1 2 3 4 5 6 7 8

SATA 硬盘 DC 12V
Hard Disk
NR.362512841 工控板
Industry PC
SBC-B21 NR.362513183 COM1
A
功能启停 IO接口板 USB A
Cycle start & stop
IO interface board USB LAN VGA
NR.380511622

开关电源
CAP-B01 AC220V
Switching power supply
电容板
Capacitor board NR.353512774
NR.380509171 网口 12" 触摸屏
USB 12" Touch screen
LAN +/-12V
NR.383509658
+5V

BAB-B32
B
母线板 B

Mother board
NR.380504251
P1 P2 P3 P4 P5 P6 P7

+5V + 5V + 5V
XD XP YD YP ZD ZP
ON.A--H +12V + 12V + 12V
I1 I4 SIG0
OFF.A--H MON RST MON RST MON RST
I2 I5 SIG1

ALL SIGNALS
I3 I6 IPA-D SIG2 +5V +5V +5V
RW1 RW6 SIG3 +40V +40V
+40V
SIG4
SIG5

Serial port
串口
GPM-B51 BPR-B01 STB-B32 SBC-B23 IMC-B06 IMC-B06 IMC-B06
功率放大板 脉冲产生板 继电器接口板 MCU 控 制 板
Power board Impulse generate board Relay interface board MCU control board 电机驱动板 电机驱动板 电机驱动板
NR.380504244 NR.380504238 NR.380504239 NR.380510761 Motor driver Motor driver Motor driver
C MACH NR.380504242 NR.380504242 NR.380504242 C

FL +XL PUMP
-XL ROTA
+YL
KA1 KA2 KA8 -YL
- +ZL X轴 Y轴 Z轴
限位开关 -ZL 步进电机 步进电机 步进电机
Limit switch X axis Y axis Z axis
浮子开关 Step motor Step motor Step motor
C01 C02 C08
+ Float switch

加 工 旋转电机 高压泵
接触器 接触器 接触器 接触器
Contactor 380V
Erosion R axis 三相电源
contactor contactor Pump contactor KM1
Triphase supply
KM2 KM4 KM3

D D

名称 系统信号流程图 页码
Name System block diagram Page 1
DRILL 20 系列电气维修图 版本 03
DRILL 20 Series Circuit Diagram Revision
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

100 12V03
4mm2 黑/Black 00 三相滤波器 TM1 3A 401
QF1 FILTER LAMP(OPTIONAL)
L1 2.5mm2 黑/Black
L1 R0 R1 R1(380) 24V M1 MACH
402 2 1
PB3.1
220(220) 2A
L2 S0
~ S1
2A 10
L3 T0 T1
A A
S1(0) AC220V M2
2.5mm2 黑/Black PUMP
PE 4mm2 黑/Black 00 2 1
PB3.3

2.5mm2 黑/Black
KM1
220A
PE
4mm2 黄绿/Yellow green S2 M3
急停开关 ROTA
60 SQ10-13 Emergency stop 10 2 1
PB3.4
2.5mm2 黑/Black
8V AUX-B33
602 601 3A SB0 Nr.381510749 KM21 AUX-B33_1
101A Nr.381512182 Nr:380510757
T1 2.5mm2 黑/Black STB-B32
30 22 X1

2.2K/1/4W
21 KM21-A1
S1 1 R1 3 4
104
31V SB3 2

8
A2 D1 K1
3015AT 3
11 12
R1 302 101 A1
Relay
4 IN4148 6 5

1
Green LED
D2
KM1 2.5mm2 黑/Black
FL
5
PE KM1 GND
6
SB1 Nr.381510752
M1 M2 Nr.381512182

B
母板 102 FloatLevel B
MOTHER BOARD 105
上位机主板 +AUX-B27部 104
AUX-B33_2

K1(AUX-B33_1)
KM2

K1(AUX-B33_2)
Nr.381512183
0.75mm2 蓝/Blue 100 Nr.381510753 Nr:380510757
SB2 K1(AUX-B27)

103 FR1 STB-B32

X1
22
+5V

2.2K/1/4W
21 KM2-A1
L1 M3 1 R1 3 4
+12V 开关电源 T1 104
2

8
滤波器 106 107 A2 D1
-12V PC POWER L2 FILTER 111
11 12 3 Relay
K1

A1
GND SUPPLY KM2-A1 KM21-A1 4 IN4148 6 5

1
Green LED
D2
FL
F1 F2 F21 F3 F4 5
GND
6

RC

RC

RC

RC

RC

+12V
GND
Nr.381512182
00
至开关电源 5 6
To PC power supply
QF1 SETUP MACH PUMP KM4 AUX-B33_1

