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AMNC 3i PUNCH
REFERENCE MANUAL
6796498--C
PUNCH-AMNC3IV2 REF-E01-202212
PREFACE
: CE mark countries
: Non-CE mark countries
O Before installing, operating, or maintaining this product, carefully read the manual(s)
and thoroughly understand the contents.
O Strictly observe the Hazard Information on Machine and the warnings described in
the manual(s).
O If you are not sure of how to operate this product, do not operate it by guesswork,
but be sure to reread the manual(s) and operate it correctly as described in the
manual(s).
O Always keep the manual(s) near this product so that you can reread the manual(s).
O When you transfer this product to another owner, be sure to hand it together with the
manual(s) to the new owner.
This manual classifies the hazardous situations into the following levels:
Reference Manual:
AMNC 3i Punch
© 2022 by AMADA CO., LTD.
No part of this publication may be photocopied or otherwise reproduced without the prior Dec. 2022
written permission of AMADA CO., LTD.
ii Printed in Japan
CONTENTS
iii
Part 4 Selecting Operating Mode ............................... 4-1
1. Type of operating mode .................................................. 4-2
2. Selecting Program mode................................................. 4-3
3. Selecting Schedule mode ............................................... 4-3
iv
Part 8 Starting Schedule Operations ......................... 8-1
1. Display of PROCESS MONITOR display ........................ 8-2
2. Running schedule operations .......................................... 8-3
3. Editing program during schedule operation .................... 8-5
4. Setup during schedule operation .................................... 8-6
5. Reprocessing sheets ....................................................... 8-7
v
Part 10 Common Tools .............................................. 10-1
1. Description ..................................................................... 10-2
2. MONITOR tab ................................................................ 10-3
2-1. CURRENT VALUE .................................................. 10-3
2-2. I/O ............................................................................ 10-5
2-3. PROCESS QTY. ...................................................... 10-6
2-4. PRESS .................................................................... 10-7
3. PANEL tab ...................................................................... 10-8
3-1. OPERATION button................................................. 10-9
3-2. PUNCH button ........................................................ 10-12
3-3. SETUP button......................................................... 10-16
3-4. MAINTENANCE button .......................................... 10-17
3-5. PERIPHERAL MACHINE button ............................ 10-19
4. PRESS tab .................................................................... 10-20
4-1. TOOL INSTALL view............................................... 10-20
4-2. PRESS M-CODE view ........................................... 10-21
vi
2-14. MARKING tab ....................................................... 11-20
2-15. SLITTING tab ....................................................... 11-21
2-16. FORMING tab....................................................... 11-22
2-17. MPT TAP tab ........................................................ 11-24
vii
Part 14 Maintenance Function .................................. 14-1
1. MAINTENANCE display ................................................. 14-3
1-1. PRESS SETTINGS view ......................................... 14-4
1-1-1. Prevent the tool broken tab .............................. 14-4
1-1-2. Tool Life Warning tab ........................................ 14-4
1-1-3. Changing Tap Stroke tab .................................. 14-5
1-1-4. Offset All Formings tab ..................................... 14-6
1-2. MACHINE PARAMETERS view .............................. 14-7
1-3. REGISTER USER view ........................................... 14-8
1-3-1. User account list ............................................... 14-8
1-3-2. Registering/editing/deleting user account ........ 14-9
1-4. MATERIAL MASTER/SKID MASTER view ............ 14-11
1-4-1. Material Type tab ............................................. 14-12
1-4-2. Material tab ...................................................... 14-13
1-4-3. Material Code tab ............................................ 14-15
1-4-4. Skid tab ............................................................ 14-17
1-4-5. SkidLayout tab ................................................. 14-19
1-5. INSPECTION view ................................................. 14-22
1-5-1. Schedule tab .................................................... 14-22
1-5-2. Completing inspections ................................... 14-23
1-5-3. Editing/adding/deleting inspection items ......... 14-24
1-5-4. Supply tab ........................................................ 14-27
1-5-5. Options tab ...................................................... 14-28
1-6. BACKUP view......................................................... 14-29
1-6-1. Auto tab............................................................ 14-29
1-6-2. Manual tab ....................................................... 14-31
1-7. CNC MAINTENANCE view .................................... 14-32
1-7-1. Elapsed Time tab ............................................. 14-32
1-7-2. Settings tab ...................................................... 14-33
1-7-3. System Setting tab .......................................... 14-35
1-7-4. Macro tab ......................................................... 14-36
1-7-5. Hit Count tab .................................................... 14-37
1-8. ADSS view .............................................................. 14-38
1-8-1. To manually upload logs to ADSS ................... 14-39
1-8-2. To permit/ban log upload to ADSS................... 14-39
1-9. VERSION INFO. view ............................................ 14-40
1-10. ECO INFO. PARAMETER view ............................ 14-41
1-10-1. Setting tab...................................................... 14-41
1-10-2. Charges tab ................................................... 14-43
viii
Part 15 Optional Functions........................................ 15-1
1. OPTIONS display ........................................................... 15-2
1-1. SCHEDULE SETTINGS view .................................. 15-3
1-1-1. Operation Setting tab ........................................ 15-3
1-1-2. Auto Pallet Selection tab ................................... 15-6
1-1-3. TIME SETTING tab ........................................... 15-7
1-1-4. Inventory File Output Setting window ............... 15-8
1-2. SETUP CONFIG. view ........................................... 15-10
1-3. MAIL view ............................................................... 15-15
1-3-1. Setting procedure ............................................ 15-15
1-3-2. Receiving notice by email ................................ 15-18
1-3-3. Sending email manually................................... 15-19
1-4. DRAWING CONFIGURATIONS view ..................... 15-20
1-4-1. Common tab .................................................... 15-20
1-4-2. Input Guide tab ................................................ 15-21
1-5. SWITCH LANGUAGE view .................................... 15-22
1-6. M2M Gateway window ........................................... 15-23
1-7. WAREHOUSE SETTINGS view ............................. 15-24
1-7-1. Rack Configuration Settings tab ...................... 15-24
1-7-2. Station Settings tab.......................................... 15-26
ix
1-3. Moving pallets ........................................................ 17-21
1-4. Operating state ....................................................... 17-22
1-5. Pallet position maintenance ................................... 17-23
x
Part 1
Description
1-1
1. Description
AMNC 3i is a software application for running program and schedules you created
on a machine.
This operator's manual pertains to punching machines.
2. Features
User-friendly design and large display
O You can perform on-site tasks with simple operation, improving the productivity.
O After studying the operations in current and older AMNC software, frequently-used
functions and buttons are placed in accessible locations.
O With a large screen, characters and buttons on the display are larger and easier
to see.
O The user authentication allows you to customize the display language settings
and displays and restrict software functions.
1-2
3. Operation
AMNC 3i starts up and shuts down in conjunction with machines. Turn the power on
or off using the [POWER ON/OFF] button on the NC control panel.
The operation on AMNC 3i is performed by touching the screen. Use the keyboard
to enter characters and numbers. You can also enter with the software keyboard
when you select [Software Keyboard Function] from a sidebar shown on the right
edge of the display. Two-point touch operation is supported, and you can operate
just like you would on a smartphone or tablet. (Use of mouse is supported.)
NOTE
O If you touch to operate wearing gloves, AMNC 3i does not react correctly.
Operating with bare hands is recommended.
Click (tap)
Procedure
Touch a certain position on the screen with
your finger and release.
Use cases
O Pressing a button.
O Selecting an item in a list.
O Starting an input to a grid cell.
O Selecting a line segment or part in a
processing diagram.
1-3
Drag-and-drop
Procedure
Touch a certain position on the screen and
drag your finger. Release when you reach
the destination.
Use cases
O Moving a utility button.
O Changing the schedule list.
Scroll
Procedure
Drag your finger on the screen to display
the section of the list currently not
displayed. Drag up/down to scroll the
screen in vertical direction and drag
left/right to scroll the screen in horizontal
direction.
You do not need to touch the scroll bar.
Use cases
O Scrolling the LOAD display.
O Scrolling the schedule list.
Zoom in/out
Procedure
Touch a certain position on the screen with
two fingers. Spread the fingers with
continuous contact with the screen to zoom
in. Pinch in with your fingers to zoom out.
Use cases
O Adjusting the scale of a processing
diagram.
1-4
4. User authentication
Purpose of user authentication
Unique display settings for each user
You can change the display language and date format for each user. The software
also remembers the items and display orders that each user sets.
Privilege levels
More functions are restricted as the number of level decreases.
Level Description
Level 1 Able to perform minimum operations including power on/off, zero-
return, manual operation, and automatic operation.
NOTE
1-5
1-6
Part 2
Layout of Main
Display
2-1
1. Basic layout of main display
This is the main display of AMNC 3i. Information needed to operate the machine is
put together and shown in each area. The buttons on the display vary depending on
the operating mode, but the display basic layout is the same.
Program mode
[3] [6]
[1]
[2]
[4]
[5]
Schedule mode
[3] [6]
[1]
[2]
[4]
[5]
2-2
[1] Status Header area
This area shows the current NC status, alarm status, and operation status.
[Notification area] at the right shows the notification icons for the user and name of
the logged-in user.
2-3
2. Common area of main display
Details of Status Header area
[1] [2] [3] [4] [5]
[6]
[1] Switching menu
The operating mode is changed here. The current operating mode is displayed.
O If you press the area where the [Scheduled End Time] is displayed during
operation, the display changes to [Scheduled Remaining Time] -> [Elapsed Time]
-> [Scheduled End Time] -> [Electric Energy] -> [Instantaneous Value], in this
order.
REFERENCE
2-4
[4] Device indicator
This shows the status of devices and functions that have direct effect on the
operation. Press the buttons to open the detail windows.
Button Device/Function
Peripheral equipment (Readiness of line unit)
REFERENCE
Punching mode
A yellow-green square is shown in the upper part of the icon when
the ram is at the top dead center.
Axis speed
Press the button
showing the axis speed
to open the Axis Setting
window.
2-5
[5] Notification area
Notification icons (buttons to check and change the status of peripheral equipment)
for users appear in this area.
Select an intended notification icon to find its details. (This function is not available
for some icons.)
2-6
Function Icon Description
Mail sending The mail sending function is enabled.
function
REFERENCE
O To log in, log out, or switch users, press [ ] in the [Notification area]. For details,
refer to "2. User login" in Part 3.
NOTE
2-7
[6] Integrated indicator bar
The color indicates the operation status.
Status Color Display
Standby Colorless
(Black)
Operating Light blue
Alarm + line operating Yellow
Alarm occurring Red
NOTE
O Although there is a slight difference in buttons' layout, the contents of the display
are almost the same as those of the [PRESS] tab in Common Tools.
For details of the operation procedure, refer to "1. TOOL INSTALL view" in Part
11.
