Momentum PM

Momentum
Preventive Maintenance Guide
1015588
Notice
©2008 Speedline Technologies, Inc.

World Headquarters
16 Forge Park
Franklin, Massachusetts U.S.A. 02038
(508) 520-0083
All rights reserved
Printed in U.S.A.
Proprietary Information
Information and descriptions contained herein are the property of Speedline Technologies, Inc. Such descriptions
and information may not be copied or reproduced (duplicated) by any means (in any form), or disseminated or
distributed without the express prior written permission (consent) of Speedline Technologies, Inc.
The information in this document is subject to change without notice and should not be construed as a
commitment by Speedline Technologies, Inc. Speedline Technologies, Inc. assumes no responsibility for any
errors that may appear in this document. The software described in this document is furnished under a license
and may be used (not copied) only in accordance with the terms of such license. Unlawful tampering with any
portion of the software or hardware contained in the Speedline Technologies, Inc. equipment automatically voids
the expressed and/or implied warranty and will be construed as a copyright infringement.
No responsibility is assumed for the use or reliability of hardware or software on equipment that is not supplied
by Speedline Technologies, Inc.
Speedline Technologies, Inc. Limited Warranty

The limited warranty set forth below is given by Speedline Technologies, Inc. (“Speedline Technologies, Inc.”)
with respect to screen/stencil printers and related accessories.
Speedline Technologies, Inc. warrants that each item of its own manufacture delivered hereunder shall, at the
time of delivery and for a period of twelve (12) months thereafter, be free from defects in material and
workmanship; and if any such item shall prove to be defective in material or workmanship under normal
intended usage and maintenance during the warranty period, upon examination by Speedline Technologies, Inc.
or its authorized representative, then Speedline Technologies, Inc. shall repair or replace, at its sole option, such
defective item at its own expense; provided however, that the Buyer shall be required to ship each defective item
freight prepaid, to Speedline Technologies, Inc.'s plant in Franklin, Massachusetts U.S.A. The warranty on
components not manufactured by Speedline Technologies, Inc., but a part of Speedline Technologies, Inc.'s
system, is limited to the warranty provided by the original manufacturer of said components, and only to the
extent, that such original manufacturer actually honors such warranty (Speedline Technologies, Inc. having no
independent obligation as to such warranty).
Warranty Disclaimer
The foregoing warranties are the sole and exclusive warranties given by seller in connection with this agreement
express or implied, and seller disclaims all implied warranties including implied warranties of merchantability and
fitness for a particular purpose Speedline Technologies, Inc. does not promise that the product is error-free or will
operate without interruption. All warranties are expressly limited to the repair or replacement of defective items as
set fourth herein above, and in no event shall seller be liable for loss of profits, personal injury or property damage
(unless caused by Speedline Technologies, Inc.'s negligence, expense or inconvenience), or any other special,
incidental or consequential damages by reason of any breach of warranty or defect in material or workmanship.
This limited warranty gives you specific legal rights, and in the U.S.A. and Canada you may also have other
rights which vary from state to state and province to province respectively.
This document contains proprietary information which is protected by copyright. All rights are reserved.
No part of this document may be photocopied, reproduced, or translated into another language without the
prior written consent of Speedline Technologies, Inc.
Momentum Programming and Operations Guide
Table of Contents
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Preface
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
In this section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
To Our Customers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Main Office . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Sales and Customer Support Offices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Before You Call . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
Printer Software Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
Machine Serial Tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
Chapter 1. Safety
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
In this Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Section A. General Safety Precautions
Working Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Safety Lockout Tagout Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
No Smoking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Flammables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Chemical Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Clothing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Protective Apparel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Document Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Good Housekeeping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Opening and Closing the Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Machine Relocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Operating Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Machine Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Safety Interlocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Compressed Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Section B. Hazard Labeling
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Classification of Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Pictographs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
MPM 125, Momentum, Momentum Plus, Momentum Elite v

TA B L E O F C O N T E N T S
Machine Label Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Outer Label Locations - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Outer Labels - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Inner Labels - Upper Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Inner Label Descriptions - Upper Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Inner Label Locations - Lower Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Inner Label Descriptions - Lower Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Outer Label Locations - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Outer Label Descriptions - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Inner Label Locations - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Inner Label Descriptions - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Inner Label Location - Inside Right. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
Inner Label Description - Inside Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
.................................................................... 1-17
Outer Label Locations - Left and Right Sides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Outer Label Descriptions - Left and Right Sides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Section C. Hazards Listing
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
In this Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Classification of Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
International Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Compressed Air Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Electrical Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
Printer Movement Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
Safety Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
Chemical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
Hazardous Material Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
Section D. Lockout/Tagout Recommendations
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
Pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
Sample Lockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
Section E. Safety Circuit and Interlocks
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
Motion Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
Interlock Bypass Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
vi MPM 125, Momentum, Momentum Plus, Momentum Elite

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Chapter 2. Preventive Maintenance

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
In this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Section A. Before You Begin
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Safety Circuit and Interlocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
BYPASS Mode of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Cleaning Work Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Windows XP Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Virus Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
In this section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Motion Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Interlock Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Hardware and Software Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Axis and Component Selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Moving Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Parking An Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Testing Printer Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
I/O Status Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Testing Printer Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
I/O Status Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Replacement Parts and Spare Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Spares Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Section B. As-Required Maintenance
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
In this Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Solvent Trough Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Trough Cleaning (Machine Power Off). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Trough Cleaning (Machine Power On) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Section C. Preventive Maintenance - Daily
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Tools, Equipment, and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
In this section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Cleaning the Work Table Surface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Preventive Maintenance Guide vii

Section D. Preventive Maintenance - Weekly

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Tools, Equipment, and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
In this section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Inspecting/Cleaning the Centernest Components, Board Sensors and Transports Tracks 2-20
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
In this section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Inspecting/Cleaning the Centernest Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Estimated Completion Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Inspecting/Cleaning the Transport Track Board Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Inspecting/Cleaning the Transport Track Transport Belts . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Inspecting/Cleaning the Print Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Inspecting/Cleaning the Vision Probe Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Section E. Preventive Maintenance - Monthly
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
Tools, Equipment, and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
In this section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
Inspecting/Draining the Main Air Filter Bowl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
Main Air Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
Inspecting the Interlock Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Interlock Switch - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
Inspecting the Emergency Stop Buttons (E-Stops) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Cleaning the Transport Track Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
viii MPM 125, Momentum, Momentum Plus, Momentum Elite

.....
Inspecting the Transport Track Board Width Drive Belt. . . . . . . . . . . . . . . . . . . . . . . . . . 2-39

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39
Estimated Completion Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39
Board Width Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39
Checking the Light Tower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
Defragmenting the Computer Hard Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41
Inspecting the XYY Cables/Tubing and Transport Track Support Blades . . . . . . . . . . . . . 2-42
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
XYY Cables/Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
Support Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
................................................................... 2-42
Section F. Preventive Maintenance - Quarterly
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43
In this section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43
Cleaning the Print Head Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45
Cleaning the Vision Linear Rails and Bearing Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47
Section G. Preventive Maintenance - Annual
..................................................................... 2-48
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48
In this section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48
Replacing the Transport Track Transport Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49
Replacing the Transport Track Anti-Static Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51
Replacing Stencil Wiper Solvent Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-53
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-53
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-53
Inspecting/Replacing the Main Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55
Preventive Maintenance Guide ix


Filter Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55
Main Air Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56
Section H. Lubrication Schedule
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-57
General Ballscrew Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-57
General Linear Rail Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58
Quarterly Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59
Squeegee Head Part Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60
Paste Dispenser Part Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60
Center Rail Common Part Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-61
Six Month Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62
Left Hand Print Head Part Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64
Left Hand Servo Print Head Part Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64
Right Hand Print Head Part Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-65
Lift Table Assembly Part Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
XYY Table Part Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-67
Vision Gantry Part Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-67
Single Rail Moveable Part Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68
Single Rail Fixed Part Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-69
Buffer Rail Common Part Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
Center Rail Fixed Part Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-71
Center Rail Moveable Part Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72
Annual Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-73
Paste Tray Part Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-75
Board Stop Part Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-75
Vacuum Gate Part Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76
Wiper Part Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-77
Auto Tooling Part Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78
x MPM 125, Momentum, Momentum Plus, Momentum Elite

Preface
...................................
.....
Overview
In this section The following is covered in this preface:
Topic See Page

To Our Customers xii
Contact Information xiii
Before You Call xiv
MPM 125, Momentum, Momentum Plus, Momentum Elite xi

PREFACE
To Our Customers
To Our Customers
This Manual This manual covers all models of the Momentum printer. The purpose of this manual
is to help obtain the greatest return on your investment. Speedline suggests that
operators, supervisors, and technicians responsible for operating and maintaining this
equipment become familiar with the content of these manuals prior to using the
equipment.
This Preventive Maintenance Guide includes safety information and detailed
instructions on how to maintain your Momentum printer.
ATTENTION
All software descriptions are covered in the Machine help system. To access the
help system, click Help > Contents in the menu bar (at the top of the user
interface).
xii MPM 125, Momentum, Momentum Plus, Momentum Elite

.....
PREFACE
Contact Information
Contact Information
Introduction In addition to World Headquarters, Speedline has a number of offices throughout the
world ready to support your needs.
Main Office
Office Location
World Headquarters 16 Forge Park
Franklin, MA 02038
Fax: 508-520-2288
Telephone: 508-520-0083
Sales and Customer The following Sales and Customer Support offices are located throughout the world:
Support Offices
Office Location
United States 2541 Technology Drive
Ste. 401
Elgin, IL 60123
Telephone: 800-737-8110
Technical Support: 3, then 2 (at next
menu level) for MPM
Spare Parts: 1
Scheduling/Dispatch: 5
Educational Services: 6
Mexico Carretera Base Aerea # 5850 Km.
Edificio 11
Zapopan, Jalisco, Mexico
Telephone: +52 (3) 818-9017
Fax: +52 (3) 818-9816
Europe Im Gefierth 14
D-63303 Dreieich, Germany
Telephone: +49 (0) 6103-832-0
Fax: +49 (0) 6103-832-299
Asia 150 Kampong Ampat
KA Centre #05-08, Singapore 368324
Telephone: +65 6286-6635
Fax: +65 6289-9411
Preventive Maintenance Guide xiii

PREFACE
Before You Call
Before You Call
Introduction You can help us support your machine in timely fashion by having on hand specific
information when calling in:
• Printer Software Version
• Serial Tag Information
Printer Software Identify your printer software version as follows:

Version
From the Help menu in the top menu bar select About Benchmark.
This will display the software release information along with a copyright notice and
the Speedline web address.
Machine Serial Tag The machine serial tag is located at the back left side of the printer. It provides
important information that will be helpful in servicing your machine:
xiv MPM 125, Momentum, Momentum Plus, Momentum Elite

