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API 510 – DAY 5

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 OPEN BOOK FINAL MOCK UP EXAM QUESTIONS

Please Note: There is only one (1) correct answer to each question. Blank
pages are provided at the back of this workbook for working the math
problems or they may be worked on the back of each page. Be sure you
mark the correct question on the answer sheet.

1. What is the acceptance criteria in ft-lbs for charpy impact tests for a 1”
thick material with a yield strength of 38,000 psi?
a. 5 ft. Lbs.
b. 10 ft. Lbs
c. 15 ft. Lbs.
d. 20 ft. Lbs.

2. A seamless 2:1 ellipsoidal head made from SA-5 15-70 material operates
at 250 psi at 400º F. The inside diameter of the head is 54”. The head has
an NPS 3 nozzle and the MDMT of the vessel is -20º F. The vessel meets
the requirements of UW-11 (A)(5). The allowable stress value of this
material is 17,500 psi at this temperature. What is the minimum design
thickness of the head?
a. 0.391”
b. 0.375”
c. 0.435”
d. 0.386”

3. The attack of wet carbon dioxide on steels is lessened by the addition of

_________.
a. chromium
b. copper
c. aluminum
d. molybdenum

4. A hydrostatic pressure test is calculated to be 464.4 psi. The vessel is

20 feet long seam to seam. What would the range of the test gauges be
for this test?
a. Min. O to 600 psi. Max. O to 1900.
b. Min. O to 700 psi. Max. O to 1800.
c. Min. O to 500 psi. Max. O to 2000.
d. Min. O to 400 psi. Max. O to 2100.

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5. Welders qualified using the GTAW process on p-22 material _______.
a. May be qualified by radiography or mechanical tests
b. Must be qualified by radiography
c. Must be qualified by mechanical means using 4 side bends
d. Must be qualified by mechanical tests using 2 root and 2 face bends

6. When, in accordance with API-510, may a pneumatic test be substituted

for a hydrostatic test?
a. At the owner’s request.
b. At the request of the Authorized Pressure Vessel Inspector.
c. When a hydrostatic test is impractical due to temperature, foundation or
process reasons.
d. All of the above.

7. How can the area between a slip-on flange and pipe be inspected for
corrosion?
a. By radiography
b. By using special probes or UT thickness devices
c. Visually
d. They can’t be inspected.

8. A vessel with a corrosion rate of .0215” per year has a measured

thickness of 3/4". The limiting thickness of the vessel is 5/8”. The vessel
has an outside diameter of 10 feet. What is the remaining life of the
vessel?
a. 4.8 years
b. 7.1 years
c. 6.5 years
d. 5.8 years

9. A three course, vertical vessel is 20’ long, seam to seam. Each head is
2.5’ tall. A hydrostatic test gauge at the very top of the vessel reads 100
psi. The static head of water is .433 1b/ft. What would a gauge in the
very bottom head read?
a. 9 psi
b. 111 psi
c. 112 psi
d. 113 psi

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10. A type of corrosion caused by hydrogen sulfide is hydrogen blistering.
a. True
b. False

11. Conventional safety relief valves may not be used ______.

a. In general service for gas
b. As pressure control or bypass valves
c. In corrosive service
d. In general service for liquids.

12. A vessel shell replacement 5 feet long, fabricated from SA-516-70

material, is 42” in inside diameter and has a Type 1, Category A seam.
The vessel operates at 450 psi at 650º F. The vessel is horizontal and
has three NPS 2 openings in it. The allowable stress value for the
material is 17,500 psi. The vessel complies with UW-11 (A)(5). What is
the design thickness?
a. 0.500”
b. 0.489”
c. 0.548
d. 0.565”

13. What is the maximum amount of reinforcement allowed on a butt welded

joint between a head and a shell 3/16” thick?
a. 1/16”
b. 1/8”
c. 3/32”
d. 1/4"

14. A welding procedure is qualified on a coupon 3/4" thick. The WPS

should show a thickness range of ________.
a. 1/16 to 1”
b. 3/16 to 1.5”
c. 3/16 to 8”
d. 3/16 to 3/4".

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15. Define rerating.
a. A physical change in any component, or a rerating that has design
implication that affect the pressure-containing capability of a pressure
vessel beyond the scope of the items described in existing data reports.
b. The work necessary to restore a vessel to a condition suitable for safe
operation at the design conditions.
c. A change in either the temperature ratings or the maximum allowable
working pressure rating of a vessel, or it is a change in both.
d. The addition of a material not already indicated on the vessel data report

16. Charpy Impact Tests are run on a 2” thick material with a yield strength
of 55,000 psi. Which of the following results is acceptable ?
a. Two specimen break at 30 ft lbs and one specimen breaks at 18 ft. lbs.
b. Two specimen break at 30 ft lbs and one specimen breaks at 13 ft. lbs.
c. Two specimen break at 20 ft lbs and one specimen breaks at 30 ft. lbs.
d. Two specimen break at 40 ft lbs and one specimen breaks at 12 ft. lbs.

17. What is the diameter of the 2T hole for a penetrameter with a 20

designation?
a. 0.010”
b. 0.020”
c. 0.040”
d. 0.050”

18. A vessel is designed for external pressure. The outside diameter of the
pipe is 12”. It is 13/16” thick, 5 feet long and operates at 600º F. The
external pressure chart to be used for this material is CS-2. Find the
maximum allowable working pressure.
a. 1200 psi
b. 1400 psi
c. 1128 psi
d. 1500 psi

19. What part of Section VIII, Div. 1, deals specifically with metals known
commonly as stainless steels?
a. Part UCS
b. Part UHA
c. Part UHT
d. Part UCI

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20. If no settlement of a foundation or support has taken place, and major
cracks appear, what is usually the cause?
a. Environmental conditions
b. Poor design or poor materials.
c. Vibration
d. None of the above

Below is information from a typical base metal block on a PQR qualified for
the SMAW process. Use it to answer the questions following the
information.

Material Spec : SA – 106

Type or Grade: B
P – NO 1 to P-NO 1
Thickness of test coupon: 1”
Diameter of test coupon: 6”
Other:

21. The WPS should indicate a thickness range of ________.

a. 3/16 to 1.5”
b. 1/16 to 1”
c. 1/16 to 2”
d. 3/16 to 2”

22. The WPS should indicate that only the following materials may be
welded.
a. P-1 through P-11 and the P-40s to P-1 through p-11 and the P40s
b. P-1 to p-1
c. Only SA- 106B to SA- 106B
d. Only P- I pipe material.

23. The subject PQR should indicate an ultimate tensile strength of at least
______ psi?
a. 50,000 psi
b. 60,000 psi
c. 70,000 psi
d. The tensile strength of the filler material

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24. Based on the thickness of the test coupon, the guided bend tests must
be ______.
a. 2 root and 2 side bends
b. 4 root bends
c. 4 side bends
d. 4 face bends

25. The pipe diameter range shown on the WPS must be _______.
a. Pipe diameter is not a variable for procedure and does not have to be
shown.
b. 1” to 2 7/8” outside diameter
c. 2 7/8” and up
d. 6” and up

26. Define balanced safety relief valve.

a. A safety relief valve that incorporates a pressure-balancing bellows,
piston, or both, to minimize the effects of back pressure on its operational
characteristics.
b. A safety relief valve whose main relieving valve is controlled by a small,
spring-loaded pressure relief valve.
c. A thin diaphragm normally held between special flanges that relieve
pressure from a vessel or system by rupturing at a predetermined
pressure.
d. A relief valve that has it’s spring housing vented to its discharge side.

