Professional Documents
Culture Documents
Manual
MultiPro
Gas Detector
Gastech
24 Baretta Rd
Wangara Western Australia 6065
Tel 1800 999 902
http://www.gastech.com
1
MULTIPRO PERSONAL PORTABLE GAS DETECTORS HAVE BEEN
DESIGNED FOR THE DETECTION AND MEASUREMENT OF
POTENTIALLY HAZARDOUS ATMOSPHERIC CONDITIONS
MultiPro
Reference Manual
Part Number 13-278
Version 2.04
Copyright 2010
by
Sperian Instrumentation
Middletown, Connecticut 06457
1
Table of Contents
CERTIFICATION INFORMATION 4
OPERATING TEMPERATURE 4
SIGNAL WORDS 4
WARNINGS AND CAUTIONS 4
1. DESCRIPTION 6
1.1 Methods of sampling 6
1.2 Multi-sensor capability 6
1.3 Calibration 6
1.4 Alarm logic 7
1.4.1 Atmospheric hazard alarms 7
1.4.2 Low battery alarms 7
1.4.3 Sensor over range alarms. 7
1.4.4 LEL response failure due to lack of O2 alarm 7
1.4.5 Security beep/flash 7
1.4.6 Latching peak alarms 8
1.4.7 Fault detection 8
1.5 Other electronic safeguards 8
1.5.1 Heartbeat 8
1.6 Sensors 8
1.7 Optional sample draw pump 8
1.7.1 Special precautions when using the MultiPro pump 8
1.8 Data storage 9
1.8.1 Black box data recorder 9
1.8.2 Event logger 9
1.9 MultiPro design components 9
1.10 MultiPro standard accessories 10
1.10.1 Alkaline MultiPro detectors 10
1.10.2 Li-Ion MultiPro detectors 10
1.11 MultiPro kits 10
1.11.1 MultiPro Confined Space Kits 10
1.11.2 MultiPro Value Packs 10
2. BASIC OPERATIONS 10
2.1 Turning the MultiPro On 10
2.1.1 Start up with pump 11
2.2 Operating Logic 12
2.3 Turning the MultiPro Off 12
2.4 Alarms 12
2.4.1 Warning Alarms 12
2.4.2 Danger Alarms 13
2.4.3 STEL Alarms 13
2.4.4 TWA Alarms 13
2.4.5 Low battery alarms 13
2.4.6 Sensor over range alarms 13
2.4.7 LEL failure due to lack of oxygen alarm 14
2.5 PC connection via infrared port 14
2.6 Error Messages 14
2.7 Contact Cover 14
3. SAMPLING 15
3.1 Manual sample draw kit 15
3.1.1 Manual sample draw kit usage 15
3.2 Motorized sample draw pump 15
2
3.2.1 Starting the motorized sample pump 16
3.2.2 Turning off the pump 16
3.2.3 Pump low flow alarm 16
3.3 Sample draw probe 17
4. CALIBRATION 17
4.1 Functional (Bump) testing 17
4.2 Fresh Air/Zero Calibration 18
4.2.1 Fresh air/zero calibration failure 18
4.2.2 Forced fresh air / zero calibration 19
4.3 Span Calibration 19
4.3.1 Span calibration failure: Toxic and LEL sensors 20
4.3.2 Span calibration failure: Oxygen sensors 20
5. MAINTENANCE 20
5.1 Cleaning 21
5.2 Storage 21
5.3 Batteries 21
5.4 Replacing alkaline batteries 21
5.5 Maintaining Li-Ion battery packs 21
5.5.1 Storage guidelines for the Li-Ion versions 21
5.5.2 Charging guidelines for Li-Ion battery 22
5.5.3 Charging procedure for Li-Ion battery 22
5.5.4 Charging with the pump attached. 22
5.5.5 Battery troubleshooting 22
5.6 Sensor replacement 22
5.6.1 Sensor replacement (Not Duo-Tox) 22
5.7 Sample probe assembly 23
5.7.1 Changing sample probe filters 23
5.7.2 Changing sample probe tubes (wands) 24
5.8 MultiPro Pump Maintenance 24
5.8.1 Replacing pump filters 24
6. DIRECT PROGRAMMING 24
6.1 Entering the Advanced Menu 24
6.2 Set options 25
6.3 Set time 25
6.4 Set date 26
6.5 Set alarms 26
6.6 Set cal gas 26
6.7 Set cal due 26
6.8 Set bump test due 26
6.9 Setup accept 27
APPENDICES 28
Appendix A Toxic gas measurement – Warning, Danger, STEL and TWA alarms 28
1. Warning and Danger Alarms 28
2. Time Weighted Average (TWA): 28
3. Short Term Exposure Limits (STEL): 28
Appendix B Calibration Frequency Recommendation 29
Appendix C MultiPro Sensor Information 30
Appendix D Toxic Sensor Cross-Sensitivity 30
Appendix E Basic Parts List 30
MultiPro Remote Sampling Accessories 30
MultiPro Sensors 30
MultiPro Charging & Datalogging Accessories 30
Appendix F Sperian Instrumentation Standard Gas Detection Warranty 31
3
Certification Information
UL Class I Division 1 Groups A,B,C,D Temp Code T4
UL Class II, Division 1 Groups E,F,G
UL Class III
CSA Class I, Division 1, Groups A,B,C,D Temp Code T4
(Per CSA C22.2 No. 152, only the combustible gas detection portion of this instrument
has been assessed for performance)
ATEX Certification:
II 2 G EEx ia d IIC T4
UL International DEMKO A/S 05 ATEX 0424116X
IECEx Certification:
Ex ia d IIC T4
IECEx UL 07.0003X
Operating Temperature
The MultiPro’s operating temperature range is printed on the label on
the back of the instrument. Use of Sperian Gas Detectors outside of the instrument’s
specified operating temperature range may result in inaccurate and potentially
dangerous readings.
Signal Words
The following signal words, as defined by ANSI Z535.4-1998, are used in
the MultiPro Reference Manual.
indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
indicates a potentially hazardous situation, which if not
avoided, may result in moderate or minor injury.
CAUTION used without the safety alert symbol indicates a potentially
hazardous situation which, if not avoided, may result in property damage.
6
1.4 Alarm logic may indicate a hazardous combustible gas
MultiPro gas alarms can be adjusted with concentration that exceeds the MultiPro’s
BioTrak Software through a PC with an IrDA zero to 100 percent LEL detection range.
port or directly with the MODE button (see 1.4.2 Low battery alarms
Chapter 6 for direct programming The MultiPro may be equipped with either a
instructions). Alarms may be set anywhere rechargeable Lithium Ion (Li-Ion) or an
within the nominal range of the specific sensor alkaline battery pack. The MultiPro includes
type. When an alarm set point is exceeded a multi-staged low battery alarms to let the user
loud audible alarm sounds, and the bright red know that the battery is running low.
LED alarm lights flash.
For detailed information concerning the
1.4.1 Atmospheric hazard alarms low battery alarms, see section 2.4.5.
The combustible gas alarm is activated when Use only Duracell MN1500
the percent LEL (Lower Explosive Limit) gas or Ultra MX1500, Eveready Energizer E91-
concentration exceeds any pre-set alarm LR6, Eveready EN91 batteries.
level. Substitution of batteries may impair
Two oxygen alarm set points have been intrinsic safety.
provided; a danger alarm for low 1.4.3 Sensor over range alarms.
concentrations associated with oxygen
deficiency and a warning alarm for high The MultiPro will go into alarm if a sensor is
concentrations associated with oxygen exposed to a concentration of gas that
enrichment. exceeds its established range. In the case of
an LEL reading that exceeds 100% LEL, the
Four alarm set points have been provided for LEL channel will be automatically disabled by
each toxic gas sensor: Warning, Danger, the instrument and the instrument will remain
STEL (Short Term Exposure Limit) and TWA in constant alarm until it is turned off, brought
(Time Weighted Average). to an area that is known to be safe, and then
S W D S T turned back on. The display will show “OL” in
E A A T W place of the sensor reading for any channel
N R N E A that has gone into over range alarm.
