You are on page 1of 140

General Specification and Technical Requirement

of
63 MVA 132/33kV Mobile Substation

MINISTRY OF ELECTRICITY,
REPUBLIC OF IRAQ

-1-
Contents

Part-1 General Specification

Section-1.1 : General Conditions


1.1.1. Supply Complete 132/33kV Mobile Substation
1.1.2. Technical Documents
1.1.3. Tests and Inspections
1.1.4. Packing for shipment
1.1.5. Trainings

Part-2 Technical Specifications

Section-2.1 : General Technical Specification


2.1.1. Standards and Design Condition
2.1.2. General Requirement for Mobile substation
2.1.3. Design
Section-2.2 :Technical Specification for Equipment and Materials
2.2.1. General
2.2.2. Equipment to be mounted on the trailers
2.2.3. Trailers
2.2.4. Materials
Section-2.3 : Test
2.3.1. General
2.3.2. Factory tests
Section-2.4 : Technical Particulars & Guarantees of Equipment

Part-3 Maintenance materials and Trainings

Section-3.1 : Spare parts for contract


3.1.1. Spare parts
Section-3.2 : Training for Mobile Substation
3.2.1. Training for Installation works and maintenance
3.2.2. Training for protection calculation and settings of the relays
3.2.3. Training on RTU and communication system (Wimax and
UHF system)

Part- 4 Remote Terminal Unite and communication system

-3-
Part-1 General Specification

Section-1.1 : General Conditions

1.1.1. Supply complete 132/33kV mobile substation in two trailer a, (H.V equipment) trailer b
(M.V) equipment

1.1.2. Technical Documents


1.1.2.1. General
The bidder shall prepare necessary technical documents for the equipment including drawings,
design calculations and specifications showing full details of the equipment and materials to
be used as well as all arrangement and foundation drawings related to the works.

Prior to the commencement of manufacturing at factories or installation at the site, the bidder
shall submit technical documents and drawings to MOE for approval.
Any comments given by MOE shall be taken into account before manufacturing at factories
and/or the site works, and if any modification or change is directed by MOE, the documents
shall be revised and resubmitted for approval after making necessary revisions.

Approval of the documents shall in no way relieve the bidder from any of his contractual
obligation.

All costs and expenses for preparation and submission of the documents shall be borne by the
bidder including for revision and submission of the documents.

1) Language
All technical documents to be submitted shall be made in English. Technical terms in English
shall preferably be referred to IEC standards as much as applicable.

2) Symbols, marks and abbreviations


All symbols, marks and abbreviations etc. using on any documents shall be clearly explained
by a legend on the same document or on separate sheets.

The abbreviation and marks used for an individual device shall be identical throughout the
complete documentation so as to avoid confusion.

3) Sizes and identifications of documents


The size of the drawings shall be as follows:
A1 ( 594 mm x 841 mm )
A2 ( 420 mm x 594 mm )
A3 ( 297 mm x 420 mm )
A4 ( 210 mm x 297 mm )

Design calculations, specifications, lists, instruction manuals and other documents shall
preferably be prepared and submitted in A4 size.

-4-
All documents shall have a uniform title block at the bottom right hand corner, irrespective of
the origin of the documents. The title block shall show the drawing title, drawing number,
revision number or letter, date prepared, name of the bidder and/or manufacturer and the
signature of the bidder’s representative.

A sufficient blank space shall be provided above the title block of each document for MOE’s
comments.

1.1.2.2. Typical Technical documents required to be submitted


The bidder shall submit the following technical documents as per Master List of drawings and
Documents (i.e., document control list):

1) Master List of drawings and Documents (document control list)


After contract agreement, the bidder shall create and submit a master list of drawings and
documents to be provided under the contract for approval of MOE, for a purpose of
monitoring and smooth processing of document approval, which shall contain the document
title and number, its size, date to be submitted, re-submission date, approval date etc under
each column of relevant document classification or category.

2) Specifications
The bidder shall prepare specifications for all principal equipment and materials.
The specification shall bear the type, ratings, design, construction, materials, dimensions
corrosion protection and other performance of the equipment.

3) Drawings
The following drawing shall be submitted for approval.
Arrangement and Layout drawings of equipment on the trailers
Foundation drawings for installation purpose of mobile substations
Installation drawings for mobile substations, gantry and 132kV conductors

4) Diagrams
The following diagrams shall be submitted for approval.
a) Single Line diagrams
b) Circuit Diagrams including three line of power circuit and schematic diagrams
c) Block diagrams where necessary
d) Terminal diagrams
5) Calculation sheets
The contactor shall submit design calculation sheets for capacity of auxiliary power supply,
burden of instrument transformers, battery capacity etc. for MOE.’s approval.

6) Lists
The following lists shall be submitted for approval.
a) Cable Lists
b) Relay setting List
c) List of testing equipment and standard tools
d) List of spare parts
7) Test Schedules
8) Test Procedures
-5-
9) Test Reports
10) Instruction Manuals
11) As-built Drawings
12) Type test report
The bidder shall submit the type test report for major electrical equipment for an
evaluation of conformity to the specification in the tender process.

1.1.2.3. Required numbers of Documents


Numbers of the documents to be submitted to MOE shall be as follows:
1) During the course of manufacturing and installation work
- Documents for approval 2 copies
- Reference documents 2 copies

2) After completion of the work


- Complete sets of bound prints of 3 copies for each substation
as-built documents
- CD ROM contained as-built documents 3 sets
in PDF format

1.1.3. Tests and Inspections


1.1.3.1. Factory tests
1) General
Before any item of the equipment is packed or delivered from the manufacturer’s factory, all
tests itemized in Clause 2.3.2 of the Technical Specifications shall be carried out by the bidder
as far as practicable to prove compliance with the requirement of the Specifications.
All tests shall be carried out in accordance with the approved test procedures.
All tests results shall be approved by MOE. The approval of the tests, acceptance of the test
certificates or waiving of tests shall not relieve the bidder from his contractual obligations.
All costs and expenses associated with such tests and inspections shall be borne by the bidder.
The bidder shall grant access for MOE and/or his assigned Representative to attend and
witness the tests of the equipment at manufacturer’s factory.

2) Date for Testing


Written notice of the exact date, time and place of test to be attended as well as all necessary
information shall be given to MOE and/or his assigned Representative in writing
not later than four weeks prior to the date of any such test.
The bidder shall provide the witnessing participants all facilities for a proper and timely
execution of the tests.

3) Test Report
The bidder shall compile all test results, test certificates, type test records etc. into a test report
for each item of the equipment. The test report shall appear sufficient information for the
subject of the test, project name, contract number, document number and the test date.
The test report shall be countersigned by the witnessed MOE engineer or his assigned
Representative.

-6-
One (1) copy of the test report or its draft shall be handed over to each person witnessed the
test. The test report shall be submitted officially two (2) copies to MOE the soonest after
execution of each test.

After completion of all factory tests, the bidder shall bind all test reports properly into books
of A4 format and submit two (2) sets of the bound test reports to MOE.

4) Rectification of Deficiencies
All deficiencies revealed during the tests shall be rectified by the bidder to the approval of
MOE at his own cost and expenses.
Rectified components shall be subject to re-testing.
All costs and expenses for the re-testing shall be borne by the bidder.

1.1.4. Packing for shipment


Each equipment and materials shall be packed or bundled or protected for shipment so that no
damage should be sustained during shipping and transportation from the place of manufacture to
the site.
All outdoor porcelain bushings of equipment mounted on the trailer shall be equipped with
suitable reinforcement fitted with detachable bracings for protection against otherwise possible
damage by vibration and impact during shipping and transportation.

Any equipment and device which are vulnerable to vibration and /or impact and therefore be
necessary to be taken by a special care for transportation shall be, if necessary, rested into the
transport-position and securely fastened with fixing plates or attachments by bolts.

All “materials for protection during transportation” shall be kept separately, after each
installation, for future use by MOE and therefore shall be painted yellow or red for an easy
identification distinguishable from the other materials for picking up when required.
Any end terminal of wire or connector-end block or strap-end etc. shall not be left free and shall
be securely fastened to the nearby fixed-plate or frame of equipment by temporary

fixing straps, bands or tapes during shipping and transportation.

Materials necessary for installation of trailers and trailer-on-board equipment such as jacks, steel
plates for jack ground base, 132kV conductor and power cables, lightning rod support, fences
etc. shall be stored in the storage boxes mounted on the trailer floor or spaces under the trailer
floor as much as possible and practicable.

All those complete procedures to be taken before and after mobilization shall be fully described
in the instruction manual, including necessary fittings and materials.

Each crate of package shall contain a packing list and a copy in triplicate shall be forwarded to
MOE prior to delivery. All items of material shall clearly marked for easy identification against
the packing list.
Each trailer shall be regarded as one shipping package so that all equipment and materials
mounted on each trailer should be contained in its packing list which clearly describes to
distinguish the equipment mounted, the materials for installation purposes in boxes and/or
spaces, parts in boxes and/or spaces etc.

All cases, packages, etc., shall be clearly marked on the outside to indicate the total weight, to
show where the weight is bearing and the correct position of the slings and shall bear an
-7-
identification mark relating them to the appropriate shipping documents.

Cases, or packages which cannot be marked as above shall have tags made of metal or other
durable materials with the necessary marking on them.

The shipping mark shall bear typically the following information in sequence and in a frame
commensurate with size of package:

a) Consignee : Ministry of Electricity, Iraq


b) Project Name :
c) Contract No. :
d) Port of destination :
e) Case Number, if applicable :
Case Number in sequence :
f) Description of contents :
g) Net and Gross Weight :
h) Dimension :
i) Name of site :

The packing inspection shall be carried out by MOE-nominated Inspection Agency before
shipping of any goods to verify the packing condition of equipment and materials as well as to
check the contents with the packing list of the packages which are to be delivered to the site. The
bidder shall be entirely responsible for ensuring that the packing is suitable for shipping and
transportation.

The bidder shall keep the inspection records of all equipment and materials prior to the
shipment.

1.1.5. Training
The bidder shall organize at his premises training for MOE engineers for the following:
a) Training for installation works of the mobile substation and maintenance for 4 persons for 5
working days.
b) Training for protection calculation and settings of the relays of the mobile substation for 4
persons for 5 working days.

For abroad training, all necessary expense such as round trip air charge between Iraq and
countries where the training to be carried out , accommodation charges, as well as domestic
travel charges in the countries where the training to be carried out etc., shall be borne by the
bidder.
For local training, MOE trainees expenses are on MOE charges.

The bidder shall submit the proposed training program descriptive of time schedule and detailed
curriculums to MOE for approval.

The bidder shall inform to MOE at least one (1) month prior to the proposed commencement
date of the training.

-8-
Part-2 Technical Specifications

Section-2.1 : General Technical Specification

2.1.1. Specification, Standards and Design conditions


2.1.1.1. Specification and Applicable standards
All electrical equipment and materials for mobile substation shall be designed, manufactured
and tested and/or inspected according to the Technical Specifications. All the data and the
specification mentioned hereinafter are according to Iraq standard and its experience, and they
are generally covered by the IEC standard and the EN (& BS) standard. Unless IEC and EN (&
BS) standards cover, other relevant international and national standards may be applied upon
written approval of MOE. If the Technical Specification conflict with any or all of the above
standards, the Technical Specifications, upon confirmation of MOE, shall have precedence and
shall govern.

2.1.1.2. Units
International system of units (SI) shall be applied to all the works, except use of conventional
units is much relevant and conformed to established rules etc.

2.1.1.3. Language
All documents, correspondence, drawings, reports, schedules and instructions shall be written
in English. Also name plates, rating plates, caution plates, instruction plates and notices shall
be written in English.

2.1.1.4. Service conditions


The service and climatic condition under which all equipment is required to operate
satisfactorily are as follows;
No. Item Description Specification
Ambient temperature Maximum outdoor peak (for about 6
+70 ºC
hours per day)
Maximum daily average +45 ºC
Ambient temperature +55 ºC
1
Maximum yearly average +30 ºC
Lowest minimum -10 ºC
Maximum temperature of all metal part
+80 ºC
exposed in direct sunshine
Humidity Maximum relative humidity 92 %
2 Minimum relative humidity 12 %
Yearly average 38 %
3 Wind Wind velocity for design purpose maximum 145 km/hr
Altitude above sea level Maximum 1,000 m
4
Minimum 0m
5 Barometric pressure Yearly average 0.101 MPa
Rain fall Maximum 500 mm
(Total rainfall per year) Minimum 50 mm
6
Maximum in one day 65 mm
Yearly average 150.8 mm
Sand storm Average number of dust storms (days/year) 21
7
Average number of thunder storms(days/year) 15

-9-
2.1.1.5. Specification of Main and Auxiliary Electrical System
1) 132kV transmission system
No. Item 132 kV system 33 kV system
1 Highest system voltage 145 kV 36 kV
2 Nominal system voltage 132kV 33kV
3 Number of phases 3 3
4 Frequency 50Hz 50Hz
Impulse with stand voltage
for bushing 650 kV 170 kV
5
for winding 550 kV 170 kV
for neutral 325 kV 170 kV
Power frequency Withstand
test voltage ( for 1min. )
6 for bushing 275 kV 70 kV
for winding 230 kV 70 kV
for neutral 140 kV 70 kV
7 Rated breaking capacity 40 kA 31.5 kA
8 Short time current 40 kA/1 sec 31.5 kA/3 sec
Rated voltage and nominal
discharge current of lightning
9 arresters
on phases 120 kV / 10 kA 39 kV / 10kA
on neutral 75 kV / 10 kA 21 kV / 10 kA
Minimum clearance in air 320 mm (*2)
10 1270 mm
between phase and earth. (air cable box)
Minimum clearance in air 320 mm (*2)
11 1473 mm (*1)
between different phases (air cable box)
Minimum creepage distance 576 mm
12 4495 mm
of insulator and bushing (air cable box)
Earthed through
Effectively
13 Earthing system earthing TF
earthed neutral
(1000A)

(*1) The following clearance may be applicable as for the minimum clearance between
different phases in air for high voltage (132kV) side of the Main Transformer if
the transformer is subject to the impulse type test;

Minimum clearance in air for BIL 550 kV (for winding) : 1100mm

(*2) These clearances may be lower if it has been proven by tests on actual or similar
configuration that the standard impulse withstand voltages are met. The type test
shall be carried out for the equipment concerned or the type test report shall be
submitted with the tender document.

For power transformer: IEC 60076-3 table 4

2) Auxiliary AC and DC system


AC system : AC380/220V - 3 phase 4 wire 50Hz with neutral point solidly earthed
DC system : DC110V - 2 wire

- 10 -
2.1.2. General Requirement for Mobile Substation
2.1.2.1. Type of Mobile substation
The following types of mobile substation are required.
Outdoor air-insulated type mobile substation with basic rating of 63 MVA 132/33kV
2.1.2.2. Construction of Mobile substation
1) Design of mobile substation
Mobile Substation shall be so designed that all necessary main equipment which are listed in
clause 2.2.2. shall be completely assembled and mounted on the trailers before shipment so
that no assembling works of such equipment are required at site, except station earthing works,
necessary connection works between main equipment, connection works to 132 kV connection
point and cabling works between trailers, as well as minor adjusting works of equipment to the
service position on the trailer.

2) Dimension of mobile substation


Mobile Substation shall be designed compact sufficiently to reduce its overall dimension of
traveling main body as much as possible for trouble-free transportation to almost any
installation sites.
Maximum permissible dimension for traveling main body shall be as follows:
a) height from the ground to the highest top of equipment-------------------- 4.5 meter
b) width including any protruding part of equipment--------------------------- 3.4 meter
c) longitudinal length including any protruding part of equipment----------- 20.0 meter.

2.1.2.3. Typical Component and materials for Mobile substation


One mobile substation consists of two trailer-on board equipment, i.e., Trailer No.1 and Trailer
No.2 with necessary installation materials. In addition to the above, materials and equipment
for operation and maintenance activity such as spare parts, tools etc., are also required.

1) Component and materials as per each mobile substation:


a) The Trailer No.1 consists of the following equipment.
- 1 set of semi-trailer
- 1 set of 145kVDisconnecting switch and Earthing switch (Hybrid solution could be offered)
- 1 set of 145kV Vacuum or SF6 Circuit Breaker (Hybrid solution could be offered)
- 3 pcs. of 120kV Lightning Arrester for 132 kV line.
- 1 set of 63MVA Power Transformer of 132/33 kV
- 3 nos. of 145kV Current Transformer
- 1 pc of 75kV Lightning Arrester for 132kV neutral point of power transformer.
- 1 set of 100kVA Auxiliary & Earthling Transformer of 33 kV/380-220V
- 1 lot of 132kV Connecting conductor and Safety fence
- 1 set of Impact recorder mounted on transformer.

b) The trailer No.2 consists of the following equipment


- 1 set of semi-trailer
- 1 set of indoor type 36 kV Air-insulated Metal-clad switchgear
- 1 set of maintenance platform with traversing carriage in front of switchgear row
- 1 set of Indoor Protection relay Panel with Numeric type relays.
- 1 set of Indoor Supervisory control Panel including AC distribution circuit with
mimic diagram and metering.
- 11 -
- 1 set of indoor type DC 110V Battery and Charger panel.
- 1 set of 36kV power cables (for connection between Trailers No.1& 2)
- 1 set of control cable with plug in type connectors
(for connection between Trailers No.1 & 2)
- 1 set of accessories for switchgears and panels necessary for maintenance.

2) Equipment, materials and others for operation and maintenance as per the contract
1 set of Spare parts as per section 3.1

2.1.2.4. Typical Traveling Conditions of Mobile Substation


Maximum speed: for paved road 40 km/hour
: for unpaved road 10 km/hour
Cruising speed: for paved road 35 km/hour
: for unpaved road 10 km/hour

2.1.2.5. General Requirement of Trailer


The trailers shall be designed and manufactured of semi-trailer type considering special
service condition such as high ambient temperature, sand storm etc., encountered in Middle
East.

The trailers are the major part of mobile substation components and shall be a complete
factory assembled flatbed type whose frame should have sufficient strength and rigidity to
withstand a heavy load and a vibration in order to carry electrical equipment safely.
Two types of trailer, trailer No.1 and No.2 shall be designed and provided for one set of mobile
Substation. A wheel plate and king pin system shall be provided for coupling with a tractor for
transportation. Landing gears and jacking pads with necessary quantity of jacks sufficient to
support overall weight of each trailer shall be also provided for installation of mobile
substation at site.
Transformer trailer shall be provided with one (1) set of mechanical type 3-axis accelerometer
(Impact Recorder ) mounted on the Transformer to record shock and impact experienced
throughout transportation after shipment.
The recording of all 3-directional measurement of Impact Recorder shall be continuous
without any interruption throughout the overall route of shipping and transportation to the site
after the shipment of the mobile substation. Unless explicitly stated, all the necessary
provisions obviously required for proper and safe driving of the trailers such as spring system,
braking system and signal lamps etc., shall be provided.
2.1.3. Design
2.1.3.1. Temperature Rise
Having regard to the service conditions, the limits of temperature rise of all equipment,
determined in accordance with the relevant IEC, shall be reduced such that the final
attained temperatures of site do not exceed the final temperatures imputed by the IEC
reference temperature. Due regard must be taken of the effect of direct sunlight impinging on
outdoor equipment and the effects of differential temperatures existing in equipment due to the
impingement.

- 12 -
2.1.3.2. Current Ratings
Every current carrying part of the equipment, including circuit breakers, current
transformers, disconnecting switches, busbars, connections and joints, etc., shall be capable
of carrying its rated current continuously, and in no part shall the permissible final
temperature be exceeded.
In addition, all parts of the switchgear shall be capable of withstanding, without thermal or
mechanical damage, the instantaneous peak and rated short time currents corresponding to
the breaking capacities of the circuit breakers.
All current ratings specified are the continuous values required under the service
conditions.

2.1.3.3. Circuit Breaker Making and Breaking Capacities


Each circuit breaker shall be capable of making and breaking short circuit faults in
accordance with the requirements of IEC.62271-100, three phase short circuit rating and to
the rating of each type of circuit breakers. The break time for all breakers shall not be
greater than 5 cycles.
The tender documents shall include the certified type test report of making and breaking
test in accordance with IEC.62271-100.

2.1.3.4. 145, 36kV Circuit Breakers


1) 145kV circuit breakers
The 145kV circuit breaker shall be of outdoor type vacuum circuit breaker or SF6.
The breaking capacity of the circuit breaker shall be 40 kA.
The proof shall be given that circuit breakers offered have been in use in similar climatic
conditions to that prevailing in Iraq for at least five (5) years.
Circuit breakers shall comply with the requirements of IEC.62271-100.
Each circuit breaker shall be equipped with a local control cabinet which shall
accommodate:
a) the operating mechanism : trip free and motor charged spring operated type on 110VD.C
b) a means of electrically operating the circuit breaker by a signal from remote control
 panel and protection relay
c) a means of manually operating the circuit breaker for maintenance purposes
d) operation counter
e) a mechanically operated ON/OFF indicator
f) provision for local manual charging
g) Slow losing voltage trip device : when DC control voltage is losing, both electrical and
electro-mechanical protection shall trip the 132kV circuit breaker.
Circuit breakers with separate operating mechanism for each phase shall not be accepted.
All breakers shall be fitted with lifting lugs or eyes.

(Hybrid solution could be offered)

2) 36kV circuit breakers


The 36kV circuit breakers shall be in accordance with IEC.62271-100 and shall be
of vacuum type.
The breaking capacity of the circuit breaker shall be 31.5kA.
The circuit breakers controlling the line circuits shall be arranged for double three phase
rapid speed auto-reclosing in accordance with IEC.62271-100. They shall incorporate
- 13 -
horizontal or vertical isolation facilities and be mounted on horizontal draw-out trucks.
Rollers and their guide rails shall be designed to facilitate alignment and levelling with the
enclosures of the trucks during re-instatement of the trucks into the breaker compartment.

Circuit breaker closing mechanisms shall be of the trip-free type and motor charged spring
operated type on D.C.110V. Each equipment shall be provided with a visual, mechanized
indicating device. Lamp indication in place of mechanical one will not be accepted.

In order to permit test purposes, circuit breakers shall be possible to complete the closing,
tripping, indicating circuits when the circuit breaker is isolated.

Means shall be provided for local manual mechanical tripping of circuit breakers,
preferably by push-buttons, shrouded to prevent inadvertent operation.
The mechanism shall be also provided with means for charging the spring by hand.

Locking facilities shall be provided so that with the circuit breaker in any location it can be
prevented from being mechanically closed when it is open and from being mechanically
tripped when it is closed. This requirement shall be met by fitting a single padlock and shall
not entail fitting any loose components prior to the insertion of the padlock.

Provision shall be made for manually slow closing and slow opening of the circuit breaker
for maintenance purposes, but it shall not be possible to this facility when the circuit
breaker is in the “service”.

In normal operation the recharging of the mechanism operating spring shall be commenced
immediately and automatically, upon completion of the circuit breaker closure.
The time required for such automatic recharging of the spring shall not exceed 30 seconds.
Each circuit breaker shall be connected to the busbars and feeder circuit through plug and
socket type isolating devices. The devices shall be of the “offload” type but shall be
suitable for operation whilst the busbars or feeder circuits are alive. The isolating devices
shall be interlocked with their respective circuit breakers to prevent their making or
breaking load, but arrangement whereby attempted isolation of a closed circuit breaker trips
the circuit breaker are not permitted. Where isolation is carried out by withdrawal of the circuit
breaker, provision shall be made for rigidly locating the circuit breaker in the “service”. The
main circuit isolating devices, and also all secondary circuit isolating contacts, shall be of the
self-aligning type, mounted in accessible positions to permit maintenance.
A set of metal shutters shall be provided to cover each 3 phase group of stationary isolating
contacts. Each set shall be capable of being individually operated and individually
padlocked when it is closed. The shutter shall open automatically by a positive drive
initiated by the movement of the circuit breaker or voltage transformer carriage.
The closing operation shall also be automatic, either by positive drive or by two
independent means, each capable of operating the shutter alone.

To facilitate testing, means other than locking shall be provided for securing the shutters in
the open position. However, such means shall be automatically cancelled and the automatic
operation of the shutters shall be restored upon reconnection of the circuit breaker or
voltage transformer to the fixed isolating contacts.

2.1.3.5. 145 outdoor and 36kV indoor Type Switchgear (Hybrid solution could be offered)
145kV switchgear shall be outdoor open structure type air insulated switchgear.
Medium voltage (36kV) switchgears shall be an indoor air insulated metal-clad
- 14 -
switchgear.

145kV switchgear shall consist of a disconnecting switch, an earthing switch, a circuit


breaker, a set of lightning arresters, a set of current transformers and a set of bus conductors
connecting the those equipment together to form a transformer feeder mounted on the
trailer. The short-circuit current of the 145kV switchgear shall be 40 kA.

Medium voltage switchgear shall consist:


x One incoming shall contain a withdrawal type vacuum circuit breaker including fixed
(3 phase voltage transformer), current transformers, and earthing switch and a set of
busbars etc.
x Five Outgoing feeders shall contain each a withdrawal type vacuum circuit breaker,
current transformers, and earthing switch and a set of busbars etc.

A maintenance platform with a sufficient space shall be provided in front of medium


voltage switchgear row for operation and maintenance purposes. The platforms shall be
fitted with rails in a longitudinal way across the platform on which a carriage traverses in
front of switchgear row in order to withdraw from or insert into the switchgear
compartment the circuit breaker and /or voltage transformer truck.

2.1.3.6. Power Transformers


1) Types of transformers
The transformers shall comply with the requirement IEC.60076 suitable for outdoor
installation and service conditions. The cooling type should be ODAF.

2) Continuous maximum ratings, temperature rise and overload


All transformers shall be capable of delivering full capacity under steady load conditions
without exceeding the limits of temperature rise specified in IEC.60076

3) Losses
The losses of each transformer shall be stated in schedules. The tolerance on the losses of each
transformer shall be in accordance with IEC.60076. The fixed losses shall be as low as
consistent with normal design, reliability and economical use of material.

4) Insulation levels
The first unit of each type of transformer manufactured in the contract shall be subject to the
type testing to prove the impulse voltage withstand values specified in IEC. 60076.

5) Transformer fittings
All transformers shall be equipped with the following fittings as typical items:
a) Diagram plate
b) Rating plate
c) Earthing terminals
d) Jacking lugs
e) Lifting lugs
f) Winding temperature relay
g) Oil temperature relay
- 15 -
h) Pressure relief device
i) Moisture-excluding breather of silica gel
j) Buchholz relay
k) Drain valve complete with sampling cock
l) Oil level indicator
m) Filter valves
n) Conservator (Conventional type)
o) Padlocks for each drain valve, and filter valve

6) Cooler control
Each motor or group of motors shall be provided with a three-pole electrically operated
contactor and with control gear of approved design for both of starting and stopping the
motor by hand, and also automatically from the contacts on the winding temperature devices
of the transformer.