KM1 KM2 KM3

母板 MOTHER BOARD

302 ZL1
QL151D XD AUX-B27
C C
+40V XP
+5V

GND
+12V

R1 X轴驱动器 MON
30 1K C1 X-AXIS DRIVER AUX-B27
RST
2W 10000U Nr:381509057 +5V

S2

GND 悬空备用 C2
操作台 220A Spare teminal 0.1u
J2
KM4 ~
Console 220V YD T1 102A
1
103
KM4 GND
103
Y轴驱动器 YP 2 +5V
102 +5V
Y-AXIS DRIVER MON KM1,SB1 3
R1
U1
PS-ON PS-ON
4

11
RST

6
RMB RMA GND 100K 4
RESET VCC
8
D2 K1
5 D1 1N4007
红RED 黄YELLOW GND
6 1N4007 R2 7
DISCH

16

13

9
10K

CR 0.8U/500V 工控主板
6
THRES OUT
3
102A 悬空备用
Industry PC Spare teminal
S2 C1 2
TRIG
G6A-274P-ST-US 5V 102
RR 22uF/35V R3 D3

1.5K/25W ZD GND 5
CONT GND
1 511 Red
Z轴驱动器 ZP GND C5
LED GND

RMC RMD Z-AXIS DRIVER MON 0.1u NE555

D 兰BLUE 白WHITE RST D

GND

220A

M2 PE
R轴电机 名称 总原理图(1) 页码
Name Schematic diagram 1 Page 2
ROTATION MOTOR DRILL 20系列电气维修图 版本
Revision
03
DRILL 20 Series Circuit Diagram
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

2.5mm2 黑/Black
DF75A
2.5mm2 黑/Black KM2 KM21
TM2 ZL1
U1 U2 P100
RW6 RW1
T1 (380V) 70V RW3 8.6Ω/300W
A KM2 A

S1 (380V) V1 V2 ~ C1
P101 M6 M3 M1 GPM-B51
70V 4700U
160V
R1 (380V) RX1
W1 W2 51/50W
P40

RC NET
70V DIODE

F4
2.5mm2 黑/Black 4mm2 黑/Black
F8 F21 PA PV
2.5mm2 黑/Black

A1 A2
00
RS1
R1 S1 T1
B B
KM3
BPR-B01
RC

F3
-12V RW1 KA6
R2 S2 T2 -12V
P4
100/2W
2.5mm2 黑/Black 106

FR1
1.25---2A
极 限 检 测
整定值1.8A
SETTING 1.8A AXIS LIMIT SWITCH
浮子开关 Z轴 Y轴 X轴
FLOAT SWICH Z-AXIS Y-AXIS X-AXIS
C 105 C

GND CAP-B01
R3 S3 T3 PE

SQ7 SQ6 SQ5 SQ4 SQ3 SQ2 SQ1

KA1 KA2 KA3 KA4 KA5 KA6 KA7 KA8
FL -ZL +ZL -YL +YL -XL +XL
STB-B32

C01 C02 C03 C04 C05 C06 C07 C08

0.022U/630V 0.068U/630V 0.15U/630V 0.22U/630V 0.47U/630V1U/630V 1U/630V 1U/630V

M1
D
高压泵 D

HIGH PRESSURE
PUMP
1.5KVA 名称 总原理图(2) 页码
Name Schematic diagram 2 Page 3
DRILL 20系列电气维修图 版本 03
DRILL 20 Series Circuit Diagram Revision
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

接地汇流排
Ground plate 工作灯(选件)
Lamp (optional)
操作面板部
PE Operation panel assy.
三相电源 402 401 Nr.383020670
控制箱部
Three-phase supply 381504252 Control box assy.
LAMP GND P4 Nr.383020677
PV
A R S T 401 40 A

PE N
R
S
T
QF1 B1
A1 A2 Nr.381509424
1
2
3
4
5 R0 S0 T0
PA
Nr.381509423

L1 PM S3/3
滤波器(选件) 1 3 X4 X8

USB
10 102 103 S3 +12V/+5V
Filter (optional) SBC-B21
GND S3/4 GND
R1 S1 T1 Nr.380511622
101
381504253 7 P4 A1 A2 9 SB1 4 GND
S4/3 DTR-B65A
12寸触摸液晶屏组件 Nr.380510758 3 +5V
12" touch screen assy. S4 102
103 2 GND
Nr.383509658 S4/4 COM1 RJ45
USB 1 +12V
SB2
PWRSW-
S3/+ PWRSW+
工控主板
381504271 PS-ON Industry PC
ATX
Nr.362513183 +12V/GND
S3/- SB1/+ AUX-B27
220 R1 S1 R1 S1 T1 Nr.380509057

