CM 212

Modular High Speed Placement Machine CM202
Operating Instructions
Model No. KXF-4U4C
KXF-D24C
KXF-E54C
Maintenance Manual(2/2)
Thank you for purchasing CM202, the modular high speed placement machine.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
4U4C-E-MMAB-0010
“Use of this machine:
This machine is designed and constructed to be used for placing
electric and electronic components on PCB.
This machine shall be used for this purpose only.
It shall not be used for any other purpose.”
“Operation of this machine:

This machine shall be operated by professional, specially trained operators.
It shall not be operated by non-professional, not specially trained operators.
For the training coursed you, make contact with Panasonic Factory Solutions Co., Ltd., PFAE or PIEL.”
WARNING
DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING
TO OPERATE THE MACHINE.
The machine may be operated improperly and injure you.
Either carry out training by yourself, or consult the manufacturer.

M11E
Machine was manufactured by: Panasonic Factory Solutions Co., Ltd.
441-13, Nagahasu, Tateishi-machi, Tosu-city, Saga, Japan

TEL: 81-942-84-2644
FAX: 81-942-84-2636
For Service and Supply of Spares in Europe

you may contact Panasonic Europe:
Continental Europe
PFAE
Panasonic Factory Automation Europe
Winsbergring 15
22525 Hamburg Germany
Phone number :0049-(0)40-85386-321
Fax number : 0049-(0)40-85386-332
United Kingdom
PIEL
Panasonic Industrial Europe (U.K.)
Panasonic House, Willoughby Road
Bracknell, Berks. RG12 8 FP
Phone number : 0044-(0)1344-853267
Fax number : 0044-(0)1344-425970
Year: 2004
∗ The model conforming to EC Machinery Directive and EMC Directive is CM202-DHU.
4U4C-E-MMA00-B01-01 1
SPECIFICATIONS
Model CM202-DH
CM201-DH
Item CM201-D CM202-D CM202-DK CM201-DU CM202-DU CM202-DHU
CM201-DS
CM202-DS
Mount angle 0 ° to 359 ° (avavilable for setting per 0.01 °)
Mount range Turn to “1-3-2 Mouting Area” in the Operating Manual
Board flow
Turn to “1-3-3 Board Flowing Direction” in the Operating Manual
direction
Control system Micro computer
Data are saved to PT. (1MB is necessary per a piece of data, depending on HD volume of PT)
Outer memory
3.5-inch floppy disk 1 type / piece
Program data ∗1 Number of points Max. 7000 points
Normal voltage : 3 phases AC 200 V ±10 V Normal voltage : 3 phases AC 400 V

Frequency 50/60 Hz ±10V
Power supply or 3 phases AC 220 V ±11 V Frequency 60 Hz Frequency 50/60 Hz
Power 1.5kVA 2.5kVA 1.5kVA 2.5kVA
Supply air
0.49 MPa to 0.78 MPa (0.49 MPa to 0.54 MPa for the MR Unit afterward)
pressure
Supply air 150 l/min

150 l/min (A.N.R.) 300 l/min (A.N.R.) 300 l/min (A.N.R.)
volume (A.N.R.)
A B C D A C D
A : 1400 mm (W) × 1930 mm (D) × 2000 mm (H) (including the status indicator)
Outer size
B : 1400 mm (W) × 1950 mm (D) × 2000 mm (H) (including the status indicator)
C : 2200 mm (W) × 1930 mm (D) × 2000 mm (H) (including the status indicator)
D : 2350 mm (W) × 1950 mm (D) × 2000 mm (H) (including the status indicator)
Mass ∗2
∗2
1300 kg 1500 kg 2400 kg 2800 kg 1300 kg 2400 kg 2800 kg
Environmental Temperature: 10 °C to 35 °C
condition Humidity: 25 % to 60 % (under no moisture condensation)
Noise 76 dB
4Q4C-003TE
∗1: Data are created in PT. This machine can correct only some pieces of data.
∗2: These are the weight of the main body except the optional devices.
2 4U4C-E-MMA00-B01-02
ORGANIZATION OF MANUALS
This machine is accompanied by four manuals (CM201-DU, CM202-DU, CM202-DHU: five manuals).
They are classified into three types (CM201-DU, CM202-DU, CM202-DHU: four types). Use each
manual according to the working purpose.
The production data of the line including this machine are programmed on PT. Refer to the instruction
manuals accompanied with PT.
Operating Manual
This manual is for the operators and engineers of the machine. It
describes the operating procedure, precautions and information which
is necessary for safe and effective operation.
Maintenance Manual (1/2, 2/2)
This manual is for the persons who maintain the machine. It describes This
simple inspection/adjustment and replacement of consumable parts.
Troubleshooting is also described.
manual
Installation Manual (Accompanies CM201-DU/202-DU/202-DHU only.)
This manual is for the installation of this machine.
Manuals of this machine
Parts List
The assembly of each unit is individually indicated by the exploded
views of parts. Use this list when ordering parts or confirming the
assembly of parts.
4U4C-E-MMA00-B01-00 3
= MEMO =
4 4U4C-E-MMA00-B01-00
Maintenance
A U T I ONS 1
Manual SAF LAR MAINTENANCE
E T Y P REC
2
REGU A M E T ER 3
N E PAR
MAC H I
R E R ROR
T I O N S FO
SOLU
P P E N DIX
A
4U4C-E-MMA00-A02-16 5
SAFETY PRECAUTIONS .................................................................. 1
Chapter 1 REGULAR MAINTENANCE

1-1 Outline of Maintenance .............................................................................. 1-2
1-1-1 Checking the Operating Period, Contents and History Information .................... 1-2
1-1-2 Maintenance Motions .......................................................................................... 1-5
1-1-3 Regular Check Items for Period .......................................................................... 1-6
1-1-4 Regular Check Items for Each Unit ..................................................................... 1-8
1-1-5 Machine Information .......................................................................................... 1-12
1-1-6 Component Unit Update (Update of Each Board System) ................................ 1-13
1-1-7 Action Check ..................................................................................................... 1-14
1-2 Lubricating ................................................................................................ 1-15
1-2-1 Loading and Using the Grease Gun ................................................................. 1-16
1-2-2 Greasing Point .................................................................................................. 1-18
1-2-3 Setting and Removing the Feeder Base Cover (Only for DU/DHU Specifications) ... 1-19
1-3 Check Every 24 Hours (Routine) .............................................................. 1-20
1-3-1 Checking the MR Unit (before Operation) ......................................................... 1-20
1-3-2 Cleaning the Cover Glass for the Line Camera (before Operation) .................. 1-21
1-3-3 Cleaning the Tape Feeder Setting Face (before Operation) ............................. 1-21
1-3-4 Cleaning the NG Chip Discharge Box (after Operation) ................................... 1-22
1-3-5 Cleaning the Used Tape Box (after Operation) ................................................. 1-22
1-4 Check Every 140 Hours (Once a Week) .................................................. 1-24
1-4-1 Cleaning the Color Touch Panel ........................................................................ 1-24
1-4-2 Cleaning and Lubricating the Tape Feeder Table .............................................. 1-25
1-4-3 Cleaning and Lubricating the Nozzle ................................................................ 1-28
1-4-4 Cleaning the Support Pin Batch Exchange Table ............................................. 1-42
1-4-5 Checking and Lubricating the Board Conveyor ................................................ 1-44
1-4-6 Lubricating the X-Y Unit and Z Unit ................................................................... 1-50
1-4-7 Cleaning the Line Camera Lens ....................................................................... 1-59
1-4-8 Cleaning the Forced-Chip-Ejecting Unit ............................................................ 1-60
1-5 Check Every 560 Hours (Once a Month) ................................................. 1-61
1-5-1 Cleaning the Lubricating the Transfer Head ..................................................... 1-61
1-5-2 Cleaning and Lubricating the Cutting Unit ........................................................ 1-68
1-5-3 How to Check the Setting of the Blow Pressure ............................................... 1-72
1-6 Check Every 3000 Hours (Once Six Months) ........................................... 1-74
1-6-1 Exchanging the Board Transfer Belt and Roller ................................................ 1-74
1-7 Check Every 6000 Hours (Once a Year) .................................................. 1-76
1-7-1 Exchanging the Cutter Blade ............................................................................ 1-76
1-7-2 Replacing the Vacuum Pump ............................................................................ 1-82
1-7-3 Replacing the Indicator ..................................................................................... 1-84
1-7-4 Transfer Head : Replacing the Air Cylinder (Replacing Kit) .............................. 1-85
6 4U4C-E-MMA00-A02-06
1-7-5 Tape Feeder Base : Replacing the Air Cylinder ................................................ 1-85
1-7-6 Color Touch Panel : Replacing the Back Light .................................................. 1-85
1-8 Check Every 12000 Hours (Once Two Years) .......................................... 1-86
1-8-1 Transfer Head : Replacing the valve (For the Vacuum Change) ...................... 1-86
1-8-2 XY Unit : Replacing (Replacing Kit) the Valve (For Selecting the Nozzle, For the Cylinder) . 1-88
1-8-3 Tape Feeder Base : Replacing the Valve (For Cylinder of the Tape Feeder) .... 1-92
1-9 Check Every 18000 Hours (Once Three Years) ....................................... 1-93
1-9-1 Transfer Head : Replacing the Shaft ................................................................. 1-93
1-9-2 Transfer Head : Nozzle Holder • Clamp Arm • Spring for Clamp Claw Holder •
Spring for Nozzle Cushion ................................................................................ 1-93
1-9-3 XY Unit : Cable Bear ......................................................................................... 1-93
1-10 Replacing Consumable Parts ................................................................... 1-94
1-10-1 Replacing Color Touch Panel Back Light .......................................................... 1-94
Chapter 2 MACHINE PARAMETER

2-1 Machine Parameter .................................................................................... 2-2
2-1-1 Origin offset ......................................................................................................... 2-3
2-1-2 Judgment Value .................................................................................................. 2-4
2-1-3 Nozzle Mount Pickup Position ............................................................................ 2-5
2-1-4 Nozzle Height ...................................................................................................... 2-5
2-1-5 Optional Setting................................................................................................... 2-6
2-1-6 Moving Parameter Setting................................................................................... 2-7
2-1-7 Nozzle Changer .................................................................................................. 2-7
2-1-8 Heat Calibration Mark .........................................................................................2-8
2-1-9 Mount Position ....................................................................................................2-8
2-1-10 Board Positioning ................................................................................................2-9
2-1-11 XY Plane Calibration ........................................................................................... 2-9
2-1-12 Network ............................................................................................................. 2-10
2-1-13 Camera ............................................................................................................. 2-11
2-1-14 Light Quantity .................................................................................................... 2-11
2-1-15 Pick-up Position ................................................................................................ 2-12
2-1-16 Status Indicator ................................................................................................. 2-12
2-2 Procedures of Machine Parameter Teaching ........................................... 2-13
2-2-1 Origin Pickup Mounting Height.......................................................................... 2-15
2-2-2 Board Recognition Camera XY-axis Origin Offset ........................................... 2-22
2-2-3 Chip Recognition Camera θ-axis Origin Offset ................................................. 2-24
2-2-4 XY Plane Calibration ......................................................................................... 2-28
2-2-5 Pick-up Position ................................................................................................ 2-30
2-2-6 Mount Position .................................................................................................. 2-34
4U4C-E-MMA00-A02-08 7
Chapter 3 SOLUTIONS FOR ERROR
3-1 Error Messages (Error List) ........................................................................ 3-2
3-1-1 Use of Error Message List ...................................................................................3-2
3-1-2 Errors during PT Network ....................................................................................3-2
3-1-3 Errors during Self-diagnosis ................................................................................ 3-3
3-1-4 Single Stop Error ................................................................................................. 3-4
3-1-5 Emergency Stop Error ........................................................................................3-4
3-2 Check and Solutions .................................................................................. 3-7
3-2-1 Air Pressure Drop ................................................................................................3-7
3-2-2 Vacuum Pump Thermal Error
Power Box Over Heat .........................................................................................3-8
3-2-3 CPU Box Over Heat ............................................................................................ 3-9
3-2-4 PCB Recognition Error ...................................................................................... 3-10
3-2-5 SSR Ready Error .............................................................................................. 3-11
3-2-6 DC down ...........................................................................................................3-12
3-2-7 Self-Diagnosis Error .......................................................................................... 3-16
3-2-8 Nozzle Setting Error .......................................................................................... 3-18
3-2-9 Returning from Power Interruptions Occurred during Operation ...................... 3-24
3-3 Load Arrangement .................................................................................... 3-25
3-3-1 Load Arrangement of CM202 ............................................................................ 3-25
3-3-2 Load Arrangement of CM201 ............................................................................ 3-27
3-3-3 Load Arrangement of CM202-DS ...................................................................... 3-29
3-3-4 Load Arrangement of CM201-DS ...................................................................... 3-32
3-4 Load List ................................................................................................... 3-36
3-4-1 Load List of CM202 ........................................................................................... 3-36
3-4-2 Load List of CM201 ........................................................................................... 3-38
3-4-3 Load List of CM202-DS ..................................................................................... 3-40
3-4-4 Load List of CM201-DS ..................................................................................... 3-40
3-5 The Input and Output Check of the Machine ............................................ 3-56
3-5-1 The Input Check after Error ............................................................................... 3-56
3-5-2 The Output Check after Error ............................................................................ 3-57
INDEX
ROUTINE CHECK LIST
MATERIAL SAFETY DATA SHEET
8 4U4C-E-MMA00-A02-04
Appendix A I/O MAP
Appendix B LOAD WIRING DIAGRAM

B-1 LOAD WIRING DIAGRAM
B-2 LOAD WIRING DIAGRAM (FEEDER PART)
B-3 LOAD WIRING DIAGRAM (HEAD PART)
B-4 LOAD WIRING DIAGRAM (CONVEYOR WIRING)
B-5 LOAD WIRING DIAGRAM (EXTENSION CONVEYOR 1)
B-6 LOAD WIRING DIAGRAM (EXTENSION CONVEYOR 2)
B-7 LOAD WIRING DIAGRAM (ONLY FOR DHU SPECIFICATIONS)
Appendix C CONTROL BOX

C-1 CPU BOX
C-2 CPU BOX (ONLY FOR DHU SPECIFICATIONS)
C-3 POWER BOX
Appendix D SET UP DIAGRAM

Appendix E WHOLE CONNECTION DIAGRAM
(ONLY FOR EUROPEAN SPECIFICATIONS)
Appendix F OPTION
F-1 CONVEYOR SPEED CONTROL UNIT
F-2 CONVEYOR SPEED CONTROL UNIT SETUP DIAGRAM
F-3 CONVEYOR SPEED CONTROL UNIT BOX DIAGRAM
Appendix G AIR CIRCUIT DIAGRAM
4U4C-E-MMA00-A02-01 9
= MEMO =
10 4U4C-E-MMA00-A02-01
SAFETY PRECAUTIONS Be sure to observe
The precautions that must be observed in order to prevent injury to the user or another
person, or damage to property, are as follows.
The degree of danger or injury resulting from incorrect use due to failure to read an indica-
tion is classified and described as follows.
This indication refers to a situation which is considered that

DANGER there is imminent danger of death or serious injury.

WARNING there is a possibility of death or serious injury.

CAUTION there is a possibility of only injury or physical damage.
The matters should be observed are classified and described according to the symbols
shown below.
(The followings are only some examples of the symbolic indications.)
These symbols indicate matters to which attention must be paid.
These symbols indicate an action that must not be carried out.
These symbols indicate an action that must be carried out.
444C-E-XXA00-A03-01 Page 1
DANGER
DO NOT TOUCH AC- DO NOT OPEN THE
TIVE PART WHEN COVER WHEN OPER-
OPERATING. ATING.
You will have serious injury if You will have serious injury if
you touch the active part. you touch the active part inside.
L02E L06EB
Page 2 444C-E-XXA00-A03-01
WARNING
If you sense any danger or abnormality, press an emergency stop button to
stop the machine.
If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an
accident will occur.
There are two emergency stop buttons on CM201-D/DU/DH/DS. Pressing any one of them stops operation.
Press the nearest one.
Remove the cause of the danger or abnormality, then re-start operation.
To reset the emergency stop button, pull the button.
CM201-D/DU/DH/DS (As for the explanation, the illustration of CM201-DH is used.)
2 Emergency stop button

(At the rear side)

(At the front side)
4V4C-AA00
M107E
444C-E-XXA00-A03-03 Page 3
WARNING
stop the machine.
There are four emergency stop buttons on CM202-D/DU. Pressing any one of them stops operation.
CM202-D/DU (As for the explanation, the illustration of CM202-DU is used.)

