Professional Documents
Culture Documents
PELLET BURNER
Pell ECO series
TECHNICAL PASSPORT
INSTALLATION and OPERATION MANUAL
FOR AUTHORIZED INSTALLER / SERVICE SHOP
Version i0.2.1
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
2
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TABLE OF CONTENTS
1. EXPLANATION OF SYMBOLS AND SAFETY INSTRUCTIONS ............................ 4
1.1. Explanation of symbols .................................................................................. 4
1.2. Requirements to burner installation room .................................................... 4
1.2.1. Instructions to burner installer ...................................................................... 5
1.2.2. Instructions to installation user ..................................................................... 5
1.2.3. Minimum clearances for installation and combustibility of construction .........
materials ....................................................................................................... 6
2. PRODUCT DESCRIPTION ................................................................................ 7
3. FUEL .............................................................................................................. 8
4. TRANSPORTATION OF THE BURNER ............................................................. 10
5. DELIVERY OF THE BURNER ........................................................................... 10
6. STORAGE OF THE BURNER ........................................................................... 11
7. MOUNTING OF THE BURNER ....................................................................... 11
7.1. Pellet burner connection to the fuel hopper and pellet auger ..................... 11
7.2. Connecting the burner to the mains power supply ...................................... 12
7.3. Trouble-shooting .......................................................................................... 14
8. BURNER OPERATING ................................................................................... 15
8.1. Ignition ......................................................................................................... 15
8.2. Burning ......................................................................................................... 15
8.3. Automatic cleaning system ........................................................................... 15
8.4. Installer prescriptions regarding burner servicing and maintenance ............ 15
8.5. Important recommendations for long-lasting and correct operation
of the boiler .................................................................................................. 16
FIRE HAZARD! - fault or improper be done by an authorized
installation and operation may specialist / service shop and must
follow the safety instructions
cause fire. and rules of operation.
INFORMATION - Important
information on the proper DANGER of intoxication,
suffocation.
operation of the product.
Inadequate inflow of fresh air
1.2. Requirements to pellet burner to the boiler room may result in
installation room dangerous leak of exhaust gases
during burner operation.
This manual contains important - Make sure the air inlets and
information for the safe and correct
installation, start-up and trouble-free
operation and maintenance of the pellet
exhaust gas outlets are not
clogged or closed.
- If faults are not remedied
burner. immediately, the burner must
The pellet burner can be used for heating not be operated
rooms only in the manner described in - The user must be provided with
this manual. written instructions on the fault
and the hazard it entails.
The application and any other was the
It is mandatory to assure a
area of operation is not recommended by
the manufacturer and is not responsible backup power generator of
corresponding rated power!
for the occurrence of defects or failures.
(see 12.3)
Note the pellet burner type data
indicated on the factory rating label and DANGER of fire when burning
flammable materials or liquids.
the technical data provided in chapter 12 - Flammable materials/liquids
in order to ensure proper operation of must not be left in close
the product.
backup power generator of
• Do not connect the burner to any other corresponding rated power!
air-intake systems .
(see 12.3)
• The burner must be connected to the
boiler as a heating device
Safety rules for user operation:
• Improper installation may cause fire or
- Operate the pellet burner on
injury. Contact your local construction
supervisory body in case you need recommended fuel only, and to that
prior approval for installation of this end you must regularly inspect the
product. boiler room.
• Mandatory is the installation of smoke - Do not use flammable liquids for
detectors in the room where the ignition or increase of burner output.
burner is installed. - Collect ash in lid-covered fireproof
• Pellet burner is NOT designed for containers.
installation in motorhomes, caravans - Clean the burner surface using non-
etc. flammable agents only.
- Do not place flammable objects onto
1.2.2. Instructions to installation user
the burner housing and heating boiler
DANGER of intoxication or cabinet or in their proximity. (see
explosion diagram 1 for the minimum clearances)
Toxic gases may be discharged - Do not store flammable materials in the
when burning waste, plastics,
boiler room.
liquids.
Diagram 1
Recommended clearances between the boiler with mounted burner and walls.
6
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
9
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
contact your supplier.
shall advise the user of the
installation minimum clearances
6. STORAGE OF PELLET BURNER to combustible materials and
liquids.