(220)(380) (0) (380) (380) (380) +5V/GND USB VGA

SB1/-
+12V/GND
TM1 TM2
B 60 601 30 301 10 00 401 402 U1 V1 W1 B

(8V) (31V) (220V) (24V) (70V) (70V) (70V)

Nr.381510652

381504254

Nr.383509435
XT4 1 A1

Communication cable
2 A2
GND
3 P4

通讯线
-12V 开关电源
4 GND P1 P2 P3 P4 P5 P6 P7 JZ
TD1 JX JY +12V Switch power supply

MCU控制板MCU control board

XT3 1 ZA

STB-B32 Relay interface board

P100

继电器接口板 Nr.380504239
1 RW1 1 XA 1 YA +5V Nr.353512774
脉冲产生板Impulse generator

Nr.380504242

Nr.380504242

Nr.380504242
1 00

X轴电机驱动板X axis driver

Y轴电机驱动板Y axis driver

Z轴电机驱动板Z axis driver

2 RW2 2 XB 2 YB 2 ZB
Nr.380510757

Nr.380504244

Nr.380504238

SBC-B23A Nr.380510761
2 10
功率放大板Power module

3 XC 3 YC 3 ZC
3 102 TD2 4 ZD
AUX-X1

4 XD 4 YD
P3-J1
P2-X1

C 4 103 1 RW3
C

5 111 2 RW4
6 60 TD1
7 602 TD3
AUX-B33

GPM-B51

XT5 4 GND
BPR-B01

IMC-B06

IMC-B06

IMC-B06
1 P4 8 30 1 RW5 3 -12V
2 P4 9 302 2 RW6 2 +12V 滤波器 1 220A
3 GND 10 1 +5V Filter 2 S2
4 GND 11 220A TD6 TD7 JL2 JL1 3 220A
12 S2 1 P4 1 KM2-A1 1 GND 1 31NC 1 10 1 +ZL 1 +XL 4 S2
2 P4 2 104 2 GND 2 32NC 2 104 TD2
2 -ZL 2 -XL 2 30
3 P4 3 A2 3 GND 3 105 3 GND 3 GND
4 P4 4 A1 4 GND 4 107 1 302
XT1 4 FL 4 +YL
5 FL 5 108 5 5 -YL 母线板
6 GND 6 109
220

301

601

6 GND 6 GND Mother board

R1
S1
T1

30

60

U1
V1
W1

BAB-B32
10
11
12

Nr.380504251
1
2
3
4
5
6
7
8
9

381504255
220A
381509653 FAN FAN S2
PR
D D
XT2 RW1 RW6 电阻箱 KM2接触器 KM2接触器 Z轴限位 XY轴限位 X轴电机 Y轴电机 Z轴电机
R3 T3 S3 Resistor box
1 RMA Nr.383504263 KM2 contactor KM2 contactor Z axis limit switch XY axis limit switch X axis motor Y axis motor Z axis motor
RC RW2 RW5 浮子开关 浮子开关
2 RMB Float switch
单相灭弧器 Float switch
FR1 3 RMC Arc deflector RW3 RW4 FAN Z轴安全开关
4 RMD 343507571 Z axis safety switch
温度继电器 Temperature relay
R轴电机 R axis motor
名称 系统互联图 页码
4
Name System inner connected diagram Page
高压泵 High pressure pump DRILL 20系列电气维修 版本 04
DRILL 20 Series Circuit Diagram Revision
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

XY轴限位
高压泵 XY axis limit switch
High pressure pump
X轴电机
PE 地线/Ground cable 381504386 去汇流排 X axis motor
操作面板部 控制箱部 M1 R3 Grounding plate SQ1
Operation panel assy. Control box assy. GND +XL
Nr.383020670 Nr.383020677
S3 XA
A
T3 XB M3 A

SQ2 XC
GND -XL XD
XS1 XP1

DTR-B65A
R轴电机
SQ3
PM
R axis motor
+YL
Y轴电机
GND Y axis motor
SQ4
-YL
M2 黄 RMD XP5 XS5 Z轴安全开关 YA
红 RMC Z axis safety switch YB M4
兰 RMB A1 YC
11 Z轴限位
白 RMA YD
Z axis limit switch XS2 XP2
21 A2
SQ5
GND +ZL
SQ6
电阻箱 GND -ZL
Resistor box Z轴电机
Nr.383504263 Z axis motor
B B
浮子开关 ZA
Float switch XS3 XP3
P100
P100

220A

ZB M5
RW1
RW2
RW3
RW4
RW5
RW6
111
103

S2

ZC
ZD
XT4 SQ7
P100 FLOAT G02
1 A1
2 A2
+ 3 P4
4 GND
XT2
左恻板
KM2接触器 1 00 Left side
Nr.383509435
KM2 contactor 2 10
3 102
00 KM2-A1
4 103
5 111 P1 P2 P3 P4 P5 P6 P7
32NC 31NC
6 60 JX JY JZ