Over-load protection shall be provided but no-volt release shall not be fitted. Where small
motors are connected in groups, the group protection shall be arranged so that it operates
satisfactorily in the event of a fault occurring to a single motor.

Each transformer shall be provided with an appropriate number of fans for sufficient cooling.
7) Tap changers
On-load vacuum tap changers and accessories shall be supplied and shall be so designed as to
give a
large margin of security to operate from a 110V D.C. supply, and shall be capable of
100,000 tap changing operations, without the necessity of maintenance.
The tap changer made by MR (Maschinenfabric Reinhausen, Germany) shall be provided.

The tap-changer shall comply with IEC.60214. In addition, specific details of the required
tap changer scheme shall be as follows:

a) Tap changer facilities shall be provided for each transformer to be automatically


controlled or controlled by manual switching at the remote cubicle and controlled by manual
switching at locally from the transformer.

b) The tap changer shall be designed so that its operation with respect to selector & diverter
switches, is carried out in an oil filled enclosure having with no communication with the
oil of the transformer.
c) All mechanical parts and all contacts shall be accessible via a cover on the separate tap
changer tank and without having to interfere with the oil in the transformer.
d) It shall not be possible to operate the electric drive when the hand operated gear is in use
nor shall it be possible to engage the hand-operating gear when the electric operating
drive is in progress.
e) No two electrical control signals shall be in operation simultaneously.
f) Operation of the remote or local control switch shall cause one tap movement only.
subsequent tap movement on manual control shall be effective only after returning the
control switch to the OFF position between successive operations.
g) All control switches and local operating equipment shall be labelled to indicate the
direction. (i.e. “Raise” or “Lower” of tap changing).
- 16 -
h) The local control switches, together with the 110V D.C. contactors and terminal boards,
shall be accommodated in a suitable weather-proof operating box mounted on the
transformer. A heater suitable for operation from a 220V single phase supply shall be
provided in the motor drive unit for the tap changer in the operating box.
The heater shall be provided with protective fuses of approved rating.
i) The tap changer motor shall be designed for a 3-phase 380 V A.C. supply.
j) The equipment shall be so arranged that once a tap change has commenced, it shall be
completed even in case of failure of electrical supply to the mechanism drive motor.
It shall not be possible to be left in an intermediate position.
k) Indication shall be given, electrically at the remote control panel, and mechanically at
the transformer, of the tap in use at any time.
l) An “operation counter” shall be fitted to the tap changer.
m) Limit switches shall be provided to prevent overrunning of the mechanism and shall be
directly connected in the main circuit of the driving motor. In addition a mechanical stop
or other approved device shall be fitted to prevent over-running of the mechanism under
all condition.
Limit switches may be connected in the control circuit of the driving motor provided that
an approved mechanical declutching system is incorporated.
n) Short circuit and overcurrent devices shall be included to protect all motors and control
circuit.

8) Automatic Voltage Regulator (AVR)


Each On-load tap changer of the main transformers shall be provided with an automatic
voltage regulator relay (AVR).

The AVR can be set by variable control and shall have facilities to keep the voltage constant
on the secondary side of the transformer. The recommended preset range is between +/- 5%
of rated line voltage of the secondary side of the transformer.

Facilities to operate the tap changer with Automatic-OFF-Manual and Raise-Lower switches
or push buttons shall be provided.

Failure of AVR shall keep tap changer in position and give alarm.

A full description of AVR and its controls shall be submitted with offer.

9) Cable boxes of transformers


Cable boxes on the 33kV side shall be of the single core type cables and for full rating of the
transformers. These boxes shall be of
air insulated type.

10) 132kV Neutral point of main transformer


The neutral point of 132kV system shall be Effectively earthed . Therefore the main transformer
with primary 132kV star connection shall be brought its neutral-point out for earthing purposes.

The neutral point shall be provided with an earthing wire of not less than 100mm2 (PVC
sheathed of green colour) and a 75kV lightning arrester in parallel to connect the substation
- 17 -
earthing grid.

The earthing wire shall have an appropriate disconnecting means in order to avoid or reduce
multiple points of earthing in 132kV system when necessary, but this disconnection of
earthing wire shall not affect the connection of 75kV lightning arrester to the earthing grid which
should be permanent.

2.1.3.7. Auxiliary and Earthing Transformer


The transformers shall comply with the requirement IEC.60076.
They shall be of self-cooled type and suitable for outdoor service conditions.

The transformer shall be equipped with a primary zig-zag winding with its neutral point
brought out so that, when the primary side of the transformer is connected directly to the
secondary delta winding of the main transformer, it provides an earthing on the secondary
side of the main transformer. The primary zig-zag winding shall be designed in such a way
that not only its zero-sequence impedance restricts a neutral current up to 1000A when an
earth-fault happens, but also the winding can withstand such full current for not less than
10 seconds. The neutral point shall be provided with a bushing current transformer with a
suitable current rating for a restricted earth fault protection for the secondary side of the main
transformer.

The transformer shall be also utilized as auxiliary AC power supply at low voltage side for
station service. The low voltage winding shall be of star connection with neutral point
brought out so that 3 phase 4 wire of 380-220V 50Hz AC distribution system is provided.
AC distribution circuit shall be referred to the sub-clause 2.1.3.29.

The transformers shall be equipped with the following fittings as typical items:
a) Rating plate.
b) Earthing terminals.
c) Lifting lugs.
d) Oil temperature relay.
e) Pressure relief device.
f) Moisture-excluding breather of silica gel.
g) Buchholz relay.
h) Drain valve complete with sampling cock.
i) Oil level indicator.
j) Filter valves.
k) Conservator (Conventional Type).
l) Padlocks for each drain valve, and filter valve.

The minimum capacity of the auxiliary power supply shall be 100KVA including a spare
capacity of 15kVA earmarked to MOE’s own use. The bidder shall submit a calculation
sheet of his proposed AC capacity for MOE’s approval.

2.1.3.8. Current Transformers


Current transformer shall comply with the requirements of IEC.60044-1.(IEC 61869-2)
Current transformer shall be capable of withstanding without damage the peak short time
current breaking capacity. All current transformers shall have rated secondary current of 5 Amps.
The rated volt-ampere output of each current transformer shall not be less than the
connected burden as installed in service plus some extra burden. The burden of cable
- 18 -
connection shall be taken into account.
The secondary windings of each set of current transformer shall be earthed at one point only.
Current transformers used for energizing indicating instruments shall be of accuracy class
1.0 and those for protective purposes shall be of accuracy class 5P10, except a special
requirements (i.e., class x etc.) to the current transformers by some of relays are taken into
account. The connection and the ratio in use shall be indicated on all connection diagrams.
The bidder shall submit the characteristic of each current transformer including its
calculated maximum burden and/or knee-point voltage for MOE’s approval.

2.1.3.9. Voltage Transformers


Voltage transformers shall comply with the requirements of IEC.60044-2.

Voltage transformers shall be of accuracy class 1.0 for energizing indicating instruments
and 3P for protective purposes. They shall be so designed that saturation of the cores does
not occur when 1.732 times normal voltage is applied to each winding.
They shall have outputs 50% in excess of the burden in use when design.
The voltage transformer secondary circuits shall be complete in themselves and metal cases
shall be individually earthed.
Secondary fuses shall be provided as close as possible to each voltage transformer and
labelled to show their function and phase colour.
Relevant documents shall be submitted for approval for each type of voltage transformer.

2.1.3.10. Lightning Arresters


Lightning arresters shall comply with the requirements of IEC.60099. Lightning arresters
shall be of metal-oxide gapless type.

1) Lightning arrester for 132kV system


a) 132kV line
Lightning arresters to be used on 132kV line terminals shall be mounted as closely
as possible to 132kV line bushings of the transformer and shall be rated as follows:
- Rated voltage : 120 kV
- Nominal discharge current : 20 kA (peak value)
- Line discharge class :4
- Energy absorption capability : Minimum 7.5 KJ / kV one min.

Lightning arresters shall be provided with one (1) surge counter for all three (3) arresters for
132kV line.

b) 132kV neutral point


Lightning arresters to be used at neutral point of 132kV winding of the transformer
shall be rated as follows:

- Rated voltage : 75 kV
- Nominal discharge current : 10 kA (peak value)
- Line discharge class :3
- Energy absorption capability : 7.5KJ / kV one min.

2) Lightning arrester for 33kV system


- 19 -
a) 33kV line
- Rated voltage : 39 kV
- Nominal discharge current : 10 kA (peak value)
- Line discharge class :2

b) 33kV neutral point


- Rated voltage : 21kV
- Nominal discharge current : 10kA (peak value)
- line discharge class :2

2.1.3.11. 145kV Disconnecting Switches


145kV disconnecting switches shall comply with IEC.62271-102.
The short time current of the disconnecting switch shall be 40 kA/ 1 sec.
145kV disconnecting switches installed at all mobile substations shall be of outdoor
manual operation type and shall be operated from ground level. The operating mechanisms
shall open and close all three phases simultaneously and shall be self-locking in both the
open and closed positions.
All disconnecting switches shall be fitted out with hand operating device.

2.1.3.12. Earthing Switches of 145 kV, 36kV


Earthing switches shall comply with the requirements of IEC.62271-102.
The short time current of the earthing switch of 145 kV shall be ( 40 kA/ 1sec)., 36 kV shall be
(31.5kA/ 3sec.)

Each incoming and outgoing line and cable feeder circuits shall be provided with an
earthing switch. The earthing switches shall be hand operated and shall comply with the
requirements for disconnecting switch.
145kV earthing switch shall be annexed to 145kV disconnecting switch and so arranged
that the earthing switch and disconnecting switch are each other interlocked mechanically
in compliance with the requirement of sub-clause 2.1.3.14.a) .
Earthing switch for 36kV switchgear shall be integrally a part of each cubicle
cable head and shall be so designed that it is operational only when the circuit breaker is
withdrawn. The earthing switch installed at 33kV cable side shall have a fault making
capability corresponding to the rated peak short time current.

2.1.3.13. Interlocking Equipment


All disconnecting switches and earthing switches shall be provided with interlocking
features of mechanical sequential locking type or electro-mechanical bolt type, and the
scheme of interlocking shall be subject to approval of engineer and shall cover the hand
operation of apparatus which is normally electrically operated.
All mechanical interlocks shall be applied at the point at which hand power is used, so that
stress can not be applied to parts remote from that point.
Where key interlocking is employed, tripping of the circuit breaker shall not occur if any
attempt is made to remove the trapped key from the mechanism.
Any local emergency tripping device shall be kept separate and distant from the key
interlocking.
All electrical interlocks shall not produce or permit faulty operation. Electro –mechanical
bolt interlocks shall be energized only when the handle operating of the mechanism is
brought into the working position.
- 20 -
Means shall be provided whereby the bolt can be operated in emergency or a failure of
interlock supplies. When made of malleable iron, operating boxes handles, rods, tubes and
other fitting for outdoor equipment shall be galvanized.

Basic operating condition for interlocking scheme shall be as follows:

1) 145kV switchgear:
145kV disconnecting switch connected in series with 145kV circuit breaker shall only be
operated when the circuit breaker is open and none of the adjacent earthing switch is closed.
145kV earthing switch shall only be operated when 145kV disconnecting switch is open
and vice-versa. Interlocking between the disconnecting switch and the circuit breaker
shall be achieved by an electrical means and the interlocking between disconnecting switch
and earthing switch shall be of mechanical type.

2) Medium voltage(36kV) switchgear:


It is not possible for circuit breaker to insert into the “service position” unless the earthing
switch mounted at the cable side of the same cubicle is open, but possible to insert only
when the earthing switch is open.
It is not possible for earthing switch to close unless the circuit breaker in the same cubicle
is in the “isolated condition” (disconnected position or withdrawn condition), but possible
to close only when the circuit breaker is in the “isolated condition”.
Interlocking between the circuit breaker and the earthing switch shall be of mechanical
type.

3) Between 145kV and Medium voltage switchgear across the main transformer:
145kV disconnecting switch shall not be operated unless the circuit breaker in the medium
voltage incoming switchgear is open. 145kV circuit breaker shall not be closed unless the
earthing switch in the medium voltage incoming switchgear is open. The earthing switch in the
medium voltage incoming switchgear shall not be closed unless 145kV circuit breaker is open.
Interlocking between 145kV and medium voltage switchgear across main transformer shall
be of electrical type.

2.1.3.14. 132kV Connections


ACSR or copper connections shall comply with the applicable clauses of IEC
requirements. The design shall be such that no conductor is, under the most adverse
conditions that can arise in service, be stressed to more than 40% of its elastic limit.
Phase arrangement and colour identification shall be in accordance with sub-clause 2.1.3.16.

2.1.3.15. 33kV bus bars and connections


Busbars and connections shall comply with the applicable clauses of IEC recommendation.
The equipment shall be of single bus bar type. The busbars and connections shall be covered
with suitable insulating materials having a sufficient die-electric strength link silicone rubber
etc. Bus bars shall be of constant cross sectional area throughout their length with connections
as short and straight as possible. The resistance of any length shall not be greater than that of an
equal length of section of conductor, without a joint.
The resistance of any length shall not be greater than that of an equal length of similar
section of conductor, without a joint. Access to bus bars and the connection directly connected
thereto shall be gained only by the removal of covers secured by bolts or screws. Such covers
shall be clearly and indelibly marked “ Bus bars”.
- 21 -
Phase arrangement and colour identification shall be in accordance with sub-clause 2.1.3.16.

2.1.3.16. Phase arrangement and Colour identification of electrical conductors and equipment
1) Phase arrangement
The phase designation of AC circuit shall be assigned as R for the first phase, Y for the
second phase, B for the third phase and N for the neutral phase.
The polarity designation of DC circuit shall be assigned as P for the positive polarity and N
for the negative polarity. N shall be also designated for earthing circuit for both AC and DC
circuit. The standard phase arrangement viewed from the front of the switchgear and panel shall
be as follows:

a) AC circuit three-phase single phase


- from left to right R-Y-B-N R-B-N
- from top to bottom R-Y-B-N R-B-N
- from far to near R-Y-B-N R-B-N

b) DC circuit
- from left to right P-N
- from top to bottom P-N
- from far to near P-N

All relays, instruments, others devices, conductors and equipment shall be arranged and
connected in accordance with the standard phase arrangement where possible.

2) Colour identification
a) Colour of internal wiring
Colour of insulation of all internal wiring for control and auxiliary circuit as well as the
sheath colour for low voltage power cables except earth circuit shall be black and that for
earth circuit shall be green.

b) Colour scheme for phase identification of AC circuits


Identification of the phases of conductors and power cables for AC circuits shall be
attained by collared ferrules or other durable materials at their ends as follows:

Phase designation Colour code


- Phase R Red
- Phase Y Yellow
- Phase B Blue
- Neutral N Black

c) Colour scheme for polarity identification of DC circuits


Identification of the phases of conductors and power cables for DC circuits shall be
attained
by collared ferrules or other durable materials at their ends as follows:
Polarity designation Colour code
- Positive P Red
- 22 -
- Negative N Black

2.1.3.17. Clamps and Fittings


Conductor and bus clamps and fittings shall be an approved bolted type and, (except where
aluminium conductors are to be connected), shall be made of high grade copper alloy and
fitted with of phosphor bronze or equal. Where dissimilar metals are connected approved means
shall be provided to prevent electromechanical action and corrosion. Joint surfaces of copper or
copper alloy clamps and fitting shall be tinned. Stranded copper connections shall be tinned at
clamping points. The temperature rise of the clamps shall not be greater than their associated
conductors. The factor of safety of fittings and clamps shall be 2.5 based on the elastic limit of
the material & under conditions of maximum working load.

2.1.3.18. Insulators and Bushings


All insulators and bushings to be used in outdoor shall be porcelain type or resin type.
The colour of porcelain shall be chocolate brown and the resin insulators will be of inherent
colour of the resin.
All fittings for insulators shall be malleable or cast iron hot-dipped galvanized.
Strength of insulators shall be such that the factor of safety when the insulators are
supporting the maximum working load is not less than 2.5.
Tension insulator set shall be made up of single disk type insulators of the ball and socket
type, each unit being 254mm diameter and 140mm spacing, complying with IEC.60305.
Twelve such units shall be used for each 132kV set. Post insulators shall be made up of one unit
and shall be capable of being mounted upright or under hung. The upright post insulators shall
be mounted on hot-dipped galvanized steel structures with height of not less than 2.5meter from
the ground when they are used as intermediate supporting structures of outdoor busbars or
connecting conductors.
The creepage distance of the outdoor bushings and post insulators shall not be less than
31mm/kV for the system highest line voltage or the rated voltage of the equipment unless
otherwise specified in the Technical specifications.
The minimum creepage distance of bushings for the medium voltage system for contained in
the outdoor type sealed cable box or dust-proof chamber etc., shall be 16mm/kV for the
system highest voltage or the rated voltage of the equipment.

2.1.3.19. Control, Relay & Metering panels


Each 132/33kV mobile substation shall be provided with a remote
supervisory control and protection relay panel for the entire equipment on the trailers such as
132kV switchgear, main transformer, medium voltage switchgear and others.

The panels shall be equipped with necessary control devices, indicating devices, instruments,
meters and fuses etc.

A mimic diagram of approved type shall be incorporated on the control panels. The colour of
mimic diagram shall be as follows:
132kV bus bar : black
33kV bus bar : brilliant green

The control and relay panels shall be of robust folded sheet steel construction and shall be
mounted on sheet steel cubicles adjoining together to form the boards. Sheet steel panels
- 23 -
shall typically be not less than 2mm thick, unless otherwise specified. Details of the
enclosure for the control and protection panels shall be referred to the sub-clause 2.1.3.28.
The arrangement of the apparatus inside the cubicles shall be such as to permit full and easy
access.
An internal lighting shall be provided each cubicle and so arranged that all wiring is
illuminated as evenly as possible without dazzle. These lamps shall be controlled by means
of door switches fitted inside.
Circuit breaker position indication shall be provided by separate red and green lamps.
Visual indication of alarm conditions shall be provided by multi-way alarm windows
described below:
The control panel is to be equipped with multi-way illuminated alarm windows. In general,
when an alarm condition arises, an alarm bell will sound and the nature of the alarm will be
identified by the flashing of the lamp associated with the appropriate alarm. The alarm will
then be accepted by pressing an “accept” push-button, forming part of the multi-way alarm
windows assembly, which will silence the bell and cause the flashing indication to become
steady; the bell will then be free to ring on the occurrence of a subsequent alarm condition.
After the alarm has ended, and the device initiating the alarm has been reset, the alarm
indication will then be cancelled by pressing a “reset” push-button mounted alongside the
“accept” push-button on each multi-way alarm windows assembly. A push-button for alarm
lamp test shall be also provided.
Each alarm window shall be illuminated through a collared filter so that the nature of alarm
is distinguished by colour as the red colour for a heavy fault and the orange (or amber) colour
for a light fault. Assignment of colour to each alarm window shall be referred to the relevant
clause of the Technical specifications.

The control and protection relay panels shall have a continuous copper earth bar of not less
than 70mm2 cross sectional area run along the bottom of panels and connected to the main
earthing system. Metal cases of instruments, relays and meters shall be connected to this bar
by copper conductor.

Robust water –proof outdoor type plug-in socket for multi-core control & auxiliary cables
shall be mounted on a suitable location of the housing container enclosure for the control
and protection panel.
Details of the enclosure for the housing container shall be referred to the sub-clause 2.1.3.28.

2.1.3.20. Instruments and Metering


All indicating instruments and energy meter to be mounted on the control panel shall be of
flush-mounted, back-connected, dust-proof and heavy-duty switchboard type with square
bezels & rectangular faces. The finish shall be semi-gloss black.
Each indicating instrument and energy meter shall be suitable for operation with the current
and/or voltage transformers shown on the drawings under both normal and short-circuit
conditions.
The maximum error of all indicating instruments except energy meters shall be not more
than one percent of full scale range.
All indicating instruments with analogue scale shall have a scale deflection in the order of
250deg.

All integrating energy meters shall be flush mounted type and limits of error shall not
exceed plus or minus 1% for KWH and 2% for KVar H meters at all loads from 10% to
120% at any power factor between 0.7 lag and 0.9 lead. All KWH meters shall be of the
- 24 -
impulse type. The number of pulses shall be as minimum as possible (such as few
hundred pulses per hour).
All instruments shall be provided with an approved means for zero adjustment without
dismantling.
Approved test terminal blocks of three phase type shall be provided for connecting in
circuit with each meter a portable testing equipment. All voltage circuit to instruments shall
be protected by a fuse in each unearthed phase of the circuit placed as close as practicable
to the instrument transformer terminals.
Multi-functional numeric display type measuring instruments with 110mm square frame
shall be of preferable type for space saving of mobile substation. Numeric display of each
measuring quantity on LCD face shall be selectable by a front push button switch or the like.
The bidder shall submit the relevant documents and specifications for approval.

2.1.3.21. Protection Equipment and Relays


All protection relays shall be contained in dust-proof, flush mounted cases with glass
fronts and semi-gloss black bezels. They shall be mounted on the front panel of the
protection relay cubicles.
They shall preferably be of the withdrawal type with provision for inserting a test plug from
the front between sets of contact fingers. The test plug shall be provided with a flexible cable
for connection to a portable relay test set. Any protection relay not of the withdrawal type shall
be provided with a test block to enable the relay to be tested whilst in service.
Auxiliary relays shall also be mounted with dust-proof covers.
All metal bases and frames of the relays shall be earthed.
All protection relays which are connected to complete either the tripping circuit of circuit
breakers or the coil circuit of an auxiliary tripping relay shall be provided with approved
operation indicators which, whenever possible, shall be of the mechanically operated type.
Indicators shall also be provided on such additional relay elements as will enable the type or
phase of the fault conditions to be identified. Each indicator, whether of the electrically
operated or mechanically operated kind, shall be capable of being reset by hand without
opening the relay case and it shall not be possible to operate the relay when resetting the
operation indicator.
Each indicator shall be so designed that it cannot move before the relay has completed its
operation.
All relays which are of the hand reset type shall be capable of being reset without the
necessity of opening the case. It shall not be possible to operate any relay by hand without
opening the case or without entering the password.

For protection relays, a microprocessor-based numerical and multiple function type of relays
is preferred not only for availability and maintainability of relays but also space saving of
mobile substation.

In accordance with standards previously adopted, the overcurrent and earth-fault relays shall
be inverse definite minimum time lag (I.D.M.T.L) and as following:
- Time range : 0-3 seconds
- Current setting for overcurrent relays : 50-200 %
- Current setting for earth-fault relays
132kV network : (20-80) % of In
33kV network : (10-40) % of In
- Instantaneous overcurrent elements : 400-1600 % (when required)

All overcurrent and earth-fault relays shall be suitable for selection of any setting for correct
- 25 -
protection of transformer.
The overcurrent and earth-fault relays of all the 132kV transformer feeder, 33kV
outgoing feeders shall be provided with instantaneous relay elements. The auto-reclosing of
all the 33kV outgoing feeders shall be initiated by the instantaneous relay
elements. Restricted earth-fault protection relay shall be of fast response and low impedance
type. Biased differential relays for the transformers shall be of fast-response type and designed
in such a way that they shall not operate on the initial magnetizing inrush current when the
transformer is switched on at no load. the selectivity shall be set in such a way that no fault
tripping can occur on any tapping of the transformer.

All overcurrent, earth-fault and differential relays shall be provided with suitable numbers of
free contacts for purpose of signalling etc.
Where specified, load-shedding devices shall trip medium voltage outgoing feeders if
frequency of the system falls down under 50Hz. The protection shall consists of a definite
time lag under-frequency relay, with at least two independent frequency settings enabling to
be set between 45 and 50 Hz in 0.1 step, with time lag of 0-5sec. Two independent load
shedding busbars corresponding to each “stage 1” and “stage 2” shall be provided to send
tripping pulses to all circuit breakers of feeders connected to the respective bus bar of the
stage. Each medium voltage outgoing feeder shall be provided with a selector switch in the
tripping circuit of each circuit breaker to permit to put the load shedding out of service for
that respective circuit breaker.

When microprocessor based multi-functional numerical protection relays are used, the
protection of main power transformer shall be provided with two independent protection
relays, i.e., a main protection relay and a back-up protection relay which are each operated
independently on a separate microprocessor. Typical functions belonging to each protection
scheme shall be referred to the relevant clause of the Technical specifications.
Recommended setting of each protection relay shall be submitted for approval and the
bidder shall set approved setting values into each relay before shipment.
The bidder who will provide such numerical relays shall supply CD ROM or DVD disks
which contains complete configurations and all initial (recommended) parameter settings of
all numerical relays with necessary software tools for uploading, downloading and
modification of data, parameters and configuration of each relay for the purpose of
Operation & Maintenance.

2.1.3.22. Auxiliary Switches for high voltage and medium voltage switchgears
Auxiliary switches shall be to the approval of MOE and contacts shall have a positive
wiping action when closing. Auxiliary switches shall be provided to interrupt the supply of
current to the tripping coil of circuit breaker immediately after the breaker has opened.
A typical minimum number of spare auxiliary contacts for each circuit breaker,
disconnecting switch and earthing switch shall be referred to the relevant clause of the
Technical specification.

2.1.3.23. Control and Selector Switches


The control and selector switches shall be heavy-duty, rotary type with suitable handle or
knob. Their operating contact mechanism shall be on the rear of the panel.
All contacts shall be enclosed in a cover or covers which can be easily removed when
installed on the switchboards to afford complete accessibility to contacts and terminals.
- 26 -
Each contact shall be readily renewable, and shall have adequate insulation and contact
surface. Each control and selector switch shall be provided with a marking plate to show each
operating position. The switch identification shall be engraved on the marking plates or
separate name plates.

2.1.3.24. Indicating Lights


The indicating light for the switchgear and control panel shall be Light-Emitting Diode
(LED) type illumination, flush-mounted, heavy-duty type indicators suitable operation with
110V DC.
Each indicating light shall have a marking plate or appropriate collared lens or a separate
name plate to indicate the purpose intended. The marking plates and lens shall be made of a
material which would not be softened by the heat from the lamps.
For indicating of switching position or operating condition, red light shall be used for
“close” or “operation” and green light for “open“ or “stop”.

2.1.3.25. Miniature Circuit Breakers


The miniature circuit breakers shall be of one-, two-, three-, or four-pole for AC circuits and
two-pole for DC circuits, manual operated, fixed type with inverse time –delay overcurrent
release and instantaneous overcurrent release.
The miniature circuit breakers shall be provided with a trip
signal contact for remote annunciation where necessary.
The circuit breakers shall be rated as follows:
AC circuit DC circuit
a) Rated insulation voltage 600V 250V
b) Rated operational voltage 380V or 220V 110V

Rated short-circuit current and the rated trip current shall be determined by the bidder
based on the prospective short-circuit current and the rated nominal current of the circuit,
unless otherwise stated in the Technical specifications.