27. A vessel replacement shell is made from SA-106B seamless material

and operates at 350 psi at 500º. The outside diameter of the shell is 36”
and no RT was performed. The shell is 10 feet long and the MDMT for
the vessel is -20º F. The allowable stress value of this material at this
temperature is 15,000 psi. What is the design thickness of the shell?
( Use E = 0.85 for NO RT ) First find thk by using outer radius as 0.5 inch
then subtract the thk from outer radius to find inner radius, then use
that inner radius value to find the thk as 0.48xx”
a. 0.500”
b. 0.48X”
c. 0.424”
d. 0.455”

28. At what value should the pH in overhead equipment be maintained?

a. 1 to 4 with 3.5 being ideal
b. 5 to 8 with 6.5 being ideal.
c. 3
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 d. 9 to 10

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29. Define high alloy steel.
a. Steels with a total alloying element content greater than 10%
b. Steels with a total alloying element content greater than 15%
c. Steels with a total alloying element content greater than 5%
d. Steels with a total alloying element content greater than 20%

30. In Magnetic Particle examination using the wet particle technique, what
is the maximum temperature allowed of the part being examined?
a. 125º F
b. 145º F
c. 110º F
d. With in the manufacturer’s recommended limit

31. An SAW welding operator is attempting to qualify by radiography on a

6” thick test coupon. Elongated slag inclusions are noted. What is the
maximum slag inclusion allowed for this welder to qualify?
a. 1/2"
b. 3/4"
c. 1/4"
d. 1/8”

32. If you suspect a lamination but it has not opened, how can it be
checked?
a. Holding a flashlight parallel to the surface of the metal.
b. By use of RT in conjunction with visual inspection.
c. By heating the area to about 200º F. This will open the lamination
sufficiently to permit inspection with a feeler.
d. Use of a chipper to try and open the lamination.

33. For what medium are relief valves normally used?

a. Steam
b. Incompressible fluids
c. Lethal substances
d. None of the above

34. One kind of repair organization is a contractor whose qualifications are,

acceptable to the pressure vessel owner or user and who makes repairs
in accordance with API-510.
a. True
b. False

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35. What is the minimum thickness of a 42” outside diameter, standard
ASME torispherical head? The head is fabricated from SA-516-70
material and will operate at 500 psi at 500ºF. The head contains two NPS
2 nozzles and one NPS 3 nozzle. The allowable stress value of this
material is 17,500 psi at this temperature. The vessel complies with UW-
11(a).
a. 1.155”
b. 1.065”
c. 0.903”
d. 0.910”

36. Name the two most important phases relative to corrosion or other
deterioration limits that must be known for an inspection to be
meaningful.
a. The original thickness of the part and the retiring thickness.
b. The original thickness of the part and the actual thickness.
c. The retiring thickness of the part and the corrosion rate.
d. The original thicknesses of the part and the corrosion rate.

37. The out of roundness criteria per Section VIII, Div. 1 is ________.
a. 2% of the nominal diameter of the vessel
b. 1% of the nominal diameter of the vessel, plus 2% of an opening when
measured within one ID of the opening
c. 0.5% of the nominal diameter of the vessel
d. 2% of the nominal diameter of the vessel, plus 2% of an opening when
measured within one ID of the opening.

38. Under what conditions, if any, may a formed head with a flat spot be
acceptable?
a. Flat spots on heads are not allowed
b. The diameter of the flat spot shall not exceed that permitted for flat heads
as given in formula (1) in UG-34 using C = 0.30
c. The diameter of the flat spot shall not exceed that permitted for flat heads
as given in formula (1) in UG-34 using C=0.10
d. The diameter of the flat spot shall not exceed that permitted for flat heads
as given in formula (1) in UG-34 using C=0.25.

39. Define joint category.

a. The joint configuration
b. Determined by the weld thickness
c. It is the location of a joint in a vessel.
d. Used only when impact testing is required.
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40. Are there any alternatives to PWHT when repairing an in-service vessel?
a. No
b. Yes, for all materials you may use a higher preheat temperature of 300º F
c. Yes, for P1 or P-3 materials, you may use a higher preheat temperature of
at least 300º F. Also, the temper bead technique may be used.
d. Yes, for P-1 or P-3 materials, you may use a higher preheat temperature
of at least 200º F. Also, the temper bead technique may be used.

41. A factor that must be considered that may augment the repair sequence
of a stainless steel overlay or clad is the P number of the base metal?
a. True
b. False

42. When may Ultrasonic Testing be substituted for Radiographic

Examination in Section VIII, Div. 1.?
a. On the final closure seam of a vessel if the construction of the vessel does
not permit interpretable radiographs in accordance with Code
requirements.
b. Under certain conditions, to examine repairs to welds in which defects
were originally detected by radiography.
c. At the request of the owner
d. a and b above.

43. What is the minimum temperature required for a hydrostatic test for a
vessel more than 2” thick per API-510?
a. 70º F
b. 80º F
c. 60º F
d. At least 30º F above the MDMT.

44. With some exceptions, a pressure relieving device on a Section VIII, Div.
1 pressure vessel must prevent pressure from rising _______ above the
MAWP?
a. 5% or 3 psi whichever is greater
b. 10% OR 10 psi whichever is greater
c. 10% or 3 psi whichever is greater.
d. 10% or 5 psi whichever is greater

45. Why are nickel-silicon alloys used in the refining industry?

a. Because of their resistance to sulfuric acid corrosion.
b. Because of their resistance to caustic corrosion.
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 c. Because of their resistance to galvanic corrosion
d. Because of their low cost.
46. What letters are applied under the code symbol stamp to indicate spot
radiography has been performed?
a. RT-1
b. RT-2
c. RT-3
d. Full RT

47. An SAW procedure is qualified using a preheat of 200º F. What is the

minimum and maximum preheat temperature that may be listed on the
WPS?
a. Min. 200º F Max. 300º F
b. Min. 100º F Max. None required
c. Min. 60º F Max. 200º F
d. Min. 100ºF Max. 300º F

48. What should the inspection interval be for vessels with a remaining safe
operating life estimated to be less than 4 years?
a. Every year
b. Every 6 months
c. The full remaining safe operating life up to a maximum of 2 years.
d. Every 2 years.

49. What is the basic cause of most problems with safety relieving devices?
a. Corrosion
b. Poor maintenance
c. Poor installation
d. Improper settings

50. What is the maximum cool down rate during post weld heat treatment
for carbon and low alloy steels?
a. Cooling above 800º F shall be done at a rate not greater than 400º F per
hour divided by the maximum metal thickness.
b. Cooling above 800º F shall be done at a rate not greater than 500º F per
hour divided by the maximum metal thickness
c. Cooling above 600º F shall be done at a rate not greater than 500º F per
hour divided by the maximum metal thickness.
d. Cooling above 800º F shall be done at a rate not greater than 300º F per
hour divided by the maximum metal thickness.

