Professional Documents
Culture Documents
Employees fundamental yet vital changes with you, we can change the future.
>60%
Market share
8,200
50 years
machines
experience
globally
4 5
Driving the
change for
more than
50 years
Innovators in the recycling industry in sorting and recycling facilities in fortunate position to invest even awareness. We proudly look
and with more than 50 years more than 100 countries worldwide. more into pioneering technologies, back on a history that is marked
of experience in circular waste The machine’s high-performing enter new markets and shape by numerous game-changing
management, we develop and technologies enable to accurately new business models. Our growth innovations and are confident our
continuously optimize sensor- recover metals, plastics, wood, and continues with new recycling expertise will continue to drive
based sorting solutions to recover many more materials from waste legislative targets, geographic positive change in this dynamically
valuable materials from mixed streams. They are an instrumental expansion, and increased quality evolving industry.
waste and metals streams. force in the world’s most advanced
Over the last decades, the demand recycling plants, giving us a global
for our solutions has grown vastly market share of 60% and a leading
from base markets to emerging position in the industry.
markets. Almost 10,000 sorting With 19% annual revenue growth
units are expected to be installed from 2004 to 2019, we are in the
6 7
Legislation
We accelerate the MA
K E 2
SE
LL
transition to a circular
1
Virgin Material
Improve package
future
Products are released
design for recycling and sold to consumers
3 C
6 RECYCLE
A circular economy is a sustainable Six steps to circular
ONSUME
TO M R A’s H o
Create market ready
rPellets, technically Educate consumers
model of production and A vital part of transitioning food grade PS
consumption that uses, reuses, towards a circular economy is
repairs, and recycles to ensure that closing the loop on plastic waste. tic
li s
m
e
Re s st
materials stay within a closed loop Here are six essential steps to o urc e S y
with minimal environmental impact, improve circularity, including our Introduce advanced
technology (sorting prior
and minimal waste. At TOMRA, Holistic Resource Systems, which to incineration, advanced
Enhance organized Litter
collections infrastructure
we focus on the improvement incorporate the collection, sorting, Incineration &
mechanical recycling)
Landfill
and expansion of our waste and recycling of plastic waste.
5 C
T
management solutions to SO LLE
RT O
achieve that circularity. 4 C
In the circular economy: Explore and develop In 2021, we saw what was possible
technologically when key players in the value chain
1. Products are designed prioritizing 4. Used product materials are advanced solutions come together to make a significant
reuse, repair, and durability, and collected via deposit return impact in the market by launching
created using less materials, systems, separate collections, or as Holistic Resource Systems (HRS) one of the most advanced
of different varieties, including mixed waste. integrate waste management mechanical recycling plants when
recycled content. techniques designed to respond it comes to post-consumer polymer
5. Collected materials are identified to the challenges of managing waste. This plant, in Lahnstein,
2. Products are released and sold and sorted into clean fractions. resources and minimizing their Germany, processes both rigid
to consumers in a variety of outlets, impact on the planet. They are and flexible plastic waste from
including retail stores, e-commerce 6. Sorted materials are purified and based on current policies and households, and unlike many
sites, etc. upgraded into new products of approaches on both national current recycling plants, it produces
similar quality. and regional levels that deal with the advanced solutions necessary
3. Once consumed, products can existing products, materials, and for use in high-demanding plastic
be reused or repurposed and made As a frontrunner in the circular waste flows. HRS is comprised of applications in various industries.
available for recycling. revolution, we: Deposit Return Systems (DRS), With high purity, low odor, high
Separate Collections, and Mixed product consistency, and light color
Waste Sorting (MWS). fractions, these Borcycle™ M grade
recycled polymers meet customer
8 9
quality requirements across the based in the UK), developed TOMRA Talks Circular Establish new and rewarding
value chain. Holistic Resource Systems, with partnerships
a focus on collecting as much TOMRA Talks Circular is a podcast
This advanced mechanical recyclable material from our waste that explores the challenges, At TOMRA, we have multiple
recycling plant has also been home streams as possible. Our research solutions, and latest technology partners throughout the value
to important trials, such as the ones found that together, three existing and innovations that could help chain, with unique visions,
carried out, in partnership with systems (Deposit Return Schemes, close the loop on plastic waste. motivations, and challenges,
Styrenics Circular Solutions (SCS), Separate Collections, and Mixed The topics we cover are as varied because we know that to drive
to demonstrate the full recyclability Waste Sorting) can help propel us as the guests we talk to (industry circular innovation and solve big
of High-Impact Polystyrene towards a more circular economy. experts, business owners, activists, problems like climate change,
(HIPS), which is an integral part of and many others from around waste, and pollution, we need to
achieving food contact material. Within the pages of this white the world). We believe these work together.
