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(NISSAN) Manual de Taller Nissan Note
(NISSAN) Manual de Taller Nissan Note
EC
GI
SECTION MA
EM
CONTENTS LC
EC-2
CONTENTS (Cont’d)
TROUBLE DIAGNOSIS FOR DTC P0605..................355 TROUBLE DIAGNOSIS FOR DTC P1446..................452
Engine Control Module (ECM) ................................355 Evaporative Emission (EVAP) Canister Vent
TROUBLE DIAGNOSIS FOR DTC P1105 ..................358 Control Valve (Close)...............................................452
Manifold Absolute Pressure (MAP)/Barometric
GI
TROUBLE DIAGNOSIS FOR DTC P1447..................457
Pressure (BARO) Switch Solenoid Valve................358 Evaporative Emission (EVAP) Control System
TROUBLE DIAGNOSIS FOR DTC P1110 (B1), Purge Flow Monitoring.............................................457 MA
P1135 (B2) ...................................................................367 TROUBLE DIAGNOSIS FOR DTC P1448..................464
Intake Valve Timing Control (P1110: Left bank), Evaporative Emission (EVAP) Canister Vent
(P1135: Right bank).................................................367 Control Valve (Open) ...............................................464
EM
TROUBLE DIAGNOSIS FOR DTC P1120 ..................375 TROUBLE DIAGNOSIS FOR DTC P1490..................470
Secondary Throttle Position Sensor (STPS)...........375
Vacuum Cut Valve Bypass Valve (Circuit)...............470 LC
TROUBLE DIAGNOSIS FOR DTC P1125 ..................381
TROUBLE DIAGNOSIS FOR DTC P1491..................475
Tandem Throttle Position Sensor ............................381
Vacuum Cut Valve Bypass Valve ............................475
TROUBLE DIAGNOSIS FOR DTC P1140 (B1),
TROUBLE DIAGNOSIS FOR DTC P1492..................481
P1145 (B2) ...................................................................382
Evaporative Emission (EVAP) Canister Purge
Intake Valve Timing Control Position Sensor
Control Valve/Solenoid Valve (Circuit).....................481
(P1140: Left bank), (P1145: Right bank) .................382 FE
TROUBLE DIAGNOSIS FOR DTC P1148 (B1), TROUBLE DIAGNOSIS FOR DTC P1493..................487
P1168 (B2) ...................................................................388 Evaporative Emission (EVAP) Canister Purge
Closed Loop Control (P1148: Left bank), (P1168: Control Valve/Solenoid Valve ..................................487 AT
Right bank) ..............................................................388 TROUBLE DIAGNOSIS FOR DTC P1706..................494
TROUBLE DIAGNOSIS FOR DTC P1210..................390 Park/Neutral Position (PNP) Switch ........................494
TROUBLE DIAGNOSIS FOR ABS/TCS C/U PD
Traction Control System (TCS) Signal Circuit.........390
TROUBLE DIAGNOSIS FOR DTC P1220..................393 SIGNAL ........................................................................499
Fuel Pump Control Module (FPCM)........................393 ABS/TCS Control Unit .............................................499 FA
TROUBLE DIAGNOSIS FOR DTC P1320..................399 TROUBLE DIAGNOSIS FOR ECM - ABS/TCS
Ignition Signal ..........................................................399 COMM NG....................................................................500
TROUBLE DIAGNOSIS FOR DTC P1336..................407 ABS/TCS Communication Line ...............................500 RA
Crankshaft Position Sensor (CKPS) (OBD) TROUBLE DIAGNOSIS FOR OVERHEAT .................503
(COG) ......................................................................407 Overheat ..................................................................503
TROUBLE DIAGNOSIS FOR DTC P1400..................412
BR
TROUBLE DIAGNOSIS FOR NON-DETECTABLE
EGRC-solenoid Valve ............................................412 ITEMS...........................................................................515
TROUBLE DIAGNOSIS FOR DTC P1401..................417 Injector .....................................................................515 ST
EGR Temperature Sensor .......................................417 Start Signal ..............................................................521
TROUBLE DIAGNOSIS FOR DTC P1402..................423 Fuel Pump Control...................................................523
EGR Function (Open)..............................................423 Power Steering Oil Pressure Switch .......................527 RS
TROUBLE DIAGNOSIS FOR DTC P1440..................432
Electrical Load Signal ..............................................532
Evaporative Emission (EVAP) Control System
MIL & Data Link Connectors ...................................535 BT
(Small Leak) (Positive Pressure).............................432
SERVICE DATA AND SPECIFICATIONS (SDS) ........536
TROUBLE DIAGNOSIS FOR DTC P1444..................444
General Specifications.............................................536
Evaporative Emission (EVAP) Canister Purge
Inspection and Adjustment ......................................536 HA
Volume Control Valve ..............................................444
EC-3
DIAGNOSTIC TROUBLE CODE INDEX
A/T 1ST GR FNCTN P0731 1103 AT-95 FUEL SYS LEAN/BK1 P0171 0115 EC-245
A/T 2ND GR FNCTN P0732 1104 AT-100 FUEL SYS LEAN/BK2 P0174 0210 EC-245
A/T 3RD GR FNCTN P0733 1105 AT-104 FUEL SYS RICH/BK1 P0172 0114 EC-251
A/T 4TH GR FNCTN P0734 1106 AT-108 FUEL SYS RICH/BK2 P0175 0209 EC-251
A/T COMM LINE P0600 0504 EC-352 FUEL TEMP SEN/CIRC P0180 0402 EC-257
A/T DIAG COMM LINE P1605 0804 EC-352 HO2S1 (B1) P0130 0303 EC-166
A/T TCC S/V FNCTN P0744 1107 AT-118 HO2S1 (B1) P0133 0409 EC-187
ABS-TCS C/U SIGNAL — 0107 EC-500 HO2S1 (B1) P0132 0410 EC-180
ABSL PRES SEN/CIRC P0105 0803 EC-132 HO2S1 (B1) P0131 0411 EC-174
AIR TEMP SEN/CIRC P0110 0401 EC-140 HO2S1 (B1) P0134 0412 EC-196
ATF TEMP SEN/CIRC P0710 1208 AT-85 HO2S1 (B2) P0153 0413 EC-187
CAM POS SEN/CIR P0340 0101 EC-275 HO2S1 (B2) P0152 0414 EC-180
CLOSED LOOP-B1 P1148 0307 EC-388 HO2S1 (B2) P0151 0415 EC-174
CLOSED LOOP-B2 P1168 0308 EC-388 HO2S1 (B2) P0150 0503 EC-166
CLOSED TP SW/CIRC P0510 0203 EC-346 HO2S1 (B2) P0154 0509 EC-196
COOLANT T SEN/CIRC P0115 0103 EC-145 HO2S1 HTR (B1) P0135 0901 EC-204
CPS/CIRC (OBD) COG P1336 0905 EC-407 HO2S1 HTR (B2) P0155 1001 EC-204
CPS/CIRCUIT (OBD) P0335 0802 EC-270 HO2S2 (B1) P0137 0511 EC-210
CYL 1 MISFIRE P0301 0608 EC-262 HO2S2 (B1) P0140 0512 EC-233
CYL 2 MISFIRE P0302 0607 EC-262 HO2S2 (B1) P0139 0707 EC-226
CYL 3 MISFIRE P0303 0606 EC-262 HO2S2 (B1) P0138 0510 EC-218
CYL 4 MISFIRE P0304 0605 EC-262 HO2S2 (B2) P0158 0313 EC-218
CYL 5 MISFIRE P0305 0604 EC-262 HO2S2 (B2) P0157 0314 EC-210
CYL 6 MISFIRE P0306 0603 EC-262 HO2S2 (B2) P0160 0315 EC-233
CYL 7 MISFIRE P0307 0602 EC-262 HO2S2 (B2) P0159 0708 EC-226
CYL 8 MISFIRE P0308 0601 EC-262 HO2S2 HTR (B1) P0141 0902 EC-239
ECM P0605 0301 EC-355 HO2S2 HTR (B2) P0161 1002 EC-239
EC-4
DIAGNOSTIC TROUBLE CODE INDEX
Alphabetical & P No. Index for DTC (Cont’d)
Items DTC*6
Reference
(CONSULT-II screen CONSULT-II
ECM*1 page
terms) GST*2
NO DTC IS DETECTED,
FURTHER TESTING P0000 0505 — GI
MAY BE REQUIRED.
NO DTC IS DETECTED,
FURTHER TESTING No DTC Flashing*5 EC-65 MA
MAY BE REQUIRED.
PURG VOLUME
P1444 0214 EC-444
CONT/V
PURG VOLUME FE
P0443 1008 EC-309
CONT/V
EC-5
DIAGNOSTIC TROUBLE CODE INDEX
Alphabetical & P No. Index for DTC (Cont’d)
P NO. INDEX FOR DTC
— — Unable to access ECM EC-98 P0175 0209 FUEL SYS RICH/BK2 EC-251
— 0107 ABS-TCS C/U SIGNAL EC-500 P0180 0402 FUEL TEMP SEN/CIRC EC-257
— 0208 OVER HEAT EC-503 P0300 0701 MULTI CYL MISFIRE EC-262
P0100 0102 MAF SEN/CIRCUIT*3 EC-124 P0308 0601 CYL 8 MISFIRE EC-262
P0105 0803 ABSL PRES SEN/CIRC EC-132 P0325 0304 KNOCK SEN/CIRC-B1 EC-267
P0110 0401 AIR TEMP SEN/CIRC EC-140 P0330 0212 KNOCK SEN/CIRC-B2 EC-267
P0115 0103 COOLANT T SEN/CIRC EC-145 P0335 0802 CPS/CIRCUIT (OBD) EC-270
P0135 0901 HO2S1 HTR (B1) EC-204 P0446 0903 VENT CONTROL VALVE EC-315
P0137 0511 HO2S2 (B1) EC-210 P0450 0704 EVAPO SYS PRES SEN EC-320
P0138 0510 HO2S2 (B1) EC-218 P0455 0715 EVAP GROSS LEAK EC-326
EC-6
DIAGNOSTIC TROUBLE CODE INDEX
Alphabetical & P No. Index for DTC (Cont’d)
DTC*6 Items
Reference
CONSULT-II (CONSULT-II screen
ECM*1 page
GST*2 terms)
PURG VOLUME
P1444 0214 EC-444
CONT/V FA
P1446 0215 VENT CONTROL VALVE EC-452
EC-7
PRECAUTIONS AND PREPARATION
3/8 drive
NT636 a: 22 mm (0.87 in)
NT703
EVAP service port adapter Applying positive pressure through EVAP ser-
(J41413-OBD) vice port
NT704
NT720
Fuel filler cap adapter Checking fuel tank vacuum relief valve open-
ing pressure
NT653
NT705
EC-8
PRECAUTIONS AND PREPARATION
Commercial Service Tools (Cont’d)
Tool name
Description
(Kent-Moore No.)
Oxygen sensor thread Reconditioning the exhaust system threads
cleaner before installing a new oxygen sensor. Use
(J-43897-18) with anti-seize lubricant shown below. GI
(J-43897-12)
a: J-43897-18 18 mm dia. for Zirconia Oxygen
Sensor MA
b: J-43897-12 12 mm dia. for Titania Oxygen
NT778 Sensor
EM
Anti-seize lubricant Lubricating oxygen sensor thread cleaning
(PermatexTM 133AR or tool when reconditioning exhaust system
equivalent meeting MIL threads. LC
specification MIL-A-907)
NT779 FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-9
PRECAUTIONS AND PREPARATION
EC-10
PRECAUTIONS AND PREPARATION
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
SEF345WA
EC-11
PRECAUTIONS AND PREPARATION
Precautions
I Before connecting or disconnecting the ECM harness
connector, turn ignition switch OFF and disconnect nega-
tive battery terminal. Failure to do so may damage the
ECM. Because battery voltage is applied to ECM even if
ignition switch is turned off.
SEF289H
SEF308Q
SEF291H
MEF040D
SEF217U
EC-12
PRECAUTIONS AND PREPARATION
Precautions (Cont’d)
I When measuring ECM signals with a circuit tester, never
bring the two tester probes into contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
GI
MA
EM
LC
FE
AT
SEF348N
FA
RA
BR
SEF202UB
ST
RS
BT
HA
EL
IDX
EC-13
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
Circuit Diagram
TEC038M
EC-14
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
Circuit Diagram (Cont’d)
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC782
EC-15
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
System Diagram
SEF870Z
EC-16
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
SEF347WA
EC-17
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
Engine Control Component Parts Location
(Cont’d)
SEF348WA SEF037T
SEF554T SEF038TA
SEF392WA SEF039TA
SEF386X SEF349W
EC-18
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
GI
MA
EM
LC
FE
AT
PD
FA
RA
SEF208U BR
q
1 Intake air duct to vacuum gallery A q
6 Intake manifold collector to One-way valve
q
2 Fuel pressure regulator to vacuum gallery B q
7 One-way valve to EVAP canister purge control solenoid
ST
q
3 Vacuum gallery A to EGRC-solenoid valve, MAP/BARO valve
switch solenoid valve and EVAP canister purge control q
8 EGRC-BPT valve to EGRC-solenoid valve RS
solenoid valve q
9 Intake manifold collector to MAP/BARO switch solenoid
q
4 Intake manifold collector to EGRC-solenoid valve valve
BT
q
5 EVAP canister purge control valve to EVAP canister purge q
10 Absolute pressure sensor to MAP/BARO switch solenoid
control solenoid valve valve
Note: Do not use soapy water or any type of solvent while installing vacuum hoses or purge hoses. EL
IDX
EC-19
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
System Chart
Camshaft position sensor E
Fuel injection &
mixture ratio control E Injectors
Mass air flow sensor E
*4
E
Closed throttle position switch
EGR control E EGRC-solenoid valve
ECM
Battery voltage E
Acceleration cut control E Air conditioner relay
Electrical load E
Heated oxygen sensors 2 (rear)*3 Cooling fan control E Cooling fan relay
E
TCS signal E
*1: These sensors are not used to control the engine system. They are used only for the on board diagnosis.
*2: The DTC related to A/T and gear position will be sent to ECM.
*3: This sensor is not used to control the engine system under normal conditions.
*4: This switch will operate in place of the throttle position sensor to control EVAP parts if the sensor malfunctions.
EC-20
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION
Throttle position LC
Throttle position sensor E
Throttle valve idle position
*: Under normal conditions, this sensor is not used to control the engine system. BR
EC-21
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION
Multiport Fuel Injection (MFI) System (Cont’d)
MIXTURE RATIO FEEDBACK CONTROL
The mixture ratio feedback system provides the best air-fuel mix-
ture ratio for driveability and emission control. The three way cata-
lyst can then better reduce CO, HC and NOx emissions. This sys-
tem uses a heated oxygen sensor 1 (front) in the exhaust manifold
to monitor if the engine is rich or lean. The ECM adjusts the injec-
tion pulse width according to the sensor voltage signal. For more
information about heated oxygen sensors 1 (front), refer to pages
EC-166. This maintains the mixture ratio within the range of stoichio-
metric (ideal air-fuel mixture).
SEF973Z This stage is referred to as the closed loop control condition.
Heated oxygen sensors 2 (rear) is located downstream of the three
way catalyst. Even if the switching characteristics of the heated
oxygen sensors 1 (front) shift, the air-fuel ratio is controlled to sto-
ichiometric by the signal from the heated oxygen sensors 2 (rear).
EC-22
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION
Multiport Fuel Injection (MFI) System (Cont’d)
FUEL INJECTION SYSTEM
Two types of systems are used.
Sequential multiport fuel injection system
Fuel is injected into each cylinder during each engine cycle accord-
ing to the firing order. This system is used when the engine is run- GI
ning.
Simultaneous multiport fuel injection system
Fuel is injected simultaneously into all six cylinders twice each
MA
engine cycle. In other words, pulse signals of the same width are
simultaneously transmitted from the ECM. EM
The six injectors will then receive the signals two times for each
engine cycle.
This system is used when the engine is being started and/or if the LC
fail-safe mode (CPU) or crankshaft position sensor (REF) is oper-
ating.
FUEL SHUT-OFF
Fuel to each cylinder is cut off during deceleration or operation of FE
the engine at excessively high speeds.
AT
MEF404E
EC-23
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION
Electronic Ignition (EI) System (Cont’d)
SYSTEM DESCRIPTION
The ignition timing is controlled by the ECM to maintain the best
air-fuel ratio for every running condition of the engine.
The ignition timing data is stored in the ECM. This data forms the
map shown below.
The ECM detects information such as the injection pulse width and
camshaft position sensor signal. Responding to this information,
ignition signals are transmitted to the power transistor.
e.g. N: 1,800 rpm, Tp: 1.50 msec
A °BTDC
SEF742M During the following conditions, the ignition timing is revised by the
ECM according to the other data stored in the ECM.
1 At starting
2 During warm-up
3 At idle
4 Hot engine operation
5 At acceleration
The knock sensor retard system is designed only for emergencies.
The basic ignition timing is programmed within the anti-knocking
zone, if recommended fuel is used under dry conditions. The retard
system does not operate under normal driving conditions.
If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition
timing to eliminate the knocking condition.
SYSTEM DESCRIPTION
This system improves engine operation when the air
conditioner is used.
Under the following conditions, the air conditioner is
turned off.
I When the accelerator pedal is fully depressed.
I When cranking the engine.
I At high engine speeds.
I After a few seconds when the TCS has started
operating.
EC-24
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION
Throttle position
Throttle position sensor E ECM E Injectors EM
Engine coolant temperature
Engine coolant temperature sensor E
LC
Engine speed and piston position
Camshaft position sensor E
If the engine speed is above 1,400 rpm with no load (for example,
in neutral and engine speed over 1,400 rpm) fuel will be cut off after
some time. The exact time when the fuel is cut off varies based on FE
engine speed.
Fuel cut will operate until the engine speed reaches 1,000 rpm,
then fuel cut is cancelled. AT
NOTE:
This function is different than deceleration control listed PD
under multiport fuel injection on EC-21.
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-25
EVAPORATIVE EMISSION SYSTEM
Description
SEF523Y
Inspection
EVAP CANISTER
Check EVAP canister as follows:
1. Pinch the fresh air hose.
2. Blow air into port qA and check that it flows freely out of port
qB .
SEF210U
EC-26
EVAPORATIVE EMISSION SYSTEM
Inspection (Cont’d)
TIGHTENING TORQUE
Tighten EVAP canister as shown in the figure.
Make sure new O-ring is installed properly between EVAP can-
ister and EVAP vent control valve.
GI
MA
SEF231SA EM
FUEL TANK VACUUM RELIEF VALVE (Built into fuel
filler cap) LC
1. Wipe clean valve housing.
2. Check valve opening pressure and vacuum.
Pressure:
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2, 2.22 - 2.90
psi)
Vacuum: FE
−6.0 to −3.3 kPa (−0.061 to −0.034 kg/cm2, −0.87 to
−0.48 psi)
SEF427N 3. If out of specification, replace fuel filler cap as an assembly. AT
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incor- PD
rect fuel filler cap is used, the MIL may come on.
FA
RA
BR
SEF943S
EC-27
EVAPORATIVE EMISSION SYSTEM
Inspection (Cont’d)
EVAP SERVICE PORT
Positive pressure is delivered to the EVAP system through the
EVAP service port. If fuel vapor leakage in the EVAP system
occurs, use a leak detector to locate the leak.
SEF462UA
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1. Attach the adapter securely to the EVAP service port
and pressure pump with pressure gauge to the EVAP
service port.
2. Apply battery voltage to between the terminals of both
EVAP canister vent control valve and vacuum cut valve
bypass valve to make a closed EVAP system.
3. To locate the leak, deliver positive pressure to the EVAP
system until pressure gauge points reach 1.38 to 2.76
kPa (0.014 to 0.028 kg/cm2, 0.2 to 0.4 psi).
4. Remove adapter and hose with pressure pump.
SEF598U
5. Locate the leak using a leak detector. Refer to “Evapo-
rative Emission Line Drawing”, EC-29.
SEF599U
EC-28
EVAPORATIVE EMISSION SYSTEM
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
SEF211U
Note: Do not use soapy water or any type of solvent while installing vacuum hoses or purge hoses.
EL
IDX
EC-29
EVAPORATIVE EMISSION SYSTEM
Evaporative Emission Line Drawing (Cont’d)
SEF369U
EC-30
EVAPORATIVE EMISSION SYSTEM
GI
MA
EM
LC
FE
AT
SEF206V
From the beginning of refueling, the fuel tank pressure goes up. When the pressure reaches the setting value PD
of the refueling control valve (RCV) opening pressure, the RCV is opened. After RCV opens, the air and vapor
inside the fuel tank go through refueling EVAP vapor cut valve, RCV and refueling vapor line to the EVAP
canister. The vapor is absorbed by the EVAP canister and the air is released to the atmosphere. FA
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed
and refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is
purged during driving.
RA
The RCV is always closed during driving and the evaporative emission control system is operated the same
as conventional system. BR
WARNING:
When conducting inspections below, be sure to observe the following:
I Put a “CAUTION: INFLAMMABLE” sign in workshop. ST
I Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
I Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION: RS
I Before removing fuel line parts, carry out the following procedures:
a. Put drained fuel in an explosion-proof container and put lid on securely.
b. Release fuel pressure from fuel line. Refer to “Fuel Pressure Release”, EC-37. BT
c. Disconnect battery ground cable.
I Always replace O-ring when the fuel gauge retainer is removed.
I Do not kink or twist hose and tube when they are installed. HA
I Do not tighten hose and clamps excessively to avoid damaging hoses.
I After installation, run engine and check for fuel leaks at connection.
I Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically. EL
I Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
IDX
EC-31
EVAPORATIVE EMISSION SYSTEM
On Board Refueling Vapor Recovery (ORVR)
(Cont’d)
DIAGNOSTIC PROCEDURE
SYMPTOM: Fuel odor from EVAP canister is strong.
INSPECTION START
H
CHECK COMPONENT NG Replace EVAP canister.
E
(EVAP canister).
Check EVAP canister for water.
Weigh the EVAP canister with vent control
valve attached.
If the weight is:
More than 1.8 kg (4.0 lb) → NG
Less than 1.8 kg (4.0 lb) → OK
If OK, check that water drains from the
canister.
Water should not drain from the EVAP
canister.
OK
H
CHECK COMPONENT NG Replace refueling EVAP
E
(Refueling EVAP vapor cut valve). vapor cut valve with fuel
Check refueling EVAP vapor cut valve for tank.
open.
Refer to “COMPONENT INSPECTION”,
EC-34.
OK
H
CHECK COMPONENT NG Replace refueling control
E
(Refueling control valve). valve with fuel tank.
Check refueling control valve diaphragm
for damage. Blow air into hose end q A,
and check that there is no air flow. Refer
to “COMPONENT INSPECTION”, EC-34.
OK
H
INSPECTION END
EC-32
EVAPORATIVE EMISSION SYSTEM
On Board Refueling Vapor Recovery (ORVR)
(Cont’d)
SYMPTOM: Cannot refuel/Fuel odor from the fuel filler open-
ing is strong while refueling.
INSPECTION START
GI
H
NG
CHECK COMPONENT E
Replace water separator or MA
(Water separator and EVAP canister). EVAP canister.
1. Check water separator for insect nests
or debris. Refer to “COMPONENT
INSPECTION”, EC-441.
EM
2. Weigh the EVAP canister with vent con-
trol valve attached.
If the weight is: LC
More than 1.8 kg (4.0 lb) → NG
Less than 1.8 kg (4.0 lb) → OK
If OK, check that water drains from the
canister.
Water should not drain from the
EVAP canister.
FE
OK
H
NG
CHECK COMPONENT E
Repair or replace hoses AT
(Vent hoses and vent tubes). and tubes.
Check hoses and tubes between EVAP
canister and refueling control valve for
clogging, kink, looseness and improper PD
connection.
H
OK FA
NG
CHECK COMPONENT E
Replace filler neck tube.
(Filler neck tube).
Check signal line and recirculation line for
RA
clogging, dents and cracks.
OK BR
H
NG
CHECK COMPONENT E
Replace refueling control
(Refueling control valve). valve with fuel tank.
Refer to “COMPONENT INSPECTION” on
ST
next page.
OK RS
H
NG
CHECK COMPONENT E
Replace fuel tank with
(Refueling EVAP vapor cut valve). refueling EVAP vapor cut BT
Refer to “COMPONENT INSPECTION” on valve.
next page.
OK HA
H
NG
CHECK COMPONENT E
Replace fuel filler tube or
(Fuel filler tube). replace one-way fuel valve EL
1. Check filler neck tube and hose con- with fuel tank.
nected to the fuel tank for clogging,
dents and cracks.
2. Check one-way fuel valve for clogging. IDX
Refer to “COMPONENT INSPECTION”
on next page.
OK
H
INSPECTION END
EC-33
EVAPORATIVE EMISSION SYSTEM
On Board Refueling Vapor Recovery (ORVR)
(Cont’d)
COMPONENT INSPECTION
Refueling control valve
Check refueling control valve as follows:
1. Remove fuel filler cap.
2. Check air continuity between hose ends q A and q B .
Blow air into the hose end q B . Air should flow freely into the fuel tank.
3. Blow air into hose end q A and check there is no leakage.
4. Apply pressure to both hose ends q A and q B [20 kPa (150 mmHg, 5.91 inHg)] using a pressure pump and
a suitable 3-way connector. And check there is no leakage.
If NG, replace refueling control valve with fuel tank.
SEF816X
MA
EM
One-way fuel valve
1. Drain fuel from the tank. LC
Refer to “COMPONENT INSPECTION” of refueling EVAP
vapor cut valve on previous page.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as follows.
When pushing with finger, the valve should open; when finger
is released, the valve should shut. FE
Do not drop any material into the tank.
If NG, replace one-way fuel valve with fuel tank. AT
SEF818X
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-35
POSITIVE CRANKCASE VENTILATION
Description
This system returns blow-by gas to both the intake The ventilating air is then drawn from the air cleaner,
manifold and air cleaner. through the hose connecting air cleaner to rocker
The positive crankcase ventilation (PCV) valve is cover, into the crankcase.
provided to conduct crankcase blow-by gas to the Under full-throttle condition, the manifold vacuum is
intake manifold. insufficient to draw the blow-by flow through the
During partial throttle operation of the engine, the valve, and its flow goes through the hose connection
intake manifold sucks the blow-by gas through the in the reverse direction.
PCV valve. On vehicles with an excessively high blow-by some
Normally, the capacity of the valve is sufficient to of the flow will go through the hose connection to the
handle any blow-by and a small amount of ventilat- air cleaner under all conditions.
ing air.
SEF110T
Inspection
PCV (Positive Crankcase Ventilation) VALVE
With engine running at idle, remove ventilation hose from PCV
valve; if valve is working properly, a hissing noise will be heard as
air passes through it and a strong vacuum should be felt immedi-
ately when a finger is placed over valve inlet.
SEF244Q
PCV HOSE
1. Check hoses and hose connections for leaks.
2. Disconnect all hoses and clean with compressed air. If any
hose cannot be freed of obstructions, replace.
ET277
EC-36
BASIC SERVICE PROCEDURE
SEF394X EM
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1. Remove fuse for fuel pump. LC
2. Start engine.
3. After engine stalls, crank it two or three times to release
all fuel pressure.
4. Turn ignition switch off and reconnect fuel pump fuse.
FE
SEF111T
AT
SEF114T
EC-37
BASIC SERVICE PROCEDURE
SEF113T
EC-38
BASIC SERVICE PROCEDURE
Throttle Opener
INSPECTION
1. Start engine and let it idle.
2. Confirm the amount of the rod moves “L” more than 1.65 mm
(0.0650 in), the throttle drum becomes free from the rod of the GI
throttle opener.
If NG, go to next step.
If OK, inspection is end.
MA
SEF910X EM
3. Turn ignition switch “OFF”.
4. Check vacuum source to throttle opener. LC
a. Check vacuum hose for disconnection or improper connection.
b. Remove vacuum hose connected to throttle opener.
c. Attach a vacuum gauge to vacuum hose, which is discon-
nected.
d. Start engine and let it idle.
e. Make sure that the vacuum is more than −40.0 kPa (−300 FE
mmHg, −11.81 inHg).
f. Remove the vacuum gauge from intake manifold.
SEF109L
If NG, go to next step. AT
If OK, go to step 7.
5. Check vacuum hose for clogging and cracks.
If NG, replace or clean vacuum hose. PD
If OK, go to next step.
6. Blow air into the intake manifold and make sure air flows freely.
If NG, replace or clean intake manifold. FA
If OK, go to next step.
RA
BR
SEF368U
IDX
EC-39
BASIC SERVICE PROCEDURE
SEF294T
SEF392X
EC-40
BASIC SERVICE PROCEDURE
Direct Ignition System — How to Check Idle
Speed and Ignition Timing (Cont’d)
I Method B (Using check connector)
Check the idle speed using check connector as shown in the fig-
ure. (Check connector is located in the harness protector).
GI
MA
SEF553T EM
IGNITION TIMING
Any of the following two methods may be used. LC
I Method A
1. Attach timing light to loop wire as shown.
2. Check ignition timing.
FE
SEF295T
AT
I Method B
1. Remove intake air duct.
PD
2. Remove No. 1 ignition coil.
FA
RA
BR
SEF296T
3. Connect No. 1 ignition coil and No. 1 spark plug with suitable ST
high-tension wire as shown, and attach timing light clamp to
this wire.
4. Install air duct. RS
5. Check ignition timing.
BT
HA
SEF297T
EL
IDX
SEF011V
EC-41
BASIC SERVICE PROCEDURE
H
Perform diagnostic test mode II (Self-diagnostic results). NG Repair or replace.
E
OK
H H
Check & adjust ignition timing.
G
OK
NG
H
Check & adjust idle
speed.
OK
F
H
NG Check harnesses of OK Check CO%. NG
E E E
heated oxygen sensors 1
(front). OK
Check function of heated
oxygen sensors 1 (front). NG
H Check emission control
H
parts and repair or
Repair or replace har- replace if necessary.
F
ness(es).
OK I Replace heated oxygen NG
sensor 1 (front). E
I Check function of
H heated oxygen sensor
INSPECTION END OK 1 (front).
F
EC-42
BASIC SERVICE PROCEDURE
Idle Speed/Ignition Timing/Idle Mixture Ratio
Adjustment (Cont’d)
START
H
Visually check the following: GI
I Air cleaner clogging
I Hoses and ducts for leaks
I EGR valve operation
I Electrical connectors MA
I Gasket
I Throttle position
SEF246F EM
H
Start engine and warm it up until engine coolant temperature
indicator points to the middle of gauge and ensure that engine LC
speed is below 1,000 rpm.
H
Open engine hood and run engine at about 2,000 rpm for
about 2 minutes under no-load.
FE
H
SEF247F
Perform diagnostic test mode II (Self-diagnostic results). AT
OK NG
H
Repair or replace components as necessary. PD
H H
Does engine run smoothly? FA
OK NG
H
F Clean injectors. RA
H
Race engine two or three times under no-load, then run F q
B BR
SEF217U
engine at idle speed.
H ST
1. Turn off engine and disconnect
throttle position sensor harness con-
nector.
2. Start engine.
RS
H BT
Check ignition timing with a timing light.
--------------------------------------------------------------------------------------------------------------------------------------------------
15°±2° BTDC (in “N” position) HA
SEF248F OK NG
H
Adjust ignition timing by turning camshaft EL
position sensor after loosening securing bolts
which secures camshaft position sensor.
H
H
IDX
q
A
Connect throttle position sensor harness Eq
B
connector.
SEF212U
EC-43
BASIC SERVICE PROCEDURE
Idle Speed/Ignition Timing/Idle Mixture Ratio
Adjustment (Cont’d)
q
A
H
Connect throttle position sensor harness connector.
H
Check target idle speed.
SEF043T
-
---
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Read idle speed in “DATA MONITOR” mode with CONSULT-II
-------------------------------------------------------------------------------------------------------------------------- OR --------------------------------------------------------------------------------------------------------------------------
Check idle speed.
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
650±50 rpm (in “N” position)
OK NG
H
Disconnect throttle position sensor harness connector.
SEF392X
H
Adjust base idle speed by turning idle speed adjusting screw.
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
600±25 rpm (in “N” position)
H
1) Connect throttle position sensor harness connector.
2) Erase diagnostic trouble code, EC-67.
H H
SEF212U q
B
Run engine at about 2,000 rpm for
about 2 minutes under no-load. F q
H
H
q
D
SEF115T
SEF247F
EC-44
BASIC SERVICE PROCEDURE
Idle Speed/Ignition Timing/Idle Mixture Ratio
Adjustment (Cont’d)
q
D
H
Set on board diagnostic system of ECM to Diagnostic Test Mode II
GI
(Heated oxygen sensor 1 monitor).*
MA
H
Monitor does not fluc-
Check heated oxygen sensor 1 (front) (B1) signal.
SEF957D
1) See “HO2S1 MNTR (B1) and (B2) (left
tuate. Malfunction EM
indicator lamp does
and right sides)” in “Data monitor” mode.
not blink.
2) Maintaining engine at 2,000 rpm under
no-load (engine is warmed up LC
sufficiently.), check that the monitor fluc-
tuates between “LEAN” and “RICH”
more than 5 times during 10 seconds.
1 cycle: RICH → LEAN → RICH
2 cycles: RICH → LEAN → RICH → H
LEAN → RICH qF
---------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------- FE
Make sure that malfunction indicator lamp
goes on and off more than 5 times during
10 seconds at 2,000 rpm.
SEC042C
AT
OK Less than 5 times
H
Replace heated oxygen sensor 1 (front) (B1). F q
J PD
F q
E
OK
H
NG
FA
Check heated oxygen sensor 1 (front) (B1) signal.
F
1) See “HO2S1 MNTR (B1) and (B2) (right
and left sides)” in “Data monitor” mode.
2) Maintaining engine at 2,000 rpm under
RA
no-load (engine is warmed up
H
sufficiently.), check that the monitor fluc-
q
K
tuates between “LEAN” and “RICH” BR
SEF217U more than 5 times during 10 seconds.
1 cycle: RICH → LEAN → RICH
2 cycles: RICH → LEAN → RICH →
LEAN → RICH ST
---------------------------------------------------------------------------------- OR ----------------------------------------------------------------------------------
Make sure that malfunction indicator lamp
goes on and off more than 5 times during RS
10 seconds at 2,000 rpm.
H
q
L
BT
HA
*: If the battery is weak, heated oxygen sensor 1 monitor may not function
properly. Use this function after fully charging battery.
EL
IDX
EC-45
BASIC SERVICE PROCEDURE
Idle Speed/Ignition Timing/Idle Mixture Ratio
Adjustment (Cont’d)
q
L
H
Check heated oxygen sensor 1 (front) (B1) signal. Monitor does not fluc-
1) See “HO2S1 MNTR (B1) and (B2) (left tuate.
and right sides)” in “Data monitor” mode. Malfunction indicator
2) Maintaining engine at 2,000 rpm under lamp does not blink.
no-load (engine is warmed up
sufficiently.), check that the monitor fluc-
SEC042C
tuates between “LEAN” and “RICH”
more than 5 times during 10 seconds.
1 cycle: RICH → LEAN → RICH
2 cycles: RICH → LEAN → RICH →
H
LEAN → RICH q
C
---------------------------------------------------------------------------------- OR ----------------------------------------------------------------------------------
Make sure that malfunction indicator lamp
goes on and off more than 5 times during
10 seconds at 2,000 rpm.
OK
H
Replace heated oxygen sensor 1 (front) (B2). q
E
G
H
Check heated oxygen sensor 1 (front) (B2) signal. NG
1) See “HO2S1 MNTR (B1) and (B2) (left
and right sides)” in “Data monitor” mode.
2) Maintaining engine at 2,000 rpm under
no-load (engine is warmed up
sufficiently.), check that the monitor fluc-
tuates between “LEAN” and “RICH”
more than 5 times during 10 seconds.
1 cycle: RICH → LEAN → RICH
2 cycles: RICH → LEAN → RICH →
LEAN → RICH
---------------------------------------------------------------------------------- OR ----------------------------------------------------------------------------------
Make sure that malfunction indicator lamp
goes on and off more than 5 times during
10 seconds at 2,000 rpm.
OK
H
END
EC-46
BASIC SERVICE PROCEDURE
Idle Speed/Ignition Timing/Idle Mixture Ratio
Adjustment (Cont’d)
q
H
G
H
Repair or replace ECM harness. FE
H
SEF214UA
Connect ECM harness connector to ECM. AT
H
q
G
PD
Check heated oxygen sensor 1 (front) (B1) harness:
F q
F
1) Turn off engine and disconnect battery ground cable FA
2) Disconnect ECM harness connector from ECM.
3) Disconnect heated oxygen sensor 1 (front) (B1) harness connec-
tor. RA
4) Check for continuity between terminal No. 83 of ECM harness
connector and harness connector for heated oxygen sensor 1
(front). BR
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Continuity exists. ........................................................................OK
Continuity does not exist. ..........................................................NG ST
OK NG
RS
q
H
G
H
BT
Repair or replace ECM harness.
H
HA
Connect ECM harness connector to ECM.
EL
H
q
G IDX
EC-47
BASIC SERVICE PROCEDURE
Idle Speed/Ignition Timing/Idle Mixture Ratio
Adjustment (Cont’d)
q
G
H
1) Select “ENG COOLANT TEMP” in “ACTIVE TEST” mode.
2) Set “COOLANT TEMP” to 5°C (41°F) by touching “DWN”
and “Qd”.
---------------------------------------------------------------------------------------------------------------- OR ----------------------------------------------------------------------------------------------------------------
1) Disconnect engine coolant temperature sensor harness
connector.
2) Connect a resistor (4.4 kΩ) between terminals of engine
SEF760X coolant temperature sensor harness connector.
H
Start engine and warm it up until engine coolant temperature indica-
tor points to the middle of gauge.
H
Race engine two or three times under no-load, then run engine at
idle speed.
H
SEF858QA q
J
Check “CO” %. G
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Idle CO: 0.4 - 9.4% with engine running smoothly
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
After checking CO%,
1) Disconnect the resistor from terminals of engine coolant tempera- OK
ture sensor.
2) Connect engine coolant temperature sensor harness connector to
engine coolant temperature sensor.
NG
H
Connect heated oxygen sensor 1 (front) harness connectors to
heated oxygen sensors 1 (front).
SEF246F
H
Check fuel pressure regulator. F q
K
H
Check mass air flow sensor.
H
Check injector.
Clean or replace if necessary.
SEF248F H
Check engine coolant temperature sensor. q
H
G
H
Check ECM function* by substituting another known-good ECM.
*: ECM may be the cause of a problem, but this is rarely the case.
Note: If a vehicle contains a part which is operating outside of design specifications with no MIL
illumination, the part shall not be replaced prior to emission testing unless it is determined that
the part has been tampered with or abused in such a way that the diagnostic system cannot
reasonably be expected to detect the resulting malfunction.
EC-48
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Introduction
The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:
I Diagnostic Trouble Code (DTC) .................................................................................Mode 3 of SAE J1979
I Freeze Frame data .....................................................................................................Mode 2 of SAE J1979 GI
I System Readiness Test (SRT) code ..........................................................................Mode 1 of SAE J1979
I 1st Trip Diagnostic Trouble Code (1st Trip DTC).......................................................Mode 7 of SAE J1979
I 1st Trip Freeze Frame data MA
I Test values and Test limits .........................................................................................Mode 6 of SAE J1979
The above information can be checked using procedures listed in the table below.
Freeze Frame 1st trip Freeze EM
DTC 1st trip DTC SRT code Test value
data Frame data
Diagnostic test LC
mode II (Self-
X X*1 — — — —
diagnostic
results)
CONSULT-II X X X X X —
GST X X*2 X — X X
FE
*1: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other.
*2: 1st trip DTCs for self-diagnoses concerning SRT items cannot be shown on the GST display.
AT
The malfunction indicator lamp (MIL) on the instrument panel lights up when the same malfunction is detected
in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode (Refer to EC-98.).
PD
Two Trip Detection Logic
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in
the ECM memory. The MIL will not light up at this stage. <1st trip>
FA
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored
in the ECM memory, and the MIL lights up. The MIL lights up at the same time when the DTC is stored. <2nd
trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
RA
during vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MIL
and store DTC and Freeze Frame data, even in the 1st trip, as shown below. BR
MIL DTC 1st trip DTC
Items 1st trip 2nd trip 1st trip 2nd trip 1st trip 2nd trip ST
Blinking Lighting up lighting up displaying displaying displaying displaying
EC-49
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
1. The number of blinks of the malfunction indicator lamp in the Diagnostic Test Mode II (Self-Diagnos-
tic Results) Examples: 0101, 0201, 1003, 1104, etc.
These DTCs are controlled by NISSAN.
2. CONSULT-II or GST (Generic Scan Tool) Examples: P0340, P1320, P0705, P0750, etc.
These DTCs are prescribed by SAE J2012.
(CONSULT-II also displays the malfunctioning component or system.)
I 1st trip DTC No. is the same as DTC No.
I Output of a DTC indicates a malfunction. However, Mode II and GST do not indicate whether the
malfunction is still occurring or has occurred in the past and has returned to normal.
CONSULT-II can identify malfunction status as shown below. Therefore, using CONSULT-II (if avail-
able) is recommended.
A sample of CONSULT-II display for DTC is shown at left. DTC or 1st trip DTC of a malfunction is displayed
in SELF-DIAGNOSTIC RESULTS mode of CONSULT-II. Time data indicates how many times the vehicle was
driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be “0”.
If a 1st trip DTC is stored in the ECM, the time data will be “[1t]”.
SEF698X
EC-50
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Emission-related Diagnostic Information
(Cont’d)
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant
temperature, short term fuel trim, long term fuel trim, engine speed and vehicle speed at the moment a mal-
function is detected. GI
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and are displayed on CONSULT-II
or GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For MA
details, see EC-77.
Only one set of freeze frame data (either 1st trip freeze frame data of freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no prior- EM
ity for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol- LC
lowing priorities to update the data.
Priority Items
Freeze frame data Misfire — DTC: P0300 - P0308 (0701, 0608 - 0601)
1
Fuel Injection System Function — DTC: P0171 (0115), P0172 (0114)
FE
2 Except the above items (Includes A/T related items)
EC-51
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Emission-related Diagnostic Information
(Cont’d)
SRT Item
The table below shows required self-diagnostic items to set the SRT to “CMPLT”.
SRT item Performance Required self-diagnostic items to set the
Corresponding DTC No.
(CONSULT-II indication) Priority*2 SRT to “CMPLT”
CATALYST 3 Three way catalyst function P0420, P0430
EVAP control system (small leak) (nega-
2 P0440
tive pressure)
EVAP control system (small leak) (positive
EVAP SYSTEM — P1440*1
pressure)
EVAP control system purge flow monitor-
3 P1447
ing
Heated oxygen sensor 1 (front) (circuit) P0130, P0150
Heated oxygen sensor 1 (front) (lean shift
P0131, P0151
monitoring)
Heated oxygen sensor 1 (front) (rich shift
P0132, P0152
monitoring)
Heated oxygen sensor 1 (front) (response
P0133, P0153
monitoring)
Heated oxygen sensor 1 (front) (high volt-
P0134, P0154
O2 SENSOR 3 age)
Heated oxygen sensor 2 (rear) (min. volt-
P0137, P0157
age monitoring)
Heated oxygen sensor 2 (rear) (max. volt-
P0138, P0158
age monitoring)
Heated oxygen sensor 2 (rear) (response
P0139, P0159
monitoring)
Heated oxygen sensor 2 (rear) (high volt-
P0140, P0160
age)
Heated oxygen sensor 1 heater (front) P0135, P0155
O2 SEN HEATER 3
Heated oxygen sensor 2 heater (rear) P0141, P0161
EGR function (close) P0400
3
EGR SYSTEM EGRC-BPT valve function P0402
1 EGR function (open) P1402
*1: P1440 [EVAP control system (small leak) (positive pressure) diagnosis] is one type of SRT related diagnosis. This diagnosis, however,
does not contribute to setting the SRT as “CMPLT”, when no malfunction exists in the EVAP system. Therefore, P0440 must be used
instead of P1440.
*2: If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure), one by one based on the priority
for models with CONSULT-II.
EC-52
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Emission-related Diagnostic Information
(Cont’d)
SRT Set Timing
SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is done
regardless of whether the result is OK or NG. The set timing is different between OK and NG results and is
shown in the table below. GI
Example
Self-diagnosis result Ignition cycle MA
Diagnosis
+ ON , OFF + ON , OFF + ON , OFF + ON ,
P0400 OK (1) — (1) OK (2) — (2)
P0402 OK (1) — (1) — (1) OK (2) EM
Case 1
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “CMPLT” “CMPLT” “CMPLT” “CMPLT”
All OK LC
P0400 OK (1) — (1) — (1) — (1)
P0402 — (0) — (0) OK (1) — (1)
Case 2
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “INCMP” “INCMP” “CMPLT” “CMPLT”
P0400 OK OK — —
P0402 — — — —
FE
NG
P1402 NG — NG (Consecutive AT
NG exists Case 3
NG)
(1st trip) DTC
1st trip DTC — 1st trip DTC
DTC (= MIL “ON”) PD
SRT of EGR “INCMP” “INCMP” “INCMP” “CMPLT”
When all SRT related self-diagnoses showed OK results in a single cycle (Ignition OFF-ON-OFF), the SRT RA
will indicate “CMPLT”. , Case 1 above
When all SRT related self-diagnoses showed OK results through several different cycles, the SRT will indi-
cate “CMPLT” at the time the respective self-diagnoses have at least one OK result. , Case 2 above BR
If one or more SRT related self-diagnoses showed NG results in 2 consecutive cycles, the SRT will also indi-
cate “CMPLT”. , Case 3 above
The table above shows that the minimum number of cycles for setting SRT as “INCMP” is one (1) for each ST
self-diagnosis (Case 1 & 2) or two (2) for one of self-diagnoses (Case 3). However, in preparation for the state
emissions inspection, it is unnecessary of each self-diagnosis to be executed twice (Case 3) for the following
reasons:
RS
I The SRT will indicate “CMPLT” at the time the respective self-diagnoses have one (1) OK result.
I The emissions inspection requires “CMPLT” of the SRT only with OK self-diagnosis results.
I When, during SRT driving pattern, 1st trip DTC (NG) is detected prior to “CMPLT” of SRT, the self-diag-
BT
nosis memory must be erased from ECM after repair.
I If the 1st trip DTC is erased, all the SRT will indicate “INCMP”. HA
NOTE:
SRT can be set as “CMPLT” together with the DTC(s). Therefore, DTC check must always be carried
out prior to the state emission inspection even though the SRT indicates “CMPLT”. EL
SRT Service Procedure
If a vehicle has failed the state emissions inspection due to one or more SRT items indicating “INCMP”, review IDX
the flowchart diagnostic sequence on the next page.
EC-53
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Emission-related Diagnostic Information
(Cont’d)
SEF573XA
EC-54
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Emission-related Diagnostic Information
(Cont’d)
A sample of CONSULT-II display for SRT code is shown at left.
“INCMP” means the self-diagnosis is incomplete and SRT is not
set. “CMPLT” means the self-diagnosis is complete and SRT is set.
GI
MA
PEF215U EM
How to Set SRT Code
To set all SRT codes, self-diagnosis for the items indicated above must be performed one or more times. Each LC
diagnosis may require a long period of actual driving under various conditions.
With CONSULT-II
Perform corresponding DTC Confirmation Procedure one by one based on “Performance Priority” in the table
on EC-52.
Without CONSULT-II FE
The most efficient driving pattern in which SRT codes can be properly set is explained on the next page. The
driving pattern should be performed one or more times to set all SRT codes. AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-55
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Emission-related Diagnostic Information
(Cont’d)
Driving pattern
SEF676Y
EC-56
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Emission-related Diagnostic Information
(Cont’d)
I The time required for each diagnosis varies with road sur- Suggested transmission gear position
face conditions, weather, altitude, individual driving habits,
etc. Set the selector lever in the “D” position with “OD”
Zone A refers to the range where the time required, for the ON.
diagnosis under normal conditions*, is the shortest. Zone B GI
refers to the range where the diagnosis can still be per-
formed if the diagnosis is not completed within zone A. Suggested maximum speed in each gear
*: Normal conditions refer to the following:
— Sea level
Downshift to a lower gear if the engine is not running MA
— Flat road smoothly, or if you need to accelerate.
— Ambient temperature: 20 - 30°C (68 - 86°F) Do not exceed the maximum suggested speed
— Diagnosis is performed as quickly as possible under nor- (shown below) in any gear. For level road driving, EM
mal conditions. use the highest gear suggested for that speed.
Under different conditions [For example: ambient tempera-
ture is other than 20 - 30°C (68 - 86°F)], diagnosis may Always observe posted speed limits, and drive
also be performed. according to the road conditions, which will ensure LC
Pattern 1: I The engine is started at the engine coolant tem- safe operation. Do not over-rev the engine when
perature of −10 to 35°C (14 to 95°F) (where the shifting to a lower gear as it may cause engine dam-
voltage between the ECM terminal q 67 and
ground is 3.0 - 4.3 V.) age or loss of vehicle control.
I The engine must be operated at idle speed until Gear km/h (MPH)
the engine coolant temperature is greater than
70°C (158°F) (where the voltage between the
1st 50 (30) FE
ECM terminal q 67 and ground is lower than 1.4 V.) 2nd 95 (60)
I The engine is started at a fuel tank temperature 3rd 145 (90)
warmer than 0°C (32°F) (where the voltage
4th — AT
between the ECM terminal q 91 and ground is less
than 4.1V). 5th —
Pattern 2: I When steady-state driving is performed again
even after it is interrupted, each diagnosis can PD
be conducted. In this case, the time required for
diagnosis may be extended.
Pattern 3: I The driving pattern outlined in *2 must be FA
repeated at least 3 times.
Pattern 4: I Tests are performed after the engine has been
operated for at least 17 minutes.
I The accelerator pedal must be held very steady RA
during steady-state driving.
I If the accelerator pedal is moved, the test must
be conducted all over again.
*1: Depress the accelerator pedal until vehicle speed is 90
BR
km/h (56 MPH), then release the accelerator pedal and
keep it released for more than 10 seconds. Depress the
accelerator pedal until vehicle speed is 90 km/h (56 MPH) ST
again.
*2: Operate the vehicle in the following driving pattern.
1) Decelerate vehicle to 0 km/h (0 MPH) and let it idle.
2) Repeat driving pattern shown below at least 10 times. RS
I During acceleration, hold the accelerator pedal
as steady as possible.
3) Repeat steps and 2 until the EGR system SRT is set. BT
HA
EL
IDX
SEF414S
*3: Checking the vehicle speed with GST is advised.
EC-57
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Emission-related Diagnostic Information
(Cont’d)
TEST VALUE AND TEST LIMIT (GST only — not applicable to CONSULT-II)
The following is the information specified in Mode 6 of SAE J1979.
The test value is a parameter used to determine whether a system/circuit diagnostic test is “OK” or “NG” while
being monitored by ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
Items for which these data (test value and test limit) are displayed are the same as SRT code items (14 test
items).
These data (test limit) are specified by Test ID (TID) and Component ID (CID). These data can be displayed
on the GST screen.
X: Applicable
—: Not applicable
EC-58
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Emission-related Diagnostic Information
(Cont’d)
RA
BR
ST
RS
BT
HA
EL
IDX
EC-59
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Emission-related Diagnostic Information
(Cont’d)
EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS
X: Applicable
—: Not applicable
DTC*4 Test value/
Items
CONSULT-II SRT code Test limit 1st trip DTC*4 Reference page
(CONSULT-II screen terms) ECM*1
GST*2 (GST only)
NO DTC IS DETECTED,
FURTHER TESTING P0000 0505 — — — —
MAY BE REQUIRED.
*1: In Diagnostic Test Mode II (Self-diagnostic results). These numbers are controlled by NISSAN.
*2: These numbers are prescribed by SAE J2012.
*3: These are not displayed with GST.
*4: 1st trip DTC No. is the same as DTC No.
EC-60
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Emission-related Diagnostic Information
(Cont’d)
X: Applicable
—: Not applicable
DTC*4 Test value/
Items
SRT code Test limit 1st trip DTC*4 Reference page
(CONSULT-II screen terms) CONSULT-II
ECM*1 (GST only)
GI
GST*2
*1: In Diagnostic Test Mode II (Self-diagnostic results). These numbers are controlled by NISSAN.
*2: These numbers are prescribed by SAE J2012.
*3: These are not displayed with GST.
*4: 1st trip DTC No. is the same as DTC No.
EC-61
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Emission-related Diagnostic Information
(Cont’d)
X: Applicable
—: Not applicable
DTC*4 Test value/
Items
CONSULT-II SRT code Test limit 1st trip DTC*4 Reference page
(CONSULT-II screen terms) ECM*1
GST*2 (GST only)
*1: In Diagnostic Test Mode II (Self-diagnostic results). These numbers are controlled by NISSAN.
*2: These numbers are prescribed by SAE J2012.
*3: These are not displayed with GST.
*4: 1st trip DTC No. is the same as DTC No.
EC-62
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Emission-related Diagnostic Information
(Cont’d)
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION
How to erase DTC (With CONSULT-II)
Note: If the diagnostic trouble code is not for A/T related items (see EC-4), skip steps 2 through 4. GI
1. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait at least
5 seconds and then turn it “ON” (engine stopped) again.
2. Turn CONSULT-II “ON” and touch “A/T”. MA
3. Touch “SELF-DIAG RESULTS”.
4. Touch “ERASE”. [The DTC in the TCM (Transmission Control Module) will be erased.] And touch “BACK”
twice. EM
5. Touch “ENGINE”.
6. Touch “SELF-DIAG RESULTS”.
7. Touch “ERASE”. (The DTC in the ECM will be erased.) LC
I If DTCs are displayed for both ECM and TCM (Transmission Control Module), they need to be erased
individually for both ECM and TCM (Transmission Control Module).
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
SEF823YE
EL
The emission-related diagnostic information can be erased by selecting “ERASE” in the “SELF-DIAG
RESULTS” mode with CONSULT-II.
IDX
EC-63
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Emission-related Diagnostic Information
(Cont’d)
2. Perform “SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II)” in AT section titled “TROUBLE
DIAGNOSIS”, “Self-diagnosis”. (The engine warm-up step can be skipped when performing the diagnosis
only to erase the DTC.)
3. Select Mode 4 with GST (Generic Scan Tool).
EC-64
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
EC-65
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Malfunction Indicator Lamp (MIL) (Cont’d)
HOW TO SWITCH DIAGNOSTIC TEST MODES
NG
Turn ignition switch Check MIL circuit. (See E Repair harness or connector
“ON”. (Do not start E EC-535.)
engine.)
OK
H
Check whether ECM test No
Yes mode selector can be E Repair or replace ECM test mode selector.
turned counterclockwise.
H
Diagnostic Test Mode I
Mode I — MALFUNCTION INDICA- NG
E TOR LAMP CHECK. Refer to EC-65. G E — MALFUNCTION WARNING
MIL should come on. F E
Start engine. NG
E Repair harness or connectors.
OK
H OK
NG
E Check MIL circuit. (See
EC-535.)
Diagnostic Test Mode II*1
E — HEATED OXYGEN SENSOR 1 MONI-
OK TOR (FRONT) (B1)
H
(Turn diagnostic test mode selector Check ECM fail-safe. (See H
on ECM fully clockwise.) EC-98.) Turn diagnostic test mode selector on ECM
MIL should come off. fully clockwise.
OK
OK
H H
Wait at least 2 seconds. F F Wait at least 2 seconds.
H H
Turn diagnostic test mode selector on ECM
fully counterclockwise.
H
Diagnostic Test Mode II
(Turn diagnostic test mode selector — HEATED OXYGEN SENSOR 1 MONI-
fully counterclockwise.) TOR (FRONT) (B2)
H
H
Turn diagnostic test mode selector on ECM
DIAGNOSTIC TEST MODE II
— SELF-DIAGNOSTIC RESULTS
E G fully clockwise.
Start engine.
(ERASING ECM H
MEMORY.) Wait at least 2 seconds.
H
H
Turn diagnostic test mode selector on ECM
fully counterclockwise.
*1: If the battery is weak, heated oxygen sensors 1 monitor (front) may not func-
tion properly. Use this function after fully charging battery.
H
The following emission-related diagnostic information is cleared
Wait at least 2 seconds.
when the ECM memory is erased.
1. Diagnostic trouble codes
H
2. 1st trip diagnostic trouble codes
3. Freeze frame data
4. 1st trip freeze frame data
5. System readiness test (SRT) codes
6. Test values
7. Others
If the selector is turned fully I Switching the modes is not possible when the engine is
counterclockwise at this time, running.
the emission-related diagnostic
information will be erased from
I When ignition switch is turned off during diagnosis,
the backup memory in the ECM. power to ECM will drop after approx. 5 seconds.
The diagnosis will automatically return to Diagnostic Test
Mode I.
I Turn back diagnostic test mode selector to the fully coun-
terclockwise position whenever vehicle is in use.
EC-66
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Malfunction Indicator Lamp (MIL) (Cont’d)
DIAGNOSTIC TEST MODE I—BULB CHECK
In this mode, the MALFUNCTION INDICATOR LAMP on the instrument panel should stay ON. If it remains
OFF, check the bulb. (See the WARNING LAMPS in the EL section. Or see EC-535.)
I These Diagnostic Trouble Code Numbers are clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC EM
RESULTS).
PD
FA
RA
SEF298Q
BR
ST
RS
BT
SEF162PA
HA
Long (0.6 second) blinking indicates the two LH digits of number and short (0.3 second) blinking indicates the
two RH digits of number. For example, the malfunction indicator lamp blinks 10 times for 6 seconds (0.6 sec
x 10 times) and then it blinks three times for about 1 second (0.3 sec x 3 times). This indicates the DTC “1003” EL
and refers to the malfunction of the park/neutral position switch.
In this way, all the detected malfunctions are classified by their diagnostic trouble code numbers. The DTC
“0505” refers to no malfunction. (See DIAGNOSTIC TROUBLE CODE INDEX, refer to page EC-4.) IDX
HOW TO ERASE DIAGNOSTIC TEST MODE II (Self-diagnostic results)
The diagnostic trouble code can be erased from the backup memory in the ECM when the diagnostic test mode
is changed from Diagnostic Test Mode II to Diagnostic Test Mode I. (Refer to “HOW TO SWITCH DIAGNOS-
TIC TEST MODES”.)
I If the battery terminal is disconnected, the diagnostic trouble code will be lost from the backup
memory within 24 hours.
I Be careful not to erase the stored memory before starting trouble diagnoses.
EC-67
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Malfunction Indicator Lamp (MIL) (Cont’d)
DIAGNOSTIC TEST MODE II—HEATED OXYGEN SENSOR 1 MONITOR (FRONT)
In this mode, the MALFUNCTION INDICATOR LAMP displays the condition of the fuel mixture (lean or rich)
which is monitored by the heated oxygen sensors 1 (front).
Air fuel ratio feedback control
MALFUNCTION INDICATOR LAMP Fuel mixture condition in the exhaust gas
condition
ON Lean
Closed loop control
OFF Rich
*Remains ON or OFF Any condition Open loop control
To check the heated oxygen sensors 1 (front) function, start engine in the Diagnostic Test Mode II and warm
it up until engine coolant temperature indicator points to the middle of the gauge.
Next run engine at about 2,000 rpm for about 2 minutes under no-load conditions. Then make sure that the
MALFUNCTION INDICATOR LAMP comes ON more than 5 times every 10 seconds when measured at 2,000
rpm under no-load.
If the battery is weak, heated oxygen sensors 1 monitor (front) may not function properly. Use this
function after fully charging battery.
How to switch monitored sensor from left bank to right bank or vice versa
I The following procedure should be performed while the engine is running.
1. Turn diagnostic test mode selector on ECM fully clockwise.
2. Wait at least 2 seconds.
3. Turn diagnostic test mode selector on ECM fully counterclockwise.
SEF134M
EC-68
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Malfunction Indicator Lamp (MIL) (Cont’d)
IVIS (Infiniti Vehicle Immobilizer System — NATS)
I If the security indicator lights up with the ignition switch
in the “ON” position or “NATS MALFUNCTION” is dis-
played on “SELF-DIAG RESULTS” screen, perform self-
diagnostic results mode with CONSULT-II using NATS pro- GI
gram card. Refer to “IVIS (Infiniti Vehicle Immobilizer Sys-
tem — NATS” in EL section.
I Confirm no self-diagnostic results of NATS is displayed MA
before touching “ERASE” in “SELF-DIAG RESULTS”
mode with CONSULT-II.
SEF543X I When replacing ECM, initialization of NATS system and EM
registration of all NATS ignition key IDs must be carried
out with CONSULT-II using NATS program card.
Therefore, be sure to receive all keys from vehicle owner. LC
Regarding the procedures of NATS initialization and NATS
ignition key ID registration, refer to CONSULT-II operation
manual, NATS.
SUMMARY CHART ST
Items Fuel Injection System Misfire Other
MIL (goes off) 3 (pattern B) 3 (pattern B) 3 (pattern B) RS
DTC, Freeze Frame Data (no
80 (pattern C) 80 (pattern C) 40 (pattern A)
display)
1st Trip DTC (clear) 1 (pattern C), *1 1 (pattern C), *1 1 (pattern B)
BT
1st Trip Freeze Frame Data
*1, *2 *1, *2 1 (pattern B)
(clear) HA
For details about patterns “B” and “C” under “Fuel Injection System” and “Misfire”, see EC-71.
For details about patterns “A” and “B” under “Other”, see EC-71.
*1: Clear timing is at the moment OK is detected. EL
*2: Clear timing is when the same malfunction is detected in the 2nd trip.
IDX
EC-69
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
OBD System Operation Chart (Cont’d)
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR
“MISFIRE” <EXHAUST QUALITY DETERIORATION>, “FUEL INJECTION SYSTEM”
SEF392S
*1: When the same malfunction is detected in two consecutive *5: When a malfunction is detected for the first time, the 1st
trips, MIL will light up. trip DTC and the 1st trip freeze frame data will be stored
*2: MIL will go off after vehicle is driven 3 times (pattern B) in ECM.
without any malfunctions. *6: The 1st trip DTC and the 1st trip freeze frame data will be
*3: When the same malfunction is detected in two consecutive cleared at the moment OK is detected.
trips, the DTC and the freeze frame data will be stored in *7: When the same malfunction is detected in the 2nd trip, the
ECM. 1st trip freeze frame data will be cleared.
*4: The DTC and the freeze frame data will not be displayed *8: 1st trip DTC will be cleared when vehicle is driven a time
any longer after vehicle is driven 80 times (pattern C) with- (pattern C) without the same malfunction after DTC is
stored in ECM.
out the same malfunction.
(The DTC and the freeze frame data still remain in ECM.)
EC-70
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
OBD System Operation Chart (Cont’d)
EXPLANATION FOR DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY
DETERIORATION>”, “FUEL INJECTION SYSTEM”
<Driving pattern B>
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system. GI
I The B counter will reset when the malfunction is detected once regardless of the driving pattern.
I The B counter will count up times driving pattern B is satisfied without the malfunction.
I The MIL will go off when the B counter reaches 3. (*2 in “OBD SYSTEM OPERATION CHART”) MA
<Driving pattern C>
Driving pattern C means the vehicle operation as follows:
(1) The following conditions should be satisfied at the same time: EM
Engine speed: (Engine speed in the freeze frame data) ±375 rpm
Calculated load value: (Calculated load value in the freeze frame data) x (1±0.1) [%]
Engine coolant temperature (T) condition: LC
I When the freeze frame data shows lower than 70°C (158°F), “T” should be lower than 70°C (158°F).
I When the freeze frame data shows higher than or equal to 70°C (158°F), “T” should be higher than or
equal to 70°C (158°F).
Example:
If the stored freeze frame data is as follows:
Engine speed: 850 rpm, Calculated load value: 30%, Engine coolant temperature: 80°C (176°F) FE
To be satisfied with driving pattern C, the vehicle should run under the following conditions:
Engine speed: 475 - 1,225 rpm, Calculated load value: 27 - 33%, Engine coolant temperature: more
than 70°C (158°F) AT
I The C counter will be cleared when the malfunction is detected regardless of (1).
I The C counter will be counted up when (1) is satisfied without the same malfunction.
I The DTC will not be displayed after C counter reaches 80. PD
I The 1st trip DTC will be cleared when C counter is counted a time without the same malfunction after DTC
is stored in ECM.
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-71
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
OBD System Operation Chart (Cont’d)
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS EXCEPT FOR
“MISFIRE” <EXHAUST QUALITY DETERIORATION>, “FUEL INJECTION SYSTEM”
SEF393S
*1: When the same malfunction is detected in two consecutive *5: When a malfunction is detected for the first time, the 1st
trips, MIL will light up. trip DTC and the 1st trip freeze frame data will be stored
*2: MIL will go off after vehicle is driven 3 times (pattern B) in ECM.
without any malfunctions. *6: 1st trip DTC will be cleared after vehicle is driven a time
*3: When the same malfunction is detected in two consecutive (pattern A) without the same malfunction.
trips, the DTC and the freeze frame data will be stored in *7: When the same malfunction is detected in the 2nd trip, the
ECM. 1st trip freeze frame data will be cleared.
*4: The DTC and the freeze frame data will not be displayed
any longer after vehicle is driven 40 times (pattern A) with-
out the same malfunction.
(The DTC and the freeze frame data still remain in ECM.)
EC-72
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
OBD System Operation Chart (Cont’d)
EXPLANATION FOR DRIVING PATTERNS EXCEPT FOR “MISFIRE <EXHAUST QUALITY
DETERIORATION>”, “FUEL INJECTION SYSTEM”
<Driving pattern A>
GI
MA
EM
LC
FE
AT
PD
AEC574
I The A counter will be cleared when the malfunction is detected regardless of (1) - (4).
I The A counter will be counted up when (1) - (4) are satisfied without the same malfunction. FA
I The DTC will not be displayed after the A counter reaches 40.
<Driving pattern B> RA
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system.
I The B counter will be cleared when the malfunction is detected once regardless of the driving pattern. BR
I The B counter will be counted up when driving pattern B is satisfied without any malfunctions.
