INTERACTIVE SCHEMATIC

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 KENR6791-02
December 2010

320D and 323D Excavator

Hydraulic System - Attachment
320D: 323D:
TDH1-UP WGC1-UP
KLM1-UP YSD1-UP
SPN1-UP NDE1-UP
GDP1-UP JLG1-UP
BYM1-UP
SBZ1-UP

Medium Pressure

© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
Attachment: Medium Pressure
Pump Gp - Gear (Auxiliary Hydraulic) 240-2998 1 B-3
Valve Gp - Control (Medium Pressure) 285-1531 2 F-7
Valve Gp - Load Control Stick Cylinder 255-5680 3 D-5
Valve Gp - Solenoid (Pressure Reducing) 259-7430 4 E-2
Standard 323D
Accumulator Gp 164-6981 20 B-4
Block 187-6716 21 D-7
Cylinder Gp - Boom Note A 22 F-2
Cylinder Gp - Bucket Note A 23 F-1
Cylinder Gp - Stick Note A 24 F-2
Filter Gp - Case Drain 126-2075 25 A-5
Filter Gp - Pilot Hydraulic 188-2084 26 A-4
Filter Gp - Return Oil 188-4140 27 A-6
Manifold Gp - Control 215-5037 28 B-5
Motor Gp - Swing 158-8986 29 F-6
Motor Gp - Travel Left 215-9952 30 F-5
Motor Gp - Travel Right 215-9952 31 F-3
Pump GP - Main Hydraulic 272-6955 32 B-2
Sensor As - Left Pump Pressure 221-8859 33 B-3
Sensor As - Right Pump Pressure 221-8859 34 A-3
Switch As - LH Travel Pressure 167-3466 35 D-7
Switch As - Pilot Pressure 167-3466 36 B-7
Switch As - RH Travel Pressure 167-3466 37 D-7
Swivel Gp 234-4440 38 E-4
Tank Gp - Hydraulic Oil 245-5141 39 A-5
Valve Gp - Cooler Bypass 173-4672 40 B-7
Valve Gp - Heavy Lift Solenoid 121-6303 41 B-4
Valve Gp - LH Joystick 232-4100 42 C-7
Valve Gp - Load Control Boom Cylinder 255-5683 43 D-2
Valve Gp - Main Control 259-7602 44 C-3
Valve Gp - Pilot Travel 158-8250 45 E-7
Valve Gp - Press Reducing Boom/Swing 232-4102 46 B-4
Valve Gp - RH Joystick 225-4813 47 C-6
Valve Gp - Shuttle 185-0462 48 C-7
Valve Gp - Swing Cushion 322-8716 49 E-6
Valve Gp - Travel LT Counterbalance 204-2819 50 E-5
Valve Gp - Travel RT Counterbalance 204-2819 51 E-3
Note A: Check the parts manual for the correct cylinder part number.
TAP LOCATION

Tap Schematic
Description
Number Location
BB Medium Pressure Tap M F-7
CC Medium Pressure Tap B2 E-2
DD Medium Pressure Tap B1 E-2
EE Left Pump Delivery Pressure B-3
FF Right Pump Delivery Pressure A-3
GG Pilot Pump Delivery Pressure A-4
HH Left Pump Power Shift Pressure B-2
JJ Case Drain Pressure B-2
KK Right Pump Power Shift Pressure A-2
SOS Hydraulic Oil Sampling Port A-4
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1

(29) MOTOR GP (30) MOTOR GP

(2) VALVE GP (31) MOTOR GP
SWING TRAVEL LEFT (22) CYLINDER GP
CONTROL (MEDIUM PRESSURE) TRAVEL RIGHT (24) CYLINDER GP (23) CYLINDER GP
158-8986 215-9952 BOOM
285-1531 215-9952 STICK BUCKET
SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
MPb1
A B PG

DR
F F
R.C.V-C
MU

AR4 BR4 AL3 BL3 AR3 BR3

BG AG Pp3 Pp3
M DR T1
T1
BB B1 A1
T2 T2

FINE
SWING

AG BG BG AG (4) VALVE GP
LS (49) VALVE GP SOLENOID
SWING (PRESSURE REDUCING)
CUSHION 259-7430
322-8716
T P
A B B A MPa1 MPb1

R.C.V-E M.P.V-P MPa1 (50) VALVE GP

E (51) VALVE GP E
TRAVEL LT TRAVEL RT
(45) VALVE GP
PILOT TRAVEL
BL2 AL2 COUNTERBALANCE
BL1 AL1 BR1 AR1 COUNTERBALANCE CC DD
204-2819 204-2819
158-8250
A2 B2 A1 B1
TP TT
TRAVEL(L) TRAVEL(R) (38) SWIVEL GP
234-4440
T

µ µ µ µ P

BACK FWD FWD BACK

T1 T5 T2 T4 T6 T3

aL1 bL1 bR1 aR1 (3) VALVE GP

LOAD CONTROL BL3 AL3 (43) VALVE GP
BR4
STICK CYLINDER LOAD CONTROL
SP3 SPi SP2 (44) VALVE GP BP3 BPi
(37) SWITCH AS 255-5680 BOOM CYLINDER
SDr MAIN CONTROL BDr BP2
(35) SWITCH AS RH TRAVEL PRESSURE aL2 aL1 255-5683
259-7602 AR4
D LH TRAVEL 167-3466 D
PRESSURE R.C.V-B
AL2 AL1 AR1 aR3 aR4
167-3466 R.C.V-A