MCU控制板MCU control board

TD1

STB-B32 Relay interface board

继电器接口板 Nr.380504239
脉冲产生板 Impulse generator

Nr.380504242

Nr.380504242

Nr.380504242
7 602 1 ZA

X轴电机驱动板X axis driver

Y轴电机驱动板Y axis driver

Z轴电机驱动板Z axis driver

1 RW1 1 XA 1 YA

Nr.380504244

Nr.380504238

SBC-B23A Nr.380510761
功率放大板 Power module
Nr.380510757
8 30 2 RW2 2 XB 2 YB 2 ZB
C XT5 9 302 3 XC 3 YC 3 ZC C
黑/Black TD2
P4 381504268 1 P4 10 4 XD 4 YD 4 ZD

P2-X1
电极

P3-J1
Electrode 2 P4 11 220A 1 RW3

J1
381504267 3 GND 12 S2 2 RW4
GND

AUX-X1
工作台 TD1

GPM-B51
AUX-B33

BPR-B01

IMC-B06

IMC-B06

IMC-B06
Table 4 GND TD3
红/Red 4 GND
1 RW5 3 -12V
2 RW6 2 +12V
1 +5V

TD6 TD7 JL2 JL1 TD2

XT1 XT3 2 301
1 RMA 1 P4 1 GND 1 KM2-A1 1 +ZL 1 31NC 1 10 1 +XL
2 32NC 1 30
220

301

601

2 RMB 2 P4 2 GND 2 104 2 -ZL 2 104 2 -XL

R1
S1
T1

30

60

U1
V1
W1

220A
3 RMC 3 P4 3 GND 3 A2 3 GND 3 105 3 GND S2
10
11
12

4 RMD 4 P4 4 GND 4 A1 4 FL 4 107 4 +YL

1
2
3
4
5
6
7
8
9

母线板 220A
5 FL 5 5 108 5 -YL Mother board S2
R3 S3 T3 6 GND 6 GND 6 109 6 GND BAB-B32
PR Nr.380504251

D FR1 D

机床电缆组件
Machine connected cable assy. 名称 机床联线图 页码
5
Name Machine connected diagram Page
Nr.381509187 DRILL 20 系列电气维修 版本
DRILL 20 Series Circuit Diagram Revision 01
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

P1 P2 P3 P4 P5 P6 P7
B A B A B A B A B A B A B A
1 RW1 GND 1 GND GND 1 GND GND 1 GND GND 1 +40V +40V 1 +40V +40V 1 +40V +40V
2 RW1 GND 2 ONB ONA 2 2 ONB ONA 2 +40V +40V 2 +40V +40V 32 +40V +40V
3 RW1 I1 3 OND ONC 3 3 OND ONC 3 XA XA 3 YA YA 3 ZA ZA
4 RW1 GND 4 ONF ONE 4 4 ONF ONE 4 XA XA 4 YA YA 4 ZA ZA
5 RW1 GND 5 ONH ONG 5 5 ONH ONG 5 XB XB 5 YB YB 5 ZB ZB
A 6 RW2 GND 6 OFFB OFFA 6 6 OFFB OFFA 6 XB XB 6 YB YB 6 ZB ZB A

