ASABA MARKETING & SERVICES

Plot No. 1902, G.I.D.C., Phase IV, VithalUdhyognagar – 388121

Phone N0. (02692) (O) 230517
GST TIN NO:-24ASVPK2736Q1ZX

Test Report

Applicant: NOVA INTERANTIONAL

Product: 100KVA KEPREJ STABILIZER

Brand Name: KEPREJ

ModelNo: 3PH100K

Preparedby: J C KATARIA

Page 1 of
 TEST REPORT
EN 61558-2
Safetyofpowertransformers,powersupplies,reactorsandsimilarproducts—Part1:
General requirements andtests
EN 61558-2
Part 2: Particular requirementsand tests for variable transformers and power supply
units incorporating variable transformers
Report
Report No. ....................................... :

Tested by (name + signature).......... : Snehal Mackwan / .............................

Chintan Prajapati

Approved by (name + signature) ..... : ......................................................

Date of issue .................................... : March 22, 2021

Testing Laboratory...........................: Inhouse

Address ............................................ :

Testing location................................: Viththal Udyog Nagar, Anand.

Applicant’sname...........................:
Address ............................................ :

Test specification:
Standard..........................................: IEC 61558-2-12:2011 Used in conjunction with
EN 61558-1:2005+A1:2009
Testprocedure................................: LVD
Non-standard test method…….…..: N/A
Test item
Description ……………………..……: 100 KEPREJ STABILIZER
Trademark …………………….….…: N/A
Model and/or type reference…….…: AMS/ 03-2K21/ 2889
Rating(s) ………………………..……: Input: 160-250Vac, 50/60Hz;
Output: 210-230Vac, 50/60Hz, 72.7A Max;
Capacity: 100KVA
Manufacturer……………………..….:KEPREJ POWERTRONICS
Address………………………………..:E.138, GIDS ELECTRONICS ESTATE, SECTOR 25, GANDHINAGAR

Page 2 of
Particulars: test item vs. test requirements

Protection electric shock…………………………..: Class I equipment

Short-circuit protection…………………...………..: --

Protection against ingress of water …………….: IP20

Equipment mobility ………….……..……………: Stationary

Operation condition …………………………..….: Continuous

Intended use………………………………………: Variable auto transformer

Mass of equipment (kg) .......................................: --

Possible test case verdicts:

- test case does not apply to the test object…..: N/A

- test object does meet the requirement…….: P (Pass)

- test object does not meet the requirement..: F (Fail)

General remarks:
The test results presented in this report relate only to the object tested.
Thisreportshallnotbereproduced,exceptinfull,withoutthewrittenapprovaloftheIssuingtestinglaboratory. "(see
Enclosure #)" refers to additional information appended to thereport.
"(see appended table)" refers to a table appended to the report.

Throughout this report a comma/ point is used as the decimalseparator.

When determining for test conclusion, measurement uncertainty of tests has been considered.
The test report only allows to be revised only within the report defined retention period unless standard or
regulation was withdrawn or invalid.
The test sample(s) was(were) provided by client.
The clause which indicated with * is the subcontract test item. (if there is subcontracting test)
General Product Information

Mark 1: All modes were based on Model no.

Mark 2: All models are the same except the power.

Model no. Input: 160-250Vac, 50/60Hz; Output: 210-230Vac, 50/60Hz, 36.3A Max;
Capacity: 10KVA
Model no. Input: 160-250Vac, 50/60Hz; Output: 210-230Vac, 50/60Hz, 54.5A Max;
Capacity: 15KVA

Page 3 of
Copy of marking plate:

Paste here the plate picture

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 EN 61558-2

Clause Requirement + Test Result - Remark Verdict

4. GENERAL REQUIREMENTS P
Thetransformershallcausenodamagetopersons P
orsurroundings.

5. GENERAL NOTES ON TESTS P

TheperformedaccordingtoCl.5,e.g.natureof P
supply, sequence of testing,etc.

6. RATINGS P
6.101 The rated output voltage shall not exceed P
(EN61558-2-14)

–1000Va.c.or1415Vripple-freed.c.forvariable auto- Variable auto transformer: P

andseparatingtransformers;(EN61558-2-14) 210-230Vac

– 500 V a.c. or 708 V ripple-free d.c for variable N/A

isolating transformers; the rated output voltage may
exceedtheselimitsinordertobeinaccordancewith
thenationalwiringrules,however,itshallnotexceed
1000Va.c.or1415Vripplefreed.c.;
(EN61558-2-14)

– 250 V a.c. for portable autotransformers, N/A

portable separating transformers and independent
isolating transformers;(EN61558-2-14)

– 50Va.c.or120Vripple-freed.c.forvariable N/A
safety isolating transformers.(EN61558-2-14)
The rated output voltage shall exceed: N/A
(EN61558-2-14)

– 50 V a.c. or 120 V ripple-free d.c. for variable N/A

independent auto- and independent separating
transformers.(EN61558-2-14)
6.102 Theratedoutputshallnotexceedthefollowing, P
(EN61558-2-14)

– 40kVAforsingle-phasevariable Single-phase variable P

auto-transformers;(EN61558-2-14) auto-transformer: 20KVA

– 200kVAforpoly-phasevariable N/A
auto-transformers;(EN61558-2-14)

– 1kVAforsingle-phasevariableseparating N/A
transformers;(EN61558-2-14)

– 5kVAforpoly-phasevariableseparating N/A
transformers;(EN61558-2-14)

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– 25kVAforsingle-phasevariableisolating N/A
transformers;(EN61558-2-14)

– 40kVAforpoly-phasevariableisolating N/A
transformers;(EN61558-2-14)

– 10kVAforsingle-phasevariablesafetyisolating N/A
transformers;(EN61558-2-14)

– 16kVAforpoly-phasevariablesafetyisolating N/A
transformers.(EN61558-2-14)
Transformers without limitation of the rated output N/A
shallbesubjecttoagreementbetweenthepurchaser
and the manufacturer.(EN61558-2-14)
6.103 Theratedsupplyandinternaloperationalfrequencies Not exceed 500 Hz P
shall not exceed 500 Hz.(EN61558-2-14)
6.104 Theratedsupplyvoltageshallnotexceed1000V a.c. 160-250Vac P
(EN61558-2-14)

7. CLASSFICATION P
7.1 Transformersareclassifiedaccordingtoprotection P
against electric shock: Class I, II,III
7.2 According to protection against abnormal use : P
-inherently short-circuit proof N/A
-non-inherently short-circuit proof N/A
-non-short-circuit proof P
-fail safe N/A
7.3 Accordingtoprotectionagainstharmfulingressof IP20 P
water in according with IEC529:
7.4 According to their mobility: Fixed transformer P
7.5 According to their time of operation Continuous P
7.6 According to their intended use: Associated P
7.7 Optionally, tw N/A
7.8 According to the environmental conditions where P
they are intended to be used:
normal environment P
special environments N/A

8 MARKING AND OTHER INFORMATION P

8.1 Transformer marked with: P
a) rated supply voltage or voltage range (V) .......... : 160-250Vac P

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b)ratedoutputvoltagerangeinvoltsorkilovolts; 210-230Vac P
(EN61558-2-14)
For transformers incorporating a rectifier, the rated N/A
output voltage range after the rectifier shall be
marked with the arithmetic mean value. If, however,
the output voltage is given as an r.m.s. value, this
shall be stated. (EN61558-2-14)
c) rated output (VA, kVA or W)................................ : 20KVA P
d) rated output current (A) ....................................... : 72.7A Max P
e) rated frequency (Hz)............................................ : 50/60Hz P
f) rated power factor (if not 1) .................................. : 0.8 P
g)symbolorabbreviationACforalternatingcurrent or AC P
DC for direct currentoutput;
h) Relevant graphical symbols shown in 8.11 P
indicating the kind of transformers; (EN61558-2-14)
i) manufacturer's name or trademark GUANGDONG EAST P
POWER CO., LTD
j) model or type reference ZTY-20KVA P
k) vector group according to IEC 60076-1 (for N/A
three-phase transformer if required);
l)symbolforclassIIconstruction,forclassII N/A
transformersonly;
m) symbol for class III construction, for class III N/A
transformers only;
n) index IP (if not IP00) or ordinary transformer IP20 P
o) rated max. ambient temperature ta (if not 25℃) : 40℃ P
p) rated minimum ambient temperature tamin ,if N/A
lower than + 10 °C and if a temperature sensitive
device is used.
q)short-timeoperationorintermittentoperation: N/A
rated operating and restingtime
r) for tw-marked transformers N/A
s) transformers to be used with forced air cooling N/A
where the fan is not a part of the transformer shall
be marked with “AF” followed by the air speed
t) purchaser with the following information N/A
for stationary transformers with a rated output Fixed transformer N/A
exceeding 1 000 VA, the short-circuit voltage
expressed as a percentage of the rated supply
voltage;
the electrical function of the transformer N/A
8.2 Marking for transformers IP00 or for associated P
transformers: type and trademark, instruction sheets