S N G L See section 2.4.5 for further details on
O I E sensor over range alarms.
R N R
G A sensor range chart is provided in
Appendix C.
CO 35 100 100 35
H2S 10 20 15 10 In the event of an LEL
Default Toxic Sensor Alarm Levels overrange alarm the MultiPro must be
turned off, brought to an area that is
Appendix A discusses alarm levels and known to be safe and then turned on again
factory default alarm settings. to reset the alarm.
MultiPro portable gas
detectors have been designed for the 1.4.4 LEL response failure due to lack of
detection of deficiencies of oxygen, O2 alarm
accumulations of flammable gases and The MultiPro features automatic warning
vapors, and accumulations of specific against LEL sensor response failure due to
toxic gases. An alarm condition indicating lack of oxygen. See section 2.4.7 for details.
the presence of one or more of these 1.4.5 Security beep/flash
potentially life-threatening hazards should
be taken very seriously. The MultiPro includes a security beep function
that is designed to notify the user that the
In the event of an alarm instrument is powered up and running. Once
condition it is important to follow enabled the MultiPro will emit a short audible
established procedures. The safest course beep and give a short flash on the LED at a
of action is to immediately leave the user-defined interval. The security beep/flash
affected area, and to return only after function may be enabled and the interval may
further testing determines that the area is be changed with BioTrak software or directly
once again safe for entry. Failure to with the MODE button (see Chapter 6 for
immediately leave the area may result in direct programming instructions).
serious injury or death.
A rapid up-scale reading
followed by a declining or erratic reading
7
1.4.6 Latching peak alarms Instructions are included with the
The MultiPro’s alarms are self-resetting unless replacement sensor.
the alarm latch is enabled. With the MultiPro’s Replacement sensor part numbers and
alarm latch enabled, the audible and visible sensor ranges are given in Appendix B.
alarms will continue to sound after the Sensor cross-sensitivity figures are given
atmospheric hazard has cleared. Press the in Appendix C.
MODE button to reset the alarms. If the alarm
latch is disabled and the alarm condition is no A sensor that cannot be
longer present, the instrument will calibrated or is found to be out of
automatically return to normal operation, and tolerance must be replaced immediately.
the visible and audible alarms cease without An instrument that fails calibration may
further input from the user. not be used until testing with known
concentration test gas determines that
1.4.7 Fault detection accuracy has been restored, and the
MultiPro software includes a number of instrument is once again fit for use.
additional alarms designed to ensure the Calibration procedures are discussed in
proper operation of the instrument. When the detail in Chapter 4.
MultiPro detects that an electronic fault or
failure condition has occurred, the proper 1.7 Optional sample draw pump
audible and visible alarms are activated and A motorized sample-draw pump is available
an explanatory message or message code is for the MultiPro for situations requiring
displayed. continuous "hands free" remote monitoring.
The MultiPro is designed Use only part number 54-
to detect potentially life threatening 49-102 sample draw pump with the
atmospheric conditions. Any alarm UL/CSA-approved version of the MultiPro.
condition should be taken seriously. The Use only part number 54-49-102-5 sample
safest course of action is to immediately draw pump with the ATEX-approved
leave the affected area, and return only version of the MultiPro.
after further testing determines that the The pump contains a
area is once again safe for entry. pressure sensor that
1.5 Other electronic safeguards detects restrictions in
airflow caused by water
Each time the detector is turned on, the
or other obstructions
MultiPro automatically tests the LED alarm
being drawn into the
light, audible alarm, internal memory and
unit and immediately
pump status (if so equipped). The battery is
acts to turn the pump
monitored continuously for proper voltage.
off in order to protect
The MultiPro also monitors the connection of
the sensors, pump, and
sensors that are currently installed. The
other MultiPro components from damage.
detection of any electronic faults causes the
activation of the audible and visible alarms Pump status is continuously monitored by the
and causes the display of the appropriate MultiPro microprocessor. When the pump is
explanatory message. active and functioning properly, “PUMP” is
displayed near the center of the display. Low
1.5.1 Heartbeat flow or other pump fault conditions activate
At the center of the display is a heart symbol audible and visible alarms and cause the
that will blink every few seconds to show that display of the appropriate explanatory
the instrument is functioning normally. message.
1.6 Sensors 1.7.1 Special precautions when using the
The MultiPro can be configured to MultiPro pump
simultaneously monitor oxygen, carbon The rubber material used in the MultiPro
monoxide, hydrogen sulfide and combustible diaphragm pump is susceptible to temporary
gases and vapors. The sensor configuration compromise by exposure to high levels of
of the MultiPro may be specified at the time of flammable fuel and solvent vapors. If the
purchase, or changed in the field by MultiPro is being used to sample atmospheres
appropriately trained personnel. that exceed 50% LEL, test the pump frequently
to ensure that pump function has not been
Note: A CF Value may be required when compromised.
replacing the 54-49-24 CO/H2S sensor.
8
To test the pump, block the end of the sampling 1.8.2 Event logger
line (probe) inlet with a finger. The pump should The event logger in the MultiPro stores data
quickly go into alarm, which indicates proper associated with alarm conditions. Each
function. If the pump fails to go into alarm while
(alarm) event includes the following data for
the inlet is blocked, it is not working properly;
each of the installed sensors: Sensor type,
and the MultiPro may not be providing an
accurate reading. If the pump test fails, the
Max reading, average reading, start time, end
safest course of action is to immediately leave time and duration of the event. The MultiPro
the affected area and to return only after further stores the 20 most recent events. Once 20
testing with known, functional detection events have been stored, the MultiPro will
equipment confirms that the area is once again begin to systematically overwrite the data from
safe for entry. the oldest event in memory with data from
new events. One event may be a combination
Do no use the pump to
of different alarms occurring simultaneously or
sample for prolonged periods in
in immediate succession. The event logger
conditions where the concentration of
may be downloaded using Sperian
solvent or fuel vapors may be greater than
Instrumentation’s' BioTrak software. The PC
50% LEL.
must be equipped with IrDA to provide a
1.8 Data storage connection.
The MultiPro includes a black box data 1.9 MultiPro design components
recorder and an event logger as standard
1. Case: The instrument is enclosed in a
features.
solid PC (polycarbonate) case with TPE
1.8.1 Black box data recorder (rubber) overmold.
A black box data recorder is a standard 2. Front face: The front face of the
feature in the MultiPro. The “black box” is instrument houses the MODE button, LCD
continually in operation whether the user is (liquid crystal display), LED alarm light,
aware of it or not. The black box stores IrDA port and audible alarm.
important information such as gas readings, 3. Display: A liquid crystal display (LCD)
turn-on times, turn-off times, temperatures, shows readings, messages, and other
battery conditions, the most recent calibration information.
date and settings, types of sensors currently 4. Alarm light: A top and front-mounted LED
installed, sensor serial numbers, warranty (light emitting diode) alarm lights provides
expiration and service due dates, and current a visual indication of alarm state. The
alarm settings. light emits a bright red light when the
instrument is in alarm.