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 OPEN BOOK FINAL EXAM AMSWERS

Q.NO. ANS REFERENCE

1 C UG 84
2 D UG 32
3 A API 571
4 B UG 102
5 A QW 304
6 C ( API 510 5.8.5)
7 B API 572- 9.4.1
8 D API 510- 7.2.1
9 B ( BOK)
10 True API 571 WET H2S Coorosion
11 B ( API 576- 4.6.3 d)
12 C GK
13 A ( UW 35)
14 B ( Sec IX- 451.1)
15 C .( API 510- 3.56)
16 A UG 84 graph & C6
17 C ( Sec V Art 2 T 276)
18 C ( Outside the Syllabus)
19 B ( Since UHT is for Ferrirtic Steel UHA is for Aus SS)
20 B GK
21 D Qw 451.1
22 B ( Qw 422)
23 B QW 422
24 C QW 451.1
25 A Page no 21
26 A API 576 4.7.1
27 B UG 27
28 B BOK
29 A BOK
30 D T 731 Sec V
31 B SEC IX QW 191 2.2
32 C ( API 572 9.4.4.2)
33 B ( API 576 4.4.2)
34 True ( API 510 3.54)
35 B ( UG 32 Sec VIII )
36 C (API 510 7.1.1)

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 37 B UG 80 SEC VIII
38 D UG 34
39 C ( UW 3)
40 C API 510 8.1.6.4.2.3
41 True API 510 8.1.5.4.4
42 D Sec VIII UW 11 .7
43 D UG 99 Sec VIII
44 C ( refer ug 125 c)
45 A ( Out Of Syllabous)
46 C UG 116
47 B Sec IX QW 406
48 C API 510- 6.5.1.1
49 A ( API 576 5.1.1 )
50 B (UCS 56 -5 )

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 API 510 CLOSED BOOK FINAL EXAM QUESTIONS

Please Note: There is only one (1) correct answer to each question. Blank
pages are provided in the back of this workbook for any math problems, or
you may work them on the back of these pages. Be sure you mark the
correct question on the answer sheet.

1. What is the maximum period between internal or on-stream

inspections?
a. They shall not exceed one third the estimated remaining life of the vessel
based on corrosion rate, or 10 years, whichever is less.
b. They shall not exceed one half the estimated remaining life of the vessel
based on corrosion rate, or 10 years, whichever is less.
c. They shall not exceed one fourth the estimated remaining life of the vessel
based on corrosion rate, or 5 years, whichever is less.
d. They shall not exceed one half the estimated remaining life of the vessel
based on corrosion rate, or 5 years, whichever is less.

2. Low energy results on a charpy impact test indicates ___________?

a. high ductility
b. brittleness
c. high tensile strength
d. none of the above

3. What is the purpose of the lead letter “B” placed on the back of each
film holder during each exposure of a radiograph?
a. To aid in determining the density of the film.
b. To aid in determining defect size.
c. To serve as location markers.
d. To determine if backscatter radiation is exposing the film.

4. Welder’s must re-qualify when they have not welded in a process in at

least 3 months?
a. True
b. False

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5. Define RT-3
a. When the complete vessel satisfies the requirements of UW-11 (a)(5) and
when the spot radiography requirements of UW-11 (a)(5)(b) have been
applied.
b. When the complete vessel satisfies the radiographic requirements of UW-
11(b)
c. When only a part of the complete vessel has satisfied the radiographic
requirements of UW – 11 (a) or where none of the other RT markings
apply.
d. Radiography of only circumferential seams

6. API – 510 Authorized Pressure Vessel Inspectors must be recertified

every ______ years?
a. 5
b. 4
c. 3
d. 2

7. Describe the 1G plate position for performance qualifications.

a. Position with the plate in the horizontal plane with the weld metal
deposited from above.
b. Position with the plate in the vertical plane with the axis of the weld
horizontal.
c. Position with the plate in the vertical plane with the axis of the weld vertical
d. Position with the plate in the horizontal plane with the weld metal
deposited from underneath.

8. Monel is a ______ alloy.

a. nickel
b. copper
c. carbon steel
d. ferrous steel

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9. A vertical vessel has been in service for 4 years. The vessel is used in
lethal service and has an MDMT of -30º F. During UT examination, the
shell was found to have an actual thickness of 1.20”. The original
thickness of the vessel was 1.25” and the design thickness is 1.0392”.
Find the remaining life of the vessel if the corrosion rate is 0.0125” per
year.
a. 16.8 years
b. 12.86 years
c. 4 years
d. 14.5 years

10. How many subsection are contained in Section VIII, Div. 1?

a. 7
b. 5
c. 4
d. 3

11. What Article in Section V is referenced from Section VIII, Div. 1 for
performing radiography?
a. Article 1
b. Article 2
c. Article 3
d. Article 4

12. Define nonferrous metals and alloys.

a. Those metals and alloys that contain less than 50% iron.
b. Those metals and alloys that contain less than 25% iron.
c. Those metals and alloys that contain less than 60% iron.
d. Those metals and alloys that contain less than 70% iron.

13. An SMAW procedure is qualified using a coupon, 1/2” thick. What is the
widest base metal thickness range that can be listed on the WPS?
a. 3/16 to 1/2”
b. 1/16 to 1/2”
c. 3/16 to 1”
d. 1/16 to 1”

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14. Generally, what is the minimum thickness allowed by Section VIII, Div. 1
for plate under pressure:
a. 1/16”
b. 1/8”
c. 1/4”
d. 1/32”

15. Prior to inspection of a pressure relief device, and operating history of

the valve should be obtained. One thing this history should include is
the average operating conditions?
a. True
b. False

16. Define low-temperature corrosion.

a. Corrosion that occurs at below 200º F.
b. Corrosion that occurs at below 300º F.
c. Corrosion that occurs at below 400º F.
d. Corrosion that occurs where liquid water is present.

17. What is the maximum out-of-roundness allowed for a horizontal vessel

with an inside diameter of 8 feet, 4 inches? The vessel is 3/4” thick and
operates at 200 psi at 100º F.
a. 0.5”
b. 1”
c. 1.5”
d. 2”

18. A safety valve that has it’s spring housing vented to it’s discharge side
is a __________?
a. Pressure and/ or vacuum vent valve.
b. Balanced safety relief valve.
c. Conventional safety relief valve.
d. Pilot operated safety relief valve.

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19. When welding a pressure part over a pressure retaining weld per
Section VIII, Div. I, you must?
a. You cannot weld over a pressure retaining weld.
b. The pressure part must be notched or coped.
c. A leak test must be performed on the pressure retaining weld prior to the
welding.
d. The pressure retaining weld must be ground flush.

20. A procedure has been qualified without impact tests as a requirement. A

job is received where impacts are required by the owner/user. This
procedure is to be used. The procedure must be tested for
___________?
a. Impact properties only
b. tensile and impact properties only
c. bend and impact properties only.
d. Tensile, bend and impact properties.

