Professional Documents
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A product of
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“Clean production is
Contents that pre-requisite for
Industry 4.0.”
Christian Löwe, Managing Director, HEUTE Maschinenfabrik
Technical Cleanliness
A question of method ............................................................................. 4
Clean Factory
Perfect application areas for ProfilGate® ............................................... 10
ProfilGate® Series
Series portfolio...................................................................................... 14 The digitalization and interconnection of With innovation and permanent further
b/st – Dry tire cleaning in the industry.................................................. 16 modern manufacturing processes can only development of our world-wide successful
i/sti/k – Dry tire cleaning for special requirements.............................. 18 develop by strictly avoiding interferences. ProfilGate® cleaning system, we conse-
i aqua/sti aqua – Wet cleaning and disinfection................................... 20 To reach this objective, one condition is a quently continue this tradition.
b go/st go – Dry sole cleaning in the industry....................................... 22 must: Cleanliness with manufacture,
Our new ProfilGate® st-Series is a good
i go/sti go – Dry sole cleaning for special requirements........................ 24 assembly and storage. Here a simple truth
example for it: This series is optimized for
applies: Dirt that does not get in sensitive
Low Maintenance & easy to clean! areas at all does not need to be strenuous-
small rollers with high vehicle frequency
Uncomplicated cleanliness ................................................................... 26 as usually encountered with smaller good
ly and cost-intensively removed. Keeping
carriers, route tugger trains and “Auto-
Proven Performance that in mind, quality, reliability and
matic Guided Vehicle” (AGV). The latest
Certified cleaning system ...................................................................... 28 attractiveness of products are automatical-
generation of our aqua-Series ensures
ly improved – let alone the cost reduction
efficient wet cleaning and disinfection of
Model Portfolio of subsequent cleaning processes.
rollers as well as soles, mainly in the food
All ProfilGate® models at a glance ........................................................ 30
Prevention of bringing in dirt has strongly industry.
Special Solutions motivated our company from the very
Welcome to the world of ProfilGate®, the
Customized configurations..................................................................... 32 beginning. In addition to our world-wide
efficient and versatile system for concep-
known shoe-polishing machines, we have
tual prevention of dirt introduction in the
Accessories been manufacturing innovative sole
industry. Christian Löwe,
For optimum performance of ProfilGate®................................................ 34 cleaning machines and tire-washing Managing Director , HEUTE Maschinenfabrik
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Technical
Cleanliness
is a Question
of Method
No matter if you unload from a dirty delivery truck or take dirt inside your
facility via material handling devices – most receiving areas build up dirt,
debris and dust from tires and wheels. The next set of transport vehicles
takes the dirt further and deeper into your storage and production areas till
it causes issues inside your facilities.
By strategically placing ProfilGate® throughout your building, you can now
capture up to 90% of dirt – which is otherwise attached to your wheels,
casters and tires – before it migrates and enters your production facility.
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@
Finally clean
®
with ProfilGate
ProfilGate® is the perfect solution for the reduction of dirt, which is
transported into your facility by vehicles or people.
The innovative system cleans tires, casters and wheels as well as shoe soles,
purely mechanically while driving or walking over.
The patented brush strips actively work due to their inherent tension and
angled bristle position. ProfilGate® works 24 hours a day without any
external energy supply needed.
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6 Good Reasons
for ProfilGate®
“Once invested in
Improved cleanliness, better quality and reduced maintenance costs are
some of the many advantages of ProfilGate®. cleanliness and
Your company can demonstrate to its customers, suppliers and legislators follow-up costs
that it is willing to improve cleanliness beyond the regulated hygiene and
safety requirements. saved!”
