2: Installing the system

Vertical pole:

Installing the system


Horizontal pole:

Installing the SAILOR 3027 17


Chapter 2: Installing the system

2.3.2.3 Mechanical outline drawing, SAILOR 3027


mini-C terminal
120°

ø64

M4 x 3
Length of thread: 6 mm

ø170.5
ø164.6

145
157

Connector housing
Conec

18 Installing the SAILOR 3027


Chapter 3

3333
Connecting the system 3

This chapter explains how to connect the units in the


SAILOR 6120/30/40/50 system and describes connectors, pin-out and
cable requirements. It has the following sections:
• Connecting the units
• Grounding the units

Connecting the system


• The CAN backbone
• Connecting power
• Connectors and pinout

3.1 Connecting the units


Important Do not connect and switch on the power supply until all
other units are connected!
Before connecting the units, read all sections in this chapter.

Caution! Do not connect 3rd party equipment to the CAN bus


unless it is specified to run at the supplied power. It may
not be designed to operate at the suggested 29 VDC
power supply. All Cobham SATCOM equipment
mentioned in this manual is designed to operate within
a range of 10.8-32 VDC.

Connect the units according to the Wiring overview on the next pages and
the requirements in this chapter.

19
Chapter 3: Connecting the system

3.1.1 Wiring overview


The cables and connectors marked with W and C in the drawings are listed
in the table in Cables and connectors on page 26.

Note In all the mini-C systems you can also connect a computer. For
details, see SAILOR 6120/30/40/50 with a computer on page 25.

3.1.1.1 SAILOR 6120 SSA System


The drawing below shows the wiring of a basic SAILOR 6120 SSA System.

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&KDVVLV
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Important If you are not using all terminal blocks assigned for SSA alarm
buttons (X7 to X12), make sure pin 1 and 2 are shorted in the
terminal blocks that are not used. This only applies to the
alarm buttons X7 to X12, not to the test button X14.
If you have more than two alert buttons, you can connect an alert button
to each of the terminal blocks X7 to X12, using the same pins as in X8 and
X10 shown above.
For details on wiring of SSA buttons, see SAILOR 6194 Terminal Control
Unit, Installation and user manual [3].

20 Connecting the units


Chapter 3: Connecting the system

3333
3.1.1.2 SAILOR 6130 LRIT System and SAILOR 6140
Maritime system
The drawing below shows the wiring of a basic SAILOR 6130 LRIT System
or SAILOR 6140 Maritime System.

SAILOR 3027
LRIT Terminal

CAN

Connecting the system


Ship ground (hull)
CAN bus
W1
Shield

C1

W3
+
DC output
-

Power supply

(Chassis)

Connecting the units 21


Chapter 3: Connecting the system

3.1.1.3 SAILOR 6150 Non-SOLAS System


With one alarm panel:

If you only connect one SAILOR 3042E you must connect


Important
pin 1 and 2 in X12 as shown in the drawing below.
To enable safety communication you must connect either a computer or a
SAILOR 6006 Message Terminal. You can use:
• the easyMail application installed on a computer connected to the LAN
interface as shown below, or
• the SAILOR 6006 Message Terminal connected to the CAN interface.
The SAILOR 6006 has its own user interface and a Distress button and is
not used with easyMail. Wiring of the SAILOR 6150 Non-SOLAS System
with SAILOR 6006 is shown on page 24.
The drawing below shows the wiring of a basic SAILOR 6150 Non-SOLAS
System with a computer.

6$,/25
1RQ62/$6
7HUPLQDO
1&
&$1

%URZQ
1& 6$,/25( ,PSRUWDQW,IQRVHFRQG
:KLWH
12
1RQ62/$6 DODUPSDQHOLVFRQQHFWHG
$ODUP3DQHO WR;\RXPXVWFRQQHFW
6KLSJURXQG KXOO 12 9&& /(' SLQDQGLQ;
&$1EXV
LQFOXGLQJ
:
<HOORZ
*UHHQ

*UH\

SRZHU
3LQN

6KLHOG
        
; ; ;

&$1EXVLQFOXGLQJSRZHU :
& &$1;

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: &$1
/$1;
7HUPLQDO&RQWURO8QLW
SRZHU

'&RXWSXW
RQO\
: &KDVVLV

 ;

3RZHUVXSSO\    

/$1
&OHDU
&KDVVLV EXWWRQ
&RPSXWHU
ZLWKHDV\0DLO


%X]]HU

You can connect two SAILOR 3042E Non-SOLAS Alarm Panels to the
system. The second SAILOR 3042E must be connected to X12 with the
same pins as in X8, and share pin 1 in X10 with the first SAILOR 3042E, as
shown in the next page.

22 Connecting the units


Chapter 3: Connecting the system

3333
With two alarm panels:
The drawing below shows the wiring of two SAILOR 3042E alarm panels in
the SAILOR 6150 Non-SOLAS System.

Note The two alarm panels must share pin 1 in X10

6$,/25
1RQ62/$6
7HUPLQDO
1&

Connecting the system


1&
&$1

%URZQ
1& 6$,/25( 6$,/25( 1& %URZQ

:KLWH 1RQ62/$6 1RQ62/$6 :KLWH


12 12
$ODUP3DQHO $ODUP3DQHO
12
6KLSJURXQG KXOO &$1EXV
9&& /(' /(' 9&& 12

*UH\

*UH\
LQFOXGLQJ
:

<HOORZ

<HOORZ
*UHHQ

*UHHQ
SRZHU

3LQN

3LQN
6KLHOG
        
; ; ;

&$1EXVLQFOXGLQJSRZHU :
& &$1;

6$,/25
: &$1
/$1;
7HUPLQDO&RQWURO8QLW
SRZHU

'&RXWSXW
RQO\
: &KDVVLV

 ;

3RZHUVXSSO\    

/$1
&OHDU
&KDVVLV EXWWRQ
&RPSXWHU
ZLWKHDV\0DLO


%X]]HU

For further information on the SAILOR 6194 see SAILOR 6194 Terminal
Control Unit, Installation and user manual [3].

Connecting the units 23


Chapter 3: Connecting the system

With SAILOR 6006 Message Terminal


The drawing below shows the wiring of a basic SAILOR 6150 Non-SOLAS
System using the SAILOR 6006 Message Terminal.

Note If you are using the SAILOR 6006 you will normally not need a
SAILOR 6194. The SAILOR 6006 itself works as an alarm panel,
and you can connect additional alarm panels (SAILOR 6101 or
SAILOR 6103) to the LAN of the SAILOR 6006.
MTerminal

6$,/25
1RQ62/$6
7HUPLQDO
&$1

6KLSJURXQG KXOO
&$1EXV
LQFOXGLQJ
: SRZHU
6KLHOG

&
&$1EXV
: ZLWKRXW
SRZHU

'&RXWSXW

:

3RZHUVXSSO\ &$1; 7R(WKHUQHWVZLWFKLQORFDO


/$1 QHWZRUNHJIRUFRQQHFWLQJ
 DGGLWLRQDODODUPSDQHOV
'&RXWSXW
6$,/25
 :
;'&LQSXW
&KDVVLV

The SAILOR 6006 Message Terminal also has a Distress button and you can
connect an extra alarm panel to the LAN interface on the SAILOR 6006.

24 Connecting the units


Chapter 3: Connecting the system

3333
3.1.1.4 SAILOR 6120/30/40/50 with a computer
If you need to connect a computer to your mini-C system, you must use a
SAILOR 6194 Terminal Control Unit, which connects to your system
through the CAN interface. If the system is a SAILOIR 6120 SSA System or
a SAILOR 6150 Non-SOLAS System, the SAILOR 6194 is delivered with your
system.
The below drawing shows the wiring.

Connecting the system


6$,/25
7HUPLQDO
&$1

6KLSJURXQG KXOO
&$1EXV
:
6KLHOG

:
& &$1;

6$,/25
: 7HUPLQDO&RQWURO8QLW

56

'&RXWSXW &KDVVLV
 /$1

3RZHUVXSSO\

&KDVVLV 56RU/$1
: :
/$1

&20SRUW

&RPSXWHU

Instead of the computer you may use a SAILOR 6006 Message Terminal
connected to the CAN interface as shown in the drawing on page 24.

Connecting the units 25


Chapter 3: Connecting the system

3.1.2 Cables and connectors


To see where the cables (W) and connectors (C) are located, refer to the
drawings on the previous pages. The below table lists the cables and
connectors from the drawings.

Cable Type Included/not included

W1 NMEA 2000 Mini Device Cable Included (30 m) with


SAILOR 6120 and
SAILOR 6130

W2 NMEA 2000 Micro Device Cable Included (6 m) with


SAILOR 6194

W3 NMEA 2000 Mini Device Cable Included (6 m) with all


systems, except
SAILOR 6140

W4 NMEA 2000 Micro Device Cable Included (6 m) with SAILOR


6150 only

W5 Straight through RS-232 serial Not included, must be


cable with 9-pin D-sub connector purchased separately
(max. 15 m)

W6 Cat. 5E LAN cables, shielded Not included, must be


(max. 100 m) purchased separately

W7 Power cable to SAILOR 6006 Included with the SAILOR


Message Terminal 6006

C1 Mini/Micro NMEA 2000 T- Included (1 pcs.) with all


connector systems, except
SAILOR 6140

C2 Micro NMEA 2000 T-connector Included (1 pcs.) with


SAILOR 6150 only
Table 4: Cables in the system

26 Connecting the units


Chapter 3: Connecting the system

3333
As an alternative to the NMEA connectors you may use a CAN connection
box, (part number 406208A).
For a list of additional cables and connectors available from Cobham
SATCOM, see Available parts on page 89.
If you are using a SAILOR 6194 Terminal Control Unit, refer also to the
manual SAILOR 6194 Terminal Control Unit, Installation and user manual
[3].