There is a finite amount of memory storage
5. Infrared Port: The infrared port is located
available in the black box data recorder.
next to the MODE button on the front face
Once the memory is “full”, the MultiPro will
of the instrument. The infrared port is
begin to write the new data over the oldest
used for communications between the
data. The black box data recorder will store
MultiPro and a PC.
approximately 41 hours of data in one-minute
6. On / Off "MODE" button: The large black
increments before it begins to write new data
push-button on the front of the instrument
over the oldest data. In this way, the newest
is called the "MODE" button. The MODE
data is always conserved.
button is used to turn the MultiPro on and
To extract the information from the black box off as well as to control most other
data recorder, the MultiPro must be returned operations, including the automatic
to Sperian Instrumentation. Once the data is calibration adjustment.
downloaded from the instrument, a report will 7. Sensor compartment cover: The
be generated. The instrument and the report sensors are located in a vented
will then be returned to the user. Simply call compartment at the bottom of the
Sperian’s Instrument Service Department to instrument.
obtain a return authorization number. There is 8. Audible alarm port: A cylindrical port
no charge for the downloading service, but the extending through the front of the
user is responsible for any freight charges instrument just above the display houses
incurred. the loud audible alarm. The waterproof
The “black box” data recorder in the MultiPro audible alarm seats directly to the rubber
can be upgraded to a fully enabled datalogger inner-liner to protect the instrument
at any time. All that is required is the against leakage or exposure to liquids.
activation code that corresponds to the serial 9. Battery pack: Two types of
number of the MultiPro. interchangeable battery packs
9
(rechargeable Lithium Ion (Li-Ion) and 2. Basic Operations
disposable alkaline) are available for use.
Li-Ion battery packs may be recharged The MultiPro is a true one-button gas
while the pack is installed in the detector. The MODE button is located on the
instrument, or removed from the front of the instrument and controls all field-
instrument for separate recharging. level operations including the following
10. Battery charger connector: A water- Turning the MultiPro on and off
resistant connector at the bottom of the Turning on the backlight
case assembly is used to connect the
Viewing the MAX, STEL and TWA reading
MultiPro to the “drop in” style charger.
screens
11. Back surface: A sturdy clip allows the
user to wear the MultiPro on a belt or Initiating the calibration sequence
other article of clothing. 2.1 Turning the MultiPro On
To turn the MultiPro on, press and hold the
1.10 MultiPro standard accessories
MODE button for one second. The first
Standard accessories included with every screen shown will be the test screen for the
MultiPro include calibration adapter, additional LCD. All sections should be darkened. The
tubing for use during calibration, reference test screen will be followed by a screen
manual and quick reference card. showing the instrument firmware version. “dL”
The optional manual sample draw kit consists will appear in the upper right for instruments
of a sample draw / calibration adapter, with a fully enabled datalogger.
squeeze bulb, standard sample probe,
replacement sample probe filters, and ten feet
of tubing. The sample probe itself is also →
available separately.
Standard configurations of the MultiPro are
delivered in a cardboard box with cardboard
inserts. The sensor screen and instrument serial
1.10.1 Alkaline MultiPro detectors number screen will then be shown.
If the MultiPro has been purchased as an
alkaline instrument, the standard accessories
include a set of 3 disposable AA alkaline
→
batteries.
1.10.2 Li-Ion MultiPro detectors
If the MultiPro has been purchased as a Li-Ion If the MultiPro is equipped with a fully enabled
rechargeable instrument, the standard datalogger, the following screen will be
accessories include Li-Ion battery pack and a shown. The time figure in the upper right
slip-in MultiPro charger. corner indicates the sampling interval in
1.11 MultiPro kits minutes and seconds. Instruments without a
fully enabled datalogger will show display “not
MultiPro detectors may also be purchased as a datalog”
part of a complete kit that includes calibration
gas, fixed-flow regulator and a hard-shell
carrying case. or
1.11.1 MultiPro Confined Space Kits
In addition to the standard accessories listed
above, Confined Space Kits also include
calibration fittings, fixed-flow regulator with In the MultiPro, the standard one-minute
pressure gauge, and appropriate large sampling interval will result in the ability to
cylinder of calibration gas in a foam-lined, store a minimum of 41 hours of readings
waterproof hard-shell carrying case. before the oldest data is overwritten by new
data. The sampling interval may be modified
1.11.2 MultiPro Value Packs
using BioTrak Software.
MultiPro Value Packs include an alkaline
The time will then be shown followed by the
MultiPro, all standard accessories, calibration
date:
fittings, small cylinder(s) of calibration gas,
and fixed flow regulator in a foam-lined non-
waterproof hard-shell carrying case.
10
→ or
The instrument will display “Self Test” as it If the Bump Test Interval setting is enabled,
performs operational checks. During the self- the bump interval screen will be shown. The
test, the MultiPro tests for installed sensors, bump due status will be shown in days or
performs a system memory check and tests to hours.
see if a motorized pump is attached to the Note: The Bump Test Interval and bump
instrument. If a pump is detected, it will be test due reminder are used exclusively
briefly activated during the self-test. For with the MultiPro IQ Express Dock.
details on start up procedures for MultiPro
instruments equipped with a pump see section
2.1.1 below. or
For instructions on changing the time and
date with the MODE button, see section 6
below.
The instrument temperature will then be Following the calibration status screens, the
shown. MultiPro will proceed to the current gas
readings screen.
→
→
14
3. Sampling in the sample draw kit components, the
bulb should stay deflated for a few
The MultiPro may be used in either diffusion seconds.
or sample-draw mode. In either mode, the 3. Secure the calibration adapter (with the
gas sample must reach the sensors for the sample draw assembly attached) to the
instrument to register a gas reading. The MultiPro by inserting the tab and
sensors are tightening the knurled screw into the brass
located at the nut at the bottom of the adapter.
bottom of the
4. Insert the end of the sample probe into the
instrument.
location to be sampled.
5. Squeeze the aspirator bulb to draw the
The sensor ports sample from the remote location to the
must be kept free sensor compartment.
of obstruction.
Blocked sensor To ensure accurate readings while
ports can lead to using the manual sample draw kit, it is
inaccurate and necessary to squeeze the bulb once for
potentially dangerous readings. every one foot of sampling hose for the
sample to first reach the sensors, and
In diffusion mode, the atmosphere being then to continue squeezing the bulb
measured reaches the sensors by diffusing once per second for an additional 45
through vents in the bottom of the instrument. seconds or until readings stabilize. As
Normal air movements are enough to carry an example, if 10 feet of tubing is used,
the sample to the sensors. The sensors react it will be necessary to draw the sample
quickly to changes in the concentrations of the in by squeezing the bulb continuously
gases being measured. Diffusion-style for a minimum of 55 seconds or until
operation monitors only the atmosphere that readings stabilize.
immediately surrounds the detector.
6. Note the gas measurement readings.
The MultiPro can also be used to sample
CAUTION: Hand-aspirated remote
remote locations with either the hand-
sampling only provides continuous gas
aspirated sample-draw kit, or with the
readings for the area in which the probe is
motorized sample draw pump. During remote
located while the bulb is being
sampling, the gas sample is drawn into the
continuously squeezed. Each time a
sensor compartment through the probe
reading is desired, it is necessary to
assembly and a length of tubing.
squeeze the bulb a sufficient number of
3.1 Manual sample draw kit times to bring a fresh sample to the sensor
The manual sample draw kit is comprised of a compartment.
sample draw probe, 2 sections of tubing, a 3.2 Motorized sample draw pump
squeeze bulb and an adapter that is used to
Use only part number 54-
connect the sample draw accessories system
49-102 sample draw pump with the
to the MultiPro.
MultiPro.
Note: The maximum amount of tubing that
A motorized sample-draw pump is available
can be used with the manual sample draw
for the MultiPro for situations requiring
kit is 50 feet.
continuous "hands free" remote monitoring.
3.1.1 Manual sample draw kit usage Use of the motorized sample draw pump
To use the manual sample draw kit: allows the MultiPro to continuously monitor
remote locations. The pump is powered by
1. Connect the short section of hose that
the MultiPro battery. When the pump is
comes off the squeeze bulb to the sample
attached to the instrument, “PUMP” will be
draw adapter.
shown on the display in the current gas
2. Test the seals in readings screen.
the sample draw
system. First cover Note: The maximum amount of tubing that
the end of the can be used with the motorized sample
sample draw probe draw pump is 50 feet.
with a finger, then To ensure accurate readings while using
squeeze the the continuous sample pump, it is
aspirator bulb. If necessary to allow the pump to draw the
there are no leaks sample for one second for every one foot
15
of sampling hose plus an additional 45
seconds or until readings stabilize. For
example, with 10’ of tubing, it will be →
necessary to allow a minimum of 55
seconds for the sample to be drawn into
the sensor chamber and for the readings
to stabilize. If the instrument is unable to detect the
MultiPro instruments are vacuum resulting from the pump blockage
designed to automatically within 30 seconds, the test will fail, the
recognize the pump instrument will go into alarm and you will be
whenever it is attached to directed to remove the pump.
the instrument. If the
pump is attached when
the MultiPro is turned off, ↔
the instrument will automatically initiate the
pump start up sequence when the instrument
is turned on. If the pump is attached while the
instrument is running, the MultiPro will Remove the pump and press the MODE
automatically initiate the pump test sequence button to resume diffusion operation.
before returning to the current gas readings
screen. 3.2.2 Turning off the pump
3.2.1 Starting the motorized sample To turn off the pump, simply remove the pump
pump from the instrument.