(At the rear center)

(At the rear right)
4Q4C-901E
(At the front right)

(At the front center)
M107E
Page 4 444C-E-XXA00-A03-01
WARNING
stop the machine.
There are two emergency stop buttons on CM202-DH/DHU/DK/DS. Pressing any one of them stops operation.
CM202-DH/DHU/DK/DS (As for the explanation, the illustration of CM202-DH is used.)

(At the rear side)

(At the front side)
4U4C-AA00
M107E
444C-E-XXA00-A03-03 Page 5
WARNING
Observe the following items before placing your hand or other part of
your body in an active part of the machine in order to feed production
material, change machine set-up, or adjust machine settings.
You may be injured if the machine is actuated. Also you may be struck by an electric
shock.
There are three levels of procedure, shown below, for each kind of work.
Repairing such as a control BOX. --------------------------------------------- 1 Cut off the power supplying to the
machine.
Turning OFF the power supply routinely ------------------------------------- 2 Turn OFF the power supply.
Replacing a control part such as a sensor
Disassembling or replacing parts
Changing production board types or working for daily inspection ----- 3 Turn OFF the servo switch.
Placing a board onto the conveyor or removing one from there
Setting production materials such as feeders
CM201-D/DU/DH/DS (As for the explanation, the illustration of CM201-DH is used.)
1 Cut off the power supplying 2 Turn OFF the power 3 Turn OFF the servo
to the machine. supply. switch.
Front panel
Turn OFF the IP
ON
TR START STOP UNLOCK
breaker that is
OFF
connented to the STEP LIGHT ON SELECT
machine.
ET
ES
R KEY LOCK BACK LIGHT OFF

SE SERVO
EA
REL OFF ( ) ON ( )
3 Turn OFF the servo

switch.
Rear panel
START STOP UNLOCK
STEP LIGHT ON SELECT
KEY LOCK BACK LIGHT OFF

SERVO
OFF ( ) ON ( )
4V4C-AA00
M73EB
Page 6 444C-E-XXA00-A03-02
WARNING
shock.
machine.
CM202-D/DU (As for the explanation, the illustration of CM202-DU is used.)
switch.
1 Cut off the power supplying
Rear panel to the machine.
START STOP UNLOCK
Turn OFF the
STEP LIGHT ON SELECT breaker that is
connented to the
KEY LOCK SERVO
BACK LIGHT OFF
OFF ( ) ON ( )
machine.
2 Turn OFF the power supply.
ON
IP
TR
OFF
ET
ES
R
SE
EA
REL
3 Turn OFF the servo switch.

Front panel
START STOP UNLOCK
4Q4C-901E KEY LOCK BACK LIGHT OFF

SERVO
OFF ( ) ON ( )
M73EB
444C-E-XXA00-A03-00 Page 7
WARNING
shock.
machine.
CM202-DH/DHU/DK/DS (As for the explanation, the illustration of CM202-DH is used.)
switch.
1 Cut off the power supplying
Rear panel to the machine.
START STOP UNLOCK
Turn OFF the
STEP LIGHT ON SELECT breaker that is
connented to the
OFF (
SERVO
) ON ( )
machine.
ON
IP
TR
OFF
ET
ES
R
SE
EA
REL
3 Turn OFF the servo switch.

Front panel
START STOP UNLOCK
4U4C-AA00 KEY LOCK BACK LIGHT OFF

SERVO
OFF ( ) ON ( )
M73EB
Page 8 444C-E-XXA00-A03-02
WARNING
444C-E-XXA00-A03-02 Page 9
WARNING
WATCH YOUR HANDS DO NOT DISABLE ELECTRIC SHOCK.
OR FINGERS. SAFETY SENSOR.
You will have serious injury if You will have serious injury by You will have serious electric
you touch active part. active part if you disable safety shock if you touch electric
sensor. active part inside.
Do not remove the sensor,

put any objects in or turn off
the switch so that the safety
sensor work properly and
effectively.
L11E L13EB L14EB
WORKER OPERATING WORKER OPERATING TURN OFF THE

IN THE BACK. IN THE FRONT. POWER AND AIR BE-
FORE TOUCHING THE
CUTTER AREA DUR-
ING MAINTENANCE.
If you start the machine without If you start the machine without
confirming that it is safe to do confirming that it is safe to do
so, it may cause injury to the so, it may cause injury to the
worker behind the machine. worker in front of the machine.
You may potentially be injured
by the cutter area if the ma-
Make sure that no worker is Make sure that no worker is
chine is actuated.
in the back when machine in the front when machine
starting. starting.
L18EB L19EB L43E
TAKE CARE NOT TO TURN OFF THE

PINCH YOUR HANDS SERVO SWITCH BE-
OR FINGERS. FORE PLACING A
BOARD ON OR RE-
MOVING IT FROM THE
CONVEYOR.
You will have serious injury if

your hands or fingers are
caught in the conveyors during
manual (or automatic) width You will have serious injury if
adjustment. the machine is actuated.
M09E M35E
Page 10 444C-E-XXA00-A03-02
WARNING
ONLY THE PERSON IN CHARGE OF DO NOT PLACE YOUR HANDS OR
MAINTENANCE MUST REPAIR OR BODY INSIDE ACTIVE PART OF THE
ADJUST THE MACHINE. MACHINE WHEN IT IS IN A SINGLE
STOP OR CYCLE STOP CONDITION.
The machine may be incorrectly repaired or ad-

justed, resulting in malfunction. The machine has been stopped only temporarily.
You may be injured if the sensors are actuated and
Have the machine repaired or adjusted by a the machine moves unexpectedly.
trained professional maintenance engineer.
Consult the manufacturer for training. Turn OFF the servo switch before placing your
hands or body inside the active part.
M08E M34EB
BEFORE INSPECTING PNEUMATIC DO NOT ALLOW ANY PERSON WHO

EQUIPMENT, CUT OFF THE AIR HAS NOT RECEIVED SPECIAL
SUPPLY AND EXHAUST AIR FROM TRAINING TO OPERATE THE MA-
THE COMPONENTS. CHINE.
You will have serious injury if the residual pressure The machine may be operated improperly and
actuates the machine. injure you.
Before inspecting pneumatic equipment, cut off Either carry out training by yourself, or consult
the air supply and exhaust the air from the the manufacturer.
equipment.
Switch OFF the power.
M02EB M11E
DO NOT TURN OFF THE SERVO DO NOT MOVE ANY AXES (INCLUD-
SWITCH DURING ING HEADS) MANUALLY WHILE
OPERATION. TURNING OFF AND THEN ON THE
SERVO SWITCH UNDER A SINGLE
STOP, CYCLE STOP OR MACHINE
ADJUSTMENT MENU.
The machine may get out of control and injure you.
Before turning OFF the servo switch, bring the

machine to a temporary stop state, such as a The machine may be actuated suddenly and injure
single stop state and a cycle stop state or an you when the servo switch is turned on.
operation stop state.
If any axes (or the heads) are moved, press the
emergency stop button, and then reset the
switch. Restart operation through the main
menu.
M62EB M63E
444C-E-XXA00-A03-01 Page 11
WARNING
DO NOT DAMAGE POWER AND PERIODICALLY REMOVE DUST
OTHER CORDS OR PLUGS. FROM POWER PLUG.
Never damage, remake, bring
close to heating appliances, bend
forcibly, twist, pull, put heavy
objects on, and bundle up.
Damaged cord and plug may cause electric shock, Dust on the plug may result in fire caused by
short circuit or fire. defective insulation because of moisture.
Hold the plug when plugging in or unplugging. Pull out the power plug and wipe off dirt with dry
Cord and plug repairs should be attempted only cloth.
by the person competent to do the electrical If the machine is not going to be used for a long
work, or contact the manufacturer. period, turn off the breaker connected with the
machine.
M85E M86E
FIRMLY INSERT THE DO NOT INSERT OR USE THE SPECIAL-

POWER AND OTHER REMOVE POWER AND IZED OUTLET AND
PLUGS. OTHER PLUGS BY BREAKER EXCLU-
WET HAND. SIVELY.
Imperfect plugging in may

cause fire because of electric If the breaker is shared be-
If plugged in or unplugged by
shock and generated heat. tween machines, it may cause
wet hand, it may result in
electric shock. fire because of generated heat.
Do not use the damaged
plug or loose outlet. Check the dissipation power
in your Standard Specifica-
tion before consulting an
electrical contractor.
M87E M88EB M89EB
GROUND THE MA-

CHINE PROPERLY.
There is a risk of an electric

shock or leak.
Consult a professional
electrical contractor.
M06E
Page 12 444C-E-XXA00-A03-01
CAUTION
DO NOT PLACE ANY DO NOT PLACE ANY BE CAREFUL WITH

OBJECT AROUND OBJECTS ON THE YOUR HANDS AND
EMERGENCY STOP COVER. FINGERS WHEN
BUTTONS. CLOSING THE
COVER.
The cover may break due to the

You will be unable to press a weight of the objects and injure
button to stop the machine in you.
Your hands or fingers may be
case of emergency. caught in the cover and injured.
M15E M16EB M17EB
DO NOT CLIMB OR ONLY THE PERSON IN TAKE AWAY TOOLS

RIDE ON THE MA- CHARGE MUST FROM THE INSIDE OF
CHINE. CHANGE THE DATA. THE MACHINE.
You may fall from or get caught Incorrect operation may cause The machine may malfunction
in the machine and get injured. runaway or abnormal action of as a result of a tool left inside.
the machine. And it may injure
you. Before operating the ma-
chine, verify that no tools are
The data must be left inside.
changed only by a trained
specialist in charge.
M18E M23EB M24EB

444C-E-XXA00-A03-01 Page 13
CAUTION
BE CAREFUL OF THE DO NOT GIVE A DO NOT DISAS-
WEIGHT OF THE SHOCK TO THE ELEC- SEMBLE THE CAM-
FEEDER. TRICAL EQUIPMENTS. ERA UNIT.
A large feeder is so heavy that There is a risk of an electric You may be injured or the
it may be damaged or injure shock, leak or malfunction of machine may break down.
you if it is dropped. the machine.
If a breakdown occurs,
consult the manufacturer.
M25E M27E M41EB
DO NOT BLOCK OFF THE OUTLET BEFORE PERFORMING AUTOMATIC

OR INLET OF THE FAN. WIDTH ADJUSTMENT, BE SURE TO
VERIFY NO BOARDS OR OTHER
OBJECTS ARE ON THE CONVEYOR.
The temperature inside the machine will rise and

the machine may act abnormally. And it may injure Boards or other objects may drop from the con-
you. veyor, causing damage to the boards or the ma-
chine.
Do not block off the outlet or inlet of the fan.
Periodically clean the filters of the outlet and If there are any boards or other objects on the
inlet. conveyor, turn OFF the servo switch and remove
them.
M20EB M36E
CARRY OUT PERIODIC MAINTE- WEAR A PROTECTIVE HAT AND

NANCE AND INSPECTION. GOGGLES FOR MAINTENANCE
WORK.
If you fail to carry out periodic inspection and

maintenance, the machine cannot exhibit its true Your head or eyes may be injured while perform-
performance or may break down. ing maintenance work.
Periodic inspection and maintenance should be

carried out by a trained person in charge of
maintenance according to the instructions in
M39EB M44E
Page 14 444C-E-XXA00-A03-00
The labels for safety pasted on the product
CM202-DS(Danger labels)
The following danger labels are pasted on this machine. Follow the instructions on each label. If a label has
come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST.
Label part No.
The positions of danger labels on the front side
E24C-AA00
M32E
444C-E-XXA00-A04-03 Page 15
CM202-DS (Warning labels)

The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has
Label part No.
The positions of warning labels on the front side
E24C-AA00
Inside
Page 16 444C-E-XXA00-A04-02

Label part No.
The positions of warning labels on the rear side
E24C-AB01
Inside
444C-E-XXA00-A04-06 Page 17
CM202-DS (Caution labels)

Label part No.
Inside
E24C-AA00
Inside
Inside
E24C-AB01
Inside
Page 18 444C-E-XXA00-A04-04
CM201-DS (Danger labels)

Label part No.
E14C-AA00
The positions of danger labels on the rear side
E14C-AB00
M32E
444C-E-XXA00-A04-05 Page 19

Label part No.
Inside
E14C-AA00
Inside
Page 20 444C-E-XXA00-A04-06

Label part No.
Inside E14C-AB00
444C-E-XXA00-A04-05 Page 21
CM201-DS (Caution labels)

Label part No.
Cutting unit
E14C-403E
A
View seen from A E14C-AA00
Cutting unit
E14C-403E
A
View seen from A

E14C-AB00
M32E
Page 22 444C-E-XXA00-A04-05
CM201-DH (Danger labels)

Label part No.
4V4C-AA00
4V4C-AB00
M32E
444C-E-XXA00-A04-06 Page 23
CM201-DH (Warning labels)

Label part No.
Inside
4V4C-AA00
Inside
Page 24 444C-E-XXA00-A04-03
CM201-DH (Warning labels)

Label part No.
Inside
4V4C-AB00
Inside
444C-E-XXA00-A04-04 Page 25
CM201-DH (Caution labels)

Label part No.
Inside
4V4C-AA00
Inside
4V4C-AB00
M32E
Page 26 444C-E-XXA00-A04-03
CM201-D/DU (Danger labels)

feeder tables will have
serious injury.
01JQB Label part No.

DANGER
DO NOT OPEN
THE COVER
WHEN
OPERATING
You will have serious
injury if you touch the
active part inside.
01K1B
DANGER
DO NOT TOUCH
ACTIVE PART
WHEN
OPERATING
active part.
CM201-901E
01JXA

DANGER
y; DO NOT OPEN
;y ;y
THE COVER
WHEN
OPERATING
;y;y;y;y;y
active part inside.
01K1B
DANGER
;y;y
DO NOT TOUCH
ACTIVE PART
WHEN
OPERATING
;y
CM201-902E active part.
01JXA
(As for the explanation, the illustration of CM201-DU is used.)

M32E
444C-E-XXA00-A04-01 Page 27
CM202-D/DU (Danger labels)

serious injury.

DANGER
DO NOT OPEN
THE COVER
WHEN
OPERATING
active part inside.
01K1B
DANGER
DO NOT TOUCH
ACTIVE PART
WHEN
OPERATING
active part.
4Q4C-901E
01JXA

DANGER
DO NOT OPEN
THE COVER
WHEN
OPERATING
active part inside.
01K1B
DANGER
DO NOT TOUCH
ACTIVE PART
WHEN
OPERATING
4Q4C-902E active part.
01JXA
(As for the explanation, the illustration of CM202-DU is used.)

M32E
Page 28 444C-E-XXA00-A04-01
CM202-DH/DHU/DK(Danger labels)
serious injury.

DANGER
DO NOT OPEN
THE COVER
WHEN
OPERATING
active part inside.
01K1B
DANGER
DO NOT TOUCH
ACTIVE PART
WHEN
OPERATING
active part.
4U4C-AA00
01JXA

DANGER
DO NOT OPEN
THE COVER
WHEN
OPERATING
active part inside.
01K1B
DANGER
DO NOT TOUCH
ACTIVE PART
WHEN
OPERATING
4U4C-AB01 active part.
01JXA
(As for the explanation, the illustration of CM202-DH is used.)

