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sm762 Cs 2200 Installation Service Ed05 en
sm762 Cs 2200 Installation Service Ed05 en
The User Guide for the CS 2200 includes information on the usage of the equipment. We recommend that you thoroughly
familiarize yourself with this Guide in order to make the most effective use of your system.
WARNING: We recommend that you consult the “Safety, Regulatory and Technical Specification
User Guide” before using the CS 2200.
No part of this Guide may be reproduced without the express permission of Carestream Health, Inc.
U.S. Federal law restricts this equipment to sale by or on the order of a dentist or physician.
0086
Contents
5—UNIT INSTALLATION
Tool Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
Technical Staff Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
Installing the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
Changing the Pivot Arm Support Default Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
Installing the Wall Framework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4
Standard Wall-Mounted Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5
Wall-Mounted Unit for Irix Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–6
7—MAINTENANCE
Preventive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1
Corrective Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2
ii
Contents
9—CONTACT INFORMATION
Manufacturer’s Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
Authorized Representatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
iv
Chapter 1
About This Guide
Conventions in this Guide
The following special messages emphasize information or indicate potential risk to personnel or
equipment:
WARNING
Warns you to avoid injury to yourself or others by following the
safety instructions precisely.
CAUTION
Alerts you to a condition that might cause serious damage.
IMPORTANT
Alerts you to a condition that might cause problems.
NOTE
Emphasizes important information.
TIP
Provides extra information and hints.
WARNING
Exposure to ionizing radiation
The CS 2200 unit has been designed to produce high-quality intraoral radiographies that:
• Reduced X-ray doses for patients because the CS 2200 unit emits fewer soft rays
absorbed by patients which are not used during image creation.
• Shorter exposure times which reduce the risk of motion blur during exposure
The CS 2200 is equipped with a thermal safety system that prevents the generator from
overheating in case of intensive use. This prohibits any exposure as long as the generator has not
cooled down. The I01 error message appears on the display, a red LED lights up on the control
timer unit and an audible beep is heard during the unit cooling period. The beep stops when the
cooling period is over.
To obtain high-quality intraoral radiography with maximum details, you must be very careful when
performing the three steps of the radiography process:
• Positioning the patient, the X-ray generator, and the imaging system
• Setting the exposure parameters according to the imaging receptor used (films,
phosphor plates or sensors)
• Processing the film (if a conventional film is used.)
General Overview
The CS 2200 Intraoral X-ray unit is composed of the following functional components
Extension R Span A
• A rectangular collimator. Its various sizes adapt to films, phosphor plates and RVG
sensors. It is recommended to use such a collimator if possible, in order to limit the
radiation absorbed by patients.
The CS 2200 Intraoral X-ray unit is also composed of the following optional accessories:
8 7
5
1 2
3
6
Figure 2–3 Standard CS 2200 Wall-Mounted Unit with Separate Control Timer Unit
8 7
5
3
6
NOTE
This wall-mounted unit is only available in specific countries.
8
5
1
3
2
7
3
2
6
4
8
5
9
7
10 11
13 12
6 2 7 9
10
8 3 1 4 5
1 Generator
2 Scissor arm
3 Plastic covers for scissor arm
4 Extension arm*
5 Wall framework
6 Control timer unit
7 Main powerboard
Accessories (pivot brake, arm brake, screw
8
kits...)
9 Documentation
Cardboard template for wall framework
10
installation
6 2 7 9
10
8 3 1 4 5
1 Generator
2 Scissor arm
3 Plastic covers for scissor arm
4 Extension arm*
5 Wall framework with control timer unit
6 X-ray exposure switch
7 Main powerboard
8 Accessories (pivot brake, arm brake,...)
9 Documentation
Cardboard template for wall framework
10
installation
Dimensions
Box Dimensions
The box dimensions for the standard wall-mounted unit and the wall-mounted unit for Irix
replacement are the following:
Length 100 cm
(39.4 in.)
Width 60 cm
(23.6 in.)
30 cm
Height
(11.8 in.)
Unit Dimensions
The following table provides the dimensions of the CS 2200 Intraoral unit components.
Component Dimensions
Control timer unit 16 x 9 x 4 cm
(Standard wall-mounted unit) (6.3 x 3.5 x 1.6 in.)
43.8 x 22.6 x 12 cm
X-ray emitting unit
(17.2 x 8.9 x 4.7 in.)
87.3 x 13.3 x 6.3 cm
Scissor arm
(34.4 x 5.2 x 2.5 in.)
IMPORTANT
Prior to placing the order and before installation, you must carefully check
the following requirements.
Standard Compliance
The compliance with all national and local regulations and with the manufacturer’s
recommendations is mandatory for high and low voltage wiring.
Environmental Requirements
Check the following ambient operating condition requirements of the X-ray room before installing
the unit:
• Temperatures: 5~35 °C
• Relative humidity: 30~85%
• Atmospheric pressure: 700~1060 hpa
Mechanical Requirements
WARNING
The CS 2200 Intraoral X-ray unit must be installed so that it is impossible to
rotate the scissor arm through 360°. Otherwise, the power supply cable can
fail and cause electrical damage.