7 RW2 GND 7 OFFD OFFC 7 7 OFFD OFFC 7 AGND AGND 7 AGND AGND 7 AGND AGND
8 RW2 I2 8 OFFF OFFE 8 8 OFFF OFFE 8 AGND AGND 8 AGND AGND 8 AGND AGND
9 RW2 GND 9 OFFH OFFG 9 9 OFFH OFFG 9 AGND AGND 9 AGND AGND 9 AGND AGND
10 RW2 GND 10 -12V -12V 10 -12V -12V 10 -12V -12V 10 -12V -12V 10 -12V -12V 10 -12V -12V
11 RW3 GND 11 +12V +12V 11 +12V +12V 11 +12V +12V 11 +12V +12V 11 +12V +12V 11 +12V +12V
12 RW3 GND 12 +12V +12V 12 +12V +12V 12 +12V +12V 12 +12V +12V 12 +12V +12V 12 +12V +12V
13 RW3 I3 13 +5V +5V 13 +5V +5V 13 +5V +5V 13 +5V +5V 13 +5V +5V 13 +5V +5V
14 RW3 GND 14 +5V +5V 14 +5V +5V 14 +5V +5V 14 +5V +5V 14 +5V +5V 14 +5V +5V
15 RW3 GND 15 +5V +5V 15 +5V +5V 15 +5V +5V 15 +5V +5V 15 +5V +5V 15 +5V +5V
16 RW4 GND 16 16 16 XD XP 16 XDR XP 16 YDR YP 16 ZDR ZP
17 RW4 GND 17 I2 I1 17 17 YD YP 17 17 17
18 RW4 I4 18 I4 I3 18 18 ZD ZP 18 18 18
19 RW4 GND 19 I6 I5 19 19 RST MON 19 RST MON 19 RST MON 19 RST MON
20 RW4 GND 20 MACH 20 PUMP MACH 20 PUMP MACH 20 20 20
21 RW5 GND 21 21 ROTA 21 ROTA 21 21 21
22 RW5 GND 22 IPA 22 22 IPA 22 22 22
23 RW5 I5 23 IPC IPB 23 23 IPC IPB 23 23 23
24 RW5 GND 24 24 -XL0 +XL0 24 -XL0 +XL0 24 24 24
25 RW5 GND 25 I2 I1 25 -YL0 +YL0 25 -YL0 +YL0 25 +40V +40V 25 +40V +40V 25 +40V +40V
B B
26 RW6 GND 26 I4 I3 26 -ZL0 +ZL0 26 -ZL0 +ZL0 26 +40V +40V 26 +40V +40V 26 +40V +40V
27 RW6 GND 27 I6 I5 27 FL0 27 FL0 27 +40V +40V 27 +40V +40V 27 +40V +40V
28 RW6 I6 28 SIG1 SIG0 28 28 SIG1 SIG0 28 XC XC 28 YC YC 28 ZC ZC
29 RW6 GND 29 SIG3 SIG2 29 29 SIG3 SIG2 29 XC XC 29 YC YC 29 ZC ZC
30 RW6 GND 30 SIG5 SIG4 30 30 SIG5 SIG4 30 XD XD 30 YD YD 30 ZD ZD
31 GND 31 SIG7 SIG6 31 31 SIG7 SIG6 31 XD XD 31 YD YD 31 ZD ZD

D C D C D C D C D C D C D C
1 P4 GND 1 P4 GND 1 +ZL +XL 1 GND GND 1 GND GND 1 GND GND 1 GND GND
2 P4 GND 2 P4 GND 2 -ZL -XL 2 GND GND 2 GND GND 2 GND GND 2 GND GND
3 P4 GND 3 P4 GND 3 GND GND 3 GND GND 3 GND GND 3 GND GND 3 GND GND
4 P4 GND 4 P4 GND 4 FL +YL 4 GND GND 4 GND GND 4 GND GND 4 GND GND
5 P4 GND 5 GND GND 5 -YL 5 GND GND 5 GND GND 5 GND GND 5 GND GND
6 P4 GND 6 GND GND 6 GND GND 6 GND GND 6 GND GND 6 GND GND 6 GND GND
7 P4 GND 7 GND GND 7 GND GND 7 GND GND 7 GND GND 7 GND GND 7 GND GND
8 P4 GND 8 GND GND 8 GND GND 8 GND GND 8 GND GND 8 GND GND 8 GND GND
9 P4 GND 9 GND GND 9 GND GND 9 GND GND 9 GND GND 9 GND GND 9 GND GND
C1
10 P4 GND 10 GND GND 10 GND GND 10 GND GND 10 GND GND 10 GND GND 10 GND GND
11 P4 GND 11 GND GND 11 GND GND 11 GND GND 11 GND GND 11 GND GND 11 GND GND

+40V
C 10000U C
12 P4 GND 12 GND GND 12 GND GND 12 GND GND 12 GND GND 12 GND GND 12 GND GND
13 P4 GND 13 GND GND 13 GND GND 13 GND GND 13 GND GND 13 GND GND 13 GND GND
TD3

2W
14 P4 GND 14 GND GND 14 GND GND 14 GND GND 14 GND GND 14 GND GND 14 GND GND
1 RW1 15 P4 GND 15 GND GND 15 GND GND 15 GND GND 15 GND GND 15 GND GND 15 GND GND R1

GND
2 RW2 16 P4 GND 16 GND GND 16 GND GND 16 GND GND 16 GND GND 16 GND GND 16 GND GND 1K
17 P4 GND 17 GND GND 17 GND GND 17 GND GND 17 GND GND 17 GND GND 17 GND GND
TD4 18 P4 GND 18 GND GND 18 GND GND 18 GND GND 18 GND GND 18 GND GND 18 GND GND ZL1
1 RW3 QL151D
2 RW4 TD6 TD7 P2-X1 JL2 JL1 JX JY JZ
1 P4 1 GND 1 31NC 1 +ZL 1 +XL 1 XA 1 YA 1 ZA FUSE1
TD5
2 P4 2 GND 2 32NC 2 -ZL 2 +XL 2 XB 2 YB 2 ZB 5AT
1 RW5