Safety
...................................
1
.....
Overview
Introduction Operation of this equipment exposes personnel to potential health and safety
hazards. This chapter contains specific cautions, warnings and recommended
procedures designed to ensure personal safety and avoid equipment damage.
All personnel responsible for the operation, maintenance and/or repair of the system
must read and understand the provided documentation. Speedline designs and builds
machines with user safety as a high priority. However, there still exists some safety
issues which must be observed when operating this equipment. These issues are
classified throughout the manuals as Cautions, Warnings, and Dangers.
ATTENTION
The information provided in this document is not intended to supersede rules
and regulations governing health and safety in the local area or at the
installation site. Whenever there is a conflict between the information in this
section and local information, the local rules and practices govern.
In this Chapter The following is covered in this chapter:
Section Section Title See Page

A General Safety Precautions 2
B Hazard Labeling 5
C Hazards Listing 19
D Lockout/Tagout Recommendations 26
E Safety Circuit and Interlocks 28
MPM 125, Momentum, Momentum Plus, Momentum Elite 1-1

SAFETY
1 Working Environment
Section A: General Safety Precautions

...................................
Working Environment
Introduction A safe working environment not only minimizes the possibility of injury, but also
reduces the likelihood of equipment damage. The following general precautions apply
to all personnel present in an area where equipment is operating. Other specific
precautions are listed throughout this document.
Safety Lockout A suitable Lock-out Tag-Out procedure should be established and adhered to by all
Tagout Procedures service and maintenance personnel.
No Smoking Post No Smoking signs in the work area and provide measures for enforcement.
Fire Extinguisher Keep an approved fire extinguisher near the machine at all times. Familiarize all
personnel with the operation and use of the fire extinguisher.
Flammables Never store flammable material on or around the machine.
Chemical Follow all manufacturers’ instructions when handling dispense materials, cleaning
Precautions agents and lubricants. All chemical manufacturers provide Material Safety Data
Sheets (MSDS) which contain instructions for safe material use and disposal. If in
doubt about any safety notices, contact the manufacturer for clarification.
Chemical Hazard
Do not mix incompatible chemical materials anywhere in the machine. Refer to
MSDS sheets for all materials that may interact.
Clothing Wear appropriate apparel. Do not wear loose clothing or jewelry which can become
entangled in exposed moving parts such as a conveyor.
Protective Apparel Always wear appropriate safety apparel. Safety glasses should be worn at all times.
Protective gloves are required when handling solder paste (and other print mediums),
cleaning agents and lubricants.
Document Retain copies of this manual for reference and new personnel training.
Reference
1-2 MPM 125, Momentum, Momentum Plus, Momentum Elite

.....
SAFETY
Working Environment
Good Housekeeping Good housekeeping and a continuous cleaning schedule is important for safe and
reliable system operation. Use only approved cleaning solvents.
Opening and Many machine operations involve opening and closing the machine hood. The hood
Closing the Hood opening is adjustable to accommodate operator height, thus the lip of the hood can
be set between 45.47 inches to 88.07 inches (1155 mm to 2237 mm) above the floor
(in its fully raised position).
Machine Relocation Disconnect all air supply and electrical power connections before attempting to move
the machine. Lift and move the system using equipment with adequate weight
capacity, and only at designated lift points.
Preventive Maintenance Guide 1-3

SAFETY
1 Operating Precautions
Operating Precautions
Safe Operation Do not operate a machine unless it is properly installed and is functioning normally.
Machine Never reach into the machine while it is operating. Should a malfunction occur, press
Malfunction any of the red EMO switches.
Safety Interlocks The system is equipped with safety interlocks which prohibit all movement within the
machine when the front hood is opened. Do not attempt to operate the system with
doors open or attempt to defeat the interlocks.
Compressed Air Compressed air should never be used to clean or dry machine components. Dirt and/
or debris may become dislodged under pressure causing injury to skin or eyes.

.....
SAFETY
Overview
Section B: Hazard Labeling

...................................
Overview
Introduction Safety labels are attached to the system to alert you to potential hazards. It is
important to understand the meaning of the labels.
Classification of The following Signal words are used on safety labels and are defined by SEMI S13-
Hazards 0298 as follows:
Signal Word Description

Caution Indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury. It
may be used to identify unsafe practices.
Warning Indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
Danger Indicates a potentially hazardous situation which, if
not avoided, will result in death or serious injury.

SAFETY
1 Overview
Pictographs The following label pictographs are used on the machine to call attention to
cautionary or other important information:
Part Number Pictograph Text

002119 HIGH VOLTAGE
002128 Ground
002144 Ground - Protective Earth
002213 CE
1007184
CAUTION. Board clamping foil edges are sharp. Keep hands clear.
1008769 CAUTION. Falling hood can
cause injury. Replace hood gas
struts yearly or if struts exhibit
wear.

.....
SAFETY
Overview

1010015 MAIN CIRCUIT BREAKER/
DISCONNECT SWITCH
1012683 Machine Identification Label
1010323 WARNING. Use of non-approved

solvents can cause fire or other
machine damage. Contact
Speedline Technologies for a list
of approved solvents.
1012622
Speedline Technologies

SAFETY
1 Overview

1015240 WIPER PAPER PATH FRONT OF
MACHINE
1015251 24 V ON
1015252 Cover Interlock

Active
Bypass
37928 DANGER. HAZARDOUS

VOLTAGE.
Contact may cause electric
shock or burn. Turn off and lock
out system power before
servicing.
37938 CAUTION. Eye protection

required.

.....
SAFETY
Overview

P0964 EMERGENCY STOP
P0979 CAUTION! RISK OF

ELECTRICAL SHOCK.
DISCONNECT POWER SUPPLY
BEFORE SERVICING.
NA WARNING! RISK OF ELECTRIC

SHOCK. EMERGENCY - STOP
DOES NOT REMOVE POWER.
DISCONNECT POWER SUPPLY
BEFORE SERVICING.
P10389 15 - Year RoHS
P6097 NA (Lightning bolt symbol)
P7086 WARNING! KEEP HANDS

CLEAR. Moving parts.

SAFETY
1 Overview

P7148 CAUTION. Wear protective
gloves.
P7149 CAUTION Chemical hazard.

Consult MSDS sheet for hazards
listing. (SOLVENT TANK LABEL)

.....
SAFETY
Machine Label Placement
Introduction Safety labels are placed throughout the machine to warn of risk when exposed to
specific areas. Refer to the following for locations of these labels. This equipment is
sold world-wide. Translation of label text will be supplied upon request.
Outer Label Labels are attached to the outer front of the machine in the locations shown below.
Locations - Front Refer to the table following the figure for descriptions of these labels.
A
C
B D E
Outer Labels - Front Refer to the following:
Designator Description
A CAUTION. Eye protection required.
B CAUTION. Wear protective gloves.
C Emergency Stop
D Cover Interlock
Active
Bypass
E 24 V ON

SAFETY
1 Machine Label Placement
Inner Labels - Upper There are several labels attached to the inside front of the upper part of the machine
Front in the locations shown below. Refer to the table following the figure for a description
of these labels.
B
C
B
B D
Inner Label Refer to the figure above (and the following):

Descriptions - Upper
Front
A CAUTION. Falling hood can cause injury. Replace hood gas struts
yearly or if struts exhibit wear.
B Lightning Bolt
C Wiper Paper Path Front Of Machine.
D WARNING. Keep Hands Clear. Moving parts.
E Board clamping foil edges are sharp. Keep hands clear.

.....
SAFETY
Inner Label There are four labels attached to the inside front of the lower part of the machine in
Locations - Lower the locations shown below. Refer to the table following the figure for a description of
Front these labels.

SAFETY
Inner Label Refer to the figure above (and the following):

Descriptions - Lower
Front
A WARNING. Use of non-approved solvents can cause fire or other
machine damage. Contact Speedline Technologies for a list of
approved solvents.
B CAUTION. Chemical hazard. Consult MSDS sheet for hazards
listing.
C Lightning Bolt
D WARNING. Keep hands clear. Moving parts.

.....
SAFETY
Outer Label Labels are attached to the rear of the machine in the locations shown below:
Locations - Rear
D
C
E
A B
Outer Label Refer to the following:

Descriptions - Rear
A DANGER. HAZARDOUS VOLTAGE. Contact may cause electric
shock or burn. Turn off and lock out system power before
servicing.
B High Voltage
C MAIN CIRCUIT BREAKER/DISCONNECT SWITCH
D Machine Serial Tag
E 15-Year ROHS

SAFETY
Inner Label There are four labels attached to the inner rear of the machine in the locations shown
Locations - Rear below:
B C D
Inner Label Refer to the following:

Descriptions - Rear
A Lightning Bolt
B High Voltage
C CAUTION! RISK OF ELECTRICAL SHOCK. DISCONNECT POWER
SUPPLY BEFORE SERVICING.
D DANGER. HAZARDOUS VOLTAGE.
Contact may cause electric shock or burn. Turn off and lock out
system power before servicing.

.....
SAFETY
Inner Label Location There is one label attached to the blower mounting plate located on the right side of
- Inside Right the machine (as shown below):
Inner Label Refer to the following:

Description - Inside
Right
A DANGER. HAZARDOUS VOLTAGE.
Contact may cause electric shock or burn. Turn off and lock out
system power before servicing.

SAFETY
Outer Label Labels are attached to the left and right sides of the machine in the locations shown
Locations - Left and below. Refer to the table following the figure for descriptions of these labels.
Right Sides
Outer Label Refer to the figure above (and the following):

Descriptions - Left
and Right Sides
Designator
A Keep Hands Clear. Moving Parts.

.....
SAFETY
Overview
Section C: Hazards Listing

...................................
Overview
Introduction This section lists by category, the hazards which may be encountered when operating
the Momentum Elite printer.
Safety Safety guards are available to limit conveyor access. See drawing 1015405 and
contact Speedline for further information.
In this Section Refer to the following:
Topic See Page

Classification of Hazards 20
Compressed Air Hazards 21
Electrical Hazards 22
Printer Movement Hazards 23
Chemical Hazards 24

SAFETY
1 Classification of Hazards
Classification of Hazards
Introduction SEMI S13-0298 classifies hazards as cautions, warnings, and dangers.
Cautions A caution indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury. Caution may also be used to identify unsafe practices.
Warnings A warning indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
Dangers A danger indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury. Danger is limited to the most extreme situations.
International Each caution, warning, and danger listed within this documentation is accompanied
Symbols by the international symbol which best represents the hazard. Leading text will
indicate whether the hazard is a caution, warning, or danger. For example, the
following symbol and leading text would be used to identify a chemical hazard which
may result in minor or moderate injury:
Chemical Hazard
Caution. Text describing the chemical hazard.