paper, we describe how each conversations can help enlighten,
Co-create and share best practices method, when integrated together, engage, and motivate not just
and knowledge can significantly reduce GHG those in the waste management Podcast White papers
emissions and how each is industry, but anyone who is
EPR Unpacked: A Policy essential if we are to achieve the interested in the move towards a
Framework for a Circular Economy highest recycling rate possible (and circular economy.
reap the environmental benefits).
EPR is a transformative policy
principle that can ensure the full The Ultimate Guide to Mixed
circularity of packaging materials, Waste Sorting
and in our new white paper, EPR
Unpacked: A Policy Framework for When we convert plastic waste into
a Circular Economy, we explore the energy, or let its toxic components
elements necessary to support its seep into our soil, we do nothing
implementation, and much more. to reduce emissions, or curb the
This paper also serves as a guide effects of climate change.
for policymakers designing or
developing EPR schemes, offering In Holistic Resource Systems, we
a multi-dimensional perspective outlined the three systems that
and practical insights to help can increase the amount of plastic
achieve the best results. we collect. In this white paper, we
focus on one of those systems, a
Holistic Resource Systems system that can potentially increase
plastic collection: Mixed Waste
Right now, only 14% of plastic Sorting (MWS).
packaging is collected for recycling.
That means 86% of this valuable We describe the challenges that
resource is getting lost to landfill or the waste sector faces in achieving
incineration. That’s why TOMRA, sustainability targets, and highlight
in partnership with Eunomia (an the solutions that MWS offers.
independent research consultancy
10 11
FLYING BEAM™ application range considerably, as
Our field-proven and highly it fits perfectly with AUTOSORT™
efficient FLYING BEAM™ technology and FINDER™ units.
features an integrated light source
positioned inside the scanner SHARP EYE
enables a homogenous light With a seamless and intense
at TOMRA and by
performance and stable sorting. identifies critical chemical property
Particularly energy efficient, differences and even the finest
TOMRA
FLYING BEAM™ reduces the molecular differences in materials.
power consumption up to 70%. Utilizing higher light density and
The innovative scanning point point-scanning systems, SHARP
principle of FLYING BEAM™ EYE not only separates single-
allows simultaneous detection of layer PET trays from bottles, but
materials across the entire belt also sorts mixed PET into different
feed. By continuously monitoring polymer types when combined
the illumination and sensor with an AUTOSORT™ unit featuring
response, real-time information of FLYING BEAM™ technology. Even
the machine’s operation status is when processing mixed materials,
always available. sorting efficiencies exceeding 95%
are attained.
LASER OBJECT DETECTION
For the recovery of black plastics, GAIN
rubber, glass and other materials, Our artificial intelligence-based
TOMRA’s Laser Object Detection technology GAIN is a future-
(LOD) technology identifies what forward option for AUTOSORT™
is undetectable by conventional units. Based on neuronal
Innovation was, is and will ever is developed, produced and NIR scanners and fills an unmet networks, GAIN is in a position to
be at the center of sensor-based manufactured entirely in-house. void and surpasses NIR limits for independently learn from huge
sorting technology. At TOMRA, Both production and development materials such as black plastics, amounts of data how to conduct
we put our extensive experience, of our cutting-edge technology rubber and glass. Through prescribed sorting tasks across
technological proficiency and are the result of a strong team that combining NIR and LOD sensors, multiple demanding applications.
passion for the environment into works on new solutions and with it generates advanced sorting Proven to boost performance,
the development of our outstanding great commitment - every day. information that boosts sorting GAIN improves sorting accuracy
and advanced sorting solutions. At Combining our extensive processes to new levels. Unlike and adds significant value to the
our production facilities in Mülheim- application and industry knowledge standard technologies, LOD does sorting process.