First attach the 3.2.3 Pump low flow alarm
probe and tubing The MultiPro contains a pressure sensor that
to the pump, continuously monitors for restrictions in airflow
then secure the caused by water or other fluids being drawn
pump (with the into the unit and immediately acts to turn the
sample draw pump off in order to protect the sensors,
assembly pump, and other MultiPro components from
attached) to the damage.
MultiPro by
CAUTION: Never perform remote
inserting the tab
sampling with the MultiPro without the
and tightening the knurled screw on the pump
sample probe assembly. The sample
into the instrument casing.
probe handle contains replaceable filters
Note: The sample probe assembly must designed to block moisture and remove
be attached to the pump when the pump is
particulate contaminants. If the pump is
attached to the instrument.
operated without the probe assembly in
Once the pump is recognized, the pump test place, contaminants may cause damage
sequence will be initiated automatically. to the pump, sensors and internal
components of the MultiPro
→ When the pump is active and functioning
properly, “PUMP” is displayed near the center
of the LCD display. Low flow or other pump
fault conditions activate audible and visible
alarms and cause the display of the
Block the sampling inlet by placing a finger appropriate explanatory message.
over the end of the sample probe assembly.
The pressure sensor in the sample draw
Once the blockage is detected, the MultiPro
pump is designed to detect pressure changes
will indicate that the test has been passed and
while the sample-draw probe is being held in a
instruct you to remove the blockage. Once
vertical position. If the probe is held
the blockage is removed, it will proceed to the
horizontally or at a low angle while inserted
current gas readings screen.
into a fluid, a pressure drop sufficient to cause
the pump to shut down may not be generated,
and water could be drawn into the pump
assembly causing damage to the pump,
16
sensors and internal components of the Calibration should be performed as described
MultiPro. in section 4.2.
CAUTION: Insertion of the sample draw If exposure to a known concentration
tube into a fluid horizontally or at a low calibration gas (as described in section 4.1)
angle may lead to water ingress and may shows that LEL or toxic sensor readings are
cause damage to the sensors and internal not between 90%** and 120% of the value
components of the MultiPro. given on the calibration gas cylinder, then the
If the MultiPro determines that a significant Span Calibration should be performed as
pressure change has occurred, it will go into described in section 4.3.
alarm and notify the user that there is a ** The Canadian
blockage of the pump. The display will Standards Association (CSA) requires the
alternate between the following two screens. instrument to undergo calibration when
the displayed value during a bump test
fails to fall between 100% and 120% of the
↔ expected value for the gas.
For Sperian Instrumentation’s official
recommendations concerning calibration
frequency, see Appendix B.
Remove the blockage and press the MODE
button to acknowledge the alarm and resume
4.1 Functional (Bump) testing
sampling. The accuracy of the MultiPro may be verified
at any time by a simple functional (bump) test.
3.3 Sample draw probe To perform a functional (bump) test, do the
The MultiPro’s sample draw probe is the following:
standard probe assembly from Sperian 1. Turn the MultiPro on and wait at least
Instrumentation. The sample probe handle three minutes to allow the readings to fully
contains moisture barrier and particulate filters stabilize. If any of the sensors have just
designed to remove contaminants that might been replaced, the new sensor(s) must be
otherwise harm the instrument. allowed to stabilize prior to use. See
Particulate contaminants are removed by section 5.6 for further details on sensor
means of a cellulose filter. The hydrophobic stabilization requirements.
filter includes a Teflon barrier which blocks 2. Make sure the instrument is located in
the flow of moisture as well as any remaining fresh air.
particulate contaminants.
Sample probe filters should be replaced
whenever visibly discolored due to
contamination.
See section 5.7.1 for a probe diagram and
a list of available sample probe filter
replacement kits.
4. Calibration
The accuracy of the MultiPro should be
verified on a regular basis*. Verification can
be as simple as performing a bump test,
which is described below in section 4.1. Figure 4.1 Bump Test / Span Calibration
set up
* The Canadian
Standards Association (CSA) requires the 3. Verify that the current gas readings match
LEL sensor to be bump tested prior to the concentrations present in fresh air.
each day’s use with calibration gas The oxygen (O2) sensor should read
containing between 25% and 50% LEL. 20.9% (+/-0.2% vol.). The readings for
The functional (bump) test procedure is the LEL sensor should be 0% LEL and
covered in section 4.1. toxic sensors should read 0 or 0.0 parts-
per-million (PPM) in fresh air. If the
If exposure to fresh air yields an oxygen readings deviate from the expected levels
reading of less than 20.7% or greater than in a fresh air environment, proceed to
21.1% or a toxic or LEL sensor reading of section 4.2 and perform the fresh air
anything other than 0, then a Fresh Air/Zero
17
calibration adjustment then proceed to when the MultiPro alternates between the
step 4. following two screens:
4. Attach the calibration adapter and connect
the calibration cylinder to the MultiPro as
shown in figure 4.1. Flow gas to the ↔
sensors.
5. Wait for the readings to stabilize. (Forty-
five seconds to one minute is usually
sufficient.) 2. The fresh air/zero calibration is complete
6. Note the readings. Toxic and LEL sensor when the instrument begins another 5-
readings are considered accurate in a second countdown for the span
bump test if they are between 90%* and calibration. If span calibration is not
120% of the expected reading as given on required, allow the countdown to reach 0
the calibration cylinder. If the readings are without pressing the MODE button.
considered accurate, then the instrument 4.2.1 Fresh air/zero calibration failure
may be used without further adjustment.
If toxic or LEL readings do not fall within In the event of a fresh
90%* and 120% of the expected reading air/zero calibration failure,
as given on the calibration cylinder, then the alarms will be
the readings are considered inaccurate. If activated and the
readings are considered inaccurate, instrument will display the
proceed to section 4.3 and perform the following screen. Note
span calibration. that the sensor(s) that fail
the zero calibration are shown (in this case,
* The Canadian Standards CO)
Association (CSA) requires the instrument
to undergo calibration when the displayed After 3 seconds, the MultiPro will return to the
value during a bump test fails to fall current gas readings screen and the visual
between 100% and 120% of the expected and audible alarms will cease.
value for the gas. When fresh air/zero
Sperian Instrumentation’s multi-calibration calibration is due, the
gas mixtures contain approximately 18% MultiPro’s display will
oxygen. During the bump test the oxygen show the warning symbol
sensor should read within +/-0.5% while intermittently
(absolute) of the level given on the displaying the 0-CAL icon
calibration cylinder. in the gas readings screen
until a successful fresh air calibration is
4.2 Fresh Air/Zero Calibration performed. If a specific sensor has failed the
Fresh air/zero fresh air/zero calibration, it will be displayed
calibrations may only be performed in an with the 0-Cal icon.
atmosphere that is known to contain 20.9% If a successful fresh air / zero calibration is not
oxygen, 0% LEL and 0 PPM toxic gas. performed prior to instrument shut down, the
To initiate the fresh air/zero calibration: MultiPro will show that Fresh Air Calibration is
due during instrument start up.
