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B R ITISH STANDARD BS EN 474-9:2022
IC S 53.100
NORME EUROPEENNE
English Version
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
© 2022 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 474-9:2022 E
worldwide for CEN national Members.
BS EN 474-9:2022
EN 474-9:2022 (E)
Contents Page
European foreword....................................................................................................................................................... 3
Introduction .................................................................................................................................................................... 5
1 Scope .................................................................................................................................................................... 6
2 Normative references .................................................................................................................................... 6
3 Terms and definitions ................................................................................................................................... 7
4 Safety requirements and/or protective/risk reduction measures............................................... 8
4.1 General ................................................................................................................................................................ 8
4.2 Operator's station ........................................................................................................................................... 8
4.3 Seat 8
.......................................................................................................................................................................
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EN 474-9:2022 (E)
European foreword
This document (EN 474-9:2022) has been prepared by Technical Committee CEN/TC 151 "Construction
equipment and building material machines - Safety", the secretariat of which is held by D IN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by September 2022, and conflicting national standards shall
be withdrawn at the latest by March 2024.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document has been prepared under a standardization request given to CE N by the European
Commission and the European Free Trade Association, and supports essential requirements of
EU Directive (s).
For relationship with EU Directive (s), see informative Annex ZA, which is an integral part of this
document.
This document is intended for use in combination with part 1 of the series.
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EN 474-9:2022 (E)
The main differences between this document and E N 474-9:2006+A1:2009 are as follows:
c) pipelayers shall be equipped with cab, and ROPS, TOPS (4.2) (added);
d) windows shall be provided with motorised wiper (s) and washer in the travelling and lifting (e.g. side
boom application) directions (4.2.2) (added);
e) means shall be provided to ensure operator visibility to the pipe area from the operator station
during the lifting, translation operations and combination of both (4.5) (added);
f) pipelayers are equipped with Load capacity indicator and warning device, Rated capacity limiting,
Hoisting limiter device and Lowering limiter (4.6) (added);
g) the load capacity indicator shall take in account the ground slope condition and provide information
about weight of load and weight rated capacity (4.6.7 ) (added);
h) pipelayers with a lifting hoist shall be fitted with a lowering limiter. As a minimum, the lowering
limiter shall ensure three turns of rope on the drum. (4.6.10) (added);
i) if a pipelayer is equipped with a rear mounted winch, ISO 194 72:2006 shall be used as guidance for
design. (4.7.1 ) (added);
1) Annex ZA (updated).
Any feedback and questions on this document should be directed to the users' national standards body.
A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North
Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United
Kingdom.
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EN 474-9:2022 (E)
Introduction
health and safety bodies (regulators, accident prevention organizations, market surveillance, etc.).
Others can be affected by the level of machinery safety achieved with the means of the document by the
above-mentioned stakeholder groups:
machine users/employers (small, medium and large enterprises);
machine users/employees (e.g. trade unions, organizations for people with special needs);
service providers, e.g. for maintenance (small, medium and large enterprises);
The above-mentioned stakeholder groups have been given the possibility to participate at the drafting
process of this document.
The machinery concerned and the extent to which hazards, hazardous situations or hazardous events are
covered are indicated in the Scope of this document.
When requirements of this type-C standard are different from those which are stated in type-A or type-B
standards, the requirements of this type-C standard take precedence over the requirements of the other
standards for machines that have been designed and built according to the requirements of this type-C
standard.
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EN 474-9:2022 (E)
1 Scope
This document, together with EN 474-1:2022, deals with all significant hazards, hazardous situations and
events relevant to pipelayers as defined in 3.1, when used as intended and under the conditions of misuse
which are reasonably foreseeable by the manufacturer (see Annex A) associated with the whole lifetime
of the machine as described in EN ISO 12100:2010, 5.4.
The requirements of this document are complementary to the common requirements formulated in
E N 474-1:2022. This document does not repeat the requirements of EN 474-1:2022 but supplements or
modifies the requirements for pipelayers.
This document also specifies additional requirements for rear mounted winches.
This document does not provide performance requirements for safety related functions of control
system(s).
The following significant and relevant hazards are not covered in this document:
Transmission of power between self-propelled machinery (or tractor) and recipient machinery;
Laser;
Lightning.
Pipelayers with rotating upper structure are excluded from the scope of this document.