Pell ECO burners shall be stored in dry
Table 3
and well ventillated spaces, free from any
Pell 35 ECO Pell 55 ECO
gases, liquids, acids and oil vapours that
А 350 350
may damage the burner. Storing burner
B 450 450
and auger in spaces with fertilizers,
C 450 550
chlorinated lime, acids, chemicals, ect.
is not allowed. Recommended storage
temperature shall be from +5°С tо +40°С. 7.1. Pellet burner connection to the fuel
Recommended relative humidity -below hopper and pellet auger
70%. When stored, the devices shall not Take the feeder chute flexible hose (from
have direct contact with the ground, the auger set). Using a bracket, clamp
placed on pallets, maximum two tiers and one end of the hose onto the motor-end
in their original packaging. The storage outlet of the pellet auger.
period is not more than 2 years from date - Remember – pellet auger must be
of manufacture. It is recommended that installed at 45° angle to the ground
every burner is tested before installation. horizontal surface.
Quality and safety of the burner must - Fill the hopper with fuel (see table 2 for
be confirmed by a test mentioned in the parameters of the fuel types used)
warranty card. - Plug the power cord of the pellet auger
into the indicated Schuko-type burner
7. MOUNTING OF THE BURNER socket on the left side of the burner
Recommended boiler chamber sizes for housing.
mounting of Pell ECO pellet burner:
7.2. Connecting the pellet burner to the Improper cable connections may
mains power supply damage the regulator!
Such connection must be
performed by a technician / It is mandatory to assure a
service shop authorized for such backup power generator of
operations. corresponding rated power! (see
Caution! ELECTRIC SHOCK 12.3)
HAZARD! The device may be damaged if
- Before opening the unit: switch struck by a lightning. Make sure
off the voltage and secure the it is unplugged during the storms.
unit against accidental restart.
- Observe installation instructions.
KSD
30180DEG0
STB
NC contact
OD
brown
NPBC V3M -2
brown
blue
FAN
Photosensor
Inputs Outputs
Group 1 FM Fan main
RT Room thermostat FSG Fan smoke gases
PS Photo sensor SF Screw fuel
RB Temperature sensor at the top of the buffer SB Screw burner
B Boiler temperaure sensor PH Pump heating
Group 2 PWH Pump water heater
WH Water heater IGN Igniter
PT Tempearture sensor at the bottom of the buffer FC Fan cleaning
OD Sensor reverse burning
12
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
Fuel
Feeder
brown
blue
NPBC V3M-2
CH Pump
220 V
blue
L N
brown
blue
Pump
DHW
220 V
brown
L
blue
NL
bottom
Sensor
Buffer
brown
OD
blue
DHW
Sensor
NL
brown
blue
NL
Sensor
Boiler
brown
blue
NL
Sensor
Buffer
brown
top
blue Therm.
NL
Room
brown
L N
Power
Supply
220 V
Table 4.
Fault Cause Solution
1. Low temperature in 1.1. Immediately consult your
the boiler on which 1.1. Inadequate sizing and/ installer about the problem.
the burner is installed. or combination of heating Mount the supplied filling and
Unable to reach
normal temperature appliances drainage cock on the drainage
outlet Y.
mode of 65° - 85° С
2.1. Poor adjustment of the 2.1. Contact your installer. It
2. Ejection of unburned fuel-to-air ratio from the is necessary to set the burner
pellets into the burner controller properly using gas analyzer
combustion chamber 2.2. Utilization of low-quality 2.2. Use only fuel which meets
of the boiler pellets (shorter than the the requirements specified in
specified length) the manual.
3.1. Utilization of low-quality 3.1. Use only fuel which meets
pellets (with higher ash the requirements specified in
3. Formation of clinkers content) the manual.
and noncombustible 3.2. Low performance of the 3.2. Increase turn-on
inclusions inside automatic cleaning function. frequency of the automatic
burner body. cleaning function.