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8.3 Adjusted voltage easily and clearly discernible P

8.4 Foreachtappingorwinding:ratedoutputvoltageand 210-230Vac P
ratedoutput
8.5 Symbol for short-circuit proof transformers or Non-short-circuit proof N/A
non-inherently short-circuit proof transformers
Ratedcurrent(AormA)andsymbolfortimecurrent N/A
characteristics of the fuses fornon-inherently
short-circuit proof transformer with incorporated
fuses and non-short-circuit proof transformer ........ :
Manufacturer'smodelortypereferenceandratingof N/A
the device for non-inherently short-circuit proof
transformerswithincorporatedreplaceableprotective
device (other thanfuses)
8.6 Terminals for neutral: "N" P
Terminal for earthing P
Terminals of input and output windings shall be P
clearly identified.
If any point of a winding or a terminal is connected N/A
to the frame or core, it shall be marked with the
relevant symbol
8.7 Clearlymarkingindicatingthemannerinwhichthe P
transformer shall beconnected;
8.8 Instruction sheet for type X, Y, Z attachments N/A
8.9 Transformerforindooruseshallbemarkedonthe P
labelorintheinstructionsheetwiththewords:"for
indoor useonly"
8.10 SymbolforClassIIconstructionnotconfusedwith N/A
maker's name ortrademark
8.11 Correct symbols are used P
8.12 Figures, letters or other visual means for different P
positions of regulating devices and switches
OFF position indicated by figure 0 P
Greater output, input etc. indicated by higher figure P
8.13 Markingnotonscrewsorothereasilyremovable P
parts
Markingclearlydiscernible(transformerreadyfor P
use)
Markingforterminalsclearlydiscernibleifnecessary, P
after removal of thecover
Marking for interchangeable protective devices N/A
clearly discernible after removal of cover and
protective device
8.14 Special information for installation if necessary N/A
8.15 Marking durable and easily legible P

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8.101 An instruction sheet showing the method of P

operation,useandmaintenanceshallbesupplied
with each transformer(EN61558-2-14)
If the variable transformer is not short-circuit proof, P
theinformationshallbegivenintheinstructionsheet for
use.(EN61558-2-14)
The overload protection and short-circuit protective P
devicesintheprimarycircuitofvariabletransformer
cannot provide adequate overload protection in the
secondarycircuit.Itis,therefore,alwaysnecessaryto
providesecondarycircuitprotection.(EN61558-2-14)
8.102 The short-circuit voltage at a certain position of the P
currentcollectorshallbemarked,whenitissubjectto
anagreementbetweenpurchaserandmanufacturer.
(EN61558-2-14)

9 PROTECTION AGAINST ACCESSIBILITY OF HAZARDOUS LIVE PARTS P

9.1 Protection against contact with hazardous live parts P
9.1.1 A live part is not a hazardous live part if it is P
separated from the supply by double or reinforced
insulation and the requirements of 9.1.1.1 or
9.1.1.2 are met when the transformer is supplied at
rated supply voltage.
9.1.1.1 Thevoltageshallnotexceed35Va.c.peakor60V P
ripple freed.c.
9.1.1.2 Where the voltage exceeds 35 V (peak) a.c. or 60 N/A
V ripple free d.c., the touch-current shall not
exceed:

– for a.c.: 0,7 mA(peak)

– for d.c.: 2,0mA.

9.1.1.2.1 The discharge shall not exceed 45 µC for stored N/A

voltages between 60 V and 15 kV, or
9.1.1.2.2 The energy of discharge shall not exceed 350 mJ N/A
for stored voltages exceeding 15 kV.
9.1.2 Transformersshallbeconstructedtoprovide P
adequate protection against accessibility to
hazardous liveparts.
Class I and II transformers shall be so constructed P
and enclosed that there is adequate protection
againstaccidentalcontactwithhazardousliveparts.
For class I transformers, accessible parts shall be P
separatedfromhazardouslivepartsbyatleastbasic
insulation.

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Class II transformers shall be so constructed and N/A

enclosed that there is adequate protection against
accessibility to basic insulation and to conductive
parts separated from hazardous live parts by basic
insulation only
Hazardouslivepartsshallnotbeaccessibleafter N/A
removal of detachable parts exceptfor:

– lampshavingcapslargerthanB9andE10

– type Dfuse-holders.

Theinsulatingpropertiesoflacquer,enamel,paper, P
cotton, oxidefilm
openings in class II transformers, and openings in N/A
class I transformers other than those in conductive
parts connected to a protective earth terminal
It shall not be possible to touch bare hazardous live P
parts or hazardous live parts protected only by
lacquer, enamel, paper, cotton, oxide film or sealing
compound
9.1.3 Nonhazardouslivepartsoftheoutputcircuitisolated P
from the input circuit by double or reinforced
insulation may be accessible under the following
conditions:
for no-load output voltages not exceeding 35 V peak N/A
a.c. or 60 V ripple-free d.c., both poles may be
accessible.
for no-load output voltages exceeding 35 V peak P
a.c.or60Vripple-freed.c.andnotexceeding250V
a.c.,onlyoneofthepolesmaybeaccessible.
9.2 For transformers with a primary supply plug, the N/A
pins of the plug shall not be hazardous live
measured 1s after withdrawal of the plug.
For transformers without a primary supply plug, P
the terminals provided for connecting the
transformer to the supply source shall not be
hazardous live measured 5 s after disconnection of
the supplysource.
ifthenominalcapacitanceacrossthepinsdoesnot N/A
exceed 0,1 µF, no test isconducted.
The primary supply switch of the transformer, ifany, N/A
is in the off-position, unless it is more unfavourable
in theon-position.
The test shall be carried out 10 times or with a P
device used to switch off at the most unfavourable
electrical angle of the supply voltage.

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Thevoltageismeasuredbetweentheinputterminals or P
between the supply leads or between the pins of
thesupplyplugusedfortheconnectiontothesupply
source after 1 s or 5s.
If the voltage exceeds 60 V ripple free d.c., the N/A
dischargeismeasuredinthesameconditionsand
shall not exceed 45µC.

10 CHANGE OF INPUT VOLTAGE SETTING N/A

Voltagesettingnotpossibletochangewithoutatool N/A
Indication of input voltage when ready for use. N/A

11 OUTPUT VOLTAGE AND OUTPUT CURRENT UNDER LOAD P

11.1 Difference from rated value (without rectifier; with rectifier): P
a)inherentlyshort-circuitprooftransformerswithone N/A
ratedoutputvoltageforoutputvoltage:
b)inherentlyshort-circuitprooftransformerswithone N/A
more than 1 rated output voltage for highest output
voltage:
c)differentforotheroutputvoltages: N/A
d)othertransformersforoutputvoltages: P
Fortransformerswithrectifiers,theabove N/A
percentage values are raised by5.
11.101 When the transformer is connected to the rated P
supply voltage, at the rated supply frequency, and
loaded with the rated output current, at the rated
power factor, the maximum output voltage shall not
differ from the rated value by more than 10 % at the
highest output voltage. (EN61558-2-14)
The output voltage is measured when the P
transformer is connected to the rated supply
voltage, at the rated supply frequency, and loaded
with the rated output current, at the rated power
factor and with the current collector in a position
whichwillproducethehighestvoltagedropinsteady
statecondition.Incaseofvariableauto-transformer,
themeasurementismadewiththecurrentcollectorin
themiddleoftheinputwinding.(EN61558-2-14)
Thecurrentcollectorshouldbeplacedinthemost N/A
unfavorable position when tapings or elevated
voltage are included in the construction.
(EN61558-2-14)