M32E
444C-E-XXA00-A04-01 Page 29
CM201-D (Warning labels)

serious injury.

WARNING WARNING
TAKE CARE NOT DO NOT DISABLE

TO TOUCH CUTTER SAFETY SENSOR

injury by active part
injury if you touch
if you disable safety
cutter.
sensor.
0A5FB 01P9B
WARNING WARNING
WORKER A ELECTRIC
OPERATING SHOCK
IN THE BACK
Make sure that no Figure seen from A 444C-441E electric shock if you
worker is in the back
touch electric active
when machine
part inside.
starting.
01NMB 01NCB
444C-126E
WARNING WARNING


You will have serious injury by active part
injury if you touch if you disable safety
cutter.
sensor.
0A5FB 01P9B
WARNING WARNING
B
WORKER ELECTRIC
OPERATING SHOCK
IN THE FRONT
Figure seen from B 444C-442E
Make sure that no
electric shock if you
worker is in the front
when machine
part inside.
starting.
01NLB 444C-129E 01NCB
Page 30 444C-E-XXA00-A04-02
CM201-DU (Warning labels)

serious injury.

WARNING WARNING
０１ＪＫＡ


You will have serious injury by active part
injury if you touch if you disable safety
cutter. sensor.
0A5FB 01P9B
WARNING
WORKER
OPERATING A
IN THE BACK
Make sure that no Figure seen from A CM201-906E
when machine
starting.
01NMB
０１ＪＫＡ
444C-126E
;
y
WARNING
WARNING
０１ＪＫＡ
y ;
; y
DO NOT DISABLE
TAKE CARE NOT SAFETY SENSOR
TO TOUCH CUTTER
y;
;y;
y;
y;
y
injury if you touch sensor.
cutter.
01P9B
0A5FB
WARNING
WORKER
y;
;y
y
;
OPERATING B
IN THE FRONT
Make sure that no Figure seen from B CM201-907E
when machine
starting.
01NLB ０１ＪＫＡ
444C-129E
444C-E-XXA00-A04-02 Page 31
CM202-D (Warning labels)

serious injury.

WARNING WARNING

You will have serious You will have serious

injury if you touch injury by active part
cutter. if you disable safety
sensor.
0A5FB 01P9B
WARNING WARNING
WORKER ELECTRIC
OPERATING SHOCK
IN THE BACK A
444C-439E You will have serious
Make sure that no
when machine
starting. Figure seen from A part inside.
01NMB 444C-127E 01NCB

WARNING WARNING


sensor.
0A5FB 01P9B
WARNING WARNING
WORKER ELECTRIC
OPERATING B SHOCK
IN THE FRONT
444C-440E You will have serious
Make sure that no
when machine Figure seen from B part inside.
starting.
01NLB
444C-128E 01NCB
Page 32 444C-E-XXA00-A04-01
CM202-DU (Warning labels)

serious injury.

WARNING WARNING
０１ＪＫＡ


injury if you touch
cutter.
sensor.
0A5FB 01P9B
WARNING
WORKER
OPERATING
IN THE BACK
Make sure that no
A ０１ＪＫＡ
worker is in the back 4Q4C-908E

when machine
starting.
01NMB
Figure seen from A
444C-127E

WARNING WARNING
０１ＪＫＡ


sensor.
0A5FB 01P9B
WARNING
WORKER
OPERATING
IN THE FRONT
4Q4C-909E B ０１ＪＫＡ
Make sure that no

when machine
starting. Figure seen from B
01NLB
444C-128E
444C-E-XXA00-A04-01 Page 33
CM202-DH/DK (Warning labels)

serious injury.
WARNING
The positions of warning labels on the front side DO NOT DISABLE

SAFETY SENSOR
WARNING
sensor.
01P9B
TAKE CARE NOT
TO TOUCH CUTTER WARNING
injury if you touch
cutter.
0A5FB ELECTRIC
SHOCK
WARNING You will have serious
part inside.
01NCB
WORKER
OPERATING A WARNING
IN THE BACK
Make sure that no
worker is in the back 4U4C-439E
when machine
starting. Figure seen from A 444C-127E
TURN OFF THE POWER AND
01NMB AIR BEFORE TOUCHING
THE CUTTER AREA DURING
MAINTENANCE
The positions of warning labels on the rear side You may potentially
be injured by the
cutter area if the
machine is actuated.
WARNING 0DP3A
WARNING
TAKE CARE NOT

TO TOUCH CUTTER
DO NOT DISABLE
You will have serious SAFETY SENSOR
injury if you touch
cutter.
0A5FB
sensor.
WARNING 01P9B
WARNING
WORKER
OPERATING B
IN THE FRONT ELECTRIC
4U4C-440E SHOCK
Make sure that no
when machine You will have serious
starting. Figure seen from B electric shock if you
01NLB
444C-128E touch electric active
part inside.
(As for the explanation, the illustration of CM201-DH is used.) 01NCB
Page 34 444C-E-XXA00-A04-00
CM202-DHU (Warning labels)

serious injury.

WARNING WARNING
０１ＪＫＡ


sensor.
0A5FB 01P9B
WARNING
WORKER
OPERATING ０１ＪＫＡ
IN THE BACK A
Make sure that no
worker is in the back 4U4C-908EU
when machine
starting.
WARNING
01NMB Figure seen from A 444C-127E
The positions of warning labels on the rear side TURN OFF THE POWER AND
AIR BEFORE TOUCHING
WARNING THE CUTTER AREA DURING
MAINTENANCE
０１ＪＫＡ
You may potentially
be injured by the
cutter area if the
TAKE CARE NOT machine is actuated.
TO TOUCH CUTTER 0DP3A

injury if you touch
WARNING
cutter.
0A5FB
WARNING DO NOT DISABLE

SAFETY SENSOR

WORKER sensor.
OPERATING 01P9B
IN THE FRONT
Make sure that no 4U4C-909EU
when machine B
starting. ０１ＪＫＡ
01NLB
Figure seen from B
444C-128E
444C-E-XXA00-A04-00 Page 35
When the Cutting Unit is Installed

The following warning labels are pasted on the machine. Follow the instructions on each label.
If a label has come off, put a new one on a proper position. To order a label from the manufacturer, refer to
PARTS LIST. (CM201-D/DU, CM202-D/DU is an option)
serious injury.
The positions of warning labels

(As for the explanation, the illustration of CM202-DH is used.)
WARNING
TURN OFF THE POWER AND

AIR BEFORE TOUCHING
THE CUTTER AREA DURING
MAINTENANCE WARNING
You may potentially
be injured by the
cutter area if the
machine is actuated.
0DP3A DO NOT DISABLE
SAFETY SENSOR

B if you disable safety
sensor.
01P9B
WARNING
B A
TAKE CARE NOT

TO TOUCH CUTTER
4U4C-912E
injury if you touch
cutter.
4U4C-010E
Cutting unit 0A5FB
Cutting unit cover
Operation side
444C-127E 4H4C-025E
View seen from A View seen from B
Page 36 444C-E-XXA00-A04-00
About Interlock
About Safety Cover Interlock

1. Basic feature of safety cover interlock
Before starting regular automatic production on this machine, close all safety covers.
Since a screen displays the message prompting you to supply a member when it needs to be
supplied, open the corresponding cover according to the member to be supplied and then conduct
the work.
If you accidentally open a safety cover during automatic production, the machine comes to an
emergency stop to ensure the safety of operators.
2. How to use servo switch

Since an operator needs to put the hands or part of body into the machine for the purpose of model
changeover or maintenance, the operating panel is equipped with the servo switch in order to
ensure on-the-job safety. When this servo switch is turned OFF, all of the drive shafts of the ma-
chine will be inactive. For information about the operations above, refer to the instruction manuals
for each model.
About Key Switch for Maaintenance

1. Key switch for maintenance at our company
This switch, which is targeted for the technician belonging to our company or the commissioned
maintenance technician, can release all of the safety cover interlocks. It is used for such an exten-
sive maintenance work as you cannot perform.
2. Feature of key switch for maintenance at our company

It is dangerous to use this maintenance key, because the safety cover interlock function will be
disabled and both the hardware and software judge that the safety covers are closed; eventually,
the safety features will be disabled in all modes.
If you need to put your hands or part of body into the machine while the safety cover interlock is
released, be sure to turn OFF the servo switch and restrict each shaft action before work.
3. Handling of maintenance key

We basically do not deliver this maintenance key to you.
If you should make a request for the maintenance key, we will deliver it after exchanging the
certificates of delivery acknowledgement.
In that case, we assume no responsibility for any accidents caused by your unsafe acts, for ex-
ample, releasing the interlock function.
Your safety manager should manage the maintenance key adequately.
444C-E-XXA00-A04-00 Page 37
HANDLING FLOPPY DISK
Data and program for this machine, basically managed by PT, are saved to and
loaded from a floppy disk. This section describes the protection and handling
of such floppy disks.
NOTICE
Only 3.5-inch 2HD floppy disks (1.44 MB format) can be used for this machine.
2DD disks cannot be used.
1 Backing up the Data and Program

A floppy disk is a compact and light weighted data storage medium convenient for storage and
transport, but data may be erased or may not be loaded by improper handling.
Make sure to back-up the program and data on a disk to protect against the loss of data. To back-
up the program and data, make another copy disk of the same contents.
2 Write Protection
The stored data may be mechanically protected from accidental erasure or rewriting.
• Write protection may be set or disabled by sliding the write protect tab located at the lower part of
the floppy disk with a ball pen tip, etc.
Reverse side
“Release” position “Protected” position
Permits deleting or Inhibits deleting or
saving saving
The hole is closed. The hole is open.
Write protect tab

Slide the tab with a ball point
pen tip or something similar.
Page 38 444C-E-XXA00-A05-04
HANDLING FLOPPY DISK
3 Precautions for Handling Disks
CAUTION
OBSERVE THE FOLLOWING ITEMS WHEN HANDLING FLOPPY DISKS.
Floppy disks and the data in them can be destroyed.
M37E
Do not bring a magnet close to the Do not attach a new label over an old one.
disk.
Do not place the disk in the Any loose labels should be re-
vicinity of a motor, CRT, or placed with new ones.
anything that may generate a
magnetic field.
Refrain from smoking, drinking and The automatic shutter should not be
eating close to the disk. opened. Do not touch the magnetic circu-
lar disk inside.
Automatic shutter
Do not place heavy objects on the disk. Do not apply excessive force to the disk.
A disk should not be stored or left in Do not use the case that is not provided
areas exposed to the following for safekeeping and carrying.
conditions:
High or low temperature
Disk
High humidity
Dust Case
Direct sunshine
Do not eject the disk or turn off the power supply while the disk drive access indicator
lamp is lit.
Eject button
Do not press this button
while the access indicator
Access indicator lamp
lamp is lit.
444C-E-XXA00-A05-02 Page 39
SERIAL PLATE
The serial plate attached to this machine indicates the model name and production number.
CM201-D
CM201-D
KXF-4F4C
4F4C-AB00
Actual numbers are shown on the plate instead of ∗.
CM201-DU
y; CM201-DU
;y ;y
KXF-4R4C
;y;y;y;y;y
;y;y
;y
CM201-902E
Page 40 444C-E-XXA00-A05-03
SERIAL PLATE
CM202-D
CM202-D
KXF-444C
444C-AB00
CM202-DU
CM202-DU
KXF-4Q4C
4Q4C-902E
444C-E-XXA00-A05-02 Page 41
SERIAL PLATE
CM202-DH
CM202-DH
KXF-4U4C
4U4C-AB01
CM202-DHU
CM202-DHU
KXF-D24C
4U4C-902EU
Page 42 444C-E-XXA00-A05-02
SERIAL PLATE
CM202-DK
CM202-DK
KXF-E54C
4U4C-AB01
CM201-DH
CM201-DH
KXF-4V4C
4V4C-AB00
444C-E-XXA00-A05-02 Page 43
SERIAL PLATE
CM202-DS
CM202-DS
KXF-E24C
E24C-AB01
CM201-DS
CM201-DS
KXF-E14C
E14C-AB00
Page 44 444C-E-XXA00-A05-02
DISPOSING OF THE AIR SPRING
This machine uses the air spring to open/close covers. It is very dangerous to dispose of it as it is,
because high-pressure air is sealed into it. Before disposing of it, be sure to bleed it of the air.
Position to use the air spring
Bolt with hexagonal hole
Air spring
1D4C-406E
4U4C-AB00
Removing the air spring

Turn the bolt with hexagonal hole counterclockwise, and remove the spring.
Discharging of the air spring

Drill the spring and discharge the air in it completely.
NOTICE
As crashed chips and oil discharge when the air is coming out, use safety glasses
for protection.
Position to drill the air spring 15 mm to 20 mm
Hole
1B4C-442E
ABOUT DISPOSAL OF COMPONENTS CONTAINING MERCURY
NOTICE
This product has a fluorescent lamp that contains a small amount of mercury.
It also contains lead in some components. Disposal of these materials may be
regulated in your community due to environmental considerations.
For disposal or recycling information please contact your local authorities, or the
Electronics Industries Alliance.
444C-E-XXA00-A05-01 Page 45
HOW TO SEE DESCRIPTION FOR OPERATION
The description depends on each page, but the basic structure is as follows.
Title
1-1-1 Starting Production
1. Press . Actual operation

Production
• “Return to origin” for all axes are carried out.
Operation step number
Supplementary description
MARKS USED IN THIS MANUAL

In this manual, the following mark are used for description.
Return : Shows pressing a key on the touch : Shows operation flow.

panel.
: Shows a reference item.

UNLOCK
UNLOCK START : Means pressing and then
START
on the operating panel within

2 seconds. : Shows the operation for engineers.
Engineer
A + B : Means pressing B key while

holding A key. :Shows the operation for operators.
Operator
Page 46 444C-E-XXA00-A05-01
NOTICE
This manual is created for CM201-D, CM201-DU, CM201-DH, CM201-DS, CM202-D,
CM202-DU, CM202-DH, CM202-DHU, CM202-DK, CM202-DS.
Therefore it mainly uses the illustrations and screens of CM202-DH for description.
External view Features

CM201-D It has a set of mounting stage.
• It mounts boards one by one.
• Up to 52 feeders can be set.
4F4C-AA00 4F4C-AB02
Front view Rear view

CM201-DU
;
y
444C-101E
y ;
; y
y;
; y;y;y;
y
y;
; y
CM201-901E
CM202-D
Front view
Conveyor cover
y
; Rear view
CM201-902E
It has two sets of mounting stage.