I The MIL will go off when the B counter reaches 3 (*2 in “OBD SYSTEM OPERATION CHART”).
ST
RS
BT
HA
EL
IDX
EC-73
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II
CONSULT-II INSPECTION PROCEDURE
1. Turn off ignition switch.
2. Connect “CONSULT-II” to data link connector which is located
beside the hood lock release handle.
SEF046TA
PBR455D
5. Touch “ENGINE”.
PEF895K
SEF824Y
EC-74
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont’d)
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
DIAGNOSTIC TEST MODE
SELF-DIAGNOSTIC DTC & SRT
WORK RESULTS*1 CONFIRMATION
Item DATA ACTIVE
SUP-
PORT
FREEZE
FRAME
MONITOR TEST SRT STA-
DTC
WORK
GI
TUS
DATA*2 SUPPORT
Camshaft position sensor X X X
Mass air flow sensor X X
MA
Engine coolant temperature sensor X X X X
Heated oxygen sensor 1 (front) X X X X
EM
Heated oxygen sensor 2 (rear) X X X X
Vehicle speed sensor X X X
Throttle position sensor X X X LC
Fuel tank temperature sensor X X X
EVAP control system pressure sensor X X
Absolute pressure sensor X X
EGR temperature sensor X X
Intake air temperature sensor X X
INPUT
Crankshaft position sensor (OBD) X FE
Knock sensor X
ENGINE CONTROL COMPONENT PARTS
X: Applicable EL
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame
data mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-51.
IDX
EC-75
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont’d)
FUNCTION
Diagnostic test mode Function
*1 The following emission-related diagnostic information is cleared when the ECM memory is erased.
1. Diagnostic trouble codes
2. 1st trip diagnostic trouble codes
3. Freeze frame data
4. 1st trip freeze frame data
5. System readiness test (SRT) codes
6. Test values
7. Others
TP SW/TP SEN IDLE POSI ADJ I FOLLOW THE BASIC INSPECTION IN THE SERVICE When adjusting the idle throttle posi-
MANUAL. tion.
IACV-AAC/V ADJ SET ENGINE SPEED AT THE SPECIFIED VALUE UNDER THE When adjusting ignition timing and idle
FOLLOWING CONDITIONS. speed
I ENGINE WARMED UP
I NO-LOAD
FUEL PRESSURE RELEASE I FUEL PUMP WILL STOP BY TOUCHING “START” DURING When releasing fuel pressure from
IDLING. fuel line
CRANK A FEW TIMES AFTER ENGINE STALLS.
SELF-LEARNING CONT I THE COEFFICIENT OF SELF-LEARNING CONTROL MIXTURE When releasing fuel pressure from
RATIO RETURNS TO THE ORIGINAL COEFFICIENT. fuel line
EVAP SYSTEM CLOSE OPEN THE VACUUM CUT VALVE BYPASS VALVE AND CLOSE When detecting EVAP vapor leak
THE EVAP CANISTER VENT CONTROL VALVE IN ORDER TO point of EVAP system
MAKE THE EVAP SYSTEM CLOSE UNDER THE FOLLOWING
CONDITIONS.
I IGN SW “ON”
I ENGINE NOT RUNNING
I AMBIENT TEMPERATURE IS ABOVE 0°C (32°F).
I NO VACUUM AND NO HIGH PRESSURE IN EVAP SYSTEM
I FUEL TANK TEMP. IS MORE THAN 0°C (32°F).
I WITHIN 10 MINUTES AFTER STARTING “EVAP SYSTEM
CLOSE”
I WHEN TRYING TO EXECUTE “EVAP SYSTEM CLOSE”
UNDER THE CONDITION EXCEPT ABOVE, CONSULT-II WILL
DISCONTINUE IT AND DISPLAY APPROPRIATE INSTRUC-
TION.
NOTE:
WHEN STARTING ENGINE, CONSULT-II MAY DISPLAY “BAT-
TERY VOLTAGE IS LOW. CHARGE BATTERY”, EVEN IN
USING CHARGED BATTERY.
EC-76
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont’d)
SELF-DIAGNOSTIC MODE
DTC and 1st trip DTC
Regarding items of “DTC and 1st trip DTC”, refer to “DIAGNOSTIC TROUBLE CODE INDEX” (See
EC-4.).
GI
Freeze frame data and 1st trip freeze frame data
S-FUEL TRM-B1 [%] I “Short-term fuel trim” at the moment a malfunction is detected is displayed.
I The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel PD
S-FUEL TRM-B2 [%] schedule.
L-FUEL TRM-B1 [%] I “Long-term fuel trim” at the moment a malfunction is detected is displayed.
I The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule FA
L-FUEL TRM-B2 [%] than short-term fuel trim.
ENGINE SPEED RA
I The engine speed at the moment a malfunction is detected is displayed.
[rpm]
VEHICL SPEED
I The vehicle speed at the moment a malfunction is detected is displayed.
[km/h] or [mph] BR
ABSOL PRESS [kPa]
I The absolute pressure at the moment a malfunction is detected is displayed.
or [kg/cm2] or [psi]
ST
B/FUEL SCHDL
I The base fuel schedule at the moment a malfunction is detected is displayed.
[msec]
INT/A TEMP SE [°C] RS
I The intake air temperature at the moment a malfunction is detected is displayed.
or [°F]
*1: The items are the same as those of 1st trip freeze frame data. BT
*2: Regarding model Y33, “B1” indicates left bank and “B2” indicates right bank.
HA
EL
IDX
EC-77
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont’d)
DATA MONITOR MODE
Monitored item ECM
Main
[Unit] input Description Remarks
signals
signals
I Indicates the engine speed computed
q q
CMPS⋅RPM
(POS) [rpm] from the POS signal (1° signal) of the
crankshaft position sensor (POS).
MAS AIR/FL SE [V]
q q I The signal voltage of the mass air flow
sensor is displayed.
I When the engine is stopped, a certain
value is indicated.
B/FUEL SCHDL I “Base fuel schedule” indicates the fuel
[msec]
q injection pulse width programmed into
ECM, prior to any learned on board cor-
rection.
A/F ALPHA-B1 [%]
q I The mean value of the air-fuel ratio feed- I When the engine is stopped, a certain
back correction factor per cycle is indi- value is indicated.
q
cated. I This data also includes the data for the
A/F ALPHA-B2 [%]
air-fuel ratio learning control.
COOLAN TEMP/S I The engine coolant temperature (deter- I When the engine coolant temperature
q q
[°C] or [°F] mined by the signal voltage of the engine sensor is open or short-circuited, ECM
coolant temperature sensor) is displayed. enters fail-safe mode. The engine coolant
temperature determined by the ECM is
displayed.
HO2S1 (B1) [V]
q q I The signal voltage of the heated oxygen
sensors 1 (front) is displayed.
HO2S1 (B2) [V]
q q
HO2S2 (B1) [V]
q q I The signal voltage of the heated oxygen
sensor 2 (rear) is displayed.
HO2S2 (B2) [V]
q q
HO2S1 MNTR (B1) I Display of heated oxygen sensors 1 I After turning ON the ignition switch,
[RICH/LEAN]
q q (front) signal during air-fuel ratio feed-
back control:
“RICH” is displayed until air-fuel mixture
ratio feedback control begins.
RICH ... means the mixture became I When the air-fuel ratio feedback is
“rich”, and control is being affected clamped, the value just before the clamp-
HO2S1 MNTR (B2) toward a leaner mixture. ing is displayed continuously.
[RICH/LEAN]
q q LEAN ... means the mixture became
“lean”, and control is being affected
toward a rich mixture.
HO2S2 MNTR (B1) I Display of heated oxygen sensor 2 (rear) I When the engine is stopped, a certain
[RICH/LEAN]
q signal during air-fuel ratio feedback con-
trol:
value is indicated.
EC-78
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont’d)
Monitored item ECM
Main
[Unit] input Description Remarks
signals
signals
EGR TEMP SEN [V]
q I The signal voltage of the EGR tempera-
ture sensor is displayed.
I The intake air temperature determined by
GI
q q
INT/A TEMP SE [°C]
or [°F] the signal voltage of the intake air tem-
perature sensor is indicated.
MA
START SIGNAL
[ON/OFF] q q I Indicates [ON/OFF] condition from the
starter signal.
I After starting the engine, [OFF] is dis-
played regardless of the starter signal.
I Indicates idle position [ON/OFF] com-
q q
CLSD THL POS
[ON/OFF] puted by ECM according to the throttle EM
position sensor signal.
I Indicates mechanical contact [ON/OFF]
q
CLSD THL/P SW
[ON/OFF] condition from the closed throttle position LC
switch signal.
I Indicates [ON/OFF] condition of the air
q q
AIR COND SIG
[ON/OFF] conditioner switch as determined by the
air conditioner signal.
P/N POSI SW
[ON/OFF] q q I Indicates [ON/OFF] condition from the
park/neutral position switch signal.
FE
PW/ST SIGNAL I [ON/OFF] condition of the power steering
[ON/OFF]
q q oil pressure switch determined by the
power steering oil pressure signal is indi- AT
cated.
LOAD SIGNAL I Indicate [ON/OFF] condition from the
q q
[ON/OFF] electrical load signal and/or lighting PD
switch.
ON ... rear defogger is operating.
OFF ... rear defogger is not operating.
AMB TEMP SW I Indicate [ON/OFF] condition from the FA
[ON/OFF] ambient temperature signal.
q ON ... When the ambient temperature is
lower than specified value. RA
OFF ... When the ambient temperature is
higher than specified value.
IGNITION SW I Indicates [ON/OFF] condition from igni-
[ON/OFF] tion switch. BR
A/C PRESS SW I Indicate [ON/OFF] condition of air condi-
[ON/OFF] tioner pressure switch signal. ST
ON ... A/C pressure is higher than speci-
fied value.
OFF ... A/C pressure is lower than speci-
fied value. RS
INJ PULSE-B1 [msec]
q I Indicates the actual fuel injection pulse
width compensated by ECM according to
I When the engine is stopped, a certain
computed value is indicated.
INJ PULSE-B2 [msec]
the input signals. BT
EC-79
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont’d)
Monitored item ECM
Main
[Unit] input Description Remarks
signals
signals
FUEL PUMP RLY I Indicates the fuel pump relay control con-
[ON/OFF] dition determined by ECM according to
the input signals.
INT/V SOL-B1 I The control condition of the intake valve
INT/V SOL-B2 timing control solenoid valve is indicated.
[ON/OFF] ON ... Intake valve timing control is oper-
ating.
OFF ... Intake valve timing control is not
operating.
INT/V TIM-B1 I Indicate [deg] of intake camshaft
INT/V TIM-B2 advanced angle.
[deg]
COOLING FAN I The control condition of the cooling fan
[HI/OFF] (determined by ECM according to the
input signal) is indicated.
HI ... High speed operation
OFF ... Stop
EGRC SOL/V I The control condition of the EGRC-sole-
[ON/OFF] (flow/cut) noid valve (determined by ECM accord-
ing to the input signal) is indicated.
I OFF ... EGR is cut-off
ON ... EGR is operational
VENT CONT/V I The control condition of the EVAP canis-
[ON/OFF] ter vent control valve (determined by
ECM according to the input signal) is
indicated.
I ON ... Closed
OFF ... Open
HO2S1 HTR (B1) I Indicates [ON/OFF] condition of heated
[ON/OFF] oxygen sensors 1 (front)’s heater deter-
mined by ECM according to the input
HO2S1 HTR (B2) signals.
[ON/OFF]
HO2S2 HTR (B1) I Indicates [ON/OFF] condition of heated
[ON/OFF] oxygen sensor 2 (rear)’s heater deter-
mined by ECM according to the input
HO2S2 HTR (B2) signals.
[ON/OFF]
VC/V BYPASS/V I The control condition of the vacuum cut
[ON/OFF] valve bypass valve (determined by ECM
according to the input signal) is indicated.
I ON ... Open
OFF ... Closed
PURG CONT S/V I The control condition of the EVAP canis-
[ON/OFF] ter purge control solenoid valve (com-
puted by the engine control module
according to the input signals) is indi-
cated.
I ON ... Canister purge is operational
OFF ... Canister purge operation is cut-
off
CAL/LD VALUE [%] I “Calculated load value” indicates the
value of the current airflow divided by
peak airflow.
ABSOL TH⋅P/S [%] I “Absolute throttle position sensor” indi-
cates the throttle opening computed by
ECM according to the signal voltage of
the throttle position sensor.
MASS AIRFLOW I Indicates the mass airflow computed by
[g⋅m/s] ECM according to the signal voltage of
the mass airflow sensor.
FPCM DR VOLT [V] I The voltage between fuel pump and
FPCM is displayed.
EC-80
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont’d)
Monitored item ECM
Main
[Unit] input Description Remarks
signals
signals
FPCM [LOW/HI] I The control condition of the fuel pump
control module (FPCM) (determined by
ECM according to the input signal) is GI
indicated.
LOW ... Low amount of fuel flow
HI ... High amount of fuel flow
MA
MAP/BARO SW/V I The control condition of the MAP/BARO
[MAP/BARO] switch solenoid valve (determined by
ECM according to the input signal) is
indicated. EM
MAP ... Intake manifold absolute pressure
BARO ... Barometric pressure
ABSOL PRES/SE [V]
q I The signal voltage of the absolute pres-
sure sensor is displayed.
LC
VOLTAGE I Voltage measured by the voltage probe.
[V]
Frequency I Pulse width, frequency or duty cycle I Only “#” is displayed if item is unable to
[msec] or [Hz] or [%] measured by the pulse probe. be measured.
I Figures with “#”s are temporary ones.
They are the same figures as an actual FE
piece of data which was just previously
measured.
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-81
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont’d)
ACTIVE TEST MODE
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
I Engine: Return to the original trouble
I Harness and connector
condition If trouble symptom disappears, see
FUEL INJECTION I Fuel injectors
I Change the amount of fuel injection CHECK ITEM.
I Heated oxygen sensor 1 (front)
using CONSULT-II.
I Engine: Return to the original trouble
condition
If trouble symptom disappears, see I Adjust ignition timing (by moving
IGNITION TIMING I Timing light: Set
CHECK ITEM. camshaft position sensor)
I Retard the ignition timing using
CONSULT-II.
I Engine: After warming up, idle the
IACV-AAC/V engine. Engine speed changes according to the I Harness and connector
OPENING I Change the IACV-AAC valve opening opening percent. I IACV-AAC valve
step using CONSULT-II.
I Engine: After warming up, idle the
I Harness and connector
engine.
I Compression
I A/C switch “OFF”
POWER BALANCE Engine runs rough or dies. I Injectors
I Shift lever “N”
I Ignition coil with power transistor
I Cut off each injector signal one at a
I Spark plugs
time using CONSULT-II.
I Ignition switch: ON
I Harness and connector
COOLING FAN I Turn the cooling fan “ON” and “OFF” Cooling fan moves and stops.
I Cooling fan motor
using CONSULT-II.
I Engine: Return to the original trouble
I Harness and connector
ENG COOLANT condition If trouble symptom disappears, see
I Engine coolant temperature sensor
TEMP I Change the engine coolant CHECK ITEM.
I Fuel injectors
temperature using CONSULT-II.
I Ignition switch: ON (Engine stopped)
I Turn the fuel pump relay “ON” and Fuel pump relay makes the operating I Harness and connector
FUEL PUMP RELAY
“OFF” using CONSULT-II and listen to sound. I Fuel pump relay
operating sound.
I Ignition switch: ON
EGRC SOLENOID I Turn solenoid valve “ON” and “OFF” Solenoid valve makes an operating I Harness and connector
VALVE with CONSULT-II and listen to sound. I EGRC-solenoid valve
operating sound.
I Ignition switch: ON
I Harness and connector
I Turn solenoid valve “ON” and “OFF” Solenoid valve makes an operating
VALVE TIMING SOL I Intake valve timing control solenoid
with CONSULT-II and listen to sound.
valve
operating sound.
I Engine: After warming up, run engine
at 1,500 rpm. I Harness and connector
Engine speed changes according to the
PURG VOL CONT/V I Change the EVAP canister purge I EVAP canister purge volume control
opening step.
volume control valve opening step valve
using CONSULT-II.
FUEL/T TEMP SEN I Change the fuel tank temperature using CONSULT-II.
I Ignition switch: ON (Engine stopped)
I Turn the VENT CONT/V “ON and Solenoid valve makes an operating I Harness or connector
VENT CONTROL/V
OFF” with CONSULT-II and listen for sound. I EVAP canister vent control valve
operating sound.
EVAP canister purge control solenoid
I Engine: Run engine at 2,000 rpm.
valve makes an operating sound. I Harness and connector
I Turn the EVAP canister purge control
Check vacuum signal for EVAP canister I EVAP canister purge control solenoid
PURG CONT S/V solenoid valve “ON” and “OFF” using
purge control valve. valve
CONSULT-II and listen for operating
VC ON ... Vacuum exists. I Vacuum hose
sound.
VC OFF ... Vacuum does not exist.
I Ignition switch: ON
(Engine stopped)
I Turn the MAP/BARO switch solenoid MAP/BARO switch solenoid valve makes I Harness and connector
MAP/BARO SW/V
valve between “MAP” and “BARO” an operating sound. I MAP/BARO switch solenoid valve
using CONSULT-II and listen for
operating sound.
I Ignition switch: ON “FPCM D/R VOLT” of CONSULT-II
I Select “LOW” and “HI” with changes as follows; I Harness and connector
FPCM
CONSULT-II and check that “FPCM LOW ... Approx. 4.7V I FPCM
D/R VOLT” of CONSULT-II changes. HI ... Approx. 0.4V
I Ignition switch: ON (Engine stopped)
I Turn the VC/V BYPASS/V “ON and Solenoid valve makes an operating I Harness or connector
VC/V BYPASS/V
OFF” with CONSULT-II and listen for sound. I Vacuum cut bypass valve
operating sound.
EC-82
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont’d)
DTC & SRT CONFIRMATION MODE
SRT STATUS mode
For details, refer to “SYSTEM READINESS TEST (SRT) CODE”, EC-51.
SRT WORK SUPPORT mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
GI
HO2S2
HO2S2 (B1) P0139 EC-226 FA
HO2S2 (B2) P0157 EC-210
HO2S2 (B2) P0158 EC-218
HO2S2 (B2) P0159 EC-226 RA
EGR SYSTEM P0400 EC-281
EGR SYSTEM EGRC-BPT/VLV P0402 EC-290
BR
EGR SYSTEM P1402 EC-423
ST
RS
BT
HA
EL
IDX
EC-83
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont’d)
DATA MONITOR
REAL TIME DIAGNOSIS IN DATA MONITOR MODE
Recording Data...11% NO DTC
(Recording Vehicle Data)
CMPS-RPM (POS) XXX rpm
CONSULT-II has two kinds of triggers and they can be selected by
MAS AIR/FL SE XXX V touching “SETTING” in “DATA MONITOR” mode.
COOLAN TEMP/S XXX ˚C 1) “AUTO TRIG” (Automatic trigger):
HO2S1 (B1) XXX V
I The malfunction will be identified on the CONSULT-II screen
VHCL SPEED SE XXX km/h
inreal time.
In other words, DTC/1st trip DTC and malfunction item will be
displayed if the malfunction is detected by ECM.
At the moment a malfunction is detected by ECM, “MONITOR”
SEF974Z in “DATA MONITOR” screen is changed to “Recording Data
...xx%” as shown at left, and the data after the malfunction
detection is recorded. Then when the percentage reached
100%, “REAL-TIME DIAG” screen is displayed. If “STOP” is
touched on the screen during “ Recording Data ... xx%”,
“REAL-TIME DIAG” screen is also displayed.
The recording time after the malfunction detection and the
recording speed can be changed by “TRIGGER POINT” and
“Recording Speed”. Refer to CONSULT-II OPERATION
MANUAL.
2) “MANU TRIG” (Manual trigger):
I DTC/1st trip DTC and malfunction item will not be displayed
SEF707X
automatically on CONSULT-II screen even though a malfunc-
tion is detected by ECM.
DATA MONITOR can be performed continuously even though
a malfunction is detected.
Use these triggers as follows:
1) “AUTO TRIG”
I While trying to detect the DTC/1st trip DTC by performing the
“DTC Confirmation Procedure”, be sure to select to “DATA
MONITOR (AUTO TRIG)” mode. You can confirm the malfunc-
tion at the moment it is detected.
I While narrowing down the possible causes, CONSULT-II
should be set in “DATA MONITOR (AUTO TRIG)” mode, espe-
cially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twist-
ing) the suspicious connectors, components and harness in
the “DTC Confirmation Procedure”, the moment a malfunction
is found the DTC/1st trip DTC will be displayed. (Refer to GI
Section, “Incident Simulation Tests”.)
2) “MANU TRIG”
I If the malfunction is displayed as soon as “DATA MONITOR”
is selected, reset CONSULT-II to “MANU TRIG”. By selecting
“MANU TRIG” you can monitor and store the data. The data
can be utilized for further diagnosis, such as a comparison with
the value for the normal operating condition.
EC-84
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont’d)
GI
MA
EM
LC
FE
AT
PD
SEF720X
FA
RA
BR
HA
SEF139P
SEF046TA
EC-85
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Generic Scan Tool (GST) (Cont’d)
3. Turn ON ignition switch.
4. Enter the program according to instruction on the screen or in
the operation manual.
(*: Regarding GST screens in this section, sample screens are
shown.)
SEF398S
SEF416S
FUNCTION
Diagnostic test mode Function
This mode gains access to current emission-related data values, including analog
MODE 1 READINESS TESTS
inputs and outputs, digital inputs and outputs, and system status information.
This mode gains access to emission-related data value which were stored by ECM
MODE 2 (FREEZE DATA)
during the freeze frame. [For details, refer to “Freeze Frame Data” (EC-77).]
This mode gains access to emission-related power train trouble codes which were
MODE 3 DTCs
stored by ECM.
This mode can clear all emission-related diagnostic information. This includes:
I Clear number of diagnostic trouble codes (MODE 1)
I Clear diagnostic trouble codes (MODE 3)
MODE 4 CLEAR DIAG INFO I Clear trouble code for freeze frame data (MODE 1)
I Clear freeze frame data (MODE 2)
I Reset status of system monitoring test (MODE 1)
I Clear on board monitoring test results (MODE 6 and 7)
This mode accesses the results of on board diagnostic monitoring tests of specific
MODE 6 (ON BOARD TESTS)
components/systems that are not continuously monitored.
This mode enables the off board test drive to obtain test results for emission-related
MODE 7 (ON BOARD TESTS) powertrain components/systems that are continuously monitored during normal driv-
ing conditions.
This mode can close EVAP system in ignition switch “ON” position (Engine stopped).
When this mode is performed, the following parts can be opened or closed.
I EVAP canister vent control open
I Vacuum cut valve bypass valve closed
In the following conditions, this mode cannot function.
MODE 8 — I Low ambient temperature
I Low battery voltage
I Engine running
I Ignition switch “OFF”
I Low fuel temperature
I Too much pressure is applied to EVAP system
This mode enables the off-board test device to request specific vehicle information
MODE 9 (CALIBRATION ID)
such as Vehicle Identification Number (VIN) and Calibration IDs.
EC-86
TROUBLE DIAGNOSIS — Introduction
Introduction
The engine has an ECM to control major systems such as fuel
control, ignition control, idle air control system, etc. The ECM
accepts input signals from sensors and instantly drives actuators.
It is essential that both input and output signals are proper and GI
stable. At the same time, it is important that there are no problems
such as vacuum leaks, fouled spark plugs, or other problems with
the engine. MA
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
MEF036D caused by poor electric connections or improper wiring. In this EM
case, careful checking of suspected circuits may help prevent the
replacement of good parts.
A visual check only may not find the cause of the problems. A road LC
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the “Work Flow” on EC-89.
Before undertaking actual checks, take just a few minutes to talk
with a customer who approaches with a driveability complaint. The
customer can supply good information about such problems, espe-
cially intermittent ones. Find out what symptoms are present and FE
under what conditions they occur. A “Diagnostic Worksheet” like the
example below should be used.
SEF233G
Start your diagnosis by looking for “conventional” problems first. AT
This will help troubleshoot driveability problems on an electronically
controlled engine vehicle.
PD
FA
RA
BR
SEF234G
Diagnostic Worksheet ST
There are many operating conditions that lead to the malfunctions
of engine components. A good knowledge of such conditions can
make troubleshooting faster and more accurate. RS
In general, each customer may feel differently about a given prob-
lem. It is important to fully understand the symptoms or conditions
for a customer complaint. BT
Utilize a diagnostic worksheet like the one shown below in order to
organize all the information for troubleshooting.
Some conditions may cause the malfunction indicator lamp to HA
SEF907L come on steady or blink and DTC to be detected. Examples:
I Vehicle ran out of fuel, which caused engine misfire.
I Fuel filler cap was left off or incorrectly screwed on, allowing
EL
fuel to evaporate into the atmosphere [for models with EVAP
(SMALL LEAK)] diagnosis.
IDX
EC-87
TROUBLE DIAGNOSIS — Introduction
Diagnostic Worksheet (Cont’d)
WORKSHEET SAMPLE
Customer name MR/MS Model & Year VIN
Engine # Trans. Mileage
Incident Date Manuf. Date In Service Date
l Vehicle ran out of fuel causing misfire.
Fuel and fuel filler cap
l Fuel filler cap was left off or incorrectly screwed on.
l Impossible to start l No combustion l Partial combustion
l Partial combustion affected by throttle position
l Startability
l Partial combustion NOT affected by throttle position
l Possible but hard to start l Others [ ]
l No fast idle l Unstable l High idle l Low idle
l Idling
l Others [ ]
Symptoms
l Stumble l Surge l Knock l Lack of power
l Driveability l Intake backfire l Exhaust backfire
l Others [ ]
l At the time of start l While idling
l Engine stall l While accelerating l While decelerating
l Just after stopping l While loading
l Just after delivery l Recently
Incident occurrence
l In the morning l At night l In the daytime
Frequency l All the time l Under certain conditions l Sometimes
Weather conditions l Not affected
Weather l Fine l Raining l Snowing l Others [ ]
Temperature l Hot l Warm l Cool l Cold l Humid °F
l Cold l During warm-up l After warm-up
Vehicle speed
EC-88
TROUBLE DIAGNOSIS — Work Flow
Work Flow
CHECK IN
H
CHECK INCIDENT CONDITIONS. ................................................. STEP I GI
Listen to customer complaints. (Get symptoms.)
H MA
CHECK DTC and FREEZE FRAME DATA. *3
Check and PRINT OUT (write down), (1st trip) Diagnostic Trouble Code (DTC) and ........................................... STEP II
Freeze Frame Data (Pre-check). Then clear. Paste it in repair order sheet.
If DTC is not available even if MIL lights up, check ECM fail-safe. (Refer to EC-98.)
EM
Also check related service bulletins for information.
Symptoms collected No symptoms, except MIL
lights up, or (1st trip)
LC
DTC exists at STEP II.
H
Verify the symptom by driving in the condition the cus- *1
tomer described. ............................................................................................. STEP III
Normal Code Malfunction Code
(at STEP II) (at STEP II) FE
H H
*1
...........................................
INCIDENT INFORMATION STEP IV
Verify the (1st trip) DTC by performing the “DTC CONFIRMATION PROCEDURE”. AT
H
Choose the appropriate action. ........................................... STEP V PD
E *2
Malfunction Code (at STEP II or IV) Normal Code (at both STEP II and IV)
H
BASIC INSPECTION FA
SYMPTOM BASIS (at STEP I or III)
...............................................................E
H RA
Perform inspections accord-
ing to Symptom Matrix
Chart. BR
H H
TROUBLE DIAGNOSIS FOR DTC PXXXX. *4 STEP VI
ST
H
REPAIR/REPLACE
RS
H
NG FINAL CHECK
Confirm that the incident is completely fixed by performing BASIC INSPECTION and ........................................... STEP VII BT
DTC CONFIRMATION PROCEDURE (or OVERALL FUNCTION CHECK).
Then, erase the unnecessary (already fixed) DTCs in ECM and TCM (Transmission
Control Module).
HA
OK
H
CHECK OUT
If completion of SRT is needed, drive the vehicle EL
under the specific pattern. Refer to EC-56.
IDX
*1: If the incident cannot be duplicated, see “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-117.
*2: If the on board diagnostic system cannot be performed, check main power supply and ground circuit (See TROUBLE
DIAGNOSIS FOR POWER SUPPLY, EC-118).
*3: If time data of “SELF-DIAG RESULTS” is other than “0” or “1t” refer to “TROUBLE DIAGNOSIS FOR
INTERMITTENT”, EC-117.
*4: If the malfunction part cannot be found, refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-117.
EC-89
TROUBLE DIAGNOSIS — Work Flow
EC-90
TROUBLE DIAGNOSIS — Basic Inspection
Basic Inspection
Precaution:
Perform Basic Inspection without electrical or mechanical
loads applied;
I Headlamp switch is OFF, GI
I Air conditioner switch is OFF,
I Rear window defogger switch is OFF,
I Steering wheel is in the straight-ahead position, etc. MA
SEF142I
BEFORE STARTING
EM
1. Check service records for recent
repairs of related problems, or the cur-
rent need for scheduled maintenance.
LC
2. Open engine hood and check the fol-
lowing:
I Harness connectors for improper con-
nections
I Vacuum hoses for splits, kinks, or FE
improper connections
I Wiring for improper connections,
pinches, or cuts AT
SEF046TA
H PD
CONNECT CONSULT-II TO THE
VEHICLE.
Connect “CONSULT-II” to the data link FA
connector and select “ENGINE” from the
menu. (Refer to page EC-74.)
RA
H BR
THROTTLE OPENER INSPECTION NG Refer to “INSPECTION”,
SEF960X E
1. Start engine and let it idle. “Throttle Opener”, EC-39.
2. Confirm the throttle drum becomes free ST
from the rod of the throttle opener.
OK
RS
H
CHECK FI CAM. NG Check FI cam, refer to
Warm up engine to normal operating tem-
E
EC-40.
BT
perature and make sure there is clearance
between FI cam and roller (pin).
HA
OK
SEF219U H
qA EL
(Go to next page.)
IDX
EC-91
TROUBLE DIAGNOSIS — Basic Inspection
Basic Inspection (Cont’d)
q
A
H
CHECK IGNITION TIMING. NG Adjust ignition timing by
E
1. Warm up engine to normal turning camshaft position
operating temperature. sensor. Refer to EC-42.
2. Select “IACV-AAC/V ADJ”
in “WORK SUPPORT” mode.
3. Touch “START”.
4. Check ignition timing at idle
SEF263Y
using timing light.
Ignition timing:
15°±2° BTDC
------------------------------------------------------------------- OR -------------------------------------------------------------------
1. Warm up engine to normal
operating temperature.
2. Stop engine and disconnect
throttle position sensor harness
connector.
3. Start engine.
4. Check ignition timing at idle
using timing light.
SEF212U
Ignition timing:
15°±2° BTDC
OK
H
CHECK BASE IDLE SPEED. NG Adjust base idle speed by
E
1. Select “IACV-AAC/V ADJ” in turning idle speed adjust-
“WORK SUPPORT” mode. ing screw.
2. When touching “START”, does Refer to “Idle Speed/
engine speed fall to Ignition Timing/Idle Mixture
600±50 rpm Ratio Adjustment” in
(in “P” or “N” position)? EC-42.
SEF043T
------------------------------------------------------------------- OR -------------------------------------------------------------------
Does engine run at
600±50 rpm
(in “P” or “N” position)?
OK
H
qB
(Go to next page.)
SEF263Y
SEF115T
EC-92
TROUBLE DIAGNOSIS — Basic Inspection
Basic Inspection (Cont’d)
q
B
H
NG
CHECK CLOSED THROTTLE POSITION ADJUSTMENT
E
SWITCH IDLE POSITION. (Check throttle Refer to “THROTTLE POSI-
position sensor idle position.) TION SENSOR IDLE POSI-
I Always check ignition timing and base idle TION ADJUSTMENT”.
GI
speed before performing the followings. Go to EC-95.
1. Warm up engine to normal operating tem-
perature. OK MA
2. Check FI cam, refer to procedure .
3. Stop engine.
4. Remove the vacuum hose connected to the
SEF793W throttle opener. EM
5. Connect suitable vacuum hose to the vacuum
pump and the throttle opener as shown in the
figure. LC
6. Apply vacuum [more than −40.0 kPa (−300
mmHg, −11.81 inHg)] until the throttle drum
become free from the rod of the throttle
opener. During the TPS adjustment, the
vacuum should be applied (Until step ).
7. Turn ignition switch “ON”.
8. Select “DATA MONITOR” mode with
CONSULT-II.
FE
9. Select “CLSD THL/P SW” from the
menu.
SEF975Z
10. Read “CLSD THL/P SW” signal AT
under the following conditions.
I Insert a 0.2 mm (0.008 in) and 0.3 mm (0.012
in) feeler gauge alternately between the
throttle adjust screw (TAS) and throttle drum
PD
as shown in the figure and check the signal.
“CLSD THL/P SW” signal should remain
“ON” while inserting 0.2 mm (0.008 in) feeler FA
gauge.
“CLSD THL/P SW” signal should remain
“OFF” while inserting 0.3 mm (0.012 in)
feeler gauge.
RA
-------------------------------------------------------------------- OR --------------------------------------------------------------------
7. Disconnect closed throttle position
switch harness connector. BR
SEF402W 8. Connect the tester probe to closed
throttle position switch terminals q 6
and q 8 .
9. Check harness continuity under the ST
following conditions.
I Insert the 0.2 mm (0.008 in) and 0.3 mm
(0.012 in) feeler gauge alternately between RS
the throttle adjust screw (TAS) and throttle
drum as shown in the figure and check conti-
nuity.
“Continuity should exist” while inserting 0.2 BT
mm (0.008 in) feeler gauge.
“Continuity should not exist” while inserting
0.3 mm (0.012 in) feeler gauge. HA
OK
SEF800W
F
H EL
I Reconnect throttle position sensor
harness connector and closed throttle
position switch harness connector.
I Rev engine (2,000 to 3,000 rpm) 2 or
IDX
3 times under no-load and then run
engine at idle speed.
H
qC
(Go to next page.)
EC-93
TROUBLE DIAGNOSIS — Basic Inspection
Basic Inspection (Cont’d)
q
C
H
RESET THROTTLE POSITION SENSOR IDLE
POSITION MEMORY.
Note: Always warm up engine to normal
operating temperature. If engine is
cool, the throttle position sensor idle
position memory will not be reset cor-
rectly.
1. Start engine.
2. Warm up engine to normal operating tem-
SEF864V
perature.
3. Select “CLSD THL POS” in “DATA
MONITOR” mode (Manual trigger)
with CONSULT-II.
4. Stop engine. (Turn ignition switch “OFF”.)
5. Turn ignition switch “ON” and wait at least 5
seconds.
6. Turn ignition switch “OFF” and wait at least 5
seconds.
7. Repeat steps 5 and 6 until “CLSD
THL POS” in “DATA MONITOR”
mode with CONSULT-II changes to
“ON”.
-------------------------------------------------------------------- OR --------------------------------------------------------------------
7. Repeat steps 5 and 6, 20 times.
SEF395X
H
Stop engine, release vacuum then remove the
vacuum hose and handy vacuum pump from
the throttle opener. Reinstall the original
vacuum hose to the throttle opener securely.
H
NG
CHECK TARGET IDLE SPEED. E Adjust idle speed. Refer to
Read the engine idle speed in “DATA “Idle Speed/Ignition Timing/Idle
MONITOR” mode with CONSULT-II. Mixture Ratio Adjustment” in
SEF396X 650±50 rpm EC-42.
(in “P” or “N” position)
-------------------------------------------------------------------- OR --------------------------------------------------------------------
Check target idle speed.
650±50 rpm
(in “P” or “N” position)
OK
H
After this inspection, unnecessary diag-
nostic trouble code No. might be dis-
played.
I Erase the stored memory in ECM
and TCM (Transmission Control
Module).
Refer to “ON BOARD DIAGNOSTIC
SYSTEM DESCRIPTION” (EC-63)
and “HOW TO ERASE DTC” in AT
section.
I Erase the store memory in ABS/TCS
control unit. Refer to “TROUBLE
DIAGNOSIS FOR ABS/TCS C/U
SIGNAL”, EC-499 or refer to
(“TROUBLE DIAGNOSIS”, HOW TO
ERASE SELF-DIAGNOSTIC
RESULTS”) in BR section.
H
INSPECTION END
EC-94
TROUBLE DIAGNOSIS — Basic Inspection
Basic Inspection (Cont’d)
THROTTLE POSITION SENSOR IDLE POSITION ADJUST-
MENT
Note:
I Never adjust throttle adjust screw (TAS).
I Do not touch throttle drum when checking “CLSD THL/P
SW” signal or “continuity”, doing so may cause an incor- GI
rect adjustment.
1. Warm engine up to normal operating temperature. MA
2. Check FI cam. Refer to procedure .
3. Stop engine.
SEF246F Note: If handy vacuum pump is a already set, go to step 7. EM
4. Remove the vacuum hose connected to the throttle opener.
5. Connect suitable vacuum hose to the vacuum pump and the
throttle opener as shown in the figure. LC
6. Apply vacuum [more than −40.0 kPa (−300 mmHg, −11.81
inHg)] until the throttle drum become free from the rod of the
throttle opener. During the TPS adjustment the vacuum should
be applied.
7. Loosen throttle position sensor fixing bolts.
8. Turn ignition switch “ON”. FE
9. Select “DATA MONITOR” mode with CONSULT-II.
10. Select “CLSD THL/P SW” from the menu.
SEF793W 11. Read “CLSD THL/P SW” signal under the following con- AT
ditions.
I Insert 0.2 mm (0.008 in) feeler gauge between throttle
adjust screw and throttle drum as shown in the figure PD
and check the following.
I Open throttle valve and then close.
I “CLSD THL/P SW” signal should remain “OFF” FA
when the throttle valve is closed. (If signal is “ON”,
turn throttle position sensor body counterclock-
wise until the signal switches to “OFF”.)
RA
12. Temporarily tighten sensor body fixing bolts as follows.
I Gradually move the sensor body clockwise and BR
SEF402W
stop it when “CLSD THL/P SW” signal switches
from “OFF” to “ON”, then tighten sensor body fix-
ing bolts. ST
13. Make sure the signal is “ON” when the throttle valve is
closed and “OFF” when it is opened. Repeat it 2 or 3
times. RS
14. Remove 0.2 mm (0.008 in) feeler gauge then insert 0.3
mm (0.012 in) feeler gauge and check the following.
Make sure the signal remains “OFF” when the throttle BT
valve is closed. Repeat it 2 or 3 times.
15. Tighten throttle position sensor.
Check that the “CLOSED THL/SW” signal remains HA
“OFF” while closing throttle valve. If NG, repeat from the
SEF975Z
step 4.
After this adjustment, go to procedure RESET EL
THROTTLE POSITION SENSOR IDLE POSITION
MEMORY.
--------------------------------------------------------------------------------------------------------------------------- OR --------------------------------------------------------------------------------------------------------------------------- IDX
8. Disconnect closed throttle position sensor harness con-
nector.
9. Connect tester prove to the closed throttle position
switch terminals q 6 and q 8 and check continuity under
the following conditions.
SEF976Z
EC-95
TROUBLE DIAGNOSIS — Basic Inspection
Basic Inspection (Cont’d)
I Insert the 0.2 mm (0.008 in) feeler gauge between the
throttle adjust screw and throttle drum as shown in the
figure and check the following.
I Open throttle valve then close.
I The continuity should not exist while closing the
throttle valve. If the continuity exists, turn throttle
position sensor body counterclockwise until the
continuity does not exist.
10. Temporarily tighten sensor body fixing bolts as follows.
I Gradually move the sensor body clockwise and
stop it when the continuity comes to exist, then
SEF403W
tighten sensor body fixing bolts.
11. Make sure the continuity exists when the throttle valve
is closed and continuity does not exist when it is
opened. Repeat it 2 or 3 times.
12. Remove 0.2 mm (0.008 in) feeler gauge then insert 0.3
mm (0.012 in) feeler gauge and check the following.
Make sure the continuity does not exist when the
throttle valve is closed. Repeat it 2 or 3 times.
13. Tighten throttle position sensor.
Check that the continuity does not exist while closing
the throttle valve. If NG, repeat from the step 5.
After this adjustment, go to procedure RESET
SEF300T THROTTLE POSITION SENSOR IDLE POSITION
MEMORY.
EC-96
TROUBLE DIAGNOSIS — General Description
EC-97
TROUBLE DIAGNOSIS — General Description
Fail-Safe Chart
The ECM enters fail-safe mode, if any of the following malfunctions are detected due to the open or short cir-
cuit.
When the ECM enters the fail-safe mode, the MIL illuminates.
DTC No.
CONSULT-II Detected items Engine operating condition in fail-safe mode
ECM*
GST
P0100 0102 Mass air flow sensor cir- Engine speed will not rise more than 2,400 rpm due to the fuel cut.
cuit
P0115 0103 Engine coolant tempera- Engine coolant temperature will be determined by ECM based on the time
ture sensor circuit after turning ignition switch “ON” or “START”.
CONSULT-II displays the engine coolant temperature decided by ECM.
P0120 0403 Throttle position sensor Throttle position will be determined based on the amount of mass air flow
circuit and the engine speed.
Therefore, acceleration will be poor.
Driving condition
Engine speed Engine speed will not rise more than 3,000 rpm.
EC-98
TROUBLE DIAGNOSIS — General Description
ROUGH IDLE/HUNTING
— Basic engine control system Reference page
IDLING VIBRATION
EM
OVERCHARGING
ENGINE STALL
OVERCOOLS
LC
BR
ST
RS
BT
HA
EL
IDX
EC-99
TROUBLE DIAGNOSIS — General Description
Symptom Matrix Chart (Cont’d)
SYMPTOM
ROUGH IDLE/HUNTING
— Engine control system Reference page
IDLING VIBRATION
OVERCHARGING
ENGINE STALL
OVERCOOLS
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM 1P 1X HA
Engine con- Camshaft position sensor circuit 2 2 2 2 2 3 3 3 EC-275
trol Mass air flow sensor circuit 1 1 2 3 2 2 2 2 2 2 EC-124
Heated oxygen sensor 1 circuit (front) 2 1 2 3 2 2 3 2 EC-196, 166
Engine coolant temperature sensor circuit 1 1 3 3 3 3 2 3 3 2 3 EC-145, 161
Throttle position sensor circuit 1 2 2 3 2 2 3 2 EC-150
Incorrect throttle position sensor adjust-
2 3 3 1 3 3 1 3 EC-91
ment
Intake valve timing control system 3 3 3 3 3 EC-367, 382
Vehicle speed sensor circuit 3 3 3 3 EC-335
Knock sensor circuit 2 3 2 2 2 3 2 3 EC-267
ECM 3 3 3 3 3 3 3 3 3 3 3 EC-355, 98
Start signal circuit 2 EC-521
Park/Neutral position switch circuit 3 3 3 3 3 EC-494
FPCM 2 2 2 2 2 EC-393
Power steering oil pressure switch circuit 2 3 3 EC-527
1 - 6: The numbers refer to the order of inspection.
EC-100
TROUBLE DIAGNOSIS — General Description
Symptom Matrix Chart (Cont’d)
SYMPTOM
ROUGH IDLE/HUNTING
— Engine mechanical & other Reference page
IDLING VIBRATION
OVERCHARGING
ENGINE STALL
EM
OVERCOOLS
LC
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM 1P 1X HA
Fuel Fuel tank 5 FE section
Fuel piping 2 5 5 2 5 5 5
Vapor lock
5
Valve deposit
5 5 5 5 5 5 5
FE
Poor fuel (Heavy weight gasoline, Low
octane) —
Air Air duct 5
Air cleaner
AT
Air leakage from air duct
(Mass air flow sensor — throttle body) 5 5 5 5 5 5
Throttle body, Throttle wire 5 5 5 5 5 FE section PD
Air leakage from intake manifold/
—
Collector/Gasket
Cranking Battery
1 1 1 1 1 1 1 1 1
FA
Alternator circuit
EL section
Starter circuit
3
Theft warning circuit RA
PNP switch 4 AT section
Drive plate 6 EM section
Engine Cylinder head BR
Cylinder head gasket 4
Cylinder block
6
Piston
6 6 6 6 6 6 6 6 ST
Piston ring
Connecting rod
EM section
Bearing RS
Crankshaft 6
Valve Timing chain 6 6 6 6 6 6 6 6 6
mechanism Camshaft 5 5 5 5 5 5 5 5 BT
Intake valve
6 6 6 6 6 6 6 6 6
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/Gasket
Three way catalytic converter
5 5 5 5 5 5 5 5
EM section &
FE section
HA
Lubrication Oil pan/Oil strainer/Oil pump/Oil filter/Oil
gallery 5 5 5 5 5 5 5 5 5
Oil level (Low)/Filthy oil
EL
Cooling Radiator/Hose/Radiator filler cap LC section
Thermostat 5 5 2
Water pump IDX
5 5 5 5 5 4 5
Water gallery
Cooling fan 5 5 2 EC section
Coolant level (low)/Contaminated coolant MA section
IVIS (Infiniti Vehicle Immobilizer System — NATS) EC-69 or EL
1 1
section
1 - 6: The numbers refer to the order of inspection.
EC-101
TROUBLE DIAGNOSIS — General Description
CMPS⋅RPM (POS) I Tachometer: Connect Almost the same speed as the CON-
I Run engine and compare tachometer indication with the CONSULT-II value. SULT-II value.
I Engine: After warming up Idle 1.0 - 1.7V
MAS AIR/FL SE I Air conditioner switch: “OFF”
I Shift lever: “N”
I No-load 2,500 rpm Approx. 2.1V
COOLAN TEMP/S I Engine: After warming up More than 82°C (180°F)
HO2S1 (B1)
.................................. 0 - 0.3V ) 0.6 - 1.0V
HO2S1 (B2)
I Engine: After warming up Maintaining engine speed at 2,000 rpm
HO2S1 MNTR (B1) LEAN ) RICH
.................................. Changes more than 5 times
HO2S1 MNTR (B2) during 10 seconds.
HO2S2 (B1)
.................................. 0 - 0.3V ) 0.6 - 1.0V
HO2S2 (B2) Revving engine from idle to 2,000 rpm
I Engine: After warming up quickly
HO2S2 MNTR (B1)
.................................. LEAN ) RICH
HO2S2 MNTR (B2)
VHCL SPEED SE I Turn drive wheels and compare speedometer indication with the CONSULT-II Almost the same speed as
value the CONSULT-II value
BATTERY VOLT I Ignition switch: ON (Engine stopped) 11 - 14V
I Engine: After warming up
I Ignition switch: ON Throttle valve: fully closed 0.15 - 0.85V
(Engine stopped)
THRTL POS SEN I More than −40.0 kPa (−300 mmHg,
−11.81 inHg) of vacuum is applied to
the throttle opener with a handy Throttle valve: fully opened 3.5 - 4.7V
vacuum pump.
EC-102
TROUBLE DIAGNOSIS — General Description
CONSULT-II Reference Value in Data Monitor
Mode (Cont’d)
MONITOR ITEM CONDITION SPECIFICATION
IGNITION SW I Ignition switch: ON , OFF ON , OFF
I Engine: After warming up
INJ PULSE-B1 Idle 2.4 - 3.2 msec.
.................................. I Air conditioner switch: “OFF” GI
I Shift lever: “N”
INJ PULSE-B2 2,000 rpm 1.9 - 2.8 msec.
I No-load
EC-103
TROUBLE DIAGNOSIS — General Description
CONSULT-II Reference Value in Data Monitor
Mode (Cont’d)
MONITOR ITEM CONDITION SPECIFICATION
I Engine: After warming up
Idle 3.0 - 6.0 g⋅m/s
I Air conditioner switch: “OFF”
MASS AIRFLOW
I Shift lever: “N”
2,500 rpm 12.9 - 25.3 g⋅m/s
I No-load
I Within 16 seconds after starting engine, when engine coolant temperature is
FPCM HIGH , LOW
more than 100°C (212°F)
I Within 16 seconds after starting engine, when engine coolant temperature is
FPCM D/R VOLT Approx. 5V , Approx. 0.4V
more than 100°C (212°F)
I For 5 seconds after starting engine BARO
MAP/BARO SW/V I More than 5 seconds after turning ignition switch “ON”
MAP
I More than 5 seconds after starting engine
For 5 seconds after starting engine Approx. 4.4V
ABSOL PRES/SE I Engine: After warming up More than 5 seconds after starting
Approx. 1.2V
engine
EC-104
TROUBLE DIAGNOSIS — General Description
LC
FE
SEF877X
AT
CMPS⋅RPM (POS), MAS AIR/FL SE, THRTL POS SEN, HO2S2 (B1), (B2), HO2S1 (B1), (B2),
INJ PULSE
PD
Below is the data for “CMPS⋅RPM (POS)”, “MAS AIR/FL SE”, “THRTL POS SEN”, “HO2S2 (B1), (B2)”, “HO2S1
(B1), (B2)” and “INJ PULSE” when revving engine quickly up to 4,800 rpm under no load after warming up
engine to normal operating temperature. FA
Each value is for reference, the exact value may vary.
RA
BR
ST
RS
BT
HA
EL
SEF878XA
IDX
EC-105
TROUBLE DIAGNOSIS — General Description
Major Sensor Reference Graph in Data Monitor
Mode (Cont’d)
SEF242YA
EC-106
TROUBLE DIAGNOSIS — General Description
MA
SEF408W EM
2. Remove ECM harness protector.
LC
FE
AEC913
AT
3. Perform all voltage measurements with the connectors con-
nected. Extend tester probe as shown to perform tests easily. PD
I Open harness securing clip to make resting easier.
I Use extreme care not to touch 2 pins at one time.
I Data is for comparison and may not be exact. FA
RA
BR
ST
RS
BT
HA
SEF367I
ECM HARNESS CONNECTOR TERMINAL LAYOUT
EL
IDX
SEF218U
EC-107
TROUBLE DIAGNOSIS — General Description
ECM Terminals and Reference Value (Cont’d)
ECM INSPECTION TABLE
Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring voltage. Doing so may result in damage to the
ECM’s transistor. Use a ground other than ECM terminals such as the body ground.
TER-
WIRE DATA
MINAL ITEM CONDITION
COLOR (DC voltage)
NO.
BATTERY VOLTAGE
(11 - 14V)
Idle speed
1 R/B Injector No. 1
2 R/W Injector No. 8
3 R/Y Injector No. 7
SEF388X
14 R/L Injector No. 3
4 W/R Injector No. 6 BATTERY VOLTAGE
5 PU/R Injector No. 5 (11 - 14V)
6 GY/L Injector No. 4
7 LG Injector No. 2
Engine is running.
SEF526Y
8 GY/L
11 PU Engine is running.
IACV-AAC valve 0.1 - 14V
12 G/Y Idle speed
13 Y
Engine is cranking. Approximately 0.4V
15 R/L Fuel pump control module Engine is running.
Approximately 12V
Idle speed
Engine is running.
Heated oxygen sensor 1 0 - 0.5V
16 L/Y heater (front) (bank 2) Engine speed is below 3,200 rpm.
17 G/W Heated oxygen sensor 1 Engine is running. BATTERY VOLTAGE
heater (front) (bank 1)
Engine speed is above 3,200 rpm. (11 - 14V)
EC-108
TROUBLE DIAGNOSIS — General Description
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE DATA
MINAL ITEM CONDITION
COLOR (DC voltage)
NO.
Engine is running.
0 - 0.5V
GI
At idle [after driving 2 minutes at 70 km/h (43
Heated oxygen sensor 2 MPH) or more]
18 Y/R heater (rear) (bank 2)
Ignition switch “ON” MA
19 L Heated oxygen sensor 2
heater (rear) (bank 1) Engine stopped BATTERY VOLTAGE
Engine is running. (11 - 14V) EM
Engine speed is above 3,600 rpm.
20 P/B
EVAP canister vent con-
Ignition switch “ON”
BATTERY VOLTAGE LC
trol valve (11 - 14V)
Engine is running. BATTERY VOLTAGE
Idle speed (11 - 14V)
EVAP canister purge con-
22 Y
trol solenoid valve Engine is running.
Approximately 0V FE
Engine speed is 2,000 rpm
Engine is running.
Approximately 0V
AT
Intake valve timing control Intake valve timing control solenoid is operat-
24 BR/Y solenoid valve (right bank) ing.
25 BR Intake valve timing control Engine is running. PD
solenoid valve (left bank)
Intake valve timing control solenoid is not Battery voltage
operating. FA
Engine is running. BATTERY VOLTAGE
(11 - 14V)
34 LG Cooling fan relay-2 Cooling fan is not operating. RA
27 LG/R Cooling fan relay-1 and -3 Engine is running.
0 - 1V
Cooling fan is operating. BR
28 BR/Y
Engine is running. 0 - 0.4V or
29 G EVAP canister purge vol-
BATTERY VOLTAGE ST
35 G/OR ume control valve Idle speed (11 - 14V)
36 L/B
Ignition switch “ON” RS
For 5 seconds after turning ignition switch
“ON” Approximately 0V
Engine is running. BT
MAP/BARO switch sole-
41 W For 5 seconds after starting engine
noid valve
Engine is running. HA
BATTERY VOLTAGE
Idle speed (For 5 minutes after starting
(11 - 14V)
engine) EL
More than 5 seconds after starting engine
Ignition switch “ON”
0 - 1V
IDX
For 5 second after turning ignition switch “ON”
42 B/P Fuel pump relay Engine is running.
EC-109
TROUBLE DIAGNOSIS — General Description
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE DATA
MINAL ITEM CONDITION
COLOR (DC voltage)
NO.
Approximately 0.38V
Engine is running.
Idle speed
43 Y/R Ignition signal (No. 1)
44 G/R Ignition signal (No. 8)
46 L/R Ignition signal (No. 7)
SEF538T
47 GY Ignition signal (No. 3)
50 PU/W Ignition signal (No. 6) Approximately 0.55V
51 GY/R Ignition signal (No. 5)
53 W/R Ignition signal (No. 4)
54 R/L Ignition signal (No. 2)
Engine is running.
SEF539T
Engine is running.
Approximately 7V
Engine is running.
Idle speed
SEF540T
52 W/G Tachometer
Approximately 0 - 14V
SEF541T
EC-110
TROUBLE DIAGNOSIS — General Description
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE DATA
MINAL ITEM CONDITION
COLOR (DC voltage)
NO.
Approximately 0.6 - 1.0V
GI
AT
SEF390X
BATTERY VOLTAGE
56 W/L Power supply (Back-up) Ignition switch “OFF” PD
(11 - 14V)
Approximately 1.7V
(AC voltage) FA
SEF546T EL
IDX
EC-111
TROUBLE DIAGNOSIS — General Description
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE DATA
MINAL ITEM CONDITION
COLOR (DC voltage)
NO.
Approximately 2.5V
Idle speed
SEF547T
Camshaft position sensor
59 L
(POS) Approximately 2.4V
SEF548T
EC-112
TROUBLE DIAGNOSIS — General Description
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE DATA
MINAL ITEM CONDITION
COLOR (DC voltage)
NO.
Ignition switch “ON”
Approximately 3.4V GI
Approximately 3 seconds after ignition switch
Secondary throttle posi- “ON” and thereafter
66 L
tion sensor Ignition switch “ON” MA
Approximately 0.4V
Disconnect throttle motor harness connector.
Fully close secondary throttle valve by hand.
0 - 4.8V
EM
Engine coolant tempera- Output voltage varies with
67 Y/B Engine is running.
ture sensor engine coolant tempera-
LC
ture.
Approximately 5.2V
Engine is running.
68 P/L Vehicle speed sensor
FE
Jack up rear wheels and run engine at idle in
“D” position.
AT
SEF542T
0 - 4.8V
PD
Intake air temperature
69 W/PU Engine is running. Output voltage varies with
sensor
intake air temperature.
FA
Approximately 0V
RA
Engine is running.
Idle speed BR
Engine is running. BT
Engine speed is 2,000 rpm.
HA
SEF552T
EL
Engine is running.
0V
Headlamp switch is “OFF”.
72 R/Y Headlamp switch IDX
Engine is running.
Battery voltage
Headlamp switch is “ON”.
EC-113
TROUBLE DIAGNOSIS — General Description
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE DATA
MINAL ITEM CONDITION
COLOR (DC voltage)
NO.
Ignition switch “ON”
Approximately 5V
*: More than −40.0 kPa (−300 mmHg, −11.81 inHg) of vacuum is applied to the throttle opener with a handy vacuum pump.
EC-114
TROUBLE DIAGNOSIS — General Description
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE DATA
MINAL ITEM CONDITION
COLOR (DC voltage)
NO.
Approximately 0 - 4.8V
Fuel tank temperature GI
91 R/L Engine is running. Output voltage varies with
sensor
fuel temperature.
EVAP control system
92 LG
pressure sensor
Ignition switch “ON” Approximately 3.4V MA
When cranking the engine Approximately 0V
Fuel pump control module
93 G/R
(FPCM) check
EM
After starting the engine Approximately 5V
EC-115
TROUBLE DIAGNOSIS — General Description
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE DATA
MINAL ITEM CONDITION
COLOR (DC voltage)
NO.
130 BATTERY VOLTAGE
R/G Power supply for ECM Ignition switch “ON”
131 (11 - 14V)
EC-116
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT
Description
Intermittent incidents (I/I) may occur. In many cases, the problem resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the custom-
er’s complaint often do not recur on DTC (1st trip) visits. Realize also that the most frequent cause of I/I
occurrences is poor electrical connections. Because of this, the conditions under which the incident occurred GI
may not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may not indi-
cate the specific problem area.
MA
Common I/I Report Situations
EM
STEP in Work Flow Situation
II The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than “0” or “1t”.
III The symptom described by the customer does not recur.
LC
IV (1st trip) DTC data does not appear during the DTC CONFIRMATION PROCEDURE.
VI The TROUBLE DIAGNOSIS for PXXXX does not indicate the problem area.
FE
Diagnostic Procedure
Erase (1st trip) DTCs. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION” (EC-63).
AT
H
Check ground terminals. Refer to “Circuit Inspection”, “GROUND INSPECTION” (GI section).
PD
H
FA
Perform “Incident Simulation Tests” (GI section).
RA
H
Check connector terminals. Refer to “How to Check Enlarged Contact Spring of Terminal” (GI section). BR
ST
RS
BT
HA
EL
IDX
EC-117
TROUBLE DIAGNOSIS FOR POWER SUPPLY
TEC040M
EC-118
TROUBLE DIAGNOSIS FOR POWER SUPPLY
Main Power Supply and Ground Circuit
(Cont’d)
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC014M
EC-119
TROUBLE DIAGNOSIS FOR POWER SUPPLY
Main Power Supply and Ground Circuit
(Cont’d)
ECM TERMINALS AND REFERENCE VALUE
Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring voltage. Doing so may result in damage to the
ECM’s transistor. Use a ground other than ECM terminals such as the body ground.
TER-
WIRE DATA
MINAL ITEM CONDITION
COLOR (DC voltage)
NO.
BATTERY VOLTAGE
56 W/L Power supply (Back-up) Ignition switch “OFF”
(11 - 14V)
Engine is running.
121 B ECM ground Engine ground
Idle speed
Engine is running.
122 B ECM ground Engine ground
Idle speed
Engine is running. BATTERY VOLTAGE
123 W Current return
Idle speed (11 - 14V)
Engine is running.
Ignition switch “OFF”
0 - 1V
For a few seconds after turning ignition switch
124 W/B ECM relay (Self-shutoff) “OFF”
Ignition switch “OFF”
BATTERY VOLTAGE
A few seconds passed after turning ignition (11 - 14V)
switch “OFF”
Engine is running.
125 B ECM ground Engine ground
Idle speed
Engine is running.
127 B ECM ground Engine ground
Idle speed
Engine is running.
128 B ECM ground Engine ground
Idle speed
130 BATTERY VOLTAGE
R/G Power supply for ECM Ignition switch “ON”
131 (11 - 14V)
EC-120
TROUBLE DIAGNOSIS FOR POWER SUPPLY
Main Power Supply and Ground Circuit
(Cont’d)
INSPECTION START
H GI
Start engine. Yes Go to “CHECK
E
Is engine running? POWER SUPPLY-II” on
No
next page. MA
SEF961X H EM
CHECK IGNITION SIGNAL CIRCUIT. Yes Go to “TROUBLE DIAG-
E
1. Turn ignition switch “ON”. NOSIS FOR P1320”, EC-399.
2. Select “SELF-DIAG RESULTS” LC
mode with CONSULT-II.
3. Turn ignition switch to “START”
for at least 5 seconds.
Is the (1st trip) DTC P1320
detected?
------------------------------------------------------------------- OR ------------------------------------------------------------------- FE
1. Turn ignition switch to “START”
for at least 5 seconds.
SEF370U 2. Perform “Diagnostic Test Mode AT
II (Self-diagnostic results)” with
ECM.
Is the DTC 0201 detected? PD
No
FA
H
CHECK POWER SUPPLY-I. NG Check the following.
1. Turn ignition switch “ON”.
E
I Harness connectors
RA
2. Check voltage between ECM terminal M49 , F63
q78 and ground with CONSULT-II or I 15A fuse
tester. I Harness for open or
BR
Voltage: Battery voltage short between ECM and
fuse
OK
If NG, repair harness or
ST
connectors.
H RS
Go to “CHECK GROUND CIRCUIT”,
on EC-123.
BT
HA
EL
IDX
EC-121
TROUBLE DIAGNOSIS FOR POWER SUPPLY
Main Power Supply and Ground Circuit
(Cont’d)
H
CHECK POWER SUPPLY-III. OK Go to “CHECK ECM
E
1. Turn ignition switch “ON” and then turn RELAY” on next page.
“OFF”.
2. Check voltage between ECM terminals
130 , 131 and ground with CON-
NG
SEF393WB
H
CHECK HARNESS CONTINUITY NG Repair open circuit or short
E
BETWEEN ECM RELAY AND ECM. to ground or short to power
1. Disconnect ECM harness connector. in harness or connectors.
2. Disconnect ECM relay.
3. Check harness continuity between ECM
terminals 130 , 131 and terminal q3 .
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
SEF890V
H
CHECK VOLTAGE BETWEEN ECM NG Check the following.
E
RELAY AND GROUND. I Harness for open or
1. Check voltage between terminals q
2 , short between ECM relay
q5 and ground with CONSULT-II or and harness connector
tester. F2
Voltage: Battery voltage If NG, repair harness or
connectors.
OK
H
qA
(Go to next page.)
SEF891V
EC-122
TROUBLE DIAGNOSIS FOR POWER SUPPLY
Main Power Supply and Ground Circuit
(Cont’d)
q
A
H
NG
GI
CHECK OUTPUT SIGNAL CIRCUIT. Repair open circuit or short
E
1. Check harness continuity between ECM to ground or short to power
terminal 124 and relay terminal q 1 . in harness or connectors. MA
Continuity should exist.
If OK, check harness for short to
SEF892V ground and short to power. EM
OK
H
LC
CHECK ECCS RELAY. NG Replace ECM relay.
E
1. Apply 12V direct current between relay
terminals q
1 and q 2 .
2. Check continuity between relay termi-
nals q
3 and q 5 ,q6 and q 7 .
FE
12V (q1 -q 2 ) applied:
Continuity exists.
No voltage applied: AT
SEC202B No continuity
OK
PD
H
CHECK GROUND CIRCUIT. NG Check the following.
1. Turn ignition switch “OFF”.
E
I Harness connectors
FA
2. Loosen and retighten engine ground F61 , F62
screws. I Harness for open or
3. Disconnect ECM harness connector. short between engine
RA
4. Check harness continuity between ECM grounds F24 and F25
terminals 121 , 122 , 125 , 126 , If NG, repair open circuit or
127 , 128 and engine ground. short to power in harness
BR
SEF461U
Continuity should exist. or connectors.
If OK, check harness for short to power.
ST
OK
H
Perform “TROUBLE DIAGNOSIS FOR RS
INTERMITTENT INCIDENT”, EC-117.
BT
H
INSPECTION END
HA
EL
IDX
EC-123
TROUBLE DIAGNOSIS FOR DTC P0100
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,400 rpm due to the fuel cut.
EC-124
TROUBLE DIAGNOSIS FOR DTC P0100
Mass Air Flow Sensor (MAFS) (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
Perform “Procedure for malfunction A” first.
If 1st trip DTC cannot be confirmed, perform “Procedure for
malfunction B”. GI
If there is problem in “Procedure for malfunction B”, perform
“Procedure for malfunction C”. If there is no problem on “Pro-
cedure for malfunction C”, perform “Procedure for malfunc- MA
tion D”.
CAUTION:
Always drive vehicle at a safe speed. EM
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition LC
switch “OFF” and wait at least 5 seconds before conducting
the next test.
FE
AT
Procedure for malfunction A
1) Turn ignition switch “ON”.
PD
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 6 seconds. FA
4) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-129.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Follow the procedure “With CONSULT-II” above.
RA
BR
SEF399X
HA
SEF400X
EL
IDX
EC-125
TROUBLE DIAGNOSIS FOR DTC P0100
Mass Air Flow Sensor (MAFS) (Cont’d)
Procedure for malfunction C
NOTE:
If the engine will not start or stop soon, wait at least 10 sec-
onds with engine off (ignition switch “ON”), instead of running
engine at idle speed.
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and warm it up to normal operating tem-
perature.
4) Wait at least 10 seconds at idle speed.
SEF261Y 5) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-130.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Follow the procedure “With CONSULT-II” above.
EC-126
TROUBLE DIAGNOSIS FOR DTC P0100
Mass Air Flow Sensor (MAFS) (Cont’d)
Procedure for malfunction D
1) Turn ignition switch “ON”.
2) Start engine (TCS switch “OFF”) and warm it up to nor-
mal operating temperature.
If engine cannot be started, go to “DIAGNOSTIC GI
PROCEDURE, EC-129.
3) Select “DATA MONITOR” mode with CONSULT-II.
4) Check the voltage of MAS AIR/FL SE with “DATA MONI- MA
TOR”.