12 NO-LOAD OUTPUT VOLTAGE (see supplementary requirements in Part 2) P

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The no-load output voltage is measured when the P

transformer is connected to the rated supply voltage
at the rated supply frequency at ambient
temperature. (EN61558-2-14)
12.101 Theno-loadoutputvoltageshallnotexceed: P
(EN61558-2-14)

– 1000Va.c.or1415Vripple-freed.cforauto- and P
separating transformers;(EN61558-2-14)

– 500 V a.c. or 708 V ripple-free d.c for isolating N/A

transformers. The no-load output voltage and the
ratedoutputvoltagemaybeupto1000Va.c.or1 415
V ripple free d.c. for special applications;
(EN61558-2-14)

– 50Va.c.or120Vripple-freed.cforsafety N/A
isolatingtransformers(EN61558-2-14)
For independent transformers, this output voltage N/A
limitation applies even when output windings, not
intendedforinterconnection,areconnectedinseries.
(EN61558-2-14)
The no-load output voltage shall exceed: N/A
(EN61558-2-14)

– 50 V a.c. for variable independent auto- and N/A

variable independent separating transformers or
120 V ripple-free d.c.; (EN61558-2-14)

– variable independent auto- and variable N/A

independent separating transformers and power
supplyunitsintendedtobeusedbytechnicallyskilled or
trained personnel are considered as associated
transformersandassociatedpowersupplyunitsand
may have a rated output voltage less than 50 V a.c.
(EN61558-2-14)
12.102 Thedifferencebetweentheno-loadoutputvoltage P
and the output voltage under load shall not be
excessive.(EN61558-2-14)

13 SHORT-CIRCUIT VOLTAGE N/A

If there is a short-circuit voltage marking N/A
corresponding to a certain position of the current
collector,themeasuredshort-circuitvoltageshallnot
deviatefromthemarkedshort-circuitvoltagebymore
than 20%.(EN61558-2-14)

14 HEATING P
14.1 Transformersandtheirsupportsshallnotattain P
excessive temperature in normaluse.

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The test and the measurements are made in a P

draught-free location having dimensions such that
the test results are not influenced. If the
transformer has a ta rating, the test is conducted
at ta ±5°C
Portable transformers are placed on a dull black N/A
painted plywood support. Stationary transformers
are mounted as in normal use, on a dull black
painted plywood support. The support is
approximately 20 mm thick, and has dimensions
which are at least 200 mm in excess of those of the
orthogonalprojectionofthespecimenonthesupport.
Transformers which are provided with integral pins N/A
intended to be introduced into fixed socket-outlets
TransformerswithaprotectionindexotherthanIP00 P
are tested in theirenclosure.
Transformers with terminals for type X attachment N/A
with a specially prepared cord and for type Y and
type Z attachments shall have the connections
subjected to a pull of 5 N immediately before the
heating test is carried out.
Transformers are supplied at the rated supply P
voltage and loaded with an impedance producing
the rated output, at the rated output voltage and, for
a.c. current, at the rated power factor.
Associatedtransformersareoperatedunderthe P
conditionsoccurringwhentheapplianceorother
equipment is operated under the conditions of
normal use as indicated in the relevant
specifications
Thetemperaturesofwindingsaredeterminedbythe P
change of resistancemethod.
At the beginning of the test, the windings shall be at P
ambient temperature.
For transformers with more than one input or output N/A
winding, or a tapped input or output winding, the
results to be considered are those showing the
highest temperature.
Other temperatures are determined by means of Thermocouples P
thermocouples so chosen and positioned that they
have the minimum effect on the temperature of the
part under test.
The temperature rise on the heating elements of N/A
protective devices touching insulating material shall
also me measured
During and after the test, the electrical connections P
shall not be loose, creepage distances and
clearances shall not be reduced to less than the
values specified

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14.2 Application of 14.1 or 14.3 according to the insulation system P

14.2.1 If the manufacturer has stated which class of N/A
insulation system has been used, the measured
temperature of the winding shall not exceed the
relevant value
14.2.2 If the manufacturer has not stated which class of P
insulation system has been used the measured
temperature of the winding shall not exceed the
value
14.2.3 If the manufacturer has not stated which class of N/A
insulationsystemhasbeenusedandthemeasured
temperatureofthewindingexceedsthevalue
14.3 Accelerated ageing test for undeclared class of insulation system P
The specimens are subjected to 10 test cycles P
14.3.1 Heat run P
14.3.2 Vibration P

– duration: 30min;

– amplitude: 0,35mm;

– frequencyrange:10Hz,55Hz,10Hz;

– sweeprate:approximatelyoneoctaveperminute.

14.3.3 Moisture treatment for two days (48 h) P

14.3.4 All the following measurements and tests are P
made and conducted before the cycling and after
each completecycle:

– theno-loadinputcurrentoritsohmicvalue P

– the insulationresistance P

– a dielectric strengthtest P

– the test for transformers with a rated supply P

frequency of 50 Hz or 60Hz
Duringtheabovetests,thereshallbenobreakdown P
14.101 The temperature of the winding at the P
winding/current collector point in its most
unfavorable position is measured by the use of
thermocouplesorothersuitablemeansandshallnot
exceed thevalues(EN61558-2-14)

15 SHORT-CIRCUIT AND OVERLOAD PROTECTION P

15.1 Transformers shall not become unsafe due to short P
circuitsandoverloadswhichmayoccurinnormaluse

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1,1 times the rated supply voltage or supply voltage 1.1 times the rated supply P
between 0,9 times and 1,1 times the rated supply voltage
voltage for non-inherently short-circuit proof
transformers

– forinherentlyshort-circuitprooftransformers,by N/A
the tests of15.2;

–fornon-inherentlyshort-circuitprooftransformers, N/A
by the tests of15.3;

– fornon-short-circuitprooftransformers,bythe P
tests of15.4;

– forfail-safetransformers,bythetestsof15.5; N/A

– for transformers combined with a rectifier,the N/A

testsof15.2or15.3arecarriedouttwice

– for transformers with more than one output N/A

winding or a tappedoutput winding
For the tests of 15.2, 15.3 and 15.4, the P
temperatures shall not exceed the values
During the test, the transformer shall not emit P
flames, molten metal, poisonous or ignitable gas in
hazardous amounts, and temperatures shall not
exceed the values
After the tests, the insulation system, when it has P
cooled down to approximately ambient
temperature, shall withstand the dielectric strength
test
15.2 For inherently short-circuit proof transformers N/A
short-circuitoftheoutputterminalsuntilsteady-
conditions.
15.3 For non-inherently short-circuit proof transformers N/A
15.3.1 short-circuit or output terminals N/A
15.3.2 IfprotectedbyafuseaccordingtoIEC60269-2or IEC N/A
60 269-3 or a technically equivalent fuse,
transformer is loaded as in table4.
15.3.3 IfprotectedbyafuseaccordingtoIEC60127or ISO N/A
8820 or a technically equivalent fuse,
transformer is loaded asspecified.
15.3.4 If protected by a circuit-breaker according to IEC 60 N/A
898 or a technical equivalent circuit-breaker, the
transformer is loaded as specified.
15.3.5 Ifprotectedbyaprotectingdeviceotherthanstatedin N/A
15.3.2,15.3.3,15.3.4,thetransformerisloadedbya
currentequalto0.95timesthevaluethatcausesthe
device tooperate.