• It mounts two boards at the same time.
444C-AA00 444C-AB00

CM202-DU
444C-102E
4Q4C-901E 4Q4C-902E
Conveyor cover
444C-E-XXA00-A05-00 Page 47
External view Features

CM202-DH/DK It has two sets of mounting stage.
• It mounts two boards at the same time.
4U4C-AA00 4U4C-AB01

CM202-DS 444C-102E
E24C-AA00 E24C-AB01

CM202-DHU
4U4C-901EU 4U4C-902EU
Conveyor cover
CM201-DH/DS ( The illustration of CM201-DH is used.) It has a set of mounting stage.
• It mounts boards one by one.
E14C-AA00 E14C-AB00
Front view Rear view 444C-101E
∗ For further information about the specification, see “1-3 Equipment Specification” in the Operating Manual.
NOTICE
It is dangerous to operate the DU and the DHU while the feeder base cover and the
conveyor cover are removed.
Be sure to set the feeder base cover and the conveyor cover during operation.
Page 48 444C-E-XXA00-A05-00
Maintenance position
This manual is for CM201 and CM202 in common.
The operating procedure is mainly described for CM202 AF. Basically, carry out the same
maintenance as CM202 AF for CM202 BF, AR, and BR and CM201 AF and AR.
Flow direction Machine display Screen display
A stage B stage or
Left to Right
Rear side AR BR 444C-120E 444C-119E
CM202
Front side AF BF
444C-422E
or
Right to Left 444C-120E 444C-121E
A stage
Rear side AR
CM201 or
Front side AF
444C-120E 444C-119E
444C-423E
They do not depend on a line flow They depend on a line flow direction.
Remarks direction.
At the upstream line, H1 and H2 are shown.
444C-E-XXA00-A05-00 Page 49
= MEMO =
Page 50 444C-E-XXA00-A05-00
Chapter 1
REGULAR MAINTENANCE
Regular maintenance
This chapter describes the regular maintenance of this machine.
The characteristics of the regular maintenance of this machine are that you can carry
out the maintenance based on the run time.
It enables the machine to run in a more stable condition.
This chapter is constructed as follows.
1-1 Outline of Maintenance
The maintenance period and entering the “Maintenance Motions” screen
to be used for operation are described.
The list of check item for each period and unit is also shown.
1-2 Lubricating
How to use the grease gun and greasing points are described.
1-3 to 1-9 Details of Operation for Each Period
Details of maintenance are described for each period.
Before maintenance
Remove such chip supply units as the tape feeder and the bulk feeder before the maintenance.
444C-E-MMA01-A01-03 Page 1-1

1-1 Outline of Maintenance
This machine automatically estimates the time for the regular maintenance by the period time set in
advance and the run time, and informs it to the user.
Enter the maintenance end after it to save the operation date in the history.
You can use the information to estimate the next maintenance period.
User Screen Machine
Run time is added to that of previous

Normal display maintenance.
Checking operation Item blinks in green. 90 % of periodic time is passed.
Maintenance Item blinks in yellow. Periodic time is passed.
Normal display Next maintenance period is automatically

Renewal of history estimated.
Run time is summed up.

3Y3C-104E
1-1-1 Checking the Operating Period, Contents and History Information

When 90% of the period time is passed, the
item blinks in green on the “Main Menu”
screen.
When the period is over, it does in yellow.
[The left screen shows three items to indicate
the position on the screen.]
1. Press Machine
.
parameter
• The “Machine Parameter Menu” screen

appears.
2. Press Machine mainte .
• The “Machine Maintenance Menu” screen

appears.
To the next page
Page 1-2 444C-E-MMA01-A01-05

Outline of Maintenance
3. Select the button which corresponds

to the blinking item at the “Main 1
Menu” screen.
MAINTENANCE
REGULAR
∗ For “Regular Maintenance by KME,” select
“Routine Maintenance.”
4. Using the arrows on the right side of

the touch panel, move the cursor to
the line item which is blinking and
1 press Manual .
• Contents of item blinking on the “Main Menu”

screen is displayed on the screen for “Manual.”
5. Check the contents of the line item.
∗ Carry out the maintenance.
6. Press .
444C-EEn-MpMmRm-004
To the next page
444C-E-MMA01-A01-02 Page 1-3

7. Press Finish .
• The message for checking appear.
444C-EEn-MpMmRm-002
8. Press Yes .
• “Run Time” is reset, and the run time item to

the next period is calculated.
• “History” is renewed.
444C-EEn-MpMmRm-002
∗ Past maintenance history can be checked.
9. Press History .
∗ Press History on the “Routine Maintenance”

screen.
• The “History” screen of selected item is dis-

played.
444C-EEn-MpMmRm-001
∗ Check the history information.
• The history information is displayed in descen-

dent order.
Page 1-4 444C-E-MMA01-A01-01

1-1-2 Maintenance Motions

1
This machine has “Maintenance Motions” in the program of the machine. Using this mode makes
MAINTENANCE
REGULAR
such maintenance as cleaning or lubricating easier and more effective.
Entering the maintenance motions

1. Press Maintenance motions .
444C-EEn-MpMm-001
UNLOCK START
2. Press → .
• Each axis returns to the origin, and the “Main-

tenance Menu” screen appears.
“Continuous Moving”
The axis or unit to which the grease is applied
automatically moves, and the grease is spread
to whole of stroke.
“Manual Moving”
Each unit moves separately for safer and more
effective maintenance.
“Position Move”
Each axis and unit moves to the
maintenanceposition.
“Nozzle Arrangement”
The nozzle arrangement and the setting
position are checked for the nozzle mainte-
nance.
∗ Details of using each key are described in the manual.
444C-E-MMA01-A01-03 Page 1-5

1-1-3 Regular Check Items for Period

This section divides check items and consumable parts requiring exchange for period, and de-
scribes them in a list. For detailed procedures, turn to the section under specified “Reference.”
∗ When either the operation hours or the period of time is exceeded, perform the checks.
1. Regular check items every 24 hours (daily)
Models
Positions of check and CM202- Reference
No. Unit names Check and lubrication CM201- CM202- CM201-
lubrication DH/DHU
D/DU D/DU DH/DS
/DK/DS
Pressure gauge Check air pressure (before operation)
1 MR unit (main body) 1-3-1
Water receiver Empty water (before operation)
2 Line camera Cover glass Clean (before operation) 1-3-2
3 Tape feeder table Tape feeder setting face Clean (before operation) 1-3-3
NG chips discharge
4 Tray Clean (after operation) 1-3-4
box (main body)
Used tape box
5 Inside Clean (after operation) 1-3-5
(option)
444C-401TE
2. Regular check items every 140 hours (once a week)
Models
Positions of check and Check and CM202- Reference
No. Unit names Oils CM201- CM202- CM201-
lubrication lubrication DH/DHU
D/DU D/DU DH/DS
/DK/DS
1 Color touch panel Touch panel face Clean — 1-4-1
Surroundings Clean —
2 Tape feeder table Projection bush Check —

SHELL STAMINA 1-4-2
Linear bearing Apply grease
GREASE RL2
Unit for double tape SHELL STAMINA
3 Linear bearing Lubricate
feeder (option) GREASE RL2
Nozzle taper face Clean —
4 Nozzle (option) Nozzle reflector Clean —
Nozzle tip Clean —
Spring for nozzle cushion Clean —
Inner and outer
Clean —
circumference
Spring for clamp arm 1-4-3
Nozzle holder Clean —
5 holder
(transfer head)
Clamp arm Clean —
Taper face Clean —
Filter Exchange —
Nozzle changer Contact face of the nozzle
6 Clean —
(option) reflector
Support pin batch
Clean — 1-4-4
exchange table
Board transfer belt Check —
7 Board conveyor Roller Check —

Width adjustment ball SHELL STAMINA 1-4-5
Apply grease
screw GREASE RL2
Width adjustment linear SHELL STAMINA
Apply grease
bearing GREASE RL2
SHELL STAMINA
8 Z unit Z-axis ball screw Lubricate
GREASE RL2
SHELL STAMINA
X-axis ball screw Lubricate
GREASE RL2
SHELL STAMINA
X-axis linear bearing Lubricate 1-4-6
GREASE RL2
9 X-Y unit
SHELL STAMINA
Y-axis ball screw Lubricate
GREASE RL2
SHELL STAMINA
Y-axis linear bearing Lubricate
GREASE RL2
10 Line Camera Lens Clean — 1-4-7
Cleaning the Forced-Chip-
11
Ejecting Unit (option) ∗
Brush,Magnet Clean — - - 1-4-8
444C-402TE
∗ The forced-chip-ejecting unit is standard equipment for DS, but an option for DH. Mark of models··· : Object, : Option
∗ Note that the checks do not guarantee the parts.

Page 1-6 444C-E-MMA01-A01-10
3. Regular check items every 560 hours (once a month)

No. Unit names
Positions of check and Check and
Oils
Models
CM201- CM202- CM201-
CM202- Reference 1
D/DU D/DU DH/DS
MAINTENANCE
REGULAR
/DK/DS
Nozzle shaft support
Apply grese BARRIERTA IEL/V
bearing
1 Transfer head 1-5-1
Check the
Air pass —
vacuum pressure
Cutting unit SHELL STAMINA
2 Left-side slide block Lubricate 1-5-2
(D/DU is an option.) GREASE RL2
Check the setting of the Check the Blow
3 X-Y unit — 1-5-3
Blow pressure pressure
444C-403TE
4. Regular check items every 3000 hours (once a six months)

Models
D/DU D/DU DH/DS
/DK/DS
Board transfer belt Exchange —
1 Board conveyor 1-6-1
Roller Exchange —
444C-404TE
5. Regular check items every 6000 hours (once a year)

Models
D/DU D/DU DH/DS
/DK/DS
Cutting unit Movable blade and fixed SHELL STAMINA
1 Exchange 1-7-1
(D/DU is an option.) blade GREASE RL2
2 Main body Vacuum pump Exchange — 1-7-2
Exchange
3 Transfer head Air Cylinder — 1-7-4
(Replacing Kit)
Exchange
4 Tape feeder base Air Cylinder — 1-7-5
(Replacing Kit)
5 Color touch panel Back light Exchange — 1-7-6
Status indicater
Exchange —
6 Indicator (3-color indicator) 1-7-3
Stage indicater Exchange —
444C-405TE
6. Regular check items every 12000 hours (once two years)

Models
D/DU D/DU DH/DS
/DK/DS
Valve (For the vacuum
1 Transfer head Exchange — 1-8-1
change)
Valve (For selecting the Exchange
2 X-Y unit — 1-8-2
nozzle, For the cylinder) (Replacing Kit)
Valve (For cylinder of the
3 Tape feeder base Exchange — 1-8-3
tape feeder)
444C-426TE
7. Regular check items every 18000 hours (once three years)

Models
D/DU D/DU DH/DS
/DK/DS
Shaft Exchange — 1-9-1
Exchange
Nozzle holder —
(Replacing Kit)
Exchange
1 Transfer head Clamp arm —
(Replacing Kit)
1-9-2
Spring for clamp claw Exchange
—
holder (Replacing Kit)
Exchange
Spring for nozzle cushion —
(Replacing Kit)
2 X-Y unit Cable bear Exchange — 1-9-3
444C-427TE
Mark of models··· : Object, : Option
444C-E-MMA01-A01-07 Page 1-7

1-1-4 Regular Check Items for Each Unit

Regular check items are divided for unit name. Make use of it for reference.
List of regular check items for unit
Check and Period Refe-
No. Unit names Positions of check and lubrication
lubrication 24 140 560 1000 1500 3000 6000 12000 18000 rence
1 Pressure gauge Check air pressure
1 MR unit (main body) 1-3-1
2 Water receiver Empty water
NG parts discharge
2 1 Tray Clean 1-3-4
box (main body)
1 X-axis ball screw Lubricate
2 X-axis linear bearing Lubricate
1-4-6
3 Y-axis ball screw Lubricate
3 X-Y unit 4 Y-axis linear bearing Lubricate
5 Check the setting of the Blow pressure Check the Blow pressure 1-5-3
6 Valve (For selecting the nozzle, For the cylinder) Exchange (Replacing Kit) 1-8-2
7 Cable bear Exchange 1-9-3
4 Z unit 1 Z-axis ball screw Lubricate 1-4-6
1 Spring for nozzle cushion Clean
2 Inner and outer circumference Clean
Nozzle holder 3 Spring for clamp claw holder Clean
5 1-4-3
(transfer head) 4 Clamp arm Clean
5 Taper face Clean
6 Filter Exchange
1 Nozzle shaft support bearing Apply grease
Check the vacuum 1-5-1
2 Air pass pressure
3 Air Cylinder Exchange (Replacing Kit) 1-7-4
4 Valve (For the vacuum change) Exchange 1-8-1
6 Transfer head 5 Shaft Exchange 1-9-1
6 Nozzle holder Exchange (Replacing Kit)
7 Clamp arm Exchange (Replacing Kit)
1-9-2
8 Spring for clamp claw holder Exchange (Replacing Kit)
9 Spring for nozzle cushion Exchange (Replacing Kit)
1 Touch panel face Clean 1-4-1
7 Color touch panel
2 Back light Exchange 1-7-6
1 Support pin batch exchange table Clean 1-4-4
Check 1-4-5
2 Board transfer belt
Exchange 1-6-1
8 Board conveyor Check 1-4-5
3 Roller
Exchange 1-6-1
4 Width adjustment ball screw Apply grease
1-4-5
5 Width adjustment linear bearing Apply grease
1 Tape feeder setting face Clean 1-3-3
2 Surroundings Clean
9 Tape feeder table
3 Projection bush Check 1-4-2
4 Linear bearing Apply grease
1 Cover glass Clean 1-3-2
10 Line camera
2 Lens Clean 1-4-7
Used tape box
11 1 Inside Clean 1-3-5
(option)
Cutting unit 1 Left-side slide block Lubricate 1-5-2
12
(D/DU is an option.) 2 Movable blade and fixed blade Exchange 1-7-1
Unit for double tape
13 1 Linear bearing Lubricate 1-4-2
feeder (option)
1 Nozzle taper face Clean
14 Nozzle (option) 2 Nozzle reflector Clean
3 Nozzle tip Clean 1-4-3
Nozzle changer
15 1 Contact face of the nozzle reflector Clean
(option)
16 Main body 1 Vacuum pump Exchange 1-7-2
1 Air Cylinder Exchange (Replacing Kit) 1-7-5
17 Tape feeder base
2 Valve (For cylinder of the tape feeder) Exchange 1-8-3
1 Status indicater (3-color indicator) Exchange
18 Indicator 1-7-3
2 Stage indicater Exchange
Cleaning the Forced-
19 Chip-Ejecting Unit 1 Brush, Magnet Clean 1-4-8
(option)
444C-406TE
Page 1-8 444C-E-MMA01-A01-04

Regular check items are divided for the unit and illustrated. Make use of it for
reference. 1
MAINTENANCE
REGULAR
Ch = Check Cl = Clean Gr = Apply grease or lubricate (or exchange) Ex = Exchange
1. MR unit 2. NG parts discharge box

1) Pressure gauge
Ch
2) Water receiver
Cl 1) Tray Cl
2) Cleaning the Forced-Chip-Ejecting Unit Cl
∗ This illustration shows the one for CM202-DH. ∗ This picture shows the one for CM201/202-DS.
4U4C-AB00 444C-424E 444C-522P
3. X-Y unit
3) Y-axis ball screw Gr
1) X-axis ball screw Gr
2) X-axis linear bearing Gr
4) Y-axis linear bearing Gr

∗ This illustration shows the one for CM202-DH.
010CC0AA
4. Z unit 5. Nozzle holder (transfer head)

1) Spring for nozzle cushion Cl
2) Inner and outer

circumference Cl
3) Spring for clamp arm

holder Cl
1) Z-axis ball screw Gr

4) Clamp arm Cl
∗ This illustration shows the one for CM202-DH. 5) Taper face Cl

011AC0AA 444C-515P
444C-E-MMA01-A01-05 Page 1-9

6. Transfer head 7. Color touch panel

1) Touch panel face
Cl
1) Nozzle shaft 2) Air pass Ch

support bearing Gr
∗ This illustration shows the one for CM202-DH. ∗ This illustration shows the one for CM202-DH.
010DC0AA 4U4C-AA00
8. Board conveyor
2) Board transfer belt Ch Ex
3) Roller Ch Ex
4) Width adjustment
ball screw Gr
1) Support pin batch exchange table Cl
5) Width adjustment linear shaft Gr

0306C0AA
9. Tape feeder table
1) Tape feeder setting face Cl
2) Surroundings Cl
3) Projection bush Ch
4) Linear bearing Gr

150FC0AA
Page 1-10 444C-E-MMA01-A01-02

10. Line camera 11. Used tape box (option)

1
MAINTENANCE
REGULAR
1) Cover glass Cl 1) Inside Cl
444C-403P 100NC0AA
12. Cutting unit (option) 13. Unit for double tape feeder (option)
CM201-D/DU and CM202-D/DU are options.
2) Fixed blade Ex
1) Left-side slide
block Gr
1) Linear bearing Gr
2) Movable blade Ex
∗ This picture shows the one for CM202-DH.
4U4C-010E 444C-509P
14. Nozzle (option) 15. Nozzle changer (option)
3) Nozzle taper face Cl
4) Nozzle reflector Cl
2) Nozzle pickup hole Cl
1) Nozzle tip Cl
1) Contact face of the nozzle reflector Cl