Kärlich (Germany) and Bratislava with in-house manufacturing, not demand high energy draw
(Slovakia), we manufacture 750 we provide first-hand sorting and delivers high quality sorting SUPPIXX™
machines and their core technology solutions. Every TOMRA unit meets results in a cost-effective and low SUPPIXX™ image processing
annually. Thanks to the strength the highest quality and safety energy consuming way for a variety technology allows for eight times
and commitment of our expert standards possible, while also of applications. LOD requires higher resolution and eliminates
team, our cutting-edge technology setting new industry benchmarks. little investment to extend your noises caused by mechanical
12 13
and electrical influences. With use and to thus achieve constant
even the finest particles being sorting results even at high
identified and separated with great throughput rates and with
precision, increased product yields complex compounds.
and higher purity levels are easily
achieved. DEEP LAISER™
DEEP LAISER™ is the next
FLUID COOL™ generation technology available
This technology features an for AUTOSORT™ units applicable
illumination unit to deliver a for 3D object detection and
constant and stable light source sorting tasks solved with artificial
for maximized quality and yield. intelligence. Originating from the
Coupled with a dual technology Laser Object Detection technology,
sensor system, FLUID COOL™ DEEP LAISER™ is an integral part
provides unsurpassed color of the system and goes even one
detection and recovery of materials step ahead by detecting objects in
with high purity levels - even with a more precise way. In addition to
very fine material grains. its detection capabilities, its data
supports sorting objects across
DUAL PROCESSING various applications resulting in
TECHNOLOGY superior sorting precision.
TOMRA’s Dual Processing
Technology unites the methods
of Object and Area Processing for
a more precise classification and
sorting of materials.
With Object Processing analyzing
objects while considering its
shape and dimension, it proves
to be particularly beneficial for
the identification of compounds.
Area Processing on the other hand
only processes pixels of the same
material type and contiguous
areas even at high throughput
rates without single objects. The
combination and simultaneous
operation of these types of
processing in TOMRA’s Dual
Processing Technology enables
the machine to take a rule-based
decision on which method to
14 15
Waste market
16 17
New generation New generation
FLYING BEAM™ Main applications
AUTOSORT™ Integrated Deep
Learning Technology
FLYING BEAM™ • SHARPE EYE • DEEP LAISER™
Extended resolution
Packaging Organic Waste
for fines sorting
thermoplastics, beverage cartons, inert material, organic material,
paper, board, glass impurities
18 19
AUTOSORT™ Multisensor system Main applications
CYBOT Modular construction
DEEP LAISER™ • FLYING BEAM™ • SHARP EYE • SUPPIXX™ (optional) New generation
FLYING BEAM™
Robot for re-sorting of product
streams previously sorted with
AUTOSORT™
Packaging
thermoplastics, beverage cartons
600 Thermoplastics
Width 2,403mm
PET, PP, PVC, PS, LDPE, HDPE,
Length 3,947mm
Height 3,485mm trays, bottles
Weight* 2,000kg
Sorting Fractions 4+1
20 21
AUTOSORT™ Closed air loop Main applications
SPEEDAIR High belt speed
FLYING BEAM™ • SHARPE EYE • DEEP LAISER™ (optional) Low risk of material
blockage
Packaging/Film
LDPE
Paper
cardboard, deinking, mixed paper
1000
Width 1,800mm
Length Belt 5,000mm
Length 7,400mm
Weight* 190kg
Power Consumption 1.5kW**
2000
Width 2,800mm
Length Belt 5,000mm
Length 7,400mm
Light materials often don’t lie still and are hard Weight* 270kg
to detect when transported on high-speed Power Consumption 1.7kW**
conveyor belts. With the new AUTOSORT™
SPEEDAIR add-on for AUTOSORT™ machines, 1400 Annually, as many as 1,000,000 sea
fan-driven air inlets generate a steady stream Width 1,800mm creatures are killed by plastic bags and
Length Belt 5,000mm
of air above the rapidly moving conveyor other plastic garbage disposed of in
Length 7,400mm
belt to stabilize light materials, making it Weight* 215kg the ocean.