2.1.3.26. Fuses and Links


Fuses and links shall be accommodated within cubicles and shall be grouped and spaced
according to their function in order to facilitate identification. The control supply for both
tripping/closing as well as the supply for indication associated with each circuit breaker or
other piece of equipment shall have a separate pair of fuses.
Miniature circuit breakers are also acceptable instead of fuses and links mentioned above.

2.1.3.27. Control and Instruments Wiring and Terminals


The insulation of wiring shall be of a type capable of withstanding without deterioration, the
conditions existing on site, with due allowance being made for such temperature conditions
as may arise within any enclosure.

The insulation material shall not assist the spread of fire, that is, it shall not continue to burn
once the source flame is removed. The grade of insulation shall not be less than 500V.

Each wire for control and auxiliary circuit shall not be less than 2.5mm2 and that for
instruments transformer (current and voltage transformer) circuit shall not be less than
4mm2 , unless otherwise specified.
Wiring shall be suitably grouped, neatly and securely bunched or cleated, and shall be
- 27 -
installed as applicable in the wiring ducts. A suitable wiring duct system shall be provided
for inter-panel and front-to rear panel wiring to provide easy access for inspection and
maintenance.
Connections to apparatus mounted on doors, or between points subject to relative
movement, shall be made in flexible wires, arranged so that they are subject to torsion
rather than bending. Exposed wiring shall be kept to minimum, but where used they shall be
bunched and protected properly.
The bunching of wiring shall be kept in bunched condition by means of special plastic
fastening or binding material at suitable intervals. Lacing of wire bunched with textile or
plastic cord or metal buckle type clips will not be accepted. Wherever wiring is cleated to
metalwork, it shall be insulated from the metal surface and shall be cleated by means of
insulated straps in an approved manner. All wiring shall be left sufficiently long and neatly
looped to allow a fresh termination to be made, should be original termination device break
off. Wiring between terminals of the various devices shall be point to point. Splices or tee
connection will not be acceptable.
Current and voltage transformer secondary circuits shall be earthed only at the first panel
entered, and shall not be earthed at any point or outside of enclosures.
All wiring shall be brought to terminal blocks. Terminal blocks shall be complete with clamp
type resin-moulded terminals, barriers and covers, and shall be mounted vertically as long as
design allows. All wiring to those blocks shall be arranged to run in numerical order from
top to bottom. Terminal blocks shall have separate terminals for internal and external
connections, and not more than two wires shall be connected to each terminal.
At least 10% spare terminals shall be provided in the terminal blocks.
White marking strips fastened to the moulded sections at each block shall be provided for
circuit designation.
Both ends of every wire shall be fitted with a clamp or pressure type terminal lug and with a
marking ferrule of white insulating material imprinted with the wire number and
identification letter or symbol corresponding to the approved circuit diagrams.
Where a wire passes from one piece of equipment to another, e.g., from a circuit breaker to a
remote control panel, the bidder shall ensure that the same identification code is applied
to the internal wiring to which is connected in each item of equipment. If for any reason this
is not possible, then both end of the external connection shall be double-ferruled with
identifying code of both items equipment concerned.

The insulated covering of internal wiring in switchgear, control panels, protection panels,
battery & charger panels and the like for the mobile substation shall be black-coloured but
with the colour identification by collared ferrules or caps made of durable materials attached
at both ends of every wire in accordance with the sub-clause 2.1.3.16.

2.1.3.28. Enclosures
Enclosure of medium voltage metal-clad switchgear shall be suitable for outdoor
installation and provided with sloped roof. Supervisory control and protection panels in
which numerical relays and temperature sensitive electronic devices are used shall be of
indoor installation type housed in a proper container with cooling system.

All External enclosures for outdoor type switchgear and box, chamber or container such as
marshalling box, control and operating box, cable box or chamber and kiosk type steel
container etc., shall be ensured to at least IP44 for degree of protection with suitable
measures for dust-, rodent- and vermin-proof construction. The degree of protection of
enclosures for Supervisory control and protection panel shall be IP2X.
- 28 -
The enclosure for medium voltage metal-clad switchgear and supervisory control and
protection panel shall be dead-front, free-standing, rigid, welded steel frames, completely
enclosed by sheet metals with a thickness appropriate to the size of the enclosure.
The minimum thickness of the enclosure shall be 2.0mm.
The enclosure for medium voltage metal-clad switchgear shall be provided with suitable
cable terminal compartments for power cable connections where necessary.
Suitable terminal lugs, cover plates with suitable cable glands shall be provided on each
cable entrance at the bottom of the enclosure.
Interior illumination lamps operated by door switch shall be provided for each switchgear
and panel enclosure.
At least one 220V AC socket outlet (BF type) shall be provided for each assembly row of
metal-clad switchgear and supervisory control and protection panel at convenient location.
Space heater of 220V AC shall be provided inside the enclosures to prevent moisture
condensation, with a thermostat and manual switch.
The housing container for Supervisory control and protection panel shall be of a robust and
Weather-proof outdoor type made of steel or aluminium.
The container wall and roof shall be stuffed with a synthetic insulation material of an
appropriate thickness for a thermal insulation which, together with the cooling equipment
installed in the container, keeps its internal temperature low enough to guarantee various
temperature sensitive electronic devices healthy functioning in the supervisory control and
protection panel. The cooling equipment shall be of split type construction and also dual
type for redundancy. The bidder shall submit for approval a calculation sheet to prove a
compliance with the requirement of the specifications to MOE.

The container shall have a weather proof door for maintenance personnel as well as a
wide-swung door or an opening with sealed plates for allowing the installed equipment
brought out of the container once such needs arise.
The enclosure shall be cleaned off rust and excess weld, and given a minimum one coat of
phosphate or rust prevention treatment. All outside panel surfaces shall be primed, filed
where necessary, and given not less than two coats of synthetic undercoat. The finishing
coat shall be semi-gloss paint. The colour of finish paint for the enclosures shall be generally
light-grey or sand-beige and the colour of instrument frame and knob or handle of control
switches shall be black. The bidder shall submit the colour sample for approval.

2.1.3.29. 380-220V AC Distribution circuit


The equipment shall be suitable for operation on a 380/220 V 3 phase 4 wire 50Hz system
with the neutral point effectively earthed. The rated symmetrical breaking capacity shall
not be less than 4000 Amps.
The main 380/220V distribution circuit shall be mounted in a separate panel adjacent to, or
incorporated in an adequate space of, the supervisory control and protection panels.
The incoming of the main 380/220V distribution circuit shall be supplied through a 4-pole
Miniature Circuit Breaker of nominal current rating of not less than 150Amps with a
suitable overcurrent protection with alarm indication on the control panel. The incoming
circuit shall also be provided with voltage type phase sequential protection detecting for
reverse phase and open circuits.
The outgoing feeders from the main distribution circuit are each to be controlled and
protected by means of miniature circuit breaker to suit the circuit requirements.
The nominal rating of each unit shall not be less than 30 amps.
A separate outgoing breaker shall be provided at least for each of the following circuit:
- one (1) for oil pump and Fan circuit of main transformer.
- 29 -
- one (1) for ON Load Tap Changer of main transformer.
- one (1) for charger mains circuit.
- one (1) for air conditioning equipment.
- one (1) for outdoor lightings.
- one (1) for outdoor socket outlets.
- one (1) for Illumination light of switchgear and panels.
- one (1) for heater of 145kV circuit breaker.
- one (1) for heater of 145kV disconnecting switch & earthing switch.
- one (1) for heater of switchgear and panels.
- one (1) for service socket outlets for MV switchgears and panels.

2.1.3.30. Lighting and small power systems


The normal lighting shall operate at 220V single phase, 50Hz and the emergency lighting at
110V +/-10% DC. Where specified, incandescent lamps shall be equipped with bayonet
caps and fluorescent lamps with bi-pin caps.
Fluorescent lamps for normal indoor lighting are typically 40watts except panel interior
lightings. Emergency indoor lightings of not less than 40watts shall be provided with
incandescent lamps in the kiosk or container for supervisory control and protection panels.
Outdoor lighting fittings shall be of robust, metal-clad weather-proof, steel galvanized
construction or the equivalent and of the mercury vapour type flood light for normal AC
duty. Two flood lights shall be mounted on the gantry, each one at a suitable location of the
vertical frame. Remaining four sets shall be mounted on a suitable location of the roof top
of the medium voltage switchgears, 2 sets each on both ends of row of switchgears, or
other recommended place. Drawing for location shall be submitted and subject to approval
of MOE.
The outdoor lightings shall be provided with an outdoor switch box to contain 2-pole mains
switch (preferably miniature circuit breaker) connected to feeder breaker of AC distribution
circuit, an automatic switch equipped with photo sensor to control the switching of entire
flood lightings automatically and three position (Auto-OFF-Manual ) switch to switch them
over from automatic operation to manual operation and vice-versa.
Each mobile substation shall be provided with outdoor socket outlets of AC380V three
phase & earth pole and AC220V single phase & earth pole, with each rating of 15 Amps.
These socket outlets shall be covered with a heavy duty anti-rust metal case of
weather-proof construction equipped with a flap cap to protect the socket when not in use.
They shall be supplied through 4-pole mains switch (Miniature circuit breaker)
contained in the outdoor switch box mentioned above.

2.1.3.31. Batteries, Charging equipment and DC110V DC Distribution equipment

The equipment shall be suitable for operation from a 380/220V 3 phase 4 wire 50Hz supply
with a supply voltage variation of plus and minus 10%. Under all conditions of normal
operation, the voltage at the busbars of 110V DC control and distribution circuit shall be
maintained within the limits of 110V plus and minus 10%. Under normal operating conditions,
the 110V DC system will be required to supply the loads imposed by the operation, control,
indication, and alarm requirements of 145kV, 36kV, 12kV switchgear, LV circuit and tap
change operation of the main transformer.

On the total loss of AC supply, the discharge capacity of the 110V battery in the substation
shall be such that it will supply the following loads for an emergency period of 5 hours
whilst maintaining the voltage at the 110V busbars the permissible lowest voltage of operating
- 30 -
(close and open) circuit of 145kV circuit breaker according to IEC standard, including the DC
voltage drop along the cable from DC power source.
a) At beginning of the emergency period the consecutive tripping of all circuit breakers.
b) An emergency lighting load for period of 5 hours for the interior illumination of the
substation control area.
c) Lamps for status indication, auxiliary relays, annunciator circuit, numeric type
protection relays if any, etc., all of which must at least maintain alive during
emergency period
d) During the emergency period, twice Close-Open (CO) operation of 145kV circuit
breaker.

The battery charger shall be provided to supply the DC load requirements under normal
operating conditions while supplying the boost charging requirements of the batteries.
The battery charger shall be supplied from the main 380/220V distribution circuit.
All incoming and outgoing feeders to the DC control and distribution circuit shall be
controlled by means of Miniature Circuit Breakers (MCB).
The battery, the battery charger including the DC control and distribution circuit shall be
accommodated in a common metal enclosed cubicle in which the battery is in the lower tier
compartment separated from the rest of the equipment /devices which are installed in the
upper tier compartment. The battery compartment shall be Natural Air Cooled.
For indoor type cubicle annexed to other cubicles, on the front of the enclosure shall be
flush mounted all necessary instruments, indicating lamps and control switches.

For outdoor type enclosure, it shall be provided with front door fitted with a sight window
to observe the indicating instruments and alarm lamps etc. on the front panel of the battery
charger equipment without opening the door. The doors on rear and/or side of the enclosure
shall be also provided for operation and maintenance of battery and battery charger
equipment in a convenient way depending on the design. The bidder shall submit for
MOE’s approval the drawings of construction showing such arrangement.
Each battery cell shall be of the nickel-cadmium alkaline (Ni-Cd) type with nominal
voltage of 1.2 volts contained in transparent and alkaline-resistant synthetic resin
containers with cover fitted with combined venting and filling opening with closing cap.
Each container shall be provided on its side with upper and lower electrolyte level line for
observing electrolyte level. The cells shall be individually insulated.

Groups of cells shall be assembled into a multi-tier steel rack. All metals shall be treated
with rust preventive measures, and all materials, whether they are metal or other materials,
shall be alkaline-proof. The positive and negative terminals of each tier containing a group
of cells shall be clearly indicated. The positive and negative terminals of complete batteries
shall be indicated by red and black markings respectively.

All cells of the batteries shall be numbered for identification with non-corrodible materials
fixed on the container in a clearly visible way when the rack-mounted batteries are installed
in the cubicle.

Inter-row and inter-cell connections shall be made with hard drawn copper rod or strip of
adequate cross sectional area and suitably protected against corrosion.
Where cell terminals and connections are exposed to accidental contact they shall be
insulated or shrouded by means of a material which is resistant to attack by the electrolyte.
The battery shall be connected to the 110V DC control and distribution circuit through a
non-trip type switch or non-trip Miniature Circuit Breaker of suitable current rating.
The bidder is required to submit for approval a calculation sheet for battery capacity to
- 31 -
prove compliance with the requirement of the Specifications.
The minimum capacity for battery shall be calculated as to satisfy the total loads for the
emergency period plus 25% extra of the total loads and not less than 90AH/5hours at minus (-)
5 ºC, 92 cells.
The charger shall be capable of supplying the DC load requirements under normal
operating conditions, and at the same time automatically trickle charging the battery at the
required rate to keep it dully charged under conditions of the specified incoming AC supply
voltage variation whilst maintaining the voltage at the DC bus bar at 110V +/- 10%.
The charger shall also be capable of supplying the DC load requirements and at the same
time charging the battery from the fully discharged condition to the fully charged condition
during a period of not more than 12hours with the stated variation in incoming AC supply
voltage. In the latter case which normally occurs at an initial charging or recovery charging,
the quick charging rate shall be manually controlled.
The charger shall be equipped with a switch to change-over the charging mode from
automatic operation to manual operation and vice versa (Auto-Manual switch) as well as
from boost charging to trickle charging and vice verse (Boost-Trickle switch).
All such switches, knobs and volumes etc. for setting and control for charging operation
shall be mounted in the front panel of the charger together with DC voltmeter and ammeter
for a convenient operation without opening the front panel.
The voltage at the DC bus bar during battery quick charging shall be maintained at 110V
+/-10% by an automatic output voltage regulator.
The battery charger shall be connected to the 110V DC control and distribution circuit
through a Miniature Circuit Breaker of suitable current rating. The voltage at the DC bus bar
shall be maintained at 110V +/- 10% by an automatic output voltage regulator.
All outgoing feeder circuit shall be connected to the 110V DC bus bar and shall be
individually controlled and protected by double pole miniature circuit breakers.
The 110V DC system shall not be earthed at either pole. A high resistance shall be
connected between the positive and negative poles of the system and the centre point of the
resistance connected to earth through an earth fault relay which will indicate whether an
earth fault has developed in the positive or negative pole of the system. This relay shall also
initiate an alarm to be brought up at the multi-way alarm windows on the front panel.
The value of the resistance to be connected across the positive and negative poles shall be
such that in the event of earth fault on either side of pole the earth leakage current will not
exceed 10 milliamps.
A voltage relay incorporating means of adjustment of voltage setting shall be provided to
initiate an alarm in the event of the bus bar voltage falling below 99volts (minus 10% from
the rated voltage).
An Automatic Trip shall occur when DC Voltage is very low (less than 90V ).

2.1.3.32. Labels, Plates and Tags


1) General
All labels, plates, and tags shall be permanently legible, clearly worded, weather proof and
corrosion proof where damp areas and outdoors, and shall not be deformed under any
service conditions at the site. The entries on the plates and tags shall be indelibly marked
by engraving to black letter.

All labels, plates and tags shall be securely mounted in conspicuous and logical locations.

2) Rating plates

- 32 -
The electrical equipment to be supplied under the contract shall be provided with rating
plates containing the necessary information specified in the relevant IEC standards.

3) Warning notices
The Bidder shall provide warning notices and signs associated with the equipment in
his supply, of an approved form and wording to suite MOE’s rules. Such notices and signs
shall be written in English.

4) Devices numbers and Labels


Device number shall be allocated for every electrical control switch, relay and other device
and shall be shown on the bidder’s circuit diagrams.
The bidder shall apply a label of approved form to every electrical device, showing the
device number in a legible and permanent manner.

2.1.3.33. Corrosion Protection of Steel surface


All steel surfaces, other than machined parts, which are exposed to atmosphere, shall be
treated with suitable corrosion protection such as painting or hot-dipped galvanizing etc.

1) Zinc Hot-dipped galvanizing


All steel surfaces of outdoor Steelworks such as steel base, stand, support, frame and steel
structure etc., which are other than painted, shall be hot-dipped galvanized. Galvanizing shall
be applied by the hot process, and, for all parts, and shall consist of a thickness of zinc coating
not less than 610grammes of zinc per square meter of surface. Zinc coating shall be smooth,
clean and uniform thickness and free from defects. All drilling, punching, cutting and bending
of parts shall be completed and all burns removed before the galvanizing process is applied.

2) Painting
Typical finish colour of steelworks shall be light–grey or sand-beige, unless otherwise
specified in the specification. The bidder is required to submit the painting specifications for
approval together with colour chips or painting samples. The painting specifications shall
cover at least paint schedule, paint materials to be selected and manufacturer’s recommended
procedure for the surface preparation, application etc.

2.1.3.34. Power and Control Cables


1) Power cables
Power cables for medium voltage (MV) switchgear shall be of cross-linked polyethylene
(XLPE) insulated, PVC sheathed cables with stranded copper conductors.
Power cables for outgoing feeders of medium voltage switchgear shall be of aluminium
or steel armoured type but those for MV incoming switchgear connecting to main
transformer secondary, non-armoured type is also acceptable in case that such cables are
contained in an approved type of weather-resistant and flexible covering or shroud.

Power cables for MV outgoing feeder shall be of single core type for 36 kV feeder
power cables for both 36kV incoming switchgear shall be acceptable only for single-core type.

The power cables for MV incoming switchgear shall be completed with terminations
and terminals at both ends ready for connection at sites and they shall be provided with
a trailer-mounted cable reel over which they are reeled on and off each time when a
- 33 -
mobilization of the mobile substation arises.
The power cables for MV outgoing feeders shall be supplied in loose wound on cable
drums in a suitable length but as long as possible the drum can allow. Necessary number
and appropriate type of termination materials for each MV outgoing feeder shall also be
provided for both ends of each cable to be installed, i.e., both at switchgear cable
compartment and outdoor distribution pole (except provisions for pole-mounting such
as cross arm, insulator, stay wire, bracket etc.)
PVC over-sheath of all power cables shall bear at least rated voltage, type of insulation,
core material, manufacturer’s name and year of manufacture at convenient regular
interval to identify them without difficulty.

2) Control and auxiliary cables


All control cables for instrument transformer secondary, control and auxiliary wiring in
the metal-clad switchgear and supervisory control and protection panel and for
interconnecting wiring between cubicles shall be of single-core or multi-core, XLPE
insulated and PVC sheathed cables with stranded copper conductors.

Control cables employed for the circuits for embedded thermometers, instrument
transformers and for other circuits liable to interference due to electrical noise shall be the
screened cables with suitable metallic shielding against electrostatic induction and if
necessary against electromagnetic induction too.

The inter-connection cables between Equipment on the Trailer No.1 and Supervisory
control and protection panels on the Trailer No.2 shall employ a plug-in socket connection
system at both ends of cables for quick and easy connection at sites.
The inter-connection cables between equipment on the same trailer floor which are
installed on a permanent basis need not necessarily be of plug-in socket connection type
and a point to point direct connection is also acceptable if such cables are designed to run
through conduits or cable ducts.

Cross sectional area of each core of cables shall be not less than 2.5mm2 for control and
auxiliary circuits and 4mm2 for instrument transformer circuits.

If the specified core size mentioned above is not attained particularly for the inter
-connection cables because of limitation of availability of suitable plug-in socket, such
inter-connection cables with less cross sectional area of core, other than 2.5mm2 and
4mm2, those are 2.0 mm2 for control and auxiliary circuit and 3.5 mm2 for instrument
transformer circuits are acceptable.

2.1.3.35. Insulating Oil


Insulating oil shall comply with the requirements of IEC.60296.
Insulating oil shall be provided for transformer and all oil filled apparatus. 10% excess to
the total quantity shall be provided for topping up purposes as a spare.
Type of oil shall be of SHELL- DIALA- B or alternatively blend able with it.

Approved facilities shall be provided on all oil filled chambers such that an observer can
see with certainty that it contains the required quantity of oil. Approved means, other than
marked painted on, shall be provided to indicated the oil level inside each oil filled
chamber and tank and where such chambers or tanks are removal or have removal top
plates the oil level shall be indicated both inside and outside.
The inside oil level indicated shall be the level attained by the required quantity of oil when
- 34 -
the chamber, tank or top plate is removed.

2.1.3.36. Cabling Works


The power and control cables shall be continuous throughout their length between
terminals, and no junction or tee connection shall be made when cabling works.
The power and control cables to be installed on the trailers shall be laid in the cable ducts
or conduits after they have been cleaned. Earthing conductors, where required to run with
other conductors in the cable ducts or conduits shall be of PVC insulated wire.
The bidder shall design and prepare the cable schedules showing all power and control
cabling between the equipment related to the works and shall submit to MOE in a bundle
of as-built drawings for future O & M operations. They shall bear the following
information as minimum:
a) Cable identification.
b) Termination points.
c) Cable construction, number of cores and rated voltage.
d) Length of route.
2.1.3.37. Other materials
Jack ground base
Each landing gear and supporting jack of trailers shall be provided underneath of it with a
Jack ground base composed mainly of hot-dipped galvanized steel plates.

A typical thickness of steel plates shall be 22mm. A dimension of each piece of steel plates
shall be such that not more than two (2) persons can hold, carry and set them around.
Also each piece of steel plates shall be equipped with suitable handles for hold.

Each jack ground base shall have a sufficient strength so sturdy as not to be deformed or
bent as it supports the force of each jack or landing gear. If a steel plate or a set of steel
plates are not strong enough to withstand the force, a suitable number of beams or some
other means shall be additionally provided to reinforce the strength of each jack ground
base.

- 35 -
Section-2.2 : Technical Specification for Equipment and materials

2.2.1. General
The Bidder shall design and supply a mobile substation to satisfy the specifications
described in this section and the foregoing section 2.1 as a minimum.
The Bidder shall supply and install all necessary conductors, cables, terminals and
accessories to connect electrical equipment on the trailers.

2.2.2. Equipment to be mounted on the trailers


1) 145kV Disconnecting Switch (DS) and Earthing Switch (ES)
Equipment Description Specification
No.
DS ES
1 Quantity as per each mobile substation 1 set 1 set
2 Number of poles 3-poles
3 Location of service Outdoor
4 Type Triple-pole, single-throw, manual
operation type
5 Rated voltage 145 kV
6 Impulse withstand voltage 650 kV (peak)
7 Power frequency withstand voltage 275 kV/1 min.
8 Rated frequency 50 Hz
9 Rated nominal current 1250 A N.A
10 Rated short time current for Main contact
40 kA/1 sec
of DS and ES
11 Rated control voltage DC 110
12 Type of operating mechanism Manual with padlock
13 Type of interlocking system Electrical with Mechanical with
CB DS
Mechanical with
ES
14 Spare contact of auxiliary switch 5 NO / 5 NC 5 NO / 5 NC
15 Accessories
a) Interlocking device 1 set 1 set
b) Manual operating handle 1 set 1 set
c) ON-OFF Position indicator 1 set 1 set
d) Heater with thermostat 1 set 1 set

NO : Normal open contact


NC : Normal close contact

- 36 -
2) 145kV and 36kV Gas or Vacuum Circuit Breaker.
Equipment Specification
No.
Description 145 kV VCB 36 kV VCB
1 Quantity as per each mobile 1 incoming
Substation 1 set and 5
outgoings
2 Location of service Outdoor Indoor
3 Type Triple-pole, motor-charged
spring operated
4 Number of pole 3
5 Rated voltage 145 kV 36 kV
6 Impulse withstand voltage 650 kV(peak) 170 kV(peak)
7 Power frequency withstand
275kV/1 min. 70kV/1 min.
Voltage
8 Rated frequency 50 Hz
9 Rated nominal current 1250 A 1250 A
10 Rated short circuit current 40 kA/ 1 sec 31.5 kA /3sec
11 Rated interrupting time 5 cycles
12 Standard operating duty O-0.3sec-CO-3min-CO
13 Rated motor operating voltage DC 110 V
14 Rated closing control voltage DC 110 V
15 Rated tripping control voltage DC 110 V
16 Thermostat & heater voltage AC 220V N.A
17 Spare contact of auxiliary
5 NO / 5 NC
Switch
18 Accessories
b) ON- OFF Position indicator 1 set 1 set
c) Operating counter 1 set 1 set
d) Manual charging handle 1 pc 1 pc
e) Anti-pumping device 1 set 1 set
f) Heater with thermostat 1 set N.A

NO : Normal open contact


NC : Normal close contact

- 37 -
3) 120 kV Lightning Arrester
No. Description Specification
1 Quantity as per each mobile substation 3 sets of single pole unit
2 Location of service Outdoor
3 Type Metal Oxide surge arrester
4 Rated voltage 120 kV rms
5 Rated frequency 50 Hz
6 Nominal discharge current Heavy duty, 20kA crest
7 Long duration discharge class Class 4
8 Pressure-relief current Min. 40 kA rms
9 Discharge current withstand capacity
Min. 100 kA crest
(4/10 micro-seconds waveform, 2 shots)
10 Energy absorption Min. 7.5 kJ / kV
11 Withstand test voltage on the assembled insulators
- Dry power-frequency test voltage (1 min.) Min. 275 kV
- Lightning impulse test voltage Min. 650 kV
12 Accessories
a) Pressure relief device 3 sets
b) Surge counter (for 3-phase line ) 1 set

- 38 -
4) 63 MVA Main Transformer of 132/33kV
No. Description Specification
1 Quantity as per each mobile substation 1 set
2 Type Oil-immersed, ODAF cooling
with OLTC & AVR Relay in indoor
self-standing Panel
3 Location of service Outdoor
4 Capacity 63,000kVA, Continuous
5 No. of phases 3
6 Rated frequency 50 Hz
7 Rated voltage
- Primary 132kV ± 10% (1.25% step, 17 taps)
- Secondary 33 kV
8 Impulse withstand voltage Winding Bushing
- Primary (Line) 550 kV 650 kV
- Primary (Neutral) 325 kV 325 kV
- Secondary for 33kV 170 kV 170 kV