.....
SAFETY
Compressed Air Hazards
Compressed Air Hazards
Air Pressure
Caution. Compressed air can cause dirt/debris to dislodge under pressure.
Airborne particles and solvents may be hazardous to your health. Do not use
compressed air to clean or to dry printer components. Failure to comply may
result in personal injury.
Air Pressure
Caution. The impact of pressurized air can injure skin and eyes. Be sure to
remove air pressure to the printer before servicing air pressure components.
Failure to comply may result in personal injury.

SAFETY
1 Electrical Hazards
Electrical Hazards
Electrical Hazard
WARNING. High voltage is present on the line (supply) side of the printer main
disconnect switch when the switch is in the OFF position. Turn OFF the main
disconnect switch, lock-out and tag-out the main disconnect switch, and remove
the power cable from its power source before servicing.
Failure to comply could result in serious injury or death.

.....
SAFETY
Printer Movement Hazards
Printer Movement Hazards
Safety Guards Safety guards are available to limit conveyor access. See drawing 1015405 and
contact Speedline for further information.
Hand Crush Hazard

WARNING. Before performing maintenance procedures, you may need to
reposition printer components to gain better access. Stay clear as components
move. Failure to comply may result in personal injury.
Hand Crush Hazard

Caution. Remove power from the printer before you perform maintenance on
internally mounted components. Moveable axes are present that move quickly
with force. Serious injury can occur.
Hand Crush Hazard

WARNING. Moving parts, capable of causing injury, are accessible through
the printer input/output conveyor track openings. Keep hands clear of input/
output conveyor track openings. Failure to comply could result in serious injury.
Hand Crush Hazard

WARNING. Moving Input/Output conveyor rails can cause injury. Conveyor
rails move during initialization, jog, process changeover, or teaching operations.
Keep hands clear of conveyor rails under these circumstances. Failure to comply
could result in serious injury.
Hand Crush Hazard

WARNING. Moving parts can cause injury. Certain types of motion may be
available with the printer interlocked hood in the open position for the purposes
of setup and troubleshooting. Keep hands clear of moving parts when setting up
or troubleshooting the printer with the hood opened. Failure to comply could
result in serious injury.

SAFETY
1 Chemical Hazards
Chemical Hazards
Hazardous Material The following items are considered hazardous material and must be disposed of in
Disposal accordance with local regulations:
• Lead acid batteries (UPS)
• Fluorescent lights
• Lubricant-contaminated wipes
• Empty paste cartridges
All hazardous materials must be disposed of in accordance with National and Local
regulatory requirements.
Poison
WARNING. Solder paste and other printing medium contain lead and are
hazardous to your health and the environment. Review the material safety data
sheet before use. Always wear protective gloves and safety glasses when
handling printing medium and make sure you properly dispose of all waste
material according to manufacturer’s instructions. Failure to comply could result
in personal injury and/or damage to the environment.
Chemical Hazard
Caution. Solvent may cause skin irritation or eye injury. Always wear
protective gloves and safety glasses when handling solvent, and be careful not
to spill the solvent when filling the solvent tank. Review solvent’s Material
Safety Data Sheet before use. Failure to comply may result in personal injury
and/or damage to the environment.
Flammable
WARNING. Isopropyl alcohol is extremely flammable and must not be used in
your solvent system. Use ONLY approved solvents. Failure to comply could
result in personal injury and equipment damage.
Chemical Hazard
Caution. Remove power from the printer before you use an approved solvent
to clean the printer’s components. Be careful when you use solvents, they are
combustible. Use personal protective equipment when cleaning with solvents to
prevent personal injury. Review solvent’s Material Safety Data Sheet before use.

.....
SAFETY
Chemical Hazards
Safety Glasses
Caution. Wear protective safety glasses when handling solvent or printing
media. These chemicals can cause eye injury. Review material data safety sheet
before use.
Safety Gloves
Caution. Wear protective gloves when handling solvent or printing media.
Solvent can cause skin irritation. Review material safety data sheet before use.

SAFETY
1 Overview
Section D: Lockout/Tagout Recommendations

...................................
Overview
Introduction In order to ensure complete safety when maintaining and/or repairing your
Momentum Elite printer, Speedline strongly recommends that you adhere to standard
shop lockout/tagout practices. In addition to your own procedures, Speedline
recommends the following.
Pneumatics Pressing an Emergency Stop button automatically removes air from the printer (up to
the main air regulator).
Procedure Lockout your Momentum Elite printer as follows:
Step Action
1 Set the Main Circuit Breaker/Disconnect Switch to O (off).
2
Electrical Hazard
WARNING. Main Disconnect terminals are live.
Speedline recommends that you unplug the machine
power cord from its power source for added safety
Unplug the power cord from its power source.

3 Apply locking device and tags to the Main Disconnect switch. See
“Sample Lockout” on page 27.
ATTENTION
The Momentum Elite printer is designed to effectively
dissipate stored energy when power is removed. Once
power is removed and the system is locked and tagged,
there is no danger of electrical shock due to stored
energy.

.....
SAFETY
Overview
Sample Lockout Following is a sample lockout configuration:

SAFETY
1 Overview
Section E: Safety Circuit and Interlocks

...................................
Introduction The Momentum Elite printer safety circuit and interlock system employs an interlock
device on the front hood to prevent access to specific machine hazards during printer
motion. Do not attempt to defeat this interlock through the use of spare interlock
actuators or any other means.
Motion Control Pneumatically-driven motion is available via the Motion Control screen. To access this
screen, select View > Diagnostics (from the menu bar at the top of the screen), then
click the Motion Control tab.
Hand Crush Hazard

Caution. Keep hands clear of printer while testing pneumatically-driven
motion.
Interlock Bypass When this switch is set to the Bypass mode, printer motion with covers open is
Switch reduced to 25% for all axes, but remains at full speed when the covers are closed.
To activate the bypass mode:
Step Action
1 From the main screen, select View (pull-down) > Configuration, then
click the Machine tab.
2 At the Machine tab, check the Enable Bypass Mode check box:
3 Set the switch at the front of the machine to Bypass.

Preventive Maintenance
...................................
2
.....
Overview
Introduction This chapter contains recommended preventive maintenance (PM) procedures for the
Momentum printer. Itemized logs for the PM procedures are included, organized both
by frequency of performance and by major assembly.
In this chapter This chapter is divided into eight sections.
For information on… See Section…

Before You Begin A
As-Required Maintenance B
Preventive Maintenance - Daily C
Preventive Maintenance - Weekly D
Preventive Maintenance - Monthly E
Preventive Maintenance - Quarterly F
Preventive Maintenance - Annual G
Lubrication Schedule H
MPM 125, Momentum, Momentum Plus, Momentum Elite 2-1

PREVENTIVE MAINTENANCE
2 Overview
Section A: Before You Begin

...................................
Overview
Introduction This section contains information that must be read before performing preventive
maintenance procedures.
Safety Circuit and The Momentum printer safety circuit and interlock system employs an interlock
Interlocks switch and pneumatic locking device on the front hood to prevent access to specific
machine hazards during printer motion.
Refer to Chapter 1 (and the warnings and cautions that appear throughout this
manual) for further information concerning safe operation of the Momentum.
BYPASS Mode of It is extremely dangerous to operate the Momentum in the Bypass mode of
Operation operation. Do not perform preventive maintenance while in Bypass mode, and do not
attempt to defeat the interlock system in any way. Failure to comply may result in
personal injury and damage to the equipment.
Cleaning Work Refer to the following:

Surfaces
• Solder paste residue on the worktable and adjacent components reduces print
quality.
• Solder paste residue left on linear bearings and ballscrews will damage these
parts over time.
• Cleanliness of internal working surfaces is critical for printing accuracy.
• Consult local HAZMAT codes and MSDS sheets on the appropriate use, storage,
and disposal of suggested cleaning solutions within your facility.
• Read and comply with the warnings and cautions given with each PM routine for
your own safety and the safety of the printer.
Windows XP To avoid software compatibility issues, consult Speedline before performing any
Updates Windows XP updates.
Virus Protection Virus protection can only be run manually and only when the Benchmark software
application is closed.
In this section Refer to the following:
Topic See Page

Motion Control 3
Testing Printer Outputs 8
Testing Printer Inputs 10

.....
Motion Control
Motion Control
Introduction The Motion Control function is accessed by selecting Diagnostics from the View pull-
down menu, then selecting the Motion Control tab.
The Motion Control function allows you to move various printer components along
different axes when performing set-up and preventive maintenance routines.
There are three primary axes of motion and each axis can be moved in either a
positive (+) or negative (-) direction:
Axis Positive (+) Direction of Travel Negative (-) Direction of Travel

X moves component horizontally to moves component horizontally to
the right the left
Y moves component horizontally to moves component horizontally to
the rear the front
Z raises component vertically lowers component vertically
ATTENTION
Not all components can be moved along every axis.
Interlock Bypass When the Momentum is operating in the bypass mode, motion with covers open is
reduced to 25% for all axes, but remains at full speed when the covers are closed.
To activate the bypass mode:
Step Action
1 From the main screen, select View (pull-down) > Configuration, then
click the Machine tab.
2 At the Machine tab, check the Enable Bypass Mode check box:
3 Set the key switch at the front of the machine to Bypass.

2 Motion Control
Hardware and Circular display buttons on the Motion Control window indicate when a component or
Software Limits axis reaches either a positive/negative hardware limit or a positive/negative software
limit. The hardware limit is the absolute maximum distance that the component can
travel.
During normal operation, software limits prevent axes and components from reaching
their hardware limits. To enable software limits, check the Enable Soft Limits button
on the Motion Control screen.
Hardware limits are displayed in red and software limits are displayed in yellow. For
example, if you jog the squeegee head (Head Y) in the negative direction and the
circular display button turns yellow, then the head has reached its negative software
limit.
ATTENTION
If a hardware limit is reached, jogging operations will halt. Reset the printer if a
hardware limit condition occurs.

.....
Motion Control
Axis and The following describes the Axis and Component Selections available on the Motion
Component Control window.
Selections
Button Description
Head Y Moves the squeegee carriage to the front (-) or rear (+)
Head Z Rear Moves the rear squeegee blade holder (and installed
blade) up (+) or down (-)
Head Z Front Moves the front squeegee blade holder (and installed
blade) up (+) or down (-)
Solvent Roll Rotates the solvent application roller
Wiper Paper Indexes the wiper paper
Vision Gantry X Moves the vision system to the left (-) or right (+)
Vision Gantry Y Moves the vision system to the front (-) or back (+)
Worknest X Moves the worknest right (+) or left (-).
Worknest Y Left Activates the left hand XXY axis and moves the left side of
the table. Can be used in conjunction with Worknest Y
Right to perform theta movement of the table.
Worknest Y Right Activates the right hand XXY axis and moves the right side
of the table. Can be used in conjunction with Worknest Y
Left to perform theta movement of the table.
Worknest Z Moves the worknest up (+) or down (-)
Belt Center Advances the transport belts
Track Center Increases and decreases the width of the tracks.

