Professional Documents
Culture Documents
Coriolis Flowmeters
SITRANS FC430 with HART
Operating Instructions
Edition 06/2012
SITRANS F Installing/mounting 4
Connecting 5
Coriolis Flowmeters
SITRANS FC430 with HART Commissioning 6
Operating 7
Operating Instructions
Functions 8
Custody Transfer 9
Alarms and system
messages 10
Service and maintenance 11
Troubleshooting/FAQs 12
Technical data 13
Spare parts/Accessories 14
Dimensions and weight 15
LUI menu structure A
HART commands B
These Operating Instructions apply to Siemens Zero point adjustment C
products SITRANS FC430 with order codes
commencing 7ME4613, 7ME4603, 7ME4623,
7ME4610, 7ME4620, 7ME4710, and 7ME4713
06/2012
A5E03361511-03
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
1 Introduction...................................................................................................................................................9
1.1 History...........................................................................................................................................9
1.2 Items supplied...............................................................................................................................9
1.3 Checking the consignment..........................................................................................................11
1.4 Device identification.....................................................................................................................11
2 Safety notes................................................................................................................................................19
2.1 Laws and directives.....................................................................................................................19
2.2 Installation in hazardous locations...............................................................................................20
2.3 Certificates...................................................................................................................................23
3 Description..................................................................................................................................................25
3.1 System configuration...................................................................................................................26
3.2 Design.........................................................................................................................................27
3.3 Features......................................................................................................................................32
3.4 HART Communication Interface..................................................................................................34
3.5 Theory of operation.....................................................................................................................37
4 Installing/mounting......................................................................................................................................39
4.1 Introduction..................................................................................................................................39
4.2 Strong vibrations..........................................................................................................................39
4.3 Sensor installation.......................................................................................................................39
4.3.1 Installation safety precautions.....................................................................................................39
4.3.2 Determining a location ................................................................................................................41
4.3.3 Orientation of the sensor.............................................................................................................42
4.3.4 Mounting the sensor....................................................................................................................44
4.3.5 Mounting a pressure guard..........................................................................................................46
4.4 Transmitter installation................................................................................................................48
4.4.1 Introduction..................................................................................................................................48
4.4.2 Wall mounting..............................................................................................................................49
4.4.3 Pipe mounting..............................................................................................................................49
4.4.4 Mounting the transmitter..............................................................................................................50
4.4.5 Turning the transmitter................................................................................................................50
4.4.6 Turning the local display..............................................................................................................52
5 Connecting..................................................................................................................................................53
5.1 General safety requirements.......................................................................................................53
5.2 Wiring in hazardous locations......................................................................................................54
5.3 Cable requirements.....................................................................................................................54
The contents of this manual shall not become part of or modify any prior or existing agreement,
commitment or legal relationship. The sales contract contains all obligations on the part of
Siemens as well as the complete and solely applicable warranty conditions. Any statements
regarding device versions described in the manual do not create new warranties or modify the
existing warranty.
The content reflects the technical status at the time of publishing. Siemens reserves the right
to make technical changes in the course of further development.
1.1 History
The following table shows major changes in the documentation compared to the previous
edition.
Compact system
/
mounted transmitter
● Packet of cable glands
● Quick Start guide
● CD containing software, certificates and
device manuals
Remote system
Remote with M12 plug connection
/
● SITRANS FCT030 transmitter with
M12 socket assembled
● Mounting bracket and cushion pad
● Sensor cable with M12 connector
● Packet of cable glands
● Quick Start guide
● CD containing software, certificates
and device manuals
Note
Scope of delivery may vary, depending on version and add-ons. Make sure the scope of
delivery, and the information on the nameplate corresponds to your order and the delivery
note.
Inspection
1. Check for visual mechanical damage due to possible improper handling during shipment.
All claims for damage are to be made promptly to the carrier.
2. Make sure the scope of delivery, and the information on the type plate corresponds to your
order and the delivery note.
WARNING
Using a damaged or incomplete device
Danger of explosion in hazardous areas.
● Do not use any damaged or incomplete devices.
Note
Identification
Identify your device by comparing your ordering data with the information on the product
and specification nameplates.
/
&RULROLV)ORZ6HQVRU6,75$16)&6
6\VWHPRUGHUQR 0(/$*&=$%() 6HULDOQR)'.%
&///0<<<
6HQVRURUGHUQR 0(/$*&=$%() 6HQ
///0<<
6LHPHQV$6)ORZ,QVWUXPHQWV1RUGERUJ'HQPDUN
0DGHLQ'HQPDUN
/
([GLD,,&7 *E 0$:3 36 DWr& 76 EDU &DOIDFWRU
([WD,,,&7r&'D )OXLGJURXS3('* TP PLQ NJK
6LUD$7(;; :HWWHGPDWHULDO TP QRP NJK
,(&([6,5; 0LQIOXLGWHPSHUDWXUHr& ,69L 9OL $3L :
6L]H'1 (QFORVXUH,37\SH;
,,* 5DWLQJ31 $PELHQWWHPSWRr&
,,' &RQQ(%'1 $FFXUDF\ssNJP
)&
&RULROLV7UDQVPLWWHU6,75$16)&7
6\VWHPRUGHUQR 0(/$*&=$%() 6HULDOQR)'.%
&///0<<< 6\VWHPUHYLVLRQV
7UDQVPRUGHUQR 0(/$*&=$%() ):+:
///0<<
3RZHU6XSSO\9DFWR+]9'&9$ <HDURIPDQXIDFWXUH
0DWHULDO$OXPLQLXP5HPRWH (QFORVXUH,37\SH;
&RQGXLW&DEOHHQWULHV137ರ $PELHQWWHPSWRr&
6LHPHQV$6)ORZ,QVWUXPHQWV1RUGERUJ'HQPDUN
/
0DGHLQ'HQPDUN
/
,, *'
6:)XQFWLRQ6WDQGDUG
&KP$DFW+$57 ([GHLD>LD*D@,,&7*E
&K6LJQDORXWSXWDFW ([WD>LD'D@,,,&7r&'E
&K6LJQDORXWSXWSDV 6LUD$7(;;
&K6LJQDORXWSXWSDV ,(&([6,5;
① CE CE mark
② 0539 ATEX Notified Body ID (UL-DEMKO)
③ Ex Ex mark
④ SW Function Software function ("Standard" or "CT standard")
⑤ Ch1 Communication interface on channel 1 (active or passive)
⑥ Ch2 Input/output setup of channels 2 to 4, if ordered
Ch3
Ch4
⑦ WEEE (Page 167)
⑧ Consult the operating instructions
⑨ Ex approvals Ex approval specifications for the transmitter
)&
& 86
Note
Custody transfer approval
Ensure that the "FORCE OIML cert. No." on the FCT030 transmitter approval nameplate is
identical to the number on the evaluation certificate supplied with the flowmeter.
Ensure that the CT-approved flowmeter serial number is stated on both the sensor
identification nameplate and on the transmitter identification nameplate ("Serial No.").
Symbol Explanation
Consult operating instructions
Note
Functional safety applications (SIL)
In case the device is used in a functional safety application, refer to the functional safety
manual.
WARNING
Improper device modifications
Danger to personnel, system and environment can result from modifications to the device,
particularly in hazardous areas.
● Only carry out modifications that are described in the instructions for the device. Failure
to observe this requirement cancels the manufacturer's warranty and the product
approvals.
WARNING
Equipment used in hazardous locations
Equipment used in hazardous locations must be Ex-approved and marked accordingly. It is
required that the special conditions for safe use provided in the manual and in the Ex
certificate are followed!
ATEX:
FCT030 transmitter (can be installed in Zone 1 for gas and Zone 21 for dust):
Certificate SIRA 11ATEX1342X
II 2(1) GD
Ex d e [ia Ga] IIC T6 Gb Ta = -40°C to +60°C
Ex Tb [ia Da] IIIC T85°C Db
FCS400 sensor + DSL (can be installed in Zone 1 for gas and Zone 20 for dust):
ATEX Certificate: SIRA 11ATEX1341X
II 1/2 GD
II 1D
Ex d ia IIC T* Gb
Ex Ta IIIC T135°C** Da
Ta = -40°C to +60°C
* Temperature class (dependent on the "Maximum Process Temperature", see "Special
Conditions for Safe Use")
** See "Special Condition for Safe Use"
FC430 compact system (can be installed in Zone 1 for gas and Zone 21 for dust):
ATEX certificate SIRA 12ATEX1102X
II 1/2 GD
Ex d e ia [ia GA] IIC T* Gb Ta = -40°C to ** °C
Ex Tb [ia Da] IIIC T 85°C Db
* Temperature class (dependent on the "Maximum Process Temperature")
** Upper ambient temperature (dependent on the "Maximum Process Temperature")
IECEx:
FCT030 transmitter (can be installed in Zone 1 for gas and Zone 21 for dust):
Certificate: IECEx SIR 11.0150X
Ex d e ia [ia Ga] IIC T6 Gb Ta = -40°C to +60°C.
Ex tb [ia Da] IIIC T85°C Db
FCS400 sensor + DSL (can be installed in Zone 1 for gas and Zone 20 for dust):
Certificate: IECEx SIR 11.0149X
Ex d ia IIC T* Gb
Ex ta IIIC T135dgC** Da
(Ta = -40°C to +60°C)
* Temperature class (dependent on the "Maximum Process Temperature", see "Conditions of
Certification")
** See "Conditions of Certification"
FC430 compact system (can be installed in Zone 1 for gas and Zone 21 for dust):
Certificate: IECEx SIR 12.0040X
Ex d e ia [ia Da] IIC Gb Ta= -40 to ** °C
FM:
Transmitter (FCT030), Sensor with DSL (FCS400) and Compact (FC430):
Class I Division 1 Groups A,B,C,D T* (XP, IS)
Class II Divison 1 Groups E,F,G
Class III Division 1 Group H (granulates)
Class I Zone 1 and Zone 21
Class 1 Zone 1 and Zone 20 (FCS400 remote)
*: Depends on media temperature, ambient temperature and configuration (compact or remote)
(T6-T2)
Further information and instructions for Ex applications can be found in the certificates on the
accompanying literature CD and at www.siemens.com/FC430
WARNING
Laying of cables
Explosion hazard
Cable for use in hazardous locations must satisfy the requirements for having a proof voltage
of at least 500 V AC applied between the conductor/ground, conductor/shield and shield/
ground.
Connect the devices that are operated in hazardous areas as per the stipulations applicable
in the country of operation.
WARNING
Field wiring installation
Ensure that the national requirements of the country in which the devices are installed is met.
WARNING
Loss of safety of device with type of protection "Intrinsic safety Ex i"
If the device has already been operated in non-intrinsically safe circuits or the electrical
specifications have not been observed, the safety of the device is no longer ensured for use
in hazardous areas. There is a danger of explosion.
● Connect the device with type of protection "Intrinsic safety" solely to an intrinsically safe
circuit.
● Observe the specifications for the electrical data in the certificate and in Technical data
(Page 175).
2.3 Certificates
Certificates are posted on the Internet and on the documentation CD-ROM shipped with the
device.
See also
Certificates on the Internet (http://www.siemens.com/processinstrumentation/certificates)
Certification documents including calibration report are supplied with each sensor included on
the SensorFlash. Material, pressure test, factory conformance and O2 cleaning certificates are
optional at ordering.
Main applications
The main applications of the Coriolis flowmeter can be found in all industries, such as:
● Chemical & Pharma: detergents, bulk chemicals, acids, alkalis, pharmaceuticals, blood
products, vaccines, insulin production
● Food & Beverage: dairy products, beer, wine, soft drinks, °Brix/°Plato, fruit juices and pulps,
bottling, CO2 dosing, CIP/SIP-liquids, mixture recipe control
● Automotive: fuel injection nozzle & pump testing, filling of AC units, engine consumption,
paint robots
● Oil & Gas: filling of gas bottles, furnace control, test separators
● Water & Waste Water: dosing of chemicals for water treatment
Note
Use in a domestic environment
This is a Class A Group 1 equipment intended for use in industrial areas.
In a domestic environment this device may cause radio interference.
3.2 Design
Versions
The SITRANS FC430 flowmeter uses the Coriolis principle to measure flow and is available
in a remote and a compact version.
● Compact version: One single mechanical unit where the transmitter is directly mounted on
the sensor.
● Remote version: Transmitter and sensor installed separately. The remote system is
composed of SITRANS FCS400 sensor unit remotely connected to a SITRANS FCT030
transmitter. Directly mounted on the FCS400 sensor, its Digital Sensor Link (DSL) performs
the signal processing of all measured signals in the sensor. The 4-wire connection between
the transmitter and the sensor provides power and high-integrity digital communication
between the DSL and the transmitter.
/
/
Sensor design
All primary process measurement of mass and volume flow, density and process temperature
are made in the DSL.
The FCS400 sensor is provided with two parallel bent tubes welded directly to the process
connections at each end via a manifold. The FCS400 sensor is available in a non-safe and an
intrinsically safe (IS) design.
The sensors are available in AISI 316L stainless steel. The enclosure is made of AISI 304
stainless steel and has a pressure rating of 20 bar (290 psi) for DN 15 to DN 50 and 17 bar
(247 psi) for DN 80.
The sensor enclosure can be equipped with a pressure guard or flushed with dry inert gas at
the threaded ports for non-hazardous applications only.
Note
Ex certification requires that the threaded ports always remain closed.
In the remote configuration, the sensor front end (DSL) is available in an aluminum enclosure
with an ingress protection grade of IP67/NEMA 4X. It has a 4-wire M12 cable connection for
communication and power supply.
Sensor overview
/
① Lid-lock
② Cable feed-through (M12 socket or gland)
③ Sensor front end (DSL) (Remote configuration only)
④ Plug and threaded port for e.g. pressure guard
⑤ Sensor enclosure
⑥ Process connections
Transmitter design
The transmitter reads the primary values from the sensor and calculates derived values. It
provides four configurable I/Os, HART communication, and a local user interface (LUI). It also
adds functionalities such as corrected volume flow, density, fractions, totalizers, dosing, access
control, diagnostics, and configuration. The local user interface consists of a display and four
buttons for user interaction.
