Professional Documents
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REFERENCES ..............................................................................................................31
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TABLE OF FIGURES
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I. Introduction of FMCG industry
1. Definition of FMCG industry
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Figure I.1. VN-FMCG-Contribution to Growth in 2022 vs 2019
Soure: nielsenig.com
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Health motivations are becoming key decision drivers in FMCG purchases,
with more consumers prioritizing and willing to pay more for products that offer
health benefits or align with their wellness goals.
• Momentum for a sustainable lifestyle
Sustainability is returning to the forefront of discussions among businesses,
policy makers, and consumers in Vietnam. FMCG brands need to seize this
opportunity to help consumers turn their desire to do good into action.
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II. Unilever Company
1. Introduction of Unilever Company
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1.2 History and Development process
a/ History of formation:
Unilever was founded on September 2, 1929 by the merger of two
businesses, Lever Brothers (a soap company in the UK) and Margarine Unie (a
margarine company in the Netherlands). In the second half of the 20th century,
the company increasingly diversified its products and expanded its reach
worldwide.
Unilever with the original name Lever Brothers, originally doing business
Food items, then turned to the soap business Room and achieved a lot of success.
The origin of the business idea. This business is William Hesketh Lever.
In 1884, Lever bought himself a small soap factory. After the success of the
unique soap product Lever's Pure Honey, the company continues to launch a
new, high-quality product line called Sunlight.
Lever acquired Vinolia - a soap company, in 1910 - acquired Hudson's - a
large detergent manufacturer in England. Between 1910 and 1915, three more
British soap manufacturers were acquired, one of which was Pears, a major
competitor of Unilever.
Lever continues to ''expand'' into Africa.' Unilever's position in expanding
its business to produce margarine.
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In September 1929, the merger between Margarine Union (Netherlands)
and Lever Brothers was carried out. A new Anglo-Dutch alliance called Unilever
was born
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1.3 Main products
a/ Beverage and Food Group
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c/ Beauty and Personal Care Group
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2. Supply chain process of Unilever Company
Thus, the supply chain is a network consisting of units and stages related to
each other in exploiting resources to produce products for consumers, including
intermediate stages such as transportation, warehousing, wholesale, retail and
customers themselves.
a/ Supplier
Main Supplier: Vietnam Chemical Group (Vinachem).
Position in the Supply Chain: Vinachem is a strategic supplier and part of
the global supply chain of Unilever. In addition to existing long-term
manufacturing and processing partnerships, the relationship between Unilever
and Vinachem's subsidiary companies is also being successfully developed by
both parties.
Role in the Supply Chain:
- In 1999, NETCO, a Vinachem member, initiated a collaboration with
Unilever to produce cleaning products in Biên Hòa and Hanoi. This extensive
partnership spans technology, manufacturing, and training, focusing on domestic
detergent production. Vinachem's member companies have played a crucial role
in Unilever Vietnam's business, contributing to the development of proprietary
brands and boosting the competitive capabilities of both Unilever and Vinachem.
- On September 21, 2010, Vinachem and Unilever signed an agreement to
strengthen their supply relationship. The goal is to position Vinachem as a
strategic supplier in Unilever's global supply chain, emphasizing support for
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local production development and reducing import dependence to enhance
competitiveness.
- In Vietnam, Unilever currently sources some key raw materials from
Vinachem and its member companies. However, certain essential materials like
LAB, Sodium sulphate, Soda Ash Light, Sorbitol, and Zeolite still require
import, valued at over $100 million annually. Therefore, Vinachem and its units
collaborate with Unilever to locally produce these materials in Vietnam for
mutual benefits. Both parties will jointly plan production and supply based on
competitive pricing and future usage needs. Unilever Vietnam's stable raw
material supply system has helped cut import costs, lower product prices, and
mitigate the impact of market fluctuations, enhancing product competitiveness
in the Vietnamese market.
Other suppliers: Currently, Unilever Vietnam has approximately 76
material suppliers, 54 packaging suppliers, and utilizes around 60% domestically
sourced materials and 100% locally produced packaging.
b/ Producer
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Role in the chain: This is one of Unilever's largest liquid home care product
manufacturing facilities in the Asia region. It features a system of mixing tanks
that adhere to Unilever standards and international design norms, with a
production capacity exceeding 5 million units per day. The plant is equipped with
advanced manufacturing equipment to meet Unilever's highest standards and
requirements for product quality, ensuring safety and environmental friendliness.
To date, Unilever has invested over 60 million USD in the Unilever
Vietnam factory in Cu Chi district, creating employment opportunities for more
than 1,300 workers and office staff. The company has collaborated with 85
domestic suppliers of raw materials and services, generating jobs for over 10,000
workers employed by Unilever's partners in Vietnam. The factory is equipped
with state-of-the-art production and packaging technology, ranking among the
top in the world, and produces everyday products such as Omo, Sunlight, Clear,
P/S, knorr…
Other manufacturing facilities: In addition to the main production plant in
Cu Chi district, Unilever Vietnam currently operates factories in Hanoi, Thu Duc,
and the Bien Hoa industrial zone.
c/ Distributor
Main Distributor: Unilever Vietnam's distribution center in Binh Duong
province.
Position in the chain: It serves as the main distribution center for Unilever
Vietnam and is the largest consumer goods distribution center in the Vietnam-
Singapore Industrial Park (VSIP) in Binh Duong province.