[5]
[6]
[7]
2-8
[1] Switch Display Tab area
This area shows the tabs for changing what is displayed in [Edit area].
The [SETUP] tab is valid only while the Setup window is open in the main display.
REFERENCE
O For the operation procedure of the tool ID system, refer to the separate
Operator’s Manual of the Tool ID System.
2-9
4. Program mode
The Program mode is suitable for performing operation of one program just using
the machine. This section explains the layout of the display in the Program mode.
For details, refer to Part 3, Operation, and Parts after it.
[5]
[1]
[2]
2-10
[4] List display method button (DRAWING button)
When the [DRAWING] button is set to ON, the programs list is shown with drawings.
When the [DRAWING] button is pressed to OFF, the programs are listed with
program information.
O For details of the search function, refer to "4. Searching for programs" in part 5.
O For details of the optional settings, refer to "3-4. Optional settings" in Part 5.
2-11
4-2. EDIT PROGRAM display
There are two modes of the EDIT PROGRAM display in AMNC 3i.
[Draw Mode] allows you to change the reference point or the settings of multiple-part
processing without looking at the G-code.
In [NC Data Mode] (G-code mode), you can edit the G-code program directly.
The edit modes can be changed based on your objective, by selecting the mode
from [Switch Display] menu at the top-right of the display.
[1]
[11]
[3]
[2]
REFERENCE
O For details of displays in these functions and how to use them, refer to "2-1. Edit
drawing functions" in Part 9.
2-12
[5] PROGRAM INFO button
When the [PROGRAM INFO] button is pressed, you can edit the program
information of the program you are editing.
2-13
G-code mode
[1]
[3]
[2]
REFERENCE
O For details of functions in the G-code mode display, refer to "3. G-code mode" in
Part 9.
2-14
4-3. PROCESS MONITOR display
The PROCESS MONITOR display shows the processing status in real time. This is
the main display of the Program mode.
[3] [4] [5]
[1]
[2]
REFERENCE
O For details of the PROCESS MONITOR display, refer to Part 6, Starting Program
Operations.
2-15
[4] PROGRAM INFO button
Press the [PROGRAM INFO] button to check the program information of the
program in the PROCESS MONITOR display.
O The types of operation settings buttons shown in this area vary depending on the
type of the machine and options used or not.
2-16
[8] SAVE button
The Save window opens when you press the [SAVE] button. You can save the
program in the PROCESS MONITOR display to a medium.
O For details of the Reprocess Sheet function, refer to "7. Reprocessing sheets" in
Part 6.
O For details of the Resume function, refer to "8. Resume" in Part 6.
2-17
5. Schedule mode
The Schedule mode is used for consecutive processing of worksheets and
automatic operation using peripheral equipment. The jobs (programs) are
transferred according to preset schedules. This section explains the layout of the
display in the Schedule mode. Descriptions that are the same as those of the
Program mode are omitted. For details, refer to Part 3, Operation, and Parts after it.
[1]
2-18
[2] NC DATA IMP./EXP. menu
There are two functions: [NC Data Save] and [NC Data Remove]. These functions
allow you to copy the program to another media or remove it. (This is not possible
with some media.)
REFERENCE
O The window opened after pressing the [GO TO SCHEDULE] button varies
depending on the equipment configuration.
O To add the program to the schedule list without opening the Process Quantity
Input window or JOB Settings window after pressing the [GO TO SCHEDULE]
button, press the [OPTIONS] button to open the Options window and change the
settings.
REFERENCE
O For details of adding programs to the schedule list, refer to "2. Adding jobs" in Part
7.
O The window shown after pressing the [GO TO REGISTRATION] button varies
depending on the equipment configuration.
O To add the program to the schedule list without opening the Process Quantity
Input window or JOB Settings window after pressing the [GO TO
REGISTRATION] button, press the [OPTIONS] button to open the Options
window and change the settings.
REFERENCE
O For details of adding programs to the temporary list, refer to "2. Adding jobs" and
"3. Utilizing temporary list" in Part 7.
2-19
Load schedule display
[1]
2-20
5-2. EDIT PROGRAM display
In the Schedule mode, a schedule list is shown at the right side of the EDIT
PROGRAM display. You can view the progress of the schedule operation while you
are editing a program.
The edit function can be used in the same way as in the Program mode.
REFERENCE
O For details of the Draw mode display, refer to "2. Draw mode" in Part 9.
O For details of functions in the G-code mode display, refer to "3. G-code mode" in
Part 9.
[1] [2]
2-21
5-3. SCHEDULE display
The SCHEDULE display allows you to view the progress of schedule operations and
edit schedules. This is the main display of the Schedule mode.
[1]
[3]
[2]
[4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14]
REFERENCE
NOTE
O Jobs can be moved between the schedule list and temporary list. There are three
ways to do this.
(1) In [EDIT LIST] menu, select [GO TO SCHEDULE] or [GO TO PROGRAM].
(2) In the temporary list, press the [▲] or [▼] button.
(3) Drag-and-drop the job to the destination list.
2-22
[3] Preview area
A preview is shown in this area when the [PREVIEW MODE] button is set to ON.
You can view the processing diagram of the selected job, worksheet information,
and size.
O The [Work On] button is not displayed depending on the equipment configuration.
O For details of the JOB Settings window, refer to "5. Editing on JOB Settings
window" in part 7.
2-23
[9] SCHEDULE SETTINGS menu
You can make the start and end settings on jobs in
the schedule list.
REFERENCE
2-24
[13] GO TO EDIT PROGRAM button
Press the [GO TO EDIT PROGRAM] button to send the program in the selected job
to the EDIT PROGRAM display. You can press this button only when a single job is
selected.
O For details of the Setup window, refer to "2. Checking setup" in Part 6.
O For details of the settings of setup conditions, refer to "1-2. SETUP CONFIG.
view" in Part 15.
2-25
5-4. PROCESS MONITOR display
In the Schedule mode, a schedule list is shown at the left side of the PROCESS
MONITOR display. You can view the progress of the schedule operation while
checking the processing status.
REFERENCE
O For details of the PROCESS MONITOR display, refer to Part 8, Starting Schedule
Operations.
[1] [2]
[1] OPERATION menu
This allows you to load operation-related functions.
You can start the Reprocess Sheet function if the process stops in the middle of the
schedule operation. The job is divided, and the operation is restarted with the
worksheet clamped (Work On) on the machine.
REFERENCE
O For details of the Reprocess Sheet function and job division, refer to "5.
Reprocessing sheets" in Part 8.
O If another program is send to the EDIT PROGRAM display from the PROCESS
MONITOR display when you are editing program, what you edited in the program
will be deleted. Take care when sending a program edited for the Reprocess
Sheet function (a program not added to the schedule or temporary list) from the
PROCESS MONITOR display to EDIT PROGRAM display.
2-26
6. CNC mode
In addition to the Program mode and Schedule mode, there is the CNC mode.
Operations are performed using programs transferred to CNC.
NOTE
O For more information on the operation settings, refer to "3. PANEL tab" in Part 10.
2-27
2-28
Part 3
Operation
NOTE
O This Part explains the basic operations in AMNC 3i. Be sure to read this Part if
you have never used AMNC 3i.
3-1
1. Starting AMNC 3i
This section explains the procedure of starting AMNC 3i when the machine is not
powered on.
1. Check the surrounding area for safety and then turn the circuit breaker switch
for the machine to ON.
4. The warning window opens the first time you start AMNC 3i each day. Read the
message and press the [OK] button.
3-2
2. User login
Log in before using the machine. When you log in, a display appears based on the
user profile and you can operate with the level.
NOTE
O If you will not be using the user authentication function, the following login
operation is unnecessary.
REFERENCE
3. Select a user name, enter the password, and then press the [LOG IN] button.
The display language and date/time format will change.
NOTE
[1]
[4]
[2] [3]
3-3
[1] LOG OUT button
Pressing the [LOG OUT] button clears the current user authentication. The
authentication level of AMNC 3i is set to the lowest level (level 1) when no user is
logged in.
3. Zero-returning
Use the RET. window to zero-return.
The machine starts in the RETRACT mode and the RET. window opens
automatically. Be sure to zero-return first.
[1]
[2]
[4]
[3]
[7]
[5] [6]
3-4
[1] RET. button
The [RET.] button is shown at the top-left on a display when the machine is in the
RETRACT mode. When the [RET.] button is set to ON, the RET. window is
superimposed on to [Information Display area].
The [RET.] button and RET. window are hidden when the mode is changed to an NC
mode other than RETRACT.
3-5
[7] Action Select area
This area shows operation settings buttons that are frequently used when
performing zero-returns.
NOTE
O The types of operation settings buttons shown in this area vary depending on the
type of the machine and options used or not.
When zero-returning the peripheral equipment at the same time, set the
[PERIPHERAL MACHINE] button to ON.
4. Check the surrounding area for safety. (The machine and peripheral equipment
move when zero-return is performed.)
2. Press the [RETRACT] button on the NC control panel to switch the NC mode to
RETRACT. The [START] button on the NC control panel starts flashing.
4. Set the [Axis Select] button to ON for axis which you want to be zero-returned.
To zero-return peripheral equipment only, press again the [Axis Select] button to
set it to OFF and set only the [PERIPHERAL MACHINE] button to ON.
3-6
5. Check the surrounding area for safety. (The machine and peripheral equipment
move when zero-return is performed.)
6. To start the zero-return of axis, press the [START] button on the NC control
panel.
7. When the zero-return is completed, a check mark is placed on the [Axis Select]
button and [PERIPHERAL MACHINE] button.
4. Manual operation
When moving the axis to the processing start position or safely retracting the
worksheet, you can move the axis manually. Use the MAN. window for the manual
operation.
[1]
[2]
[3]
[5]
[4]
[1] MAN. button
The [MAN.] button is shown at the top-left on a display when the machine is in the
MANUAL mode. When the [MAN.] button is set to ON, the MAN. window is
superimposed on to [Information Display area]. The MAN. window is hidden when
the [MAN.] button is pressed to set to OFF.
The [MAN.] button and MAN. window are hidden when the NC mode is changed to a
mode other than MANUAL.
3-7
[3] Coordinate notes
Notes regarding the axis direction of the machine.
O The types of operation settings buttons shown in this area vary depending on the
type of the machine and options used or not.
3-8
5. Running program operations
This section explains the procedure of selecting a program and running a program
operation.
NOTE
3-9
5. Press the [GO TO EDIT PROGRAM] button to show the EDIT PROGRAM
display.
Review the processing diagram and program information, and edit the
information as necessary.
6. When you finish editing, press the [GO TO PROCESS MON.] button.
NOTE
O For details of the Setup window, refer to "2. Checking setup" in Part 6.
2. Check that items in [Operation Settings area] and [PANEL] in Common Tools
are set correctly.