1. Press the MODE button three times within
two seconds to begin the fresh air/zero Possible causes and solutions
calibration sequence. The MultiPro will 1. The atmosphere in which the instrument is
briefly display AUTO CAL and then begin located is contaminated (or was
a 5-second countdown. contaminated at the time the instrument
was last fresh air calibrated).
2. A new sensor has just been installed.
→ 3. Instrument has been dropped or banged
since last turned on.
4. There has been a significant change in
temperature since the instrument was last
2. Press the MODE button before the end of used.
the 5-second countdown to begin the Recommended action:
fresh air/zero calibration. The fresh Take the instrument to fresh air and allow
air/zero calibration has been initiated readings to stabilize. Perform the fresh
air/zero adjustment again. If the manual fresh
18
air/zero procedure fails to correct the problem,
perform the manual fresh air / zero calibration
procedure as described in section 4.2.2 ↔
below.
4.2.2 Forced fresh air / zero calibration
The MultiPro includes safeguards to prevent
Note: Sperian Instrumentation
fresh air calibration in contaminated
recommends the use of multi-component
environments. If the standard fresh air / zero
calibration gas for calibrating the MultiPro.
calibration fails a second time, the instrument
may be “forced” to accept the fresh air Apply calibration gas as shown above in figure
calibration by performing the manual fresh air 4.1. The readout will change to a numerical
/ zero calibration. display almost immediately and will continue
to display the current readings.
Fresh air/zero
calibrations may only be performed in an The actual calibration of
atmosphere that is known to contain 20.9% the oxygen sensor to
oxygen, 0.0% LEL and 0 PPM toxic gas. 20.9% occurs during the
fresh air calibration, but
1. Initiate the standard the oxygen sensor is
fresh air / zero tested for response to
calibration sequence diminished oxygen levels
by pressing the during span calibration. Sperian
MODE button three Instrumentation calibration gas cylinders
times in rapid typically contain approximately 18.0% oxygen.
succession. The 5- In order to pass the span calibration, the
second countdown will begin. instrument must register an oxygen reading
2. Press the MODE button before the end of below 19.5% during span calibration.
the 5-second countdown and continue to
See section 4.3.2 below if the oxygen sensor
hold the MODE button. As in the
does not detect the drop in oxygen level and
standard fresh air /zero calibration, the
fails the span calibration.
MultiPro will alternate between the
following two screens: The calibration is fully automatic from this
point on. Upon successful calibration of a
sensor, the MultiVision will beep, show the
↔ adjusted reading for the calibrated sensor and
then move on to the next sensor.
→
3. The fresh air/zero calibration is complete
when the instrument begins another 5-
second countdown for the span
calibration. If span calibration is not
required, allow the countdown to reach 0 Once the calibration of all sensors is
without pressing the MODE button. successfully completed, the MultiPro will
If the MultiPro still fails to calibrate after briefly show the maximum adjustment values
attempting to force the fresh air / zero screen.
calibration, contact Sperian Instrumentation. The maximum adjustment
values for the LEL and
4.3 Span Calibration toxic sensors give an
Once the fresh air / zero calibration has been indication of the remaining
successfully completed, the MultiPro will sensitivity of the sensors.
automatically proceed to the automatic span As sensitivity decreases,
calibration countdown screen. the maximum possible
Press the MODE button before the countdown adjustment will decrease to approach the
is complete to initiate the span calibration. expected concentration of the calibration gas.
The screen will immediately show “APPLY Note: Once the calibration cycle is
GAS” and then list the sensors for calibration completed, the MultiPro will automatically
and the expected levels of calibration gas. turn itself off. Disconnect the calibration
assembly prior to turning the instrument
back on.
19
4.3.1 Span calibration failure: Toxic and 6. Instrument problem. Return the
LEL sensors instrument to Sperian Instrumentation.
When there is a span calibration failure, the Call the phone number on the front of this
display will show CAL Error and display the manual.
sensor that has failed calibration. 4.3.2 Span calibration failure: Oxygen
sensors
Sperian Instrumentation’s multi calibration gas
↔ cylinders contain approximately 18.0%
oxygen. The reduced oxygen level in the
calibration gas cylinder allows the oxygen
sensor’s response to be tested in the same
If the instrument fails to manner as the toxic and LEL sensors.
recognize the correct type If the O2 sensor fails to register a reading
or concentration of below 19.5% during the span calibration, the
calibration gas, it will show display will show O2 Too
“no GAS”. Low followed by the O2
When span calibration is CAL Error screen
due, the MultiPro’s display immediately after the
will show the warning symbol while failed calibration attempt.
intermittently displaying the calibration bottle Press MODE to
in the gas readings screen. acknowledge the warning
The MultiPro will also display a “Needs Cal” and turn the instrument off.
message for any sensors that are currently If the oxygen sensor fails to register the drop
due for calibration during instrument start-up. in oxygen during the span calibration while
Possible causes of span calibration failure being challenged with calibration gas
and remedies: containing less than 19.0% oxygen, it should
1. Empty calibration gas cylinder. Verify that be considered out of tolerance and retired
there is calibration gas in the cylinder. from service immediately.
2. Expired calibration gas cylinder. Verify A sensor that cannot be
that the expiration date on the cylinder has calibrated or is found to be out of
not passed. tolerance should be replaced immediately.
3. Calibration gas setting does not An instrument that fails calibration may
correspond to calibration gas not be used until testing with known
concentration. The default calibration gas concentration test gas determines that
settings are 50% LEL, 50PPM CO and accuracy has been restored, and the
25PPM H2S. If the values on the instrument is once again fit for use.
calibration cylinder are different from the Possible causes and remedies for oxygen
instrument’s calibration gas settings, the sensor failure:
MultiPro’s calibration gas settings must be 1. Calibration gas cylinder does not contain a
changed to match the new values. reduced level of oxygen. Verify that the
Calibration gas values can be changed cylinder contains less than 19.0% oxygen.
with the MultiPro programming software
To challenge the oxygen sensor without
(available separately) or by accessing the
calibration gas, hold you breath of about
setup menus with the MODE button as
10 seconds (or more), and then slowly
discussed in section 6.6 below.
exhale directly onto the face of the sensor
4. LEL only: Type of calibration gas (in the same way you would attempt to fog
(standard) has changed significantly. LEL up a piece of glass). If the descending
calibration gas may be based on several oxygen alarm is set to 19.5%, the
different response standards, methane, instrument should go into alarm after a
propane and pentane are the most few seconds.
common. If using a new cylinder of
2. Oxygen sensor has just been replaced
calibration gas, make sure that the type
and has not had time to stabilize.
and amount of combustible gas is identical
to that of the previous bottle. Sperian 3. Oxygen sensor failure.
Instrumentation offers calibration gases in
Methane, Propane Equivalent and 5. Maintenance
Pentane Equivalent. To prevent ignition of
5. Dead sensor. Replace sensor. flammable or combustible atmospheres,
20
disconnect power before servicing any 5.4 Replacing alkaline batteries
parts in the MultiPro. The alkaline battery pack contains three AA
5.1 Cleaning alkaline batteries.
The exterior surfaces of the MultiPro may be The MultiPro must be
cleaned using a damp cloth only. Do not use located in a non-hazardous location
cleaning agents of any kind. The introduction whenever alkaline batteries are removed
of cleaning agents to the detector may affect from the alkaline battery pack. Removal
instrument functionality. of the alkaline batteries from the battery
pack in a hazardous area may impair
5.2 Storage intrinsic safety.
MultiPro detectors may be stored for long
Use only Duracell MN1500
periods in a fresh air environment at
or Ultra MX1500, Eveready Energizer E91-
temperatures between 10C/50F and LR6, Eveready EN91 batteries.
30C/86F. Substitution of batteries may impair
See section 5.5.1 for specific instructions intrinsic safety.
concerning the storage of rechargeable / Li- To replace the alkaline batteries:
Ion versions of the MultiPro.
