~AI RB US INDUSTRIE

PROCESS AND MATERIAL SPECIFICATION

-=- aerospatfale
::::; FABRIC - STRAINABLE, ARAMID
ASNB84SOO-SP
~=- FIBER PRE-IMPREGNATED WITH
DIVISION AVIONS EPOXY RESIN MODIFIED FOR Issue : C
NORMALISATION
SANDWICH STRUCTURE
(+ao·c), FLAME RESISTANT Date : 12.90

Page: 1/8

SUMMARY

1 • SCOPE

2 • R!l'!RENCE DOCUMENTS

3 • DESCRIPTION OF MATERIAL

4 • QUALIFICATION

S • DOCUMENTS TO BE PROVIDED

6 •ACCEPTANCE
AMeNDM ENT RECORD SHEET

1 • SCOPE

Thia specification dlfinN th• qualification conditions to bl satisfied t7f aramict

fiber fabrics
prHT!pre gn•ld with epoxy r•in that ii modified for sandwich str\ldUre
(+ SO'C) and ii flam, rnistant.

2 - REFERENCE DOCUMENTS

• ASN001-05 : Oualif"ICalion of standardized products in G•n•raJ EnginHring Stand,n:t.

• ASNB6'&000 : Thermosetting relin pre-imptagn•ac:t fabrics • G•naral
• I.G.C.04.38.200 : General inspection conditiona for thermOMtting relin pre-impgr
egnatld aramid fiber
fabricl.
• I.G.C.04.26.120 : Aramid fibl11 • Organic a>mpoait11 • Test methods.
• I.G.C.04.81 .105 : Marking and p,11entation of pre-impregnated fabrics.

Tha latest 1saua al th111 documents is to bl used.

- C • aelQlpgllGle • 1990

02-14 -07
Page 1
Feb 01/92
Printed in Germany
 ~AIRBUS INDUSTR IE
PROCESS AND MATERIAL SPECIFICATION

ASNB84500•SP

Issue : 12.90
Page : 2

3 • DESCRIPTION OF MATERIAL

Th11 fabric ccnsists of an 8-mesh warp-faced weave bas11 using aramid fibers.
The impregnation resin uaed in an epoxy resin with additives.
The impregnation system used can be implemented on an industrial scale.
aeroapaHale shall pertonn tuta in industrial condrtJons before granting qualification.
The pHl-011 protlClivt film Sl'l&U mNt the requHmenta ol l.G.C.04.81 . 1O5.
For definition of types of fibef and thickne11 clauif1calion of pre-impregnated fabrica, SH ASN884000.

4 • QUALIFICATION

General qualification pnnciples of produc:ts by a.oapatlale are defined in ASN001-0S.

4.2 • Qualification requirements

Tests and inspections are performed on 3 idemilied bllu:nes of the p!0duc:t (§ 4.2. 1 and W)lei 1
and 2) and on 1 bllchforlheOlhert. .s (balchdefinition uper I.G.C.04.38.200).

4.2. 1 • Charlderistics ol non-curld matenal

• ~ e : The non-Qlred material shall aimply with the requirements of

I.G.C.04.38.200.

· Mus per unit area al pre-impr1111na1ed fabric : 370 t 30 g1m 2.

• Mus per unit area of dry fiber: 1!5t 10 g.im 2.

· Percantaga at -olalii. subatancn : Mu . allowable value : s 2%.

• FrNZing time : FrNZing time and measuring a,ndilions to be provided.

• lnfrued spectro;raphy : Muter calibration .,.arum to be provia.d.

Cl.ASSEMENT: E.305201 PIQ8 : 81

02-14-07
Page 2
Feb 01/92
Printed in Germany
 ~AIRBUS INDUSTR IE
PROCESS AND MATERIAL SPECIFICATION
ASNB84500-SP

Issue: 12.90
Page: 3

4 • QUALIFICATION

4.2. 1 • (contd)

• Implementation :

a) Lay~ capability • Oimentional slal>ility.