IMPORTANT
To attach the wall framework to the wall, you must use an appropriate fixing
system depending on the type of wall. It is the responsibility of the installer
to choose the appropriate fixing system which must be able to withstand an
extraction force of 147 kg (324 lbs) at each point of attachment.
Electrical Requirements
WARNING
You MUST select the operating voltage when placing an order. The operating
voltage CANNOT be modified on site.
You must use the provided dedicated three-wire electrical line protected by a 16 mA breaker (D
curve) and an RCCB of 30 mA from the electrical panel.
A power supply line generally consists of a three-wire cable (2 conductors + ground). The
minimum cross-section is 2.5 mm2 (14 AWG) and the wire colors and characteristics correspond
to the electrical regulations of each country.
IMPORTANT
You must use a cross-section that matches the regulations in force in the
specific country.
• 100/110/130 V
• 230/240 V
• 0.2 Ω in 110/130 V
• 0.5 Ω in 230/240 V
The X-ray unit must have a fixed connection to the electrical power network.
IMPORTANT
The maximum line current is obtained by following the instructions to connect
the generator power supply cable. The maximum on-load voltage variation on
the line must not exceed 3%.
WARNING
If other appliances are installed on the same line, interference and voltage
variations may cause your X-ray unit to operate abnormally. To prevent electric
shocks, you must use a ground connection.
51.4 cm
20.25 in.
R 8 cm
3.15 in.
C
The following table describes the extension arm types:
51.4 cm
20.25 in
8 cm R
3.15 in
9.5 cm
3.75 in. R
19 cm
7.50 in.
13.8 cm
5.45 in.
4.4 cm
1.75 in. R
B
C
30.3 cm
A 11.90 in.
4.4 cm
1.75 in.
300°
310 mm
12.20 in.
31 cm
12.20 in.
58.4 cm
23 in.
22.86 cm
9 in.
76.2 cm
30 in.
152.4 cm min.
60 in. min
Extension R L
47.0 cm 82.1 cm
Short
(18.5 in.) (32.3 in.)
64.8 cm 100.0 cm
Standard
(25.5 in.) (39.4 in.)
82.5 cm 117.6 cm
Long
(32.5 in.) (46.3 in.)
58.4 cm
23 in.
22.86 cm
9 in.
76.2 cm
30 in.
152.4 cm min.
60 in. min
Extension R L
47.0 cm 82.1 cm
Short
(18.5 in.) (32.3 in.)
64.8 cm 100.0 cm
Standard
(25.5 in.) (39.4 in.)
82.5 cm 117.6 cm
Long
(32.5 in.) (46.3 in.)
15 cm
6 in.
15 cm
6 in.
IMPORTANT
The tool references mentioned in this manual are ISO tool references.
• Necessary tools
• Cables
• Components
IMPORTANT
The unit is provided with a wall framework that by default requires an installation
that orientates to the left.
CAUTION
•Make sure that you have the required installation cables.
•Check that the voltage displayed on your generator label corresponds to your
power supply voltage.
•Check that jumper positions on the wall framework main powerboard matches
the used voltage.
To change the default pivot arm support position, follow these steps:
6. On the wall framework, choose the opening that corresponds to the pivot arm support
position that you require.
7. Push the clamp (C) in from the back of the framework into the chosen opening.
9. Place and tighten the two pivot arm support screws (B).
10. Place and tighten the two clamp screws (A) and washers.
The following figure illustrates on how to install the pivot arm support for a standard
wall-mounted unit:
C
4 mm
6 mm
The following figure illustrates on how to install the pivot arm support for a wall-mounted unit for
Irix replacement:
C A
4 mm
6 mm
You must position the pivot arm support on the left or right side of the wall framework depending
on the wall framework position that you require.
For standard wall-mounted units, install the wall framework oriented to the left (by
default).
Unpack and removed the wall plastic cover and insulation plate.
1 2 3
For wall-mounted units for Irix replacement, you can install the wall-framework oriented to the
right or to the left.
1 2
IMPORTANT
We recommend to install the top of the wall framework approximately 1.20 m (47.2
in.) above the floor.
NOTE
A pre-installation template for easier positioning is provided on the top flaps of the unit
packaging. If you use it, cut the cardboard correctly.
406.4 mm
( 16" )
C D
C B D
10 mm
C C D
x4
1. Position the wall framework or the appropriate pre-installation template at the desired location
on the wall.
2. Check that the wall framework is horizontal or vertical using a spirit level.
NOTE
If the vertical wall framework orientation is used when replacing a former Irix unit, you
must use the three mounting points (D).
4. Drill the holes and install the fixing screws according to wall type.
5. Pass the power supply and other link cables through the base plate holes:
NOTE
If you want to install a remote control timer:
- Plug the connector that is attached to one end of the CP235 cable to the J10
connector slot on the CJ718 powerboard.
- Wire the other end of the CP235 cable to the J1 connector slot on the CJ528
interconnection board.
6. Mount the wall framework to the wall. If necessary, insert shrims to ensure frame leveling.
7. Screw tightly.
120 mm C
( 4.7" )
D 10 mm
C
D
D
C
A A A A
x3
B
D C
60 mm
( 2.4" )
206 mm
( 8.1" )
2. Pass the power supply and other link cables through the appropriate base plate holes (A) or
(B).