5) Increases engine speed to about 4,000 rpm.
6) Monitor the linear voltage rise in response to engine EM
speed increases.
If NG, go to “DIAGNOSTIC PROCEDURE”, EC-129.
If OK, go to following step. LC
7) Maintain the following conditions for at least 10 con-
secutive seconds.
CMPS-RPM (POS): More than 2,000 rpm
THRTL POS SEN: More than 3V
Selector lever: Suitable position
Driving location: Driving vehicle uphill (Increased FE
engine load) will help maintain
the driving conditions required
for this test. AT
SEF697TA
8) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-130.
--------------------------------------------------------------------------------------------------------------------------- OR --------------------------------------------------------------------------------------------------------------------------- PD
OVERALL FUNCTION CHECK
Use this procedure to check the overall function of the mass air flow
sensor circuit. During this check, a 1st trip DTC might not be con- FA
firmed.
RA
Procedure for malfunction D
1) Turn ignition switch “ON”.
2) Start engine and warm it up to normal operating tem- BR
SEF534P perature.
3) Select “MODE 1” with GST.
4) Check the mass air flow with “MODE 1”. ST
5) Check for linear mass air flow rise in response to
increases to about 4,000 rpm in engine speed.
6) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-130. RS
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Turn ignition switch “ON”.
2) Start engine and warm it up to normal operating tem- BT
perature.
3) Check the voltage between ECM terminal q 65 and
ground. HA
SEF375U
4) Check for linear voltage rise in response to increases to
about 4,000 rpm in engine speed.
5) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-130. EL
IDX
EC-127
TROUBLE DIAGNOSIS FOR DTC P0100
Mass Air Flow Sensor (MAFS) (Cont’d)
TEC015M
EC-128
TROUBLE DIAGNOSIS FOR DTC P0100
Mass Air Flow Sensor (MAFS) (Cont’d)
DIAGNOSTIC PROCEDURE
If the trouble is duplicated after “Procedure for malfunction A
or C, perform “Procedure A” below. If the trouble is duplicated
after “Procedure for malfunction B or D”, perform “Procedure
B” on next page. GI
Procedure A
INSPECTION START MA
H
SEF395W EM
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground
screws.
LC
H
NG
CHECK POWER SUPPLY. E Check the following.
1. Turn ignition switch “OFF”. I Harness for open or
2. Disconnect mass air flow sensor har- short between mass air
ness connector. flow sensor and ECM FE
3. Turn ignition switch “ON”. I Harness for open or
4. Check voltage between terminal q3 and short between mass air
ground with CONSULT-II or tester. flow sensor and ECM
SEF377U Voltage: Battery positive voltage relay
AT
If NG, repair harness or
OK connector.
PD
H
NG
CHECK GROUND CIRCUIT. E Repair harness or connec-
1. Turn ignition switch “OFF”. tors. FA
2. Disconnect ECM harness connector.
3. Check harness continuity between ter-
minal q2 and ECM terminal q 62 . RA
Continuity should exist.
If OK, check harness for short to power.
OK BR
SEF536P
H
NG
CHECK INPUT SIGNAL CIRCUIT. E Repair harness or connec- ST
Check harness continuity between termi- tors.
nal q
1 and ECM terminal q 65 .
Continuity should exist.
If OK, check harness for short to ground RS
and short to power.
OK
BT
H
NG
CHECK COMPONENT E Replace mass air flow sen-
(Mass air flow sensor). sor. HA
Refer to “COMPONENT INSPECTION”,
SEF378U EC-131.
OK EL
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117. IDX
H
INSPECTION END
SEF379U
EC-129
TROUBLE DIAGNOSIS FOR DTC P0100
Mass Air Flow Sensor (MAFS) (Cont’d)
Procedure B
INSPECTION START
H
NG
CHECK INTAKE SYSTEM E Reconnect or repair.
Check the followings for connection.
I Air duct
I Vacuum hoses
I Intake air passage between intake air duct
to collector
If disconnected, reconnect the parts or repair.
SEF395W
OK
H
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground
screws.
H
NG
CHECK POWER SUPPLY. E Check the following.
1. Turn ignition switch “OFF”. I Harness for open or short
2. Disconnect mass air flow sensor harness between mass air flow
connector. sensor and ECM
3. Turn ignition switch “ON”. I Harness for open or short
4. Check voltage between terminal q3 and between mass air flow
ground with CONSULT-II or tester. sensor and ECM relay
SEF377U Voltage: Battery positive voltage If NG, repair harness or con-
nector.
OK
H
NG
CHECK GROUND CIRCUIT. E Repair harness or connec-
1. Turn ignition switch “OFF”. tors.
2. Disconnect ECM harness connector.
3. Check harness continuity between termi-
nal q
2 and ECM terminal q 62 .
Continuity should exist.
If OK, check harness for short to power.
OK
H
NG
SEF536P CHECK INPUT SIGNAL CIRCUIT. E Repair harness or connec-
Check harness continuity between terminal tors.
q1 and ECM terminal q 65 .
Continuity should exist.
If OK, check harness for short to ground and
short to power.
OK
H
NG
CHECK COMPONENT E Replace mass air flow sen-
(Mass air flow sensor). sor.
Refer to “COMPONENT INSPECTION” on
next page.
OK
H
SEF378U Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
SEF379U
EC-130
TROUBLE DIAGNOSIS FOR DTC P0100
Mass Air Flow Sensor (MAFS) (Cont’d)
COMPONENT INSPECTION
Mass air flow sensor
1. Turn ignition switch “ON”.
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal q 65 and ground. GI
Conditions Voltage V
Ignition switch “ON” (Engine stopped.) Less than 1.0 MA
Idle (Engine is warmed-up to normal operating tem-
1.0 - 1.7
perature.)
SEF743W EM
2,500 rpm Approximately 2.1
Idle to about 4,000 rpm* 1.0 - 1.7 to Approx. 4.0
LC
*: Check for linear voltage rise in response to increase to about 4,000 rpm in engine
speed.
SEF301T
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-131
TROUBLE DIAGNOSIS FOR DTC P0105
SEF327V
SEF946S
EC-132
TROUBLE DIAGNOSIS FOR DTC P0105
Absolute Pressure Sensor (Cont’d)
Procedure for malfunction A
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 6 seconds.
4) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-136. GI
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Follow the procedure “With CONSULT-II” above.
MA
SEF392X EM
Procedure for malfunction B
1) Start engine and warm it up to normal operating tem- LC
perature.
2) Turn ignition switch “OFF” and wait at least 5 seconds.
3) Turn ignition switch “ON” and select “DATA MONITOR”
mode with CONSULT-II.
4) Start engine and let it idle.
5) Wait at least 15 seconds. FE
6) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-138.
SEF261Y --------------------------------------------------------------------------------------------------------------------------- OR --------------------------------------------------------------------------------------------------------------------------- AT
Follow the procedure “With CONSULT-II” above.
PD
FA
RA
BR
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
OVERALL FUNCTION CHECK
Use this procedure to check the overall function of the absolute
pressure sensor circuit. During this check, a 1st trip DTC might not
be confirmed.
1) Turn ignition switch “ON”.
2) Select “MAP” in “MODE 1” with GST.
3) Make sure that the pressure of “MAP” is more than 46
kPa (0.47 kg/cm2, 6.7 psi).
4) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-138.
SEF518R --------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Turn ignition switch “ON”.
2) Make sure that the voltage between ECM terminal q 64
and engine ground is more than 1.74 [V].
3) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-138.
SEF636U
EC-134
TROUBLE DIAGNOSIS FOR DTC P0105
Absolute Pressure Sensor (Cont’d)
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC041M
EC-135
TROUBLE DIAGNOSIS FOR DTC P0105
Absolute Pressure Sensor (Cont’d)
DIAGNOSTIC PROCEDURE
If the trouble is duplicated after “Procedure for malfunction A
or C”, perform “Procedure A” below. If the trouble is dupli-
cated after “Procedure for malfunction B”, perform “Proce-
dure B” on next page.
Procedure A
INSPECTION START
H
SEF383U
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground
screws.
H
NG
CHECK POWER SUPPLY. E Check the following.
1. Turn ignition switch “OFF”. I Harness for open or
2. Disconnect absolute pressure sensor short between ECM and
harness connector. absolute pressure sensor
3. Check sensor connector for water. If NG, repair or replace
Water should not exist. harness or connectors.
If OK, go to step 4. If NG, repair or
replace harness connector.
SEF377U 4. Turn ignition switch “ON”.
5. Check voltage between terminal q 3 and
engine ground with CONSULT-II or
tester.
Voltage: Approximately 5V
OK
H
NG
CHECK GROUND CIRCUIT. E Check the following.
1. Turn ignition switch “OFF”. I Harness connectors
2. Check harness continuity between ter- F63 , M49
minal q1 and engine ground. I Harness connectors
Continuity should exist. M4 , B3
If OK, check harness for short to power. I Joint connector-16
I Harness for open or
SEF095S OK short between ECM and
absolute pressure sensor
I Harness for open or
short between TCM
(Transmission control
module) and absolute
pressure sensor
I Harness for open or
short between absolute
pressure sensor and
TAC module
If NG, repair open circuit or
short to power in harness
or connectors.
H
SEF096S NG
CHECK INPUT SIGNAL CIRCUIT. E Repair harness or connec-
1. Disconnect ECM harness connector. tors.
2. Check harness continuity between ECM
terminal q
64 and terminal q2 .
Continuity should exist.
If OK, check harness for short to
ground and short to power.
H OK
qA
(Go to next page.)
SEF384U
EC-136
TROUBLE DIAGNOSIS FOR DTC P0105
Absolute Pressure Sensor (Cont’d)
q
A
H
NG
CHECK COMPONENT E Replace absolute pressure
(Absolute pressure sensor). sensor.
Refer to “COMPONENT INSPECTION”, GI
EC-139.
OK
H
MA
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
EM
H
INSPECTION END
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-137
TROUBLE DIAGNOSIS FOR DTC P0105
Absolute Pressure Sensor (Cont’d)
Procedure B
INSPECTION START
H
NG
CHECK VACUUM SOURCE TO ABSO- E
CHECK VACUUM HOSE.
LUTE PRESSURE SENSOR. Check vacuum hose for
1. Start engine and warm it up to normal clogging, cracks, discon-
operating temperature. nection or improper con-
SEF385U 2. Turn ignition switch “OFF”. nection.
3. Connect MAP/BARO switch solenoid If NG, repair or replace the
valve and absolute pressure sensor hose.
with a rubber tube that has vacuum
gauge. OK
4. Turn ignition switch “ON”. H
5. Select “MAP/BARO SW/V” in Check vacuum port for
“ACTIVE TEST” mode with clogging.
CONSULT-II. If NG, clean it.
6. Start engine and let it idle.
7. Touch “MAP” and “BARO” alter- OK
nately and check for vacuum. H
CHECK COMPONENT
MAP/BARO
SEF761X Vacuum (MAP/BARO switch sole-
SW/V
noid valve).
BARO Should not exist. Refer to “COMPONENT
MAP Should exist. INSPECTION” of
“TROUBLE DIAGNOSIS
FOR DTC P1105”, EC-358.
------------------------------------------------------------------- OR -------------------------------------------------------------------
4. Turn ignition switch “ON”. OK NG
5. Start engine and check for
H
vacuum.
For 5 seconds after starting Replace
engine: MAP/BARO
Vacuum should not exist. switch sole-
6. More than 5 seconds after start- noid valve.
SEF109L ing engine.
Vacuum should exist.
H
OK
CHECK INTAKE SYSTEM.
Check intake system for air
leaks.
H
NG
CHECK HOSE BETWEEN ABSOLUTE E
Repair or reconnect hose.
PRESSURE SENSOR AND MAP/BARO
SWITCH SOLENOID VALVE.
1. Turn ignition switch “OFF”.
2. Check hose for clogging, cracks, dis-
connection or improper connection.
OK
H
qA
(Go to next page.)
EC-138
TROUBLE DIAGNOSIS FOR DTC P0105
Absolute Pressure Sensor (Cont’d)
q
A
H
NG
CHECK COMPONENT E Replace absolute pressure
(Absolute pressure sensor). sensor.
Refer to “COMPONENT INSPECTION” GI
below.
OK
H MA
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
EM
H
INSPECTION END
LC
FE
AT
COMPONENT INSPECTION
PD
Absolute pressure sensor
1. Remove absolute pressure sensor with its harness connector
connected. FA
2. Remove hose from absolute pressure sensor.
3. Turn ignition switch “ON” and check output voltage between
terminal q
64 and engine ground. RA
The voltage should be 3.2 to 4.8V.
4. Use pump to apply vacuum of −26.7 kPa (−200 mmHg, −7.87
inHg) to absolute pressure sensor as shown in figure and BR
SEF359W
check the output voltage.
The voltage should be 1.0 to 1.4V lower than the value
measured in step 3. ST
CAUTION:
I Always calibrate the vacuum pump gauge when using it. RS
I Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg)
or over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure.
5. If NG, replace absolute pressure sensor. BT
HA
EL
IDX
EC-139
TROUBLE DIAGNOSIS FOR DTC P0110
SEF050T
<Reference data>
Intake air temperature Voltage*
Resistance kΩ
°C (°F) (V)
20 (68) 3.5 2.1 - 2.9
80 (176) 1.23 0.27 - 0.38
* These data are reference values and are measured between ECM terminal
q
69 (Intake air temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring voltage.
SEF012P Doing so may result in damage to the ECM’s transistor. Use a
ground other than ECM terminals such as the body ground.
ON BOARD DIAGNOSIS LOGIC
Diagnostic
Check Items
Trouble Code Malfunction is detected when ...
(Possible Cause)
No.
P0110 A) An excessively low or high voltage from the sensor is I Harness or connectors
0401 sent to ECM. (The sensor circuit is open or shorted.)
........................................................................................... I Intake air temperature sensor
B) Rationally incorrect voltage from the sensor is sent to
ECM, compared with the voltage signal from engine
coolant temperature sensor.
SEF399X
EC-140
TROUBLE DIAGNOSIS FOR DTC P0110
Intake Air Temperature Sensor (Cont’d)
Procedure for malfunction B
CAUTION:
Always drive vehicle at a safe speed.
TESTING CONDITION:
This test may be conducted with the drive wheels lifted in the GI
shop or by driving the vehicle. If a road test is expected to be
easier, it is unnecessary to lift the vehicle.
1) Wait until engine coolant temperature is less than 90°C MA
(194°F).
(a) Turn ignition switch “ON”.
SEF176Y (b) Select “DATA MONITOR” mode with CONSULT-II. EM
(c) Check the engine coolant temperature.
(d) If the engine coolant temperature is not less than
90°C (194°F), turn ignition switch “OFF” and cool LC
down engine.
I Perform the following steps before engine coolant tem-
perature is above 90°C (194°F).
2) Turn ignition switch “ON”.
3) Select “DATA MONITOR” mode with CONSULT-II.
4) Start engine and turn TCS switch “OFF”. FE
5) Hold vehicle speed more than 70 km/h (43 MPH) for
100 consecutive seconds.
SEF549P 6) If 1st trip DTC is detected, go to “DIAGNOSTIC AT
PROCEDURE”, EC-143.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Follow the procedure “With CONSULT-II” above.
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-141
TROUBLE DIAGNOSIS FOR DTC P0110
Intake Air Temperature Sensor (Cont’d)
TEC042M
EC-142
TROUBLE DIAGNOSIS FOR DTC P0110
Intake Air Temperature Sensor (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H GI
NG
CHECK POWER SUPPLY. E Repair harness or connec-
1. Turn ignition switch “OFF”. tors.
2. Disconnect intake air temperature sen- MA
sor harness connector.
3. Turn ignition switch “ON”.
4. Check voltage between terminal q 2
SEF051T and ground. EM
Voltage:
Approximately 5V
OK
LC
H
NG
CHECK GROUND CIRCUIT. E Check the following.
1. Turn ignition switch “OFF”. I Harness connectors
2. Check harness continuity between ter- F63 , M49
minal q1 and engine ground. I Harness connectors
Continuity should exist. M4 , B3 FE
If OK, check harness for short to I Joint connector-16
power. I Harness for open or
short between ECM and
SEF321R OK intake air temperature
AT
sensor
I Harness for open or
short between air tem- PD
perature sensor and
throttle actuator control
(TAC) module
I Harness for open or FA
short between TCM
(Transmission Control
Module) and intake air RA
temperature sensor
If NG, repair open circuit or
short to power in harness
or connectors. BR
SEF322R
H
NG
CHECK COMPONENT Replace intake air tem-
(Intake air temperature sensor).
E
perature sensor.
ST
Refer to “COMPONENT INSPECTION” on
next page.
RS
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117. BT
H
INSPECTION END
HA
EL
IDX
EC-143
TROUBLE DIAGNOSIS FOR DTC P0110
Intake Air Temperature Sensor (Cont’d)
COMPONENT INSPECTION
Intake air temperature sensor
Check resistance as shown in the figure.
SEF947Q
<Reference data>
Intake air temperature
Resistance kΩ
°C (°F)
20 (68) 2.1 - 2.9
80 (176) 0.27 - 0.38
SEF012P
EC-144
TROUBLE DIAGNOSIS FOR DTC P0115
HA
EL
IDX
EC-145
TROUBLE DIAGNOSIS FOR DTC P0115
Engine Coolant Temperature Sensor (ECTS)
(Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition
switch “OFF” and wait at least 5 seconds before conducting
the next test.
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
SEF399X
3) Wait at least 5 seconds.
4) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-148.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Follow the procedure “With CONSULT-II” above.
EC-146
TROUBLE DIAGNOSIS FOR DTC P0115
Engine Coolant Temperature Sensor (ECTS)
(Cont’d)
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC043M
EC-147
TROUBLE DIAGNOSIS FOR DTC P0115
Engine Coolant Temperature Sensor (ECTS)
(Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
NG
CHECK POWER SUPPLY. E Check the following.
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect engine coolant temperature F26 , F106
sensor harness connector. I Harness for open or
SEF052T 3. Turn ignition switch “ON”. short between ECM and
4. Check voltage between terminal q2 and engine coolant tempera-
ground with CONSULT-II or tester. ture sensor
Voltage: If NG, repair harness or
Approximately 5V connectors.
OK
H
NG
CHECK GROUND CIRCUIT. E Check the following.
1. Turn ignition switch “OFF”. I Harness connectors
2. Check harness continuity between ter- F26 , F106
minal q1 and engine ground. I Harness connectors
Continuity should exist. F63 , M49
If OK, check harness for short to power. I Harness connectors
SEF541P M4 , B3
OK I Joint connector-16
I Harness for open or
short between ECM and
engine coolant tempera-
ture sensor
I Harness for open or
short between TCM
(Transmission Control
Module) and engine
coolant temperature sen-
sor
I Harness for open or
short between engine
coolant temperature sen-
SEF542P sor and throttle actuator
control (TAC) module
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
H
NG
CHECK COMPONENT E Replace engine coolant
(Engine coolant temperature sensor). temperature sensor.
Refer to “COMPONENT INSPECTION” on
next page.
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
EC-148
TROUBLE DIAGNOSIS FOR DTC P0115
Engine Coolant Temperature Sensor (ECTS)
(Cont’d)
COMPONENT INSPECTION
Engine coolant temperature sensor
Check resistance as shown in the figure. GI
MA
SEF152P EM
<Reference data>
LC
Temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
FE
If NG, replace engine coolant temperature sensor.
SEF012P
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-149
TROUBLE DIAGNOSIS FOR DTC P0120
SEF121TA
EC-150
TROUBLE DIAGNOSIS FOR DTC P0120
Throttle Position Sensor (Cont’d)
ECM TERMINALS AND REFERENCE VALUE
Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring voltage. Doing so may result in damage to the
ECM’s transistor. Use a ground other than ECM terminals such as the body ground. GI
TER-
WIRE DATA
MINAL ITEM CONDITION
NO.
COLOR (DC voltage) MA
Ignition switch “ON” (Warmed-up condition)*
0.15 - 0.85V
Throttle position sensor Accelerator pedal fully released EM
63 G
signal Ignition switch “ON”
3.5 - 4.7V
Accelerator pedal fully depressed LC
98 BR/W Sensor’s power supply Ignition switch “ON” Approximately 5V
SEF177Y
EC-152
TROUBLE DIAGNOSIS FOR DTC P0120
Throttle Position Sensor (Cont’d)
6) Press RECORD on CONSULT-II screen at the same
time accelerator pedal is depressed.
7) Print out the recorded graph and check the following:
I The voltage rise is linear in response to accelerator
pedal depression.
I The voltage when accelerator pedal is fully depressed GI
is approximately 4V.
If NG, go to “DIAGNOSTIC PROCEDURE”, EC-155.
If OK, go to following step. MA
8) Select “AUTO TRIG” in “DATA MONITOR” mode with
CONSULT-II.
9) Maintain the following conditions for at least 10 con- EM
secutive seconds.
CMPS-RPM (POS): More than 2,000 rpm
MAS AIR/FL SE: More than 3V LC
COOLAN TEMP/S: More than 70°C (158°F)
Selector lever: Suitable position
Driving location: Driving vehicle uphill (Increased
engine load) will help maintain
the driving conditions required FE
for this test.
10) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-158. AT
SEF021P --------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Maintain the following conditions for at least 10 con-
secutive seconds. PD
Gear position: Suitable position
Engine speed: More than 2,000 rpm
Voltage between ECM terminal q 65 and 128 (ECM
FA
ground):
More than 3V
COOLAN TEMP/S: More than 70°C (158°F)
2) If 1st trip DTC is detected, go to “DIAGNOSTIC
RA
PROCEDURE”, EC-158.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Maintain the following conditions for at least 10 con-
BR
SEF265Y
secutive seconds.
Gear position: Suitable position
Engine speed: More than 2,000 rpm ST
Voltage between ECM terminal q 65 and 128 (ECM
ground):
More than 3V RS
Voltage between ECM terminal q 67 and 128 (ECM
ground):
Less than 1.5V BT
2) Stop the vehicle, turn ignition switch “OFF”, wait at least
5 seconds and then turn “ON”.
3) Perform “DIAGNOSTIC TEST MODE (Self-diagnostic HA
SEF351W results)” with ECM.
4) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-158. EL
IDX
EC-153
TROUBLE DIAGNOSIS FOR DTC P0120
Throttle Position Sensor (Cont’d)
TEC044M
EC-154
TROUBLE DIAGNOSIS FOR DTC P0120
Throttle Position Sensor (Cont’d)
DIAGNOSTIC PROCEDURE
If the trouble is duplicated after “Procedure for malfunction
A”, perform “Procedure A” below. If the trouble is duplicated
after “Procedure for malfunction B”, perform “Procedure B”
on the next page. If the trouble is duplicated after “Procedure
for malfunction C”, perform “Procedure C” on EC-158. GI
Procedure A
INSPECTION START MA
H
SEF053T EM
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground
screws.
LC
H
NG
CHECK POWER SUPPLY. E Repair harness or connec-
1. Turn ignition switch “OFF”. tors.
2. Disconnect throttle position sensor har-
ness connector.
3. Turn ignition switch “ON”. FE
4. Check voltage between terminal q 4 and
ground with CONSULT-II or tester.
Voltage: Approximately 5V
SEF119T
AT
OK
H
CHECK GROUND CIRCUIT.
NG
Check the following.
PD
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Check harness continuity between ter- F63 , M49
minal q2 and engine ground. I Harness connectors FA
Continuity should exist. M4 , B3
If OK, check harness for short to power. I Joint connector-16
I Harness for open or
OK short between throttle RA
position sensor and ECM
I Harness for open or
short between throttle
position sensor and TCM BR
(Transmission Control
SEF122T Module)
I Harness for open or
short between throttle ST
position sensor and
throttle actuator control
(TAC) module
If NG, repair open circuit or
short to power in harness
RS
or connectors.
H
BT
NG
CHECK INPUT SIGNAL CIRCUIT. E Repair harness or connec-
1. Disconnect ECM harness connector. tors.
2. Check harness continuity between ECM HA
terminal q
63 and terminal q1 .
SEF123T Continuity should exist.
If OK, check harness for short to
ground and short to power. EL
OK
H
CHECK COMPONENT
NG
E Replace throttle position IDX
(Throttle position sensor). sensor. To adjust it, per-
Refer to “COMPONENT INSPECTION”, form “BASIC
EC-159. INSPECTION”, EC-91.
H OK
qA
(Go to next page.)
SEF387U
EC-155
TROUBLE DIAGNOSIS FOR DTC P0120
Throttle Position Sensor (Cont’d)
q
A
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
Procedure B
INSPECTION START
H
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground
screws.
SEF119T
H
CHECK POWER SUPPLY. NG Repair harness or connec-
E
1. Disconnect throttle position sensor har- tors.
ness connector.
2. Turn ignition switch “ON”.
3. Check voltage between terminal q 4 and
ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK
H
qA
SEF053T (Go to next page.)
SEF122T
EC-156
TROUBLE DIAGNOSIS FOR DTC P0120
Throttle Position Sensor (Cont’d)
q
A
H
NG
CHECK GROUND CIRCUIT. E Check the following.
1. Turn ignition switch “OFF”. I Harness connectors GI
2. Check harness continuity between ter- F63 , M49
minal q2 and engine ground. I Harness connectors
Continuity should exist. M4 , B3
If OK, check harness for short to power. I Joint connector-16 MA
I Harness for open or
OK short between throttle
position sensor and ECM
SEF123T I Harness for open or EM
short between throttle
position sensor and TCM
(Transmission Control
Module) LC
I Harness for open or
short between throttle
position sensor and
throttle actuator control
(TAC) module
If NG, repair open circuit or
short to power in harness
or connectors. FE
H
SEF387U CHECK INPUT SIGNAL CIRCUIT.
NG
Repair harness or connec-
AT
E
1. Disconnect ECM harness connector. tors.
2. Check harness continuity between ECM
terminal q
63 and terminal q1 . PD
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
FA
H
NG
CHECK COMPONENT E Replace throttle position
(Throttle position sensor). sensor. To adjust it, per- RA
Refer to “COMPONENT INSPECTION”, form “Basic Inspection”,
EC-159. EC-91.
OK BR
H
NG
CHECK COMPONENT E Replace mass air flow sen-
(Mass air flow sensor).
Refer to “COMPONENT INSPECTION”,
sor. ST
EC-131.
OK RS
H
NG
CHECK COMPONENT E Replace camshaft position
(Camshaft position sensor). sensor.
Refer to “COMPONENT INSPECTION”, BT
EC-280.
OK
H HA
NG
CHECK COMPONENT E Replace fuel injector.
(Fuel injector).
Refer to “COMPONENT INSPECTION”, EL
EC-520.
OK
H IDX
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
EC-157
TROUBLE DIAGNOSIS FOR DTC P0120
Throttle Position Sensor (Cont’d)
Procedure C
INSPECTION START
H
ADJUST THROTTLE POSITION SEN-
SOR.
Perform “Basic Inspection”, EC-91.
OK
H
NG
CHECK INTAKE SYSTEM. E Reconnect the parts.
SEF119T Check the followings for connection.
I Air duct
I Vacuum hoses
I Intake air passage between air duct to
collector
If disconnected, reconnect the parts.
OK
H
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground
screws.
H
SEF053T
NG
CHECK POWER SUPPLY. E Repair harness or connec-
1. Disconnect throttle position sensor har- tors.
ness connector.
2. Turn ignition switch “ON”.
3. Check voltage between terminal q 4 and
ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK
H
NG
CHECK GROUND CIRCUIT. E Check the following.
1. Turn ignition switch “OFF”. I Harness connectors
2. Check harness continuity between ter- F63 , M49
minal q2 and engine ground. I Harness connectors
Continuity should exist. M4 , B3
SEF122T If OK, check harness for short to power. I Joint connector-16
I Harness for open or
OK short between throttle
position sensor and ECM
I Harness for open or
short between throttle
position sensor and TCM
(Transmission Control
Module)
I Harness for open or
short between throttle
position sensor and
throttle actuator control
(TAC) module
If NG, repair open circuit or
short to power in harness
or connectors.
SEF123T
H
NG
CHECK INPUT SIGNAL CIRCUIT. E Repair harness or connec-
1. Disconnect ECM harness connector. tors.
2. Check harness continuity between ECM
terminal q
63 and terminal q1 .
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
H
qA
(Go to next page.)
SEF387U
EC-158
TROUBLE DIAGNOSIS FOR DTC P0120
Throttle Position Sensor (Cont’d)
q
A
H
CHECK COMPONENT NG Replace throttle position
E
(Throttle position sensor). sensor. To adjust it, per-
GI
Refer to “COMPONENT INSPECTION” form “Basic Inspection”,
below. EC-91.
OK MA
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
EM
H LC
INSPECTION END
FE
AT
COMPONENT INSPECTION
PD
Throttle position sensor
1. Start engine and warm it up to normal operating temperature.
2. Stop engine (Ignition switch “OFF”). FA
3. Remove the vacuum hose connected to the throttle opener.
4. Connect suitable vacuum hose to the vacuum pump and the
opener. RA
5. Apply vacuum [more than −40.0 kPa (−300 mmHg, −11.81
inHg)] until the throttle drum becomes free from the rod of the
throttle opener. BR
SEF793W
EC-159
TROUBLE DIAGNOSIS FOR DTC P0120
Throttle Position Sensor (Cont’d)
7. Check voltage between ECM terminal q
63 (Throttle posi-
tion sensor signal) and ground.
Voltage measurement must be made with throttle posi-
tion sensor installed in vehicle.
Throttle valve conditions Voltage V
Completely closed 0.15 - 0.85
Partially open Between (a) and (b)
Completely open 3.5 - 4.7
EC-160
TROUBLE DIAGNOSIS FOR DTC P0125
SEF012P *: These data are reference values and are measured between ECM terminal AT
q
67 (Engine coolant temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring voltage. PD
Doing so may result in damage to the ECM’s transistor. Use a
ground other than ECM terminals such as the body ground.
FA
ON BOARD DIAGNOSIS LOGIC
Diagnostic RA
Check Items
Trouble Malfunction is detected when ...
(Possible Cause)
Code No.
P0125 I Voltage sent to ECM from the sensor is not practical, I Harness or connectors
BR
0908 even when some time has passed after starting the (High resistance in the circuit)
engine. I Engine coolant temperature sensor
ST
I Engine coolant temperature is insufficient for closed I Thermostat
loop fuel control.
RS
BT
HA
EL
IDX
EC-161
TROUBLE DIAGNOSIS FOR DTC P0125
Engine Coolant Temperature (ECT) Sensor
(Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
CAUTION:
Do not overheat engine.
NOTE:
I If DTC P0115 (0103) is displayed with P0125 (0908), first
perform TROUBLE DIAGNOSIS FOR DTC P0115, EC-145.
I If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PRO-
CEDURE” has been previously conducted, always turn
SEF399X ignition switch “OFF” and wait at least 5 seconds before
conducting the next test.
1) Turn ignition switch “ON”.
2) Select “COOLAN TEMP/S” in “DATA MONITOR” mode
with CONSULT-II.
3) Check that “COOLAN TEMP/S” is above 10°C (50°F).
If it is above 10°C (50°F), the test result will be OK.
If it is below 10°C (50°F), go to following step.
4) Start engine and run it for 65 minutes at idle speed.
If “COOLAN TEMP/S” increases to more than 10°C
(50°F) within 65 minutes, stop engine because the test
result will be OK.
5) If 1st DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-164.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Follow the procedure “With CONSULT-II” above.
EC-162
TROUBLE DIAGNOSIS FOR DTC P0125
Engine Coolant Temperature (ECT) Sensor
(Cont’d)
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC642
EC-163
TROUBLE DIAGNOSIS FOR DTC P0125
Engine Coolant Temperature (ECT) Sensor
(Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
NG
CHECK POWER SUPPLY. E Check the following.
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect engine coolant temperature F26 , F106
sensor harness connector. I Harness for open or
3. Turn ignition switch “ON”. short between ECM and
SEF052T 4. Check voltage between terminal q2 and engine coolant tempera-
ground with CONSULT-II or tester. ture sensor
Voltage: If NG, repair harness or
Approximately 5V connectors.
OK
H
NG
CHECK GROUND CIRCUIT. E Check the following.
1. Turn ignition switch “OFF”. I Harness connectors
2. Check harness continuity between ter- F26 , F106
minal q1 and engine ground. I Harness connectors
Continuity should exist. F63 , M49
If OK, check harness for short to power. I Harness connectors
M4 , B3
OK I Joint connector-16
I Harness for open or
SEF541P short between ECM and
engine coolant tempera-
ture sensor
I Harness for open or
short between TCM
(Transmission Control
Module) and engine
coolant temperature sen-
sor
I Harness for open or
short between engine
coolant temperature sen-
sor and throttle actuator
control (TAC) module
If NG, repair open circuit or
short to power in harness
SEF542P or connectors.
H
NG
CHECK COMPONENT E Replace engine coolant
(Engine coolant temperature sensor). temperature sensor.
Refer to “COMPONENT INSPECTION” on
next page.
OK
H
NG
CHECK THERMOSTAT OPERATION. E CHECK COMPONENT.
When the engine is cold [lower than 75°C (Thermostat)
(167°F)], grasp lower radiator hose and Refer to LC section (“Ther-
confirm the engine coolant does not flow. mostat”).
If NG, replace it.
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
EC-164
TROUBLE DIAGNOSIS FOR DTC P0125
Engine Coolant Temperature (ECT) Sensor
(Cont’d)
COMPONENT INSPECTION
Engine coolant temperature sensor
Check resistance as shown in the figure. GI
MA
SEF152P EM
SEF012P
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-165
TROUBLE DIAGNOSIS FOR DTC P0130 (B1), P0150 (B2)
SEF288D
HO2S1 (B1)
0 - 0.3V ) 0.6 - 1.0V
HO2S1 (B2)
I Engine: After warming up Maintaining engine speed at 2,000 rpm
LEAN ) RICH
HO2S1 MNTR (B1)
Changes more than 5 times
HO2S1 MNTR (B2)
during 10 seconds.
EC-166
TROUBLE DIAGNOSIS FOR DTC P0130 (B1), P0150 (B2)
Heated Oxygen Sensor 1 (Front) (P0130: Bank
1), (P0150: Bank 2) (Circuit) (Cont’d)
ON BOARD DIAGNOSIS LOGIC
Under the condition in which the heated oxygen sensor 1 (front)
signal is not input, the ECM circuits will read a continuous approxi-
mately 0.3V. Therefore, for this diagnosis, the time that output GI
voltage is within 200 to 400 mV range is monitored, and the diag-
nosis checks that this time is not inordinately long.
MA
SEF237U EM
Diagnostic Trouble Check Items
Code No.
Malfunction is detected when ...
(Possible Cause) LC
P0130, 0303 I The voltage from the sensor is constantly approx. 0.3V. I Harness or connectors
(Bank 1) (The sensor circuit is open or shorted.)
P0150, 0503 I Heated oxygen sensor 1 (front)
(Bank 2)
FE
AT
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE PD
CAUTION:
Always drive vehicle at a safe speed. FA
NOTE:
I If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PRO-
CEDURE” has been previously conducted, always turn RA
ignition switch “OFF” and wait at least 5 seconds before
conducting the next test.
TESTING CONDITION: BR
SEF979Z
I Always drive vehicle at temperature of more than −10°C
(14°F).
I Before performing the following procedure, confirm that ST
battery voltage is more than 11V at idle.
1) Start engine and warm it up to normal operating tem- RS
perature.
2) Stop engine and wait at least 5 seconds.
3) Turn ignition switch “ON” and select “HO2S1 (B1) BT
P0130, (B2) (P0150)” of “HO2S1” in “DTC WORK SUP-
PORT” mode with CONSULT-II.
4) Touch “START”. HA
5) Start engine (TCS switch “OFF”) and let it idle for at
SEF980Z least 3 minutes.
NOTE: EL
Never raise engine speed above 3,200 rpm after this
step. If the engine speed limit is exceeded, return to
step 5). IDX
6) When the following conditions are met, “TESTING” will
be displayed on the CONSULT-II screen. Maintain the
conditions continuously until “TESTING” changes to
“COMPLETED”. (It will take approximately 10 to 60 sec-
onds.)
CMPS-RPM (POS): 1,600 - 2,200 rpm
Vehicle speed: More than 70 km/h (43 MPH)
SEF645Y
EC-167
TROUBLE DIAGNOSIS FOR DTC P0130 (B1), P0150 (B2)
Heated Oxygen Sensor 1 (Front) (P0130: Bank
1), (P0150: Bank 2) (Circuit) (Cont’d)
B/FUEL SCHDL: 1.4 - 5 msec
Selector lever: Suitable position
If “TESTING” is not displayed after 5 minutes, retry
from step 2).
7) Make sure that “OK” is displayed after touching “SELF-
DIAG RESULTS”. If “NG” is displayed, refer to “DIAG-
NOSTIC PROCEDURE”, EC-171.
During this test, P1148 and P1168 may be stored in
ECM.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
OVERALL FUNCTION CHECK
Use this procedure to check the overall function of the heated oxy-
gen sensor 1 (front) circuit. During this check, a 1st trip DTC might
not be confirmed.
1) Start engine and warm it up to normal operating tem-
perature.
2) Set voltmeter probes between ECM terminal q 82 (B2), q
83
(B1) (sensor signal) and ground.
3) Check the following with engine speed held at 2,000
SEF353WA rpm constant under no load.
I The voltage does not remain in the range of 0.2 - 0.4V.
4) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-171.
EC-168
TROUBLE DIAGNOSIS FOR DTC P0130 (B1), P0150 (B2)
Heated Oxygen Sensor 1 (Front) (P0130: Bank
1), (P0150: Bank 2) (Circuit) (Cont’d)
BANK 1
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC783
EC-169
TROUBLE DIAGNOSIS FOR DTC P0130 (B1), P0150 (B2)
Heated Oxygen Sensor 1 (Front) (P0130: Bank
1), (P0150: Bank 2) (Circuit) (Cont’d)
BANK 2
TEC784
EC-170
TROUBLE DIAGNOSIS FOR DTC P0130 (B1), P0150 (B2)
Heated Oxygen Sensor 1 (Front) (P0130: Bank
1), (P0150: Bank 2) (Circuit) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
GI
H
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground MA
screws.
SEF054TI EM
H
NG
CHECK INPUT SIGNAL CIRCUIT. Repair harness or connec-
E
1. Turn ignition switch “OFF”. tors. LC
2. Disconnect corresponding heated oxy-
gen sensor 1 (front) harness connector
and ECM harness connector.
3. Check harness continuity between ECM
and sensor terminals.
Bank
FE
Terminals
(Harness
DTC
protector
SEF056TH
ECM Sensor color) AT
Bank 1
P0130 83 2
(Black)
Bank 2
PD
P0150 82 2
(Blue)
H
INSPECTION END
SEF390UA
EC-171
TROUBLE DIAGNOSIS FOR DTC P0130 (B1), P0150 (B2)
Heated Oxygen Sensor 1 (Front) (P0130: Bank
1), (P0150: Bank 2) (Circuit) (Cont’d)
COMPONENT INSPECTION
Heated oxygen sensor 1 (front)
1) Start engine and warm it up to normal operating tem-
perature.
2) Select “MANU TRIG” and “HI SPEED” in “DATA MONI-
TOR” mode with CONSULT-II, and select “HO2S1 (B1)
(B2)” and “HO2S1 MNTR (B1) (B2)”.
3) Hold engine speed at 2,000 rpm under no load during
SEF977Z the following steps.
4) Touch “RECORD” on CONSULT-II screen.
5) Check the following.
I “HO2S1 MNTR (B1) (B2)” in “DATA MONITOR” mode
changes from “RICH” to “LEAN” to “RICH” 5 times in 10
seconds.
5 times (cycles) are counted as shown below:
cycle | 1 | 2 | 3 | 4 | 5 |
HO2S1 MNTR (B1) R-L-R-L-R-L-R-L-R-L-R
SEF978Z
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine and warm it up to normal operating tem-
perature.
2) Set voltmeter probes between ECM terminal q 82 (B2), q 83
(B1) (sensor signal) and ground.
3) Check the following with engine speed held at 2,000
rpm constant under no load.
I Malfunction indicator lamp goes on more than 5 times
within 10 seconds in Diagnostic Test Mode II [HEATED
OXYGEN SENSOR 1 MONITOR (FRONT), EC-68].
I The maximum voltage is over 0.6V at least one time.
SEF353WA
I The minimum voltage is below 0.30V at least one time.
EC-172
TROUBLE DIAGNOSIS FOR DTC P0130 (B1), P0150 (B2)
Heated Oxygen Sensor 1 (Front) (P0130: Bank
1), (P0150: Bank 2) (Circuit) (Cont’d)
I The voltage never exceeds 1.0V.
CAUTION:
I Discard any heated oxygen sensor which has been
dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. GI
I Before installing new oxygen sensor, clean exhaust sys-
tem threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubri- MA
cant.
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-173
TROUBLE DIAGNOSIS FOR DTC P0131 (B1), P0151 (B2)
SEF288D
HO2S1 (B1)
0 - 0.3V ) 0.6 - 1.0V
HO2S1 (B2)
I Engine: After warming up Maintaining engine speed at 2,000 rpm
LEAN ) RICH
HO2S1 MNTR (B1)
Changes more than 5 times
HO2S1 MNTR (B2)
during 10 seconds.
EC-174
TROUBLE DIAGNOSIS FOR DTC P0131 (B1), P0151 (B2)
Heated Oxygen Sensor 1 (Front) (P0131: Bank
1), (P0151: Bank 2) (Lean shift monitoring)
(Cont’d)
ON BOARD DIAGNOSIS LOGIC
To judge the malfunction, the output from the heated oxygen sen- GI
sor 1 (front) is monitored to determine whether the “rich” output is
sufficiently high and whether the “lean” output is sufficiently low.
When both the outputs are shifting to the lean side, the malfunc- MA
tion will be detected.
SEF300U EM
Diagnostic Trouble
Malfunction is detected when ...
Check Items LC
Code No. (Possible Cause)
P0131 I The maximum voltage from the sensor is not reached to the I Heated oxygen sensor 1 (front)
0411 specified voltage. I Heated oxygen sensor 1 heater (front)
(Bank 1) I Fuel pressure
P0151 I Injectors
0415 I Intake air leaks FE
(Bank 2)
AT
EC-175
TROUBLE DIAGNOSIS FOR DTC P0131 (B1), P0151 (B2)
Heated Oxygen Sensor 1 (Front) (P0131: Bank
1), (P0151: Bank 2) (Lean shift monitoring)
(Cont’d)
If “TESTING” is not displayed after 5 minutes, retry
from step 2).
7) Make sure that “OK” is displayed after touching “SELF-
DIAG RESULTS”. If “NG” is displayed, refer to “DIAG-
NOSTIC PROCEDURE”, EC-177.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
OVERALL FUNCTION CHECK
Use this procedure to check the overall function of the heated oxy-
gen sensor 1 (front) circuit. During this check, a 1st trip DTC might
not be confirmed.
1) Start engine and warm it up to normal operating tem-
perature.
2) Set voltmeter probes between ECM terminal q 83 (B2), q
82
(B1) (sensor signal) and ground.
3) Check the following with engine speed held at 2,000
SEF353WA rpm constant under no load.
I The maximum voltage is over 0.6V at least one time.
I The minimum voltage is below 0.1V at least one time.
4) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-177.
EC-176
TROUBLE DIAGNOSIS FOR DTC P0131 (B1), P0151 (B2)
Heated Oxygen Sensor 1 (Front) (P0131: Bank
1), (P0151: Bank 2) (Lean shift monitoring)
(Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START GI
H
Loosen and retighten heated oxygen sen- MA
sors 1 (front).
Tightening torque:
40 - 50 N⋅m
SEF833UA (4.1 - 5.1 kg-m, 30 - 37 ft-lb) EM
H
CLEAR THE SELF-LEARNING DATA
Yes
Go to “TROUBLE DIAG-
LC
E
1. Start engine and warm it up to normal NOSIS FOR DTC P0171,
operating temperature. P0174”, EC-245.
2. Select “SELF-LEARNING
CONT” in “WORK SUPPORT”
mode with CONSULT-II.
3. Clear the self-learning control
coefficient by touching “CLEAR”.
4. Run engine for at least 10 min- FE
utes at idle speed.
Are the 1st trip DTCs P0171,
P0174 detected? Is it difficult
to start engine?
SEF409WA ------------------------------------------------------------------- OR -------------------------------------------------------------------
AT
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor
harness connector, and restart
and run engine for at least 3
PD
seconds at idle speed.
4. Stop engine and reconnect
mass air flow sensor harness
connector. FA
5. Make sure diagnostic trouble
code No. 0102 is displayed in
Diagnostic Test Mode II.
6. Erase the diagnostic test mode RA
II (Self-diagnostic results)
memory. Make sure diagnostic
trouble code No. 0505 is dis-
played in Diagnostic Test Mode BR
II.
SEF985Z 7. Run engine for at least 10 min-
utes at idle speed.
Are the 1st trip DTCs 0115,
0210 detected? Is it difficult to ST
start engine?
H No
NG RS
CHECK COMPONENT E
REPLACE HO2S1 (front).
[Heated oxygen sensor 1 heaters (front)]. 1. Check HO2S1 (front)
Refer to “COMPONENT INSPECTION” on harness protector color.
next page. Black: Left bank (B1)
Blue: Right bank (B2)
BT
OK 2. Replace malfunctioning
HO2S1 (front)
H HA
NG
CHECK COMPONENT E
Replace corresponding
SEF395W [Heated oxygen sensors 1 (front)]. heated oxygen sensor 1
Refer to “COMPONENT INSPECTION” on (front).
next page. EL
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
IDX
Refer to “TROUBLE DIAGNOSIS FOR
DTC P0130 (B1), P0150 (B2)” for circuit,
EC-166.
H
INSPECTION END
EC-177
TROUBLE DIAGNOSIS FOR DTC P0131 (B1), P0151 (B2)
Heated Oxygen Sensor 1 (Front) (P0131: Bank
1), (P0151: Bank 2) (Lean shift monitoring)
(Cont’d)
COMPONENT INSPECTION
Heated oxygen sensor 1 heater (front)
Check resistance between terminals q 3 and q 1 .
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
Check continuity between terminals q2 and q 1 ,q 3 and q
2 .
Continuity should not exist.
If NG, replace the heated oxygen sensor 1 (front).
AEC158A CAUTION:
I Discard any heated oxygen sensor which has been
dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
I Before installing new oxygen sensor, clean exhaust sys-
tem threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubri-
cant.
EC-178
TROUBLE DIAGNOSIS FOR DTC P0131 (B1), P0151 (B2)
Heated Oxygen Sensor 1 (Front) (P0131: Bank
1), (P0151: Bank 2) (Lean shift monitoring)
(Cont’d)
GI
MA
EM
SEF978Z
LC
FE
AT
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine and warm it up to normal operating tem- PD
perature.
2) Set voltmeter probes between ECM terminal q 82 (B2), q 83
(B1) (sensor signal) and ground. FA
3) Check the following with engine speed held at 2,000
rpm constant under no load.
I Malfunction indicator lamp goes on more than 5 times RA
within 10 seconds in Diagnostic Test Mode II [HEATED
OXYGEN SENSOR 1 MONITOR (FRONT)]. See
EC-68. BR
SEF353WA
I The maximum voltage is over 0.6V at least one time.
I The minimum voltage is below 0.30V at least one time.
I The voltage never exceeds 1.0V. ST
CAUTION:
I Discard any heated oxygen sensor which has been RS
dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
I Before installing new oxygen sensor, clean exhaust sys- BT
tem threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubri-
cant. HA
EL
IDX
EC-179
TROUBLE DIAGNOSIS FOR DTC P0132 (B1), P0152 (B2)
SEF288D
I Engine: After warming up Maintaining engine speed at 2,000 rpm LEAN ) RICH
HO2S1 MNTR (B1) Changes more than 5 times
HO2S1 MNTR (B2) during 10 seconds.
EC-180
TROUBLE DIAGNOSIS FOR DTC P0132 (B1), P0152 (B2)
Heated Oxygen Sensor 1 (Front) (P0132: Bank
1), (P0152: Bank 2) (Rich Shift Monitoring)
(Cont’d)
ON BOARD DIAGNOSIS LOGIC
To judge the malfunction, the output from the heated oxygen sen- GI
sor 1 (front) is monitored to determine whether the “rich” output is
sufficiently high. The “lean” output is sufficiently low. When both the
outputs are shifting to the rich side, the malfunction will be MA
detected.
SEF299U EM
Diagnostic Trouble
Malfunction is detected when ...
Check Items LC
Code No. (Possible Cause)
P0132 I The maximum and minimum voltages from the sensor are not I Heated oxygen sensor 1 (front)
0410 around the specified voltages. I Heated oxygen sensor 1 heater (front)
(Bank 1) I Fuel pressure
P0152 I Injectors
0414 FE
(Bank 2)
AT
EC-181
TROUBLE DIAGNOSIS FOR DTC P0132 (B1), P0152 (B2)
Heated Oxygen Sensor 1 (Front) (P0132: Bank
1), (P0152: Bank 2) (Rich Shift Monitoring)
(Cont’d)
If “TESTING” is not displayed after 5 minutes, retry
from step 2).
7) Make sure that “OK” is displayed after touching “SELF-
DIAG RESULTS”. If “NG” is displayed, refer to “DIAG-
NOSTIC PROCEDURE”, EC-183.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
OVERALL FUNCTION CHECK
Use this procedure to check the overall function of the heated oxy-
gen sensor 1 (front) circuit. During this check, a 1st trip DTC might
not be confirmed.
1) Start engine and warm it up to normal operating tem-
perature.
2) Set voltmeter probes between ECM terminal q 82 (B2), q
83
(B1) (sensor signal) and ground.
3) Check the following with engine speed held at 2,000
SEF353WA rpm constant under no load.
I The maximum voltage is over 0.8V at least one time.
I The minimum voltage is below 0.35V at least one time.
4) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-183.
EC-182
TROUBLE DIAGNOSIS FOR DTC P0132 (B1), P0152 (B2)
Heated Oxygen Sensor 1 (Front) (P0132: Bank
1), (P0152: Bank 2) (Rich Shift Monitoring)
(Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START GI
MA
H
Loosen and retighten heated oxygen sen-
SEF833UA sor 1 (front). EM
Tightening torque:
40 - 50 N⋅m (4.1 - 5.1 kg-m, 30 - 37
ft-lb) LC
H
CLEAR THE SELF-LEARNING DATA Yes Go to “TROUBLE DIAG-
E
1. Start engine and warm it up to normal NOSIS FOR DTC P0172, FE
operating temperature. P0175”, EC-251.
2. Select “SELF-LEARNING
SEF985Z CONT” in “WORK SUPPORT” AT
mode with CONSULT-II.
3. Clear the self-learning control
coefficient by touching “CLEAR”. PD
4. Run engine for at least 10 min-
utes at idle speed.
Are the 1st trip DTCs P0172, FA
P0175 detected? Is it difficult
to start engine?
------------------------------------------------------------------- OR -------------------------------------------------------------------
RA
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor
harness connector, and restart
BR
SEF395W
and run engine for at least 3
seconds at idle speed.
4. Stop engine and reconnect
ST
mass air flow sensor harness
connector.
RS
5. Make sure diagnostic trouble
code No. 0102 is displayed in
Diagnostic Test Mode II. BT
6. Erase the diagnostic test mode
II (Self-diagnostic results)
memory. Make sure diagnostic HA
trouble code No. 0505 is dis-
played in Diagnostic Test Mode
II. EL
7. Run engine for at least 10 min-
utes at idle speed.
Are the 1st trip DTCs 0114, IDX
0209 detected? Is it difficult to
start engine?
No
H
qA
(Go to next page.)
EC-183
TROUBLE DIAGNOSIS FOR DTC P0132 (B1), P0152 (B2)
Heated Oxygen Sensor 1 (Front) (P0132: Bank
1), (P0152: Bank 2) (Rich Shift Monitoring)
(Cont’d)
q
A
H
CHECK COMPONENT NG REPLACE HO2S1 (front).
E
[Heated oxygen sensor 1 heater (front)]. 1. Check HO2S1 (front)
Refer to “COMPONENT INSPECTION” on harness protector color.
next page. Black: Left bank (B1)
Blue: Right bank (B2)
OK
2. Replace malfunctioning
HO2S1 (front).
H
CHECK COMPONENT NG Repair or replace harness
E
[Heated oxygen sensor 1 (front)]. and/or connectors or
1. Turn ignition switch “OFF”. replace corresponding
2. Disconnect sensor harness connector heated oxygen sensor 1
and check for water. (front).
Water should not exist.
If OK, go to step 3.
3. Check heated oxygen sensor 1 (front)
(B1), (B2).
Refer to “COMPONENT INSPECTION” on
next page.
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
Refer to “TROUBLE DIAGNOSIS FOR
DTC P0130 (B1), P0150 (B2)” for circuit,
EC-166.
OK
H
INSPECTION END
COMPONENT INSPECTION
Heated oxygen sensor 1 heater (front)
Check resistance between terminals q 3 and q 1 .
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
Check continuity between terminals q2 and q 1 ,q 3 and q
2 .
Continuity should not exist.
If NG, replace the heated oxygen sensors 1 (front).
CAUTION:
I Discard any heated oxygen sensor which has been
dropped from a height of more than 0.5 m (19.7 in) onto a
AEC158A
hard surface such as a concrete floor; use a new one.
I Before installing new oxygen sensor, clean exhaust sys-
tem threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubri-
cant.
EC-184
TROUBLE DIAGNOSIS FOR DTC P0132 (B1), P0152 (B2)
Heated Oxygen Sensor 1 (Front) (P0132: Bank
1), (P0152: Bank 2) (Rich Shift Monitoring)
(Cont’d)
Heated oxygen sensor 1 (front)
1) Start engine and warm it up to normal operating tem-
perature. GI
2) Select “MANU TRIG” and “HI SPEED” in “DATA MONI-
TOR” mode with CONSULT-II, and select “HO2S1 (B1)
(B2)” and “HO2S1 MNTR (B1) (B2)”.
MA
3) Hold engine speed at 2,000 rpm under no load during
the following steps.
SEF267Y
4) Touch “RECORD” on CONSULT-II screen.
EM
5) Check the following.
I “HO2S1 MNTR (B1) (B2)” in “DATA MONITOR” mode LC
changes from “RICH” to “LEAN” to “RICH” 5 times in 10
seconds.
5 times (cycles) are counted as shown below:
cycle 1 2 3 4 5
HO2S1 MNTR (B1) R-L-R-L-R-L-R-L-R-L-R
FE
R = “HO2S1 MNTR (B1) (B2)”, “RICH”
L = “HO2S1 MNTR (B1) (B2)”, “LEAN” AT
I “HO2S1 (B1) (B2)” voltage goes above 0.6V at least
once.
I “HO2S1 (B1) (B2)” voltage goes below 0.30V at least PD
once.
I The voltage never exceeds 1.0V.
CAUTION: FA
I Discard any heated oxygen sensor which has been
dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. RA
I Before installing new oxygen sensor, clean exhaust sys-
tem threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubri-
cant. BR
ST
RS
BT
SEF978Z HA
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine and warm it up to normal operating tem-
EL
perature.
2) Set voltmeter probes between ECM terminal q 82 (B2), q 83
(B1) (sensor signal) and ground.
IDX
3) Check the following with engine speed held at 2,000
rpm constant under no load.
I Malfunction indicator lamp goes on more than 5 times
within 10 seconds in Diagnostic Test Mode II [HEATED
OXYGEN SENSOR 1 MONITOR (FRONT)]. See
EC-68.
SEF353WA
I The maximum voltage is over 0.6V at least one time.
I The minimum voltage is below 0.30V at least one time.
EC-185
TROUBLE DIAGNOSIS FOR DTC P0132 (B1), P0152 (B2)
Heated Oxygen Sensor 1 (Front) (P0132: Bank
1), (P0152: Bank 2) (Rich Shift Monitoring)
(Cont’d)
I The voltage never exceeds 1.0V.
CAUTION:
I Discard any heated oxygen sensor which has been
dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
I Before installing new oxygen sensor, clean exhaust sys-
tem threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubri-
cant.
EC-186
TROUBLE DIAGNOSIS FOR DTC P0133 (B1), P0153 (B2)
FE
SEF288D
AT
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Specification data are reference values.
PD
MONITOR ITEM CONDITION SPECIFICATION
FA
HO2S1 (B1)
0 - 0.3V ) 0.6 - 1.0V
HO2S1 (B2)
I Engine: After warming up Maintaining engine speed at 2,000 rpm RA
LEAN ) RICH
HO2S1 MNTR (B1)
Changes more than 5 times
HO2S1 MNTR (B2)
during 10 seconds.
BR
ECM TERMINALS AND REFERENCE VALUE
Specification data are reference values, and are measured between each terminal and ground. ST
CAUTION:
Do not use ECM ground terminals when measuring voltage. Doing so may result in damage to the
ECM’s transistor. Use a ground other than ECM terminals such as the body ground. RS
TER-
WIRE DATA
MINAL ITEM CONDITION BT
COLOR (DC voltage)
NO.
IDX
EC-187
TROUBLE DIAGNOSIS FOR DTC P0133 (B1), P0153 (B2)
Heated Oxygen Sensor 1 (Front) (P0133: Bank
1), (P0153: Bank 2) (Response monitoring)
(Cont’d)
ON BOARD DIAGNOSIS LOGIC
To judge the malfunction of heated oxygen sensor 1 (front), this
diagnosis measures response time of the heated oxygen sensor 1
(front) signal. The time is compensated by engine operating (speed
and load), fuel feedback control constant, and heated oxygen sen-
sor 1 (front) temperature index. Judgment is based on whether the
compensated time [heated oxygen sensors 1 (front) cycling time
index] is inordinately long or not.
SEF010V
Diagnostic Trouble Code No. Malfunction is detected when ... Check Items (Possible Cause)
P0133 I The response of the voltage I Harness or connectors (The sensor circuit is open or shorted.)
0409 signal from the sensor takes I Heated oxygen sensor 1 (front)
(Bank 1) more than the specified time. I Heated oxygen sensor 1 heater (front)
I Fuel pressure
I Injectors
P0153 I Intake air leaks
0413 I Exhaust gas leaks
(Bank 2) I PCV
I Mass air flow sensor
NOTE:
Never raise engine speed above 3,200 rpm after this
step. If the engine speed limit is exceeded, return to
step 5).
6) When the following conditions are met, “TESTING” will
be displayed on the CONSULT-II screen. Maintain the
conditions continuously until “TESTING” changes to
“COMPLETED”. (It will take approximately 40 to 50 sec-
onds.)
CMPS-RPM (POS): 1,200 - 2,500 rpm
SEF658Y
EC-188
TROUBLE DIAGNOSIS FOR DTC P0133 (B1), P0153 (B2)
Heated Oxygen Sensor 1 (Front) (P0133: Bank
1), (P0153: Bank 2) (Response monitoring)
(Cont’d)
Vehicle speed: More than 50 km/h (31 MPH)
B/FUEL SCHDL: 1.4 - 5.0 msec
Selector lever: Suitable position GI
If “TESTING” is not displayed after 5 minutes, retry
from step 2).
7) Make sure that “OK” is displayed after touching “SELF- MA
DIAG RESULTS”. If “NG” is displayed, refer to “DIAG-
NOSTIC PROCEDURE”, EC-192.
EM
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
OVERALL FUNCTION CHECK LC
Use this procedure to check the overall function of the heated oxy-
gen sensor 1 (front) circuit. During this check, a 1st trip DTC might
not be confirmed.
1) Start engine and warm it up to normal operating tem-
perature.
2) Set voltmeter probes between ECM terminal q 82 (B2), q
83 FE
(B1) (sensor signal) and ground.
3) Check the following with engine speed held at 2,000
SEF353WA rpm constant under no load. AT
I Malfunction indicator lamp goes on more than 5 times
within 10 seconds in Diagnostic Test Mode II [HEATED
OXYGEN SENSOR 1 MONITOR (FRONT)]. See PD
EC-68.
4) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-192.
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-189
TROUBLE DIAGNOSIS FOR DTC P0133 (B1), P0153 (B2)
Heated Oxygen Sensor 1 (Front) (P0133: Bank
1), (P0153: Bank 2) (Response monitoring)
(Cont’d)
BANK 1
TEC783
EC-190
TROUBLE DIAGNOSIS FOR DTC P0133 (B1), P0153 (B2)
Heated Oxygen Sensor 1 (Front) (P0133: Bank
1), (P0153: Bank 2) (Response monitoring)
(Cont’d)
BANK 2
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC784
EC-191
TROUBLE DIAGNOSIS FOR DTC P0133 (B1), P0153 (B2)
Heated Oxygen Sensor 1 (Front) (P0133: Bank
1), (P0153: Bank 2) (Response monitoring)
(Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground
screws.
SEF833UA H
Loosen and retighten heated oxygen sen-
sor 1 (front).
Tightening torque:
40 - 50 N⋅m (4.1 - 5.1 kg-m, 30 - 37
ft-lb)
H
NG
CHECK EXHAUST AIR LEAK. E
Repair or replace.
Start engine and run it at idle. Listen for an
exhaust air leak before three way catalyst.
H
OK
NG
SEF377U
CHECK FOR INTAKE AIR LEAK. E
Repair or replace.
Start engine and run it at idle. Listen for an
intake air leak between the mass air flow
sensor and the intake manifold.
OK
H
Yes
CLEAR THE SELF-LEARNING DATA E Go to “TROUBLE DIAG-
1. Start engine and warm it up to normal NOSIS FOR DTC P0171,
operating temperature. P0172”, P0174, P0175,
2. Select “SELF-LEARNING EC-245, 251.
CONT” in “WORK SUPPORT”
mode with CONSULT-II.
3. Clear the self-learning control
coefficient by touching “CLEAR”.
4. Run engine for at least 10 min-
SEF099P utes at idle speed.
Are the 1st trip DTCs P0171,
P0174 or P0172, P0175
detected? Is it difficult to start
engine?
------------------------------------------------------------------- OR -------------------------------------------------------------------
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor
harness connector, and restart
and run engine for at least 3
seconds at idle speed.
4. Stop engine and reconnect
mass air flow sensor harness
connector.
5. Make sure diagnostic trouble
code No. 0102 is displayed in
Diagnostic Test Mode II.
SEF985Z 6. Erase the diagnostic test mode
II (Self-diagnostic results)
memory. Make sure diagnostic
trouble code No. 0505 is dis-
played in Diagnostic Test Mode
II.
7. Run engine for at least 10 min-
utes at idle speed.
Are the 1st trip DTCs 0115,
0210 or D114, 0209 detected?
Is it difficult to start engine?
No
H
qA
(Go to next page.)
SEF395W
EC-192
TROUBLE DIAGNOSIS FOR DTC P0133 (B1), P0153 (B2)
Heated Oxygen Sensor 1 (Front) (P0133: Bank
1), (P0153: Bank 2) (Response monitoring)
(Cont’d)
q
A
H GI
NG
CHECK INPUT SIGNAL CIRCUIT. E Repair harness or connec-
1. Turn ignition switch “OFF”. tors.
2. Disconnect corresponding heated oxy-
gen sensor 1 (front) harness connector MA
and ECM harness connector.
3. Check harness continuity between ECM
and sensor terminals.
SEF054TI
Bank
EM
Terminals
(Harness
DTC
protector
ECM Sensor color)
LC
P0133 83 2 B1 (Black)
P0153 82 2 B2 (Blue)
H OK IDX
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
OK
H
INSPECTION END
EC-193
TROUBLE DIAGNOSIS FOR DTC P0133 (B1), P0153 (B2)
Heated Oxygen Sensor 1 (Front) (P0133: Bank
1), (P0153: Bank 2) (Response monitoring)
(Cont’d)
COMPONENT INSPECTION
Heated oxygen sensor 1 heater (front)
Check resistance between terminals q 3 and q 1 .
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
Check continuity between terminals q2 and q 1 ,q 3 and q
2 .
Continuity should not exist.
If NG, replace the heated oxygen sensor 1 (front).
AEC158A
CAUTION:
I Discard any heated oxygen sensor which has been
dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
I Before installing new oxygen sensor, clean exhaust sys-
tem threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubri-
cant.
EC-194
TROUBLE DIAGNOSIS FOR DTC P0133 (B1), P0153 (B2)
Heated Oxygen Sensor 1 (Front) (P0133: Bank
1), (P0153: Bank 2) (Response monitoring)
(Cont’d)
GI
MA
EM
SEF978Z
LC
FE
AT
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine and warm it up to normal operating tem- PD
perature.
2) Set voltmeter probes between ECM terminal q 82 (B2), q 83
(B1) (sensor signal) and ground. FA
3) Check the following with engine speed held at 2,000
rpm constant under no load.
I Malfunction indicator lamp goes on more than 5 times RA
within 10 seconds in Diagnostic Test Mode II [HEATED
OXYGEN SENSOR 1 MONITOR (FRONT)]. See
EC-68. BR
SEF353WA
I The maximum voltage is over 0.6V at least one time.
I The minimum voltage is below 0.30V at least one time.
I The voltage never exceeds 1.0V. ST
CAUTION:
I Discard any heated oxygen sensor which has been RS
dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
I Before installing new oxygen sensor, clean exhaust sys- BT
tem threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubri-
cant. HA
EL
IDX
EC-195
TROUBLE DIAGNOSIS FOR DTC P0134 (B1), P0154 (B2)
SEF288D
HO2S1 (B1)
0 - 0.3V ) 0.6 - 1.0V
HO2S1 (B2)
I Engine: After warming up Maintaining engine speed at 2,000 rpm
LEAN ) RICH
HO2S1 MNTR (B1)
Changes more than 5 times
HO2S1 MNTR (B2)
during 10 seconds.