1. Remove the battery pack
5.3 Batteries from the MultiPro as
The MultiPro is powered by interchangeable discussed in above in
alkaline and Li-Ion rechargeable battery section 5.3.
packs. 2. Remove the three alkaline
Note: The calibration adapter or sample batteries and replace them.
draw adapter must be removed from the Be sure to align the positive
MultiPro prior to removing the battery and negative ends in
pack. accordance with the
diagram under each
To remove the battery pack first loosen the battery.
top center screw on the back of the
3. Reinstall the back cover plate that was
instrument, then gently pry the two clasps at
removed in step 2.
the top of the instrument open while
simultaneously pulling the back cover plate 4. Return the battery pack to the MultiPro
away from the main instrument housing. and re-tighten the top center screw. The
MultiPro will automatically turn itself on
Since the battery pack is housed in the back
cover plate, this will automatically disconnect once the battery pack is reinstalled.
power from the instrument. 5.5 Maintaining Li-Ion battery
packs
The MultiPro may be equipped with a
rechargeable Li-Ion (Lithium Ion) battery pack.
5.5.1 Storage guidelines for the Li-Ion
versions
Rechargeable batteries gradually lose their
charge when not being used and may suffer
irreversible damage if the battery reaches and
remains in a state of complete discharge.
Sperian recommends fully charging the
MultiPro Li-Ion battery at two-month intervals
during storage to prevent damage to the
battery. Rechargeable versions of MultiPro
may also be stored for long periods of time on
Note: Center screw on ATEX / European a powered MultiPro charger with no ill effects.
version is slightly different.
Storage of Li-Ion batteries at temperatures
CAUTION Always turn the MultiPro off above 30C/86F may damage the internal
prior to removing the battery pack. components of the battery and lead to
Removal of the battery pack with the reduced battery capacity and voltage.
instrument turned on may cause
corruption of stored data in the MultiPro.
21
5.5.2 Charging guidelines for Li-Ion as shown in the illustration at right.
battery Once the spacer has been inserted, the
The Li-Ion battery in the MultiPro should never MultiPro with pump may be charged according
be charged at temperatures lower than 5 to the instruction given in section 5.5.3 above.
degrees Celsius (40 degrees Fahrenheit) or
5.5.5 Battery troubleshooting
higher than 30 degrees Celsius (86 degrees
Fahrenheit). Charging at temperature If the green “Charge” LED on the charger fails
extremes can permanently damage the to light when the MultiPro with Li-Ion battery
MultiPro Li-Ion battery. pack is placed in the charger, remove the
instrument from the charger and press the
The MultiPro must be
MODE button to attempt to start the
located in a non-hazardous location instrument.
during the charging cycle. Charging the
MultiPro in a hazardous location may If the battery has been inserted into the
charger without the instrument, return it to the
impair intrinsic safety.
instrument prior to attempting the restart.
5.5.3 Charging procedure for Li-Ion 1. If the MultiPro starts and the battery icon
battery shows all three bars, then the battery is
Do not charge the fully charged and may be used. In this
MultiPro with any charger other than the case, the charger has recognized that the
appropriate MultiPro charger. Standard battery is charged and will not charge it
versions of the MultiPro must be charged any further.
with the UL/CSA-approved charger, which 2. If the MultiPro fails to turn on, then the
is part number 54-49-103-1. European battery may be severely discharged and
versions of the MultiPro must be charged should be returned to the charger. The
with the ATEX-approved charger, which is charger will then begin a very slow
part number 54-49-103-5. recharge in order to protect the battery.
1. Verify that the instrument is turned off. (If The green “Charge” LED may not be lit
it is not, press the MODE button for three during the first four hours of the slow
seconds until the message "Release recharge. If the “Charge” LED has still not
Button" appears.) been lit after four hours, the battery pack
2. Plug the power supply in. The red LED is or charger is probably damaged.
labeled “Power” and will be lit whenever 3. If the MultiPro starts and any battery level
the charger is plugged into a power other than full is indicated, then either the
source. battery is damaged or the charger is
3. Insert the MultiPro into the charging cradle damaged. Call Sperian Instrumentation
bottom side down with the display facing for further instructions.
forward. The green LED on the charger is
labeled “Charge” and will be lit while the
5.6 Sensor replacement
battery is charging. 5.6.1 Sensor replacement (Not Duo-Tox)
4. When the battery is fully charged, the Note: To replace the Duo-Tox (CO/H2S)
“Charge” LED will go out. sensor, follow the instructions that came
See section 5.5.5 for battery with the new sensor.
troubleshooting guidelines. The sensors in the MultiPro are located in a
5.5.4 Charging with the pump vented compartment at the bottom of the
attached. instrument.
To charge the MultiPro battery To install a sensor:
with the pump installed on the 1. Turn the MultiPro off.
instrument, a spacer is used in the 2. Remove the battery pack as described in
charger base to take up the section 5.3. This will automatically
difference between the size of the disconnect power from the instrument.
MultiPro and the size of the pump, 3. Remove the four screws shown and pull
which is slightly smaller. The the entire main board assembly free from
spacer should be oriented with the the instrument housing.
gap towards the front of the 4. Gently remove the sensor that is to be
charger, and with the guide pins replaced.
facing down towards the charger
22
5.7 Sample probe assembly
The MultiPro’s sample draw probe is the
standard probe assembly from Sperian
Instrumentation. The illustration below gives a
breakdown of all parts in the sample draw
probe with part numbers. The sample probe
handle contains moisture barrier and
particulate filters designed to remove
contaminants that might otherwise harm the
instrument.
Sample probe filters should be replaced
whenever visibly discolored due to
contamination.
Note: Sensor channels in the MultiPro are CAUTION: Never perform remote sampling
specific to the type of sensor that occupies without the sample probe and hose
the channel. When replacing sensors, be assembly. The sample probe handle
sure to replace one sensor with another of contains replaceable filters designed to
the same type. block moisture and remove particulate
5. Gently insert the new sensor into the contaminants. If the pump is operated
appropriate location on the sensor board. without the probe assembly in place,
6. Reinstall the main board assembly that contaminants may cause damage to the
was removed in step three and reinstall pump, sensors and internal components of
the four screws. The main board should the MultiPro.
easily slide back into place. The screw Particulate contaminants are removed by
holes in the black mylar insulator should means of a cellulose filter. The hydrophobic
align with the corresponding holes in the filter includes a Teflon barrier which blocks
housing. The sensor gaskets should be the flow of moisture as well as any remaining
centered over the corresponding sensor particulate contaminants.
ports at the bottom of the instrument,
allowing the gas sample to reach the
sensors. Be careful not to over tighten the
screws.
7. Reattach the battery pack and re-tighten
the top center screw.
8. New sensors must be allowed to stabilize
prior to use according to the following
schedule. The detector must be powered
off and a functional battery pack must be
installed for the sensor to stabilize.
Sensor Stabilization Period
Oxygen (O2) 1 hour
LEL none
CO 15 minutes
H2S 15 minutes
Note: Steps 9 and 10 assume that the
sensor stabilization period has passed.
9. If an oxygen sensor was replaced,
perform the Fresh Air/Zero calibration as
discussed in section 4.2.
10. If a combustible (LEL) or a toxic sensor
has been replaced, perform both the
Fresh Air/Zero calibration and the Span
calibration as discussed in sections 4.2
and 4.3. 5.7.1 Changing sample probe filters
The threaded sample probe handle provides
access to the filters. The particulate filter is
held in place by a clear filter cup. To replace
23
the particulate filter, remove the old filter and
cup, insert a new filter into the cup, and slide
the cup back into place in the probe handle.
The hydrophobic barrier filter fits into a socket
in the rear section of the probe handle. (The
narrow end of the hydrophobic barrier filter is
inserted towards the rear of the handle.)