The transmitter has a modular design with discrete, replaceable electronic modules and
connection boards to maintain separation between functions and facilitate field service. All
modules are fully traceable and their provenance is included in the transmitter setup.
E
D
E D
/
① Display cover ⑫ Transmitter housing
② Local user interface (LUI) ⑬ Terminal space
③ Connector for LUI ⑭ Power supply terminal protection cover
④ SD card (SensorFlash) ⑮ Lid for terminal connections
⑤ DIP switch (for custody transfer) ⑯ Wiring tool
⑥ DIP switch (for HART) ⑰ I/O cassette (optional)
⑦ LUI port ⑱ I/O configuration keys (optional)
⑧ USB service port ⑲a M12 socket
⑨ Transmitter cassette ⑲b Terminal housing
⑩ Heatsink cover for power supply module ⑳a Sensor module (compact version)
⑪ Cable entry ⑳b Sensor module (remote version)
3.3 Features
● The SITRANS FC430 can be used as HART slave in operation on SIEMENS SIMATIC S7/
PCS7 or third party automation systems
● Available in compact and remote design
● Full graphical Local User Interface (LUI)
● SensorFlash (SD card) for memory backup and documentation storage (certificates etc.)
● One current output
– Channel 1: Current output with HART (can be used for safety critical applications level
SIL 2 with one flowmeter or SIL 3 with dual-redundant flowmeters)
● Three optional input/output channels:
– Channel 2: Signal output; can be parameterized for:
Current output (0/4-20 mA)
Pulse output
Frequency output
One-stage dosing output
Two-stage dosing output
Alarm, status, flow direction
– Channels 3 and 4: Signal output (as channel 2)
Pulse or frequency redundancy mode (only channel 3)
– Channels 3 and 4: Relay output; can be parameterized as:
One-stage dosing output
Two-stage dosing output
Alarm, status, flow direction
– Channels 3 and 4: Signal input; can be parameterized as:
Dosing control
Totalizer control (resetting of totalizers)
Zero adjustment
Setting or freezing a frequency at the digital outputs if these are set to 'Frequency'
● Current, frequency, and pulse outputs with configurable fail safe mode
● HART communication interface (HART 7.2)
● High immunity against process noise
● Fast response to step changes in flow
● High update rate (100 Hz) on all process values
● Measurement of:
– Massflow
– Volumeflow
– Corrected volumeflow (including normalized gas flows)
– Density
– Process media temperature
– Fraction A (massflow or volumeflow)
– Fraction B (massflow or volumeflow)
– Fraction A %
– Fraction B %
● Configurable upper and lower alarms and warning limits for all process values
● Independent low flow cut-off settings for massflow and volumeflow
● Automatic zero-point adjustment
● Process noise damping using digital signal processing (DSP).
● Three totalizers for summation of massflow, volumeflow and corrected volumeflow,
depending on setting, of:
– Massflow measurement
– Volumeflow measurement
– Fraction A and B measurement (massflow or volumeflow)
– Corrected volumeflow
● Empty pipe monitoring
● Simulation of process values:
– Massflow
– Volumeflow
– Corrected volumeflow
– Density
– Process media temperature
– Fraction A %
– Fraction B %
– Frame temperature
● Simulation of all outputs
● Simulation and suppression of alarms
● Comprehensive diagnostics (NAMUR or Siemens standard) for troubleshooting and sensor
checking
● Firmware update
● Use in hazardous locations according to specification
System communication
Note: Version numbers and other references shown above are typical or example values.
2))
)&
21
0: OFF; 1: ON
1
3LFNXS 3LFNXS
The frequency (or period) of the vibration is a direct function of the process media density.
The frequency and amplitude of the driver is regulated to ensure a stable output from the 2
pickups. The temperature of the sensor tubes is measured to provide accurate compensation
for changes in the material stiffness. As a result the process media temperature is also
accurately measured.
The flow proportional phase signal from the pickups, the temperature measurement and the
driver frequency enable calculation and reporting of mass, density, volume, and temperature.
The built-in noise filter is configurable and can be used for improving the performance of the
flowmeter, in case the installation and application conditions are not ideal. Typical process
noise such as gas bubbles (two-phase-flow) can be reduced through the filter functions.
WARNING
Installation in hazardous location
Special requirements apply to the location and interconnection of sensor and transmitter.
See "Installation in hazardous locations" (Page 20)
CAUTION
Strong vibrations
Damage to device.
● In plants with strong vibrations, mount the transmitter in a low vibration environment away
from the sensor.
WARNING
High pressure hazard
In applications with working pressures/media that can be dangerous to people, surroundings,
equipment or others in case of pipe fracture, we recommend that special precautions such
as special placement, shielding or installation of a pressure guard or a safety valve are taken
when the sensor is mounted.
WARNING
Exceeded maximum permissible operating pressure
Danger of injury or poisoning.
The maximum permissible operating pressure depends on the device version. The device
can be damaged if the operating pressure is exceeded. Hot, toxic and corrosive process
media could be released.
● Make sure that the device is suitable for the maximum permissible operating pressure of
your system. Refer to the information on the nameplate and/or in "Rated operating
conditions (Page 178)".
CAUTION
Hot surfaces resulting from hot process media
Danger of burns resulting from surface temperatures above 70 °C (155 °F).
● Take appropriate protective measures, for example contact protection.
● Make sure that protective measures do not cause the maximum permissible ambient
temperature to be exceeded. Refer to the information in Chapter "Rated operating
conditions (Page 178)".
CAUTION
External stresses and loads
Damage to device by severe external stresses and loads (e.g. thermal expansion or pipe
tension). Process media can be released.
● Prevent severe external stresses and loads from acting on the device.
WARNING
Wetted parts unsuitable for the process media
Danger of injury or damage to device.
Hot, toxic and corrosive media could be released if the process medium is unsuitable for the
wetted parts.
● Ensure that the material of the device parts wetted by the process medium is suitable for
the medium. Refer to the information in "Technical data" (Page 180).
Note
Material compatibility
Siemens can provide you with support concerning selection of sensor components wetted
by process media. However, you are responsible for the selection of components. Siemens
accepts no liability for faults or failures resulting from incompatible materials.
CAUTION
Do not install the sensor in the vicinity of strong electromagnetic fields, for example near
motors, variable frequency drives, transformers etc.
Upstream / downstream
● No pipe run requirements, that is straight inlet/outlet sections are not necessary.
● Avoid long drop lines downstream from the sensor to prevent process media separation
causing air / vapour bubbles in the tube (min. back pressure: 0.2 Bar).
● Avoid installing the sensor immediately upstream of a free discharge in a drop line.
● Gas applications
Vapor condensation or oil traces in the gas may result in erroneous measurements.
– Do not install the flowmeter at the lowest point of the system
– Install a filter.
Flow direction
The calibrated flow direction is indicated by the arrow on the sensor. Flow in this direction will
be indicated as positive by default. The sensitivity and accuracy of the sensor is identical with
reverse flow.
The indicated flow direction (positive/ negative) is configurable.
CAUTION
The sensor must always be completely filled with process media in order to measure
accurately.
/
Note
Hygienic applications
In 3A and EHEDG certified hygienic applications the flowmeter must be installed vertically
as shown in 1.
NOTICE
Incorrect mounting
The device can be damaged, destroyed, or its functionality impaired through improper
mounting.
● Before installing ensure there is no visible damage to the device.
● Make sure that process connectors are clean, and suitable gaskets and glands are used.
● Mount the device using suitable tools. Refer to the information in "Technical data"
(Page 185) , for example installation torques requirements.
WARNING
Unsuitable connecting parts
Danger of injury or poisoning.
In case of improper mounting hot, toxic and corrosive process media could be released at
the connections.
● Ensure that connecting parts (such as flange gaskets and bolts) are suitable for connection
and process media.
● Install the sensor in rigid pipelines in order to support the weight of the meter.
● Center the connecting pipelines axially in order to assure a stress-free installation.
● Install two supports or hangers symmetrically and stress-free on the pipeline in close
proximity to the process connections.
Handling
Note
Compact versions
Never lift the flowmeter using the transmitter housing, that is always lift the sensor body.
Avoid vibrations
● Make sure that any valves or pumps upstream of the sensor do not cavitate and do not
send vibration into the sensor.
● Decouple vibrating pipeline from the flow sensor using flexible tube or couplings
)&
)&
Figure 4-8 Flexible pipes recommended in vibrating environment
)&
Figure 4-9 High risk of cross talk when using non-flexible pipes
)&
Figure 4-10 Low risk of cross talk when using flexible pipes
CAUTION
Drain flow
Ensure the drain flow is safely contained away from personnel and other plant or equipment.
CAUTION
Moisture, liquids or particles getting into the sensor enclosure
All sensors are filled with argon to avoid condensation. Ingress of moisture, liquids or particles
into the sensor may influence the measurement and in worst case inhibit the measuring
function.
● Avoid moisture, liquids or particles getting into the sensor enclosure
CAUTION
Lack of proper sealing
Soft metal sealing rings only maintain a hermetic seal within the enclosure with single use.
● Ensure that soft metal sealing rings are not reused.
4. Make sure that the pressure guard does NOT touch any of the parts inside the sensor.
Maximum of 20 mm (0.79") insertion can be accommodated.
5. Check that the pressure guard has been correctly mounted and thoroughly tightened
(torque: 80 Nm).
WARNING
Operation in proximity with pressure guards
Prevent personal injuries by assuring that operation in close proximity with pressure
guards cannot take place.
4.4.1 Introduction
This chapter describes how to install the transmitter on a wall or pipe (remote configurations
only). The chapter further describes how to turn the transmitter or the local display in order to
optimize the viewing angle.
The following installation steps must be carried out:
1. Install the mounting bracket (Page 49) on a wall or pipe.
2. Install the transmitter on the mounting bracket (Page 50).
3. Turn the transmitter (Page 50) and/or turn the local display (Page 52) (optional).
CAUTION
Aggressive atmospheres
Damage to device through penetration of aggressive vapors.
● Ensure that the device is suitable for the application.
CAUTION
Direct sunlight
Device damage.
The device can overheat or materials become brittle due to UV exposure.
● Protect the device from direct sunlight.
● Make sure that the maximum permissible ambient temperature is not exceeded. Refer to
the information in "Technical data" (Page 178).
Note
Hygienic applications
If the device is wall or pipe-mounted in a hygienic application, always use domed nuts.
Horizontal rotation
1. Unscrew cap from lock screw.
2. Loosen lock screw at transmitter pedestal using 5 mm Allen key.
/
r
r
Vertical rotation
1. Loosen locking cap at end of mounting bracket by three turns.
2. Carefully loosen and rotate transmitter into desired position (15° steps).
WARNING
The pertinent regulations must be observed for electrical installation.
● Never install the device with the mains voltage switched on!
● Danger of electric shock!
● If the housing is under voltage (power supply), the cover may be unscrewed by qualified
personnel only, except in classified hazardous locations.
WARNING
Mains supply from building installation overvoltage category 2
A switch or circuit breaker (max. 15 A) must be installed in close proximity to the equipment
and within easy reach of the operator. It must be marked as the disconnecting device for the
equipment.
WARNING
Wire insulation
Required cable: minimum AWG16 or 1.5 mm2 Cu wire.
The insulation between the connected mains supply and 24 V AC/DC supply for the flowmeter
must at least be rated with double or reinforced insulation at mains voltage.
WARNING
Terminal box
Before opening the terminal box check that:
● No explosion hazard exists
● All connection leads are potential free
WARNING
Grounding
The mains protective earth wire must be connected to the PE terminal.
Note
Output cables
If long cables are used in noisy environments, it is recommended to use screened cables.
Cable specifications
● Only use cables with at least the same degree of protection as the sensor to install the
sensor. It is recommended to use cables supplied by Siemens A/S, Flow Instruments:
– blue cables for installation in hazardous areas
– gray cables for installation in non-hazardous areas
Further information on Siemens-supplied cables, see "Technical Data" (Page 183).
● The wire length inside the terminal box, from the cable gland to the terminals, must be kept
as short as possible. Wire loops in the terminal box must be avoided.
● To guarantee the IP67 degree of protection, ensure that both ends of the cables are given
equivalent protection from ingress of moisture.
WARNING
Cable requirements
Cables must be suitable for the temperature (at least 70 °C) and be flammability-rated to at
least V-2.
WARNING
Unprotected cable ends
Danger of explosion through unprotected cable ends in hazardous areas.
● Protect unused cable ends in accordance with IEC/EN 60079-14.
WARNING
Skills
Only qualified personnel may carry out work on the electrical connections.
WARNING
Hazardous locations
Observe the type examination certificates or the test certifications applicable in your
country if you use transmitters as category 1/2 equipment.
WARNING
Commissioning
Only commission the device after the device has been properly connected and, if required,
closed.
Note
Never pull the cable by the plug - only by the cable itself.
1. Connect sensor using the supplied 4-wire cable with M12 connectors.
Note
Grounding
The sensor cable screen is mechanically connected to the grounding terminal (PE), only
when the M12 plug is correctly tightened.
%OXH
:KLWH
<HOORZ
2UDQJH
WARNING
Improper laying of shielded cables
Danger of explosion through compensating currents between hazardous area and the non-
hazardous area.
● Only ground shielded cables that run into the hazardous area at one end.
● If grounding is required at both ends, use an equipotential bonding conductor
WARNING
Insufficient isolation of non-intrinsically safe and intrinsically safe circuits
Danger of explosion in areas subject to explosion hazard.
● When connecting intrinsically safe and non-intrinsically safe circuits ensure that isolation
is carried out properly in accordance with IEC / EN 60079-14.
● Make sure that you observe the test certification applicable in your country.