9 Power frequency withstand voltage Winding Bushing


- Primary (Line) 230 kV 275 kV
- Primary (Neutral) 140 kV 140 kV
- Secondary for 33kV 70 kV 70 kV

10 Connection
- Primary Star (Neutral brought out)
- Secondary Delta
11 Vector group notation YNd1
12 Temperature rise Winding 55 K
Oil 45 K
13 Impedance voltage
12 %
(Based on 63MVA at 75 ºC, rated voltage)
14 Bushing type current transformer
-132 kV line (for Diff., O/C & REF relays) 350/5A, class X: 3pcs
-132 kV line (for metering) 350/5A, 15VA, class1.0: 3pcs
-132 kV line (for O/C relays) 350/5A, 15VA, class 5P10: 3pcs
-132 kV neutral (for REF and E/F relays) 350/5A, class X: 1pc
15 Lightning arrester for H.V. Neutral point 75 kV /10 kA 1 pc
16 General accessories See the attached list “ General
accessories for Main Transformer”
below

Diff. : Ratio Differential Protection


O/C : Over Current Protection
REF : Restricted Earth fault Protection
E/F : Earth fault Protection

- 39 -
General accessories for Main Transformer
No. Items Quantity
1 Oil conservator for Main tank and OLTC Each 1 set
2 Dial type oil gauge with alarm contact for Main tank and OLTC Each 1 set
3 Dehydrating breather for Main tank and OLTC Each 1 set
4 On-load tap changing equipment (OLTC) 1 set
5 Temperature indicator for winding with alarm & trip and cooler
1 set
control contacts
6 Temperature indicator for oil with alarm & trip contacts 1 set
7 Buchholz relay with alarm and trip contact for Main tank 1 set
8 Protective relay with trip contact for OLTC 1 set
9 Pressure relief device with trip contact for Main tank and OLTC Each 1 set
10 1-stage Cooling equipment with fan & oil pump 2 sets
11 Oil flow indicators with alarm contact Each 1 set
12 Shut-off valves for cooling system Each 1 set
13 Oil filling valve with padlock 1 set
14 Oil Drain and filter valves with padlock for Main tank and OLTC Each 1 set
15 Oil sampling plug for Main tank 1 pc.
16 Oil drain plug for conservator of Main tank and OLTC Each 1 set
17 Air release plug for Bushing pockets and cooling units 1 set
18 Hand-holes for H.V. and H.V. Neutral Bushing and L.V. Bushings 1 set
19 Man-hole for OLTC chamber 1 set
20 H.V. and H.V. Neutral Bushing and L.V. Bushings 1 set
21 L.V. cable box 1 set
22 Junction terminal box for CT and control cable 1 set
23 Earthing terminals: 2pc.of 150mm2 for 1 set for Main tank and
Each 1 set
cooling unit
24 Others: Rating plate, jacking boss, lifting lugs 1 set

- 40 -
5) Auxiliary and Earthing Transformer
Equipment Specification
No.
Description 33 kV /380-220V
1 Quantity as per each mobile substation 1 set
2 Type Oil-immersed, self-cooled type
3 Location of service Outdoor
4 Rated output - Continuous 100 kVA
-Primary 19052.55 kVA:10sec
-Primary Neutral Current 1000A for 10sec.
5 No. of phases 3
6 Rated frequency 50 Hz
7 Rated voltage - Primary 36 kV
- Secondary 380-220 V
8 Impulse withstand voltage
- Primary (Line) 170 kV
- Primary (Neutral) 125 kV
9 Power frequency withstand voltage
- Primary (Line) 70 kV
- Primary (Neutral) 50 kV
10 Connection - Primary Zig-zag
- Secondary Star (Neutral brought out)
11 Vector group notation ZNyn1
12 Zero sequence impedance 57.15 ohms/phase
13 Temperature rise Winding : 50 K, Oil : 45 K
14 Bushing type current transformer 100/5A; class. X
15 Lightning arrester at H.V. Neutral Point 21 kV 10 kA, 1 pc
16 General accessories
1) Dial type oil gauge with alarm contact 1 pc
2) Dehydrating breather 1 pc
3) Pressure relief device with trip contact 1 pc
4) Buchholz relay with alarm and trip
1 set
Contact
5) Oil temperature relay with alarm and
1 set
trip contact
6) Conservator 1 set
7) Oil filling valve 1 pc
8) Drain valve complete with sampling
1 pc
Plug
9) Oil drain plug 1 set
10) Air release plug 1 set
11) Hand-holes 1 set
12) Junction terminal box for CT and
1 set
control cable
13) H.V. terminal 1 set
14) H.V. Neutral cable box and L.V. Each
cable box 1 set
15) Earthing terminals 1 set
16)Others :Rating plate, lifting lugs,
1 set
bolts, Bases, etc.

- 41 -
17) Pressure relief device without
1 set
tripping

6) 36kV switchgear
6-1) General Specification
Type of switchgear Specification
No.
Description Incoming Feeder
1 Quantity as per each mobile Substation 1 set 5sets
2 Location of service indoor
3 Type indoor Air-insulated Metal-clad Switchgear
4 Rated voltage 36 kV
5 Rated nominal current 1250 A
6 Rated frequency 50 Hz
7 Impulse withstand voltage 170 kV (peak)
8 Power frequency withstand Voltage 70 kV / 1 min
9 Rated short circuit current 31,5 kA
10 Rated short time current 31,5 kA/ 3 sec
11 Degree of protection of enclosure External:IP42, Partition:IP2X
12 Accessories: 1 set of Lifter, draw-out handle, charging
handle, operating handle etc. for VCB & ES

6-2) Typical components required as per each type of switchgear


a) Incoming switchgear
No. Item Specification for component Q’ty
1 Circuit breaker Draw-out type VCB, 36 kV, 1250 A, 31.5 kA 1 set
2 Provision for interlocking between
Electrical type 1 set
CB and 132kV DS
3 Current transformer for protection 1250/5A,
3 pcs
purpose Class. X,
4 Current transformer for measuring 1250/5A,
3 pcs
instrument Class.1.0/15VA
5 Voltage transformer (Single phase) 33kV/√3 / 110V/√3 / 110V/3
3 pcs
Class.1.0/3P
6 Lightning arrester for line 39 kV, 10 kA 3 pcs
7 Earthing switch (ES) at cable side Short time current:31.5 kA 1sec, Making
1 set
current:80 kA
8 Provision for interlocking between
Mechanical type 1 set
ES and VCB
9 Provision for interlocking between
Electrical type 1 set
ES and 132kV VCB
10 3 phase insulated busbars 36 kV, 1250 A, 31.5 kA 1 set
11 Main contact isolating device 36 kV, 1250 A, 31.5 kA 6 sets
12 CB secondary plug-in contact 1 set
13 Shutter for upper and lower contact 1 set
14 Voltage indicator Indicating lamp to be mounted near ES 1 set
- 42 -
operating point
15 Space heater with thermostat AC 220V, with 2-Pole MCB 1 set
16 2 Pole MCB for Control & Motor circuit for VCB 1 set
17 Fluorescent lamp AC 220V, with door switch 1 set
18 Outdoor type enclosure IP42 1 set

b) Outgoing feeder
No. Item Specification for component Q’ty
1 Circuit breaker Draw-out type VCB,
1 set
36 kV, 1250 A, 31.5 kA
2 Current transformer for outgoing 600-300/5-5A, Class.1.0 & 5P10, 2 x
feeder 7.5VA or more 3pcs
3 Earthing switch (ES) at cable side Short time current:31.5 kA 3sec,
1 set
Making current:80 kA
4 Provision for interlocking between
Mechanical type 1 set
ES and VCB
5 3 phase insulated busbars 36 kV, 2000 A, 31.5 kA 1 set
6 Main contact isolating device 36 kV, 2000 A, 31.5 kA 6 sets
7 CB secondary plug-in contact 1 set
8 Shutter for upper and lower contact 1 set
9 Voltage detector with indicating lamp Indicating lamp to be mounted near
1 set
ES operating point
10 Space heater with thermostat AC 220V, with 2-Pole MCB 1 set
11 2 Pole MCB for Control & Motor circuit for VCB 1 set
12 Fluorescent lamp AC 220V, with door switch 1 set
13 Outdoor type enclosure IP42 1 set
14 Connection materials Terminals, cable glands and cleats
1 set
for 3-phase cable,
each

8) Supervisory Control & Protection Panel


- Type : Indoor Metal-enclosed control gear housed in a robust and dustproof metal
container with two identical sets of air-cooling equipment for a redundancy.
- Quantity : 1 set for each Mobile Substation
- The panels shall be equipped with the items in the following table, but not be limited to
them, for the control, protection, & metering of the 132 kV, medium voltage ( 33 kV
) equipment and power transformer, and AC distribution.
- The panel which includes temperature-sensitive equipment and devices such as numeric
relay etc., shall be provided with a cooling system to reduce the internal temperature to
guarantee a normal operation of the equipment and devices at maximum outdoor
ambient temperature of 55 °C.

a) Supervisory control panel


No. Description 132/33kV system
1 Mimic diagram (for 132 kV & MV system) 1 set
2 Signal lamp (LED type) (for 132 kV & MV system) 1 set
3 Control switch for circuit breaker ON-OFF 5 sets
- 43 -
(for 132 kV & MV system)
4 Ammeter with selector switch(*1) (for 132 kV system) 1 set
AM with AS, WM with MDI, VM with VS, Var M, WHM (*1) (for MV incoming
5 circuit )
1 set
AM with AS, WM with MDI, WHM (*1)
6 (for MV outgoing feeder )
3 sets
7 Tap position indicator (for OLTC ) 1 set
8 Operating switch : Raise- Lower & Auto-Manual (for OLTC ) 1 set
Operating switch for cooling equipment
9 (for fan and oil pump of main TF)
1 set
ON-OFF switch for Auto-reclosing relay & lock reset push
10 button switch (for MV outgoing feeder)
3 sets
Reset switch for auto-reclose failure
11 (for MV outgoing feeder)
3 sets
ON-OFF switch for load shedding
12 (for MV outgoing feeder)
3 sets
Annunciator relay with fault indicator, with Dual 24V DC-DC
13 converter (for entire mobile substation) (*5)
1 set
All necessary fuses or miniature MCB for protection of control
14 1 set
and auxiliary circuits
15 All necessary auxiliary relay (for control circuit) 1 set
16 Testing terminals (for control circuit) 1 set

b) Protection relay panel


No. Description 132/33kV system
Numeric type transformer main protection(*2)
1 1 set
(for entire main TF protection)
Automatic voltage control relay (AVR)
2 1 set
(for main TF secondary voltage regulation)
Numeric type transformer primary side back-up protection &
3 others (*3) 1 set
(Including main TF secondary side control and protection)
Numeric type feeder protection (*4)
4 3 sets
(for MV outgoing feeder)
Trip circuit supervision integrated in the Numeric type
5 5 sets
protection relays (for 132 kV & MV system)
6 All necessary auxiliary relay 1 set
7 Testing terminals 1 set

c) Others and common items


132/33kV system
No. Description

1 Miniature circuit breaker (for AC distribution circuit) 1 set


Fluorescent lamp AC220V with door switch
2 1 set
(for each panel)
Space heater with thermostat AC220V with 2P MCB (for
3 1 set
each panel)
Service socket outlet AC220V 2 pole 10A max.
4 1 set
(for entire Control & Protection Panels)
Split type air-cooling equipment for entire Control &
5 2 sets
Protection Panels (mounted on container enclosure)

- 44 -
Fluorescent lamp AC220V with switch and Emergency lamp Each
6
DC110V with switch (mounted inside container enclosure) 1 set

(*1) Electronic or numeric type multi-meters are preferable.


(*2) The following protection relay functions to be provided: refer to single line diagram
- TF primary 3 phase overcurrent relay (Transformer main protection)
- TF primary restricted earth-fault relay (ditto)
- 3 phase ratio differential relay (ditto)
- TF secondary 3 phase overcurrent relay
- TF secondary restricted earth-fault relay
- TF secondary residual earth-fault relay
(*3) The following protection relay functions to be provided: refer to single line diagram
- TF primary 3 phase overcurrent relay (Transformer back-up protection)
- TF primary earth-fault relay (neutral point) (ditto)
- TF secondary over-voltage earth-fault relay
- Under voltage relay
- Under frequency relay
- LV protection relay for AC distribution circuit
(*4) The following protection relay functions to be provided: refer to single line diagram
- 3 phase overcurrent relay
- Residual earth-fault relay
- Double-shot auto-reclose relay
(*5) The following items to be provided as a minimum: Lettering of each item to the
annunciator window is to be subject to MOE’s approval.

Type of Colour
Item sound
signal of lamp
a) Main transformer
- Ratio differential (main protection) trip red bell
- HV overcurrent (main protection) trip red bell
- HV restricted earth fault (main protection) trip red bell
- HV overcurrent (back-up protection) trip red bell
- HV earth fault (back-up protection) trip red bell
- Buchholz 2nd trip red bell
- Buchholz 1st alarm red bell
- Oil temperature 2nd trip red bell
- Oil temperature 1st alarm red bell
- Winding temperature 2nd trip red bell
- Winding temperature 1st alarm red bell
- Low oil level for main tank and OLTC alarm red bell
- Tap changer failure alarm red bell
- Pressure relief device for main tank trip red bell
- Pressure relief device for OLTC trip red bell
- Oil pressure high for OLTC trip red bell
- Oil flow failure alarm red bell
- Cooling fan failure alarm red bell
- Oil pump failure alarm red bell
- Tap change limit alarm red bell

- 45 -
Type of Colour
Item sound
signal of lamp
b) MV Incoming switchgear (signal Led of the bay unit relay, no annunciator for
the MV SWGR)
- Overcurrent trip red bell
- Earth fault overcurrent trip red bell
- Earth fault over-voltage trip red bell
- Under voltage trip red bell
- Under frequency trip red bell

c) MV outgoing feeders (signal Led of the bay unit relay, no annunciator for the MV
SWGR)
- Overcurrent trip red bell
- Earth fault overcurrent trip red bell
- Under frequency trip red bell
d) Earthing & Auxiliary transformer
- Restricted earth fault trip red bell
- Buchholz 2nd trip red bell
- Buchholz 1st alarm red bell
- Oil temperature 2nd trip red bell
- Oil temperature 1st alarm red bell
- Low oil level alarm red bell
- Pressure relief device trip red bell

e) AC distribution
- Auxiliary AC failure alarm red bell

f) Battery and charger


- DC failure (grouped alarm indication
alarm red bell
received from Battery & Charger panel)
- DC under voltage alarm red bell

g) Common
- Trip circuit supervision of all circuit
alarm red bell
breakers (group indication)
- Protection relay failure of all protection
alarm red bell
relays (group indication )
- MV switchgear temperature rise alarm red bell
- Battery and Charger panel temperature rise alarm red bell

- 46 -
9) 110 V Battery & Charger panel
No. Description Specification
1 Quantity 1 set as per each mobile substation
Full automatic constant voltage DC power source,
2 Type consisting of three phase thyristor rectifier, control
device and Battery cells.
3 Construction Outdoor, dust-proof metal enclosed type
4 Equipment and devices to be mounted in the panel: See 1), 2), 3) and 4) below.
1) Charger (constant voltage DC power source)
a) AC Input 3-phase 3-wire, 50Hz, 380V +/-10 %
b) DC Output DC bus bar voltage :110V +/- 10%
DC bus bar current : not less than 15A
c) Output voltage regulation Load voltage: Low 99V – High 121V
d) Die-electric strength AC phases and earth : AC 2000V for 1 min.
AC and DC : Ditto
e) Devices to be mounted
on the front panel
- AC VM with VS Voltage switch: OFF-RY-YB-BR –OFF
- DC VM with VS Voltage switch: OFF-Charger-Battery-Load-OFF
- DC AM For DC output current
- DC AM For battery current with Centre zero pointer
- Battery current Centre zero pointer type
- Signal lamp AC Input, Manual operation, trickle and boost
- Change over switch MAN-AUTO, TRICKLE-BOOST
-Voltage adjustment knob For initial charging control
- Alarm indication (*1)
- Alarm reset/test button Alarm stop, reset and lamp test facility
2) Battery
a) Type Nickel-Cadmium Type
b) Number of Battery cell Minimum 92 cells (*2)
c) Nominal voltage 1.2 V/cell
d) Nominal capacity Minimum 90 AH/5hour (*2)
e) Necessary provision
- Multi-tier mounting rack At least double tier for containing cell groups
- Fixing plates with rubber Fixing the cell group in the rack for anti-vibration.
- DC main conductors
- Signal wire For electrolyte decrease
3) DC distribution circuit
- DC outgoing feeders At least 11 outgoing feeders: see (*3) below
4) Others as common device

- Heater with thermostat AC 220V with 2P MCB


5 Maintenance tool for Battery and charger
- Funnel 1 pc.
- Syringe 1 pc.
- Suction type hydrometer 1 pc. Specific gravity: 1.10-1.30
- Rod type thermometer 1 pc. -20 ºC to + 100 ºC
- Jug 1 pc. 2 litter
- Digital tester 1 pc. 0-3 V for battery cell voltage measurement
- Filling pump 1 pc.
- Spanner 1 pc.
- Pure water 1 pc. of 2 litter container
- Others if any

- 47 -
(*1) The following items shall be provided for alarm indication as a minimum:
- DC Under voltage
- DC Earth fault (positive)
- DC Earth fault (negative)
- Charger failure

In addition, remote alarm indication of DC Under voltage, DC failure (grouping all


alarms except DC Under voltage) shall be supplied to the Supervisory control panel.

(*2) Calculation sheet shall be submitted to prove the conformity of the proposed
capacity & discharge-end-voltage to the specification.

(*3) The following DC feeders shall be provided as a minimum:


- Control for main transformer including primary- and secondary- side
switchgear of main transformer
- HV VCB spring charge motor source
- Control, alarm and indication for control and protection panel
- Control for No.1 MV outgoing feeder
- Control for No.2 MV outgoing feeder
- Control for No.3 MV outgoing feeder
- Control for No.4 MV outgoing feeder
- Control for No.5 MV outgoing feeder
- Control for No.6 MV outgoing feeder (*note)
- Control for No.7 MV outgoing feeder (*note)
- Emergency lighting for control and protection panel
- at least one spare feeder

(*note) DC feeders for No. 6 and 7 shall be spare for 132/33kV mobile substation
since no outgoing feeders to meet them is available.

- 48 -
2.2.3. Trailers
No. Description No.1 Trailer No.2 Trailer
Quantity as per each mobile
1 1 set 1 set
Substation
2 Vehicle Coupling device King ping , SAE standard 3.5 inch
Left & right combined operation,
3 Landing gears high & low speed range,
manual operation type, with square pads
Voltage: 24 V
4 Electrical system
Connection: SAE 7-pole
Brake
1) Service brake
a) brake system Two line air brake system
Internal expanding, leading and trailing shop
5 b) brake type type actuated by air, controlled by tractor
driver
c) Air reservoir tank 1 set
d) air coupling device Glad hand type (SAE standard)
Spring loaded type, operated
2) Parking brake
by tractor driver manually
Tire and Max. allowable speed 40 km/hour
6 wheel Location Rear axle
Tail & Stop(combined red),
Turn signal (combined orange),
License(white),
7 Lamps
Back-up(white),
Side(orange),
Clearance(red) and Reflector
Accessories
1) Spare tire held on the carrier 1 set 1 set
2) Towing eye (rear) 1 set 1 set
3) Supporting jack 1 set 1 set
4) Mud guard 1 set 1 set
5) Hanger for shipping 1 set 1 set
6) Chock block for rear wheel 1 set 1 set
7) Other necessary provisions Safety fence around Maintenance platform
8
H.V. Equipment before M.V.
switchgear row
8) Level gauge 1 set 1 set
9) Impact recorder (3-axis type) 1 set 1 set
10) Cable reel for power cable - 1 set
11) Jack ground base holder 1 set 1 set
12) Tool box and standard tools 1 set

- 49 -
2.2.4. Materials
The following installation materials shall be provided as per each mobile substation.
2.2.4.1. Jack ground base for jacking
One (1) set of jack ground base (steel plates with thickness of 22mm, and other materials if
necessary) shall be provided for landing gears and supporting jacks.

2.2.4.2. Control cables


One set of control cables with outdoor type plug-in connectors shall be provided for
connection between high voltage equipment on trailer No.1 and supervisory control and
protection panel on trailer No.2. All control cables shall be shrouded with weather-proof
coverings.

- 50 -
2.2.4.3. Power cables
MV Incoming power cables
The following power cables shall be provided for the connection between secondary
terminals of the main transformer and the cable terminals of the medium voltage
incoming switchgear. All the power cables shall be contained in an approved type of
weather-resistant and flexible covering or shroud when installed and connected.

36kV power cables for 132/33kV mobile substation : 1 set


Three (3) single core XLPE cable of copper stranded 2x1x400mm2, completely terminated
at both ends.

- 51 -
Section-2.3 : Test

2.3.1. General
The bidder shall carry out factory tests and tests at sites in accordance with the requirements of
the contract. The bidder shall submit all test procedures to MOE for approval.

2.3.2. Factory Tests


The following tests shall be carried out at manufacturer’s factory or relevant assembly yard
before shipment in accordance with latest IEC standard and EN standard.
The bidder shall submit the test reports after each shipment of equipment.

2.3.2.1. Factory Test for Individual Electrical Equipment to be mounted on Trailers


1)145kV disconnecting switch with earthing switch
a) Design and Visual check
b) Power-frequency voltage withstand dry tests on the main circuit
c) Voltage withstand test on auxiliary and control circuits
d) Measurement of the resistance of the main circuit
e) Mechanical operating tests

2)145kV circuit breaker


a) Design and Visual check
b) Measurement of insulation resistance
c) Power-frequency voltage withstand dry tests on the main circuit
d) Voltage withstand test on auxiliary and control circuits
e) Measurement of the resistance of the main circuit
f) Mechanical operating tests
g) Timing test of closing and open operation

3) Surge arresters (Metal Oxide surge arrester)


a) Design and Visual check
b) Measurement of insulation resistance
c) Measurement of reference voltage
d) Residual voltage test
e) Partial discharge test
f) Operation of surge counter

4) 63MVA Power transformer


a) Design and Visual check
b) Measurement of efficiency at rated load and rated voltage
c) Measurement of winding resistance
d) Measurement of voltage ratio and check of phase displacement
e) Measurement of short-circuit impedance and load loss
f) Measurement of no-load loss and current
g) Dielectric routine tests
h) Tests on on-load tap-changer
i) Temperature rise test (only for the first unit as the type test)
j) Impulse test (only for the first unit as the type test)

- 52 -
k) Tests on built-in current transformer including measurement of current ratio and
check of relative polarity
l) Tests of instruments
m) Oil pressure test for coolers
n) Operating test for cooling equipment
o) Mechanical test for tank
- Oil tightness check
- Vacuum test
p) Measurement of acoustic sound level (only for the first unit as the type test)
q) Short circuit test (Calculation sheet shall be submitted)

5) 33kV Auxiliary and Earthing transformer


a) Design and Visual check
b) Measurement of winding resistance
c) Measurement of voltage ratio and check of phase displacement
d) Measurement of short-circuit impedance and load loss
e) Measurement of no-load loss and current
f) Dielectric routine tests
g) Temperature rise test (only for the first unit as the type test)
h) Impulse test (only for the first unit as the type test)
i) Tests on built-in current transformer including measurement of current ratio and
check of relative polarity
j) Tests of instruments
k) Short circuit test (Calculation sheet shall be submitted)

6) Medium voltage (36kV) metal-clad switchgear


a) Design and Visual check
b) Circuit test (conduction check by beep sound tester)
c) Sequence and operation test
d) Insulation resistance test
e) Withstand voltage test (between line to earth, r.m.s for 1 min., dry)
- Main power circuit
- Control and instrument circuit
f) Inspection of mechanical operation
g) Interlocking test with circuit breakers and earthing switch
h) Tests on current transformer including measurement of current ratio and check of relative
polarity
i) Tests on voltage transformer including measurement of voltage ratio and check of relative
polarity

7) Battery and Charger panel


a) Design and Visual check
b) Circuit test (conduction check by beep sound tester)
c) Insulation resistance test
d) Discharge test
e) Operation test for load voltage compensator
f) Relay operation test
g) Indicating meter test
h) Function test for control circuit, indicating circuit and alarm circuit
i) Measurement of no-load current and DC voltage
- 53 -
j) Low voltage test (Check of threshold setting of voltage decrease)

8) Supervisory control and protection relay panel


a) Design and visual
b) Insulation resistance test
c) Check of wiring
d) Relay operation test and checking of co-ordination of protection
e) Indicating meter test
f) Function test for control circuit, indicating circuit and alarm circuit
g) Test and adjustment of AVR
h) Withstand voltage test for auxiliary distribution board

2.3.2.2. Factory Test for MV Power cables


a) Design and visual check
b) Measurement of electrical resistance of conductors
c) Partial discharge test
d) Voltage test
e) Check of dimensions

2.3.2.3. Factory test for Trailers


a) Design and Visual check
b) Dimension inspection
c) Brake test

2.3.2.4. Test before Shipping for Complete Mobile Substation


a) Design and visual check
b) Overall functional test for control, protection, metering, alarm and interlocking
circuits including high voltage, medium voltage and low voltage circuits
c) Secondary injection test
d) Primary Injection test for CT and VT circuits
e) Measurement of insulation resistance
f) Traveling test of Mobile substation (only for the first unit for each type).
The bidder shall submit the test procedure to MOE for approval.

- 54 -
Section-2.4 : Technical Particulars & Guarantees of Equipment

The following “technical particulars and guarantees for each equipment shall be filled in the
“proposed” and submitted for tendering.