3.3. Improper setting of fuel- 3.3. Adjust using gas analyzer
air mixture
4.1. Poor chimney draught or 4.1. Immediately consult your
high internal resistance of the installer about the problem.
boiler combustion chamber
4. Smoke in the pellet 4.2. Blockage
combustion
of
chamber
burner
due to 4.2. It is necessary to clean the
hopper build-up of noncombustible burner combustion chamber
materials using brush
4.3. Improper setting of fuel- 4.3. Adjust using gas analyzer
air mixture
5.1. Blockage of burner 5.1. It is necessary to clean the
combustion chamber due to burner combustion chamber
build-up of noncombustible using brush
5. Unstable flame materials
(photosensor detects 5.2. It is necessary to clean
> 180 units at 5.2. Dust on the photosensor the photosensor. Refer to
maximum output) the manual for the cleaning
procedure.
5.3. Improper setting of fuel- 5.3. Adjust using gas analyzer
air mixture
6. Boiler temperature 6.1. Grid power fluctuations It is mandatory to assure a
too high. Controller backup power generator of
failure 6.2. Power failure corresponding rated power!
(see 12.3)
14
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
Type of
Procedure Duty of:
maintenance
Cleaning of movable grate (B). Unclogging the holes
Daily in the movable grate and combustion chamber (if User
clogged ones).
Dismantling of combustion chamber housing (A),
movable grate (B) and positioning plate (C). Cleaning
of combustion chamber (A), movable grate (B) and
Seasonally Installer
positioning plate (C) by scraper brush and vacuum
cleaner. Replacement of all gaskets (see Diagram 10
in 12.2.)
9. CONTROL UNIT
Button F function button. Apply for:
9.1. Controller view. Explanation of - exit of the current menu
buttons and indicators. - taking back to main screen
LCD screen: - burner transfer from one condition to
The controller another
screen displays the Button „Enter” – apply for switching
information for the from one parameter to another in
operation of the certain screen or to correct the certain
facility. parameter.
Explanation of
buttons: Buttons „Navigation arrow Up” and
„Navigation arrow Down” – Used
16
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
18
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
9.2. User`s menu the pump will stop. It will restart once
9.2.1. Initial (start-up screen) "Standby" the water temperature inside the DHW
For access to user settings menu press tank drops by 5°C. In this way the water
and hold functional key F for 3-4 seconds. temperature inside the DHW tank will be
Use UP and DOWN kept at a hysteresis of 5°C, i.e. the water
arrow keys in CH temperature will be between 70°C and
Setup menu to 75°C.
select desired Use UP and DOWN
temperature of arrow keys in Set
engagement of circulation pump. Time menu to set
This menu is the unit’s built-in
active only mode timer/clock.
Buffer. From this Use UP and DOWN
menu you can arrow keys in Set
preset buffer tank Date menu to set
circulation pump switch-on and switch- the date.
off temperatures provided such heating Use UP and DOWN
installation scheme (with buffer tank arrow keys in Contrast menu to adjust
included) is selected, whereas the two the LCD display backlight level.
sensors reading these temperatures are Confirm settings by shifting to next
mounted in the upper, respectively lower submenu through a single pressing of the
part of the buffer tank. Use button F to functional key F.
navigate to the next menu.
In DHW Setup Use UP and DOWN
menu – set arrow keys in
domestic hot water Contrast menu to
(DHW) pump adjust the LCD
switch on/off display backlight level.
temperature. Use UP and DOWN arrow Confirm settings by shifting to next
keys to select desired temperature in submenu through a single pressing of the
“Set Temp _ _°” and hysteresis in functional key F.
“Hysteresis _ _°”. Upon reaching the Choose a language
preset temperature of water in boiler the by pressing
DHW pump will engage. It will stop when navigation arrows
water inside the DHW storage tank and button
reaches the preset temperature. “Enter”.