3. Check setting of the controls on the NC control panel and the displayed value
of the [Override] button on the [Device indicator].
5. Press the [START] button on the NC control panel to start the operation.
6. The color of the [Integrated indicator bar] changes during operation. Wait until
the operation is completed.
3-10
6. Running schedule operations
This section explains the procedure of setting up a schedule from multiple programs
and running a schedule operation. The display layout varies depending on the
configuration of peripheral equipment, but the basic procedure is the same.
NOTE
3. Select the program (job). You can add up to 999 jobs to a schedule.
3-11
4. Select where to add the selected program to.
5. The Process Quantity Input window opens for each job added. The amount of
information displayed increases or decreases depending on the configuration of
peripheral equipment.
Enter the numbers at [Schedule] and [Normal Exit] of The Process Quantity
Input window and then press the [OK] button.
REFERENCE
O All jobs can be added to the list by default without performing checks. For
details, refer to "2. Adding jobs" in Part 7.
6. When you finish adding jobs to the schedule list, the SCHEDULE display
appears.
7. To run the setup calculation, press the [SETUP CALCULATION] button. Icons
are placed on jobs that require setups.
8. The schedule can be edited. When doing so, consider the result of the setup
calculation.
(1) To fix the program, select a job and press the [GO TO EDIT PROGRAM]
button.
(2) To change the order in the schedule, use the [EDIT LIST] menu.
REFERENCE
2. Check that items in [Operation Settings area] and [PANEL] in Common Tools
are set correctly.
3. Check setting of the controls on the NC control panel and the displayed value
of the [Override] button on the [Device indicator].
3-12
4. Check the current position of each axis.
5. Press the [START] button on the NC control panel to start the operation.
6 If necessary, the program of the job for which the processing has not been
started yet can be edited. Open the SCHEDULE display.
(1) The job that is running or reserved (next job) cannot be edited.
(2) Select a job that is not reserved and be sure to finish editing before the job
is reserved.
7. Exiting AMNC 3i
The machine's power should be turned off while the AMNC 3i is still running.
1. Check that the machine and peripheral equipment are in the standby state.
(2) To check the current status, look at [Device indicator] in [Status Header
area].
3. When you press the [POWER ON/OFF] button on the NC control panel, a
buzzer sounds several times. You can cancel the OFF process by pressing the
[POWER ON/OFF] button again while the buzzer is still sounding.
5. After several minutes, the circuit breaker switch of the machine is tripped
automatically.
3-13
3-14
Part 4
Selecting
Operating Mode
4-1
1. Type of operating mode
This section explains the features of each operating mode. Change the operating
mode based on what you want to do, before using the machine.
Program mode
O Runs programs transferred to the PROCESS MONITOR display.
O Processes one sheet in each operation.
Schedule mode
O Runs while transferring programs set as jobs in the schedule list to the PROCESS
MONITOR display in sequence.
O Processes scheduled number of sheets that are set as jobs.
O Runs all specified jobs consecutively in each operation.
O Coordinates with peripheral equipment. It is possible to just use the machine.
O Suitable for mass production and continuous operation during night hours.
CNC mode
O Specifies programs added to NC with 0 numbers and runs these programs.
O This mode is usually not used. Many of the functions in AMNC 3i become
unavailable in this mode.
O Programs in the PROCESS MONITOR display are reset if you switch from the
CNC mode to another mode.
4-2
2. Selecting Program mode
To switch to the Program mode, select [Switching] ->
[Program].
The PROCESS MONITOR display appears.
The operating mode cannot be changed when an
operation is running.
4-3
4-4
Part 5
Preparing
Programs
5-1
1. Preparing to load programs
The processing is started by first loading a program. When you have determined
which operating mode to use, touch the [LOAD] tab to open the LOAD display.
vSDD Server
No special settings are required. The figure data saved in the server is displayed.
SDD Server
A program with 3D data is required to display the program with a diagram. Create
the bend data when creating a processing data with AP100. However, the diagram
of sheet processing data such as nesting data is not displayed.
REFERENCE
O When the diagram is not displayed, AP100 is required to be set up for it. For the
setup, refer to the manual of AP100 or "3. When program in SDD server is not
displayed with diagram" in Appendix.
NC
No special settings are required. The figure data is created when a program is
saved in NC.
5-2
2. Selecting media
Programs are saved not just in NC, but also in servers, external media, and folders
of servers and external media. To receive programs from these locations, you need
to set the media settings.
Press the [MEDIA SETTINGS] button to show the Media Settings window.
[4]
[1] [2] [3] [5]
5-3
[5] Details column
This sets how to display programs in the list format. When [ENABLE] is displayed,
the number of display items will increase but the loading time will get longer.
3. Managing programs
In the [NC DATA IMP./EXP.] menu, you can copy and
delete programs.
When selecting multiple programs, select [NC DATA
IMP./EXP.] -> [MULTIPLE SELECTION] to place a
check mark on it.
NOTE
[1]
5-4
[1] REMOVED FROM LIST button
Place check marks for programs in the list and then press the [REMOVED FROM
LIST] button to indicate not to save the selected programs.
5-5
3-3. Managing folders
Functions available in [FOLDER MANAGER] menu vary depending on the type of
media selected. You cannot add or deleted folders in the case of servers or external
media (SDD format).
And the pop-up menu appears when you press directly and hold the folder icon in
the list. This menu provides the same functions.
Delete Folder
This deletes selected folders. The programs
inside these folders are also deleted.
Add Folder
This adds a new folder. You can add a
folder in external media other than NC and
SDD format media.
You can not add a sub folder.
5-6
3-4. Optional settings
The Options window opens when you press the [OPTIONS] button. You can make
the settings for loading and saving programs.
Whole tab
5-7
Process Quantity
This is the default value set at [Process Quantity] on the Process Quantity Input
window.
5-8
FORWARD MATCH SEARCH WITH A BARCODE
If you place a check mark, programs (or schedules) that forward-match the string
read from the barcode are searched. If you remove a check mark, a search is
performed by exact match.
The vSDD server is not a target of this setting. The barcode search for the vSDD
server is always an exact match search by ID.
Transfer ID tab
Select information you want to enter in the program when saving a program in the
transfer identifier format.
5-9
MP tab
NOTE
Item Description
UL Override Sets the override parameter. The default value is 50.
Thickness Detection Sets ON/OFF of the thickness detection function.
5-10
Peripheral Machine tab
You can set the default value of the pallet number when registering a job in the
schedule list.
NOTE
O The [Peripheral Machine] tab is displayed when the machine is connected with
the storage unit.
Item Description
Pallet Sets the initial value for each pallet type.
The default value is [NOT SET].
Print Sets the initial value of the print pattern.
The default value is [Not Setting].
5-11
4. Searching for programs
When you search for a program, the search is run on the selected folder. After the
search, only the programs that match the search condition appear.
The maximum number of programs to be displayed is set on the Options window.
The default value is 999. If there are more programs in the search result, only the
first 999 programs are displayed. Narrow down the programs to be displayed by
adding search conditions.
NOTE
5-12
In case of NC (when [DISABLE] is set in Details column)
5-13
NOTE
NOTE
5-14
4-3. Barcode search
1. Touch the [LOAD] tab to open the LOAD display.
2. Use the included barcode reader to read the bar code printed on the work
instruction.
NOTE
O If you cannot use the barcode reader, it needs setting again. Contact
AMADA.
NOTE
O The presence or absence of search conditions does not affect the barcode
search.
5-15
5. Loading programs into PROCESS MONITOR display
When you have selected a program for a
program operation, press the [GO TO
PROCESS MON.] button to load the
program into the PROCESS MONITOR
display.
And pressing the [GO TO EDIT PROGRAM] button loads the program into the EDIT
PROGRAM display.
If the condition to load the program is not right, the Message Center window opens.
Follow the instructions in the message.
NOTE
O When you load a program into the PROCESS MONITOR display, the program is
also transferred to NC.
O If the NC mode is set to other than MEMORY, the program cannot be loaded into
the PROCESS MONITOR display.
O When an automatic operation is running, the program cannot be loaded into the
PROCESS MONITOR display.
O If another program with the same name is already loaded into the PROCESS
MONITOR display or EDIT PROGRAM display, the Message Center window
opens. The content of the programs may vary between those saved in a media
and those that are loaded into a display.
5-16
Part 6
Starting Program
Operations
6-1
NOTE
O This part assumes that a program is already loaded into the PROCESS
MONITOR display. An explanation is provided on how to start a process with the
loaded program.
↑ ↓
Today's cumulative power
Instantaneous power
consumption
6-2
2. Checking setup
When a program is loaded into the process monitor, the Setup window may appear
in some cases. In this case, setup must be performed before starting the process.
The result of setup calculation is shown in different tabs for each type. The icon of
the setup that requires further work turns red. When the work for each tab is
completed, press the [COMPLETE SETUP] button to set it to ON at the bottom-right
of the window.
If there is an error during setup calculation, the [SETUP ERROR] tab is enabled.
Touch the tab and follow the instructions in the error information and remedy
displayed.
When all setups are completed, press the [CLOSE] button. If you press the [CLOSE]
button without completing the setup, you can open the PROCESS MONITOR
display with the setups not yet completed. However, there may be an alarm when
you start the operation.
REFERENCE
O The settings of the Check Setup function can be changed in [SETUP CONFIG.] in
OPTIONS. For details, refer to "1-2. SETUP CONFIG. view" in Part 15.
O To recalculate the setup for the program loaded into the PROCESS MONITOR
display, press the [SETUP CALCULATION] button.
6-3
3. Tool setup
If there is a tool setup, the [TOOL] tab is enabled.
Install the tool according to the setup type. If you use a tool ID, you can check
whether the tool installed is appropriate or not.
The [TOOL] tab changes to white when all the setup tools are registered.
[1]
[2]
[3]
[5]
[6] [7]
[4] [8]
[9] [10]
6-4
[4] DETAILS button
The detailed information of selected tool in the tool list is shown when the [DETAILS]
button is set to ON.
6-5
4. Workclamp setup
If there is a workclamp setup, the [CLAMP] tab is enabled.
Move the workclamps shown at [Setup Clamp] when changing the installation
positions of workclamps. When this is done, press the [COMPLETE SETUP] button.
5. Worksheet setup
If there is a worksheet setup, the [MATERIAL] tab is enabled.
Set the worksheet shown at [Setup Material] onto the machine. When this is done,
press the [COMPLETE SETUP] button.
6-6
6. Running program operations
Check the surrounding area for safety and then press the [START] button on the NC
control panel to start the automatic operation.
O For more information on the Alarm window, refer to "1-1. Alarm window" in
Appendix.
6-7
7. Reprocessing sheets
Reprocess Sheet is a function to create a program that starts a process from the
middle, based on the program that stopped during automatic operation.