21. Circumferential stress acts on category _______ seams?

a. A
b. B
c. C
d. D

22. Carbon or alloy steel with a carbon content exceeding ______% shall
not be welded on.
a. 0.25
b. 0.30
c. 0.35
d. 0.40

23. What is another name for phenol?

a. Sulfuric acid
b. Hydrochloric acid
c. Citric acid
d. Carbolic acid

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24. Per Section VIII, Div. 1, who designates a vessel for lethal service?
a. The Authorized Inspector
b. The Code Stamp Holder
c. The Owner or his designated agent
d. The jurisdiction in which the vessel is to operate

25. What are the post weld heat treatment requirements for austenitic
stainless steels of the P-8 group of materials?
a. They must be post weld heat treated if their thickness is greater than 1.5”.
b. Post weld heat treatment is neither required nor prohibited.
c. They must be post weld heat treated if their thickness is greater than
1.25”.
d. Required to be post weld heat treated for any thickness.

26. Fillet weld patches are never allowed in API-510 repair work?
a. True
b. False

27. In Liquid penetrant per Section VIII, Div. 1, only indications with major
dimensions greater than ____ shall be considered relevant.
a. 1/32”
b. 1/16”
c. 1/8”
d. 1/4"

28. Define Supplemental Essential Variables.

a. Those in which a change, as described in the specific variables, is
considered to affect the mechanical properties of the weldment and shall
require requalification of the WPS.
b. Those in which a change, as described in the specific Variables, may be
made to the WPS without requalification.
c. Optional variables imposed by the owner/user.
d. A change in a welding condition which will affect the notch-toughness
properties of the weldment.

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29. What makes safety precautions more important in vessel inspection
than inspection of any other type of equipment?
a. The height of the vessel
b. Potential rotating equipment
c. Limited access and confined spaces
d. Internals.

30. A safety relief valve that minimizes the effects of back pressure on its
operational characteristics is known as a ________ Valve.
a. Conventional
b. Balanced
c. Safety
d. Relief

31. Define low alloy steel.

a. Steels with a total alloying element content of up to 5%
b. Steels with a total alloying element content of up to 10%
c. Steels with a total alloying element content of up to 15%
d. Steels with a total alloying element content of up to 20%

32. How often should each vessel above ground be given a visual external
inspection?
a. At least every 5 years, or at the same interval as the on-stream or internal,
whichever is less.
b. At least every 10 years, or at the same interval as the on-stream or
internal, whichever is less.
c. At least every 4 years, or at the same interval as the on-stream or internal,
whichever is less.
d. At least every 8 years, or at the same interval as the on-stream or internal,
whichever is less.

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33. What is the minimum hydrostatic test pressure to which a Section VIII,
Div. 1, horizontal pressure vessel may be subjected?
a. 1.20(MAWP) X (stress at test temp.)
(stress at design temp.)
b. 1.25(MAWP) X (stress at test temp.)
(stress at design temp.)
c. 1.30(MAWP) X (stress at design Temp.)
(stress at test temp.)
d. 1.5 (MAWP) X (stress at test temp.)
(stress at design temp.)

34. Where are the acceptance criteria found for welding operators who
qualify by radiography on production welds?
a. Section IX
b. The referencing code section, for example, Section VIII, Div. 1.
c. API – 510
d. Section V

35. Where is cavitation most likely to occur?

a. The first elbow downstream of a pump.
b. The first flanged connection downstream of a pump.
c. The nearest flange upstream of a pump.
d. The suction side of a pump impeller.

36. Under what conditions may Magnetic Particle examination be performed

on a part with a coating such as paint left on the part?
a. The paint cannot be left on the part.
b. It must be demonstrated that indications can be detected through the
maximum coating thickness applied.
c. Paint thickness may not exceed 2 mils.
d. Paint Thickness may not exceed 3 mils.

37. Balanced safety relief valves should not be used _________.

a. In corrosive refinery service
b. In general refinery service for gas, vapor, steam, air or liquids
c. When the discharge from the valve must be piped to remote points
d. as a pressure control or bypass valve.

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38. The “U” symbol stamp is renewed every ________ years.
a. 1
b. 2
c. 3
d. 4

39. A temperature reduction of _______ ºF may be used in MDMT

determination if a vessel is post weld heat treated when it is not
otherwise required per Section VIII, Div. 1.
a. 10º F
b. 20º F
c. 30º F
d. 40º F

40. In what Article of Section IX are procedure requirements found?

a. Article I
b. Article II
c. Article III
d. Article IV

41. What is the allowable temperature range of the Liquid penetrant and the
part to be processed?
a. Not less than 60º F no more than 100º F throughout the examination
period.
b. Not less than 60º F no more than 125º F throughout the examination
period.
c. Not less than 70º F no more than 100º F throughout the examination
period.
d. Not less than 70º F no more than 125º F throughout the examination
period.

42. Openings in shells or heads may be obround?

a. True
b. False

43. ________ examination is the most important method of examination?

a. Radiographic
b. Careful visual
c. Ultrasonic

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 d. Hydrostatic
44. What can be added to cast irons to increase their resistance to growth
of corrosion ?
a. Silicon
b. Chromium
c. Molybdenum
d. Nickel

45. One location where paint failure is most likely to occur is in welded
seams?
a. True
b. False

46. A vertical vessel is 200 feet tall. During hydrostatic testing, a gauge at
the highest point in the vessel reads 500 psi. The static head of water
is .433 Ibs/linear foot. What would a gauge placed at the very bottom of
the vessel read?
a. 586.6 psi
b. 413.4 psi
c. 420.8 psi
d. 430.1 psi

47. Describe the 2G pipe position for performance qualifications.

a. Pipe with its axis horizontal and rolled during welding so that the weld
metal is deposited from above.
b. Pipe with its axis vertical and the axis of the weld in the horizontal plane.
The pipe is not rotated.
c. Pipe with its axis horizontal and with the welding groove in the vertical
plane. The shall not be rotated.
d. Pipe with its axis inclined 45º to horizontal without rotating the pipe.

48. In radiographic examination, the location markers are _______.

a. Placed on the part
b. Placed on the cassette
c. Described on the technique sheet
d. Indicated on the design drawing

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49. Over what range must dial indicating gauges used for hydrostatic
testing be graduated?
a. Not less than 1, nor more than 3 times the test pressure.
b. Not less than 1.5, nor more than 4 times the test pressure.
c. Not less than 1.5, nor more than 5 times the test pressure.
d. Not less than 2, nor more than 5 times the test pressure.

50. When is a rerating considered complete?

a. Upon completion of the pressure test.
b. When all welding is complete.
c. When the API Authorized pressure Vessel Inspector oversees the
attachment of a nameplate with all the required information.
d. Upon completion of all required NDE.

51. Chemicals used in refining are not a variable when considering metal
loss?
a. True
b. False

52. How are intervals during inspection normally planned?

a. So that at least three quarters of the corrosion allowance is remaining at
the next scheduled inspection.
b. So that at least half the corrosion allowance is remaining at the next
scheduled inspection.
c. So that at least one quarter of the corrosion allowance is remaining at the
next scheduled inspection.
d. So that at least one eight of the corrosion allowance is remaining at the
next scheduled inspection.