WARNING
Lack of equipotential bonding
Danger of explosion through compensating currents or ignition currents through lack of
equipotential bonding.
● Ensure that the device is potentially equalized.
WARNING
Non-hazardous locations only
As long as the device is energized, the lid of the housing on the sensor connection area may
only be opened by qualified personnel.
Before removing the terminal cover, the auxiliary power must be switched off from all poles.
Following installation, the terminal cover must be screwed back on again.
3
① Input/output connection (channels 2 to 4)
② Power supply connection
③ Current output/HART connection (channel 1)
)&
① L/+ Line
② N/- Neutral
③ Ground
④ Ca+ Used in current output active configuration
⑤ C Used in current output active and passive configuration
⑥ Cp- Used in current output passive configuration
⑦ --- Not used
⑧ IO2+ Signal output channel 2 positive
⑨ IO2 Signal output channel 2 common
⑩ IO2- Signal output channel 2 negative
⑪ IO3+ Input/output channel 3 positive
⑫ IO3 Input/output channel 3 common
⑬ IO3- Input/output channel 3 negative
⑭ IO4+ Input/output channel 4 positive
⑮ IO4 Input/output channel 4 common
⑯ IO4- Input/output channel 4 negative
For configuration if the inputs/outputs, see table in section "Step 4b: Connecting the inputs
and outputs (channels 2 to 4)" (Page 66).
WARNING
Unsuitable cables and/or cable glands
Danger of explosion in hazardous areas.
● Only use suitable cables and cable glands complying with the requirements specified in
"Technical data" (Page 183).
● Tighten the cable glands in accordance with the torques specified in "Technical data"
(Page 185).
● When replacing cable glands use only cable glands of the same type.
● After installation check that the cables are seated firmly.
WARNING
Open cable inlet or incorrect cable gland
Danger of explosion in hazardous areas.
● Close the cable inlets for the electrical connections. Only use cable glands or plugs which
are approved for the relevant type of protection.
See also
Cables and cable entries (Page 183)
WARNING
Incorrect conduit system
Danger of explosion in hazardous areas as result of open cable inlet or incorrect conduit
system.
● In the case of a conduit system, mount a spark barrier at a defined distance from the
device input. Observe national regulations and the requirements stated in the relevant
approvals.
Wiring tool
Use the wiring tool for connecting the cables.
The wiring tool is located in the application terminal space.
/
Figure 5-2 Wiring tool location
/
/
1
① L/+
② N/-
③
AC connection DC connection
/
/
/ / /
1 1 1
WARNING
Missing PE/ground connection
Danger of electric shock.
Depending on the device version, connect the power supply as follows:
● Connecting terminals: Connect the terminals according to the terminal connection
diagram. First connect the PE/ground conductor.
Note
HART communication
It is recommended to use shielded cables for HART communication.
WARNING
Passive channels only
Channel 1 power supply must be separated from that for channels 2 to 4.
Signal return (or common) can be joined.
1. Remove cap and ferrule from cable gland and slide onto cable.
2. Push cable through open gland and cable path.
3. Restore ferrule and tighten cap to lightly hold cable in place.
4. Signal cable screen is folded back over outer sheath and grounded beneath cable clamp.
6
5 5
4
)&
)&
8 8H[W
C C
+ -
8LQW U0
Ca+ ,VLJQDO Ca+
- +
Note
Active or passive current output is preselected at ordering.
Note
Load
Current output (channel 1): < 500 Ω (HART ≥ 230 Ω)
12 13
12
11
Note
Active or passive current output is preselected at ordering.
)&
Frequency Output IOXp-
Alarm Item
Primary Valve
Dosing
Secondary Valve
Dosing
Signal output Current Output X X X
Passive Pulse Output
)&
,VLJQDO
Frequency Output IOXp-
Alarm Item
One Stage Dosing
Two Stage Dosing
)&
Reset Totalizer 1 IOXp-
Totalizers
Pause/Resume
dosing,
Force Output
Freeze Output
Signal input Start Dosing X X
Passive Stop Dosing
)&
,VLJQDO
Reset Totalizer 1 IOXp-
Reset Totalizer 3
+ -
Totalizers
Pause/Resume
dosing,
Force Output
Freeze Output
Relay output Alarm Class X X
Alarm Item
)&
One Stage Dosing IOXp-
IOXa+
Normally open
Relay output Alarm Class X X
Alarm Item
One Stage Dosing IOXp-
)&
IOXa+
Normally closed
Note
Load
Signal output: < 500 Ω
Relay output: 30 V AC/DC, 100 mA
Connection check-up
1. Check individual wire installation by tugging firmly.
2. Firmly tighten cable glands and insert blanking plugs in unused cable entries.
3. Remove o-ring from lid.
4. Reinstate lid and screw in until mechanical stop. Wind back lid by one turn.
5. Mount o-ring by pulling it over the lid and tighten lid cover until you feel friction from the o-
ring on both sides. Wind lid by one quarter of a turn to seal on the o-ring.
6. Reinstate and tighten lid lock screw where supplied.
7. Ensure that moisture does not penetrate to inside of electronics housing by creating a drip
loop (bend cables downward) immediately before cable glands.
Note
Loss of degree of protection
Damage to device if the enclosure is open or not properly closed. The degree of protection
specified on the nameplate or in "Technical data" (Page 180) is no longer guaranteed.
● Make sure that the device is securely closed.
6.2 Warnings
CAUTION
If the sensor and the transmitter are ordered separately, a "Set To Default"routine must be
performed. This can be sone via SIMATIC PDM or via LUI in menu item 3.3.3.
WARNING
Certain parts inside the device carry dangerous high voltage. The housing must be closed
and grounded before switching the device on.
WARNING
The sensor connected to this device can be operated with high pressure and corrosive media.
Therefore improper handling of the device can lead to serious injuries and/or considerable
material damage.
WARNING
Commissioning and operation with pending error
If an error message appears, correct operation in the process is no longer guaranteed.
● Check the gravity of the error
● Correct the error
● If the device is faulty:
– Take the device out of operation.
– Prevent renewed commissioning.
6.3.1 Introduction
In this chapter it is described how to commission the device via the local user interface (LUI)
using the Quick Start menu.
For further information on how to operate the device via LUI, refer to "Operating; Local User
Interface (LUI)" (Page 93).
Recommendation
Before commissioning a basic knowledge of the local display and the menu structure should
be obtained. This is offered in the chapters
● "Local user interface (LUI)" (Page 93)
● "Navigating the menu" (Page 94)
6.3.2 Overview
● Totalizer 3
● Start Zero Point Adjustment
Note
Preconditions for zero point adjustment
Before a zero point adjustment is initiated, the pipe must be flushed, filled and at an
absolute flowrate of zero. Refer to "Zero point adjustment" (Page 74) for more details.
)&66
Note
Preconditions
Before a zero point adjustment is initiated, the pipe must be flushed, filled and at an absolute
flowrate of zero preferably also at operating pressure and temperature.
1. Flush out any gases and obtain stable temperature conditions by running flow at operational
conditions for minimum 30 minutes.
/
Figure 6-1 Best practice zero point adjustment with a by-pass line and two shut-off devices
2. Close the outlet shut-off valve while maintaining the system pressure. If bypass flow is
necessary, open the bypass valve. If the pressure can be increased by 1 to 2 bars with
stopped flow, this should be applied.
3. Wait 1 to 2 minutes, for the system to settle, and then perform zero adjustment. Waiting
longer can change the temperature.
4. During the process a progress bar is visible.
5. At the end of the zero adjustment, the outcome is displayed as an offset and standard
deviation.
This chapter describes how to commission the device via SIMATIC PDM.
Note
- For a complete list of parameters, see the "LUI menu structure" (Page 203).
- While the device is in PROGRAM mode the output remains fixed and does not respond to
changes in the device.
SIMATIC PDM monitors the process values, alarms and status signals of the device. It allows
you to display, compare, adjust, verify, and simulate process device data; also to set schedules
for calibration and maintenance.
Parameters are identified by name and organized into function groups. See "LUI menu
structure" (Page 203) for a table 1) and "Changing parameter settings using SIMATIC PDM"
(Page 87) for more details.
See "Parameters accessed via drop-down menus" (Page 88) for parameters that do not appear
in the menu structure in SIMATIC PDM.
1)
: The menu structure for SIMATIC PDM is almost identical to that for the LUI.
Feature Function
Wizard Quick Start (Page 78) Device configuration for simple applications
Wizard Zero Point adjustment Perform automatic zero point adjustment
(Page 86)
Process variables (Page 91) Monitor process variables and flow trend
Note
- SIMATIC PDM operates only in the Windows XP Professional version, not in the Home
version.
- You need administrative rights on your operating system to deactivate buffers.
6. Click "OK" to close out. Close all screens and then reboot.
Note
Clicking on "Cancel" during an upload from device to SIMATIC PDM will result in some
parameters being updated.
1. Check that you have the most recent EDD, and if necessary update it, see "Updating the
Electronic Device Description (EDD)" in "Initial setup" (Page 76).
2. Launch "SIMATIC PDM – Manager Device Catalog", browse to the unzipped EDD file and
select it.
3. Launch SIMATIC Manager and create a new project for FC430. An Application Guide for
setting up HART devices with SIMATIC PDM can be downloaded from the product page
of our website at: www.siemens.com/FC430.
4. After the reset is complete upload parameters to the PC/PG.
5. Configure the device via the Wizard Quick Start.
Quick start
Note
- The Quick Start wizard settings are inter-related and changes apply only after you click on
"Apply and Transfer" at the end of step 7 to save settings offline and transfer them to the
device.
- Do not use the Quick Start Wizard to modify individual parameters.
- Click on "Back" to return and revise settings or "Cancel" to exit the Quick Start.
Launch SIMATIC PDM, open the menu "Device – Wizard - Quick Start", and follow steps 1 to
7.
Step 1 - Identification
Note
The layout of the dialog boxes shown may vary according to the resolution setting for your
computer monitor.
1. Click on "Read Data from Device" to upload Quick Start parameter settings from the device
to the PC/PG and ensure PDM is synchronized with the device.
2. If required, change the language for the local user interface.
3. Click on "Next" to accept the default values. ("Descriptor", "Message", and "Date" fields
can be left blank.)
Reduce the sensitivity of the flow measurement signal by clicking on the "Pulsating Flow"
button and selecting the appropriate filter.
Step 7 - Summary
Check parameter settings, and click on "Back" to return and revise values, "Apply" to save
settings offline, or "Apply and Transfer" to save settings offline and transfer them to the device.
The message "Quick Start was successful" will appear. Click on "OK".
It is recommended to use the default settings. Change the "Zero Point Adjustments Settings",
if necessary.
Click on "Auto Zero Point Adjustment".
Note
For a complete list of parameters, see the "LUI menu structure" (Page 203).
Clicking on "Cancel" during an upload from device to SIMATIC PDM will result in some
parameters NOT being updated.
Many parameters are accessed via the online menus in PDM, see "Parameters accessed via
drop-down menus" for the others.
1. Launch SIMATIC PDM, connect to SITRANS FC430, and upload data from the device.
2. Adjust parameter values in the parameter value field then click on "Enter". The status fields
read "Changed".
3. Open the "Device" menu, click on "Download to device", then use "File – Save" to save
settings offline. The status fields are cleared.
Drop-down menus
Note
Preconditions
Before a zero point adjustment is initiated, the pipe must be flushed, filled and at an absolute
flowrate of zero preferably also at operating pressure and temperature.
1. Flush out any gases and obtain stable temperature conditions by running flow at operational
conditions for minimum 30 minutes.
/
Figure 6-2 Best practise zero point adjustment with a by-pass line and two shut-off devices
2. Close the outlet shut-off valve while maintaining the system pressure. If bypass flow is
necessary, open the bypass valve. If the pressure can be increased by 1 to 2 bars with
stopped flow, this should be applied.
3. Wait 1 to 2 minutes, for the system to settle, and then perform zero adjustment. Waiting
longer can change the temperature.
4. Select "Device->Wizard - Zero Point Adjustment" from the main menu of SIMATIC PDM to
perform an automatic zero point adjustment.
Note
If you get an error message after the zero point adjustment, refer to "Alarms and system
messages" (Page 151).
Trend view
Open the menu "View->Process variables" and click on a "Trend view" button to monitor the
trend of one or all process values available at each tab.
Note
Recalibration of the keypad
When the lid is mounted, all keys are recalibrated (approximately 40 seconds). During
recalibration the LED is on and the keys cannot be operated.
If one of the keys is pressed for more than 10 seconds, this key is recalibrated (less than 10
seconds). Release the key for further operation.
Note
LUI timeout
If no key is pressed for 10 minutes, the display switches to show operation view.
Note
Operation does not require opening of the device. This means that the high degree of
protection of IP67 and safety in hazardous locations are guaranteed at all times.
Note
Motor fuel dispensers
The Local User Interface is not suitable as an indication device for motor fuel dispensers.
Key Function
No functionality
Key Function
No functionality
Key Function
Enter alarm view level 1
Select the item above in the list; keep pressing the key to accelerate scrolling up the
selection list
Select the item below in the list; keep pressing the key to accelerate scrolling down the
selection list
Enter alarm view level 3
Key Function
Enter alarm view level 2
No functionality
No functionality
No functionality
The following graphic shows an example of how to navigate between measurement views and
alarm views with measurement views 1, 3, and 4 as well as alarm view 5 enabled.
)&66
① Measurement view
② Acccess level view
③ Measurement view
④ Measurement view
⑤ Alarm view - level 1
⑥ Alarm view - level 2
⑦ Alarm view - level 3
Key Function
Enter the next higher level of the navigation view (for example from level 2 to level 1).
If located on level 1 in the navigation view then enter the operation view
Select the item above in the list; keep pressing the key to accelerate scrolling up the
selection list. If the key is pressed when the top item is selected, the bottom item will be
highlighted
Key Function
Select the item below in the list; keep pressing the key to accelerate scrolling down the
selection list. If the key is pressed when the bottom item is selected, the top item will be
highlighted
Enter the next lower level of the navigation view (for example from level 1 to level 2).