The list of schedule:


Schedule No.1 : 145 kV Disconnecting Switch and Earthing Switch
Schedule No.2-1 : 145 kV Circuit Breakers
Schedule No.2-2 : 36 kV Circuit Breakers
Schedule No.3 : 63 MVA 132/33 kV Main Transformer
Schedule No.4 : 100KVA 33/0.38 kV Auxiliary and Earthing Transformer
Schedule No.5-1 : 145kV Current Transformer
Schedule No.5-2 : 36kV Current Transformer
Schedule No.6 : 36kV Voltage Transformer
Schedule No.7-1 : 132 kV Lightning Arrester
Schedule No.7-2 : 33 kV Lightning Arrester
Schedule No.8 : 132 kV Bushing
Schedule No.9 : 36kV Medium Voltage Metal-clad Switchgear
Schedule No.10 : Battery
Schedule No.11 : Battery Charger
Schedule No.12-1: Meters for 132kV side
Schedule No.12-2: Meters for MV Incoming
Schedule No.12-3: Meters for MV Outgoing Feeder
Schedule No.13-1: Transformer Main Protection & Control Relay
Schedule No.13-2: Transformer Back-up Protection Relay
Schedule No.13-3: Transformer L.V. Protection & Control Relay
Schedule No.13-4: Medium Voltage Feeder Protection Relay
Schedule No.14-1: 36 kV Power Cables for Incoming
Schedule No.14-2: 36 kV Power Cables for Feeder
Schedule No.15 : Low voltage Power Cables
Schedule No.16 : Plug in type connectors of Control Cables
Schedule No.17-1: 132 kV ACSR Incoming Conductor
Schedule No.17-2: 132 kV HDCC Conductor for Connection
Schedule No.17-3: 132 kV HAL Conductor for Connection
Schedule No.18-1: 132kV Single Tension Insulator string

- 55 -
Schedule No.18-2: 132kV Single Suspension Insulator string
Schedule No.19: Post Insulator
Schedule No.20: Steel Structures for 132kV Incoming Gantry
Schedule No.21-1: Trailer No.1
Schedule No.21-2: Trailer No.2

- 56 -
SCHEDULE NO.1
Technical Particulars and Guarantees of
145 kV Disconnecting Switch and Earthing Switch

No. Description Required Proposed


1. Make To be filled in
2. Type Air-insulated,
a) Disconnecting switch Vertical, single
throw, manual
operation type

b) Earthing switch Ditto


3. Number of poles 3
4. Location of service Outdoor
5. Rated voltage 145 kV
6. Rated insulation level
a) Impulse withstand voltage (peak) 650 kV
b) One minute 50 Hz withstand voltage (r.m.s.) 275 kV
7. Space between open contacts
a) Distance 1400 mm
b) Impulse withstand voltage (peak) 750 kV
c) One minutes 50 Hz withstand voltage (r.m.s.) 315 kV
8. Rated normal current 1250 A
9. Rated short-time current at time duration of 1sec. 40 kA
for main contacts and earthing switch
10. Creepage path
a) Protected 2200 mm
b) Total 4495 mm
11. Minimum Clearance in air
a) Between poles 1700 mm
b) To earth 1350 mm
12. Type of operating mechanism Manual
13. Type of interlocking mechanism
a) Interlocked with CB Electrical
b) Interlocked with earthing switch Mechanical with
padlock
14. Rated supply voltage for
a) Interlocking mechanism DC 110 V
b) Thermostat AC 220 V
c) Heater AC 220 V
15. Number and type of spare auxiliary Switches 5 NO / 5NC
16. Auxiliary switch
a) Continuous current carrying capacity 10 A or more
b) Breaking capacity at 110V DC 4 A or more
17. Permissible tensile force on terminals To be filled in

- 57 -
No. Description Required Proposed
18. Type of corrosion protection of steel parts Hot dipped
galvanized
19. Mass of disconnecting switch To be filled in kg
20. Drawing number for the overall dimensions of To be filled in
disconnecting switch & earthing switch
21. Certificate or report of type test To be filled in

Name of Tenderer’s ________________ Date__________ Signature_______________

- 58 -
SCHEDULE NO.2-1
Technical Particulars and Guarantees of
145 kV Circuit Breakers

No. Description Required Proposed


1. Make To be filled in
2. Type Air-insulated,
motor charged
spring, triple pole
operation Vacuum
or Gas Circuit
Breaker
3. Number of poles 3
4. Class: indoor or outdoor Outdoor
5. Rated voltage 145 kV
6. Rated insulation level
a) Impulse withstand voltage (peak) 650 kV
b) One minute 50 Hz withstand voltage (r.m.s.) 275 kV
7. Rated frequency 50 Hz
8. Rated normal current 1250 A
9. Rated breaking current
a) Cable charging -
b) Line charging 50 A
10. Rated capacitor breaking current -
11. Rated small inductive breaking current 5A
12. Rated Short-circuit breaking current
a) Symmetrical 40 kA
b) D. C . component Less than 50% *
13. Rated short-time current at time duration of 40 kA
1sec.
14. First pole-to-clear factor 1.5
15. Rated transient recovery voltage 2.0 kV/μs
16. Rated short-circuit making current 80 kA
17. Rated operating sequence for double reclosing O-0.3”-CO-3’-CO
18. Total interrupting 0.1 Sec.
19. Closing time 0.12 Sec.
20. Opening time 0.07 Sec.
21. Spring charging time at rated operation voltage
a) Reset operation 20 Sec.
b) Charging operation 24 Sec.
22. Mass of complete circuit breaker To be filled in kg
23. Number of breaks in Series per pole 1 **
Minimum Clearance in air ***
24. a) Between poles 1385mm
b) To earth 1250mm ***
25. Type of operating mechanism Motor spring
26. C. B. is trip-free or with lock-out preventing Trip free
closing

- 59 -
No. Description Required Proposed
27. Rated supply voltage for
a) Closing coil DC 110 V
b) Shunt opening release DC 110 V
c) Motor DC 110 V
d) Thermostat AC 220 V
e) Heater AC 220 V
28. Current required at rated supply voltage by
a) Closing coil 5A
b) Shunt opening release 5A
c) Motor 10 A
d) Heater To be filled in A
29. Auxiliary switch
a) Continuous current carrying capacity 10 A or more
b) Breaking capacity at 110V DC 5 A or more
30. Number and type of spare auxiliary Switches 5 NO / 5 NC
31. Creepage path
a) Protected -
b) Total 4495 mm
32. Guaranteed number of breakings before being 20
necessary to inspect the circuit breaker poles
33. Guaranteed number of operations with no load 10000
before being necessary to inspect the circuit
breaker poles & operating device
34. Number of the drawing with overall dimensions
35. Type of corrosion protection of steel parts Zinc hot dip and
galvanized
painting
36. Certificate or report of type test To be filled in

Name of Tenderer’s ________________ Date__________ Signature_______________

*As per IEC 62271-100


**Not applicable for 145KV breaker
***As per IEC 62271-100

- 60 -
SCHEDULE NO.2-2
Technical Particulars and Guarantees of
36 kV Circuit Breakers

No. Description Required Proposed


1. Make To be filled in
2. Type Air-insulated,
motor charged
spring, triple pole
operation Vacuum
Circuit Breaker
3. Number of poles 3
4. Class: indoor or outdoor Indoor
5. Rated voltage 36 kV
6. Rated insulation level
a) Impulse withstand voltage 170 kV
b) One minute 50 Hz withstand voltage 70 kV
7. Rated frequency 50 Hz
8. Rated normal current 1250 A
9. Rated breaking current
a) Cable charging 50 A
b) Line charging 10A
10. Rated Short-circuit breaking current
a) Symmetrical 31.5 kA
b) D. C. component less than 20%
11. Rated short-time current at time duration of 31.5 kA
1sec.
12. First pole-to-clear factor 1.5
13. Rated transient recovery voltage 0.57 kV/μs
14. Rated short-circuit making current 80 kA
15. Rated operating sequence for double reclosing O-0.3”-CO-3’-CO
16. (blank) - -
17. Total interrupting 0.1 Sec.
18. Closing time 0.1 Sec.
19. Opening time 0.05 Sec.
20. Spring charging time at rated operation voltage 11 Sec.
21. Mass of complete circuit breaker To be filled in kg
22. Number of breaks in Series per pole 1
23. Minimum Clearance in air
a) Between poles To be filled in mm
b) To earth To be filled in mm
24. Type of operating mechanism Motor spring
25. C. B. is trip-free or with lock-out preventing Trip free
closing
26. Rated supply voltage for
a) Closing coil DC 110 V
b) Shunt opening release DC 110 V
c) Moto DC 110 V
- 61 -
No. Description Required Proposed
27. Current required at rated supply voltage by
a) Closing coil 5A
b) Shunt opening release 7A
c) Motor 5A
28. Auxiliary switch
a) Continuous current carrying capacity 3A
b) Breaking capacity at 110V DC 3A
29. Number and type of spare auxiliary Switches 5-NO / 5-NC
30. Guaranteed number of breakings before being 30
necessary to inspect the circuit breaker poles
31. Guaranteed number of operations with no load 10000
before being necessary to inspect the circuit
breaker poles & operating device
32. Number of the drawing with overall dimensions
33. Type of corrosion protection of steel parts Zinc chromate
plating and painting
34. Certificate or report of type test To be filled in

Name of Tenderer’s ________________ Date__________ Signature_______________

- 62 -
SCHEDULE NO.3
Technical Particulars and Guarantees of
63 MVA 132/33 kV Main Transformer
No. Description Required Proposed
1. Make
a) Transformer To be filled in
b) On-load tap changer To be filled
2. Type Oil-immersed, ODAF
cooling with on-load
tap-changer and AVR
Relay in indoor self-
standing Panel
3. Location of service Outdoor
4. Rated voltage ratio 132/33 kV
5. Rated power Primary: 63 MVA
Secondary: 63 MVA
6. Number of phase 3
7. Frequency 50 Hz
8. Rated voltage
a) H.V. 132 +/- 10% kV
(17 taps, 1.25% step)
b) L.V. 33 kV
9. Rated voltage of winding
a) H.V. 132 kV
b) L.V. 33 kV
10.1 Insulation level : Impulse withstand voltage Winding Bushing

a) H.V. line 550 kV 650 kV


b) H.V. neutral 325 kV 325 kV
c) L.V. 170 kV 170 kV

10.2 Insulation level : One minute 50 Hz Winding Bushing


withstand voltage
a) H.V. line 230 kV 275 kV
b) H.V. neutral 140 kV 140 kV
c) L.V. 70 kV 70 kV
11. Winding temperature at rated power
a) Rise 55 ˚C
b) Total 110 ˚C
12. Top oil temperature at rated power
a) Rise 45 ˚C
b) Total 100 ˚C
13. Calculated thermal time constant 1.0 Hr
14. Maximum flux density in iron at rated
frequency and rated voltage ratio To be filled in
a) at normal voltage Tesla
b) at 90% normal voltage Tesla
c) at 110% normal voltage Tesla
- 63 -
No. Description Required Proposed
15. Maximum current density in windings at
rated
power 4.5 A/mm2
a) H.V. winding
b) L.V. winding 4.5 A/mm2
16. Losses
a) No load loss at rated voltage and To be filled in kW
frequency
b) Load loss at rated power and 75 ˚C To be filled in kW
17. No load current at rated voltage 0.9 %
18. Power required for cooling plant To be filled in kW
19. Impedance voltage at rated power for H.V. -
L.V. winding 12 %
20. Voltage drop at rated current as percentage of
rated voltage
a) at unity power factor ≤1.55%
b) at 0.8 lagging power factor ≤8.79%
21. Type of winding
a) H.V. Disc
b) L.V. Disc
22. Type of insulation of winding
a) H.V. Kraft paper
b) L.V. Kraft paper
23. Type of insulation of
a) Tappings Kraft paper
b) Tapping connections Kraft paper
c) Core assembly Pressboard and Kraft
paper
d) Core laminations Inorganic coating
24. Thickness of transformer tank
a) Sides 9 mm
b) Bottom 12 mm
25. Thickness of radiator plates To be filled in mm
26. Winding connection
a) H.V. Star (neutral brought
out)
b) L.V. Delta
27. Vector group symbol YNd1
28. Creepage path of bushings
a) 132 kV line bushings
- Protected (90 deg. Shadow) 1830 mm
- Total 4495 mm
b) 132 kV neutral bushings
- Protected (90 deg. Shadow) 880 mm
- Total 2248 mm
c) 33 kV bushings Total 576mm
29. Secondary cables 2x1x400mm2
Number and type of cables XLPE, Cu stranded
- 64 -
No. Description Required Proposed
30. Test pressure of oil leak test of tank 34 kpa
31. Type of core
Core
32. Core sheet materials Cold-rolled, grain-
oriented steel
33. Type of oil IEC60296 class 1
Bendable with Shell
Diala B
34. Coolers
a) Number of unit coolers per transformer
radiators 2
b) Number of oil pumps per transformer 2
c) Number of air blowers per transformer 4
d) Input rating of each blower motor
- Oil pump 4KW / unit
- Air blower 1.5 kW / unit
35. Type of corrosion protection on steel parts
a) Inside tank Oil resistance paint
b) Outside tank Alkyd resin paint
36. Total oil required
a) Volume To be filled in m3
b) Mass To be filled in Ton
37. Total mass of winding and core To be filled in Ton
38. Total mass of complete transformer including
To be filled in Ton
fittings and oil
39. Shipping mass of transformer To be filled in Ton
40. Noise level at 3 meter, rated voltage, rated
frequency, at no-load and with cooling unit 80 dB(A)
operation
41. Bushing
a) Standard IEC 60137
b) Porcelain colour To be filled
c) Type of bushing
- H.V. line and neutral Oil impregnated paper
- L.V. Solid
d) Rated current
- H.V. line and neutral 800A for line
800A for neutral
- L.V. 2000A
42. Conservator
a) for main tank Conventional type
conservator with
dehydrating breather

b) for OLTC compartment Ditto


43. Gasket materials Nitrile Butadiene
Rubber (NBR)

- 65 -
Name of Tenderer’s ________________ Date__________ Signature_______________

- 66 -
SCHEDULE NO.4
Technical Particulars and Guarantees of
100KVA 33/0.38 kV Auxiliary and Earthing Transformer

No. Description Required Proposed


1. Make To be filled in
2. Type Oil-immersed with
conservator
ONAN cooling
3. Location of service Outdoor
4. Rated voltage ratio 33/0.38 kV
5. Rated power
- Continuous 100KVA
- 10 sec. (primary ) 19052.55 kVA
6. Number of phase 3
7. Frequency 50 Hz
8. Rated voltage of winding
a) H.V. 33 kV
b) L.V. 0.38Y / 0.22 kV
9. Insulation level Lightning AC power
Impulse frequency
a) H.V. line 170 kV 70 kV
b) H.V. neutral 125 kV 50 kV
c) L.V. line N.A. 3 kV
d) L.V. neutral N.A. 3 kV
10. Winding temperature at rated power
a) Rise 50 ˚C
b) Total 105 ˚C
11. Top oil temperature at rated power
a) Rise 45 ˚C
b) Total 100 ˚C
12. Calculated thermal time constant 1.5 Hr
13. Maximum flux density in iron at rated
Frequency and at rated voltage ratio To be filled in
a) at normal voltage Tesla
b) at 90% normal voltage Tesla
c) at 110% normal voltage Tesla
14. Maximum current density in windings at rated
power
a) H.V. winding (5720 kVA) 35 A/mm2
b) L.V. winding ( 75 kVA) 3 A/mm2
15. Zero sequence impedance :phase
16. No load current at rated voltage 3.2 %
17. Impedance voltage at continuous rated power 3.6 %
18. Type of winding
a) H.V. Layer
b) L.V. Layer
- 67 -
No. Description Required Proposed

19. Type of insulation of winding


a) H.V. Kraft paper
b) L.V. Kraft paper
20. Type of insulation of
a) Core assembly Pressboard and Kraft
paper
b) Core laminations Inorganic coating
21. Thickness of transformer tank
a) sides 4.5 mm
b) bottom 4.5 mm
22. Thickness of radiator plates and for cooling
To be filled in mm
tube
23. Winding connection
a) H.V. Zig-zag (Neutral
brought out)
b) L.V. Star (Neutral brought
out)
24. Vector group symbol Znyn1
25. Creepage path of bushings (inside cable box)
a) H.V. line bushings
- Total 580 mm or not
applicable in case of
plug in bushing
b) H.V. neutral bushings
- Total 440 mm or not
applicable in case of
plug in bushing
26. Test pressure of oil leak test of tank 34 kpa
27. Type of core Core type
28. Core sheet materials Cold-rolled, grain-
oriented steel
29. Type of oil IEC60296 class 1
Bendable with Shell
Diala B
30. Type of corrosion protection on steel parts
a) Inside tank Oil resistant paint
b) Outside tank Alkyd resin
31. Total oil required To be filled in
a) Volume Litter
b) Mass Ton
32. Total mass of winding and core Ton
33. Total mass of complete transformer including
Ton
fittings and oil
34. Shipping mass of transformer Ton

Name of Tenderer’s ________________ Date__________ Signature_______________


- 68 -
SCHEDULE NO.5-1
Technical Particulars and Guarantees of
145 kV Current Transformers

No. Description Required Proposed


1. Make To be filled in
2. Type Oil-immersed
bushing type
3. Rated voltage 0.72KV
4. Rated primary current 350A
5. Rated secondary current 5A
6. Rated short time thermal current 40 KA
7. Rated dynamic current 80 kA peak
8. (blank) -
9. Rated insulation level
a) Impulse withstand voltage (peak)
b) One minute 50Hz withstand voltage
(r.m.s.) 3KV
10. Characteristics of Current Transformer
10-1 Line Current Transformer
1) Protection winding-1 on phase bushing
a) Accuracy class X
b) Rated output or Knee-point voltage Not less than 80 V
2) Measuring winding on phase bushing
a) Accuracy class 1.0
b) Rated output 15 VA
3) Protection winding-2 on phase bushing
a) Accuracy class 5P10
b) Rated output 15 VA
10-2 Neutral Current Transformer
Protection winding on neutral bushing
a) Accuracy class X
b) Rated output or Knee-point voltage Not less than 80 V
11. Mass of current transformer To be filled in kg

Name of Tenderer’s ________________ Date__________ Signature_______________

- 69 -
SCHEDULE NO.5-2
Technical Particulars and Guarantees of
36 kV Current Transformers

No. Description Required Proposed


1. Make To be filled in
2. Type Moulded and
Bushing type
3. Rated voltage 36 kV
4. Rated primary current Incomer : 1250 A
Feeder : 1250 A
5. Rated secondary current 5A
6. Rated short time thermal current 31.5 kA
7. Rated dynamic current 80kA peak
8. (blank) -
9. Rated insulation level
a)Impulse withstand voltage (peak) 170 kV
b)One minute 50Hz withstand
70 kV
voltage (r.m.s.)
10. Characteristics of Current Transformer
10-1 Line Current transformer for Incomer
1) Measuring winding
a) Accuracy class 1.0
b) Rated output 15VA
2) Protection winding
a) Accuracy class X
b) Rated output -
c) Knee-point voltage Not less than 50 V
10-2 Line Current transformer for Feeder
1) Measuring winding
a) Accuracy class 1.0
b) Rated output 7.5 VA
2) Protection winding
a) Accuracy class 5P10
b) Rated output 7.5 VA
c) Knee-point voltage -
10-3 Neutral Current Transformer
Protection winding (on neutral point of
Aux.& Earthing Transformer)
a) Accuracy class X
b) Knee-point voltage Not less than 65 V
11. Mass of current transformer To be filled in kg

Name of Tenderer’s ________________ Date__________ Signature_______________

- 70 -
SCHEDULE NO.6
Technical Particulars and Guarantees of
36 kV Voltage Transformers

No. Description Required Proposed


1. Make To be filled in
2. Type Moulded type, with
residual winding
3. Rated primary voltage 33kV / √3
4. Rated secondary voltage 110V / √3
5 Rated residual voltage 110V / 3
6. Rated voltage factor 1.2 Continuous
1.9 for 8hour
7. (blank) -
8. Rated insulation level
a) Impulse withstand voltage (peak) 170 kV peak
b) One minute 50Hz withstand voltage
(r.m.s.) 70 kV rms
9. Accuracy class 1.0 / 3P
10. Rated output 50/50VA
11. Mass of voltage transformer for 3 phase set To be filled in kg

Name of Tenderer’s ________________ Date__________ Signature_______________

- 71 -
SCHEDULE NO.7-1
Technical Particulars and Guarantees of
132 kV Lightning Arrester

132 kV line 132kV neutral


No. Description
Required Proposed Required Proposed
1. Make To be filled To be filled
2. Type Metal oxide Metal oxide
gapless type gapless type
3. Rated voltage 120 kV 75 kV
4. Rated frequency 50 Hz 50 Hz
5. Material of arrester element Zinc oxide Zinc oxide
6. Normal discharge current (crest) 20 kA 10 kA
7. Max. Residual voltage (at 10 kA
crest with 8/20 microseconds 294 kV crest 184 kV crest
wave shape)
8. Long duration discharge class Class 4 Class 3
9. Pressure relief current (r.m.s.) Min 40 kA 40 kA
10. Energy absorption Min 7.5
7.5 kJ/kV
kJ/kV
11. Rated insulation level on the
assembled insulators
a) Impulse withstand voltage Min. 650 kV 325 kV
(peak)
b) One minute 50Hz withstand Min. 275 kV 140 kV
voltage (r.m.s.)
12. Type of corrosion protection of Hot-dipped Hot-dipped
steel parts galvanized galvanized
13. Total mass To be filled To be filled
in kg in kg
14. Creepage path on insulator
a) Protected - -
b) Total 4495 mm 2325 mm
15. Material of insulator Porcelain Porcelain
16. Color of insulator To be filled To be filled

Name of Tenderer’s ________________ Date__________ Signature_______________

- 72 -
SCHEDULE NO.7-2
Technical Particulars and Guarantees of
33 kV Lightning Arrester

33 kV line ( installed inside 33 kV neutral


No. Description switchgear )
Required Proposed Required Proposed
1. Make To be filled To be filled
2. Type Metal oxide Metal oxide
gapless type gapless type
3. Rated voltage 39 kV 21 kV
4. Rated frequency 50 Hz 50 Hz
5. Material of arrester element Zinc oxide Zinc oxide
6. Normal discharge current (crest) 10 kA 10 kA
7. Max. Residual voltage (at 10 kA
92.1 kV
crest with 8/20 microseconds 58 kV crest
crest
wave shape)
8. Long duration discharge class Class 2 Class 2
9. Pressure relief current (r.m.s.) 20kA 40 kA
10. Energy absorption 4.5 kJ/kV 4.5 kJ/kV
11. Rated insulation level on the
assembled insulators
a) Impulse withstand voltage 170 kV 125 kV
(peak)
b) One minute 50Hz withstand 70 kV 50 kV
voltage (r.m.s.)
12. Type of corrosion protection of Silicone Hot-dipped
steel parts housing galvanized
13. Total mass To be filled To be filled
in kg in kg
14. Creepage path on insulator
a) Total 390 mm 492 mm
15. Material of insulator Silicone Porcelain
16. Color of insulator Brown/Gray Brown

Name of Tenderer’s ________________ Date__________ Signature_______________

- 73 -
SCHEDULE NO.8
Technical Particulars and Guarantees of
132 kV Bushing

132 kV 132 kV neutral


No. Description
Required Proposed Required Proposed
1. Make To be filled To be filled
in in
2. Type Oil-filled Oil-filled
condenser condenser
type type
3. Rated voltage 145 kV 72.5 kV
4. Rated current 800A 800A
5. Rated short time current 40 kA 40 kA
6. Duration of short time current 3 Sec. 3 Sec.
7. Rated frequency 50 Hz 50 Hz
8. Rated insulation level
a)Impulse withstand voltage
650 kV 325 kV
(peak)
b) One minute 50Hz withstand
275 kV 140 kV
voltage (r.m.s.)
9. Creepage path
a) Protected 1830 mm 880 mm
b) Total 4495 mm 2248 mm
10. Permissible horizontal forces 1600N 1000 N
(163Kg) (102Kg)
11. Mass of bushing To be filled To be filled
in kg in kg
12. Limit of temperature rise
105 ˚C 105 ˚C
(above oil temperature)
13. Partial discharge level at 145 kV 10 pC 10 pC
14. Dissipation factor (tan delta) Max. 0.7% Max. 0.7%
15. Material of bushing Porcelain Porcelain
16. Color of bushing To be filled To be filled

Name of Tenderer’s ________________ Date__________ Signature_______________

- 74 -
SCHEDULE NO.9
Technical Particulars and Guarantees of
36kV Medium Voltage Metal Clad Switchgear

No. Description Required Proposed


1. Make To be filled in
2. Type Air-insulated metal-
clad type
3. Location of service Indoor
4. Rated voltage 36 kV
5. Rated insulation level
a) Impulse withstand voltage (peak) 170 kV
b) One minute 50Hz withstand voltage
(r.m.s.) 70 kV
6. Rated normal current Incomer: 1250 A
Outgoing: 1250A
7. Rated short-time current at time duration of
31.5 kA
1sec.
8. Peak withstand current 80 kA
9. Rated frequency 50 Hz
10. Degree of protection
a) Enclosure IP42
b) Partition IP2X
11. Protection against dust Specify a measure
12. Insulation type of busbars Covered with
Silicone rubber tube
13. Color and type of painting Light gray finish,
Semi-gloss,
Melamine resin
14. Type of main contact to circuit breaker Plug-in type
15. Type of interlocking with earthing switch Mechanical, with
padlock
16 Thermostat Yes, AC 220V
17 Heater Yes, AC 220 V
18. Ventilation Yes, with filter
19. Busbars system Single bus bar
20. Mass of switchgear To be filled in kg
21. Drawing number for the overall dimensions
22. Certificate or report of type test

Name of Tenderer’s ________________ Date__________ Signature_______________

- 75 -
SCHEDULE NO.10
Technical Particulars and Guarantees of
Battery

No. Description Required Proposed


1. Type of Battery panel Air-insulated metal-
enclosed type
2. Location of service indoor
3. Make of battery To be filled in
4. Type of battery Pocket-plate Ni-Cd
5. Rated capacity for 5 hours 90AH/5hr
6. Nominal discharge current for 5 hours 12 A
7. Rated voltage of battery 110.4 V
8. Nominal voltage of battery cell 1.2 V/cell
9. Number of cells 92
10. Final discharge-end voltage 1.06V/cell
11. Type of electrolyte Potassium hydroxide
12. Specific gravity of electrolyte at 20 ˚C 1.2
13. Type of positive plate Nickel-hydroxide and
graphite
14. Type of negative plate Cadmium Hydroxide
15. Type of separators Hard polyvinyl chloride
plate
16. Type of container Transparent synthetic
resin
17. Type of mounting rack Steel painted with
alkaline resistant paint
18. Weight of cell with electrolyte To be filled in Kg/cell
19. Volume of electrolyte To be filled in
Litter/cell

Name of Tenderer’s ________________ Date__________ Signature_______________

- 76 -
SCHEDULE NO.11
Technical Particulars and Guarantees of
Battery Charger

No. Description Required Proposed


1. Type of battery charger panel Air-insulated metal-
enclosed type
2. Location of service Indoor
3. Make of battery charger To be filled in
4. Type of battery charger Full automatic constant
voltage DC power
source
5. AC input voltage 380V
6. Number of phase of AC input 3
7. Type of rectifier Three phase Thyristor
full wave bridge
8. Type of cooling for rectifier Self air-cooled by
metallic fins
9. Output constant voltage range of rectifier
a) On trickle charge 130.6V
b) On boost charge 133.4V
10. Regulated voltage range on DC bus bar 110 V +/- 10 % 
11. Means of regulating output voltage on Semi-conductor
DC bus bar dropper
12. Continuous output current range of
battery charger
a) On trickle charge 20 A
b) On boost charge at half maximum rate 10 A
c) On boost charge at full maximum rate 20 A
13. Die-electric strength (50Hz for one
minute)
a) Between AC phases and earth 2000 V
b) Between AC and DC circuit 2000 V
14. Setting range of DC under-voltage relay 85-95 V
15. Setting current range of DC earth fault Not less than 10 mA
relay
16. Colour of enclosure Light grey finish,
Semi-gloss
17. Total weight of battery charger To be filled in kg