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15.3.6 Duringtest15.3.2,15.3.3,15.3.4thefuse-linkis N/A

replacedbyalinkwithnegligibleresistance.
15.4 Non-short circuit proof transformers are tested as P
indicated in 15.3 with the current collector placed in
the most unfavorable position.(EN61558-2-14)
15.5 For fail-safe transformers: N/A
- Upri (V): 1,10 times rated supply voltage .............: N/A
- Isec (A): 1,5 times rated output current ................: N/A
- time until steady-state conditions t1 (h) ...............: N/A
- ....................: N/A
During the test: N/A
- no flames, molten material, etc. N/A
- temperature rise of enclosure 175 ℃ N/A
- temperature rise of plywood support 125℃ N/A
After the test: N/A
-electricstrength(Cl.18,1min,testvoltage:35%of N/A
specified value); no flashover or breakdown for
primary-to-secondary only for safety isolating,
isolating and separating transformerand for
primary-to-body for all kinds of transformer
-barehazardouslivepartsnotaccessiblebytest N/A
finger through holes ofenclosure

16 MECHANICAL STRENGTH P
16.1 After tests of 16.2 and 16.3 and 16.4: P
- no damage P
- hazardous live parts not accessible by test pin P
according to 9.2
- no damage for insulating barriers P
- handles, levers, etc. Have not moved on shafts N/A
16.2 Forstationaryandportabletransformers:3blows, P
impact energy 0,5Nm
16.3 For portable transformers: 100 falls, 25 mm N/A
16.4 Portable Transformers with integrated pins, the following tests are carried out: N/A
a)plug-intransformers:tumblingbarreltest:50falls,≤ N/A

b) torque test of the plug pins with 0,4 Nm N/A

c) pull force according to table 5 for each pin N/A

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16.101 The transformer is loaded with an impedance N/A

producing the rated output current when the current
collectorissetatthemaximumoutputvoltagesetting
within therange.(EN61558-2-14)

17 PROTECTION AGAINST HARMFUL INGRESS OF DUST, SOLID OBJECTS AND P

MOISTURE
17.1 Degrees of protection provided by enclosures (IP N/A
code)
The enclosure of a transformer shall provide the N/A
degree of protection against ingress of dust, solid
objects and moisture
Compliance is checked by the appropriate test N/A
specified in 17.1.1, and for other IP ratings by the
appropriate test specified in IEC 60529.
Transformers shall be mounted and wired as in N/A
normal use
Transformers not provided with an external flexible N/A
cable or cord are fitted with external wiring
fixedtransformerintendedformountingwithitsbody in N/A
contact with a surface shall be tested on a board

Transformers with enclosure having provisions for N/A

draining water by means of drain holes shall be
mounted with the lowest drain hole open
Portable transformers wired as in normal use N/A
shall be placed in the most unfavorable position
of normaluse
After completion of the tests, the transformer shall N/A
withstand the dielectric strength test specified in
18.3 and inspection shall show:
a)nodepositoftalcumpowderinsideenclosuresfor N/A
dust-prooftransformers
b)nodepositoftalcumpowderinsideenclosuresfor N/A
dust-tighttransformers
c) no trace of water on live parts N/A
d) no accumulation of water inside the enclosures N/A
of drip-proof, spray-proof, splash-proofand jet-proof
transformers
e) no water or trace of water entered inside the N/A
enclosure of a watertight transformer
f) no entry into the transformer enclosure by the N/A
relevant test probe for solid-object-proof
transformers
17.1.1 Tests on transformers with enclosure N/A

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A Solid-object-proof transformer (first characteristic N/A

IP numeral 2)
B Solid-object-proof transformers (first N/A
characteristic IP numerals 3 and 4)
C Dust-proof transformers (first characteristic IP N/A
numeral 5)
D Dust-tight transformers (first characteristic IP N/A
numeral 6)
E Drip-proof transformers (second characteristic IP N/A
numeral 1)
F Drip-proof transformers (second characteristic IP N/A
numeral 2)
GSpray-prooftransformers(secondcharacteristicIP N/A
numeral3)
H Splash-proof transformers (second characteristic N/A
IP numeral 4)
I Jet-proof transformers) N/A
J Powerful jet-proof transformers N/A
K Water-tight transformers (second characteristic N/A
IP numeral 7)
L Pressure watertight transformers (second N/A
characteristic IP numeral 8)
17.2 Transformersshallbeproofagainsthumidconditions P
which may occur in normaluse.
The humidity treatment humidity maintained P
between91%and95%,20°Cand30°Cwithin1°C

– twodays(48h)fortransformerswithprotection P
index IP20, orlower;

– sevendays(168h)fortransformerswithother N/A
protectionindex
AfterthistreatmentandthetestsofClause18,the P
transformer shall show no damage within the
meaning of thisstandard.

18 INSULATION RESISTANCE AND ELECTRI STRENGTH P

C
18．1 Thetestspecifiedin18.2to18.4ismadeimmediately P
after the test of17.2
18.2 Insulation resistance according to table 7. See appended table P
18.3 Dielectric strength test according to table 8 See appended table P
18.4 U pri (V): 2 times rated input voltage; no load; P
frequency (Hz): 2 times rated frequency; duration
(min): 5 min .............................................................:
No breakdown between: P

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- turns of winding P
- input and output windings P
- adjacent input or output windings N/A
- windings and iron core P
During the test of insulation between winding it N/A
is allowed to isolate the current collector from
the windings.(EN61558-2-14)
18.5 Touchcurrentandprotectiveearthconductorcurrent P
The touch current and protective earth conductor P
current are measured with the transformer loaded
as described in Clause 14 and the measurements
are made at steady state condition.
18.5.1 Touch current P
The touch-current is measured with the switch p P
in both position and the following combination of
switches e andn:

– switches n and e in the onposition; P

– switchnintheoffpositionandswitcheintheon P
position;

– switchnintheonpositionandswitcheintheoff P
position
18.5.2 Protective earth conductor current P
The protective earth conductor current is 0.1Ω P
measured with the transformer connected as
described in Clause 14
Theprotectiveearthconductorcurrent(s)shallnot P
exceed thevalues

19 CONSTRUCTION P
19.1.1 Variable auto-transformers(EN61558-2-14) P
19.1.1.1 Plug connected auto-transformerswhere the rated N/A
inputvoltageishigherthantheratedoutputvoltage,
shall not have any potential to earth at the output
socket higher than the rated output voltage.
(EN61558-2-14)
19.1.1.1.1 Polarizedinputandoutputplugandsocket-outlet N/A
system(EN61558-2-14)
Inthiscase,aninstructionshallbegivenfornotusing N/A
such a transformer with a non-polarized plug and
socket-outlet system.(EN61558-2-14)
19.1.1.1.2 Polaritydetectingdevice(fornonpolarizedinputand N/A
output plug and socket-outletsystem)
(EN61558-2-14)

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A polarity detecting device shall only energize the N/A

outputcircuitwhenthepotentialtoearthatthepoles of
the output socket does not exceed the rated
outputvoltage. Thecontactseparationofthebreaking
device shall be at least of 3 mm in each pole.
(EN61558-2-14)
19.1.2 Variable separating transformers (EN61558-2-14) N/A
19.1.2.1 The input and output circuits shall be electrically N/A
separatedfromeachother,andtheconstructionshall
besuchthatthereisnopossibilityofanyconnection
betweenthesecircuits,eitherdirectlyorindirectly,via
other conductive parts, except by deliberate action.
(EN61558-2-14)
19.1.2.2 The insulation between the input and output N/A
winding(s) shall consist of at least basic insulation
(rated for the working voltage). (EN61558-2-14)
19.1.2.3 For transformers with intermediate conductive parts N/A
(e.g. the iron core) not connected to the body and
located between the input and output windings, the
insulation between the intermediate conductive
parts and the input windings and between the
intermediate conductive parts and the output
windings, shall consist of at least basic insulation
(rated for the working voltage). (EN61558-2-14)
19.1.2.3.1 Partsofoutputcircuitsmaybeconnectedto N/A
protective earth.(EN61558-2-14)
19.1.2.3.2 Thereshallbenoconnectionsbetweentheoutput N/A
winding and the body,unless

–forassociatedtransformers-allowedbythe
relevantendproductstandard.(EN61558-2-14)
19.1.2.4 Protectionagainstdirectcontactwiththeliveparts N/A
(contact path and drive) shall be ensured.
(EN61558-2-14)
19.1.3 Variable isolating and safety isolating N/A
transformers(EN61558-2-14)
19.1.3.1 The input and output circuits shall be electrically N/A
separatedfromeachother,andtheconstructionshall
besuchthatthereisnopossibilityofanyconnection
betweenthesecircuits,eitherdirectlyorindirectly,via
other conductive parts, except by deliberate action.
(EN61558-2-14)
19.1.3.2 The insulation between input and output winding(s) N/A
shallconsistofdoubleorreinforcedinsulation(rated for
the working voltage).(EN61558-2-14)