2 Motion Control
Moving To move a component:

Components
Step Action
1 At the main screen, select View > Diagnostics or click on the
screwdriver icon. The Diagnostics window displays.
2 Click on the Motion Control tab to access the Motion Control window:
ATTENTION
There are two methods of jogging. One by selecting the axis and
then rolling the trackball; another by selecting the axis and entering
an exact location for it.
3 To jog using the trackball:
Step Action
a Select the desired axis by clicking once on it.
b Click (and hold) the on-screen Trackball button. Then roll the
actual trackball to position the axis.

.....
Motion Control
Step Action
4 To automatically move an axis to a specific location:
ATTENTION
This feature should only be used by individuals who are
very familiar with the operation of this machine. Prior to
initiating this function, ensure that parts being moved
will not hit other parts. Failure to comply may result in
damage to the equipment.
Step Action
b Enter a location into the Move To Pos field (next to the Move
To Pos button).
c Click the Move To Pos button. The axis moves to the desired
location.
5 To automatically move an axis to its home position:
Step Action
b Click the Home button. The axis moves to it home position.
6 When finished jogging, click Close.
Parking An Axis Selecting an axis and clicking Park allows you to move that axis quickly to its park
position. The Park feature is available for all axes shown on the Motion Control screen
except for the following:
• Worknest X
• Worknest Y Left
• Worknest Y Right

2 Testing Printer Outputs
Testing Printer Outputs
Introduction At the main screen, select View > Diagnostics to display the I/O status window. All
printer inputs and outputs are accessed through this window and are identified as an
Input or an Output in the In/Out column of the screen.
If testing outputs only, configure the display (so that all outputs are listed first) by
clicking continuously the In/Out column header until all outputs are listed first.
Hand Crush Hazard

Caution. Activating printer outputs may cause components to move. ONLY
QUALIFIED PERSONNEL SHOULD MANUALLY CHANGE I/O STATUS. Stay clear
of the machine when using this function. Failure to comply may result in
personal injury.
ATTENTION
Make sure the printer is free of objects that may interfere with or obstruct
movement before you reset or jog any printer component. Failure to comply
may result in equipment damage.
I/O Status Window Refer to the following:

.....
Testing Printer Outputs
Outputs Selecting an output will either cause movement or generate an operation such as
turning on a board lamp. Activated outputs display ON in the Value column on screen,
and de-activated outputs display OFF.
To activate an output:
• Click once on the output, then click the Change Value button at the bottom of the
window or,
• Double-click anywhere on the output line.
Double-click the output again to return it to its original state (or click once on it, then
click the Change Value button).
Clicking the header of any one of the eight I/O Status columns configures the display
as follows:
• Clicking the I/O Name header alphanumerically displays all Inputs and Outputs (in
either ascending or descending order)
• Clicking the In/Out header groups all Inputs together and all Outputs together, dis-
playing them alphanumerically (in an ascending order). Clicking once on this
header displays all Inputs first (followed by all Outputs), while clicking a second
time displays all Outputs first.
• Clicking the Type header groups all Inputs and Outputs by type (Analog or Digital).
Clicking once on this header displays all Digital Outputs first (followed by all Ana-
log Outputs), while clicking a second time displays all Analog Outputs first.
• Clicking the Value header groups all Inputs and Outputs by their current value (ON
or OFF). Clicking once on this header displays all Inputs and Outputs with an OFF
value first, while clicking a second time displays all Inputs and Outputs with an
ON value first.
• Clicking the I/O# header groups all Inputs and Outputs by their I/O number (in
either ascending or descending order). Clicking once displays the I/Os in ascend-
ing order, while clicking a second time displays the I/Os in descending order.
• Clicking the Sys Location header groups all Inputs and Outputs by their location
within the system (bottom I/O or rear I/O). Clicking once displays the I/Os located
in the bottom first, while clicking a second time displays the I/Os located in the
rear first.
• Clicking the Group header alphanumerically displays all Inputs and Outputs by the
group to which they are associated. The groups are: Conveyor, Covers, Light
Tower, Print Head, SMEMA, System, Tooling, Vision, Wiper, and Worknest.
You can choose to display only specific groups of inputs and outputs by selecting the
group name from the Show the following I/O points drop-down list.
Select Close to return to the main operating screen when through testing outputs.

2 Testing Printer Inputs
Testing Printer Inputs
Introduction At the main screen, select View > Diagnostics to display the I/O status window. All
printer inputs and outputs are accessed through this window and are identified as an
Input or an Output in the In/Out column of the screen.
Unlike outputs (which cause an action to occur) inputs are passive and are used to
determine the state of switches and sensors.
If testing inputs only, configure the display (so that all inputs are listed first) by clicking
continuously the In/Out column header until all inputs are listed first.
You can also choose to display only specific groups of inputs and outputs by selecting
the group name from the Show the following I/O points drop-down list. The groups
currently used with Momentum are: Conveyor, Covers, Light Tower, Print Head,
SMEMA, System, Tooling, Vision, Wiper, and Worknest. Left IO Track, Misc, and
Right IO Track are currently not used.
I/O Status Window Refer to the following:

.....
Replacement Parts and Spare Parts
Replacement Parts and Spare Parts
Ordering Some procedures may require replacement parts. Review each procedure before
Replacement Parts beginning work on the printer and determine if replacement parts are required, then
contact Speedline for the required parts.
Refer to the assembly drawings supplied with your machine for help identifying
replacement parts.
Spares Kits Spare kits, which contain a variety of recommended replacement parts, are available
for your printer. Contact Speedline for further information.

2 Overview
Section B: As-Required Maintenance

...................................
Overview
Introduction While many preventive maintenance functions are performed on a set schedule,
others are performed on an as-required basis. This section covers those as-required
procedures.
In this Section Refer to the following:
Topic See Page

Solvent Trough Cleaning 13

.....
Solvent Trough Cleaning
Solvent Trough Cleaning
Introduction All Momentum machines are equipped with a solvent leak sensor mounted in the
stencil wiper. The sensor is located at the rear of the wiper, left of the take up roll
diameter sensor. When this sensor detects liquid solvent in the wiper pan, the
machine will stop and power will be automatically shut off.
The solvent must be removed from the pan and sensor before the machine can be
powered up and returned to service.
Procedures There are two procedures for removing solvent from the wiper pan:
Procedure When to Use See Page

Trough Cleaning (Machine Power Off) The leak sensor has 14
detected solvent and shut
power off to the machine
Trough Cleaning (Machine Power On) Machine power is on 16
when a leak or spill is
noticed but the leak
sensor has not detected
it.

2 Trough Cleaning (Machine Power Off)
Trough Cleaning (Machine Power Off)
Procedure To clean the trough:
Step Action
Poison
WARNING. Solder paste and other printing medium may be
present on squeegee blades (or rheometric pump head) and stencil.
These materials contain lead and are hazardous to your health and
the environment. Always wear protective gloves and safety goggles
when handling printing medium and make sure you properly
dispose of all waste material according to manufacturer’s
instructions. Failure to comply could result in personal injury and/or
damage to the environment.
1 Put on proper personnel protective equipment. This should include

solvent resistant gloves and splash protection for the face and eyes.
2 Lockout/tagout the machine.
3 Open the front hood.
4 Remove the following from the machine:
• squeegee blades (or rheometric pump head)
• stencil
• any boards
CAUTION
Do not push or pull on the camera cover. Failure to comply may
result in damage.
5 Ensure the vision gantry is positioned at the front of the machine.

Carefully move the vision gantry by pulling on the left hand side of the
gantry casting.
6 If the wiper is latched to the vision system, unlatch the wiper by
carefully pulling the camera away from the wiper latch pin. Ensure you
do not pull on the camera cover.
7 Pull the wiper away from the docking position at the rear of the
machine towards the front of the machine.
8 Remove the wiper idler roller shaft.
9 Remove the wiper paper supply and take-up rolls.
10 Using approved solvent absorbing materials, soak up the liquid solvent
in the wiper pan.
11 The solvent sensor is protected from light by a labyrinth incorporated in
the mounting bracket. Ensure that the area under the solvent leak
sensor and in the labyrinth is free of liquid solvent.

.....
Trough Cleaning (Machine Power Off)
Step Action
ATTENTION
If there is a solvent system leak, repair it at this time.
12 Once the solvent has been removed from the wiper pan, the machine is
ready to be returned to service.
13 Remove any lockout / tagout devices from the machine.
14 Turn on power to the computer. Do not turn on power to the machine at
this time.
15 Start the Benchmark application and log in.
16 From the Benchmark main screen, select View > Alarms.
17 Verify that the solvent leak sensor alarm is cleared. If not, clear the
alarm.
18 Reinstall the wiper paper supply and take-up rolls.
19 Reinstall the wiper idler roller shaft.
20 Push the wiper back to the docking position at the rear of the machine.
21 Reset the machine.
22 Reload the process program and configure the machine to return to
service.
23 Reinstall the stencil, squeegees or rheopump as required.

2 Trough Cleaning (Machine Power On)
Trough Cleaning (Machine Power On)
Procedure To clean the trough:
Step Action
Poison
WARNING. Solder paste and other printing medium may be
present on squeegee blades (or rheometric pump head) and stencil.
These materials contain lead and are hazardous to your health and
the environment. Always wear protective gloves and safety goggles
when handling printing medium and make sure you properly
dispose of all waste material according to manufacturer’s
instructions. Failure to comply could result in personal injury and/or
damage to the environment.
1 Stop operation and clear all boards from the machine.

2 Put on proper personnel protective equipment. This should include
solvent resistant gloves and splash protection for the face and eyes.
4 Remove the squeegee blades (or rheometric pump head) and stencil
from the machine.
5 From the main screen, select Utilities > Wiper Operations > Change
Wiper Paper. The vision gantry retrieves the wiper from its docking
position and brings it to the front of the machine.
6 Remove the wiper idler roller shaft.
7 Remove the wiper paper supply and take-up rolls.
8 Using approved solvent absorbing materials, soak up the liquid solvent
in the wiper pan.
9 The solvent sensor is protected from light by a labyrinth incorporated in
the mounting bracket. Ensure that the area under the solvent leak
sensor and in the labyrinth is free of liquid solvent.
ATTENTION
If there is a solvent system leak, repair it at this time.
10 Once the solvent has been removed from the wiper pan, the machine is
ready to be returned to service.
11 Reinstall the wiper paper supply and take-up rolls.
12 Reinstall the wiper idler roller shaft.
13 Cancel out of the Change Wiper Paper routine. The vision gantry returns
the wiper to its docking position.
14 Reload the process program and configure the machine to return to
service.
15 Reinstall the stencil, squeegees or rheopump as required.