To avoid accidentally introducing particulate
contaminants into the system, turn the sample
probe upside-down prior to removing either
the hydrophobic filter or the particulate filter. 4. The hydrophobic filter is located beneath
the inlet port in the pump housing. Use a
The following replacement filter kits are
small screwdriver or other object to punch
currently available from Sperian
through the filter and remove it. The
Instrumentation:
gasket that sits between the inlet port and
Part No. Kit #Partic- #Hydro-
the filter should come out with the filter.
ulate phobic
54-05-K0401 Standard 10 3
54-05-K0402 Economy 10 0 5. Place the new hydrophobic filter with the
54-05-K0403 Economy 30 10 filter side down in place of the one
54-05-K0404 Bulk 0 25 removed in step 4. The gasket should be
54-05-K0405 Bulk 100 0 located on top of the filter and should sit
5.7.2 Changing sample probe tubes against the dust filter holder, which will be
(wands) reinstalled in step 6.
6. Replace the dust filter holder (which now
The standard 11.5” long butyrate probe tube is has a new filter in it) and secure it with the
held in place with a hex-nut compression two screws removed in step 1.
fitting and compression sleeve. The standard
probe tube can be interchanged with other
custom length sections of 1/4” OD tubing, or
6. Direct programming
probe tubes made of other materials (such as In the event that an instrument setting needs
stainless steel). to be changed in the field and a PC with the
Probe tubes are exchanged by loosening the appropriate software is not available, the
hex-nut compression fitting, removing the old MultiPro can be programmed directly with the
tube, sliding the compression sleeve into MODE button.
place around the new tube, inserting the new Reprogramming the
tube into the probe handle, then replacing and MultiPro is reserved for authorized
tightening the hex-nut. personnel. Inappropriate changes made in
Note: The sample probe must be checked the Advanced Menu may lead to inaccurate
for leakage (as discussed in Section 3.1.1) and potentially dangerous readings.
whenever filters or probe tubes are 6.1 Entering the Advanced Menu
exchanged or replaced before being
To enter the “Advanced Mode”, turn the
returned to service.
MultiPro off. Then turn the
5.8 MultiPro Pump Maintenance MultiPro back on, but instead of
MultiPro pumps are fairly maintenance free releasing the MODE button,
with the exception of the replacement of the continue to hold it. The “PC
pump filters on a regular basis. Connect” screen will be shown
in approximately 6 seconds.
5.8.1 Replacing pump filters Continue to hold the MODE
1. Remove the two screws that hold the inlet button for about 5 additional
port to the pump. seconds until the “Config”
2. Gently pull the dust filter holder free of the screen is shown. Release the
pump. MODE button as soon as
3. Remove and replace the dust filter that is “Config” is shown.
located in the holder. The screen will show 6 sets of
dashed lines.
Once the screen with the six
dashed line is shown,
immediately click the MODE
24
button three times within three seconds to Once the Set options submenu is entered, the
enter the Configuration Menu. “Setup” will be MultiPro will automatically scroll through the
shown. options at 5-second intervals. To change a
After a few seconds, the “Setup” screen will setting for on to off (or vice-versa) hold the
be replaced by the “Set Options” screen and MODE button down for 1-2 seconds.
will proceed to automatically scroll to a new Once the settings have been modified as
screen every 5 seconds. The “Set Time” needed, click the MODE button three times in
screen will follow the “Set Options” screen, rapid succession to return to the Main Menu.
which will then be followed by the “Set Date”, STEL and TWA Alarms are discussed in
“Set Alarms”, “Set Cal Gas” and the “Set Cal Appendix A.
Due” screens before returning to the “Set
The Security Beep is covered in section 1.4.5.
Options” screen.
Alarm Latch settings are described in section
→ → 1.4.6.
The Cal Due Use setting determines weather
the instrument can be used when it is due for
calibration. Selecting “Cal Due Use On” will
allow the MultiPro to be used when it is due
→ → for calibration. Selecting “Cal Due Use Off”
will cause the MultiPro to be shut down if the
calibration is due and not performed
immediately upon instrument turn on.
→ → With the Upload Cal set to “on”, the MultiPro
will automatically enable the IrDA port and
attempt to download the results of calibration
to a PC immediately following the calibration.
The MODE button is used to make all This is designed mostly for users of the IQ
selections in the Advanced Menu. Datalink Program. In the default
configuration, Upload Cal is set to “off”, and
1. Click the MODE button once to advance the instrument will turn off following
to the next menu screen calibration.
2. Click the MODE button three times in
Turn the H2S decimal point on to view
rapid succession to enter the submenu for
hydrogen sulfide readings in tenths of a part
the menu item that is currently shown.
per million up to 9.9 PPM. Once the decimal
3. Hold the MODE button for three full point is enabled, a TWA alarm value option of
seconds to exit the advanced menu. 1.6 PPM will also appear under the alarm
Once a submenu has been entered: settings options.
1. Click the MODE button once to advance
to the next item in the submenu you’ve
6.3 Set time
entered. When the set time option is accessed, the
2. Hold the MODE button to modify the screen will alternate between the hours and
setting. minutes screens. The hours screen is given
3. Click the MODE button three times in in 24-hour format. The two screens will
rapid succession to return to the Main alternate every 5 seconds.
Menu.
↔
6.2 Set options
The set options submenu houses the controls
for the following items:
STEL (on or off) Click the MODE button once to change the
TWA (on or off) selection from hours to minutes (or vice
versa).
Security beep (on or off)
Hold the MODE button down to advance the
Alarm Latch (on or off)
figure that is currently displayed (hours or
Cal Due Use (on or off) minutes).
Upload Cal (on or off)
Once the time has been correctly set, click the
H2S Decimal Point (on or off) MODE button three times in rapid succession
to return to the Main Menu.
25
6.4 Set date Hold the MODE button down to advance the
The set date submenu is divided into year, counter for a specific calibration gas.
month and day screens. The MultiPro will To set default calibration gas
automatically scroll through the Year, Month levels click the MODE button
and Day screens at 5-second intervals. three times in rapid
succession with “Default Cal
Gas” displayed.
Once the calibration gas values have been set
correctly, click the MODE button three times in
rapid succession to return to the main menu.
Click the MODE button once to advance 6.7 Set cal due
through the year, month and day screens.
Once the set cal due
Hold the MODE button down to advance the submenu is reached, the cal
year, month or day while the specific setting is due screen will be shown.
shown.
Hold the MODE button down
Once the date has been correctly entered, to advance the counter. The number of days
click the MODE button three times in rapid shown is the number of days that must pass
succession to return to the Main Menu. following a successful calibration before the
6.5 Set alarms calibration due warning will be shown. The
maximum length of time between calibrations
Once the “Set Alarms” is 180 days.
submenu has been reached,
the MultiPro will display the To disable the calibration due warning, set the
Default Alarms screen and interval to 0 days (OFF).
then begin scrolling through Once the calibration due interval has been set
the various alarm levels. correctly, click the MODE button three times
Click the MODE button once to advance rapidly to return to the Main Menu.
through the screens. Note: Sperian Instrumentation
When the alarm that you want to change is recommends regular verification of
shown, hold the MODE button down to accuracy with calibration gas. See
advance the counter until the appropriate level Appendix B for details.
is shown. If the alarm level required is lower 6.8 Set bump test due
than the current setting, allow the counter to
Once the bump due submenu is reached, the
advance past the maximum possible alarm
bump due screen will be shown. The number
level for the specific channel, and continue
of days shown is the number of days that
back to the lower settings.
must pass following a successful calibration
To restore the default alarms click the MODE before the bump due warning will be shown.
button three times in rapid succession with
Hold the MODE button down to advance the
“Default Alarms” displayed. “Def Set” will be
counter in days. OFF will be followed by
shown to indicate that the default alarm
DAILY, which will then be followed by 2 days
settings have been restored.
and so on. Once the interval passes 7 days, it
Once the alarm values have been set will proceed to 14 days and then to 21 days
correctly, click the MODE button three times and then to 30 days before it shows OFF
rapidly to return to the Main Menu. again. The maximum length of time between
Note: To enable the H2S TWA alarm setting scheduled bump tests is 30 days.
of 1.6 PPM, first enable the H2S decimal point To disable the bump due warning, set the
as described above in section 6.2. The 1.6 interval to OFF.
