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Circular sorting solutions

for today and tomorrow


Product & Application Catalog
1
TOMRA Organisation............................4
2
Waste market.........................................16
3
Metal market.........................................38
4
Directing the future of business......48
Driving the change for around AUTOSORT™...........................................18 FINDER™.................................................40 We are TOMRA, your trusted
50 years....................................................6 partner....................................................50
AUTOSORT™ CYBOT...........................20 X-TRACT™...............................................42
We accelerate the transition to Our test centers....................................52
AUTOSORT™ SPEEDAIR.....................22 COMBISENSE™.....................................44
a circular future.......................................8
TOMRA Insight.....................................54
AUTOSORT™ BLACK...........................24 COMBISENSE™ CHUTE......................46
Technologies developed at TOMRA
Our global service team.....................56
and by TOMRA......................................12 AUTOSORT™ FINES.............................26
Our sales process................................58
AUTOSORT™ RDF................................28
Upgrading plastics with the
most advanced flake sorters............30
AUTOSORT™ FLAKE............................32
INNOSORT™ FLAKE.............................34
From waste wood to resource..........36
TOMRA Organization

At TOMRA, we see the value in necessary for more sustainable


each product and material and aim handling of our finite resources.
to keep them in continuous use. Joining impactful organizations,
As an industry pioneer and with partnering with key players in
50 years of experience in resource the value chain, and continuing
management, we are highly with our pioneering work, we
committed to leading the change passionately contribute our
and manufacturing a broad range expertise and a new generation
of sensor-based solutions that of technological advancement
>100 recover valuable recyclables from to further develop the recycling

Countries mixed waste and metal streams.


Given the increase in consumer
industry. Together we are
well-positioned for upcoming
awareness and legislation pushes, megatrends and ready to continue
we make it our responsibility leading the resource revolution.
to respond to key market and Our people, products and services
4,600 consumer trends, which trigger make a profound impact. Together

Employees fundamental yet vital changes with you, we can change the future.

>60%
Market share

8,200
50 years
machines
experience
globally

4 5
Driving the
change for
more than
50 years

TOMRA Sorting Recycling Locations

Agents and distributors

Innovators in the recycling industry in sorting and recycling facilities in fortunate position to invest even awareness. We proudly look
and with more than 50 years more than 100 countries worldwide. more into pioneering technologies, back on a history that is marked
of experience in circular waste The machine’s high-performing enter new markets and shape by numerous game-changing
management, we develop and technologies enable to accurately new business models. Our growth innovations and are confident our
continuously optimize sensor- recover metals, plastics, wood, and continues with new recycling expertise will continue to drive
based sorting solutions to recover many more materials from waste legislative targets, geographic positive change in this dynamically
valuable materials from mixed streams. They are an instrumental expansion, and increased quality evolving industry.
waste and metals streams. force in the world’s most advanced
Over the last decades, the demand recycling plants, giving us a global
for our solutions has grown vastly market share of 60% and a leading
from base markets to emerging position in the industry.
markets. Almost 10,000 sorting With 19% annual revenue growth
units are expected to be installed from 2004 to 2019, we are in the

6 7
Legislation

We accelerate the MA
K E 2
SE
LL

transition to a circular
1
Virgin Material
Improve package

future
Products are released
design for recycling and sold to consumers

3 C
6 RECYCLE
A circular economy is a sustainable Six steps to circular

ONSUME
TO M R A’s H o
Create market ready
rPellets, technically Educate consumers
model of production and A vital part of transitioning food grade PS
consumption that uses, reuses, towards a circular economy is
repairs, and recycles to ensure that closing the loop on plastic waste. tic

li s

m
e
Re s st
materials stay within a closed loop Here are six essential steps to o urc e S y

with minimal environmental impact, improve circularity, including our Introduce advanced
technology (sorting prior
and minimal waste. At TOMRA, Holistic Resource Systems, which to incineration, advanced
Enhance organized Litter
collections infrastructure
we focus on the improvement incorporate the collection, sorting, Incineration &
mechanical recycling)
Landfill
and expansion of our waste and recycling of plastic waste.
5 C

T
management solutions to SO LLE
RT O
achieve that circularity. 4 C

In the circular economy: Explore and develop In 2021, we saw what was possible
technologically when key players in the value chain
1. Products are designed prioritizing 4. Used product materials are advanced solutions come together to make a significant
reuse, repair, and durability, and collected via deposit return impact in the market by launching
created using less materials, systems, separate collections, or as Holistic Resource Systems (HRS) one of the most advanced
of different varieties, including mixed waste. integrate waste management mechanical recycling plants when
recycled content. techniques designed to respond it comes to post-consumer polymer
5. Collected materials are identified to the challenges of managing waste. This plant, in Lahnstein,
2. Products are released and sold and sorted into clean fractions. resources and minimizing their Germany, processes both rigid
to consumers in a variety of outlets, impact on the planet. They are and flexible plastic waste from
including retail stores, e-commerce 6. Sorted materials are purified and based on current policies and households, and unlike many
sites, etc. upgraded into new products of approaches on both national current recycling plants, it produces
similar quality. and regional levels that deal with the advanced solutions necessary
3. Once consumed, products can existing products, materials, and for use in high-demanding plastic
be reused or repurposed and made As a frontrunner in the circular waste flows. HRS is comprised of applications in various industries.
available for recycling. revolution, we: Deposit Return Systems (DRS), With high purity, low odor, high
Separate Collections, and Mixed product consistency, and light color
Waste Sorting (MWS). fractions, these Borcycle™ M grade
recycled polymers meet customer