.....
Overview
Section C: Preventive Maintenance - Daily

...................................
Overview
Introduction This section contains inspection and cleaning procedures for the following printer
components to be performed daily or every 3,000 cycles, whichever occurs first.
Tools, Equipment, The following is used performing the daily preventive maintenance.
and Materials
• Clean lint-free cloths
• Cotton swabs
• Speedline-approved solvent
Poison
hazardous to your health and the environment. Always wear protective gloves
and safety goggles when handling printing medium and make sure you properly
dispose of all waste material according to manufacturer’s instructions. Failure to
comply could result in personal injury and/or damage to the environment.
In this section This section contains the following topics.
Topic See Page

Cleaning the Work Table Surface 18

2 Cleaning the Work Table Surface
Cleaning the Work Table Surface
Procedure To clean the work table:
Step Action
1 Select View (pull-down) > Diagnostics, then click the Motion Control tab
to display the Motion Control dialog.
2 Select the WORKNEST Z axis, then click the Home button at the
bottom of the screen.
3 Clean the work table surface using a clean lint-free cloth dampened
with isopropyl alcohol (or other approved solvent). Make sure to wipe
the table area under the front and rear track assemblies as well.
4 Clean the board support (lifters) using a clean lint-free cloth and cotton
swabs (both dampened with isopropyl alcohol or other approved
solvent). Pay special attention to the underside of the lifters when
cleaning.
Make sure to remove all paste build-up.
Ensure that all tooling and foreign objects are removed from the
underside of the rails or damage can occur.

.....
Overview
Section D: Preventive Maintenance - Weekly

...................................
Overview
components to be performed weekly or every 21,000 cycles, whichever occurs first.
Tools, Equipment, The following is used performing the weekly preventive maintenance.
and Materials
• Brush, soft bristle, non-scratching (small)
• Clean lint-free cloths
• Cotton swabs
• Non-flammable mix of deionized water and isopropyl alcohol
• Speedline-approved cleaning solvent
• 3 in 1 oil
• Protective goggles
• Rubber gloves
Topic See Page

Inspecting/Cleaning the Centernest Components, Board Sensors 20
and Transports Tracks
Inspecting/Cleaning the Print Head 26
Inspecting/Cleaning the Vision Probe Assembly 29

2 Inspecting/Cleaning the Centernest Components, Board Sensors and
Inspecting/Cleaning the Centernest Components, Board

Sensors and Transports Tracks
Introduction The transport tracks and nest inspection/cleaning should be done on a weekly basis.
In this section This section contains the following topics:
Topic See Page

Inspecting/Cleaning the Centernest Components 21
Inspecting/Cleaning the Transport Track Board Sensors 23
Inspecting/Cleaning the Transport Track Transport Belts 25

.....
Inspecting/Cleaning the Centernest Components
Inspecting/Cleaning the Centernest Components
Introduction The centernest components inspection/cleaning should be done on a weekly basis.
Estimated 5 minutes
Completion Time
Hand Crush Hazard

Caution. Before performing maintenance procedures, you may need to
Poison
ATTENTION
Caution. Abrasive cloths (such as paper towels) and unapproved cleaning
agents may damage plastic surfaces. Use only soft, lint-free cloths and
approved cleaning agents to clean printer components. Failure to comply may
result in equipment damage.
ATTENTION
Caution. Alcohol can dull plastic surfaces and dissolve thermal plastic tubes
and seals. Quickly wipe off any alcohol residue immediately after applying to
plastic printer surfaces and components. Failure to comply may result in
equipment damage.

2 Inspecting/Cleaning the Centernest Components
Procedure To inspect/clean the centernest components:
Step Action
1 Click the Unclamp Stencil button (on the small tool bar) and remove the
stencil from the printer.
2 Click the Move Vision Gantry to Rear button on the small tool bar. The
vision system moves to the rear of the printer.
3 Inspect the following centernest components for paste deposits. Clean
using solvents approved by Speedline and a clean cloth or brush.
• transport track transport belts and pulleys
• worktable surface
• vacuum holes in worktable (pay particular attention to these). Holes
may be plugged if vacuum not used.
4 Inspect the board support (lifters) and surrounding area for paste
deposits and wipe with a clean cloth or small brush and solvent as
needed. (Use a cloth to catch paste accumulations that are brushed
away.)
Pay special attention to the underside of the lifters when cleaning.
Make sure to remove all paste build-up.
Ensure that all tooling and foreign objects are removed from the
underside of the rails or damage can occur.
5 Inspect the rail width linear slides and ballscrews at each side of the
table for paste deposits and build-up. Clean with a lint-free cloth. If
necessary, use a small amount of an approved solvent, but make sure
that the solvent is completely dry and does not migrate into the linear
slide bearing or ballscrew nut.
When done, apply a very thin coat of 3 in 1 oil.

.....
Inspecting/Cleaning the Transport Track Board Sensors
Inspecting/Cleaning the Transport Track Board Sensors
Introduction The transport track board sensors inspection/cleaning should be done on a weekly
basis.
Estimated 5 minutes
Completion Time
Hand Crush Hazard

ATTENTION
Caution. Abrasive cloths (such as paper towels) and unapproved cleaning
agents may damage plastic surfaces. Use only soft, lint-free cloths and
approved cleaning agents to clean printer components. Failure to comply may
result in equipment damage.
ATTENTION
Caution. Alcohol can dull plastic surfaces and dissolve thermal plastic tubes
and seals. Quickly wipe off any alcohol residue immediately after applying to
plastic printer surfaces and components. Failure to comply may result in
equipment damage.

2 Inspecting/Cleaning the Transport Track Board Sensors
Procedure To inspect/clean the transport track board sensors:
Step Action
2 Click the Move Vision Gantry to Rear icon on the small tool bar. The
3 Inspect the transport track board sensors for paste deposits or dust
which will affect sensitivity. Clean the board sensors as needed, using a
clean, soft cloth.
ATTENTION
Solvents can damage sensors. If required, use only a
small amount of isopropyl alcohol to remove paste from
sensors.
4 Select View > Diagnostics (from the main screen) and click the I/O
Status tab.
Test the board sensors for proper operation as follows:
• Pass a board over the board sensors at the left and right ends of the
tracks while watching the I/O Status dialog.The following fields
should display ON (in the Value column) as each sensor detects the
board:
• CONVSEG2_X_LIM_P (right side)
• CONVSEG2_X_LIM_N (left side)
ATTENTION
Board sensors that fail the input test should be replaced.
5 Click Close to exit back to the main screen.

6 Select Operations > Initialize (or click the Initialize button on the large
tool bar) to move all components to their home positions.

.....
Inspecting/Cleaning the Transport Track Transport Belts
Inspecting/Cleaning the Transport Track Transport Belts
Introduction The transport track belts inspection/cleaning should be done on a weekly basis.
Estimated 5 minutes
Completion Time
Poison
Chemical Hazard
protective gloves and safety glasses when handling solvent. Review solvent’s
Material Safety Data Sheet before use. Failure to comply may result in personal
injury.
Procedure To inspect/clean the transport track transport belts:
Step Action
3 Click the Move Vision Gantry to Rear button on the small tool bar. The
4 Inspect the transport track transport belts for wear or paste deposits.
Hand Cut Hazard

Be careful of sharp edges if foil clamps are present.
5 Clean the belts as necessary using Speedline-approved solvent and a

clean cloth or small brush.

2 Inspecting/Cleaning the Print Head
Inspecting/Cleaning the Print Head
Introduction The print head inspection/cleaning should be done on a weekly basis.
Estimated 5 minutes
Completion Time
Poison
Chemical Hazard
injury.

.....
Inspecting/Cleaning the Print Head
Procedure To inspect/clean the print head:
Step Action
1 Select View > Diagnostics (from the main screen) and click on the
Motion Control tab.
2 Click the Head Y axis and jog the print head forward.
3 Loosen the clamps and remove the squeegee blades from the holders.
Set the blades aside:
Rear Clamps
Front Clamps
4 Inspect the holders for paste deposits. Clean as necessary with a clean
cloth, small brush, cotton swabs and solvent:
Inspect Entire
Area
5 Replace the squeegee blades in the holders. Make sure to tighten the
clamps.
6 Click Close to return to the main operating screen.
7 Close the front hood.

2 Inspecting/Cleaning the Print Head
Step Action
8 Select Operations > Initialize (or click the Initialize button on the large
tool bar at the main screen) to move all components to their home
positions.

.....
Inspecting/Cleaning the Vision Probe Assembly
Inspecting/Cleaning the Vision Probe Assembly
Introduction The vision probe assembly inspection/cleaning should be done on a weekly basis.
Estimated 5 minutes
Completion Time
Hand Crush Hazard

ATTENTION
Before reinitializing the printer or jogging any printer component, ensure the
printer is free of objects that may interfere with or obstruct movement.
Failure to comply may result in equipment damage.
Poison
Chemical Hazard
injury.

2 Inspecting/Cleaning the Vision Probe Assembly
Procedure To inspect/clean the vision probe assembly:
Step Action
1 Click the Unclamp Stencil button (on the tool bar) and remove the
2 Select View > Diagnostics (from the main screen) and click on the
Motion Control tab.
3 Click on the Vision Gantry Y axis and jog the vision assembly to the front
of the printer.
4 Click on the Vision Gantry X axis and jog the vision probe assembly to
the center of the vision gantry for easier viewing.
ATTENTION
Solvents with an Acetone base will break down the glue and
coatings used to manufacture the cubes within the vision probe
assembly. Only use a non-flammable mix of deionized water and
isopropyl alcohol when cleaning the vision probe. Failure to comply
may result in equipment damage. BE CAREFUL NOT TO SCRATCH
THE CUBES.
6 Inspect the top and bottom camera cubes for paste deposits. Wipe with
a clean, soft cloth and isopropyl alcohol if necessary.
7 Inspect the board stop sensor for paste deposits, dust and other debris
which may affect ultrasonic switch sensitivity. Clean the sensor as
needed, using a small amount of deionized water and a clean, lint-free
cloth.