If a parameter is selected in the navigation view then enter the parameter view
Key Function
Select the next left position.
If the most left position is selected, exit the parameter edit view without confirming the
changes. Keep pressing the key to jump to the most left position
Change the selected number/character.
Numeric characters: increase the number by one (for example from 7 to 8)
ASCII characters: select the previous character in the alphabet
Change the selected number/character.
Numeric characters: decrease the number by one (for example. from 8 to 7)
ASCII characters: select the next character in the alphabet
Select the next right position.
If most right position is selected, confirm the change and exit the parameter edit view.
Keep pressing the key to jump to the most right position
Key Function
Exit parameter edit view
No functionality
No functionality
No functionality
The exact structure of the operating menu is explained in the "LUI menu structure"
(Page 203).
Note
Lost PIN code
If the PIN code is lost, provide Siemens customer support with transmitter serial number (see
nameplate) and PUK number (menu item 5.1.4). Siemens customer support will provide a
code to be entered in "Reset PINs" (menu item 5.1.3).
● Single Value
● Alarm List
Six Values
7 8
)&66
6
5
4
3
2
1
10 9
① Sixth process value The user-defined process value to be displayed is configured in menu
"View" (1-6) located at "Setup" → "Display"
② Fifth process value The user-defined process value to be displayed is configured in menu
"View" (1-6) located at "Setup" → "Display"
③ Fourth process value The user-defined process value to be displayed is configured in menu
"View" (1-6) located at "Setup" → "Display"
④ Third process value The user-defined process value to be displayed is configured in menu
"View" (1-6) located at "Setup" → "Display"
⑤ Second process value The user-defined process value to be displayed is configured in menu
"View" (1-6) located at "Setup" → "Display"
⑥ First process value The user-defined process value to be displayed is configured in menu
"View" (1-6) located at "Setup" → "Display"
⑦ Long TAG Describes the measurement point and is shown in all operation views.
Can be changed via the menu "Long TAG" (3.1.1).
⑧ View number Shows the operation view number (1-6). The number refers to the view
number configured in the menu "Setup" → "Display.
⑨ Alarm status text Describes the alarm class. Only shown if an alarm is active.
⑩ Alarm icon Indicates an active alarm. Shows the alarm class, see Alarms and
system messages (Page 151). Only shown if an alarm is active.
Three Values
5 6
)&66
4
7
3
8
2
1
10 9
① Third process value The user-defined process value to be displayed is configured in menu
"View" (1-6) located at "Setup" → "Display"
② Second process value The user-defined process value to be displayed is configured in menu
"View" (1-6) located at "Setup" → "Display"
③ Bar graph Shows the first process value in relation to its configurable maximum
and minimum limits.
④ Lower Limit Alarm The lower limit of the bar graph is defined by the lower alarm limit of
the selected process value.
⑤ Long TAG Describes the measurement point and is shown in all operation views.
Can be changed via the menu "Long TAG" (3.1.1).
⑥ View number Shows the operation view number (1-6). The number refers to the view
number configured in the menu "Setup" → "Display.
⑦ First process value The user-defined process value to be displayed is configured in menu
"View" (1-6) located at "Setup" → "Display"
⑧ Upper Limit Alarm The upper limit of the bar graph is defined by the upper alarm limit of
the selected process value.
⑨ Alarm status text Describes the alarm class. Only shown if an alarm is active.
⑩ Alarm icon Indicates an active alarm. Shows the alarm class, see Alarms and
system messages (Page 151). Only shown if an alarm is active.
Note
Bargraph
The bargraph limits are defined as the lower and upper alarm values.
Massflow
"Massflow Upper Limit Alarm" (menu item 2.2.1.3) and "Massflow Lower Limit Alarm" (menu
item 2.2.1.6) define the bargraph limit shown with Massflow on operating view
)&66
4 5
3
6
2
1
8 7
① Bar graph Shows the first process value in relation to its configurable maximum and
minimum limits.
② Lower Limit Alarm The lower limit of the bar graph is defined by the lower alarm limit of the
selected process value.
③ Process value The user-defined process value to be displayed is configured in menu
"View" (1-6) located at "Setup" → "Display"
④ Long TAG Describes the measurement point and is shown in all operation views.
Can be changed via the menu "Long TAG" (3.1.1).
⑤ View number Shows the operation view number (1-6). The number refers to the view
number configured in the menu "Setup" → "Display.
⑥ Upper Limit Alarm The upper limit of the bar graph is defined by the upper alarm limit of the
selected process value.
⑦ Alarm status text Describes the alarm class. Only shown if an alarm is active.
⑧ Alarm icon Indicates an active alarm. Shows the alarm class, see Alarms and system
messages (Page 151). Only shown if an alarm is active.
Single Value
)&66
2 3
5 4
① Process value The user-defined process value to be displayed is configured in menu
"View" (1-6) located at "Setup" → "Display"
② Long TAG Describes the measurement point and is shown in all operation views.
Can be changed via the menu "Long TAG" (3.1.1).
③ View number Shows the operation view number. The number refers to the view number
configured in the menu "Setup" → "Display.
④ Alarm status text Describes the alarm. Only shown if an alarm is active.
⑤ Alarm icon Indicates an active alarm. Shows the alarm class, see Alarm messages.
Only shown if an alarm is active..
Alarm List
3
)&66
4
① List of alarms List of all active alarms in device
② Alarm icon Indicates an active alarm. Shows the alarm class, see Alarms
and system messages (Page 151). Only shown if an alarm is
active.
③ View number Shows the operation view number. The number refers to the view
number configured in the menu "Setup" → "Display.
④ Time stamp Shows the current date and time.
)&66
2
3
① List of alarms List of all active alarms in device. Each alarm can be selected for
detailed information.
② Alarm icon Indicates an active alarm. Shows the alarm class, see Alarms
and system messages (Page 151). Only shown if an alarm is
active.
③ Time stamp Shows the current date and time.
4 5
)&66
Navigation view
The navigation views present the menu structure of the device. All menu items are uniquely
identified with menu item number.
Level 1 of the navigation view (entered from the operation view) is standardized for all Siemens
Process Instrumentation devices and covers the following groups:
1. Quick Start (menu): Lists the most important parameters for quick configuration of the
device. All parameters in this view can be found elsewhere in the menu.
2. Setup (menu): Contains all parameters which are needed to configure the device.
3. Maintenance & Diagnostics (menu): Contains parameters which affect the product
behaviour regarding maintenance, diagnostics and service.
Examples: Verification, failure prediction, device health, data logging, alarm logging, report,
condition. monitoring, tests, etc.
4. Communication (menu): Contains parameters which describe the HART communication
settings of the device.
5. Security (menu): Contains parameters which describe all security settings of the device.
6. Language (parameter): Parameter for changing the language of the LUI. Regardless of the
language setting, the term for this parameter is always the English term (Language).
2 3
5 4
① List of menus and parameters
② Name of the previously selected menu
③ Menu item number of highlighted menu
④ Alarm status text
⑤ Alarm icon
Menu item
In navigation view menus are identified by an arrow in the most right position.
When a menu is selected, the background turns black.
Figure 7-6 Menu in navigation view "Quick start" selected "Setup" not selected.
For further information on how to gain access to the menus, see "Access control" (Page 98).
Parameter item
In navigation view parameters are shown without an arrow in the most right position except
when the parameter is selected. When selected, the parameter is expanded into two lines; the
second line shows the value of the parameter, a lock icon ( ) (only for read access level of the
parameter), and an arrow in most right position.
Examples
The following examples show the navigation path from main menu with menu "Setup" selected.
/
/
/
5 6
4
3
2 7
1
8
① Minimum value
② Value to be edited
③ Escape without saving (frame around ESC is only shown when cursor is in left-most position)
④ Maximum value
⑤ Parameter name
⑥ Parameter item number
⑦ Confirm and save (frame around OK is only shown when cursor is in right-most position)
⑧ Help text describing the parameter function. The help text appears if no key is pressed for three
seconds.
Note
##### signs in display
The display is unable to show the measured value. Change the measurement unit or the
resolution.
Changing a value:
1. Select the digit to be changed by pressing and keys.
2. Use key to increase the value and key and decrease the values.
3. Press key in the rightmost position to confirm the changes, or press key in the leftmost
position to escape the view without changing the value.
Note
Ensure that the new value is within the minimum/maximum range.
3 4
① Escape
② The set value
③ Parameter name
④ Parameter item number
⑤ Help text describing the parameter function.
The read only view is shown if you don't have access to edit parameters. The view shows the
set value. Press to escape the view.
2 3
4
① Parameter list
② Parameter name
③ Parameter item number
④ Help text describing the parameter function. The help text appears if no key is pressed for three
seconds.
Select the value by using and keys, and press to confirm changes. Press to escape
the view without changing the value.
3 4
5
① The set parameter
② Escape
③ Parameter item name
④ Parameter item number
⑤ Help text describing the parameter function.
The read only view is shown if you don't have access to edit parameters. Press to escape
the view.
● Massflow: proportional to the phase difference between pickup 1 and pickup 2, with
compensations for changes in the metal characteristics due to tube and frame metal
temperatures1).
● Volumeflow: derived directly from the ratio of massflow and media density.
● Corrected volumeflow: derived from the ratio of massflow and reference density2).
● Density: derived from the average frequency of sensor tube vibration with compensation
for changes in the metal characteristics with tube temperature. The relationship between
density and vibration frequency is an inverse square-law curve which can be fitted to 3
reference points being the densities of air, hot water and cold water.
● Process media temperature: derived from the tube metal temperature. This is a legitimate
measurement outcome since the tube walls are thin and they are within a sealed, protected
environment, thereby giving similar sensitivity as an insertion thermometer.
● Fraction A (massflow or volumeflow): derived from the combination of media density and
temperature, and compared with a stored table of fraction percentage against a wide range
of both process values through a fifth-order polynomial3)
● Fraction B (massflow or volumeflow): ditto but fraction B is "Flow – A"
● Fraction A %: as for fraction A quantity but A% is the ratio between Fraction A flow and
Total flow
● Fraction B %: ditto but B% is "100% – A%"
1)
Metal temperatures are measured using precision Pt1000 sensors. The accuracy of the
temperature measurement is ±1.0 °C.
2)
Reference density is the density of the media at reference conditions, normally atmospheric
pressure and 20 °C. Reference density can be programmed into the flowmeter menu in two
forms, either as a fixed reference or with a selection of linear or square-law temperature
dependence. The choice of fixed or calculated reference density and of linear or square-law
temperature dependency is according to the application and user preferences.
3)
The customer-specified density/temperature tables may be derived from the mass fraction
or volume fraction of any two-part mixture. Fraction calculations are naturally performed in the
ratio provided, or in mass ratio when using the built-in tables. Volume or mass ratios derived
from the fraction table are calculated through the composite media density.
Note
Preconditions
Before a zero point adjustment is initiated, the pipe must be flushed, filled and at an absolute
flowrate of zero preferably also at operating pressure and temperature. Refer to "Zero point
adjustment" via LUI (Page 74) or PDM (Page 89) for more details.
Note
Change of parameters during zero point adjustment
Do not change any other parameter during the zero point adjustment procedure.
Note
Extremely low flow quantity
If the flow quantity is extremely small, extremely precise measurement is necessary. In this
case, a long zero point adjustment period can be selected for improved zero point adjustment.
Note
Gas applications
Deactivate the empty tube monitoring function
Note
Process media density
Risk of unintentionally forcing flow values to zero, if the difference between the empty tube
limit density value and the density of the process media is not sufficient.
● Ensure sufficient difference between the empty tube limit density value and the process
media density
Note
Increased reaction time
The reaction time of the sensor increases when the process noise is damped.
The hardware functionality of input and output is fixed when ordering the product. The available
configuration is described in the following table:
All four channels can be configured as current output. As the 4 to 20 mA output on channel 1
is Functional Safety approved (SIL 2 on hardware and SIL 3 on software), the configuration
options for channel 1 are limited, see below.
,$
)&
>P$@
S>@
)&
mA
P$
P$
v
v
v v
v
P$
P$
kg /h
400 kg/h
100 kg/h
① Low-flow cut-off
② Upper scaling
③ Maximum output current
④ Upper alarm current
⑤ Upper range
⑥ Lower scaling
⑦ Lower range
⑧ Minimum output current
⑨ Measurement range
)&
mA
P$
P$
v
v v
v
P$
P$
P$
Kg/h
400 kg/h
-100 kg/h
① Lower scaling
② Low-flow cut-off
③ Upper scaling
④ Maximum measurement value
⑤ Upper range
⑥ Minimum measurement value
⑦ Lower range
⑧ Lower alarm value
⑨ Measurement range
)&
mA
P$
P$
v
v v
v
P$
P$
Kg/h
NJK NJK
① Lower scaling
② Low-flow cut-off
③ Upper scaling
④ Maximum measurement value
⑤ Upper range
⑥ Minimum measurement value
⑦ Lower range
⑧ Lower alarm value
⑨ Measurement range
)&
mA
P$
P$
P$
v
v v
v
v
v
P$
P$
Kg/h
NJK NJK NJK NJK
① Upper scaling
② Lower scaling
③ Low-flow cut-off
④ Upper alarm value
⑤ Maximum measurement value
⑥ Upper range
⑦ Minimum measurement value
⑧ Lower range
⑨ Measurement range
The pulse output function supplies pulses equivalent to a configured amount of accumulated
volume or mass. The pulse width is configured and the pulse repetition is proportional to the
selected flow rate.
Pulse repetition
Pulse repetition is calculated as follows:
$PRXQWSHUSXOVH
)&
3XOVHUHSHWLWLRQ
0HDVXUHGIORZUDWH
Note
Pulse width must be selected with the view that remaining time is always greater than pulse
width at the highest measured flow.