In aca>rdanoe with the requirements of LG.C.°'.26.120 PP711(.

b) Tackiness :
Tac:kineu shall be sufficiant ID permit a good ldllHlon 0n 10011. Hawav■r, ~ tllOUld not
prohibit Iha movin9 of laywa already deposited.
In aca:,rdance with lh• ,-quir■m ■nll of I.G.C.CW.26.120 PP811(.

C) N0tnlnal CW'ing cycle :

Th ■ nominal baking cycle is prov,d«I. It is used to produce test specIm11ns for
qualification testing.

This mHts th ■ following criteria :

. II is specilically dllined f o r ~ curing .

. Th• mulmum airing 1emper1t1.1r1 dOH not ll!Cetd +200'C.

- . The molding
.,.iue.
PfHll,lr■ ii greater than at equal to 7 ban, 3 ban Ming lh■ raquasrea

. It shavld be possill■ to dec:nue the prwuur■ t,y at least 0,3 bar at lh ■ start of the
cycle in Old9t 10 ch■c:11 Haling .

. The temperaure should nal liH al a rat■ of more than 2'Clmin .

. The 1o1- on the temperature ol aach level shOuld be 11 IHst :t s·c.

. Th• total duratJon of th• autc,el.av• eye!• sh.all not ewcffd 7 h.

. When appjjed ta the non-cured material. it should produce a laminate with th ■

characleriatic::a defined in § 4.2.2.

d) Lite:
Th• total lije of the material, u from the manufcturing d•••
sr.11 be at leut :
6 Months at -18'C + 10 days a1 a111bi ■ nlt■mperatur■ (+23± 2'C).

•l Toxicily :
No tollic or irritating gases should be given off in dangerous quantities during stor-sie,
handling or curing.

CLASSEMENT: E.30S201 Page : 62

C • CJelOIPQllale • 1990

02-14-07
Page 3
Feb 01/92
Printed in Germany
 ~AIRB US INDUST RIE
PROCESS AND MATERIAL SPECIFICATION
ASNB84500-SP

Issue : 12.90
Page · 4

4 • QUALIFICATION

4.2.2 • Charac11riatiee ot cu.-d material :

- THIS are perlormed on th• follow ing conliguraiions :

• •rwirmar laid UI) rnonOlilllic (warps of one layer 1uperirnpond on the other),
7 plia (thicllnesa • 2 .t 0,2 mm).

• 2-ply biked sandwich, narmal lay•up .

u,.
Curing pr. . 3 ban.

Al pliee point warp upwarcb.

- Th• following raquirements apply ta the mean results obtained.

• Tens ion and compiuaion c:hll'ICllrittles are to tie c:aJculaled W11h a lheoralicaJ ply
IIIIC:kneu of 0.28 mm.

Pllyalclll '9m on lamtnlle

IIEASUREIIEHT NUMBER OF REQUIREMENTS TEST

TESTS IIETI-1O0
min.

Resin flow mio (%) 1 (1)

I.G.C.04.2!.120
Mus per unit area 5 300:!:40g/m 2 PS111<
Ply thickness 10 0,28 :I: O,IX3 mm

Fiber volume ralio s 52!3 I.G.C.04.26 .120

Porosity volume rilio (%) PS2/K
5
s 3 "·

(1) Note tt1t results.

CLASSEMENT : E.305201 Page : 63

C · aerocpallale • 1990

02-14-07
Page 4
Feb 01/92
Printed in Germany
 ~AIRB US INDUST RIE
PROCESS AND MATERIAL SPECIFICATION

ASN884SOO·SP

Issue : 12.90
Page: s

4 • QUALIFICATION

4.2.2 • (contd)

Mechanlcal t1ata on l1mlnat1

MEASUREMENT NUMBER TESTS min. REQUIREMENTS TEST

OFTUTS TIM~!IIATU .. I! ON MEAN VALUES METHOD
(warp ("C) (MP•>
and
weft)
Warp Wilt