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19.1.3.3 For transformers with intermediate conductive parts N/A

(e.g. the iron core) not connected to the body and
located between the input and output windings the
insulation between the input windings and any
intermediateconductivepartsshallconsistofatleast
basic insulation, and the insulation between the
output windings and any intermediate conductive
parts shall consist of at least supplementary
insulation(bothbasicandsupplementaryinsulations
ratedfortheworkingvoltage).(EN61558-2-14)
19.1.3.4 ForclassItransformersnotintendedforconnection N/A
tothemainssupplybymeansofaplug
(EN61558-2-14)
19.1.3.5 There shall be no connection between output N/A
circuits and the protective earth, unless this is
allowedforassociatedtransformersbytherelevant
equipment standard.(EN61558-2-14)
19.1.3.6 Thereshallbenoconnectionbetweenoutputcircuits N/A
and the body, unless this is allowed for associated
transformers by the relevant equipment standard.
(EN61558-2-14)
19.1.3.7 Theinputandoutputterminalsfortheconnectionof N/A
externalwiringshallbesolocatedthatthedistance
measuredbetweenthepointsofintroductionofthe
conductors into these terminals is not less than 25
mm. If a barrier is used to obtain this distance, the
measurement shall be made over and around the
barrier which shall be of insulating material and
permanently fixed to thetransformer.
(EN61558-2-14)
19.1.3.8 Portable transformers having a rated output not N/A
exceeding630VAshallbeclassII.(EN61558-2-14)
In case of variable transformer intended to be used N/A
bytechnicallyskilledortrainedpersonal,itisallowed to
have a class I transformer.(EN61558-2-14)
19.1.3.9 For transformers for connection to the mains by N/A
meansofaplugofanytype(incorporatedornot),the
alternative with basic insulation plus protective
screening is not allowed.(EN61558-2-14)
19.2 Fiercelyburningmaterialshallnotusein P
construction.
Woodnotusedassupplementaryorreinforced P
insulation.
19.3 Portable transformer: short-circuit proof or fail-safe Not portable N/A
19.4 Class II transformers: contact between accessible No accessible metal parts N/A
metalpartsandconduitsormetalsheathsofsupply
wiringimpossible

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19.5 Class II transformers: part of supplementary or N/A

reinforcedinsulation,duringreassemblyafterroutine
servicing not omitted, or cannot be removed without
being seriouslydamaged.
19.6 ClassIIandItransformers:creepagedistancesand P
clearances over supplementary or reinforced
insulationifwire,screw,nut,etc.becomelooseorfall
outofpositionnot50%specifiedvalues(Cl.26)
19.7 Conductivepartsconnectedtoaccessibleconductive N/A
parts by resistors or capacitors shall be separated
from the hazardous live parts by double insulation
or reinforcedinsulation
19.8 Resistors or capacitors connected between hazardous live parts and accessible N/A
metalpartsconsistofatleasttwoseparatecomponentsoroneclassY1capacitor.
-Two resistors comply with 14.1 of IEC 60065 N/A
-TwocapacitorscomplyingwithIEC60384-14,class N/A
Y2.
-OnecapacitorcomplyingwithIEC60384-14,class N/A
Y1.
19.9 Insulationbetweeninputandoutputshallbe P
resistance toageing.
Creepage N/A
(Cl.26)
19.10 Ifcontactagainsthazardouslivepartisensuredbyaninsulatingcoating,the N/A
insulating coating shallpass:
a) ageing test N/A
b) impact test N/A
c) scratch test N/A
19.11 Handles,levers,knobsshallbeseparatedfromhazardouslivepartbysupplementary N/A
insulation
19.12 Windings construction P
19.12.1 Precautions shall be taken to prevent: P
-unduedisplacementofinputoroutputwindingsor P
turns thereof
-unduedisplacementofinternalwiringorwiresfor P
externalconnection
- undue displacement of parts of windings or of P
internal wiring in the event of rupture of
wire/connections.
19.12.2 Ifserratedtapeisusedasinsulation,thereduced N/A
valuesofdtioftable13.C.1,D.1maybeused.
19.12.3 Insulated windings wires, shall meet the following requirements N/A
a) Winding wire with basic or supplementary insulation: N/A
- N/A

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- the insulation of the conductor: two layers N/A

b) Winding wire with double or reinforced insulation: N/A
- comply with Annex K N/A
- the insulation of the conductor: three layers N/A
-twoadjacentinsulatedwiresareconsideredtobe N/A
separated by doubleinsulation.
c) Routine dielectric strength test by manufacturer: N/A

forinsulatingwindingsgivingdoubleorreinforcedinsulationthefollowingadditional test N/A

and requirements shall befulfilled.

- thermal cycling test according to 14.3 N/A

- test according to 27.3 N/A
- Table 13, C.1,D.1, box 2) c), not applicable N/A
19.13 Handles,operatingleversandthelikeshallbefixed in P
reliable manner, and not workloose
19.14 Coversprovidinginsulation,shallbefixedbytwo Enclosure is securely fixed P
separatemeans.
19.15 Transformerwithpinsforfixedsocket-outlets:no N/A
strain onsocket-outlet
Additional torque 0,25 Nm N/A
19.16 Portable transformer ≤ 200VA, shall be an ordinary N/A
transformer or IP 20 or higher.
OrdinarytransformerandtransformerwithIPX0shall N/A
stateininstructionsheetthatthetransformerisonly for
indooruse.
Portable transformer > 200VA but ≤ 2.5 kVA N/A
(single-phase) or ≤ 6.3 kVA ( poly-phase),
≥ IP X4
Portable transformer > 2.5 kVA (single-phase), or > N/A
6.3 kVA ( poly-phase), ≥ IP 21
19.17 Transformers IPX1-IPX6 shall have a drain hole N/A
(diameter5mmor20mm²withwidth3mm);drain hole
not required for transformer completely filled with
insulatingmaterials
Transformers IPX7 totally enclosed N/A
19.18 Transformers ≥IPX1 with a molded, if any N/A
19.19 Class I transformers with a non-detachable flexible N/A
cableorcordwithearthingconductorandaplugwith
earthingcontact
19.20 Live parts of SELV and PELV-circuits shall be P
electricallyseparatedfromeachotherandother
circuits.
19.20.1 Live part of SELV-circuits shall not be connected to: P

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-Earth P
-Live part P
-Protective conductors forming part of other circuits P
19.20.2 Protection against PELV-circuits by insulation N/A
withstandingtestasdoubleorreinforcedinsulation
according to table8.
19.21 Protection against FELV-circuits by insulation N/A
correspondingtotheminimumtestvoltagerequired
for the primarycircuit.
19.22 No earthing in Class II transformers N/A
19.23 No earthing in Class III transformers N/A

20 COMPONENTS P
Components such as switches, plugs, fuses, lamp (see appended table ) P
holders, capacitors and flexible cables and
cordsshallcomplywiththerelevantIECstandardas far
as it reasonablyapplies
20.1 Appliance couplers for mains supply shall comply N/A
with the IEC 60320 series for IPX0 transformers
and IEC 60320-2-3 or IEC 60309 for other
transformers.
20.2 Automatic controls shall comply with IEC 60730 N/A
series and the appropriate parts 2 unless they are
tested with the transformer
20.3 Thermal linksshallcomplywithIEC60691asfaras P
reasonable.
20.4 Switches forming part of the transformer assembly N/A
shall comply with Annex F
20.5 There shall be no unsafe compatibility between the N/A
socket-outlets in the output circuit and a plug
intended for direct connection to a socket-outlet
whichcouldbeusedfortheinputcircuitinrelationto
installation rules, voltages, andfrequencies.
20.6 Thermalcut-outs,thermallinks,overloadrelays, N/A
fusesandotheroverloadprotectivedevicesshall
have adequate breakingcapacity.
20.6.1 FusesaccordingtoIEC60127andIEC60269are N/A
allowedtobecontinuouslyloadedbyacurrentnot
exceeding 1,1 times the ratedvalue
20.7 Thermalcut-outsshallmeettherequirementsof N/A
20.7.1.1and20.7.2,or20.7.1.2and20.7.2.
20.7.1 Requirements according to IEC 60730-1 N/A
20.7.1.1 Thermal cut-outs when tested as separate N/A
components shall comply with the appropriate
requirements and tests of IEC 60730-1