AC31V
3 P4 3 GND 3 GND 3 GND 3 XC 3 YC 3 ZC

TD2-1

TD2-2
2 RW6 4 P4 4 GND 4 FL 4 +YL 4 XD 4 YD 4 ZD
5 5 -YL

301
6 GND 6 GND

30
TD1-1 +5V P3-J1
1 10 2 104
TM2
D TD1-2 +12V 3 105 4 107 D
R1 5 108 6 109
RA1 C2 C3 C4 1K
2K 1000U 1000U 1000U
TD1-3 -12V RA1 GL1
C5
2K
C6 GL3 1000U
1000U GL2 名称 母板总线图 页码
TD1-4 GND Name Mother board bus diagram Page 6
DRILL 20 系列电气维修 版本
DRILL 20 Series Circuit Diagram Revision 01
1 2 3 4 5 6 7 8
 1 2 3 4

A /CS4 A
WDI 电压监测器 /CS3
P1.1 Watch dog 地址译码 /CS2
IMP813L P2.6-7
Address coding
PAL16L8 /A9
RST /CS1
RST
/A9
P2.6-7
/CE /NE /CE /CE RST /CE RST
ALE
27128 DM0064
B 锁存器 B
P0 Latch A7~0 A7~0 A1~0 A1~0
MCU LS373 EPROM NVRAM 8255A 8255A
97C52 D7~0 D7~0 D7~0 D7~0

P2.0-2.5 A13~8 A8

/PSEN /OE /OE /RD /RD

U1A /WE /WE /WE
1
54LS08 PA PB PC PA PB PC
& 3
C /RD 2
C

/WR ONA-0NG SIG0-SIG7 XP XD MACH PUMP +XL -XL

串口 YP YD ROTA +YL -YL
P1 Serial port ZP ZD IP0 +ZL -ZL
OFFA-OFFG MON RST IP1 IP2
P1.0
串口
75179
Serial port

D D

名称 SBC-B23控制板框图 页码
Name SBC-B23 schematic block Page 7
DRILL 20系列电气维修图 版本 01
DRILL 20 Series Circuit Diagram Revision
1 2 3 4
 1 2 3 4

P2-J1
A ON.A B A
A

ON.B IP.A I1 1 GND GND

ON.C IP.B I2 2 ON.B ON.A
ON.D IP.C I3 3 ON.D ON.C
ON.E I4 4 ON.F ON.E
ON.F I5 D C
电流选择 5 ON.H ON.G 1 P4 GND
ON.G 脉冲产生 I6 6 OFF.B OFF.A
ON.H 2 P4 GND
Current selection 7 OFF.D OFF.C 3 P4 GND
OFF.A Impulse generator
8 OFF.F OFF.E
OFF.B 4 P4 GND
9 OFF.H OFF.G 5 GND GND
OFF.C 10 -12V -12V
OFF.D 6 GND GND
11 +12V +12V 7 GND GND
OFF.E 12 +12V +12V
B
OFF.F 8 GND GND B
13 +5V +5V 9 GND GND
OFF.G 14 +5V +5V
OFF.H 10 GND GND
15 +5V +5V 11 GND GND
16 12 GND GND
17 13 GND GND
18 14 GND GND
绿 19 15 GND GND
20 MACH 16 GND GND
Green 21 17 GND GND
SIG0 22 IP.A 18 GND GND
P4 SIG1 23 IP.C IP.B
间隙检测 SIG2 24
C
SIG3 25 I2 I1 C
GND CAP detection 26 I4 I3
SIG4
SIG5 红
27 I6 I5
28 SIG1 SIG0
Red 29 SIG3 SIG2
30 SIG5 SIG4
31 SIG7 SIG6

LED(绿色):间隙电压越大 ,所亮的LED个数就越多. P2-X1

LED(GREEN):The greater the SV value is, the more the lit LED's are. 1 31NC
LED(红色):每亮一只LED,则选通一只功率管 . 2 32NC
D
LED(RED):Each LED stands for a power tube and a lit LED means a power tube in use. D

名称 脉冲发生板框图 页码
Name Impulse generate schematic block Page 8
DRILL 20系列电气维修图 版本 01
DRILL 20 Series Circuit Diagram Revision
1 2 3 4
 1 2 3 4 5 6 7 8