SEF301UA
EC-196
TROUBLE DIAGNOSIS FOR DTC P0134 (B1), P0154 (B2)
Heated Oxygen Sensor 1 (Front) (P0134: Bank
1), (P0154: Bank 2) (Cont’d)
EC-197
TROUBLE DIAGNOSIS FOR DTC P0134 (B1), P0154 (B2)
Heated Oxygen Sensor 1 (Front) (P0134: Bank
1), (P0154: Bank 2) (Cont’d)
BANK 1
TEC783
EC-198
TROUBLE DIAGNOSIS FOR DTC P0134 (B1), P0154 (B2)
Heated Oxygen Sensor 1 (Front) (P0134: Bank
1), (P0154: Bank 2) (Cont’d)
BANK 2
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC784
EC-199
TROUBLE DIAGNOSIS FOR DTC P0134 (B1), P0154 (B2)
Heated Oxygen Sensor 1 (Front) (P0134: Bank
1), (P0154: Bank 2) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
Loosen and retighten heated oxygen sen-
sor 1 (front).
Tightening torque:
40 - 50 N⋅m (4.1 - 5.1 kg-m, 30 - 37
SEF833UA ft-lb)
H
CHECK INPUT SIGNAL CIRCUIT. NG Repair harness or connec-
E
1. Turn ignition switch “OFF”. tors.
2. Disconnect corresponding heated oxy-
gen sensor 1 (front) harness connector
and ECM harness connector.
3. Check harness continuity between ECM
and sensor terminals.
SEF377U Bank
Terminals
(Harness
DTC
protector
ECM Sensor color)
P0134 83 2 B1 (Black)
P0154 82 2 B2 (Blue)
Terminals Bank
(Harness
DTC
ECM or protector
SEF054TI Ground
sensor color)
OK
H
qA
(Go to next page.)
SEF056TH
SEF409WA
EC-200
TROUBLE DIAGNOSIS FOR DTC P0134 (B1), P0154 (B2)
Heated Oxygen Sensor 1 (Front) (P0134: Bank
1), (P0154: Bank 2) (Cont’d)
q
A
H
NG
CHECK COMPONENT
E
REPAIR OR REPLACE GI
[Heated oxygen sensor 1 (front)]. HO2S1 (front).
1. Turn ignition switch “OFF”. Repair or replace harness
2. Disconnect sensor harness connector and/or connectors as fol- MA
and check for water. lows.
Water should not exist. 1. Check HO2S1 (front)
SEF390UA If OK, go to step 3. harness protector color. EM
3. Check heated oxygen sensor 1 (front). Black: Left bank (B1)
Refer to “COMPONENT INSPECTION” on Blue: Right bank (B2)
next page. 2. Repair or replace mal- LC
functioning HO2S1
OK
(front).
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117. FE
OK
H
INSPECTION END
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-201
TROUBLE DIAGNOSIS FOR DTC P0134 (B1), P0154 (B2)
Heated Oxygen Sensor 1 (Front) (P0134: Bank
1), (P0154: Bank 2) (Cont’d)
COMPONENT INSPECTION
Heated oxygen sensor 1 (front)
1) Start engine and warm it up to normal operating tem-
perature.
2) Select “MANU TRIG” and “HI SPEED” in “DATA MONI-
TOR” mode with CONSULT-II, and select “HO2S1 (B1)
(B2)” and “HO2S1 MNTR (B1) (B2)”.
3) Hold engine speed at 2,000 rpm under no load during
the following steps.
SEF977Z
4) Touch “RECORD” on CONSULT-II screen.
5) Check the following.
I “HO2S1 MNTR (B1) (B2)” in “DATA MONITOR” mode
changes from “RICH” to “LEAN” to “RICH” 5 times in 10
seconds.
5 times (cycles) are counted as shown below:
cycle 1 2 3 4 5
HO2S1 MNTR (B1) R-L-R-L-R-L-R-L-R-L-R
SEF978Z
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine and warm it up to normal operating tem-
perature.
2) Set voltmeter probes between ECM terminal q 82 (B2), q 83
(B1) (sensor signal) and ground.
3) Check the following with engine speed held at 2,000
rpm constant under no load.
I Malfunction indicator lamp goes on more than 5 times
within 10 seconds in Diagnostic Test Mode II [HEATED
OXYGEN SENSOR 1 MONITOR (FRONT)]. See
EC-68.
I The maximum voltage is over 0.6V at least one time.
SEF353WA
I The minimum voltage is below 0.30V at least one time.
EC-202
TROUBLE DIAGNOSIS FOR DTC P0134 (B1), P0154 (B2)
Heated Oxygen Sensor 1 (Front) (P0134: Bank
1), (P0154: Bank 2) (Cont’d)
I The voltage never exceeds 1.0V.
CAUTION:
I Discard any heated oxygen sensor which has been
dropped from a height of more than 0.5 m (19.7 in) onto a GI
hard surface such as a concrete floor; use a new one.
I Before installing new oxygen sensor, clean exhaust sys-
tem threads using Oxygen Sensor Thread Cleaner tool MA
J-43897-18 or J-43897-12 and approved anti-seize lubri-
cant.
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-203
TROUBLE DIAGNOSIS FOR DTC P0135 (B1), P0155 (B2)
17 Engine is running.
G/W 0 - 0.5V
(B1) Engine speed is below 3,200 rpm.
Heated oxygen sensor 1
heater (front) Engine is running.
16 BATTERY VOLTAGE
L/Y
(B2) Engine speed is above 3,200 rpm. (11 - 14V)
EC-204
TROUBLE DIAGNOSIS FOR DTC P0135 (B1), P0155 (B2)
Heated Oxygen Sensor 1 Heater (Front) (P0135:
Bank 1), (P0155: Bank 2) (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE- GI
DURE” has been previously conducted, always turn ignition
switch “OFF” and wait at least 5 seconds before conducting
the next test. MA
TESTING CONDITION:
Before performing the following procedure, confirm that bat-
SEC027C
tery voltage is more than 10.5.
EM
1) Turn ignition switch “ON” and select “DATA MONITOR”
mode with CONSULT-II. LC
2) Start engine and run it for at least 6 seconds at idle
speed.
3) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-208.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine and run it for at least 6 seconds at idle FE
speed.
2) Turn ignition switch “OFF” and wait at least 5 seconds.
3) Restart engine and run it for at least 6 seconds at idle AT
speed.
4) Select “MODE 3” with GST.
5) If DTC is detected, go to “DIAGNOSTIC PD
PROCEDURE”, EC-208.
I When using GST, “DIAGNOSTIC TROUBLE CODE CON- FA
FIRMATION PROCEDURE” should be performed twice as
much as when using CONSULT-II because GST cannot
display MODE 7 (1st trip DTC) concerning this diagnosis. RA
Therefore, using CONSULT-II is recommended.
BR
ST
RS
BT
HA
EL
IDX
EC-205
TROUBLE DIAGNOSIS FOR DTC P0135 (B1), P0155 (B2)
Heated Oxygen Sensor 1 Heater (Front) (P0135:
Bank 1), (P0155: Bank 2) (Cont’d)
BANK 1
TEC785
EC-206
TROUBLE DIAGNOSIS FOR DTC P0135 (B1), P0155 (B2)
Heated Oxygen Sensor 1 Heater (Front) (P0135:
Bank 1), (P0155: Bank 2) (Cont’d)
BANK 2
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC786
EC-207
TROUBLE DIAGNOSIS FOR DTC P0135 (B1), P0155 (B2)
Heated Oxygen Sensor 1 Heater (Front) (P0135:
Bank 1), (P0155: Bank 2) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
CHECK POWER SUPPLY. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect corresponding heated oxy- F1 , E14
gen sensor 1 (front) harness connector. I 7.5A fuse
SEF054TI 3. Turn ignition switch “ON”. I Harness for open or short
4. Check voltage between terminal q 3 and between heated oxygen
ground. sensor 1 (front) and fuse
Voltage: Battery voltage If NG, repair harness or
connectors.
OK
H
CHECK GROUND CIRCUIT. NG Repair harness or connec-
E
1. Turn ignition switch “OFF”. tors.
2. Disconnect ECM harness connector.
3. Check harness continuity between termi-
nal and sensor.
H
INSPECTION END
SEF409WA
SEF391UA
EC-208
TROUBLE DIAGNOSIS FOR DTC P0135 (B1), P0155 (B2)
Heated Oxygen Sensor 1 Heater (Front) (P0135:
Bank 1), (P0155: Bank 2) (Cont’d)
COMPONENT INSPECTION
Heated oxygen sensor 1 heater (front)
Check resistance between terminals q 3 and q 1 . GI
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
Check continuity between terminals q2 and q 1 ,q 3 and q
2 .
Continuity should not exist. MA
If NG, replace the heated oxygen sensor 1 (front).
CAUTION:
AEC158A I Discard any heated oxygen sensor which has been dropped EM
from a height of more than 0.5 m (19.7 in) onto a hard sur-
face such as a concrete floor; use a new one.
I Before installing new oxygen sensor, clean exhaust system LC
threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-209
TROUBLE DIAGNOSIS FOR DTC P0137 (B1), P0157 (B2)
SEF304UA
EC-210
TROUBLE DIAGNOSIS FOR DTC P0137 (B1), P0157 (B2)
Heated Oxygen Sensor 2 (Rear) (P0137: Bank
1), (P0157: Bank 2) (Min. Voltage Monitoring)
(Cont’d)
Diagnostic Trouble Check Items
Malfunction is detected when ...
Code No. (Possible Cause)
GI
P0137 I The minimum voltage from the sensor is not reached to the I Harness or connectors
0511 specified voltage. (The sensor circuit is open.)
(Bank 1) I Heated oxygen sensor 2 (rear)
I Fuel pressure
MA
P0157
I Injectors
0314
(Bank 2) EM
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE LC
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
I “COMPLETED” will appear on CONSULT-II screen when all
tests “COND1”, “COND2” and “COND3” are completed.
I If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PRO- FE
CEDURE” has been previously conducted, always turn
ignition switch “OFF” and wait at least 5 seconds before
SEC028C conducting the next test. AT
TESTING CONDITION:
Never stop engine during this test. If the engine is stopped,
reperform this test from step 2).
PD
Procedure for COND1
1) Start engine and warm it up to normal operating tem- FA
perature.
2) Turn ignition switch “OFF” and wait at least 5 seconds.
3) Turn ignition switch “ON” and select “HO2S2 (B1) RA
P0137, (B2) P0157” of “HO2S2” in “DTC WORK SUP-
PORT” mode with CONSULT-II.
4) Touch “START”. BR
SEC029C
5) Start engine (TCS switch “OFF”) and let it idle for at
least 30 seconds.
6) Rev engine up to 2,000 rpm 2 or 3 times quickly under
no load.
ST
If “COMPLETED” appears on CONSULT-II screen, go
to step 10).
If “COMPLETED” does not appear on CONSULT-II RS
screen, go to the following step.
7) Drive vehicle at a speed of more than 70 km/h (43 MPH)
for 2 consecutive minutes. BT
8) When the following conditions are met, “TESTING” will
be displayed at “COND1” on the CONSULT-II screen.
Maintain the conditions continuously until “TESTING” HA
SEC030C changes to “COMPLETED” (It will take approximately
60 seconds.)
CMPS-RPM (POS): 1,200 - 2,500 rpm EL
Vehicle speed: 64 - 100 km/h (40 - 62 MPH)
B/FUEL SCHDL: 0.5 - 5.0 msec
Selector lever: Suitable position IDX
NOTE:
I If “TESTING” is not displayed after 5 minutes, retry
from step 2).
I If “COMPLETED” already appears at “COND2” on
CONSULT-II screen before “Procedure for COND2”
is conducted, it is unnecessary to conduct step 9).
SEC031C
EC-211
TROUBLE DIAGNOSIS FOR DTC P0137 (B1), P0157 (B2)
Heated Oxygen Sensor 2 (Rear) (P0137: Bank
1), (P0157: Bank 2) (Min. Voltage Monitoring)
(Cont’d)
Procedure for COND2
9) While driving release accelerator pedal completely with
“OD” OFF from the above condition (step 8) until
“INCOMPLETE” at “COND2” on CONSULT-II screen
has turned to “COMPLETED”. (It will take approximately
4 seconds.)
I If “TESTING” is not displayed after 5 minutes, retry
from step 2).
SEF835Y
I If “COMPLETED” already appears at “COND3” on
CONSULT-II screen before “Procedure for COND3”
is conducted, it is unnecessary to conduct step 10).
Procedure for COND3
10) Stop vehicle and let it idle until “INCOMPLETE” of
“COND3” on CONSULT-II screen has turned to “COM-
PLETED”. (It will take a maximum of approximately 6
minutes.)
11) Make sure that “OK” is displayed after touching “SELF-
DIAG RESULTS”. If “NG” is displayed, refer to “DIAG-
NOSTIC PROCEDURE”, EC-215.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
OVERALL FUNCTION CHECK
Use this procedure to check the overall function of the heated oxy-
gen sensor 2 (rear) circuit. During this check, a 1st trip DTC might
not be confirmed.
1) Start engine and drive vehicle at a speed of more than
70 km/h (43 MPH) for 2 consecutive minutes.
2) Stop vehicle with engine running.
3) Set voltmeter probes between ECM terminals q 89 (B2),
q90 (B1) (sensor signal) and ground.
SEF354WA 4) Check the voltage when revving engine up to 4,000 rpm
under no load at least 10 times.
(depress and release accelerator pedal as soon as pos-
sible)
The voltage should be below 0.43V at least once
during this procedure.
If the voltage can be confirmed in step 4, step 5 is
not necessary.
5) Keep vehicle at idling for 10 minutes, then check the
voltage. Or check the voltage when coasting from 80
km/h (50 MPH) in D position with “OD” OFF.
The voltage should be below 0.43V at least once
during this procedure.
6) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-215.
EC-212
TROUBLE DIAGNOSIS FOR DTC P0137 (B1), P0157 (B2)
Heated Oxygen Sensor 2 (Rear) (P0137: Bank
1), (P0157: Bank 2) (Min. Voltage Monitoring)
(Cont’d)
BANK 1
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC787
EC-213
TROUBLE DIAGNOSIS FOR DTC P0137 (B1), P0157 (B2)
Heated Oxygen Sensor 2 (Rear) (P0137: Bank
1), (P0157: Bank 2) (Min. Voltage Monitoring)
(Cont’d)
BANK 2
TEC788
EC-214
TROUBLE DIAGNOSIS FOR DTC P0137 (B1), P0157 (B2)
Heated Oxygen Sensor 2 (Rear) (P0137: Bank
1), (P0157: Bank 2) (Min. Voltage Monitoring)
(Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START GI
H
1. Turn ignition switch “OFF”. MA
2. Loosen and retighten engine ground
screws.
SEF055TA EM
H
Yes Go to “TROUBLE DIAG-
LC
CLEAR THE SELF-LEARNING DATA
E
1. Start engine and warm it up to normal NOSIS FOR DTC P0172,
operating temperature. P0175”, EC-251.
2. Select “SELF-LEARNING
CONT” in “WORK SUPPORT”
mode with CONSULT-II. FE
3. Clear the self-learning control
coefficient by touching “CLEAR”.
SEF377U
4. Run engine for at least 10 min- AT
utes at idle speed.
Are the 1st trip DTCs P0172,
P0175 detected? Is it difficult PD
to start engine?
------------------------------------------------------------------- OR -------------------------------------------------------------------
2. Turn ignition switch “OFF”. FA
3. Disconnect mass air flow sensor
harness connector, and restart
and run engine for at least 3 RA
seconds at idle speed.
4. Stop engine and reconnect
mass air flow sensor harness BR
SEF985Z connector.
5. Make sure diagnostic trouble
code No. 0102 is displayed in ST
Diagnostic Test Mode II.
6. Erase the diagnostic test mode
II (Self-diagnostic results) RS
memory. Make sure diagnostic
trouble code No. 0505 is dis-
played in Diagnostic Test Mode BT
II.
7. Run engine for at least 10 min-
utes at idle speed. HA
SEF395W Are the 1st trip DTCs 0114,
0209 detected? Is it difficult to
start engine?
EL
No
H
IDX
qA
(Go to next page.)
EC-215
TROUBLE DIAGNOSIS FOR DTC P0137 (B1), P0157 (B2)
Heated Oxygen Sensor 2 (Rear) (P0137: Bank
1), (P0157: Bank 2) (Min. Voltage Monitoring)
(Cont’d)
q
A
H
CHECK INPUT SIGNAL CIRCUIT. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect corresponding heated oxy- F3 , E12 (LH) or
gen sensor 2 (rear) harness connector F14 , F131 (RH)
and ECM harness connector. I Harness connectors
SEC032C 3. Check harness continuity between ECM E19 , E102 (LH)
terminals and sensor. If NG, repair open circuit or
short to ground or short to
Terminals Bank power in harness or con-
(Harness nectors.
DTC
protector
ECM Sensor color)
P0137 90 2 B1 (White)
P0157 89 2 B2 (Red)
H
CHECK GROUND CIRCUIT. NG Check the following.
SEF129T
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Loosen and retighten ground screws. F3 , E12 (LH) or
3. Check harness continuity between termi- F14 , F131 (RH)
nal q
3 and engine ground. I Harness connectors
Continuity should exist. E19 , E102 (LH)
If OK, check harness for short to power. I Harness connectors
F62 , F61
OK
I Harness for open or short
between heated oxygen
sensor 2 (rear) and
engine ground
If NG, repair open circuit or
short to power in harness
or connectors.
H
CHECK COMPONENT NG REPLACE HO2S2 (rear).
E
[Heated oxygen sensor 2 (rear)]. 1. Check HO2S2 (rear) har-
Refer to “COMPONENT INSPECTION” on ness protector color.
next page. White: Left bank (B1)
Red: Right bank (B2)
OK 2. Replace malfunctioning
HO2S2 (rear).
H
qB
(Go to next page.)
EC-216
TROUBLE DIAGNOSIS FOR DTC P0137 (B1), P0157 (B2)
Heated Oxygen Sensor 2 (Rear) (P0137: Bank
1), (P0157: Bank 2) (Min. Voltage Monitoring)
(Cont’d)
q
B
H
Perform “TROUBLE DIAGNOSIS FOR
GI
INTERMITTENT INCIDENT”, EC-117.
OK MA
H
INSPECTION END
EM
COMPONENT INSPECTION
Heated oxygen sensor 2 (rear) LC
1) Start engine and drive vehicle at a speed of more than
70 km/h (43 MPH) for 2 consecutive minutes.
2) Stop vehicle with engine running.
3) Select “FUEL INJECTION” in “ACTIVE TEST” mode,
and select “HO2S2 (B1) (B2)” as the monitor item with
CONSULT-II. FE
4) Check “HO2S2 (B1) (B2)” at idle speed when adjusting
“FUEL INJECTION” to ±25%.
SEC033C
“HO2S2 (B1) (B2)” should be above 0.48V at least AT
once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1) (B2)” should be below 0.43V at least
once when the “FUEL INJECTION” is −25%. PD
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine and drive vehicle at a speed of more than
70 km/h (43 MPH) for 2 consecutive minutes.
2) Stop vehicle with engine running. FA
3) Set voltmeter probes between ECM terminals q 89 (B2),
q 90 (B1) (sensor signal) and ground.
4) Check the voltage when racing up to 4,000 rpm under RA
no load at least 10 times.
(depress and release accelerator pedal as soon as pos-
sible) BR
SEF354WA The voltage should be above 0.48V at least once.
If the voltage is above 0.48V at step 4, step 5 is not
necessary. ST
5) Keep vehicle at idling for 10 minutes, then check the
voltage. Or check the voltage when coasting from 80
km/h (50 MPH) in D position with “OD” OFF. RS
The voltage should be below 0.43V at least once.
CAUTION:
I Discard any heated oxygen sensor which has been
dropped from a height of more than 0.5 m (19.7 in) onto a BT
hard surface such as a concrete floor; use a new one.
I Before installing new oxygen sensor, clean exhaust sys-
tem threads using Oxygen Sensor Thread Cleaner tool HA
J-43897-18 or J-43897-12 and approved anti-seize lubri-
cant.
EL
IDX
SEF244Y
EC-217
TROUBLE DIAGNOSIS FOR DTC P0138 (B1), P0158 (B2)
SEF303UA
EC-218
TROUBLE DIAGNOSIS FOR DTC P0138 (B1), P0158 (B2)
Heated Oxygen Sensor 2 (Rear) (P0138: Bank
1), (P0158: Bank 2) (Max. Voltage Monitoring)
(Cont’d)
Diagnostic Trouble Check Items
Malfunction is detected when ...
Code No. (Possible Cause)
GI
P0138 (B1) I The maximum voltage from the sensor is not reached to the I Harness or connectors
0510 specified voltage. (The sensor circuit is open or shorted.)
(Bank 1) I Heated oxygen sensor 2 (rear)
I Fuel pressure
MA
P0158 (B2)
I Injectors
0313
I Intake air leaks
(Bank 2) EM
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE LC
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
I “COMPLETED” will appear on CONSULT-II screen when all
tests “COND1”, “COND2” and “COND3” are completed.
I If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PRO- FE
CEDURE” has been previously conducted, always turn
ignition switch “OFF” and wait at least 5 seconds before
SEC034C conducting the next test.
AT
TESTING CONDITION:
Never stop engine during this test. If the engine is stopped, PD
reperform this test from step 2).
Procedure for COND1
1) Start engine and warm it up to normal operating tem- FA
perature.
2) Turn ignition switch “OFF” and wait at least 5 seconds.
3) Turn ignition switch “ON” and select “HO2S2 (B1) RA
P0138, (B2) P0158” of “HO2S2” in “DTC WORK SUP-
PORT” mode with CONSULT-II.
4) Touch “START”. BR
SEC035C 5) Start engine (TCS switch “OFF”) and let it idle for at
least 30 seconds.
6) Rev engine to 2,000 rpm 2 or 3 times quickly under no ST
load.
If “COMPLETED” appears on CONSULT-II screen, go
to step 10). RS
If “COMPLETED” does not appear on CONSULT-II
screen, go to the following step.
7) Drive vehicle at a speed of more than 70 km/h (43 MPH) BT
for 2 consecutive minutes.
8) When the following conditions are met, “TESTING” will
be displayed at “COND1” on the CONSULT-II screen. HA
SEC036C Maintain the conditions continuously until “TESTING”
changes to “COMPLETED”. (It will take approximately
60 seconds.) EL
CMPS-RPM (POS): 1,200 - 2,500 rpm
Vehicle speed: 64 - 100 km/h (40 - 62 MPH)
B/FUEL SCHDL: 0.5 - 5.0 msec
IDX
Selector lever: Suitable position
NOTE:
I If “TESTING” is not displayed after 5 minutes, retry
from step 2).
I If “COMPLETED” already appears at “COND2” on
CONSULT-II screen before “Procedure for COND2”
SEC037C is conducted, it is unnecessary to conduct step 9).
EC-219
TROUBLE DIAGNOSIS FOR DTC P0138 (B1), P0158 (B2)
Heated Oxygen Sensor 2 (Rear) (P0138: Bank
1), (P0158: Bank 2) (Max. Voltage Monitoring)
(Cont’d)
Procedure for COND2
9) While driving, release accelerator pedal completely with
“OD” OFF from the above condition [step 8] until
“INCOMPLETE” at “COND2” on CONSULT-II screen is
turned to “COMPLETED”. (It will take approximately 4
seconds.)
NOTE:
If “COMPLETED” is already appears at “COND3” on
SEF665Y
CONSULT-II screen before “Procedure for COND3” is
conducted, it is unnecessary to conduct step 10).
Procedure for COND3
10) Stop vehicle and let it idle until “INCOMPLETE” of
“COND3” on CONSULT-II screen has turned to “COM-
PLETED”. (It will take maximum of approximately 6 min-
utes.)
11) Make sure that “OK” is displayed after touching “SELF-
DIAG RESULTS”. If “NG” is displayed, refer to “DIAG-
NOSTIC PROCEDURE”, EC-223.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
OVERALL FUNCTION CHECK
Use this procedure to check the overall function of the heated oxy-
gen sensor 2 (rear) circuit. During this check, a 1st trip DTC might
not be confirmed.
1) Start engine and drive vehicle at a speed of more than
70 km/h (43 MPH) for 2 consecutive minutes.
2) Stop vehicle with engine running.
3) Set voltmeter probes between ECM terminals q 89 (B2),
q90 (B1) (sensor signal) and ground.
SEF354WA 4) Check the voltage when revving engine up to 4,000 rpm
under no load at least 10 times.
(depress and release accelerator pedal as soon as pos-
sible)
The voltage should be above 0.48V at least once
during this procedure.
If the voltage can be confirmed in step 4, step 5 is
not necessary.
5) Keep vehicle at idling for 10 minutes, then check the
voltage. Or check the voltage when coasting from 80
km/h (50 MPH) in D position with “OD” OFF.
The voltage should be above 0.48V at least once
during this procedure.
6) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-223.
EC-220
TROUBLE DIAGNOSIS FOR DTC P0138 (B1), P0158 (B2)
Heated Oxygen Sensor 2 (Rear) (P0138: Bank
1), (P0158: Bank 2) (Max. Voltage Monitoring)
(Cont’d)
BANK 1
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC787
EC-221
TROUBLE DIAGNOSIS FOR DTC P0138 (B1), P0158 (B2)
Heated Oxygen Sensor 2 (Rear) (P0138: Bank
1), (P0158: Bank 2) (Max. Voltage Monitoring)
(Cont’d)
BANK 2
TEC788
EC-222
TROUBLE DIAGNOSIS FOR DTC P0138 (B1), P0158 (B2)
Heated Oxygen Sensor 2 (Rear) (P0138: Bank
1), (P0158: Bank 2) (Max. Voltage Monitoring)
(Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START GI
H
1. Turn ignition switch “OFF”.
MA
2. Loosen and retighten engine ground
screws.
SEF055TA EM
H
LC
CLEAR THE SELF-LEARNING DATA Yes Go to “TROUBLE DIAG-
E
1. Start engine and warm it up to normal NOSIS FOR DTC P0171,
operating temperature. P0174”, EC-245.
2. Select “SELF-LEARNING
CONT” in “WORK SUPPORT”
FE
mode with CONSULT-II.
3. Clear the self-learning control
coefficient by touching “CLEAR”. AT
SEF377U 4. Run engine for at least 10 min-
utes at idle speed.
Are the 1st trip DTCs P0171, PD
P0174 detected? Is it difficult
to start engine?
------------------------------------------------------------------- OR ------------------------------------------------------------------- FA
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor
harness connector, and restart RA
and run engine for at least 3
seconds at idle speed.
4. Stop engine and reconnect BR
SEF985Z mass air flow sensor harness
connector.
5. Make sure diagnostic trouble ST
code No. 0102 is displayed in
Diagnostic Test Mode II.
6. Erase the diagnostic test mode RS
II (Self-diagnostic results)
memory. Make sure diagnostic
trouble code No. 0505 is dis- BT
played in Diagnostic Test Mode
II.
7. Run engine for at least 10 min- HA
SEF395W
utes at idle speed.
Are the 1st trip DTCs 0115,
0210 detected? Is it difficult to EL
start engine?
No IDX
H
qA
(Go to next page.)
EC-223
TROUBLE DIAGNOSIS FOR DTC P0138 (B1), P0158 (B2)
Heated Oxygen Sensor 2 (Rear) (P0138: Bank
1), (P0158: Bank 2) (Max. Voltage Monitoring)
(Cont’d)
q
A
H
NG
CHECK INPUT SIGNAL CIRCUIT. E
Check the following.
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect heated oxygen sensor 2 F3 , E12 (LH) or
(rear) harness connector and ECM har-
ness connector. F14 , F131 (RH)
3. Check harness continuity between ECM I Harness connectors
terminals and sensor. E19 , E102 (LH)
SEC032C
If OK, check harness for
Terminals Bank short to ground and short to
(Harness power.
DTC
protector
ECM Sensor color)
P0138 90 2 B1 (White)
P0158 89 2 B2 (Red)
Continuity should exist.
4. Check harness continuity between ECM
and sensor or ground terminals.
Terminals Bank
(Harness
SEF392UA DTC
ECM or protector
Ground
sensor color)
H
INSPECTION END
EC-224
TROUBLE DIAGNOSIS FOR DTC P0138 (B1), P0158 (B2)
Heated Oxygen Sensor 2 (Rear) (P0138: Bank
1), (P0158: Bank 2) (Max. Voltage Monitoring)
(Cont’d)
COMPONENT INSPECTION
Heated oxygen sensor 2 (rear) GI
1) Start engine and drive vehicle at a speed of more than
70 km/h (43 MPH) for 2 consecutive minutes.
2) Stop vehicle with engine running. MA
3) Select “FUEL INJECTION” in “ACTIVE TEST” mode,
and select “HO2S2 (B1) (B2)” as the monitor item with
SEC033C CONSULT-II. EM
4) Check “HO2S2 (B1) (B2)” at idle speed when adjusting
“FUEL INJECTION” to ±25%.
“HO2S2 (B1) (B2)” should be above 0.48V at least LC
once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1) (B2)” should be below 0.43V at least
once when the “FUEL INJECTION” is −25%.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine and drive vehicle at a speed of more than
70 km/h (43 MPH) for 2 consecutive minutes. FE
2) Stop vehicle with engine running.
3) Set voltmeter probes between ECM terminals q 89 (B2),
SEF354WA q 90 (B1) (sensor signal) and ground.
AT
4) Check the voltage when racing up to 4,000 rpm under
no load at least 10 times.
(depress and release accelerator pedal as soon as pos- PD
sible)
The voltage should be above 0.48V at least once.
If the voltage is above 0.48V at step 4, step 5 is not
FA
necessary.
5) Keep vehicle at idling for 10 minutes, then check the RA
voltage. Or check the voltage when coasting from 80
km/h (50 MPH) in D position with “OD” OFF.
The voltage should be below 0.43V at least once. BR
CAUTION:
I Discard any heated oxygen sensor which has been
dropped from a height of more than 0.5 m (19.7 in) onto a ST
hard surface such as a concrete floor; use a new one.
I Before installing new oxygen sensor, clean exhaust sys-
tem threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubri- RS
cant.
BT
HA
EL
IDX
SEF244Y
EC-225
TROUBLE DIAGNOSIS FOR DTC P0139 (B1), P0159 (B2)
SEF302U
EC-226
TROUBLE DIAGNOSIS FOR DTC P0139 (B1), P0159 (B2)
Heated Oxygen Sensor 2 (Rear) (P0139: Bank
1), (P0159: Bank 2) (Response Monitoring)
(Cont’d)
Diagnostic Trouble Check Items
Malfunction is detected when ...
Code No. (Possible Cause)
I It takes more time for the sensor to respond between rich and lean I
P0139
0707 than the specified time.
Harness or connectors
(The sensor circuit is open or shorted.)
GI
(Bank 1) I Heated oxygen sensor 2 (rear)
P0159 I Fuel pressure
0708 I Injectors MA
(Bank 2) I Intake air leaks
EM
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE LC
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
I “COMPLETED” will appear on CONSULT-II screen when all
tests “COND1”, “COND2” and “COND3” are completed. FE
I If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PRO-
CEDURE” has been previously conducted, always turn
ignition switch “OFF” and wait at least 5 seconds before AT
SEC038C conducting the next test.
TESTING CONDITION:
Never stop engine during this test. If the engine is stopped, PD
reperform this test from step 2).
Procedure for COND1
1) Start engine and warm it up to normal operating tem- FA
perature.
2) Turn ignition switch “OFF” and wait at least 5 seconds.
3) Turn ignition switch “ON” and select “HO2S2 (B1) RA
P0139, (B2) P0159” of “HO2S2” in “DTC WORK SUP-
PORT” mode with CONSULT-II.
4) Touch “START”. BR
SEC039C
5) Start engine (TCS switch “OFF”) and let it idle for at
least 30 seconds.
6) Rev engine up to 2,000 rpm 2 or 3 times quickly under ST
no load.
If “COMPLETED” appears on CONSULT-II screen, go
to the following step.
RS
7) Drive vehicle at a speed of more than 70 km/h (43 MPH)
for 2 consecutive minutes. BT
8) When the following conditions are met, “TESTING” will
be displayed at “COND1” on the CONSULT-II screen.
Maintain the conditions continuously until “TESTING” HA
changes to “COMPLETED”. (It will take approximately
SEC040C 60 seconds.)
CMPS-RPM (POS): 1,200 - 2,500 rpm EL
Vehicle speed: 64 - 100 km/h (40 - 62 MPH)
B/FUEL SCHDL: 0.5 - 5.0 msec
Selector lever: Suitable position IDX
NOTE:
I If “TESTING” is not displayed after 5 minutes, retry
from step 2).
I If “COMPLETED” already appears at “COND2” on
CONSULT-II screen before “Procedure for COND2”
is conducted, it is unnecessary to conduct step 9).
SEC041C
EC-227
TROUBLE DIAGNOSIS FOR DTC P0139 (B1), P0159 (B2)
Heated Oxygen Sensor 2 (Rear) (P0139: Bank
1), (P0159: Bank 2) (Response Monitoring)
(Cont’d)
Procedure for COND2
9) While driving, release accelerator pedal completely with
“OD” OFF from the above condition [step 8)] until
“INCOMPLETE” at “COND2” on CONSULT-II screen
has turned to “COMPLETED”. (It will take approximately
4 seconds.)
NOTE:
SEF668Y
I If “COMPLETED” already appears at “COND3” on
CONSULT-II screen before “Procedure for COND3”
is conducted, it is unnecessary to conduct step 10).
Procedure for COND3
10) Stop vehicle and let it idle until “INCOMPLETE” of
“COND3” on CONSULT-II screen has turned to “COM-
PLETED”. (It will take a maximum of approximately 6
minutes.)
11) Make sure that “OK” is displayed after touching “SELF-
DIAG RESULTS”.
If “NG” is displayed, refer to “DIAGNOSTIC
PROCEDURE”, EC-231.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
OVERALL FUNCTION CHECK
Use this procedure to check the overall function of the heated oxy-
gen sensor 2 (rear) circuit. During this check, a 1st trip DTC might
not be confirmed.
1) Start engine and drive vehicle at a speed of more than
70 km/h (43 MPH) for 2 consecutive minutes.
2) Stop vehicle with engine running.
3) Set voltmeter probes between ECM terminals q 89 (B2),
q90 (B1) (sensor signal) and ground.
SEF354WA 4) Check the voltage when racing up to 4,000 rpm under
no load at least 10 times.
(depress and release accelerator pedal as soon as pos-
sible)
The voltage should be changed at more than 0.06V
for 1 second during this procedure.
If the voltage can be confirmed in step 4, step 5 is
not necessary.
5) Keep vehicle at idling for 10 minutes, then check the
voltage. Or check the voltage when coasting from 80
km/h (50 MPH) in D position with “OD” OFF.
The voltage should be changed at more than 0.06V
for 1 second during this procedure.
6) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-231.
EC-228
TROUBLE DIAGNOSIS FOR DTC P0139 (B1), P0159 (B2)
Heated Oxygen Sensor 2 (Rear) (P0139: Bank
1), (P0159: Bank 2) (Response Monitoring)
(Cont’d)
BANK 1
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC787
EC-229
TROUBLE DIAGNOSIS FOR DTC P0139 (B1), P0159 (B2)
Heated Oxygen Sensor 2 (Rear) (P0139: Bank
1), (P0159: Bank 2) (Response Monitoring)
(Cont’d)
BANK 2
TEC788
EC-230
TROUBLE DIAGNOSIS FOR DTC P0139 (B1), P0159 (B2)
Heated Oxygen Sensor 2 (Rear) (P0139: Bank
1), (P0159: Bank 2) (Response Monitoring)
(Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START GI
H
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws. MA
H
SEF055TA
CHECK INPUT SIGNAL CIRCUIT.
NG
Check the following.
EM
E
1. Disconnect heated oxygen sensor 2 (rear) I Harness connectors
harness connector and ECM harness connec- F3 , E12 (B1) or
tor.
2. Check harness continuity between ECM and F14 , F131 (B2) LC
sensor terminals. I Harness connectors
E19 , E102 (B1)
Bank If NG, repair open circuit or
Terminals short to ground or short to
(Harness
DTC power in harness or connec-
protector
ECM Sensor tors.
color)
P0139 90 2 B1 (White) FE
P0159 89 2 B2 (Red)
SEF377U
Continuity should exist. AT
3. Check harness continuity between ECM sen-
sor or ground terminals.
Terminals Bank PD
(Harness
DTC ECM or
Ground protector
sensor color)
FA
P0139 90 or 2 Ground B1 (White)
OK
BR
SEC032C H
NG
CHECK GROUND CIRCUIT. Check the following.
E
Check harness continuity between terminal q
3 I Harness connectors ST
and engine ground. F3 , E12 (LH) or
Continuity should exist.
If OK, check harness for short to power. F14 , F131 (RH)
I Harness connectors
OK
RS
E19 , E102 (LH)
F62 , F61
I Harness for open or short
between heated oxygen sen- BT
sor 2 (rear) and engine
ground
If NG, repair open circuit or
short to power in harness or HA
connectors.
SEF398UA H
NG
CHECK COMPONENT
[Heated oxygen sensor 2 (rear)].
E
REPLACE HO2S2 (rear).
1. Check HO2S2 (rear) harness
EL
Refer to “COMPONENT INSPECTION” on next protector color.
page. White: Left bank (B1)
Red: Right bank (B2)
OK 2. Replace malfunctioning IDX
HO2S2 (rear).
H
Perform “TROUBLE DIAGNOSIS FOR INTER-
MITTENT INCIDENT”, EC-117.
H OK
INSPECTION END
SEF135T
EC-231
TROUBLE DIAGNOSIS FOR DTC P0139 (B1), P0159 (B2)
Heated Oxygen Sensor 2 (Rear) (P0139: Bank
1), (P0159: Bank 2) (Response Monitoring)
(Cont’d)
COMPONENT INSPECTION
Heated oxygen sensor 2 (rear)
1) Start engine and drive vehicle at a speed of more than
70 km/h (43 MPH) for 2 consecutive minutes.
2) Stop vehicle with engine running.
3) Select “FUEL INJECTION” in “ACTIVE TEST” mode,
and select “HO2S2 (B1) (B2)” as the monitor item with
SEC033C CONSULT-II.
4) Check “HO2S2 (B1) (B2)” at idle speed when adjusting
“FUEL INJECTION” to ±25%.
“HO2S2 (B1) (B2)” should be above 0.48V at least
once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1) (B2)” should be below 0.43V at least
once when the “FUEL INJECTION” is −25%.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine and drive vehicle at a speed of more than
70 km/h (43 MPH) for 2 consecutive minutes.
2) Stop vehicle with engine running.
3) Set voltmeter probes between ECM terminals q 89 (B2),
SEF354WA q 90 (B1) (sensor signal) and ground.
4) Check the voltage when racing up to 4,000 rpm under
no load at least 10 times.
(depress and release accelerator pedal as soon as pos-
sible)
The voltage should be above 0.48V at least once.
If the voltage is above 0.48V at step 4, step 5 is not
necessary.
5) Keep vehicle at idling for 10 minutes, then check the
voltage. Or check the voltage when coasting from 80
km/h (50 MPH) in D position.
The voltage should be below 0.43V at least once.
CAUTION:
I Discard any heated oxygen sensor which has been
dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
I Before installing new oxygen sensor, clean exhaust sys-
tem threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubri-
cant.
SEF244Y
EC-232
TROUBLE DIAGNOSIS FOR DTC P0140 (B1), P0160 (B2)
RS
BT
HA
SEF305UA
EC-233
TROUBLE DIAGNOSIS FOR DTC P0140 (B1), P0160 (B2)
Heated Oxygen Sensor 2 (Rear) (P0140: Bank
1), (P0160: Bank 2) (High voltage) (Cont’d)
Diagnostic Trouble Check Items
Malfunction is detected when ...
Code No. (Possible Cause)
P0140 I An excessively high voltage from the sensor is sent to ECM. I Harness or connectors
0512 (The sensor circuit is open.)
(Bank 1) I Heated oxygen sensor 2 (rear)
P0160
0315
(Bank 2)
EC-234
TROUBLE DIAGNOSIS FOR DTC P0140 (B1), P0160 (B2)
Heated Oxygen Sensor 2 (Rear) (P0140: Bank
1), (P0160: Bank 2) (High voltage) (Cont’d)
BANK 1
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC787
EC-235
TROUBLE DIAGNOSIS FOR DTC P0140 (B1), P0160 (B2)
Heated Oxygen Sensor 2 (Rear) (P0140: Bank
1), (P0160: Bank 2) (High voltage) (Cont’d)
BANK 2
TEC788
EC-236
TROUBLE DIAGNOSIS FOR DTC P0140 (B1), P0160 (B2)
Heated Oxygen Sensor 2 (Rear) (P0140: Bank
1), (P0160: Bank 2) (High voltage) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H GI
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.
MA
H
NG
CHECK INPUT SIGNAL CIRCUIT. E
Check the following.
SEF055TA 1. Disconnect heated oxygen sensor 2 (rear) I Harness connectors EM
harness connector and ECM harness connec- F3 , E12 (B1) or
tor.
2. Check harness continuity between ECM and F14 , F131 (B2)
sensor terminals. I Harness connectors
E19 , E102 (B1) LC
Terminals Bank If NG, repair open circuit or
DTC (Harness short to ground or short to
protector power in harness or connec-
ECM Sensor color) tors.
P0140 90 2 (B1) (White)
P0160 89 2 (B2) (Red)
Continuity should exist. FE
3. Check harness continuity between ECM sen-
sor or ground terminals.
SEF377U
Terminals Bank AT
DTC (Harness
ECM or Ground protector
sensor color)
P0140 90 or 2 Ground (B1) (White) PD
P0160 89 or 2 Ground (B2) (Red)
OK
H
NG
RA
CHECK GROUND CIRCUIT. E
Check the following.
Check harness continuity between terminal q
3 I Harness connectors
and engine ground. F3 , E12 (B1) or
Continuity should exist.
F14 , F131 (B2)
BR
If OK, check harness for short to power.
SEC032C I Harness connectors
OK E19 , E102 (B1)
I Harness connectors ST
F62 , F61
I Harness for open or short
between heated oxygen sen-
sor 2 (rear) and engine RS
ground
If NG, repair open circuit or
short to power in harness or
connectors. BT
H
NG
CHECK COMPONENT E
Repair or replace harness
[Heated oxygen sensor 2 (rear)]. and/or connectors or replace
1. Turn ignition switch “OFF”. corresponding heated oxygen HA
2. Disconnect sensor harness connector and sensor.
SEF398UA check for water.
Water should not exist.
If OK, go to step 3.
3. Check heated oxygen sensor 2 (rear).
EL
Refer to “COMPONENT INSPECTION” on next
page.
H OK IDX
Perform “TROUBLE DIAGNOSIS FOR INTER-
MITTENT INCIDENT”, EC-117.
H OK
INSPECTION END
SEF135T
EC-237
TROUBLE DIAGNOSIS FOR DTC P0140 (B1), P0160 (B2)
Heated Oxygen Sensor 2 (Rear) (P0140: Bank
1), (P0160: Bank 2) (High voltage) (Cont’d)
COMPONENT INSPECTION
Heated oxygen sensor 2 (rear)
1) Start engine and drive vehicle at a speed of more than
70 km/h (43 MPH) for 2 consecutive minutes.
2) Stop vehicle with engine running.
3) Select “FUEL INJECTION” in “ACTIVE TEST” mode,
and select “HO2S2 (B1) (B2)” as the monitor item with
CONSULT-II.
SEC033C 4) Check “HO2S2 (B1) (B2)” at idle speed when adjusting
“FUEL INJECTION” to ±25%.
“HO2S2 (B1) (B2)” should be above 0.48V at least
once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1) (B2)” should be below 0.43V at least
once when the “FUEL INJECTION” is −25%.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine and drive vehicle at a speed of more than
70 km/h (43 MPH) for 2 consecutive minutes.
2) Stop vehicle with engine running.
3) Set voltmeter probes between ECM terminals q 89 (B2),
q 90 (B1) (sensor signal) and ground.
4) Check the voltage when racing up to 4,000 rpm under
SEF354WA
no load at least 10 times.
(depress and release accelerator pedal as soon as pos-
sible)
The voltage should be above 0.48V at least once.
If the voltage is above 0.48V at step 4, step 5 is not
necessary.
5) Keep vehicle at idling for 10 minutes, then check the
voltage. Or check the voltage when coasting from 80
km/h (50 MPH) in D position with “OD” OFF.
The voltage should be below 0.43V at least once.
CAUTION:
I Discard any heated oxygen sensor which has been
dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
I Before installing new oxygen sensor, clean exhaust sys-
tem threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubri-
cant.
SEF244Y
EC-238
TROUBLE DIAGNOSIS FOR DTC P0141 (B1), P0161 (B2)
EM
The ECM performs ON/OFF control of the heated OPERATION
oxygen sensor 2 heater (rear) corresponding to the
Heated oxygen sensor 2 LC
engine speed. Engine speed rpm
heater (rear)
Ignition switch “ON” (Engine
OFF
stopped)
At idle [after driving for 2 min-
utes at a speed of more than ON
70 km/h (43 MPH)]
FE
IDX
EC-239
TROUBLE DIAGNOSIS FOR DTC P0141 (B1), P0161 (B2)
Heated Oxygen Sensor 2 Heaters (Rear)
(P0141: Bank 1), (P0161: Bank 2) (Cont’d)
ON BOARD DIAGNOSIS LOGIC
Diagnostic Trouble Check Items
Malfunction is detected when ....
Code No. (Possible Cause)
P0141 I The current amperage in the heated oxygen sensor I Harness or connectors
0902 2 heater (rear) circuit is out of the normal range. [The heated oxygen sensor 2 heater (rear) circuit is
(B1) [The improper voltage drop signal is sent to ECM open or shorted.]
P0161 through the heated oxygen sensor 2 heater (rear).] I Heated oxygen sensor 2 heater (rear)
1002
(B2)
EC-240
TROUBLE DIAGNOSIS FOR DTC P0141 (B1), P0161 (B2)
Heated Oxygen Sensor 2 Heaters (Rear)
(P0141: Bank 1), (P0161: Bank 2) (Cont’d)
BANK 1
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC789
EC-241
TROUBLE DIAGNOSIS FOR DTC P0141 (B1), P0161 (B2)
Heated Oxygen Sensor 2 Heaters (Rear)
(P0141: Bank 1), (P0161: Bank 2) (Cont’d)
BANK 2
TEC790
EC-242
TROUBLE DIAGNOSIS FOR DTC P0141 (B1), P0161 (B2)
Heated Oxygen Sensor 2 Heaters (Rear)
(P0141: Bank 1), (P0161: Bank 2) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
GI
H
CHECK POWER SUPPLY. NG Check the following.
1. Turn ignition switch “OFF”.
E
I Harness connectors MA
2. Disconnect heated oxygen sensor 2 E102 , E19 (B1) or
(rear) harness connector. F14 , F131 (B2)
SEF055TA 3. Turn ignition switch “ON”. I Harness connectors EM
4. Check voltage between terminal q
4 and E14 , F1 (B1)
ground. I Harness connectors
Voltage: Battery voltage F63 , M49
LC
I 7.5A fuse
OK I Harness for open or short
between heated oxygen
sensor 2 (rear) and fuse
If NG, repair harness or
connectors.
FE
H
CHECK GROUND CIRCUIT. NG Check the following.
E
SEF130T
1. Turn ignition switch “OFF”. I Harness connectors AT
2. Disconnect ECM harness connector. F3 , E12 (B1) or
3. Check harness continuity between termi- F14 , F131 (B2)
nal q
1 and ECM terminals q 19 (B1), q
18 I Harness connectors PD
(B2). E19 , E102 (B1)
Continuity should exist. I Harness connectors
If OK, check harness for short to ground F62 , F61
and short to power. I Harness for open or short FA
between sensor and
OK ECM.
If NG, repair open circuit or RA
short to ground or short to
power in harness or con-
nectors. BR
SEF801WA H
CHECK COMPONENT NG REPLACE HO2S2 (rear).
E
[Heated oxygen sensor 2 heater (rear)]. 1. Check HO2S2 (rear) har- ST
Refer to “COMPONENT INSPECTION” on ness protector color.
next page. White: Left bank (B1)
Red: Right bank (B2) RS
OK 2. Replace malfunctioning
HO2S2 (rear).
H
BT
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
HA
H
SEC032C INSPECTION END
EL
IDX
EC-243
TROUBLE DIAGNOSIS FOR DTC P0141 (B1), P0161 (B2)
Heated Oxygen Sensor 2 Heaters (Rear)
(P0141: Bank 1), (P0161: Bank 2) (Cont’d)
COMPONENT INSPECTION
Heated oxygen sensor 2 heater (rear)
Check the following.
1. Check resistance between terminals q4 and q
1 .
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
2. Check continuity.
Terminal No. Continuity
q
2 and q
1 ,q
3 ,q
4
No
q
3 and q
1 ,q
2 ,q
4
EC-244
TROUBLE DIAGNOSIS FOR DTC P0171 (B1), P0174 (B2)
EC-245
TROUBLE DIAGNOSIS FOR DTC P0171 (B1), P0174 (B2)
Fuel Injection System Function (Lean side)
(P0171: Bank 1), (P0174: Bank 2) (Cont’d)
EC-246
TROUBLE DIAGNOSIS FOR DTC P0171 (B1), P0174 (B2)
Fuel Injection System Function (Lean side)
(P0171: Bank 1), (P0174: Bank 2) (Cont’d)
BANK 1
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC791
EC-247
TROUBLE DIAGNOSIS FOR DTC P0171 (B1), P0174 (B2)
Fuel Injection System Function (Lean side)
(P0171: Bank 1), (P0174: Bank 2) (Cont’d)
BANK 2
TEC793
EC-248
TROUBLE DIAGNOSIS FOR DTC P0171 (B1), P0174 (B2)
Fuel Injection System Function (Lean side)
(P0171: Bank 1), (P0174: Bank 2) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
GI
H
NG
CHECK EXHAUST AIR LEAK. E
Repair or replace.
Start engine and run it at idle. Listen for an
exhaust air leak before three way catalyst.
MA
H OK
NG
SEF099P CHECK FOR INTAKE AIR LEAK. E
Repair or replace. EM
Start engine and run it at idle. Listen for an
intake air leak between the mass air flow sensor
and the intake manifold.
OK LC
H
NG
CHECK HEATED OXYGEN SENSOR 1 E Repair harness or connectors.
(FRONT).
1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 1 (front)
harness connector and ECM harness connec-
tor.
3. Check harness continuity between ECM and
sensor terminals. FE
Terminals Bank
(Harness
SEF054TI
DTC
protector AT
ECM Sensor color)
P0171 83 2 (B1) (Black)
P0174 82 2 (B2) (Blue) PD
Continuity should exist.
4. Check harness continuity between ECM and
sensor or ground.
FA
Terminals Bank
(Harness
DTC ECM or protector
sensor
Ground
color)
RA
P0171 83 or 2 Ground (B1) (Black)
P0174 82 or 2 Ground (B2) (Blue)
BR
SEF056TH Continuity should not exist.
If OK, check harness for short to ground and
short to power.
ST
H OK
NG
CHECK FUEL PRESSURE. Check the following.
E I Fuel pump and circuit
1. Release fuel pressure to zero. Refer to
EC-37. Refer to EC-523. RS
2. Install fuel pressure gauge and check fuel I Fuel pressure regulator
pressure. Refer to EC-37.
At idle: I Fuel lines
Approx. 235 kPa Refer to EC-38.
(2.4 kg/cm2, 34 psi) I Fuel lines BT
A few seconds after ignition switch is Refer to “ENGINE MAINTE-
turned OFF to ON: NANCE” in MA section.
Approx. 294 kPa I Fuel filter for clogging
(3.0 kg/cm2, 43 psi) If NG, repair or replace.
HA
H OK
SEF409WA NG
CHECK MASS AIR FLOW SENSOR. Check connectors for rusted
E terminals or loose connections
Check “MASS AIR FLOW” in “DATA
in the mass air flow sensor cir-
EL
MONITOR” mode with CONSULT-II.
3.0 - 6.0 g⋅m/sec: at idling cuit or engine grounds. Refer to
12.9 - 25.3 g⋅m/sec: at 2,500 rpm EC-124.
-------------------------------------------------------------------- OR --------------------------------------------------------------------
Check “mass air flow” in MODE 1 with IDX
GST.
3.0 - 6.0 g⋅m/sec: at idling
12.9 - 25.3 g⋅m/sec: at 2,500 rpm
-------------------------------------------------------------------- OR --------------------------------------------------------------------
Check mass air flow sensor output
voltage, refer to EC-131.
Approximately 2.1V: at 2,500 rpm
H OK
qA
SEF390UA (Go to next page.)
EC-249
TROUBLE DIAGNOSIS FOR DTC P0171 (B1), P0174 (B2)
Fuel Injection System Function (Lean side)
(P0171: Bank 1), (P0174: Bank 2) (Cont’d)
q
A
H
CHECK FUNCTION OF INJECTORS. NG Perform TROUBLE DIAG-
E
1. Install all parts removed. NOSIS FOR NON-DE-
2. Start engine. TECTABLE ITEMS,
3. Perform “POWER BALANCE” in “Injectors”, EC-515.
“ACTIVE TEST” mode with CON- Repair harness or connec-
SEF793X
SULT-II. tors.
4. Make sure that each circuit pro-
duces a momentary engine
speed drop.
------------------------------------------------------------------- OR -------------------------------------------------------------------
3. Listen to each injector operating
sound.
Clicking noise should be
heard.
OK
H
Confirm that the engine is cooled down
and there are no fire hazards near the
MEC703B vehicle.
H
1. Turn ignition switch “OFF”.
2. Remove injector gallery assembly.
Refer to EC-38.
Keep fuel hose and all injectors con-
nected to injector gallery.
The injector harness connectors should
remain connected.
H
SEF595Q 1. Disconnect all ignition coil harness con- NG Replace injectors from
E
nectors. which fuel does not spray
2. Place pans or saucers under each injec- out. Always replace O-ring
tor. with new one.
3. Crank engine for about 3 seconds. Make
sure that fuel sprays out vigorously from
injectors.
Fuel should be sprayed evenly for
each cylinder.
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
EC-250
TROUBLE DIAGNOSIS FOR DTC P0172 (B1), P0175 (B2)
EC-251
TROUBLE DIAGNOSIS FOR DTC P0172 (B1), P0175 (B2)
Fuel Injection System Function (Rich side)
(P0172: Left bank), (P0175: Right bank)
(Cont’d)
1) Start engine and warm it up to normal operating tem-
perature.
2) Turn ignition switch “OFF” and wait at least 5 seconds.
3) Disconnect mass air flow sensor harness connector.
Then restart and run engine for at least 3 seconds at
idle speed.
4) Stop engine and reconnect mass air flow sensor har-
ness connector.
SEF395W 5) Select “MODE 7” with GST. Make sure 1st trip DTC
P0100 is detected.
6) Select “MODE 4” with GST and erase the 1st trip DTC
P0100.
7) Start engine again and run it for at least 10 minutes at
idle speed.
8) Select “MODE 7” with GST. The 1st trip DTC P0171
should be detected at this stage, if a malfunction exists.
If so, go to “DIAGNOSTIC PROCEDURE”, EC-255.
9) If it is difficult to start engine at step 8, the fuel injection
system has a malfunction.
10) Crank engine while depressing accelerator pedal. If
engine starts, go to “DIAGNOSTIC PROCEDURE”,
EC-255. If engine does not start, remove ignition plugs
and check for fouling, etc.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine and warm it up to normal operating tem-
perature.
2) Turn ignition switch “OFF” and wait at least 5 seconds.
3) Disconnect mass air flow sensor harness connector.
4) Then restart engine and run it for at least 3 seconds at
idle speed.
5) Stop engine and reconnect mass air flow sensor har-
ness connector.
6) Turn ignition switch “ON”.
7) Perform “Diagnostic Test Mode II (Self-diagnostic
results)” with ECM. Make sure DTC 0102 is detected.
8) Erase the DTC 0102 by changing from Diagnostic Test
Mode II to Diagnostic Test Mode I.
9) Perform “Diagnostic Test Mode II (Self-diagnostic
results)” with ECM. Make sure DTC 0505 is detected.
10) Start engine again and run it for at least 10 minutes at
idle speed.
The DTC 0114 should be detected at this stage, if a
malfunction exists. If so, go to “DIAGNOSTIC
PROCEDURE”, EC-255.
11) If it is difficult to start engine at step 10, the fuel injec-
tion system also has a malfunction.
12) Crank engine while depressing accelerator pedal. If
engine starts, go to “DIAGNOSTIC PROCEDURE”,
EC-255. If engine does not start, remove ignition plugs
and check for fouling, etc.
EC-252
TROUBLE DIAGNOSIS FOR DTC P0172 (B1), P0175 (B2)
Fuel Injection System Function (Rich side)
(P0172: Left bank), (P0175: Right bank)
BANK 1 (Cont’d)
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC791
EC-253
TROUBLE DIAGNOSIS FOR DTC P0172 (B1), P0175 (B2)
Fuel Injection System Function (Rich side)
(P0172: Left bank), (P0175: Right bank)
BANK 2 (Cont’d)
TEC793
EC-254
TROUBLE DIAGNOSIS FOR DTC P0172 (B1), P0175 (B2)
Fuel Injection System Function (Rich side)
(P0172: Left bank), (P0175: Right bank)
(Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
GI
H
NG
CHECK FOR EXHAUST AIR LEAK. E
Repair or replace. MA
Start engine and run it at idle. Listen for an
exhaust air leak before the three way cata-
lyst.
SEF099P
OK
EM
H
NG
CHECK HEATED OXYGEN SENSOR 1 Repair harness or connec-
(FRONT).
E
tors. LC
1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 1
(front) harness connector and ECM har-
ness connector.
3. Check harness continuity between ECM
and sensor terminals.
FE
Bank
Terminals
(Harness
DTC
protector
SEF054TI
ECM Sensor
color) AT
P0172 83 2 (B1) (Black)
P0175 82 2 (B2) (Blue)
PD
Continuity should exist.
4. Check harness continuity between ECM
and sensor or ground.
FA
Terminals Bank
(Harness
DTC ECM or
Ground protector RA
sensor color)
P0172 83 or 2 Ground (B1) (Black)
P0175 82 or 2 Ground (B2) (Blue) BR
SEF056TH
Continuity should not exist.
If OK, check harness for short to ground ST
and short to power.
H
OK
CHECK FUEL PRESSURE.
NG
Check the following. RS
E
1. Release fuel pressure to zero. Refer to I Fuel pump and circuit
EC-37. Refer to EC-523.
2. Install fuel pressure gauge and check I Fuel pressure regulator
fuel pressure. Refer to EC-37. BT
At idle: If NG, repair or replace.
Approx. 235 kPa
(2.4 kg/cm2, 34 psi)
A few seconds after ignition switch is HA
turned OFF to ON:
SEF409WA Approx. 294 kPa
(3.0 kg/cm2, 43 psi)
EL
OK
H
qA
(Go to next page.) IDX
SEF390UA
EC-255
TROUBLE DIAGNOSIS FOR DTC P0172 (B1), P0175 (B2)
Fuel Injection System Function (Rich side)
(P0172: Left bank), (P0175: Right bank)
(Cont’d) qA
H
CHECK MASS AIR FLOW SENSOR. NG Check connectors for
E
Check “MASS AIR FLOW” in “DATA rusted terminals or loose
MONITOR” mode with CONSULT-II. connections in the mass air
3.0 - 6.0 g⋅m/sec: at idling flow sensor circuit or engine
12.9 - 25.3 g⋅m/sec: at 2,500 rpm grounds. Refer to EC-124.
------------------------------------------------------------------- OR -------------------------------------------------------------------
Check “mass air flow” in MODE 1
SEF793X with GST.
3.0 - 6.0 g⋅m/sec: at idling
12.9 - 25.3 g⋅m/sec: at 2,500 rpm
------------------------------------------------------------------- OR -------------------------------------------------------------------
Check mass air flow sensor output
voltage, refer to EC-131.
Approximately 2.1V: at 2,500 rpm
OK
H
CHECK FUNCTION OF INJECTORS. NG Perform TROUBLE DIAG-
E
1. Install all parts removed. NOSIS FOR NON-DE-
2. Start engine. TECTABLE ITEMS,
3. Perform “POWER BALANCE” in “Injectors”, EC-515.
“ACTIVE TEST” mode with CON- Repair harness or connec-
MEC703B
SULT-II. tors.
4. Make sure that each circuit pro-
duces a momentary engine
speed drop.
------------------------------------------------------------------- OR -------------------------------------------------------------------
3. Listen to each injector operating
sound.
Clicking noise should be
heard.
OK
H
1. Remove injector assembly.
2. Refer to EC-38.
Keep fuel hose, all injectors and injector
harness connectors connected to injector
gallery.
H
Confirm that the engine is cooled down
and there are no fire hazards near the
vehicle.
H
1. Disconnect all injector harness connec- Drips Replace the injectors from
E
tors. which fuel is dripping.
2. Place pans or saucers under each injec-
tor.
3. Disconnect all ignition coil harness con-
nectors.
4. Crank engine for about 3 seconds.
Make sure fuel does not drip from injec-
tor.
Does not drip.
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
EC-256
TROUBLE DIAGNOSIS FOR DTC P0180
SEF394WA EM
<Reference data>
Fluid temperature Voltage* Resistance LC
°C (°F) (V) (kΩ)
20 (68) 3.5 2.3 - 2.7
50 (122) 2.2 0.79 - 0.90
*: These data are reference values and are measured between ECM terminal
q
91 (Fuel tank temperature sensor) and ground.
FE
CAUTION:
Do not use ECM ground terminals when measuring voltage.
SEF012P Doing so may result in damage to the ECM’s transistor. Use a AT
ground other than ECM terminals such as the body ground.
ON BOARD DIAGNOSIS LOGIC PD
Diagnostic
Check Items
Trouble Code Malfunction is detected when ... FA
(Possible Causes)
No.
P0180 I An excessively high or low voltage is sent to ECM. I Harness or connectors
0402 I Rationally incorrect voltage is sent to ECM, compared (The sensor circuit is open or shorted.) RA
with the voltage signals from engine coolant tempera- I Fuel tank temperature sensor
ture sensor and intake air temperature sensor.
BR
EC-257
TROUBLE DIAGNOSIS FOR DTC P0180
Fuel Tank Temperature Sensor (Cont’d)
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Follow the procedure “With CONSULT-II” above.
EC-258
TROUBLE DIAGNOSIS FOR DTC P0180
Fuel Tank Temperature Sensor (Cont’d)
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC055M
EC-259
TROUBLE DIAGNOSIS FOR DTC P0180
Fuel Tank Temperature Sensor (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
CHECK POWER SUPPLY. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect fuel tank temperature sensor B65 , B178
harness connector. I Harness connectors
3. Turn ignition switch “ON”. B102 , F64
4. Check voltage between terminal q 2 and I Harness for open or short
SEF394WA
ground with CONSULT-II or tester. between ECM and fuel
Voltage: Approximately 5V tank temperature sensor
If NG, repair harness or
OK
connector.
H
CHECK GROUND CIRCUIT. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Check harness continuity between termi- F64 , B102
nal q
4 and body ground. I Harness connectors
Continuity should exist. B178 , B65
If OK, check harness for short to power. I Harness connectors
SEF403U F63 , M49 , M4 , B3
OK
I Joint connector-16
I Harness for open or short
between ECM and sensor
I Harness for open or short
between TCM (Transmis-
sion control module) and
sensor
I Harness for open or short
between fuel tank tem-
perature sensor and
throttle actuator control
SEF404U (TAC) module
If NG, repair harness or
connectors.
H
CHECK COMPONENT NG Replace fuel tank tempera-
E
(Fuel tank temperature sensor). ture sensor.
Refer to “COMPONENT INSPECTION” on
next page.
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
EC-260
TROUBLE DIAGNOSIS FOR DTC P0180
Fuel Tank Temperature Sensor (Cont’d)
COMPONENT INSPECTION
Fuel tank temperature sensor
Check resistance by heating with hot water or heat gun as shown
in the figure.
GI
Temperature °C (°F) Resistance kΩ
20 (68) 2.3 - 2.7
MA
50 (122) 0.79 - 0.90
SEF405UA
If NG, replace fuel tank temperature sensor. EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-261
TROUBLE DIAGNOSIS FOR DTC P0300 - P0308
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-263
TROUBLE DIAGNOSIS FOR DTC P0300 - P0308
No. 1 - 8 Cylinder Misfire, Multiple Cylinder
Misfire (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
CHECK FOR INTAKE AIR LEAK. NG Discover air leak location
E
Start engine and run it at idle speed. Listen and repair.
for the sound of the intake air leak.
OK
H
SEC547A
CHECK FOR EXHAUST SYSTEM CLOG- NG Repair or replace it.
E
GING.
Stop engine and visually check exhaust
tube, three way catalyst and muffler for
dent.
OK
H
CHECK EGR FUNCTION. NG Repair EGR system.
E
Perform DTC CONFIRMATION PROCE-
DURE for EGR Function, EC-423.
OK
H
SEF793X
PERFORM POWER BALANCE TEST. No Go to .
E
1. Perform “POWER BALANCE” in
“ACTIVE TEST” mode.
2. Is there any cylinder which does
not produce a momentary
engine speed drop?
------------------------------------------------------------------- OR -------------------------------------------------------------------
When disconnecting each injector
harness connector one at a time, is
there any cylinder which does not
produce a momentary engine
speed drop?
Yes
SEF137T H
CHECK INJECTOR. No Check injector(s) and cir-
E
Does each injector make an operating cuit(s). Refer to EC-515.
sound at idle?
Yes
H
CHECK IGNITION SPARK. NG Check ignition coil with
E
1. Disconnect ignition coil assembly from power transistor and their
rocker cover. circuits. Refer to EC-399.
2. Connect a known-good spark plug to
the ignition coil assembly.
3. Place end of spark plug against a suit-
able ground and crank engine.
SEF138T
4. Check for spark.
H OK
(Go to q
A on next page.)
MEC703B
EC-264
TROUBLE DIAGNOSIS FOR DTC P0300 - P0308
No. 1 - 8 Cylinder Misfire, Multiple Cylinder
Misfire (Cont’d)
q
A
H
NG
CHECK SPARK PLUGS. E
Repair or replace spark GI
Remove the spark plugs and check for plug(s) with standard type
fouling, etc. one(s).
For spark plug type, refer to
OK “ENGINE MAINTENANCE” MA
in MA section.