3.2 Grounding the units

Connecting the system


Make sure you have a suitable grounding location for grounding the units,
preferably close to the power supply. See page 14 in the section Placing
the SAILOR 3027 mini-C terminal.

3.2.1 SAILOR 3027 mini-C terminal

Important The shield of the CAN cable from the terminal must be
grounded at the power supply, not at the terminal. This is to
ensure that any lightning strike at the terminal will be
directed straight to the ship ground, and away from
equipment operated by personnel.
You may use a special CAN cable, containing only the power wires and
shield, to connect to the power supply. Using a T-connector, this cable can
be connected to the full CAN bus.
Connect the shield of the CAN cable to ship ground at the power supply.
Make sure the power supply has a good ship ground connection, e.g.
through the mounting plate and/or chassis.

Grounding the units 27


Chapter 3: Connecting the system

3.2.2 SAILOR 6006 Message Terminal


Connect a ground wire between the ground stud on the SAILOR 6006 and
ship ground.

Ground plane
Ground stud connected to ship hull

3.2.3 Power supply


When installing the power supply, make sure you connect
Important
the chassis of the power supply to ship ground. This is to
ensure that any lightning strike at the terminal will be
directed straight to the ship ground, and away from
equipment operated by personnel.
For information on how to install the power supply, see the documentation
included with the power supply.

28 Grounding the units


Chapter 3: Connecting the system

3333
3.2.4 SAILOR 6194 Terminal Control Unit
The base plate of the SAILOR 6194 forms a ground plane for the electronic
circuit. This ground plane must be connected to ship ground in one of two
ways:
• Mount the SAILOR 6194 on a conducting surface connected to ship
ground, or
• connect a ground wire between ship ground and the cable relief for the
CAN cable shown in the picture below.

Connecting the system

Grounding the units 29


Chapter 3: Connecting the system

3.3 The CAN backbone


When connecting the CAN backbone, be aware of the following
requirements:
• The CAN bus is already terminated with 120 Ohm inside the SAILOR
3027. You must provide the CAN bus with a termination
resistance of 120 Ohm at the other end of the CAN backbone, either
with a separate termination resistance or inside the last device on the
CAN backbone. The SAILOR 6194 has a built-in termination resistance.
• The cable length from each device to the CAN T-connector must be
maximum 6 m.
• The total length of the backbone must be maximum 200 m.
• Make the ground connection to ship ground (hull) at the power supply -
and only there.
• Connect the shield of the CAN cable to the connectors throughout the
system, but only connect to ship ground at the power supply.

120 Ohm Max. 200 m

Max. Max. Max.


6m GND 6m 6m
(ship hull)

30 The CAN backbone


Chapter 3: Connecting the system

3333
3.4 Connecting power

3.4.1 Power source


• If you are connecting additional NMEA2000 equipment other than
SAILOR 6194 or SAILOR 6006 to the CAN bus, the power source for the
mini-C system must supply 15 V DC (nominal). To convert to 15 V DC
you may use e.g. a SAILOR 6090 Power Converter or a SAILOR 6081
PSU and Charger. If you are not connecting any additional equipment

Connecting the system


to the CAN bus, the power range is 9 -32 V DC.

Note If your power source is supplying more than 15 V, the system


is not protected against incorrect wiring.
• The power source must be able to deliver sufficient power for the
system units. Refer to Power requirements on page 11.

Caution! If your power source is a battery, you must configure an


under-voltage protection for the battery. The battery
may be damaged if the correct under-voltage protection
is not applied! For details, see Under-voltage protection
(UVP) on page 32.

3.4.2 Connecting the power cables

3.4.2.1 SAILOR 3027


The SAILOR 3027 has one CAN connector, which is also used for power
input.

1. Connect the red wire to DC+ and the black wire to DC- in the power
supply.
2. Connect the shield of the CAN cable to chassis on the power supply,
which must be connected to ship ground. See Grounding the units on
page 27.

Connecting power 31
Chapter 3: Connecting the system

3.4.2.2 SAILOR 6194


The SAILOR 6194, like the SAILOR 3027, connects to power through the
CAN interface, which in the SAILOR 6194 is a group of spring-loaded
terminals (X2). Refer to SAILOR 6194 Terminal Control Unit, Installation
and user manual [3].
Do not connect the shield of the CAN cable to the SAILOR 6194.

3.4.3 Under-voltage protection (UVP)


If the power source is a battery, you must configure the SAILOR 3027 and
the SAILOR 6194 to the correct under-voltage protection.

Caution! The battery may be damaged if the correct under-


voltage protection is not applied!

Configure the under-voltage protection as follows:

1. Connect a computer to the SAILOR 6194 and start a terminal program


as described in Configuration using commands on page 60.
2. At the tt6194:/$ prompt, type in the relevant command
depending on the voltage of the battery.
• Disable UVP: Type avr_uvp 0
• 24 V: Type avr_uvp 1
• 12 V: Type avr_uvp 2
• CAN voltage: Type avr_uvp 3
3. Type minic to access the SAILOR 3027.
4. At the Can0:/$ prompt, type in the relevant command from step 2.

32 Connecting power
Chapter 3: Connecting the system

3333
3.4.4 Calculating power cables for the SAILOR
3027
If possible, use the cables included with your SAILOR 6120/30/40/50
system.
If you want to use other cables or extend the included cables, use the
guidelines in this section to calculate the maximum length of your power
cables.
• When extending the power cable, positive and negative supply wires

Connecting the system


must be installed closely together side by side to keep cable inductance
low.
• Ensure that cable inductance for the selected cable at the desired length
is below the 50 uH requirement. Refer to the data sheet for the cable
you are using.

3.4.4.1 Source impedance


The length of the power cable depends on the type of cable used and the
source impedance of the ship’s DC power source.
The maximum allowed source impedance depends on the utilization of the
power range of the DC input (9 - 32 V DC for the SAILOR 3027).
The total impedance is made up of the source impedance of the power
supply plus the impedance of connected cables including connectors and
joints where cables might be extended.

3.4.4.2 Calculating the maximum power cable length


Max. total impedance:
• 29 VDC operation: max. 2.7 ohm including the source impedance of
the ship installation.
To calculate the maximum cable length, do as follows:

1. If you are using the SAILOR 6081 PSU go to step 2. If you are using
another DC power source or want to extend the included cable then

Connecting power 33
Chapter 3: Connecting the system

measure the source impedance as shown in Measuring the ship source


impedance on page 36.
2. Find the resistance per m for the cable type you are going to use.
Table 5 shows typical cable resistance - note that your cable type may
differ from this. Refer to the data sheet for the cable you are using.
3. Calculate the maximum cable length as follows:

0.5 x (max. total impedance1 - measured source impedance)


Max. cable length =
cable impedance per meter

Important The max. cable length is 200 m if the cable is also carrying
the communication interface and not just power.

1. Max. total impedance:


29 VDC operation: max. 2.7 ohm including the source impedance of the
ship installation.

34 Connecting power
Chapter 3: Connecting the system

3333
29 VDC operation: Examples of max. cable lengths in meters for different
cable types and source impedance.

Note Remember that the total max. cable length from the mini-C to the
last unit on the CAN bus must never exceed 200 m! See The
CAN backbone on page 30.

Supply Voltage 29 Volt


Source imp. in mOhm > 0 50 100 200
mOhm/m

Connecting the system


AWG 11 4.13 200a 200a 200a 200a

AWG 12 5.21 200a 200a 200a 200a

AWG 13 6.57 200a 199 195 188

AWG 14 8.29 161 158 155 149

AWG 15 10.45 128 125 123 118

AWG 16 13.17 101 99 97 94

AWG 17 16.61 80 79 77 74

AWG 18 20.95 64 62 61 59

AWG 19 26.42 50 50 49 47

AWG 20 33.31 40 39 39 37
Table 5: Max. cable length in meters for 29 VDC operation
a. This is not the calculated length, but the max. CAN cable length from the
mini-C to the last unit on the CAN bus. You must take into consideration the
length of the cable from the T-connector to the power supply (max. 6 m),
and the length of cables from the mini-C to the last unit on the CAN bus
(max. 200 m).

Connecting power 35
Chapter 3: Connecting the system

3.4.5 Measuring the ship source impedance

3.4.5.1 Without supplied cable


If you want to use another cable instead of the supplied cable, measure
the source impedance without the cable as follows:

1. Measure the voltage without load (R.var disconnected).


Power outlet
for terminal

2. Set the current to e.g. 1 A by adjusting R.var.


3. Measure the corresponding voltage change.
4. Calculate the source impedance from the voltage and the current.
Example: 1 A and 100 mV.
Source impedance: 100 mV/1 Amp = 100 mOhm.
You can use this source impedance to calculate the maximum length of the
cable between the power outlet and the SAILOR 3027.