3. Position the new plate using the three fixing holes (C) or (D) on the right or on the left side,
depending on the desired orientation, so that the pivot arm support is set inside the
attachment points.
4. Check that the wall framework is vertical or horizontal using a spirit level.
5. Screw tightly.
NOTE
If the Irix unit does not replace a former Irix unit, you must proceed as when installing a
standard wall-mounted unit and use the three fixing holes (C) or (D) depending on the
desired orientation.
A
C
1. Check that each pivot of the extension arm is fitted with a thin nylon ring (A).
IMPORTANT
Do not lubricate the pivots. The extension arm and the wall framework are
equipped with self-lubricating rings.
2. Install the extension arm correctly with the stop (C) at the scissor arm end.
3. Insert the extension arm pivot into the top hole of the wall framework.
The kit components must be assembled in the correct order in order to ensure maximum unit
operation.
NOTE
There are three different types of extension arm:
IMPORTANT
Do not lubricate the scissor arm pivot. The scissor arm pivot is self-lubricating.
C
A
F
E
x2
D
1. Pull the generator power supply cable out of the scissor arm axis and pass it through the
extension arm pivot, bringing it out underneath (A)
2. Install the scissor arm on the extension arm while sliding the power supply cable (B).
3. Pass the cable through the extension arm using the opening located under the arm and bring
it out through the opening located on top of the extension arm (C).
4. Slide the cable into the extension arm pivot and slide it through the pivot arm support to bring
it out underneath (D)
5. Make a loop with the cable and attach it to the pivot block with the cable plastic clamp (E),
leaving enough length for connection.
6. Adjust the cable length for wiring by sliding the extra length through the extension arm.
7. Install the two covers (F) on the extension arm: one on top of the extension arm and the other
one underneath.
E
F
E
A
B
IMPORTANT
Make sure that you remove the plastic cover around the generator connector.
1. Take the generator blocking key (A) from the accessory kit.
2. Before positioning the connector, make sure that the ring preventing full rotation (B) is in
place.
3. Bring the generator (C) from underneath with the power supply socket towards the top (D).
4. Insert the connector into the scissor arm tube until the scissor arm and the generator are in
contact and their connectors lock together.
6. Hold the generator in this position and insert the blocking key (A) in the appropriate slot. You
can now remove your hand from the generator.
8. Install the two plastic covers (E) on each side of the arm. Make sure that they are correctly
installed.
1. Open the scissor arm slightly to install the brake kit (A).
The kit components must be assembled in the correct order to ensure maximum unit operation.
IMPORTANT
The brake does not compensate for horizontal or vertical position errors.
WARNING
Never screw the brake screws tightly since it will damage the brake pads.
x1 A
x1 B
1. Adjust screws (A) and (B) to prevent horizontal arm drift while maintaining arm movement
flexibility.
2. Fit the magnetic screw and the brake cover (C) from the accessory kit.
IMPORTANT
You must adjust the brakes both on the wall framework and the scissor arm.
B B
A x1
4 mm
6 mm
1. Extend the arm completely, perpendicularly to the wall framework, and place a spirit level as
shown in the figure.
NOTE
While performing the adjustment, you must hold the arm extremity in order to avoid
constraints.
3. Check that the arm does not drift, whatever position it is in.
4. If necessary, loosen the two axis screws (B) and the two screws (C) in order to make
adjustment easier.
21
1a
18
17
16
15
14
13
3 12
11
1
4
5
20
1b
7 10
Position Description
1a 110V / 230 V configuration
1b 110V / 230V configuration
2 ST1 configuration (only for 110V)
3 12V LED D48 and PT19 - 5V LED D51 and PT20
4 Dipswitches SW2 (by default, all switches are set to OFF)
5 KV return PT13 - IHEAT return PT15
6 Neutral fuse (except for mobile option)
7 “Ready” state light connector 230V - 60W max
8 Fuse: 5A for 230V - 10A for 110V
9 Main power supply connector
10 Separate X-ray switch connector
11 Synchro RVG connector
12 I2C bus PT22 PT23 PT24
13 Vdac ref: PT21
14 KV ref: PT14
15 12 V non isolated: D65 and PT10
16 H Bridge control PT11 and PT12
17 VHEAT PT16 and D41
18 MA return PT17
Relay R control PT18
19 Arm cable generator
20 J10 or J3 timer connector
21 Ground - 0 mA PT25
Before installing the CJ718 powerboard, you must check its configuration.
3. Check that the jumper sets are correctly positioned on the powerboard for 110 V and 230 V.
1a 1b 2
230 V
1a 1b 2
IMPORTANT
IMPORTANT
Before you install the main powerboard, make sure that you replace the
insulation plate.
1. Depending on the desired unit configuration options, pass the appropriate cables through the
wall framework openings (C) and attach them using the cable ties (A) and cable clamps (B).
