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MACHINE DESIGN REVIEW 2 1000 rpm and the coefficient of friction between the collar
Topics: and the pivot surface is 0.15.
- Flange couplings, keys, and splined shafts A. 0.8 Hp
- Threaded members and power screws B. 0.3 Hp
- Flywheel C. 0.5 Hp
D. 1.2 Hp
FLANGE COUPLINGS, KEYS, AND SPLINED SHAFTS 10. Determine the permissible working stress of a UNC bolts
that has a stress area of 0.606 in2 if material used is carbon
1. A 76.2 mm in diameter shafting of SAE 1040 grade, cold steel.
rolled, having a yield point of 50 ksi and with a ¾ x 5 inches A. 4055.5 psi
key. Compute the minimum yield point in the key in order B. 5244.5 psi
to transmit the torque of the shaft. The factor of safety to C. 4675.5 psi
use is 2 and Sys = 0.50 Sy. D. 4185.5 psi
A. 39.120 ksi 11. The stress area of NC bolt is 0.763 in2, if material used is
B. 42.130 ksi carbon steel, determine the applied load on the bolt.
C. 279.20 ksi A. 3407.14 psi
D. 47.120 ksi B. 5244.5 psi
2. A keyed sprocket delivers a torque of 778.8 N.m thru the C. 4675.5 psi
shaft of 54 mm OD. The key thickness is 1.5875 cm and the D. 4186.5 psi
width is 1.11 cm. Compute the length of the same key. The
permissible stress value of 60 Mpa for shear and 90 Mpa for LONG DESIGN PROBLEMS
tension. 1. A 2 ½ inches double square thread with two threads/inch is
E. 39.12 cm to be used. The frictional radius of the collar is 2 inches and
F. 4.82 cm the coefficient of friction are 0.10 for the threads and 0.15
G. 52.22 cm for the collar. The velocity of the nut is 10 ft/min. For a lifting
H. 4.32 cm load of 4000 lbs, find:
3. A flanged bolt coupling has ten (10) steel 25.4 mm 1. The lead angle
diameter bolts evenly tighten around a 415 mm bolt circle. A. 5.23°
Determine the torque capacity of the connection if the B. 6.27°
allowable shearing stress in the bolt is 50 MN/m2. C. 7.94°
A. 59.95 KN.m D. 8.05°
B. 52.6 KN.m 2. The torque required to turn the screw
C. 46.15 KN.m A. 1102.35 in-lbs
D. 43.8 KN.m B. 1293.65 in-lbs
4. Find the thickness of a metal needed in the semi-spherical C. 1493.65 in-lbs
end of cylindrical vessel 0.70 meter in diameter subjected D. 1693.65 in-lbs
to an internal pressure of 2.7 N/mm2. The material is mild 3. The torque required to overcome collar
carbon steel and tensile stress is 69 N/mm. friction
A. 5.2 mm A. 1000 in-lbs
B. 6.02 mm B. 1200 in-lbs
C. 7.53 mm C. 1400 in-lbs
D. 6.84 mm D. 1600 in-lbs
5. A cylindrical tank with 10 inches inside diameter contains 4. The efficiency of the screw
oxygen gas at 2500 psi. Calculate the required wall A. 25.58%
thickness in millimeter under stress of 28,000 psi. B. 26.58%
A. 10.54 C. 27.65%
B. 11.34 D. 28.58%
C. 10.24 5. The power input of the screw
D. 12.44 A. 1.37 hp
B. 4.38 hp
THREADED MEMBERS AND POWER SCREWS C. 7.37 hp
D. 9.37 hp
6. Compute the working strength of 1” bolt which is screwed
up tightly in packed joint when the allowable working FLYWHEELS
stress is 13,000 psi. 2. A mechanical press is used to punch 6 holes per minute on
A. 3600 lbs a 25 mm thick plate. The hole is 25 mm in diameter and the
B. 3900 lbs plate and has an ultimate strength in shear of 420 Mpa. The
C. 3950 lbs normal operating speed is 200 rpm and it slows down to 180
D. 3800 lbs rpm during the process of punching. The flywheel has a
7. Find the horsepower lost when a collar is loaded with 1000 mean diameter of one meter and the rim width is 3 times
lb rotates at 25 rpm, and has a coefficient of friction 0.15. the thickness. Assume that the hub and arm account for 5%
The outside diameter of the collar is 4 in and the inside of the rim weight concentrated at the mean diameter and
diameter is 2 in. density of cast iron is 7,200 kg per cubic meter. Find:
A. 0.045 hp 1. The maximum force required to punched a
B. 0.89 hp hole
C. 0.089 hp A. 804.67 KN B. 824.67 KN C. 844.67 KN D.864.67 KN
D. 0.56 hp 2. The power required to drive the press
8. Compute how many 3/8 inch diameter set screws A. 0.833 kw B. 1.031 kw C.1.56 kw D.2.13 kw
required to transmit 3 HP at a shaft speed of 1000 rpm. The 3. The flywheel weight
shaft diameter is 1 inch. A. 3.23 KN B. 5.39 KN C. 7.38 KN D.9.71 KN
A. 1 1/2 4. The thickness of the rim
B. 2 A. 118 mm B. 130 mm C. 162 mm D. 184 mm
C. 3 5. The width of the rim
D. 1 A. 324 mm B. 334 mm C. 344 mm D. 354 mm
9. What is the frictional Hp acting on a collar loaded with 100
kg weight? The collar has an outside diameter of 100 mm
amd an internal diameter of 40 mm. The collar rotates at

JZD
May - August 2021 ME Review