Example
This example shows how a pulse repetition is calculated according to the pulse settings:
● Pulse output configuration (channels 2 to 4)
– Operation Mode = Pulse Output
– Process Value = Massflow
– Amount Per Pulse = 1 kg
– Pulse Width = 1 ms
● Measured massflow value = 10 kg/s (constant)
Result:
● Pulse repetition = 100 ms
● Output frequency = 10 pulses per second with a pulse width of 1 ms
● Remaining time between pulses is 99 ms
Redundancy mode
If both channel 2 and channel 3 are configured as pulse outputs, channel 3 can be configured
for redundancy mode to follow channel 2 shifted by 90˚or 180˚ of the functional width of the
pulse. The functional width of the pulse is two times the pulse "On" duration. The flow direction
will determine whether channel 3 is shifted before or after channel 2.
The following examples describe the pulse functionalities for channel 2 and 3 in redundancy
mode:
Channel 2 configured as positive direction and channel 3 set to redundancy mode 90°
Figure 8-8 Negative flow - channel 3 leads by 90°
Channel 2 configured as positive direction and channel 3 set to redundancy mode 180˚
Figure 8-9 Positive flow - channel 3 lags by 180°
Figure 8-10 Negative flow - channel 3 leads by 180°
The frequency output function supplies a frequency (50% duty cycle) proportional to the
selected process value.
0HDVXUHGPDVVIORZYDOXH
)UHTXHQF\ ; )UHTXHQF\9DOXH+LJK)UHTXHQF\9DOXH/RZ
)ORZ9DOXH+LJK)ORZ9DOXH/RZ
Example
This example shows how to calculate the output frequency for any measured flowrate:
Frequency output configuration:
● Operation Mode = Frequency Output (Channel 2 to 4)
● Process Value = Massflow
● Direction = Positive
● Frequency Value High = 12 kHz
● Frequency Value Low = 2 kHz
● Flow Value High = 15 kg/s
● Flow Value Low = 5 kg/s
Measured massflow value = 7.5 kg/s (constant)
Result:
● Frequency = 4.5 kHz
Note
The connected equipment must be capable of registering the full range of frequencies
configured.
Note
Alarm class can be either NAMUR or Standard (Siemens Standard) depending on Alarm
Mode settings (ID 3.2.1). Both types of alarms and their messages are described in more
detail in "Alarms and system messages" (Page 151).
The control output can be used for controlling discrete valve dosing and analog valve dosing
as described in "Dosing" (Page 130).
8.6.6 Input
If the input is activated with a logic signal (15 - 30 V DC), the meter carries out an activity
selected in the menu.
8.7 Totalizers
Totalizer functions
SITRANS FC430 has three independent totalizers that can be used for the summation of
massflow, volumeflow, corrected volumeflow, fraction A (volumeflow or massflow) or fraction
B (volumeflow or massflow).
The totalizers can be configured to count balance (net flow), positive flow or negative flow.
In case of failure in the system, the totalizer fail safe mode can be set to:
- Hold: the totalizer holds the last value before the failure occurred
- Run: the totalizer continues counting the actual measured value
- Memory: the totalizer continues counting based on the last input value (for example massflow)
before the failure occurred.
The totalizers can be operated via the Local User Interface or HART (for example SIMATIC
PDM). The totalizers can be reset or preset.
8.8 Dosing
The dosing function controls the sequence of flow through one or two valves into a container.
The user can set the Amount and the sequence of controlling the valve(s). The dosing function
then controls the valves to open and close in sequence to achieve the Amount.
The process values for dosing control are updated with 100 Hz to ensure maximum response
time of 10 ms to rapidly changing flows.
The flow sequence can be paused, resumed and ended by the user at any point in the flow
sequence.
Transmitter outputs therefore change state according to the dosing sequence or operator
commands. For optimal dosing control the minimum number of components between the
flowmeter and the dosing valves must be employed. The dosing function must be configured
for the type of valve used for dosing:
● One Stage Dosing:
Dosing controlled by a single discrete (Open/Closed) valve. The valve opens completely
when the dosing begins, and closes completely when the dosing Amount is reached.
● Two Stage Dosing:
Dosing controlled by two discrete valves (a primary valve and a secondary valve). One
valve opens at the beginning of the dosing; the other opens at a user-defined amount. One
valve stays open until the end of the dosing; the other closes at a user-defined amount.
See examples below (Page 131) of some different opening and closing options.
● Analog Dosing:
Dosing controlled by an analog valve configured in three stages as fully open, partially
closed, and fully closed. See example below (Page 131) of the three-positional analog
dosing.
Dosing configuration
The dosing functionality is configured via LUI. Menu 2.4 "Inputs/Outputs" determines how the
transmitter will use the inputs and outputs for dosing control. Menu 2.5 "Dosing" independently
determines the sequencing of the outputs to achieve the user’s desired result.
The dosing function provides:
● three dosing valve control mechanisms (One Stage Dosing, Two Stage Dosing or Analog
Dosing)
● dosing of massflow, volumeflow, corrected volumeflow or fraction flow (mass or volume)
● five independently configurable recipes
● flexible discrete or analog valve control
● fault handling – time and amount monitoring
Configure the dosing function as follows:
1. Basic dosing parameters common for all recipes in menu 2.5 "Dosing"
– Select valve control functionality at parameter "Dosing Mode"
– Select measured process value for dosing at parameter "Process Values"
2. Individual recipe(s) in menus 2.5.4 to 2.5.8 as required
– Setup dosing name, amount, unit and compensation
– Select valve control sequence
– Select fault handling configuration
3. Output(s) in menu 2.4 "Inputs/Outputs" (see table below).
4. Input for dosing control in menu 2.4 "Inputs/Outputs"
Analog Dosing
Configuration of one analog valve.
One of the following channels must be assigned to control the analog valve.
Note
If the output channels including current output are configured for valve control, they cannot
report alarm status or fault levels.
Table 8-4 Parameter settings for Two Stage Dosing valve control
Either Stage 1 Primary Open or Stage 2 Secondary Open must be set to 0. For controlling the
valves via the outputs, two of channels 2, 3 and 4 must be assigned to Primary Valve Dosing
Control and Secondary Valve Dosing control, respectively.
Either Stage 1 Primary Close or Stage 2 Secondary Close must be set to Amount.
In the examples below the primary valve, the secondary valve, and the flow is indicated as
follows:
)&
① Primary valve
② Secondary valve
③ Flow
Open primary valve at 0 %; close primary valve before closing secondary valve configured in recipe 1
Parameter configuration:
Menu 2.5 Dosing
- 2.5.1 Dosing Mode = Two Stage Dosing
Menu 2.5.4.5 Valve Control
- 2.5.4.5.1 Stage Setup Format = Relative
- 2.5.4.5.2 Stage 1 Primary Open = 0 %
- 2.5.4.5.3 Stage 1 Primary Close = 66 %
- 2.5.4.5.4 Stage 2 Secondary Open = 33 %
- 2.5.4.5.5 Stage 2 Secondary Close = 100 %
)&
Open primary valve at 0 %; close primary valve after closing secondary valve configured in recipe 1
Parameter configuration:
Menu 2.5 Dosing
- 2.5.1 Dosing Mode = Two Stage Dosing
Menu 2.5.4.5 Valve Control
- 2.5.4.5.1 Stage Setup Format = Relative
- 2.5.4.5.2 Stage 1 Primary Open = 0 %
- 2.5.4.5.3 Stage 1 Primary Close = 100 %
- 2.5.4.5.4 Stage 2 Secondary Open = 33 %
- 2.5.4.5.5 Stage 2 Secondary Close = 66 %
)&
Open secondary valve at 0 %; close primary valve before closing secondary valve configured in recipe
1
Example 3: Open secondary valve at 0%.; close primary valve before closing secondary valve
– configured in recipe 1.
Parameter configuration:
Menu 2.5 Dosing
- 2.5.1 Dosing Mode = Two Stage Dosing
Menu 2.5.4.5 Valve Control
- 2.5.4.5.1 Stage Setup Format = Relative
- 2.5.4.5.2 Stage 1 Primary Open = 33 %
- 2.5.4.5.3 Stage 1 Primary Close = 66 %
- 2.5.4.5.4 Stage 2 Secondary Open = 0 %
- 2.5.4.5.5 Stage 2 Secondary Close = 100 %
)&
Open secondary valve at 0 %; close primary valve after closing secondary valve configured in recipe 1
Example 4: Open secondary valve at 0%.; close primary valve after closing secondary valve
– configured in recipe 1.
Parameter configuration:
Menu 2.5 Dosing
- 2.5.1 Dosing Mode = Two Stage Dosing
Menu 2.5.4.5 Valve Control
)&
● Analog Dosing:
Dosing controlled by an analog valve configured in three stages as fully open (high flow),
partially open, and fully closed. During the open stage the valve may be not fully open but
controlled to a high flow condition.
)&
8.9 SensorFlash
SensorFlash is a standard, micro SD card (1 GB) with the ability to be updated by PC. It is
supplied with each sensor with the complete set of certification documents including calibration
report. Material, pressure test, factory conformance and O2 cleaning certificates are optional
at ordering.
The Siemens SensorFlash memory unit offers the following features and benefits:
● Automatically program any similar transmitter in seconds to the operation standard
● Transmitter replacement in less than 5 minutes
● True "plug & play" provided by integrated cross-checking data consistency and HW/SW
version verification
● Permanent database of operational and functional information from the moment that the
flowmeter is switched on
● New firmware updates can be downloaded from the Siemens internet portal for Product
Support and stored on SensorFlash (unmounted from the transmitter and inserted into a
PC’s SD card slot). The firmware is then loaded from the SensorFlash into the existing
flowmeter and the complete system upgraded
8.10 Simulation
Simulation is used for testing purposes, typically for checking that the readings of the control
system are correct.
The simulation can be activated in LUI (menu item 3.7) or via SIMATIC PDM in the parameter
"Enable Simulation" (EnableSimulation).
Inputs/outpus simulation
Depending on the configutration of each input/output the following values can be simulated:
Alarm simulation
In PDM it is possible to simulate either specific alarms (ID numbers) or alarm classes; in LUI
only alarm classes can be simulated. The alarm classes are either Siemens or NAMUR
depending on the configuration of Alarm Mode, menu item 3.2.1.
All alarms mentioned in "Alarm messages" (Page 153) can be simulated.
8.11 Maintenance
● Set Date and Time
The device has a built-in real-time clock used for time stamps of various events (for example
alarms and configuration changes). The date and time can be set in menu item 3.3.2.
● Set To Default
The device can be reset to its default settings in menu item 3.3.3.
● Restart Device
The device can be restarted without disconnecting the power in menu item 3.3.4.
Note
Ordering
Only flowmeters with local user interface (LUI) ordered with Z-option "B31" (Custody Transfer)
can be set to this mode.
When "B31" is specified, the transmitter specification nameplate shows "SW Function" as"CT
standard".
Available versions:
● Standard: 7ME4613-XXXXX-XXX3-Z AXX+B31+EXX+FXX
● Hygienic: 7ME4623-XXXXX-XXX3-Z AXX+B31+EXX+FXX
● NAMUR: 7ME4713-XXXXX-XXX3-Z AXX+B31+EXX+FXX
Note
Operating conditions
Only the operating conditions stated in the evaluation certificate are valid.
For identification of custody transfer evaluated devices, see "Device identification" (Page 17).
9.3 Verification
The device may only be used for applications subject to legal metrology once it has been
verified on site by the Verification Authority. The associated seals on the device ensure this
status.
NOTICE
Verification requirements
All flowmeters used for invoicing in applications subject to legal metrology controls must be
verified by the Verification Authorities. The corresponding approvals and the country-specific
requirements and regulations must be observed. The owner / user of the instrument is obliged
to conduct and maintain subsequent verifications.
Verification process
The following description of the process for securing custody transfer operation of the
flowmeter is general in nature and provided only for setup of the flowmeter in a separately
approved flow application. Following these instructions alone does not constitute approved
custody transfer operation. Refer to the relevant local authorities for requirements regarding
custody transfer operation.
21
Note
Protected parameters
Parameters protected in CT mode are listed in "Parameter protection in custody transfer
mode" (Page 146).
)&
&7
9. Reinstate display lid until mechanical stop. Wind back lid by one turn.
10.Mount o-ring by pulling it over the display lid and wind the lid in until you feel friction from
the o-ring on both sides. Wind display lid by one quarter of a turn to seal on the o-ring.
11.Reinstate and tighten lid lock screw.
Figure 9-2 Transmitter seals in place - compact version. Arrows indicate the seal points of the two
lock screws
Figure 9-3 Remote transmitter seals in place - termination variant. Arrows indicate the seal points of
the three lock screws. The lock screw of the DSL must also be sealed
Figure 9-4 Remote transmitter seals in place - M12 plug variant. Arrows indicate the seal points of
the two lock screws and cable sealing
Figure 9-5 Remote sensor seals in place - M12 variant. Arrows indicate the seal points of the lock
screw and cable sealing
For remote variants with M12 plugs it is necessary to use the plug seals supplied with the flow
sensor. The plug seal encases the M12 plug, preventing unauthorized removal of the sensor
cable at either end.
The M12 plug is sealed in the following manner:
1. Make sure the M12 plug is correctly installed and tight in its socket.
2. Clip the two halves of the plug seal together around the plug and sensor cable as shown
in the above figures.
3. Ensure that the plug seal is free to rotate without catching on the plug or cable. The seal
assembly prevents unauthorized access by disabling any ability to unscrew the plug from
its socket.
4. Close the seal with a seal wire and crimp the seal plumb.
The device is now prepared for custody transfer operation and may be used in applications
subject to legal metrology controls.
Note
Reset of totalizers
The reset functions (totalizer 1, totalizer 2, and all totalizers) are not available in CT mode.
WARNING
Explosion-protected equipment
If handling explosion-protected equipment, observe a cooling or discharge time of 10
minutes before opening the device.