.....
Overview
Section E: Preventive Maintenance - Monthly

...................................
Overview
components to be performed monthly or every 80,000 cycles, whichever occurs first.
Tools, Equipment, The following is used performing the monthly preventive maintenance.
and Materials
• Clean lint-free cloth
• Force gauge
• Rubber gloves
• 3 in 1 oil
• Sharp tweezer
• Phillips head screwdriver
• Water
Topic See Page

Inspecting/Draining the Main Air Filter Bowl 32
Inspecting the Interlock Switch 34
Inspecting the Emergency Stop Buttons (E-Stops) 36
Cleaning the Transport Track Assembly 37
Inspecting the Transport Track Board Width Drive Belt 39
Checking the Light Tower 40
Defragmenting the Computer Hard Drive 41
Inspecting the XYY Cables/Tubing and Transport Track Support 42
Blades

2 Inspecting/Draining the Main Air Filter Bowl
Inspecting/Draining the Main Air Filter Bowl
Introduction The air filter bowl should be inspected (and drained if required) on a monthly basis.
Estimated 5 minutes
Completion Time
Main Air Filter

.....
Inspecting/Draining the Main Air Filter Bowl
Procedure To inspect/drain the filter bowl:
Step Action
1 Open the front doors.
2 Inspect the filter bowl as follows:
Step Action
a Locate the air filter assembly just behind the valve stack
mounted at the right front of the machine.
b Inspect the sight window on the filter bowl. If any liquid at all
is visible through the sight window, drain the filter bowl as
follows:
1. Place a catch container or absorbent cloth under the fil-
ter bowl drain tubes.
2. Push the red button to open the condensate drain
fitting on the bottom of the filter bowls.
3. After all condensate has been removed, close the drain
valve on the bottom of the filter bowl.
4. Clean up any spilled liquid.
3 Close the front doors.

2 Inspecting the Interlock Switch
Inspecting the Interlock Switch
Introduction The power interlock switch inspection should be done on a monthly basis.
Estimated 5 minutes
Completion Time
Interlock Switch - The front hood interlock consists of a hinged loaded spring actuator and an associated
Description fang which, when joined, complete the interlock circuit. located on the upper right
side cover of the printer:

.....
Inspecting the Interlock Switch
Procedure To inspect the interlock switch:
Step Action
1 Select View > Configuration and click the Machine tab.
2 In the Interlock Bypass section of the screen, click Enable Bypass Mode
(so that a check mark is present in the box).
3 Click OK to save changes and return to the main screen.
4 Ensure that the BYPASS key on the front of the printer is set to ACTIVE.
5 Power down the printer.
6 To verify that the power interlock switch will function properly:
Step Action
a Open the front hood.
b Attempt to power up the printer. If the interlock switch is
functioning properly, the printer will not power up. If the
printer does power up, replace the faulty switch.
CAUTION
Replace the defective interlock switch as soon
as possible. Until a repair is made, place a
WARNING tag on the printer indicating that a
Power Interlock switch is defective.

2 Inspecting the Emergency Stop Buttons (E-Stops)
Inspecting the Emergency Stop Buttons (E-Stops)
Introduction The emergency stop buttons (E-Stop) inspection should be done on a monthly basis.
Estimated 10 minutes
Completion Time
Procedure To inspect the E-stops:
Step Action
3 Verify that both E-stops are in the “Up” position.
4 Press the first E-stop button.
5 Press the green “On” button on the printer and verify that the printer
remains powered down.
6 Reset the E-stop button.
7 Move to the second E-stop button and perform steps 4 through 6.
8 When both E-stops have been tested, and are in the “Up” position,
press the green “On” button. Verify that the printer powers up properly.

.....
Cleaning the Transport Track Assembly
Cleaning the Transport Track Assembly
Introduction The transport track assembly cleaning should be done on a monthly basis.
Estimated 10 to 20 minutes
Completion Time
CAUTION
Poison

2 Cleaning the Transport Track Assembly
CAUTION
Solvent can damage plastic and painted surfaces. Be careful when
using solvent to clean machine components.
Procedure To clean/lubricate the transport track assembly:
Step Action
1 Remove the lower side panels from the left and right sides of the
printer.
2 Clean the transport track width lead screws and linear guides
as follows:
Step Action
a Select View > Diagnostics (from the main screen) and click
the Motion Control tab.
b Click the Track Center axis and jog the transport tracks fully
open until the software limit is reached.
c At the left and right sides of the machine, clean the exposed
lead screws using a clean, lint-free cloth.
d At the left and right sides of the machine, clean the exposed
linear guides using a clean, lint-free cloth. Wipe the length of
the guides and screws with a clean, lint-free cloth dampened
with 3 in 1 oil. Apply oil sparingly and remove excess. Too
much oil will migrate into the ball-nut/guide truck and break
down the grease.
e Jog the tracks fully closed to gain access to the remainder of
the guides and screws.
f Clean the remainder of the guides and screws using a clean,
lint-free cloth.
g Wipe the remainder of the guides and screws with a clean,
lint-free cloth dampened with 3 in 1 oil. Apply oil sparingly
and remove excess. Too much oil will migrate into the ball-
nut/guide truck and break down the grease.
3 Reinstall the side panels.

4 Click Close to return to the main screen.

.....
Inspecting the Transport Track Board Width Drive Belt
Inspecting the Transport Track Board Width Drive Belt
Introduction The board width drive belt inspection should be done on a monthly basis.
Estimated 15 to 20 minutes
Completion Time
Board Width Drive As viewed from the rear of the machine

Belt
Hand Crush Hazard

Procedure To inspect the board width drive timing belt:
Step Action
1 Using one of the following methods, initiate a Change Wiper Paper
routine to bring the wiper to the front of the machine:
• From the main screen, select Utilities (pull-down menu) > Wiper
Operations > Change Wiper Paper
• From the main screen, click the Change Wiper Paper button on the
large tool bar
2 Remove the upper cover from the rear of the machine.
3 Inspect the belt for signs of wear (frayed edges) or damage.
If you need to replace the belt call Speedline Field Service.
4 Position a straight edge from the adjustable idler pulley to the double
flanged timing pulley on the transport track timing belt.
5 Position a force gauge on the belt at half the span between the idler
pulleys.
6 Deflect the belt at 0.250 inch (6.35mm) and measure the force. Correct
force is 0.55 - 0.65 pounds (250-295g).
7
CAUTION
Be careful not to overtighten the belt. It is better if the
belt remains slightly loose.
If necessary, adjust the belt tension by rotating the eccentric shaft on

the belt idler pulleys.
8 Reinstall the upper cover on the rear of the machine.

2 Checking the Light Tower
Checking the Light Tower
Introduction The light tower should be checked once a month to ensure proper operation of all
lights. Lights are checked via the I/O Status screen.
Procedure To check light tower operation:
Step Action
1 Select View (pull-down) > Diagnostics, then click the I/O Status tab to
display the I/O Status dialog.
2 Double-click the following outputs and ensure that the corresponding
light tower lamps illuminate:
• LIGHT_TOWER_AMBER
• LIGHT-TOWER_BLUE
• LIGHT_TOWER_GREEN. If the machine is in the READY state
(flashing green) you will see a momentary pause in the flashing
green light instead of an OFF or ON state.
• LIGHT_TOWER_RED

.....
Defragmenting the Computer Hard Drive
Defragmenting the Computer Hard Drive
Introduction The computer should be defragmented once a month to ensure proper operation.
Procedure To defragment the computer:
Step Action
1 From the Windows XP Start menu, select All Programs > Accessories >
System Tools > Disk Defragmenter:
2 Click the Defragment button at the Disk Defragmenter screen:
Click this Button
3 You can pause or stop the defragmentation process at any time by

selecting the Pause or Stop button.

2 Inspecting the XYY Cables/Tubing and Transport Track Support Blades
Inspecting the XYY Cables/Tubing and Transport Track

Support Blades
Introduction The cables, tubing, and board support (lifters) inspection/cleaning should be done on a
monthly basis.
Estimated 5 minutes
Completion Time
XYY Cables/Tubing To inspect/clean the cables and tubing, and board support (lifters):
Step Action
1 Inspect all cables and tubing (electrical and pneumatic) for proper strain
relief.
2 Check for possible interference during travel movements. Use wire ties
where needed to secure tubing.
Support Blades To inspect/clean the board support (lifters):
Step Action
1 Inspect board support (lifters) for straightness.
2 If board supports appear bent or damaged contact Speedline Field
Service.

.....
Overview
Section F: Preventive Maintenance - Quarterly

...................................
Overview
components to be performed quarterly or every 240,000 cycles, whichever occurs
first.
Tools, Equipment, The following is used performing the quarterly preventive maintenance.
and Materials
• Clean lint-free cloth
• Rubber gloves
• 70G Cartridge Grease Gun (Speedline PN 38659)
• 70G Cartridge Lithium Grease (Speedline PN 38660)
Topic See Page

Cleaning the Print Head Carriage 44
Cleaning the Vision Linear Rails and Bearing Blocks 46
ATTENTION
During quarterly preventive maintenance, some lubrication is performed after
components are cleaned. However, quarterly lubrication should be performed
on other areas of the machine not covered in this section. Refer to Section H for
a full list of components requiring quarterly lubrication.

2 Cleaning the Print Head Carriage
Cleaning the Print Head Carriage
Introduction The print head ball screw is located on the far left side of the printer and the print
head linear rails are located on the far right and far left.
The print head carriage cleaning should be done on a quarterly basis.
Completion Time
Poison
Electrical Hazard
CAUTION
Solvent can damage plastic and painted surfaces. Be careful when using solvent
to clean machine components.

.....
Cleaning the Print Head Carriage
Procedure To clean the ball screw and linear bearing rails:
Step Action
1 Remove the upper and lower side panels for better access to the ball
screw and linear rails.
2 Select View > Diagnostics (from the main screen) and click the Motion
Control tab.
3 Select the Head Y axis and jog the print head assembly fully to the rear
of the printer.
4 Clean the ball screw and both linear rails with a clean, lint-free cloth.
5 Wipe the length of the ball screw and each linear rail with a clean, lint-
free cloth dampened with 3 in 1 oil.
6 Grease the ballnut per the lubrication chart provided in Section H.
7 Grease the linear rails per the lubrication chart provided in Section H.

2 Cleaning the Vision Linear Rails and Bearing Blocks
Cleaning the Vision Linear Rails and Bearing Blocks
Introduction The vision system is comprised of a vision probe mounted to a vision gantry.
The vision gantry uses two linear rails one the right and one on the left) with
associated bearing blocks (two for each rail - one at the front and one at the back).
These rails and blocks should be cleaned/lubricated on a quarterly basis.
The vision probe uses a single linear rail and two bearing blocks. This rail and these
blocks should also be cleaned/lubricated on a quarterly basis.
Completion Time
Poison
Electrical Hazard
CAUTION
Solvent can damage plastic and painted surfaces. Be careful when using solvent
to clean machine components.