H
NG
SEF575Q CHECK COMPRESSION PRESSURE. E
Check pistons, piston rings, EM
Refer to EM section. valves, valve seats and cyl-
I Check compression pressure. inder head gaskets.
Standard:
kPa (kg/cm2, psi)/300 rpm LC
1,285 (13.1, 186)
Minimum:
kPa (kg/cm2, psi)/300 rpm
991 (10.1, 144)
Difference between each cylinder:
kPa (kg/cm2, psi)/300 rpm
98 (1.0, 14)
FE
OK
H
H OK
(Go to q
B on next page.)
EC-265
TROUBLE DIAGNOSIS FOR DTC P0300 - P0308
No. 1 - 8 Cylinder Misfire, Multiple Cylinder
Misfire (Cont’d)
q
B
H
CHECK SYMPTOM MATRIX CHART. NG Repair or replace.
E
Check items on the rough idle symptom in
“Symptom Matrix Chart”, EC-99.
OK
H
Some tests may cause a Diagnostic
Trouble Code to be set.
Erase the DTC from the ECM memory
after performing the tests. Refer to EC-67.
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
EC-266
TROUBLE DIAGNOSIS FOR DTC P0325 (B1), P0330 (B2)
SEF598K EM
* Freeze frame data is not stored in the ECM for the knock sensor. The MIL will not light for knock
sensor malfunction. LC
ECM TERMINALS AND REFERENCE VALUE
Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring voltage. Doing so may result in damage to the
ECM’s transistor. Use a ground other than ECM terminals such as the body ground. FE
TER-
WIRE DATA
MINAL ITEM CONDITION AT
COLOR (DC voltage)
NO.
HA
SEF400X
EC-267
TROUBLE DIAGNOSIS FOR DTC P0325 (B1), P0330 (B2)
Knock Sensor (KS) (P0325: Left bank), (P0330:
Right bank) (Cont’d)
TEC086M
EC-268
TROUBLE DIAGNOSIS FOR DTC P0325 (B1), P0330 (B2)
Knock Sensor (KS) (P0325: Left bank), (P0330:
Right bank) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
GI
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground
screws. MA
SEF377U H EM
CHECK INPUT SIGNAL CIRCUIT-1. NG Repair harness or connec-
E
1. Disconnect ECM harness connector tors.
and knock sensor sub-harness connec- LC
tor.
2. Check harness continuity between ter-
minal q4 (bank 1), q2 (bank 2) and
ECM terminal 105 (bank 1), 108
(bank 2).
Continuity should exist.
If OK, check harness for short to ground FE
and short to power.
OK
SEF057T H
AT
CHECK INPUT SIGNAL CIRCUIT-2. NG Check the following.
E
Check harness continuity between terminal I Harness for open or short
q4 (bank 1), q2 (bank 2) and engine between knock sensor PD
ground. sub-harness connector-2
Continuity should exist. and knock sensor
If OK, check harness for short to ground If NG, repair open circuit or FA
and short to power. short to ground or short to
It is necessary to use an ohmmeter power in harness or con-
which can measure more than 10 MΩ. nectors.
I As for knock sensor RA
OK (COMPONENT
INSPECTION), refer to
below.
If NG, replace knock sen-
BR
SEF895VA
sor.
H
ST
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
RS
H
INSPECTION END
BT
HA
SEF355W
COMPONENT INSPECTION
EL
Knock sensor
1. Disconnect knock sensor harness connector.
IDX
2. Check resistance between terminal q
2 and ground.
Approximately 500 - 620 kΩ [at 25°C (77°F)]
I It is necessary to use an ohmmeter which can measure more
than 10 MΩ.
CAUTION:
Do not use any knock sensors that have been dropped or
SEF546P
physically damaged. Use a new one.
EC-269
TROUBLE DIAGNOSIS FOR DTC P0335
SEF058T
Idle speed
SEF546T
EC-270
TROUBLE DIAGNOSIS FOR DTC P0335
Crankshaft Position Sensor (CKPS) (OBD)
(Cont’d)
ON BOARD DIAGNOSIS LOGIC
Diagnostic Trouble Check Items
Malfunction is detected when ....
Code No. (Possible Cause)
P0335 I The proper pulse signal from the crankshaft posi- I Harness or connectors GI
0802 tion sensor (OBD) is not sent to ECM while the (The crankshaft position sensor (OBD) circuit is
engine is running at the specified engine speed. open.)
I Crankshaft position sensor (OBD)
MA
I Dead (Weak) battery
EM
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE LC
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition
switch “OFF” and wait at least 5 seconds before conducting
the next test.
1) Turn ignition switch “ON” and select “DATA MONITOR” FE
mode with CONSULT-II.
2) Start engine and run it for at least 15 seconds at idle
SEF400X speed.
AT
3) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-279. PD
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Follow the procedure “With CONSULT-II” above.
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-271
TROUBLE DIAGNOSIS FOR DTC P0335
Crankshaft Position Sensor (CKPS) (OBD)
(Cont’d)
TEC056M
EC-272
TROUBLE DIAGNOSIS FOR DTC P0335
Crankshaft Position Sensor (CKPS) (OBD)
(Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
GI
H
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground
screws.
MA
SEF058T H EM
NG
CHECK INPUT SIGNAL CIRCUIT. E Check the following.
1. Disconnect crankshaft position sensor I Harness connectors
(OBD) harness connector and ECM F14 , F131 LC
harness connector. I Harness for open or
2. Check continuity between sensor termi- short between crankshaft
nal q
1 and ECM terminal q 57 with CON- position sensor (OBD)
SULT-II or tester. and ECM
Continuity should exist. If NG, repair open circuit or
If OK, check harness for short to short to ground or short to
ground and short to power. power in harness or con- FE
nectors.
OK
SEF377U
H
NG
AT
CHECK GROUND CIRCUIT. E Check the following.
Check harness continuity between termi- I Harness connectors
nal q
2 and engine ground. F14 , F131
Continuity should exist. I Harness connectors
PD
If OK, check harness for short to power. F63 , M69
I Harness connectors
OK M4 , B3 FA
I Joint connector-16
I Harness for open or
short between crankshaft
position sensor (OBD) RA
harness connector and
ECM
I Harness for open or BR
SEF407U short between crankshaft
position sensor (OBD)
and throttle actuator con-
trol module (TAC) ST
I Harness for open or
short between crankshaft
position sensor and TCM RS
(Transmission Control
Module)
If NG, repair open circuit or
short to power in harness BT
or connectors.
H
CHECK COMPONENT
NG
Replace crankshaft posi-
HA
E
SEF799Q [Crankshaft position sensor (OBD)]. tion sensor (OBD).
Refer to “COMPONENT INSPECTION” on
next page. EL
OK
H
Perform “TROUBLE DIAGNOSIS FOR IDX
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
EC-273
TROUBLE DIAGNOSIS FOR DTC P0335
Crankshaft Position Sensor (CKPS) (OBD)
(Cont’d)
COMPONENT INSPECTION
Crankshaft position sensor (OBD)
1. Disconnect crankshaft position sensor (OBD) harness connec-
tor.
2. Loosen the fixing bolt of the sensor.
3. Remove the sensor.
4. Visually check the sensor for chipping.
SEF960N
SEF134W
EC-274
TROUBLE DIAGNOSIS FOR DTC P0340
FE
AT
SEF503J
HA
EL
IDX
EC-275
TROUBLE DIAGNOSIS FOR DTC P0340
Camshaft Position Sensor (CMPS) (Cont’d)
TER-
WIRE DATA
MINAL ITEM CONDITION
COLOR (DC voltage)
NO.
Approximately 0.6 - 1.0V
Idle speed
SEF540T
55 Crankshaft position sen-
P
58 sor (REF) Approximately 0.8 - 0.9V
SEF544T
Approximately 2.5V
Idle speed
SEF547T
Camshaft position sensor
59 L
(POS) Approximately 2.4V
SEF548T
EC-276
TROUBLE DIAGNOSIS FOR DTC P0340
Camshaft Position Sensor (CMPS) (Cont’d)
ON BOARD DIAGNOSIS LOGIC
Diagnostic
Check Items
Trouble Code Malfunction is detected when ....
(Possible Cause)
No.
P0340 A) Either 1° or 90° signal is not sent to ECM for the first I Harness or connectors GI
0101 few seconds during engine cranking. (The camshaft position sensor circuit is open or
........................................................................................... shorted.)
I Camshaft position sensor
B) Either 1° or 90° signal is not sent to ECM during I Starter motor (Refer to EL section.) MA
engine running. I Starting system circuit (Refer to EL section.)
........................................................................................... I Dead (Weak) battery
C) Either 1° or 90° signal is not in the normal pattern EM
during engine running.
LC
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
Perform “Procedure for malfunction A” first. If DTC cannot be
confirmed, perform “Procedure for malfunction B and C”.
NOTE: FE
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition
switch “OFF” and wait at least 5 seconds before conducting AT
the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that bat- PD
tery voltage is more than 10.5V at idle.
FA
RA
BR
EC-277
TROUBLE DIAGNOSIS FOR DTC P0340
Camshaft Position Sensor (CMPS) (Cont’d)
TEC030M
EC-278
TROUBLE DIAGNOSIS FOR DTC P0340
Camshaft Position Sensor (CMPS) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
No GI
CHECK STARTING SYSTEM. E Check starting system.
Does the engine turn over? (Refer to EL section.)
(Does the starter motor operate?)
MA
Yes
H
LC
H
NG
CHECK POWER SUPPLY. E Check the following.
1. Disconnect camshaft position sensor I Harness for open or
harness connector. short between camshaft
2. Turn ignition switch “ON”. position sensor and
3. Check voltage between terminal q2 ECM FE
and ground with CONSULT-II or tester. I Harness for open or
Voltage: Battery voltage short between camshaft
position sensor and
SEF377U OK ECM relay AT
If NG, repair open circuit or
short to ground and short
to power in harness or PD
connectors.
H FA
NG
CHECK INPUT SIGNAL CIRCUIT. E Repair harness or connec-
1. Turn ignition switch “OFF”. tors.
2. Disconnect camshaft position sensor RA
harness connector and ECM harness
connector.
3. Check harness continuity between ter-
minal q3 and ECM terminal q 59 , terminal BR
SEF872Q q4 and ECM terminals q 55 , q
58 .
Continuity should exist.
If OK, check harness for short to ST
ground and short to power.
OK
RS
H
NG
CHECK GROUND CIRCUIT. E Check the following.
1. Turn ignition switch “OFF”. I Harness connectors BT
2. Check harness continuity between ter- F61 , F62
minal q1 and engine ground. If NG, repair open circuit or
Continuity should exist. short to power in harness
If OK, check harness for short to or connectors. HA
power.
SEF409U
OK EL
H
NG
CHECK COMPONENT E Replace camshaft position
[Camshaft position sensor]. sensor.
Refer to “COMPONENT INSPECTION” on IDX
next page.
H
OK
qA
(Go to next page.)
SEF150T
EC-279
TROUBLE DIAGNOSIS FOR DTC P0340
Camshaft Position Sensor (CMPS) (Cont’d)
q
A
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
Trouble is not fixed.
NG
Visually check the surface of camshaft E
Replace camshaft sprocket.
sprocket for chipping.
H
OK
INSPECTION END
COMPONENT INSPECTION
Camshaft position sensor
1. Start engine and warm it up to the normal operating tempera-
ture.
2. Check voltage between ECM terminals q 59 (POS) or q 55 , q
58
(REF) (ECM terminal) and ground with DC range.
CAUTION:
Do not use ECM ground terminals when measuring voltage.
Doing so may result in damage to the ECM’s transistor. Use a
SEF839U
ground other than ECM terminals such as the body ground.
q
59 and ground (POS)
SEF547T
Engine running at idle
Approx. 0.7 - 1.2V
q
55 , q
58 and ground (REF)
SEF046V
q
59 and ground (POS)
SEF548T
Engine at 2,000 rpm
q
55 , q
58 and ground (REF)
SEF544T
EC-280
TROUBLE DIAGNOSIS FOR DTC P0400
Start signal E
EGRC-sole-
Ignition switch
E
ECM
noid valve EM
Vehicle speed sensor Vehicle speed
E
LC
Throttle position sensor Throttle position
E
FE
This system cuts and controls vacuum applied to the I Low engine coolant temperature
EGR valve to suit engine operating conditions. This I Engine starting
cut-and-control operation is accomplished through I Engine stopped AT
the ECM and the EGRC-solenoid valve. When the I Engine idling
ECM detects any of the following conditions, current I Excessively high engine coolant temperature
does not flow through the solenoid valve. This I Mass air flow sensor malfunction PD
causes the port vacuum to be discharged into the I Low vehicle speed or high vehicle speed
atmosphere. The EGR valve remain closed. I TCS is operating
FA
RA
BR
ST
SEF317U
RS
BT
HA
COMPONENT DESCRIPTION EL
Exhaust gas recirculation (EGR) valve
The EGR valve controls the amount of exhaust gas routed to the IDX
intake manifold. Vacuum is applied to the EGR valve in response
to throttle valve opening. The vacuum controls the movement of a
taper valve connected to the vacuum diaphragm in the EGR valve.
SEF783K
EC-281
TROUBLE DIAGNOSIS FOR DTC P0400
EGR Function (Close) (Cont’d)
EGRC-solenoid valve
The EGRC-solenoid valve responds to signals from the ECM.
When the ECM sends an ON (ground) signal, the coil in the sole-
noid valve is energized. The signal reaches to the EGR valve.
When the ECM sends an OFF signal, a plunger will then move to
cut the vacuum signal from the intake manifold collector to the EGR
valve.
SEF383RD
SEF073P
EC-282
TROUBLE DIAGNOSIS FOR DTC P0400
EGR Function (Close) (Cont’d)
Diagnostic Trouble Check Items
Malfunction is detected when ...
Code No. (Possible Cause)
P0400 I No EGR flow is detected under conditions that call I EGR valve stuck closed
0302 for EGR. I EGRC-BPT valve
I Vacuum hose GI
I EGRC-solenoid valve
I EGR passage
I EGR temperature sensor MA
I Exhaust gas leaks
EM
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE LC
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
I If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PRO-
CEDURE” has been previously conducted, always turn FE
ignition switch “OFF” and wait at least 5 seconds before
conducting the next test.
I P0400 will not be displayed in the “SELF-DIAG RESULTS” AT
SEF988Z mode with CONSULT-II even though the DTC work support
test result is “NG”.
TESTING CONDITION: PD
For best results, perform at a temperature above 5°C (41°F).
1) Turn ignition switch “ON”
2) Check “COOLAN TEMP/S” in “DATA MONITOR” FA
mode witch CONSULT-II.
Confirm COOLAN TEMP/S value is within the range
listed below. RA
COOLANT TEMP/S: Less than 40°C (104°F)
If the value is out of range, park the vehicle in a cool
place and allow the engine temperature to stabilize. Do BR
SEC043C not attempt to lower the coolant temperature with a fan
or means other than ambient air. Doing so may produce
an inaccurate diagnostic result. ST
3) Select “EGR SYSTEM P0400” of “EGR SYSTEM” in
“DTC WORK SUPPORT” mode with CONSULT-II.
4) Touch “START”. RS
5) Start engine (TCS switch “OFF”) and let it idle. When
the engine coolant temperature reaches 70°C (158°F),
immediately go to the next step. BT
6) Accelerate vehicle to a speed of 40 km/h (25 MPH)
once and then stop vehicle.
If “COMPLETED” with “OK” appears on CONSULT-II HA
SEF235Y
screen, go to step 9).
If “COMPLETED” does not appear on CONSULT-II
screen, go to the following step. EL
7) Check the output voltage of “THRTL POS SEN” at
closed throttle position.
8) When the following conditions are met, “TESTING” will IDX
be displayed on the CONSULT-II screen. Maintain the
conditions until “TESTING” changes to “COMPLETED”.
(It will take approximately 30 seconds or more.)
CMPS-RPM (POS): 1,200 - 2,000 rpm
Vehicle speed: 10 km/h (6 MPH) or more
B/FUEL SCHDL: 3.3 - 4.5 msec
EC-283
TROUBLE DIAGNOSIS FOR DTC P0400
EGR Function (Close) (Cont’d)
THRTL POS SEN: X − (X + 0.53) V
X = Voltage value measured at
step 7)
Selector lever: Suitable position
If “TESTING” is not displayed after 5 minutes, retry
from step 2).
9) Make sure that “OK” is displayed after touching “SELF-
DIAG RESULTS”. If “NG” is displayed, refer to “DIAG-
NOSTIC PROCEDURE”, EC-286.
SEF396W
SEF410U
SEF109L
SEF642Q
EC-284
TROUBLE DIAGNOSIS FOR DTC P0400
EGR Function (Close) (Cont’d)
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC057M
EC-285
TROUBLE DIAGNOSIS FOR DTC P0400
EGR Function (Close) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
NG
CHECK EXHAUST SYSTEM. E
Repair or replace exhaust
Check exhaust pipes and muffler for system.
leaks.
OK
H
SEF099P OK
CHECK VACUUM SOURCE TO EGR E
CHECK COMPONENT
VALVE. (EGR valve).
1. Lift up drive wheels. Refer to “COMPONENT
2. Start engine and warm it up to INSPECTION”, EC-430.
normal operating temperature.
NG
3. Disconnect vacuum hose to
EGR valve.
4. Check for vacuum at hoses.
Vacuum should not exist at
idle.
5. Check for vacuum when revving
engine from idle up to 3,000
rpm using the following method.
SEF109T I Select “EGRC SOLENOID
VALVE” in “ACTIVE TEST” mode
with CONSULT-II and turn the
solenoid valve “ON”.
Vacuum should exist when rev-
ving engine.
------------------------------------------------------------------- OR -------------------------------------------------------------------
H
1. Warm engine up to normal oper-
ating temperature. Replace EGR valve.
2. Turn ignition switch “OFF”.
3. Lift up drive wheels.
4. Start engine (TCS switch “OFF”)
and shift to “1” position.
SEF764X
5. Disconnect vacuum hose from
EGR valve. Check vacuum at
idle.
Vacuum should not exist at
idle.
6. Rev up engine speed from idle
up to 3,000 rpm.
Vacuum should exist when
revving engine.
NG
H
NG
CHECK VACUUM HOSE. Repair it.
E
Check vacuum hose for clogging, cracks
SEF109L or improper connection or misconnecting.
Refer to “Vacuum Hose Drawing”, EC-19.
OK
H
qA
(Go to next page.)
EC-286
TROUBLE DIAGNOSIS FOR DTC P0400
EGR Function (Close) (Cont’d)
q
A
H
NG
CHECK COMPONENT Repair or replace EGRC-
E
(EGRC-solenoid valve). solenoid valve or repair GI
1. Turn ignition switch “ON”. circuit.
2. Turn EGRC-solenoid valve “ON”
and “OFF” in “ACTIVE TEST” MA
mode with CONSULT-II and
check operating sound.
------------------------------------------------------------------- OR -------------------------------------------------------------------
SEF764X
1. Turn ignition “OFF”. EM
2. Disconnect ECM harness con-
nector.
3. Connect suitable jumping wire LC
between ECM terminal q 10 and
engine ground.
4. Check operating sound of
EGRC-solenoid valve.
OK
H FE
NG
CHECK COMPONENT Replace EGRC-solenoid
E
(EGRC-solenoid valve). valve.
SEF358W
Refer to “COMPONENT INSPECTION” on AT
next page.
OK
H PD
NG
CHECK COMPONENT E
Replace EVAP canister.
(EVAP canister).
Refer to “COMPONENT INSPECTION” on FA
next page.
OK
H RA
CHECK VACUUM HOSE. NG Repair it.
E
Check vacuum hose into EVAP canister
for clogging, cracks and improper connec- BR
tion.
OK
H ST
NG
CHECK COMPONENT Replace EGRC-BPT valve.
E
(EGRC-BPT valve).
Refer to “COMPONENT INSPECTION” on RS
next page.
OK
H BT
Check resistance of EGR temperature
sensor. Refer to EC-289.
HA
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117. EL
H
INSPECTION END
IDX
EC-287
TROUBLE DIAGNOSIS FOR DTC P0400
EGR Function (Close) (Cont’d)
COMPONENT INSPECTION
EGR valve
I Apply vacuum to EGR valve vacuum port with a hand vacuum
pump.
EGR valve spring should lift.
I Check for sticking.
If NG, repair or replace EGR valve.
MEF137D
EGRC-solenoid valve
Check air passage continuity.
Perform “EGRC SOLENOID VALVE” in “ACTIVE TEST”
mode.
Air passage Air passage
Condition
continuity continuity
EGRC SOLENOID VALVE
between q A and q
B between q A and q
C
ON Yes No
OFF No Yes
SEF799X
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
EC-288
TROUBLE DIAGNOSIS FOR DTC P0400
EGR Function (Close) (Cont’d)
EGR temperature sensor
Check resistance change and resistance value.
EGR temperature Voltage* Resistance
°C (°F) (V) (MΩ)
0 (32) 4.61 0.68 - 1.11 GI
50 (122) 2.53 0.09 - 0.12
100 (212) 0.87 0.017 - 0.024 MA
If NG, replace EGR temperature sensor.
SEF643Q EM
LC
FE
AT
PD
FA
RA
BR
SEF320U
EGRC-BPT valve ST
1. Plug one of two ports of EGRC-BPT valve.
2. Vacuum from the other port and check for leakage while apply-
ing a pressure above 0.981 kPa (100 mmH2O, 3.94 inH2O) RS
from under EGRC-BPT valve.
3. If a leakage is noted, replace the valve.
BT
HA
SEF083P
EL
IDX
EC-289
TROUBLE DIAGNOSIS FOR DTC P0402
SEF091PI
SYSTEM DESCRIPTION
The EGRC-BPT valve monitors exhaust pressure to activate the diaphragm, controlling throttle body vacuum
applied to the EGR valve. In other words, recirculated exhaust gas is controlled in response to positioning of
the EGR valve or to engine operation.
EC-290
TROUBLE DIAGNOSIS FOR DTC P0402
EGRC-BPT Valve Function (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
CAUTION:
Always drive vehicle at a safe speed.
NOTE: GI
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition
switch “OFF” and wait at least 5 seconds before conducting MA
the next test.
TESTING CONDITION:
SEF930V I For best results, perform the test at temperature above EM
5°C (41°F) or higher.
I Before performing the following procedure, confirm that
battery voltage is more than 11V at idle. LC
1) Install vacuum gauge between EGRC-BPT valve and
EGR valve as shown in the figure.
2) Start engine and warm it up to normal operating tem-
perature.
3) Stop engine and wait at least 5 seconds.
4) Turn ignition switch “ON” and select “EGRC-BPT/V FE
P0402” of “EGR SYSTEM” in “DTC WORK SUPPORT”
mode with CONSULT-II.
SEC044C
5) Start engine (TCS switch “OFF”) and let it idle. AT
6) Touch “START”.
7) Check the output voltage of “THRTL POS SEN” at
closed throttle position and open throttle position. PD
8) When the following conditions are met, “TESTING” will
be displayed on the CONSULT-II screen and the bar
chart may increase. Maintain the conditions many times FA
until “COMPLETED” appears.
Selector lever: Suitable position
CMPS-RPM (POS): 1,000 - 1,600 rpm RA
Vehicle speed: 30 - 56 km/h (19 - 35 MPH)
B/FUEL SCHDL: 2.0 - 3.2 msec
THRTL POS SEN: X − (X + 0.89) V BR
SEC045C X = Voltage value measured at
step 7)
I The bar chart on CONSULT-II screen indicates the ST
status of this test. However, the test may be fin-
ished before the bar chart becomes full scale.
I If the bar chart indication does not continue to RS
progress, completely release accelerator pedal
once and try to meet the conditions again.
I If “TESTING” does not appear on CONSULT-II BT
screen, retry from step 4).
If NG, go to “DIAGNOSTIC PROCEDURE”, EC-293.
If OK, go to next step. HA
9) Open engine hood.
SEC046C 10) Raise engine speed to 2,000 to 2,800 rpm under no-
load and hold it. Then touch “NEXT” of the CONSULT-II
screen.
EL
11) Check vacuum gauge while keeping engine speed
2,000 to 2,800 rpm.
Vacuum should be 0 to −20.0 kPa (0 to −150 mmHg, IDX
0 to −5.91 inHg).
If NG, go to “DIAGNOSTIC PROCEDURE”, EC-293.
If OK, touch “YES” in the CONSULT-II screen.
PEF034W
EC-291
TROUBLE DIAGNOSIS FOR DTC P0402
EGRC-BPT Valve Function (Cont’d)
12) Check the rubber tube between intake manifold
collector, EGR valve and EGRC-BPT valve for
misconnection, cracks, blockages or twisting.
If NG, repair.
If OK, touch “YES” in the CONSULT-II screen.
13) If CONSULT-II instructs to carry out “OVERALL FUNC-
TION CHECK”, go to next step. If “NG” is displayed,
refer to “DIAGNOSTIC PROCEDURE”, EC-293.
PEF035W
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
OVERALL FUNCTION CHECK
Use this procedure to check the overall function of the EGRC-BPT
valve. During the check, a 1st trip DTC might not be confirmed.
1) Install vacuum gauge between EGRC-BPT valve and EGR
valve as shown in the figure.
2) Lift up vehicle.
3) Connect the intake manifold collector and the EGRC-BPT
valve with a rubber tube that has 0.5 mm (0.020 in) dia. orifice.
(The intake manifold vacuum will be directly applied to the
SEF930V EGRC-BPT valve.)
4) Start engine and shift to 1st position.
5) Check vacuum gauge while keeping engine speed 2,400±400
rpm.
Vacuum should be 0 to −20.0 kPa (0 to −150 mmHg, 0 to
−5.91 inHg).
If NG, go to “DIAGNOSTIC PROCEDURE”, EC-293.
If OK, go to next step.
6) Check rubber tube between the intake manifold collector,
EGRC-solenoid valve and EGRC-BPT valve for
misconnection, cracks, blockages or twisting.
7) If NG, repair or replace.
EC-292
TROUBLE DIAGNOSIS FOR DTC P0402
EGRC-BPT Valve Function (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
CHECK HOSE. NG
E
Repair or replace vacuum GI
Check vacuum hose for clogging and hose.
improper connection. Refer to “Vacuum
Hose Drawing”, EC-19. MA
OK
H
CHECK EXHAUST SYSTEM. NG Repair or replace exhaust EM
E
Check exhaust system for collapse. system.
OK
H LC
CHECK ORIFICE. NG Replace vacuum hose.
E
Make sure orifice is installed in vacuum
hose between EGRC-BPT valve and
EGRC-solenoid valve.
OK
H FE
CHECK COMPONENT NG Replace EGRC-BPT valve.
E
(EGRC-BPT valve).
Refer to “COMPONENT INSPECTION” on AT
next page.
H
OK PD
CHECK COMPONENT NG Replace camshaft position
E
(Camshaft position sensor). sensor.
Refer to “COMPONENT INSPECTION”,
FA
EC-280.
H
OK RA
CHECK COMPONENT NG Replace mass air flow sen-
E
(Mass air flow sensor). sor.
Refer to “COMPONENT INSPECTION”,
BR
EC-131.
H
OK ST
CHECK COMPONENT NG Replace EGRC-solenoid
E
(EGRC-solenoid valve). valve.
RS
Refer to “COMPONENT INSPECTION”,
EC-288.
OK BT
H
CHECK COMPONENT NG Repair or replace EGR
E
(EGR valve). valve. HA
Refer to “COMPONENT INSPECTION”,
EC-288.
OK EL
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117. IDX
H
INSPECTION END
EC-293
TROUBLE DIAGNOSIS FOR DTC P0402
EGRC-BPT Valve Function (Cont’d)
COMPONENT INSPECTION
EGRC-BPT valve
1. Plug one of two ports of EGRC-BPT valve.
2. Vacuum from the other port and check leakage without apply-
ing any pressure from under EGRC-BPT valve.
Leakage should exist.
SEF172P
EC-294
TROUBLE DIAGNOSIS FOR DTC P0420 (B1), P0430 (B2)
EC-295
TROUBLE DIAGNOSIS FOR DTC P0420 (B1), P0430 (B2)
Three Way Catalyst Function (P0420: Left
bank), (P0430: Right bank) (Cont’d)
6) Select “AUTO TRIG” in “DATA MONITOR” mode with
CONSULT-II.
7) Drive vehicle at a speed more than 84 to 96 km/h (52
to 60 MPH) with D position (“OD” ON) for at least 10
consecutive minutes.
(Drive the vehicle in an area where vehicle speed and
accelerator pressure can be held steady and constant.)
If the result is NG, go to “DIAGNOSTIC PROCEDURE”,
EC-297.
8) Select “SRT STATUS” in “DTC CONFIRMATION” mode
with CONSULT-II.
9) Verify that “CATALYST” is “CMPLT”.
If not “CMPLT”, repeat the test from step 3).
10) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-297.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
OVERALL FUNCTION CHECK
Use this procedure to check the overall function of the three way
catalyst.
During this check, a DTC might not be confirmed.
1) Start engine and drive vehicle at a speed of more than
70 km/h (43 MPH) for 2 consecutive minutes.
2) Stop vehicle with engine running.
3) Set voltmeters probes between ECM terminals q 82 (B2),
q83 (B1) (sensor signal front) and ground. q89 (B2), q90
SEF746W (B1)
(sensor signal rear) and ground.
4) Keep engine speed at 2,000 rpm constant under no
load.
5) Make sure that the voltage switching frequency (high &
low) between ECM terminals q 89 and ground is much
less than that of ECM terminals q 82 and ground (right
bank). Or q 90 and ground is much less than that of the
terminals q83 and ground (left bank).
Switching frequency ratio =
EC-296
TROUBLE DIAGNOSIS FOR DTC P0420 (B1), P0430 (B2)
Three Way Catalyst Function (P0420: Left
bank), (P0430: Right bank) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H GI
NG
CHECK EXHAUST SYSTEM. E
Repair or replace it.
Visually check exhaust tubes and muffler
for dent. MA
OK
H
SEF099P CHECK FOR EXHAUST AIR LEAK.
NG
E
Repair or replace. EM
Start engine and run it at idle. Listen for an
exhaust air leak before the three way cata-
lyst.
LC
H
OK
NG
CHECK FOR INTAKE AIR LEAK. E
Repair or replace.
Start engine and run it at idle. Listen for an
intake air leak after the mass air flow sen-
sor.
H
OK FE
NG
Check for ignition timing. E
Adjust ignition timing.
Refer to “Basic inspection”, EC-91.
SEF575Q
AT
OK
H
NG
CHECK IGNITION SPARK. Check ignition coil with
1. Disconnect ignition coil assembly from
E
power transistor and their PD
rocker cover. circuits. Refer to EC-399.
2. Connect a known-good spark plug to
the ignition coil assembly. FA
3. Place end of spark plug against a suit-
able ground and crank engine.
4. Check for spark.
OK RA
H
NG
CHECK INJECTORS. E
Perform TROUBLE DIAG-
1. Refer to WIRING DIAGRAM for NOSIS FOR NON-DE- BR
SEF415U Injectors, EC-515. TECTABLE ITEMS,
2. Stop engine and then turn ignition “Injectors”, EC-515.
switch “ON”. Repair harness or connec-
3. Check voltage between ECM terminals tors. ST
q1 ,q2 ,q 3 ,q5 ,q 6 ,q7 ,q
8 ,q
14 and
ground with CONSULT-II or tester.
Battery voltage should exist.
4. Turn ignition switch “OFF”. RS
H
OK
Remove injector assembly. BT
Refer to EC-38.
Keep fuel hose and all injectors connected
to injector gallery.
HA
H
Drips
1. Turn ignition switch “OFF”. E
Replace the injectors from
2. Disconnect camshaft position sensor which fuel is dripping. EL
harness connector.
3. Turn ignition switch “ON”.
Make sure fuel does not drip from injec-
tor. IDX
H
Does not drip. Trouble is not fixed.
E
Perform “TROUBLE DIAGNOSIS FOR Replace three way catalyst.
INTERMITTENT INCIDENT”, EC-117.
H
Trouble is fixed.
INSPECTION END
EC-297
TROUBLE DIAGNOSIS FOR DTC P0440
SEF850U
Diagnostic
Check Items
Trouble Code Malfunction is detected when ....
(Possible Cause)
No.
P0440 I EVAP control system has a leak. I Incorrect fuel tank vacuum relief valve
0705 I EVAP control system does not operate properly. I Incorrect fuel filler cap used
I Fuel filler cap remains open or fails to close.
I Foreign matter caught in fuel filler cap.
I Leak is in line between intake manifold and EVAP
canister purge control valve.
I Foreign matter caught in EVAP canister vent control
valve.
I EVAP canister or fuel tank leaks
I EVAP purge line (pipe and rubber tube) leaks
I EVAP purge line rubber tube bent.
I Blocked or bent rubber tube to EVAP control system
pressure sensor
I Loose or disconnected rubber tube
I EVAP canister vent control valve and the circuit
I EVAP canister purge control valve
I EVAP canister purge volume control valve and the
circuit
I EVAP canister purge control solenoid valve
I Absolute pressure sensor
I Fuel tank temperature sensor
I MAP/BARO switch solenoid valve and the circuit
I Blocked or bent rubber tube to MAP/BARO switch
solenoid valve
I O-ring of EVAP canister vent control valve is missing
or damaged.
I Water separator
I EVAP canister is saturated with water.
I EVAP control system pressure sensor
I Refueling control valve
I ORVR system leaks
CAUTION:
I Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
I If the fuel filler cap is not tightened properly, the MIL may come on.
I Use only a genuine NISSAN rubber tube as a replacement.
EC-298
TROUBLE DIAGNOSIS FOR DTC P0440
Evaporative Emission (EVAP) Control System
(Small Leak) (Negative Pressure) (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
NOTE:
I If DTC P1448 is displayed with P0440, perform TROUBLE GI
DIAGNOSIS FOR DTC P1448 first. (See EC-464.)
I If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PRO-
CEDURE” has been previously conducted, always turn MA
ignition switch “OFF” and wait at least 5 seconds before
conducting the next test.
SEC048C EM
TESTING CONDITION:
I Perform “DTC WORK SUPPORT” when the fuel level is
less than 3/4 full and vehicle is placed on the flat level LC
surface.
I It is better that fuel level is low.
I Always perform test at a temperature of 0 to 30°C (32 to
86°F).
I Battery voltage is more than 11V at idle.
1) Turn ignition switch “ON”. FE
2) Turn ignition switch “OFF” and wait at least 5 seconds.
3) Turn ignition switch “ON” and select “DATA MONITOR”
PEF669U
mode with CONSULT-II. AT
4) Check that the following conditions are met.
COOLAN TEMP/S: 0 - 70°C (32 - 158°F)
INT/A TEMP SE: 0 - 60°C (32 - 140°F) PD
5) Select “EVAP SML LEAK P0440” of “EVAPORATIVE
SYSTEM” in “DTC WORK SUPPORT” mode with CON-
SULT-II. FA
Follow the instruction displayed.
NOTE:
I If the CONSULT-II screen shown at left is displayed, RA
stop the engine and stabilize the vehicle tempera-
ture at 25°C (77°F) or cooler. After “FUEL T/TMP SE”
becomes less than 30°C (86°F), retest. BR
PEF929V
(Use a fan to reduce the stabilization time.)
6) Make sure that “OK” is displayed. ST
If “NG” is displayed, refer to “DIAGNOSTIC
PROCEDURE”, EC-301.
--------------------------------------------------------------------------------------------------------------------------- OR --------------------------------------------------------------------------------------------------------------------------- RS
NOTE:
I Be sure to read the explanation of “Driving pattern” on
EC-56 before driving vehicle. BT
I It is better that the fuel level is low.
I Always perform test at a temperature of 0 to 30°C (32 to
86°F). HA
PEF297U 1) Start engine (TCS switch “OFF”).
2) Drive vehicle according to “Driving pattern”, EC-56.
3) Stop vehicle. EL
4) Select “MODE 1” with GST.
I If SRT of EVAP system is not set yet, go to the follow-
ing step. IDX
I If SRT of EVAP system is set, the result will be OK.
5) Turn ignition switch “OFF” and wait at least 5 seconds.
6) Start engine.
It is not necessary to cool engine down before the driv-
ing.
7) Drive vehicle again according to the “Driving pattern”,
EC-56.
8) Stop vehicle.
EC-299
TROUBLE DIAGNOSIS FOR DTC P0440
Evaporative Emission (EVAP) Control System
(Small Leak) (Negative Pressure) (Cont’d)
9) Select “MODE 3” with GST.
I If P1447 is displayed on the screen, go to “TROUBLE
DIAGNOSIS FOR DTC P1447”, EC-457.
I If P0440 is displayed on the screen, go to “DIAGNOS-
TIC PROCEDURE”, EC-301.
I If P1440 is displayed on the screen, go to “TROUBLE
DIAGNOSIS FOR DTC P1440”, EC-432.
I If P0440 and P1440 are not displayed on the screen, go
to the following step.
10) Select “MODE 1” with GST.
I If SRT of EVAP system is set, the result will be OK.
I If SRT of EVAP system is not set, go to step 6).
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
NOTE:
I Be sure to read the explanation of “Driving pattern” on
EC-56 before driving vehicle.
I It is better that the fuel level is low.
I Always perform test at a temperature of 0 to 30°C (32 to
86°F).
1) Start engine (TCS switch “OFF”).
2) Drive vehicle according to “Driving pattern”, EC-56.
3) Stop vehicle.
4) Turn ignition switch “OFF” and wait at least 5 seconds.
5) Turn ignition switch “ON” and perform “Diagnostic Test
Mode (Self-diagnostic results)” with ECM.
6) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-301.
EC-300
TROUBLE DIAGNOSIS FOR DTC P0440
Evaporative Emission (EVAP) Control System
(Small Leak) (Negative Pressure) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
GI
H
NG
CHECK FUEL FILLER CAP. E If genuine NISSAN fuel
1. Turn ignition switch “OFF”. filler cap is not used,
2. Check for genuine NISSAN fuel filler replace with NISSAN fuel MA
cap design. filler cap.
3. Check for air releasing sound while
opening the fuel filler cap.
SEF434Q If the air releasing sound is heard, go to EM
.
If the air releasing sound is not heard,
check the following.
Was the cap tightened properly?
If Yes, check fuel filler cap vacuum
LC
relief valve.
Refer to “EVAPORATIVE EMISSION
SYSTEM”, EC-27.
If No, open fuel filler cap, then clean
cap and filler neck thread using air
blower. Retighten until ratcheting sound
is heard.
FE
OK
H
NG
SEF462U
CHECK FOR EVAP LEAK.
I Never use compressed air or a high
E Repair or replace. AT
pressure pump.
I Improper installation of adapter to
the service port may cause a leak.
I Do not2 exceed 4.12 kPa (0.042 PD
kg/cm , 0.6 psi) of pressure in the
system.
To locate the EVAP leak, do the follow-
ing. FA
1. Install the EVAP service port adapter
and the pressure pump securely.
2. Turn ignition switch “ON”.
Select “EVAP SYSTEM RA
CLOSE” of “WORK SUP-
PORT” mode with CONSULT-
II.
3. Touch “START” and apply
pressure to the EVAP line BR
SEF463U until the pressure indicator
reaches the middle of the bar
graph.
4. Using EVAP leak detector,
locate the leak. Refer to the
ST
instruction manual for more
details about the leak detec-
tor.
Refer to “Evaporative Emis- RS
sion Line Drawing”, EC-29.
------------------------------------------------------------------- OR -------------------------------------------------------------------
2. Turn ignition switch “OFF”.
3. Apply 12 volts DC to EVAP BT
canister vent control valve. The
valve will close. (Continue to
apply 12 volts until the end of
test.)
4. Apply 12 volts DC to vacuum
HA
SEF200U
cut valve bypass valve. The
valve will open. (Continue to
apply 12V until the end of test.)
5. Pressurize the EVAP line using EL
pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to
0.79 inHg), then remove pump
and service port adapter. IDX
6. Locate the leak using a leak
detector. Refer to the instruction
manual for more details about
the leak detector. Refer to
“Evaporative Emission Line
Drawing”, EC-29.
H OK
qA
(Go to next page.)
SEF598U
EC-301
TROUBLE DIAGNOSIS FOR DTC P0440
Evaporative Emission (EVAP) Control System
(Small Leak) (Negative Pressure) (Cont’d)
q
A
H
NG
CHECK COMPONENT E Replace EVAP canister
(EVAP canister purge volume control purge volume control
valve). valve.
Refer to “COMPONENT INSPECTION”,
EC-304.
OK
H
SEF599U NG
CHECK COMPONENT E Replace EVAP canister
(EVAP canister purge control valve). purge control valve.
Refer to “COMPONENT INSPECTION”,
EC-492.
OK
H
NG
CHECK COMPONENT AND CIRCUIT E Repair or replace EVAP
(EVAP canister vent control valve, O-ring canister vent control valve
and water separator). and O-ring or harness/
Refer to “TROUBLE DIAGNOSIS FOR connectors.
P0446” for circuit, EC-315 and “COMPO-
NENT INSPECTION”, EC-306.
OK
SEF593U H
NG
CHECK IF EVAP CANISTER IS SATU- E Replace EVAP canister
RATED WITH WATER. and check the following.
1. Remove EVAP canister with EVAP can- 1. Check hose connections
ister vent control valve attached. to the EVAP canister
2. Check if water will drain from the EVAP and water separator for
canister. If it will, weigh the EVAP canis- clogging and poor con-
ter with the vent control valve attached. nection.
If the weight is: 2. Check water separator.
More than 1.8 kg (4.0 lb) → NG Refer to “COMPONENT
Less than 1.8 kg (4.0 lb) → OK INSPECTION”, EC-306.
OK
H
NG
CHECK COMPONENT E
Check the following.
SEF594U (EVAP canister purge control solenoid I EVAP canister purge con-
valve). trol solenoid valve.
1. Disconnect vacuum hose to Refer to “COMPONENTS
EVAP canister purge control INSPECTION”, EC-440 and
solenoid valve. “P1492 EVAP canister
2. Start engine. purge control solenoid
3. Perform “PURG CONT S/V” in valve” for circuit, EC-305.
“ACTIVE TEST” mode. I Vacuum hoses for clog-
4. Select “ON” on CONSULT-II ging or disconnection.
screen to turn on “PURG CONT Refer to “Vacuum Hose
S/V”. Drawing”, EC-19.
5. Check vacuum hose for vacuum
when revving engine up to 2,000
rpm.
Vacuum should exist.
------------------------------------------------------------------- OR -------------------------------------------------------------------
SEF596U 1. Start engine and warm it up to
normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to
EVAP canister purge control
solenoid valve.
4. Start engine and let it idle for at
least 60 seconds.
5. Check vacuum hose for vacuum
when revving engine up to 2,000
rpm.
Vacuum should exist.
H OK
qB
(Go to next page.)
SEF765X
EC-302
TROUBLE DIAGNOSIS FOR DTC P0440
Evaporative Emission (EVAP) Control System
(Small Leak) (Negative Pressure) (Cont’d)
q
B
H
CHECK COMPONENT
NG
Replace absolute pressure GI
E
(Absolute pressure sensor). sensor.
Refer to “COMPONENT INSPECTION”,
EC-306. MA
OK
H
SEF597U NG EM
CHECK COMPONENT E Replace MAP/BARO
(MAP/BARO switch solenoid valve). switch solenoid valve.
Refer to “COMPONENT INSPECTION”,
EC-334. LC
OK
H
NG
CHECK COMPONENT E Replace fuel tank tempera-
(Fuel tank temperature sensor). ture sensor.
Refer to “COMPONENT INSPECTION”,
EC-308.
FE
OK
H AT
SEF396W NG
CHECK COMPONENT. E Repair or reconnect the
Check EVAP purge line (pipe, rubber tube, hose.
fuel tank and EVAP canister) for cracks or
improper connection. PD
Refer to “Evaporative Emission Line
Drawing”, EC-29.
OK
FA
H
NG
CHECK COMPONENT. E Replace EVAP control sys-
(EVAP control system pressure sensor). tem pressure sensor. RA
Refer to “COMPONENT INSPECTION”,
EC-325.
OK BR
SEF394WA H
Clean EVAP purge line (pipe and rubber
tube) using air blower. ST
H
Perform “TROUBLE DIAGNOSIS FOR RS
INTERMITTENT INCIDENT”, EC-117.
H BT
INSPECTION END
HA
EL
IDX
EC-303
TROUBLE DIAGNOSIS FOR DTC P0440
Evaporative Emission (EVAP) Control System
(Small Leak) (Negative Pressure) (Cont’d)
COMPONENT INSPECTION
EVAP canister purge volume control valve
1. Disconnect EVAP canister purge volume control valve
harness connector.
2. Check resistance between the following terminals.
terminal q 2 and terminals q 1 ,q 3
terminal q 5 and terminals q 4 ,q 6
Resistance:
Approximately 35 - 43Ω [At 25°C (77°F)]
3. Reconnect EVAP canister purge volume control valve
harness connector.
4. Remove EVAP canister purge volume control valve
from intake manifold collector and disconnect hoses
from the valve.
(Plug the purge hoses. The EVAP canister purge vol-
ume control valve harness connector should remain
connected.)
5. Turn ignition switch “ON”.
6. Perform “PURG VOL CONT/V” in “ACTIVE TEST”
mode with CONSULT-II. Check that EVAP canister
purge volume control valve shaft moves smoothly for-
SEF353Q
ward and backward according to the valve opening.
If NG, replace the EVAP canister purge volume control
valve.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1. Disconnect EVAP canister purge volume control valve
harness connector.
2. Check resistance between the following terminals.
terminal q 2 and terminals q 1 ,q 3
terminal q 5 and terminals q 4 ,q 6
Resistance:
Approximately 35 - 43Ω [At 25°C (77°F)]
3. Reconnect EVAP canister purge volume control valve
SEC049C
harness connector.
4. Remove EVAP canister purge volume control valve
from intake manifold collector and disconnect hoses
from the valve.
(Plug the purge hoses. The EVAP canister purge vol-
ume control valve harness connector should remain
connected.)
5. Turn ignition switch “ON” and “OFF”. Check that EVAP
canister purge volume control valve shaft moves
smoothly forward and backward according to the igni-
tion switch position.
If NG, replace the EVAP canister purge volume control
SEF763P valve.
SEF593U
EC-304
TROUBLE DIAGNOSIS FOR DTC P0440
Evaporative Emission (EVAP) Control System
(Small Leak) (Negative Pressure) (Cont’d)
EVAP canister purge control solenoid valve
1. Turn ignition switch “ON”.
2. Select “PURG CONT S/V” of “ACTIVE TEST” mode
with CONSULT-II. GI
3. Start engine and warm it up to normal operating tem-
perature.
4. Disconnect vacuum hose at EVAP canister purge con- MA
trol valve.
5. Touch “ON” and “OFF” and check for vacuum passing
SEF765X through the hose. EM
Condition Vacuum
Idle Not exist
LC
2,000 rpm Exist
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Check air passage continuity.
FE
Air passage Air passage
SEF400W
Condition continuity continuity AT
between q A and q
B between q A and q
C
BR
SEF313Q
EL
IDX
EC-305
TROUBLE DIAGNOSIS FOR DTC P0440
Evaporative Emission (EVAP) Control System
(Small Leak) (Negative Pressure) (Cont’d)
EVAP canister vent control valve
Check air passage continuity.
Perform “VENT CONTROL/V” in “ACTIVE TEST” mode with
CONSULT-II.
Condition Air passage continuity
VENT CONTROL/V between qA and q B
ON No
OFF Yes
SEC050C
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
No supply Yes
Water separator
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check that qA and q C are not clogged by blowing air into q
B with
qA , and then q
C plugged.
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
Do not disassemble water separator.
SEF829T
SEF747W
EC-306
TROUBLE DIAGNOSIS FOR DTC P0440
Evaporative Emission (EVAP) Control System
(Small Leak) (Negative Pressure) (Cont’d)
4. Use pump to apply vacuum of −26.7 kPa (−200 mmHg, −7.87
inHg) to absolute pressure sensor as shown in figure and
check the output voltage.
The voltage should be 1.0 to 1.4V lower than the value GI
measured in step 3.
CAUTION:
I Always calibrate the vacuum pump gauge when using it. MA
I Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg)
or over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure.
Doing so will damage the absolute pressure sensor. EM
5. If NG, replace absolute pressure sensor.
LC
FE
AT
MAP/BARO switch solenoid valve
1. Start engine and warm it up to normal operating tem-
PD
perature.
2. Perform “MAP/BARO SW/V” in “ACTIVE TEST” mode FA
with CONSULT-II.
3. Check the following.
I Condition: At idle under no-load. RA
I CONSULT-II display
MAP/BARO SW/V ABSOL PRES/SE (Voltage)
BR
SEF767X
BARO More than 2.6V
MAP Less than the voltage at BARO
ST
I Time for voltage to change
MAP/BARO SW/V Required time to switch
RS
BARO to MAP
Less than 1 second
MAP to BARO
BT
4. If NG, check solenoid valve as shown below.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1. Remove MAP/BARO switch solenoid valve. HA
SEF768X
2. Check air passage continuity.
No supply No Yes
EC-307
TROUBLE DIAGNOSIS FOR DTC P0440
Evaporative Emission (EVAP) Control System
(Small Leak) (Negative Pressure) (Cont’d)
Fuel tank temperature sensor
Check resistance by heating with hot water or heat gun as shown
in the figure.
EC-308
TROUBLE DIAGNOSIS FOR DTC P0443
EM
Engine coolant temperature
Engine coolant temperature sen- E
sor
LC
Start signal
Ignition switch E EVAP canister
ECM E purge volume
control valve
Throttle position sensor
Throttle position
E
FE
FA
Vehicle speed
Vehicle speed sensor E
RA
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control valve changes to control the flow rate. A built-in step motor BR
moves the valve in steps corresponding to the ECM output pulses. The opening of the valve varies for opti-
mum engine control. The optimum value stored in the ECM is determined by considering various engine con-
ditions. When the engine is operating, the flow rate of fuel vapor from the EVAP canister is regulated as the ST
air flow changes.
RS
BT
HA
COMPONENT DESCRIPTION EL
The EVAP canister purge volume control valve uses a step motor
to control the flow rate of fuel vapor from the EVAP canister. This IDX
motor has four winding phases. It operates according to the output
pulse signal of the ECM. Two windings are turned ON and OFF in
sequence. Each time an ON pulse is issued, the valve opens or
closes, changing the flow rate. When no change in the flow rate is
needed, the ECM does not issue the pulse signal. A certain volt-
age signal is issued so that the valve remains at that particular
opening.
SEF249P
EC-309
TROUBLE DIAGNOSIS FOR DTC P0443
Evaporative Emission (EVAP) Canister Purge
Volume Control Valve (Circuit) (Cont’d)
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
Idle 0 step
I Engine: After warming up
PURG VOL C/V Vehicle running
I Air conditioner switch “OFF” —
(Shift lever “1”)
Engine is running.
EC-310
TROUBLE DIAGNOSIS FOR DTC P0443
Evaporative Emission (EVAP) Canister Purge
Volume Control Valve (Circuit) (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE- GI
DURE” has been previously conducted, always turn ignition
switch “OFF” and wait at least 5 seconds before conducting
the next test. MA
TESTING CONDITION:
SEF272Y
Before performing the following procedure, confirm that bat- EM
tery voltage is more than 11V at ignition switch “ON”.
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II. LC
3) Wait at least 5 seconds.
4) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-313.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Follow the procedure “With CONSULT-II” above.
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-311
TROUBLE DIAGNOSIS FOR DTC P0443
Evaporative Emission (EVAP) Canister Purge
Volume Control Valve (Circuit) (Cont’d)
TEC823
EC-312
TROUBLE DIAGNOSIS FOR DTC P0443
Evaporative Emission (EVAP) Canister Purge
Volume Control Valve (Circuit) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
GI
H
NG
CHECK POWER SUPPLY. Check the following.
1. Turn ignition switch “OFF”.
E
I Harness for open or
MA
2. Disconnect EVAP canister purge vol- short between EVAP
ume control valve harness connector. canister purge volume
SEF417U 3. Turn ignition switch “ON”. control valve and ECM EM
4. Check voltage between terminals q
2 , relay
q5 and engine ground with CONSULT-II I Harness for open or
or tester. short between EVAP LC
Voltage: Battery voltage canister purge volume
control valve and ECM
OK If NG, repair harness or
connectors.
H
NG FE
CHECK OUTPUT SIGNAL CIRCUIT. E
Replace harness or con-
1. Turn ignition switch “OFF”. nectors.
2. Disconnect ECM harness connector.
SEF578Q 3. Check harness continuity between
AT
ECM terminal q 28 and terminal q1 ,
ECM terminal q 29 and terminal q4 ,
ECM terminal q 35 and terminal q3 , PD
ECM terminal q 36 and terminal q6 .
Continuity should exist.
If OK, check harness for short to FA
ground and short to power.
OK
H RA
NG
CHECK COMPONENT E
Replace EVAP canister
(EVAP canister purge volume control purge volume control
valve). valve. BR
Refer to “COMPONENT INSPECTION” on
next page.
OK
ST
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117. RS
H
INSPECTION END BT
HA
SEF418U
EL
IDX
EC-313
TROUBLE DIAGNOSIS FOR DTC P0443
Evaporative Emission (EVAP) Canister Purge
Volume Control Valve (Circuit) (Cont’d)
COMPONENT INSPECTION
EVAP canister purge volume control valve
1. Disconnect EVAP canister purge volume control valve
harness connector.
2. Check resistance between the following terminals.
terminal q 2 and terminals q 1 ,q 3
terminal q 5 and terminals q 4 ,q 6
Resistance:
Approximately 35 - 43Ω [At 25°C (77°F)]
3. Reconnect EVAP canister purge volume control valve
harness connector.
4. Remove EVAP canister purge volume control valve
from intake manifold collector and disconnect hoses
from the valve.
(Plug the purge hoses. The EVAP canister purge vol-
ume control valve harness connector should remain
connected.)
5. Turn ignition switch “ON”.
6. Perform “PURG VOL CONT/V” in “ACTIVE TEST”
mode with CONSULT-II. Check that EVAP canister
purge volume control valve shaft moves smoothly for-
SEF353Q
ward and backward according to the valve opening.
If NG, replace the EVAP canister purge volume control
valve.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1. Disconnect EVAP canister purge volume control valve
harness connector.
2. Check resistance between the following terminals.
terminal q 2 and terminals q 1 ,q 3
terminal q 5 and terminals q 4 ,q 6
Resistance:
Approximately 35 - 43Ω [At 25°C (77°F)]
3. Reconnect EVAP canister purge volume control valve
SEC049C harness connector.
4. Remove EVAP canister purge volume control valve
from intake manifold collector and disconnect hoses
from the valve.
(Plug the purge hoses. The EVAP canister purge vol-
ume control valve harness connector should remain
connected.)
5. Turn ignition switch “ON” and “OFF”. Check that EVAP
canister purge volume control valve shaft moves
smoothly forward and backward according to the igni-
tion switch position.
If NG, replace the EVAP canister purge volume control
SEF763P valve.
SEF417U
EC-314
TROUBLE DIAGNOSIS FOR DTC P0446
FE
SEF419U
AT
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Specification data are reference values.
PD
MONITOR ITEM CONDITION SPECIFICATION
VENT CONT/V I Ignition switch: ON OFF
FA
EC-315
TROUBLE DIAGNOSIS FOR DTC P0446
Evaporative Emission (EVAP) Canister Vent
Control Valve (Circuit) (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has just been completed, always turn ignition switch
“OFF” and wait at least 5 seconds before conducting the next
test.
TESTING CONDITION:
Before performing the following procedure, confirm battery
SEF392X
voltage is more than 11V at idle.
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and wait at least 8 seconds.
4) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-318.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Follow the procedure “With CONSULT-II” above.
EC-316
TROUBLE DIAGNOSIS FOR DTC P0446
Evaporative Emission (EVAP) Canister Vent
Control Valve (Circuit) (Cont’d)
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC058M
EC-317
TROUBLE DIAGNOSIS FOR DTC P0446
Evaporative Emission (EVAP) Canister Vent
Control Valve (Circuit) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
NG
H
NG
CHECK POWER SUPPLY. E Check the following.
1. Disconnect EVAP canister vent control I Harness connectors
valve harness connector. C14 , B64 , B65 , B178
2. Turn ignition switch “ON”. I Harness connectors
3. Check voltage between terminal q2 and B102 , F64 , F63 , M49
ground with CONSULT-II or tester. I 10A fuse
Voltage: Battery voltage I Harness for open or
short between EVAP
OK canister vent control
SEC052C
valve and fuse
If NG, repair harness or
connectors.
H
NG
CHECK OUTPUT SIGNAL CIRCUIT. E Check the following.
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect ECM harness connector. C14 , B64 , B65 , B178
3. Check harness continuity between ECM I Harness connectors
terminal q20 and terminal q
1 . B102 , F64
Continuity should exist. I Harness for open or
If OK, check harness for short to short between EVAP
ground and short to power. canister vent control
valve and ECM
SEF150S OK If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
H
NG
CHECK COMPONENT E Replace EVAP canister
(EVAP canister vent control valve and vent control valve and
O-ring). O-ring.
Refer to “COMPONENT INSPECTION” on
next page.
OK
H
SEF420U
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
EC-318
TROUBLE DIAGNOSIS FOR DTC P0446
Evaporative Emission (EVAP) Canister Vent
Control Valve (Circuit) (Cont’d)
COMPONENT INSPECTION
EVAP canister vent control valve
Check air passage continuity. GI
Perform “VENT CONTROL/V” in “ACTIVE TEST” mode with
CONSULT-II.
MA
Condition Air passage continuity
VENT CONTROL/V between qA and q B
SEC050C ON No EM
OFF Yes
--------------------------------------------------------------------------------------------------------------------------- OR --------------------------------------------------------------------------------------------------------------------------- LC
AEC783A
No supply Yes AT
If NG or operation takes more than 1 second, clean valve using air
blower or replace as necessary. PD
If portion qB is rusted, replace EVAP canister vent control
valve.
Make sure new O-ring is installed properly. FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-319
TROUBLE DIAGNOSIS FOR DTC P0450
SEF429Q
SEF954S
EC-320
TROUBLE DIAGNOSIS FOR DTC P0450
Evaporative Emission (EVAP) Control System
Pressure Sensor (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE- GI
DURE” has been previously conducted, always turn ignition
switch “OFF” and wait at least 5 seconds before conducting
the next test. MA
TESTING CONDITION:
SEF273Y
I Always perform test at a temperature above 5°C (41°F). EM
I Before performing the following procedure, confirm that
battery voltage is more than 10V at idle.
1) Start engine and warm it at idle up to normal operating LC
temperature.
2) Turn ignition switch “OFF” and wait at least 5 seconds.
3) Turn ignition switch “ON”.
4) Select “DATA MONITOR” mode with CONSULT-II.
5) Make sure that “TANK F/TEMP SE” is more than 0°C
(32°F). FE
6) Start engine and wait at least 12 seconds.
7) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-323. AT
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine and warm it up to normal operating tem-
perature. PD
2) Check that voltage between ECM terminal q 92 and
ground is less than 4.2V.
3) Turn ignition switch “OFF” and wait at least 5 seconds. FA
4) Start engine and wait at least 12 seconds.
5) Select “MODE 7” with GST.
6) If 1st trip DTC is detected, go to “DIAGNOSTIC RA
PROCEDURE”, EC-323.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine and warm it up to normal operating tem- BR
SEF356W perature.
2) Check that voltage between ECM terminal q 92 and
ground is less than 4.2V. ST
3) Turn ignition switch “OFF” and wait at least 5 seconds.
4) Start engine and wait at least 12 seconds.
5) Turn ignition switch “OFF”, wait at least 5 seconds and RS
then turn “ON”.
6) Perform “Diagnostic Test Mode II (Self-diagnostic
results)” with ECM. BT
7) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-323.
HA
EL
IDX
EC-321
TROUBLE DIAGNOSIS FOR DTC P0450
Evaporative Emission (EVAP) Control System
Pressure Sensor (Cont’d)
TEC059M
EC-322
TROUBLE DIAGNOSIS FOR DTC P0450
Evaporative Emission (EVAP) Control System
Pressure Sensor (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
GI
H
NG
CHECK RUBBER TUBE CONNECTED E Reconnect, repair or
TO THE SENSOR. replace.
Check rubber tube for clogging, bending, MA
kinking, disconnection or improper con-
nection.
SEF427U
OK
EM
H
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground LC
screw.
H
NG
CHECK POWER SUPPLY. E Check the following.
1. Disconnect EVAP control system pres- I Harness or connectors
sure sensor harness connector. F64 , B102
2. Check sensor harness connector for I Harness or connectors FE
water. B178 , B65
Water should not exist. I Harness connectors
If OK, go to step 3. If NG, repair or B64 , C14
AT
SEF377U replace harness or connectors. I Harness for open or
3. Turn ignition switch “ON”. short between EVAP
4. Check voltage between terminal q 3 and control system pressure
engine ground with CONSULT-II or sensor and ECM PD
tester. If NG, repair harness or
Voltage: Approximately 5V connectors.
OK FA
H
NG
CHECK GROUND CIRCUIT. E Check the following.
1. Turn ignition switch “OFF”. I Harness or connectors
2. Check harness continuity between ter- F64 , B102
RA
minal q1 and engine ground. I Harness or connectors
Continuity should exist. B178 , B65
If OK, check harness for short to power. I Harness connectors
B64 , C14
BR
SEF410Q OK I Harness for open or
short between EVAP
control system pressure
sensor and ECM ST
If NG, repair open circuit or
short to power in harness
or connectors.
RS
H
NG
CHECK INPUT SIGNAL CIRCUIT. E Check the following.
1. Disconnect ECM harness connector. I Harness connectors BT
2. Check harness continuity between ECM I Harness or connectors
terminal q
92 and terminal q2 . F64 , B102
Continuity should exist. I Harness or connectors
If OK, check harness for short to B178 , B65 HA
ground and short to power. I Harness connectors
SEF411Q B64 , C14
OK I Harness for open or
short between ECM EL
and EVAP control sys-
tem pressure sensor
If NG, repair open circuit
or short to ground or IDX
short to power in har-
ness or connectors.
H
qA
(Go to next page.)
SEF832U
EC-323
TROUBLE DIAGNOSIS FOR DTC P0450
Evaporative Emission (EVAP) Control System
Pressure Sensor (Cont’d)
q
A
H
CHECK COMPONENT NG Replace EVAP canister
E
(EVAP canister purge volume control purge volume control
valve). valve.
Refer to “COMPONENT INSPECTION”,
EC-304.
SEF596U
OK
H
CHECK COMPONENT
(EVAP canister vent control valve).
Refer to “COMPONENT INSPECTION”,
EC-319.
OK
H
CHECK COMPONENT NG Replace EVAP control sys-
E
(EVAP control system pressure sensor). tem pressure sensor.
Refer to “COMPONENT INSPECTION”
below.
OK
H
CHECK RUBBER TUBE FOR CLOG- NG Clean, repair or replace
E
GING. rubber tube and/or water
Check obstructed water separator and separator.
rubber tube to EVAP canister vent control
valve and clean the rubber tube using air
blower.
For water separator, refer to “COMPO-
NENT INSPECTION”, EC-441.
OK
H
CHECK IF EVAP CANISTER IS SATU- NG Replace EVAP canister
E
RATED WITH WATER. and check the following:
1. Remove EVAP canister with EVAP can- 1. Check hose connections
ister vent control valve attached. to the EVAP canister
2. Check if water will drain from the EVAP and water separator for
canister. If it will, weigh the EVAP canis- clogging and poor con-
ter with the vent control valve attached. nection.
If the weight is: 2. Check water separator.
More than 1.8 kg (4.0 lb) → NG Refer to “COMPONENT
Less than 1.8 kg (4.0 lb) → OK INSPECTION”, EC-306.
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
EC-324
TROUBLE DIAGNOSIS FOR DTC P0450
Evaporative Emission (EVAP) Control System
Pressure Sensor (Cont’d)
COMPONENT INSPECTION
EVAP control system pressure sensor
1. Remove EVAP control system pressure sensor with its har- GI
ness connector connected.
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch “ON”. MA
4. Use pump to apply vacuum and pressure to EVAP control
system pressure sensor as shown in figure.
SEF357W 5. Check output voltage between ECM terminal q92 and ground. EM
Pressure (Relative to atmospheric pressure) Voltage (V)
0 kPa (0 mmHg, 0 inHg) 3.0 - 3.6 LC
−9.3 kPa (−70 mmHg, −2.76 inHg) 0.4 - 0.6
CAUTION:
I Always calibrate the vacuum pump gauge when using it.
I Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or FE
over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
6. If NG, replace EVAP control system pressure sensor.
SEF799W
I Never apply force to the air hole protector of the sensor, AT
if equipped.
I Discard any EVAP control system pressure sensor which
has been dropped from a height of more than 0.5 m (19.7 PD
in) onto a hard surface such as a concrete floor; use a new
one.
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-325
TROUBLE DIAGNOSIS FOR DTC P0455
SEF850U
Diagnostic
Check Items
Trouble Code Malfunction is detected when ....
(Possible Cause)
No.
P0440 I EVAP control system has a leak. I Fuel filler cap remains open or fails to close.
0705 I EVAP control system does not operate properly. I Incorrect fuel tank vacuum relief valve
I Incorrect fuel filler cap used
I Foreign matter caught in fuel filler cap.
I Leak is in line between intake manifold and EVAP
canister purge control valve.
I Foreign matter caught in EVAP canister vent control
valve.
I EVAP canister or fuel tank leaks
I EVAP purge line (pipe and rubber tube) leaks
I EVAP purge line rubber tube bent.
I Blocked or bent rubber tube to EVAP control system
pressure sensor
I Loose or disconnected rubber tube
I EVAP canister vent control valve and the circuit
I EVAP canister purge control valve
I EVAP canister purge volume control valve and the
circuit
I EVAP canister purge control solenoid valve
I Absolute pressure sensor
I Fuel tank temperature sensor
I MAP/BARO switch solenoid valve and the circuit
I Blocked or bent rubber tube to MAP/BARO switch
solenoid valve
I O-ring of EVAP canister vent control valve is missing
or damaged.