36 Connecting power
Chapter 3: Connecting the system

3333
3.4.5.2 With the supplied cable
If you want to extend the supplied cable, measure the source
impedance including the supplied cable, as follows:

1. Connect the supplied power cable to the DC power source.


2. Connect the other end of the power cable to the Mini part of the
Mini/Micro T-connector.
3. Connect the cable for the SAILOR 3027 to the T-connector, but do not
connect the other end to the terminal.

Connecting the system


4. At the unconnected end of the CAN cable, measure the source
impedance as described in the next steps.
Power outlet End of cable at
for terminal SAILOR 3027 end

6 m power cable
plus 30 m Mini Device cable

5. Measure the voltage without load (R.var disconnected).


6. Set the current to e.g. 1 A by adjusting R.var.
7. Measure the corresponding voltage change.
8. Calculate the source impedance from the voltage and the current.
Example: 1 A and 950 mV. Source impedance: 950 mV/1 Amp = 950
mOhm.
You can use this source impedance to calculate the maximum length of the
extension cable.

Connecting power 37
Chapter 3: Connecting the system

3.5 Connectors and pinout

3.5.1 SAILOR 3027 mini-C terminal


The SAILOR 3027 has one male CAN socket for connecting to power as well
as communication interfaces. The table and drawing below show the pin-
out for the connector.
In standalone systems, e.g. LRIT, where you do not use the communication
interface, you only need to connect pin 2 and 3 to the power supply and
the shield of the cable to ship ground at the power supply.

Important Secure the CAN cable at the SAILOR 3027 to avoid stressing
the CAN connector and the housing of the terminal.

Front view on SAILOR 3027


Pin Function Wire color

1 Not connected None

2 + Power Red 1 5
2 4
3 - Power Black 3

4 CAN H White

5 CAN L Blue
Table 6: SAILOR 3027 CAN connector pinout

38 Connectors and pinout


Chapter 3: Connecting the system

3333
3.5.2 SAILOR 6006 Message Terminal

3.5.2.1 Overview
The drawing below shows the connector panel of the SAILOR 6006.

Connecting the system


USB Ethernet CAN DC Power
GND

In the SAILOR 6150 system, the following connectors on the SAILOR 6006
may be used:
• USB interface.
Connects to a printer and a keyboard. You may also connect a USB
memory stick.
• Ethernet interface.
Connects to the SAILOR 6194 Terminal Control Unit or an Ethernet
switch in a local network.
• ground stud.
Connects to ship ground.
• CAN interface. Only used on SAILOR 6006 with the SAILOR 6150
System.
Connects to the SAILOR 3027 and optionally other equipment using the
CAN interface.
• DC Power input.
Connects to the power supply.
The next sub-sections show the pin-out for these connectors.
For a complete description and pin-out for all connectors, see SAILOR 6006
and 6007 Message Terminal, Installation manual [2].

Connectors and pinout 39


Chapter 3: Connecting the system

3.5.2.2 USB interface


The USB connectors are USB Type A. The figure and table below show the
connector outline, wire colours and pin assignments.

Pin Pin function Wire color USB Type A socket

1 5V Red

2 D- White

3 D+ Green

4 GND Black
Table 7: SAILOR 6006, USB connector pinout

3.5.2.3 Ethernet
The figure and table below show the connector outline and pin
assignments.

Pin Pin function Wire color RJ-45 female

1 Tx+ white/orange

2 Tx- orange

3 Rx+ white/green

4 Not connected blue

5 Not connected white/blue

6 Rx- green

7 Not connected white/brown

8 Not connected brown


Table 8: SAILOR 6006, Ethernet connector pinout

40 Connectors and pinout


Chapter 3: Connecting the system

3333
3.5.2.4 X5, CAN interface (only used on SAILOR 6006 with
SAILOR 6150 system)
The figure and table below show the connector outline and pin
assignments.

Pin Pin function Wire color M12 Panel screw connecto


5 pin male
1 Not connected None

2 CAN_S Red

Connecting the system


3 CAN_C Black

4 CAN_H White

5 CAN_L Blue
Table 9: SAILOR 6006, CAN connector pinout

3.5.2.5 X4, Power input


The figure and table below show the connector outline and pin
assignments.

Pin Panel lock, 4 pin male


Pin function
number

1 DC+

2 DC-

3 ON_IN

4 NC
Table 10: SAILOR 6006, Power
connector pinout

Connectors and pinout 41


Chapter 3: Connecting the system

3.5.3 SAILOR 6194 Terminal Control Unit

Note The SAILOR 6194 is only included with the SAILOR 6120 SSA
System, but can be acquired for other systems as well.
The drawing below shows the connectors on the SAILOR 6194.

X5 X6

X1 X7 X9 X11 X13

X2 X3 X8 X10 X12 X14

The SAILOR 6194 Terminal Control Unit is used in the SAILOR 6120 SSA
System for connecting SSA buttons, and may also be used in other systems
for connecting additional equipment.
X5 and X6 are standard connectors for RS-232 (9-pin D-sub) and Ethernet
(RJ-45), all other connectors are spring-loaded terminals.
X3 and X13 are for future use.
On the SAILOR 6194, the following interfaces are used:
• CAN spring-loaded terminals (X2).
Connect to the CAN bus in the mini-C system. This interface is also used
for connecting power.

42 Connectors and pinout


Chapter 3: Connecting the system

3333
Important Do not connect the shield of the CAN cable on the
SAILOR 6194! The CAN shield must only be connected
to ship ground at the power supply. This is to ensure that
any lightning strike at the terminal will be directed
straight to the ship ground, and away from equipment
operated by personnel.
• Ethernet connector (X6).
Connects to a computer, a SAILOR 6006 Message Terminal or an
Ethernet switch.

Connecting the system


• RS-232 connector (X5):
Connects to a computer, e.g. for entering commands.
• Spring-loaded terminals X7 to X14:
Connect to the SSA buttons, SAILOR 3042E Non-SOLAS Alarm Panel or
monitoring equipment.
For further information, see SAILOR 6194 Terminal Control Unit,
Installation and user manual [3].

Connectors and pinout 43


Chapter 3: Connecting the system

44 Connectors and pinout


Chapter 4

4444
Configuration 4

This chapter explains the initial registration and configuration that may be
necessary before using your mini-C system. For further information on
configuration and daily use of the system, refer to the user manual for the
SAILOR 6120/30/40/50 mini-C system.

Note For the SAILOR 6130 LRIT System: After installing the system an
LRIT compliance test must be done according to the guidelines
from the Flag administration under which the vessel is sailing. See
Testing the SAILOR 6130 LRIT System on page 73.
This chapter has the following sections:
• Registering your SAILOR 3027

Configuration
• Configuration tools
• Configuration using easyMail
• Configuration using SAILOR 6006
• Configuration using commands
• SSA buttons configuration (SAILOR 6120 only)

45
Chapter 4: Configuration

4.1 Registering your SAILOR 3027

4.1.1 Service Activation Registration Form


Before using the SAILOR 3027 mini-C terminal on the Inmarsat C system
you must register the terminal to the system.

Note In most cases the distributor registers the system for the
customer.
Use the Service Activation Registration Form (SARF) supplied with the
SAILOR 3027. A copy of page 1 of the SARF is shown in the next page. As a
guide, some of the most important fields are filled in with red color. Note
that the stated MES (Mobile Earth Station) model is just an
example - the field must show the MES model you are registering.
The SARF for registration of Maritime MES (in this case the SAILOR 3027)
can also be found on www.inmarsat.com/Support under Activation,
including notes on how to complete the maritime form.
The SARF contains different abbreviations that are explained here.
The SAILOR 3027 must be registered at either a PSA company or directly to
the ISP. A PSA is a company handling the activation of Inmarsat mobiles
and is short for Point of Service Activation. ISP is the company that
provides the Inmarsat service and is short for Inmarsat Service Provider. In
many cases the PSA and ISP is the same company that also operates a Land
Earth Station (LES). The local PSA or ISP can be obtained by following the
guidelines in the registration form.
The SARF also includes billing information for the Inmarsat C service. The
payment will be made directly to the Accounting Authority (AA). In many
cases the AA is also the same company as the ISP.
In addition to the general information such as name and address, the
Inmarsat Serial Number (ISN) of the SAILOR 3027 must be specified. The
ISN is found on the Delivery Note and on the label in the bottom of the
SAILOR 3027 mini-C terminal.