+12V +5V
A +12V +5V A

P3-11A/B P3-13A/B
P3-12A/B P3-14A/B
P3-15A/B

104
M1 R11 R12
+12V 10K 100 IC1 R14
IC12 G1 1 P3-J1/2 +XL0 CNY17 619
1K2 5
M1 +XL0 5 1
C6 K1 P3-24A 4 2
0.01U IN4002 2 JZW1(RT11) 4 V1 R15
+XL
IC9E 50V HL1 BC337 R13 562
MACH BT112 10 100
+XL
5 12
10 C5
PA2.7
470P 50V P3-1C
P3-20A ULN2003
P3-J1/1
105
IC9F 5 -XL0 R16 R17 R19
PUMP IC12 M2
6 11 G2 M2 K2 -XL0 IC2 C6 R20 -XL
PA2.6 HL2 P3-J1/3 V2 R18
4 P3-24B -XL
P3-20B ULN2003 P3-2C
107
IC9G +YL0 R21 R22 R24
ROTA IC12 M3
7 10 G3 M3 K3 +YL0 IC3 C7 R25 +YL
B PA2.5
HL3 P3-J1/4 V3 R23 B
P3-25A +YL
P3-21A ULN2003 P3-4C
108
IC9B -YL0 R26 R27 R29
IC12 M4
2 15 G4 M4 K4 -YL0
IC4 C8 R30 -YL
PA2.4
HL4 P3-J1/5 V4 R28
P3-25B -YL
P3-21B ULN2003 P3-5C
109
IC9A +ZL0 R31 R32 R34
IC12 K5 M5
1 16 G5 M5 +ZL0 IC5 C9 R35 +ZL
PA1.7 HL5 P3-J1/6 V5 R33
P3-26A +ZL
P3-22A ULN2003
10 P3-1D
10 -ZL0 R36 R37 R39
P3-J1/1
-ZL0 IC6 C10 R40 -ZL
V6 R38
P3 P3-26B -ZL
P3-J1
P3-2D
B A D C
1 10 2 104 FL0 R41 R42 R44
1 GND GND 1 +ZL +XL FL0
IC7 C11 R45 FL
2 2 -ZL -XL 3 105 4 107 V7 R43
P3-27A FL
3 3 GND GND 5 108 6 109 P3-4D
4 4 FL +YL
5 5 -YL
C
6 6 GND GND R46 R47 R49 C

7 7 GND GND IC8 C12 R50

V8 R48
8 8 GND GND P3-27B
9 9 GND GND P3-5D
10 -12V -12V 10 GND GND GND
11 +12V +12V 11 GND GND JZW1(RT11)
12 +12V +12V 12 GND GND
13 +5V +5V 13 GND GND 3 5
14 +5V +5V 14 GND GND
15 +5V +5V 15 GND GND 2 1
16 16 GND GND
17 17 GND GND 6 4
18 18 GND GND
19
20 PUMP MACH
21 ROTA
22
23
24 -XL0 +XL0
D
25 -YL0 +YL0 D
26 -ZL0 +ZL0
27 FL0
28
29
30
31 名称 STB-B32继电器板原理图 页码
9
Name STB-B32 schematic diagram Page
DRILL 20 系列电气维修 版本
DRILL 20 Series Circuit Diagram Revision 01
1 2 3 4 5 6 7 8
 1 2 3 4

A 输入 I/O扩展 输出 A

Input I/O expander Output

I2C

SDA SCL

可编程输入 RC0 可编程输出

Programmable input RC2 RD0-7 Programmable output
B 输入 RC6 RA1 输出 B
RC7 RA2 达林顿驱动器
预留 RE0-2 RA3 Darlington arrays 预留
光耦隔离 Input MCU
Reserved RB4 RB3 Output 继电器 Reserved
Optical coupler
Relays
PIC18F4550
功能启动按钮
功能停止按钮 C01-C08
Cycle start button
Cycle stop button
模拟输入 AN0
LED 显示说明
C
LED show explanation Analog input AN4 USB C

HL1 功能启动按钮灯 HL9 C01 蜂鸣器

Cycle-start-lamp
功能启动按钮灯
HL2 HL10 C02 Buzzer
Cycle-start-lamp
HL3 HL11 C03 USB接口
蜂鸣器 USB port
HL4 HL12 C04
Buzzer
HL5 HL13 C05

HL6 HL14 C06

D D

HL7 HL15 C07 名称 SBC-B21接口板框图 页码

Name SBC-B21 schematic block Page 10
HL8 HL16 C08 DRILL 20系列电气维修图 版本 01
DRILL 20 Series Circuit Diagram Revision
1 2 3 4
 1 2 3 4

LED 显示说明
A LED show explanation A

低位:计数显示
Low digits: count display
信号/Signal 功能/Function
正常
XP 脉冲/Impulse Normal

XD 方向/Direction

XP 0:电机不励磁/Motor don't excitation

B P5 - 16A XMON 进给脉冲太快 ,频率高 B
1:电机励磁/Motor excitation
XD Feed pulse too fast, frequency high
P5 - 16B 0:复位/Reset 故障
XMON XRST Fault
P5 - 19A IMC - B06 1:有效/Effective
XRST
P5 - 19B
PWM 故障
PWM fault
高速移动时除外
Except high speed movement
故障
Fault
C C
驱动电源掉电 (+40V)
Driver power supply failure(+40V)