444C-513P 444C-487P
444C-E-MMA01-A01-05 Page 1-11

1-1-5 Machine Information

You can check each type of information related to the machine at the “Machine Information” screen.
1. Press Machine information at the

“Machine maintenance menu” screen.
Machine information
Machine information
The machine name, machine serial number,
and the setup date are displayed.
Run information
The sum of the production time since the
machine set up date is displayed.
Version history
The version of the current machine system
software and recognition system software and
the date when they are installed, and other
version information are displayed.
History
You can check the updated history of the
machine system and the recognition system.
SRAM
Memory usage can be checked.
SRAM Information
Memory usage is displayed.
Memory Manager Version
The version of the memory management
engine is displayed.
Application SRAM Version
The version managed by the application is
displayed.
Memory Top Address
The head address of the available memory is
displayed.
All Memory Size
The size of the available memory is displayed.
Memory Size
The total size of the memory used currently is
displayed.
Not a Locate Memory Size
The total size of the unused memory is dis-
played.
∗ The detail items display the detailed contents

of the memory usage for maintenance.
Page 1-12 444C-E-MMA01-A01-04

Version history
The updated history of the machine system and recognition system is displayed.
The machine system or recognition system is displayed at the line item, and the date when it is
1
MAINTENANCE
REGULAR
updated and that version No. appears in descendent order.
1-1-6 Component Unit Update (Update of Each Board System)

1. Press Compo unit update at the “Ma-
chine maintenance menu” screen.
444C-EEn-MpMm-002
2. Select the contents to be installed,

and insert the corresponding floppy
disk, then press Update start .
• The program software of the head axis driver

can be installed.
To the next page

444C-E-MMA01-A01-02 Page 1-13
3. Press Yes .
• The update is started.
• The message “Update complete“ is displayed

when the update finishes successfully.
∗ The message “Restart the system“ is displayed

when the installation is complete successfully.
Turn on the power of the machine again.
1-1-7 Action Check

The feeder sending can be checked.
1. Press the Action check on the “Ma-

chine maintenance menu” screen.
∗ Choose the feeder address that is a target for

movement.
The target for movement is a light blue and
highlighted.
444C-EEn-MpMm-002
• Select Continuous moving , Out or Set

and check the feeder sending of the moving
target address.
• The continuous moving repeats out and set

reserved count.
• It is possible to set from 1 to 100 times by

pressing count set .
∗ The moving time of the nozzle cylinder is

measured.
Page 1-14 444C-E-MMA01-A01-04

1-2 Lubricating
This section describes how to set the cartridge of the grease gun included with the machine as an
option, how to supply grease, and the precautions for a lubricating.
1
The structure of a grease gun
MAINTENANCE
REGULAR
The grease gun consists of following 4 parts.
Make sure of firm setting of the nozzle to the main body, before use.
Grease nozzle type

(For CM201-DS and CM202-DS, this is not required.)
444C-510P
Nozzle
Oil cylinder
Grease gun
Cartridge (200 g)
433C-036P 433C-037P
444C-E-MMA01-A02-05 Page 1-15

Lubricating
1-2-1 Loading and Using the Grease Gun

Loading the grease gun
1. Remove the cap from the cartridge,

and screw it into the grease gun.
∗ The looseness may cause leak of the grease.
433C-038P
2. Pull out the chain and lock it to the

1 groove of the oil cylinder.
Chain
2
433C-039P
3. Put the cartridge in the oil cylinder

1 and fit the cylinder to the main body.
433C-040P
2 4. Unlock the chain from the groove of

the oil cylinder, and put it back.
∗ Pump the lever several times, and ensure that

1 grease is coming from the nozzle tip.
433C-041P
Page 1-16 444C-E-MMA01-A02-02

Lubricating
Using the grease gun

1
1. Insert the nozzle tip into the grease
MAINTENANCE
REGULAR
nipple.
2. Pump the lever several times.
∗ Make sure of full opening and closing of the

lever completely. Insufficient movement of the
2 lever does not pump the grease in the car-
tridge.
3. Remove the nozzle from the grease

1 nipple.
433C-042P ∗ Make sure of cleaning the grease which is

crowded out with a cloth.
444C-E-MMA01-A02-02 Page 1-17

Lubricating
1-2-2 Greasing Point
NOTICE
Use proper quantity of grease for each greasing point.
Extra oil will spread and stick to the camera.
Be careful not to contaminate the belt with grease. Remaining grease will deterio-
rate the belt early.
Main parts requiring lubrication

Linear bearing Ball screw Bearing and cam follower
273C-IL087
Lubricating the linear bearings

1. Move the sliding unit to the edge.
2. Clean the old grease.
∗ Use a cloth.
3. Lubricate.
a.Grease nipple is on the sliding unit

Grease through the grease nipple with a
grease gun.
b.Without the grease nipple

Directly apply the grease to the groove of the
rail. It is unnecessary to apply it to other place.
433C-125E
433C-124E
4. Move the sliding unit slowly at full
stroke.
Lubricate the ball screw alike.
Some unit can be automatically moved at full
stroke by selecting on the “Maintenance
Motions” screen.
Oils
No. Lubricating points Oil Oil to use Manufacturer
1 X-Y unit (linear bearing or ball screws) Grease SHELL STAMINA GREASE RL2 SHOWA SHELL
Fluorine grease
2 Transfer head (bearing) BARRIERTA IEL/V NOK KLUBER
for vacuum
444C-407TE
∗ As for the handling instructions about grease, refer to MATERIAL SAFETY DATA SHEET.
Page 1-18 444C-E-MMA01-A02-03
Lubricating
1-2-3 Setting and Removing the Feeder Base Cover (Only for DU/DHU Specifications)
1
As for DU/DHU specifications, some operations cannot be performed unless the cover is not
MAINTENANCE
REGULAR
removed, depending upon the maintenance item. Remove the cover if necessary.
∗ Make sure of turning off the servo switch, and open the safety cover before these operations.
∗ Do not operate the machine while the covers are removed.
Removing the feeder base cover
1. Loosen 4 screws at the side of the

handle.
444C-481P
2. Holding the cover upward, draw it.
1 ∗ Make sure of gripping the handle.

2
444C-482P
Setting the feeder base cover

1. Put the bracket of the side of the
cover on the stand for the cover in the
machine.
∗ Make sure of gripping the handle.
2. Insert the top of the screw into the

hole at the side of the handle.
3. Tighten 4 screws.
444C-483P
Bracket
444C-E-MMA01-A02-03 Page 1-19

1-3 Check Every 24 Hours (Routine)
1-3-1 Checking the MR Unit (before Operation)

Tools Philips driver Required time 1 minute
Check the air pressure of MR unit and clean the water receiver.
∗ The MR unit is put at lower right of the machine rear side. This operation is for AR only.
1. Open the cover at lower right of the

machine rear side.
∗ Remove the screw by using a Philips driver.
AR
BR
4U4C-AB00
∗ This illustration shows the one for CM202-DH. 444C-401P
2. Check the air pressure.

Valve operation
∗ Supply air pressure standard
1. Unlock 0.49 MPa to 0.79 MPa
2. Adjust ∗ Ensure that it is within the standard.

When the air pressure is out of the standard,
adjust it with the valve.
3. Lock
Valve
Air pressure gauge

3. Check the water receiver.
∗ Empty the water.
4. Close the cover at lower right of the

machine rear side.
∗ Tighten the screw by using the Philips screw.
Water receiver

444C-402P
Page 1-20 444C-E-MMA01-A03-05

Check Every 24 Hours (Routine)
1-3-2 Cleaning the Cover Glass for the Line Camera (before Operation)
1
Tools Cloth Required time 1 minute
MAINTENANCE
REGULAR
NOTICE
This maintenance is current-carrying operation. When you open the safety cover,
the power of XY motor is cut. So be sure to open the safety cover to operate.
Clean the cover glass for the line camera. Dust on the cover glass will cause wrong recognition.
SERVO
OFF ( ) ON ( ) 1. Turn OFF the servo switch.
Shielding plate
2. Open the safety cover.
3. Clean dust on the cover glass for the

upper face of the line camera illumi-
nation.
∗ Be careful not to damage to the shielding plate.

Damage to the shielding plate will cause wrong
recognition.
Cover glass for the upper face
444C-403P of the line camera
1-3-3 Cleaning the Tape Feeder Setting Face (before Operation)

Tools Vacuum cleaner , cleaning brush Required time 1 minute
NOTICE
Before setting the tape feeder to the table of it, clean the setting face. Foreign body on the setting
face will cause wrong pickup.
SERVO
OFF ( ) ON ( )
1. Turn OFF the servo switch.

3. Clean the setting face with the
vacuum cleaner or cleaning brush.
∗ If chip components have dropped on the tape

feeder tables, the tape feeder ski will be
damaged and the pick-up position may be
dislocated. And, what’s worse, pick-up errors
can be increased. Before changing production
444C-404P models or the tape feeder parts, be sure to
Setting face clean there.
444C-E-MMA01-A03-03 Page 1-21
1-3-4 Cleaning the NG Chip Discharge Box (after Operation)

Tools Required time 1 minute
After the production, clean the NG chip discharge box.
TR
IP
ON 1. Turn OFF the power.
OFF

ET
ES
R
SE
EA
REL
3. Empty chips in the NG chip discharge

box.
∗ This picture shows the one for CM201/202-DS.
NG chip discharge box
444C-522P
1-3-5 Cleaning the Used Tape Box (after Operation)

Tools Scissors Required time 3 minutes
After the production, clean the used tape box.
∗ The used tape box is optional.
∗ Clean the used tape box during the production as well as after the operation.
CM201-DH, CM202-DH/DHU/DK, CM201-DS, CM202-DS

1. The cutting unit is set
1. Open the cutting unit cover.
CM201-DH, ∗ While the cutting unit cover is open, the cutter

CM202-DH/DHU/DK
will not work for safety. After cleaning, be sure
Cutting unit cover
4H4C-502P to close it.
CM201-DS, CM202-DS
Cutting unit cover
E24C-401P
To the next page
Page 1-22 444C-E-MMA01-A03-06

2. Draw out the used tape box.

CM201-DH,
CM202-DH/DHU/DK
1
MAINTENANCE
REGULAR
Used tape box 3. Cast off the used tape in the used
tape box.
4H4C-503P
CM201-DS, CM202-DS
Used tape box
E24C-402P
2. The cutting unit is not set
1. Cut off the tape coming out of the

outlet of the used tape duct.
∗ Be careful not to cut the connecting cable or air

tube in using the bulk feeder (option).
2. Cast off the tape or dust in the used

tape box.
Used tape
444C-406P
Used tape box Used tape duct
CM201-D/DU, CM202-D/DU
Used tape
1. Cut off the tape coming out of the

outlet of the used tape duct.
∗ Be careful not to cut the connecting cable or air

tube in using the bulk feeder (option).
∗ When the cutting unit (option) is installed, you

do not need to cut off the used tape.
2. Cast off the tape or dust in the used

tape box.
444C-406P
Used tape box Used tape duct
444C-E-MMA01-A03-01 Page 1-23

1-4 Check Every 140 Hours (Once a Week)
1-4-1 Cleaning the Color Touch Panel

Tools Cloth Required time 1 minute
Clean the color touch panel. Dirt on it may cause the fault operation.
1. Turn OFF the power.

ON
IP
TR
OFF
ET
ES
R
SE
EA
REL
2. Clean the color touch panel with a

cloth.
∗ Do not use solvents, and be careful not to give

shock or damage to the panel.
∗ If contamination is serious, wipe it off with a

cloth (damped, drained, and then wrung well),
being careful not to drip a liquid onto electronic
components.
444C-407P
Page 1-24 444C-E-MMA01-A04-03

Check Every 140 Hours (Once a Week)
1-4-2 Cleaning and Lubricating the Tape Feeder Table

1
Tools Cloth Required time 5 minutes
MAINTENANCE
REGULAR
Clean and lubricate the tape feeder table.
∗ For DU/DHU specifications, it is necessary to remove the feeder base cover for the maintenance.
“1-2-3 Setting and Removing the Feeder Base Cover (Only for DU/DHU Specifications)”
SERVO
3. Clean the surroundings of the tape

feeder tables with the vacuum cleaner
or cleaning brush.
∗ If chip components have dropped on the tape

feeder tables, the tape feeder ski will be
damaged and the pick-up position may be
dislocated. And, what’s worse, pick-up errors
can be increased. Before changing production
444C-509P
models or the tape feeder parts, be sure to
Tape feeder table clean there.
4. Ensure that there is no damage to the

tip of the projection rod.
Projection rod
444C-409P
Rail groove
5. Apply grease to the linear-bearing rail

grooves for the double tape feeder.
∗ Only when the optional double tape feeder is

installed, carry out this operation.
444C-509P
Linear bearing
To the next page
444C-E-MMA01-A04-04 Page 1-25

6. Apply grease to the linear bearing

beside the tube feeder table.
∗ Apply grease to the rail which shows the front

side.
Linear bearing
444C-509P
7. Close the safety cover.

SERVO
OFF ( ) ON ( )
8. Turn ON the servo switch.
9. Select the operation table.
UNLOCK
10. Press + L feder Table .
out
1 • The left tape feeder table comes to the front.
UNLOCK
11. Press + R feder Table .
out
• The right tape feeder table comes to the front.
444C-451P
To the next page
Page 1-26 444C-E-MMA01-A04-05

SERVO 12. Turn OFF the servo switch.

OFF ( ) ON ( )
1
MAINTENANCE
REGULAR
14. Apply grease to the linear bearing

beside the tape feeder table.
∗ Apply grease to the inner side of the rail.
Linear bearing
444C-460P
SERVO 15. Close the safety cover.