PPM alarm value will then appear as an
Once the bump due interval
option in the TWA alarm setting for H2S.
has been set correctly, click
6.6 Set cal gas the MODE button three times
Once the set cal gas submenu has been in rapid succession to return to
reached, the MultiPro will scroll through the the Main Menu.
various calibration gas values screens and the Note: The Bump Test Interval and Bump
set default cal gas option. Test Reminder are used exclusively with
Click the MODE button once to advance the MultiPro IQ Express Dock.
through the screens.
26
6.9 Setup accept
Once the settings in any of the submenus
have been changed as needed, return to the
Main Menu by clicking the MODE button three
times in rapid successtion. Once in the Main
Menu hold the MODE button
down for three seconds to exit.
The MultiPro will provide a
countdown to accept changes
to the settings.
Click MODE to accept the
changes and the instrument will
show “setup stored” and
proceed to turn itself off. Allow
the countdown to run out if you
do not wish to save the
changes.
27
1. Warning and Danger Alarms
Appendices OSHA has assigned some, but not all, toxic
substances with a ceiling level which represents the
Appendix A Toxic gas measurement highest concentration of a toxic substance to which an
– Warning, Danger, STEL and TWA unprotected worker should ever be exposed, even for
alarms a very short time. The default Warning and Danger
alarm levels in the MultiPro are less than or equal to
Many toxic substances are commonly encountered in the OSHA-assigned ceiling levels for both CO and
industry. The presence of toxic substances may be H2S. Never enter an environment even
due to materials being stored or used, the work being momentarily when concentrations of toxic
performed, or may be generated by natural substances exceed the level of either the Warning
processes. Exposure to toxic substances can or the Danger Alarm.
produce disease, bodily injury, or death in
unprotected workers. Time History Graph
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between accuracy checks may be 5. Any changes in the
Appendix B Calibration lengthened. environment in which the
Frequency Sperian Instrumentation is not the instrument is being used, or
Recommendation only manufacturer to be asked this changes in the work that is
question! One of the professional being performed, should
One of the most common questions trigger a resumption of daily
that we are asked at Sperian organizations to which Sperian
Instrumentation belongs is the checking.
Instrumentation is: “How often
should I calibrate my gas Industrial Safety Equipment 6. If there is any doubt at any
detector?” Association (ISEA). The “Instrument time as to the accuracy of
Products” group of this organization the sensors, verify the
Sensor Reliability and Accuracy has been very active in developing a accuracy of the sensors by
Today’s sensors are designed to protocol to clarify the minimum exposing them to known
provide years of reliable service. In conditions under which the interval concentration test gas
fact, many sensors are designed so between accuracy checks may be before further use.
that with normal use they will only lengthened. Gas detectors used for the
lose 5% of their sensitivity per year or A number of leading gas detection detection of oxygen deficiencies,
10% over a two-year period. Given equipment manufacturers have flammable gases and vapors, or
this, it should be possible to use a participated in the development of the toxic contaminants must be
sensor for up to two full years without ISEA guidelines concerning maintained and operated
any significant loss of sensitivity. calibration frequency. Sperian properly to do the job they were
Verification of Accuracy Instrumentation procedures closely designed to do. Always follow the
follow these guidelines. guidelines provided by the
With so many reasons why a sensor
If your operating procedures do not manufacturer for any gas
can lose sensitivity and given the fact
permit daily checking of the sensors, detection equipment you use!
that dependable sensors can be key
to survival in a hazardous Sperian Instrumentation recommends If there is any doubt regarding
environment, frequent verification of the following procedure to establish a your gas detector's accuracy, do
sensor performance is paramount. safe and prudent accuracy check an accuracy check! All it takes is
schedule for your Sperian a few moments to verify whether
There is only one sure way to verify
instruments: or not your instruments are safe
that a sensor can respond to the gas
1. During a period of initial use of at to use.
for which it is designed. That is to
expose it to a known concentration of least 10 days in the intended One Button Auto Calibration
target gas and compare the reading atmosphere, check the sensor
response daily to be sure there is While it is only necessary to do a
with the concentration of the gas.
nothing in the atmosphere that is “bump” test to ensure that the
This is referred to as a “bump” test.
poisoning the sensor(s). The sensors are working properly, all
This test is very simple and takes only
period of initial use must be of current Sperian Instrumentation
a few seconds to accomplish. The
sufficient duration to ensure that gas detectors offer a one button
safest course of action is to do a
the sensors are exposed to all auto calibration feature. This
“bump” test prior to each day’s
conditions that might have an feature allows you to calibrate a
use*. It is not necessary to make a
adverse effect on the sensors. Sperian Instrumentation gas
calibration adjustment if the readings
detector in about the same time
fall between 90%** and 120% of the 2. If these tests demonstrate that it as it takes to complete a “bump”
expected value. As an example, if a is not necessary to make test. The use of automatic bump
CO sensor is checked using a gas adjustments, the time between test and calibration stations can
concentration of 50 PPM it is not checks may be lengthened. The further simplify the tasks, while
necessary to perform a calibration interval between accuracy automatically maintaining
unless the readings are either below checking should not exceed 30 records.
45 PPM or above 60 PPM. days.
* The Canadian Standards 3. When the interval has been Don't take a chance
Association (CSA) requires the LEL extended the toxic and with your life.
sensor to be bump tested prior to combustible gas sensors should Verify accuracy frequently!
each day’s use with calibration gas be replaced immediately upon Please read also Sperian
containing between 25% and 50% warranty expiration. This will Instrumentation’s’ application
LEL. minimize the risk of failure during note: AN20010808 “Use of
** The Canadian Standards the interval between sensor ‘equivalent’ calibration gas
Association (CSA) requires the checks. mixtures”. This application note
instrument to undergo calibration 4. The history of the instrument provides procedures to ensure
when the displayed value during a response between verifications safe calibration of LEL sensors
bump test fails to fall between should be kept. Any conditions, that are subject to silicone
100% and 120% of the expected incidents, experiences, or poisoning.
value for the gas. exposure to contaminants that Sperian Instrumentation’s
Lengthening the Intervals between might have an adverse effect on website is at:
Verification of Accuracy the calibration state of the
We are often asked whether there are sensors should trigger immediate
any circumstances in which the period re-verification of accuracy before http://www.biosystems.com
further use.
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Appendix C MultiPro Sensor Information
Part No. Description Range Resolution
54-49-80 LEL Combustible Gas 0 – 100% LEL 1% LEL
54-49-90 O2 Oxygen 0 – 30% by Volume 0.1%
54-49-01 CO Carbon Monoxide 0 – 1000 PPM 1 PPM
54-49-02 H2S Hydrogen Sulfide 0 – 200 PPM 1 PPM
Duo-Tox Dual Channel CO/H2S CO: 0 – 1000 PPM 1 PPM
54-49-14
Provides substance specific readouts for CO & H2S H2S: 0 – 200 PPM 1 PPM
Duo-Tox Dual Channel CO/H2S
CO: 0 – 1000 PPM 1 PPM
54-49-24 Provides substance specific readouts for CO & H2S
H2S: 0 – 200 PPM 1 PPM
Requires firmware version 2.05 or higher
MultiPro Sensors
Part No. Description
54-49-80 LEL Combustible gas
54-49-90 O2 Oxygen
54-49-01 CO Carbon monoxide
54-49-02 H2S Hydrogen sulfide
54-49-14 Duo-Tox Dual channel CO/H2S Provides substance specific readouts for CO & H2S
54-49-200 Multi Pro sensor exchange set. O2, LEL, Duo-Tox***
54-49-201 Multi Pro sensor exchange set. O2, LEL, CO***
54-49-202 Multi Pro sensor exchange set. O2, LEL, H2S***
***This part number requires return of identical set of expired sensors.
Gastech
24 Baretta Rd
Wangara Western Australia 6065
Tel 1800 999 902
http://www.gastech.com
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