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20.7.1.2 Athermalcut-outwhentestedaspartofa N/A

transformershall:

– have at least micro-interruption (type 1C or type N/A

2C) or micro-disconnection (type 1B or 2B)
according to IEC60730-1;

– be aged for 300h N/A

– besubjectedtoanumberofcyclesofautomatic N/A
operation
The tests are carried out on three samples N/A
After the tests, there shall be no damage to the N/A
thermal cut-out and the transformer in the sense of
this standard
20.7.2 Thermalcut-outsshallhaveadequatebreaking N/A
capacity
20.7.2.1 A transformer with a non-self-resetting thermal N/A
cut-out is supplied at 1.1 times rated input voltage
and the output terminals are short-circuited until
the thermal cut-outoperates
20.7.2.2 A transformer with a self-resetting thermal cut-out N/A
is supplied at 1,1 times the rated input voltage with
the output terminals short-circuited
20.7.2.3 A PTC resistor of indirect heating type is N/A
considered to be a non-self-resetting thermal
cut-out by this standard.
20.8 Thermal-linksshallbetestedinoneofthefollowing P
twoways.
20.8.1 The thermal-links, when tested as separate P
components, shall comply with the requirements
and tests of IEC 60691

– the electricalconditions P

– the thermalconditions P

– the ratings of thethermal-link P

– suitability of the sealing compounds,and P

impregnating fluids or cleaningsolvents
20.8.2 The thermal-linkswhen tested as part of a N/A
transformer
20.9 Self-resetting thermal protective devices shall not N/A
be used unless no mechanical, electrical, or other
hazards occur from their operation during and
after the tests of thisstandard
20.10 Thermal cut-outs intended to be reset by soldering N/A
operation shall not be used for overload protection

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20.11 Overload protective devices shall not operate when P

the supply voltage is switched on

21 INTERNAL WIRING P
21.1 Internalwiringandelectricalconnectionsprotectedor P
enclosed
Wireways smooth and free from sharp edges P
21.2 P
1,5mm) or bushings of insulating material
21.3 Bare conductors: distances adequately maintained N/A
21.4 When external wires are connected to terminal, P
internal wiring shall not work loose
21.5 Insulationofheat-resistantandnon-hygroscopic N/A
material for insulated conductors subject to
temperaturerise>limitingvaluesgivenin14.2

22 SUPPLY CONNECTIO AND EXTERNAL FLEXIBLE CABLES AND CORDS P

N
22.1 Cables,cordsandconnectingmeansreferredin P
clause 22 shall have appropriateratings
22.2 Inputandoutputwiringinletandoutletopeningsfor N/A
externalwiring:separateentrieswithoutdamageto
protective covering of cable orcord
Input and output wiring inlet and outlet openings for N/A
flexiblecablesorcords:insulatingmaterialorbushing of
insulatingmaterial
Bushingsforexternalwiring:reliablyfixed,notsuch N/A
they are likely to bedamaged.
22.3 Fixed transformer: P
- possible to connect after fixing P
- Appliance inlets not allowed on permanently N/A
connected to fixed wiring.
- fitting of cover without damage to conductors P
-contactbetweeninsulationofexternalsupplywires P
and live parts of different polarity and live parts of
output circuit notallowed
22.4 Portabletransformerotherthandirectplug-inshall N/A
have power supplycord.
Lengthofcord2to4m,exceptfortransformerthat N/A
areallowedtohavecross-sectionalareaof0.5mm2
22.5 Power supply cords of both transformers with N/A
protection index of IPX0 and transformers for
“indoor use only” with protection index higher than
IPX0, shall be as follows:

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– for transformers with a mass not exceeding 3kg N/A

– for transformers with a mass exceeding 3kg N/A

22.6 Power supply cords may be cord sets fitted with N/A
appliance couplers in accordance with IEC 60320,
provided the transformers are single-phase
portable transformers with input current not
exceeding 16 A at the rated output
22.7 Nominalcross-sectionalarea(mm²);inputcurrent(A) N/A
atratedoutputnotlessthanshownintable9........:
22.8 Class I transformer with Power supply cord: N/A
green/yellowcoreconnectedtoearthingterminal
Plug for single-phase transformer with input current N/A
atratedoutput16AaccordingtoIEC60083,IEC60
906-1
Plugforotherportabletransformerscomplyingwith N/A
IEC60309
22.9 Type X, Y, or Z attachments allowed N/A
22.9.1 For type Z attachment: molding enclosure and N/A
Power supply cord cable do not affect insulation of
cord
22.9.2 Inlet openings or inlet bushing: without risk of N/A
damage to protective covering of Power supply cord
Insulation between conductor and enclosure: N/A
-forClassItransformer:insulationofconductorat N/A
least basicinsulation
-forClassIItransformer:insulationofconductorat N/A
least double or reinforcedinsulation
22.9.3 Inlet bushings: N/A
- no damage to Power supply cord N/A
- reliably fixed N/A
- not removable without aid of tool N/A
-notbenaturalrubber,exceptasanintegralpartof N/A
cordfortypeXwithaspecialcordandtypeYandZ for
class Itransformer.
22.9.4 For transformers with cords which are moved while operating: N/A
- cord protected against excessive flexing. N/A
-cord guard of insulating material N/A
-cord guard reliably fixed N/A
-flexingtestadshowninfigure7,loadedwith10Nif N/A
cordarea≥0.75mm2,5Nforothers,flexing20000
timesforZattachments,10000forothers.

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22.9.5 Transformer for use with external flexible cable or N/A

cordshallhavecordanchoragethatrelieffromstrain,
twisting andabrasion.
- glands in portable transformers not used unless N/A
possibilityforclampingalltypesandsizesofcable
-molded-ondesigns,tyingthecableintoaknotand tying N/A
the end with string notallowed
- labyrinths, if clearly how, permitted N/A
Cord anchorage for type X attachment: N/A
- replacement of cable easily possible N/A
- protection against strain and twisting clearly how N/A
-suitablefordifferenttypesofcableunlessonlyone N/A
type of cable fortransformer
-thewholeflexiblecableorcordwithcoveringcanbe N/A
mounted into the cordanchorage
- if tightened or loosened no damage N/A
-nocontactbetweencableorcordandaccessibleor N/A
electrically connected clampingscrews
- cord clamped by metal screw not allowed N/A
- one part securely fixed to transformer N/A
-screwsdonotservetofixanyothercomponent N/A
unless if omitted or incorrectly mounted the
transformer is inoperative or clearly incomplete;
compliance or parts not removable withouttool
-forClassItransformer:insulatingmaterialor N/A
insulated from metalparts
-forClassIItransformers:insulatingmaterialor N/A
supplementaryinsulationfrommetalparts
CordanchoragesfortypeX,Y,Zattachments:coresofexternalflexiblecableorcord N/A
insulated from accessible metal partsby:
- basic insulation (Class I transformers) N/A
- supplementary insulation (Class II transformers) N/A
Cord anchorages for type X with special cord and Y attachments: N/A
-replacementofexternalflexiblecableorcorddoes not N/A
impair compliance withstandard
-cablecapableofbeingmountedintothecord N/A
anchorage
-cordunlikelytobedamagedwhentightenedand N/A
loosened.
-cord not clamped by screws directly on cord N/A
-knots in cord not used. N/A
- labyrinths, if clearly how, permitted N/A

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-protection against strain and twisting N/A