53. What directly affects the operating characteristics of a conventional

safety relief valve?
a. Changes in back pressure on the valve
b. Changes in upstream pressure
c. Spring setting
d. Disk tightness

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54. To obtain authorization to use the Code symbol stamps, a fabricator
must first go through what is called a _______.
a. survey
b. audit
c. monitoring function
d. joint review

55. A minimum of _____ specimens must be broken for each charpy impact
test?
a. 2
b. 3
c. 4
d. 5

56. What is the purpose of qualifying a welder?

a. To determine their ability to deposit sound metal
b. To determine their ability to operate the equipment
c. To assure they can meet the variables of the procedure
d. To assure they can weld using more than one process

57. When may a penetrameter be placed on the film side of the part?
a. At the option of the radiographer
b. At the option of the owner
c. When requested by the inspector
d. Where inaccessibility prevents hand placing the penetrameter on the
source side.

58. Liquid Penetrant is used to detect _______ discontinuities.

a. slight subsurface
b. slight subsurface and surface
c. surface only
d. cracks only

59. Above what thickness must P-1 materials be post weld heat treated?
a. 1.25” unless a preheat of 200º F is applied during welding
b. 1.50” unless a preheat of 200º F is applied during welding
c. 1.75” unless a preheat of 200º F is applied during welding
d. 2.00” unless a preheat of 200º F is applied during welding

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60. Name one instance when widely scattered pits may be ignored.
a. No pit depth is greater than 1/8 the vessel wall thickness exclusive of the
corrosion allowance.
b. No pit depth is greater than 1/4 the vessel wall thickness exclusive of the
corrosion allowance.
c. No pit depth is greater than 1/2 the vessel wall thickness exclusive of the
corrosion allowance
d. No pit depth is greater than 9/16 the vessel wall thickness exclusive of the
corrosion allowance

61. Why are buried vessels monitored?

a. To detect any shifting
b. To detect cracks
c. To detect any leaks
d. To determine their external environmental condition.

62. At low temperatures, the absence of _______ reduces the seriousness

of sulfitic corrosion?
a. water
b. chromium
c. oxygen
d. carbon

63. What is the only positive way to distinguish between intergranular

corrosion and stress corrosion in austenitic stainless steels?
a. Liquid penetrant testing
b. Hydrostatic testing
c. Radiography
d. By microscopic examination

64. Under normal conditions, how many thickness checks should be taken
on a vessel?
a. One on each shell ring and one on each head.
b. Two on each shell ring and two on each head.
c. Three on each shell ring and three on each head.
d. Four on each shell ring and four on each head.

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65. Name a type of corrosion that may be found on the external surface of a
vessel.
a. Hydrogen embrittlement
b. Caustic embrittlement
c. Stress corrosion cracking
d. Sulfitic

66. Sticking of pressure relief valves can be caused by poor alignment of

the valve disk?
a. True
b. False

67. Under what conditions may a Code nameplate be attached to other than
the vessel in accordance with Section VIII, Div. 1?
a. When approved by the Authorized Inspector.
b. At the option of the manufacturer.
c. At the option of the owner.
d. If not attached to the vessel, the nameplate shall be attached to a pad,
bracket, or structure which is welded, brazed or soldered directly to the
vessel. The nameplate shall be located within 30” of the vessel.
Removal shall require the willful destruction of the nameplate.

68. The letter “L” beneath the “U” symbol stamp on a Section VIII, Div. 1,
Code nameplate indicates what type of service?
a. Liquid
b. Lithium
c. Lethal
d. Low Hydrogen

69. Ferrite is ______.

a. a material with a high carbon content
b. Almost pure iron and is quite soft and ductile.
c. Very hard
d. Contains chromium.

But Ferritic steel has 30 % Chromium

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70. Upon what consideration is the nomenclature of nonferrous alloys
based?
a. Which metal makes up 25% or more of the total
b. Which metal makes up 30% or more of the total
c. Which metal makes up 50% or more of the total
d. Which metal makes up 60% or more of the total

71. You are called out to review the final package for the repair of a 3/8”
thick vessel fabricated from P-1 carbon steel material. The vessel is in
amine service and was post weld heat treated during original
construction. You notice no PWHT was performed on the repair but a
preheat of 200º F was used to make the repairs. What must be done?
a. Nothing, the preheat temperature is satisfactory for this repair.
b. Metallurgical review need to be conducted
c. Localized PWHT must be performed on the repair areas.
d. The vessel must be taken out of service as repairs to vessels in this
service are not allowed.

72. What is the intent of the WPS?

a. To list all the essential variables.
b. To provide direction to the welder or welding operator.
c. To provide a record of the results of the mechanical tests.
d. To list all non essential variables.

73. If after calibration, Magnetic Particle equipment is stored for over a year,
it must be calibration prior to the next use?
a. True
b. False

74. Openings in shells _____________.

a. Cannot exceed 24” in diameter.
b. Cannot exceed 30” in diameter.
c. Cannot exceed 60” in diameter.
d. have no limit on diameter provided the opening is properly reinforced.

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75. What frequency of calibration of hydrostatic test gauges is required by
section VIII, Div. 1?
a. Every quarter
b. Semi-annually
c. Annually
d. Any time there is reason to believe they are in error

76. The primary code for the inspection of pressure vessels after they enter
service is ASME?
a. True
b. False

77. One method of determining a vessel’s probable corrosion rate is to

calculate from data collected by the owner/user on vessels providing
the same or similar service?
a. True
b. False

78. Name one instance when widely scattered pits may be ignored.
a. The sum of their dimensions along any straight line within an 8” circle
does not exceed 1 inch.
b. The sum of their dimensions along any straight line within an 8” circle
does not exceed 2 inches.
c. The sum of their dimensions along any straight line within an 8” circle
does not exceed 3 inches.
d. The sum of their dimensions along any straight line within an 8” circle
does not exceed 4 inches.

79.  One of the results of cavitation in pumps is a decrease in capacity and

efficiency
a. True
b. False

80. What is the maximum out of roundness for a vessel 120 feet in
diameter?
a. 13.6”
b. 13.8”
c. 14.4”

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 d. 15.2”
81. A fitup between a head and shell exceeds the tolerances given in UW –
33 for misalignment. What must be done with this fitup?
a. It may be used upon acceptance of the Authorized Inspector.
b. It may be used with the acceptance of the Owner.
c. It may be used provided a 3:1 taper is used over the completed weld.
d. The fitup is unacceptable and must be cut out and redone.

82. When a welder fails a qualification test by mechanical tests (bends), an

immediate retest may be performed using ______.
a. mechanical and radiographic testing
b. mechanical testing only
c. radiographic testing only
d. additional training is required

83. A P number __________.

a. Is assigned based on the usability characteristics of electrodes
b. Is assigned based on comparable base metal characteristics such as
composition, weldability and mechanical properties.
c. Is assigned based on an as deposited analysis of the weld metal
d. Is assigned based on impact properties of the base metal

84. What is an alternative term for Image Quality Indicator?

a. Penetrameter
b. Cassette
c. Film
d. Isotope

85. In general, the smaller the grain size in a metal, the higher the tensile
strength?
a. True
b. False

86. The mechanical working of weld metals using impact blows is defined
as?
a. Hammering
b. Forge welding
c. Impact testing

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 d. Peening

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87. In accordance with API-510 rules, before any repairs or alterations are
performed, all proposed methods of execution, all materials and all
welding procedures that are to be used must be approved by the
________.
a. Jurisdiction
b. “R” stamp holder
c. owner
d. API – 510 Authorized Inspector.