46 Registering your SAILOR 3027


Chapter 4: Configuration

4444
Registration for service activation
of Maritime Mobile Earth Station
PSA use only code

Sections 1-4, 6 and 8 are to be completed by all customers Application number


Tick Boxes as appropriate.
Please write in block capitals Date Day Month Year

Customer’s reference number


1.Your details (See note A) PLEASE NOTIFY YOUR PSA IF ANY OF THESE DETAILS CHANGE OR YOU ARE NO LONGER THE OWNER OF
THE INMARSAT EQUIPMENT. (THIS IS A LEGAL REQUIREMENT AS STATED IN THE INMARSAT TERMS AND CONDITIONS WHICH ARE
ATTACHED TO THE BACK OF THIS SARF)
Your name or the name of your organisation:

Address:

Town/city: State/province:

Post/ZIP code: Country:

Telephone + Country code ( ) Area code ( ) Telephone number ( )

Facsimile + Country Code ( ) Area code ( ) Facsimile number ( )

Email address:

Configuration
Contact person:

Title: Department:

What is their telephone number and/or extension? + Country code ( ) Area code ( ) Telephone number ( )
2. Paying the bill (See note B) PLEASE NOTIFY YOUR PSA URGENTLY IF YOU CHANGE YOUR BILLING ENTITY (AA or ISP.) (THIS IS A
LEGAL REQUIREMENT AS STATED IN THE INMARSAT TERMS AND CONDITIONS WHICH ARE ATTACHED TO THE SARF)

Note: ALL MARITIME MESs that are part of GMDSS installations MUST have an Accounting Authority as the billing entity,
Apart from the FLEET F77 MES which may use either an ISP or an AA as the billing entity.
Is the MES part of a GMDSS installation? Yes No

If YES, enter the Accounting Authority Code (AAIC):


If Fleet F77 please see the Note above.
If the Code is unknown, enter the name of the AA:

If NO, have you arranged payment of calls for this MES through (tick one)
(a) Accounting Authority (AA) (b) Inmarsat Service Provider (ISP)

Enter ISP or AA Code:

If the Code is unknown enter the name of the ISP or AA:


3. What type of Mobile Earth Station (MES) are you registering? (See note C)

NOTE: If the terminal is activated as Maritime Fixed and placed on a vessel, you could be Endangering Lives At Sea.
Environment usage The System What will be the primary use of the MES?

Maritime Inmarsat-B Trading Yachts

Maritime Fixed Inmarsat-C/mini C Passenger/Cruise Other (IMO Number Mandatory)

Inmarsat-M Offshore Other (IMO Number NOT Mandatory)

Inmarsat mini-M Government please specify

Inmarsat Fleet Fishing

What will be the country of registry of this MES?

Mobile Earth Station (MES) manufacturer Mobile Earth Station (MES) model
Thrane & Thrane A/S SAILOR 3027 SSA Terminal

Registering your SAILOR 3027 47


Chapter 4: Configuration

4.1.2 Mobile number for the SAILOR 3027


When the SAILOR 3027 mini-C terminal is registered at the ISP, the ISP
returns a mobile number for the SAILOR 3027. This mobile number must be
entered in the SAILOR 3027. You can use the easyMail application for this
purpose. For details, see Configuration using easyMail on page 49.

4.2 Configuration tools


You may use one of the following tools for configuring your mini-C system:
• Computer with easyMail application installed.
You must have a SAILOR 6194 Terminal Control Unit to connect your
computer to the system. The easyMail application is delivered on CD
with the SAILOR 6194. Settings not available directly in the user
interface can be accessed through the Terminal mode, where you can
enter the same commands as with the terminal program (see below).
• SAILOR 6006 Message Terminal
The SAILOR 6006 connects to the system through the CAN interface.
You can use the built-in user interface of the SAILOR 6006 or use the
Mini-C terminal mode on the SAILOR 6006 to enter low level
commands.
• Computer with terminal program
You must have a SAILOR 6194 Terminal Control Unit to connect the
computer to the system. For earlier versions of Windows you can use
Windows HyperTerminal, otherwise you can use telnet from the
command line interface.

48 Configuration tools
Chapter 4: Configuration

4444
4.3 Configuration using easyMail
easyMail is a computer program, which can be used to control SAILOR
Inmarsat-C terminals.
With easyMail you can send and receive e-mail, SMS, fax and telex
messages, set up position reporting, receive EGC messages and more.

4.3.1 Installing easyMail


To be able to set up the mini-C system using easyMail, you must first install
the easyMail application on your computer as follows:

1. Insert the installation CD included with the SAILOR 6194 into the CD
drive of the computer.
The setup program should start up automatically. If not, run the file

Configuration
setup.exe from the CD drive.
2. Click Install easyMail and go through the InstallShield Wizard.
3. When the Wizard is complete, you can start the application from the
easyMail shortcut on the desktop, or from Start > Programs >
easyMail <version>.

4.3.2 Setting up PC communication with the


SAILOR 3027
To connect a computer to the system you must use a SAILOR 6194
Terminal Control Unit. You can connect to the LAN interface or the RS-232
interface on the SAILOR 6194.

Note The COM settings in easyMail are not accessible when the
computer has already established a connection with the SAILOR
3027.

Configuration using easyMail 49


Chapter 4: Configuration

4.3.2.1 To set up LAN communication


easyMail should connect automatically to the SAILOR 6194/SAILOR 3027.
If not, set up the LAN communication as follows:

1. Select Setup > Communication setup.


2. Select LAN communication.

3. Select the IP address of the SAILOR 6194 Terminal Control Unit (TCU)
from the drop-down list.
PC IP address: Shows the IP address of your PC.
4. Click OK.
easyMail now tries to establish a connection to the SAILOR 6194 and
thereby the SAILOR 3027. When the LAN connection is established the
PC connection bar at the top of the easyMail window turns green.

4.3.2.2 To set up RS-232 communication


To set up easyMail for RS-232 communication with the SAILOR 6194 and
thereby the SAILOR 3027, do as follows:

1. Select Setup > Communication setup.

50 Configuration using easyMail


Chapter 4: Configuration

4444
2. Select Serial communication.
3. Select the COM port you are using on your computer and the Baud
rate of the SAILOR 6194 (default is 115200).

Configuration
4. Click OK.
easyMail now tries to establish a connection to the SAILOR 6194 and
thereby the SAILOR 3027. When the RS-232 connection is established
the PC connection bar at the top of the easyMail window turns green.

4.3.3 Initial configuration


Before you can use the system, you must:
• Configure mobile number
• Log into an Ocean Region
• Configure default LES and E-mail Service Provider for sending messages.
Do as follows:

1. Start the easyMail application.


2. Select Setup > Mobile number.
3. Type in the mobile number (9 digits) and click OK.

Configuration using easyMail 51


Chapter 4: Configuration

You should now see the mobile number in the status field at the top of
the page.
4. Select Actions > Login and select the Ocean region that matches your
current position.
After a short while you should see the Ocean region just below the
mobile number in the status field at the top of the page. This means you
are now logged on.
5. Select Setup > Default ISP...
6. Choose your Inmarsat Service Provider from the list.
7. Select Setup > Default LES.
8. Choose the Land Earth Stations of your Inmarsat Service Provider for
each Ocean region.
The system is now ready to send and receive messages.

4.3.4 Entering vessel data


You can enter vessel data that can be used for automatic insertion into your
messages. To enter the data for your vessel, do as follows:

1. In the easyMail application, select Edit > Enter vessel data.


2. Enter name, type, flag, destination and cargo. You may also add a
comment.
3. Click OK.
You can now automatically insert all the above information in your
message by selecting Insert > vessel data.

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4444
4.4 Configuration using SAILOR 6006
To set up the SAILOR 6120/30/40/50 using the SAILOR 6006, you must
connect the SAILOR 6006 to the SAILOR 3027, using the CAN interface.
When the system including the SAILOR 6006 is powered, you can access
the system settings from the SAILOR 6006.

Note This section only describes initial configuration and a few


important settings. The entire SAILOR 6006 user interface is
described in the User manual [1].
Settings not available in the graphical user interface can be accessed with
the Mini-C terminal mode in the SAILOR 6006, where you can enter
commands. See Configuration using commands on page 60 for
information on the Mini-C terminal mode in the SAILOR 6006.

Configuration
4.4.1 Initial configuration
For configuration, you must have a keyboard connected to the SAILOR
6006.

4.4.1.1 To select the mini-C software


The first time the SAILOR 6006 is switched on, you are asked to select the
Message Terminal software to use. The SAILOR 6006 can be used for
Radiotelex or for Inmarsat C.

Important Make sure you enter 1 for the Inmarsat-C application.


Once you have selected the software you cannot change it
back!
When you have entered 1 for the Inmarsat-C application, the SAILOR 6006
automatically restarts as an Inmarsat C Message Terminal.

Configuration using SAILOR 6006 53


Chapter 4: Configuration

4.4.1.2 To enter the mobile number


To enter the mobile number in the SAILOR 3027, do as follows:

1. In the SAILOR 6006 display, select Network > Settings > Network
ID.

2. Enter the mobile number from your ISP and select OK.
The mobile number is loaded into the SAILOR 3027. When the mobile
number has been successfully loaded, the SAILOR 3027 can be used on
the Inmarsat C network.

54 Configuration using SAILOR 6006


Chapter 4: Configuration

4444
4.4.2 To configure power limits

Important The default battery settings are suitable for most


installations. Do not change these settings unless you have a
special battery type or installation that requires different
settings. Only skilled personnel should change the power
settings.

1. Select System from the main menu.


2. Select Power at the bottom of the page.
The Power page shows details of both power supply and backup battery.

3. Select Settings. Configuration

Configuration using SAILOR 6006 55


Chapter 4: Configuration

4. To edit the settings, select Battery settings.

Note You must enter the password 1234 to access these settings.

5. Change the charge settings.


The charge current depends mostly on the capacity of the battery
(larger battery > higher charge current). It must be high enough to
charge the battery from empty to required capacity in 10 hours
(COMSAR/Circ.32).
6. Change the limits for alarms.
Set the voltage limits that must result in an alarm when exceeded.
Set the temperature limits that must result in an alarm when exceeded.
7. Select OK.