OFF ( ) ON ( )
UNLOCK
17. Press + L feder Table .
set
• The left tape feeder table comes to the inner

side.
UNLOCK
18. Press + R feder Table .
set
1
• The right tape feeder table comes to the inner
2 side.
444C-E-MMA01-A04-03 Page 1-27

1-4-3 Cleaning and Lubricating the Nozzle

Tools Cloth, air ejector, grease gun, syringe and tweezers Required time 30 minutes
This part describes changing the nozzle holder set on the transfer head, the nozzles and the
vacuum filter, and also describes cleaning and lubricating the optional nozzle changer and the
nozzles set on it.
Flow chart
1. Selecting the operation table

2. Removal
a. Removing the nozzle holder from the transfer head
(Removing the nozzle from the nozzle changer)
b. Removing the nozzle from the nozzle holder
3. Removing the Vacuum Filter
4. Cleaning
a. Cleaning the nozzle holder
b. Cleaning the nozzle
(Cleaning the nozzle changer)
∗ The nozzle is not allowed to accept an ultrasonic cleaning. If it accepts the ultrasonic
cleaning, the nozzle reflector will corrode to cause a chip recognition error.
5. Setting (Changing) the Vacuum Filter
6. Cleaning the holder of the transfer head
7. Checking and setting the nozzle arrangement
a. Setting the nozzle to the nozzle holder
b. Checking the nozzle arrangement
c. Setting the nozzle holder to the transfer head
(Setting the nozzle to the nozzle changer)
8. Re-checking the nozzle arrangement
Page 1-28 444C-E-MMA01-A05-04

Rolls of parts
Nozzle 1
MAINTENANCE
REGULAR
Nozzle taper face
This is the part to be chucked by the nozzle
holder of the transfer head. The taper face or
chucking groove with dust or dirt will cause air
leakage or false chucking.
Nozzle reflector
This is the black resin part. To prevent the
444C-513P surface from being dirty, the special coating is
444C-464E given to it. Chips are recognized by reflecting
the LED light from the line camera. This part
with dirt will cause false recognition.
Nozzle tip (Nozzle)

This is the part to directly contact with and pick up chips. Dust on the sides can be the shadow in
recognition and cause the false recognition. Dirt in the pickup hole will cause false pickup.
Nozzle holder
Spring for nozzle cushion

Transfer head Dirt on this spring will prevent proper work of
Nozzle holder the nozzle cushion.
Inner and outer circumferences of the nozzle holder

Dirt on the inner and outer circumferences of
the nozzle holder will prevent proper operation
of it, with the deterioration of the mounting
accuracy and a pick-up error.
Spring for nozzle clamp arm holder

This section holds the clamp arm. Dirt on the
spring will prevent proper operation of the
010DC0AA00 nozzle clamp.
Nozzle holder engagement face

444C-E-MMA01-A05-04 Dirt on the engagement face of the nozzle
holder causes an air leak, because it will not
closely contact with the nozzle surface in
nozzle chucking.
This prevents the nozzle from picking up chips
properly and will deteriorate the mount accu-
racy and make false pickup.
444C-515P
Nozzle clamp arm

This directly catches the nozzle. Dirt on the arm will prevent
catching the nozzle, precision parts, lead to air leakage, and
cause wrong pickup and mounting.
Vacuum Filter
This is located on the air route and prevents dust in the air from coming into the machine. If
dust accumulates here, it will be hard to generate and break a vacuum at the tips of the
nozzles; therefore, the machine cannot display its true performance.
∗ The filter is expendable. If it accepts the ultrasonic cleaning, it will be clean outwardly;
however, the passing flow rate will not be restored, with a pick-up error and the deterioration
444C-516P of the mounting accuracy.
444C-E-MMA01-A05-04 Page 1-29
Nozzle changer (option)

This unit stocks the nozzle. You can set each nozzle corresponding to the production. The transfer
head exchanges the nozzle by chucking it from this unit for the device exchange, and it saves the
operation time.
Top face of the nozzle changer

Dirt on the top face of the nozzle changer will
make dirt on the nozzle reflector.
444C-487P
1. Selecting the operation table

2. Removal
a. Removing the nozzle holder from the transfer head
(Removing the nozzle from the nozzle changer)
At the “Maintenance Motions” screen, move the transfer head to the nozzle exchange table, and
remove the nozzle holder.
If an optional nozzle changer is installed, remove the nozzle here.
SERVO
OFF ( ) ON ( )
1. Ensure that the safety cover is
closed, and turn ON the servo switch.
To the next page
Page 1-30 444C-E-MMA01-A05-07

UNLOCK
2. Press + Chip Eject pos .
• The transfer head moves to the nozzle ex-
1
MAINTENANCE
REGULAR
change position.
Transfer head
444C-401P
∗ When the nozzle changer (option) installed
UNLOCK
Nozzle changer
Press + Open .
• The shutter of the nozzle changer opens.
SERVO
OFF ( ) ON ( )
5. Put a container under the transfer

head.
∗ It is for preventing the tools, clamp arm and

spring of the nozzle holder from falling inside
the machine.
444C-419P
To the next page
444C-E-MMA01-A05-06 Page 1-31

6. Remove the nozzle holder from the

transfer head.
1 Hold the nozzle a little and push it upward.

2 Keeping it pushed up, turn it to the right.
1
3 Pull it out slowly downward.
2 ∗ For pulling the nozzle holder, be careful not to

take off the spring for nozzle cushion.
∗ As the spring for clamp arm holder tends to be
3
damaged, do not press it too much.
∗ Remove all nozzle holders from the transfer
head in the same procedures.
444C-428P
∗ When the nozzle changer (option) installed
Remove the nozzle from the nozzle

changer.
444C-488P
b. Removing the nozzle from the nozzle holder
1. Separate the nozzle from the nozzle

holder.
∗ Hold the edge of the nozzle reflector and pull it

out downward the nozzle holder.
∗ The clamp arm may be taken off by pulling the

nozzle sideways.
444C-421P Nozzle holder

Spring for clamp
arm holder
444C-422P
Clamp arm
Nozzle
444C-406E
Page 1-32 444C-E-MMA01-A05-02

3. Removing the vacuum filter

1
Filter 1. Insert the pulling jig from the oppo-
MAINTENANCE
REGULAR
Pin
site side, and remove the dirty filter.
(Push it firmly.)
444C-457E
Pulling jig
4. Cleaning
a. Cleaning the nozzle holder and the nozzle-holder shaft
1. Clean the inside of the nozzle holder
with the air ejector and wipe the in-
side of the nozzle holder with the
swab.
444C-423P 444C-507P
2. Clean the nozzle holder taper face,

nozzle clamp arm, and spring for
clamp arm holder with a cotton bud
which is soaked with absolute alco-
hol.
444C-424P
3. Blow away dirt on the nozzle holder

taper face, nozzle clamp arm, and
spring for clamp arm holder with the
air ejector.
444C-425P
To the next page

444C-E-MMA01-A05-04 Page 1-33
4. Clean dirt on the outer circumference

of the nozzle holder with a cloth.
444C-426P
5. Clean dirt on the spring for nozzle

cushion with a cloth.
444C-471P
6. Soak a swab in alcohol, insert it into

the nozzle holder, and turn it in θ
direction two or three times.
∗ The nozzle holder should be set aside until the

internal alcohol dries up.
444C-521P
7. Wipe up the contamination of the

outer regions of the nozzle-holder
shaft, with a cloth soaked in alcohol.
∗ The nozzle-holder shaft should be set aside

until the alcohol in the outer regions dries up.
E24C-407P
Checking the nozzle tip

You need to check for wear of and damage to the nozzle tip for stable pickup. When the
nozzle tip looks like following drawings, it is necessary to exchange the nozzle.
In cleaning the nozzle tip, also check for it.
Wear of the nozzle tip Damage to the nozzle tip
444C-403E 444C-404E
Page 1-34 444C-E-MMA01-A05-06

b. Cleaning the nozzle

1. Remove dust in the air pass of the 1
nozzle with the air ejector.
MAINTENANCE
REGULAR
Air ejector
∗ Blow the air to the nozzle tip.
At this time, be careful not to touch the nozzle
tip with an air ejector. It may damage the
nozzle tip.
444C-410P
2. Clean the nozzle taper face with a
cloth.
∗ Be careful not to leave the fiber on it.
Nozzle taper face
444C-411P 3. Clean the nozzle tip (nozzle) with a

cloth.
Nozzle tip
444C-412P 4. Clean the nozzle reflector with a cloth.
∗ Do not use any solvent because it may cause

discoloration, deformation and peeling of the
glue of the nozzle reflector.
Nozzle
reflector ∗ The nozzle is not allowed to accept an ultra-
sonic cleaning. If it accepts the ultrasonic
cleaning, the nozzle reflector will corrode to
cause a chip recognition error.
444C-413P
444C-E-MMA01-A05-05 Page 1-35

∗ When the nozzle changer (option) is installed, clean it.

Shutter
Clean the top face of the nozzle
changer with a cloth which is soaked
with absolute alcohol.
∗ Be careful not to contaminate the contact faces

of it and the nozzle reflector.
∗ Check for the foreign body caught in the gap in

444C-489P the shutter.
5. Setting (replacing) the vacuum filter
1. Put the filter on the firm face of the

table, etc., fit it pressing the holder.
Filter
444C-458E (Round side faces upward.)
2. Push the filter into the holder by the

convex part at the bottom of the pull-
Pulling jig
ing jig.
Convex part ∗ Ensure that the filter fits in the holder by
pressing it lightly by the convex part.
Holder
444C-459E
Page 1-36 444C-E-MMA01-A05-03

6. Cleaning the holder of the transfer head 1
MAINTENANCE
REGULAR
1. Clean the fixing groove (which is
reverse L-shaped) on the transfer
head with a swab.
2. Wipe the circumference of the tip of

the guide shaft section on the nozzle
holder with a cloth.
∗ Use a lint-free cloth.
444C-517P
Fixing groove Guide shaft of nozzle holder
7. Checking the nozzle arrangement and setting the nozzle

a. Setting the nozzle to the nozzle holder
1. Set the nozzle to the nozzle holder.
∗ Hold the edge of the nozzle reflector and push

it upward the nozzle holder.
∗ The clamp arm may be taken off by pushing

the nozzle sideways.
Nozzle holder
444C-422P Spring for clamp
arm holder
444C-421P
Clamp arm
Nozzle
444C-406E
444C-E-MMA01-A05-04 Page 1-37

b. Checking the nozzle arrangement

Check the position to set the nozzle holder.
The screen to be displayed and the procedures depend upon the nozzle changer (option).
1. Press Nozzle arrangement at the

“Maintenance Motions” screen.
• The “Nozzle Arrangement” screen appears.
2. Check the nozzle arrangement.
• When the nozzle changer is not used, the left

screen appears.
∗ The nozzle changer is installed
• When the nozzle changer is installed, the left

screen appears.
Page 1-38 444C-E-MMA01-A05-06

c. Setting the nozzle holder to the transfer head

Fit the positioning projection of the nozzle holder to the positioning groove of the transfer head, for
setting it.
1
MAINTENANCE
REGULAR
Nozzle holder Transfer head
positioning projection positioning groove
444C-462P 444C-461P
1. Set the nozzle holder to the transfer

head.
• Insert the nozzle holder without the spring and

ensure that it falls to the lower limit by itself.
1
1 Raise the nozzle holder right, not to take off the

2 spring for nozzle cushion.
2 Turn the nozzle holder to the left.

3
3 After turning to the end, ensure that the

positioning projection fits to the fixing groove
and let it go.
444C-420P
Fixing groove
∗ The nozzle changer is not installed ; proceed to step 3

∗ The nozzle changer is installed ; proceed to step 2
2. Set the nozzle to the changer.
∗ Check the arrangement at the screen and set it

certainly.
444C-488P
To the next page
444C-E-MMA01-A05-02 Page 1-39

3. Put away the container put under the

transfer head.
444C-419P

SERVO
OFF ( ) ON ( )
∗ The nozzle changer is not installed ; proceed to “7. Rechecking the nozzle arrangement.”
∗ The nozzle changer is installed ; after carrying out step 6, proceed to “7. Rechecking the
nozzle arrangement.”
UNLOCK
6. Press + Shtr Open .
Shtr Close
• The shutter for the nozzle changer closes.
Page 1-40 444C-E-MMA01-A05-04

7. Rechecking the nozzle arrangement

1
Ensure that the set nozzle is properly arranged. The nozzle arrangement on the transfer head can
MAINTENANCE
REGULAR
be verified by the machine by using the line camera.
UNLOCK
1. Press + Nozl set chk .
• The transfer head will travel above the line

camera and the verification including the
existence of nozzle will be performed.
∗ The set nozzle is arranged wrong :
SERVO
3. Rearrange the nozzle right.
444C-420P
444C-E-MMA01-A05-04 Page 1-41

1-4-4 Cleaning the Support Pin Batch Exchange Table

Tools Cleaning brush Required time 5 minutes
NOTICE
Clean the support pin batch exchange table. Dust on the table may prevent proper setting of the
support pin batch exchange table and damage the board.
∗ This is for AF and BF positions only.
SERVO 1. Ensure that the safety cover is

OFF ( ) ON ( ) closed, and turn on the servo switch.
UNLOCK
3. Press + Pin change .
Rise
1 • After the board conveyor moves to the widest,

the board holder rises to the exchange position
of the board holder.
SERVO
OFF ( ) ON ( )
To the next page
Page 1-42 444C-E-MMA01-A06-08

6. Pull out the support pin batch ex-

change table. 1
MAINTENANCE
REGULAR
∗ Pull it slowly by both hands.
∗ Be careful not to fall the foreign body in the

LED light (line camera) nor hit it.
7. Remove the foreign bodies on the

board holder with a cleaning brush.
444C-107P
Support pin batch LED light 8. Insert the support pin batch exchange
exchange table table.
∗ Be sure to ensure that the support pin batch

exchange tables are fit in the groove and
SERVO inserted as far as it will go.
OFF ( ) ON ( )
UNLOCK
Down
• The board holder moves down to the origin.
∗ Be sure to set two support pin batch exchange

tables.
Otherwise, the weight balance will be lost to
affect the up-and-down action or the flatness of
the support pins will be deteriorated to affect
the mounting accuracy.
444C-E-MMA01-A06-07 Page 1-43

1-4-5 Checking and Lubricating the Board Conveyor

Tools Push-pull gauge and broom Required time 10 minutes
NOTICE
Ensure that no trouble on the board transfer belt and roller on the board conveyor.
1. Checking for damage to the belt and the eccentricity of the roller
SERVO
For D/DU
3. Check the belt visually at the end of
each conveyor, by turning it by hand.
After the check, exchange is necessary ;

“1-6-1 Exchanging the Board Transfer Belt
and Roller”
444C-083P
For DH/DHU/DK/DS
4H4C-504P
Page 1-44 444C-E-MMA01-A06-05

2. Checking the belt tension

1
Measuring position
MAINTENANCE
REGULAR
Measure it at the middle of the span.
0306C0AA 0305C0AA
Measuring method
Measure deflection (δ) of the belt by pressing it at the specified tension (F) with
a push-pull gauge.
n (F)
Tensio
Push-pull gauge
Deflection (δ)
443C-327E
Tension and deflection

Left board conveyor Right board conveyor
Tension F (N) 1.961 1.961
Deflection δ (mm) 4 ± 0.5 4 ± 0.5
444C-408TE
Adjusting the tension

After the check, if the belt tension is not proper, move the pulley and adjust.
Tension adjustment hole
Tension adjustment pulley
4H4C-505P
444C-E-MMA01-A06-03 Page 1-45

3. Cleaning and lubricating the board conveyor

Clean the surroundings of the board holder and the support pin receiver and directly apply the
grease to the width adjustment ball screw and width adjustment linear shaft on the board conveyor.
SERVO
OFF ( ) ON ( ) 1. Ensure that the safety cover is
closed, and turn on the servo switch.
UNLOCK
Rise
1 • The board conveyor moves to the widest width,

and the board holder rises to the exchange
position.
SERVO 4. Turn OFF the servo switch.