Ralf Thiel, Logistics Manager, HAILO
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1
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1
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1. Technical 2. Improved 3. Improved health 4. Less customer 5. Less 6. Reduced
cleanliness hygiene and safety for your employees complaints cleaning cost refurbishing cost
In most cases, the improved indoor The regulations on separation of hygienic Reduced dirt will create a better air quali- ProfilGate® can prevent ProfilGate® collects automatically the dirt Thanks to the installation of ProfilGate®,
cleanliness through the use of ProfilGate® areas are permanently tightened up. ty environment while saving filter cost. The contamination of surfaces, which could in every entrance or driving zone. As a you will extend the lifetime of your epoxy
is not only visible at the entrance, but as With ProfilGate® aqua you integrate active cleaner and dryer floors will reduce the lead to complaints otherwise. In this way, result, less debris and dust is transported coating or industrial resin flooring as the
well as deep into production. Your em- cleaning and disinfection in a single step risk of accidents, since the slip hazard is contamination is avoided within both – into the facility. This extends the cleaning surface gets less scratched. Dirt on tires,
ployees, customers, suppliers and official only – for highest hygiene requirements. minimized. Another major improvement is production and storage. The results are a cycles by about 40%! More importantly, wheels and casters acts otherwise like
authorities recognize at first glance that that forklifts are less likely to spin or slide. stronger image, less breakdowns and less your sweepers only clean during usage, sandpaper. Overall you will notice far less
you are actively achieving the highest level depreciation – so your product and brand whereas ProfilGate® cleans all day! damages throughout facilities that use
of technical cleanliness in your company. quality is improved. ProfilGate®.
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Above-ground Above-ground Driveway + entrance Entrance to Driveway to Continuous Entrance Door to break room Integrated Staff entrance
installation as installation with into the clean hall ESD before ESD / air cleaning to workshop ProfilGate® b55 go into loading bays ProfilGate® i55 go
test field epoxy-resin ProfilGate® b65 go econductivity test curtain ProfilGate® ProfilGate® st55 (Loadhouse)
ProfilGate® b55 ramps
ProfilGate® b55
ProfilGate® b65 ProfilGate®
st55 go
ProfilGate®
st55
st55 ProfilGate® st55
Clean factory
Integrated into Space-saving under Cleaning AGV For soles and Continuous Integrated into Disinfection Wet cleaning / Disinfection of rollers Wet cleaning/ Entrance/drive way
loading docks the canopy in front between logistics smaller rollers cleaning of AGV the air lock behind the door disinfection next to sole washer Disinfection to workshop
ProfilGate® st55 of the entrance to the and assembly ProfilGate® k55 in clean zones in front to the leading to the ProfilGate® ProfilGate® sti45 aqua with passage to ProfilGate® sti55 go
logistics department ProfilGate® st65 ProfilGate® st55 inner door outdoor area i55 aqua production shop
ProfilGate® b65 ProfilGate® b65 ProfilGate® ProfilGate® sti55 aqua
i45 aqua
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Rely upon the
patented original!
The difference is in the details.
The patented brush strips are the core of the innovative ProfilGate® system.
Due to ongoing improvements and further development, the sophisticated
brushes guarantee highly efficient cleaning of driving and walking zones.
A large combination of detailed engineered functionalities assures
optimum efficient cleaning results, smooth operation and longevity.
The sustainable design requires no electricity.
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ProfilGate® b Dry tire cleaning Tire / roller cleaning for:
in the industry Production
ProfilGate® st Assembly
Efficient tire and roller cleaning
under harshest conditions in production, Workshop
For each
Page 16
assembly and logistics areas Warehouse
Shipping point
application the
appropriate model ProfilGate® i Dry tire cleaning Tire / roller cleaning for:
for special requirements Beverages industry
ProfilGate® sti Food industry
Efficient tire and roller cleaning installations
ProfilGate® k completely made of stainless steel or food- Chemical companies
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safe, glass-fibre reinforced synthetic material. Pharmaceutical companies
ProfilGate® i aqua Wet cleaning and disinfection Tire / roller cleaning for:
Hygienic wet cleaning and disinfection of Food industry, f. ex.
ProfilGate® sti aqua - dairies
tires, rollers and soles.
- sweets industry
Page 20
- meat products industry
Chemical companies
Pharmaceutical companies
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assembly and logistics areas. Warehouse
Shipping point
The appropriate model for your demands
To solve the most various problems and cleaning tasks arising in
many branches and industries, we have developed specific ProfilGate® models.
The overview contains the suitable ProfilGate® model meeting your ProfilGate® i go Dry sole cleaning Sole cleaning for:
requirements. for special requirements Food industry, f. ex.
ProfilGate® sti go - dairies
Efficient sole cleaning – completely made of
stainless steel. - sweets industry
Page 24
- meat products industry
Chemical companies
Pharmaceutical companies
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ProfilGate® b
ProfilGate® st
ProfilGate® b Series – for tire cleaning under harshest ProfilGate® Series st – specialized for the cleaning of
conditions in the industry. narrow rollers.