-not possible to push cable into transformer N/A
- N/A
- mass (kg); pull (N); torque (Nm)............................: N/A
-during test: cable not damaged N/A
-aftertest:longitudinaldisplacement2mmforcable
N/A
orcordand1mmforconductorsinterminals
-
N/A
specified in Cl. 26
22.9.6 Space for supply cables or Power supply cord cable for fixed wiring and for type X,
N/A
and Y attachments:
-beforefittingcover,possibilitytocheckcorrect
N/A
connection and position ofconductors
- cover fitted without damage to supply cords N/A
-forportabletransformers:contactwithaccessible
metalpartsifconductorbecomesloosenotallowed
N/A
unless for type X, Y attachments terminations of
cords do not slip free ofconductor
ForfixedwiringandfortypeXattachmentandforconnectiontofixedwiring,in addition:
N/A

- conductor easily introduced and connected N/A

-Accesstoterminalforexternalconductoronlyafter
N/A
removal of cover with aid oftool

23 TERMINALS FOR EXTERNAL CONDUCTORS N/A

23.1 Transformers intended to be permanently N/A
connected to fixed wiring, and transformers other
than those provided with external flexible cords
with type Y or Z attachments shall be provided
with terminals in which connection is made by
meansofscrews,nutsorequallyeffectivedevices.
Terminals that are an integral part of the N/A
transformershallcomplywithIEC60999-1underthe
conditions prevailing in thetransformer.
For transformers with type X attachment, N/A
For transformers with type Y and Z attachments N/A
23.2 Terminals for type X attachment with a specialcord, N/A
and types Y and Z attachments shall be suitable for
theirpurpose
23.3 Terminals other than Y and Z attachment: the N/A
terminalnotworkloose,nostressoninternalwiring,
cr.clnotreducedbelowvaluesin26duringnormal use.

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23.4 Terminals other than Y and Z attachment: clamped N/A

withsufficientcontactpressure,andwithoutdamage to
theconductor
23.5 TerminalsforfixedwiringandfortypeXattachment: N/A
locatedneartheassociatedterminalforthedifferent
polarity and earthing terminal, ifany
23.6 Terminalblocksnotaccessiblewithouttheaidofa N/A
tool
23.7 Terminals for X attachment: stranded conductor (8 N/A
mm)notincontactwithaccessiblemetalpart(classI
transformer ) or metal part separated by
supplementaryinsulation(classIItransformer)
23.8 Terminals without pressure plate shall be provided N/A
with at least two clamping screws if the current
exceeds 25 A
23.9 Terminal screws, other than screws of terminals for N/A
the connection of protective earth conductors shall
not come into contact with any accessible
conductive parts

24 PROVISION FOR PROTECTIVE EARTHING P

24.1 Class I transformers: accessible parts connected to P
earthingterminalwhichmaybecomeliveintheevent of
an insulationfault
Class II transformers: no provision for earthing N/A
24.2 Protective earthing terminal for connection to fixed N/A
wiring and for type X attachment transformers:
complywithCl.23,adequatelylocked,notpossibleto
loosen without atool
24.3 Noriskofcorrosionfromcontactbetweenmetalof P
earthing terminal and otherterminal
IncaseofearthingterminalbodyofAl,noriskof P
corrosion from contact between Cu andAl
Body of earthing terminal or screws/nuts of brass or P
other metal resistant to corrosion
24.4 Resistance of connection between earthing terminal P
and metal parts 0,1Ω with a min. 25A or 1,5times
rated input current at 1min
24.5 Class I transformers with external flexible cables or N/A
cordsshallthecurrent-carryingconductorsbecoming
taut before the earthingconductor

25 SCREWS AND CONNECTIONS P

25.1 Screwedconnectionswithstandmechanicalstresses P

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Screws transmitting contact pressure or likely to be N/A

tightenedbytheuserorhavingadiameter<2,8mm,
shall screw intometal
Screwsofinsulatingmaterial:notusedforelectrical P
connection
Screwsnotofinsulatingmaterialiftheirreplacement by P
metal screws can impair supplementary or
reinforcedinsulation
Screwstoberemoved(replacementetc.ofcord)not of P
insulating material if their replacement by metal
screws can impair basicinsulation
Nodamageaftertorquetest:diameter(mm);torque P
(Nm); ten times........................................................:
Nodamageaftertorquetest:diameter(mm);torque N/A
(Nm); five times.......................................................:
25.2 Screws in engagement with thread of insulating material: N/A
-lengthofengagement3mm+1/3crewdiameteror N/A
8mm
- correct introduction into screw hole N/A
25.3 Electricalconnections:contactpressurenot P
transmitted through insulatingmaterial
25.4 Incaseofuseofspace-threaded(sheetmetal) N/A
screwsforconnectionofcurrent-carryingparts:
clamping and locking meansprovided
Thread-cutting (self-tapping) screws used for the N/A
connection of current-carrying parts allowed if they
generateafullformmachinescrewthreadandifnot
operated by theuser
Space-threadedandthread-cuttingscrewsusedfor N/A
earthing continuity allowed if at least 2 screws for
eachconnectionareusedanditisnotnecessaryto
disturb the connection in normaluse
25.5 Screws for current-carrying mechanical connections P
locked against loosening
Rivetsforcurrent-carryingconnectionssubjectto P
torsion locked againstloosening
25.6 Afterthetest,thetransformerandtheglandsshall P
show nodamage

26 CREEPAGE DISTANCES AND CLEARANCES P

26.1 Creepagedistance,clearancesanddistancethrough P
insulationnotlessthanspecifiedintable13
26.2 Pottingtestifcreepagedistanceperpollutiondegree 1. N/A

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Clause Requirement + Test Result - Remark Verdict

26.3 Distance through insulation shown in square N/A

brackets in box 2 and 7 of table 13, C1, D1 may be
sued if the insulation layer consist of at least three
layers, fulfills thermal material classification per
IEC60085andIEC60216andpassthemandreltest.

27 RESISTANCE TO HEAT, ABNORMAL HEAT, FIRE AND TRACKING P

27.1 Resistance to heat P
Allpartsofthetransformermadeofinsulating P
material shall be resistant toheat
The test is not carried out for cables and small N/A
27.1.1 External accessible parts N/A
Thetestiscarriedoutatatemperatureof(70±2)°C, N/A
oratatemperatureof(T+15±2)°CwhereTisthe
temperature of the relevant part during the test of
14.2, whichever ishigher
27.1.2 Internal parts P
Internal parts of insulating material retaining P
current carrying parts in position shall be resistant
toheat
Thetestshallbeperformedatatemperatureof(125 Connector : 125°C P
±2)°C,oratatemperatureof(T+15±2)°Cwhere T is
1.24mm
the temperature of the relevant part during the
test of 14.2, whichever ishigher
27.2 Resistance to abnormal heat under fault conditions P
Transformers with protection index IP20 or higher, N/A
under fault conditions, shall not act as a source
of ignition, and the insulation between the
windings shall not result in breakdown; moreover,
hazardouslivepartsshallnotbeaccessible
Compliance is checked by the tests of 27.2.1 and N/A
27.2.2.Thistestisnotrequiredonfailsafe
transformersastheyarecoveredby15.5
27.2.1 Portabletransformersshallbeplacedonadullblack N/A
painted plywoodsupport
Stationary transformers, not designed to be built N/A
in, shall be mounted in the most unfavorable
position under normaluse
For this test, the input circuit shall be protected N/A
by a fuse or circuit-breaker with a rated current 10
timestheratedcurrentofthetransformer,butatleast
16A
The transformer, with its protective devices when N/A
applicable, shall be tested as specified above for
15 days but without load

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For transformers with self-resettable protective N/A

devices,alltheprotectivedevicesareshort-circuited
During the test, no flames shall occur, and the N/A
transformer shall not act as a source of ignition
for thesurroundings
27.2.2 Afterthetestof27.2.1andaftercoolingdownto N/A
ambient temperature, thefollowing applies.
a) Transformers where a definitive interruption in N/A
the input circuit has occurred shall withstand a
dielectricstrengthtest,thetestvoltagebeing35%of
thevaluesaccordingtoTable8aofClause18
b) Transformers where no definitive interruption N/A
has occurred after the cycling test shall withstand
thetestvoltagesaccordingtoTable8aofClause18
27.3 Resistance to fire P
All parts of the transformer made of insulating P
material shall be resistant to ignition and spread of
fire.
27.3.1 External accessible parts N/A