Name of Tenderer’s ________________ Date__________ Signature_______________

- 77 -
SCHEDULE NO.12-1
Technical Particulars and Guarantees of
Meters for 132 kV side

No. Description Required Proposed


1. Make To be filled in
2. Type Digital type with LCD
monitor
3. Kind of measurement AC Current
4. Rated current 5A
5. Input consumption Less than 0.1 VA
6. Accuracy class 1.0
7. Number of phase current input 3 (R,Y, B)
8. Display of phase current Digital quantity of all
3 phase currents in
one display
9. Display updating time 1.0 sec.
10. Overload capacity 40 times rated current
for 1 sec.,
1.2 times for continuous
operation
11. Auxiliary power supply DC110 V
12. Auxiliary power consumption 5W
13. Dimension 110 x 110 mm
14. Weight To be filled in (g)
15. Color of frame Munsell N1.5(black)

Name of Tenderer’s ________________ Date__________ Signature_______________

- 78 -
SCHEDULE NO.12-2
Technical Particulars and Guarantees of
Meters for MV Incoming
No. Description Required Proposed
1. Make To be filled in
2. Type Digital type with LCD
monitor
3. Kind of measurement 1) AC Current
2) AC Voltage
3) Active power with
max.demand indicator
4) Reactive power
5) Energy value
4. Rated AC input current 5A
5. Rated AC input voltage 110 V
6. Input consumption
a) Current circuit Less than 0.1 VA
b) Voltage circuit Less than 0.25VA
7.. Accuracy class Class 1.0 for all
measurement
8. Number of AC input
a) Current 3 (R, B & E)
b) Voltage 3 (R,Y, B)
9. Display of measurement Simultaneous display of
each one value for item
3., total 6 measurement
quantities
10. Change-over of display of phase
quantity
a) AC Current Push button
b) AC voltage Push button
11. Display updating time 1.0 sec.
12. Overload capacity
a) Current circuit 40 times rated current
for 1 sec.,
1.2 times for continuous
operation
b) Voltage circuit 2 times rated voltage for
10 sec.,
1.2 times for continuous
operation
13. Auxiliary power supply DC110 V
14. Auxiliary power consumption 5W
15. Dimension 110 x 110 mm
16. Weight To be filled in (g)
17. Color of frame Munsell N1.5(black)

Name of Tenderer’s ________________ Date__________ Signature_______________

- 79 -
SCHEDULE NO.12-3
Technical Particulars and Guarantees of
Meters for MV Outgoing Feeder
No. Description Required Proposed
1. Make To be filled in
2. Type Digital type with LCD
monitor
3. Kind of measurement 1) AC Current
2) Active power with
max.demand indicator
3) Energy value
4. Rated AC input current 5A
5. Rated AC input voltage 110 V
6. Input consumption
c) Current circuit Less than 0.1 VA
d) Voltage circuit Less than 0.25VA
7. Accuracy class Class 1.0 for all
measurement
8. Number of AC input
a) Current 3 (R, B & E)
b) Voltage 3 (R,Y, B)
9. Display of measurement Simultaneous display of
each one value for item
3., total 4 measurement
quantities
10. Change-over of display of phase
quantity
c) AC Current Push button
d) AC voltage Push button
11. Display updating time 1.0 sec.
12. Overload capacity
c) Current circuit 40 times rated current
for 1 sec.,
1.2 times for continuous
operation
d) Voltage circuit 2 times rated voltage for
10 sec.,
1.2 times for continuous
operation
13. Auxiliary power supply DC110 V
14. Auxiliary power consumption 5W
15. Dimension 110 x 110 mm
16. Weight To be filled in (g)
17. Color of frame Munsell N1.5(black)

Name of Tenderer’s ________________ Date__________ Signature_______________

- 80 -
SCHEDULE NO.13-1
Technical Particulars and Guarantees of
Transformer Main Protection & Control Relay

No. Description Required Proposed


1. Make
a) manufacturer To be filled in
b) Model name by manufacturer To be filled in
2. Type Numerical & multiple
relay function type
3. Rated AC input current 5A
4. Rated AC input voltage 110 V
5. Maximum burden To be filled in VA
6. Auxiliary power supply DC110 V
7. Auxiliary power consumption To be filled in W
8. Dimension To be filled in mm
9. Weight To be filled in kg
10. Mounting Flush mounting
11. Degree of protection IP52
12. Operating temperature range for a -10˚C to +65˚C
single 6 hour duration within any
24hour period
13. Protection Relay
1) TF H.V. Overcurrent relay (51P)
a) Current setting range (IDMTL) 10-500 %
b) Current setting range 10-2000 %
(Instantaneous)
c) Time-current characteristics Normal inverse
2) TF H.V. Restricted earthfault relay
(51GP)
a) Type of relay by Impedance Low impedance
b) Base differential setting (Idif.) 5-50 %
c) Directional angle
- Relay characteristic angle 180 deg
- Relay operate angle +/-60 to +/-90 deg
d) Operate time at 2 x Idif. 25 ms
e) Reset time 25 ms
3) Biased ratio Differential relay (87T)
a) Type of compensation for ratio and
Software(numerical)
vector difference between primary and
adaptation
secondary side
b) Base differential setting (Idif.) 10-50 %
c) 2nd harmonics inrush restraint
5-100 %
setting against the fundamental
d) Non restraint differential set 500-2000 % on
H.V. winding
e) Operate time, restrained 25 ms at 2 x Idif
f) Reset time, restrained 25 ms at 2 x Idif
- 81 -
No. Description Required Proposed
g) Operate time, unrestrained 12 ms at 5 x Idif
h) Reset time, unrestrained 25 ms at 5 x Idif
4) TF L.V. Overcurrent relay (51S)
a) Current setting range (IDMTL) 10-500 %
b) Current setting range 10-2000 %
(Instantaneous)
c) Time-current characteristics Normal inverse
5) TF L.V. Restricted earthfault relay
(51GN)
a) Type of relay by Impedance Low impedance
b) Base differential setting (Idif.) 5-50 %
c) Directional angle
- Relay characteristic angle 180 deg
- Relay operate angle +/-60 to +/-90 deg
d) Operate time at 2 x Idif. 25 ms
e) Reset time 25 ms
6) TF L.V. Earth fault relay (51GS)
a) Current setting range (IDMTL) 10-500 %
b) Current setting range
10-1200 %
(Instantaneous)
c) Time-current characteristics Normal inverse
7) Trip circuit supervision (TCS)
a) Quantity One for each CB at TF
H.V. & L.V. side
b) Alarm delay time setting 0-300 Sec.
14. Automatic Voltage Regulating relay
(AVR)
a) Voltage control set voltage 85-120 %
b) Set voltage dead-band 0.6-9.0 %
c) Time delay setting 1-300 Sec.
d) Undervoltage blocking setting 50- 90 %
15. Auxiliary relay or signal output
a) Rated voltage of contacts 250 V AC/DC
b) Rated current of contacts
- Continuous 5A
- Make and carry for 3 sec. 10 A

Name of Tenderer’s ________________ Date__________ Signature_______________

- 82 -
SCHEDULE NO.13-2
Technical Particulars and Guarantees of
Transformer Back-up Protection Relay

No. Description Required Proposed


1. Make
a)manufacturer To be filled in
b)Model name by manufacturer To be filled in
2. Type Numerical & multiple
relay function type
3. Rated AC input current 5A
4. Rated AC input voltage 110 V
5. Maximum burden To be filled in VA
6. Auxiliary power supply DC110 V
7. Auxiliary power consumption To be filled in W
8. Dimension To be filled in mm
9. Weight To be filled in kg
10. Mounting Flush mounting
11. Degree of protection IP52
12. Operating temperature range for a -10˚C to +65˚C
single 6 hour duration within any
24hour period
13. Protection Relay
1) TF H.V. Overcurrent relay (51PB)
a) Current setting range (IDMTL) 10-500 %
b) Current setting range 10-2000 %
(Instantaneous)
c) Time-current characteristics Normal inverse
2) TF H.V. Earth fault relay (51GPB)
a) Current setting range (IDMTL) 10-500 %
b) Current setting range
10-1200 %
(Instantaneous)
c) Time-current characteristics Normal inverse
14. Auxiliary relay or signal output
a) Rated voltage of contacts 250 V AC/DC
b) Rated current of contacts
- Continuous 5A
- Make and carry for 3 sec. 10 A

Name of Tenderer’s ________________ Date__________ Signature_______________

- 83 -
SCHEDULE NO.13-3
Technical Particulars and Guarantees of
Transformer L.V Protection & Control Relay

No. Description Required Proposed


1. Make
c) manufacturer To be filled in
d) Model name by manufacturer To be filled in
2. Type Numerical & multiple
relay function type
3. Rated AC input current 5A
4. Rated AC input voltage 110 V
5. Maximum burden To be filled in VA
6. Auxiliary power supply DC110 V
7. Auxiliary power consumption To be filled in W
8. Dimension To be filled in mm
9. Weight To be filled in kg
10. Mounting Flush mounting
11. Degree of protection IP52
12. Operating temperature range for a -10˚C to +65˚C
single 6 hour duration within any
24hour period
13. Protection Relay on TF L.V. side
1) Under-voltage relay (27S)
a) Voltage setting range 10-100 %
b) Time setting 0-60 Sec.
2) Under-frequency relay (81)
a) Number of stages Not less than 2
a) Setting range of frequency 35-75 Hz for each stage
b) Time setting 0-60Sec.for each stage
3) Overvoltage earthfault relay (64V)
a) Voltage setting 2-100 %
b) Time setting 0-60 Sec.
Phase sequence voltage Relay on
4)
L.V side of Aux.Earthing TF(47L)
a) Voltage setting 2-100 %
b) Time setting 0-60 Sec.
10) Auxiliary relay or signal output
a) Rated voltage of contacts 250 V AC/DC
b) Rated current of contacts
- Continuous 5A
- Make and carry for 3 sec. 10 A

Name of Tenderer’s _______________ Date__________ Signature_______________

- 84 -
SCHEDULE NO.13-4
Technical Particulars and Guarantees of
Medium Voltage Feeder Protection Relay

No. Description Required Proposed


1. Make
a) manufacturer To be filled in
b) Model name by manufacturer To be filled in
2. Type Numerical & multiple
relay function type
3. Rated AC input current 5A
4. Rated AC input voltage 110 V
5. Maximum burden To be filled in VA
6. Auxiliary power supply DC110 V
7. Auxiliary power consumption To be filled in W
8. Dimension To be filled in mm
9. Weight To be filled in kg
10. Mounting Flush mounting
11. Degree of protection IP52
12. Operating temperature range for a -10˚C to +65˚C
single 6 hour duration within any
24hour period
13. Protection Relay
1) Overcurrent relay (51F)
a) Current setting range (IDMTL) 30-250 %
b) Current setting range 50-2000 %
(Instantaneous)
c) Time-current characteristics Normal inverse
2) Earthfault relay (51GF)
a) Current setting range(IDMTL) 1-100 %
b) Current setting range
5-800 %
(Instantaneous)
c) Time-current characteristics Normal inverse
3) 3-phase Auto-reclosing relay (79F)
a) Number of reclosing shots 3
b) Deadtime 0.2-300 Sec.
c) Reclaim time 3-300 Sec.
4) Trip circuit supervision (TCS)
a) Quantity One for each CB
b) Alarm delay time setting 0-300 Sec.
14. Auxiliary relay or signal output
a) Rated voltage of contacts 250 V AC/DC
b) Rated current of contacts
- Continuous 5A
- Make and carry for 3 sec. 10 A

Name of Tenderer’s ________________ Date__________ Signature_______________


- 85 -
SCHEDULE NO.14-1
Technical Particulars and Guarantees of
36 kV Power Cables for Incoming

36 kV Incoming
No. Description
Required Proposed
1. Make To be filled in
2. Type CU/XLPE/PVC
3. Rated voltage 18/30 (36) kV
4. Construction data
1) Number of conductor 1 Core
2) Cross sectional area (Phase) 2x400 mm2
3) Shape of conductor Circular stranded
compacted
4) Material of conductor Copper
5) Number of wires (Min.) 53
6) Material of conductor shielding Semi conductive
compound
7) Thickness of conductor shielding (Approx.) 0.6 mm
8) Material of insulation XLPE
9) Thickness of insulation (Nominal) 8.0 mm
10) Material of insulation shielding Strippable semi-
conductive compound
11) Thickness (Approx.) 1.0 mm
12) Material of shielding Copper taps
13) Thickness of copper tape (Approx.) 1 nos. x 0.1 mm
13) Material of sheath PVC
14) Thickness of sheath (Nominal) 2.6 mm
15) Material of armor N.A
16) Color of sheath Black
17) Overall diameter of cable (Approx.) 51 mm
18) Marking of cable To be filled in
19) Net weight (Approx.) To be filled in (kg/km)
5. Electrical data
1) AC. withstand voltage for 5 minutes 63 kV
2) Impulse withstand voltage 170 kV
3) Max. DC. conductor resistance at 20˚C 0.0366 ohm/km
4) Max. Temperature rating of conductor 90 ˚C
5) Max. current rating (touching flat formation)
810 A (*1)
in ground at 20˚C
6) Rated Frequency 50 Hz
7) Max. Partial discharge at 31.2kV 10 pC
6. Drawing No. To be filled in

(*1) Depth of laying = 0.8 m, S=2d

Name of Tenderer’s ________________ Date__________ Signature_______________

- 86 -
SCHEDULE NO.14-2
Technical Particulars and Guarantees of
36 kV Power Cables for Feeder (not to be supplied, only given for information
regarding accessories in the switchgears)

36 kV Feeder
No. Description
Required Proposed
1. Make To be filled in
2. Type CU/XLPE/PVC
with ARMOUR
3. Rated voltage 18/30 (36) kV
4. Construction data
1) Number of conductor 1 Core
2) Cross sectional area (Phase) 150 mm2
3) Shape of conductor Circular stranded
compacted
4) Material of conductor Copper
5) Number of wires (Min.) 18
6) Material of conductor shielding Semi conductive
compound
7) Thickness of conductor shielding (Approx.) 0.6 mm
8) Material of insulation XLPE
9) Thickness of insulation (Average) 8.0 mm
10) Material of insulation shielding Strippable semi-
conductive compound
11) Thickness of insulation shielding (Approx.) 1.0 mm
12) Material of shielding metallic taps
13) Thickness of metallic tape (Approx.) 1 nos. x 0.085 mm
13) Material of sheath PVC
14) Thickness of separation sheath (Average) 2.4 mm
15) Material of armour Aluminium wire
16) Diameter of aluminium wire (Nominal) 2.5 mm
16) Colour of sheath Black
17) Overall diameter of cable (Approx.) 46 mm
18) Marking of cable To be filled in
19) Net weight (Approx.) To be filled in (kg/km)
5. Electrical data
1) AC. withstand voltage for 5 minutes 63 kV
2) Impulse withstand voltage 170 kV
3) Max. DC. conductor resistance at 20˚C 0.124 ohm/km
4) Max. Temperature rating of conductor 90 ˚C
5) Max. current rating (touching flat formation)
420 A (*1)
in ground at 20˚C
6) Rated Frequency 50 Hz
7) Max. Partial discharge at 32 kV 10 pC
6. Drawing No. To be filled in

(*1) Depth of laying = 0.8 m, S=2d

Name of Tenderer’s ________________ Date__________ Signature_______________

- 87 -
SCHEDULE NO.15
Technical Particulars and Guarantees of
Low Voltage Power Cables

No. Description Required Proposed


1. Make To be filling in
2. Type Cu/XLPE/PVC
3. Location of service Outdoor
4. Rated voltage 6 00 V
5. Number of cores 4
6. Type of insulation materials XLPE
7. Type of sheath materials PVC
8. cable size 60 mm2
9. Conductor
a) Materials Copper
b) Strands 19/Smooth body
c) Outer diameter (Approx.) 9.3 mm
10. Thickness of insulation (Nominal) 1.5 mm
11. Thickness of sheath (Nominal) 2.0 mm
12. Overall diameter (Approx. ) 34 mm
13. Conductor resistance at 20˚C (Maximum) 0.311 ohm/km
14. Insulation resistance (Minimum) 1500 M-ohm km
15. AC. withstand voltage 2500 V
16. Net weight of cable (Approx.) To be filled in
(kg/km)

Name of Tenderer’s ________________ Date__________ Signature_______________

- 88 -
SCHEDULE NO.16
Technical Particulars and Guarantees of
Plug in Type Connectors of Control cable
(for connection between Trailers No.1 & 2)

No. Description Required Proposed


1. Make To be filling in
2. Type Plug in with
water proof &
dust proof type
3. Location of service Outdoor
4. Applicable temperature
a) Minimum temperature -55 °C
b) Maximum temperature +85 °C
5. Number of pins 27
6. Type of contact40 km/h Crimp pin & crimp
socket contact
7. Applicable wire size 2.0 to 3.5 mm2
8. Rated voltage AC 1000 V
9. Rated current (Max. ) 23 A for 3.5mm2
17A for 2.0mm2
10. Contact resistance (at DC 35 A) less than 20 mV
11. Contact mating force Less than 40 N
12. Contact retention ( Axis load ) Not less than 66 N
13. Contact engagement force Max. 22.2 N
14. Contact separation force Min. 0.83 N
15. Insulation resistance (more than) 5000 MΩ
16. AC. withstand voltage AC 3000 V r.m.s.

Name of Tenderer’s ________________ Date__________ Signature_______________

- 89 -
SCHEDULE NO.17-1
Technical Particulars and Guarantees of
132 kV ACSR Incoming Conductor ( Not in the scope of this contract)

No. Description Required Proposed


1. Make To be filled in
2. Type (tubular, stranded, flat) Stranded
3. Material of conductor
a) Aluminium Hard drawn
aluminium wire
b) Steel Galvanized
steel wire
4. Core name LARK
5. Conductor size 397.5 MCM
6. Number. and Diameter. of conductor
a) Aluminum 30 No. /2.924 mm
b) Steel 7 No. /2.924 mm
7. approx. diameter
a) ACSR 20.47 mm
b) Steel 8.77 mm
8. Calculated sectional area
a) Aluminium 201.4 mm2
b) Steel 47.01 mm2
c) ACSR 248.5 mm2
9. Rated current 525 A
10. Temperature rise 90 ˚C
11. Calculated electrical resistance 0.1437 Ohm/km
( at 20˚C )
12. Rated strength of conductor 90.4 kN
13. Approx. weight of ACSR To be filled in
(kg / km)

Name of Tenderer’s ________________ Date__________ Signature_______________

- 90 -
SCHEDULE NO.17-2
Technical Particulars and Guarantees of
132 kV HDCC Conductor for Connection ( Not in the scope of this contract)

No. Description Required Proposed


1. Make To be filling in
2. Type (tubular, stranded, flat) Stranded
3. Location of service Outdoor
4. Material Copper
5. Nominal sectional area 100 mm2
6. Number and diameter of wire 19 No. /2.6 mm
7. Approx. overall diameter 13.0 mm
8. Calculated breaking load 39.4 kN
9. Calculated DC. Resistance at 20˚C 0.178 ohm/km
10. Rated current 434 A
11. Temperature rise 90 ˚C
12. Maximum working tension 15.7 kN
13. Approx. weight To be filled in
( kg/km)

Name of Tenderer’s ________________ Date__________ Signature_______________

- 91 -
SCHEDULE NO.17-3
Technical Particulars and Guarantees of
132 kV HAL Conductor for Connection ( Not in the scope of this contract)

No. Description Required Proposed


1. Make To be filled in
2. Type (tubular, stranded, flat) Stranded
3. Location of service Outdoor
4. Material Aluminium
5. Nominal sectional area 150 mm2
6. Number and diameter of wire 19 No. /3.2 mm
7. Calculated sectional area 152.8 mm2
8. Approx. overall diameter 16.0 mm
9. Calculated breaking load 22.3 kN
10. Calculated DC. Resistance at 20˚C 0.188 ohm/km
11. Rated current 444 A
12. Temperature rise 90 ˚C
13. Maximum working tension 8.9 kN
14. Approx. weight To be filled in
(kg/km)

Name of Tenderer’s ________________ Date__________ Signature_______________

- 92 -
SCHEDULE NO.18-1
Technical Particulars and Guarantees of
132 kV Single Tension Insulator String ( Not in the scope of this contract)

No. Description Required Proposed


1. Make To be filled in
2. Material of anchor shackle Steel
Hot dip galvanized
3. Material of horn holder ball eye Steel
Hot dip galvanized
4. Material of arcing horn Steel
Hot dip galvanized
5. Disk insulator
a) Diameter (Nominal) 254 mm
b) Creepage distance (Nominal) 455 mm/unit
c) Electromechanical failing load 120 kN
d) Dry lightning impulse withstand voltage 125 kV
e) Wet power frequency withstand voltage 45 kV
f) Power frequency puncture voltage 130 kV
g) Material Porcelain
h) Colour Brown
6. Tension insulator single assembly
a) Number of insulator unit per string 12 units
b) Length of insulator 1752 mm
c) Arcing hone gap 1532 mm
d) Single insulator assembly length 2454 mm
e) Creepage distance (Min.) 31.5 mm/kV
f) Dry lightning impulse withstand voltage 650 kV/peak
g) One-minute wet 50Hz withstand voltage 275 kV
7. Material of horn holder socket eye Ductile iron
Hot dip galvanized
8. Material of tension clamp Aluminium alloy
9. Suitable conductor size of clamp ACSR “LARK”
10. Min. breaking strength of string 120 kN
11. Type of ball and socket parts IEC 16 mmA
12. Mass of insulator To be filling in (Kg)
13. Mass of fittings To be filling in (Kg)
14. Reference number of drawing for complete
To be filling in
set of insulator strings
15. Drawing No. To be filled in

Name of Tenderer’s ________________ Date__________ Signature_______________

- 93 -
SCHEDULE NO.18-2
Technical Particulars and Guarantees of
132kV Single Suspension Insulator String ( Not in the scope of this contract)

No. Description Required Proposed


1. Make To be filled in
2. Material of anchor shackle Steel
Hot dip galvanized
3. Material of horn holder ball eye Steel
Hot dip galvanized
4. Material of arcing horn Steel
Hot dip galvanized
5. Disk insulator
a) Diameter (Nominal) 254 mm
b) Creepage distance (Nominal) 455 mm/unit
c) Electromechanical failing load 120 kN
d) Dry lightning impulse withstand voltage 125 kV
e) Wet power frequency withstand voltage 45 kV
f) Power frequency puncture voltage 130 kV
g) Material Porcelain
h) Colour Brown
6. Suspension insulator single assembly
a) Number of insulator unit per string 12 units
b) Length of insulator 1752 mm
c) Arcing hone gap 1532 mm
d) Single insulator assembly length 2454 mm
e) Creepage distance (Min.) 31.5 mm/kV
f) Dry lightning impulse withstand voltage 650 kV/peak
g) One-minute wet 50Hz withstand voltage 275 kV
7. Material of horn holder socket eye Ductile iron
Hot dip galvanized
8. Material of suspension clamp Aluminium alloy
9. Material of armour rod Aluminium alloy
9. Suitable conductor size of clamp ACSR “LARK”
10. Min. breaking strength of string 120 kN
11. Type of ball and socket parts IEC 16 mmA
12. Mass of insulator To be filling in (Kg)
13. Mass of fittings To be filling in (Kg)
14. Reference number of drawing for complete
To be filling in
set of insulator strings
15. Drawing No. To be filling in

Name of Tenderer’s ________________ Date__________ Signature_______________

- 94 -
SCHEDULE NO.19
Technical Particulars and Guarantees of
132kV Post Insulator ( Not in the scope of this contract)

No. Description Required Proposed


1. Make To be filled in
2. Type Solid-core
3. Rated voltage 145 kV
4. Dry impulse withstand voltage 650 kV peak
5. One minute wet 50Hz withstand voltage 275 kV
6. Minimum failing load
a) Bending-Upright 10000 N
b) Tension 90000 N
c) Torsion 7000 N-m
7. Minimum Creepage path
a) Protected 2170 mm
b) Total 5180 mm
8. Mass of insulator Approx. 105 Kg
9 Material of insulator Porcelain
10. Color of insulator Brown
11. Structure
a) Material Steel
b) Type of Steel SS400
12. Corrosion protection of steel structure Zinc coating
Min. 600g/m2
13. Height of steel structure (Min.) 2500 mm
14. Mass of steel structure To be filled in (kg)
15. Drawing No. To be filling in

Name of Tenderer’s ________________ Date__________ Signature_______________

- 95 -
SCHEDULE NO.20
Technical Particulars and Guarantees of
Steel Structures for 132kV Incoming Gantry ( Not in the scope of this contract)

No. Description Required Proposed


1. Make To be filled in
2. Steel members
a) Type of steel SS400
b) Yield point (Min.) 245 N/mm2
3. Steel bolts
a) Type of steel SS400
b) Yield point (Min.) 235 N/mm2
4. Maximum design stresses
a) Tension and bending members stress 157 N/mm2
b) Shearing stress (bolts) 88 N/mm2
c) Bearing stress (bolts) 147 N/mm2
d) Compression members l/i ratio less than 120
(slenderness)
5. Zinc coating (Min.) 600 g/m2
6. Minimum bolts diameter 10 mm
7. Drawing No. To be filled in

Name of Tenderer’s ________________ Date__________ Signature_______________

- 96 -
SCHEDULE NO.21-1
Technical Particulars and Guarantees of
Trailer No.1

No. Description Required Proposed


1. Make To be filled in
2. Type Drop-bed semi-trailer
3. Tractor (make and type) To be filled in
4. Principal dimension and weight
a) Overall length To be filled in (mm)
b) Overall width To be filled in (mm)
c) Overall height (unladed) To be filled in (mm)
d) Floor height To be filled in (mm)
e) Wheel base To be filled in (mm)
f) Tare weight To be filled in (kg)
g) Maximum payload To be filled in (kg)
h) Gross vehicle weight To be filled in (kg)
5. Distribution weight
a) Unladen
- King pin (front axle) To be filled in (kg)
- Rear axle To be filled in (kg)
b) Laden
- King pin (front axle) To be filled in (kg)
- Rear axle To be filled in (kg)
6. Size and quantity of Tire & wheel
a) Tire
- Front axle To be filled in
- Fear axle To be filled in
b) wheel
- Front axle To be filled in
- Rear axle To be filled in
7. Type of Service brake Air “S” cam type
8. Type of parking brake Valve operating, spring
loaded chamber
9. Type of suspension Triple spring type or
PNEUMATIC
10. Type of landing gears Left and right combined
operation, high and low
speed range, manual
operation with square pads
11. Type of vehicle coupling device
SAE 3.5 inches
(king pin)
12. Electric system
a) Voltage 24 V
b) Receptacle type 7 poles (SAE)
13. Colour of Signal lamps
a) Tail, stop & parking Combined (red)
b) Turn signal & hazard Combined (orange)
c) License lamp White
- 97 -
No. Description Required Proposed
14. Flooring materials Checked steel plate
15. Speed limit 40 km/h

Name of Tenderer’s ________________ Date__________ Signature_______________

- 98 -
SCHEDULE NO.21-2
Technical Particulars and Guarantees of
Trailer No. 2
No. Description Required Proposed
1. Make To be filled in
2. Type Low-bed semi-trailer
3. Tractor (make and type) To be filled in
4. Principal dimension and weight
a) Overall length To be filled in mm
b) Overall width To be filled in mm
c) Overall height (unladed) To be filled in mm
d) Floor height To be filled in mm
e) Wheel base To be filled in mm
f) Tare weight To be filled in kg
g) Maximum payload To be filled in kg
h) Gross vehicle weight To be filled in kg
5. Distribution weight
a) Unladen
- King pin (front axle) To be filled in kg
- Rear axle To be filled in kg
b) Laden
- King pin (front axle) To be filled in kg
- Rear axle To be filled in kg
6. Size and quantity of Tire & wheel
a) Tire
- Front axle To be filled in
- Fear axle To be filled in
b) wheel
- Front axle To be filled in
- Rear axle To be filled in
7. Type of Service brake Air “S” cam type
8. Type of parking brake Valve operating, spring
loaded chamber
9. Type of suspension Tandem spring type or
PNEUMATIC
10. Type of landing gears Left and right combined
operation, high and low
speed range, manual
operation with square pads
11. Type of vehicle coupling device
SAE 3.5 inches
(king pin)
12. Electric system
a) Voltage 24 V
b) Receptacle type 7 poles (SAE)
13. Color of Signal lamps
a) Tail, stop & parking Combined (red)
b) Turn signal & hazard Combined (orange)
c) License lamp White

- 99 -
No. Description Required Proposed
14. Flooring materials Checked steel plate
15. Speed limit 40 km/h

Name of Tenderer’s ______________ Date__________ Signature

- 100 -
Part - 3 Maintenance materials and Trainings

Section-3.1 : Spare Parts for contract

3.1.1. Spare parts


Spare parts as follows:
Spare parts covered for the overall contract equipment which are reserved under O & M
management for maintenance purposes.