The section where the processing was interrupted is indicated with a bold line,
and the corresponding line in the program is selected.
4. Select a line segment in the figure to specify that position as the resume
position.
6-8
6. When the resume position is determined, press the [GENERATE NC DATA]
button. The reprocess program is created.
7. If you are satisfied with the program created, press the [REGISTER] button.
The program is sent to NC.
NOTE
O If you want to correct the resume position, press the [RETURN TO CREATE]
button.
8. If you start the processing immediately, press the [START] button on the NC
control panel.
If you do not want to start the processing immediately, you can save the
program to a media. Press the [SAVE] button to open the Save window and
save the program.
9. When the operation of the program created in Reprocess Sheet is finished, the
display returns to the original program.
6-9
8. Resume
If the process stops when the [STOP] button is pressed or for other reasons, the
Resume function returns the axes swiftly to the stopped position, even after the axes
were moved from the stopped position.
NOTE
O Never perform the following operations before using the Resume function.
Otherwise the machine may not operate properly.
(1) Load another program to operate the machine
(2) Edit the resume program
O The following functions and commands do not operate properly:
(1) Repositioning (G25 and G27)
O The Resume is an optional function. If the option is not enabled, the [Resume]
button is not shown on the display.
Resume operation
1. Reset the NC and clear the automatic operation
status.
6-10
NOTE
O Depending on the resume position, the machine may be unable to resume its
operation properly due to a processing defect, for example.
O The Resume function cannot be used if an automatic operation is under way. The
NC needs to be reset.
6-11
6-12
Part 7
Preparing
Schedules
7-1
1. Schedule list and temporary list
There are two types of list for managing jobs on the SCHEDULE display.
Schedule list
This list contains schedules that start when the [START] button on the NC control
panel is pressed in the Schedule mode.
This list is also used as the target of schedule setup.
The list with the same content is displayed also on the EDIT PROGRAM display and
PROCESS MONITOR display.
Temporary list
The temporary list is used to save jobs that should be excluded from the schedule
operation.
Jobs can be moved between the schedule list and temporary list.
Jobs in the temporary list are not included in the setup calculation.
You can use a drag-and-drop operation or press a button to display or hide these
jobs.
7-2
Icons in the program name column
An icon may appear at the left side of the program name. We recommend checking
the information of the program with the icon before starting the operation.
Icon Description
There is no stock of worksheets set in a job. This job cannot start or may be
skipped due to the stock shortage.
NOTE
2. Adding jobs
To add a job to the schedule list and temporary list, you can either load a schedule
or select a program.
Loading schedule
1. Change the mode of the LOAD display to the
Schedule mode.
3. Press the [SCHEDULE DETAILS] button to open the settings window. And you
can view the information of jobs registered.
7-3
Process Quantity Input window (for machine with particular peripheral
equipment or without peripheral equipment)
You need to enter the settings for each job added to the schedule, but you can press
the [ALL OK] button if the jobs can be added with the same values set in the
schedule data.
To change the settings later, call the JOB Settings window from the SCHEDULE
display.
NOTE
(1) Press the [OK] button to add the job to the list. Press the [SKIP] button to
open a window for the next job without adding the job. Press the
[CANCEL] button to interrupt addition of the job.
(2) When the settings for all jobs are completed, the display changes to the
SCHEDULE display.
7-4
JOB Settings window (for machine with storage unit, etc.)
In addition to the setting items in the Process Quantity Input window, you can also
enter the settings for pallets and other items to be used.
NOTE
O Select the material name from those registered in the material master. The
material type needs to be set on the material name.
O For details of the material master, refer to "1-4. MATERIAL MASTER/SKID
MASTER view" in Part 14.
(1) Press the [OK] button to add the job to the list. Press the [SKIP] button to
open a window for the next job without adding the job. Press the
[CANCEL] button to interrupt addition of the job.
(2) When the settings for all jobs are completed, the display changes to the
SCHEDULE display.
7-5
Creating schedule with multiple programs
1. Change the mode of the LOAD display to the
Program mode.
3. If you touch [Selected Data] in the [Media Selection area], the Process Quantity
Input window for each job opens. Enter the job settings on this window. (not the
program information)
You need to enter the settings for each program selected, but you can press the
[ALL OK] button if the programs can be added with the default values.
To change the settings later, call the JOB Settings window from the SCHEDULE
display.
4. Press the [OK] button to add the program to the list as a job. If you press the
[CLOSE] button, the job is not added, and a window for the next program
opens.
5. When the settings for all programs are completed, the display changes to the
SCHEDULE display.
7-6
4. Editing schedule list
Moving jobs
Select a job and then press the [MOVE] button. The
Move window opens.
Multiple jobs can be moved at the same time.
[5]
[4]
7-7
[1] Fixed Item
This is the list of items that cannot be hidden. The display order cannot be changed.
Changing quantities
Only the columns shown below can be edited directly in the schedule list and
temporary list. Other changes in the settings are done on the JOB Settings window.
Column name Description
Process Scheduled number of sheets to be processed.
Quantity When the scheduled number of processing is completed, the
status changes to Normal Exit.
The counting method of process quantity can be found in
OPTIONS - SCHEDULE SETTINGS - [Operation Setting] tab.
Normal Exit Number of sheets with the Normal Exit status.
Abnormal End Number of sheets that ended in the middle of the process.
7-8
Skip setting
Use the skip setting to exclude a job from the operation without removing it from the
list. Select a job and then press the [SKIP] button to add a skip setting to that job.
The skip icon (>>) appears and the color of the job changes to white in the schedule
list.
To clear the skip setting, go through the same procedure again.
NOTE
O [GO TO EDIT STACKING], [INSTALL COMP] and [END PLAN SPECIFIED] are
not displayed depending on the equipment configuration.
REFERENCE
O For [GO TO EDIT STACKING], refer to "4. Editing stacking position when
unloading parts with TK" in Appendix.
7-9
Specifying end plan
You can set the end condition of the schedule. [END PLAN SPECIFIED] can be
selected only during operation.
When you select [END PLAN SPECIFIED], the End Reservation JOB window
opens.
NOTE
Item Description
TAKE ONESHEET END The operation ends when the processing reaches the
sheet picked up with the single pickup unit.
SPECIFIED TIMEEND The job reservation and processing are performed until
the time specified and then the operation ends.
UNSET Press the [UNSET] button to clear the setting for
specifying end plan.
END SETTINGS Press the [END SETTINGS] button to set the setting for
specifying end plan.
CLOSE Press the [CLOSE] button to close the window.
7-10
Deleting jobs
Jobs can be deleted from the lists by selecting the jobs that are no longer
necessary, and then pressing the [DELETE] button.
Saving programs
The program of the selected job is
saved to a media.
Saving schedules
The selected job is saved as single
schedule data. The settings in the
job (quantity, storage unit
information, etc.) are included in
the schedule data.
7-11
5. Editing on JOB Settings window
The JOB Settings window opens when you select a job and then press the [JOB
SETTINGS] button. On the JOB Settings window, you can change the settings of
multiple jobs all at once.
NOTE
O The layout of the JOB Settings window varies depending on the equipment
configuration of the machine. The following section provides the description of
common areas independent of the equipment configuration.
Single job
[1]
[2] [3]
[1] Scroll area
Use this area to switch the job shown on the JOB Settings window. You can also use
the [▲] and [▼] buttons to switch to the previous or next job.
[2] OK button
Press the [OK] button to apply the settings to the list.
7-12
Multiple jobs
The [Reference Information] that existed on the window for a single job is not
shown.
A confirmation message is shown before the JOB settings window opens.
[1]
[2] [3]
[1] Selected jobs list
These are jobs that you can apply the job settings to. What you set on this window is
applied to all jobs shown in the selected jobs list.
[2] OK button
The [OK] button is enabled when the settings are changed. Press the [OK] button to
apply the settings to the list.
7-13
6. Checking setup
Failure to appropriately handle the setup in the schedule operation may cause
alarms and operation stops. We recommend performing the setup calculation before
starting the operation.
The Setup column appears in this list when the
setup settings in OPTIONS - [SETUP CONFIG.] are
enabled. If you see a white icon in this column, you
need to perform the setup calculation.
Press the [SETUP CALCULATION] button to run the setup calculation on the
schedule list. The calculation result appears as an icon in the Setup column. If you
select this icon, the Setup window opens.
Icon Description
Tool setup
Worksheet setup
Workclamp setup
The setup work for the start job should be completed before the schedule operation
is started.
REFERENCE
O For details of the Setup window, refer to "2. Checking setup" in Part 6.
O The setups can be integrated or calculation target can be limited in setup settings.
For details, refer to "1-2. SETUP CONFIG. view" in Part 15.
7-14
7. Checking jobs that can be run with current installation
conditions
Installation comparison
You can check whether or not the automatic
operation can be performed with the current
installation conditions for the jobs added to the
schedule list.
Select [SCHEDULE SETTINGS] -> [INSTALL
COMP].
Icon Description
Tool setup
Worksheet setup
Workclamp setup
NOTE
O No details are shown even if you select the icons of installation comparison.
O Perform the setup calculation to check installation condition discrepancies.
7-15
7-16
Part 8
Starting Schedule
Operations
8-1
NOTE
O The description in this Part assumes that jobs are already added to the schedule
list. An explanation is provided on the starting procedure of the schedule
operation, operation setup, and reprocessing of sheets.
Job progress
Left number: Number of jobs in the operation
Right number: Number of all jobs
8-2
End of operation information
The display changes in sequence each time you touch this area.
Scheduled end time Scheduled remaining time Elapsed time
→ →
Today's cumulative
Instantaneous power
power consumption
2. Check the programs in the job that are added to the schedule. Special attention
is needed if an icon appears at the left side of the program name.
3. If you press the [SETUP CALCULATION] button, the setup icon appears in the
Setup column.
(1) Be sure to complete the setup of the start job before the operation starts.
(2) If you select the setup icon, the Setup window opens.
NOTE
O The first job that runs in the schedule is called the start job.
O Conditions of the start job are:
(1) Its status must be either “Not Started”, “Abort”, or “Abnormal End”.
(2) Skip is not set.
(3) It comes after the job currently shown.
8-3
4. Check the ON/OFF setting under [PANEL] in Common Tools -> [PERIPHERAL
MACHINE] -> [Line Control].
NOTE
NOTE
O The schedule list can be edited (e.g., quantity) after starting the operation.
However, the job that is running or reserved cannot be edited.
7. If the operation stops for an alarm or other reasons, you can create a program
for resuming the operation with the reprocess sheet function.
8-4
3. Editing program during schedule operation
The color of jobs in the schedule list changes according to the progress during
schedule operation.
[1]
[2]
[3]
[4]
8-5
4. Setup during schedule operation
The setup stop alarm occurs when the operation of the job with the setup icon is
started. Follow the instructions on the Setup window displayed and perform the
setup. The processing cannot be run normally if the setup is not completed.