easier to identify fractions. Reducing material Power Consumption 1.6kW**
movement on a fast-moving conveyor belt
moving thus brings higher throughput rates 2800
and purity levels. Width 3,600mm
Length Belt 5,000mm
Length 7,400mm
Weight* 300kg
Power Consumption 1.9kW**
22 23
AUTOSORT™ Inhouse development
of core components
Main applications
BLACK Sorting of grain sizes
>20 x 20mm
MIR TECHNOLOGY
1200
Width 2,400mm
Length 2,300mm
Height 2,145mm
Weight* 2,810kg
1800
Width 3,200mm
Length 2,300mm
Height 2,145mm
Previously undetectable by NIR sorting Weight* 3,272kg
technology, black plastics can now be
identified and sorted by the AUTOSORT™
BLACK plastic sorter. The machine is Valves Nozzles 32% of all plastic packaging made
capable of differentiating between black TS400 6.25mm
ends up in nature every year.
plastics such as black PE, black PP, * The data is indicative and application-
black PET and PS without pre-shredding. dependent. Exact data upon request.
24 25
AUTOSORT™ Main applications
FINES
Multiflexible system
FLYING BEAM™
FLYING BEAM™ technology
1200
Width 2,000mm
Length Belt 4,000mm
Length 6,420mm
Weight* 3,990kg
Power Consumption* 4.3kW
1800
Width 2,600mm
Length Belt 4,000mm
Length 6,420mm
Applying features of the AUTOSORT™ family, Weight* 4,815kg
the AUTOSORT™ FINES sorts small (polymer) Power Consumption* 6.1kW
Valves Nozzles
TS200 6.25 (1:1)
TS400 6.25 (1:1)
26 27
AUTOSORT™ FLYING BEAM™
technology Main applications
RDF Inhouse development
of core components
FLYING BEAM™
Constant online
Online Analysis
monitoring
RDF (analyzing calorific value,
chlorine and water content)
600
Width 1,400mm
Length Belt 5,000mm
Weight* 135kg
Power Consumption* 1.3kW
1000
Width 1,800mm
Length Belt 5,000mm
Weight* 170kg
Contributing to an optimized quality Power Consumption* 1.5kW
management, the AUTOSORT™ RDF online
analysis tool detects and analyzes fuel
material with regards to the calorific value, 1400
Around 25.8 million tonnes of
water and chlorine content. AUTOSORT™ RDF Width 2,200mm
plastic waste are generated in
Length Belt 5,000mm
helps overcome the challenge of assuring
Weight* 200kg Europe every year.
quality and provides accurate and timely Power Consumption* 1.6kW
measurements of critical values during
running times.
* The data is indicative and application-
dependent. Exact data upon request.
28 29
Upgrading
plastics with the
most advanced
flake sorters
30 31
AUTOSORT™ Single-point detection
Main applications
FLAKE Active temperature
control
FLYING BEAM™
Extended resolution
PET Flakes
purifying PET flakes
PO Flakes
purifying PE/PP flakes
PVC Flakes
1200
purifying PVC
Width 1,900mm
Length 2,000mm
Height 2,300mm
Weight* 1,850kg
Power Consumption 10kW
32 33
INNOSORT™ FLAKE All-in-one solution
Main applications
FLYING BEAM™
1500
Width 2,279mm
Length 1,831mm
Height 2,144mm
Designed as the ideal sorting solution for Weight* 1,100kg
upgrading plastics, INNOSORT™ FLAKE Power* (3-phase) 7.9 kVA
34 35
From waste wood
to resource
X-TRACT™ and AUTOSORT™ with Your benefits at a glance:
GAIN bring wood full circle Panelboards with 100%
recycled content
Recycling wood at the highest comprehensive wood sorting Lower operational expenditures
possible qualities requires solution consisting of X-TRACT™ Reduction of
innovative systems that allow for and AUTOSORT™ with its add-on environmental impact
the creation of pure mono fractions unit GAIN. Intelligent technology
applicable for the production of and data-driven software support
wood-based panelboards. panelboard manufacturers and
As an industry pioneer with more recyclers in maximizing yield and
than a decade of experience in purities in wood recycling.
wood waste sorting, we offer a
36 37
Metal market
Challenges many recyclers face include
increasing recycled metal quality standards
and providing pure mono-fractions. A global
metal production of three-digit ton rates
provides the capability to apply the right
technology to recycled material and meet
these standards.