8 9
quality requirements across the based in the UK), developed TOMRA Talks Circular Establish new and rewarding
value chain. Holistic Resource Systems, with partnerships
a focus on collecting as much TOMRA Talks Circular is a podcast
This advanced mechanical recyclable material from our waste that explores the challenges, At TOMRA, we have multiple
recycling plant has also been home streams as possible. Our research solutions, and latest technology partners throughout the value
to important trials, such as the ones found that together, three existing and innovations that could help chain, with unique visions,
carried out, in partnership with systems (Deposit Return Schemes, close the loop on plastic waste. motivations, and challenges,
Styrenics Circular Solutions (SCS), Separate Collections, and Mixed The topics we cover are as varied because we know that to drive
to demonstrate the full recyclability Waste Sorting) can help propel us as the guests we talk to (industry circular innovation and solve big
of High-Impact Polystyrene towards a more circular economy. experts, business owners, activists, problems like climate change,
(HIPS), which is an integral part of and many others from around waste, and pollution, we need to
achieving food contact material. Within the pages of this white the world). We believe these work together.
paper, we describe how each conversations can help enlighten,
Co-create and share best practices method, when integrated together, engage, and motivate not just
and knowledge can significantly reduce GHG those in the waste management Podcast White papers
emissions and how each is industry, but anyone who is
EPR Unpacked: A Policy essential if we are to achieve the interested in the move towards a
Framework for a Circular Economy highest recycling rate possible (and circular economy.
reap the environmental benefits).
EPR is a transformative policy
principle that can ensure the full The Ultimate Guide to Mixed
circularity of packaging materials, Waste Sorting
and in our new white paper, EPR
Unpacked: A Policy Framework for When we convert plastic waste into
a Circular Economy, we explore the energy, or let its toxic components
elements necessary to support its seep into our soil, we do nothing
implementation, and much more. to reduce emissions, or curb the
This paper also serves as a guide effects of climate change.
for policymakers designing or
developing EPR schemes, offering In Holistic Resource Systems, we
a multi-dimensional perspective outlined the three systems that
and practical insights to help can increase the amount of plastic
achieve the best results. we collect. In this white paper, we
focus on one of those systems, a
Holistic Resource Systems system that can potentially increase
plastic collection: Mixed Waste
Right now, only 14% of plastic Sorting (MWS).
packaging is collected for recycling.
That means 86% of this valuable We describe the challenges that
resource is getting lost to landfill or the waste sector faces in achieving
incineration. That’s why TOMRA, sustainability targets, and highlight
in partnership with Eunomia (an the solutions that MWS offers.
independent research consultancy

10 11
FLYING BEAM™ application range considerably, as
Our field-proven and highly it fits perfectly with AUTOSORT™
efficient FLYING BEAM™ technology and FINDER™ units.
features an integrated light source
positioned inside the scanner SHARP EYE
enables a homogenous light With a seamless and intense

Technologies developed distribution across the conveyor


belt, thus leading to an excellent
focus on the scanning area of
the conveyer belt, SHARP EYE

at TOMRA and by
performance and stable sorting. identifies critical chemical property
Particularly energy efficient, differences and even the finest