OFF ( ) ON ( )
6. Pull out all of support pins.
∗ When the accurate positioning is necessary for

setting the support pin, as setting the dual side
mounting, mark the receiver.
∗ You can also pull out the support pin batch
exchange table.
“1-4-4 Cleaning the Support Pin Batch
Exchange Table”
7. Remove dust on the board holder and

support pin receiver with a broom.
444C-417P
Support pin
To the next page
Page 1-46 444C-E-MMA01-A06-07


OFF ( ) ON ( ) 1
MAINTENANCE
REGULAR
UNLOCK
Down
UNLOCK
11. Press + Conveyor Mid posi .
• The movable side rail of the board conveyor

moves to the middle position.
1 2

SERVO
OFF ( ) ON ( )
Width adjustment 14. Apply grease to the width adjustment

ball screw ball screw and width adjustment
linear shaft on the board conveyor.
[Grease : SHELL STAMINA GREASE RL2]
∗ Apply grease to both rails on the middle

position.
Width adjustment
0306C0AA linear shaft
To the next page
444C-E-MMA01-A06-04 Page 1-47


OFF ( ) ON ( )
17. Press Width adjust .
UNLOCK
18. Press + continuous moving .
• The movable side rail of the board conveyor

goes back and forth on the width adjustment
axis at full stroke, and spreads the grease over
whole area of the width adjustment ball screw
and width adjustment linear shaft.
1
3
UNLOCK
Rise
2
• The board holder rises to the exchange
position.
SERVO
OFF ( ) ON ( )
22. Insert the support pin into the support

pin receiver.
∗ When the support pin batch exchange table is

pulled out, return it back.
“1-4-4 Cleaning the Support Pin Batch
Exchange Table”
Support pin
444C-417P
Page 1-48 444C-E-MMA01-A06-04


OFF ( ) ON ( ) 1
MAINTENANCE
REGULAR
UNLOCK
25. Press + PinDown
change
.
444C-E-MMA01-A06-03 Page 1-49

1-4-6 Lubricating the X-Y Unit and Z Unit

Tools Cloth and grease gun Required time 15 minutes
NOTICE
Lubricate the linear bearing and ball screw of the X-Y unit and Z unit.
Procedure for CM201-D/DU, CM202-D/DU
UNLOCK
2. Press + Grease up posi .
• Each axis moves to the grease application

1
position.
2
444C-EEn-MpMmMm-011
Transfer head
444C-418E
3. Ensure that there is nothing put under

the head and press Yes .
• The Z axis moves down to the grease applica-

tion position.
444C-EEn-MpMmMm-014
SERVO
OFF ( ) ON ( )
To the next page
Page 1-50 444C-E-MMA01-A07-08

6. Lubricate the Z-axis ball screw

Grease nipple
through the grease nipple. 1
MAINTENANCE
REGULAR
∗ Be careful not to infuse too much grease.
Otherwise, grease can drop on a board or a
motor-overload error during wintertime can
occur.
444C-523P
444C-418E
UNLOCK
7. Press + Run .
444C-EEn-MpMmMm-015
Grease nipple for linear bearing 8. Lubricate the Y-axis linear bearing
and Y-axis ball screw on the rear side
through the grease nipple.
[Grease : Stamina Grease RL2]
4H4C-509P
444C-418E
4H4C-510P
Grease nipple for Grease nipple for

linear bearing ball screw
To the next page
444C-E-MMA01-A07-08 Page 1-51
9. Lubricate the Y-axis linear bearing

and Y-axis ball screw on the front side
Grease nipple for

linear bearing
4H4C-511P 444C-418E
Grease nipple for

ball screw
Grease nipple for

linear bearing
4H4C-512P
Grease nipple for
ball screw
10. Lubricate the X-axis linear bearing

and X-axis ball screw on the front and
rear sides through the grease nipple.
X-axis linear bearing
444C-418E
X-axis ball screw
444C-441P X-axis linear bearing 444C-432P
To the next page

Page 1-52 444C-E-MMA01-A07-05
SERVO
OFF ( ) ON ( )
11. Close the safety cover. 1
MAINTENANCE
REGULAR
13. Press Z axis .
UNLOCK
14. Press + Continuous moving .
• The Z-axis ball screw of the head repeats to go

back and forth at full stroke, and spreads the
grease over whole area of it.
15. Press X axis .
UNLOCK
• The X-axis repeats to go back and forth at full

stroke, and spreads the grease over whole of
ball screw and linear bearing.
1
17. Press Y axis .
UNLOCK
1
• The Y-axis repeats to go back and forth at full

2
444C-E-MMA01-A07-02 Page 1-53

Procedure for CM201-DH/DS, CM202-DH/DHU/DK/DS
UNLOCK
2. Press + Grease up posi .
• Each axis moves to the grease application

1
position.
2
Transfer head
444C-418E
3. Ensure that there is nothing put under

the head and press Yes .
• The Z axis moves down to the grease applica-

tion position.
SERVO
OFF ( ) ON ( )
To the next page
Page 1-54 444C-E-MMA01-A07-05

Grease nipple 6. Lubricate the Z-axis ball screw 1

MAINTENANCE
REGULAR
444C-523P
444C-418E
UNLOCK
7. Press + Run .
444C-EEn-MpMmMm-015

Grease nipple for
linear bearing
and Y-axis ball screw on the rear side
4H4C-509P
444C-418E
To the next page
4H4C-510P

To the next page

444C-E-MMA01-A07-06 Page 1-55

and Y-axis ball screw on the front side
Grease nipple for linear bearing
4H4C-509P
444C-418E
4H4C-510P

To the next page
Page 1-56 444C-E-MMA01-A07-02

10. Lubricate the X-axis linear bearing 1
MAINTENANCE
REGULAR
and X-axis ball screw on the front and
rear sides through the grease nipple.
CM201-DH, CM202-DH/DHU/DK
X-axis ball screw
444C-418E
4H4C-511P
Linear bearing
CM201-DS, CM202-DS
Linear bearing
444C-418E
444C-524P
X-axis ball screw
To the next page
444C-E-MMA01-A07-01 Page 1-57

SERVO
OFF ( ) ON ( ) 11. Close the safety cover.
13. Press Z axis .
UNLOCK
• The Z-axis ball screw of the head repeats to go

back and forth at full stroke, and spreads the
grease over whole area of it.
15. Press X axis .
UNLOCK
• The X-axis repeats to go back and forth at full

1
17. Press Y axis .
1 UNLOCK
• The Y-axis repeats to go back and forth at full

2
Page 1-58 444C-E-MMA01-A07-02

1-4-7 Cleaning the Line Camera Lens

1
Tools Blower brush Required time 5 minutes
MAINTENANCE
REGULAR
If such as chips and dust adhere to the lens of the line camera, a nozzle looks as if it tapered or a
recognition error of chip components can occur.
SERVO 1. Turn OFF the power supply.

OFF ( ) ON ( )
∗ Because the cooling fan located under the
lighting is rotating, turn OFF the power supply.
3. Ensure that the head and nozzle do

not lower. While holding the center of
the beam, press it inside gently.
4. Blow away the dust from between the

illumination and the line camera by
using the blower brush.
444C-490P
Blower brush • Blow away the dust from the left side or the
front side.
5. Wind a cloth around a stick or such a

thin plate as a ruler, and then wipe the
lens face.
∗ At this time, removing the NG chip discharge

444C-518P box and its mount will make this work easy.
6. Clean the lighting cover glass.
∗ If the inside of the cover glass of the lighting is

heavily stained, detach the black lighting cover,
remove the cover glass holder, and then wipe
the inside of the glass with a cloth. (Be careful
not to apply forces to the glass.)
444C-519P
444C-E-MMA01-A08-06 Page 1-59

1-4-8 Cleaning the Forced-Chip-Ejecting Unit

Tools Required time 5 minutes
∗ The forced-chip-ejecting unit is standard equipment for DS, but an option for DH.
TR
IP
ON 1. Turn OFF the power supply.
OFF
ET
ES
R
SE
EA
REL
2. Disengage a catch, open a cover, and

Cover remove a brush.
Catch
3. Shake off the chips and foreign bod-

ies adhering to the brush.
Brush
Magnet
4. Put the brush back on, close the
444C-466E
cover, and engage the catch.
5. Remove the chips adhering to a mag-

net.
6. Put it back into its original position

with the magnet surface facing up-
ward.
444C-465E
Page 1-60 444C-E-MMA01-A08-04

1-5 Check Every 560 Hours (Once a Month)
1-5-1 Cleaning the Lubricating the Transfer Head

1
Tools Philips driver, cotton bud, syringe, and vacuum gauge Required time 30 minutes
MAINTENANCE
REGULAR
Clean and lubricate the nozzle shaft support bearing and check the vacuum pressure at the nozzle
tip. Dirt on the nozzle shaft support bearing may cause wrong operation and pickup. Leakage in the
air pass will also cause wrong pickup.
1. Cleaning and lubricating the nozzle shaft support bearing

SERVO
OFF ( ) ON ( ) 1. Ensure that the safety cover is
closed, and turn on the servo switch.
UNLOCK
3. Press + Head mainte posi .
• The transfer head moves to the maintenance

1
position.
2
444C-EEn-MpMmMm-011
ON
TR
IP 444C-419E
OFF
ET
ES
R
SE
EA
REL
444C-457E
∗ Lock the main switch. A worker should carry

the key. (DU/DHU only)
5. Open the cover at the lower right of

the machine rear side.
∗ Remove the screw by using a Philips driver.
444C-401P
To the next page

444C-E-MMA01-A08-04 Page 1-61
Check Every 560 Hours (Once a Month)
Valve 6. Discharge the air.

2
1 Close the main air valve.
2 Pull up the regulator knob, and turn it to the left
3 until it stops.
3 Make sure the exhaust sound disappears and
the gauge shows 0 MPa.
4 Lock the valve lever. A worker should carry the
key. (DU/DHU only)
1
444C-402P
8. Lower the nozzle holder.
Nozzle holder
444C-443P
9. Clean the bearing and groove by

using a cotton bud.
Groove
Bearing
Cotton bud
444C-444P
To the next page
Page 1-62 444C-E-MMA01-A08-03

10. Apply a bit of grease to the bearing

and groove using a syringe. 1
[Grease : BARRIERTA IEL/V]
MAINTENANCE
REGULAR
11. Push the nozzle holder upward.
∗ Carry out cleaning and lubricating in steps 8 to

11 for all nozzles.
444C-445P
2. Checking the vacuum pressure

Ensure that the vacuum pressure is within the specified value.
∗ Check it with the nozzle set to all heads.
Valve 1. Supply the air.
2 1 Open the lever.

2 Adjust the air pressure within the specified
value using the valve.
3 3 Lock the valve.
444C-402P
2. Turn ON the power.

ON
IP
TR
OFF
ET
ES
R
SE
EA
REL
To the next page
444C-E-MMA01-A08-01 Page 1-63

3. Press Machine
in the “Main menu”
adjust
screen.
• The “Machine Adjustment” screen appears.
4. Press Output check .
• The “Output Check” screen appears.
444C-EEn-Ma-001
5. Select the operation table (the one

with the transfer head of which the
vacuum pressure is measured.)
UNLOCK
6. Press + Vacuum
OFF
pump
.
• The display turns to be ON, and the vacuum

pump works.
1 2
UNLOCK
Air blow
7. Press + OFF .
• The display turns to be ON, and the air flows

into the pass.
444C-EEn-MaOc-015
To the next page

Page 1-64 444C-E-MMA01-A08-03
Select the nozzle position to be measured, and measure.

(Here we start with position 1 as an example.)
1
MAINTENANCE
REGULAR
8. Turn OFF the vacuum for the nozzle
position that will not be measured
and pos1 to pos6 of the facing head.
UNLOCK
Vacuum
∗ Press + for pos 2 to 6.
ON
∗ One vacuum pump is shared with AF and AR,

and another is shared with BF and BR.
9. Lower the nozzle of the position to be

measured.
UNLOCK
Nzl Extend
∗ Press + OFF for pos 1.
∗ The screen at the left shows the setting when

the preparation for measuring at nozzle
position 1 is over.
To the next page
444C-E-MMA01-A08-03 Page 1-65

17. Raise the nozzle which has been 1

measured.
MAINTENANCE
REGULAR
UNLOCK
Nzl Extend
∗ Press + for pos 1.
ON
1 2 18. Turn OFF the vacuum for the nozzle

position which has been measured.
UNLOCK
Vacuum
∗ Press + ON for pos 1.
Measure the nozzle at other position.

(Here we describe position 2 as an example.)
19. Turn ON the nozzle position to be

measured.
UNLOCK
Vacuum
∗ Press + OFF for pos 2.
20. Lower the nozzle at the position to be

measured.
2 1
UNLOCK
Nzl Extend
∗ Press + for pos 2.
OFF
After it, repeat steps 10 to 20, and check the vacuum pressure at all nozzle positions.
444C-E-MMA01-A08-02 Page 1-67

1-5-2 Cleaning and Lubricating the Cutting Unit

For D/DU, the cutting unit is an option. The cutter consists of the fixed blade and movable blade.
CAUTION
DO NOT TOUCH THE CUTTER BLADE WITH YOUR FINGERS.
The edge is so sharp that you may injure yourself.
M60E
Tools Philips driver, wrench, and cloth Required time 30 minutes
Procedures of CM201-D/DU and CM202-D/DU
ON
IP
TR

OFF

ET
ES
R
SE
EA
REL
444C-457E

∗ Remove the screw with the Philips driver.
AR
BR
4U4C-AB00
444C-401P
To the next page
Page 1-68 444C-E-MMA01-A09-04

1-5-2 Cleaning and Lubricating the Cutting Unit

For D/DU, the cutting unit is an option. The cutter consists of the fixed blade and movable blade.
CAUTION
M60E
Tools Philips driver, wrench, and cloth Required time 30 minutes
Procedures of CM201-D/DU and CM202-D/DU
ON
IP
TR

OFF

ET
ES
R
SE
EA
REL
444C-457E

∗ Remove the screw with the Philips driver.
H2
H4
4U4C-AB00
444C-401P
To the next page
Page 1-68 444C-E-MMA01-A09-03

Valve 3. Discharge the air.

2

1
MAINTENANCE
REGULAR
3
until it stops.
key. (DU/DHU only)
1
444C-402P
5. Draw the tape feeder table.
444C-464P
6. Remove the tape chute.

Bolt
∗ Loosen the bolt set to the inner side.
Tape chute
444C-425E
To the next page 444C-465P
444C-E-MMA01-A09-03 Page 1-69

7. Apply the grease to the fulcrum part

of the movable blades.
Fulcrum part
Fixed blade
∗ Ensure that the blade is not broken.
Fulcrum part
444C-426E Movable blade
444C-467P
8. Set the tape chute.
∗ After that, carry out these steps in the reverse

order to prepare for supplying the power.
Procedure of CM201-DH and CM202-DH/DHU/DK
ON
IP
TR
OFF

ET
ES
R
SE
EA
REL
3. Lubricate through the grease nipple

for the cutting unit.
444C-505P
Grease nipple
444C-504P
Page 1-70 444C-E-MMA01-A09-04

Procedure of CM201-DS and CM202-DS

1
MAINTENANCE
REGULAR
ON
IP
TR
OFF
ET
ES
R
SE
EA
REL
2. Remove the cutting cover.
Cutting cover
E24C-402P
3. Lubricate through the grease nipples

for the cutting unit.
Left (Two locations) Right (One location)
E24C-403P E24C-405P
Grease nipples
E24C-404P E24C-406P
444C-E-MMA01-A09-08 Page 1-71

1-5-3 How to Check the Setting of the Blow Pressure

Tools Required time 5 minutes
1. Press Machine
.
adjust
• The “Machine adjustment menu” screen

appears.
• The “Output check” screen appears.
3. Select the operation position (the

table with the transfer head of which
the vacuum pressure is to be mea-
sured).
444C-EEn-MaOc-015
To the next page
Page 1-72 444C-E-MMA01-A09-07

UNLOCK
4. Press + AirOFF
blow
.
1
• The display turns to be ON, and the air flows
MAINTENANCE
REGULAR
into the pass.
∗ Ensure that the air is jetting from the tip of the

nozzle.
5. Release the lock of the A valve and

adjust the indicating pointer of the B
regulator graduation to within the
B indicating range.
• The adjustment value is 0.04 MPa ± 0.005

A MPa.
∗ Adjust it with the air jetting.
444C-491P
UNLOCK
6. Press + AirON
blow
.
• The display changes to OFF.
444C-E-MMA01-A09-05 Page 1-73

1-6 Check Every 3000 Hours (Once Six Months)
1-6-1 Exchanging the Board Transfer Belt and Roller

Tools Allen wrench and push-pull gauge Required time 15 minutes
The board transfer belt and board transfer roller on the board conveyor must be exchanged regu-
larly.
1. Removing the board transfer belt

∗ You may store the removed belt as an spare. If you do not store it, cut it off with a nipper.
ON
IP
TR
OFF
ET
ES
R
SE
EA
REL
2. Remove the belt by pulling it out.
3Y3C-081P
Page 1-74 444C-E-MMA01-A09-04

Check Every 3000 Hours (Once Six Months)
2. Exchanging the board transfer roller.

1
Hold the nut on the rear side and exchange the board transfer roller of the board conveyor.
MAINTENANCE
REGULAR
1. Remove the board transfer roller
using a hexagon wrench.
2. Set the new board transfer roller.
3Y3C-082P
∗ This picture shows the one for CM201/202-DH.
3. Setting the board transfer belt

1. Check the transfer direction of the
Transfer direction belt.
∗ Fit the arrow direction printed on the belt to the
transfer direction.
443C-328E 2. Insert the belt into the gap between

the roller and the guide.
Arrow
3. Put the belt to the driving pulley and

the tension pulley.
4. Check the belt tension.