• 55
TENSION struu 5 I.G.C.04.26.120
+ 23 400 400
+ 70 MT1/K

• 55 150 150
COMPRl!SSION straas I.G.C.04.26. 120
5 +23 100 100
• 70 100 100 M1'311<

-ss 350 350

str1u s +23 300 300
• 70 250 250
BENDING I.G.C.04.26.120
MF1tK
-55 20000 20000
modulua s +23 20000 20000
+ 70 15000 15000

-55 30 30
INT&ALAMINAR SHEAR strau 5 I.G.C.04.26.120
+ 23 30 30
+ 70 20 MC1/K
20

CLASSEMENT : E.305201 P191 : 64

C · - ■pallale • 1990

- 02-14-07
Page 5
Feb 01/92
Printed in Germany
 ~AIRBUS INDUSTRIE
PROCESS AND MATERIAL SPECIFICATION

ASNB84500-SP

Issue :
Page :
12.90
6
-
4 • QUALIFICATION

4.22 • (comd)

Te11• after aging

. Humid dHlreuing 750 h • +70'C, 95% AH.

ME.&SUReMENT NUMBER TESTS min. REQUIREMENTS TUT

OP TESTS TEMPERATURE ON MEAN VALUES METMOD
(warii re, (MPIJ
and
weft)
Warp Weft

+23 210 210 I.G.C.04.29.120

BENDING j 11res1 5
+ 70 180 180 MFlll(
MASS VARIAT10H +23 s5%

INFLATION +23 S 10%

Mechanical taai. on IIIW andwlcll

MlASUREMENT NUMBER ~ST'S min. REQUIREMENTS TEST

Of TEMPERATURE ON MEAN VALUES METHOD
TESTs ("C)

PEEL (taDi. alelt) M4 ICQ/m1 5 +23 40Nffllffl l,Q,C,04,:111.120

PEEL (carpet aide) 3-M kotm 1 5 +23 30 NmllTI
MT411<

FLAT TENSION 4-18 k ~ 5 I.G.C.04.29.120

+23 SMPa
MTSIK

BENDING 3 polnta 3-6' kgJnt1 5 +23 (1)

I.G.C.04.29.120
MF2/K

( 1) Note IHI results.

CLASSEMENT: E.305201 Page : 65

e - oeiQIPClllale • 1990

02-14-07
Page 6
Feb 01/92
Printed in Germany
 ~AIRBUS INDUSTRIE
PROCESS AND MATERIAL SPECIFICATION

ASNB84SOO•SP
Issue : 1 2.90

Page : 7

5 • OOC~MENTS TO BE PROVIDED

5. 1 - Test report

• It ahaU inc:illde : . the cximplete identification al the product batc;h(es) used.

. all test results_

5.2 • Manufacturing and inspection prccasa

The manufac!Uring and inspection proc:aaa shall be the subject of a summary specfficat10n
(identification of the main mar,ulaauring and inspection documents) which shall be used u
re11rene1 fo, any 1111, moattleatJOn raquas11.

6 • ACCEPTANCE

Oullili<:alion r1quir1m1n11 ■hall be guaranlNd for all product batchH d11iv1f'9d 10 aeracpcrtlcle.
Ac:cei,w,ce c:onditions are defined in the acceotance documenta (I.G.C. or ASNA) specdic 10 each of the
qualified materials.

CI.ASSEMENT : E.305201 Paga : 66

c - ~ - 1990

02-14-07
Page 7
Feb 01/92
Printed in Germany
 ~AIRBUS INDUSTRIE
PROCESS AND MATERIAL SPECIFICATION

ASN884500-SP

Issue .

Page·
12.90

e
-
AMENDMENT RECORD SHEET

MoclHl1cl
Issue Mocllllcatlon summary Justification
paragraph

A.11.82 N- standard.
B.11.83

C.12.90 Entirely amended standard. All aircrafts

NOTE: Modification to th1 lut S1andard i11u1 ar1 indicated by I v1nical Uni
in the margin.

CLASSEMENT: E.305201 Page : 87

C---.xitlale•lQQO

02-14-07
Page 8
Feb 01/92
Printed in Germany