TOMRA
FLYING BEAM™ reduces the molecular differences in materials.
power consumption up to 70%. Utilizing higher light density and
The innovative scanning point point-scanning systems, SHARP
principle of FLYING BEAM™ EYE not only separates single-
allows simultaneous detection of layer PET trays from bottles, but
materials across the entire belt also sorts mixed PET into different
feed. By continuously monitoring polymer types when combined
the illumination and sensor with an AUTOSORT™ unit featuring
response, real-time information of FLYING BEAM™ technology. Even
the machine’s operation status is when processing mixed materials,
always available. sorting efficiencies exceeding 95%
are attained.
LASER OBJECT DETECTION
For the recovery of black plastics, GAIN
rubber, glass and other materials, Our artificial intelligence-based
TOMRA’s Laser Object Detection technology GAIN is a future-
(LOD) technology identifies what forward option for AUTOSORT™
is undetectable by conventional units. Based on neuronal
Innovation was, is and will ever is developed, produced and NIR scanners and fills an unmet networks, GAIN is in a position to
be at the center of sensor-based manufactured entirely in-house. void and surpasses NIR limits for independently learn from huge
sorting technology. At TOMRA, Both production and development materials such as black plastics, amounts of data how to conduct
we put our extensive experience, of our cutting-edge technology rubber and glass. Through prescribed sorting tasks across
technological proficiency and are the result of a strong team that combining NIR and LOD sensors, multiple demanding applications.
passion for the environment into works on new solutions and with it generates advanced sorting Proven to boost performance,
the development of our outstanding great commitment - every day. information that boosts sorting GAIN improves sorting accuracy
and advanced sorting solutions. At Combining our extensive processes to new levels. Unlike and adds significant value to the
our production facilities in Mülheim- application and industry knowledge standard technologies, LOD does sorting process.
Kärlich (Germany) and Bratislava with in-house manufacturing, not demand high energy draw
(Slovakia), we manufacture 750 we provide first-hand sorting and delivers high quality sorting SUPPIXX™
machines and their core technology solutions. Every TOMRA unit meets results in a cost-effective and low SUPPIXX™ image processing
annually. Thanks to the strength the highest quality and safety energy consuming way for a variety technology allows for eight times
and commitment of our expert standards possible, while also of applications. LOD requires higher resolution and eliminates
team, our cutting-edge technology setting new industry benchmarks. little investment to extend your noises caused by mechanical

12 13
and electrical influences. With use and to thus achieve constant
even the finest particles being sorting results even at high
identified and separated with great throughput rates and with
precision, increased product yields complex compounds.
and higher purity levels are easily
achieved. DEEP LAISER™
DEEP LAISER™ is the next
FLUID COOL™ generation technology available
This technology features an for AUTOSORT™ units applicable
illumination unit to deliver a for 3D object detection and
constant and stable light source sorting tasks solved with artificial
for maximized quality and yield. intelligence. Originating from the
Coupled with a dual technology Laser Object Detection technology,
sensor system, FLUID COOL™ DEEP LAISER™ is an integral part
provides unsurpassed color of the system and goes even one
detection and recovery of materials step ahead by detecting objects in
with high purity levels - even with a more precise way. In addition to
very fine material grains. its detection capabilities, its data
supports sorting objects across
DUAL PROCESSING various applications resulting in
TECHNOLOGY superior sorting precision.
TOMRA’s Dual Processing
Technology unites the methods
of Object and Area Processing for
a more precise classification and
sorting of materials.
With Object Processing analyzing
objects while considering its
shape and dimension, it proves
to be particularly beneficial for
the identification of compounds.
Area Processing on the other hand
only processes pixels of the same
material type and contiguous
areas even at high throughput
rates without single objects. The
combination and simultaneous
operation of these types of
processing in TOMRA’s Dual
Processing Technology enables
the machine to take a rule-based
decision on which method to

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Waste market

Global waste generated reached unsurpassed


levels, which is mainly due to the way we
manufacture and consume our valuable and
limited resources. Thus, we are all part of the
problem, but part of the solution too.

At TOMRA, we surely can’t solve all the waste


management problems, but we can contribute
to it and make it our priority to devote our
skills and experience to the development of
frontrunning sensor-based sorting solutions by
recovering precious materials from nearly any
kind of waste streams, we are turning waste
into value again.

20% of plastic packaging could be profitably


re-used and 50% could be profitably recycled
if designed for after use systems

By 2025 solid waste generation will increase


by 70% compared to 2010 levels

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New generation New generation
FLYING BEAM™ Main applications
AUTOSORT™ Integrated Deep
Learning Technology
FLYING BEAM™ • SHARPE EYE • DEEP LAISER™

Extended resolution
Packaging Organic Waste
for fines sorting
thermoplastics, beverage cartons, inert material, organic material,
paper, board, glass impurities

Municipal Solid Waste Refuse Derived Fuel


thermoplastics, mixed paper, sort to get constant calorific value
1000
cardboard, metals and low chlorine content
Weight* 109kg
Length* 555mm
Thermoplastics Bulky Waste
Width* 1,562mm PET, PP, PVC, PS, LDPE, LLDPE, wood, paper, board, thermoplastics
Height* 615mm HDPE, trays, bottles, injection or
blow molding qualities, PET-Bottles Wood
vs PET-Trays wood, wood chips, wood from ASR
1400
Weight* 113kg Paper Electronic Scrap
Length* 555mm cardboard, deinking, mixed paper WEEE thermoplastics
Width* 1,576mm
The newest generation of AUTOSORT™ Height* 615mm Commercial & Industrial Waste PE-Silicone Cartridges vs. HDPE
combines leading-edge features and thermoplastics, paper, cardboard
technologies in one machine. Compact
and flexible in construction, AUTOSORT™ 2000 Construction & Demolition Waste
allows for an uncomplicated integration into Weight* 134kg inert material, wood,
Length* 555mm
existing and new plants. Equipped with our thermoplastics, metals
Width* 2,284mm
proven FLYING BEAM™ technology, this next Height* 615mm
generation AUTOSORT™ enables intensified
light information for heightened performance
and operational efficiency. 2800
Weight* 225kg
Length* 555mm
Width* 3,006mm Globally, 2.01 billion tonnes of
Height* 615mm municipal solid waste are
generated every year.