灭
OFF
X轴,Y轴和Z轴电机驱动器的信号接口 ,指示灯说明均相同 . 故障
Signal interface of X-axis,Y-axis and Z-axis motor driver are same,LEDs explanation are same,too. Fault 亮
ON

D D

名称 电机驱动板框图 页码
Name Motor driver schematic block Page 11
DRILL 20系列电气维修图 版本 01
DRILL 20 Series Circuit Diagram Revision
1 2 3 4
 1 2 3 4 5 6 7 8

A A

P100

RW1 RW2 RW3 RW4 RW6

RW5
I1 RW1 RW2 RW3 RW4 RW5 RW6

R1 M1 M2 M3 M4 M5 M6
C1 C2 C3 C4 C5 C6
B
20 R2 R3 R4 R5 R6 B

22nf 220nf 220nf 220nf 220nf 220nf

I2 20 I3 20 I4 20 I5 20 I6
20
R19 R20 R21 R22 R23 R24
50K 50K 50K 50K 50K 50K
GND
V1 V2 V3 V4 V5 V6

V7 V8 V9 V10 V11 V12

C C

P4

CODE TYPE
RW1-RW6 8.6Ω/300W

D D

名称 GPM-B51功率板原理图 页码
Name GPM-B51 schematic Page 12
DRILL 20系列电气维修图 版本
DRILL 20 Series Circuit Diagram Revision 01
1 2 3 4 5 6 7 8
 1 2 3 4

插件箱里BPR-B01上 红/Red
On the BPR-B01 installed in control_box
A 插件箱里SBC-B23上 HL6
A

On the SBC-B23 installed in control_box

与加工条件中 IP对应，IP为多少，就有相应 HL5
灯灭，正常。 数量的灯亮。
Light is off,means OK. The number of lights on is equal to value HL4
LED1
灯亮，单片机没工作，有故障。 of parameter IP. HL3
Light is on,means cpu is not working,it's wrong.
HL2
HL1
绿/Green
HL12
B B

插件箱里STB-B32上 间隙电压指示灯。 HL11

On the STB-B32 installed in control_box 加工中，灯闪亮。 HL10
Used to indicate voltage of gap.
灯灭，正常。 During the maching, lights flash. HL9
Light is off,means OK.
HL3 HL8
灯亮，控制旋转轴(R)的继电器吸合。
Light is on,means the relay which control HL7
rotation_axis_R is closed.

灯灭，正常。
C HL2 Light is off,means OK. 灯亮，-12V OK LED3 C
If it is on，-12V OK
灯亮，控制高压泵的继电器吸合。
Light is on,means the relay which control pump 灯亮，+12V OK LED2
is closed. If it is on，+12V OK
灯亮，+5V OK LED1
灯灭，正常。 If it is on，+5V OK
HL1 Light is off,means OK. 三个灯全亮，电源正常。
灯亮，控制脉冲主电压的继电器吸合。 With all of three lights on,power is OK.
Light is on,means the relay which control main 灯不亮，电源有故障。
power of pulse is closed. With one of three lights off , DC power is wrong.
D
母板 Mother board BAB-B32 D

名称 指示灯的意义 页码
Name Meaning of indicated light Page 13
DRILL 20系列电气维修图 版本 01
DRILL 20 Series Circuit Diagram Revision
1 2 3 4
 1 2 3 4

A A
若泵过载或过滤水箱没水，则蜂鸣器报警
Buzzer sounds, if pump (M1) overloads or there is no water in filtration tank .
蜂鸣器Buzzer R0 S0 T0

380506915

KA1

KM1
4 GND
+12V1
X1 3 GND

6
S2B
B 2 +12V B

1 +12V

220A

PE
FR1

R0

T0
S2

S0
XT1 X2
1

4
SQ1-1
SQ1-2
SQ2-1
SQ2-2
S2A
S2

U V W

C C
3 4 PE
1 2 自机床 M
from the machine 3~

M1
自机床
from the machine SQ3
SQ1 SQ2
SQ1：净水箱上部浮子开关 SQ1: it is a floater switch at upper location of the clean water tank;
SQ2：过滤水箱底部浮子开关SQ2: it is a floater switch at lower location of the filtration water tank;
SQ3：过滤水箱上部浮子开关SQ3: it is a floater switch at upper location of the filtration water tank;

D D

名称 过滤水箱接线图 页码
Name Filter system connecting diagram Page 14
DRILL 20系列电气维修图 版本 01
DRILL 20 Series Circuit Diagram Revision
1 2 3 4