3. Fit the powerboard to the plastic pins (E) and metal pins (F).
4. Screw the nylon nuts (G) to the plastic pins (E) and the metal nuts (H) to the metal pins (F).
A
B B
C A B
1
A
A
B
B
F
C
E
E
G E
G
H
F
G D
H
7
Connect the following wiring in the indicated order and use cable ties to attach the cables. The
following figure illustrates the general wiring of the CS 2200 unit:
MAIN
PWR
8
7
6
5
J1 J9 F
4
3
2
1
J9
8
7
6
5
4
3
2
PWR
1
ARM
J1
J7 J3
CTRL
A RM
B
J6
J4
J10
1
J7 PWR 3
2
ARM 4
5
LOCAL
J2 6
7
CTRL PANEL 8
J3
RVG CTRL
REMOTE
CTRL PANEL J10 J4 3 2 1 ARM
J6
To J1 slot
Power supply cable
Generator
1. Turn the brown and orange wires once around the ferrite provided in the accessory kit.
NOTE
The control timer unit is attached to the cover using magnets. You must check that the
magnets are inside the cover.
To install the control timer unit on the wall framework, connect the spiral control timer unit cable to
CJ718 J10 connector.
IMPORTANT
To install a remote control timer unit, you must purchase a remote control timer
unit box separately. It is not included in the standard wall-mounted unit kit.
The remote control timer unit kit includes the following components:
• A mounting plate with a CJ528 board
• A control timer unit back cover
• A 15 m (16.4 yd.) long control cable for connection to the CJ718 powerboard
• A CPA11 link cable which is 30 cm (11 to 13/16 in.) long
• Screws...
NOTE
The kit does not include the control timer unit itself.
x2 6
K 4 mm
x2
G 1
2
x2
E
x2 F
H
3
J
1. Plug the connector that is attached to one end of the CP235 control cable (K) to the J10
connector slot on the CJ718 powerboard.
NOTE
The CP235 control control cable is delivered with a wired connector. Do not remove
the connector.
2. Extend the CP235 control cable (K) through the hole in back of the mounting plate and fit it to
the mounting plate (G).
3. Wire the the CP235 control cable to the J1 connector slot on the CJ528 interconnection
board.
4. Check that the connections are made as indicated in the following table.
5. Pass the CPA11 link cable (F) through one of the dedicated holes of the control timer unit
back cover (H).
6. Position the control timer unit mounting plate on the wall horizontally using a spirit level.
7. Fit it using the appropriate screws (1) through the mounting plate holes. Depending on the
type of wall, use the appropriate mounting media.
8. Connect the control cable (K) as indicated in the following tables based on the type of control
cable used.
9. Fit the control cable (K) using its clamp and make sure that the shield is correctly connected.
IMPORTANT
If you do not make the strap, you cannot launch X-rays.
x2
x2
1
B
A C
E
12. Remove the two protective rubber feet (1) from the back of the control timer unit.
13. Unscrew the two screws (B) and remove the control timer unit back cover (A).
14. Replace the spiral cable (C) of the control timer unit with the provided CPA11 link cable (F).
15. Connect the CPA11 link cable (F) to the CJ827 board of the control timer unit (E).
16. Check that the ST1 and ST2 jumpers are correctly positioned.
ST2
ST2
R16
U2
U10
C14
U9
ST1 U8
U3
L1
SWint+SWex t
ST1
SW-EXT
SW-INT
4 3 2 1 Xray Switch
ST1 ST2
Standard wall-mounted Jumper in positions 1 and 2 Jumper set to ON
unit
17. Pass the CPA11 link cable (F) through the appropriate hole of the back cover (H).
18. Fit the control timer unit front panel (E) to the back cover (H) using the provided T45 screws
(2).
20. Mount the control timer unit to the mounting plate (G) using the two provided screws (3) and
cover them with the appropriate covers (J).
IMPORTANT
To install a remote exposure switch, you must purchase it separately. It is not
included in the standard wall-mounted unit kit.
NOTE
The remote exposure switch kit includes one exposure switch with its connection box.
The link cable of the remote exposure switch is not provided.
x2 1
x2
B
D
x1
A
C
1. Fit the cable between CJ718 J7 connector and the position of the remote exposure switch.
2. Unscrew screw (A) to open the connection box and separate the plate (B) from the cover (C).
3. Position the plate (B) at the desired location on the wall and mount it through the mounting
holes using the appropriate screws.
4. Connect the two wires of the remote exposure switch to the CJ718 powerboard J7 connector
(1). The following table illustrates the remote exposure switch connection.
WARNING
Follow the connection diagram below. You must not connect either of the two
wires of the remote exposure switch cable to (the diode terminal).
5. Fit the cover on the remote exposure switch connection box (C) and the handle (D).
IMPORTANT
Local regulations may require X-ray emission from the control timer unit if a
remote exposure switch is available. Check that the ST1 and ST2 jumpers are
correctly positioned.
6. Check that the ST1 and ST2 jumpers are correctly positioned.
ST2
ST2
R16
U2
U10
C14
U9
ST1 U8
U3
L1
SWint +SWex t
ST1
SW-EXT
SW-I NT
4 3 2 1 Xray Switch
ST1 ST2
X-ray emission from the control Jumper in positions 1 and 2 Jumper set to ON
timer unit or from the remote
exposure switch
X-ray emission only from the Jumper in positions 3 and 4 Jumper set to OFF
remote exposure switch
NOTE
This configuration only applies for the US market.