Don’t risk not being prepared for future Valves


TS100/TS200/TS400/TS1500
market trends.
Nozzles
4mm/12.5mm/25mm/6.25mm

* The data is indicative, application- &


configuration-dependent. Exact data
upon request.

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AUTOSORT™ Multisensor system Main applications
CYBOT Modular construction

DEEP LAISER™ • FLYING BEAM™ • SHARP EYE • SUPPIXX™ (optional) New generation
FLYING BEAM™
Robot for re-sorting of product
streams previously sorted with
AUTOSORT™

Packaging
thermoplastics, beverage cartons
600 Thermoplastics
Width 2,403mm
PET, PP, PVC, PS, LDPE, HDPE,
Length 3,947mm
Height 3,485mm trays, bottles
Weight* 2,000kg
Sorting Fractions 4+1

* The data is indicative and application-


dependent. Exact data upon request.

Continuing our pioneering tradition,


AUTOSORT™ CYBOT is the first waste sorting
robot on the market to combine four essential
technologies at once. Seamlessly interacting
If there is no action taken now, global
with AUTOSORT™ units and equipped with a
waste production will reach 3.4 billion
robot arm, sensors detect objects based on
their properties before the fast picking robot tonnes in 2050, a 70% increase.
arm subsequentlysorts the objects into one of
four separate target fractions. Its capability of
identifying and sorting four distinct materials
makes AUTOSORT™ CYBOT the ideal solution
for achieving the highest sorting accuracy and
purity levels.

Don’t risk missing out on continuous output


efficiency!

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AUTOSORT™ Closed air loop Main applications
SPEEDAIR High belt speed

FLYING BEAM™ • SHARPE EYE • DEEP LAISER™ (optional) Low risk of material
blockage
Packaging/Film
LDPE

Paper
cardboard, deinking, mixed paper

1000
Width 1,800mm
Length Belt 5,000mm
Length 7,400mm
Weight* 190kg
Power Consumption 1.5kW**

2000
Width 2,800mm
Length Belt 5,000mm
Length 7,400mm
Light materials often don’t lie still and are hard Weight* 270kg
to detect when transported on high-speed Power Consumption 1.7kW**
conveyor belts. With the new AUTOSORT™
SPEEDAIR add-on for AUTOSORT™ machines, 1400 Annually, as many as 1,000,000 sea
fan-driven air inlets generate a steady stream Width 1,800mm creatures are killed by plastic bags and
Length Belt 5,000mm
of air above the rapidly moving conveyor other plastic garbage disposed of in
Length 7,400mm
belt to stabilize light materials, making it Weight* 215kg the ocean.
easier to identify fractions. Reducing material Power Consumption 1.6kW**
movement on a fast-moving conveyor belt
moving thus brings higher throughput rates 2800
and purity levels. Width 3,600mm
Length Belt 5,000mm
Length 7,400mm
Weight* 300kg
Power Consumption 1.9kW**

Don’t risk losing valuable material on Valves


TS100/TS200/TS400/TS1500
high-speed belts!
Nozzles
4mm/12.5mm/25mm/6.25mm

* The data is indicative and application-


dependent. Exact data upon request.

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AUTOSORT™ Inhouse development
of core components
Main applications
BLACK Sorting of grain sizes
>20 x 20mm
MIR TECHNOLOGY

Optimized heatsink Electronic Scrap


system PS / ABS, PC ABS, PC, PVC, PP, PE

1200
Width 2,400mm
Length 2,300mm
Height 2,145mm
Weight* 2,810kg

1800
Width 3,200mm
Length 2,300mm
Height 2,145mm
Previously undetectable by NIR sorting Weight* 3,272kg
technology, black plastics can now be
identified and sorted by the AUTOSORT™
BLACK plastic sorter. The machine is Valves Nozzles 32% of all plastic packaging made
capable of differentiating between black TS400 6.25mm
ends up in nature every year.
plastics such as black PE, black PP, * The data is indicative and application-
black PET and PS without pre-shredding. dependent. Exact data upon request.

This unit not only fills a gap in waste


sorting technology – it creates value.
With its high throughput and enhanced
resolution, AUTOSORT™ BLACK delivers
a quick ROI for black plastics.

Don’t risk losing out on the value of black


plastics!