Setup skip
Setup skip is a function that cancels the operation of the job, if setup is needed in
the job that you are attempting to run. If you could not prepare the worksheet or tool
needed in the job, you can add a skip setting to that job on the Setup window.
NOTE
O Do not press the [COMPLETE SETUP] button when the setup is not or cannot be
completed. When the operation resumes, an alarm may occur.
5. The operation can be continued after performing the setup calculation again.
8-6
5. Reprocessing sheets
The reprocessing of sheets in the Schedule mode assumes that the process is
resumed in the work on condition.
NOTE
O The operation is automatically restarted with the worksheet clamped (Work On)
on the machine when the line operation is performed with the peripheral
equipment designed for Work On.
1. The status of the current job that was running changes to “Abnormal End” when
the processing is stopped during schedule operation or when you interrupt the
processing to add an interrupt job.
2. While the current job is shown on the PROCESS MONITOR display, select
[OPERATION] -> [Reprocess Sheet].
NOTE
O You cannot press the [REGISTER] button unless the program created in
Reprocess Sheet matches the current job.
8-7
5. When the program is registered, a program for reprocessing the sheet is
inserted. The jobs added change as shown below.
The reprocess sheet program with the process quantity set as 1 is added to the
job. The job for processing the remaining process quantity is added following
the reprocess sheet program.
A skip setting is added to the job that led you to create the reprocess sheet
program, and this job is excluded from the operation.
NOTE
To resume the operation with the worksheet used in the stopped process set
onto the machine, set the [Work On] button to ON on the SCHEDULE display.
8-8
Part 9
Editing
Programs
9-1
3. G-code mode ................................................................. 9-24
3-1. Editing in G-code mode ........................................... 9-24
3-2. Search and replace ................................................. 9-25
3-2-1. Search .............................................................. 9-26
3-2-2. Replace............................................................. 9-27
3-2-3. Multiple string replace ....................................... 9-28
3-3. Copy, cut, and paste ................................................ 9-30
3-4. Check functions ....................................................... 9-31
3-4-1. Searching for program line
that matches drawing element ......................... 9-31
3-4-2. Checking processing order ............................... 9-32
3-5. INPUT GUIDE function ............................................ 9-34
9-2
1. Edit function
1-1. Creating new programs
Programs can be edited on site, before starting the processing.
This section explains the procedures using an example of creating a program that
punches with a tool.
1. Touch the [EDIT PROGRAM] tab at the top of the display in the Program mode.
(2) Make the selection at [Material Code]. Material code is not a mandatory
item, but it is convenient to set the material name, thickness and size at
once.
(4) Enter the thickness at [Thickness]. When the Load management function is
enabled, values associated with a material name are automatically set.
9-3
8. Change the mode to the G-code mode.
Select [Switch Display] -> [NC Data
Mode].
X200.Y200.T201
11. In the drawing of the processing diagram, check the punch position. When the
machine origin is set as the reference point in the program, it is indicated by a
green cross symbol while another position is set as the reference point, it is
indicated by a red cross symbol.
12. The program that starts the processing from the machine origin is now created.
(1) If you prefer to run this program later for the processing, press the [SAVE]
button to save it to a media.
(2) To start the processing right away, press the [GO TO PROCESS MON.]
button.
9-4
1-2. Immediately processing after editing program in
media
This section explains the single part processing in the Program mode.
1. Select [Switching] -> [Program] to switch the operating mode to the Program
mode.
3. If the program you selected on the LOAD display is already added to the
PROCESS MONITOR display or the schedule list or temporary list on the
SCHEDULE display, the Overwrite Confirmation window opens.
Selection Description
YES button The program with the same name already loaded in AMNC 3i
will be overwritten. The program in the media will be loaded for
editing.
NO button Loading of a program will be canceled.
4. The editing operation before processing can be done in the Draw mode. When
the editing is finished, press the [APPLY] button to apply what you edited to the
G-code program. If you press the [CANCEL] button, the edit is not applied.
5. In the drawing of the processing diagram, check the relative positions of the
parts, worksheet, and clamps.
6. Press the [GO TO PROCESS MON.] button to send the program to the
PROCESS MONITOR display.
9-5
1-3. Editing program that you want to run later during
schedule operation
In the Schedule mode, the LOAD display cannot load programs to the EDIT
PROGRAM display. Also, the operating mode cannot be changed during automatic
operation.
To edit a program that you want to run later, we recommend utilizing the temporary
list.
O Reserved job
(Blue gray, mark)
2. Select a job in the temporary list and press the [GO TO EDIT PROGRAM]
button to load it into the EDIT PROGRAM display.
4. To add the edited program as one of the jobs in the schedule operation, move
that job from the temporary list to the schedule list.
9-6
1-4. Editing program information
Program information is the information
attached to the program. This information is
shown on the PROCESS MONITOR display
and in the preview on the SCHEDULE
display, and is also used in the setup
calculation.
The program information can be edited on the window opened by pressing the
[PROGRAM INFO] button on the EDIT PROGRAM display.
Item Description
Machine Name Machine name used in the program (cannot be edited)
Comment Comment for the program
Material Code Material code used in the program (cannot be edited in the
Draw mode.)
The code can be set using the material master when the
program is added to a schedule.
Material Name Worksheet name used in the program (cannot be edited in the
Draw mode.)
The name can be set using the material master when the
program is added to a schedule.
Thickness Worksheet thickness used in the program (cannot be edited in
the Draw mode.)
Material Size Worksheet size used in the program (cannot be edited in the
Draw mode.)
The size can be edited in [MATERIAL] in the Draw mode.
Parts Size Size of part including piercing (cannot be edited)
If the size changes when editing the program, the size is
recalculated when the program is registered.
Clamp Position Clamp position in the program
Tooling Layout Name Tool layout name used for allocation in automatic programming
Estimated Cycle Time Scheduled process time in the program (cannot be edited)
Creation Date Creation date of the program (cannot be edited)
Date Updated Modified date of the program (cannot be edited)
Sheet Flag Sheet flag of the program (cannot be edited)
This is set with automatic programming.
Processing Category Processing category of the program (cannot be edited)
This is set with automatic programming.
CLOSE button This closes the Program window.
9-7
9-8
1-5. Saving edited program to media
The program can be saved to a media on the EDIT PROGRAM display.
1. If the program is edited, press the [APPLY] button to apply the edited
information to the G-code program.
4. Select the save destination folder and then press the [OK] button.
NOTE
9-9
1-7. Editing program
Simple edit functions are available in program editing in AMNC 3i. For advanced
editing operations including changing the shape and setting the TK (takeout loader)
pickup position, use the automatic programming.
Edit the used tool information for example when you could not prepare a tool that
was set when the program was created, and you want to use a tool with different
size instead.
NOTE
O When you edit a used tool, the edited shape of the tool is drawn in the processing
diagram.
O If you delete a used tool, a tool shape cannot be drawn in the processing diagram.
X mark is drawn in the coordinates of punching processing.
ToolInfo window
9-10
Item Description
Shape Filters the used tools to be displayed in the list by their
shapes.
Range Filters the used tools to be displayed in the list by range.
Used tool list Used tool information added in the program.
A pencil icon is placed on the used tool that is being edited.
CHECK T button Performs a search for T-numbers in the program and
corrects missing or extra used tool information.
Edit at the end of Place a check mark to perform CHECK T when the ToolInfo
automatic Check T window is closed.
DELETE button Deletes the selected used tool information.
OK button Applies the edited used tool information and closes the
ToolInfo window.
APPLY button Applies the edited used tool information.
CANCEL button Discards the edited used tool information and closes the
ToolInfo window.
CHECK T
CHECK T checks the consistencies between the tool numbers in the program and
used tool information.
When the check is performed, the background color of the tool number that exists
only in NC program turns green, and the tool number that exists only in used tool
information turns pink.
9-11
2. Draw mode
2-1. Edit drawing functions
In the Draw mode, users with no knowledge of G-code programming can perform
simple edit operations.
The edit drawing functions can be selected from the list at the left side of the display.
The edited information needs to be applied to the program before using a different
function.
Press the [APPLY] button at the right bottom to apply the edit.
Press the [CANCEL] button if you do not want to apply the edit.
9-12
The table below shows the edit drawing functions available on the punching
machine.
NOTE
Edit drawing
Description
function
MATERIAL Use this function to edit the worksheet information to be used
in the processing.
BASE POINT Use this function to edit the part reference point and origin
settings at the start of processing.
MULTIPLE-PART Use this function to create and edit multiple-part processing
programs.
END VALUE Use this function to edit the motion after the end of cutting for
each path.
REMNANT CUT Use this function to insert/delete a cutting command according
to the unfold size and worksheet size.
9-13
2-1-1. MATERIAL
Use this function to edit the worksheet information to be used in the processing.
Item Description
Material Code Select a material code to automatically set the material name,
thickness and size.
Material Name Sets the name of the worksheet to be processed.
Material Type Selects the material type of the worksheet to be processed.
(Setting range: Steel, Stainless, or Aluminum)
Thickness Sets the thickness of the worksheet to be processed.
Size Sets the size of the worksheet to be processed.
When you use the combo box, the values entered in the past
are indicated as choices. (max. 15)
9-14
2-1-2. BASE POINT
Use this function to edit the part reference point and origin settings at the start of
processing.
Item Description
HOME-POSITION button This sets the origin at the start of the processing to
become the machine origin.
Base Point
Item Description
X and Y Specify the offset amount.
NOTE
O Programs that have unloading commands using the takeout loader or parts
remover cannot use the BASE POINT function.
9-15
2-1-3. MULTIPLE-PART
Use this function to edit multiple parts processing programs.
Item Description
Base Sets the offset amount.
Spacing Sets the web widths in the X- and Y-directions when the part is
laid out.
Number Displays the total quantity when you set the quantity in the X-
and Y-directions.
These are P and K values in the G98 command.
PIECE COUNT When the [PIECE COUNT] button is pressed, the multiple-part
button processing is set so that the layout fits within the worksheet.
Processing Sets the part cutting direction, sequence, and start position.
Sequence
Processing Sets the resume position (P value in G75 and G76 commands)
Location and end position (R value in G75 and G76 commands) of the
multiple-part processing.
9-16
Wider Spacing button
Widens the web widths to match the worksheet size while
keeping the current number setting.
The web width between parts is the same as the space at the
edge of a worksheet.
9-17
NOTE
9-18
2-1-4. END VALUE
Use this function to set the motion after the end of cutting for each path.
To set the end value, select a path in the figure and then press one of the end value
set buttons.
Item Description
NO button Sets no end value. The end value setting is cleared.
WORK CHUTE Sets the command to open the work chute.
button This end value cannot be set to punching processes.