3.1.1.1. Spare parts for the contract (To offer spare part per mobile SS)
Basic philosophy is that the quantity required for one mobile SS. Typical spare part items and
quantity are as follows per mobile.
1) 145kV Vacuum/SF6 circuit breaker㸸
No. Description Rating Quantity
1 Closing coil DC 110V 1 pc
2 Trip coil DC 110V 1 pc
3 Set of Magnet contactor DC110V 1 pc
4 Auxiliary switch 6NO, 6NC 1 pc
5 Motor for spring charge DC110V 1 pc
6 Set of limit switch (each type) DC110V 1 pc
7 No voltage tripping coil & voltage DC110V
1 pc
relay 84

2) 120kV Lightning Arrester㸸


No. Description Rating Quantity
1 LA for 132kV Line 120kV 10kA 1 pc
2 Surge Counter For 132kV Line 1 pc

3) 63MVA Power TF㸸


No. Description Rating Quantity
Oil-filled condenser type, 145kV,
1 H.V Bushing with gaskets 1 pc
Creepage Distance: 31mm/kV
BCT on H.V Bushing Oil immersed type as follows:
1) For metering 350/5A 15VA Class 1.0 1 pc
2
2) For Main protection 350/5A Class X 1 pc
3) For Back-up protection 350/5A 15VA 5P10 1 pc
Oil-filled condenser type, 72.5kV
H.V Neutral Bushing with
3 800A, 1 pc
gaskets
Creepage Distance: 31mm/kV
4 BCT on Neutral Bushing Oil immersed type, 200/5A Class X 1 pc
5 36kV Bushing with gaskets Solid type 1 pc
6 12kV Bushing with gaskets Solid type N.A.
For 132/33kV each
7 Set of gaskets
1 set
8 Cooling fan 1 pc
- 101 -
9 Oil pump 1 pc
10 Buchholz relay for Main tank 1 pc
11 Pressure relay for OLTC 1 pc
12 Oil temperature relay 1 pc
13 Winding temperature relay 1 pc
Dial type oil gauge for Main each
14
tank and OLTC 1 pc
Dehydrating breather for Main
15 Silica gel 1 pc
tank
16 Dehydrating breather for OLTC Silica gel 1 pc
17 Motor for OLTC drive AC 380V 3-phase 1 pc
18 LA at 132 kV Neutral point 75 kV 10 kA 1 pc
Insulating oil (10% of total SHELL- DIALA- B or equivalent
19 1 lot
quantity of oil) (bendable with SHELL-DIALA-B)

- 102 -
4) Auxiliary Earthing transformer㸸
No. Description Rating Quantity
36 kV Line bushing with
1 Solid type 1 pc
gaskets
36 kV side Neutral Bushing
2 Solid type 1pc
with gaskets
L.V Line & Neutral Bushing For 380V line, Solid type 1 pc
3
with gaskets
4 LA at 33 kV neutral point 21 kV / 10 kA 1 pc
5 Buchholz relay 1 pc
6 Dial type oil gauge 1 pc
7 Dehydrating breather Silica gel 1 pc
8 BCT on 33 kV Neutral point Oil immersed type, 600/5A Class X 1 pc
For 33/0.38kV Aux.E.TF Each
9 Set of gasket
1 set
Insulating oil (10% of total SHELL- DIALA- B or equivalent
10 1 lot
quantity of oil) (blendable with SHELL-DIALA-B)

5) 36kV switchgear㸸
No. Description Rating Quantity
Compete VCB for Incomer & Each
1 36 kV 1250A, 31.5kA
Outgoing feeder 1 unit
Single phase voltage 33 kV/√3 /110V/√3 / 110V/3
2 transformer for 33 kV line 1 pc
50VA, Class.1.0/3P
1) 1250/5A Class 1.0 15VA Each
4 CT for Incomer
2) 1250/5A Class X 1 pc
600-300/5-5A Class 5P10 /1.0 Each
5 CT for Outgoing feeder
2x7.5VA or more 1 pc
6 Lightning arrester 39 kV / 10 kA 1 pc
7 Closing coil DC 110V 1 pc
8 Trip coil DC 110V 1 pc
9 Magnet contactor DC 110V 1 set
10 Anti-pumping relay DC 110V 1 set
11 Spring charge motor DC 110V 1 pc
12 VD + Indicator DC 110V 1 set

- 103 -
6) Battery and charger㸸
No. Description Rating Quantity
1 Spare Battery cell Empty cell Ni-Cd type 20 pc
Parts for Rectifier Unit for
2 Rectifier stack
charger 1 set
Parts for DC output Voltage
3 Diode stack for Silicone dropper
Regulator 1 set
4 Pulse generator and control unit
1 set
5 DC earth fault relay DC110V 1 pc
6 Under voltage relay (80X) DC110V 1 pc
7 Group fault indicator 1 pc
each
8 Ammeter and Volt meter For each type
1 pc
each
9 Set of switches For each type
1 pc
Set of Moulded Case Circuit each
10 For each rating
Breakers 1 pc
each
11 Set of fuses For each rating
1 pc

- 104 -
8) Supervisory control, protection panel & AC distribution board㸸
No. Description Rating Quantity
Set of Signal lamp & Indication
1 For each type each 1 pc
lamp
Set of Control switch & Push
2 For each type each 1pc
button switch
Multi-meter for transformer
3 1 pc
primary (AM with AS)
Multi-meter for transformer
secondary (AM with AS, VM Each
4 For each type
with VS, WM with MDI, WHI, 1 pc
VarM)
Multi-meter for Outgoing feeder
Each
5 (AM with AS, WM with MDI, For each type
1 pc
WHI)
Multi-meter for Aux.G.TF LV Each
5 For each type
side (AM with AS, VM with VS) 1 pc
6 Tap position indicator Rectangular 1 pc
Numerical multi-function 1) Transformer main protection each
7
transformer protection relay 2) Transformer back-up protection 1 set
Automatic Voltage Regulating
8 included in TF main protection 1 set
relay (AVR)
Numerical multi-function
9
feeder protection relay 1 set
Phase sequence relay for
10 included in TF main protection 1 set
AC distribution circuit
Set of Annunciator card and LED each
11 For each type
lamp 1 pc
each
12 Set of Auxiliary relay For each type and rating
1 pc
each
13 Set of Circuit Breaker For each type and rating
1 pc
Filter for air-conditioning Each 1
14 For each type
equipment pc

- 105 -
Section-3.2 : Training for 63MVA Mobile Substation

Trainings are classified into 4 categories as follows;


1. Training for installation works and maintenance of Mobile substations
2. Training for protection calculation and settings of the relays of the mobile substation
3. Training on RTU system

3.2.1 Training for installation works and maintenance:


The Bidder shall provide training on installation works and maintenance of Mobile substations
as follows;

1) Training place;
At the bidder premises

2) The number of MOE trainees and term for training;


a) Number : Total 4 persons
b) Term : 5 working days

3) Expenses associated with Training


Expenses such as transportation charge (air fares between Iraq and countries where the
trainings are carried out, and Domestic travels in those countries), and accommodation
charge, shall be provided by the bidder.

3.2.2 Training for protection calculation and settings of the relays of the mobile
substation

1) Training place;
At the bidder premises

2) The number of MOE trainees and term for training;


a) Number : Total 4 persons
b) Term : 5 working days

3) Expenses associated with Training


Expenses such as transportation charge (air fares between Iraq and countries where the
trainings are carried out, and Domestic travels in those countries), and accommodation
charge, shall be provided by the bidder.

- 106 -
3.2.3 Training on RTU systemDQGFRPPXQLFDWLRQV\VWHP :LPD[DQG8+)V\VWHP

1) Training place;
At the bidder premises

2) The number of MOE trainees and term for training;


a) Number : Total 4 persons
b) Term : 5 working days

3) Expenses associated with Training


Expenses such as transportation charge (air fares between Iraq and countries where the
trainings are carried out, and Domestic travels in those countries), and accommodation
charge, shall be provided by the bidder.

- 107 -
Part- 4 Remote Terminal Unite and communication system

Section-4.1: Remote Terminal Unite


4.1.1 General
The Remote Terminal Unite (RTU) shall be provided to enable the Mobile substation
equipment to be monitored, measured and controlled from Distribution Control
Center DCC.
The interface between RTU and substation equipment shall be done by Intelligent
Electronic Devices (IEDs) and/or the bay control unit (BCU).
The RTU shall conform to the latest editions of the International Electro technical
Commission (IEC) Specifications, ISO Standards, IEEE Standards, International
Telecommunications Union (ITU) Specifications and the General Technical
Specification. Equivalent national standards may be acceptable subject to approval by
the Owner.

4.1.2 RTU Functionality: General


The standard RTU software shall be capable of supporting, but not be limited to, the
following basic functions:
a. Control functions commanded by the Master station.
b. Alarm and event queue mechanism for Master station interrogation of changes of
status.
c. The alarm queue reporting mechanism shall take high priority over the event
queue reporting mechanism.
d. Secure tele-command using the select/check/execute mechanism with OPEN and
CLOSE command outputs.
e. Be programmed to carry out specific functions (automation functions, interlock
function, switching functions).
f. Multiple Master stations (MS) communication at different protocols and
configurable baud rate, and Communication with intelligent Elections Devices
(IED).
g- Archiving facility must be supported.

The alarms shall be assigned with priority levels at the RTU and transmitted according to
priority or alternatively as soon as the alarms are received, whichever method is standard.
The standard method employed shall be fully described.
The occurrence of an alarm or an event shall be arranged for transmission to the Master
station at the earliest opportunity. Alarms or events occurring during a transmission of
measurements shall be arranged for insertion at the next convenient point in the message
cycle. Further details shall be provided describing the message cycles employed for
methods where priority assignments are implemented at the RTU (e.g. arranging multiple
alarms with different priorities).

The RTU shall have the capability of automatic start-up and initialization following
restoration of power after an outage without need of master station intervention.
The following clauses set out the functional requirements of the RTU.

4.1.2.1 Design Principles

The RTU shall designed to achieve a high level of availability, reliability and safety in
operation. The design shall be _fail safe_ such that failure of any component shall result in
all functions affected by the failure defaulting to a defined _safe_ state. It shall be fault
tolerant such that the failure of any single component within the overall system shall not
affect the ability of the remaining healthy components in the system to continue to operate
normally and for its functionality to remain available. Essential functionality i.e. that
required for the continued overall operation of the RTU shall be tolerant to single
component failures. This may achieved, for example, by using dual redundant hot/standby
arrangements or by automatically re-distributing the functionality over the remaining
operational components so that loss of any one component does not result in the loss of any
functionality. The system shall continuously monitor its own health and produce alarms for
all detected failures. These alarms shall become part of the Facility List of data to be
returned to the MS and, as far as possible, by lighting _fault_ warning LEDs on the affected
equipment itself, e.g. on individual circuit cards. There shall be no cases in which
undetected failures could occur anywhere within the overall RTU.

The equipment and the enclosures mounted in shall be designed to facilitate ease of
maintenance, particularly fault-finding and replacement of components, e.g. replacement of
rack mounted circuit cards as far as possible, and consistent with safe operation, it shall be
possible to _hot swap_ components such as I/O cards.

The equipment shall be robust, suitable for the operating environment in which it is
installed and require minimal maintenance. Each sub-system within the RTU shall be
designed to meet an overall availability of at least 99.98% based on a Mean Time To Repair
(MTTR) of 8 hours. The Contractor shall provide a Functional Design Specification that will
allow the Employer to review and approve the facilities being provided in the RTU, and on
which the testing documentation can be based.

4.1.2.2 Hardware

The design of all RTU equipment shall be such as to ensure satisfactory operation in an
electrically hostile environment typical of high voltage electrical installations.
The RTUs proposed for this contract should have a proven track record of satisfactory
operation in similar environments. Proof of certification / registration by leading power
utilities for use in their power networks will be advantageous to the tenderer during tender
evaluation.

The RTU shall comprise microprocessor based equipment with its software (firmware)
resident in non-volatile memory. It shall be readily possible to update the software (e.g. by
PROM replacement) to alter or extend the RTUs functionality.
The equipment may be either of single board design or of rack mounted modular
construction.
The RTU should be of small panel size (Mini RTU) to be suited with Mobile substation size.
All computer equipment shall be supplied with a real-time multi-tasking operating system
which conforms to a recognized industry standard and not unique to one manufacturer.
Interconnecting cables shall be made via substantial, secure plugs and sockets, which shall
be mounted in accessible positions and clearly labeled.

A technical description of each item of equipment, together with evidence to show that the
stated guaranteed reliability figures are supported by actual service conditions, shall be
supplied with the Tender.

4.1.2.3 Software

The software shall be of modular construction, developed using structured design


techniques and written in a commonly used programming language. Where possible
standard library software shall be utilized. The contractor shall identify all standard
proprietary software and any software specially developed for this project.

The application software shall ensure the secure execution of RTU functions. Protocol IEC
60870-5- 101 and IEC 60870-5- 104 may be included with other standard protocols.

4.1.3 Capacity

The supplier shall provide capacity and technical parameters of the following :
- Central Processing Unit(s) (CPU)
- Memory (all types).
- Real time clock.
- Communication port data rates and format (all types).
The design shall meet the following general requirements with regard to capacity and
Expandability:
- The RTU shall be designed, delivered and commissioned with sufficient capacity for
performing the requirements of this specification, and in agreement with the Employers
Representative.
- The maximum system capacity and system loading shall not be less than 200% of the
Specified system capacity.
- In addition to the agreed Facility List, approximately 30% spare for each type of
input/output signals shall be provided within the contract.
- The design shall provide future expansion, modification and testing with the minimum of
disruption to existing facilities.
4.1.4 Performance

The RTU shall process all information required to be transmitted to the MS and have it
available for transmitting within less than two seconds of any change occurring in
Substation. The RTU shall be capable of handling all alarms and status changes occurring
during avalanche conditions without loss of any data.

4.1.5 Electrical and Environmental

The electrical and environmental conditions to be applied shall be those within the
associated power station or substation contract specification. The RTU shall operate from
the site installed battery charger.
Environmental conditions:
-Temperature:0-70ºc
-Relative humidity:5……95%(non condensing)

4.2 Data Acquisition

The data acquired by the RTU shall include the following:

4.2.1 Analog Values

The analog input module shall be capable of processing standard voltage and current
inputs continuously. Input voltage and current range, and variable scan rate shall all be
configurable also it could be possible to download remotely from master station.
Additional software filtering facilities shall be provided for minimizing sampling errors.
Each analog input shall be terminated with transient voltage protection components. In
case of overload, the input circuit shall not sustain any deterioration of its characteristics.

4.2.2 Binary Coded Values

Binary Coded Values shall be provided e.g. transformer tap changer position.

4.2.3 Status Indications

Digital inputs may be single point, double point or multi-point. The interpretation
of states for single or double point inputs shall be configurable. The inputs shall be
configurable from a down-loadable database.
For Sequence of Events (SOE) reporting, the change of state of a digital input shall be time
tagged to a resolution of selectable from 20 ms, 10 ms, 5 ms, 2 ms and 1 ms, with or without
de bounce filtering.
4.2.4 Pulse accumulators

The RTUs shall be capable of counting and storing the number of pulses generated
by metering equipment external to the RTU. The metering equipment will provide
isolated normally open or normally closed contacts. The pulse counter shall be
incremented one count for each cycle of the input (pulse) until the end of the
configured metering period that count shall be stored. The pulse counter shall be
capable of accepting pulses at a rate of ten counts per second. The RTU shall be
capable of responding to commands (Freeze, Reset, Freeze and Reset) generated
internally within the RTU at a regular time, and shall support the use of external
reset pulses for accumulators, and the RTU shall be able to accumulate any
(impulse) occurring while the counter is being read it to avoid losing input counts.
The count shall be “frozen” (transferred to a buffer register) when commanded by the master
station or when commanded by locally generated contact inputs, also it can freeze and reset.
The RTU shall be capable of storing a series of accumulator values, in the event of
loss of communication to master station for a period not less than three days and
subsequently transmitting them upon request. The metering or counting period
should be configurable and possible to down load remotely a minimum count of 2
*24 (i.e. 24 bit binary number) shall be capable of being held by the accumulator.
The Bidder shall describe his method for ensuring the value recorded at the master
station(s) corresponds precisely with the value indicated by the pulsing instrument.
Pulse counting inputs shall be provided as either a separate input module or using digital
inputs.

4.2.5 Values derived by logical/mathematical processing

Values derived by logical/mathematical processing of the data types above shall be


possible e.g. summated MW.

4.2.6 Data Requests

The RTU shall be capable of giving the correct response to two different types of
information request
(a) A request for data that has changed significantly since the last similar request.
The facility to redefine which data is significant at any time must be provided for all
classes of data.
(b) A request for the current state of any item or set of items of data.
The master station shall poll outstations to request status changes and measured
values on a cyclic basis. Where a report-by-exception technique is used such that
only changes that have occurred since the last poll will be returned by the RTU. In
certain circumstances; the master station shall initiate a full scan of each RTU to
retrieve the actual state or value of each point. This is to ensure that the network
image held in the master station database is a true reflection of the power system
condition. Such full scans shall be initiated following a master station start up, an
RTU reset, upon restoration of communications and cyclically (at least every 24
hours).
Information requests received by the RTU will normally be of type (a); type (b)
requests will be received during start-up of either the MS or RTU, and as a means of
confirming the validity of the representation of system state at the Master Station.
Changes of digital data shall be assessed for significance as follows. Each digital
point at an RTU is to be allocated one of the following categories that shall have the
stated response:
(a) Insignificant - ignore all changes.
(b) Active - report all changes which persist for more than 20 ms.
The initial state of the RTU shall be that all digital changes are insignificant. During
the initialization process and at any subsequent time, the category of any digital
point may be changed. Changes to Analogs shall be assessed for significance as
follows. Each Analog point at an RTU is to be allocated one of the following
categories which shall have the stated response:
(a) Insignificant - ignore all changes.
(b) Active - report all values that differ by a pre-defined amount from the last value
reported to the MS.
The initial state of the RTU shall be that all Analog changes are insignificant. During
the Initialization process and at any subsequent time, the category and the
significant difference of any Analog point may be changed.
The difference value, or dead band, setting for analog reporting shall be a user-
configurable parameter. It shall be possible to define different settings
independently for individual or groups of analogs. The Tenderer shall provide
details in their Tender.

4.3 Time Tagging

Certain status signals may be configured for local time tagging to be applied at the
RTU s. These events shall be reported to the master station with a time tag
embedded in the message. RTUs shall have the capability to time tag events and
alarms to a resolution of 1 ms or better. To complement this feature, the RTU clocks
shall be synchronized to enable system wide comparisons to be made on the alarms
and events recorded by different RTU s. The synchronization shall be achieved by
providing periodic time synchronization from the Master station to all RTUs.
If the data link from the master station to the RTU fails, the RTU shall continue to
perform time tagging from its internal clock until the data link is restored and the
clock is corrected to compensate for any time drift. The contractor should define the
total drift time.
The Tenderer shall provide details of the following:
(a) Time tagging resolution at the RTU.
(b) Method of synchronizing the RTU's real time clock to the master clock.
(c) Method of transmitting time tag information with event data to the master
station.
(d) Means of selecting events for time tagging and the maximum number definable
at each RTU.
(e) Method of handling overflows of SOE data at the RTU.

4.4 Control Outputs:


General
The RTU shall generate signals to implement the commands issued by the MS, such
as circuit breaker open/close, tap changer raise/lower, etc. These signals shall be in
the form of pulses whose duration can be configured by commands from the MS.
The period of the command pulse shall be configurable between 0.5 and 60 seconds
to allow for circuits with synchronizing facilities. The command timer shall reset
immediately after the command is executed or the synchronizing is cancelled.
To afford a high degree of command security against data corruption in the
communication systems, command outputs shall be designed to provide _select
and execute_ operation.
The RTU shall be equipped with a control disable switch (Remote/Local) to
disconnect power to all digital output relays, and shall be wired to a contact input
in the RTU to report status of disable switch to SCADA.

4.4.1 Transformer Tap Changer Supervisory Control

Under normal operation, transformer tap changers will be controlled by automatic


voltage regulating (AVR) relays, at the substation.
When selected to supervisory control, it shall be possible for raise and low
commands or AVC set points to be issued to the tap changers from the master
station.
The raise and low commands shall not require an execute action by the operator
(Two Step command).
Feedback of command execution will be by an associated change in the indicated
tap position etc.

4.5 RTU Checking Facility

The RTU shall perform checks to ascertain the integrity of its processor(s), memory
and input/output cards. The results of these checks shall be made available to the
MS on demand.
The checks shall include:
(a) A watchdog mechanism to isolate the processor from the output cards if the
RTUs ability to drive outputs is compromised. The action of outputs when isolated
by the watchdog shall be selectable in sets of eight or less.
(b) A digital output connected (logically) to a digital input to confirm the integrity
of digital input and output functions.
(c) An Analog output connected (logically) to an Analog input to confirm the
integrity of Analog input and output functions.
A pre-settable input source shall be used where the RTU is not fitted with Analog
output facilities. The following conditions shall be included:
(a) RTU faulty - evidence from watchdog.
(b) Command output faulty - evidence from monitoring circuit
(c) Set point output faulty - evidence from monitoring circuit.
The detailed design of the communication arrangement shall be agreed with the
Employer's Representative before implementation.
(d) Input/output card faulty
(e) Power supply faulty
(f) RTU high temperature
(g) VFT low receive level
(h) RTU transmit buffer overflow.
(i) Where dual communication routes or duplicated modules are employed the
RTU shall annunciate failures to the master station.
(j) Input signal faulty: The RTU shall be capable of detecting a faulty input signal
that is changing state with an abnormally high frequency. Upon detection of a fault
condition the RTU shall suppress further reporting of the signal. The RTU shall
automatically reinstate normal reporting upon detection of clearance of the fault
condition; this shall be accompanied by an appropriate fault clearance message to
the MS.

4.6 RTU Configuration

All RTU configuration data, for example the significance allocated to each data
point, shall be held in alterable non-volatile memory so that the RTU can re-
initialize itself automatically. Tenderers shall state the method by which
configuration data is loaded into the RTU. The preferred method is by
downloading the configuration data from the master station in addition from a port
in the RTU itself. Tenderers shall describe how this is achieved and shall include
any equipment required for this function in their offer. The master station database
shall be kept updated with the current configuration data for each RTU. Tenderers
shall state how this is achieved.

4.7 Remote Terminal Unit Communication interfaces

There must be a minimum two configurable serial ports (RS232/485) and two
Ethernet ports for high data transfers, all hardware and software requirements shall
be available to support communication ports of the RTU. The RTU shall support at
least four most common standard communication protocols to communicate
upstream MS or downstream (IEDs or slave RTUs or network).The contractor shall
provide all the details and parameter settings for each protocol used by the RTU
through (upstream or downstream or network) communications.
Note: IEC 60870-5-101 and IEC 60870-5-104 protocols should be included to
communicate with DCC, and IEC-61850 protocol should be included to
communicate with IEDs.

4.7.1 Interface with Master Station Communication Systems

The RTU shall be designed and equipped to communicate with the master station
via the available communication links either directly or indirectly. The Contractor is
responsible for providing all necessary equipment required to achieve such
connections. Where available, the Contractor shall provide direct digital links
between the RTU and Master Station. Otherwise, the Contractor shall provide
communication equipment, as specified elsewhere in this specification. Assignment
of communication protocols to master station shall be configurable via software
using RTU configuration system.

4.7.2 Interface with intelligent Elections Devices (IED)

Each RTU shall be capable to communicate with minimum 32 intelligent electronic


devices (IEDs). The communication interfaces provided shall conform to EIA RS
485. The baud rate of communication port(s) shall be configurable to accommodate
high data transmission.
- The RTU can acquire data from remote Intelligent Electronic Devices such as
smart meters and numerical protective relays in conjunction with conventional
inputs/outputs (I/O)
- The RTU should have all necessary hardware / software to provide an optical
interface, or any serial interface to the IEDS and numerical protection relays, or
through a serial communication links. All necessary fiber optic cables, fiber optic
modems, termination boxes, plastic pipes needed to laid and installed into existing
cable duct will be the contractor responsibility.