Example: On Set Temp 75°C and
Hysteresis 05°C when water inside the The burner is in
boiler heats up to 70°C the pump will standby mode.
start. When water temperature inside
the DHW storage tank reaches 75°C The display shows:
19
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
- Temperature in the boiler (23°C), time, pump). In this mode, the boiler can
and by pressing the Enter button you be managed via a room thermostat
can browse the quick menu (bottom left) or be temperature-controlled by the
where the following read-only data is temperature inside the connected
displayed: buffer tank to it (depending on the
t = 85° - Maximum set temperature; connection scheme) (see item 10.3.4,
menu CH Mode).
tDHW = 42° - Parameter tDHW indicates - Summer Mode – Summer mode. Boiler
temperature of domestic
hot water (DHW); works for heating of domestic hot water
only.
tCH = 77°/70° - Parameter tCH indicates If you have selected
top and bottom buffer temperature the (CH + DHW)
(visualized only in Buffer mode); option, upon
confirmation of
0 - Light intensity in the burner command via the
(in the range of 0 ÷ 190);
"F" button you may navigate to the next
- Burner status (detected screen.
errors, if any);
From this menu
- Current date. you can set up and
adjust DHW pump
9.2.2. Burner star up "Switch mode" activity periods.
Burner start-up. Use the arrow keys to set time (HH:MM).
After pressing the Use “Enter” button to checkmark desired
“F” button and time period option.
using the „navi- If no option is check-marked,
gation arrows”, the the controller will maintain DHW
“Auto” menu is selected. Pressing the "F" temperature as a priority. Only when
button will open the next page of the its preset value is reached, the CH
menu. circulation pump will start.
Set the priority mode of the burner
through "navigation arrows." 9.2.3. Burner shut-down "Standby"
Set the priority Pressing the “F”
mode of the burner button will take you
through “navigation to the main menu
arrows.” and by using the
navigation arrows
- CH + DHW – Both pumps /CH-central you can select the “Standby” menu and
heating pump and DHW – domestic confirm the selection by pressing “F”.
hot water pump /are active. The burner goes into extinguishing mode.
- CH only – In this mode of operation the
only active pump is the CH circulation
pump for the heating installation (CH
20
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
*
controller) or lower power than is written
on production label of the boiler
CAUTION! We recommend that can cause boiler damage or
this menu be used only by an
authorized installer/service physical injury.
shop in order to ensure efficient Fuel C - Set the calorific value of used
and safe operation of the fuel. The calorific value is marked on fuel
equipment package.
To access the Feed - Determine the number of cycles
s e t t i n g s for screw calibration. When entering
adjustment a larger number of cycles will get more
m o d e , precise results.
simultaneously Press "F" button to switch to next
press the “Enter” and „F” buttons and submenu.
hold them pressed for 4 /four/ seconds. Filling of auger:
This will display the controller hardware From this menu by
and software version on the screen. Press selecting "up arrow"
again button “Enter” and this will open button activate
the initial page for the burner settings. operation of main auger of the boiler
For access to service settings menu you (the auger in fuel hopper). Auger began
need a service menu code. working constantly. If the auger is empty
The service menu will take about 20 min. to be filled- well.
comprises only Capacity of Auger:
and uniquely When enter this
parameters with menu, controller
direct impact on automatically start to
boiler combustion operate 10 cycles. During these operating
process, as well as cycles the auger Switch-On and Switch-
on heating Off simulating normal operating behavior
installation management (depending on for combustion process. Transported
the peripherals management capacity of by auger pellets during these cycles
the boiler digital controller unit). should be collected (use a plastic bag)
and weighed when the last cycle is
9.3.1. Menu for automatic dose pellets
completed. The number on right-side of
for maximum power
the screen shows how many cycles you
Calculation of feeding: set for execution. The number on left-
Power - Enter the side of the screen shows which cycle is
maximum power of the currently running.
model of boiler.
21
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
*
weight (pellets and plastic bag) of the burner in
subtract the weight of the bag to
get the right amount of pellets Ignition (Start) mode or extinguished
during measurement! (Stop) mode. The checkmark in the box
indicates that the automatic cleaning
Usе "Up arrow" and "Down arrow" system is active.
buttons to enter the amount of weighted 9.3.3. Ignition setup
pellets as round the amount to 10 grams. In this submenu
Press "F" button to switch to next you can set the
submenu. number of attempts
Applying the calculated (Retries) to ignite
feed: the burner and the
In this sub-
time of the initial feed portion of pellets
menu controller
automatically calculates the interval for (Feed). Select the desired option using
fuel feeding during combustion cycle. the navigation arrows. Use the „Enter”
button to open the next parameter. Use
Example: (see picture) for combustion
cycle of 20 sec. calculated fuel feeding the button to open the next page of
is 8.8 sec. Use "Up arrow" and "Down the menu.
arrow" button to Apply or Cancel 9.3.4. Cycle setup
calculated value. By confirmation with Use this submenu
button “Apply” You confirm this and to adjust the
this setting is saved for maximum power running time of the
setup. heater (Heater) and
Press „F” button to confirm and exit the the running time
menu.