For checking and adjusting the tension:
“1-4-5 Checking and Lubricating the Board
Conveyor”
444C-E-MMA01-A09-04 Page 1-75

1-7 Check Every 6000 Hours (Once a Year)
1-7-1 Exchanging the Cutter Blade

Tools Philips driver and allen wrench Required time 30 minutes
The fixed and the movable blade mounted in the cutting unit need to be replaced as consumable
parts if they are worn because of the cutting of dropped chips. (For D/DU, the cutting unit is an
option.)
CAUTION
M60E
CAUTION
BE SURE TO RELEASE THE AIR PRESSURE INSIDE THE MACHINE WHEN
REPLACING THE CUTTER.
You may be injured if the cutter is moved.
M106E
1. Press .
Machine
adjust
To the next page
Page 1-76 444C-E-MMA01-A09-07

Check Every 6000 Hours (Once a Year)
3. Press Address .
1
MAINTENANCE
REGULAR
444C-EEn-MaOc-015
4. Display “63. AstFront tape cutter

Open”, and turn it ON.
∗ If the cover of the cutter parts is not closed, it is

impossible to operate. (No.64 should be OFF)
5. Release the air pressure inside the

machine.

until it stops.
key. (DU/DHU only)
4H4C-513P
To the next page
444C-E-MMA01-A09-05 Page 1-77

ON
IP
TR
OFF
ET
ES
R
SE
EA
REL
444C-457E
7. Remove the 4 fixing bolts, and re-

move the chute.
444C-512P
Chute 8. Remove the cover positioning bolt of
the fixed blade, and set the bolt for
Cover positioning bolt Fixed blade
lifting (See the below picture).
Bolt for lifting
The bolt for lifting is attached to the jig for
maintenance.
4H4C-501P
Movable blade
4H4C-515P
9. Remove the fixing bolt by using the

exclusive tool.
Exclusive tool
4H4C-517P
4H4C-516P
To the next page

Page 1-78 444C-E-MMA01-A09-04
10. Remove the fixed blade holding the

bolt for lifting. 1
MAINTENANCE
REGULAR
4H4C-518P
11. Remove the bolt for lifting from the

fixed blade, set it to the movable
blade. (See the picture 1 on the left)
12. Remove the fixing bolt by using the

Exclusive exclusive tool.
tool
∗ Take care not to drop the blade when removing
the last bolt.
Movable
blade
13. Remove the movable blade holding
the bolt for lifting.
14. Set the blot for lifting to the new

movable blade.
4H4C-519P
Fixing bolt 15. Insert the movable blade holding the

bolt for lifting.
16. Set the fixing bolt, and tighten it

lightly.
∗ Take care of the length of the bolt.
For fixed blade For movable

blade
4H4C-520P
To the next page
444C-E-MMA01-A09-04 Page 1-79

17. Press the movable blade against the

spring pin on the front side.
∗ At this time, take care not to touch the blade

parts.
18. Tighten the fixing bolt by using the

exclusive tool.
19. Remove the bolt for lifting.
20. Set the bolt for lifting to the new fixed

blade.
21. Insert the fixed blade holding the bolt

for lifting.
22. Set the fixing bolt, and tighten it

lightly.
23. Press the fixed blade against the

frame on the inner side.
∗ At this time, take care not to touch the blade

parts.
24. Tighten the fixing bolt by using the

exclusive tool.
25. Remove the bolt for lifting, and set

the cover positioning bolt.
26. Apply grease to the fixed blade and

movable blade.
[Grease: Stamina Grease RL2]
To the next page
Page 1-80 444C-E-MMA01-A09-04

27. Return the chute to the original posi-

tion. 1
MAINTENANCE
REGULAR
• Adjust the position so that the positioning bolt
will fit to the 2 positioning holes of the chute
(See the picture).
28. Set the 3 fixing bolt, tighten it.
29. Open the air valve.

4H4C-518P
30. Operate the regulator, set to the regu-

lated pressure.
31. Turn ON the power. And turn OFF/ON

the cutter on the screen of the output
test, and check the abnormal noise.
444C-E-MMA01-A09-04 Page 1-81

1-7-2 Replacing the Vacuum Pump

Tools Philips driver, allen wrench Required time 60 minutes
The fall of the vacuum pressure will cause the miss of the chip pick-up. For the stability of the
vacuum pressure, the replacement of the vacuum pump is required regularly.
ON
IP
TR
OFF
ET
ES
R
SE
EA
REL
2. Open the cover at the rear side of the

machine (AR • BR).
∗ Remove the setting bolt by using the philips

driver.
cover
444C-492P
3. Remove the tubes (black X 2) con-

nected to the vacuum pump.
4. Remove the 2 bolts fixing the vacuum

pump.
444C-493P
Tube Fixing bolts
To the next page
Page 1-82 444C-E-MMA01-A09-05

Notice
1
MAINTENANCE
REGULAR
Before opening the distributor, ensure that the power of the machine is certainly
OFF.
Remove the 3 wiring connected to the distribution part.
Write down the wiring order not to mistake. The mistaken order will cause the
reverse of the vacuum pump.
5. Open the distributor.
444C-494P
6. Remove the vacuum pump, and re-

place it with a new one.
7. Connect the tube.
8. Connect the wiring as written down at

step 5.
9. Fix the vacuum pump by the 2 bolts.

444C-495P
10. Set the cover.
Checking the vacuum pressure

“1-5-1 Cleaning the Lubricating the
Transfer Head 2. Checking the vacuum
pressure”
444C-E-MMA01-A09-04 Page 1-83

1-7-3 Replacing the Indicator

Tools Philips driver Required time 15 minutes
If the bulb of the indicator burns out, you will misunderstand the indiction, eventually proper produc-
tion is hinderd. And regular replacement is required for the immediate response when the trouble
occurs.
1. Replacing the status indicator (3-color indicator)
IP
ON
TR
OFF
ET
ES
R
SE
EA
REL
2. Remove the upper bolt of the 3-color

indicator by using the stepladder.
3. Remove the cover in turn from upper,

and remove the inside bulb.
4. Replace the bulb with a new one.
5. Set the cover.

444C-462E
2. Replacing the stage indicator

ON
IP
TR
OFF
ET
ES
R
SE
EA
REL
2. Remove the cover of the indicator.
3. Remove the inside bulb.
4. Replace the bulb with a new one.
5. Set the cover.
444C-496P
Page 1-84 444C-E-MMA01-A09-04

1-7-4 Transfer Head : Replacing the Air Cylinder (Replacing Kit)

1
The air cylinder that raises and lowers the nozzle is the most important parts on picking up and
MAINTENANCE
REGULAR
mounting. The replacement of the air cylinder means the replacement of the kit, and replace the 6
cylinders at the same time.
∗ Please tell our service engineer in case of the parts replacement.
1-7-5 Tape Feeder Base : Replacing the Air Cylinder

The air cylinder is an important parts that move the tape feeder accurately. If the tape feed is not
performed accurately, the chips can be not fully sent, and the miss of the picking will cause. And so
the regular replacement is required.
1-7-6 Color Touch Panel : Replacing the Back Light

If the back light is consumed, the screen display will be unclear, and the trouble occurs while
operating the screen. And so the regular replacement is required.
444C-E-MMA01-A09-05 Page 1-85

1-8 Check Every 12000 Hours (Once Two Years)
1-8-1 Transfer Head : Replacing the valve (For the Vacuum Change)
The valve for the vacuum change is an important parts that control the vacuum change while
picking and mounting. If the control is not performed successfully, the miss of the picking and
mounting occurs. So the regular replacement is required.
ON
IP
TR
OFF
ET
ES
R
SE
EA
REL
2. Remove the wiring of the valve con-

nected to the valve.
444C-498P
3. Remove the valve.
∗ Remove the 2 setting bolts by using the philips

driver.
444C-499P
To the next page
Page 1-86 444C-E-MMA01-A09-04

Check Every 12000 Hours (Once Two Years)
4. Wipe out the flange dirt on the pack-

ing or setting part at the lower part of 1
the valve with a soft cloth soaked with
MAINTENANCE
REGULAR
alcohol.
444C-497P
5. Align the packing with the bolt hole of

the new valve, and set it to the flange.
∗ Fasten the bolt adding the power of 0.15 N•m.
444C-499P
6. Connect the wiring of the valve to a

new one.
444C-498P
Checking the vacuum pressure

“1-5-1 Cleaning the Lubricating the
Transfer Head 2. Checking the vacuum
pressure”
444C-E-MMA01-A09-04 Page 1-87

1-8-2 XY Unit : Replacing (Replacing Kit) the Valve (For Select

ing the Nozzle, For the Cylinder)
Tools Philips driver, allen wrench Required time 30 minutes
The bad motion owing to the abrasion of the valve leads to the bad motion of the cylinder, and
occurs the miss of the picking and mounting. So regular replacement is required.
TR
IP
ON 1. Turn OFF the power.
OFF
ET
ES
R
SE
EA
REL
2. Release the main air.
3. Remove the head cover.
∗ Remove the screw setting the head cover by

using the philips driver.
Screw
Philips driver
444C-436P
Head cover
444C-437P 444C-412E
To the next page
Page 1-88 444C-E-MMA01-A09-05

4. Remove the wiring connected to the

valve. 1
MAINTENANCE
REGULAR
∗ Write down the setting position and wiring
name. The setting working will be smooth.
444C-500P
5. Remove the pipe (tube) connected to

the valve (manifold).
∗ Write down the setting position and order. The

setting work will be smooth.
444C-501P
6. Remove the 2 bolt setting the bulb

(manifold).
7. Replace it with a new valve, and fix it

by the valve.
444C-502P
To the next page
444C-E-MMA01-A09-03 Page 1-89

8. Connect the pipe and wiring as be

recorded.
9. Set the head cover.
11. Press Machine

.
adjust
• The “Machine adjustment menu” screen

appears.
12. Press Return to origin .
• Returning to origin is performed.
To the next page
Page 1-90 444C-E-MMA01-A09-05

UNLOCK START
13. Press + .
1
MAINTENANCE
REGULAR
• “Output check” screen is displayed.
15. Select the operation position (the

table with the transfer head of which
the vacuum pressure is to be mea-
sured).
To the next page

444C-E-MMA01-A09-04 Page 1-91
16. Ensure that the arrangement of the

nozzles is the same as the nozzle
positions of the head arrangement,
starting form the position1.
UNLOCK
Nzl Extend
∗ Press + in order from pos
OFF
1, and check the nozzle come out.
1-8-3 Tape Feeder Base : Replacing the Valve (For Cylinder of the Tape Feeder)
If bad motion owing to the abrasion of the valve, the motion of the tape feeder will not be accurate,
eventually pick-up miss will occur.
Page 1-92 444C-E-MMA01-A09-03

1-9 Check Every 18000 Hours (Once Three Years)
1-9-1 Transfer Head : Replacing the Shaft

1
Abrasion of the shaft will cause an unsmooth nozzle motion. That will be the major factor of pick-up/
MAINTENANCE
REGULAR
mount trouble. So the parts need to be replaced regularly.
1-9-2 Transfer Head : Nozzle Holder • Clamp Arm • Spring for

Clamp Claw Holder • Spring for Nozzle Cushion
Abrasion of each parts will cause an unsmooth nozzle motion. That will be the major factor of pick-
up/mount trouble. So the parts need to be replaced regularly.
∗ We recommend replacing each part simultaneously at the same timig.
Nozzle holder
444C-470P
1-9-3 XY Unit : Cable Bear

Abrasion of the cable bear will cause the disconnection of the wiring and pipe, and so the parts
need to be replaced regularly.
444C-E-MMA01-A09-02 Page 1-93

1-10 Replacing Consumable Parts
1-10-1 Replacing Color Touch Panel Back Light

Back Light Built-in Color Touch Panel Position
The color touch panel of this machine has a back light built-in.
Back light
Color touch panel
Screw
Cover
444C-463E
WARNING
CUT OFF THE POWER SUPPLY BEFORE CARRYING OUT ANY WORK FOR
THE MACHINE.
You will have a serious electric shock.
M59EB
Back Light Replacement Procedure
1. Turn OFF the power supply of the

machine.
2. Remove the screws at the side of the

color touch panel cover, and remove
the cover.
493C-025P
To the next page
Page 1-94 444C-E-MMA01-A09-02

Replacing Consumable Parts
3. Remove one M3 countersunk screw,

and remove the hatch (plate) for back
1
MAINTENANCE
REGULAR
light replacement.
One M3 countersunk screw
Hatch (Plate) for back light replacement
493C-024P
4. Raise the bending 1 with a needle-

nose plier and the like, and pull out
the power supply connector.
Power supply connector
493C-029P
5. Pull out the back light.
6. Insert the replacement back light.
7. Connect the power supply connector.
8. Restore the raised bending with a

needle-nose plier and the like.
9. Attach the replacement back light.
10. Attach the color touch panel cover.

493C-030P
11. Turn ON the power supply of the
machine.
∗ Make sure the back light turns on.
444C-E-MMA01-A09-00 Page 1-95

= MEMO =
Page 1-96 444C-E-MMA01-A09-00

CM 212

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CM 212

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Modular High Speed Placement Machine CM202

It shall not be used for any other purpose.”

“Operation of this machine:

It shall not be operated by non-professional, not specially trained operators.

The machine may be operated improperly and injure you.

Either carry out training by yourself, or consult the manufacturer.

Machine was manufactured by: Panasonic Factory Solutions Co., Ltd.

441-13, Nagahasu, Tateishi-machi, Tosu-city, Saga, Japan

For Service and Supply of Spares in Europe

∗ The model conforming to EC Machinery Directive and EMC Directive is CM202-DHU.

Mount angle 0 ° to 359 ° (avavilable for setting per 0.01 °)

Mount range Turn to “1-3-2 Mouting Area” in the Operating Manual

Control system Micro computer

Program data ∗1 Number of points Max. 7000 points

Normal voltage : 3 phases AC 200 V ±10 V Normal voltage : 3 phases AC 400 V

Power 1.5kVA 2.5kVA 1.5kVA 2.5kVA

Supply air 150 l/min

Manuals of this machine

Chapter 1 REGULAR MAINTENANCE

Chapter 2 MACHINE PARAMETER

ROUTINE CHECK LIST

MATERIAL SAFETY DATA SHEET

Appendix B LOAD WIRING DIAGRAM

Appendix C CONTROL BOX

Appendix D SET UP DIAGRAM

Appendix G AIR CIRCUIT DIAGRAM

This indication refers to a situation which is considered that

This indication refers to a situation which is considered that

This indication refers to a situation which is considered that

These symbols indicate matters to which attention must be paid.

These symbols indicate an action that must not be carried out.

These symbols indicate an action that must be carried out.

CM201-D/DU/DH/DS (As for the explanation, the illustration of CM201-DH is used.)

2 Emergency stop button

1 Emergency stop button

CM202-D/DU (As for the explanation, the illustration of CM202-DU is used.)

3 Emergency stop button

2 Emergency stop button

CM202-DH/DHU/DK/DS (As for the explanation, the illustration of CM202-DH is used.)

2 Emergency stop button

1 Emergency stop button

connented to the STEP LIGHT ON SELECT

R KEY LOCK BACK LIGHT OFF

3 Turn OFF the servo

START STOP UNLOCK

STEP LIGHT ON SELECT

KEY LOCK BACK LIGHT OFF

2 Turn OFF the power supply.

3 Turn OFF the servo switch.

STEP LIGHT ON SELECT

4Q4C-901E KEY LOCK BACK LIGHT OFF

3 Turn OFF the servo switch.

STEP LIGHT ON SELECT

4U4C-AA00 KEY LOCK BACK LIGHT OFF

Do not remove the sensor,

WORKER OPERATING WORKER OPERATING TURN OFF THE

L18EB L19EB L43E

TAKE CARE NOT TO TURN OFF THE

You will have serious injury if

The machine may be incorrectly repaired or ad-

BEFORE INSPECTING PNEUMATIC DO NOT ALLOW ANY PERSON WHO

The machine may get out of control and injure you.

Before turning OFF the servo switch, bring the