4.8 Maintenance and Spares

The intended maintenance strategy for the RTU is that the Employer will be able to:
(a) Perform ‘first-line-maintenance’ of all subsystems, i.e. be able to locate faulty
hardware components and replace them with spare parts with the faulty parts
being returned to the original equipment supplier for repair or replacement.
(b) Analyze and define software faults and protocol interface problems with DCC
(c) Re-configure and extend the RTU facilities with minimal assistance being
necessary from the original equipment supplier, including updating databases,
modifying and building new display screens and adding new equipment and
devices to the RTU.
Spare parts for the RTU shall be provided to support the maintenance strategy
described above, particularly bearing in mind the ‘turn around time’ to
repair/replace faulty components.
The Tenderer shall include an itemized and individually priced list of
recommended spare parts in their offer. It is anticipated that this list would include
at least one item of each hardware component used within the RTU for use in first-
line-maintenance (or
10% of the components for components that occur in larger numbers within the
system, e.g. I/O cards).
Any special tools, including software and hardware (e.g. lap-top computers)

maintenance tools shall also be itemized.


The Employer shall be at liberty to purchase any numbers of those items
at the tendered price until the end of warranty period.

4.9 Documentation

Documentation for the RTU shall be provided in line with the general provisions
specified in the Tender documentation.
The documentation shall include the complete functional specification of all
hardware and software and complete maintenance and user manuals for both
hardware and software.
In particular, the maintenance documentation shall include detailed fault finding
flow charts to assist with first line maintenance of all subsystems and the user
manuals shall provide detailed instructions on system configuration such that the
Owner may re- configure and extend the RTU facilities without assistance being
necessary from the original equipment supplier.
Complete and original copies of all software programmes, operating system,
protocols analysis and parameters, drivers, data bases, tools, catalogs maintenances
documents, tools, and emulators etc shall be provided as hard copy and as a soft
copy on CD all in English.

4.10 Warranty and Support

The Warranty Period shall be as stated in the contract conditions and ongoing
support for the RTU shall be available for a minimum of 18 months after issuance of
TOAC.
The Contractor shall provide both hardware and software support for all elements
of the works supplied under the Contract during the warranty period.
The Contractor shall describe proposals for providing this service including details
of procedure for return & repair of faulty modules, fault reporting procedures,
availability of telephone support, etc.
The Contractor shall install and test all new software releases relating to the
existing functionality that are required to resolve identified problems or maintain
warranty support, at no extra cost during the warranty period.
The Tenderer shall provide details of maintenance agreements as optional prices in
their tender, for the various levels of support that may be purchased after the
completion of the Warranty period.

4.11 RTU Testing:

4.11.1 Approach to Testing

The testing philosophy for the RTU shall ensure that the equipment functionality
and site specific facilities are thoroughly exercised and validated at the Contractor's
premises before delivery. The test methodology shall complement the design
methodology and the two shall be developed in parallel.
This document does not constitute a Test Specification or Test Procedure for any
part of the system, rather it sets out the stages at which tests are required and the
subjects, location and purpose of each stage.
All test documents for all tests shall be written by the contractor and submitted to
Owner for approval prior to test at least 12 weeks before the test date. Where any
equipment is not connected to the RTU, but has its facilities marshalled in the
marshalling cabinet, these connections shall be included in the testing procedure.
The equipment shall be entirely compatible with the communications protocols as
may be required by the DCC and with the communications media available.

2.11.2 Testing Stages

The RTU shall be subject to acceptance testing as specified in this document. The
stages of testing to be performed at higher levels shall be based on the following:
1) Factory Acceptance Testing (FAT)
To check that the totality of the equipment supplied under the Contract performs in
accordance with the Contract requirements.
Factory Acceptance Testing (FAT) shall be performed with the RTU assembled at
the factory as a complete system.
The FAT shall exercise and prove the correct operation of all functions of the
supplied RTU whether used in this project, and the site specific facilities, using
simulation where necessary, including the interface for connection to the DCC.
The Tenderer shall state how they would undertake the FAT of the RTU in
their offer.
2) Site Acceptance Testing (SAT) and Testing with DCC
To check that the totality of the equipment supplied under the Contract performs
in accordance with the Contract requirements and interacts correctly with
equipment supplied by others and interfaces correctly to the Works, check that all
indications, status of equipments, measurements are transferred and indicated at
DCC point by point, and to conform the operation of all commands from DCC.
Note: The contractor shall provide testing procedure of this stage, and the owner
will perform this test.

4.11.3 Notice & Witnessing of Tests

The Contractor shall provide, as part of the Programme of Work documentation, a


master plan showing the scheduled dates of testing and shall provide updates to
this plan, when any changes are known, at least 4 weeks in advance of the tests.
The Contractor shall advise Owner in writing of the actual date of commencement
of every test at least 10 working days before the commencement.
Owner shall have the right to witness any tests conducted at the Contractor's
premises. Records of every test, whether witnessed or not, shall be taken by the
Contractor and copies sent to Owner within 3 weeks of completion of the tests.

4.11.4 Test Procedures and Result Sheets

The Contractor shall prepare test procedures and result sheets for all tests. The
Contractor shall also prepare a cross reference listing to show that all of the
requirements of the Functional Design Specification have been included in the tests.
Separate test procedures and result sheets shall be provided for factory acceptance
tests.
All test procedures and result sheets will be subject to review and approval by
Owner.

4.11.5 Overall Signal Point List

Refer to the Alarm List of in Appendix "A"

Section- 4.2: Wireless Communication System

Note: The required communication system (UHF or WiMAX) to be specified by


client prior to the contract agreement and it should be according to the existing
communication media of DCC.

4.2.1 General

Wireless Communication system shall be provided to communicate between the


substation and DCC for the purpose of providing the following services to meet the
MoE present and future operational requirements:

- Data (2 channels × 64Kbps).


- Voice (2 Channels× 100Kbps).
- Others.
The applicable frequency band and frequency shall be confirmed by Owner/ client
during Design stage.
The Contractor shall aware/study the existing system and to be incorporated to his
design if necessary.
The communication system shall include the transceiver, terminations, coaxial
cables, antenna, tower (telescopic tower) and lightning protection device.
The wireless system shall be capable of supporting data interfaces complying with
ITU-T G.703, ITU-R, IEEE, IEC , V.11, V.24, V.28, V.35, and X.21.
The wireless system shall be powered from 230Vac (an output of UPS AC
distribution panel). The power supply input to individual items of the wireless
system shall be individually fused.
For all substations, expansion space for wireless system including Antenna shall be
provided.

4.2.2 Remote Terminals

Communication system in Iraqi substations can be classified into two types


according to the current operating wireless communication systems of DCCs in
different governorates. The contractor shall be responsible for the design, supply,
which required for the correct interfacing of the RTU equipment with the existing
DCC, including all protocols and communications as required. The Remote
Terminals can be classified into the following systems:-

4.2.2.1 Wireless UHF System

The remote terminals of the wireless UHF system shall be of a digital type,
and shall have:
a) Radio transceiver/receiver units.
b) Interfaces.
 x Asynchronous RS232 interfaces for RTU.
x RS485 interfaces.
x 2- wire telephone interfaces line
x 4-wire E&M signaling interfaces.
 x Ethernet interfaces (Min. 100Base T).
 x Data rate: to be according to the design PMP or PTP link.
c) Telephone handset.
d) Alarm indications.
e) Network management interface.

A 1+1 transceiver hot standby redundant configuration for ensuring minimum


down time in case of equipment failures shall be provided. Hot standby is the
configuration where the two transmitters and the two receivers
operate at the same frequency. The transceivers are connected to the antenna
by a passive combining network, with one transceiver operational and the
other on hot standby.
The main and standby units shall be powered by independent power
supplies for full hot standby operation. Any failure of the operating
transmitter shall produce automatic switch-over to the standby transmitter
and initiation of an alarm. The two receivers are operating at the same time
the information is taken for the best received signal.
The system shall be capable of providing proper performance throughout
the life expectancy of the substation

4.2.2.2 WiMAX System

The remote terminal of WiMAX secure and reliable system according to IEEE
802.16 fixed sites shall be provided and shall have:

(a) Broadband Radio Platform with Antenna.


x Broadband wireless system with antenna (wireless TCP/IP data
terminal with harsh industrial environments), device and antenna
model should be according to the design and to be compatible with
current operating communication system of DCC, [which is RDL-
 3000(Redline)]. .
 x Lowest end-to-end latency.
x To be ideal for next generation 3G and 4G/LTE networks.
 x RF Band : Operating in 3.3GHz to 3.8GHz TDD band .
x Data rate: to be according to the design PMP or PTP link (up to 120
 Mbps UBR, up to 100 Mbps Ethernet rate).
x Wireless Transmission: Orthogonal frequency division multiplexing
(OFDM) technology.
 x Operating Temp: -40 °C to 75 °C.
x Industry leading 120Mbps UBR with up to 100Mbps Ethernet
throughput using 2 ×2 MIMO.
 x Per-link dynamic ; Lc TDD, ARQ & adaptive modulation/coding.
x All outdoor configurations with IEEE 802.3 at PoE.
 x Synchronization option for collocated units (internal or GPS).
x Processing speed: 220,000 PPS.
 x Unparalleled security with AES-128 and AES-256 encryption option.
x Designed to meet stringent carrier-class requirements and IP67 rated
 for outdoor deployment.
x Network Connection 10/100 Ethernet (RJ-45).


(b) 2 Industrial Ethernet Rail Switch :( 8 port× 10/100BASE-TX, TP cable, RJ45
sockets, Ethernet(10Mbit/s) and Fat-Ethernet (100Mbit/s), Temperature:-
40C° to +70C°)°), and shall be suitable to work in harsh environment, and to be
remotely managed by Network Management System (NMS)..
(c) 2 IP Telephone.

The contractor shall provide the design of communication system which should
satisfy the following features:
x High operational security and reliability of communication link in harsh
 environments with availability of 99.999 %.
x High quality transmission in accordance with the ITU-T recommendations.
x Simple operation and fault diagnosis.
The Contractor shall undertake specific testing to demonstrate the
connection and compatibility of the Wireless WiMAX system including
(remote terminal and switches devices) with the existing wireless system,
and existing Network Management System (NMS) in DCC.

4.2.3 Antenna

Antenna of UHF system shall be of the type “Yagi” and shall be constructed from
stainless steel or hot dipped galvanized steel parts finished with suitable corrosion
resistant paint.

Antenna polarization shall be determined by the Contractor to ensure that


adequate protection against over-reach and front to back interference is provided.

For WiMAX system, the antenna (wireless TCP/IP data terminal) for harsh
industrial environments to be provided, the antenna and radio terminal should be
compatible with currently operating communication system of DCC.
Highly reliable outdoor data terminal with flexible architecture to meet PMP and
PTP deployment in extreme location.
Hardened aluminum case with stainless steel components and integrated MIMO
antenna.
-40 to 75 °C operating range using dynamic and thermal dissipation.
Antennas shall be mounted on the top of the provided tower wherever possible and
shall be able to withstand all weather conditions on site. All antennas and feeder
cables shall be equipped with protection devices to ensure that no damage occurs to
the radio system during lightning storms.
The antenna gain shall be 10 dBi or more.
4.2.4 Antenna Feeder Cable

Antenna feeder cables terminals and all accessories required to complete the
installation shall be provided and correctly fitted. The antenna feeder cable shall
be armored and compatible with the radio equipment supplied and the operating
frequencies used. To get the radio connected to the antenna for UHF system, an
LDF4 type coaxial cable with surge arrestor, grounding kit and all required
accessories should be provided. While for WiMAX system an Ethernet PoE cable
(shielded, high flex Ethernet cable) should be provided.

The antenna cable shall have the following features:


a) Characteristic Impedance: 50 Ω for LDF4 Coaxial cable type (for UHF system),
100 Ω for Ethernet PoE cable (For WiMAX).

b) Losses: less than 0.5db per 100m.


c) Fire retardant.
d) Low attenuation.

4.2.5 Cabinet for Communication Equipment.

The contractor shall provide cabinet for installing communication equipment


(Radio terminal unit, switches, etc), the cabinet should be located in substation
control room nearby SCS/RTU. The cabinet shall satisfy IP54 or more.

4.2.6 Power Supply

The radio system shall be designed to operate from a 48 Vdc supply. The
equipment shall have protection against transient voltages and operate without
degradation in performance for a supply voltage variation stipulated in the
Technical Schedules.
All interconnection cabling from the equipment to power source and any necessary
devices to protect the radio equipment from damage in the event of overload shall
be provided as part of this Contract.
The power supply input to individual items of equipment comprising the radio
system shall be individually fused.
The power supply system shall be designed with enough capacity to ensure the
operation of all communication equipment in the site which includes (Radio
devices, Switches, phones and Tower Warning lights, etc).

The power supply for communication equipment shall provide a 8 hour standby
capacity such that it is able to continue to communicate and exchange control and
data with the DCC /SCADA Master Station in the case of mains failure of the
source of supply e.g. mains or charger failure.
4.2.7 Tower

The tower shall be designed to be movable (can be moved with substation, ex:
telescopic tower) and should be suitable to carry the required antenna together
with the associated feeders and be able to withstand the continuous wind pressure
and wind gusting encountered on site.
The tower design shall be such that under maximum site wind speed (which is
45m/sec.) from any direction the maximum change in azimuth and elevation of any
antenna shall be no more than 0.5⁰ degree.
Any cantilever member or other components subject to fluctuating stress shall be
designed in such a way that it will not fail due to fatigue.

Alarm equipment shall be installed to detect the failure of aircraft warning lights,
and indication shall be by local alarm lamps and voltage free contacts for
connection to the alarm supervisory system.

All metal work and metal fittings shall be hot dip galvanized to the relevant
standards.
Lightning protection devices shall be provided to protect and prevent equipment
from malfunction or damage caused by lightning strikes. Lighting cable shall be
stranded copper cable with cross sectional area not less than 90 mm2. The design
life of the tower shall be in excess of 30 years.
Tower test should be according to international standards.
Appendix A: Point list of Mobile substation.
1) Point list of Mobile substation type 132/33kv.
1) Point list of Mobile substation type 132/33kv.
Appendix A: Supervisory Requirement (Point List) for (DCC).
THE GOVERNMENT OF THE REPUBLIC OF IRAQ
MINISTRY OF ELECTRICITY

Technical Data
A) Remote Terminal Unit (RTU)
Technical Particulars and Guarantees of Remote Terminal Unit

Specification
No. Description
Required Proposed

Unit
Remote Terminal Unit
1 GENERAL
1.1 Manufacturer Name To be filled in
1.2 Country of Manufacturing To be filled in
1.3 Model To be filled in
1.4 Applicable Standards To be filled in
2 DESIGN DETAIL
2.1 I/O maximum capacities To be filled in
2.2 Input signals
x Signal pcs To be filled in
x Analog measurement pcs To be filled in
x Digital measurement pcs To be filled in
x Pulse measurement pcs To be filled in
2.3 Output signals
x Command pcs To be filled in
x Analog set pointvalue pcs To be filled in
x Digital set pointvalue pcs To be filled in
Spare for each type of input/output
2.4 % 30
signals (Fully fitted and prewired)
Maximum System Capacity
2.5 % ≥2 x SSC
( Specified System Capacity: RTU)
2.6 Maximum future expansion capacity % ≥ 30
A MASTER CONTROL UNIT
1 GENERAL
1.1 Manufacturer Name To be filled in
1.2 Country of Manufacturing To be filled in
1.3 Model To be filled in
1.4 Applicable Standards To be filled in
2 ELECTRICAL DATA
2.1 Rated voltage V DC 48 ±15%
2.2 Maximum power consumption W To be filled in
2.3 Rated frequency Hz 50
3 DESIGN DETAIL
3.1 Main Processor To be filled in
3.2 Processor clock speed GHz To be filled in
3.3 Operating System To be filled in
3.4 Memory size GB To be filled in
3.5 Maximum Memory Capacity GB To be filled in
3.6 Hard Drive TB To be filled in
3.7 Add up to Hard Disk TB To be filled in
3.8 Optical Drive To be filled in
3.9 External Ports To be filled in
3.10 Network
x Communication Protocols to DCC IEC 60870-5 101
& 104
x Communication Protocols in
IEC 61850
Substation LAN
3.11 TCP/IP Internet Yes
3.12 GPS Interface Yes
3.13 RS232 Interface Yes & ≥ 64kbps
3.14 RS485 Interface Yes & ≥ 64kbps
4 DIMENSION AND WEIGHT
4.1 Dimensions (L x W x H) mm To be filled in
4.2 Weight kg To be filled in

Specification
No. Description Unit
Required Proposed

B SUBSTATION LOCAL AREA NETWORK (LAN)


1 DESIGN DETAIL
1.1 Fiber optic transmission medium To be filled in
1.2 ST-type Connectors of Fiber optic Yes
1.3 Communication protocol To be filled in

Technical Particulars and Guarantees of Substation Control System


Specification
No. Description Unit
Required Proposed

1.4 LAN bandwidth kbps To be filled in


LAN is implemented via hub or star
1.5 Coupler Yes

C BAY CONTROL UNIT


1 GENERAL
1.1 Manufacturer Name To be filled in
1.2 Country of Manufacturing To be filled in
1.3 Model To be filled in
IEC 60225,
1.4 Applicable Standards IEC61000 and
IEC60068
1.5 Flush Mounted housing Yes
1.6 Degree of protection IP51 (Rear IP20)
1.7 Local LCD Display Yes
2 DESIGN DETAIL
2.1 LAN communication port
Ethernet,
x LAN Interface: IEEE802.3,
10 BASE-FL
x Protocol: TCP/IP
x Data transferrate: >10 Mbit/sec
Optical fiber GI
x Physical medium: 62.5/1 25 pm,
ST
connector
2.2 Time synchronization network port
x Accuracy: ±1 ms
Optical fiber GI
x Physical medium: 62.5/1 25 pm,
ST
connector
2.3 Event & Archive recording
x Eventmemory: >2,000 events
x Time resolution: 1 ms
x Archive capacity To be filled in
2.4 Functions
2.4. The monitoring
1
x Status and condition
Yes
monitoring (breaker,
disconnector,etc)
x Indication & alarm LEDs
Yes
status monitoring
x Analogue measurements
Yes
(currents, voltages,etc.)
2.4. The control
2
x Close / open of circuitbreakers Yes
x Transformer tap changecontrol Yes
x Bay interlockingfacilities Yes
x VAR (For capacitor bank) Yes
x Protection relayreset Yes
2.4. The protection
3
x TR differential Yes
x Overcurrent Yes
x Earth fault Yes
x Voltage earthfault Yes
x Under-frequency Yes
x Unbalanced (For capacitor bank) Yes
measurement value

2.4.5 The reporting


x Eventsrecord Yes
x Disturbancerecord Yes
x Faultrecord Yes
2.4.6 Other
x Time synchronization (by SNTP & Yes
SCADA )
x IEC 61850 Bus Communication Yes
x Communication Protocol License Yes
( IEC-103 ,MODBus-
Serial,MODBusTCP/IP ,SPABus ,
DNP3 ) with Slave device.
SCADA protocol mapping IEC60870-5-
2.4.7 101 & 104 Yes

IEC101 & 104 point of view


x Link address 0….65535
x ASDU address 0….65535
x Information Object 0…16777216
Host point of view
x Priority 1/2
x Transmit with timestamp Y/N
x Filter Y/N
x Spontaneous transmission
Y/N
(AMI/MFI)
0,2,4,8,10,16,30,6
x Background Cycle(AMI/MFI)
0
sec,2,5,10 min
Normalized,
x Transmission format(AMI/ASO)
Scaled
x Maximum value (100%)(AMI/ASO) -32768…32767
x Minimum value (0%)(AMI/ASO) -32768…32767
x Decimal factor(AMI/ASO) 0….IE10
x Engineering(AMI/ASO) 32 ASCII

B) Communication equipment
Technical Particulars and Guarantees of communication equipment
(UHF)
Specification
No. Description Unit
Required Proposed

1 GENERAL
1.1 Manufacturer Name To be filled in
1.2 Country of Manufacturing To be filled in
1.3 Type To be filled in
1.4 Model To be filled in
1.5 Applicable Standards To be filled in
1.6 Configuration Duplicate
1.7 Type Test
x Date of carriedout To be filled in
x Testing laboratory name and
To be filled in
country
x CertificateProvided Yes/No
2 ELECTRICAL DATA
2.1 Auxiliary power supply V DC 12 ±15%
2.2 Power consumption W To be filled in
x Transmit(Maximum) A To be filled in
x Receive(Maximum) A To be filled in
2.3 Rated Frequency Hz 50
2.4 Input Power VA To be filled in
3 DESIGN DETAIL
3.1 Power output W To be filled in
3.2 Frequency setting range: MHz 335.4˵470
Frequency is
x Frequency transmit andreceive MHz
decided after
Contract
Communication method
3.3 F2Dp F3E ,Simplex/half duplex/full To be filled in
duplex)
3.4 Antenna Impedance Ω To be filled in
3.5 Transmission Rate kbps To be filled in
Modulation method: MSK To be filled in
3.6
(Minimum shift keying)
3.7 Interface RS-232C
x Transmission Rate Kbps To be filled in
x Communication procedure:
Yes
ASYNCasynchronous
3.8 Telephone call by headset Yes
4 DIMENSION AND WEIGHT
4.1 Overall dimensions (L x W x H) m To be filled in
4.2 Total weight kg To be filled in

Technical Particulars and Guarantees of communication equipment


(WiMAX)
Specification
No. Description Unit
Required Proposed

1 GENERAL
1.1 Manufacturer Name To be filled in
1.2 Country of Manufacturing To be filled in
1.3 Type To be filled in
1.4 Model To be filled in
1.5 Applicable Standards To be filled in
1.6 Configuration Duplicate
1.7 Type Test
x Date of carried out To be filled in
x Testing laboratory name and
To be filled in
country
x Type test certificate to be issued by Yes/No Yes
independent laboratory or independently
witnessed type test will be acceptable to the
Employer
2 ELECTRICAL DATA
2.1 Auxiliary power supply through POE V DC 48 ±15%
2.2 Power consumption W To be filled in
x Transmit(Maximum) A To be filled in
x Receive(Maximum) A To be filled in
2.3 Rated Frequency Hz 50
2.4 Power VA <17W;Standard;
IEEE 802.3at
(PoE);
3 DESIGN DETAIL
3.1 Power output W To be filled in
3.2 RF Band: GHz 3.3 to 3.8 TDD
3.3 up to 120
Mbps UBR,
Data rate up to 100
Mbps
Ethernet rate
3.4 -40 to 75
Operating Temp °C
3.5 120Mbps UBR
with up to
Industry leading 100Mbps Ethernet
throughput using
2 × 2 MIMO
3.6 Lc TDD, ARQ &
adaptive
Per-link dynamic modulation/codin
g
3.7 Yes
All outdoor configurations with IEEE
802.3 at PoE
3.8 >280,000
Processing speed PPS
3.9 Yes
Surge Protection in Built-in: PoE and
RF ports
3.10 <10 ms
Latency
3.11 Yes
Redundancy (1+1 Hot Standby1
(PRP or RSTP compatible)
3.12 IP67 (IEC 60259)
Enclosure
3.13 rh%
Operating relative
humidity range non-
condensing)
3.14 BPSK 1/2 to 64 QAM
Modulation 5/6, 256 QAM
3.15 3 Mbps to 186.6
System Capacity Mbps UBR
3.16 150 km (93 mi)
Max Range
3.17 +30 dBm (Max
combined tx power,
Max Tx Power MIMO
mode/frequency band
specific)
3.18 External MIMO
Antenna Info
3.19 Dynamic Spectrum
Wireless QoS Access &
Management
3.20 512 Kbps to 100
Layer 2 Mbps
3.21 <10 ms
Latency
3.22 To be filled in
Management
3.23 3G and 4G/LTE
To be ideal for next generation networks
3.24
Details of forward error To be submitted
correction
3.25 Details of alarm monitoring facilities
To be submitted
3.26 Details of interfacing with the
Telecommunications Network Management To be submitted
System
3.27 Details of user interfaces
provided
To be submitted
3.28 Dimensions (H×W×D)
mm
3.29 Mass of complete equipment
kg
3.30 Vibration
IEC Std
3.31 Shock
IEC Std
3.32 Mean Time to repair (MTTR)
h
3.34 Mean Time between failure (MTBF)
h
3.35 Manufacturer quality system in
accordance Y/N Yes
with ISO9000, 9001, 9002, 9003 and 9004
3.36 Used interfaces
Data interfaces
Voice interfaces Yes
Teleprotection interface
ethernet
Antenna
4 - Manufacturer
- Model reference
- Place of manufacture
- Type and construction material
- Size mm
- Type
- Shape
- Frequency range
- Gain dB
- Half power beam degree
- Input impedance ohm
- Front to back ratio dB To be submitted
- Return loss dB
- Cross polarization discrimination dB
- Power handling W
- VSWR
- Termination
- Azimuth adjustment
4.1 Termination

4.2 Azimuth adjustment


degree
4.3 Elevation adjustment
Degree
4.4 Method of mounting
To be submitted
4.5 Wind Speed withstand
o Operational m/s To be submitted
o Survival
4.6 Protection rating
IP Std 67
4.7 Manufacturer quality system in
accordance Y/N Yes
with ISO9000, 9001, 9002, 9003 and 9004
4.8 x Type test certificate to be issued by
independent laboratory or independently
Y/N Yes
witnessed type test will be acceptable to the
Employer
Antenna Feeder
Cable
5. - Manufacturer
- Type reference
- Place of manufacture
- Type and material of conductor
- Frequency range GHz
- Character impedance Ohm
- Nominal capacitance pF/m
- Attenuation dB/m
- Group delay
Ns/m
- Peak power rating
W
- Type of screening
- Type of insulation
- Radial thickness of insulation
- Type of armouring (if any) mm
- Type of sheath
- Nominal overall diameter
- Minimum bending radius mm
- Are cable of flame retardant type? mm
- Cable mass Y/N
Yes
- Operating temperature range. Kg/m

6.
Ethernet Rail Switch
6.1 Fast Ethernet 10/100 BASE-TX
Yes
6.2 Interface (RJ45)
Yes
6.3 100Mbit/s
Yes
6.4 Temperature
-40 C˚ to 70C˚
6.5 Remotely managed by Network
Management System (NMS). Yes
7. 2 IP Telephone Yes
8. Cabinet for Communication Equipment. Yes
- Cabinet IP Std
≥ 54

You might also like