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4444
4.4.3 To set up use of Cyrillic characters

4.4.3.1 To enable Cyrillic characters

1. Select System from the main page.


2. Select Settings from the bottom of the page.
3. Select Regional settings.

Configuration
4. Select Cyrillic and then OK.

Note You must also set up the encoding format as shown in the next
section.

Configuration using SAILOR 6006 57


Chapter 4: Configuration

4.4.4 To select the encoding format


When Cyrillic characters are enabled, you can change your keyboard to a
Cyrillic keyboard for use in the message editor.

Note The physical keyboard and the on-screen keyboard are


independent of each other. What you set up in one keyboard will
not affect the other one.

1. First select the encoding you need. You can do this either
• when you start a new message (Message > New message)
• from the message editor (Options > New message)
• from the message editor under the encoding format in the top right
corner, as shown below.
There are currently three encoding formats for Cyrillic characters.

{
2. After selecting the encoding:
• If you are using a physical keyboard:
Press Alt + Shift on the keyboard to toggle between Cyrillic and
latin characters.
• If you are using the on-screen keyboard in the message editor:
Touch the screen and then touch the keyboard symbol in the

58 Configuration using SAILOR 6006


Chapter 4: Configuration

4444
message editor. To toggle between Cyrillic and latin characters,
touch [CY] in the bottom left corner of the on-screen keyboard.

Note If you are going to print Cyrillic characters you must set up the
printer as well. See on page 70.

Configuration

Configuration using SAILOR 6006 59


Chapter 4: Configuration

4.5 Configuration using commands


You can enter commands using one of the following tools:
• A SAILOR 6006 Message Terminal in Mini-C terminal mode.
• A computer with easyMail in Terminal mode
• A computer with terminal program or telnet.
The next sections describe the different methods for entering commands.

4.5.1 SAILOR 6006 in Mini-C terminal mode


To open the terminal mode text editor in the SAILOR 6006 Message
Terminal, do as follows:

1. From the main menu in the SAILOR 6006, select System.


2. Select Advanced at the bottom of the page.

3. Select Mini-C terminal mode.

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4444
A text editor opens.
4. Type your commands as you would in any terminal program.
5. When you have finished, close the editor window.

4.5.2 Computer with easyMail in terminal mode


To open the Terminal mode text editor in the easyMail application, do as
follows:

1. From the menu bar in easyMail, select View > Terminal Mode.
A terminal window opens.

Note The terminal window is now the only way to communicate


with the SAILOR 3027. No information is updated and no EGCs
or messages are received until you exit the terminal mode.

Configuration
2. Type in your commands.
3. When you have finished, press Esc to exit and return to easyMail.

4.5.3 Computer with terminal program/telnet


To enter commands using a computer, you can use the serial RS-232
interface or the LAN interface.

4.5.3.1 Using serial RS-232 port


Do as follows:

1. Connect a computer to the RS-232 port of the SAILOR 6194 Terminal


Control Unit, which must be connected to your mini-C system.
Refer to the SAILOR 6194 Terminal Control Unit, Installation and user
manual [3] for information on how to connect and set up the interface.
2. On your computer start your terminal program.

Configuration using commands 61


Chapter 4: Configuration

3. Select the COM port you are using on your computer and select the
port settings. The default baud rate for the SAILOR 6194 is 115200.
The terminal program should now establish a connection to the SAILOR
6194.
4. Press Enter a few times to get a prompt.
5. If the prompt shows tt6194:/$, type minic to access the SAILOR
3027.
When the window shows Connected, press Enter. The prompt should
show Can0:/$.
6. Type in your commands.

4.5.3.2 Using LAN port


Do as follows:

1. Connect a computer to the LAN port of the SAILOR 6194 Terminal


Control Unit, which must be connected to your mini-C system.
Refer to the SAILOR 6194 Terminal Control Unit, Installation and user
manual [3] for information on how to connect and set up the interface.
2. On your computer start your terminal program or start a telnet session.
You can use the TMA to find the IP address of the SAILOR 6194. For
details on the TMA, see The ThraneLINK Management Application on
page 84.
3. When the connection is established, press Enter a few times to get a
prompt.
4. If the prompt shows tt6194:/$, type minic to access the
SAILOR 3027.
When the window shows Connected, press Enter. The prompt should
now show Can0:/$.
5. Type in your commands.

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4.6 SSA buttons configuration
(SAILOR 6120 only)
Before using SSA buttons, you have to configure:
• SSA recipients
• SSA button type
• SSA message repeat rate
This section describes SSAS configuration using commands with a
command interface as described in the previous section.

Note You can also use LocPoint for configuring your SSAS. LocPoint is a
VMS and tracking solution available from Cobham SATCOM. It has
a web based user interface and can be used for remote
configuration of your SSA system.

Configuration
4.6.1 To configure the SSA recipients
If your system uses SSA buttons, the SAILOR 3027 must be configured with
the recipient(s) of the Ship Security Alert. The recipients must be selected
according to the Flag Administration under which the vessel is sailing. The
recipients can be:
• e-mail addresses
• phone numbers (SMS)
• fax numbers
• telex numbers.
Specifications of the SSA routing requirements are found in IMO SOLAS
Regulation XI-2/6 and in IMO Circulars MSC/Circ.1072 and MSC/Circ.1073.

SSA buttons configuration (SAILOR 6120 only) 63


Chapter 4: Configuration

To configure the SSA recipients in the connected SAILOR 3027, do as


follows:

1. When the prompt in your terminal program shows Can0:/$, enter


su sysadm to log on as system administrator.

Note By default the password is sysadm. To change the password,


type password sysadm and then enter and confirm the
new password.
2. Enter the details for the fax, telex, email or SMS that the alert message
should be sent to. See syntax and examples in the following
subsections.

4.6.1.1 Syntax for SSA recipient command


Syntax: se –am (entry),(type),(address),(param)
• entry: 0...5
• type:
0: Telex
1: Fax (add t30 at the end, see example for fax below)
6: SMS (add the LES use code at the end, see example for SMS in the
following sections)
254: Email
• address: Telex number, phone/fax number or email address of the
recipient (Max. 127 characters).
• param: additional parameters such as LES SMS code, depending on the
recipient type.
See examples for each recipient type in the following sections.

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4.6.1.2 Example for telex
To select a telex recipient with the telex number 5519298 and the
answerback string TATJH, enter the following command line:
: se –am 0,0,5519298+/TATJH
• entry = 0 (for the first entry)
• type = 0 (for telex)
• address = 5519298+/TATJH (telex number followed by “+/” and the
answerback string)

4.6.1.3 Example for fax


To select a fax recipient with the fax number 4539558888, enter the
following command line:
: se –am 0,1,4539558888,t30

Configuration
• entry = 0 (for the first entry)
• type = 1 (for fax)
• address = 4539558888 (fax number)
• param = t30 (fax numbers must always have this parameter at the end)

4.6.1.4 Example for SMS

Note The LES use codes in this section are only examples of use codes
at the time of writing and may not be correct for you. Contact
your LES Operator or ISP for the correct LES use codes.
To select an SMS recipient with the mobile number 4525414111, using EIK
LES, enter the following command line:
: se –am 0,6,4525414111,66
• entry = 0 (for the first entry)
• type = 6 (for SMS)
• address = 4525414111 (mobile number)

SSA buttons configuration (SAILOR 6120 only) 65


Chapter 4: Configuration

• param = 66 (EIK LES use code, see below)

Note The “address” field for Aussagel must contain “SMS+” before the
mobile number.
Example: se –am 0,6,SMS+4525414111,29
Examples of LES SMS codes:
• EIK LES use code (66)
• Stratos LES use code (696)
• Aussagel LES use code (29)
• Singtel LES use code (65)
Remember to lock the SAILOR 3027 to the LES you want to use for the SMS
service with the command: se -m , described in To select the preferred
LES on page 67.

4.6.1.5 Example for email


To select an email recipient with the email address xxx@cobham.com,
enter the following command line:
: se –am 0,254,xxx@cobham.com
• entry = 0 (for the first entry)
• type = 254 (for email)
• address = xxx@cobham.com (email address)

4.6.1.6 Multiple addressing


For the email and fax services you can add more addresses to the
command line (max. 127 characters), separating them with semicolon:
Example of multiple email addresses:
: se –am 0,254,xxx@cobham.com;qwqw@cobham.com
Example of multiple fax numbers:
: se –am 0,1,4539558888;4539550000,t30

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4444
4.6.1.7 To route covert alert messages and test messages
To configure to which addresses the alert messages and test messages
should be routed, use the following command:
Syntax: se -ame (entry),(usage)[,(cfg)]
• entry: 0...5
• usage:
1: Message (message only)
2: Test (test only)
3: Message + test (both message and test)
• Cfg (Optional): Used to determine whether or not a configuration
change message should be sent to the address of this entry, that is to
inform the recipient that a SSAS configuration change has been made.
0: Do not send configuration change message
1: Send a configuration change message to the address configured for
this entry.

Configuration
Note
• The first address (entry=0) can receive alert messages only.
• The second address (entry=1) can receive both alert and test
messages.
• The third address (entry=2) can receive test messages only.
Example:
: se -ame 0,1,1
• entry = 0 (for the first entry)
• usage = 1 (for message only)
• cfg = 1 (send configuration change message to the address for this
entry)

4.6.1.8 To select the preferred LES


Enter the preferred LESes for all ocean regions with the following
command:
: se -m <LES ID for AORW>, <LES ID for AORE>, <LES
ID for POR>, <LES ID for IOR>.