I EVAP control system pressure sensor
I Refueling control valve
I ORVR system leaks
CAUTION:
I Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
I If the fuel filler cap is not tightened properly, the MIL may come on.
I Use only a genuine NISSAN rubber tube as a replacement.
EC-326
TROUBLE DIAGNOSIS FOR DTC P0455
Evaporative Emission (EVAP) Control System
(Gross Leak) (Cont’d)
DTC CONFIRMATION PROCEDURE
CAUTION:
Never remove fuel filler cap during the DTC confirmation pro-
cedure. GI
NOTE:
I If DTC P1448 is displayed with P0455, perform TROUBLE
DIAGNOSIS FOR DTC P1448 first. MA
I If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PRO-
CEDURE” has been previously conducted, always turn
SEC048C
ignition switch “OFF” and wait at least 5 seconds before EM
conducting the next test.
TESTING CONDITION: LC
I Perform “DTC WORK SUPPORT” when the fuel level is
less than 3/4 full and vehicle placed on the flat level sur-
face.
I It is better that fuel level is low.
I Always perform test at a temperature of 0 to 30°C (32 to
86°F). FE
I Battery voltage is more than 11V at idle.
1) Tighten fuel filler cap securely until ratching sound is
heard. AT
PEF669U
2) Turn ignition switch “ON”.
3) Turn ignition switch “OFF” and wait at least 5 seconds.
4) Turn ignition switch “ON” and select “DATA MONITOR” PD
mode with CONSULT-II.
5) Make sure the following conditions are met.
COOLAN TEMP/S: 0 - 70°C (32 - 158°F) FA
INT/A TEMP SE: 0 - 60°C (32 - 140°F)
6) Select “EVAP SML LEAK P0440” of “EVAPORATIVE
SYSTEM” in “DTC WORK SUPPORT” mode with CON- RA
SULT-II.
Follow the instruction displayed.
NOTE: BR
PEF929V I If the engine cannot be maintained within the range
on CONSULT-II screen, go to “Basic Inspection”,
EC-91. ST
I Make sure that EVAP hoses are connected EVAP
canister purge volume control solenoid valve prop-
erly. RS
7) Make sure that “OK” is displayed.
If “NG” is displayed, select “SELF-DIAG RESULTS”
mode with CONSULT-II and make sure that “EVAP BT
GROSS LEAK [P0455]” is displayed. If it is displayed,
refer to “Diagnostic Procedure”, EC-329. If P0440 is
displayed, perform “Diagnostic Procedure” for P0440.
HA
PEF297U --------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
NOTE: EL
Be sure to read the explanation of “Driving pattern” on EC-56
before driving vehicle.
1) Start engine. (TCS switch “OFF”) IDX
2) Drive vehicle according to “Driving pattern”, EC-56.
3) Stop vehicle.
4) Select “MODE 1” with GST.
I If SRT of EVAP system is not set yet, go to the follow-
ing step.
I If SRT of EVAP system is set, the result will be OK.
5) Turn ignition switch “OFF” and wait at least 5 seconds.
6) Start engine.
EC-327
TROUBLE DIAGNOSIS FOR DTC P0455
Evaporative Emission (EVAP) Control System
(Gross Leak) (Cont’d)
It is not necessary to cool engine down before driving.
7) Drive vehicle again according to the “Driving pattern”.
8) Stop vehicle.
9) Select “MODE 3” with GST.
I If P1447 is displayed on the screen, go to “TROUBLE
DIAGNOSIS FOR DTC P1447”, EC-457.
I If P0440 is displayed on the screen, go to “DIAGNOS-
TIC PROCEDURE”, EC-301.
I If P1440 is displayed on the screen, go to “TROUBLE
DIAGNOSIS FOR DTC P1440”, EC-432.
I If P0440 and P1447 are not displayed on the screen, go
to the following step.
10) Select “MODE 1” with GST.
I If SRT of EVAP system is set, the result will be OK.
I If SRT of EVAP system is not set, go to step 5).
EC-328
TROUBLE DIAGNOSIS FOR DTC P0455
Evaporative Emission (EVAP) Control System
(Gross Leak) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
GI
H
CHECK FUEL FILLER CAP.
NG
Check fuel tank vacuum
MA
E
1. Turn ignition switch “OFF”. relief valve. (Refer to
2. Check for genuine NISSAN fuel filler “FUEL TANK VACUUM
SEF434Q cap design. RELIEF VALVE”), EC-27. EM
If NG, replace with genuine NISSAN If NG, replace with genuine
fuel filler cap. NISSAN fuel filler cap.
If OK, go to next step. If OK, go to “CHECK
3. Check that the cap is tightened properly FOR EVAP LEAK”. LC
by rotating the cap clockwise.
I Open fuel filler cap, then clean cap
and fuel filler neck threads using air
blower.
I Retighten until ratcheting sound is
heard.
If OK, go to next step. FE
4. Check for air releasing sound while
opening the fuel filler cap.
SEF419U OK
AT
H
NG
CHECK COMPONENT. E Repair or reconnect the
Check EVAP purge line (pipe, rubber tube, hose. PD
fuel tank and EVAP canister) for cracks or
improper connection or disconnection.
Refer to “EVAPORATIVE EMISSION FA
SYSTEM”, EC-29.
OK
H
NG
RA
Check hoses between EVAP canister and E Reconnect hoses properly.
refueling control valve for disconnection.
For location, refer to “SYSTEM DESCRIP-
TION” in “On Board Refueling Vapor
BR
Recovery (ORVR)” on EC-31.
OK ST
H
NG
CHECK COMPONENT AND CIRCUIT E Repair or replace EVAP
(EVAP canister vent control valve, O-ring). canister vent control valve RS
Refer to “TROUBLE DIAGNOSIS FOR and O-ring or harness/
DTC P0446” for circuit, EC-315 and connector.
“COMPONENT INSPECTION”, EC-332. BT
H OK
qA
HA
(Go to next page.)
EL
IDX
EC-329
TROUBLE DIAGNOSIS FOR DTC P0455
Evaporative Emission (EVAP) Control System
(Gross Leak) (Cont’d)
q
A
H
NG
CHECK FOR EVAP LEAK. E Repair or replace.
I Never use compressed air or high
pressure pump.
I Improper installation of service port
may cause leaking.
I Do not exceed 4.12 kPa (0.042 kg/cm2,
0.6 psi) of pressure in the system.
SEF462U
To locate EVAP leak portion, proceed with
the following steps.
1. Install the EVAP service port adapter
and the pressure pump securely.
2. Turn ignition switch “ON”.
Select “EVAP SYSTEM
CLOSE” of “WORK SUPPORT”
mode with CONSULT-II.
3. Touch “START” and apply
vacuum into the EVAP line until
the pressure indicator reaches
the middle of bar graph.
4. Using EVAP leak detector,
locate the leak portion. For the
PEF658U leak detector, refer to instruction
manual for more details.
Refer to “Evaporative Emission
Line Drawing”, EC-29.
------------------------------------------------------------------- OR -------------------------------------------------------------------
2. Turn ignition switch “OFF”.
3. Apply 12 volts DC to EVAP
canister vent control valve. The
valve will close. (Continue to
apply 12 volts until the end of
test.)
4. Apply 12 volts DC to vacuum
cut valve bypass valve. The
valve will open. (Continue to
apply 12 volts until the end of
SEF200U test.)
5. Pressurize the EVAP line using
pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to
0.79 inHg).
6. Locate the leak using a leak
detector. Refer to the instruction
manual for more details about
the leak detector. Refer to
“Evaporative Emission Line
Drawing”, EC-29.
H OK
qB
SEF599U
EC-330
TROUBLE DIAGNOSIS FOR DTC P0455
Evaporative Emission (EVAP) Control System
(Gross Leak) (Cont’d)
q
B
H
NG
CHECK COMPONENT E
Check the following.
(EVAP canister purge control solenoid I EVAP canister purge con-
valve). trol solenoid valve. GI
1. Disconnect vacuum hose to Refer to “COMPONENTS
EVAP canister purge control sole- INSPECTION”, EC-332 and
noid valve. “P1492 EVAP canister
2. Start engine. purge control solenoid MA
3. Perform “PURG CONT S/V” in valve” for circuit, EC-305.
“ACTIVE TEST” mode. I Vacuum hoses for clog-
4. Select “ON” on CONSULT-II ging or disconnection.
SEF765X screen to turn on “PURG CONT Refer to “Vacuum Hose EM
S/V”. Drawing”, EC-31.
5. Check vacuum hose for vacuum
when revving engine up to 2,000
rpm.
Vacuum should exist. LC
------------------------------------------------------------------- OR -------------------------------------------------------------------
1. Start engine and warm it up to
normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to
EVAP canister purge control sole-
noid valve.
4. Start engine and let it idle for at
least 60 seconds. FE
5. Check vacuum hose for vacuum
when revving engine up to 2,000
rpm.
SEF597U
Vacuum should exist. AT
OK
H
NG
CHECK COMPONENT E Replace absolute pressure
PD
(Absolute pressure sensor). sensor.
Refer to “COMPONENT INSPECTION”,
EC-306.
FA
OK
H
NG
CHECK COMPONENT E Replace MAP/BARO switch
(MAP/BARO switch solenoid valve). solenoid valve. RA
Refer to “COMPONENT INSPECTION”,
EC-334.
OK BR
SEF396W H
NG
CHECK COMPONENT E Replace fuel tank tempera-
(Fuel tank temperature sensor).
Refer to “COMPONENT INSPECTION”,
ture sensor. ST
EC-308.
OK
H
NG
RS
CHECK COMPONENT E Replace EVAP control sys-
(EVAP control system pressure sensor). tem pressure sensor.
Refer to “COMPONENT INSPECTION”,
EC-325. BT
OK
H
NG
CHECK COMPONENT E Replace refueling control HA
(Refueling control valve). valve.
SEF394WA Refer to “COMPONENT INSPECTION”,
EC-34.
OK
EL
H
Clean EVAP purge line (pipe and rubber
tube) using air blower.
IDX
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
EC-331
TROUBLE DIAGNOSIS FOR DTC P0455
Evaporative Emission (EVAP) Control System
(Gross Leak) (Cont’d)
COMPONENT INSPECTION
EVAP canister purge volume control valve
1. Disconnect EVAP canister purge volume control valve
harness connector.
2. Check resistance between the following terminals.
terminal q 2 and terminals q 1 ,q 3
terminal q 5 and terminals q 4 ,q 6
Resistance:
Approximately 35 - 43Ω [At 25°C (77°F)]
3. Reconnect EVAP canister purge volume control valve
harness connector.
4. Remove EVAP canister purge volume control valve
from intake manifold collector and disconnect hoses
from the valve.
(Plug the purge hoses. The EVAP canister purge vol-
ume control valve harness connector should remain
connected.)
5. Turn ignition switch “ON”.
6. Perform “PURG VOL CONT/V” in “ACTIVE TEST”
mode with CONSULT-II. Check that EVAP canister
purge volume control valve shaft moves smoothly for-
SEF353Q
ward and backward according to the valve opening.
If NG, replace the EVAP canister purge volume control
valve.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1. Disconnect EVAP canister purge volume control valve
harness connector.
2. Check resistance between the following terminals.
terminal q 2 and terminals q 1 ,q 3
terminal q 5 and terminals q 4 ,q 6
Resistance:
Approximately 35 - 43Ω [At 25°C (77°F)]
3. Reconnect EVAP canister purge volume control valve
SEC049C
harness connector.
4. Remove EVAP canister purge volume control valve
from intake manifold collector and disconnect hoses
from the valve.
(Plug the purge hoses. The EVAP canister purge vol-
ume control valve harness connector should remain
connected.)
5. Turn ignition switch “ON” and “OFF”. Check that EVAP
canister purge volume control valve shaft moves
smoothly forward and backward according to the igni-
tion switch position.
If NG, replace the EVAP canister purge volume control
SEF763P valve.
SEF593U
EC-332
TROUBLE DIAGNOSIS FOR DTC P0455
Evaporative Emission (EVAP) Control System
(Gross Leak) (Cont’d)
EVAP canister vent control valve
Check air passage continuity.
Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
GI
Air passage continuity
Condition
between qA and q B
MA
ON No
OFF Yes
SEC050C EM
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
LC
Air passage continuity
Condition
between qA and q B
FA
RA
BR
EC-333
TROUBLE DIAGNOSIS FOR DTC P0455
Evaporative Emission (EVAP) Control System
(Gross Leak) (Cont’d)
MAP/BARO switch solenoid valve
1. Start engine and warm it up to normal operating tem-
perature.
2. Perform “MAP/BARO SW/V” in “ACTIVE TEST” mode
with CONSULT-II.
3. Check the following.
I Condition: At idle under no-load.
I CONSULT-II display
SEF767X
MAP/BARO SW/V ABSOL PRES/SE (Voltage)
BARO More than 2.6V
MAP Less than the voltage at BARO
No supply No Yes
EC-334
TROUBLE DIAGNOSIS FOR DTC P0500
SEF061T EM
ECM TERMINALS AND REFERENCE VALUE
Specification data are reference values, and are measured between each terminal and ground. LC
CAUTION:
Do not use ECM ground terminals when measuring voltage. Doing so may result in damage to the
ECM’s transistor. Use a ground other than ECM terminals such as the body ground.
TER-
WIRE DATA
MINAL
COLOR
ITEM CONDITION
(DC voltage)
FE
NO.
Approximately 5.2V
AT
Engine is running.
68 P/L Vehicle speed sensor
PD
Lift up drive wheels and run engine at idle in
“D” position.
FA
SEF542T
RA
ON BOARD DIAGNOSIS LOGIC
Diagnostic Trouble Check Items
Malfunction is detected when .... BR
Code No. (Possible Cause)
P0500 I The almost 0 km/h (0 MPH) signal from the vehicle I Harness or connector
0104 speed sensor is sent to ECM even when the vehicle (The vehicle speed sensor circuit is open or ST
is driving. shorted.)
I Vehicle speed sensor
RS
BT
HA
EL
IDX
EC-335
TROUBLE DIAGNOSIS FOR DTC P0500
Vehicle Speed Sensor (VSS) (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition
switch “OFF” and wait at least 5 seconds before conducting
the next test.
TESTING CONDITION:
SEF274Y
Step 1 and 2 may be conducted with the drive wheels lifted in
the shop or by driving the vehicle. If a road test is expected
to be easier, it is unnecessary to lift the vehicle.
1) Start engine.
2) Read vehicle speed sensor signal in “DATA MONITOR”
mode with CONSULT-II. The vehicle speed on CON-
SULT-II should exceed 10 km/h (6 MPH) when rotating
wheels with suitable gear position.
If NG, go to “DIAGNOSTIC PROCEDURE”, EC-339.
If OK, go to following step.
3) Select “DATA MONITOR” mode with CONSULT-II.
4) Warm engine up to normal operating temperature.
5) Maintain the following conditions for at least 10 con-
secutive seconds with TCS switch “OFF”.
CMPS-RPM (POS): 1,300 - 2,250 rpm
COOLAN TEMP/S: More than 70°C (158°F)
B/FUEL SCHDL: 2.0 - 3.5 msec
Selector lever: Suitable position
PW/ST SIGNAL: OFF
6) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-339.
EC-336
TROUBLE DIAGNOSIS FOR DTC P0500
Vehicle Speed Sensor (VSS) (Cont’d)
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
OVERALL FUNCTION CHECK
Use this procedure to check the overall function of the vehicle
speed sensor circuit. During this check, a DTC might not be con-
firmed. GI
1) Lift up drive wheels.
2) Start engine (TCS switch “OFF”).
3) Read vehicle speed sensor signal in “MODE 1” with MA
GST.
The vehicle speed sensor on GST should be able to
SEF568P exceed 10 km/h (6 MPH) when rotating wheels with EM
suitable gear position.
4) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-339.
--------------------------------------------------------------------------------------------------------------------------- OR --------------------------------------------------------------------------------------------------------------------------- LC
1) Lift up drive wheels.
2) Start engine (TCS switch “OFF”).
3) Read the voltage signal between ECM terminal q 68
(Vehicle speed sensor signal) and ground with oscillo-
scope.
4) Verify that the oscilloscope screen shows the signal FE
wave as shown at “ECM TERMINALS AND REFER-
ENCE VALUE” on previous page.
SEF638U
5) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-339. AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-337
TROUBLE DIAGNOSIS FOR DTC P0500
Vehicle Speed Sensor (VSS) (Cont’d)
TEC060M
EC-338
TROUBLE DIAGNOSIS FOR DTC P0500
Vehicle Speed Sensor (VSS) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
GI
H
CHECK INPUT SIGNAL CIRCUIT. NG Check the following.
E MA
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect ECM harness connector F63 , M49
and combination meter harness con- I Harness connectors
SEF748W
nector. M6 , N1
EM
3. Check harness continuity between ECM I Joint connector-6
terminal q68 and terminal q
18 . I Harness for open or
Continuity should exist. short between ECM and
LC
If OK, check harness for short to combination meter
ground and short to power. If NG, repair open circuit or
short to ground or short to
OK
power in harness or con-
nectors.
FE
H
CHECK SPEEDOMETER FUNCTION. NG Check the following.
Make sure that speedometer functions
E
I Harness for open or AT
properly. short between combina-
tion meter and vehicle
OK
speed sensor
PD
If NG, repair harness or
connectors.
I Vehicle speed sensor
FA
and its circuit
(Refer to EL section.)
RA
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117. BR
H ST
INSPECTION END
RS
BT
HA
EL
IDX
EC-339
TROUBLE DIAGNOSIS FOR DTC P0505
Start signal
Ignition switch E
Throttle position
Throttle position sensor E
Park/Neutral position
PNP switch E
Battery voltage
Battery E
Vehicle speed
Vehicle speed sensor E
This system automatically controls engine idle speed to a specified level. Idle speed is controlled through fine
adjustment of the amount of air which by-passes the throttle valve via IACV-AAC valve. The IACV-AAC valve
changes the opening of the air by-pass passage to control the amount of auxiliary air. This valve is actuated
by a step motor built into the valve, which moves the valve in the axial direction in steps corresponding to the
ECM output signals. One step of IACV-AAC valve movement causes the respective opening of the air by-pass
passage. (i.e. when the step advances, the opening is enlarged.) The opening of the valve is varied to allow
for optimum control of the engine idling speed. The camshaft position sensor detects the actual engine speed
and sends a signal to the ECM. The ECM then controls the step position of the IACV-AAC valve so that engine
speed coincides with the target value memorized in ECM. The target engine speed is the lowest speed at which
the engine can operate steadily. The optimum value stored in the ECM is determined by taking into consid-
eration various engine conditions, such as during warm up, deceleration, and engine load (air conditioner,
power steering and cooling fan operation).
COMPONENT DESCRIPTION
The IACV-AAC valve is operated by a step motor for centralized
control of auxiliary air supply. This motor has four winding phases
and is actuated by the output signals of ECM which turns ON and
OFF two windings each in sequence. Each time the IACV-AAC
valve opens or closes to change the auxiliary air quantity, the ECM
sends a pulse signal to the step motor. When no change in the
auxiliary air quantity is needed, the ECM does not issue the pulse
signal. A certain voltage signal is issued so that the valve remains
at that particular opening.
SEF765P
EC-340
TROUBLE DIAGNOSIS FOR DTC P0505
Idle Air Control Valve (IACV) — Auxiliary Air
Control (AAC) Valve (Cont’d)
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
GI
I Engine: After warming up Idle 20 - 10 step
I Air conditioner switch: “OFF”
IACV-AAC/V
I Shift lever: “N”
I No-load 2,000 rpm — MA
EC-341
TROUBLE DIAGNOSIS FOR DTC P0505
Idle Air Control Valve (IACV) — Auxiliary Air
Control (AAC) Valve (Cont’d)
Procedure for malfunction A
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and let it idle.
4) Keep engine speed at 2,500 rpm for 3 seconds, then let
it idle for 3 seconds.
Do not rev engine up to speeds more than 3,000
rpm.
5) Perform step 4 once more.
6) If 1st trip DTC is detected, go to “DIAGNOSTIC
SEF392X
PROCEDURE”, EC-344.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Follow the procedure “With CONSULT-II” above.
EC-342
TROUBLE DIAGNOSIS FOR DTC P0505
Idle Air Control Valve (IACV) — Auxiliary Air
Control (AAC) Valve (Cont’d)
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC489
EC-343
TROUBLE DIAGNOSIS FOR DTC P0505
Idle Air Control Valve (IACV) — Auxiliary Air
Control (AAC) Valve (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
CHECK POWER SUPPLY. NG Repair harness or connec-
E
1. Turn ignition switch “OFF”. tors.
2. Disconnect IACV-AAC valve harness
connector.
SEF062T 3. Turn ignition switch “ON”.
4. Check voltage between terminals q
2 ,q 5
and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK
H
CHECK OUTPUT SIGNAL CIRCUIT. NG Repair harness or connec-
E
1. Turn ignition switch “OFF”. tors.
2. Disconnect ECM harness connector.
3. Check harness continuity between
ECM terminal q 11 and terminal q3 ,
ECM terminal q 12 and terminal q6 ,
ECM terminal q 13 and terminal q1 ,
SEF143T
ECM terminal q 8 and terminal q 4 .
Continuity should exist.
If OK, check harness for short to ground
and short to power.
OK
H
CHECK COMPONENT NG Replace IACV-AAC valve.
E
(IACV-AAC valve).
Refer to “COMPONENT INSPECTION” on
next page.
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
SEF423U
EC-344
TROUBLE DIAGNOSIS FOR DTC P0505
Idle Air Control Valve (IACV) — Auxiliary Air
Control (AAC) Valve (Cont’d)
COMPONENT INSPECTION
IACV-AAC valve
1. Disconnect IACV-AAC valve harness connector. GI
2. Check resistance between the following terminals.
terminal q
2 and terminals q
1 ,q3
terminal q
5 and terminals q
4 ,q6 MA
Resistance:
Approximately 30Ω [at 20°C (68°F)]
EM
LC
FE
AT
SEF353Q
ST
RS
BT
HA
EL
IDX
EC-345
TROUBLE DIAGNOSIS FOR DTC P0510
EC-346
TROUBLE DIAGNOSIS FOR DTC P0510
Closed Throttle Position Switch (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
CAUTION:
Always drive vehicle at a safe speed.
NOTE: GI
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition
switch “OFF” and wait at least 5 seconds before conducting MA
the next test.
1) Start engine and warm it up to normal operating tem-
SEF198Y perature. EM
2) Check voltage between ECM terminal q 74 and ground
under the following conditions.
At idle: Battery voltage LC
At 2,000 rpm: 0 - 1V
If the check result is NG, go to “DIAGNOSTIC
PROCEDURE”, EC-349.
If OK, go to following step.
3) Select “DATA MONITOR” mode with CONSULT-II at the
start of the test. FE
4) Drive the vehicle for at least 5 consecutive seconds
under the following condition.
SEF424U THRTL POS SEN: More than 1.8V
AT
VHCL SPEED SE: More than 4 km/h (2 MPH)
Selector lever: Suitable position PD
Driving pattern: Driving vehicle uphill (Increased
engine load) will help maintain the
driving conditions required for FA
this test.
5) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-349. RA
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
OVERALL FUNCTION CHECK
Use this procedure to check the overall function of the closed BR
throttle position switch circuit. During this check, a 1st trip DTC
might not be confirmed.
1) Start engine and warm it up to normal operating tem- ST
perature.
2) Check the voltage between ECM terminal q 74 and
ground under the following conditions. RS
At idle: Battery voltage
At 2,000 rpm: Approximately 0V
3) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-349. BT
HA
EL
IDX
EC-347
TROUBLE DIAGNOSIS FOR DTC P0510
Closed Throttle Position Switch (Cont’d)
TEC061M
EC-348
TROUBLE DIAGNOSIS FOR DTC P0510
Closed Throttle Position Switch (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H GI
CHECK POWER SUPPLY. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect throttle position switch har- F63 , M49 MA
ness connector. I 10A fuse
3. Turn ignition switch “ON”. I Harness for open or
SEF836U 4. Check voltage between terminal q 8 and short between throttle EM
engine ground with CONSULT-II or position switch and fuse
tester. If NG, repair harness or
Voltage: Battery voltage connectors. LC
OK
H
CHECK INPUT SIGNAL CIRCUIT. NG Repair harness or connec-
E
1. Turn ignition switch “OFF”. tors.
2. Disconnect ECM harness connector. FE
3. Check harness continuity between ECM
terminal q74 and terminal q
6 .
SEF637U Continuity should exist. AT
If OK, check harness for short to
ground and short to power.
PD
OK
H
ADJUST THROTTLE POSITION SWITCH.
Perform BASIC INSPECTION, EC-91.
FA
OK
H
CHECK COMPONENT NG Replace throttle position
RA
E
(Closed throttle position switch). switch.
Refer to “COMPONENT INSPECTION” on
BR
next page.
SEF425U
OK
H
NG
ST
CHECK COMPONENT Replace throttle position
E
(Throttle position sensor). sensor.
Refer to “COMPONENT INSPECTION” on RS
next page.
OK
H BT
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
HA
H
INSPECTION END
EL
IDX
EC-349
TROUBLE DIAGNOSIS FOR DTC P0510
Closed Throttle Position Switch (Cont’d)
COMPONENT INSPECTION
Closed throttle position switch (Built in throttle
position sensor)
1. Start engine and warm it up to normal operating temperature.
2. Stop engine (Ignition switch “OFF”).
3. Remove the vacuum hose connected to the throttle opener.
4. Connect suitable vacuum hose to the vacuum pump and the
opener.
5. Apply vacuum [more than −40.0 kPa (−300 mmHg, −11.81
inHg)] until the throttle drum becomes free from the rod of the
SEF793W
throttle opener.
6. Turn ignition switch “ON”.
7. Select “DATA MONITOR” mode with CONSULT-II.
8. Check indication of “CLSD THL/P SW”.
Measurement must be made with closed throttle position
switch installed in vehicle.
Throttle valve conditions CLSD THL/P SW
Completely closed ON
Partially open or completely open OFF
EC-350
TROUBLE DIAGNOSIS FOR DTC P0510
Closed Throttle Position Switch (Cont’d)
Throttle position sensor
1. Start engine and warm it up to normal operating temperature.
2. Stop engine (Ignition switch “OFF”).
3. Remove the vacuum hose connected to the throttle opener.
4. Connect suitable vacuum hose to the vacuum pump and the GI
opener.
5. Apply vacuum [more than −40.0 kPa (−300 mmHg, −11.81
inHg)] until the throttle drum becomes free from the rod of the MA
throttle opener.
6. Turn ignition switch “ON”.
SEF793W 7. Select “DATA MONITOR” mode with CONSULT-II. EM
8. Check voltage of “THRTL POS SEN”.
Voltage measurement must be made with throttle posi-
tion sensor installed in vehicle. LC
Throttle valve conditions THRTL POS SEN
Completely closed (a) 0.15 - 0.85
Partially open Between (a) and (b)
Completely open (b) 3.5 - 4.7 FE
If NG, adjust closed throttle position switch. Refer to “Basic
Inspection”, EC-91.
SEF266Y 9. If it is impossible to adjust closed throttle position switch AT
in “Basic Inspection”, replace throttle position sensor.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
7. Check voltage between ECM terminal q 63 (Throttle posi-
PD
tion sensor signal) and ground.
Voltage measurement must be made with throttle posi-
tion sensor installed in vehicle.
FA
BT
HA
EL
IDX
EC-351
TROUBLE DIAGNOSIS FOR DTC P0600, P1605
EC-352
TROUBLE DIAGNOSIS FOR DTC P0600, P1605
A/T Communication Line (P0600) and A/T
Diagnostic Communication Line (P1605)
(Cont’d)
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC062M
EC-353
TROUBLE DIAGNOSIS FOR DTC P0600, P1605
A/T Communication Line (P0600) and A/T
Diagnostic Communication Line (P1605)
(Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
CHECK INPUT SIGNAL CIRCUIT. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
SEF047TD 2. Disconnect ECM harness connector M4 , B3
and TCM harness connector. I Harness connectors
3. Check harness continuity between ECM F63 , M49
terminal q99 and terminal q
47 . I Joint connector-6
Continuity should exist. I Check harness for open
If OK, check harness for short to or short between ECM
ground and short to power. and TCM.
If NG, repair open circuit or
OK
short to ground or short to
power in harness or con-
nectors.
H
SEF063TB Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
SEF428U
EC-354
TROUBLE DIAGNOSIS FOR DTC P0605
MA
SEC220B EM
ON BOARD DIAGNOSIS LOGIC
Diagnostic Trouble Check Item LC
Malfunction is detected when ....
Code No. (Possible Cause)
P0605
I ECM calculation function is malfunctioning. I ECM
0301
FE
DTC No.
CONSULT-II Detected items Engine operating condition in fail-safe mode
ECM*
GST AT
Unable to Unable to ECM ECM fail-safe activating condition
access ECM access Diag- The computing function of the ECM was judged to be malfunctioning.
nostic Test When the fail-safe system activates, i.e. if the ECM detects a malfunction PD
Mode II condition in the CPU of ECM, the MALFUNCTION INDICATOR LAMP on
the instrument panel lights to warn the driver.
However, it is not possible to access ECM and DTC cannot be confirmed.
Engine control with ECM fail-safe FA
When the fail-safe system is operating, fuel injection, ignition timing, fuel
pump operation, IACV-AAC valve operation and cooling fan operation are
controlled under certain limitations. RA
ECM fail-safe operation
Engine speed Engine speed will not rise more than 3,000 rpm.
BR
Fuel injection Simultaneous multiport fuel injection system
EL
IDX
EC-355
TROUBLE DIAGNOSIS FOR DTC P0605
Engine Control Module (ECM) (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition
switch “OFF” and wait at least 5 seconds before conducting
the next test.
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and run it for at least 2 seconds at idle
SEF400X speed.
4) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-357.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Follow the procedure “With CONSULT-II” above.
EC-356
TROUBLE DIAGNOSIS FOR DTC P0605
Engine Control Module (ECM) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H GI
1) Turn ignition switch “ON”.
2) Select “SELF-DIAG RESULTS”
mode with CONSULT-II. MA
3) Touch “ERASE”.
------------------------------------------------------------------- OR -------------------------------------------------------------------
1) Turn ignition switch “ON”. EM
2) Select MODE 4 with GST.
3) Touch “ERASE”.
------------------------------------------------------------------- OR ------------------------------------------------------------------- LC
1) Turn ignition switch “ON”.
2) Erase the Diagnostic Test Mode
II (Self-diagnostic results)
memory.
FE
H
PERFORM DIAGNOSTIC TROUBLE
CODE CONFIRMATION PROCEDURE. AT
See previous page.
PD
H
Is the DTC P0605 (0301) displayed Yes Replace ECM.
E
again? FA
No
H
RA
INSPECTION END
BR
ST
RS
BT
HA
EL
IDX
EC-357
TROUBLE DIAGNOSIS FOR DTC P1105
COMPONENT DESCRIPTION
The MAP/BARO switch solenoid valve switches its air flow pas-
sage according to the voltage signal sent from the ECM. When
voltage is supplied from the ECM, the MAP/BARO switch solenoid
turns “ON”. Then, the absolute pressure sensor can monitor the
ambient barometric pressure. When voltage is not supplied from
the ECM, the MAP/BARO switch solenoid valve turns “OFF”. Then,
the sensor monitors intake manifold pressure.
SEF417Q
EC-358
TROUBLE DIAGNOSIS FOR DTC P1105
Manifold Absolute Pressure (MAP)/Barometric
Pressure (BARO) Switch Solenoid Valve
(Cont’d)
ECM TERMINALS AND REFERENCE VALUE
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
GI
Do not use ECM ground terminals when measuring voltage. Doing so may result in damage to the
ECM’s transistor. Use a ground other than ECM terminals such as the body ground. MA
TER-
WIRE DATA
MINAL ITEM CONDITION
NO.
COLOR (DC Voltage) EM
Ignition switch “ON”
BT
HA
SEF261Y
EC-359
TROUBLE DIAGNOSIS FOR DTC P1105
Manifold Absolute Pressure (MAP)/Barometric
Pressure (BARO) Switch Solenoid Valve
(Cont’d)
Procedure for malfunction A
TESTING CONDITION:
Before performing the following procedure, confirm that bat-
tery voltage is more than 11V at idle.
1) Turn ignition switch “ON” and select “DATA MONITOR”
mode with CONSULT-II.
2) Start engine and let it idle.
3) Wait at least 10 seconds.
4) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-364.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Follow the procedure “With CONSULT-II” above.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine and warm it up to normal operating tem-
perature.
2) Turn ignition switch “OFF” and wait at least 5 seconds.
3) Turn ignition switch “ON”.
4) Check that voltage between ECM terminal q 91 and
ground is less than 4.2V.
5) Start engine and let it idle for at least 10 seconds.
6) Turn ignition switch “OFF”, wait at least 5 seconds and
then turn “ON”.
7) Perform “Diagnostic Test Mode II (Self-diagnostic
SEF398W
results)” with ECM.
EC-360
TROUBLE DIAGNOSIS FOR DTC P1105
Manifold Absolute Pressure (MAP)/Barometric
Pressure (BARO) Switch Solenoid Valve
(Cont’d)
8) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-305.
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-361
TROUBLE DIAGNOSIS FOR DTC P1105
Manifold Absolute Pressure (MAP)/Barometric
Pressure (BARO) Switch Solenoid Valve
(Cont’d)
TEC063M
EC-362
TROUBLE DIAGNOSIS FOR DTC P1105
Manifold Absolute Pressure (MAP)/Barometric
Pressure (BARO) Switch Solenoid Valve
(Cont’d)
DIAGNOSTIC PROCEDURE
If the trouble is duplicated after “Procedure for malfunction
A”, perform “Procedure A” below. If the trouble is detected GI
after “Procedure for malfunction B”, perform “Procedure B”
on the next page.
MA
Procedure A
SEF396W INSPECTION START EM
H LC
CHECK POWER SUPPLY. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect MAP/BARO switch solenoid F121 , F21 , F63 , M49
valve harness connector. I 10A fuse
3. Turn ignition switch “ON”. I Harness for open or
4. Check voltage between terminal q
1 and short between MAP/
FE
engine ground with CONSULT-II or BARO switch solenoid
tester. valve and fuse
SEF431U Voltage: Battery voltage If NG, repair harness or
AT
connectors.
OK
PD
H
CHECK OUTPUT SIGNAL CIRCUIT. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors FA
2. Disconnect ECM harness connector. F121 , F21
3. Check harness continuity between ECM I Harness for open or
terminal q41 and terminal q
2 with CON- short between MAP/ RA
SULT-II or tester. BARO switch solenoid
Continuity should exist. valve and ECM
If OK, check harness for short to If NG, repair open circuit or BR
SEF432U ground and short to power. short to ground or short to
power in harness or con-
OK
nectors. ST
H
NG
CHECK COMPONENT
E
Replace MAP/BARO RS
(MAP/BARO switch solenoid valve). switch solenoid valve.
Refer to “COMPONENT INSPECTION” on
next page. BT
OK
H
Perform “TROUBLE DIAGNOSIS FOR
HA
INTERMITTENT INCIDENT”, EC-117.
EL
H
INSPECTION END
IDX
EC-363
TROUBLE DIAGNOSIS FOR DTC P1105
Manifold Absolute Pressure (MAP)/Barometric
Pressure (BARO) Switch Solenoid Valve
(Cont’d)
Procedure B
INSPECTION START
H
CHECK VACUUM SOURCE AND CIR- OK CHECK COMPONENT
E
CUIT TO MAP/BARO SWITCH SOLE- (Absolute pressure sen-
SEF396W NOID VALVE. sor).
1. Start engine and warm it up to normal 1. Check for disconnection
operating temperature. of vacuum hose con-
2. Turn ignition switch “OFF”. nected to the sensor.
3. Connect the MAP/BARO switch sole- 2. Disconnect sensor’s
noid valve and absolute pressure sen- connector and check
sor with a rubber tube that has a sensor harness connec-
vacuum gauge. tor for water.
4. Turn ignition switch “ON”. Water should not exist.
5. Select “MAP/BARO SW/V” in Refer to “COMPONENT
“ACTIVE TEST” mode with INSPECTION” of
CONSULT-II. “TROUBLE DIAGNOSIS
SEF385U 6. Start engine and let it idle. FOR DTC P0105”,
7. Touch “MAP” and “BARO” alter- EC-139.
natively.
OK NG
MAP/BARO
Vacuum
SW/S H
Repair (dis-
BARO Should not exist.
connection)
MAP Should exist. or replace
absolute
------------------------------------------------------------------- OR ------------------------------------------------------------------- pressure
4. Turn ignition switch “ON”. sensor or
5. Check vacuum gauge within 5 harness
SEF767X seconds after turning ignition connectors.
switch “ON”.
H
Vacuum should not exist.
6. Start engine and let it idle. Go to “TROUBLE DIAG-
7. Check vacuum gauge. NOSIS FOR INTERMIT-
Vacuum should exist. TENT INCIDENT” in
EC-117.
NG
H
CHECK HOSE. NG Clean, repair or reconnect
E
1. Turn ignition switch “OFF”. the hose.
2. Check hose for clogging, cracks, dis- If NG, check vacuum port
SEF768X connection or improper connection. for clogging.
OK OK
H
CHECK INTAKE SYSTEM.
Check the intake system
for air leaks.
H
qA
(Go to next page.)
SEF109L
EC-364
TROUBLE DIAGNOSIS FOR DTC P1105
Manifold Absolute Pressure (MAP)/Barometric
Pressure (BARO) Switch Solenoid Valve
(Cont’d)
q
A
H
GI
CHECK POWER SUPPLY. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect MAP/BARO switch solenoid F121 , F21 , F63 , M49 MA
valve harness connector. I 10A fuse
3. Turn ignition switch “ON”. I Harness for open or
SEF431U 4. Check voltage between terminal q
1 and short between MAP/ EM
engine ground with CONSULT-II or BARO switch solenoid
tester. valve and fuse
Voltage: Battery voltage If NG, repair harness or LC
connectors.
OK
H
CHECK OUTPUT SIGNAL CIRCUIT. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect ECM harness connector. F121 , F21 FE
3. Check harness continuity between ECM I Harness for open or
terminal q41 and terminal q
2 with CON- short between MAP/
SULT-II or tester. BARO switch solenoid AT
SEF432U Continuity should exist. valve and ECM
If OK, check harness for short to If NG, repair open circuit or
ground and short to power. short to ground or short to
power in harness or con-
PD
OK nectors.
H FA
NG
CHECK COMPONENT E
Repair (disconnection) or
(Absolute pressure sensor). replace harness connec-
1. Check for disconnection of vacuum tors or replace absolute RA
hose connected to the sensor. pressure sensor.
2. Disconnect sensor’s connector and
check sensor harness connectors for
water.
BR
Water should not exist.
Refer to “COMPONENT INSPECTION” of
“TROUBLE DIAGNOSIS FOR DTC ST
P0105”, EC-132.
OK RS
H
NG
CHECK COMPONENT E
Replace MAP/BARO
(MAP/BARO switch solenoid valve). switch solenoid valve.
Refer to “COMPONENT INSPECTION” on
BT
next page.
OK HA
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117. EL
H
INSPECTION END IDX
EC-365
TROUBLE DIAGNOSIS FOR DTC P1105
Manifold Absolute Pressure (MAP)/Barometric
Pressure (BARO) Switch Solenoid Valve
(Cont’d)
COMPONENT INSPECTION
MAP/BARO switch solenoid valve
1. Start engine and warm it up to normal operating tem-
perature.
2. Perform “MAP/BARO SW/V” in “ACTIVE TEST” mode
with CONSULT-II.
3. Check the following.
SEF767X I Condition: At idle under no-load
I CONSULT-II display
MAP/BARO SW/V ABSOL PRES/SE (Voltage)
BARO More than 2.6V
MAP Less than the voltage at BARO
EC-366
TROUBLE DIAGNOSIS FOR DTC P1110 (B1), P1135 (B2)
FE
The intake valve timing control system is utilized to When ECM sends ON signal to intake valve timing
control intake valve opening and closing timing. control solenoid valve, oil pressure is transmitted to
Engine coolant temperature signals, engine speed, camshaft sprocket. Then, intake side camshaft is AT
amount of intake air, vehicle speed and throttle posi- advanced.
tion are used to determine intake valve timing.
The intake camshaft sprocket position is regulated PD
by oil pressure controlled by the intake valve timing
control.
FA
RA
BR
ST
RS
BT
HA
EL
IDX
SEF587TA
EC-367
TROUBLE DIAGNOSIS FOR DTC P1110 (B1), P1135 (B2)
Intake Valve Timing Control (P1110: Left bank),
(P1135: Right bank) (Cont’d)
OPERATION
Intake valve timing
Intake valve opening
Engine operating condition control Valve overlap Engine valve timing
and closing time
solenoid valve
I Engine coolant temperature is
between 15°C (59°F) to 110°C
(230°F) and engine speed is
between 1,100 rpm and 4,600 q
ON Advance Increased II
rpm.
I During high load condition
I Vehicle speed is more than 4
km/h (2 MPH).
Those other than above OFF Normal Normal q
I
70 Engine is running.
R/L
(B2) Idle speed
SEF551T
Intake valve timing control
position sensors Approximately 0V
71 Engine is running.
L/W
(B1) Engine speed is 2,000 rpm.
SEF552T
EC-368
TROUBLE DIAGNOSIS FOR DTC P1110 (B1), P1135 (B2)
Intake Valve Timing Control (P1110: Left bank),
(P1135: Right bank) (Cont’d)
ON BOARD DIAGNOSIS LOGIC
Diagnostic Trouble Check Items
Malfunction is detected when ....
Code No. (Possible Cause)
P1110 Comparing the intake valve timing position when the I Harness or connectors GI
0805 intake valve timing solenoid is ON with that when the (The left bank intake valve timing control position
(Bank 1) solenoid is OFF, the difference does not exceed a cer- sensor circuit is open.)
P1135 tain limit. I Intake valve timing control position sensor MA
1301 I Accumulation of debris to the signal pick-up portion
(Bank 2) of the camshaft
EM
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE LC
CAUTION:
Always drive at safe speed.
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition FE
switch “OFF” and wait at least 5 seconds before conducting
the next test.
1) Warm up engine to normal operating temperature [more AT
SEF275Y than 82°C (180°F)].
2) Turn ignition switch “OFF” and wait at least 5 seconds.
3) Turn ignition switch “ON” and select “DATA MONITOR” PD
mode with CONSULT-II.
4) Restart engine and wait at least 30 seconds.
5) Turn TCS switch “OFF”. FA
6) Shift A/T selector lever to “2nd” position.
7) Gradually raise engine speed and keep it between
1,100 rpm and 1,500 rpm for at least 20 seconds. (Test RA
is completed when “INT/V SOL - B1 in “DATA MONI-
TOR” with CONSULT-II remains “OFF”. If indication is
“ON”, repeat 7.
BR
8) Quickly raise engine speed to more than 2,500 rpm and
keep it there for at least 6 seconds. (Test is completed ST
when “INT/V SOL - B1 in “DATA MONITOR” with CON-
SULT-II remains “ON”. If indication is “OFF”, repeat 8.
9) If 1st trip DTC is detected, go to “DIAGNOSTIC RS
PROCEDURE”, EC-373.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Warm up engine to normal operating temperature. BT
2) Turn ignition switch “OFF” and wait at least 5 seconds.
3) Restart engine and wait at least 30 second.
4) Turn TCS switch “OFF”. HA
5) Shift A/T selector lever to “2nd” positions.
6) Gradually raise engine speed and keep it between
1,000 rpm and 1,500 rpm for at least 12 seconds. EL
7) Quickly raise engine speed to more than 2,500 rpm and
keep it there for at least 6 seconds.
8) Select “MODE 7” with GST.
IDX
9) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-373.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Warm up engine to normal operating temperature.
2) Turn ignition switch “OFF” and wait at least 5 seconds.
3) Restart engine and wait at least 30 seconds.
4) Turn TCS switch “OFF”.
5) Shift A/T selector lever to “D” position.
EC-369
TROUBLE DIAGNOSIS FOR DTC P1110 (B1), P1135 (B2)
Intake Valve Timing Control (P1110: Left bank),
(P1135: Right bank) (Cont’d)
6) Gradually raise engine speed and keep it between
1,000 rpm and 1,500 rpm for at least 12 seconds.
7) Quickly raise engine speed to more than 2,500 rpm and
keep it there for at least 6 seconds.
8) Turn ignition switch “OFF”, wait at least 5 seconds and
then turn “ON”.
9) Perform “Diagnostic Test Mode II (Self-diagnostic
results)” with ECM.
10) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-373.
EC-370
TROUBLE DIAGNOSIS FOR DTC P1110 (B1), P1135 (B2)
Intake Valve Timing Control (P1110: Left bank),
(P1135: Right bank) (Cont’d)
LEFT BANK
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC064M
EC-371
TROUBLE DIAGNOSIS FOR DTC P1110 (B1), P1135 (B2)
Intake Valve Timing Control (P1110: Left bank),
(P1135: Right bank) (Cont’d)
RIGHT BANK
TEC065M
EC-372
TROUBLE DIAGNOSIS FOR DTC P1110 (B1), P1135 (B2)
Intake Valve Timing Control (P1110: Left bank),
(P1135: Right bank) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
GI
H
CHECK POWER SUPPLY. NG Check the following.
E MA
1. Stop engine. I Harness connectors
2. Disconnect intake valve timing control F63 , M49
SEF593TA
solenoid valve harness connector. I 10A fuse EM
3. Turn ignition switch “ON”. I Harness for open or short
4. Check voltage between terminal q 1 and between the intake valve
ground. timing control solenoid LC
Voltage: Battery voltage valve and fuse
If NG, repair harness or
OK
connectors.
H
CHECK OUTPUT SIGNAL CIRCUIT. NG Repair harness or connec-
E FE
1. Turn ignition switch “OFF”. tors.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM AT
SEF595TA terminal RH q 24 , q
25 LH and solenoid
valve terminal q 2 .
Continuity should exist. PD
If OK, check harness for short to ground
and short to power.
OK FA
H
CHECK ENGINE OIL PRESSURE. NG Repair lubrication system.
E
Refer to LC section (“Oil Pressure Check”, RA
“ENGINE LUBRICATION SYSTEM”).
OK
BR
SEF837U H
CHECK INTAKE AIR SYSTEM. NG Repair intake air system.
E
Check intake air system for leaks. ST
OK
H
CHECK INTAKE VALVE TIMING CON- NG Repair or replace. RS
E
TROL POSITION SENSOR.
Refer to DTC P1140, EC-382.
OK
BT
H
qA
(Go to next page.) HA
SEF433U
EL
IDX
EC-373
TROUBLE DIAGNOSIS FOR DTC P1110 (B1), P1135 (B2)
Intake Valve Timing Control (P1110: Left bank),
(P1135: Right bank) (Cont’d)
q
A
H
CHECK COMPONENT NG Replace intake valve timing
E
(Intake valve timing control solenoid valve). control solenoid valve.
Refer to “COMPONENT INSPECTION”
below.
OK
H
Replace intake valve timing control
sprocket with camshaft.
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
COMPONENT INSPECTION
Intake valve timing control solenoid valve
1. Check oil passage visually for any metal debris.
2. Supply intake valve timing control solenoid valve terminals with
battery voltage.
3. Make sure that inside plunger protrudes.
If NG, replace intake valve timing control solenoid valve.
SEF783T
EC-374
TROUBLE DIAGNOSIS FOR DTC P1120
FE
AT
PD
FA
RA
BR
ST
SEF303T
EL
IDX
EC-375
TROUBLE DIAGNOSIS FOR DTC P1120
Secondary Throttle Position Sensor (STPS)
(Cont’d)
ECM TERMINALS AND REFERENCE VALUE
Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring voltage. Doing so may result in damage to the
ECM’s transistor. Use a ground other than ECM terminals such as the body ground.
TER-
WIRE DATA
MINAL ITEM CONDITION
COLOR (DC voltage)
NO.
Ignition switch “ON”
EC-376
TROUBLE DIAGNOSIS FOR DTC P1120
Secondary Throttle Position Sensor (STPS)
(Cont’d)
Procedure for malfunction B.
OVERALL FUNCTION CHECK
Use this procedure to check the overall function of the secondary GI
throttle position sensor circuit. During this check, a DTC might not
be confirmed.
WARNING: MA
Before touching the secondary throttle valve, be sure to dis-
connect the throttle motor harness connector. Failure to do so
SEF065T may cause injury due to accidental actuation of the valve. EM
1) Start engine and warm it up to normal operating tem-
perature.
2) Turn ignition switch “OFF” and disconnect throttle motor LC
harness connector.
3) Remove intake air duct.
4) Turn ignition switch “ON”.
5) Select “MANUAL TRIG” and “HI SPEED” in “DATA
MONITOR” mode with CONSULT-II.
6) Select “THRTL/P SEN2” in “DATA MONITOR” mode FE
with CONSULT-II.
7) Press RECORD on CONSULT-II SCREEN at the same
SEF580R time close the secondary throttle valve by hand. AT
8) Print out the recorded data and check the following:
I The voltage when secondary throttle valve is closed
by hand is approximately 0.60 - 1.15V.
PD
I The voltage decrease is linear in response to second-
ary throttle valve closing. FA
I The voltage when secondary throttle valve is fully
opened is approximately 4.3 - 4.7V.
9) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-379. RA
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine and warm it up to normal operating tem-
perature. BR
SEF749W 2) Turn ignition switch “OFF” and disconnect throttle motor
harness connector.
3) Remove intake air duct. ST
4) Turn ignition switch “ON”.
5) Check the voltage between ECM terminal q 66 and
ground, then check the following: RS
I The voltage when secondary throttle valve is closed
by hand is approximately 0.4 - 0.86V.
I The voltage decrease is linear in response to second- BT
ary throttle valve closing.
I The voltage when secondary throttle valve is fully
opened is approximately 3.3 - 3.5V. HA
6) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-379.
EL
IDX
EC-377
TROUBLE DIAGNOSIS FOR DTC P1120
Secondary Throttle Position Sensor (STPS)
(Cont’d)
TEC066M
EC-378
TROUBLE DIAGNOSIS FOR DTC P1120
Secondary Throttle Position Sensor (STPS)
(Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
GI
H
CHECK POWER SUPPLY. NG Repair harness or connec-
MA
E
1. Turn ignition switch “OFF”. tors.
2. Disconnect secondary throttle position
SEF066T
sensor harness connector.
EM
3. Turn ignition switch “ON”.
4. Check voltage between terminal q 3 and
LC
ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK
H
NG
FE
CHECK GROUND CIRCUIT. Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Loosen and retighten ground screw. F63 , M49 AT
SEF899Q 3. Check harness continuity between ter- I Harness connectors
minal q1 and engine ground. M4 , B3
Continuity should exist. I Harness connectors PD
If OK, check harness for short to power. F62 , F61
I Joint connector-16
OK
I Harness for open or FA
short between sensor
and throttle actuator con-
trol (TAC) module RA
I Harness for open or
short between secondary
throttle position sensor BR
SEF377U and ECM
I Harness for open or
short between secondary ST
throttle position sensor
and TCM (Transmission
Control Module) RS
If NG, repair open circuit or
short to power in harness
or connectors. BT
H
qA
(Go to next page.) HA
SEF900Q
EL
IDX
EC-379
TROUBLE DIAGNOSIS FOR DTC P1120
Secondary Throttle Position Sensor (STPS)
(Cont’d)
q
A
H
NG
CHECK INPUT SIGNAL CIRCUIT. E Repair harness or connec-
1. Disconnect ECM harness connector tors.
and throttle actuator control module
harness connector.
2. Check harness continuity between ECM
terminal q66 and throttle actuator control
module terminal q 4 , sensor terminal q 2
SEF447U and throttle actuator control module ter-
minal q3 .
Continuity should exist.
If NG, repair open circuit or short to
ground or short to power in harness or
connectors.
OK
H
NG
CHECK COMPONENT E Replace secondary throttle
(Secondary throttle position sensor). position sensor. Refer to
Refer to “COMPONENT INSPECTION” BR section.
below.
Refer to BR section (“Adjustment for Sec-
ondary Throttle Position”, “TRACTION
SEF340R CONTROL SYSTEM — TCS —”) for
adjustment.
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
COMPONENT INSPECTION
Secondary throttle position sensor
WARNING:
Before touching the secondary throttle valve, be sure to dis-
connect the throttle motor harness connector. Failure to do so
may cause injury due to accidental actuation of the valve.
1. Turn ignition switch “OFF”.
2. Disconnect secondary throttle position sensor harness con-
nector.
3. Disconnect throttle motor harness connector.
SEF787T
4. Remove intake air duct.
5. Make sure that resistance between terminals q 2 and q 1
changes when opening secondary throttle valve manually.
EC-380
TROUBLE DIAGNOSIS FOR DTC P1125
DIAGNOSTIC PROCEDURE HA
Refer to TROUBLE DIAGNOSIS FOR DTC P0120, EC-150 OR
Refer to TROUBLE DIAGNOSIS FOR DTC P1120, EC-375. EL
IDX
EC-381
TROUBLE DIAGNOSIS FOR DTC P1140 (B1), P1145 (B2)
70 Engine is running.
R/L
(RH) Idle speed
SEF551T
Intake valve timing con-
trol position sensors Approximately 0V
71 Engine is running.
L/W
(LH) Engine speed is 2,000 rpm.
SEF552T
EC-382
TROUBLE DIAGNOSIS FOR DTC P1140 (B1), P1145 (B2)
Intake Valve Timing Control Position Sensor
(P1140: Left bank), (P1145: Right bank) (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE- GI
DURE” has been previously conducted, always turn ignition
switch “OFF” and wait at least 5 seconds before conducting
the next test. MA
1) Turn ignition switch “ON” and select “DATA MONITOR”
mode with CONSULT-II.
SEF276Y
2) Start engine and keep the engine speed at 2,000 rpm EM
and wait at least 15 seconds.
3) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-386. LC
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine and keep the engine speed at 2,000 rpm
and wait at least 15 seconds.
2) Select “MODE 7” with GST.
3) If 1st trip DTC is detected, go to “DIAGNOSTIC FE
PROCEDURE”, EC-386.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine and keep the engine speed at 2,000 rpm AT
and wait at least 15 seconds.
2) Turn ignition switch “OFF”, wait at least 5 seconds and
then turn “ON”. PD
3) Perform “Diagnostic Test Mode II (Self-diagnostic
results)” with ECM.
4) If 1st trip DTC is detected, go to “DIAGNOSTIC FA
PROCEDURE”, EC-386.
RA
BR
ST
RS
BT
HA
EL
IDX
EC-383
TROUBLE DIAGNOSIS FOR DTC P1140 (B1), P1145 (B2)
Intake Valve Timing Control Position Sensor
(P1140: Left bank), (P1145: Right bank) (Cont’d)
LEFT BANK
TEC757
EC-384
TROUBLE DIAGNOSIS FOR DTC P1140 (B1), P1145 (B2)
Intake Valve Timing Control Position Sensor
(P1140: Left bank), (P1145: Right bank) (Cont’d)
RIGHT BANK
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC758
EC-385
TROUBLE DIAGNOSIS FOR DTC P1140 (B1), P1145 (B2)
Intake Valve Timing Control Position Sensor
(P1140: Left bank), (P1145: Right bank) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
CHECK INPUT SIGNAL CIRCUIT. NG Repair harness or connec-
E
1. Turn ignition switch “OFF”. tors.
2. Disconnect ECM harness connector.
3. Disconnect intake valve timing control
SEF607TC position sensor harness connector.
4. Check harness continuity between ECM
terminal q71 LH, q70 RH and terminal q
3 .
Continuity should exist.
If OK, check harness for short to ground
and short to power.
OK
H
CHECK GROUND CIRCUIT. NG Check the following.
E
1. Loosen and retighten engine ground I Harness connectors
screws. F62 , F61
SEF598TC 2. Check harness continuity between sen- If NG, repair open circuit or
sor terminal q
2 and ground. short to power in harness
Continuity should exist. or connectors.
If OK, check harness for short to power.
OK
H
CHECK CAMSHAFT. NG Remove debris and clean
E
Check accumulation of debris to the signal the signal pick-up cutout of
pick-up portion of the camshaft. Refer to camshaft.
EM section (“Timing Chain”).
OK
H
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
SEF603T
EC-386
TROUBLE DIAGNOSIS FOR DTC P1140 (B1), P1145 (B2)
Intake Valve Timing Control Position Sensor
(P1140: Left bank), (P1145: Right bank) (Cont’d)
COMPONENT INSPECTION
Intake valve timing control position sensor
1. Disconnect intake valve timing control position sensor harness GI
connector.
2. Loosen fixing bolt of the sensor.
3. Visually check the sensor for chipping. MA
4. Check resistance between terminals q 2 and q 3 .
Resistance:
SEF604T 600 - 740Ω [at 20°C (68°F)] EM
If NG, replace intake valve timing control position sensor.
LC
FE
SEF605T
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-387
TROUBLE DIAGNOSIS FOR DTC P1148 (B1), P1168 (B2)
EC-388
TROUBLE DIAGNOSIS FOR DTC P1148 (B1), P1168 (B2)
Closed Loop Control (P1148: Left bank),
(P1168: Right bank) (Cont’d)
5) Maintain the following condition at least 50 consecutive
seconds.
B/FUEL SCHDL: 2.5 ms or more
CMPS-RPM (POS): 2,000 - 3,000 rpm
Selector lever: Suitable position
GI
VHCL SPEED SE: More than 70 km/h (43 MPH)
During this test P0130 may be displayed on the
CONSULT-II screen.
MA
6) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-187.
EM
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
OVERALL FUNCTION CHECK LC
Use this procedure to check the overall function of the closed loop
control. During this check, a 1st trip DTC might not be confirmed.
1) Start engine and warm it up to normal operating tem-
perature.
2) Set voltmeter probes between ECM terminals q 82 (RH),
q 83 (LH) (sensor) and ground. FE
3) Check the following with engine speed held at 2,000
rpm constant under no-load.
I The voltage should go above 0.70V at least once. AT
SEF353W
------------------------------------------------------------------------------------------------------------- OR -------------------------------------------------------------------------------------------------------------
I The voltage should go below 0.21V at least once.
4) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-187. PD
DIAGNOSTIC PROCEDURE
Refer to TROUBLE DIAGNOSIS FOR DTC P0133 (B1), P0153 FA
(B2), EC-187.
RA
BR
ST
RS
BT
HA
EL
IDX
EC-389
TROUBLE DIAGNOSIS FOR DTC P1210
EC-390
TROUBLE DIAGNOSIS FOR DTC P1210
Traction Control System (TCS) Signal Circuit
(Cont’d)
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC653
EC-391
TROUBLE DIAGNOSIS FOR DTC P1210
Traction Control System (TCS) Signal Circuit
(Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
CHECK INPUT SIGNAL CIRCUIT. NG Repair harness or connec-
E
1. Turn ignition switch “OFF”. tors.
2. Disconnect ECM harness connector
SEF148TB and TAC module harness connector.
3. ECM terminal q 73 and TCS terminal q
7 .
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
H
CHECK COMPONENT NG Replace throttle position
E
Check TAC module function. switch.
Make sure that TAC module and circuit
function properly. Refer to BR section
(“Self-diagnosis for TAC module”),
SEF437U (“TROUBLE DIAGNOSIS FOR TCS”).
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
EC-392
TROUBLE DIAGNOSIS FOR DTC P1220
Ignition switch
Start signal LC
E
COMPONENT DESCRIPTION RA
The FPCM adjusts the voltage supplied to the fuel pump to control
the amount of fuel flow. When the FPCM increases the voltage
supplied to the fuel pump, the fuel flow is increased. When the BR
FPCM decreases the voltage, the fuel flow is decreased.
ST
RS
SEF387X
I Within 16 seconds after starting the engine, when engine coolant temperature is
EL
FPCM D/R VOLT Approx. 5.0V , Approx. 0.4V
more than 100°C (212°F)
IDX
EC-393
TROUBLE DIAGNOSIS FOR DTC P1220
Fuel Pump Control Module (FPCM) (Cont’d)
ECM TERMINALS AND REFERENCE VALUE
Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring voltage. Doing so may result in damage to the
ECM’s transistor. Use a ground other than ECM terminals such as the body ground.
TER-
WIRE DATA
MINAL ITEM CONDITION
COLOR (DC voltage)
NO.
Engine is cranking. Approximately 0.4V
15 R/L Fuel pump control module Engine is running.
Approximately 10V
Idle speed
When cranking the engine Approximately 0V
Fuel pump control module
93 G/R
(FPCM) check After starting the engine Approximately 5V
EC-394
TROUBLE DIAGNOSIS FOR DTC P1220
Fuel Pump Control Module (FPCM) (Cont’d)
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC067M
EC-395
TROUBLE DIAGNOSIS FOR DTC P1220
Fuel Pump Control Module (FPCM) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
CHECK POWER SUPPLY. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect FPCM harness connector. F63 , M49
3. Turn ignition switch “ON”. I Harness for open or
4. Check voltage between terminal q3 and short between FPCM
SEF524Y
ground with CONSULT-II or tester. and fuel pump relay
Voltage: Battery voltage If NG, repair harness or
connectors.
OK
H
CHECK GROUND CIRCUIT-I. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connector B123
2. Disconnect dropping resistor harness If NG, repair open circuit or
connector. short to power in harness
3. Check harness continuity between or connectors.
FPCM and dropping resistor terminal q 2
and engine ground.
SEF005R
Continuity should exist.
If OK, check harness for short to power.
OK
H
CHECK GROUND CIRCUIT-II. NG Repair harness or connec-
E
1. Disconnect fuel pump harness connec- tors.
tor.
2. Check harness continuity between fuel
pump terminal q 3 and dropping resistor
terminal q
1 , resistor terminal q
1 and
FPCM terminal q 1 .
SEF152T
Continuity should exist.
3. Check harness continuity between
FPCM terminal q 1 and engine ground,
terminal q
3 and engine ground.
Continuity should not exist.
If OK, check harness for short to power.
OK
H
CHECK OUTPUT SIGNAL CIRCUIT. NG
E Check the following.
1. Disconnect ECM harness connector. I Harness connectors
2. Check harness continuity between ECM F63 , M49
SEF068T
terminal q
15 and terminal q4 .
I Harness connectors
M4 , B3
Continuity should exist. I Harness for open or
If OK, check harness for short to short between ECM and
ground and short to power. FPCM
If NG, repair open circuit or
OK short to ground or short to
power in harness or con-
nectors.
H
qA
(Go to next page.)
EC-396
TROUBLE DIAGNOSIS FOR DTC P1220
Fuel Pump Control Module (FPCM) (Cont’d)
q
A
H
NG
CHECK INPUT SIGNAL CIRCUIT.
E Check the following. GI
1. Check harness continuity between ECM I Harness connectors
terminal q
93 and terminal q1 (or fuel F63 , M49
OK
H AT
SEF153T
CHECK COMPONENT NG Replace FPCM.
E
(FPCM).
Refer to “COMPONENT INSPECTION” on PD
next page.
OK FA
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117. RA
H
INSPECTION END
BR
SEF426Q
ST
RS
BT
HA
EL
IDX
SEF438U
EC-397
TROUBLE DIAGNOSIS FOR DTC P1220
Fuel Pump Control Module (FPCM) (Cont’d)
COMPONENT INSPECTION
FPCM
1. Start engine and let it idle.
2. Perform “FPCM” in “ACTIVE TEST” mode with CON-
SULT-II.
3. Check the following.
I When selecting “HI”, “FPCM DR VOLT” indicates
approximately 0V.
I When selecting “LOW”, “FPCM DR VOLT” indicates
approximately 4.4V.
SEF770X
4. If NG, replace FPCM.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1. Start engine and warm it up to normal operating tempera-
ture.
2. Turn ignition switch “OFF” and wait at least 5 seconds.
3. Start engine and let it idle.
4. Check voltage between terminals q 1 and q 2 .
Within 30 seconds of starting engine:
Approximately 0V
More than 30 seconds after starting engine:
Approximately 4.4V
5. If NG, replace FPCM.
SEF771X
SEF525Y
Dropping resistor
Check resistance between terminals q
1 and q
2 .
Resistance: Approximately 0.8Ω at 25°C (77°F)
SEF156T
EC-398
TROUBLE DIAGNOSIS FOR DTC P1320
Ignition Signal
COMPONENT DESCRIPTION
Ignition coil & power transistor
The ignition signal from the ECM is sent to and amplified by the GI
power transistor. The power transistor turns on and off the ignition
coil primary circuit. This on-off operation induces the proper high
voltage in the coil secondary circuit. MA
SEF304T EM
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Specification data are reference values. LC
MONITOR ITEM CONDITION SPECIFICATION
EL
SEF539T
IDX
EC-399
TROUBLE DIAGNOSIS FOR DTC P1320
Ignition Signal (Cont’d)
ON BOARD DIAGNOSIS LOGIC
Diagnostic Trouble Check Items
Malfunction is detected when ...
Code No. (Possible Cause)
P1320 I The ignition signal in the primary circuit is not sent I Harness or connectors
0201 during engine cranking or running. (The ignition primary circuit is open or shorted.)
I Power transistor unit built into ignition coil
I Camshaft position sensor
I Camshaft position sensor circuit
EC-400
TROUBLE DIAGNOSIS FOR DTC P1320
Ignition Signal (Cont’d)
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC035M
EC-401
TROUBLE DIAGNOSIS FOR DTC P1320
Ignition Signal (Cont’d)
TEC036M
EC-402
TROUBLE DIAGNOSIS FOR DTC P1320
Ignition Signal (Cont’d)
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC037M
EC-403
TROUBLE DIAGNOSIS FOR DTC P1320
Ignition Signal (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
Start engine. Yes Go to “SEARCH FOR
E
Is engine running? MALFUNCTIONING CIR-
CUIT” on next page.
No
SEF393WA H
CHECK POWER SUPPLY-1. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect ECM relay. F1 , E14
3. Check voltage between terminals q
2 , I Harness connectors
q7 and ground with CONSULT-II or F2 , E13
tester. I 10A fuse
Voltage: Battery voltage I 7.5A fuse
I Harness for open or
OK
short between battery
and ECM relay
If NG, repair harness or
SEF893V
connectors.