(21) BLOCK BL2 BL1 aR1 BR1 BR3 AR3

aL4 BR2 AR2
187-6716 T AL4 SP1 ST aL3 Di4 Pi4 aR2 Pi1 BP1 BT aR5 R3
(47) VALVE GP (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN)
(42) VALVE GP
RH JOYSTICK
LH JOYSTICK
225-4813
232-4100 JLP JRP
JLT JRT
STICK SWING BUCKET BOOM

µ µ µ µ µ µ µ µ

OUT IN R L OPEN CLOSE DOWN UP

JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
BOOM(2)

TRAVEL(R)
SWING

STICK(2)
TRAVEL(L)

BOOM(1)
BUCKET
STICK(1)

ATCH
C C
(OUT) (R) (FWD) (OPEN) (UP) (OUT)
(48) VALVE GP
SHUTTLE A1 A2 A3 A4 A5 A6 A7 A8 Di2 Pi2 Pi3 Di3 DST Pi5 bR2 Di1 bR5
185-0462 bR1
HL bL4 bL3 bL2 bL1 bR3 bR4
PL PR HR

B1 B2 B3 B4 B5 B6 B7 B8
(33) SENSOR AS
LEFT PUMP PRESSURE
(46) VALVE GP
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2
221-8859
PRESS REDUCING M.P.V-P
(32) PUMP GP
P2 Pi1 P-IN PSA2 B1 A1 B2 A2 BOOM/SWING
DR1 PSA1 MAIN HYDRAULIC
(36) SWITCH AS
232-4102
(1) PUMP GP
EE 272-6955
T-OUT2 DR2
PILOT PRESSURE GEAR A
(TRAVEL)

(SWING)

(AUXILIARY HYDRAULIC) G2 M2 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

167-3466 RIGHT MAIN PUMP OUTPUT
T HL
NO.1

NO.2

240-2998 PILOT PUMP OUTPUT

(LOCK)

LEFT MAIN PUMP OUTPUT

NO.3

R.C.V-C P1 P2 Pn2 TRAVEL SPEED CONTROL CIRCUIT

MEDIUM PRESSURE CIRCUIT
B S PsM2 SUPPLY LINE B
R.C.V-B A DRAIN / RETURN LINE
G4
P1
A2
HH LEFT AND RIGHT MAIN PUMP POWERSHIFT CIRCUIT
ATTACHMENT CONTROL CIRCUIT
RIGHT TRAVEL MOTOR CONTROL CIRCUIT
G PL LEFT TRAVEL MOTOR CONTROL CIRCUIT
PAC SWING MOTOR CONTROL CIRCUIT
T P (41) VALVE GP S3 BOOM CYLINDER CONTROL CIRCUIT
R.C.V-A
D E F DR3 DR4 Pi2 DR5 T-OUT1 DR6 HEAVY LIFT
SOLENOID
Dr2 JJ BUCKET CYLINDER CONTROL CIRCUIT
STICK CYLINDER CONTROL CIRCUIT
S1 Dr1 SWING BRAKE CONTROL CIRCUIT

(40) VALVE GP (28) MANIFOLD GP 121-6303

DrM
COOLER BYPASS CONTROL NOTES
G3
173-4672 R.C.V-E 215-5037 (20) ACCUMULATOR GP R.C.V : RETURN CHECK VALVE
PsM1
164-6981 OUT IN M.P.V : MEDIUM PRESSURE VALVE
Ps1
(25) FILTER GP KK LINE PATTERNS
CASE DRAIN A1 Pressure Line
126-2075 T
(27) FILTER GP PG PC PR Pilot / Load Sensing Pressure
Pn1
RETURN OIL Drain / Return Lines
A3
188-4140 Pi HR
Component Group
GG SOS G1 M1 Attachment
(39) TANK GP Air Line
Pm
A HYDRAULIC OIL A
245-5141 (26) FILTER GP FF CALLOUTS
PILOT HYDRAULIC YY Taps (Pressure, Sampling, Sensor - by letter)
188-2084
(34) SENSOR AS
RIGHT PUMP PRESSURE
221-8859 THIS SCHEMATIC IS FOR THE 320D AND 323D EXCAVATOR
ATTACHMENT: MEDIUM PRESSURE
PART NUMBER: 285-1520, CHANGE: 01, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off,
and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

43 50 30 40 42 47 21 36 48 35 37 45
3
24
28 22

20
41
46
1

23
31 51 39 38 29 49 22

1 40 43 3 46 41 20 28 42 47 22 24

30
31
50 51 38 29 49 21 36 48 37 35 45 23
39
MAIN PUMP AND FILTER CIRCUITS

VIEW ALL CALLOUTS

27

KK 32 JJ EE

25

GG

FF 34 HH 33 26 SOS

KK FF HH EE JJ SOS GG

34 32 33 26
MEDIUM PRESSURE CIRCUIT
VIEW ALL CALLOUTS

44

A TOP VIEW

4 DD

BB
2
CC