2
1
IMPORTANT
To install both a remote timer configuration unit and a remote exposure switch,
you must purchase them separately. They are not included in the standard
wall-mounted kit.
NOTE
The remote exposure switch kit includes one exposure switch with its connection box.
The link cable of the remote exposure switch is not provided.
x2 6
K
x2
2
G
x2
x2 4 mm
3
5
x2
B L
J
A
x1
x2 F
D H
4
C J E
To install a remote control timer unit and a remote exposure switch, follow these steps:
1. Install the remote control timer unit as indicated in the Installing a Remote Control Timer
Unit section.
2. Pass the remote exposure switch cable (L) between the remote control timer unit CJ528
powerboard and the position of the remote exposure switch.
3. Install the remote exposure switch as indicated in the Installing a Remote Exposure Switch
section.
WARNING
Follow the connection diagram below. You must not connect either of the
two wires of the remote exposure switch cable to (diode terminal).
4. Install the remote exposure switch as indicated in the Installing a Remote Exposure Switch
section.
5. To launch the X-ray both from the remote control timer unit and the remote exposure switch,
position ST1 and ST2 correctly on the CJ827 board.
ST2
ST2
R16
U2
U10
C14
U9
ST1 U8
U3
L1
SWint +SWex t
ST1
SW-EXT
SW-I NT
4 3 2 1 Xray Swit ch
ST1 ST2
X-ray emission both Jumper in positions 1 and 2 Jumper set to ON
from the remote control
timer unit and the
remote exposure switch
simultaneously
1 2
To install the control timer unit, you must connect the CJ827 control timer unit powerboard to
CJ718 J3 connector using the CPA10 cable (A).
ST2
ST2
R16
U2
U10
C14
U9
ST1 U8
U3
L1
SWint +SWex t
ST1
SW-EXT
SW-I NT
4 3 2 1 Xray Swit ch
ST1 ST2
Wall-mounted unit for Irix Jumper in positions 1 and 2 Jumper set to OFF
replacement
NOTE
If you replace a former Irix unit, you can use the previous separate exposure switch and
cable or the new provided exposure switch.
x2
C
E
A x1
B
x2
1. Fit the cable between CJ718 J7 connector and the position of the separate exposure switch.
2. Unscrew screw (A) to open the connection box and separate the plate from the cover.
3. Position the plate at the desired location on the wall and mount it through the mounting holes
using the appropriate screws.
4. Connect the two wires of the remote exposure switch to the CJ718 powerboard J7 connector
(1). The following table illustrates the separate exposure switch connection.
WARNING
Follow the connection diagram below. You must not connect either of the two
wires of the remote exposure switch cable to (the diode terminal).
5. Fit the cover (E) on the remote exposure switch connection box.
2. Check on the CJ827 control timer unit powerboard the ST1 and ST2 jumper configuration.
ST2 set to ON From the control timer unit or from the Standard wall-mounted unit with a
remote exposure switch remote exposure switch
Simultaneously from the control timer Standard wall-mounted unit with a
unit and from the remote exposure remote control timer unit and a
switch remote exposure switch (US
configuration)
ST1 in positions 3 and 4 From the remote exposure switch only Standard wall-mounted unit with a
remote exposure switch
ST2 set to OFF
The control timer unit exposure switch is Wall-mounted unit for Irix
disabled replacement
4. Close the control timer unit using the provided T45 screws and put back the two rubber
covers.
6. Mount the control timer unit to the base plate using the two provided screws (3) and cover
them with the appropriate covers (J).
Post-Installation Control
WARNING
ONLY an authorized technician is qualified to carry out any intervention on the
unit while it is switched ON and while the covers are removed. NO unqualified
person must approach the unit in this case.
Before performing the post-installation control, check that the unit installation is completed.
J9
J1
3. Check that the power supply is equal to the local main voltage value. A variation of 10% is
allowed.
4. If the power supply is not equal to the local main voltage value, contact an electrician.
Otherwise, perform the tube seasoning.
After the self-test is completed, I 02 is displayed. This message means that the seasoning
process must be started.
2 Press .
The display blinks,. The sequence step number and the required exposure settings (kV, time)
are displayed alternatively.
4. Launch an X-ray.
WARNING
When the exposure is completed, the display blinks. The cooling error code (I 01) and the
remaining time required before the next step are displayed alternatively. The red light of the
cooling cycle is lit.
When the cooling cycle is completed, the display blinks. The next step number and its
exposure settings are displayed alternatively.
5 Repeat steps 3 and 4 until the end of the sequence. Several tube exposure cycles are
performed.
IMPORTANT
If you receive error messages while you carry out the procedures, switch
OFF and ON the unit and do all the procedures again.
If the error messages persist, see the “Corrective Maintenance” section for
information on how to treat them.
Performing an Autocalibration
See the “Resetting and Autocalibration” section for information on how to autocalibrate the unit.
J9
J1
7. Launch an X-ray
WARNING
Be careful not to be exposed to ionizing radiation.
9. The result of the formula (Vno-load - Von-load) must not exceed 3% variation corresponding to:
Checking the mA
NOTE
Use the voltmeter in the 30 V DC range.