38 39
FINDER™ Multiflexible
sensor system
Main applications
SUPPIXX™ • Z-TECT • INTELLIGENT OBJECT RECOGNITION
Software based
object processing
Electronic Scrap
PCB, wire, aluminum
1200 Wood
Width 2,000mm wood chips
Width Belt 1,200mm
Length Belt 4,000mm Ash Recycling
Length 6,420mm recovery of ferrous- & non-ferrous
Height 2,120mm
metals
Weight* 3,800kg
Power Consumption 5kW
1800
Width 2,600mm
FINDER™ dominates in sorting high purity Width Belt 1,800mm
fractions regardless of the materials Length Belt 4,000mm
Length 6,420mm
complexity or grain size. Utilizing
Height 2,120mm
patented technologies, FINDER™ detects Each year, worldwide Auto
Weight* 4,600kg
metal objects with ultra-precision, Power Consumption 5.5kW Recycling Industry recycles more
resulting in exceptionally high yields and than 25 million tons of waste
purity levels. Ultra-flexible thanks to its materials which are recovered
2400
modular design, the machine is applied from end-of-life vehicles.
Width 3,200mm
for various mixed waste streams and Width Belt 2,400mm
metal applications. Length Belt 4,000mm
Length 6,420mm
Height 2,120mm
Weight* 4,600kg
Power Consumption 7.5kW
metal applications.
* The data is indicative and application-
dependent. Exact data upon request.
40 41
New X-TRACT™ DUAL PROCESSING
technology Main applications
DUAL PROCESSING • DUOLINE™ • MULTI-DENSITY CHANNELS
Inhouse development
of core components
Zorba Fines
Aluminum Previous model
processing
detects heavy metals, alloys, Organics
copper wires, PCBs and removes Wood
magnesium Inert material
E-Scrap
detects PCBs, flame retardants
1200
Width 2,000mm
Width Belt 1,200mm
Length Belt 4,000mm
Length 6,420mm
Height 2,120mm
Weight* 7,400kg
Power Consumption 9kW
Valves Nozzles
TS1500 6.25 (1:2)
With a long-standing legacy in exceptional
performance, the new X-TRACT™ sets
* The data is indicative and application-
the stage for accelerating the production dependent. Exact data upon request.
** Only available for High Power Pack.
of secondary aluminum. By combining
breakthrough innovations and software-driven Aluminum can be endlessly
intelligence, the sorting system gives you the recycled without losing in quality
ultimate control in separating aluminum from or properties.
super lights and heavy metals. Increased
capacity per meter width and belt speeds up
to 3.8 m/s ensure high-throughput sorting of
complex materials, including adjacent and
overlapping objects. Through simultaneous
object and area processing, its automated
decision-making capability gives you the
flexibility to choose between high purity and/
or high recovery sorting.
42 43
COMBISENSE™ Active temperature
control
Main applications
FLUID COOL™ • DUAL PROCESSING
Optimized operational
costs End-of-life Vehicle Scrap
unalloyed steel, plastics, glass,
compound materials
Electronic Scrap
PCB, wire, grey metals, copper,
brass
1200
Width 2,480mm
Non-ferrous Metals
Width Belt 1,200mm
Length Belt 3,960mm grey metals, copper, brass
Length 5,650mm
Height 1,830mm Zorba
Weight* 3,770kg grey metals, copper, brass
Power Consumption 10kW
44 45
COMBISENSE™ Active temperature
control Main applications
CHUTE Stable color range
46 47
Over 20% of all
employees work
in in-house R&D
48 49
We are TOMRA,
your trusted partner
We are more than a supplier. We dedication to extracting high purity
are your trusted, reliable partner fractions from almost any kind of
offering high competence and full waste streams.
service at any place and any time.