5. Set DIP switch (4) in "OFF" position to enable operation in non-CT mode.
2))
)&
21
In the secondary alarm list view it is possible to select any of the active alarms. Press or
to scroll through the alarm list. Press to access detailed information of the highlighted
alarm.
In the detailed alarm information view the diagnostic and action texts are displayed.
Characteristics of messages
The device provides two types of alarm classes, NAMUR and Siemens standard, selected in
menu item 3.2.1 Alarm Mode.
The following tables summarize the two types of alarm classes in an overview.
The sequence of the symbols corresponds to the priority of the messages, beginning with the
most critical.
Process value alarm The device outputs a fault current or is at the limit of the saturation range.
Process value warning There is a problem with one or more process values. Thus the device is still measuring
process values, but these may be unreliable.
Example: A process value exceeds the device specification.
Function check Output signal temporarily invalid (for example frozen) due to on-going work on the
device.
Out of Specification "Off-spec" means that the device is operating outside its specified range (for example
measuring or temperature range) or that internal diagnoses indicate deviations from
measured or set values due to internal problems in the device or process characteristics
(for example compressible emulsions in the process medium).
Function check Output signal temporarily invalid (for example frozen) due to on-going work on the
device.
Table 10-3 Alarm classes Maintenance alarm (Siemens standard), Failure (NAMUR)
36 Too high voltage detected at Ensure correct power supply quality. Maximum power
37 power supply is 264 V AC and 100 V DC
38 Temperature measurement fault Turn off the power, wait 5 seconds and turn on the power
39 again. If the failure continues then contact Siemens
40 customer support
41
46 Invalid calibration data Contact Siemens customer support for recalibration
47 Invalid compensation data Contact Siemens customer support for recalibration
49 Malfunction in pickup amplitude Contact Siemens customer support for recalibration
50
51
Table 10-4 Alarm classes Process value alarm (Siemens standard), Off-specification (NAMUR)
42 Flow values not valid Can be due to problems with measured fluid or
43 hardware malfunction. If the failure continues then
44 contact Siemens customer support
45
59 Massflow out of specification Reduce the flow. If the failure continues then contact
Siemens customer support
60 Volumeflow out of specification Reduce the flow. If the failure continues then contact
Siemens customer support
61 Density out of specification Contact Siemens customer support
62 Fluid temp. out of specification Increase the fluid temperature. If the failure continues
then contact Siemens customer support
63 Fluid temp. out of specification Reduce the fluid temperature. If the failure continues
then contact Siemens customer support
64 Frame temp. out of specification Increase fluid temperature and check that ambient
temperature is within specified limits. If the failure
continues then contact Siemens customer support
65 Frame temp. out of specification Reduce fluid temperature and check that ambient
temperature is within specified limits. If the failure
continues then contact Siemens customer support
69 "Empty Tube Limit" exceeded Make sure that the sensor is filled with liquid and that
the liquid conductivity is within the specified "Empty
Tube Limit"
70 Too little fluid in tube Make sure that the sensor is filled with liquid
96 Massflow above upper alarm limit Check process conditions or align limit to normal
operation. Adjust parameter "Upper Limit Alarm"
99 Massflow below lower alarm limit Check process conditions or align limit to normal
operation. Adjust parameter "Lower Limit Alarm"
100 Volumeflow above upper alarm Check process conditions or align limit to normal
limit operation. Adjust parameter "Upper Limit Alarm"
103 Volumeflow below lower alarm Check process conditions or align limit to normal
limit operation. Adjust parameter "Lower Limit Alarm"
104 Density above upper alarm limit Check process conditions or align limit to normal
operation. Adjust parameter "Upper Limit Alarm"
107 Density below lower alarm limit Check process conditions or align limit to normal
operation. Adjust parameter "Lower Limit Alarm"
108 Fluid temp. above upper alarm Check process conditions or align limit to normal
limit operation. Adjust parameter "Upper Limit Alarm"
111 Fluid temp. below lower alarm Check process conditions or align limit to normal
limit operation. Adjust parameter "Lower Limit Alarm"
112 Fraction A % above upper alarm Check process conditions or align limit to normal
limit operation. Adjust parameter "Upper Limit Alarm"
115 Fraction A % below lower alarm Check process conditions or align limit to normal
limit operation. Adjust parameter "Lower Limit Alarm"
116 Fraction B % above upper alarm Check process conditions or align limit to normal
limit operation. Adjust parameter "Upper Limit Alarm"
119 Fraction B % below lower alarm Check process conditions or align limit to normal
limit operation. Adjust parameter "Lower Limit Alarm"
120 Fraction A flow above upper Check process conditions or align limit to normal
alarm limit operation. Adjust parameter "Upper Limit Alarm"
123 Fraction A flow below lower Check process conditions or align limit to normal
alarm limit operation. Adjust parameter "Lower Limit Alarm"
124 Fraction B flow above upper Check process conditions or align limit to normal
alarm limit operation. Adjust parameter "Upper Limit Alarm"
127 Fraction B flow below lower Check process conditions or align limit to normal
alarm limit operation. Adjust parameter "Lower Limit Alarm"
128 Ref. density above upper alarm Check process conditions or align limit to normal
limit operation. Adjust parameter "Upper Limit Alarm"
131 Ref. density below lower alarm Check process conditions or align limit to normal
limit operation. Adjust parameter "Lower Limit Alarm"
132 Corr. volumeflow above upper Check process conditions or align limit to normal
alarm limit operation. Adjust parameter "Upper Limit Alarm"
135 Corr. volumeflow below lower Check process conditions or align limit to normal
alarm limit operation. Adjust parameter "Lower Limit Alarm"
136 Totalizer 1 above upper alarm Check process conditions or align limit to normal
limit operation. Adjust parameter "Upper Limit Alarm"
139 Totalizer 1 below lower alarm limit Check process conditions or align limit to normal
operation. Adjust parameter "Lower Limit Alarm"
140 Totalizer 2 above upper alarm Check process conditions or align limit to normal
limit operation. Adjust parameter "Upper Limit Alarm"
143 Totalizer 2 below lower alarm limit Check process conditions or align limit to normal
operation. Adjust parameter "Lower Limit Alarm"
144 Totalizer 3 above upper alarm Check process conditions or align limit to normal
limit operation. Adjust parameter "Upper Limit Alarm"
147 Totalizer 3 below lower alarm limit Check process conditions or align limit to normal
operation. Adjust parameter "Lower Limit Alarm"
148 Transmitter temp. above upper Check process conditions or align limit to normal
alarm limit operation. Adjust parameter "Upper Limit Alarm"
149 Transmitter temp. below lower Check process conditions or align limit to normal
alarm limit operation. Adjust parameter "Lower Limit Alarm"
151 Sensor serial number mismatch SensorFlash backup is disabled due to mismatch of
serial numbers between sensor front-end and
SensorFlash
152 Transmitter serial number SensorFlash backup is disabled due to mismatch of
mismatch serial numbers between transmitter and SensorFlash
192 Dosing time overrun Check installation. If ok, increase "Duration Time"
193 Dosing quantity overrun Check installation. If ok, decrease "Overrun Value"
195 Current output value below Check process conditions or align limit to normal
Lower Scaling operation. Adjust channel 2 parameter "Lower Scaling"
196 Current output value above Check process conditions or align limit to normal
Upper Scaling operation. Adjust channel 2 parameter "Upper Scaling"
198 Frequency output value below Check process conditions or align limit to normal
Lower Scaling operation. Adjust channel 2 parameter "Flow Value Low"
199 Frequency output value above Check process conditions or align limit to normal
Upper Scaling operation. Adjust channel 2 parameter ""Flow Value
High"
200 Pulse overflow Pulse output insufficient pulse separation. Increase
"Amount Per Pulse" or reduce "Pulse Width" on channel
2
201 Current output value below Check process conditions or align limit to normal
Lower Scaling operation. Adjust channel 3 parameter "Lower Scaling"
202 Current output value above Check process conditions or align limit to normal
Upper Scaling operation. Adjust channel 3 parameter "Upper Scaling"
204 Frequency output value below Check process conditions or align limit to normal
Lower Scaling operation. Adjust channel 3 parameter "Flow Value Low"
205 Frequency output value above Check process conditions or align limit to normal
Upper Scaling operation. Adjust channel 3 parameter ""Flow Value
High"
206 Pulse overflow Pulse output insufficient pulse separation. Increase
"Amount Per Pulse" or reduce "Pulse Width" on channel
3
207 Current output value below Check process conditions or align limit to normal
Lower Scaling operation. Adjust channel 4 parameter "Lower Scaling"
208 Current output value above Check process conditions or align limit to normal
Upper Scaling operation. Adjust channel 4 parameter "Upper Scaling"
210 Frequency output value below Check process conditions or align limit to normal
Lower Scaling operation. Adjust channel 4 parameter "Flow Value Low"
211 Frequency output value above Check process conditions or align limit to normal
Upper Scaling operation. Adjust channel 4 parameter ""Flow Value
High"
212 Pulse overflow Pulse output insufficient pulse separation. Increase
"Amount Per Pulse" or reduce "Pulse Width" on channel
4
Table 10-5 Alarm class Process value warning (Siemens standard), Off-specification (NAMUR)
66 "Standard Deviation" above limit Measurement continues with values from last
successful zero point adjustment. Improve conditions for
(shown for only 2 seconds) automatic zero point adjustment and repeat adjustment.
67 "Zero Point Offset" above limit Measurement continues with values from last
successful zero point adjustment. Improve conditions for
(shown for only 2 seconds) automatic zero point adjustment and repeat adjustment.
68 Zero point adjustment failed Measurement continues with values from last
successful zero point adjustment. Improve conditions for
(shown for only 2 seconds) automatic zero point adjustment and repeat adjustment.
97 Massflow above upper warning Check process conditions or align limit to normal
limit operation. Adjust parameter "Upper Limit Warning"
98 Massflow below lower warning Check process conditions or align limit to normal
alarm limit operation. Adjust parameter "Lower Limit Warning"
101 Volumeflow above upper Check process conditions or align limit to normal
warning limit operation. Adjust parameter "Upper Limit Warning"
102 Volumeflow below lower warning Check process conditions or align limit to normal
limit operation. Adjust parameter "Lower Limit Warning"
105 Density above upper warning limit Check process conditions or align limit to normal
operation. Adjust parameter "Upper Limit Warning"
106 Density below lower warning limit Check process conditions or align limit to normal
operation. Adjust parameter "Lower Limit Warning"
109 Fluid temp. above upper warning Check process conditions or align limit to normal
limit operation. Adjust parameter "Upper Limit Warning"
110 Fluid temp. below lower warning Check process conditions or align limit to normal
limit operation. Adjust parameter "Lower Limit Warning"
113 Fraction A % above upper Check process conditions or align limit to normal
warning limit operation. Adjust parameter "Upper Limit Warning"
114 Fraction A % below lower Check process conditions or align limit to normal
warning limit operation. Adjust parameter "Lower Limit Warning"
117 Fraction B % above upper Check process conditions or align limit to normal
warning limit operation. Adjust parameter "Upper Limit Warning"
118 Fraction B % below lower Check process conditions or align limit to normal
warning limit operation. Adjust parameter "Lower Limit Warning"
121 Fraction A flow above upper Check process conditions or align limit to normal
warning limit operation. Adjust parameter "Upper Limit Warning"
122 Fraction A flow below lower Check process conditions or align limit to normal
warning limit operation. Adjust parameter "Lower Limit Warning"
125 Fraction B flow above upper Check process conditions or align limit to normal
warning limit operation. Adjust parameter "Upper Limit Warning"
126 Fraction B flow below lower Check process conditions or align limit to normal
warning limit operation. Adjust parameter "Lower Limit Warning"
129 Ref. density above upper Check process conditions or align limit to normal
warning limit operation. Adjust parameter "Upper Limit Warning"
130 Ref. density below lower warning Check process conditions or align limit to normal
limit operation. Adjust parameter "Lower Limit Warning"
133 Corr. volumeflow above upper Check process conditions or align limit to normal
warning limit operation. Adjust parameter "Upper Limit Warning"
134 Corr. volumeflow below lower Check process conditions or align limit to normal
warning limit operation. Adjust parameter "Lower Limit Warning"
137 Totalizer 1 above upper warning Check process conditions or align limit to normal
limit operation. Adjust parameter "Upper Limit Warning"
138 Totalizer 1 below lower warning Check process conditions or align limit to normal
limit operation. Adjust parameter "Lower Limit Warning"
141 Totalizer 2 above upper warning Check process conditions or align limit to normal
limit operation. Adjust parameter "Upper Limit Warning"
142 Totalizer 2 below lower warning Check process conditions or align limit to normal
limit operation. Adjust parameter "Lower Limit Warning"
145 Totalizer 3 above upper warning Check process conditions or align limit to normal
limit operation. Adjust parameter "Upper Limit Warning"
146 Totalizer 3 below lower warning Check process conditions or align limit to normal
limit operation. Adjust parameter "Lower Limit Warning"
Table 10-6 Alarm class Functional check (Siemens standard), Functional check (NAMUR)
160 Massflow process value is Disable "Simulation" before returning to normal operation
simulated
161 Volumeflow process value is Disable "Simulation" before returning to normal operation
simulated
162 Density process value is Disable "Simulation" before returning to normal operation
simulated
163 Fluid temp. process value is Disable "Simulation" before returning to normal operation
simulated
164 Fraction process value is Disable "Simulation" before returning to normal operation
simulated
166 Corr. volumeflow process value Disable "Simulation" before returning to normal operation
is simulated
167 Totalizer 1 process value is Disable "Simulation" before returning to normal operation
simulated
168 Totalizer 2 process value is Disable "Simulation" before returning to normal operation
simulated
169 Totalizer 3 process value is Disable "Simulation" before returning to normal operation
simulated
170 Loop current process value is Disable "Simulation" before returning to normal operation
simulated
11.3 Recalibration
Siemens A/S, Flow Instruments offers to recalibrate the sensor at our works in Denmark. The
following calibration types are offered as standard according to configuration (standard,
density, °Brix/°Plato, fraction):
● Standard calibration
● Customer specified calibration
Note
SensorFlash
For sensor recalibration the SensorFlash memory unit must always be returned with the
sensor.