H
CHECK OUTPUT SIGNAL CIRCUIT-1. NG Repair open circuit or short
E
1. Disconnect ECM harness connector. to ground or short to power
2. Check harness continuity between ECM in harness or connectors.
terminal 124 and terminal q 1 .
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
SEF892V
H
CHECK ECM RELAY. NG Replace ECM relay.
E
1. Apply 12V direct current between relay
terminals q
1 and q 2 .
2. Check continuity between relay termi-
nals q
3 and q 5 ,q7 and q 6 .
12V (q1 -q 2 ) applied:
Continuity exists.
No voltage applied:
No continuity
OK
SEC202B
H
1. Reconnect ECM relay and ECM har-
ness connector.
2. Go to “CHECK POWER SUP-
PLY-2” on next page.
EC-404
TROUBLE DIAGNOSIS FOR DTC P1320
Ignition Signal (Cont’d)
SEF894V H
AT
CHECK POWER SUPPLY-2. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness for open or
2. Disconnect ignition coil harness con- short between ignition
PD
nector(s). coil and ECM relay
3. Turn ignition switch “ON”. If NG, repair harness or
FA
4. Check voltage between each ignition connectors.
coil harness connector terminal q1 and
ground with CONSULT-II or tester. RA
Voltage: Battery voltage
OK
BR
SEF157T
H
NG Check the following.
CHECK GROUND CIRCUIT.
E ST
1. Turn ignition switch “OFF”. I Harness connectors
2. Loosen and retighten engine ground F61 , F62
screws. I Check for open or short RS
3. Check harness continuity between igni- between ignition coil and
tion coil harness connector terminal q
2 engine ground
and engine ground. If NG, repair open circuit or BT
Continuity should exist. short to power in harness
If OK, check harness for short to power. or connectors.
OK
HA
SEF069T H
qA
(Go to next page.)
EL
IDX
SEF305T
EC-405
TROUBLE DIAGNOSIS FOR DTC P1320
Ignition Signal (Cont’d)
q
A
H
CHECK OUTPUT SIGNAL CIRCUIT-2. NG Repair open circuit or short
E
1. Disconnect ECM harness connector. to ground or short to power
2. Check harness continuity between each in harness or connectors.
ignition coil harness connector terminal
q3 and each ECM harness connector
terminal.
SEF377U
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
H
CHECK COMPONENT NG Replace ignition coil
E
(Ignition coil with power transistor). assembly.
Refer to “COMPONENT INSPECTION”.
OK
H
H
INSPECTION END
SEF439U
COMPONENT INSPECTION
Ignition coil with power transistor
1. Disconnect ignition coil with power transistor harness connec-
tor.
2. Check ignition coil with power transistor for resistance between
terminals q
3 and q 2 .
Not 0Ω OK
q
3 and q
2
SEF307T 0Ω NG
EC-406
TROUBLE DIAGNOSIS FOR DTC P1336
ST
Crankshaft position sen- SEF391X
57 B/R
sor (OBD) RS
Approximately 0V
BT
Engine is running. (Warmed-up condition)
EL
SEF546T
EC-407
TROUBLE DIAGNOSIS FOR DTC P1336
Crankshaft Position Sensor (CKPS) (OBD)
(COG) (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition
switch “OFF” and wait at least 5 seconds before conducting
the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that bat-
SEF392X
tery voltage is more than 10.5V at idle.
1) Turn ignition switch “ON” and select “DATA MONITOR”
mode with CONSULT-II.
2) Start engine and run it for at least 3 minutes at idle
speed.
3) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-410.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Follow the procedure “With CONSULT-II” above.
EC-408
TROUBLE DIAGNOSIS FOR DTC P1336
Crankshaft Position Sensor (CKPS) (OBD)
(COG) (Cont’d)
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC646
EC-409
TROUBLE DIAGNOSIS FOR DTC P1336
Crankshaft Position Sensor (CKPS) (OBD)
(COG) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground
screws.
SEF058T
H
NG
CHECK INPUT SIGNAL CIRCUIT. E Check the following.
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect crankshaft position sensor F14 , F131
(OBD) harness connector and ECM I Harness for open or
harness connector. short between crankshaft
3. Check continuity between sensor termi- position sensor (OBD)
nal q
1 and ECM terminal q 57 with CON- and ECM
SULT-II or tester. If NG, repair open circuit or
Continuity should exist. short to ground or short to
If OK, check harness for short to power in harness or con-
ground and short to power. nectors.
OK
SEF440U
H
NG
CHECK GROUND CIRCUIT. E Check the following.
1. Reconnect ECM harness connector. I Harness connectors
2. Check harness continuity between ter- F14 , F131
minal q2 and engine ground. I Harness connectors
Continuity should exist. F63 , M69
If OK, check harness for short to power. I Harness connectors
M4 , B3
OK I Joint connector-16
I Harness for open or
short between crankshaft
position sensor (OBD)
harness connector and
ECM
SEF377U
I Harness for open or
short between crankshaft
position sensor (OBD)
and throttle actuator con-
trol (TAC) module
I Harness for open or
short between crankshaft
position sensor and TCM
If NG, repair open circuit or
short to power in harness
or connectors.
H
NG
CHECK COMPONENT E Replace crankshaft posi-
SEF799Q [Crankshaft position sensor (OBD)]. tion sensor (OBD).
Refer to “COMPONENT INSPECTION” on
next page.
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
qA
(Go to next page.)
EC-410
TROUBLE DIAGNOSIS FOR DTC P1336
Crankshaft Position Sensor (CKPS) (OBD)
(COG) (Cont’d)
q
A
H
Visually check drive plate gear teeth NG
E Replace drive plate.
(COG) for chipping. GI
OK
H
INSPECTION END MA
EM
COMPONENT INSPECTION
Crankshaft position sensor (OBD) LC
1. Disconnect crankshaft position sensor (OBD) harness connec-
tor.
2. Loosen the fixing bolt of the sensor.
3. Remove the sensor.
4. Visually check the sensor for chipping. FE
SEF960N
AT
5. Check resistance as shown in the figure.
Resistance: PD
Approximately 166.5 - 203.5Ω [at 20°C (68°F)]
FA
RA
BR
SEF134W
ST
RS
BT
HA
EL
IDX
EC-411
TROUBLE DIAGNOSIS FOR DTC P1400
EGRC-solenoid Valve
COMPONENT DESCRIPTION
The EGRC-solenoid valve responds to signals from the ECM.
When the ECM sends an ON (ground) signal, the coil in the sole-
noid valve is energized. A plunger will then move to flow the
vacuum signal (from the intake manifold collector to the EGR
valve.)
The vacuum signal passes through the solenoid valve. The signal
then reaches the EGR valve. When the ECM sends an OFF signal,
the plunger is returned by the spring and cut the vacuum signal.
SEF383RD
EC-412
TROUBLE DIAGNOSIS FOR DTC P1400
EGRC-solenoid Valve (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
TESTING CONDITION:
I If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PRO-
CEDURE” has been previously conducted, always turn GI
ignition switch “OFF” and wait at least 5 seconds before
conducting the next test.
1) Turn ignition switch “ON”. MA
2) Select “DATA MONITOR” mode with CONSULT-II and
wait at least 5 seconds.
SEF268Y 3) If 1st trip DTC is detected, go to “DIAGNOSTIC EM
PROCEDURE”, EC-415.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Follow the procedure “With CONSULT-II” above. LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-413
TROUBLE DIAGNOSIS FOR DTC P1400
EGRC-solenoid Valve (Cont’d)
TEC068M
EC-414
TROUBLE DIAGNOSIS FOR DTC P1400
EGRC-solenoid Valve (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
GI
H
CHECK POWER SUPPLY. NG Check the following.
E
1. Disconnect EGRC-solenoid valve har- I Harness connectors MA
ness connector. F63 , M49
2. Turn ignition switch “ON”. I Harness connectors
SEF431U 3. Check voltage between terminal q1 and F80 , F126 EM
ground with CONSULT-II or tester. I 10A fuse
Voltage: Battery voltage If NG, repair harness or
OK
connectors. LC
H
CHECK OUTPUT SIGNAL CIRCUIT. NG Check the following.
E
1. Disconnect ECM harness connector. I Harness connectors
2. Check harness continuity between ECM F126 , F80
FE
terminal q
10 and terminal q2 . If NG, repair open circuit or
Continuity should exist. short to ground or short to
If OK, check harness for short to ground power in harness or con- AT
SEF798W and short to power. nectors.
OK
H PD
CHECK COMPONENT NG Replace EGRC-solenoid
E
(EGRC-solenoid valve). valve.
Refer to “COMPONENT INSPECTION” FA
below.
OK RA
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117. BR
H
INSPECTION END
ST
RS
BT
HA
EL
IDX
EC-415
TROUBLE DIAGNOSIS FOR DTC P1400
EGRC-solenoid Valve (Cont’d)
EGRC-solenoid valve
Check air passage continuity.
Perform “EGRC SOLENOID VALVE” in “ACTIVE TEST”
mode.
Air passage Air passage
Condition
continuity continuity
EGRC SOLENOID VALVE
between q A and q
B between q A and q
C
ON (FLOW) Yes No
OFF (CUT) No Yes
SEF799X
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
EC-416
TROUBLE DIAGNOSIS FOR DTC P1401
*: These data are reference values and measured between ECM terminal q
63
(EGR temperature sensor) and ground. FE
When EGR system is operating:
Voltage: 0 - 1.5V
CAUTION: AT
Do not use ECM ground terminals when measuring voltage.
Doing so may result in damage to the ECM’s transistor. Use a
ground other than ECM terminals such as the body ground. PD
FA
RA
BR
SEF320U
EC-417
TROUBLE DIAGNOSIS FOR DTC P1401
EGR Temperature Sensor (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
Perform “Procedure for malfunction A” first. If DTC cannot be
confirmed, perform “Procedure for malfunction B”.
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition
switch “OFF” and wait at least 5 seconds before conducting
the next test.
EC-418
TROUBLE DIAGNOSIS FOR DTC P1401
EGR Temperature Sensor (Cont’d)
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
OVERALL FUNCTION CHECK
Use this procedure to check the overall function of the EGR tem-
perature sensor. During this check, a 1st trip DTC might not be
confirmed. GI
1) Start engine (TCS switch “OFF”) and warm it up to nor-
mal operating temperature.
2) Run engine at idle for at least 2 minutes. MA
3) Confirm that EGR valve is not lifting. If NG, go to
TROUBLE DIAGNOSES FOR DTC P1402, EC-423.
SEF360Q 4) Check voltage between ECM terminal q 75 and ground at EM
about 1,500 rpm with EGR valve lifted up to the full
position by hand.
Voltage should decrease to less than 1.0V. LC
5) If step 4 is OK, perform TROUBLE DIAGNOSES FOR
DTC P0400 and P1400, EC-286, 415.
6) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-421.
FE
SEF015V
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-419
TROUBLE DIAGNOSIS FOR DTC P1401
EGR Temperature Sensor (Cont’d)
TEC069M
EC-420
TROUBLE DIAGNOSIS FOR DTC P1401
EGR Temperature Sensor (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
CHECK POWER SUPPLY. NG Repair harness or connec- GI
E
1. Disconnect EGR temperature sensor tors.
harness connector.
2. Turn ignition switch “ON”. MA
3. Check voltage between terminal q1 and
ground with CONSULT-II or tester.
SEF159T
Voltage: Approximately 5V EM
OK
H
NG
LC
CHECK GROUND CIRCUIT. Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Check harness continuity between termi- F63 , M49
nal q
2 and engine ground. I Harness connectors
Continuity should exist. M4 , B3
If OK, check harness for short to power. I Joint connector-16 FE
I Harness for open or short
OK
between ECM and EGR
SEF547P
temperature sensor AT
I Harness for open or short
between EGR tempera-
ture sensor and throttle PD
actuator control (TAC)
module
I Harness for open or short FA
between TCM and EGR
temperature sensor
If NG, repair open circuit or RA
short to power in harness
or connectors.
H BR
SEF548P NG
CHECK COMPONENT Replace EGR temperature
E
(EGR temperature sensor). sensor.
Refer to “COMPONENT INSPECTION” on ST
next page.
OK RS
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117. BT
H
INSPECTION END HA
COMPONENT INSPECTION EL
EGR temperature sensor
Check resistance change and resistance value. IDX
SEF643Q
EC-421
TROUBLE DIAGNOSIS FOR DTC P1401
EGR Temperature Sensor (Cont’d)
EGR temperature Voltage* Resistance
°C (°F) (V) (MΩ)
0 (32) 4.61 0.68 - 1.11
50 (122) 2.53 0.092 - 0.12
100 (212) 0.87 0.017 - 0.024
SEF320U
EC-422
TROUBLE DIAGNOSIS FOR DTC P1402
Start signal E
EGRC-sole-
Ignition switch
E
ECM
noid valve EM
Vehicle speed sensor Vehicle speed
E
LC
Throttle position sensor Throttle position
E
FE
This system cuts and controls vacuum applied to the I Low engine coolant temperature
EGR valve to suit engine operating conditions. This I Engine starting
cut-and-control operation is accomplished through I Engine stopped AT
the ECM and the EGRC-solenoid valve. When the I Engine idling
ECM detects any of the following conditions, current I Excessively high engine coolant temperature
flows through the solenoid valve. This causes the I Mass air flow sensor malfunction PD
port vacuum to be discharged into the atmosphere. I Low vehicle speed
The EGR valve remain closed. I TCS is operating
FA
RA
BR
ST
SEF317U
RS
BT
HA
COMPONENT DESCRIPTION EL
Exhaust gas recirculation (EGR) valve
The EGR valve controls the amount of exhaust gas routed to the IDX
intake manifold. Vacuum is applied to the EGR valve in response
to throttle valve opening. The vacuum controls the movement of a
taper valve connected to the vacuum diaphragm in the EGR valve.
SEF783K
EC-423
TROUBLE DIAGNOSIS FOR DTC P1402
EGR Function (Open) (Cont’d)
EGRC-solenoid valve
The EGRC-solenoid valve responds to signals from the ECM.
When the ECM sends an ON (ground) signal, the coil in the sole-
noid valve is energized. The signal reaches to the EGR valve.
When the ECM sends an OFF signal, a plunger will then move to
cut the vacuum signal from the intake manifold collector to the EGR
valve.
SEF383RD
SEF073P
EC-424
TROUBLE DIAGNOSIS FOR DTC P1402
EGR Function (Open) (Cont’d)
Diagnostic Trouble Check Items
Malfunction is detected when ...
Code No. (Possible Cause)
P1402 I EGR flow is detected under conditions that do not I EGRC-solenoid valve
0514 call for EGR. I EGR valve leaking or stuck open
I EGR temperature sensor GI
I EGRC-BPT valve
MA
EM
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE LC
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition
switch “OFF” and wait at least 5 seconds before conducting
the next test.
TESTING CONDITION:
FE
I Always perform the test at temperature above −10°C
(14°F). AT
SEF808X I Engine coolant temperature and EGR temperature must
be verified in “DATA MONITOR” mode with CONSULT-II
before starting DTC WORK SUPPORT test. If it is out of PD
range below, the test cannot be conducted.
COOLAN TEMP/S: −10 to 40°C (14 to 104°F)
EGR TEMP SEN: Less than 4.8V FA
If the values are out of the ranges indicated above, park
the vehicle in a cool place and allow the engine tempera-
ture to stabilize. Do not attempt to reduce the coolant or RA
EGR temperature with a fan or means other than ambient
air. Doing so may produce an inaccurate diagnostic result.
1) Turn ignition switch “OFF” and wait at least 5 seconds. BR
SEF753X Then turn ignition switch “ON”.
2) Select “EGR SYSTEM P1402” of “EGR SYSTEM” in
“DTC WORK SUPPORT” mode with CONSULT-II. ST
3) Follow instruction of CONSULT-II.
4) Start engine and let it idle until “TESTING” on CON-
SULT-II screen is turned to “COMPLETED”. (It will take RS
70 seconds or more.)
If “TESTING” is not displayed after 5 minutes, turn igni-
tion “OFF” and cool the engine coolant temperature to BT
the range of −10 to 40°C (14 to 104°F). Retry from step
1).
5) Make sure that “OK” is displayed after touching “SELF- HA
PEF245V DIAG RESULTS”. If “NG” is displayed, refer to “DIAG-
NOSTIC PROCEDURE”, EC-428.
EL
IDX
PEF246V
EC-425
TROUBLE DIAGNOSIS FOR DTC P1402
EGR Function (Open) (Cont’d)
SEF236Y
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Turn ignition switch “ON” and select “MODE 1” with
GST.
2) Check that engine coolant temperature is within the
range of −10 to 40°C (14 to 104°F).
3) Check that voltage between ECM terminal q 75 (EGR
temperature) and ground is less than 4.8V.
4) Start engine (TCS switch “OFF”) and let it idle for at
least 70 seconds.
5) Stop engine.
6) Perform the step 1) to 4) again.
SEF443U
7) Select “MODE 3” with GST.
8) If DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-428.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Turn ignition switch “ON”.
2) Check the following voltages.
ECM terminal q 67 (Engine coolant temperature) and
ground:
2.7 - 4.4V
ECM terminal q 75 (EGR temperature) and ground:
Less than 4.8V
3) Start engine and let it idle for at least 70 seconds.
4) Turn ignition “OFF” and wait at least 5 seconds.
5) Perform “Diagnostic Test Mode II” (Self-diagnostic
results) with ECM.
6) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-428.
When using GST, “DIAGNOSTIC TROUBLE CODE CONFIRMA-
TION PROCEDURE” should be performed twice as much as
when using CONSULT-II or ECM (Diagnostic Test Mode II)
because GST cannot display MODE7 (1st trip DTC) concern-
ing this diagnosis. Therefore, using CONSULT-II or ECM (Diag-
nostic Test Mode II) is recommended.
EC-426
TROUBLE DIAGNOSIS FOR DTC P1402
EGR Function (Open) (Cont’d)
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC057M
EC-427
TROUBLE DIAGNOSIS FOR DTC P1402
EGR Function (Open) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
NG
CHECK VACUUM HOSE. E
Repair it.
Check vacuum hose for clogging, cracks
or improper connection or misconnecting.
Refer to “Vacuum Hose Drawing”, EC-19.
OK
SEF109L
H
NG
CHECK COMPONENT E
Repair or replace EGRC-
(EGRC-solenoid valve). solenoid valve or repair
1. Turn ignition switch “ON”. circuit.
2. Turn EGRC-solenoid valve “ON”
and “OFF” in “ACTIVE TEST”
mode with CONSULT-II and
check operating sound.
------------------------------------------------------------------- OR -------------------------------------------------------------------
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness con-
nector.
SEF764X 3. Turn ignition switch “ON”.
4. Connect a suitable jumper wire
between ECM terminal q 10 and
engine ground.
5. Check operating sound of the
solenoid valve when disconnect-
ing and reconnecting the jumper
wire.
OK
H
NG
CHECK COMPONENT E
Replace EGRC-solenoid
(EGRC-solenoid valve). valve.
Refer to “COMPONENT INSPECTION”,
SEF358W EC-430.
OK
H
NG
CHECK COMPONENT Replace EGR valve.
E
(EGR valve).
Refer to “COMPONENT INSPECTION” on
430.
H
OK
qA
(Go to next page.)
EC-428
TROUBLE DIAGNOSIS FOR DTC P1402
EGR Function (Open) (Cont’d)
q
A
H
CHECK COMPONENT NG Replace EGRC-BPT valve.
E
(EGRC-BPT valve).
Refer to “COMPONENT INSPECTION”, GI
EC-431.
H
OK MA
Check resistance of EGR temperature NG Replace EGR temperature
E
sensor. Refer to EC-431. sensor. EM
H
Perform “TROUBLE DIAGNOSIS FOR LC
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-429
TROUBLE DIAGNOSIS FOR DTC P1402
EGR Function (Open) (Cont’d)
COMPONENT INSPECTION
EGR valve
I Apply vacuum to EGR valve vacuum port with a hand vacuum
pump.
EGR valve spring should lift.
I Check for sticking.
If NG, repair or replace EGR valve.
MEF137D
EGRC-solenoid valve
Check air passage continuity.
Perform “EGRC SOLENOID VALVE” in “ACTIVE TEST”
mode.
Air passage Air passage
Condition
continuity continuity
EGRC SOLENOID VALVE
between q A and q
B between q A and q
C
ON (FLOW) Yes No
OFF (CUT) No Yes
SEF799X
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
EC-430
TROUBLE DIAGNOSIS FOR DTC P1402
EGR Function (Open) (Cont’d)
EGR temperature sensor
Check resistance change and resistance value.
EGR temperature Voltage* Resistance
°C (°F) (V) (MΩ)
0 (32) 4.61 0.68 - 1.11 GI
50 (122) 2.53 0.092 - 0.12
100 (212) 0.87 0.017 - 0.024 MA
If NG, replace EGR temperature sensor.
SEF643Q EM
LC
FE
AT
PD
FA
RA
BR
SEF320U
EGRC-BPT valve ST
1. Plug one of two ports of EGRC-BPT valve.
2. Vacuum from the other port and check for leakage while apply-
ing a pressure above 0.981 kPa (100 mmH2O, 3.94 inH2O) RS
from under EGRC-BPT valve.
3. If a leakage is noted, replace the valve.
BT
HA
SEF083P
EL
IDX
EC-431
TROUBLE DIAGNOSIS FOR DTC P1440
SEF850U
CAUTION:
I Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
I If the fuel filler cap is not tightened properly, the MIL may come on.
I Use only a genuine NISSAN rubber tube as a replacement.
EC-432
TROUBLE DIAGNOSIS FOR DTC P1440
Evaporative Emission (EVAP) Control System
(Small Leak) (Positive Pressure) (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
CAUTION:
I Never use compressed air or high pressure pump. GI
Otherwise, EVAP system may be damaged.
I Do not start the engine.
I Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure MA
in EVAP system.
NOTE:
SEF609U
I If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PRO-
EM
CEDURE” has been previously conducted, always turn
ignition switch “OFF” and wait at least 5 seconds before
conducting the next test.
LC
I Always remove service port adapter from service port
after applying air up to 0.69 to 1.38 kPa (5.17 to 10.34
mmHg, 0.20 to 0.41 inHg).
I During the test, clamp the EVAP hose tightly as shown at
left. FE
I When clamping the hose, do not clamp other than middle
of the hose to prevent loose or damage of the hose.
I If DTC P1448 is displayed with P1440, perform TROUBLE AT
PEF422W DIAGNOSIS FOR DTC P1448 first. (See EC-464.)
1) Turn ignition switch “OFF”.
2) Clamp the EVAP hose as shown left. PD
3) Turn ignition switch “ON”.
4) Select “EVAP SML LEAK P1440” of “EVAPORATIVE
SYSTEM” in “DTC WORK SUPPORT” mode with CON- FA
SULT-II.
Follow the instruction displayed.
5) Make sure that “OK” is displayed. RA
If “NG” is displayed, refer to “DIAGNOSTIC
PROCEDURE”, EC-435.
--------------------------------------------------------------------------------------------------------------------------- OR --------------------------------------------------------------------------------------------------------------------------- BR
SEF462U
I Be sure to read the explanation of “Driving pattern” on
EC-56 before driving vehicle.
I It is better that the fuel level is low. ST
1) Start engine.
2) Drive vehicle according to “Driving pattern”, EC-56. RS
3) Stop vehicle.
4) Select “MODE 1” with GST.
I If SRT of EVAP system is not set yet, go to the follow- BT
ing step.
I If SRT of EVAP system is set, the result will be OK.
5) Turn ignition switch “OFF” and wait at least 5 seconds. HA
6) Start engine.
PEF295U It is not necessary to cool engine down before driving.
7) Drive vehicle again according to the “Driving pattern”, EL
EC-56.
8) Stop vehicle.
9) Select “MODE 3” with GST. IDX
I If P1447 is displayed on the screen, go to “TROUBLE
DIAGNOSIS FOR DTC P1447”, EC-457.
I If P0440 is displayed on the screen, go to “DIAGNOS-
TIC PROCEDURE”, EC-301.
I If P1440 is displayed on the screen, go to “TROUBLE
DIAGNOSIS FOR DTC P1440”, EC-435.
I If P0440 and P1440 are not displayed on the screen, go
to the following step.
EC-433
TROUBLE DIAGNOSIS FOR DTC P1440
Evaporative Emission (EVAP) Control System
(Small Leak) (Positive Pressure) (Cont’d)
10) Select “MODE 1” with GST.
I If SRT of EVAP system is set, the result will be OK.
I If SRT of EVAP system is not set, go to step 6).
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
I Be sure to read the explanation of “Driving pattern” on
EC-56 before driving vehicle.
I It is better that the fuel level is low.
1) Start engine.
2) Drive vehicle according to “Driving pattern”, EC-56.
3) Stop vehicle.
4) Turn ignition switch “OFF” and wait at least 5 seconds.
5) Turn ignition switch “ON” and perform “Diagnostic Test
Mode (Self-diagnostic results)” with ECM.
6) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-435.
EC-434
TROUBLE DIAGNOSIS FOR DTC P1440
Evaporative Emission (EVAP) Control System
(Small Leak) (Positive Pressure) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
GI
H
NG
CHECK FUEL FILLER CAP. E If genuine NISSAN fuel
1. Check for genuine NISSAN fuel filler
cap design.
filler cap is not used,
replace with genuine
MA
2. Check for air releasing sound while NISSAN fuel filler cap.
opening the fuel filler cap. If the air
SEF434Q releasing sound is heard, go to . EM
If the air releasing sound is not heard,
check the following.
Was the cap tightened properly?
If Yes, check fuel filler cap vacuum LC
relief valve.
Refer to “EVAPORATIVE EMISSION
SYSTEM”, EC-27.
If No, open fuel filler cap, then clean
cap and filler neck thread using air
blower. Retighten until ratcheting sound
is heard.
FE
OK
H
NG
CHECK FOR EVAP LEAK. E Repair or replace. AT
SEF462U I Never use compressed air or a high
pressure pump.
I Improper installation of service port
may cause a leak. PD
I Do not exceed 4.12 kPa (0.042
kg/cm2, 0.6 psi) of pressure in EVAP
system.
To locate the EVAP leak, do the following. FA
1. Install the EVAP service port adapter
and the pressure pump securely.
2. Turn ignition switch “ON”.
Select “EVAP SYSTEM RA
CLOSE” of “WORK SUPPORT”
mode with CONSULT-II.
3. Touch “START” and apply posi-
tive pressure to the EVAP line. BR
SEF463U 4. Using EVAP leak detector,
locate the leak. Refer to the
instruction manual for more
details about the leak detector. ST
Refer to “Evaporative Emission
Line Drawing”, EC-29.
------------------------------------------------------------------- OR -------------------------------------------------------------------
2. Turn ignition switch “OFF”. RS
3. Apply 12 volts DC to EVAP
canister vent control valve. The
valve will close. (Continue to
apply 12 volts until the end of BT
test.)
4. Apply 12 volts DC to vacuum
cut valve bypass valve. The
valve will open. (Continue to HA
apply 12V until the end of test.)
SEF200U 5. Pressurize the EVAP line using
pressure gauge with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to EL
0.79 inHg), then remove pump
and service port adapter.
6. Locate the leak using a leak
detector. Refer to the instruction IDX
manual for more details about
the leak detector. Refer to
“Evaporative Emission Line
Drawing”, EC-29.
OK
H
qA
(Go to next page.)
SEF598U
EC-435
TROUBLE DIAGNOSIS FOR DTC P1440
Evaporative Emission (EVAP) Control System
(Small Leak) (Positive Pressure) (Cont’d)
q
A
H
CHECK COMPONENT NG Replace EVAP canister
E
(EVAP canister purge volume control purge volume control
valve). valve.
Refer to “COMPONENT INSPECTION”,
EC-439.
SEF599U
OK
H
CHECK COMPONENT NG Replace EVAP canister
E
(EVAP canister purge control valve). purge control valve.
Refer to “COMPONENT INSPECTION”,
EC-493.
OK
H
CHECK COMPONENT AND CIRCUIT NG Repair or replace EVAP
E
(EVAP canister vent control valve, O-ring canister vent control valve
SEF593U
and water separator). and O-ring or harness/
Refer to “COMPONENT INSPECTION”, connectors.
EC-441 and “P0446 EVAP canister vent con-
trol valve for California”, EC-315.
OK
H
CHECK IF EVAP CANISTER SATU- NG Replace EVAP canister
E
RATED WITH WATER. and check the following.
1. Remove EVAP canister with EVAP can- 1. Check hose connections
ister vent control valve attached. to the EVAP canister
SEF594U 2. Check if water will drain from the EVAP and water separator for
canister. If it will, weigh the EVAP canis- clogging and poor con-
ter with the vent control valve attached. nection.
If the weight is: 2. Check water separator.
More than 1.8 kg (4.0 lb) → NG Refer to “COMPONENT
Less than 1.8 kg (4.0 lb) → OK INSPECTION”, EC-441.
OK
H
qB
(Go to next page.)
SEF596U
EC-436
TROUBLE DIAGNOSIS FOR DTC P1440
Evaporative Emission (EVAP) Control System
(Small Leak) (Positive Pressure) (Cont’d)
q
B
H GI
CHECK COMPONENT (EVAP canister NG Check the following.
E
purge control solenoid valve). I EVAP canister purge con-
1. Disconnect vacuum hose to trol solenoid valve MA
EVAP canister purge control Refer to “COMPONENTS
solenoid valve. INSPECTION”, EC-440.
2. Start engine. I Vacuum hoses for clog-
SEF594U
3. Perform “PURG CONT S/V” in ging or disconnection. EM
“ACTIVE TEST” mode. Refer to “Vacuum Hose
4. Select “ON” on CONSULT-II Drawing”, EC-29.
screen to turn on “PURG CONT LC
S/V”.
5. Check vacuum hose for vacuum
when revving engine up to 2,000
rpm.
Vacuum should exist.
------------------------------------------------------------------- OR -------------------------------------------------------------------
1. Start engine and warm it up to FE
normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to
SEF765X
EVAP canister purge control AT
valve.
4. Start engine and let it idle for at
least 60 seconds. PD
5. Check vacuum hose for vacuum
when revving engine up to 2,000
rpm.
Vacuum should exist. FA
OK
H RA
NG
CHECK COMPONENT E Replace absolute pressure
(Absolute pressure sensor). sensor.
Refer to “COMPONENT INSPECTION”, BR
EC-442.
SEF597U
OK
ST
H
NG
CHECK COMPONENT E Replace MAP/BARO
(MAP/BARO switch solenoid valve). switch solenoid valve.
Refer to “COMPONENT INSPECTION”,
RS
EC-442.
OK BT
H
NG
CHECK COMPONENT E Replace fuel tank tempera-
(Fuel tank temperature sensor). ture sensor. HA
SEF406W
Refer to “COMPONENT INSPECTION”,
EC-443.
OK
EL
H
NG
CHECK COMPONENT. E Repair or reconnect the
Check EVAP purge line (pipe, rubber tube, hose. IDX
fuel tank and EVAP canister) for cracks or
improper connection.
Refer to “Evaporative Emission Line
Drawing”, EC-29.
H OK
qC
(Go to next page.)
SEF394WA
EC-437
TROUBLE DIAGNOSIS FOR DTC P1440
Evaporative Emission (EVAP) Control System
(Small Leak) (Positive Pressure) (Cont’d)
q
C
H
NG
CHECK COMPONENT Replace EVAP control sys-
E
(EVAP control system pressure sensor). tem pressure sensor.
Refer to “COMPONENT INSPECTION”,
EC-325.
OK
H
Clean EVAP purge line (pipe and rubber
tube) using air blower.
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
EC-438
TROUBLE DIAGNOSIS FOR DTC P1440
Evaporative Emission (EVAP) Control System
(Small Leak) (Positive Pressure) (Cont’d)
COMPONENT INSPECTION
EVAP canister purge volume control valve
1. Disconnect EVAP canister purge volume control valve GI
harness connector.
2. Check resistance between the following terminals.
terminal q 2 and terminals q 1 ,q 3 MA
terminal q 5 and terminals q 4 ,q 6
Resistance:
Approximately 35 - 43Ω [At 25°C (77°F)] EM
3. Reconnect EVAP canister purge volume control valve
harness connector.
4. Remove EVAP canister purge volume control valve LC
from intake manifold collector and disconnect hoses
from the valve.
(Plug the purge hoses. The EVAP canister purge vol-
ume control valve harness connector should remain
connected.)
5. Turn ignition switch “ON”. FE
6. Perform “PURG VOL CONT/V” in “ACTIVE TEST”
mode with CONSULT-II. Check that EVAP canister
purge volume control valve shaft moves smoothly for- AT
SEF353Q
ward and backward according to the valve opening.
If NG, replace the EVAP canister purge volume control
valve. PD
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1. Disconnect EVAP canister purge volume control valve
harness connector. FA
2. Check resistance between the following terminals.
terminal q 2 and terminals q 1 ,q 3
terminal q 5 and terminals q 4 ,q 6 RA
Resistance:
Approximately 35 - 43Ω [At 25°C (77°F)]
3. Reconnect EVAP canister purge volume control valve BR
SEC049C
harness connector.
4. Remove EVAP canister purge volume control valve
from intake manifold collector and disconnect hoses ST
from the valve.
(Plug the purge hoses. The EVAP canister purge vol-
ume control valve harness connector should remain
RS
connected.)
5. Turn ignition switch “ON” and “OFF”. Check that EVAP
canister purge volume control valve shaft moves
BT
smoothly forward and backward according to the igni-
tion switch position. HA
If NG, replace the EVAP canister purge volume control
SEF763P valve.
EL
IDX
SEF593U
EC-439
TROUBLE DIAGNOSIS FOR DTC P1440
Evaporative Emission (EVAP) Control System
(Small Leak) (Positive Pressure) (Cont’d)
EVAP canister purge control solenoid valve
1. Turn ignition switch “ON”.
2. Select “PURG CONT S/V” of “ACTIVE TEST” mode
with CONSULT-II.
3. Start engine and warm it up to normal operating tem-
perature.
4. Disconnect vacuum hose at EVAP canister purge con-
trol valve.
5. Touch “ON” and “OFF” and check for vacuum passing
SEF765X through the hose.
Condition Vacuum
Idle Not exist
2,000 rpm Exist
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Check air passage continuity.
SEF313Q
SEF809W
EC-440
TROUBLE DIAGNOSIS FOR DTC P1440
Evaporative Emission (EVAP) Control System
(Small Leak) (Positive Pressure) (Cont’d)
EVAP canister vent control valve
Check air passage continuity.
Perform “VENT CONTROL/V” in “ACTIVE TEST” mode with
CONSULT-II. GI
Condition Air passage continuity
VENT CONTROL/V between qA and q B MA
ON No
SEC050C OFF Yes EM
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
LC
Air passage continuity
Condition
between qA and q B
FA
RA
BR
Water separator ST
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose. RS
4. Check that qA and q C are not clogged by blowing air into q
B with
qA , and then q
C plugged.
5. In case of NG in items 2 - 4, replace the parts. BT
NOTE:
Do not disassemble water separator.
HA
SEF829T
EL
IDX
EC-441
TROUBLE DIAGNOSIS FOR DTC P1440
Evaporative Emission (EVAP) Control System
(Small Leak) (Positive Pressure) (Cont’d)
Absolute pressure sensor
1. Remove absolute pressure sensor with its harness connector
connected.
2. Remove hose from absolute pressure sensor.
3. Turn ignition switch “ON” and check output voltage between
terminal q
64 and ground.
The voltage should be 3.2 to 4.8V.
4. Use pump to apply vacuum of −26.7 kPa (−200 mmHg, −7.87
inHg) to absolute pressure sensor as shown in figure and
SEF359W check the output voltage.
The voltage should be 1.0 to 1.4V lower than the value
measured in step 3.
CAUTION:
I Always calibrate the vacuum pump gauge when using it.
I Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg)
or over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure.
5. If NG, replace absolute pressure sensor.
SEF767X
BARO More than 2.6V
MAP Less than the voltage at BARO
No supply No Yes
EC-442
TROUBLE DIAGNOSIS FOR DTC P1440
Evaporative Emission (EVAP) Control System
(Small Leak) (Positive Pressure) (Cont’d)
Fuel tank temperature sensor
Check resistance by heating with hot water or heat gun as shown
in the figure.
GI
Temperature °C (°F) Resistance kΩ
20 (68) 2.3 - 2.7
MA
50 (122) 0.79 - 0.90
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-443
TROUBLE DIAGNOSIS FOR DTC P1444
Start signal
Ignition switch E EVAP canister
ECM E purge volume
control valve
Throttle position
Throttle position sensor E
Vehicle speed
Vehicle speed sensor E
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control valve changes to control the flow rate. A built-in step motor
moves the valve in steps corresponding to the ECM output pulses. The opening of the valve varies for opti-
mum engine control. The optimum value stored in the ECM is determined by considering various engine con-
ditions. When the engine is operating, the flow rate of fuel vapor from the EVAP canister is regulated as the
air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control valve uses a step motor
to control the flow rate of fuel vapor from the EVAP canister. This
motor has four winding phases. It operates according to the output
pulse signal of the ECM. Two windings are turned ON and OFF in
sequence. Each time an ON pulse is issued, the valve opens or
closes, changing the flow rate. When no change in the flow rate is
needed, the ECM does not issue the pulse signal. A certain volt-
age signal is issued so that the valve remains at that particular
opening.
SEF249P
EC-444
TROUBLE DIAGNOSIS FOR DTC P1444
Evaporative Emission (EVAP) Canister Purge
Volume Control Valve (Cont’d)
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
GI
Idle 0 step
I Engine: After warming up
PURG VOL C/V Vehicle running
I Air conditioner switch “OFF” — MA
(Shift lever “1”)
Engine is running.
FE
35 G/OR
EVAP canister purge vol- Engine is running. 0 - 0.4V or RS
BATTERY VOLTAGE
ume control valve Idle speed
36 L/B (11 - 14V)
BT
ON BOARD DIAGNOSIS LOGIC
Diagnostic Trouble Check Items HA
Malfunction is detected when ....
Code No. (Possible Cause)
P1444 I The canister purge flow is detected during the I EVAP control system pressure sensor EL
0214 specified driving conditions, even when EVAP can- I EVAP canister purge volume control valve (The
ister purge volume control valve is completely valve is stuck open.)
closed. I EVAP canister purge control valve IDX
I Hoses
(Hoses are connected incorrectly or clogged.)
I EVAP canister vent control valve
EC-445
TROUBLE DIAGNOSIS FOR DTC P1444
Evaporative Emission (EVAP) Canister Purge
Volume Control Valve (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
I If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PRO-
CEDURE” has been previously conducted, always turn
ignition switch “OFF” and wait at least 5 seconds before
conducting the next test.
SEF809X
TESTING CONDITION:
Always perform test at temperature above 0°C (32°F).
1) Start engine and warm it up to normal operating tem-
perature.
2) Turn ignition switch “OFF” and wait at least 5 seconds.
3) Turn ignition switch “ON”.
4) Select “PURG CN/V & S/V P1493” of “EVAPORATIVE
SYSTEM” in “DTC WORK SUPPORT” mode with CON-
SULT-II.
5) Touch “START”.
6) Start engine (TCS switch “OFF”) and let it idle for at
SEF811X
least 90 seconds.
7) When the following conditions are met, “TESTING” will
be displayed on the CONSULT-II screen. Maintain the
conditions continuously until “TESTING” changes to
“COMPLETED”. (It will take for at least 30 seconds.)
Selector lever: Suitable position
Vehicle speed: 36 - 120 km/h (22 - 75 MPH)
CMPS-RPM (POS): 900 - 6,300 rpm
B/FUEL SCHDL: 2 - 4.8 msec
8) Stop vehicle with engine running.
9) Select “PURG VOL C/V P1444” of “EVAPORATIVE
SYSTEM” in “DTC WORK SUPPORT” mode with CON-
SULT-II.
SEF810X
10) Touch “START”.
If “COMPLETED” is displayed, go to step 12).
11) When the following conditions are met, “TESTING” will
be displayed on the CONSULT-II screen. Maintain the
conditions continuously until “TESTING” changes to
“COMPLETED”. (It will take for at least 20 seconds.)
Selector lever: Suitable position
Vehicle speed: 36 - 120 km/h (22 - 75 MPH)
CMPS-RPM (POS): 900 - 6,300 rpm
B/FUEL SCHDL: 2 - 4.8 msec
If “TESTING” is not displayed after 5 minutes, retry
from step 2).
SEF812X 12) Make sure that “OK” is displayed after touching “SELF-
DIAG RESULTS”. If “NG” is displayed, refer to “DIAG-
NOSTIC PROCEDURE”, EC-448.
EC-446
TROUBLE DIAGNOSIS FOR DTC P1444
Evaporative Emission (EVAP) Canister Purge
Volume Control Valve (Cont’d)
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine (TCS switch “OFF”) and warm it up to nor-
mal operating temperature.
2) Select “MODE 1” with GST. GI
3) Check coolant temperature.
Coolant temperature: 40 - 100°C (104 - 212°F)
Be sure that water temperature does not exceed 100°C MA
(212°F). If it becomes higher than 100°C (212°F), cool
down the engine and perform the procedure again from
SEF519R
the beginning. EM
4) Turn ignition switch “OFF” and wait at least 5 seconds.
5) Turn ignition switch “ON” and wait at least 15 seconds.
6) Restart engine and let it idle for at least 80 seconds. LC
7) Maintain the following conditions for at least 80 sec-
onds.
Gear position : Suitable gear position
Vehicle speed: 36 - 120 km/h (22 - 75 MPH)
CMPS-RPM (POS) : 900 - 6,300 rpm FE
Coolant temperature: 40 - 100°C (104 - 212°F)
8) Select “MODE 7” with GST.
9) If 1st trip DTC is detected, go to “DIAGNOSTIC AT
PROCEDURE”, EC-448.
NOTE:
I Hold the accelerator pedal as steady as possible during PD
driving in steps 7.
I If the driving conditions are not satisfied in steps 7, restart
the procedure. FA
I It is better that the fuel level is low.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine (TCS switch “OFF”) and warm it up to nor- RA
mal operating temperature.
2) Check voltage between ECM terminal q 67 and ground
Voltage: 0.8 - 1.5V BR
SEF615U Perform the following procedure before the voltage
drops below 0.8V. If the voltage drops below 0.8V, cool
down the engine and perform the entire procedure all ST
over again.
3) Turn ignition switch “OFF” and wait at least 5 seconds.
4) Turn ignition switch “ON” and wait at least 15 seconds. RS
5) Restart engine and let it idle for at least 80 seconds.
6) Maintain the following conditions for at least 80 sec-
onds. BT
Gear position : Suitable gear position
Vehicle speed: 36 - 120 km/h (22 - 75 MPH)
CMPS-RPM : 900 - 6,300 rpm
Check voltage between ECM terminal q 67 and
HA
ground: 0.8 - 1.5V
7) Turn ignition switch “OFF”, wait at least 5 seconds, and
then turn “ON”. EL
8) Perform “Diagnostic Test Mode II (Self-diagnostic
results)” with ECM.
9) If 1st trip DTC is detected, go to “DIAGNOSTIC IDX
PROCEDURE”, EC-448.
NOTE:
I Hold the accelerator pedal as steady as possible during
driving in steps 6.
I If the driving conditions are not satisfied in steps 6, restart
the procedure.
I It is better that the fuel level is low.
EC-447
TROUBLE DIAGNOSIS FOR DTC P1444
Evaporative Emission (EVAP) Canister Purge
Volume Control Valve (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
NG
CHECK COMPONENT E Replace EVAP canister
(EVAP canister purge volume control purge volume control
valve). valve.
Refer to “COMPONENT INSPECTION” on
SEF417U next page.
OK
H
NG
CHECK COMPONENT E Replace EVAP control sys-
(EVAP control system pressure sensor). tem pressure sensor and
1. Check disconnection of hose connected repair or replace harness
to the sensor. and connector.
2. Check sensor harness connector for
water.
Water should not exist.
If OK, go to step 3.
3. Check EVAP control system pressure
sensor.
Refer to “COMPONENT INSPECTION”,
EC-450.
SEF427U
OK
H
NG
CHECK COMPONENT E Replace EVAP canister
(EVAP canister vent control valve). vent control valve.
Refer to “COMPONENT INSPECTION”,
EC-450.
OK
H
NG
CHECK RUBBER TUBE FOR CLOG- E Clean, repair or replace
GING. rubber tube and/or water
Check obstructed water separator, separator.
improper connection of hose and rubber
tube to EVAP canister vent control valve
and clean the rubber tube using air
SEF596U
blower.
For water separator, refer to “COMPO-
NENT INSPECTION”, EC-455.
OK
H
NG
CHECK IF EVAP CANISTER IS SATU- E Replace EVAP canister
RATED WITH WATER. and check the following.
1. Remove EVAP canister with EVAP can- 1. Check hose connections
ister vent control valve attached. to the EVAP canister
2. Check if water will drain from the EVAP and water separator for
canister. If it will, weigh the EVAP canis- clogging and poor con-
ter with the vent control valve attached. nection.
If the weight is: 2. Check water separator.
More than 1.8 kg (4.0 lb) → NG Refer to “COMPONENT
Less than 1.8 kg (4.0 lb) → OK INSPECTION”, EC-441.
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
EC-448
TROUBLE DIAGNOSIS FOR DTC P1444
Evaporative Emission (EVAP) Canister Purge
Volume Control Valve (Cont’d)
COMPONENT INSPECTION
EVAP canister purge volume control valve
1. Disconnect EVAP canister purge volume control valve GI
harness connector.
2. Check resistance between the following terminals.
terminal q 2 and terminals q 1 ,q 3 MA
terminal q 5 and terminals q 4 ,q 6
Resistance:
Approximately 35 - 43Ω [At 25°C (77°F)] EM
3. Reconnect EVAP canister purge volume control valve
harness connector.
4. Remove EVAP canister purge volume control valve LC
from intake manifold collector and disconnect hoses
from the valve.
(Plug the purge hoses. The EVAP canister purge vol-
ume control valve harness connector should remain
connected.)
5. Turn ignition switch “ON”. FE
6. Perform “PURG VOL CONT/V” in “ACTIVE TEST”
mode with CONSULT-II. Check that EVAP canister
purge volume control valve shaft moves smoothly for- AT
SEF353Q
ward and backward according to the valve opening.
If NG, replace the EVAP canister purge volume control
valve. PD
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1. Disconnect EVAP canister purge volume control valve
harness connector. FA
2. Check resistance between the following terminals.
terminal q 2 and terminals q 1 ,q 3
terminal q 5 and terminals q 4 ,q 6 RA
Resistance:
Approximately 35 - 43Ω [At 25°C (77°F)]
3. Reconnect EVAP canister purge volume control valve BR
SEC049C harness connector.
4. Remove EVAP canister purge volume control valve
from intake manifold collector and disconnect hoses ST
from the valve.
(Plug the purge hoses. The EVAP canister purge vol-
ume control valve harness connector should remain RS
connected.)
5. Turn ignition switch “ON” and “OFF”. Check that EVAP
canister purge volume control valve shaft moves BT
smoothly forward and backward according to the igni-
tion switch position.
If NG, replace the EVAP canister purge volume control
HA
SEF763P valve.
EL
IDX
SEF593U
EC-449
TROUBLE DIAGNOSIS FOR DTC P1444
Evaporative Emission (EVAP) Canister Purge
Volume Control Valve (Cont’d)
COMPONENT INSPECTION
EVAP control system pressure sensor
1. Remove EVAP control system pressure sensor with its har-
ness connector connected.
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch “ON”.
4. Use pump to apply vacuum and pressure to EVAP control
system pressure sensor as shown in figure.
SEF357W 5. Check output voltage between ECM terminal q92 and ground.
CAUTION:
I Always calibrate the vacuum pump gauge when using it.
I Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or
over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
6. If NG, replace EVAP control system pressure sensor.
SEF799W I Never apply force to the air hole protector of the sensor,
if equipped.
I Discard any EVAP control system pressure sensor which
has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new
one.
ON No
OFF Yes
SEC050C
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
No supply Yes
EC-450
TROUBLE DIAGNOSIS FOR DTC P1444
Evaporative Emission (EVAP) Canister Purge
Volume Control Valve (Cont’d)
If the portion q
B is rusted, replace EVAP canister vent control
valve.
Make sure new O-ring is installed properly.
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-451
TROUBLE DIAGNOSIS FOR DTC P1446
EC-452
TROUBLE DIAGNOSIS FOR DTC P1446
Evaporative Emission (EVAP) Canister Vent
Control Valve (Close) (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
CAUTION:
Always drive vehicle at a safe speed. GI
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition MA
switch “OFF” and wait at least 5 seconds before conducting
the next test.
SEF280Y EM
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine (TCS switch “OFF”). LC
4) Drive vehicle at a speed of approximately 80 km/h (50
MPH) for a maximum of 15 minutes.
5) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-454.
NOTE:
If a malfunction exists, NG result may be displayed quicker. FE
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Follow the procedure “With CONSULT-II” above.
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-453
TROUBLE DIAGNOSIS FOR DTC P1446
Evaporative Emission (EVAP) Canister Vent
Control Valve (Close) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
NG
CHECK RUBBER TUBE FOR CLOG- E
Clean, repair or replace
GING. rubber tube and/or water
Check obstructed water separator and separator.
rubber tube to EVAP canister vent control
valve and clean the rubber tube using air
SEF419U blower.
For water separator, refer to “COMPO-
NENT INSPECTION” on next page.
OK
H
NG
CHECK COMPONENT E
Replace EVAP canister
(EVAP canister vent control valve and vent control valve and
O-ring). O-ring.
Refer to “COMPONENT INSPECTION” on
next page.
OK
SEF596U
H
NG
CHECK IF EVAP CANISTER IS SATU- E
Replace EVAP canister
RATED WITH WATER. and check the following.
1. Remove EVAP canister with the vent 1. Check hose connections
control valve attached. to the EVAP canister
2. Check if water will drain from the EVAP and water separator for
canister. clogging and poor con-
If it will, weigh the EVAP canister with nection.
the vent control valve attached. 2. Check water separator.
If the weight is: Refer to “COMPONENT
More than 1.8 kg (4.0 lb) → NG INSPECTION”, EC-455.
Less than 1.8 kg (4.0 lb) → OK
OK
SEF427U
H
NG
CHECK COMPONENT E
Replace EVAP control sys-
(EVAP control system pressure sensor). tem pressure sensor and
1. Check for disconnection of hose con- repair or replace harness
nected to the sensor. and connector.
2. Check sensors harness connector for
water.
Water should not exist.
If OK, go to step 3.
3. Check EVAP control system pressure
sensor.
Refer to “COMPONENT INSPECTION”,
EC-456.
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
EC-454
TROUBLE DIAGNOSIS FOR DTC P1446
Evaporative Emission (EVAP) Canister Vent
Control Valve (Close) (Cont’d)
COMPONENT INSPECTION
EVAP canister vent control valve
Check air passage continuity. GI
Perform “VENT CONTROL/V” in “ACTIVE TEST” mode with
CONSULT-II.
MA
Condition Air passage continuity
VENT CONTROL/V between qA and q B
SEC050C ON No EM
OFF Yes
--------------------------------------------------------------------------------------------------------------------------- OR --------------------------------------------------------------------------------------------------------------------------- LC
AEC783A
No supply Yes AT
If NG, clean valve using air blower or replace as necessary.
If the portion qB is rusted, replace EVAP canister vent control
PD
valve.
Make sure new O-ring is installed properly.
FA
RA
BR
Water separator ST
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose. RS
4. Check that qA and q C are not clogged by blowing air into q
B with
qA , and then q
C plugged.
5. In case of NG in items 2 - 4, replace the parts. BT
NOTE:
Do not disassemble water separator.
HA
SEF829T
EL
IDX
EC-455
TROUBLE DIAGNOSIS FOR DTC P1446
Evaporative Emission (EVAP) Canister Vent
Control Valve (Close) (Cont’d)
EVAP control system pressure sensor
1. Remove EVAP control system pressure sensor with its har-
ness connector connected.
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch “ON”.
4. Use pump to apply vacuum and pressure to EVAP control
system pressure sensor as shown in figure.
5. Check output voltage between ECM terminal q92 and ground.
CAUTION:
I Always calibrate the vacuum pump gauge when using it.
I Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or
over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
6. If NG, replace EVAP control system pressure sensor.
I Never apply force to the air hole protector of the sensor,
if equipped.
SEF799W I Discard any EVAP control system pressure sensor which
has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new
one.
EC-456
TROUBLE DIAGNOSIS FOR DTC P1447
MA
EM
LC
SEF850U
SYSTEM DESCRIPTION
In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions. FE
Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP
canister purge volume control valve and EVAP canister purge control valve are open. Purge flow exposes the
EVAP control system pressure sensor to intake manifold vacuum. AT
HA
EL
IDX
EC-457
TROUBLE DIAGNOSIS FOR DTC P1447
Evaporative Emission (EVAP) Control System
Purge Flow Monitoring (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
I If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PRO-
CEDURE” has been previously conducted, always turn
ignition switch “OFF” and wait at least 5 seconds before
SEF809X
conducting the next test.
TESTING CONDITION:
I Always perform test at temperature above 0°C (32°F).
1) Start engine and warm it up to normal operating tem-
perature.
2) Turn ignition switch “OFF” and wait at least 5 seconds.
3) Start engine (TCS switch “OFF”) and let it idle for at
least 90 seconds.
4) Select “PURG CN/V & S/V P1493” of “EVAPORATIVE
SYSTEM” in “DTC WORK SUPPORT” mode with CON-
SULT-II.
5) Touch “START”.
SEF811X
6) When the following conditions are met, “TESTING” will
be displayed on the CONSULT-II screen. Maintain the
conditions continuously until “TESTING” changes to
“COMPLETED”. (It will take at least 30 seconds.)
CMPS-RPM (POS): 900 - 6,300 rpm
Vehicle speed: 36 - 120 km/h (22 - 75 MPH)
B/FUEL SCHDL: 2 - 4.8 msec
Selector lever: Suitable position
If “TESTING” is not displayed after 5 minutes, retry
from step 2).
7) Make sure that “OK” is displayed after touching “SELF-
DIAG RESULTS”. If “NG” is displayed, refer to “DIAG-
NOSTIC PROCEDURE”, EC-491.
SEF810X
8) Select “PURG VOL C/V P1444” of “EVAPORATIVE
SYSTEM” in “DTC WORK SUPPORT” mode with CON-
SULT-II.
9) Touch “START”.
If “COMPLETED” is displayed, go to 11).
10) When the following conditions are met, “TESTING” will
be displayed on the CONSULT-II screen. Maintain the
conditions continuously until “TESTING” changes to
“COMPLETED”. (It will take at least 20 seconds.)
CMPS-RPM (POS): 900 - 6,300 rpm
Vehicle speed: 36 - 120 km/h (22 - 75 MPH)
B/FUEL SCHDL: 2 - 4.8 msec
SEF812X Selector lever: Suitable position
If “TESTING” is not displayed after 5 minutes, retry
from step 2).
11) Make sure that “OK” is displayed after touching “SELF-
DIAG RESULTS”. If “NG” is displayed, refer to “DIAG-
NOSTIC PROCEDURE” of “TROUBLE DIAGNOSIS
FOR DTC P1444”, EC-448.
12) Select “PURG FLOW P1447” of “EVAPORATIVE SYS-
TEM” in “DTC CONFIRMATION” mode with CONSULT-
II.
13) Touch “START”.
14) When the following conditions are met, “TESTING” will
SEC054C be displayed on the CONSULT-II screen. Maintain the
EC-458
TROUBLE DIAGNOSIS FOR DTC P1447
Evaporative Emission (EVAP) Control System
Purge Flow Monitoring (Cont’d)
conditions continuously until “TESTING” changes to
“COMPLETED”. (It will take at least 35 seconds.)
CMPS-RPM (POS): 900 - 6,300 rpm
Vehicle speed: 36 - 120 km/h (22 - 75 MPH)
Selector lever: Suitable position
GI
If “TESTING” is not displayed after 5 minutes, retry
from step 2). MA
15) Make sure that “OK” is displayed after touching “SELF-
DIAG RESULTS”. If “NG” is displayed, refer to “DIAG-
SEC055C
NOSTIC PROCEDURE”, EC-460. EM
LC
FE
SEF238Y
AT
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
OVERALL FUNCTION CHECK PD
Use this procedure to check the overall monitoring function of the
EVAP control system purge flow. During this check, a 1st trip DTC FA
might not be confirmed.
1) Start engine (TCS switch “OFF”) and warm it up to nor-
mal operating temperature. RA
2) Turn ignition switch “OFF”, wait at least 5 seconds.
3) Start engine and wait at least 70 seconds.
4) Set voltmeter probes to ECM terminals q 92 (EVAP con- BR
SEF360W trol system pressure sensor signal) and 128 (ECM
ground).
5) Check EVAP control system pressure sensor value at ST
idle speed.
6) Establish and maintain the following conditions for at
least 1 minute. RS
Air conditioner switch: ON
Steering wheel: Fully turned
Headlamp switch: ON BT
Rear window defogger switch: ON
Engine speed: Approx. 3,000 rpm
Gear position: HA
Any position other than “P”, “N” or “R”
EC-459
TROUBLE DIAGNOSIS FOR DTC P1447
Evaporative Emission (EVAP) Control System
Purge Flow Monitoring (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
NG
CHECK EVAP CANISTER. E
Replace EVAP canister.
Check EVAP canister for cracks.
OK
SEF622U H
NG
CHECK PURGE FLOW. CHECK EVAP PURGE
E
1. Disconnect vacuum hose from LINE.
EVAP canister purge control Check EVAP purge line for
valve and install vacuum gauge. improper connection, dis-
2. Start engine and let it idle. connection and blocked
3. Perform “PURG VOL CONT/V” purge port.
in “ACTIVE TEST” mode. 1. Turn ignition switch
4. Rev engine up to 2,000 rpm. “OFF”.
5. Select “ON” and “OFF” on CON- 2. Disconnect purge hoses
SULT-II screen to turn on connected to EVAP can-
“PURG CONT/V S/V”. ister purge control valve
ON: Vacuum should exist. (qA ) and EVAP canister
SEF765X
OFF: Vacuum should not purge volume control
exist. valve (qB ).
------------------------------------------------------------------- OR ------------------------------------------------------------------- 3. Blow air into each hose
1. Start engine and warm it up to and make sure air flows
normal operating temperature. freely.
2. Stop engine. 4. Check EVAP purge port
3. Disconnect vacuum hose from qC.
EVAP canister purge control 5. Check improper connec-
valve and install vacuum gauge. tion of one-way valve.
4. Start engine and let it idle for at If NG, reconnect one-way
least 60 seconds. valve properly or repair or
5. Check vacuum hose for vacuum clean hoses and/or purge
when revving engine up to port.
2,000 rpm.
SEF621U While operating solenoid OK
H
valve, vacuum should exist.
6. Release the accelerator pedal CHECK ONE-WAY VALVE.
and let idle. 1. Check for improper con-
Vacuum should not exist. nection.
2. Check component.
OK Refer to EC-393.
OK
H
CHECK COMPONENTS
(EVAP canister purge vol-
ume control solenoid
valve).
SEF368U Refer to “COMPONENT
INSPECTION”, EC-462.
H
NG
CHECK COMPONENT E
Replace EVAP canister
(EVAP canister purge volume control purge volume control
valve). valve.
Refer to “COMPONENT INSPECTION”,
EC-462.
H
OK
qA
(Go to next page.)
SEF593U
EC-460
TROUBLE DIAGNOSIS FOR DTC P1447
Evaporative Emission (EVAP) Control System
Purge Flow Monitoring (Cont’d)
q
A
H
CHECK COMPONENT NG Replace EVAP canister
GI
E
(EVAP canister purge control solenoid purge control solenoid
valve). valve.
Refer to “COMPONENT INSPECTION”,
MA
EC-463.
SEF600U OK EM
H
NG
CHECK COMPONENT
E
Replace EVAP canister LC
(EVAP canister purge control valve). purge control valve.
Refer to “COMPONENT INSPECTION”,
EC-463.
OK
H FE
CHECK COMPONENT AND CIRCUIT NG Replace EVAP control sys-
E
(EVAP control system pressure sensor). tem pressure sensor and
SEF594U 1. Check disconnection of hose connected repair or replace harness AT
to the sensor. and connector.
2. Check sensor harness connector for
water. PD
Water should not exist.
If OK, go to step 3.
3. Check EVAP control system pressure
FA
sensor. Refer to “COMPONENT
INSPECTION”, EC-320.
RA
OK
H BR
CHECK COMPONENT NG Replace EVAP canister
SEF427U E
(EVAP canister vent control valve and vent control valve and
O-ring). O-ring. ST
Refer to “COMPONENT INSPECTION”,
EC-455.
OK
RS
H
CHECK EVAP PURGE LINE. NG Replace it.
Inspect EVAP purge line (pipe and rubber
E BT
tube). Check for evidence of leaks.
OK HA
H
SEF419U
Clean EVAP purge line (pipe and rubber
tube) using air blower. EL
H
Perform “TROUBLE DIAGNOSIS FOR IDX
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
EC-461
TROUBLE DIAGNOSIS FOR DTC P1447
Evaporative Emission (EVAP) Control System
Purge Flow Monitoring (Cont’d)
COMPONENT INSPECTION
EVAP canister purge volume control valve
1) Disconnect EVAP canister purge volume control valve
harness connector.
2) Check resistance between the following terminals.
terminal q 2 and terminals q 1 ,q 3
terminal q 5 and terminals q 4 ,q 6
Resistance:
Approximately 35 - 43Ω [At 25°C (77°F)]
3) Reconnect EVAP canister purge volume control valve
harness connector.
4) Remove EVAP canister purge volume control valve
from intake manifold collector and disconnect hoses
from the valve.
(Plug the purge hoses. The EVAP canister purge vol-
ume control valve harness connector should remain
connected.)
5) Turn ignition switch “ON”.
6) Perform “PURG VOL CONT/V” in “ACTIVE TEST”
mode with CONSULT-II. Check that EVAP canister
purge volume control valve shaft moves smoothly for-
SEF353Q
ward and backward according to the valve opening.
If NG, replace the EVAP canister purge volume control
valve.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Disconnect EVAP canister purge volume control valve
harness connector.
2) Check resistance between the following terminals.
terminal q 2 and terminals q 1 ,q 3
terminal q 5 and terminals q 4 ,q 6
Resistance:
Approximately 35 - 43Ω [At 25°C (77°F)]
3) Reconnect EVAP canister purge volume control valve
SEC049C harness connector.
4) Remove EVAP canister purge volume control valve
from intake manifold collector and disconnect hoses
from the valve.
(Plug the purge hoses. The EVAP canister purge vol-
ume control valve harness connector should remain
connected.)
5) Turn ignition switch “ON” and “OFF”. Check that EVAP
canister purge volume control valve shaft moves
smoothly forward and backward according to the igni-
tion switch position.
If NG, replace the EVAP canister purge volume control
SEF763P valve.
SEF593U
EC-462
TROUBLE DIAGNOSIS FOR DTC P1447
Evaporative Emission (EVAP) Control System
Purge Flow Monitoring (Cont’d)
EVAP canister purge control valve
Check EVAP canister purge control valve as follows:
1. Blow air in port qA and q C , then ensure that there is no leak-
age. GI
2. Blow air in port q
B , then ensure that there is a resistance to flow
out of port qC .
3. Apply vacuum to port q A . [Approximately −13.3 to −20.0 kPa MA
(−100 to −150 mmHg, −3.94 to −5.91 inHg)]
Blow air in port qC and ensure free flow out of port q B .
SEF809W EM
EVAP canister purge control solenoid valve
1. Turn ignition switch “ON”. LC
2. Select “PURG CONT S/V” of “ACTIVE TEST” mode
with CONSULT-II.
3. Start engine and warm it up to normal operating tem-
perature.
4. Disconnect vacuum hose at EVAP canister purge con-
trol valve. FE
5. Touch “ON” and “OFF” and check for vacuum passing
through the hose.
SEF765X
AT
Condition Vacuum
Idle Not exist PD
2,000 rpm Exist
--------------------------------------------------------------------------------------------------------------------------- OR --------------------------------------------------------------------------------------------------------------------------- FA
Check air passage continuity.
RA
Air passage Air passage
Condition continuity continuity
between q A and q
B between q A and q
C BR
SEF400W
12V direct current supply
Yes No
between terminals
ST
No supply No Yes
BT
HA
SEF313Q
One-way valve EL
Check one-way valve air passage continuity.
IDX
Condition Air passage continuity
Blow air into side B to A Yes
Blow air into side A to B No
EC-463
TROUBLE DIAGNOSIS FOR DTC P1448
SEF419U
EC-464
TROUBLE DIAGNOSIS FOR DTC P1448
Evaporative Emission (EVAP) Canister Vent
Control Valve (Open) (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
NOTE:
I If DTC P1448 is displayed with P0440, P1440, perform GI
TROUBLE DIAGNOSIS FOR DTC P1448 first.
I If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PRO-
CEDURE” has been previously conducted, always turn MA
ignition switch “OFF” and wait at least 5 seconds before
conducting the next test.
SEF814X EM
TESTING CONDITION:
I Perform “DTC WORK SUPPORT” when the fuel level is
less than 3/4 full. And vehicle is placed on a flat level sur- LC
face.
I Always perform test at temperature of 0 to 30°C (32 to
86°F).
I It is better that fuel level is low.
1) Turn ignition switch “ON”.
2) Select “EVAP SML LEAK P0440” of “EVAPORATIVE FE
SYSTEM” in “DTC WORK SUPPORT” mode with CON-
SULT-II.
PEF929V
Follow the instruction displayed. AT
3) Make sure that “OK” is displayed.
If “NG” is displayed, go to following step.
NOTE: PD
I If the CONSULT-II screen shown at left (“CAN NOT
BE DIAGNOSED”) is displayed, stop the engine and
stabilize the vehicle temperature at 25°C (77°F) or FA
cooler. After “FUEL T/TMP SE” becomes less than
30°C (86°F), retest.
(Use a fan to reduce the stabilization time.) RA
I If the engine speed cannot be maintained within the
range on the CONSULT-II screen, go to “BASIC
INSPECTION”, EC-91. BR
SEF813X
4) Disconnect hose from water separator.