2. Connect the voltmeter to the test points in positions 21 (Ground-0mA- PT25) and 18 (MA
return PT17) complying with the polarities, with the plus on the 0 mA side.
PT17
PT25
The green LEDs (position 3) of the CJ718 powerboard corresponding to +12 V and +5 V
must both light up.
6. Launch an X-ray
WARNING
Be careful not to be exposed to ionizing radiation.
7. Note the voltmeter value during the exposure (on-load voltage). The resulting value must lie
between 6V and 8V. If not, contact the customer support.
The measured value is the result of the current (mA) multiplied by a 1 k Ω resistance on the
powerboard.
3 mm
B x4
2. Put the ON/OFF switch in the cover recess depending on your desired wall framework
orientation (A).
5. Fit the wall framework cover using the four screws and insert the screw caps (B).
CAUTION
DO NOT use solvent-based products. When cleaning the product, follow the
manufacturer’s recommendations.
IMPORTANT
Make sure that all manuals are left on site for the operators.
Parameters
Table 6–1 Parameters Available through the User Mode
NOTE
The specific country value is equal to
the international telephone country
code.
P 4.1 Film mode setting S 01 to S 16
P 4.2 Digital mode setting S 01 to S 16
Tube seasoning
P 05 Switches from OFF to ON
procedure
ON: Disables the X-ray emission
P 06 Show mode
OFF (default value): Enables the X-ray emission
2. When F718 x.x is displayed, press shortly on from the control timer unit.
You access the menu, when "USER" is displayed. The display intermittently shows the first
parameter (P 03) and its setting (for example, "0").
Modifying Parameters
To modify parameters, follow these steps:
4. To validate, press and hold for at least 3 seconds until "COPY" is displayed and a
beep is heard.
5. To keep the initial value, press on shortly. "ABOR" is displayed. The system
returns to the parameter/program mode.
To exit the user mode, press on shortly. “QUIT” is displayed until the system returns to
the operational mode. The self-test continues until it is completed.
Diagnostic Mode
The diagnostic mode allows the authorized technician to do the following:
• Display counters
• Reset and autocalibrate parameters
2. When F718 x.x is displayed, press on from the control timer unit for at least three
seconds.
When the “DiaG” message is displayed, you have access to the counters section.
The first counter “C 01” and its associated value are displayed alternatively.
Counter Display
IMPORTANT
Viewing Counters
To change from one counter number to the next, turn in any direction.
NOTE
You can only view the enabled error counters that have value other than 0. If no error
counter is enabled, “NO” and “ERR” are displayed alternatively.
This part of the diagnostic mode enables you to reset and autocalibrate.
2. To change the value of the selected number, press and hold for at least three
seconds until you hear a beep and “EDIT” is displayed indicating that you are in the
modification mode.
• To validate your choice, press for at least three seconds until you hear a
change confirmation beep. "RUN" is displayed.
NOTE
To exit the Counters menu, press shortly. “QUIT” is displayed until the system returns
to operational mode.
Check that the following parts and functions of the unit are operating correctly:
• X-ray generator.
• The scissor arm is not worn out or damaged and is stable in all positions.
• No oil leaks.
• Labels legibility.
IMPORTANT
We recommend that an annual electrical, mechanical and dosimetric
inspection of the unit be carried out by an authorized service technician
provided by your representative.
Do NOT operate the unit if you find that the entire unit is not functioning correctly.
For more information on maintenance checks, see the CS 2200 User Guide (SM761).
Corrective Maintenance
Occasionally, malfunctions can occur during use in the event of an incorrect action or failure. The
Information “Ixx” and Error message “Exx” presented below guide you through the actions you
need to take to correct the malfunction.
To know the error code, you must switch ON the unit again. The self-test starts automatically. After
a self-test failure, the error code is displayed.
7–2 MAINTENANCE
Corrective Maintenance
Arm Cable
Wire/Pin color CJ718 slot J2
Brown PWR ARM-1
Orange PWR ARM-3
Blue PWR ARM-6
Purple PWR ARM-7
Green-Yellow PWR ARM-8
CJ718 slot J6
White 4-pin plug CTRL ARM
If you use the optional RVG synchronization link, connect the relevant cable to the CJ718 J4
connector as follows:
Information Messages
An information “I” error code with a message is displayed.
The following table lists the information messages and the actions to take.
IMPORTANT
If you switch OFF the system, the microprocessor will not calculate the
cooling time.
For safety reasons, it will consider that the system has not gone through
the cooling cycle.
7–4 MAINTENANCE
Corrective Maintenance
Error Messages
The following table lists the error messages, their possible causes, and the actions to take to fix
the problems.
Error
Reference ERR_ Description Possible Cause Actions Comments
Message
E01 OPERATOR Early release of The user released the X-ray Quickly press on the selection If the X-ray exposure switch was
X-ray exposure exposure switch before the knob to stop the alarm. released before the end of the
switch end of the exposure. Press and hold the exposure exposure cycle, you may save or
switch until the end of the develop the radiography. The
exposure. Wait until the bip remaining exposure time is
ends before you release the displayed on the control timer
switch. unit.