.....
Cleaning the Vision Linear Rails and Bearing Blocks
Procedure To clean and lubricate the vision linear rails and bearing blocks:
Step Action
1 Remove the lower side panels from the left and right sides of the
printer.
2 Select View > Diagnostics (from the main screen) and click the Motion
Control tab.
3 Remove the vision covers.
4 Clean/lubricate the vision probe rail:
Step Action
a Select the Vision Gantry Y axis and jog the vision gantry all
the way to the front of the printer.
b Select the VisionGantry X axis and jog the vision probe
assembly all the way to the left side of the printer (as viewed
when facing the front of the printer). This will allow you to
wipe most of the x axis linear bearing rail (from left to right).
c Locate and wipe the rail with a clean, lint-free cloth. Access
to the rail is through the front of the printer.
d Select the Vision Gantry X axis and jog the vision probe to
the center of the printer. Wipe the remainder of the rail with
a clean, lint-free cloth.
e Pump lithium grease (two pumps maximum) into both vision
probe bearing blocks using the supplied grease gun. Wipe
off any excess grease.
5 Clean/lubricate the vision gantry rails:
Step Action
a With the vision gantry positioned all the way forward, locate
and wipe the left and right side vision gantry rails with a
clean, lint-free cloth. Access to the rails is through the left
and right sides of the printer.
b Select the Vision Gantry Y axis and jog the vision gantry
toward the back of the printer (just enough to access the
remaining portion of the left and right rails). Wipe the
remainder of the rails with a clean, lint-free cloth.
c Pump lithium grease (two pumps maximum) into all four
vision gantry bearing blocks using the supplied grease gun.
Wipe off any excess grease.
6 Replace the vision covers.


2
Section G: Preventive Maintenance - Annual

...................................
Overview
components to be performed annually or every 960,000 cycles, whichever occurs
first.
Tools, Equipment, The following is used performing the annual preventive maintenance.
and Materials
• Rubber gloves
In this section This section contains the following topics:
Topic See Page

Replacing the Transport Track Transport Belts 49
Replacing the Transport Track Anti-Static Brushes 51
Replacing Stencil Wiper Solvent Filters 53
Inspecting/Replacing the Main Air Filter 55

.....
Replacing the Transport Track Transport Belts
Replacing the Transport Track Transport Belts
Introduction The buffer rail transport belts should be replaced on an annual basis.
Completion Time
Hand Crush Hazard

Procedure To replace the belts:
Step Action
ATTENTION
View is of left side rear buffer rail assembly.

2 Remove the side panels directly above and below the transport tracks.
3 Loosen (do not remove) the screws securing the left and right side
board guides to the top of the rail.

2 Replacing the Transport Track Transport Belts
Step Action
4 Loosen the screw securing the spring-loaded idler pulley to the rail.
Slide the pulley to the left to release the tension on the belt, then re-
tighten the pulley:
Slide Idler Pulley to Left
5 Remove the old belt and install the new, making sure that it is properly
routed around the pulleys.
6 Re-loosen the screw securing the spring-loaded idler pulley. The proper
tension is now applied to the belt.
7 Position and resecure the buffer rail cap removed in step 2.
8 Repeat the above for the three remaining buffer rail belts.
9 Replace all panels.
10 Power up the printer.

.....
Replacing the Transport Track Anti-Static Brushes
Replacing the Transport Track Anti-Static Brushes
Introduction The transport track anti-static brushes should be replaced on an annual basis.
Completion Time
Procedure To replace the brushes:
Step Action
2 Remove the transport track covers from the left and right sides of the
printer:
Panel

2 Replacing the Transport Track Anti-Static Brushes
Step Action
ATTENTION
The front track brush is located on the left side of the printer and the
rear track brush is located on the right side of the printer.
Approximate Location of Brushes
Front of Printer
3 Locate the two anti-static brushes.

4 Remove the two screws securing the first anti-static brush to the rail
assembly:
Screws
Install a new brush in its place.

5 Repeat the above for the remaining anti-static brush.
6 Replace the printer side panels.

.....
Replacing Stencil Wiper Solvent Filters
Replacing Stencil Wiper Solvent Filters
Introduction The stencil wiper solvent filters should be replaced on an annual basis.
Estimated 20minutes
Completion Time
Procedure To replace the filters:
Step Action
Chemical Hazard
Caution. Solvent may cause skin irritation or eye injury. Always
wear protective gloves and safety glasses when handling solvent.
Review solvent’s Material Safety Data Sheet before use. Failure to
comply may result in personal injury.

2 Open the two front access doors.
3 Locate the two solvent filters:

2 Replacing Stencil Wiper Solvent Filters
Step Action
4 Using a wrench, remove the filter cap to expose the filter:
Filter Caps
5 Pull the filter out of its holder and install a new filter.
6 Reinstall the filter cap.
8 Click the Prime Solvent Line button on the main screen tool bar to
launch the prime solvent line wizard:
9 Follow the wizard to prime the solvent line.

.....
Inspecting/Replacing the Main Air Filter
Introduction The air filter inspection/replacement should be done once a year.
Estimated 5 minutes
Completion Time
Filter Part Number P5092
Main Air Filter

2 Inspecting/Replacing the Main Air Filter
Procedure To inspect/replace the main air filter:
Step Action
1 Open the two front access doors.
2 Inspect the main air filter as follows:
Step Action
a Locate the air filter assembly (on the pneumatics panel on
the right side wall of the printer).
b Replace the element every two years or when the pressure
drop becomes 0.1 MPa (whichever comes first) to prevent
damage to the element.
3 Close the two front access doors.

.....
Section H: Lubrication Schedule

...................................
Introduction Lubrication is done at various frequencies. Refer to the following section for the
Momentum lubrication schedule.
General Ballscrew There are two types of ballscrews used on the Momentum machine: ground thread
Lubrication ballscrews and rolled thread ballscrews. Both are covered by this procedure.
Step Action
ATTENTION
There are two squeegee Z axis leadscrews that are not covered by
this procedure.
1 Locate the lubrication port location on the ballnut.

2 If the ballnut is equipped with a grease nipple, clean the fitting to
prevent contaminates from being forced into the ballnut.
3 If the lubrication port is plugged, clean the area and remove the plug.
Use the universal tip on the grease gun when lubricating this type of
ballnut.
4 Ensure the grease gun is filled with either Speedline part # 38660 or
P6617. This grease is an NLGI #2, mineral oil based grease with a
Lithium thickener. Shell Alvania grease EP2 or equal.
CAUTION
Do not overfill the ballnut with grease. Overpressurization or
overfilling of the ballnut will damage the ballscrew seals. The
ballnut should only take 1-2 CC of grease per lubrication cycle.
5 Using the grease gun, slowly fill the ballnut with grease. The ballnut is
full when backpressure is felt throughout the grease gun.
6 Wipe off any old grease that is pushed past the seals.
7 Replace the lubrication port plug if it was removed.
8 Jog the axis slowly over the full travel prior to returning the machine to
service.

General Linear Rail There are two types of linear rail used on the Momentum machine. The first type has
Lubrication integral lubrication chambers incorporated into the bearing car. These are identified by
light blue spacers under the seal plate on the ends of the bearing cars. These linear
bearings have a normal lubrication lifespan of five years. The second type does not
have the blue spacers and requires regular lubrication.
Refer to the following:
Step Action
1 Locate the lubrication port on the linear bearing car.
2 If the bearing car is equipped with a grease nipple, clean the fitting to
prevent contaminates from being forced into the bearing car.
3 If the lubrication port is plugged or capped, clean the area and remove
the plug. Use the universal tip on the grease gun when lubricating this
type of bearing car.
4 Ensure the grease gun is filled with either Speedline part # 38660 or
P6617. This grease is an NLGI #2, mineral oil based grease with a
Lithium thickener. Shell Alvania grease EP2 or equal.
CAUTION
Do not overfill the bearing car with grease. Overpressurization or
overfilling of the bearing car will damage the seals. The car should
only take 1-2 CC of grease per lubrication cycle.
5 Using the grease gun slowly fill the car with grease. The ballnut is full
when backpressure is felt throughout the grease gun.
6 Wipe off any old grease that is pushed past the seals.
7 Replace the lubrication port plug if it was removed.
8 Jog the axis slowly over the full travel prior to returning the machine to
service.

.....
Quarterly Refer to the following:

Lubrication
Fitting Lubricant Notes
Closed Loop and Standard Squeegee Heads. Refer to “Squeegee Head Part
Identification” on page 60.
Squeegee Z Lead Screw N P9067 Wipe lead screw with lint
Lubriplate free cloth. Do NOT lubricate
DS-ES nut or screw.
Squeegee Z Ball Bushing N Wipe rail with lint free cloth.
Apply light coat of oil to rail.
Paste Dispenser Refer to “Paste Dispenser Part Identification” on page 60.
Dispenser X Linear N Wipe rail with lint free cloth.
Bearing Apply light coat of oil to rail.
Center Common Rail. Refer to “Center Rail Common Part Identification” on
page 61.
Rail Width Linear Bearing N Wipe rail with lint free cloth.
Rail Lift Linear Bearing Wipe rail with lint free cloth.

Squeegee Head Part Refer to the following:

Identification
Linear Ball Bearing

Front of Machine (8 Places)
Paste Dispenser Part Refer to the following:

Identification
Paste Up/Down Cylinder
Front of Machine
Linear Bearing

.....
Center Rail Refer to the following:

Common Part
Identification
Front of Machine
Linear Bearing (2)
Linear Bearing (4)

Eccentric Idler
Ballscrew

Six Month Refer to the following:

Lubrication
LEFT HAND PRINT HEAD. Refer to “Left Hand Print Head Part
Squeegee Y Linear Y Shell Alvania Wipe rail with lint free cloth.
Bearing Grease #2 Apply light coat of oil to rail.
(P6617) Grease per mfg spec.
Vision Y Linear Bearing Y Shell Alvania Wipe rail with lint free cloth.
Grease #2 Apply light coat of oil to rail.
Wiper LEFT HAND Y Y Shell Alvania Wipe rail with lint free cloth.
Linear Bearing Grease #2 Apply light coat of oil to rail.
Squeegee Y Ball Screw Y Shell Alvania Wipe screw with lint free
Grease #2 cloth. Apply light coat of oil to
(P6617) screw. Grease ballnut per
mfg spec.
Vision Y Ball Screw N Shell Alvania Wipe screw with lint free
mfg spec.
LEFT HAND SERVO PRINT HEAD. Refer to “Left Hand Servo Print Head Part
Vision Y Ballscrew N Shell Alvania Wipe screw with lint free
mfg spec.
RIGHT HAND PRINT HEAD. Refer to “Right Hand Print Head Part
Squeegee Y Linear Y Shell Alvania Wipe rail with lint free cloth.
(P6617) Grease carriage per mfg
spec.
Wiper RIGHT HAND Y Y Shell Alvania Wipe rail with lint free cloth.
Linear Bearing Grease #2 Apply light coat of oil to rail.
spec.
LIFT TABLE ASSEMBLY. Refer to “Lift Table Assembly Part Identification” on
page 66.
Table Z Linear Bearing Y Shell Alvania Wipe rail with lint free cloth.
spec.
Table Z Ballscrew Y Shell Alvania Wipe screw with lint free
mfg spec.