This document is not applicable to pipelayers manufactured before the date of publication of this
document by CEN.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
E N 474-1:2022, Earth-moving machinery-Safety-Part 1: General requirements
E N ISO 6682:2008, Earth-moving machinery-Zones of comfort and reach for controls (ISO 6682:1986,
including Amd 1:1989)
E N ISO 12100:2010, Safety of machinery-General principles for design-Risk assessment and risk
reduction (ISO 12100:2010)
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EN 474-9:2022 (E)
ISO 6405-2:2017, Earth-moving machinery-Symbols for operator controls and other displays-Part 2:
Symbols for specific machines, equipment and accessories
ISO 8813:1992, Earth-moving machinery-Lift capacity of pipe/ayers and wheeled tractors or loaders
equipped with side boom
ISO 16625:2013, Cranes and hoists -Selection of wire ropes, drums and sheaves
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
IEC Electropedia: available at https://www.electropedia.org/
3.1
pipelayer
self-propelled crawler or wheeled machine, having pipe-laying equipment with main frame, a load-hoist
mechanism, vertically pivotable side boom, and counterweight, primarily designed to handle and lay
pipes
3.2
hoisting limiter
hoist mechanism
positive locking device to prevent inadvertent lowering of the boom and an automatic means to stop the
boom motion when the maximum permissible height is reached shall both be provided, as defined in
ISO 8813:1992
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EN 474-9:2022 (E)
4.1.1 Context
Pipelayers shall comply with the safety requirements and/or protective/risk reduction measures of this
clause. In addition, the machines shall be designed according to the principles of EN ISO 12100:2010 for
relevant but not significant hazards which are not dealt with by this document.
4.1.2 Specific relation to EN 474-1
Pipelayers shall comply with the requirements of E N 474-1:2022, as far as not modified or replaced by
the requirements of this part.
There are general requirements specified in EN 474-1:2022 that are not applicable because the risk
assessment has shown that for pipelayers the corresponding hazard does not exist. For pipelayers 4.2.2,
4.4.2, 4.5.10, 4.7.3, 4.10, 4.14.2.3, 4.22.5, 4.23, 4.24, Annex 8 and Annex D in E N 474-1:2022, are not
applicable.
4.2.1 General
E N 474-1:2022, 4.3 shall apply with the addition stated in 4.2.2 below.
4.2.2 Window(s)
E N 474-1:2022, 4.3.2.5 shall apply with the addition that pipelayers shall be provided with motorised
wiper (s) and washer in the travelling and lifting (e.g. side boom application) directions.
4.3 Seat
4.3.1 General
E N 474-1:2022, 4.4.1.4 shall apply with the addition stated in 4.3.2 below.
4.3.2 Vibration
Pipelayers with measured R MS-values on Z-axis, in accordance with EN 1032:2003+A1:2008, higher than
0,5 m/s2 shall be equipped with a suspended seat complying with EN ISO 7096:2020 class EM6. As an
alternative without testing the machine, the pipelayers shall be equipped with a suspended seat
complying with EN ISO 7096:2020 class EM6.
NOTE RMS means root mean square.
4.4.1 General
The emergency device to release the load shall be reachable by the operator within the cabin, according
to E N ISO 6682:2008.
The free fall function should be used only for emergency purposes and not for normal working purposes
(e.g. fast lowering).
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EN 474-9:2022 (E)
4.5 Visibility
EN 474-1:2022, 4.8 applies with the following additions:
Means shall be provided to ensure operator visibility to the pipe area from the operator station during
the lifting, translation operations and combination of both.
This requirement may be fulfilled either e.g.:
by providing a seat turned to the direction of the boom, or
EN 474-1:2022, 4.12 shall apply with the additions stated in 4.6 of this document.
4.6.2 Lifting capacity
A device to control the lowering speed of the boom and the hook shall be fitted so that the operator can
control movement of the load with modulation and is able to stop the load at all load conditions up to and
including rated lift capacity during normal operating conditions.
NOTE Emergency attachment lowering is covered in 4.4.2 of this document.
The pipe laying system shall be fitted with brakes which can be released by controls and automatically
applied when the operator stops actuating or when the power source fails. The brakes shall be designed
to withstand 1,5 times the rated lift capacity under conditions specified by the manufacturer.
4.6.5 Hooks
Hooks shall withstand a test load of 2 times the working load limit (WLL) without permanent deformation
and a breaking force ( BF) of 4 times the W L L according to E N 1677-1:2000+A1:2008 and
EN 1677-2:2000+A1:2008.
Hooks also used for applications other than pipelaying (e.g. transport or holding of special tooling
equipment) shall have a safety latch according to EN 1677-2:2000+A1:2008.
Handles shall be provided on hook blocks to remove the need to approach the trapping areas.
4.6.6 Ropes
The load capacity indicator shall warn visually the operator and the workers when the load reaches
85 % of the rated lifting capacity of the pipelayer (see 4.6.2) as defined in ISO 8813:1992.
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BS EN 474-9:2022
EN 474-9:2022 (E)
NOTE This gives the operator time to react and prevent the pipelayer from being overloaded.
Each hoist shall be fitted with a hoisting limiter to stop all motions to prevent mechanical damage to the
boom and to the chassis.
4.6.10 Lowering limiter
Pipelayers with a lifting hoist shall be fitted with a lowering limiter. As a minimum the lowering limiter
shall ensure three turns of rope on the drum.
4.7 Rear mounted winch
4.7.1 General
If a pipelayer is equipped with a rear mounted winch, ISO 194 72:2006 shall be used.
4.7.2 Mounting
The means for securing a winch to the machine structure shall be designed to withstand a force of twice
the maximum line-pull that can be exerted by the rope, without permanent deformation.