22
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
and output of the main fan during the Upon reaching 85°С, the burner enters
ignition of the initial portion of pellets. into suspend mode (Suspend).
Principle of operation: Select the desired option using the
After feeding the initial portion of pellets, navigation arrows. Use the „Enter”
the heater operates for 3 minutes , and button to open the next parameter. Use
the main fan is turned on at 20% of its
capacity and operates for 5 minutes (the the button to open the next page of
heater continues to work). If upon the the menu.
expiration of that period the photosensor
detects the presence of stable flame, the
burner enters into operating mode. If no 9.3.6. Setup of burning Level
stable flame is present, the burner feeds This submenu
in pellets again and repeats the process. allows you to adjust
the parameters of
NOTE! Fan B/E 20/1 is a set up the main mode of
for the main fan at 20% and set o p e r a t i o n
up for the fan for fume gases 1% Maximum output of the burner. It is
(if there is installed). Fan for the
fume gases must be connected indicated by three flames .
to termonal FSG (see shceme 6). You can modify the pellet quantity
(Feed), time interval at which these
Select the desired option using the pellets are fed (Cycle) and fan output as a
navigation arrows. Use the „Enter” percentage value (FAN).
button to open the next parameter. Use
Example: with the period set at 20
the button to open the next page of seconds, the pellet auger runs for 7,1
the menu. seconds feeding pellets in the burner,
9.3.5. Burn Level and is off for 12,9 seconds.
The burner has Select the desired option using the
three main levels of navigation arrows. Use the "Enter"
burning (three button to open the next parameter. Use
main output modes
the button to open the next page of
of operation). Use
the menu.
this menu to set the temperature
In this submenu
differences at which the burner will shift
you can adjust the
from higher output mode to lower (step
parameters of the
modulation).
medium output
Example: We have set maximum
mode of operation
temperature of 85°С. Upon reaching
of the burner.
77°С, the burner will shift down to lower
mode of operation (two flames). Upon It is indicated by two flames .
reaching 82°С, the burner enters into still We recommend to set at 50% of the main
lower mode of operation (one flame). mode.
23
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
Burner Feeder -
the button to open the next page of internal burner
the menu. auger /feeder/
(Active for Pell
9.5. Hardware Setup burners)
Use this submenu Cleaner Motor - (Active for Pell burners)
to activate (with Tstat NO - Thermostat, normally open (if
check mark) or no check thermostat is normally closed).
d e a c t i v a t e There must be a checkmark on the
a d d i t i o n a l internal pellet auger of the burner
peripherals. (Burner Feeder)
CH PUMP – central heating pump Select the desired option using the
DHW PUMP – domestic hot water pump navigation arrows. Use the „Enter”
Thermostat . button to open the next parameter. Use
Select the desired option using the
navigation arrows. Use the „Enter” the button to open the next page of
button to open the next parameter. Use the menu.
This submenu
the button to open the next page
allows you to adjust
of the menu.
the conditions
From this screen
under which the
menu you can
photosensor
choose the
detects the presence of stable or unstable
burner operation
flame and signals the burner to shift to
management
operating mode or be extinguished.
mode.
Example: (see picture) If the light intensity
When selecting the mode "Thermostat"
in the burner is above 115 units over a
burner is controlled by the signal of
period of more than 30 sec, the burner
the external room thermostat. If not
will detect that there is a stable burning
installed external thermostat, the burner
process going on and will shift from
is controlled by the temperature in the
ignition to burning. If the light intensity
water jacket of the boiler.
in the burner is under 90 units over a
In the mode "Buffer" burner is controlled
period of more than 40 sec, the burner
by the temperature of the buffer bound
will detect that there is no stable burning
to the boiler. Upon reaching the desired
process going on and will extinguish the
temperature at the bottom of the buffer
burner and attempt to reignite.