88. If sludge contains _________, corrosion may be rapid.

a. acidic components
b. liquids
c. gases
d. solids

89. Austenitic stainless steels must be impact tested __________.

a. Using the same requirements for carbon steel materials
b. Must be impact tested if used below -20º F
c. do not require impact testing
d. Depending on the type, must be impact tested if used below a given
temperature.

90. After API – 510 repairs are completed, when should a pressure test be
applied?
a. After all repairs.
b. Pressure tests after repairs are not necessary
c. When the API-510 Authorized Inspector believes one is necessary
d. As require by the ASME Code.

91. How are penetrameters of different materials distinguished?

a. Different notches on the edges of the penetrameter
b. The material number is stamped on the edge of the penetrameter
c. The material number is identified on the penetrameter with lead letters
d. The thickness of the penetrameter differs based on different thicknesses
of materials.

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92. A welded carbon steel joint has an MDMT that is less than 120º F. Above
what thickness must impact testing always be used?
a. 3”
b. 4”
c. 5”
d. 6”

93. A procedure qualified on plate may be used to weld plate ________.

a. or pipe
b. and pipe over 6 inches in diameter
c. only
d. and pipe over 24 inches in diameter.

94. Lamination in vessel plates have an appearance similar to ________.

a. slag
b. cracks
c. porosity
d. lack of fusion

95. How often should the black light intensity be checked for the
fluorescent particle technique of Magnetic Particle examination?
a. Every 4 hours and whenever the workstation is changed.
b. Every 6 hours and whenever the workstation is changed.
c. Every 8 hours and whenever the workstation is changed.
d. Every 12 hours and whenever the workstation is changed.

96. When welding on a Section VIII, Div. 1 vessel, the welding procedure
________.
a. May be qualified on the first production joint
b. Must be qualified prior to welding on the vessel
c. Must be qualified in conjunction with the welder
d. May be in the process of being qualified.

97. With a few exceptions, the minimum temperature below which impact
testing is always required for carbon and low alloy steels is ________.
a. -20º F
b. -30ºF
c. -40ºF

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 d. -55ºF
98. In Section VIII, Div. 1, formulas in terms of outside radius of shells are
found in ________.
a. Appendix 1
b. Appendix 2
c. Appendix 3
d. Appendix 4

99. When fitting plate or pipe material, tack welds to be removed ________.
a. must be made by welders qualified in accordance with Section IX
b. Must be made using procedures qualified in accordance with Section IX
c. May be made using a qualified or unqualified procedure
d. Must be made using both a procedure and a welder qualified in
accordance with Section IX

100. This test was ________.

a. a piece of cake
b. fairly easy
c. fairly hard
d. sheesh.

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 API 510 CLOSED BOOK FINAL EXAM ANSWERS

Q.NO. ANS Reference

1 B 6.5.1.1
2 B GK UG 84
3 D SEC V ART 7 T-223
4 F SEC IX QW 232.1a
5 B SEC VIII UG 116
6 C API 510 APX B3
7 A QW461.3a
8 A 16.10.2 GK
9 B API 510 7.2.1
10 D GK & SEC VIII
11 B ASME SEC V
12 A GK
13 C SEC IX QW 451.1
14 A SEC VIII UG 16
15 C API 510- 3.56
16 A UG 84.1 note
17 B UW 33
18 C API 576- 4.6.1 2 nd para
19 D GK
20 A SEC IX EV
21 A UW 3 SEC VIII
22 C 510 8.1.4
API 571 OUT OF
23 D
SYALLBUS
24 C UW2.2 SEC VIII
25 B UCS-56 SEC VIII
26 F API 510 8.1.5.1 2.1
27 B SEC VIII APPENDIX 8
28 D SEC IX QW 251.2
29 C 572 8.1
30 A 576 4.7.1
31 A GK
32 A 6.4.1 OF API 510
33 D UG 99 OF SEC VIII
34 B APPENDIX OF SEC VIII
API 571 NOW OUT OF
35 D
SYLLABUS
36 B SEC V T-741.1.D ART 7
37 D 4.7.3 OF API 576
38 C UG 117 P 8.4
39 C UCS 68C SEC VIII
40 B P NO 13 SEC IX
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 41 B 7.652 SEC V ART 6
42 T UG 361
43 B 9.3.2 572
44 B API 571
45 T 9.3.12
46 A GK
47 B QW 461.3
48 A SEC V ART 2 T-275
49 B UG 102
50 C API 510 8.202
51 F GK
52 B 7.3 API
53 C 4.6.1 OF API 576
54 D UG 117
55 B UG 84 1j
SEC IX INTRODUCTION
56 A
2ND COLUMN
57 D T-277.1b SEC IX ART 2
58 C SEC V, ART 6, T-620
59 A UCS 56
60 C 7.4.3 OF API 510
61 D 5.5.4.2 OF API 510
API 571, SULPHRIC ACID
62 A CORROSION NOT IN THE
SYLLABUS
63 D GK
64 A 5.6.2.1 OF API 510
65 B API 571
66 T API 576 5.5.4
67 D Sec VIII ug 119 e
68 C Ug 116
69 B GK
70 C GK
API 510-8.1.6.4.1 f & Ucs
71 B
56
72 B Sec IX QW 200.1 a
73 T Sec V T 761.1 a
74 D Ug 36 b
75 D Ug 102 c
76 F GK
77 T API 510-7.1.2
78 B 7.4.3 OF 510
79 T NOT IN SYALLABUS
80 C QW 33
81 D UW 33

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 82 B Sec IX QW 321.2
83 B Sec IX Qw 420
84 A GK OF SEC V
85 T GK
86 D Sec IX QW 492 Def
87 D API 510 8.1.1
88 A 571 GK
89 D GK
90 C API 510-5.8.1.1
Sec V, Not in the present
91 A
code
92 B Sec Viii Ucs 66
93 A Sec IX Qw 461.1
94 B GK
95 C Sec v, T-76.4.e
96 B Sec IX GK
97 D Ucs 66 Curve
98 A Ref Sec Viii Apx 1
99 B SecIX requirement
100 B You judge

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 API 510 – FINAL MODEL EXAM (OPEN BOOK)

1. A PQR was qualified in 5G position using a new welder. But production

welding is to be done by the same welder in 2G position. Which of the
following are applicable as a minimum.
a. Both procedure and welder shall be re-qualified in 2G position.
b. The qualified procedure can be used ,only welder needs to be re-qualified
in 2G position
c. The welder is qualified, but the procedure needs re-qualification
d. Both procedure and welder need not be re-qualified.

2. A procedure is required with preheat temp = 250ºF. Two WPS were made
based on this PQR. All other parameters being same WPS (A) showed
preheat temp = 280ºF and WPS (B) showed preheat temp = 145ºF, will
you,
a. Reject (A) & (B)
b. Accept (A) only
c. Accept (B) only
d. Accept both

3. In a certain PQR for SMAW, the electrodes used for all passes were of
AWS classification (E 7018). Corresponding WPS also showed filler
materials as E 7018. Now the manufacturer proposes to change the filler
material in WPS to E 7015. Will you ask manufacturer to:
a. Qualify new PQR with E 7015 electrodes.
b. Revise only WPS showing the change from E 7018 to E 7015 and submit
WPS as a new revision.
c. Revise only the PQR document showing the change and resubmit for
approval.
d. Revise both WPS and PQR showing the change and resubmit for
approval.