SSA buttons configuration (SAILOR 6120 only) 67


Chapter 4: Configuration

Example: To use Stratos LESes (C-email 12), enter the following


command: : se -m 12, 112, 212, 312
List of currently supported LESes
The table below shows the LESes supported by the service providers at the
time of writing. Note that the list is dynamic, so it may not be
completely up to date.

LES no. LES no. LES no. LES no.


Service Provider
AOR-W AOR-E POR IOR

CTTC China - - 211 311

Fucino - 105 - 335

Haiphong - - - 330

KDDI SatMail-C Japan 003 103 203 303

Morsviazsputnik Russia - 117 217 317

OTE Greece - - - 305

SingTel Mail (SAC65) 002 102 210 328

Stratos Global C-email 02 002 102 202 302

Stratos Global C-email 12 012 112 212 312

VISHIPEL - - - 330

Vizada SkyFile C 01 001 101 201 301

Vizada SkyFile C 04 004 104 204 304

Vizada SkyFile C 21 021 121 221 321

Table 11: Supported LESes

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4444
4.6.2 To configure SSA button type
You can use an instant activation button or a standard activation button.
The selected button type must be configured in the SAILOR 3027.
To configure the SSA button type to instant activation, enter
: cfg -c 3
To configure the SSA button type to standard operational mode, enter
: cfg -c 0

4.6.3 To change the SSA message repeat rate


The repeat rate is the time between two SSA messages until the alert is
cancelled. In standard operational mode SSA messages will repeatedly be
sent while the SSA button is activated. In instant operational mode SSA

Configuration
messages will repeatedly be sent until cancelled by sending an SSA Test
Message.
The default is standard activation mode with a repeat value of 30
minutes.
It is possible to change the SSA message repeat rate to a value between 20-
60 minutes.
Example of setting the repeat rate to 40 minutes:
: se –ap 40

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Chapter 4: Configuration

4.6.4 Remote SSAS reconfiguration


You can reconfigure your SSA system from a remote location. To define
whether or not you have to push the test button on board to access the
configuration, use the following command:
: se -ab 0
(you can change settings without pushing the test button on board)
: se -ab 1
(you must push and hold the test button for min. 60 seconds before you
can make SSAS configuration changes within 60 minutes after pushing the
button)

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Chapter 5

555
Installation check and test 5

This chapter provides a check list to verify that the installation was made
correctly, and shows how to make an initial test of the system.

Note The SAILOR 6120/30/40/50 system must be registered with the


Service Activation Registration Form before you can test the
system. Refer to Registering your SAILOR 3027 on page 46 for
details.
This chapter has the following sections:
• Installation check list
• Testing the SAILOR 6130 LRIT System
• Testing the system with easyMail

Installation check and

71
Chapter 5: Installation check and test

5.1 Installation check list


Use this check list to make sure you have installed the system correctly.

Important Check the installation before applying power to the system!


Installation check list

Check item Reference OK

Is the SAILOR 3027 placed correctly?


No blocking objects Placing the SAILOR 3027
mini-C terminal on
Away from exhaust fumes page 12
Minimum safety distance to people

Minimum distance to other equipment

Are all cables connected correctly?


Power cables Wiring overview on
page 20 and Connecting
power on page 31
CAN cables Wiring overview on
page 20 and The CAN
backbone on page 30
RS-232 cable (for PC, if connected) SAILOR 6120/30/40/50
with a computer on
Ethernet cable (for PC, if connected) page 25

Do all cables meet the requirements in this manual?


Power cables
Cables and connectors
CAN cables on page 26

RS-232 cable (for PC, if connected)

Ethernet cable (for PC, if connected)

Table 12: Installation check list

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Chapter 5: Installation check and test

555
Check item Reference OK

Is the shield of the CAN cable connected SAILOR 3027


correctly to the ship ground (hull)? mini-C terminal on
page 27

Is the polarity of power connections Connecting power on


correct? Red wire = DC+, Black wire = DC- page 31
Table 12: Installation check list (Continued)

5.2 Testing the SAILOR 6130 LRIT


System
If you have a SAILOR 6130 LRIT System, you may not have anything
connected to your SAILOR 3027, except for a power supply.
However, we recommend testing the signal path. This can be done by
requesting a LESO (LES Operator) in the Inmarsat-C system to perform a
PVT (Performance Verification Test) on your SAILOR 3027 LRIT Terminal.

Installation check and


The LESO returns the result of the test, which is either that the mobile
passed or failed the test. A written result may look like this:

Test Id Group Start time End time Overall


result

pvt ss subsys 20110128 20110128 finished


test m tem 15:07:45 15:17:07 pvt

Any further requirements for testing are defined by the Flag administration.

Testing the SAILOR 6130 LRIT System 73


Chapter 5: Installation check and test

5.3 Testing the system with easyMail

5.3.1 Basic system verification


To verify the basic function of the system, connect a computer and start
the easyMail application.
Then check the Mobile status field.

The field should show the Ocean region to which the SAILOR 3027 is
logged in (Atlantic Ocean East in the picture above), and the bars for
Antenna signal, GPS and PC connection should all be green.
The field may also look like this:

In this case, the PC has not established a connection to the SAILOR 3027
(nor the SAILOR 6194, if present). If you are using RS-232, the reason may
be that the COM port in the PC is already open by another application, or
that the COM port or baud rate set in easyMail is incorrect. Close the other
application or go to Setup > COM Settings and choose the correct port
and baud rate (default 115200).
Below is an explanation of the bars.
• Antenna signal
This bar has 5 steps from all green to all red, depending on the quality of
the satellite signal. Green: good signal quality. Red: no signal.
• GPS
Green: GPS OK. Red: GPS error or no antenna connection.
• PC connection
If a SAILOR 6194 is connected, this bar is divided in two: one for the

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555
SAILOR 6194 and one for the SAILOR 3027.
First bar green: easyMail has connected to the SAILOR 6194. Red: No
connection between easyMail and SAILOR 6194
Second bar green: easyMail has connected to the SAILOR 3027. Red: No
connection between easyMail and SAILOR 3027.

5.3.2 Distress test (only SAILOR 6150 Non-SOLAS


System)

Important Never test the installation by sending an alert on-air!


If an alert is sent by mistake, inform the relevant authorities
immediately.
To verify the connection to the SAILOR 3042E alarm panel, you can make a
Distress test. Do as follows:

1. In the easyMail application, click Distress > Distress Test Mode.


A popup shows that the system is in Distress test mode.
2. Press and hold the alert button on the SAILOR 3042E for at least 5

Installation check and


seconds.
During this time the button light flashes and the buzzer sounds. After 5
seconds the red light goes steady on and the buzzer is silent.
3. To clear alarm indications, select Distress > Reset alarms/latest
Distress info, or press and then release the Clear button (if installed).
The button light should go off.
4. To exit Distress test mode, click Cancel in the Distress test mode
popup.

Testing the system with easyMail 75


Chapter 5: Installation check and test

5.3.3 Link test


To test the satellite link between the SAILOR 3027 and the Land Earth
Station you can make a link test.

Important When you perform a link test, the system has limited
functionality. The link test can take several minutes, because
it has low priority in the network.
As an alternative, you can send a message to yourself to
check the connection.
To make a link test, do as follows:

1. In the easyMail application, click Actions > Link test.


The test has 3 parts:
• Message reception
• Message transmission
• Distress test.
2. After the Link test is requested, the NCS assigns a LES for performing the
Link test. This can take a short while.
3. When the Linktest window appears, click Execute to start the test.

Note The link test has low priority in the network, so it can take
some time to get a connection.
A popup informs you that the test has started. When the test has ended
another popup informs you that the test was completed successfully or
that it failed.

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5.4 Testing the system with SAILOR
6006

5.4.1 Basic system verification


After powering the system, check
that the upper right corner of the
SAILOR 6006 display shows that the
system is logged in and ready for use.
The system is logged in and ready when there is a green check mark at the
satellite icon and the display shows the current position and the Ocean
Region to which the system is logged on.
If the system is not ready, the status field may show one of the following:

The SAILOR 3027 is logged out of


the Inmarsat C network, but is
synchronized with the satellite.

Installation check and


The SAILOR 3027 is not
synchronized with a satellite, but is
scanning for the best signal.

There is no connection between


the SAILOR 3027 and the SAILOR
6006.

Testing the system with SAILOR 6006 77


Chapter 5: Installation check and test

5.4.2 Distress button test (only SAILOR 6150)

Important Never test the installation by sending an alert on-air!


If an alert is sent by mistake, inform the relevant authorities
immediately.
When the SAILOR 6120/30/40/50 system is fully installed, we recommend
making a Distress button test.
The SAILOR 6006 Message Terminal has a test function that allows test of
the Inmarsat C Distress Buttons, Distress LEDs and wiring.
To test the Inmarsat C Distress buttons in the system, do as follows:

1. In the SAILOR 6006 display, select Distress.

2. Select Status at the bottom of the page.

3. Select Test Distress buttons.

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Chapter 5: Installation check and test

555
The test is initiated.

Wait until the following window appears.

Important Before pushing any Distress buttons, make sure the


display of the SAILOR 6006 shows Test in progress.
Otherwise you may accidently send a real Distress alert!