4.7.3 Controls
The winch controls shall be located at the operator's station and shall fulfil the requirements in
ISO 10968:2020.
4.7.4 Protection against back-lash of the rope
Provision shall be made to allow fitting for protection, when a rear mounted winch is fitted.
Machines equipped with a winch shall be equipped with a fix guard(s) in order to protect the operator
from a back-lash of the rope. The dimension of this guard shall be at least 6 mm woven wire mesh with
an opening of 45 mm x 45 mm or equivalent construction. The guard shall be between the operator and
the winch and shall prevent any back-lash from the rope.
The screen width and height shall be covering at least the rear of the minimum space envelope as
specified in of E N ISO 3411:2007, Figure 5.
4.8 Noise emission measurement
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BS EN 474-9:2022
EN 474-9:2022 (E)
- The sound power level for pipelayers shall be measured according to ISO 6393:2008.
b) visual verification: to establish that something is present (e.g. a guard, a marking, a document);
c) measurement: to show that the required numerical values have been met (e.g. geometric dimensions,
safety distances, resistance of insulation of the electric circuits, results of physical tests);
d) functional tests: to show that the adequate signals intended to be forwarded to the main control
system of the complete machine are available and comply with the requirements and with the
technical documentation;
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BS EN 474-9:2022
EN 474-9:2022 (E)
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Information for use shall be provided in accordance with EN ISO 12100:2010, 6.4.
6.2 Machine safety label
E N 474-1:2022, 6.2 shall apply with the addition of a specific machine safety label using a symbol
according to ISO 6405-2:2017 if a winch is fitted.
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BS EN 474-9:2022
EN 474-9:2022 (E)
instruction for operation and safe use of hoisting winch and rear-mounted winch, if fitted;
instruction that the free fall function should be used only for emergency purpose and not for the
normal working purpose (e.g. fast lowering), see 4.4.2.
EN 474-1:2022, 6.4 shall apply with the addition of the marking of the maximum pull force of the rear
mounted winch, if fitted.
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BS EN 474-9:2022
EN 474-9:2022 (E)
Annex A
(informative)
This annex contains in Table Al all the significant hazards, hazardous situations and events identified by
risk assessment as significant for this type of machinery and which require action to eliminate or reduce
the risk.
Table A.1 - List of significant hazards
-
by kinetic energy (acceleration, deceleration, moving/rotating elements) 4.1, 4.2, 4.4.2, 4.7.4, 6.3
-
mechanical strength 4.1, 4.2, 4.6, 4.7
Crushing hazard 4.1, 4.2
Noise hazards
Permanent hearing loss, tinnitus 4.1, 4.8
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EN 474-9:2022 (E)
In conjunction with a rigid position (e.g. trauma of the spine, osteo-articular 4.1
disorder, low-back morbidity)
Material/substance hazards
Hazards from contact with/or inhalation of harmful fluids, gases, mists, 4.1
fumes and dusts
Fire 4.1
Explosion 4.1
Ergonomic hazards
Unhealthy postures or excessive effort 4.1, 4.3
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EN 474-9:2022 (E)
Maintenance 4.1
Insufficient ability of machinery to be slowed down, stopped and 4.1, 4.4.2, 4.7
immobilised
Hazards linked to work position (including driving station) on the
machine
Fire (flammability of the cab, lack of extinguishing means) 4.1
Mechanical hazards at the work position:
contact with the wheels; rollover and overturning; fall of objects, 4.1, 4.2
penetration by objects; slipping during access; contact of persons with
machine parts or tools (pedestrian controlled machines
Insufficient visibility from the drive/work position (s) 4.1, 4.2, 4.5
Inadequate design of manual controls and their mode of operation 4.1, 4.4
Hazards due to the power source and to the transmission of power
Engine and batteries 4.1
Transmission of power between machines Not covered
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EN 474-9:2022 (E)
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EN 474-9:2022 (E)
Annex B
(informative)
Illustrations
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EN 474-9:2022 (E)
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EN 474-9:2022 (E)
Annex ZA
(informative)
This European Standard has been prepared under a Commission's standardization request M/396 to
provide one voluntary means of conforming to essential requirements of Directive 2006/42/EC of the
European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC
(recast) [2006 L157].
Once this standard is cited in the Official Journal of the European Union under that Directive, compliance
with the normative clauses of this standard given in Table ZA.1 confers, within the limits of the scope of
this standard, a presumption of conformity with the corresponding essential requirements of that
Directive, and associated EFTA regulations.
Table ZA.1- Correspondence between this European Standard and
Directive 2006/42/EC [2006 L157]
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EN 474-9:2022 (E)
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EN 474-9:2022 (E)
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EN 474-9:2022 (E)
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EN 474-9:2022 (E)
WAR NING 1 - Presumption of conformity stays valid only as long as a reference to this European
Standard is maintained in the list published in the Official Journal of the European Union. Users of this
standard should consult frequently the latest list published in the Official Journal of the European Union.
WAR NING 2 - Other Union legislation may be applicable to the product (s) falling within the scope of
this standard.
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EN 474-9:2022 (E)
Bibliography
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