Ideal for driveways from outdoor due to the high dirt absorb- Owing to the fine-mesh structure of the grates, these models
ing volume and wide-mesh grates. Especially suitable for the are particularly suitable for route tugger trains, carts, trolleys
cleaning of wide tires, rollers and wheels with high axle loads and AGV. Ideal for all indoor areas due to smooth-run, even
and load-carrying capacities. grate surface, also with narrow, hard rollers.
For < 100 passages per day For < 100 passages per day Fine meshes for narrow rollers
For < 200 passages per day
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ProfilGate® i aqua
ProfilGate® sti aqua
Chemical companies
Completely made of stainless steel Completely made of stainless steel Completely made of stainless steel Completely made of stainless steel
Pharmaceutical companies
Wide meshes for bigger wheels Wide meshes for bigger wheels Fine meshes for narrow rollers Fine meshes for narrow rollers
For < 100 passages per day For > 100 passages per day For < 100 passages per day For >100 passages per day
Detailed information on ProfilGate® aqua you find
in our separate catalogue. Ein Produkt von
ProfilGate® b go Series – for dry sole cleaning at entrances ProfilGate® st go Series – for dry sole cleaning in indoor
from outside. areas.
Ideal for facility entrances from outside due to the high dirt Due to the fine-mesh structure of the grates, this series is
absorbing volume and wide-mesh grates. Especially suitable particularly suitable for carts and trolleys as well. Ideal for all
for the cleaning of coarsely profiled soles. indoor areas due to smooth-run, even grate surface, also with
narrow, hard rollers.
ProfilGate® i go Series – completely made of stainless steel ProfilGate® sti go Series – completely made of stainless steel
for sole cleaning. for soles and narrow rollers.
Ideal for entrances from outside areas due to the high dirt ab- Due to the fine-mesh, stainless-steel grates, the modules are not
sorbing volume and wide-mesh, stainless-steel grates. only suitable for soles but also for carts and trolleys. Owing to
Especially suitable for coarse contaminations. the absorbing capacity of finer dirt particles, the units are ideal
for entrances within the premises.
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Certified and
approved Efficiency
Test preparation with Fraunhofer IPA Contact sample before and after the cleaning field REM-EDX-analysis by the PSEMeXplorer
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b65 b55 st65 st55 i55 sti55 i55 i45 sti55 sti45
b65 b55 st65 st55 i55 sti55 k55
go go go go go go aqua aqua aqua aqua
Model Line
Tray height (mm) 65 55 65 55 55 55 55 65 55 65 55 55 55 55 45 55 45
Extra dirt / water container (mm) +20 +10 +20 +10 +10 +10 +10 +20 +10 +20 +10 +10 +10 +10 – +10 –
Optimum for
Appropriate roller width (mm) ≥31 ≥31 ≥24 ≥24 ≥31 ≥24 ≥20 ≥31 ≥31 ≥24 ≥24 ≥31 ≥24 ≥31 ≥31 ≥24 ≥24
Suitable for above-ground
applications (ramps) ● ● ● ● ● ● ● ● ● ● ● ● ●
Grate
Stainless steel V2A (1.4301) ● ● ● ● ● ● ● ●
Steel (S 235 JR) ● ● ● ● ● ● ● ●
Synthetic material (PA 66 GF35) ●
Tray
Stainless steel V2A (1.4301) ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Modular unit (number of segments W x L) 1x1 1x1 1x1 1x1 1x1 1x1 1x1 1x1 1x1 1x1 1x1 1x1 1x1 1.5 x 1 1.5 x 1 1.5 x 1 1.5 x 1
Tray size (W x L in mm) 718 x 980 718 x 980 718 x 980 718 x 980 718 x 980 718 x 980 732 x 1424 718 x 980 718 x 980 718 x 980 718 x 980 718 x 980 718 x 980 1115 x 1026 1119 x 1026 1115 x 1026 1119 x 1026
Number of grates x weight 2 x 29 kg 2 x 27 kg 2 x 31 kg 2 x 27 kg 2 x 26 kg 2 x 28 kg 4 x 10 kg 2 x 29 kg 2 x 27 kg 2 x 31 kg 2 x 27 kg 2 x 26 kg 2 x 27 kg 3 x 26 kg 3 x 21 kg 3 x 27 kg 3 x 23 kg
1.5 x 1 1.5 x 1 1.5 x 1 1.5 x 1 1.5 x 1 1.5 x 1 1.5 x 1 1.5 x 1 1.5 x 1 1.5 x 1 1.5 x 1 1.5 x 1 1.5 x 1 2x1 2x1 2x1 2x1
1069 x 980 1069 x 980 1069 x 980 1069 x 980 1069 x 980 1069 x 980 1092 x 1424 1069 x 980 1069 x 980 1069 x 980 1069 x 980 1069 x 980 1069 x 980 1470 x 1026 1473 x 1026 1470 x 1026 1473 x 1026