The X-ray exposure switch or Check the wiring, the X-ray The error is displayed when the
its wiring is defective. exposure switch, and the X-ray exposure switch is
electrical contact points. enabled,. It happens often and
Replace the defective parts. unexpectedly.
E02 XRAY_SWITCH X-ray control The exposure switch or its Check the wiring, the It appears on a CS 2200 unit if
enabled when wiring is defective. exposure switch and the you use a CS 2100 control timer
switching ON the electrical contact points. unit as an interface to access the
unit Replace the defective parts. technician menus.
E03 X_RAY_SWITCH_ X-ray control safety CJ718 powerboard failure Switch OFF and ON the unit. This error is displayed when you
SECURITY malfunction If the error persists, change switch ON the unit.
the CJ718 powerboard.
E04 EXPO_TIMEOUT_ Exposure time CJ718 powerboard failure Switch OFF and ON the unit. This error is displayed when you
SECURITY safety malfunction If the error persists, change switch ON the unit.
the CJ718 powerboard.
E10 KV_REF_SYS kV reference error CJ718 powerboard failure. Launch the auto-calibration
E11 kV_REF_LOW Too low kV Incorrect calibration of the procedure.
E12 kV_REF_HIGH reference CJ718 powerboard. If the problem persists, change
Too high kV the CJ718 powerboard.
reference
E13 KV_FEEDBACK_SYS kV return error Defective connections/wirings Switch OFF and ON the unit.
(no-load value on kV return (i.e. disconnected If the error persists, do the
different from 0) J6 connector) following:
- Check the wiring and
kV return electrical contact points.
connection error - Replace any defective parts.
E14 kV_FEEDBACK_LOW Low kV return Long period of generator Switch OFF and ON the unit.
E15 kV_FEEDBACK_HIGH High kV return inactivity If the error persists, carry out
tube seasoning procedures.
See “Performing the Tube
Seasoning” .
Error
Reference ERR_ Description Possible Cause Actions Comments
Message
E16 FMIN_SYS No signal frequency CJ718 powerboard failure -Switch OFF and ON the unit.
inverter error If the error persists, change
the CJ718 powerboard
E17 FMIN_LOW Too low inverter Switch OFF and ON the unit.
frequency CJ718 powerboard failure If the error persists, change
Too high inverter the CJ718 powerboard.
E18 FMIN_HIGH
frequency
E20 HEATING_VOLTAGE_ Error in voltage Disconnected or poorly - Switch OFF and ON the unit.
SYS measure of heating connected generator when If the error persists, do the
filament (no-load running the auto-calibration following:
value different from procedure. - Check the wiring and
0)
electrical contact points.
- Change the defective wire.
E22 HEATING_VOLTAGE_ Too high voltage for CJ718 powerboard failure Change the CJ718
HIGH filament heating powerboard.
E24 HEATING_CURRENT Too low current for Generator failure (X-ray tube - Switch OFF and ON the unit. Commonly results from a broken
_LOW filament heating heating filament circuit) If the error persists, do the X-ray tube filament
following:
- Do an Ohmmeter test
(<1ohm) between the purple
and blue generator wires.
-Change the generator
E30 POWER_ALARM Problem with line Incorrect configuration of the Check the CJ718 powerboard
voltage setting or CJ718 powerboard voltage jumper configuration for
filtering capacitor adaptation to the adequate
voltage (the components that
are referenced as 1a, 1b, and
2 on the electrical schema).
If not adequate with main
voltage, change the CJ718
powerboard.
The unit power supply is out of Check the electrical - 90 V -144 V for 110 V
the voltage range for proper installation with emphasis on - 207 V and 264 V for 230 V
use. power supply voltage and
connections.
7–6 MAINTENANCE
Corrective Maintenance
Error
Reference ERR_ Description Possible Cause Actions Comments
Message
E42 PROGRAM_FAULT Firmware functions - CJ718 powerboard failure - Systematic display of error
default message.
- Change the CJ718
powerboard
E43 SHOT_PARAMETERS Last exposure
parameter
(exposure time)
E48 ERR_QUARTZ Missing or unstable CJ718 powerboard failure - Systematic display of error
processor message.
frequency - Switch OFF and ON the unit.
If the error persists, change
the CJ718 powerboard
Error
Reference ERR_ Description Possible Cause Actions Comments
Message
E50 I2C I2C bus Defective wirings/connections - Change the connections and When you hear a beep from the
the aspect of the electrical buzzer (beeps for 1 sec) and if no
links. error code is displayed on the
- Change the defective parts. control timer unit, the problem
surely results from either of the 3
E52 I2C_EXT External I2C bus Interferences - Random display of error problem causes listed in the
message previous Possible Causes
column.
- Check for incorrect
grounding installation
- Check low cables
cross-section
- Verify if cables from other
closeby sources are not
causing interferences
- Other appliances installed on
the same power line
- If an error is detected bring
the installation back to
conformity.
E54 IHM Error in accessing CJ718 powerboard or control - Systematic display of error
the control panel panel failure message.
- Change the CJ718
powerboard.
- Change the control panel.