As long as the Test in progress window is showing, you can use Installation check and
Distress buttons connected to the system under test, without sending a
real Distress Alert.

Testing the system with SAILOR 6006 79


Chapter 5: Installation check and test

Note Before pushing any Distress buttons, check the units as


follows:
• If an alarm panel is connected to the SAILOR 6006: On the
alarm panel, make sure the display shows “Test” next to the
Inm C unit that is active (marked with a bullet), before
pushing the Inm-C Distress button.
• On the SAILOR 6006, make sure the display shows “Test in
progress” before pushing the Distress button on the
SAILOR 6006.
4. Test the Inmarsat C Distress buttons on the connected units and on
the SAILOR 6006 by pushing them as you would in a real Distress
situation.

Important Only Inmarsat C Distress buttons connected to the


system under test are included in this test. Do not push
any other Distress buttons, unless it is a distress situation!
The light and buzzer in the Distress buttons should work the same way
as in a real Distress situation. For details on the Distress buttons, see
SAILOR 6120/30/40/50, User manual [1].
5. When you have finished testing, or you need to send a real Distress
alert, click Cancel in the Test in progress window.

80 Testing the system with SAILOR 6006


Chapter 5: Installation check and test

555
5.4.3 Link test
Using the SAILOR 6006 Message Terminal you can test the satellite link
from the SAILOR 3027 to the Land Earth Station.

Important When you perform a link test, the SAILOR 6006 has limited
functionality. Because of low priority in the network, the link
test can take several minutes.
As an alternative, you can send a message to yourself to
check the connection.
If you want to run a link test, first make sure the SAILOR 3027 is properly
commissioned and logged in. The top right corner of the SAILOR 6006
display shows the status.
To run a link test using the SAILOR 6006, do as follows:

1. In the SAILOR 6006 display, select Network.


2. Select Status.
3. Select Link test...

Installation check and


The Link test window shows the result of the latest link test if any.
4. Select Perform link test.
5. Select Yes.
A window shows Link test in progress. When the test is complete, the
window shows the results of the test.
6. Select OK to exit the Link test window.

Testing the system with SAILOR 6006 81


Chapter 5: Installation check and test

82 Testing the system with SAILOR 6006


Chapter 6

Service and maintenance

666
6

This chapter describes how to maintain and handle the units in the system
and how to update software. This chapter has the following sections:
• Updating software
• Maintenance guidelines
• Service and repair
• Available parts

Service and

83
Chapter 6: Service and maintenance

6.1 Updating software

6.1.1 Before updating software

6.1.1.1 Tool for software update


To update software in the SAILOR 6120/30/40/50 system units (e.g. the
SAILOR 3027, SAILOR 6101/03 and SAILOR 6194), use the TMA
(ThraneLINK Management Application). For information on how to install
the TMA, see the next sections.

6.1.1.2 The ThraneLINK Management Application


The ThraneLINK Management Application (TMA) is a Windows program
that provides monitoring and software update of connected Cobham
SATCOM devices with ThraneLINK support. The devices must be on the
same LAN.

6.1.1.3 Installing the TMA


PC requirements
• Standard PC with Windows 7, 8, 10, Vista or XP, and Ethernet
connection.
• Make sure that you have administrator rights for the PC.
Installation
To install the TMA, do as follows:

1. Go to www.cobham.com/communications-and-connectivity/satcom.
2. Select Service and Support.
3. Select AVIATOR, EXPLORER, SAILOR, Sea Tel Service and
Support and then 24-7 Self Service Centre / Technical
Downloads.

84 Updating software
Chapter 6: Service and maintenance

4. Select Downloads > Maritime > ThraneLINK Management

666
Application > Software.
5. Locate the TMA software package and download it to your PC.
6. Extract the files from the zip file.
7. Click setup.exe to start the installation wizard.
On Windows Vista/7/8/10, when prompted, select Yes to allow the
installation to make changes to the computer.
8. Follow the instructions in the wizard.
When the wizard is complete an icon appears on your PC desktop.
You can also find the TMA under Programs > Thrane > TMA.
If you have problems with your Firewall settings, please refer to the TMA
quick guide, available on the Self Service Center under Downloads >
Maritime > ThraneLINK Management Application > Manuals.

6.1.2 Updating software with the TMA


To update software in a ThraneLINK product, do as follows:

1. Connect the PC to the LAN with the ThraneLINK products for which you
want to update software.
2. Click the TMA icon on the PC’s desktop. The program starts and displays
the ThraneLINK products found on the network.
If a Windows Security Alert pops up click Allow access (Windows 7) or
Unblock (Windows XP). Service and

3. Insert a USB memory stick with the new software version (placed in the
root) into a USB connector in the PC. 1

1. If the new software is not automatically found, you can point to


the location of the software. Select the tool icon in the
Software update page, select Search for software and enter the
location of the software.

Updating software 85
Chapter 6: Service and maintenance

The TMA automatically discovers the new software version(s)


and a software update icon flashes next to the unit(s) for which
the software can be installed.
4. From the main page of the TMA, select the product you want to update.
5. Select Software update at the bottom of the product page.
Check that the new software version is correct.

6. Select Update.
The progress of the software update is shown in percent under the product
icon. When installation is completed, a check mark appears instead.

Note The installation is not complete until the SAILOR 3027 has
rebooted. Check the new software version after reboot to verify
that the installation is successfully completed.

86 Updating software
Chapter 6: Service and maintenance

6.2 Maintenance guidelines

666
When properly installed the system needs no maintenance.
The life time of the clock battery in the SAILOR 6006 Message Terminal is
10 years. If the battery is no longer functional, the SAILOR 6006 is not able
to keep the correct time when power is disconnected.
The clock battery in the SAILOR 6006 Message Terminal must be replaced
by qualified personnel.

6.2.1 Handling precautions for SAILOR 3027


• Do not expose the joints of the SAILOR 3027 mini-C terminal or the
connector to high-pressure water jets.
• Do not expose the connector on the terminal to mechanical stress.
Secure the cable with cable relief.
• Do not expose the terminal to chemicals containing alkalis. It may result
in physical degradation of the terminal.
• Do not expose the terminal to acid curing silicone.
• Avoid contact with solvents.
• Do not paint the terminal. It may result in degradation of the terminal.

Service and

Maintenance guidelines 87
Chapter 6: Service and maintenance

6.3 Service and repair


Should your Cobham SATCOM product fail, please contact your dealer or
installer, or the nearest Cobham SATCOM partner. You will find the partner
details on www.cobham.com/communications-and-connectivity/satcom
where you also find the Cobham SATCOM Self Service Center web-portal,
which may help you solve the problem. Your dealer, installer or Cobham
SATCOM partner will assist you whether the need is user training, technical
support, arranging on-site repair or sending the product for repair. Your
dealer, installer or Cobham SATCOM partner will also take care of any
warranty issue.

6.3.1 Repacking for shipment


Should you need to send the product for repair, please read the below
information before packing the product.
The shipping cartons for the SAILOR 6120/30/40/50 system units have
been carefully designed to protect the equipment during shipment. The
cartons and their associated packing material should be used when
repacking for shipment. Attach a tag indicating the type of service required,
return address, model number and full serial number. Mark the carton
“FRAGILE” to ensure careful handling.

Note Correct shipment is the customer’s own responsibility.

88 Service and repair


Chapter 6: Service and maintenance

6.4 Available parts

666
6.4.1 Cables and connectors

Part number Item

406100-930 Mini/Micro NMEA 2000 T-Connector

406100-931 Micro NMEA 2000 T-Connector

406100-932 Inline Micro termination Connector

406100-933 Male Mini NMEA 2000 Field Connector

406100-934 Male Micro NMEA 2000 Field Connector

406100-940 6 m NMEA 2000 Micro Device Cable

406100-941 20 m NMEA 2000 Micro Device Cable

406100-943 6 m NMEA 2000 Power Cable

406100-944 30 m NMEA 2000 Mini Device Cable

406100-945 50 m NMEA 2000 Mini Device Cable

406208A SAILOR 6208 Control Unit Connection Box


Service and
Table 13: Cables and connectors, part numbers

Available parts 89
Chapter 6: Service and maintenance

6.4.2 Adjustable pole/railing mount kit

Part number Item

403027-103 Adjustable pole/railing mount kit for SAILOR 3027


Table 14: Adjustable pole/railing mount kit, part number

6.4.3 Plate washer for SAILOR 3027

Part number Item

403027-921 Plate washer for SAILOR 3027


Table 15: Plate washer for SAILOR 3027, part number

90 Available parts
Appendix A

AAAA
Technical specifications A

Technical specifications
This appendix holds the specifications for the SAILOR 6120/30/40/50
mini-C system and the SAILOR 3027 mini-C terminal.
For specifications on the other units in the
SAILOR 6120/30/40/50, refer to the installation manuals for the
individual units.

A.1 SAILOR 6120/30/40/50


specifications
Item Specification

Compliance CE certified, R&TTE Directive


Inmarsat C type approved
Table 16: SAILOR 6120/30/40/50 mini-C system specifications

For further information on compliance and certificates, refer to the


Cobham SATCOM partner Extranet.