Additional Support
Please contact your local Siemens representative and offices if you have additional questions
about the device.
CAUTION
Insufficient protection during storage
The packaging only provides limited protection against moisture and infiltration.
● Provide additional packaging as necessary.
Special conditions for storage and transportation of the device are listed in "Technical data"
(Page 178).
11.6 Cleaning
CAUTION
Hot surfaces
Danger of burns during maintenance work on parts having surface temperatures exceeding
70 °C (158 °F).
● Take corresponding protective measures, for example by wearing protective gloves.
● After carrying out maintenance, remount touch protection measures.
WARNING
Humid environment
Danger of electric shock.
● Avoid working on the device when it is energized.
● If working on an energized device is necessary, ensure that the environment is dry.
● Make sure when carrying out cleaning and maintenance work that no moisture penetrates
the inside of the device.
CAUTION
Dangerous voltage at open device
Danger of electric shock when the enclosure is opened or enclosure parts are removed.
● Before you open the enclosure or remove enclosure parts, de-energize the device.
● If maintenance measures in an energized state are necessary, observe the particular
precautionary measures. Have maintenance work carried out by qualified personnel.
WARNING
Hot, toxic or corrosive process media
Danger of injury during maintenance work.
When working on the process connection, hot, toxic or corrosive process media could be
released.
● As long as the device is under pressure, do not loosen process connections and do not
remove any parts that are pressurized.
● Before opening or removing the device ensure that process media cannot be released.
11.8 Repair
NOTICE
Repair and service must be carried out by Siemens authorized personnel only.
Note
Siemens defines flow sensors as non-repairable products.
WARNING
Impermissible repair of explosion protected devices
Danger of explosion in areas subject to explosion hazard.
● Repair must be carried out by Siemens authorized personnel only.
WARNING
Impermissible accessories and spare parts
Danger of explosion in areas subject to explosion hazard.
● Only use original accessories or original spare parts.
● Observe all relevant installation and safety instructions described in the instructions for
the device or enclosed with the accessory or spare part.
WARNING
Incorrect disassembly
The following dangers may result through incorrect disassembly:
- Injury through electric shock
- Danger through emerging media when connected to the process
- Danger of explosion in hazardous area
In order to disassemble correctly, observe the following:
● Before starting work, make sure that you have switched off all physical variables such as
pressure, temperature, electricity etc. or that they have a harmless value.
● If the device contains dangerous media, it must be emptied prior to disassembly. Make
sure that no environmentally hazardous media are released.
● Secure the remaining connections so that no damage can result if the process is started
unintentionally.
Required forms
● Delivery Note
● Cover Note for Return Delivery with the following information
Cover note (http://support.automation.siemens.com/WW/view/en/16604370)
– product (ordering number)
– number of devices or spare parts returned
– reason for the return
● Declaration of Decontamination
Declaration of Decontamination (http://pia.khe.siemens.com/efiles/feldg/files/Service/
declaration_of_decontamination_en.pdf)
With this declaration you certify that the returned products/spare parts have been carefully
cleaned and are free from any residues.
If the device has been operated together with toxic, caustic, flammable or water-damaging
products, clean the device before return by rinsing or neutralizing. Ensure that all cavities
are free from dangerous substances. Then, double-check the device to ensure the cleaning
is completed.
We shall not service a device or spare part unless the declaration of decontamination
confirms proper decontamination of the device or spare part. Shipments without a
declaration of decontamination shall be cleaned professionally at your expense before
further proceeding.
You can find the forms on the Internet and on the CD delivered with the device.
Requirements
The following procedure must be completed before diagnosing:
● Installation of PDM and PDM device driver
● Connection of HART interface.
Refer to "Commissioning with PDM" (Page 75).
Incorrect and unstable measurements, especially at low flows, are typically a result of an
unstable zero point due to:
● Incorrect installation
● Air bubbles in the liquid
● Vibrations/Cross talk
● Solid particles in the liquid
In the following a 4-steps guide to troubleshooting is provided:
Note
The liquid must be homogeneous in order to measure with high accuracy. If the liquid
contains solid particles of greater density than the liquid, then these solids can settle,
especially at low flow rates, which will cause instability in the sensor and lead to
measurement errors.
● Gas application
Ensure that the gas pressure/temperature conditions contain sufficient superheat to prevent
dewing or precipitation. If the gas contains vapor or droplets then these may precipitate,
causing instability.
assess if the application can be used as–is, or whether to use more time improving the
installation.
E = Z x 100 % / Qm
Where:
So for this installation with the given flowrate and zero point error (Zero Point Standard
Deviation value), you should typically choose not to spend more time finding ways to improve
the application.
Description Specification
Measurement of process media ● Fluid Group 1 (suitable for dangerous fluids)
● Aggregate state: Paste/light slurry, liquid and
gas
Description Specification
Measuring principle Coriolis
System architecture ● Compact configuration
● Remote configuration (up to 225 m (738 ft))
13.2 SensorFlash
Description Specification
Capacity Standard: 1 GB
Max. 2 GB
File system support FAT32
Description Specification
Primary process ● Massflow
variables ● Density
● Process media temperature
Derived process ● Volumeflow
variables ● Corrected volumeflow
● Fraction A:B
● Fraction % A:B
Description Specification
Measurement range DN 15 DN 25 DN 50 DN 80
(water) (½") (1") (2") (3")
Massflow*
kg/h 20 to 6400 200 to 17 700 750 to 70 700 900 to 181 000
(lb/h) (44 to 14 100) (440 to 39 000) (1650 to 156 000) (1980 to 399 000)
Volumeflow*
m3/h
(gpm) 0.02 to 6.4 0.2 to 17.7 0.75 to 70.7 0.9 to 181
(0.088 to 28.2) (0.88 to 77.9) (3.3 to 311) (4.0 to 797)
Density Up to 5000 kg/m3 (312 lb/ft3)
Process media -50 to +200 °C (-58 to 392 °F)
temperature
Pressure 1 to 100 bar depending on the connections
*: Flowrates below minimum values in the table are measured and reported without accuracy
guarantee being applied.
13.5 Performance
Description Specification
Flow conditions Fully developed flow profile
Process media Water
Process media temperature 20 °C (68 °F)
Ambient temperature] 25 °C (77 °F)
Description Specification
Process media pressure 2 bar (29 psi)
Process media density 0.997 g/cm3 (62.2 lb/ft3)
Reference device orientation Horizontal installation, tubes down, flow in direction
of arrow on casing, see "Installing/Mounting"
(Page 42).
Description Specification
Sensor size DN 15 DN 25 DN 50 DN 80
Nominal flowrate [kg/h] (lb/h) 3700 11 500 52 000 136 000
(8157) (25 353) (114 640) (299 828)
Max. zero point stability [kg/h] ±0.2 ±2.0 ±7.5 ±9.0
Measuring accuracy [%] ±0.10
Repeatability error [%] ±0.05
Description Specification
Density accuracy, standard calibration [kg/m³] ±5
Density accuracy, extended calibration [kg/m³] ±1
Density repeatability [kg/m³] ±0.25
Density, media pressure effect [(kg/m³)/Bar] ±0.5
Density, media temperature effect [(kg/h)/°C] ±0.1
Description Specification
Media temperature accuracy [°C] ±1
Media temperature repeatability [°C] ±0.25
Description Specification
Sensor size DN 15 DN 25 DN 50 DN 80
Effect of process pressure ±0.015 ±0.015 ±0.015 ±0.015
[% of actual flowrate per bar]
Effect of process pressure at nominal flowrate 0.75 1.7 7.8 27
[(kg/h) per bar]
Effect of ambient temperature < ±0.003 < ±0.003 < ±0.003 < ±0.003
[% / K actual flowrate]
Display/Frequency/Pulse output:
Effect of power supply fluctuations None None None None
Effect of media temperature [(kg/h)/°C] ±0.0875 ±0.175 ±1.05 ±3.15
Description Specification
Ambient temperature (°C[°F]) Operation:
(Humidity max. 90 %) Transmitter without display -40 to +60 [-40 to +140]
Transmitter with display -20 to +60 [0 to 140]
Ambient temperature (°C[°F]) Storage:
(Humidity max. 90 %) Transmitter without display -40 to +70 [-40 to +158]
Transmitter with display -40 to +70 [-40 to +158]
Climate class DIN 60721-3-4
Altitude Up to 2000 m (6560 ft)
Relative humidity [%] 95
Shock resistance On request
Thermal shock On request
Vibration resistance On request
EMC performance Emission EN/IEC 62000-6-4 (Industry)
Immunity EN/IEC 62000-6-2 (Industry)
Description Specification
Cleaning method ● CIP
● SIP
Cleaning temperature On request
Cleaning frequency On request
Cleaning duration On request
Description Specification
Process media temperature (Ts) (min to max) [°C] -50 to +200
Process media density (min to max) [kg/m3] 1 to 5000
Process media gauge pressure (min to max) [bar] 0 to 100
Process media absolute pressure (min to max) [bar] 1 to 101
Process media viscosity Gases and non-compressible liquids
Pressure drop See "Pressure drop curves" (Page 179)
Pressure temperature ratings See "Pressure - temperature ratings"
(Page 179)
Note
Test pressure
Maximum allowable test pressure (MATP) for the flowmeter and process connection is 1.5
times the nominal pressure.
13.9 Design
Sensor design
Description Specification
Dimension and weight See "Dimensions and weight" (Page 197)
Process connectors ● EN1092-1 B1, PN40, PN100
● ISO 228-1 G
● ASME B1 20.1 NPT
● ASME B16.5-2009, Cl 150, Cl 600
● DIN 11851
● DIN 32676
● DIN 11864-1, DIN 11864-2
● ISO 2852
● ISO 2853
Electrical connection ● M12 connector with 4-wire cable
● Standard cable with polymer / brass / stainless
steel cable glands
● Metric or NPT conduit entries
Material
Measuring tubes AISI 316L / W1.4435
Process connectors ● Standard: AISI 316L / W1.4435
● Hygienic: AISI 316L / W1.4435
Sensor enclosure AISI 304 / W1.4301
DSL enclosure Aluminum with corrosion-resistant coating
Description Specification
Measuring tube design Split flow through 2 parallel tubes with combined
cross-section area 50% of the nominal pipe
The measuring tubes are bent in a trapezoidal
curve
Measuring tube surface roughness ● Standard: 1.6 µm
● Hygienic: 0.8 μm
Self-draining design Yes
Transmitter design
Description Specification
Dimension and weight See "Dimensions and weight" (Page 197)
Design Compact or remote
Material Aluminum with corrosion-resistant coating
Ingress protection IP67/NEMA 4X to EN/IEC 60529 (1 mH2O for 30
min.)
Mechanical load 18 to 1000 Hz random, 3.17 g RMS, in all
directions, to IEC 68-2-36
Description Channels 2 to 4
Pulse 41.6 µs to 5 s pulse duration
Frequency 0 to 10 kHz, 50 % duty cycle, 120 % overscale provision
Load < 500 Ω
Time constant (adjustable) 0 to 100 s
Active 0 to 24 V DC, 110 mA, short-circuit-protected
Passive 3 to 30 V DC, 110 mA
Functions ● Pulse
● Frequency
● Alarm level
● Alarm number
● Valve dosing control
Description Channels 3 to 4
Type Change-over voltage-free relay contact
Load 30 V AC, 110 mA
Functions ● Alarm level
● Alarm number
● Valve dosing control
Description Channels 3 to 4
Voltage 15 to 30 V DC, 2 to 15 mA
Functionality ● Start/stop/hold/continue dosing
● Zero point adjustment
● Reset totalizer 1, 2 or 3
● Reset all totalizers
● Freeze output
Description Specification
Display Full graphical
Resolution: 240 x 160 pixels
Size: 60.0 x 41.4 mm (2.36" x 1.63")
Ambient temperature Storage: -40 to +60 °C (-40 to +140 °F)
Operation: -20 to +60 °C (-4 to +140 °F)
The readability of the display may be impaired at
temperatures outside the permitted operating
temperature range
Description Specification
Supply Voltage [V] ● 100 to 240 V AC +10/-15%, 47 to 63 Hz
● 24 to 90 V DC +20/-20%
Power consumption 15 VA/7.5 W
Fluctuation ● Transient overvoltages up to the levels of
overvoltage category II
● Temporary overvoltages occurring on mains
supply only
Reverse polarity protection (y / n) Yes
Galvanic isolation 500 V DC
Description Specification
Number of conductors 4
Square area [mm ] 2
1.5
Screen Yes
Outside color Standard version: gray
Ex version: light-blue
External diameter [mm] 7
Maximum length 150 m (492 ft.)
Installation environment Industrial including chemical processing plants
Insulation material On request
Description Specification
Halogen-free Yes
RoHS compliant Yes
Torsional strength ● 1 million cycles at ± 180° on 1 meter
● Not adapted for garland mounting (festoon)
Permissible temperature range [°C (°F)] -40to +80 (-40 to +176)
Min. bending radius allowed Single 5 X ø
Description Specification
Loop resistance [Ohm/km] ≤ 120
Signal run time [ns/m] ≤ 4.7
Insulation resistance [MOhm*km] ≥ 500
Characteristic impedance 1 – 100 MHz [Ohm] 100 (±15)
Attenuation @ 1 Mhz < 2.9 dB/100 m
Operating voltage (peak) [V] ≤ 100
Test voltage (wire/wire/screen rms 50 Hz 1 min) [V] = 700
Description Specification
Glands ● Material
– Nylon1)
– Brass/Ni plated
– Stainless steel AISI 316/1.4404
● Cable cross section
– ∅ 8 to 17 mm (0.31" to 0.67")
– ∅ 5 to 13 mm (0.20" to 0.51")
Entries 1 x M25 (for current output/communication,
channel 1) and
2 x M20 (for supply and channels 2 to 4) or
1 x ½" NPT (for current output/communication,
channel 1) and
2 x ½" NPT (for supply and channels 2 to 4)
: If operating temperature is below -20 °C (-4 °F), use Brass/Ni plated or stainless steel cable
1)
glands.