E51 I2C_INT Internal I2C bus
7–8 MAINTENANCE
Chapter 8
SERVICING THE CS 2200 INTRAORAL X-RAY UNIT
CS 2200 Unit Wiring Diagrams
Wall-Mounted Unit for Irix Replacement
SEPARATE
EXPOSURE SWITCH
CONTROL BOARD
RVG CJ827
SYNCHRONIZATION
LINK
2 3 6
J7 J4 J3
LOCAL
CONTROL PANEL
MAIN POWER BOARD
CJ718
CONTROL POWER
ARM ARM MAIN POWER
J9 J6 J2 J1
2 4 5 4 3
9
GREEN X-RAY MAINS
WARNING LAMP
50/60 Hz
MAIN SWITCH
CS2200
GENERATOR
RVG
CONTROL TIMER SYNCHRONIZATION
LINK
7 3
J10 J4
LOCAL
CONTROL PANEL
CONTROL POWER
ARM ARM MAIN POWER
J9 J6 J2 J1
2 4 5 4 3
9
GREEN X-RAY MAINS
WARNING LAMP
50/60 Hz
MAIN SWITCH
CS2200
GENERATOR
J4 Strap
3
7
J10 J4
REMOTE
CONTROL PANEL
CONTROL POWER
ARM ARM MAIN POWER
J9 J6 J2 J1
2 4 5 4 3
9
GREEN X-RAY MAINS
WARNING LAMP
50/60 Hz
MAIN SWITCH
CS2200
GENERATOR
X-RAY
REMOTE CONTROL
CONTROL TIMER
RVG
SYNCHRONIZATION
LINK
2 3 7
J7 J4 J10
REMOTE
CONTROL PANEL
MAIN POWER BOARD
CJ718
CONTROL POWER
ARM ARM MAIN POWER
J9 J6 J2 J1
2 4 5 4 3
9
GREEN X-RAY MAINS
WARNING LAMP
50/60 Hz
MAIN SWITCH
CS2200
GENERATOR
CONTROL
TIMER 3
7
J10 J4
REMOTE
CONTROL PANEL
CONTROL POWER
ARM ARM MAIN POWER
J9 J6 J2 J1
2 4 5 4 3
9
GREEN X-RAY MAINS
WARNING LAMP
50/60 Hz
MAIN SWITCH
CS2200
GENERATOR
WARNING
You MUST comply with the standards currently in force while installing and
using the radiology unit. Whenever necessary, you must wear a lead-lined
apron.
You MUST switch OFF the unit before removing the covers. ONLY an
approved Trophy technician is qualified to inspect or maintain the unit while
it is switched on and while the covers are removed. In this case, NO
unqualified person must approach the unit.
D B
x4
x2
A
E
E
A1
1
2
D
PWR 3
ARM 4
5
J2 6
7
8
CTRL
ARM
3 mm
J6 C
1. Remove the four fixing screws and the wall framework cover (A).
4. Disconnect the arm cables from the J2 and J6 powerboard terminals (C).
5. Remove the two plastic covers from the extension arm (D).
6. Pull the cables out of the extension arm and leave them hanging at the scissor arm end (E).
G
H
K
I
I
H
I x2
J F
8. Use a 2mm pin punch and push in the pins to remove the four cable clamps from the scissor
arm (I).
NOTE
Make sure that you do not lose the pins that fall inside the scissor arm. You will need
them to replace the cable clamps.
9. Disconnect the generator connector from the scissor arm connector (J), and remove the cable
(K).
A
D
x2
A
B C
1. Feed the new cable through the hole on the generator support (A).
NOTE
Do not twist the cable. To make the installation easier, extend the arm to a horizontal
position.
4. Place the bottom cable clamp on the side of the generator using two pins (C).
6. Place the other three cable clamps using the pins (C).
7. Feed the cable into the extension arm to the powerboard. For more information, see the
Installing the Scissor Arm section.
8. Connect the scissor arm cable to the CJ718 powerboard. For more information, see the
Connecting the Wiring section (generator part).
9. Move the arm in different positions to check any stress on the cable. The cable must be
neither loose nor tight.
IMPORTANT
Do NOT forget to re-install the ferrite correctly. For more information, see the
Connecting the Wiring section.
You MUST switch OFF the unit before removing the covers. ONLY an
approved Trophy technician is qualified to inspect or maintain the unit while
it is switched on and while the covers are removed. In this case, NO
unqualified person must approach the unit.
1
B
1
3
C
1. Remove the two plastic covers (1) on each side of the scissor arm.
4. While holding the generator, remove the blocking key from the scissor arm (C).
6. Remove the ring preventing rotation (3) and position it on the new generator.
B 1
C
2
A
2. Adjust the spring (B) by turning the nut clockwise or counterclockwise using the metal strip
(C) of 4 mm (0.16 in.) diameter provided with the unit in the accessory kit.
10 mm
After replacing the CJ718 powerboard, you must perform An auto-calibration (See the Performing
a Unit Auto-Calibration section).
1 A
B 2
2. Adjust the spring (B) by turning the nut clockwise or counterclockwise using the metal strip
(C) of 4 mm (0.16 in.) diameter provided with the unit in the accessory kit.
Authorized Representatives
Authorized Representative in the European Community
EC REP
TROPHY
4, Rue F. Pelloutier, Croissy-Beaubourg
77435 Marne la Vallée Cedex 2, France