WORK CHUTE Sets the command to open the work chute and turn off the
SENSOR OFF work chute sensor.
button This end value cannot be set to punching processes.
MACHINE Sets the machine stop (M00) command.
STOP
button
OPTIONAL Sets the optional stop (M01) command.
STOP button
TK OUT button This cannot be set.
NOTE
O The [WORK CHUTE] button and the [WOK CHUTE SENSOR OFF] button may
not be available depending on the machine model and options installed.
9-19
2-1-5. REMNANT CUT
Use this function to insert/delete a cutting command according to the unfold size and
worksheet size.
NOTE
O If the G92 X and Y values in a program does not match the machine origin (X, Y),
any remnant cut cannot be inserted. In such a case, change the base point in
advance. When the [HOME-POSITION] button is set to ON in the [BASE POINT]
view, you can set the machine origin to the G92 X and Y values. Refer to "2-1-2.
BASE POINT" in this Part.
Item Description
Position Sets the position where remnant cut is inserted.
Spacing Sets the web width between the part and remnant cut.
9-20
NOTICE
O Check that remnant cut does not interfere with the workclamp in [Draw area].
When it interferes, shift the coordinates of remnant cut.
Item Description
NO JOINT button Adds no joint to remnant cut.
JOINT 1 button Adds a joint to remnant cut in one location.
JOINT 2 button Adds joints to remnant cut in two locations.
Amount Sets the joint amount.
Cutting Tool
(1) Press the [SELECT] button to open the ToolInfo window. The display is
narrowed down according to the conditions of the cutting tool.
O X dimension is 10 mm or more
(2) If there is no tool suitable for a tool to use, the installed tool can be added as a
tool to use. Press the [TOOL INSTALL] button to open the Select Tool window.
9-21
PAUSE BEFORE RETURN REFERENCE button
When the [PAUSE BEFORE RETURN
REFERENCE] button is set to ON, the machine stop
(M00) command is inserted after remnant cut.
NOTE
9-22
2-2. Creating programs that start from origin
This section explains how to create a program that start from the origin, using the
BASE POINT function.
Procedure
1. Load the program into the EDIT PROGRAM display.
(2) When the red cross symbol moves to the machine origin, press the
[APPLY] button.
4. The program is now created. Start the processing with the axes zero-returned.
9-23
3. G-code mode
3-1. Editing in G-code mode
The G-Code mode allows you to edit the G-code program directly.
You can edit a program in the editor at the left side of the display, and save it.
O The key input response may deteriorate as the graphic data is constantly
generated. The response can be improved by removing the check mark.
9-24
3-2. Search and replace
This section explains the function to search and
replace a certain character string in the G-code
program that you are editing.
Press the [SEARCH AND REPLACE] button to open
a window for performing search, replace, or multiple
replace of a character string. Select a function by
touching the respective tab.
Select one of the three buttons to select a direction to search for a character string
in each function.
If the target character string is found, that character string is shown in red.
9-25
3-2-1. Search
The [Search] tab is used to search for a certain character string.
9-26
3-2-2. Replace
The [Replace] tab is used to search for a character string and replace it with another
character string.
Item Description
String Before Enter the character string that you want to replace.
Conversion
String After Enter the character string that replaces the matching
Conversion character string.
START button Starts the search and replace operation and searches for
the first character string that matches what is entered at
[String Before Conversion] in the current search condition.
REPLACE button Replaces the current matching character string with what is
entered at [String After Conversion], and searches for the
next matching character string.
SKIP button Skips the replace operation of the current matching
character string and searches for the next matching
character string.
ABORT Button Aborts the search and replace operation.
REPLACE ALL Replaces all subsequent matching character strings in the
FROM NEXT current search direction.
button
9-27
3-2-3. Multiple string replace
The [Multiple String Replace] tab is used to run multiple replace operations at the
same time.
Set the character strings before and after conversion in the list to create a
combination of strings to be used in the replace operation.
Use the check box at the left side of each combination item to set whether or not to
include it in the replace operation.
If a check mark is removed, that combination is excluded from the multiple replace.
9-28
Item Description
String Before Enter the character string that you want to replace.
Conversion
String After Enter the character string that replaces the matching
Conversion character string.
Comment You can enter a comment for the character string
combination.
START button Starts the search and replace operation and searches for
the first character string that matches what is entered at
[String Before Conversion] in the current search condition.
REPLACE button Replaces the current matching character string with what is
entered at [String After Conversion], and searches for the
next matching character string.
SKIP button Skips the replace operation of the current matching
character string and searches for the next matching
character string.
ABORT Button Aborts the search and replace operation.
REPLACE ALL Replaces all subsequent matching character strings in the
FROM NEXT current search direction.
button
CLEAR ALL Clears all entered replace combinations in the list.
INPUT
button
9-29
3-3. Copy, cut, and paste
This section explains the copy, cut, and paste functions that can be used for each
line in edit operation of the G-code program.
When you press the [COPY] button, the Specifying the Copy / Cut line window
opens. To change the range of what you want to copy or cut, change the line
number in the start line or end line.
If the range of what you want to copy or cut is correct, press the [COPY] button or
the [CUTTING] button. If you do not want to proceed, press the [CLOSE] button.
The Message Center window opens when you press the [PASTE] button. Press the
[OK] button if you want to paste the information, or press the [CANCEL] button if you
do not want to proceed.
9-30
3-4. Check functions
3-4-1. Searching for program line that matches drawing
element
To search for a program line that matches the
element shown in [Draw area], set the [DRAWING-
>NC DATA] button to ON.
To use another function, press this button again to
set itself to OFF.
If you select a figure shown in [Draw area] while the [DRAWING->NC DATA] button
is set to ON, the program line for that processing is highlighted.
9-31
3-4-2. Checking processing order
To check the processing order of the G-code
program that you are editing, press the [STEP
DRAW] button. The display will switch.
9-32
NOTE
O Step feed operations for the multiple-part processing macro are different for the
first part and from the second part on.
9-33
3-5. INPUT GUIDE function
The INPUT GUIDE function assists program editing
in the G-code mode. It can generate G-code for
punching. Select a pattern from the [INPUT GUIDE]
menu to open the Input Guide window.
NOTE
O For changing Enable/Disable of the INPUT GUIDE function, refer to "1-4-2. Input
Guide tab" in Part 15.
Pattern Description
Starting Worksheet data, Origin setup
G93 Origin move (offset)
G50 Zero-return
G27/G25 Reposition (auto-repositioning)
G90/G91 Single-hole punching
G66 Shear-proof punching (specifying punching length I and
angle J)
9-34
Pattern Description
G66(AI) Shear-proof punching (automatic setting of punching length
I and angle J from start and end point coordinates)
G28 Holes on a straight line (line at angle)
G29 Arc
G26 Circumference (bolt hole circle)
G36/G37 Grid
G69/G79 Straight line (nibbling line, punching line)
G68/G78 Arc (nibbling arc, punching arc)
G67 Rectangular hole punching (square)
REFERENCE
O For details of each pattern, refer to Part III, G-codes, in the separate
Programming Manual.
[1] [2]
9-35
[2] Parameter area
Sets each parameter for the pattern punching. Parameters vary according to the
selected pattern.
9-36
Part 10
Common Tools
10-1
1. Description
This part explains the layout of common tools window.
You can bring the common tools window to the front, Process Monitor
even while working in another window. This is
possible not only during operation, but also when the
EDIT PROGRAM display, UTILITIES display or Common Tools
MAINTENANCE display are shown.
10-2
2. MONITOR tab
When you touch the [MONITOR] tab on [Common Tools Window Open Buttons
area], the display changes to the MONITOR window.
TOTAL button
Press the [TOTAL] button to show the absolute position, machine position, relative
position and remain position.
10-3
RELATIVE button
Press the [RELATIVE] button to show the relative positions.
PRESET button
Preset changes the value of relative position.
1. Set the [PRESET] button to ON.
2. Select an axis to set the button to ON. Axes should be changed one by one.
3. The coordinate value becomes editable. After entering the value, press the
[ENTER] key on the keyboard to confirm.
ORIGIN button
Origin initializes the value of relative positions (sets the value to "0.000").
1. To initialize just the selected axis, press the button next to the axis name to ON.
3. When the Message Center window opens, determine whether to initialize all
axes or just the selected axis, and then press either the [YES] button, [ALL
AXIS] button or [NO] button. If the button next to the axis name is not pressed
to ON in the step 1, the [YES] button is not shown.
10-4
2-2. I/O
The I/O monitors the values of various addresses. Press one of the buttons from [1]
through [5] to change the grid.
SAVE menu
SnapShot
The Snapshot is a function to output what is
displayed on the grid as a CSV file.
1. Select [SnapShot].
10-5
IO Information
The IO information is the function to output a file for the IO signals of the machine.
The output file is encrypted. You cannot view the contents of the file.
1. Select [IO Information].
3. Specify the save destination folder and then enter the file name.
Name Description
The Process Quantity and This is a function to reset the quantity when a
Completed Quantity are set to new program is transferred or when the
"0" when the program is operating mode is changed.
transferred.
Process Quantity Enter the process quantity. If the process
quantity is zero, the Process Quantity function is
disabled.
Completed Quantity The completed quantity is displayed. An alarm
is triggered when the completed quantity
reaches the process quantity, and the process
completion is notified.
10-6
2-4. PRESS
Various press information is displayed.
NOTE
Item Description
M-Code Press pattern M-code
Waiting Position Punch waiting position (input value)
Slow Position Punch deceleration position (input value)
Bottom Position Punch bottom position (input value)
Forming Cycle Time Forming time
Thickness Worksheet thickness
Cutting Blade Circumference Circumferential length of cut made with punch
Shearing Strength Shearing strength of worksheet
Press Pressure Press pressure (when commanded, absolute
command value)
Press Speed Press speed (when commanded, absolute
command value)
Distance from TDC Current position of press
Actual Pressure Punching tonnage
Motor Temperature A-axis motor temperature
Motor Load Factor A-axis motor load factor
10-7
3. PANEL tab
The buttons on the [PANEL] tab change by pressing the [OPERATION] button,
[PUNCH] button, [SETUP] button, [MAINTENANCE] button, and [PERIPHERAL
MACHINE] button.
And some function is optional depending on machine combination.
10-8
3-1. OPERATION button
Multiple Settings
This is used when performing multiple-part
processing.
FIRST: First Part processes just one part at the
bottom-left.
REM: Remaining Parts processes remaining parts
except the part processed in First Part.
ALL: All Parts processes all parts.
FIRST REM ALL
NOTE
O Multiple-part processing programs should be run while one of these buttons (the
[FIRST] button, [REM] button or [ALL] button) is illuminated. Normal execution of
the program is not possible if all buttons are extinguished.