– 650 °C forenclosures N/A

– 650 °C for parts retaining current carrying N/A

(keeping in position) parts in position and
terminals for external conductors which carry a
current up to 0,2 A duringnormal operation

– 750 °C for parts retaining (keeping in position) N/A

current carrying parts in position and terminals for
external conductors with fixed connection (e.g.,
soldering) which carry a current exceeding 0,2 A
during normal operation

– 850 °C for parts retaining (keeping in position) N/A

current carrying parts in position and terminals for
external conductors with non-fixed connection
which carry a current exceeding 0,2 A during
normal operation
27.3.2 Internal parts P

– 550 °C for internal insulating material not N/A

retaining (not keeping in position) current carrying
parts inposition

– 650 °C for coil formers(bobbins) N/A

– 650 °C for parts retaining (keeping in position) N/A

current carrying parts in position and terminals for
external conductors which carry a current up to
0,2 A during normaloperation

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Clause Requirement + Test Result - Remark Verdict

– 750 °C for parts retaining (keeping in position) N/A

current carrying parts in position and terminals for
external conductors with fixed connection (e.g.,
soldering) which carry a current exceeding 0,2 A
during normal operation

– 850 °C for parts retaining (keeping in position) Connector P

current carrying parts in position and terminals for
external conductors with non-fixed connection
which carry a current exceeding 0,2 A during
normal operation

27.4 Resistance to tracking N/A

FortransformerswithanIPratingotherthanIPX0, N/A
insulating parts retaining current carrying parts in
position shall have resistance to tracking
correspondingtoatleastmaterialgroupIIIaifthey are
exposed to pollution degree3
No flashover or breakdown between electrodes N/A
shall occur before a total of 50 drops has fallen

28 RESISTANCE TO RUSTING N/A

Ferrous parts protected against rusting N/A

A. MEASUREMENTS OF CREEPAGE DISTANCE P

Methods of measuring creepage distances and P
clearances

B. TESTING A SERIES OF TRANSFORMER N/A

Methodshavetopickoutsamplesfortestinga N/A
series.

C. TABLE C.1 FOR MATERIAL GROUP II N/A

Clearanceandcreepagedistancetableformaterial N/A
group II ( 400<=CTI600)

D. TABLES C.1 FOR MATERIAL GROUP I N/A

Clearanceandcreepagedistancetableformaterial N/A
group I ( >=CTI600)

E. GLOW-WIRE TEST P
Glow-wire test is carried out in accordance with IEC P
659-2-1/0

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Clause Requirement + Test Result - Remark Verdict

F. REQUIREMENTS FOR SWITCHES COMPLYING WITH IEC 61058 N/A

F.1 Test separately per IEC 1058 N/A
Tested as a part of apparatus and withstand the test N/A
specified in F.2, F.3 and F.4,

G. TRACKING TEST N/A

Test methods to specify the CTI index. N/A

H ELECTRONIC CIRCUITS N/A

H.5 General notes on test: N/A
H.5.1 All clause of part 1 apply to electronic circuits N/A
H.5.2. Toavoidaccumulationofstressresultingfromtest,it N/A
maybenecessarytoreplacecomponents.
H.15 Short-circuit and overload protection N/A
H.15.6 Electroniccircuitsshallbesodesignedandapplied N/A
that it will not render the transformer to become
unsafe during faultcondition
Duringandaftertest:nohightemperatures,andthe N/A
transformer shall comply with clause15.1
H.15.7 Faultconditionsarenotmadeoncircuitsthatisa low- N/A
powercircuitortheprotectionagainstelectric
shockdoesnotrelyontheelectroniccircuit.
H.15.8 Fault condition on electric circuits: N/A
a) short-circuit if cl, cr< clause 29 N/A
b) open circuit of a component N/A
c)shortcircuitofcapacitor,unlesstheycomplywith N/A
IEC384-14
d)short-circuitofanytwoterminalsofanelectronic N/A
component asspecified
e) any failure of an integrated circuit as specified N/A
Duringthetestthetransformerissuppliedwith N/A
0.94-1.06timestheratedsupplyvoltage
The test is carried out until steady condition N/A
If the transformer is incorporate an electronic circuit N/A
that operates to ensure compliance with clause 15,
the relevant test is repeated with a single fault
simulated
PTCandNTCisnotshortcircuitiftheyisusedwithin N/A
manufactured declaredspecification.
H.15.9 IfaminiaturefusecomplyingwithIEC127securethe N/A
safety of the transformer the current shall be
measured during faultcondition

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-ifcurrent<2,1timesratedcurrent,thetestis N/A
repeated with the fuse shortcircuit.
-ifcurrent<2,75timesratedcurrent,thecircuitis N/A
considered to be adequatelyprotected.
- if current < 2,1 times rated current, the test is N/A
repeatedwiththefuseshortcircuitforthetime:30 min
for a quick acting fuse and 2 min for time lag
fuse.
H.26 CREEPAGE, CLEARANCES AND DISTANCES THROUGH INSULATION N/A
H.26.1 Thedistanceonconductivepatternonprintedcircuit N/A
board between different polarity may be reduced if
thetrackindexofthePTCisatleastmaterialgroup IIIa
to:-150 V/mm if protected againstdirt.
The distance may be less if the transformer N/A
complieswith clause H.15 if the distance is short
circuit.
H.26.2 Testiscarriedoutatatemperatureof50Kinexcess N/A
ofthemaximumtemperaturemeasuredinclause14
and15.

K INSULATED WINDING WIRES FOR USE AS MULTIPLE LAYER INSULATION N/A

K.1 Wingdingshallbeinsulatedwithtwoormorelayers. N/A
K.2 ThewireshallpassthefollowingfivetestK.2.1to N/A
K.2.5
K.2.1 Dielectric strength test, test 13 of IEC 851-5 applies N/A
K.2.2 Adherenceandflexibility,test8ofIEC851-3applies N/A
followed by testK.2.1
K.2.3 Heatshock,test9of3.1or3.2ofIEC851-6applies N/A
followed by testK.2.1
K.2.4 Retentionofdielectricstrengthafterbending,test13 N/A
of4.6.1ofIEC851-5appliesfollowedbytestK.2.1
K.2.5 Resistance of abrasion, test 11 of IEC 851-3 is N/A
applicable.
K.3 Routine test, the wire shall be subjected by the wire N/A
manufacturer to 100% dielectric strength testing
according to IEC 851-5

Page 36 of
11 TABLE: output voltage and output current under load; no-load output voltage P
Clause 11 12
rated output rated voltage sec. voltage delta Use Use V delta Use further
V V % no-load output no-load output information
%
Cl11 required
±10%
210-230Vac 160-250Vac 227 -1.3% 297 30.8%
Cl12 required
<100%

14 TABLE: heating P
t1 (℃) 25.0 --
t2 (℃) 25.1 --
Test voltage (V) 275VAC --
Winding temperature rise measurements: P
Parts dT (K) Limited
Metal enclosure 5.1 --
AC connector 10.4 --
Internal wire 18.9 105-40=65
PCB 22.7 130-40=115
Capacitor 30.6 105-40=65
Relay 25.7 --
Ambient 25.0 --
Temperature rise dT R1(Ω) R2(Ω) dT (K) Insulation
winding class
Transformer winding 1355 1604 58.7 --
Note: The temperature rise limit is based on max. ambient operating temperature 40℃.

15 TABLE: short-circuit and overload protection s.c= short circuit, d.c.=disconnect P

circuit, MUL=most unfavorable load)
ambient temperature (℃) .......................................: 25℃ —
No Component No Fault Test voltage Test time Fuse No Fuse result
（V） current
(A)
1 Transformer s.c 275Vac 1S --- -- Unit shut down, no hazards
2 Transformer overload 275Vac 4H --- -- No hazard.

18.2 TABLE: INSULATION RESISTANCE ACCORDING TO TABLE 7 P

Insulation resistance R between: R(MΩ) Require R(MΩ)
Basic insulation >50 2

18.3 TABLE: DIELECTRIC STRENGTH TEST ACCORDING TO TABLE 8 P

Page 38 of
 Appendix 5

WholeViewsof„120KVA DIGITAL SERVO STABILIZER

Test voltage applied between: Test voltage (V) Breakdown

Basic insulation 2100 No