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AUTOSORT™ Main applications
FINES
Multiflexible system

FLYING BEAM™
FLYING BEAM™ technology

Precise ejection system Electronic Scrap


PS, ABS, PC ABS, PPO, PPE, PC,
PBT, PMMA, PP, PE

1200
Width 2,000mm
Length Belt 4,000mm
Length 6,420mm
Weight* 3,990kg
Power Consumption* 4.3kW

1800
Width 2,600mm
Length Belt 4,000mm
Length 6,420mm
Applying features of the AUTOSORT™ family, Weight* 4,815kg
the AUTOSORT™ FINES sorts small (polymer) Power Consumption* 6.1kW

fractions across multiple applications and


generates high purity levels based on the 2400 Recycled plastics have become an
unchallenged FLYING BEAM™ technology Width 3,200mm
increasingly valuable feedstock
Length Belt 4,000mm
and high-speed valves. The machine has no for industries, both at home and
Length 6,420mm
external lamps, which results in high dust Weight* 6,370kg abroad.
protection, lower maintenance and less Power Consumption* 7.5kW
downtime.

Valves Nozzles
TS200 6.25 (1:1)
TS400 6.25 (1:1)

* The data is indicative and application-


dependent. Exact data upon request.
Don’t risk missing the opportunity to recover
even the smallest fractions.

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AUTOSORT™ FLYING BEAM™
technology Main applications
RDF Inhouse development
of core components
FLYING BEAM™

Constant online
Online Analysis
monitoring
RDF (analyzing calorific value,
chlorine and water content)

600
Width 1,400mm
Length Belt 5,000mm
Weight* 135kg
Power Consumption* 1.3kW

1000
Width 1,800mm
Length Belt 5,000mm
Weight* 170kg
Contributing to an optimized quality Power Consumption* 1.5kW
management, the AUTOSORT™ RDF online
analysis tool detects and analyzes fuel
material with regards to the calorific value, 1400
Around 25.8 million tonnes of
water and chlorine content. AUTOSORT™ RDF Width 2,200mm
plastic waste are generated in
Length Belt 5,000mm
helps overcome the challenge of assuring
Weight* 200kg Europe every year.
quality and provides accurate and timely Power Consumption* 1.6kW
measurements of critical values during
running times.
* The data is indicative and application-
dependent. Exact data upon request.

Don’t risk incinerator downtime caused by


varying quality in refuse-derived fuel!

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Upgrading
plastics with the
most advanced
flake sorters

TOMRA delivers the most advanced


flake sorting solutions for consistent and
exceptional sorting performance, maximizing
purity levels and profits. Designed to sort
even the smallest PET, PO and PVC flakes,
AUTOSORT™ FLAKE and INNOSORT™ FLAKE
are the ideal solution for upgrading plastics
such as PET and PO applications.

Per year, TOMRA’s flake sorters process an


amount of flakes that can fill up 5.6 Empire
State Buildings.

Per month, TOMRA’s flake sorters process an


amount of flakes that can fill up more than 194
olympic-size swimming pools.

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AUTOSORT™ Single-point detection
Main applications
FLAKE Active temperature
control
FLYING BEAM™

Extended resolution
PET Flakes
purifying PET flakes

PO Flakes
purifying PE/PP flakes

PVC Flakes
1200
purifying PVC
Width 1,900mm
Length 2,000mm
Height 2,300mm
Weight* 1,850kg
Power Consumption 10kW

AUTOSORT™ FLAKE is a high-performance Valves Nozzles


TS100B 4mm
and most versatile flake sorter and offers a
unique technology combination consisting * The data is indicative and application-
dependent. Exact data upon request.
of our highest resolution FLYING BEAM™
sensor, a full-color camera, and a highly
sensitive metal sensor. The combination of
these outstanding technologies enables a fast Continuing current practices there
and simultaneous multi-sensor evaluation of will be more plastic than fish in the
the input material and the precise removal of ocean by 2050.
contaminants such as paper, wood, metal, and
all foreign polymers. Thanks to the machine’s
outstanding features it fulfills the market
requirements in a variety of applications, in
addition to guaranteeing high and stable
throughputs. AUTOSORT™ FLAKE is the ideal
solution for high-end applications where
quality demands are extremely high.

Don’t risk valuable material loss by not relying


on the highest resolution available for flake
sorting.

32 33
INNOSORT™ FLAKE All-in-one solution
Main applications
FLYING BEAM™

Next level quality

Low initial investment


New! PET Flakes / PO Flakes / PVC
PO sensor & Flakes and others
2m width purifying PET flakes
purifying transparent and
opaque flakes
sorting of mixed color flakes
1000
Width 1,751mm
Length 1,831mm
Height 2,144mm
Weight* 980kg
Power* (3-phase) 5.0 kVA

1500
Width 2,279mm
Length 1,831mm
Height 2,144mm
Designed as the ideal sorting solution for Weight* 1,100kg
upgrading plastics, INNOSORT™ FLAKE Power* (3-phase) 7.9 kVA

combines color and material sorting to recover


PO, PET, PVC flakes and many others out 2000
Width 2,843mm
In Europe, up to 500,000 tonnes
of the most contaminated waste streams.
Length 1,831mm of plastic, equal to 66,000 rubbish
Thanks to the high-resolution FLYING BEAM™
Height 2,144mm trucks, enter the ocean every year.
technology and a width of up to 2m, it Weight* 1,300kg
removes unwanted contaminants and detects Power* (3-phase) 9.4 kVA
polymers as small as 2mm. With capacities of
up to 6 tons/hour, high performing full-color Valves Nozzles
cameras, and NIR sensors, INNOSORT™ FLAKE TS120 4.75mm

significantly reduces material losses and


* The data is indicative and application-
increases yield. dependent. Exact data upon request.