Optional Stop
Set to ON to pause the machine when M01 (optional
stop command) is read. The process is resumed by
pressing the [START] button on the NC control
panel.
Single Block
When you set this to ON, the machine executes one
block of the program and then stops each time you
press the [START] button on the NC control panel.
10-9
Block Skip
When you set this to ON, the machine ignores each
block with a slash (/) at the beginning and reads the
next block.
Program Check
The machine dry runs when you set this to ON and
start the program. During the dry run, the machine
coordinate values on the display change, but the
axes do not move, and the M-codes are not
executed.
Resume Schedule
When you set this to ON and the machine is stopped
during schedule operation, the operation can be
resumed from where the machine stopped.
NOTE
Jamming Sensor
Set to ON to enable the worksheet bow detection. If
bow is detected, the machine stops as a warning
stop.
Sheet Pull
Set to ON to enable the worksheet clamp detection.
If the sensor detects the worksheet to have not been
clamped, the machine stops as a warning stop.
NOTE
10-10
Work Chute Sensor
Set to ON to stop the machine as a warning stop
with the massage "PART DROP FAILURE" if the
sensor does not detect a part dropping down to the
workchute during automatic operation.
NOTE
10-11
3-2. PUNCH button
Press Top Dead Center
Set to ON to stop the press at the top dead center.
Set to OFF to stop the press at the top stroke end or
second top dead center.
Strip Miss
Set to ON to perform the stripping failure detection.
The machine stops as a warning stop if a stripping
failure is detected.
Strip Miss2
Set to ON to perform the stripping failure detection at
the second top dead center position. The machine
stops as a warning stop if a stripping failure is
detected.
NOTE
Punching Override
When this is set to ON, the machine stops as a
warning stop with the message "OVERRIDE",
"REPOSITIONING", or "DEAD ZONE" when one of
the workclamps enters the override region or
repositioning is specified near one of the
workholders.
Set to OFF to disable the override detection function and repositioning confirmation.
NOTE
O The dead zone region detection is performed only on the first sheet in the
automatic operation.
10-12
Air Blow Settings
Used to select the air blow settings.
Enable Always: Air blow is always enabled.
M-Code: Air blow is enabled from when the
air blow command (M690) is
specified to when the program ends
or to when the air blow cancel
command (M691) is specified.
Tool Info.: Air blow is enabled when the process uses a tool set as an air blow
tool in the tool information.
Mcode and Tool Info.: Air blow is enabled when the condition for [Mcode] or [Tool
Info.] is met.
OFF: Air blow is disabled, regardless of the air blow command or settings
in the tool information.
NOTE
O Air blow is always performed during MPT tapping processing, regardless of the air
blow settings.
O Press the option button ( ) at the upper right to open the Air Blow window
and set the air blow settings.
NOTE
O The machine stops as a warning stop if a drop in air blow oil level is detected
during an MPT tapping process, regardless of this setting.
Vacuum
Set to ON to start the power vacuum during
punching processing.
NOTE
O The power vacuum is always enabled during MPT tapping processing, regardless
of this setting.
O [Vacuum] may not be displayed depending on the machine specifications.
10-13
Suction
Set to ON to start the slug suction unit during
punching processing.
NOTE
O [YAxis Move to Ref. Pos. Before Rotate TAxis] may not be displayed depending
on the machine specifications.
Table Up Settings
Used to change the method of operating the floating
brush table.
M-CODE: The brush table rises according to
the brush table raise command.
OFF: The brush table does not rise.
UP: The brush table always rises and
lowers only when the machine is in
press operations.
10-14
Press Speed Settings
Used to set the press speed.
Auto: The press speed changes according
to the timeline settings.
F1: The press is performed at F1 speed.
F2: The press is performed at F2 speed.
F3: The press is performed at F3 speed.
NOTE
O With EM-type drives, the speeds of press speed M-code and [Press Speed
Settings] are compared, and priority is given to the slower speed.
O With AC-type drives, the press speed M-code is enabled only when [Press Speed
Settings] is set to [Auto].
O Press the option button ( ) at the upper right to open the Auto Timer window.
If [Press Speed Settings] is set to [Auto] when [Auto Timer] is set to [Disable] on
the Auto Timer window, the press speed is set to F1.
Jog Punch
This button enables or disables the inching operation
of punch. Follow the procedure below to perform the
inching operation.
1. Change the mode to MANUAL.
10-15
3-3. SETUP button
Gauge Block
Used to raise or lower the X-gauge block.
NOTE
O Besides the buttons on the display, there may also be the [X-GAUGE BLOCK]
switch on the auxiliary control stand or carriage control panel. If one of these is
turned to "UP", the X-gauge block rises. Thus the actual position of the X-gauge
block may be different from the button settings on the display or the switch
selection.
Read Clamp
Selects reading operation of the clamp position.
When the NC mode is switched, the default [EACH]
is selected.
1ST: The clamp reading operation is executed at the start of automatic operation,
but the clamp reading operation is not performed from the second time
onwards.
SEND: The clamp reading operation is executed at the start of automatic operation,
but the clamp reading operation is not performed until the next program is
transferred. [EACH] is selected when the schedule operation ends.
EACH: The clamp reading operation is executed each time automatic operation
starts.
NOTE
10-16
3-4. MAINTENANCE button
Work Light
ON: The light inside the turret is always
turned on.
AUTO: The light inside the turret turns on
when the [SAFETY DEVICE]
keyswitch is turned to "SETTING" or
while the tool change door is open.
OFF: The light inside the turret is always turned off.
NOTE
O The [AUTO] button may not be displayed depending on the machine
specifications.
Work Chute
Used to open or close the workchute.
Clamp Positioner
Used to fix or release the workclamps for the clamp
positioner.
The mode needs to be in the MANUAL mode to
release the workclamps.
When the mode is changed to a mode other than
MANUAL, the workclamps are fixed automatically.
NOTE
O [Clamp Positioner] may not be displayed depending on the machine
specifications.
10-17
Alignment
Set to ON to turn off the press axis servo motor.
This can be set to ON when the [SAFETY DEVICE]
keyswitch is turned to "SETTING".
Changed to OFF state when set to OFF or when the
[SAFETY DEVICE] keyswitch is turned to
"OPERATION".
NOTE
O If this is set to ON when the power of the machine is turned off, the ON state is
maintained when the power of the machine is turned on.
Striker
Used in the MANUAL mode to move the striker to
the inner, center, or outer position.
10-18
3-5. PERIPHERAL MACHINE button
DNC
Set to ON to operate the machine in the DNC mode
when CNC mode is selected.
MP Remote Connection
Used for the MP remote schedule operation.
Set to ON to start the communication with the MP
unit.
Line Control
Used to change the operation between line
operation and machine standalone operation.
Set to ON to perform a line operation using the line
equipment.
Set to OFF to perform a machine standalone operation.
Cycle Stop
Used for pausing the worksheet destacking process
in the line operation.
Set to ON to initiate the cycle stop and pause the operation. When this is set to ON,
the worksheet which has already been destacked is processed, and the operation
pauses after the processes are completed up to the stacking of products.
Set to OFF to resume the operation. When this is set to OFF, the worksheet
destacking process starts, and the operation resumes.
10-19
4. PRESS tab
In the [PRESS] tab, you can manage installed tools and edit press M-codes.
[2]
[3] [4]
[1] Search Condition area
Use this area to filter the display in [Edit
area].
Expand the search condition combo box to
filter by tool conditions.
Press the [CLEAR] button to clear the filter
conditions.
10-20
REFERENCE
O For the procedure on the [TOOL INSTALL] view, refer to "1. TOOL INSTALL view"
in Part 11.
[2]
[3]
REFERENCE
O For the procedure on the [PRESS M-CODE] view, refer to "2. PRESS M-CODE
view" in Part 11.
10-21
10-22
Part 11
Editing Press
Processing Conditions
11-1
1. TOOL INSTALL view
The [TOOL INSTALL] view allows you to manage the installed tools by station
number.
[1]
11-2
[2] LAYOUT button
Set the [LAYOUT] button to ON to open the layout
window.
REFERENCE
Options window
Item Description
Check Angle when Enables the function of notifying by a message the result
Comparing ID Tools of angle check by guide ID.
Marked Job Count Places a mark on the tools used. Set the number of jobs.
11-3
1-1. Registering changes
If you enter a value or change a selection on the [TOOL INSTALL] view, be sure to
make the change permanent. The value is confirmed when you are not in editing or
press the [ENTER] key on keyboard.
Edit mode Confirmed
Numeric input
Value selection
NOTICE
The [REGISTER] button is enabled when the settings are changed. Press the
[REGISTER] button to register the changes in the machine.
If you change the selected condition of the
installed tool or go out of the [TOOL
INSTALL] view without pressing the
[REGISTER] button, the Message Center
window appears.
Selection Description
YES button Cancels the change and continues the operation. The
value returns to the original setting.
NO button Does not cancel the change and discontinues the
operation. The installed tool being edited is selected.
11-4
1-2. Filtering
You can set search conditions to find your target tool or station. When you set the
search condition, the search results are filtered on the [TOOL INSTALL] view. To
clear the filter, press the [CLEAR] button.
Conditions
If no search conditions are set, the check
mark is placed on [ALL].
If you set two or more search conditions,
"MULTIPLE FILTERS" is shown in the
combo box.
Shape
The search results are filtered by the tool shape that depends on the punch-die
combination. You can select the buttons in combination. Press the [ALL] button to
clear the shape buttons.
ALL/round/square/obround/rectangle/center punch/double D/single D/
extrusion/radiusing/special/tapping/forming/marking/corner radius/triangle
Range
The displayed tools are filtered by the
station range size. You can select the range
buttons in combination. Press the [ALL]
button to clear the range buttons.
11-5
1-3. Turret tab
The [Turret] tab allows you to manage the tools installed in the turret of the machine.
You show or hide the columns and edit the order sequence on the Edit List window.
Press and hold the header part of the installed tool list to open the Edit List window.
5. Set the management name, processing angle, up-/down-form, and any other
necessary item.
7. When you finish installing the tool, press the [REGISTER] button.
Registering ID tools
1. Select a station where no tool is
installed.
2. Sequentially read the tool IDs marked on the punch and die with the handy
reader. The tool information is automatically acquired from the tool ID server.
11-6
4. When you finish installing the tool, press the [REGISTER] button.
[2]
[7]
[4]
[5]
[1]
[3]
[6]
[3] AI station
The AI station is bordered with pink line.
11-7
[6] Auto scale button
Returns the layout display magnification and position to the initial conditions.
NOTICE
Shape drawing
O If the station number characters below the drawn
shape are shown in a color other than white, Station number
check the condition of the tool.
Pink: Warning
Red: Abnormal
O When the shim amount is shown in [Detail area], install the displayed shim
thickness to the die.