(Buffer bottom) burner extinguishes.
Select the desired option using the
When the temperature falls below the
navigation arrows. Use the „Enter”
desired upper buffer (Buffer top), the
button to open the next parameter. Use
burner ignites again.
the button to open the next page of
the menu.
Use this menu to conduct fan operation
25
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
installers only. It is active and
without confirming visible only if the controller is
anything, using in "Standby".
only the navigation arrows.
Important. This menu is for 10. SETTING OUTPUT MODES OF
OPERATION OF THE PELLET BURNER
installers only and it is active
and visible only if the controller PELL ECO
is in „Standby” mode.
CAUTION! You must use gas
Test EFan Speed Use this menu to
00
test the fan exhaust
analyzer when setting the
burner.
(if installed). You The Pell ECO pellet burner is equipped
can control the fan with three-step output adjustment
in real time, without confirming anything, and their setting depends on the boiler
using only the navigation arrows. Use the and heat requirements of the heating
button to open the next page of the installation.
menu. 10.1. Calibration of auger fuel feed rate.
This menu allows The auger fuel feed rate changes
you to check the depending on the density and size of the
operation of the fuel used. Therefore it is necessary to
various pellet calibrate the main auger every time you
b u r n e r change the type of the fuel used.
components. Using the navigation CAUTION! It is recommended to
arrows, you can turn on and off the
various components and each time the use the same fuel throughout
the heating season.
26
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
Once you have installed the pellet auger setting the operation of the main auger
according to the instructions in the for these 20 sec.:
manual, fill the hopper with fuel (pellets). tFEED= 35 000 / (4,8 x 180 x 5,7)
Connect the power supply of the pellet hence tFEED= 7,1 sec.,
auger directly to the power mains. The where 35,000 is the desired output of the
auger is now in operation. Wait about burner in Watts (W),
15-20 minutes for the pellet auger to 4.8 is the heating value of the fuel in
fill with pellets. The auger is filled with kWh/kg,
pellets when pellets begin to fall from the 180 is the number of burning cycles per
T-branch of the auger at the point where 1 hour,
the flexible pipe is attached. 5.7 is the amount of pellets in grams fed
Filling of the pellet auger is necessary by the auger per 1 second. This way the
when the fuel in the hopper has been output mode can be changed and instead
depleted or when fuel has been changed. the number 35,000 – 35kW, we input the
Once you have ensured that the pellet desired kilowatts.
auger has been filled, take an empty Take also note of the fuel heating value
plastic bag and fixed it securely on the which would change the value for the
pellet auger, at the place of the flexible feed and the burner output.
pipe. Reconnect the auger to the power Using the above procedure, you can set
socket and measure the amount of any of the three output modes of the
pellets collected in the bag over a period burner.
of 15 minutes using scales/weighing Mode : Maximum output
scale. (In our example, the amount mode – It is indicated by three flames.
of pellets collected in the bag over a Pellet auger running time (Feed) – 7,1
15-minute period is 5130 grams (900 sec. (35kW)
sec). We then divide 5130 by 900 and get Main combustion cycle (Cycle) – 20 sec.
7.1 grams of pellets per 1 second. Repeat (recommended)
the measurement in order to obtain Fan output (Fan) - adjust using gas
conclusive results . analyzer.
10.2. Burner output adjustment.
In the burner output settings menu you Mode : Medium output mode
can adjust the running time of the main – It is indicated by two flames.
auger (Feed); main running interval We recommend to set value at 50% of
(Cycle) and fan output (Fan). the main mode.
Example for Pell 35 ECO model: we select Pellet auger running time (Feed) – 3 sec.
mode Cycle = 20 sec. The heating value of (17,5kW; 7,1 х 50% = 3,5)
your fuel is 4.8kWh/kg. (manufacturers
indicate the heating value of the fuel Mode : Medium output mode
on the packing – take it from there). – It is indicated by two flames.
We then employ the following formula We recommend to set value at 50% of
to calculate the number of seconds for the main mode.