.....

XYY TABLE. Refer to “XYY Table Part Identification” on page 67.
Table X, Y & Y Ballscrew N Shell Alvania Wipe screw with lint free
mfg spec.
COMMON CENTER RAIL. Refer to “Center Rail Common Part Identification” on
page 61.
Track Width Belt N Shell Alvania Wipe screw with lint free
Tensioner Ballscrew Grease #2 cloth. Apply light coat of oil to
mfg spec.
VISION GANTRY. Refer to “Vision Gantry Part Identification” on page 67.
Vision X Linear Bearing Y Shell Alvania Wipe rail with lint free cloth.
spec.
Vision X Ballscrew N Shell Alvania Wipe screw with lint free
mfg spec.
SINGLE MOVEABLE RAIL. Refer to “Single Rail Moveable Part Identification” on
page 68.
Board/Foil Lift Linear N 3 in 1 Oil Wipe rail with lint free cloth.
Bearing (P7656) Apply light coat of oil to rail.
SINGLE FIXED RAIL. Refer to “Single Rail Fixed Part Identification” on page 69.
COMMON BUFFER RAIL. Refer to “Buffer Rail Common Part Identification” on
page 70.
Track Width Linear Y Shell Alvania Wipe rail with lint free cloth.
spec.
Track Width Ballscrew N Shell Alvania Wipe screw with lint free
mfg spec.
CENTER RAIL FIXED. Refer to “Center Rail Fixed Part Identification” on page 71.
CENTER RAIL MOVEABLE. Refer to “Center Rail Moveable Part Identification” on
page 72.

Left Hand Print Refer to the following:

Head Part
Identification
Ballscrew
Linear Bearing
Hardstop
Vision Y Ballscrew
Linear Bearing
Front of Machine
Left Hand Servo Refer to the following:

Print Head Part
Identification
Vision Y Ballscrew
Front of Machine

.....
Right Hand Print Refer to the following:

Head Part
Identification
Linear Bearing
Linear Bearing
Front of Machine

Lift Table Assembly Refer to the following:

Part Identification
Front of Machine
Linear Bearings
Knuckle Pin
(2 Places)
Front of Machine
Z Axis Ballscrew
Clevis Pin
(2 Places)

.....
XYY Table Part Refer to the following:

Identification
Ballscrew
(3 Places)
Ball Retaining Ring
(4 Places)
Linear Bearing
(3 Places)
Vision Gantry Part Refer to the following:

Identification
Front of Machine
Vision X Ballscrew
Linear Bearing

Single Rail Refer to the following:

Moveable Part
Identification
Linear Bearing
Front of Machine
Linear Bearing
(3 Places Near Side)
Front of Machine

.....
Single Rail Fixed Refer to the following:

Part Identification
Linear Bearing
Front of Machine
Linear Bearing
Front of Machine

Buffer Rail Common Refer to the following:

Part Identification
Linear Bearing
(2 Places)
Front of Machine
Ballscrew

.....
Center Rail Fixed Refer to the following:

Part Identification
Front of Machine
Linear Bearing
Linear Bearing
Front of Machine

Center Rail Refer to the following:

Moveable Part
Identification
Front of Machine
Linear Bearing
Linear Bearing
Front of Machine

.....
Annual Lubrication Refer to the following:

PASTE DISPENSER. Refer to “Paste Dispenser Part Identification” on page 60.
Paste Up/Down Linear N 3 in 1 Oil Wipe rail with lint free cloth.
Bearing (P7656) Apply a few drops of oil at
the top of each roller track.
PASTE TRAY. Refer to “Paste Tray Part Identification” on page 75.
Tray Pivot N Belray Grease Apply grease as required.
(P9239) Remove excess to prevent
contamination of paste.
LEFT HAND PRINT HEAD. Refer to “Left Hand Print Head Part Identification” on
page 64.
Wiper Hard Stop Brass N Belray Grease Apply grease to shaft.
Shaft (P9239) Remove excess.
LIFT TABLE ASSEMBLY. Refer to “Lift Table Assembly Part Identification” on
page 66.
Cylinder Clevis Pin N Belray Grease Apply grease to pin. Remove
(1014232) (P9239) excess.
Cylinder Clevis Pin N Belray Grease Apply grease to pin. Remove
(1014233) (P9239) excess.
XYY TABLE. Refer to “XYY Table Part Identification” on page 67.
Table X, Y & Y Linear Y Wipe rail with lint free cloth.
Bearing Apply light coat of oil to rail.
Table Float Ball Roller N Keystone Remove old grease, then
EP-2 Grease re-apply to ball roller and
(P4681) bearing plates.
RAIL CENTER COMMON. Refer to “Center Rail Common Part Identification” on
page 61.
Belt Tensioner Bronze N Belray Grease Apply grease to bushing and
Bushing (P9239) shaft. Remove excess.
BOARD STOP. Refer to “Board Stop Part Identification” on page 75.
Up/Down Linear Bearing N Wipe rail with lint free cloth.
VACUUM GATE. Refer to “Vacuum Gate Part Identification” on page 76.
Bronze Pivot Bushing N Belray Grease Apply grease to bushing.
(P9239) Remove excess.
WIPER. Refer to “Wiper Part Identification” on page 77.
Paper Drive Roller Chain N Belray Grease Apply grease as required.
(P9239) Remove excess.
Shaft Support Bronze N Belray Grease Apply grease to bushing ID.
Bushing (P9239) Remove excess.
Shaft Support Spherical N Belray Grease Apply grease to bushing ID.
Bronze Bushing (P9502) (P9239) Remove excess.


Shaft Support Spherical N Belray Grease Apply grease to bushing ID.
Bronze Bushing (P10174) (P9239) Remove excess.
Paper Diameter Sensor N 3 in 1 Oil Apply a few drops of oil to
Shaft Support (P7656) potentiometer and arm pivot
points.
COVERS KIT
Left Door Hinge Pin N 3 in 1 Oil Apply a few drops of oil to
(P7656) the top of the pin.
Right Door Hinge Pin N 3 in 1 Oil Apply a few drops of oil to
(P7656) the top of the pin.
AUTO TOOLING. Refer to “Auto Tooling Part Identification” on page 78.
120 T Brass Drive Gear N Belray Grease Remove old grease. Apply
(P9239) new grease to all gear teeth.
Remove excess.

.....
Paste Tray Part Refer to the following:

Identification
Bushing
Board Stop Part Refer to the following:

Identification
Linear Bearing

Vacuum Gate Part Refer to the following:

Identification
Front of Machine
Bushing

.....
Wiper Part Refer to the following:

Identification
Bronze Bushing (2 Places)
Potentiometer and Arm
Roller Chain
Bronze Bushing
Front of Machine
Bronze Bushing
(2 Places)

Auto Tooling Part Refer to the following:

Identification
Drive Gear
Front of Machine

Momentum PM

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Momentum

Preventive Maintenance Guide

©2008 Speedline Technologies, Inc.

Speedline Technologies, Inc. Limited Warranty

MPM 125, Momentum, Momentum Plus, Momentum Elite v

Machine Label Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

vi MPM 125, Momentum, Momentum Plus, Momentum Elite

Chapter 2. Preventive Maintenance

Preventive Maintenance Guide vii

Section D. Preventive Maintenance - Weekly

viii MPM 125, Momentum, Momentum Plus, Momentum Elite

Inspecting the Transport Track Board Width Drive Belt. . . . . . . . . . . . . . . . . . . . . . . . . . 2-39

Preventive Maintenance Guide ix

Estimated Completion Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55

x MPM 125, Momentum, Momentum Plus, Momentum Elite

In this section The following is covered in this preface:

Topic See Page

MPM 125, Momentum, Momentum Plus, Momentum Elite xi

xii MPM 125, Momentum, Momentum Plus, Momentum Elite

Preventive Maintenance Guide xiii

Before You Call

Printer Software Identify your printer software version as follows:

xiv MPM 125, Momentum, Momentum Plus, Momentum Elite

In this Chapter The following is covered in this chapter:

Section Section Title See Page

MPM 125, Momentum, Momentum Plus, Momentum Elite 1-1

Section A: General Safety Precautions

Flammables Never store flammable material on or around the machine.

1-2 MPM 125, Momentum, Momentum Plus, Momentum Elite

Preventive Maintenance Guide 1-3

1-4 MPM 125, Momentum, Momentum Plus, Momentum Elite

Section B: Hazard Labeling

Signal Word Description

Preventive Maintenance Guide 1-5

Part Number Pictograph Text

002144 Ground - Protective Earth

1-6 MPM 125, Momentum, Momentum Plus, Momentum Elite

Part Number Pictograph Text

1012683 Machine Identification Label

1010323 WARNING. Use of non-approved

Preventive Maintenance Guide 1-7

Part Number Pictograph Text

1015252 Cover Interlock

37928 DANGER. HAZARDOUS

37938 CAUTION. Eye protection

1-8 MPM 125, Momentum, Momentum Plus, Momentum Elite

Part Number Pictograph Text

P0979 CAUTION! RISK OF

NA WARNING! RISK OF ELECTRIC

P10389 15 - Year RoHS

P6097 NA (Lightning bolt symbol)

P7086 WARNING! KEEP HANDS

Preventive Maintenance Guide 1-9

Part Number Pictograph Text

P7149 CAUTION Chemical hazard.

1-10 MPM 125, Momentum, Momentum Plus, Momentum Elite

Machine Label Placement

Outer Labels - Front Refer to the following:

Preventive Maintenance Guide 1-11

Inner Label Refer to the figure above (and the following):

1-12 MPM 125, Momentum, Momentum Plus, Momentum Elite

Preventive Maintenance Guide 1-13

Inner Label Refer to the figure above (and the following):

1-14 MPM 125, Momentum, Momentum Plus, Momentum Elite