Don’t risk investing in complex equipment


when our all-in-one solution sorts PO, PET,
and PVC flakes by both material and color.

34 35
From waste wood
to resource
X-TRACT™ and AUTOSORT™ with Your benefits at a glance:
GAIN bring wood full circle Panelboards with 100%
recycled content
Recycling wood at the highest comprehensive wood sorting Lower operational expenditures
possible qualities requires solution consisting of X-TRACT™ Reduction of
innovative systems that allow for and AUTOSORT™ with its add-on environmental impact
the creation of pure mono fractions unit GAIN. Intelligent technology
applicable for the production of and data-driven software support
wood-based panelboards. panelboard manufacturers and
As an industry pioneer with more recyclers in maximizing yield and
than a decade of experience in purities in wood recycling.
wood waste sorting, we offer a

Step 1: X-TRACT™ Step 2: AUTOSORT™ and GAIN


Purifying waste wood Intelligent separation of wood
by type
Harnessing the power of x-ray With a capacity of up to 30 metric
transmission (XRT) technology, tons per hour depending on the As a complementary solution to A from Wood B and recovers MDF
X-TRACT™ measures the atomic material stream, X-TRACT™ delivers AUTOSORT™, GAIN deep learning from processed wood. It is the ideal
density of materials to detect waste exceptional results in waste wood technology utilizes neural networks solution for creating non-processed
wood and remove impurities like sorting to differentiate wood chips based wood fractions with up to 95%
inert materials, metals, and glass. on material type. The sorting purity levels.
system effectively separates Wood

36 37
Metal market
Challenges many recyclers face include
increasing recycled metal quality standards
and providing pure mono-fractions. A global
metal production of three-digit ton rates
provides the capability to apply the right
technology to recycled material and meet
these standards.

For us, the metal recycling’s principle of saving


virgin material and generating high-purity
materials is central to the development of our
metal application machines and technologies.
Our metal sorting machines offer a way to
recycle material to higher purity rates. In turn,
less precious virgin materials are consumed,
less costs expended and the environment is
protected - a win-win situation for all.

Recycling aluminum saves 95% of energy


compared to primary production

75% of aluminum produced is currently


still being used

38 39
FINDER™ Multiflexible
sensor system
Main applications
SUPPIXX™ • Z-TECT • INTELLIGENT OBJECT RECOGNITION

Software based
object processing

Modular design ASR


metal recovery (from stainless
steel, insulated copper wire)

Electronic Scrap
PCB, wire, aluminum

1200 Wood
Width 2,000mm wood chips
Width Belt 1,200mm
Length Belt 4,000mm Ash Recycling
Length 6,420mm recovery of ferrous- & non-ferrous
Height 2,120mm
metals
Weight* 3,800kg
Power Consumption 5kW

1800
Width 2,600mm
FINDER™ dominates in sorting high purity Width Belt 1,800mm
fractions regardless of the materials Length Belt 4,000mm
Length 6,420mm
complexity or grain size. Utilizing
Height 2,120mm
patented technologies, FINDER™ detects Each year, worldwide Auto
Weight* 4,600kg
metal objects with ultra-precision, Power Consumption 5.5kW Recycling Industry recycles more
resulting in exceptionally high yields and than 25 million tons of waste
purity levels. Ultra-flexible thanks to its materials which are recovered
2400
modular design, the machine is applied from end-of-life vehicles.
Width 3,200mm
for various mixed waste streams and Width Belt 2,400mm
metal applications. Length Belt 4,000mm
Length 6,420mm
Height 2,120mm
Weight* 4,600kg
Power Consumption 7.5kW

Don’t risk investing in a static system Valves Nozzles


when FINDER™ offers enough flexibility TS400 6.25 (1:1)

and high performances across diverse TS1500 6.25 (1:2)

metal applications.
* The data is indicative and application-
dependent. Exact data upon request.

40 41
New X-TRACT™ DUAL PROCESSING
technology Main applications
DUAL PROCESSING • DUOLINE™ • MULTI-DENSITY CHANNELS
Inhouse development
of core components

Zorba Fines
Aluminum Previous model
processing
detects heavy metals, alloys, Organics
copper wires, PCBs and removes Wood
magnesium Inert material

E-Scrap
detects PCBs, flame retardants
1200
Width 2,000mm
Width Belt 1,200mm
Length Belt 4,000mm
Length 6,420mm
Height 2,120mm
Weight* 7,400kg
Power Consumption 9kW

Valves Nozzles
TS1500 6.25 (1:2)
With a long-standing legacy in exceptional
performance, the new X-TRACT™ sets
* The data is indicative and application-
the stage for accelerating the production dependent. Exact data upon request.
** Only available for High Power Pack.
of secondary aluminum. By combining
breakthrough innovations and software-driven Aluminum can be endlessly
intelligence, the sorting system gives you the recycled without losing in quality
ultimate control in separating aluminum from or properties.
super lights and heavy metals. Increased
capacity per meter width and belt speeds up
to 3.8 m/s ensure high-throughput sorting of
complex materials, including adjacent and
overlapping objects. Through simultaneous
object and area processing, its automated
decision-making capability gives you the
flexibility to choose between high purity and/
or high recovery sorting.