4. A PQR in GTAW process was qualified with PWHT with A 516 grade 70
material, ¾ inch thick. The thickness for production welds is 1.0 inch,
but without PWHT. Manufacturer claims that same PQR will be O.K.
What is your assessment?
a. It qualifies required conditions hence no new PQR is required
b. It qualifies thickness but not it does not qualify “no pwht” condition, hence
new PQR is required.
c. It qualifies “no pwht” condition, but not thickness. New PQR is required.

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 d. It does not qualify both thickness and “no pwht” condition, hence new
PQR is required.

5. For 515 gr 60 material, following results were obtained for two tensile
test specimen in PQR qualification.

 Specimen T1 : failed in B.M. at 57,400 psi

 Specimen T2 : failed in weld metal, at 59,500 psi

Your assessment is

a. PQR test is ok since both are within acceptance criteria

b. PQR test is rejected as both T1 and T2 are not within acceptance criteria
c. PQR is rejected because T1 is ok but T2 has failed
d. PQR is rejected because T1 is failed although T2 is ok

6. A procedure is qualified with Base metal thickness = 20mm. Two WPS

were made based on this PQR. Other parameters being same, WPS (A)
showed Base metal thickness = 38 mm and WPS (B) showed B. M.
thickness is 6mm. What will you do?
a. Reject (A) & (B)
b. Accept (A) only
c. Accept (B) only
d. Accept both

7. Calculate estimated inspection period for external and internal

inspection for a vessel whose remaining life is estimated as 12 years.
a. Internal = 6 years, external = 10 years
b. Internal = 6 years, external = 5 years
c. Internal = 5 years, external = 10 years
d. None of the above

8. A 2.0 inch thick vessel data-sheet shows MDMT= 50 deg. F. The

minimum pressure-test temperature for Hydro test to be carried out
after alteration shall be:
a. 70 deg F
b. 80 deg. F
c. 60 deg. F
d. None of above.

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9. For vessel 1.0 inch thick, MDMT specified was +20ºF and material of
Construction used was SA 515 Gr 60, A insert type patch repair is
proposed to be carried out. Based on code requirements, will you
specify impact testing of repair plate. After repairs, vessel will be hydro-
tested but not stress relieved. Vessel does nor undergoes temperature /
pressure fluctuations or cyclic loading during service.
a. Specify impact testing.
b. Impact testing need not be specified
c. Specify impact testing if API 510 inspector feels it is necessary.
d. Specify impact testing if Pressure vessel engineer feels it is necessary.

10. A procedure qualification test was carried out for a groove weld on a
plate with weld metal thickness of 16mm thickness by SMAW process.
The test was found satisfactory. This procedure can be used with
SMAW for weld thickness of:
a. 5 to 32 mm
b. 0 to 16 mm
c. Any thickness
d. 0 to 32 mm

11. For a vessel which is planned for internal inspection after 8 years what
should be the minimum remaining corrosion allowance in the vessel if
corrosion rate is 150 microns per year.
a. 2.0mm
b. 2.4mm
c. 1.2mm
d. None of above

12. Which of the following is / are to be undertaken in case the Service

conditions of vessel are changed
a. The vessel shall be hydro tested only
b. The vessel shall be internally and externally inspected before it is re-used
c. The allowable conditions (MAWP, Temp. rating) for new service shall be
established and the next period of inspection shall be established for the
new service.
d. None of above

13. The period between External inspections for vessels (remaining life > 4
years) shall not exceed which of following
a. Smaller of : One half of the remaining life of the vessel and 10 years
b. 5 years
c. The lesser of “a” and “b”
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 d. The higher of a. and b.

14. Following combination of Base metal and welding electrode was

qualified by a certain PQR. Impact testing is not required. Base Metal =
SA 285 Gr C Plates, 3/4" thickness, Welding electrode = AWS E 6015.
This PQR will qualify which of the following combinations.
a. 1" thk SA 515 gr 60 plates, E 6013 electrodes,
b. 1 ¾ " thk SA 285 grc plates, E 6013 electrodes,
c. 1 ¼ thk plates SA 516 gr70, E 7018 electrodes,
d. None of above

15. In liquid Penetrant Testing, a procedure is qualified to a temperature of

15 0C. Pick up a correct statement.
a. The same procedure is qualified to the temperature from 10 Deg C to
52 Deg C
b. The same procedure is restricted to maximum of 15 Deg C only
c. The same procedure shall be applied to 5 Deg C to 10 Deg C
d. The same procedure shall be applied to temperature more than 15 Deg C

16. Calculate the remaining life of a vessel given the following data: Actual
thickness = 0.955 inch. Minimum thickness required = 0.787 inch
Thickness at pervious inspection 5 years prior to present inspection =
1.015 inch
a. 20 years
b. 14 years
c. 28 years
d. None of the above

17. The minimum thickness available for a seamless tori spherical head for
following data are as given in options. Select suitable head thickness
for a new construction of vessel with design pressure 200 psig, Safe
stress 17500 psig and internal diameter is 96 inches and has no
corrosion allowance provided.
a. 1 inch thick
b. 1.25 inch thick
c. 0.75 inch thick
d. 1.125 inch thick

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18. A pressure vessel constructed according to ASME Sec VIII Div 1 with
shell thickness 7/8’’ (Material of Construction SA 387 gr 11 cl.1) is to be
repaired by using insert plates. The requirement of radiography to be
incorporated in repair procedure shall be:
a. Full radiography
b. Spot radiography
c. May be a, or b depending on joint efficiency
d. Data is not adequate

19. A vessel with seamless 2:1 Ellipsoidal head 60 inch ID, 400 psi design
pressure, (corrosion allowance = 0) and (S = 20000 psig) was inspected.
Available thickness of only 5/8” was observed on the crown portion. The
Knuckle thickness was found to be adequate. Your assessment is:
a. Head thickness in crown portion is still ok for operation
b. Thickness is inadequate.
c. Depends on the opinion of third party inspector
d. Depends on the opinion of API -510 inspector

20. Choose correct hydrostatic test pressure from given options for a
vessel with following data.

Design Pressure = 200 psi

Design temp = 675º F
Material of construction (M.O.C) = SA 537 Cl. 1
Allow stress (Ambient) = 18000 psi
Allow stress (675ºF) = 15000 psi

a. 350 psig
b. 260 psig
c. 312 psig
d. none of above

21. The temperature measured at a weld layer for a magnetic material is

around 45 0C. But the weld is in vertical position. It is decided to
carryout a surface NDT method. Choose a suitable NDT method. ( due
to capillary forces)
a. Penetrant testing wet developer
b. Magnetic particle testing with wet particles-prod type
c. Magnetic particle testing with dry particles-yoke type
d. None of above

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22. If anchor bolt corrosion is anticipated for vertical vessels what testing
methods are recommended?
a. Tensile testing of equivalent sized bolts
b. Hammer testing
c. UT
d. All of the above

23. A weld procedure is qualified on pipe OD=2”, in 1G position. This

procedure can be used for welding
a. 6” OD pipe in 1G only
b. 2” OD pipe in 1G only
c. Any pipe more than 1 inch dia in any position
d. Pipes smaller than 2” OD in 1G only

24. A procedure qualification test was carried out for a groove weld on a
plate of 16mm thickness by SMAW process. The test was found
satisfactory. This procedure can be used with SMAW a thickness of:
a. 5mm to 32 mm
b. 5mm to16 mm
c. Any thickness
d. 8 mm to 16mm

25. In one of the External inspections, observed resistance of electrical

grounding connections for Pressure vessels was 42 ohms. your advise
is:
a. Accept.
b. Resistance must be reduced to 25 Ohms maximum.
c. Resistance must be increased to 25 Ohms minimum,
d. Depends on opinion of electrical engineer.