…our values
Trust in... All our actions are a reflection of
…our experience our company values:
More than 50 years of experience
has helped us gather the necessary We commit ourselves to care for
knowledge to successfully the environment, to be transparent
contribute to the furtherance of the and open in communication – we
recycling industry through state-of- act responsibly. We dare to explore
the-art technology. and to find new solutions to find
solutions to current and future
… our success challenges – we are innovative. We
Being responsible for the believe in what we do, we engage
development of the world’s and inspire to participate in making
first high capacity near infrared a change – we are passionate.
(NIR) sensor for waste sorting
applications, we are claimed to
be an industry pioneer with a
50 51
Test before you invest –
our test centers
Finding customized solutions across your operation perform at its best.
various applications suitable for any One partner. Numerous testing
sorting plant is critical. In our seven possibilities.
global test centers, our experienced As diverse as your sorting
application engineers are at hand requirements and applications,
to conduct comprehensive tests TOMRA test centers are uniquely
with your material before you invest qualified to deliver the right solution.
in our sorting technologies. From From general material testing
throughput capacity to application at facilities around the world to
feasibility and purity rates, you’ll dedicated plastic flake sorting in
evidential data based on which we our newest facility in Italy, we
define the most efficient sorting provide the respective framework
solution for your specific needs. to help you find your optimal
Your benefits are at hand: testing sorting solution.
before investing reduces risks and
validates your process to make
52 53
Your benefits at a glance:
Data-based process
optimization
Customizable reports
Improved maintenance
processes
Connect to maximum
performance
The digital era of waste and metal TOMRA Insight gathers valuable
sorting begins with connected sorting data and translates it into
sorting units and data optimization. actionable information. Detailed
Connecting your machines with reports about your sorting line’s
TOMRA Insight, our cloud-based performance are always available,
data platform enables you to keep making it easier to resolve
a close eye on the performance potential issues and identify future
of your sorting lines, anywhere, maintenance requirements.
anytime.
54 55
We care-TOMRA Service
Delivering world-class sorting your plant to peak performance,
solutions is only part of our reduce your operation’s carbon
commitment to you. Keeping footprint and downtimes. From
your plant performing at its best training and technical support to
and maximizing yield is another self-learning software, spare part
important pillar to give you a kits, first-class support, financing
distinct competitive edge. Thanks to installation, and beyond, our
to TOMRA Care, our extensive full-service package is at your
service portfolio, we provide you fingertips.
with the necessary toolkit to bring
56 57
Our sales process the optimal sorting process for Commissioning
your field of application and sorting A team of field service, optimizer,
task. customer project manager, and
We turn challenge into opportunity, Consultation sales engineers participate in
mixed waste streams to pure With our profound and established Evaluation commissioning process and sets
end materials, waste into value – experiences accumulated from We provide an investment analysis up your machine(s). Subsequent
together with and for you! more than 6,000 machine to help identify maximum benefits in-depth training familiarizes you
installation in more than 100 or potential issues integrating with maintenance and operating
As your trusted partner, we countries, we provide expert sorting machines can have on your process.
not only help you meet short- advice and find the best applicable operations.
term objectives but also deliver solution for your plant. After-sales service
long-term success and reliably Customized package With a presence in 16 service
accompany you throughout the Material tests We offer full-service solutions hubs around the globe or assisting
sales process, from planning If required, we offer trials of your consisting of machinery, delivery, remotely, you benefit from
to implementation to ongoing sample material in our test facilities. spare parts and first-class after- comprehensive after-sales support
optimization. We create a flow sheet featuring sales service. with a rapid response time.
58 59
05/2022 All details, illustrations and text are non binding and may include option additional fittings. Subject to technical modifications. Performance data will depend on operational conditions.
Recycling Headquarters Brazil China
TOMRA Sorting GmbH TOMRA Brasil Ltda TOMRA Sorting Technology Co.,Ltd
Phone: +49 2630 9652 0 Phone: +55 11 3476 3500 Phone: +86 592 5720780
recycling-sorting@tomra.com info-brasil@tomrasorting.com inquiry.china@tomra.com
We print on 100 % recycled paper. TOMRA Sorting’s innovations are helping to produce it. www.tomra.com/recycling