Note
For hygienic applications (3A & EHEDG) the cable glands and blind plugs must be made
from corrosion resistant material like nickel brass, stainless steel or plastic, the exposed
threads must be minimized when they are tightened up on the cable and they must have a
seal (plastic or rubber) under the threads where they screw into the terminal housing or
enclosure.
Description Specification
ATEX FCT030 transmitter (can be installed in Zone 1 for
gas and Zone 21 for dust):
Certificate SIRA 11ATEX1342X:
II 2(1) GD
Ex d e [ia Ga] IIC T6 Gb Ta = -40°C to +60°C
Ex Tb [ia Da] IIIC T85°C Db
FCS400 sensor + DSL (can be installed in Zone 1
for gas and Zone 20 for dust):
ATEX Certificate: SIRA 11ATEX1341X
II 1/2 GD
II 1D
Ex d ia IIC T* Gb
Ex Ta IIIC T135°C** Da
Ta = -40°C to +60°C
* Temperature class (dependent on the "Maximum
Process Temperature", see "Special Conditions
for Safe Use")
** See "Special Condition for Safe Use"
FC430 compact system (can be installed in Zone
1 for gas and Zone 21 for dust):
ATEX certificate SIRA 12ATEX1102X
II 1/2 GD
Ex d e ia [ia GA] IIC T* Gb Ta = -40°C to ** °C
Ex Tb [ia Da] IIIC T 85°C Db
* Temperature class (dependent on the "Maximum
Process Temperature")
** Upper ambient temperature (dependent on the
"Maximum Process Temperature")
Description Specification
IECEx FCT030 transmitter (can be installed in Zone 1 for
gas and Zone 21 for dust):
Certificate: IECEx SIR 11.0150X
Ex d e ia [ia Ga] IIC T6 Gb Ta = -40°C to +60°C.
Ex tb [ia Da] IIIC T85°C Db
FCS400 sensor + DSL (can be installed in Zone 1
for gas and Zone 20 for dust):
Certificate: IECEx SIR 11.0149X
Ex d ia IIC T* Gb
Ex ta IIIC T135dgC** Da
(Ta = -40°C to +60°C)
* Temperature class (dependent on the "Maximum
Process Temperature", see "Conditions of
Certification")
** See "Conditions of Certification"
FC430 compact system (can be installed in Zone
1 for gas and Zone 21 for dust):
Certificate: IECEx SIR 12.0040X
Ex d e ia [ia Da] IIC Gb Ta= -40 to ** °C
Ex tb [ia Da] IIIC T 85°C Db
* Temperature class (dependent on the "Maximum
Process Temperature")
** Upper ambient temperature (dependent on the
"Maximum Process Temperature")
FM Transmitter (FCT030), Sensor with DSL (FCS400)
and Compact (FC430):
Class I Division 1 Groups A,B,C,D T* (XP, IS)
Class II Divison 1 Groups E,F,G
Class III Division 1 Group H (granulates)
Class I Zone 1 and Zone 21
Class 1 Zone 1 and Zone 20 (FCS400 remote)
*: Depends on media temperature, ambient
temperature and configuration (compact or
remote) (T6-T2)
Custody Transfer FC430 compact and remote systems:
OIML R 117-1 accuracy class 0.3 for liquids other
than water
2004/22/EC MID 005. For information regarding
tested liquids, contact Siemens
Hygienic version 3A
EHEDG
EC1935:2004 and 2023:2006 (food contact
material: stainless steel)
Pressure equipment 97/23/EC Pressure Equipment Directive (PED)
Canadian Registration Number (CRN)
13.16 PED
The pressure equipment directive 97/23/EC applies to the alignment of the statutory orders of
the European member states for pressure equipment. Such equipment in the sense of the
directive includes vessels, pipelines and accessories with a maximum allowable pressure of
more than 0.5 bar above atmospheric. Flowmeters are considered as piping.
A detailed risk analysis of the flowmeter has been performed in accordance with the PED 97/23/
EC. All risks are assessed to be "none" provided that the procedures and standards referenced
in these operating instructions are observed.
Table 13-33 Fluids are divided according to Article 9 into the following fluid groups:
Group 1
Explosive Very toxic
R phrases: for example: 2, 3 (1, 4, 5, 6, 9, 16, 18, R phrases: for example: 26, 27, 28, 39 (32)
19, 44)
Group 1
Highly flammable Oxidizing
R phrases: for example: 11, 15, 17 (10, 30) R phrases: for example: 7, 8, 9 (14, 15, 19)
Flammable
R phrases: for example11 (10)
Group 2
All fluids not belonging to Group 1.
Also applies to fluids which are for example dangerous to the environment, corrosive, dangerous to
health, irritant or carcinogenic (if not highly toxic).
13.16.4 Diagrams
● Gases of fluid group 1
● Pipelines according to Article 3 Number 1.3 Letter a) First dash
● Exception: unstable gases belonging to Categories I and II must be included in Category
III.
PS [bar]
DN = 100
DN = 25
1000
II III
100 Article 3
PS
PS
Paragraph 3
·D
·D
N=
N=
10
10
35
I
00
00
DN = 100
DN = 350
1
PS = 0,5
0,5
25 350
0,1 1 10 100 1000 10000 DN
PS [bar]
I II III
DN = 100
DN = 250
1000
DN = 32
100 Article 3
Paragraph 3
10
PS
PS
PS
·D
·D
·D
N
N
N
=
=
1
35
10
50
00
0
00
0
PS = 0,5
0,5
32 250 2000 7000
0,1 1 10 100 1000 10000 DN
PS [bar]
DN = 25
III
1000
PS = 500
500
100 Article 3 II
Paragraph 3
PS = 10
10
PS
·D
N
I
=
20
1
00
PS = 0,5
0,5
25 4000
0,1 1 10 100 1000 10000 DN
PS [bar]
II
DN = 200
1000
PS = 500
500
100 Article 3 PS I
Paragraph 3 =5 · D
00 N
0 PS = 10
10
1
PS = 0,5
0,5
200
0,1 1 10 100 1000 10000 DN
WARNING
Repair of Ex-approved products
It is the customer's responsibility that repair of Ex-approved products fulfil national
requirements.
/
&
Note
The build in length (D) depends on the process connector.
Dimensions in mm
Dimensions in mm
Dimensions in mm
Dimensions in mm
Dimensions in mm
Dimensions in mm
Note
3A
DIN 11851 and ISO 2853 are only 3A-approved if self-centring gaskets are used.
Compact version
250 200
/
118
155
Remote version
307 200
/
216
72
Note
Preconditions
Before a zero point adjustment is initiated, the pipe must be flushed, filled and at an absolute
flowrate of zero preferably also at operating pressure and temperature. Refer to "Zero point
adjustment" via LUI (Page 74) or PDM (Page 89) for more details.
Note
Change of parameters during zero point adjustment
Do not change any other parameter during the zero point adjustment procedure.
Note
Extremely low flow quantity
If the flow quantity is extremely small, extremely precise measurement is necessary. In this
case, a long zero point adjustment period can be selected for improved zero point adjustment.
The offset value must be within the determined " Offset Limit" (menu item number 2.6.6).
Note
Exceeded zero point offset limit
If the offset value is greater than the configured limit, proceed as follows:
● Check that the tube is completely filled and that the flowrate is absolute zero.
● Check the validity of the configured zero point offset limit.
● Repeat the zero point adjustment.
Note
Exceeded standard deviation limit
If the standard deviation is greater than the configured limit, proceed as follows:
● Check that the tube is completely filled and that the flow rate is absolute zero.
● Check that the installation is vibration-free.
● Check the validity of the configured standard deviation limit in parameter 2.6.4 "Standard
deviation limit".
● Repeat the zero point adjustment.
BRIX
Degrees Brix (symbol °Brix) is a measurement of the mass ratio of dissolved sugar to water
in a liquid. A 25 °Bx solution is 25% (w/w), with 25 grams of sugar per 100 grams of solution.
Coriolis
The Coriolis effect is an apparent deflection of moving objects from a straight path when they
are viewed from a rotating frame of reference. The effect is named after Gaspard-Gustave
Coriolis, a French scientist who described it in 1835. The Coriolis effect is caused by the Coriolis
force, which appears in the equation of motion of an object in a rotating frame of reference.
EHEDG
European Hygienic Engineering & Design Group was founded in 1989 to promote hygienic
engineering in the European food industry. EHEDG provides practical guidance on hygienic
engineering aspects of manufacturing safe and whole some foods.
EMC
Electromagnetic compatibility (EMC) is the branch of electrical sciences which studies the
unintentional generation, propagation and reception of electromagnetic energy with reference
to the unwanted effects (Electromagnetic Interference, or EMI) that such energy may induce.
The goal of EMC is the correct operation, in the same electromagnetic environment, of different
equipment which use electromagnetic phenomena, and the avoidance of any interference
effects.
Fraction
Fraction designates a proportional relation between an object part and the object whole. For
example, the fraction 3⁄4 represents three equal parts of a whole object, divided into four equal
parts.
IP
An IP (Ingress Protection) number is used to specify the environmental protection rating of
enclosures around electronic equipment. These ratings are determined by specific tests. The
IP number is composed of two numbers, the first referring to the protection against solid objects
and the second against liquids. The higher the number, the better the protection. For example,
in IP67 the first Number (6) means that the device is totally protected against dust, and the
second (7) that it is protected against the effect of immersion between 15cm and 1m
NAMUR
Normenarbeitsgemeinschaft für Meß- und Regeltechnik in der Chemischen Industrie
(NAMUR). NAMUR is a group representing the interests of the chemical industry which create
standards for instrumentation and electrical devices used in industrial plants.
PED
The Pressure Equipment Directive (97/23/EC) is the legislative framework on European level
for equipment subject to a pressure hazard. It was adopted by the European Parliament and
the European Council in May 1997 and has been obligatory throughout the European Union
since May 2002.
Plato
Plato is a measure of the weight of sucrose dissolved in water. It is expressed in degrees (%
by mass).
B E
Electrical connection
Basic settings, 207
Cable specifications, 54
In hazardous area, 54
Safety, 53
C Safety instructions, 53
Cable specifications, 54, 183 Empty tube monitoring, 116
CE mark, 20
Certificates, 19
Certificates and approvals, 186 F
Characteristics, 221
Flow direction, 42
Commissioning
Fluid temperature, 205
LUI, 72
Fraction, 205
Safety, 71
Steps, 72
Compliance
European directives, 20
H
Coriolis Handling, 45
Applications, 25 HART
Measurement principle, 37 Modem, 36
Correct usage, (See improper device modifications) Slave address switch, 34
Cross talk, 46, 172 HART communication, 176
Current output, 210 HART Units, 225
Customer Support Hotline, 162 Hazardous area
Electrical connection, 54
Laws and directives, 19
D Hazardous locations
Approvals, 21
Decontamination, 166
Hot swappable, 195
Density, 205
Hotline, 162
Design, 29
Design, sensor, 180
Design, transmitter, 181
Designated use, 175
I
Identification, 219
Identification nameplate
Sensor, 12
Transmitter, 16 P
Improper device modifications, 20
Parameter view, 110
Installation
PDM
Drop line, 44
Zero point adjustment, 74, 89
Gas, 42
Performance, 176
Incorrect, 172
Power supply, 183
Indoor/outdoor, 39
Pressure
Inlet / Outlet conditions, 41
Pressure drop, 179
Liquid, 42
Safety instructions, 39
Location in the system, 41
Process noise damping, 117
Mounting of sensor, 45
Process values, 207
Orienting the sensor, 43
Process variables, 175
Pressure guard, 46
Rotate transmitter, 50
Safety instructions, 39
Transmitter, 48
R
Transmitter mounting, 50 Rated operating conditions, 178
Upstream / Downstream, 41 Recalibration, 161
Installation torques, 185 Recipe 1, 214
Internet Recipe 2, 215
Contact person, 162 Recipe 3, 215
Support, 162 Recipe 4, 216
Items supplied, 10 Recipe 5, 216
Reference conditions, 176
Relay output, 212, 213
L Repair, 165
Return procedures, 166
Local display
Turning, 52
Local user interface, 93
Low flow cut-off, 116, 172
S
Safe Operation, 217
Safety
M Sensor installation, 39
Safety instructions
Main menu, 203
Electrical connection, 53
Mains supply, 53
Scope of delivery, 11
Maintenance, 161, 220
Self test, 224
Mapping of Variables, 224
Sensor orientation, (See Installation)
Massflow, 204
SensorFlash, 175, 222
Mounting, (See Installation)
Service, 162, 165
Service information, 161
Signal Input, 212, 214
N Signal output, 210, 211, 212
Navigation view, 104 Signal processing, 37
Simulate
Alarm, 224
O Input/Outputs, 222
Process Values, 223
Operation, 93
Simulation, 139
Specification nameplate
Sensor, 14
Transmitter, 17
Support, 162
Symbols, (Refer to warning symbols)
System design, 175
T
Technical data, 175
Temperature specifications, 22
Test certificates, 19
Totalizer 1, 206
Totalizer 2, 206
Totalizer 3, 206
Totalizers, 209
Transmitter
Mounting, 50
Pipe mounting, 49
Rotate transmitter, 50
Wall mounting, 49
V
Vibrations, 45, 172
Volumeflow, 205
W
Warning symbols, 19
Wire insulation, 53
Wiring, (See Electrical connection)
Z
Zero point adjustment, 75, 89, 115, 217, 229
Automatic, 115, 229
via PDM, 74, 89
www.siemens.com/processautomation