26. For a certain nozzle to shell joint (No corrosion allowance is required)
following data is presented. Shell thickness provided is 0.42 inch,
Nozzle I.D. is 3.2 in., Pad size is 6.4 in. O. D., Thickness of pad is 0.42”.
Your assessment is:
a. Nozzle is adequately reinforced
b. Reinforcement is inadequate
c. Data is inadequate- Nozzle thickness must be given.
d. Data is inadequate- Design shell thickness must be given.

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27. SA 516 Gr. 70 (normalized) Plates of 1 inch thick were impact tested at
-35 F. Now the MDMT is changed to –50 F. If the vessel was not given
PWHT earlier now receives PWHT,( use UCS 66 & UG 20 & UCS 68C)
a. May be still used for new MDMT
b. Needs fresh impact test at new MDMT.
c. Did not require impact testing in case of both MDMTs
d. May be still used for new MDMT only if E=1 (Full Radiography)

28. A weld with a nominal thickness of 1.75 inch is to be radiographed

using a film side penetrameter. The penetrameter designation should be
a. 25-4T hole
b. 30-2T hole
c. 35-2T hole
d. 40-2T hole

29. A welder qualifying by making a groove weld on pipe with an O.D. of ¾”

in the 5G position is qualified to weld groove welds in :
a. ½” O.D. Pipe in the overhead position
b. 6” O.D. Pipe in the vertical position
c. ¾” O.D. pipe in the horizontal position
d. None of the above

30. For procedure qualifications with the GTAW process _______ is Non-
essential variable.
a. Change of P No
b. Change of F No.
c. Change of S No
d. Groove Design

31. An ellipsoidal head has an internal diameter of 80 inches and depth of

22 ( 80/4 + 2) inches (including a straight face dimension of 2 inches).
What should its spherical (crown) radius be?
a. 76.9 inches
b. 72.0 inches
c. 68.4 inches
d. All of the above

32. For non-continuous corrosive service with remaining life 25 years,

external inspection shall be performed not later than:
a. 10 years
b. 12.5 years
c. 5 years
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 d. None of above

33. The crown portion for tori spherical head ( ID=40 inches) may be
considered as the portion lying entirely within a circle whose center will
be same as head center and diameter will be
a. 36’’
b. 40’’
c. 32’’
d. 200’’
34. For 2:1 Ellipsoidal head (ID=75 inches), The crown portion would lie
within similar circle of diameter
a. 60”
b. 30’’
c. 54’’
d. 48’’

35. After completion or repairs, a pressure test

a. Must always be conducted
b. Shall be applied if the authorized pressure vessel inspector believes that
one is necessary
c. Must never be conducted
d. Shall be conducted only if repair is done on pressure parts.

36. Authorization for which of the following approval from pressure vessel
engineer is not mandatory
a. Repairs for vessels that comply with sec VIII Div 1
b. Alterations for vessels that comply with sec VIII Div 1
c. Repairs for vessels that comply with sec VIII Div 2
d. Alternations for vessels that comply with sec VIII Div 2

37. One PQR was qualified for Austenitic Stainless steel plates in GTAW
process. Will this PQR support a WPS made with Austenitic Stainless
steel plates but process changed to SMAW
a. yes - Provided The material thickness is within the range qualified
b. yes - Provided The material P Nos. are same.
c. No.
d. both a and b

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38. Identify incorrect statement from following
a. A welder performing procedure test is also qualified in that position.
b. All supplementary essential variables become essential variables when
impact test is specified.
c. For procedure qualification, the test can be performed in any position, as
the position is not essential variable for procedure qualification.
d. Welder can be qualified by conducting tensile test.

39. The maximum permitted reinforcement on circumferential welds with

plate thickness up to 1 inch will be: ( UW 35)
a. 1/8”
b. 1/16
c. 3/16”
d. ¼”

40. For a vertical with column int. dia. = 48'' and height ( tan-tan) =98 ft, The
Hydrostatic heead for bottom dished head (2: 1 Ellip type) will be ( 98
+1+1=100 feet, Ellipse depth = 48 inch/4 = 12 inch = 1 foot)
a. 40.6 psi
b. 42.4 psi
c. 43.3 psi
d. None of above

41. A pressure vessel has been in service for 12 years and has a history of
corrosion over its service life. The original thickness was 1.9375 inches;
the current thickness is 1.405 inches. What is the corrosion rate for this
vessel?
a. 0.044 inch per year
b. 0.089 inch per year
c. 0.266 inch per year
d. 0.532 inch per year

42. Leak tightness of the relief valves is tested by conducting :

a. Water Bubble test with water head = 0.5 “ at the Set pressure.
b. Water Bubble test with water head = 1.0 “ at Set pressure
c. Water Bubble test with water head = 0.5 “ at 90% of the set pressure
d. NONE of above

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43. What will be total thinning (metal loss) up to next inspection due after 10
more years if Corrosion rate is 6 mills per year (mpy).
a. 0.05 inch
b. 0.06 inch
c. 0.006 inch
d. 0.6 inch

44. Radiographic density obtained for a radiograph at the IQI (2T hole) was
3.6. The variation of density over the examination area on film was 3.2 to
4.5. The film shall be
a. Rejected, the value for Density at the IQI is beyond the acceptable range.
b. Rejected, the lower limit of range is beyond specified lower limit
c. Rejected, the upper limit of range is above specified upper limit
d. Acceptable.

45. A PQR was qualified by GTAW process using Austenitic Stainless Steel
plates (SS304) this PQR will quality
a. Base metal SS 316
b. SS 316 L base metal
c. SS 304 L base metal
d. NONE of above.

46. Which of the following documents referenced in API 510 addresses the
Hot Tapping requirements.
a. API 2201
b. API Recommended practice 572
c. API Publication 576
d. None of above.

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 API 510 – FINAL MODEL EXAM (OPEN BOOK)
ANSWERS
Q.NO ANS
1 B
2 B
3 B
4 B
5 C
6 D
7 B
8 C
9 A
10 A
11 B
12 C
13 C
14 C
15 A
16 B
17 D
18 A
19 B
20 C
21 A
22 B
23 C
24 A
25 B
26 A
27 A
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 28 B
29 B
30 D
31 B
32 C
33 C
34 A
35 B
36 A
37 C
38 D
39 C
40 C
41 A
42 C
43 B
44 C
45 C
46 A

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