5) Select “VENT CONTROL/V” of “ACTIVE TEST” mode ST
with CONSULT-II.
6) Touch “ON” and “OFF” alternately.
7) Make sure the following. RS
Condition Air passage continuity
VENT CONTROL/V between qA and q B
BT
ON No
OFF Yes
HA
If the result is NG, go to “DIAGNOSTIC PROCEDURE”,
PEF669U EC-467.
If the result is OK, go to “DIAGNOSTIC PROCEDURE” EL
for “TROUBLE DIAGNOSIS FOR DTC P0440”,
EC-298.
IDX
SEC050C
EC-465
TROUBLE DIAGNOSIS FOR DTC P1448
Evaporative Emission (EVAP) Canister Vent
Control Valve (Open) (Cont’d)
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
OVERALL FUNCTION CHECK
Use this procedure to check the overall function of the EVAP can-
ister vent control valve circuit. During this check, a DTC might not
be confirmed.
1) Disconnect hose from water separator.
2) Disconnect EVAP canister vent control valve harness
connector.
3) Verify the following.
AEC783A
Condition Air passage continuity
12V direct current supply between
No
terminals q
1 and q 2
No supply Yes
EC-466
TROUBLE DIAGNOSIS FOR DTC P1448
Evaporative Emission (EVAP) Canister Vent
Control Valve (Open) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
GI
H
NG
CHECK RUBBER TUBE FOR DISCON- E Repair or clean.
NECTION.
Check disconnection of rubber tube to
MA
EVAP canister vent control valve and
clean the rubber hose and/or vent control
SEF419U valve then install properly. EM
OK
H
NG
LC
CHECK COMPONENT E Replace EVAP canister
(EVAP canister vent control valve and vent control valve and
O-ring). O-ring.
Refer to “COMPONENT INSPECTION” on
next page.
OK FE
H
NG
CHECK COMPONENT E Replace vacuum cut valve.
SEF623U
(Vacuum cut valve). AT
Refer to “COMPONENT INSPECTION”,
EC-474.
OK
PD
H
NG
CHECK IF EVAP CANISTER IS SATU- E Replace EVAP canister FA
RATED WITH WATER. and check the following.
1. Remove EVAP canister with the vent 1. Check hose connections
control valve attached. to the EVAP canister
2. Check if water will drain from the EVAP and water separator for RA
canister. clogging and poor con-
If it will, weigh the EVAP canister with nection.
the vent control valve attached. 2. Check water separator. BR
If the weight is: Refer to “COMPONENT
SEF596U
More than 1.8 kg (4.0 lb) → NG INSPECTION”, EC-469.
Less than 1.8 kg (4.0 lb) → OK
ST
OK
H
CHECK COMPONENT
NG
E Replace EVAP control sys- RS
(EVAP control system pressure sensor). tem pressure sensor and
1. Check for disconnection of hose con- repair or replace harness
nected to the sensor. and connector. BT
2. Check sensor harness connector for
water.
Water should not exist.
3. Check EVAP control system pressure HA
sensor.
SEF427U
Refer to “COMPONENT INSPECTION” on
next page. EL
OK
H
Perform “TROUBLE DIAGNOSIS FOR IDX
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
EC-467
TROUBLE DIAGNOSIS FOR DTC P1448
Evaporative Emission (EVAP) Canister Vent
Control Valve (Open) (Cont’d)
COMPONENT INSPECTION
EVAP canister vent control valve
Check air passage continuity.
Perform “VENT CONTROL/V” in “ACTIVE TEST” mode with
CONSULT-II.
SEC050C ON No
OFF Yes
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
No supply Yes
AEC783A
If NG or operation takes more than 1 second, clean valve using air
blower or replace as necessary.
If the portion qB is rusted, replace EVAP canister vent control
valve.
Make sure new O-ring is installed properly.
SEF357W
0 kPa (0 mmHg, 0 inHg) 3.0 - 3.6
−9.3 kPa (−70 mmHg, −2.76 inHg) 0.4 - 0.6
CAUTION:
I Always calibrate the vacuum pump gauge when using it.
I Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or
over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
6. If NG, replace EVAP control system pressure sensor.
I Never apply force to the air hole protector of the sensor,
if equipped.
I Discard any EVAP control system pressure sensor which
has been dropped from a height of more than 0.5 m (19.7
SEF799W in) onto a hard surface such as a concrete floor; use a new
one.
EC-468
TROUBLE DIAGNOSIS FOR DTC P1448
Evaporative Emission (EVAP) Canister Vent
Control Valve (Open) (Cont’d)
Water separator
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose. GI
4. Check that qA and q C are not clogged by blowing air into q
B with
qA , and then q
C plugged.
5. In case of NG in items 2 - 4, replace the parts. MA
NOTE:
Do not disassemble water separator.
SEF829T EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-469
TROUBLE DIAGNOSIS FOR DTC P1490
SEF850U
EC-470
TROUBLE DIAGNOSIS FOR DTC P1490
Vacuum Cut Valve Bypass Valve (Circuit)
(Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE- GI
DURE” has been previously conducted, always turn the igni-
tion switch “OFF” and wait at least 5 seconds before conduct-
ing the next test. MA
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
SEF392X
3) Start engine and wait at least 5 seconds. EM
4) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-473.
--------------------------------------------------------------------------------------------------------------------------- OR --------------------------------------------------------------------------------------------------------------------------- LC
Follow the procedure “With CONSULT-II” above.
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-471
TROUBLE DIAGNOSIS FOR DTC P1490
Vacuum Cut Valve Bypass Valve (Circuit)
(Cont’d)
TEC070M
EC-472
TROUBLE DIAGNOSIS FOR DTC P1490
Vacuum Cut Valve Bypass Valve (Circuit)
(Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
GI
E
Go to CHECK POWER SUPPLY .
H
MA
CHECK CIRCUIT. OK Go to “CHECK COMPO-
E
1. Perform “VC/V BYPASS/V” in “ACTIVE NENT” after procedure .
SEF623U
TEST” mode.
EM
2. Make sure that clicking sound is heard
from the vacuum cut bypass valve.
LC
NG
H
CHECK POWER SUPPLY. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect vacuum cut valve bypass C14 , B64 , B65 , B178
valve harness connector. I Harness connectors FE
3. Turn ignition switch “ON”. B102 , F64 , F63 , M49
4. Check voltage between terminal q2 and I 10A fuse
ground with CONSULT-II or tester. I Harness for open or short
SEC056C Voltage: Battery voltage between vacuum cut
AT
valve bypass valve and
OK fuse
If NG, repair harness or PD
connectors.
H FA
CHECK OUTPUT SIGNAL CIRCUIT. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect ECM harness connector. F64 , B102 , B178 , B65 RA
3. Check harness continuity between ECM I Harness or connectors
terminal q45 and terminal q
1 . B64 , C14
Continuity should exist. I Harness for open or short BR
If OK, check harness for short to ground between vacuum cut
SEF877T
and short to power. valve bypass valve and
ECM
OK If NG, repair open circuit or ST
short to ground or short to
power in harness or con-
nectors. RS
H
CHECK COMPONENT NG Replace vacuum cut valve
E BT
(Vacuum cut valve bypass valve). bypass valve.
Refer to “COMPONENT INSPECTION” on
next page.
OK
HA
H
SEF625U
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117. EL
H
INSPECTION END IDX
EC-473
TROUBLE DIAGNOSIS FOR DTC P1490
Vacuum Cut Valve Bypass Valve (Circuit)
(Cont’d)
COMPONENT INSPECTION
Vacuum cut valve bypass valve
Check air passage continuity.
Perform “VC/V BYPASS/V” in “ACTIVE TEST” mode.
SEC057C ON Yes
OFF No
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
EC-474
TROUBLE DIAGNOSIS FOR DTC P1491
FE
AT
PD
SEF850U
FA
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Specification data are reference values.
RA
MONITOR ITEM CONDITION SPECIFICATION
VC/V BYPASS/V I Ignition switch: ON OFF
BR
ECM TERMINALS AND REFERENCE VALUE
Specification data are reference values and are measured between each terminal and ground. ST
CAUTION:
Do not use ECM ground terminals when measuring voltage. Doing so may result in damage to the
ECM’s transistor. Use a ground other than ECM terminals such as the body ground. RS
TER-
WIRE DATA
MINAL
COLOR
ITEM CONDITION
(DC Voltage) BT
NO.
EL
IDX
EC-475
TROUBLE DIAGNOSIS FOR DTC P1491
Vacuum Cut Valve Bypass Valve (Cont’d)
ON BOARD DIAGNOSIS LOGIC
Diagnostic Trouble Check Items
Malfunction is detected when ....
Code No. (Possible Cause)
P1491 I Vacuum cut valve bypass valve does not operate I Vacuum cut valve bypass valve
0311 properly. I Vacuum cut valve
I Bypass hoses for clogging
I EVAP control system pressure sensor
I EVAP canister vent control valve
I Hose between fuel tank and vacuum cut valve
clogged
I Hose between vacuum cut valve and EVAP canis-
ter clogged
I EVAP canister
I EVAP purge port of fuel tank for clogging
EC-476
TROUBLE DIAGNOSIS FOR DTC P1491
Vacuum Cut Valve Bypass Valve (Cont’d)
9) Select “PURG VOL C/V P1444” of “EVAPORATIVE
SYSTEM” in “DTC WORK SUPPORT” mode with CON-
SULT-II.
10) Touch “START”.
If “COMPLETED” is displayed on CONSULT-II screen,
go to step 12). GI
11) When the following conditions are met, “TESTING” will
be displayed on the CONSULT-II screen. Maintain the
conditions continuously until “TESTING” changes to MA
“COMPLETED”. (It will take at least 20 seconds.)
CMPS-RPM (POS): 900 - 6,300 rpm
SEC059C
Vehicle speed: 36 - 120 km/h (22 - 75 MPH) EM
B/FUEL SCHDL: 2 - 4.8 msec
Selector lever: Suitable position
If “TESTING” is not displayed after 5 minutes, retry LC
from step 3).
12) Make sure that “OK” is displayed after touching “SELF-
DIAG RESULTS”. If “NG” is displayed, refer to
“TROUBLE DIAGNOSIS FOR DTC P1444”, EC-444.
13) Select “VC CUT/V BP/V P1491” of “EVAPORATIVE FE
SYSTEM” in “DTC WORK SUPPORT” mode with CON-
SULT-II.
14) Touch “START”. AT
SEF239Y 15) When the following conditions are met, “TESTING” will
be displayed on the CONSULT-II screen. Maintain the
conditions continuously until “TESTING” changes to PD
“COMPLETED”. (It will take at least 30 seconds.)
CMPS-RPM (POS): 900 - 6,300 rpm
Vehicle speed: 36 - 120 km/h (22 - 75 MPH) FA
B/FUEL SCHDL: 0.5 - 4.5 msec
Selector lever: Suitable position
If “TESTING” is not displayed after 5 minutes, retry RA
from step 3).
16) Make sure that “OK” is displayed after touching “SELF-
DIAG RESULTS”. If “NG” is displayed, refer to “DIAG- BR
NOSTIC PROCEDURE”, EC-478.
--------------------------------------------------------------------------------------------------------------------------- OR --------------------------------------------------------------------------------------------------------------------------- ST
OVERALL FUNCTION CHECK
1) Remove vacuum cut valve and vacuum cut valve
bypass valve as an assembly. RS
2) Apply vacuum to port q A and check that there is no
suction from port q B .
3) Apply vacuum to port q B and check that there is suction BT
from port qA .
4) Blow air in port qB and check that there is a resistance
to flow out of port qA . HA
5) Supply battery voltage to the terminal.
6) Blow air in port q
A and check that air flows freely out of
port qB . EL
7) Blow air in port q
B and check that air flows freely out of
port qA .
8) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-478. IDX
SEF530Q
EC-477
TROUBLE DIAGNOSIS FOR DTC P1491
Vacuum Cut Valve Bypass Valve (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
CHECK COMPONENT. OK Check the following.
E
1. Remove vacuum cut valve and vacuum I EVAP purge line between
cut valve bypass valve as an assembly. EVAP canister and fuel
2. Apply vacuum to port q A and check that tank for clogging or dis-
there is no suction from port q B. connection.
3. Apply vacuum to port q B and check that I EVAP canister Refer to
SEC057C there is suction from port q A. EC-26.
4. Blow air in port q B and check that there I EVAP purge port of fuel
is a resistance to flow out of port q A. tank for clogging
5. Select “VC/V BYPASS/V” in If NG, repair or replace.
“ACTIVE TEST” mode with CON-
SULT-II and touch “ON”. OK
------------------------------------------------------------------- OR -------------------------------------------------------------------
5. Supply battery voltage to the ter-
minal.
H
6. Blow air in port q A and check that air
flows freely out of port q B. Go to below.
7. Blow air in port q B and check that air
flows freely out of port q A.
NG
H
Check bypass hoses for clogging. NG Repair or replace hoses.
E
OK
H
CHECK COMPONENT NG Replace malfunctioning
E
(Vacuum cut valve, vacuum cut valve parts.
bypass valve).
Refer to “COMPONENT INSPECTION” on
next page.
OK
H
CHECK COMPONENT NG Repair or replace harness,
SEF530Q E
(EVAP control system pressure sensor). connectors and/or replace
1. Check for disconnection of hose con- EVAP control system pres-
nected to the sensor. sure sensor.
2. Check sensor harness connector for
water.
Water should not exist.
If OK, go to the following step.
3. Check EVAP control system pressure
sensor.
Refer to “COMPONENT INSPECTION” on
next page.
OK
H
CHECK COMPONENT NG Repair or replace.
SEF623U E
(EVAP canister vent control valve).
Refer to “COMPONENT INSPECTION”,
EC-480.
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
SEF427U
EC-478
TROUBLE DIAGNOSIS FOR DTC P1491
Vacuum Cut Valve Bypass Valve (Cont’d)
COMPONENT INSPECTION
Vacuum cut valve bypass valve
Check air passage continuity.
Perform “VC/V BYPASS/V” in “ACTIVE TEST” mode.
GI
Condition Air passage continuity
VC/V BYPASS/V between qA and q B
MA
ON Yes
OFF No
SEC057C EM
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
LC
Air passage continuity
Condition
between qA and q B
CAUTION: EL
I Always calibrate the vacuum pump gauge when using it.
I Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or
over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
IDX
6. If NG, replace EVAP control system pressure sensor.
I Never apply force to the air hole protector of the sensor,
if equipped.
I Discard any EVAP control system pressure sensor which
has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new
SEF799W
one.
EC-479
TROUBLE DIAGNOSIS FOR DTC P1491
Vacuum Cut Valve Bypass Valve (Cont’d)
EVAP canister vent control valve
Check air passage continuity.
Perform “VENT CONTROL/V” in “ACTIVE TEST” mode with
CONSULT-II.
ON No
OFF Yes
SEC050C
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
No supply Yes
EC-480
TROUBLE DIAGNOSIS FOR DTC P1492
This system controls the vacuum signal applied to I Start switch “ON” FE
the EVAP canister purge control valve. I Closed throttle position
When the ECM detects any of the following I Low or high engine coolant temperature
conditions, current does not flow through the EVAP I During deceleration AT
canister purge control solenoid valve. I Engine stopped
The solenoid valve cuts the vacuum signal so that I For 60 seconds after starting engine
the EVAP canister purge control valve remains (After warming up to normal operating tempera- PD
closed. ture)
FA
RA
BR
COMPONENT DESCRIPTION ST
EVAP canister purge control solenoid valve
The EVAP canister purge control solenoid valve responds to sig- RS
nals from the ECM. When the ECM sends an OFF signal, the
vacuum signal (from the intake manifold to the EVAP canister
purge control valve) is cut. BT
When the ECM sends an ON (ground) signal, the vacuum signal
passes through the EVAP canister purge control solenoid valve.
The signal then reaches the EVAP canister purge control valve. HA
SEF383RE
SEF343QB
EC-481
TROUBLE DIAGNOSIS FOR DTC P1492
Evaporative Emission (EVAP) Canister Purge
Control Valve/Solenoid Valve (Circuit) (Cont’d)
EVAPORATIVE EMISSION SYSTEM DIAGRAM
SEF850U
EC-482
TROUBLE DIAGNOSIS FOR DTC P1492
Evaporative Emission (EVAP) Canister Purge
Control Valve/Solenoid Valve (Circuit) (Cont’d)
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn the igni-
tion switch “OFF” and wait at least 5 seconds before conduct- GI
ing the next test.
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE MA
1) Turn ignition switch “ON”.
SEF392X 2) Select “DATA MONITOR” mode with CONSULT-II. EM
3) Wait at least 5 seconds.
4) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-485. LC
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Follow the procedure “With CONSULT-II” above.
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-483
TROUBLE DIAGNOSIS FOR DTC P1492
Evaporative Emission (EVAP) Canister Purge
Control Valve/Solenoid Valve (Circuit) (Cont’d)
TEC071M
EC-484
TROUBLE DIAGNOSIS FOR DTC P1492
Evaporative Emission (EVAP) Canister Purge
Control Valve/Solenoid Valve (Circuit) (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
GI
H
CHECK POWER SUPPLY. NG Check the following.
E MA
1. Disconnect EVAP canister purge control I Harness connector
solenoid valve harness connector. M49 , F63
2. Turn ignition switch “ON”. I 10A fuse
SEF012V EM
3. Check voltage between terminal q2 and I Harness for open or short
ground with CONSULT-II or tester. between EVAP canister
Voltage: Battery voltage purge control solenoid LC
valve and fuse
OK
If NG, repair harness or
connectors.
H
CHECK OUTPUT SIGNAL CIRCUIT. NG Repair harness or connec- FE
E
1. Turn ignition switch “OFF”. tors.
2. Disconnect ECM harness connector.
SEF880T
3. Check harness continuity between ECM AT
terminal q22 and terminal q
1 .
Continuity should exist.
If OK, check harness for short to ground PD
and short to power.
OK
H
FA
CHECK COMPONENT NG Replace EVAP canister
E
(EVAP canister purge control solenoid purge control solenoid
valve). valve.
RA
Refer to “COMPONENT INSPECTION”
below.
BR
SEF605U OK
H
Perform “TROUBLE DIAGNOSIS FOR ST
INTERMITTENT INCIDENT”, EC-117.
H RS
INSPECTION END
BT
HA
EL
IDX
EC-485
TROUBLE DIAGNOSIS FOR DTC P1492
Evaporative Emission (EVAP) Canister Purge
Control Valve/Solenoid Valve (Circuit) (Cont’d)
COMPONENT INSPECTION
EVAP canister purge control solenoid valve
1. Turn ignition switch “ON”.
2. Select “PURG CONT S/V” of “ACTIVE TEST” mode
with CONSULT-II.
3. Start engine and warm it up to normal operating tem-
perature.
4. Disconnect vacuum hose at EVAP canister purge con-
SEF765X trol valve.
5. Touch “ON” and “OFF” and check for vacuum passing
through the hose.
Condition Vacuum
Idle Not exist
2,000 rpm Exist
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Check air passage continuity.
SEF313Q
EC-486
TROUBLE DIAGNOSIS FOR DTC P1493
This system controls the vacuum signal applied to I Start switch “ON”
I Closed throttle position
FE
the EVAP canister purge control valve.
When the ECM detects any of the following I Low or high engine coolant temperature
conditions, current does not flow through the EVAP I During deceleration AT
canister purge control solenoid valve. I Engine stopped
The solenoid valve cuts the vacuum signal so that I For 60 seconds after starting engine
the EVAP canister purge control valve remains (After warming up to normal operating tempera- PD
closed. ture)
FA
RA
BR
COMPONENT DESCRIPTION ST
EVAP canister purge control solenoid valve
The EVAP canister purge control solenoid valve responds to sig- RS
nals from the ECM. When the ECM sends an OFF signal, the
vacuum signal (from the intake manifold to the EVAP canister
purge control valve) is cut. BT
When the ECM sends an ON (ground) signal, the vacuum signal
passes through the EVAP canister purge control solenoid valve.
The signal then reaches the EVAP canister purge control valve. HA
SEF383RE
SEF343QB
EC-487
TROUBLE DIAGNOSIS FOR DTC P1493
Evaporative Emission (EVAP) Canister Purge
Control Valve/Solenoid Valve (Cont’d)
EVAPORATIVE EMISSION SYSTEM DIAGRAM
SEF850U
EC-488
TROUBLE DIAGNOSIS FOR DTC P1493
Evaporative Emission (EVAP) Canister Purge
Control Valve/Solenoid Valve (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
CAUTION:
Always drive vehicle at a safe speed. GI
NOTE:
I If DTC P1492 is displayed with P1493, first perform
“TROUBLE DIAGNOSIS FOR DTC P1492”. Refer to MA
EC-482.
I If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PRO-
SEF809X
CEDURE” has been previously conducted, always turn
EM
ignition switch “OFF” and wait at least 5 seconds before
conducting the next test.
LC
1) Start engine and warm it up to normal operating tem-
perature.
2) Turn ignition switch “OFF” and wait at least 5 seconds.
3) Turn ignition switch “ON”.
4) Select “PURG CN/V & S/V P1493” of “EVAPORATIVE
SYSTEM” in “DTC WORK SUPPORT” mode with CON- FE
SULT-II.
5) Touch “START”.
SEF811X
6) Start engine (TCS switch “OFF”) and let it idle for at AT
least 90 seconds.
7) When the following conditions are met, “TESTING” will
be displayed on the CONSULT-II screen. Maintain the PD
conditions continuously until “TESTING” changes to
“COMPLETED”. (It will take approximately 30 seconds.)
Vehicle speed: 36 - 120 km/h (22 - 75 MPH) FA
CMPS-RPM (POS): 900 - 6,300 rpm
B/FUEL SCHDL: 2 - 4.8 msec
Selector lever: Suitable position RA
If “TESTING” is not displayed after 5 minutes, retry
from step 2).
8) Make sure that “OK” is displayed after touching “SELF- BR
DIAG RESULTS”. If “NG” is displayed, refer to “DIAG-
NOSTIC PROCEDURE”, EC-491.
ST
RS
BT
HA
--------------------------------------------------------------------------------------------------------------------------- OR --------------------------------------------------------------------------------------------------------------------------- EL
1) Start engine (TCS switch “OFF”) and warm it up to nor-
mal operating temperature.
2) Select “MODE 1” with GST. IDX
3) Check coolant temperature.
Coolant temperature: 30 - 100°C (86 - 212°F)
Be sure that water temperature does not exceed 100°C.
If it becomes higher than 100°C, cool down the engine
and perform the procedure again from the beginning.
4) Turn ignition switch “OFF” and wait at least 5 seconds.
5) Turn ignition switch “ON” and wait at least 15 seconds.
SEF519R
EC-489
TROUBLE DIAGNOSIS FOR DTC P1493
Evaporative Emission (EVAP) Canister Purge
Control Valve/Solenoid Valve (Cont’d)
6) Restart engine and let it idle for at least 90 seconds.
7) Maintain the following conditions for at least 30 sec-
onds.
Vehicle speed: 36 - 120 km/h (22 - 75 MPH)
Engine speed : 900 - 6,300 rpm
Gear position : Suitable gear position
Coolant temperature: 30 - 100°C (86 - 212°F)
8) Select “MODE 7” with GST.
9) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-491.
NOTE:
I Hold the accelerator pedal as steady as possible during
driving in steps 7.
I If the driving conditions are not satisfied in steps 7, restart
the procedure.
I It is better that the fuel level is low.
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
1) Start engine (TCS switch “OFF”) and warm it up to nor-
mal operating temperature.
2) Check voltage between ECM terminal q 67 and ground
Voltage: 3.12 - 0.8V
Perform the following procedure before the voltage
drops below 0.8V. If the voltage drops below 0.8V, cool
down the engine and perform the entire procedure all
over again.
3) Turn ignition switch “OFF” and wait at least 5 seconds.
4) Turn ignition switch “ON” and wait at least 15 seconds.
SEF639U
5) Restart engine and let it idle for at least 90 seconds.
6) Maintain the following conditions for at least 30 sec-
onds.
Vehicle speed: 40 - 120 km/h (25 - 75 MPH)
Engine speed : 1,000 - 2,100 rpm
Gear position : Suitable gear position
Check voltage between ECM terminal q 67 and
ground: 3.12 - 0.8V
7) Stop the vehicle, turn ignition switch “OFF”, wait at least
5 seconds, and then turn “ON”.
8) Perform “Diagnostic Test Mode II (Self-diagnostic
results)” with ECM.
9) If 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-491.
NOTE:
I Hold the accelerator pedal as steady as possible during
driving in steps 6.
I If the driving conditions are not satisfied in steps 6, restart
the procedure.
I It is better that the fuel level is low.
EC-490
TROUBLE DIAGNOSIS FOR DTC P1493
Evaporative Emission (EVAP) Canister Purge
Control Valve/Solenoid Valve (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
GI
H
CHECK VACUUM SIGNAL. NG CHECK COMPONENTS
E
1. Disconnect vacuum hose to (EVAP canister purge con- MA
EVAP canister purge control trol solenoid valve).
valve and install vacuum gauge. Refer to “COMPONENTS
2. Start engine. INSPECTION” on next
SEF594U 3. Perform “PURG CONT S/V” in page. EM
“ACTIVE TEST” mode.
4. Select “ON” and “OFF” on CON- OK
SULT-II screen to turn on
“PURG CONT S/V”. LC
5. Check vacuum hose for vacuum
while revving engine up to 2,000
rpm.
ON: Vacuum should exist.
OFF: Vacuum should not
exist.
------------------------------------------------------------------- OR ------------------------------------------------------------------- H
FE
1. Start engine and warm it up to
normal operating temperature. Check vacuum hoses for
2. Stop engine. improper connection, clog-
SEF622U 3. Disconnect vacuum hose to ging or disconnection. AT
EVAP canister purge control Refer to Vacuum Hose
valve. Drawing”, EC-19.
4. Install vacuum gauge and start PD
engine.
5. Check vacuum hose for vacuum
when revving engine up to 2,000
rpm. FA
ON: Vacuum should exist.
OFF: Vacuum should not
exist.
RA
H
OK
CHECK COMPONENT NG Replace EVAP canister
(EVAP canister vent control valve).
E
vent control valve and/or BR
SEF765X Refer to “COMPONENTS INSPECTION”, water separator.
EC-493.
OK
ST
H
NG
CHECK IF EVAP CANISTER IS SATU- E Replace EVAP canister
RATED WITH WATER. and check the following. RS
1. Remove EVAP canister with vent con- 1. Check hose connections
trol valve attached. to the EVAP canister
2. Check if water drains from the EVAP and water separator for BT
canister. clogging and poor con-
If it will, weigh the EVAP canister with nection.
the vent control valve attached. 2. Check water separator.
If the weight is: Refer to “COMPONENT HA
More than 1.8 kg (4.0 lb) → NG INSPECTION”, EC-493.
SEF596U Less than 1.8 kg (4.0 lb) → OK
OK EL
H
CHECK COMPONENT NG Replace EVAP canister
E
(EVAP canister purge control valve). purge control valve.
Refer to “COMPONENT INSPECTION”,
IDX
EC-493.
OK
H
qA
(Go to next page.)
EC-491
TROUBLE DIAGNOSIS FOR DTC P1493
Evaporative Emission (EVAP) Canister Purge
Control Valve/Solenoid Valve (Cont’d)
q
A
H
NG
CHECK COMPONENT E
Replace EVAP control sys-
(EVAP control system pressure sensor). tem pressure sensor and
1. Check disconnection of hose connected repair or replace harness
to the sensor. and connector.
2. Check sensor harness connector for
water soak.
Water should not exist.
SEF427U If OK, go to step 3.
3. Check EVAP control system pressure
sensor, refer to “COMPONENT
INSPECTION”, EC-320.
OK
H
NG
CHECK EVAPORATIVE EMISSION LINE. E
Repair EVAP purge line
Check EVAP purge line hoses for leak or hoses.
clogging.
Refer to “Evaporative Emission Line
Drawing”, EC-29.
OK
H
INSPECTION END
COMPONENT INSPECTION
EVAP canister purge control solenoid valve
1. Turn ignition switch “ON”.
2. Select “PURG CONT S/V” of “ACTIVE TEST” mode
with CONSULT-II.
3. Start engine and warm it up to normal operating tem-
perature.
4. Disconnect vacuum hose at EVAP canister purge con-
trol valve.
5. Touch “ON” and “OFF” and check for vacuum passing
SEF765X
through the hose.
Condition Vacuum
Idle Not exist
2,000 rpm Exist
--------------------------------------------------------------------------------------------------------------------------- OR ---------------------------------------------------------------------------------------------------------------------------
Check air passage continuity.
SEF313Q
EC-492
TROUBLE DIAGNOSIS FOR DTC P1493
Evaporative Emission (EVAP) Canister Purge
Control Valve/Solenoid Valve (Cont’d)
EVAP canister purge control valve
Check EVAP canister purge control valve as follows:
1. Blow air in port qA and q C , then ensure that there is no leak-
age. GI
2. Blow air in port q
B , then ensure that there is a resistance to flow
out of port qC .
3. Apply vacuum to port q A . [Approximately −13.3 to −20.0 kPa MA
(−100 to −150 mmHg, −3.94 to −5.91 inHg)]
Blow air in port qC and ensure free flow out of port q B .
SEF809W EM
EVAP canister vent control valve
Check air passage continuity. LC
Perform “VENT CONTROL/V” in “ACTIVE TEST” mode with
CONSULT-II.
PD
Air passage continuity
Condition
between qA and q B
FA
12V direct current supply between ter-
No
minals q1 and q 2
No supply Yes RA
If NG or operation takes more than 1 second, clean valve using air
blower or replace as necessary. BR
AEC783A If the portion qB is rusted, replace EVAP canister vent control
valve.
Make sure new O-ring is installed properly. ST
RS
BT
HA
Water separator EL
1. Check visually for insect’s nest in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance. IDX
3. Check visually for cracks or flaws in the hose.
4. Check that qA and q C are not clogged by blowing air into qB with
qA , and then q
C plugged.
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
Do not disassemble water separator.
SEF829T
EC-493
TROUBLE DIAGNOSIS FOR DTC P1706
SEF146TA
EC-494
TROUBLE DIAGNOSIS FOR DTC P1706
Park/Neutral Position (PNP) Switch (Cont’d)
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
CAUTION:
Always drive vehicle at a safe speed.
NOTE: GI
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition
switch “OFF” and wait at least 5 seconds before conducting MA
the next test.
1) Turn ignition switch “ON”.
SEF281Y 2) Select “P/N POSI SW” in “DATA MONITOR” mode with EM
CONSULT-II. Then check the “P/N POSI SW” signal
under the following conditions.
LC
Position (Selector lever) Known-good signal
“N” and “P” positions ON
Except the above position OFF
IDX
EC-495
TROUBLE DIAGNOSIS FOR DTC P1706
Park/Neutral Position (PNP) Switch (Cont’d)
TEC072M
EC-496
TROUBLE DIAGNOSIS FOR DTC P1706
Park/Neutral Position (PNP) Switch (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
NG
GI
CHECK POWER SUPPLY. Check the following.
E
1. Disconnect PNP switch harness con- I 10A fuse
nector. I Harness for open or short MA
2. Turn ignition switch “ON”. between PNP switch and
3. Check voltage between terminal q3 and fuse
SEF146TA ground with CONSULT-II or tester. If NG, repair harness or EM
Voltage: Battery voltage connectors.
OK
LC
H
CHECK OUTPUT SIGNAL CIRCUIT-I. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect park/neutral position relay E66 , M12
harness connector. I Harness connectors
3. Check harness continuity between relay M4 , B3 FE
terminal q1 and PNP switch terminals I Harness connectors
q7 ,q9 . (diodes) B10 , B11
SEF147T
Continuity should exist. I Harness for open or short AT
If OK, check harness for short to ground between PNP switch and
and short to power. relay
OK
If NG, repair open circuit or PD
short to ground or short to
power in harness or con-
nectors. FA
H
CHECK GROUND CIRCUIT. NG Repair harness or connec- RA
E
1. Check harness continuity between relay tors.
terminals q
2 ,q7 and engine ground.
Continuity should exist. BR
SEF796W
If OK, check harness for short to power.
OK ST
H
CHECK OUTPUT SIGNAL CIRCUIT-II. NG Check the following.
1. Disconnect ECM harness connector.
E
I Harness connectors
RS
2. Check harness continuity between ECM E13 , F2
terminal 101 and relay terminal q 6 . I Harness for open or short
Continuity should exist. between ECM and relay
BT
If OK, check harness for short to ground If NG, repair open circuit or
and short to power. short to ground or short to
HA
power in harness or con-
OK
SEF797W nectors.
H
EL
qA
(Go to next page.)
IDX
SEF814Q
EC-497
TROUBLE DIAGNOSIS FOR DTC P1706
Park/Neutral Position (PNP) Switch (Cont’d)
q
A
H
CHECK PARK/NEUTRAL POSITION NG Replace park/neutral posi-
E
RELAY. tion relay.
1. Apply 12V direct current between relay
terminals q
1 and q 2 .
2. Check continuity between relay termi-
nals q
6 and q 7 .
12V (q1 -q 2 ) applied:
SEF459U
Continuity exists.
No voltage applied:
No continuity
OK
H
CHECK COMPONENT NG Replace PNP switch.
E
(PNP switch).
Refer to AT section.
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
SEF586T
H
INSPECTION END
EC-498
TROUBLE DIAGNOSIS FOR ABS/TCS C/U SIGNAL
SEF641T EM
Freeze frame data is not stored in the ECM for the ABS/TCS control unit. The MIL will not light up for
ABS/TCS control unit. LC
ON BOARD DIAGNOSIS LOGIC
Diagnostic Trouble Check Items
Malfunction is detected when
Code No. (Possible Cause)
—* I ECM receives incorrect voltage from ABS/TCS con- I Harness or connectors
0107 trol unit continuously. (The circuit between ECM and ABS/TCS control unit
FE
is open or shorted.)
I ABS/TCS control unit
AT
*: SAE J2012 number is not applicable
PD
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE FA
Before performing the following procedure, confirm that bat-
tery voltage is more than 10.5V.
1) Turn ignition switch “ON”. RA
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and let it idle for at least 40 seconds.
4) If 1st trip DTC is detected, go to “DIAGNOSTIC
BR
PROCEDURE”, EC-502.
--------------------------------------------------------------------------------------------------------------------------- OR --------------------------------------------------------------------------------------------------------------------------- ST
1) Start engine and let it idle for at least 40 seconds.
2) Turn ignition switch “OFF”, wait at least 5 seconds and
then turn “ON”. RS
3) Perform “Diagnostic Test Mode II (Self-diagnostic
results)” with ECM.
4) If 1st trip DTC is detected, go to “DIAGNOSTIC BT
PROCEDURE”, EC-502.
DTC erasing procedure for ABS/TCS related repair
Erase DTC code by following procedure: HA
1) Turn ignition switch “OFF” and then turn it “ON”.
2) Connect CONSULT-II and select “ABS”.
3) Insert UE990 card and install it. EL
4) Select “ABS” and touch “SELF-DIAG RESULTS”.
5) Touch “ERASE”.
6) Touch “BACK” then erase malfunction code which has IDX
been stored in the TCM or ECM.
DIAGNOSTIC PROCEDURE
Refer to “DIAGNOSTIC PROCEDURE”, EC-502.
EC-499
TROUBLE DIAGNOSIS FOR ECM — ABS/TCS COMM NG
EC-500
TROUBLE DIAGNOSIS FOR ECM — ABS/TCS COMM NG
ABS/TCS Communication Line (Cont’d)
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC073M
EC-501
TROUBLE DIAGNOSIS FOR ECM — ABS/TCS COMM NG
ABS/TCS Communication Line (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
CHECK INPUT SIGNAL CIRCUIT. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect ECM harness connector M50 , B101
and ABS/TCS control unit harness con- I Harness connectors
nector. F63 , M49
SEF047TD 3. Check harness continuity between ECM I Joint connector-6
terminal q99 and terminal q
16 . I Check harness for open
Continuity should exist. or short between ECM
If OK, check harness for short to and ABS/TCS control
ground and short to power. unit.
If NG, repair open circuit or
OK
short to ground or short to
power in harness or con-
nectors.
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
SEF641T
H
INSPECTION END
SEF444U
EC-502
TROUBLE DIAGNOSIS FOR OVERHEAT
Overheat
SYSTEM DESCRIPTION
Input/output signal line
Vehicle speed sensor Vehicle speed GI
E
The ECM controls the cooling fan corresponding to vehicle speed, engine coolant temperature and air condi- LC
tioner ON signal.
Operation
FE
AT
PD
SEF751W
FA
I The cooling fan operates at HIGH if diagnostic test mode II (self-diagnostic results) for engine
coolant temperature sensor is “NG” or when the ECM fail-safe is activating.
I When A/C line pressure reaches the specified value, the triple-pressure switch turns on to operate cool-
RA
ing fans at low speed.
BR
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
ST
Engine coolant temperature is 94°C
OFF
(201°F) or less
RS
I After warming up engine, idle the Engine coolant temperature is between
COOLING FAN engine. 95°C (203°F) and 104°C (219°F) at HIGH
I Air conditioner switch: “OFF” vehicle speeds less than 80 km/h
BT
Engine coolant temperature is 105°C
HIGH
(221°F) or more
HA
EL
IDX
EC-503
TROUBLE DIAGNOSIS FOR OVERHEAT
Overheat (Cont’d)
ECM TERMINALS AND REFERENCE VALUE
Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring voltage. Doing so may result in damage to the
ECM’s transistor. Use a ground other than ECM terminals such as the body ground.
TER-
WIRE DATA
MINAL ITEM CONDITION
COLOR (DC voltage)
NO.
Engine is running. BATTERY VOLTAGE
Cooling fan is not operating. (11 - 14V)
34 LG Cooling fan relay-1 (High)
27 LG/R Cooling fan relay-2 (High) Engine is running.
0 - 1V
Cooling fan is operating.
EC-504
TROUBLE DIAGNOSIS FOR OVERHEAT
Overheat (Cont’d)
OVERALL FUNCTION CHECK
Use this procedure to check the overall function of the cooling fan.
During this check, a 1st trip DTC might not be confirmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious GI
burns could be caused by high pressure fluid escaping from
the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by MA
turning it a quarter turn to allow built-up pressure to escape.
Then turn the cap all the way off.
AEC640 1) Check the coolant level in the reservoir tank and radiator. EM
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to “DIAG- LC
NOSTIC PROCEDURE”, EC-507.
2) Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to “DIAG-
NOSTIC PROCEDURE”, EC-507.
3) Turn ignition switch “ON”.
4) Perform “COOLING FAN” in “ACTIVE TEST” mode with FE
CONSULT-II.
5) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-507.
SEF792X --------------------------------------------------------------------------------------------------------------------------- OR --------------------------------------------------------------------------------------------------------------------------- AT
3) Disconnect engine coolant temperature sensor harness
connector.
4) Connect 150Ω resistor to engine coolant temperature PD
sensor harness connector.
5) Start engine and make sure that cooling fan operates.
Be careful not to overheat engine. FA
6) If NG, go to “DIAGNOSTIC PROCEDURE”, EC-507.
RA
BR
SEF784T
ST
RS
BT
HA
EL
IDX
EC-505
TROUBLE DIAGNOSIS FOR OVERHEAT
Overheat (Cont’d)
TEC074M
EC-506
TROUBLE DIAGNOSIS FOR OVERHEAT
Overheat (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H GI
CHECK COOLING FAN MOTOR OPERA- NG Check cooling fan motor-I
E
TION-I. speed control circuit.
1. Disconnect cooling fan relay-1 and -3. (Go to PROCEDURE A .) MA
2. Turn ignition switch “ON”.
3. Perform “COOLING FAN” in
SEF160T “ACTIVE TEST” mode with CON- EM
SULT-II.
Cooling fans should operate.
------------------------------------------------------------------- OR ------------------------------------------------------------------- LC
2. Disconnect engine coolant tem-
perature sensor harness connec-
tor.
3. Connect 150Ω resistor to engine
coolant temperature sensor har-
ness connector. FE
4. Start engine and wait at least 15
seconds.
SEF792X
5. Make sure that cooling fan AT
motors operate.
Be careful not to overheat
engine. PD
OK
H
qA FA
(Go to next page.)
RA
BR
SEF784T
ST
RS
BT
HA
EL
IDX
EC-507
TROUBLE DIAGNOSIS FOR OVERHEAT
Overheat (Cont’d)
q
A
H
CHECK COOLING FAN MOTOR OPERA- NG Check cooling fan motor-II
E
TION-II. control circuit.
1. Turn ignition switch “OFF”. (Go to PROCEDURE B .)
2. Reconnect cooling fan relay-1 and -3.
3. Disconnect cooling fan relay-2.
4. Turn ignition switch “ON”.
5. Perform “COOLING FAN” in
“ACTIVE TEST” mode with CON-
SEF792X SULT-II.
Cooling fans should operate.
------------------------------------------------------------------- OR -------------------------------------------------------------------
4. Restart engine and wait at least
15 seconds.
5. Make sure that cooling fan
motors operate.
Be careful not to overheat
engine.
OK
H
CHECK COMPONENT NG Replace triple-pressure
E
(Triple-pressure switch). switch.
Refer to HA section (“Electrical Compo-
SEF784T
nents Inspection”, “TROUBLE DIAG-
NOSES”).
H
OK
q
B
(Go to EC-512.)
PROCEDURE A
INSPECTION START
H
CHECK POWER SUPPLY. NG Check the following.
E
1. Turn ignition switch “OFF”. I 10A fuse
2. Disconnect cooling fan relay-2. I 40A fusible links
3. Turn ignition switch “ON”. I Harness for open or short
SEF160T 4. Check voltage between terminals q
1 ,q
5 , between cooling fan
q7 and ground with CONSULT-II or relay-2 and fuse
tester. I Harness for open or short
Voltage: Battery voltage between cooling fan
relay-2 and battery
OK
If NG, repair harness or
connectors.
H
qA
(Go to next page.)
SEF753W
EC-508
TROUBLE DIAGNOSIS FOR OVERHEAT
Overheat (Cont’d)
q
A
H
NG
CHECK GROUND CIRCUIT. E
Repair harness or connec-
1. Turn ignition switch “OFF”. tors.
2. Disconnect cooling fan motor harness
connector. GI
3. Check harness continuity between
relay terminals q3 ,q6 and cooling
fan motor terminal q1 .
Continuity should exist. MA
If OK, check harness for short.
4. Check harness continuity between
fan motor terminal q4 and engine
SEF070T ground. EM
Continuity should exist.
If OK, check harness for short to
ground and short to power. LC
OK
H
NG
CHECK OUTPUT SIGNAL CIRCUIT. E
Check the following.
1. Disconnect ECM harness connector. I Harness connectors
2. Check harness continuity between ECM F2 , E13
terminal q
34 and relay-2 terminal q2 . I Harness for open or short
Continuity should exist. between cooling fan FE
If OK, check harness for short to ground relay-2 and ECM
and short to power. If NG, repair open circuit or
short to ground or short to AT
SEF754W OK power in harness or con-
nectors.
H PD
NG
CHECK HARNESS CONTINUITY E
Check harness for open or
BETWEEN COOLING FAN RELAY-2 AND short between triple-pres-
GROUND. sure switch and relay-2 or
1. Turn ignition switch “OFF”. ground.
FA
2. Disconnect cooling fan relay-2. If NG, repair open circuit or
3. Disconnect triple-pressure switch har- short to ground or short to
ness connector.
4. Check harness continuity between
power in harness or con-
nectors.
RA
relay-2 terminal q2 and switch terminal
q2 , switch terminal q3 and engine
ground. BR
Continuity should exist.
SEF755W
If OK, check harness for short to ground
and short to power.
ST
OK
H
NG
CHECK COMPONENT E
Replace triple-pressure
(Triple-pressure switch). switch. RS
Refer to “Magnet Clutch Circuit” in HA sec-
tion.
H
OK BT
NG
CHECK COMPONENT E
Replace cooling fan relay.
(Cooling fan relay-2).
Refer to “COMPONENT INSPECTION”, HA
EC-514.
SEF805W
OK
H
NG EL
CHECK COMPONENT E
Replace cooling fan motors.
(Cooling fan motors).
Refer to “COMPONENT INSPECTION”,
EC-514. IDX
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
SEF757W
EC-509
TROUBLE DIAGNOSIS FOR OVERHEAT
Overheat (Cont’d)
PROCEDURE B
INSPECTION START
H
CHECK POWER SUPPLY. NG Check the following.
E
1. Turn ignition switch “OFF”. I 40A fusible links
2. Disconnect cooling fan relay-1 and 3. I 10A fuse
3. Turn ignition switch “ON”. I Harness continuity
4. Check voltage between cooling fan between cooling fan
SEF160T relay-1 and -3 terminals q1 ,q
5 and relay-1 and -3 and fuse
ground with CONSULT-II or tester. I Harness continuity
Voltage: Battery voltage between cooling fan
relay-1 and -3 and battery
OK
If NG, repair harness or
connectors.
H
CHECK GROUND CIRCUIT. NG Repair harness or connec-
E
1. Turn ignition switch “OFF”. tors.
2. Disconnect cooling fan motor-1 and -2
harness connectors.
3. Check harness continuity between
SEF407W relay-1 and -3 terminal q3 and cool-
ing fan motor-1 and -2 terminal q2 .
Continuity should exist.
If OK, check harness for short.
4. Check harness continuity between
relay-1, -3 terminal q6 and fan
motor-1 and -2 terminal q 3 .
Continuity should exist.
If OK, check harness for short to
ground and short to power.
5. Check harness continuity between
relay -1, -3 terminal q7 and engine
ground.
Continuity should exist.
SEF758W
If OK, check harness for short to
ground and short to power.
OK
H
CHECK OUTPUT SIGNAL CIRCUIT. NG Check the following.
E
1. Disconnect ECM harness connector. I Harness connectors
2. Check harness continuity between ECM F2 , E13
terminal q
27 and fan relay-1, -3 terminal I Harness for open or short
q2 . between cooling fan
Continuity should exist. relay-1, -3 and ECM
If OK, check harness for short to ground If NG, repair open circuit or
and short to power. short to ground or short to
SEF070T power in harness or con-
OK
nectors.
H
qB
(Go to next page.)
SEF759W
EC-510
TROUBLE DIAGNOSIS FOR OVERHEAT
Overheat (Cont’d)
q
B
H
CHECK COMPONENT NG Replace cooling fan relays.
E
(Cooling fan relay-1 and -3).
Refer to “COMPONENT INSPECTION”, GI
EC-514.
OK
H
MA
CHECK COMPONENTS NG Replace cooling fan motors.
E
(Cooling fan motors).
SEF761W Refer to “COMPONENT INSPECTION”, EM
EC-514.
OK LC
H
Disconnect and reconnect harness connec-
tors in the circuit. Then retest.
FA
RA
BR
SEF806W
ST
RS
BT
HA
EL
IDX
EC-511
TROUBLE DIAGNOSIS FOR OVERHEAT
Overheat (Cont’d)
q
B
H
CHECK COOLING SYSTEM FOR LEAK. NG Check the following for
E
Apply pressure to the cooling system with leak.
a tester, and check if the pressure drops. I Hose
Testing pressure: I Radiator
157 kPa (1.6 kg/cm2, 23 psi) I Water pump
Pressure should not drop. Refer to LC section (“Water
CAUTION: Pump”).
Higher than the specified pressure may
cause radiator damage.
SLC754A
OK
H
CHECK RADIATOR CAP. NG Replace radiator cap.
E
Apply pressure to cap with a tester.
Radiator cap relief pressure:
Standard
98 - 118 kPa (1.0 - 1.2 kg/cm2, 14 -
17 psi)
Limit
59 - 118 kPa (0.6 - 1.2 kg/cm2, 9 - 17
psi)
OK
H
SLC755A NG
CHECK THERMOSTAT. Replace thermostat.
E
1. Check valve seating condition at normal
room temperatures.
It should seat tightly.
2. Check valve opening temperature and
maximum valve lift.
Valve opening temperature:
82°C (180°F) [standard]
Maximum valve lift:
More than 8.6 mm/95°C
(0.339 in/203°F)
3. Check if valve is closed at 5°C (9°F)
below valve opening temperature.
For details, refer to LC section (“Thermo-
SLC343 stat”).
OK
H
Check engine coolant temperature sensor. NG Replace engine coolant
E
Refer to “COMPONENT INSPECTION”, temperature sensor.
EC-149.
OK
H
If the cause can not be isolated, go to
“MAIN 12 CAUSES OF
OVERHEATING”, EC-513.
H
INSPECTION END
EC-512
TROUBLE DIAGNOSIS FOR OVERHEAT
Overheat (Cont’d)
MAIN 12 CAUSES OF OVERHEATING
Engine Step Inspection item Equipment Standard Reference page
OFF 1 I Blocked radiator I Visual No blocking —
I Blocked condenser
I Blocked radiator grille GI
I Blocked bumper
2 I Coolant mixture I Coolant tester 50 - 50% coolant mixture See “RECOMMENDED
FLUIDS AND LUBRI- MA
CANTS” in MA section
3 I Coolant level I Visual Coolant up to MAX level See “Changing Engine
in reservoir tank and Coolant”, “ENGINE MAIN- EM
radiator filler neck TENANCE” in MA section
4 I Radiator cap I Pressure tester 98 - 118 kPa See “System Check”
(1.0 - 1.2 kg/cm2, 14 - 17 “ENGINE COOLING SYS- LC
psi) TEM” in LC section
59 - 118 kPa
(0.6 - 1.2 kg/cm2, 9 - 17
psi) (Limit)
ON*2 5 I Coolant leaks I Visual No leaks See “System Check”
“ENGINE COOLING SYS-
TEM” in LC section
FE
ON*2 6 I Thermostat I Touch the upper and Both hoses should be hot See “Thermostat” and
lower radiator hoses “Radiator”, “ENGINE AT
COOLING SYSTEM” in
LC section
ON*1 7 I Cooling fan I CONSULT-II Operating See “TROUBLE DIAGNO- PD
SIS FOR OVERHEAT”
(EC-503)
OFF 8 I Combustion gas leak I Color checker Negative — FA
chemical tester
4 Gas analyzer
ON*3 9 I Coolant temperature I Visual Gauge less than 3/4 — RA
gauge when driving
I Coolant overflow to res- I Visual No overflow during driving See “Changing Engine
ervoir tank and idling Coolant”, “ENGINE MAIN- BR
TENANCE” in MA section
OFF*4 10 I Coolant return from res- I Visual Should be initial level in See “ENGINE MAINTE-
ervoir tank to radiator reservoir tank NANCE” in MA section ST
OFF 11 I Cylinder head I Straight gauge feeler 0.1 mm (0.004 in) Maxi- See “Inspection”, “CYLIN-
gauge mum distortion (warping) DER HEAD” in EM sec-
tion RS
12 I Cylinder block and pis- I Visual No scuffing on cylinder See “Inspection”, “CYLIN-
tons walls or piston DER BLOCK” in EM sec-
tion
BT
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes. HA
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to “OVERHEATING CAUSE ANALYSIS” in LC section.
EL
IDX
EC-513
TROUBLE DIAGNOSIS FOR OVERHEAT
Overheat (Cont’d)
COMPONENT INSPECTION
Cooling fan relays-1 and -2, -3
Check continuity between terminals q
3 and q
5 ,q
6 and q
7 .
Conditions Continuity
12V direct current supply between terminals q
1
Yes
and q
2
No current supply No
SEC202B
SEF321T
If NG, replace cooling fan motor.
EC-514
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Injector
LEFT BANK
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC075M
EC-515
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Injector (Cont’d)
RIGHT BANK
TEC085M
EC-516
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Injector (Cont’d)
COMPONENT DESCRIPTION
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the injector circuit, the coil in the injector is
energized. The energized coil pulls the needle valve back and
allows fuel to flow through the injector into the intake manifold. The GI
amount of fuel injected depends upon the injection pulse duration.
Pulse duration is the length of time the injector remains open. The
ECM controls the injection pulse duration based on engine fuel MA
needs.
SEC222B EM
ECM TERMINALS AND REFERENCE VALUE
Specification data are reference values, and are measured between each terminal and ground. LC
CAUTION:
Do not use ECM ground terminals when measuring voltage. Doing so may result in damage to the
ECM’s transistor. Use a ground other than ECM terminals such as the body ground.
TER-
WIRE DATA
MINAL
COLOR
ITEM CONDITION
(DC voltage)
FE
NO.
BATTERY VOLTAGE
1 R/B Injector No. 1 (11 - 14V)
AT
Idle speed
3 R/Y Injector No. 7 FA
HA
EL
IDX
EC-517
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Injector (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
CHECK OVERALL FUNCTION. OK INSPECTION END
E
1. Start engine.
2. Perform “POWER BALANCE” in
“ACTIVE TEST” mode with CON-
SEF793X SULT-II.
3. Make sure that each circuit pro-
duces a momentary engine
speed drop.
------------------------------------------------------------------- OR -------------------------------------------------------------------
2. Listen to each injector operating
sound.
Clicking noise should be
heard.
NG
H
MEC703B CHECK POWER SUPPLY. NG Check the following.
E
1. Stop engine. I Harness connectors
2. Disconnect right bank injector sub-har- F63 , M49
ness connectors F22 and sub-harness I 15A fuse
connector F26 (on the right bank). I Check harness for open
3. Turn ignition switch “ON”. or short between harness
4. Check voltage between terminal q 4 connector F22 , F26
(right bank), q
5 (left bank) and ground and ignition switch.
with CONSULT-II or tester. If NG, repair harness or
Voltage: Battery voltage connectors.
OK
H
SEF137T qA
(Go to next page.)
SEF138T
SEF322T
EC-518
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Injector (Cont’d)
q
A
H
CHECK OUTPUT SIGNAL CIRCUIT. NG Check the following (Right
1. Turn ignition switch “OFF”.
E
bank). GI
2. Disconnect ECM harness connector. I Harness or connectors
3. Check harness continuity between the F26 , F106
following terminals and ECM terminals. If NG, repair open circuit or MA
Right bank: short to ground or short to
q1 and q 2 ,q 4 ,q6 ,q7 power in harness or con-
SEF808W
Left bank: nectors. EM
q3 and q 1 ,
q2 and q 14 ,
q1 and q 5 ,
LC
q6 and q 3
Continuity should exist.
If OK, check harness for short to ground
and short to power.
OK FE
H
CHECK POWER SUPPLY CIRCUIT AND NG Repair harness or connec-
OUTPUT SIGNAL CIRCUIT (FOR LEFT
E
tors.
AT
BANK).
1. Remove intake manifold collector.
PD
(Refer to “TIMING CHAIN” in EM sec-
tion.)
2. Disconnect injector sub-harness con- FA
nector F101 .
3. Check harness continuity between ter-
minal q 5 and injector terminal q
2 . RA
Continuity should exist.
If OK, check harness for short to
ground and short to power. BR
SEF446U 4. Check harness continuity between
injector terminal q
1 and terminals q 3 ,
q2 ,q 1 ,q6 . ST
Continuity should exist.
If OK, check harness for short to
ground and short to power. RS
OK
H
CHECK COMPONENT NG Replace injector. BT
E
(Injector).
Refer to “COMPONENT INSPECTION”
on next page. HA
SEF794T OK
H
Perform “TROUBLE DIAGNOSIS FOR
EL
INTERMITTENT INCIDENT”, EC-117.
H
IDX
INSPECTION END
SEF795T
EC-519
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Injector (Cont’d)
COMPONENT INSPECTION
Injector
1. Disconnect injector harness connector.
2. Check resistance between terminals as shown in the figure.
Resistance: 10 - 14Ω at 25°C (77°F)
If NG, replace injector.
SEF836Q
EC-520
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Start Signal
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC076M
EC-521
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Start Signal (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
CHECK OVERALL FUNCTION. OK INSPECTION END
E
1. Turn ignition switch “ON”.
2. Check “START SIGNAL” in
“DATA MONITOR” mode with
CONSULT-II.
SEF282Y IGN “ON” OFF
IGN “START” ON
------------------------------------------------------------------- OR -------------------------------------------------------------------
1. Turn ignition switch to “START”.
2. Check voltage between ECM
terminal q 80 and ground.
Voltage:
Ignition switch “START”
Battery voltage
Except above
Approximately 0V
NG
H
SEF449U
Check if 7.5A fuse is OK. NG Replace 7.5A fuse.
E
OK
H
CHECK INPUT SIGNAL CIRCUIT. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect ECM harness connector and F63 , M49
7.5A fuse. I Harness for open or short
3. Check harness continuity between ECM between ECM and fuse
terminal q80 and fuse block. block
Continuity should exist. If NG, repair open circuit or
If OK, check harness for short to ground short to ground or short to
and short to power. power in harness or con-
SEF450U nectors.
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
EC-522
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
EC-523
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Fuel Pump Control (Cont’d)
TEC077M
EC-524
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Fuel Pump Control (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H
GI
CHECK OVERALL FUNCTION. OK INSPECTION END
E
1. Turn ignition switch “ON”.
2. Pinch fuel feed hose with fingers.
MA
Fuel pressure pulsation should be felt
on the fuel feed hose for 5 seconds
SEF327T after ignition switch is turned “ON”. EM
NG
LC
H
CHECK POWER SUPPLY. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect fuel pump relay. F63 , M49
3. Turn ignition switch “ON”. I 15A fuse
1 ,q
4. Check voltage between terminals q 3 I Harness continuity
and ground with CONSULT-II or tester. between fuel pump relay FE
Voltage: Battery voltage and ignition switch
If NG, repair harness or
OK connectors. AT
SEF617T
H
NG Check the following.
PD
CHECK GROUND CIRCUIT.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect fuel pump harness connector B3 , M4
and dropping resistor harness connector. I Harness connectors
FA
3. Check harness continuity between relay M49 , F63
terminal q5 and terminal q 1 , FPCM ter- I Harness connectors
minal q3 and terminal q 1 , terminal q
2 B111 , B26 RA
and body ground. I Joint connector-17
Continuity should exist. I Harness for open or short
If OK, check harness for short to power. between fuel pump relay BR
SEF328T and fuel pump
OK I Harness for open or short
between fuel pump and
dropping resistor
ST
I Harness for open or short
between dropping resistor
and body ground RS
If NG, repair open circuit or
short to power in harness
or connectors. BT
H
q
A
HA
SEF067T
EL
IDX
SEF330T
EC-525
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Fuel Pump Control (Cont’d)
q
A
H
CHECK OUTPUT SIGNAL CIRCUIT. NG Repair harness or connec-
E
1. Disconnect ECM harness connector. tor.
2. Check harness continuity between ECM
terminal q
42 and terminal q2 .
Continuity should exist.
If OK, check harness for short to ground
and short to power.
OK
H
CHECK COMPONENT NG Replace fuel pump relay.
E
(Fuel pump relay).
Refer to “COMPONENT INSPECTION”
below.
OK
H
CHECK COMPONENT NG Replace fuel pump.
E
(Fuel pump).
Refer to “COMPONENT INSPECTION”
below.
OK
H
Perform “TROUBLE DIAGNOSIS FOR
SEF329T INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
SEF628U
COMPONENT INSPECTION
Fuel pump relay
Check continuity between terminals q
3 and q
5 .
Conditions Continuity
12V direct current supply
Yes
between terminals q 1 and q
2
No current supply No
Fuel pump
1. Disconnect fuel pump harness connector.
2. Check resistance between terminals q 1 and q
3 .
Resistance: 0.2 - 5.0Ω at 25°C (77°F)
If NG, replace fuel pump.
SEF161T
EC-526
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC078M
EC-527
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Power Steering Oil Pressure Switch (Cont’d)
COMPONENT DESCRIPTION
The power steering oil pressure switch is attached to the power
steering high-pressure tube and detects a power steering load.
When a power steering load is detected, it signals the ECM. The
ECM adjusts the IACV-FICD solenoid valve to increase the idle
speed and adjust for the increased load.
SEF071T
EC-528
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Power Steering Oil Pressure Switch (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
H GI
CHECK OVERALL FUNCTION. OK INSPECTION END
E
1. Start engine.
2. Check “PW/ST SIGNAL” in MA
“DATA MONITOR” mode with
CONSULT-II.
Steering is neutral position: OFF
SEF757X Steering is turned: ON EM
------------------------------------------------------------------- OR -------------------------------------------------------------------
1. Start engine.
2. Check voltage between ECM
terminal 100 and ground under
LC
the following conditions.
Voltage:
When steering wheel is
turned quickly.
Approximately 0V
Except above
Battery voltage FE
NG
SEF451U H AT
NG
CHECK POWER SUPPLY-I. E Check the following.
1. Stop engine. I Harness connectors
2. Disconnect IACV-FICD solenoid valve F63 , M49 PD
harness connector. I 10A fuse
3. Turn ignition switch “ON”. I Harness for open or
4. Check voltage between terminal q
1 short between IACV-
and ground with CONSULT-II or tester. FICD solenoid valve and
FA
Voltage: Battery voltage fuse
OK RA
H
NG
CHECK POWER SUPPLY-II. E Repair harness or connec-
1. Turn ignition switch “OFF”. tors. BR
SEF166T 2. Disconnect power steering oil pressure
switch harness connector.
3. Check voltage terminal q1 (or ECM ST
terminal 100 and ground.
Voltage: Battery voltage
H OK
RS
qA
(Go to next page.)
BT
HA
SEF663P
EL
IDX
SEF452U
EC-529
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Power Steering Oil Pressure Switch (Cont’d)
q
A
H
CHECK GROUND CIRCUIT. NG Check the following.
E
1. Turn ignition switch “OFF”. I Harness connectors
2. Disconnect power steering oil pressure E101 , E21
switch harness connector. I Harness for open or short
3. Check harness continuity between ter- between power steering
minal q2 and engine ground. pressure switch and
Continuity should exist. ground
SEF163T
If OK, check harness for short to power. If NG, repair open circuit or
short to power in harness
OK
or connectors.
H
CHECK INPUT SIGNAL CIRCUIT. NG Repair harness or connec-
E
1. Disconnect ECM harness connector. tors.
2. Check harness continuity between ECM
terminal 100 and terminal q 1 .
Continuity should exist.
If OK, check harness for short to ground
and short to power.
SEF453U
OK
H
CHECK COMPONENTS NG Replace power steering oil
E
(Power steering oil pressure switch and pressure switch or IACV-
IACV-FICD solenoid valve). FICD solenoid valve.
Refer to “COMPONENT INSPECTION” on
next page.
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
H
INSPECTION END
EC-530
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Power Steering Oil Pressure Switch (Cont’d)
COMPONENT INSPECTION
Power steering oil pressure switch
1. Disconnect power steering oil pressure switch harness con-
nector then start engine.
2. Check continuity between terminals q
1 and q 2 . GI
Conditions Continuity
MA
Steering wheel is being turned Yes
Steering wheel is not being turned No
SEF165T EM
If NG, replace power steering oil pressure switch.
LC
FE
AT
IACV-FICD solenoid valve
Disconnect IACV-FICD solenoid valve harness connector.
PD
I Check for clicking sound when applying 12V direct current to
terminals. FA
RA
BR
SEF658Q
RS
BT
HA
SEF097K
EL
IDX
EC-531
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
TEC794
EC-532
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Electrical Load Signal (Cont’d)
DIAGNOSTIC PROCEDURE
INSPECTION START
GI
H
OK
CHECK THE OVERALL FUNCTION. E INSPECTION END
1. Turn ignition switch “OFF”. MA
2. Disconnect ECM harness connector.
3. Turn ignition switch “ON”.
4. Check voltage between ECM terminal
SEF454U q
72 , q
79 and ground in the following con- EM
ditions.
ECM LC
Conditions terminal Voltage (V)
No.
SEF455U
AT
NG(*1) NG(*2)
H
q
A PD
(Go to next page.)
H
CHECK REAR WINDOW DEFOGGER
NG
Refer to EL section (RR
FA
E
FUNCTION. window defogger).
1. Start engine.
2. Turn “ON” the rear defogger switch. RA
3. Check the rear windshield. Is the rear
windshield heated up?
OK BR
H
CHECK INPUT SIGNAL CIRCUIT FOR
NG
Check the following.
ST
E
RR/DEF. I Harness connectors
Check harness continuity between ECM F63 , M49
terminal q
79 and terminal q5 . I Joint connector-10 RS
Continuity should exist. M60
If OK, check harness for short to ground I Harness connectors
and short to power. M4 , B3
If NG, repair open circuit or
BT
OK short to ground or short to
power in harness or con-
nectors. HA
H
Perform “TROUBLE DIAGNOSIS FOR EL
INTERMITTENT INCIDENT”, EC-117.
H
IDX
INSPECTION END
EC-533
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Electrical Load Signal (Cont’d)
q
A
H
NG
CHECK HEADLAMP FUNCTION. E Refer to EL section
1. Start engine. (HEADLAMP).
2. Turn the headlamp switch “ON” (2nd
position with low beam).
3. Check that headlamps are illuminated.
OK
H
NG
CHECK INPUT SIGNAL CIRCUIT FOR E Check the following.
HEADLAMP. I Harness connectors
Check harness continuity between ECM F1 , E14
72 and terminal q
terminal q 6 (HEADLAMP If NG, repair open circuit or
RELAY), or q 7 (HID RELAY). short to ground or short to
Continuity should exist. power in harness or con-
If OK, check harness for short to ground nectors.
and short to power.
OK
H
Perform “TROUBLE DIAGNOSIS FOR
INTERMITTENT INCIDENT”, EC-117.
SEF807W
H
INSPECTION END
EC-534
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
GI
MA
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
TEC080M
EC-535
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
PRESSURE REGULATOR
Approximately
At idle
235 (2.4, 34)
A few seconds after ignition Approximately
switch is turned OFF to ON 294 (3.0, 43)
EC-536
SERVICE DATA AND SPECIFICATIONS (SDS)
Inspection and Adjustment (Cont’d)
DROPPING RESISTOR CRANKSHAFT POSITION SENSOR (OBD)
Resistance [at 25°C (77°F)] Ω Approximately 0.8 Resistance Ω 166.5 - 203.5 [at 25°C (77°F)]
EM
LC
FE
AT
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
EC-537
NOTES