Don’t risk losing out on the recovery of


valuable metals when advanced technology
can help.

42 43
COMBISENSE™ Active temperature
control
Main applications
FLUID COOL™ • DUAL PROCESSING

Stable color range

Optimized operational
costs End-of-life Vehicle Scrap
unalloyed steel, plastics, glass,
compound materials

Electronic Scrap
PCB, wire, grey metals, copper,
brass
1200
Width 2,480mm
Non-ferrous Metals
Width Belt 1,200mm
Length Belt 3,960mm grey metals, copper, brass
Length 5,650mm
Height 1,830mm Zorba
Weight* 3,770kg grey metals, copper, brass
Power Consumption 10kW

Valves Nozzle Pitches


TS1500 8 mm
Offering unsurpassed color detection
and multi-parameter fraction separation, * The data is indicative and application-
dependent. Exact data upon request.
COMBISENSE™ eliminates most
contaminants from even the most Recycling a can requires 95% less
challenging ELV, e-scrap and metal waste energy and water than create one
streams. By allowing granulates to pass from virgin materials.
through the sorting system twice, high
purity levels and a maximum of mono
fractions recovery are achieved.

Don’t risk investing in multiple machines


for extracting vast amounts of valuable
metals when COMBISENSE™ can separate
numerous fractions in subsequent steps.

44 45
COMBISENSE™ Active temperature
control Main applications
CHUTE Stable color range

FLUID COOL™ • DUAL PROCESSING Optimized operational


costs
Granulated Copper Material
fines metal fractions

Mixed Metal Sorting


copper, brass, grey metals

Red Metal Sorting


1200 copper, brass
Width 2,480mm
Width Belt 1,200mm
Length Belt 3,960mm
Length 5,650mm
Height 1,830mm
Weight* 3,770kg
Power Consumption 10kW

Valves Nozzle Pitches


TS1500 8 mm
Offering unsurpassed color detection
and multi-parameter fraction separation, * The data is indicative and application-
dependent. Exact data upon request.
COMBISENSE™ eliminates most
contaminants from even the most Primary production of copper
challenging ELV, e-scrap and metal waste requires 80-90% more energy than
streams. By allowing granulates to pass
recycling copper. Saving 40 million
through the sorting system twice, high
tonnes of CO2 annually is equal to
purity levels and a maximum of mono
taking 16 million passenger cars off
fractions recovery are achieved.
the road.

Don’t risk investing in multiple machines


for extracting vast amounts of valuable
metals when COMBISENSE™ can separate
numerous fractions in subsequent steps.

46 47
Over 20% of all
employees work
in in-house R&D

Directing the future of


business
Change and development is the based on which technologies
key to achieving and maintaining are developed or optimized. All
a leading position in the market. our products are the reflection of
Only when thinking ahead of a fast dedicated work and help us achieve
pacing market and fulfilling new future growth, reinforcing our
market requirements in a prompt competitiveness and positioning
way and with the right solutions, the as an industry pioneer.
recycling industry can be advanced Developing solutions in-house
and brought to the next level. helps you benefit from direct
Our R&D department remarkably reaction, faster integration of new
shapes our business. We create techniques and bundled expertise –
innovations that offer solutions expertise exclusively developed by
for current unresolved tasks by and at TOMRA.
conducting profound research,

48 49
We are TOMRA,
your trusted partner
We are more than a supplier. We dedication to extracting high purity
are your trusted, reliable partner fractions from almost any kind of
offering high competence and full waste streams.
service at any place and any time.
…our values
Trust in... All our actions are a reflection of
…our experience our company values:
More than 50 years of experience
has helped us gather the necessary We commit ourselves to care for
knowledge to successfully the environment, to be transparent
contribute to the furtherance of the and open in communication – we
recycling industry through state-of- act responsibly. We dare to explore
the-art technology. and to find new solutions to find
solutions to current and future
… our success challenges – we are innovative. We
Being responsible for the believe in what we do, we engage
development of the world’s and inspire to participate in making
first high capacity near infrared a change – we are passionate.
(NIR) sensor for waste sorting
applications, we are claimed to
be an industry pioneer with a