91
Appendix A: Technical specifications

A.2 SAILOR 3027 specifications


Item Specification

Type SAILOR 3027 SSA Terminal


SAILOR 3027 LRIT Terminal
SAILOR 3027 Maritime Terminal
SAILOR 3027 Non-SOLAS Terminal

Rx Frequency Band 1525- 1545 MHz


Tx Frequency Band 1626.5 - 1646.5 MHz

G/T -23,7 dBk at 5 degree elevation

EIRP Min. EIRP: 7 dBW at 5 degrees elevation

Datum format WGS84


Table 17: SAILOR 3027 mini-C terminal specifications

92 SAILOR 3027 specifications


AAAA
Appendix A: Technical specifications

Technical specifications
Item Specification

Inmarsat Protocol Message transmission and reception with IA-5, ITA-


services 2 and binary transfer to/from:
• Telex PSTN (telephone modems and fax
modems)
• EGC message reception with automatic
geographical area selection
• E-mail
Polling and data reporting with automatic
transmission of position reports down to a
recommended minimum of 1 per 5 minutes.
Change note 142 supported.
Special Access Codes
DNID Messaging
Program Unreserved Data reporting
Receive storage: up to 32 kbyte

Global services
Data: 1200 symbols/s BPSK.
Data rate: 600 bit/s

Multithreading Supported

Max. Transmission size 10 kbyte

Interface in SAILOR 3027 NMEA 2000 DeviceNet Mini-style, Male


Table 17: SAILOR 3027 mini-C terminal specifications (Continued)

SAILOR 3027 specifications 93


Appendix A: Technical specifications

Item Specification

Power input 9 V - 32 V DC.


29 V DC nominal input power
Max. power: 30 W
Max. continuous current: 2.8 A
Max. peak current: 4 A (startup)

Standby power, Rx mode <2W

Sleep Mode power < 10 mW

Compass safe distance 5m

Weight 1.10 kg (without pole mount)

Dimensions Diameter: 170.5 mm, Height: 145 mm (without


pole mount)

Water and dust IP66 and IP67

Ambient Temperature Operating range -35°C to 55°C


Storage -40°C to 80°C

Operation humidity 100%, condensing

Precipitation Up to 100 mm/hour, droplet size 0.5 to 4.5 mm

Ice, survival Up to 25 mm

Velocity Max velocity up to 140 km/hour (87 mph)

Wind Wind speed up to 200 km/hour (124 mph)


• Random 5-20 Hz: 0.005 g2/Hz
Vibrations, operational
• 20-150 Hz: -3dB/oct. (0.5g RMS)
Table 17: SAILOR 3027 mini-C terminal specifications (Continued)

94 SAILOR 3027 specifications


AAAA
Appendix A: Technical specifications

Technical specifications
Item Specification
• Random 5-20 Hz: 0.05 g2/Hz
Vibrations, survival
• 20-150 Hz: -3 dB/oct. (1.7 g RMS)

Shock Half sine 20 g/11 ms

Solar radiation Max. flux density 1200 W/m2

Equipment category IEC 60945 Environmental test


Table 17: SAILOR 3027 mini-C terminal specifications (Continued)

SAILOR 3027 specifications 95


Appendix A: Technical specifications

96 SAILOR 3027 specifications


Glossary

2222
Glossary 2

C
CAN Controller–Area Network (CAN) is a message based protocol
designed to allow microcontrollers and devices to
communicate with each other within a vehicle without a host
computer.

Glossary
CE Conformitée Européenne. This term signifies that a CE certified
product conforms to European health, environmental, and
safety regulations. In short, it makes the product legal to be sold
in the European Union.

D
DC Direct Current

DNID Data Network Identifier. An address code to an electronic


mailbox at the Land Earth Station.

E
EGC Enhanced Group Call. A type of broadcast data for ships.

EIRP Effective Isotropically-Radiated Power. The amount of power


that would have to be emitted by an isotropic antenna (that
evenly distributes power in all directions) to produce the peak
power density observed in the direction of maximum antenna
gain.

G
GPS Global Positioning System. A system of satellites, computers,
and receivers that is able to determine the latitude and
longitude of a receiver on Earth by calculating the time
difference for signals from different satellites to reach the
receiver.

97
Glossary

H
HPA High Power Amplifier

I
IEC International Electrotechnical Commission. The international
standards and conformity assessment body for all fields of
electrotechnology.

IMSO International Mobile Satellite Organisation. An


intergovernmental organisation that oversees certain public
satellite safety and security communication services provided
via the Inmarsat satellites.

ISN Inmarsat Serial Number. A unique number assigned by a


terminal manufacturer to each newly manufactured terminal
for Inmarsat’s satellite networks.

ISP Inmarsat Service Provider. The company providing the


Inmarsat services.

L
LAN Local Area Network. A computer network covering a small
physical area, like a home, office, school or airport.

LES Land Earth Station

LESO LES Operator

LNA Low Noise Amplifier

LRIT Long Range Identification and Tracking. A system established


by the IMO applying to all passenger ships, cargo ships > 300
gross tonnage and mobile offshore drilling units. These
ships/units must automatically report their position to their Flag
Administration at least 4 times a day. Other contracting

98
2222
Glossary

governments may request information about vessels in which


they have a legitimate interest under the regulation.

M
MES Mobile Earth Station. An Earth station in the mobile-satellite
service intended to be used while in motion or during halts at
unspecified points. The SAILOR 3027 is the MES in the mini-C

Glossary
system.

N
NMEA National Marine Electronics Association (standard). A combined
electrical and data specification for communication between
marine electronic devices such as echo sounder, sonars,
anemometer (wind speed and direction), gyrocompass,
autopilot, GPS receivers and many other types of instruments.
It has been defined by, and is controlled by, the U.S.-based
National Marine Electronics Association.

P
PSA Point of Service Activation. A company handling the activation
of Inmarsat mobiles.

PSTN Public Switched Telephone Network. The network of the


world’s public circuit-switched telephone networks. It consists
of telephone lines, fibre-optic cables, microwave transmission
links, cellular networks, communications satellites, and undersea
telephone cables all inter-connected by switching centres
which allows any telephone in the world to communicate with
any other.

PVT Performance Verification Test

99
Glossary

R
R&TTE Radio and Telecommunications Terminal Equipment

S
SARF Service Activation Registration Form. A form used to register
your mobile equipment for activation of the services you are
going to use.

SMS Short Message Service

SOLAS (International Convention for the) Safety Of Life At Sea.


Generally regarded as the most important of all international
treaties concerning the safety of merchant ships.

SSA Ship Security Alert. The ship security alert system is provided to
a vessel for the purpose of transmitting a security alert to the
shore (not to other vessel!) to indicate to a competent
authority that the security of the ship is under threat or has
been compromised.

T
TMA ThraneLINK Management Application. An application used to
monitor and control products connected in a ThraneLINK
network.

U
USB Universal Serial Bus. A specification to establish communication
between devices and a host controller (usually personal
computers). USB is intended to replace many varieties of serial
and parallel ports. USB can connect computer peripherals such
as mice, keyboards, digital cameras, printers, personal media
players, flash drives, and external hard drives.

UVP Under-Voltage Protection

100
Index

3333
Index 3

A D
activation of service, 46 distance
compass, 12
safety, 12
B to other equipment, 12
Battery power settings, 55 document number
battery, under-voltage protection, 32 this manual, i
documents, related, v

C
E

Index
cables
calculating max length (power), 33 easyMail
table with max. lengths, 34 configuration with, 49
cables and connectors installing, 49
list of, 26 using LAN, 50
CAN backbone using RS-232, 50
description and requirements, 30
commands H
using, 60
configuration, 45 handling, 87
SSA buttons, 63
tools for, 48
with commands, 60 I
with easyMail, 49 initial inspection, 9
connectors installing easyMail, 49
Message Terminal, 39
SAILOR 3027, 38
SAILOR 6006, 39 K
SAILOR 6194, 42
Cyrillic characters keyboard
keyboard, 58 Cyrillic characters, 58
set up in Message Terminal, 57
L
LAN
setup with easyMail, 50

101
Index

LES number R
list of supported, 68
line of sight, 12 registration, 46
repacking for shipment, 88
returning units, 88
M RS-232
communication with easyMail, 50
maintenance, 87
manual
document number, i S
manuals, related, v
Message Terminal safety distance, SAILOR 3027, 12
Cyrillic characters, 57 safety summary, iii
description, 8 SAILOR 3027
Message Terminal, connectors, 39 connector and pin-out, 38
mobile number description, 6
entering (easyMail), 51 mounting on pole, 15
entering (Message Terminal), 54 outline drawing, 18
placing, 12
specifications, 92
O SAILOR 6006
connectors and pin-out, 39
overview of system, 2
description, 8
SAILOR 6194, connectors, 42
P serial communication with easyMail,
50
pin-out service activation, 46
Message Terminal, 39 shipment
SAILOR 3027, 38 repacking, 88
SAILOR 6006, 39 specifications
SAILOR 6194, 42 SAILOR 3027, 92
pole mount, 15 system, 91
power cable SSA buttons
calculating max. length, 33 configuration, 63
table with max. lengths, 34 system overview, 2
power consumption, 11 system specifications, 91
power limits
configuring, 55
power requirements, 11

102
Index

3333
T
ThraneLINK Management Application,
84
TMA, 84
installing, 84
tools for configuration, 48
typography used in this manual, vi

U
under-voltage protection, 32
user interface, 48

Index
W
warranty, 88
wiring of the units, 20

103
98-131589-B
www.cobham.com/satcom

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