[1]
[4]
[2]
[3]
[2] Rotate
Drag the outer periphery of the turret to rotate it.
11-8
[3] Move
Drag the inside of the turret to move it in the layout window.
[4] Zoom
You can zoom the layout window with two fingers. If you find it difficult to select the
station or see the drawn shape, zoom out the layout window.
O When you edit the tools in [Detailed Information area], check both punches and
dies.
1-7. Registering
The installed tools are edited by station number. After editing, press the
[REGISTER] button. The registered installed tool information is used for setup
calculation.
11-9
1-8. Deleting
When you have removed a tool from the machine, delete its information from the
installed tool list. You can delete the information of multiple tools at a time.
NOTE
O Take note that deleting the installed tool information also clears the hit count.
11-10
2. PRESS M-CODE view
The [PRESS M-CODE] view allows you to set the press pattern M-code parameters
required for press operation.
Category M-code
Nibbling M12
Punching M500, M501, M696
Knockout M502 to M505, M570 to M575
Marking M560 to M569
Slitting M506 to M509
Forming M510 to M559, M800 to M999
MPT tapping M122
Value selection
The [REGISTER] button is enabled when the settings are changed. Press the
[REGISTER] button to register the changes in the machine. Unless registered, the
press pattern M-codes are not applied to processing.
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If you go out of the [PRESS M-CODE] view
without pressing the [REGISTER] button,
the edit is canceled.
NOTE
O You can edit the press pattern M-codes even during automatic operation if the
machine is stopped.
O The only parameters you can edit when the automatic operation is stopped are
[Waiting Position], [Slow Position], [Bottom Position], and [Forming Cycle Time]. If
you change any other parameter, an alarm occurs.
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2-3. Bottom position correction by material type and
thickness
Bottom position correction by material type and thickness
This is the function to change bottom position control by material type and thickness.
This function eliminates the trouble of setting M-codes by material type and allows
for effective use of M-codes.
Select the M-code in which you want to set the bottom position correction value and
press the [BOTTOM OFFSET MATERIAL] button to show [Bottom Offset Material
area]. You can register up to 2000 bottom position correction values in the machine.
When the M-code has one or more bottom position correction values by material
type and thickness registered, an asterisk (*) is shown at its left. After setting, press
the [REGISTER] button.
Item Description
G06 Material Type: B Set the material type.
(Setting range: 0 for mild steel, 1 for stainless steel, 2 for
aluminum)
G06 Thickness: A Set the worksheet thickness.
[mm] (Setting range: 0.1 to 25.0 mm)
Bottom Position Enter the bottom position correction value by reference to
Offset [mm] the bottom position of the press pattern M-code.
(Setting range: -99.999 to 99.999 mm)
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Item Description
ADD button Adds a new bottom position correction value by material
type and thickness.
DELETE button Deletes the bottom position correction value with a check
mark on it.
Alarm without the Set to ON to display an alarm message when a worksheet
setting of materials is processed with an M-code in which the bottom position
data correction value by material type and thickness for that
worksheet is not registered.
2-4. Comment
You can set a comment in an M-code.
Select the M-code in which you want to set a comment and set the [COMMENT]
button to ON to show [Comment area]. Up to 256 characters can be entered. After
entering, press the [REGISTER] button.
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2-5. Guide
The relationship between a press pattern
and M-code parameters is graphically
displayed.
Set the [GUIDE] button to ON to show
[Guide area]. The alphabetic characters in
the figure refer to the M-code parameters.
Character Parameter
A Waiting Position [mm]
B Bottom Position [mm]
C Slow Position [mm]
H Forming Cycle Time [msec]
I Bottom Position End [mm]
Selection Description
YES button Defaults only the selected M-code.
ALL button Defaults all M-codes in the currently displayed press
pattern. (All M-codes displayed in the tab)
CANCEL button Cancels the operation.
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2-7. Importing all
The Import All function adds all press pattern M-code
settings. This function is used when restoring the
press pattern M-codes or sharing the press pattern
M-codes between multiple machines.
Prepare an mca format file.
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2-9. Importing
This is the function to register a press pattern M-code. Prepare an MCM format file.
1. Select [IMPORT EXPORT] ->
[Import].
2-10. Exporting
This is the function to export a press pattern M-code. The export file format is MCM.
1. Select [IMPORT EXPORT] ->
[Output]. The Save window
opens.
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2-11. NIBBLING tab
Applicable M-code number
M12
Item Description
Name A name of up to 10 alphanumeric characters can be assigned.
Waiting Position A: Punch waiting position as distance from worksheet top surface
[mm] (Setting range: 0.100 to 99.999 mm)
Bottom Position B: Punch bottom position as distance from die top surface
[mm] (Setting range: 0.000 to 99.999 mm)
Comment Shows the comment set for the M-code.
Item Description
Name A name of up to 10 alphanumeric characters can be assigned.
Waiting Position A: Punch waiting position as distance from worksheet top surface
[mm] (Setting range: 0.100 to 99.999 mm)
Slow Position C: Speed change position as distance from worksheet top surface
[mm] (Setting range: -99.999 to 99.999 mm)
Bottom Position B: Punch bottom position as distance from die top surface
[mm] (Setting range: 0.000 to 99.999 mm)
Comment Shows the comment set for the M-code.
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2-13. KNOCKOUT tab
The bottom position can be corrected by material type and thickness.
Applicable M-code numbers
M502 to M505
M570 to M575
Item Description
Name A name of up to 10 alphanumeric characters can be assigned.
Waiting Position A: Punch waiting position as distance from worksheet top surface
[mm] (Setting range: 0.100 to 99.999 mm)
Slow Position C: Speed change position as distance from worksheet top surface
[mm] (Setting range: -99.999 to 99.999 mm)
Assy Length Punch length when punch body is installed
[mm] Automatically entered when ID tool is selected from ID height
acquisition.
Punch Length Overall punch length as length from punch head to tip
[mm] Automatically entered when ID tool is selected from ID height
acquisition.
Die Length Die height
[mm] Automatically entered when ID tool is selected from ID height
acquisition.
Bottom Position B: Punch bottom position as distance from die top surface
[mm] (Setting range: 0.000 to 99.999 mm)
High Speed Processing type
Knockout (Setting range: Normal, HI)
Tool ID Punch ID of ID tool selected by ID height acquisition
ID selected from ID height acquisition in the past can be selected
again.
Comment Shows the comment set for the M-code.
REFERENCE
O For details of ID height acquisition and ID deletion, refer to "2-16. FORMING tab"
in this Part.
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2-14. MARKING tab
The bottom position can be corrected by material type and thickness.
Applicable M-code numbers
M560 to M569
Item Description
Name A name of up to 10 alphanumeric characters can be assigned.
Waiting Position A: Punch waiting position as distance from worksheet top surface
[mm] (Setting range: 0.100 to 99.999 mm)
Slow Position C: Speed change position as distance from worksheet top surface
[mm] (Setting range: -99.999 to 99.999 mm)
Assy Length Punch length when punch body is installed
[mm] Automatically entered when ID tool is selected from ID height
acquisition.
Punch Length Overall punch length as length from punch head to tip
[mm] Automatically entered when ID tool is selected from ID height
acquisition.
Die Length Die height
[mm] Automatically entered when ID tool is selected from ID height
acquisition.
Bottom Position B: Punch bottom position as distance from die top surface
[mm] (Setting range: 0.000 to 99.999 mm)
High Speed Processing type
Marking (Setting range: Normal, HI)
Tool ID Punch ID of ID tool selected by ID height acquisition
ID selected from ID height acquisition in the past can be selected
again.
Comment Shows the comment set for the M-code.
REFERENCE
O For details of ID height acquisition and ID deletion, refer to "2-16. FORMING tab"
in this Part.
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2-15. SLITTING tab
Applicable M-code numbers
M506
M507
M508
M509
Item Description
Name A name of up to 10 alphanumeric characters can be assigned.
Waiting Position A: Punch waiting position as distance from worksheet top surface
[mm] (Setting range: 0.100 to 99.999 mm)
Assy Length Punch length when punch body is installed
[mm] Automatically entered when ID tool is selected from ID height
acquisition.
Punch Length Overall punch length as length from punch head to tip
[mm] Automatically entered when ID tool is selected from ID height
acquisition.
Die Length Die height
[mm] Automatically entered when ID tool is selected from ID height
acquisition.
Bottom Position B: Lower end of punch when it does not drop scrap
[mm] (Setting range: 0.000 to 99.999 mm)
Bottom Position I: Lower end of punch when it drops scrap
End [mm] (Setting range: 0.000 to 99.999 mm)
Tool ID Punch ID of ID tool selected by ID height acquisition
ID selected from ID height acquisition in the past can be selected
again.
Comment Shows the comment set for the M-code.
REFERENCE
O For details of ID height acquisition and ID deletion, refer to "2-16. FORMING tab"
in this Part.
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2-16. FORMING tab
The bottom position can be corrected by material type and thickness.
Applicable M-code numbers
M510 to M559
M800 to M999
Item Description
Name A name of up to 10 alphanumeric characters can be assigned.
Waiting Position A: Punch waiting position as distance from worksheet top surface
[mm] (Setting range: 0.100 to 99.999 mm)
Slow Position C: Speed change position as distance from worksheet top surface
[mm] (Setting range: -99.999 to 99.999 mm)
Assy Length Punch length when punch body is installed
[mm] Automatically entered when ID tool is selected from ID height
acquisition.
Punch Length Overall punch length as length from punch head to tip
[mm] Automatically entered when ID tool is selected from ID height
acquisition.
Die Length Die height
[mm] Automatically entered when ID tool is selected from ID height
acquisition.
Bottom Position B: Lower end of punch when it does not drop scrap
[mm] (Setting range: 0.000 to 99.999 mm)
Forming Cycle H: Time during which punch is held in bottom position
Time [msec]
Tool Type Processing type
(Setting range: Normal, High Speed Forming)
Tool ID Punch ID of ID tool selected by ID height acquisition
ID selected from ID height acquisition in the past can be selected
again.
Comment Shows the comment set for the M-code.
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Registering ID tool in M-code
If you use ID tools, you can simply enter the height information when you edit M-
codes.
2. Press the [HEIGHT ACQUISITION] button to open the Select Tool window.
4. The assy length, punch length, and die length are set.
5. The punch ID of the selected ID tool is added to the combo box of the Tool ID
column.
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2-17. MPT TAP tab
Applicable M-code number
M122
Item Description
Name A name of up to 10 alphanumeric characters can be assigned.
Waiting Position A: Punch waiting position as distance from worksheet top surface
[mm] (Setting range: 0.100 to 99.999 mm)
Bottom Position B: Punch bottom position as distance from die top surface
[mm] (Setting range: 5.000 to 7.000 mm)
Comment Shows the comment set for the M-code.
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