Innovation Passion Responsibility

50 51
Test before you invest –
our test centers
Finding customized solutions across your operation perform at its best.
various applications suitable for any One partner. Numerous testing
sorting plant is critical. In our seven possibilities.
global test centers, our experienced As diverse as your sorting
application engineers are at hand requirements and applications,
to conduct comprehensive tests TOMRA test centers are uniquely
with your material before you invest qualified to deliver the right solution.
in our sorting technologies. From From general material testing
throughput capacity to application at facilities around the world to
feasibility and purity rates, you’ll dedicated plastic flake sorting in
evidential data based on which we our newest facility in Italy, we
define the most efficient sorting provide the respective framework
solution for your specific needs. to help you find your optimal
Your benefits are at hand: testing sorting solution.
before investing reduces risks and
validates your process to make

TOMRA Test Centers: Your benefits


Germany, China, Test your own material
South Korea, Italy Detailed test reports
Partner Test Centers:  Development of individual
US, Japan process design

52 53
Your benefits at a glance:

Data-based process
optimization

Customizable reports

Improved maintenance
processes

Specialist support with


our experts

Connect to maximum
performance
The digital era of waste and metal TOMRA Insight gathers valuable
sorting begins with connected sorting data and translates it into
sorting units and data optimization. actionable information. Detailed
Connecting your machines with reports about your sorting line’s
TOMRA Insight, our cloud-based performance are always available,
data platform enables you to keep making it easier to resolve
a close eye on the performance potential issues and identify future
of your sorting lines, anywhere, maintenance requirements.
anytime.

54 55
We care-TOMRA Service
Delivering world-class sorting your plant to peak performance,
solutions is only part of our reduce your operation’s carbon
commitment to you. Keeping footprint and downtimes. From
your plant performing at its best training and technical support to
and maximizing yield is another self-learning software, spare part
important pillar to give you a kits, first-class support, financing
distinct competitive edge. Thanks to installation, and beyond, our
to TOMRA Care, our extensive full-service package is at your
service portfolio, we provide you fingertips.
with the necessary toolkit to bring

56 57
Our sales process the optimal sorting process for Commissioning
your field of application and sorting A team of field service, optimizer,
task. customer project manager, and
We turn challenge into opportunity, Consultation sales engineers participate in
mixed waste streams to pure With our profound and established Evaluation commissioning process and sets
end materials, waste into value – experiences accumulated from We provide an investment analysis up your machine(s). Subsequent
together with and for you! more than 6,000 machine to help identify maximum benefits in-depth training familiarizes you
installation in more than 100 or potential issues integrating with maintenance and operating
As your trusted partner, we countries, we provide expert sorting machines can have on your process.
not only help you meet short- advice and find the best applicable operations.
term objectives but also deliver solution for your plant. After-sales service
long-term success and reliably Customized package With a presence in 16 service
accompany you throughout the Material tests We offer full-service solutions hubs around the globe or assisting
sales process, from planning If required, we offer trials of your consisting of machinery, delivery, remotely, you benefit from
to implementation to ongoing sample material in our test facilities. spare parts and first-class after- comprehensive after-sales support
optimization. We create a flow sheet featuring sales service. with a rapid response time.

58 59
05/2022 All details, illustrations and text are non binding and may include option additional fittings. Subject to technical modifications. Performance data will depend on operational conditions.
Recycling Headquarters Brazil China
TOMRA Sorting GmbH TOMRA Brasil Ltda TOMRA Sorting Technology Co.,Ltd
Phone: +49 2630 9652 0 Phone: +55 11 3476 3500 Phone: +86 592 5720780
recycling-sorting@tomra.com info-brasil@tomrasorting.com inquiry.china@tomra.com

France Italy Japan


TOMRA Sorting Sarl TOMRA Sorting Srl TOMRA Sorting K.K.
Phone: +33 4 67 56 39 66 Phone: +39 0521 681082 Phone: +81 48 711 3135
tss-info-france@tomra.com TSS-info.IT@tomra.com info-japan@tomrasorting.com

Korea Poland Russia


TOMRA Sorting Co., Ltd. TOMRA Sorting Sp. z o.o. TOMRA Sorting OOO
Phone: +82 (0)31 938 7171 Phone: +48 32 352 60 93 Phone: +7 495 970 45 98
info-korea@tomrasorting.com info-poland@tomrasorting.com info-cis@tomrasorting.com

Spain & Portugal Turkey UK & Ireland


TOMRA Sorting, SL TOMRA SORTING TOMRA House
Phone: +34 972 154 373 Phone: +90 216 526 3337 Phone: + 44 116 218 1430
info-spain@tomrasorting.com TSS-info-turkey@tomra.com info-uk@tomrasorting.com

United Arab Emirates USA East Coast USA West Coast


TOMRA Sorting DMCC TOMRA Sorting Inc. TOMRA Sorting Inc.
Phone: +971 4 3745743 Phone: +1 980 279 5650 Phone: +1 916 827 7812
info-uae@tomrasorting.com recycling.us@tomra.com recycling.us@tomra.com

We print on 100 % recycled paper. TOMRA Sorting’s innovations are helping to produce it. www.tomra.com/recycling

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