27
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
Pellet auger running time (Feed) – 3 sec. Important: For each of the
(17,5kW; 7,1 х 50% = 3,5) output modes the optimal fan
Main combustion cycle (Cycle) – 20 sec. setting is tweaked by using
(recommended) gas analyzer to control the
oxygen amount registered by
Fan output (Fan) - adjust using gas the device (within the range
analyzer. 10% ÷ 12%, and for the lower
modes up to 15%). The specific
Mode : Low output mode – It is setting depends also on the
indicated by one flame.
We recommend to set value at 25%
(0,25) of the main mode.
internal resistance of the boiler
combustion chamber on which
the burner has been installed as
Pellet auger running time (Feed) – 1,8 well as on the chimney draught.
Therefore it is not possible to
sec. (8,5 kW; 7,1 х 25% = 1,8) provide here the exact value for
Main combustion cycle (Cycle) – 20 sec. the fan output and it must be
(recommended) entered by a competent installer
Fan output (Fan) – adjust using gas or service technician using gas
analyzer. analyzer
28
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
29
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
9 10
Diagram 9. Elements of pellet burner Pell ECO
1. Pellet burner Pell ECO 6. Feeder chute
2. Control unit 7. Burner corps
3. Automatic pellet auger 8. Combustion chamber corps
4. Auger` motor 9. Combustion chamber
5. Auger flexible pipe connection 10. Movable grate
30
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
17
19 10
20
21
18
9
6
5
4
3
2
16
1 14
7
15 22
8
12
13 11
Table 5
31
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
Table 6
Specifications Pell 35 ECO Pell 55 ECO
Nominal heat output kW 35 55
Min./ Max. heat output kW 5÷35 15÷55
Average power Firing-Up mode W ~ 400
consumption Operate mode W ~ 60÷70
Electric power supply V/Hz ~230 AC/50 Hz
Fuel wood pellets, Ø 6÷8mm /EN 14961-2:2011
Boiler mounting kitmm P P
Heat-output adjustment P P
Combustion Efficiency % 99 99
Emitted heat % 96 96
Weight of burner kg 17 20
Height 350 350
Minimal recommended size of Widthmm 450 450
boiler combustion chamber
Depth 450 550
H,mm
Height H 520 520
Overall dimensions Width L
L,mm 591 723
Depth DB,mm 240 274
Length
A, mm 358 408
Burner body
Height
C, mm 245 245
DiameterD, mm 170 170
Combustion chamber housing
Length
E, mm 233 320
DiameterG, mm Ø 60 Ø 60
Feeder chute
Length
I, mm 250 250
model ЕCO-L 25-40 ЕCO-L 25-40
G, mm
Diameter Ø 75 Ø 75
Pellet auger I, mm
Length 1500/2000/3000 1500/2000/3000
kg
Weight 5,5/7/8 5,5/7/8
Diameter Ø 60 Ø 60
Flexible connection tube N, mm
Length 700 700
Movable grate P P P
Built-in CPU control unit U P P
Central Heating pump/
Option for pumps control
Domestic Hot Water pump
32
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
Submit all packaging material for recycling Expired appliances must be collected
according to the local regulations and separately from other recyclable waste
requirements. containing substances hazardous to
At the end of life cycle of each product its health and environment. Both metal and
components are due to be disposed of in non-metal parts are sold out to licensed
conformity with regulatory prescriptions. organizations for recyclable metal or
According to Directive 2002/96/EC non-metal waste collection. In any case
regarding electrical and electronic they should not be treated as household
equipment waste, disposal thereof is waste.
required separately from the normal flow
of solid household waste.
Obsolete equipment shall be collected
separately from other recyclable waste
containing materials with adverse effect
on health and environment.
33
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
1 2
3 4
3. Push down strain relief clamp via 4. Latch the top of the strain relief
2.5mm screwdriver alternately on both housing.
sides.
5. Lift up the white clip (1) by using screwdriver and pull out the connector (3).
34
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
35
12 Madara Blvd., 13 Chelopeshko Shose Str,
9700 Shumen, Bulgaria 1839 Sofia, Bulgaria
t: +359 54 874 555 t: +359 2 903 97 80
f: +359 54 874 556 f: +359 54 874 556
e-mail: ftrade@sunsystem.bg e-mail: sales@sunsystem.bg
www.sunsystem.bg