3 x 29 kg 3 x 27 kg 3 x 31 kg 3 x 27 kg 3 x 26 kg 3 x 28 kg 6 x 10 kg 3 x 29 kg 3 x 27 kg 3 x 31 kg 3 x 27 kg 3 x 26 kg 3 x 27 kg 4 x 26 kg 4 x 21 kg 4 x 27 kg 4 x 23 kg
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Automated Guided Vehicles
(AGVs)
ProfilGate® st55/st65
The ProfilGate® system is well suited to
clean the casters and wheels of almost
any AGV. AGVs mostly travel along the
same route and therefore wear down the
In combination with a Between workshops and Above-ground installation with Above-ground roller cleaning Integrated into Cleaning lock in front
sole cleaning machine hygienic areas ramps made from epoxy resin with ramps loading docks of the lift
ProfilGate® i45 aqua ProfilGate® st55 ProfilGate® b55 ProfilGate® b55 with ramps ProfilGate® st55 ProfilGate® st55
A ProfilGate® installation for the material Workshops and maintenance areas are If ProfilGate® cannot be lowered in the A temporary or permanent above-ground ProfilGate®-fields can also be directly A ProfilGate®-field in front of the lift is
handling devices in combination with sole often located next to production areas to floor, we recommend above-ground solution is often preferred when it is integrated into loading bridges. perfectly suitable to avoid dirt entry into
cleaning equipment represents a practical have short distances. This makes it diffi- installation with ramps made from epoxy not possible to install the units into the the clean production floor.
Entry of dirt from articulated vehicles are
and logical solution. cult to protect hygienic areas from critical resin. In this way, ProfilGate® can be ground or if you require a flexible solution As regards lifts equipped with bilateral
often underestimated. The load beds are
dirt such as metal shavings originated in utilised in complex installation projects. that can be moved to different areas. doors ProfilGate® can be installed inside
This way you can simultaneously disinfect continuously contaminated by traffic and
the engineering workshop! the lift as well.
your employee’s shoes and the carts’ Flat ramps allow for driving over the frequent loading and unloading.
®
wheels while moving into high risk areas. ProfilGate is a perfect separation for all cleaning solution with almost any vehicle.
ProfilGate® stops and collects the dirt
your entrances and ensures a thorough
directly on the loading ramp.
elimination of foreign objects.
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Further products of HEUTE
Accessories
ProfilGate® Lifter Long lifting hooks
For the optimum operation of
The new ProfilGate® Lifter helps you to Two lifting hooks ease taking out the
ProfilGate® there are useful
take out the grates in a very easy and grates when the capturing trays need to
accessories available. Since more than 60 years,
back-friendly way, by only one person. be emptied.
It saves labor cost by minimizing the low the shoe shine machines from
HEUTE are in use worldwide.
maintenance work, even further!
Sohlenreinigung
für Industrie & Gewerbe
Bollards used for forced guidance of The unique ProfilGate® DryZone ab- Even though the ProfilGate® system is
vehicles to utilise of the entire field sorbs fluids as water, emulsions, oils basically maintenance free, even the Since several decades the company
length. Flexible and resilient. and more, providing reliable drying best system needs to be emptied/ HEUTE offers a huge variety of customized
cleaning solutions for industrial purposes.
performance on the running surfaces of cleaned from time to time. To assure
tires, rollers and wheels. that this is done regularly and in order
The ProfilGate® DryZone can be to have a reliable documentation, we
combined with all other models and provide our customers with the
can retrofit all existing ProfilGate® ProfilGate® maintenance board.
installations.
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Subject to technical modifications. The colours printed in this catalogue may deviated from the original ones. • PPG5 • EN • 01-2018