Role in the chain: This facility is Vietnam's largest distribution center,
spanning 10 hectares. Phase 1, covering 60,000 square meters at a cost of 12
million USD, includes a warehouse with 33,000 square meters of space, storing
20,000 tons with a daily capacity of 2,000 tons. It features modern equipment
and layout, addressing Unilever Vietnam's growing storage and distribution
demands. This center accelerates product delivery to consumers and supports
Unilever Vietnam's business growth. Additionally, it caters to Unilever's supply
chain services, distributing products in the southern region, transshipping goods
to Da Nang and Bac Ninh, and exporting to 18 countries worldwide.
Other distributors:Unilever has an extensive distribution network across all
63 provinces and cities in Vietnam, including major urban centers like Hanoi, Ho
Chi Minh City, Da Nang, Hai Phong, and Quang Ninh. With approximately 150
major distributors and over 300,000 wholesale and retail outlets, Unilever's
network in Ho Chi Minh City is the broadest in the Vietnamese market. The
distribution channels consist of both the company's system and partner
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distributors, typically ranging from 2 to 3 in each province, supported by
Unilever's sales and supervision teams. The number of distributors is increased
in larger cities to meet market demand.
d/ Customer
Customers represent the final elements in the supply chain, as they are the
ones who will consume the goods. For Unilever, placing people at the forefront
is the first and foremost principle. This doesn't simply refer to shoppers or
consumers; the brand focuses on real people with real lives, needs, and dreams.
Unilever's diverse customer base ranges from individuals and families aged
14-50 with varying incomes to health-conscious individuals. The food segment
targets consumers starting from 5 years old, emphasizing delicious and nutritious
options. Unilever's products garner significant attention from customers in
regular stores like grocery stores, convenience store....
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Asia follows with 30% share of Unilever's suppliers. China, India, and
Southeast Asia offer key sourcing markets for raw materials, contract
manufacturing, logistics, and packaging capabilities that support Unilever's
regional business interests.
North America represents 21% of suppliers, supported by substantial
Unilever commercial operations across the US and Canada. Sourcing focuses on
strategic priorities like marketing, digital innovation, data analytics, e-
commerce, and media.
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4. Develop Talent: With dynamic capabilities imperative to supply chain
performance, Unilever focuses on nurturing an inclusive culture driven by
values-based leadership and investing in lifelong learning.
5. Digital Transformation: Harnessing data analytics, AI/ML technologies,
predictive insights, and other Fourth Industrial Revolution innovations seek to
enhance end-to-end decision-making, visibility, and sustainable value creation.
6. Partner Ecosystem: Unilever strategically collaborates with customers,
suppliers, and innovation partners to fuel market-leading products and services,
meet changing consumer expectations, and achieve mutual business growth.
Taken together, these six enablers aim to deliver a Connected Supply Chain
that provides superior service levels, quality, value, and responsible growth -
both for Unilever and partners across its ecosystem. The strategy indicates the
commitment to modernization.
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b/ Unilever operates VMI in 10 countries with a fully centralized
GCS EWR Plus
Definition: VMI stands for Vendor-Managed Inventory. It is a business
model where the supplier or vendor of a product takes responsibility for
managing the inventory levels of that product at the customer's (buyer's) location.
In a VMI system, the supplier is not just responsible for manufacturing and
delivering the product but also for monitoring and restocking the inventory at the
customer's premises.
Source: insightsolutionsglobal.com
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Benefits:
Since 1995, Unilever has been applying VMI using a tool called GCS EWR
Plus to help with its supply chain. This tool is like a helper that makes sure
Unilever doesn't have too much stuff in its warehouses. It helps Unilever
coordinate when it gets new materials and when it delivers products during the
manufacturing process.
This tool is particularly useful because it allows Unilever to work closely
with its customers and control the costs of delivering products. By using data
about what is sold and what is left in stock, Unilever can respond quickly and
feel more confident when dealing with customer orders. And the best part is,
because this tool keeps things running smoothly, Unilever's teams don't have to
spend too much time on complicated processes.
With VMI, Unilever has improved how available its products are for
customers, reaching rates as high as 99.9%. In one part of the company in
Denmark, called Frisko, they use this tool with a customer named Netto, and they
even reach a perfect 100% when filling up shelves.
Overall, this tool helps Unilever reduce the amount of stuff it keeps in
warehouses by up to 30%. This makes it easier to manage orders, and it also
saves money on administrative costs and how the products are delivered to
customers.1
c/ CPFR Model
Unilever applies the Collaborative Planning, Forecasting, and
Replenishment (CPFR) model as part of its strategic supply chain management.
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2.4 Challenges of Unilever Company featuring
packaging/material factors
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a/ Unilever Uncovered
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Figure II.16. Unilever’s sachet sales and projected sachet sales
Source: https://issuu.com/greenpeaceinternational/docs/unilever-uncovered
Thirteen years have passed since Unilever first pledged action to tackle the
packaging waste crisis back in 2010. However, the past decade quietly witnessed
the company substantially scaling up its packaging volumes before figures
dropped during the pandemic years of 2020-2021, only to then hit the staggering
more than 50 billion sachet in 2022, with volumes linearly increasing by 1-2
billion sachet annually.
Remarkably, this period saw rising public awareness of plastic pollution as
well as increasingly stringent environmental policies. On the other hand,
Unilever seemed to completely disregard the environmental challenges the world
is facing. Instead, to achieve unrestrained growth, they opted to sacrifice their
promise to pump out billions more packaging into the market.
This makes it difficult to trust Unilever when they champion addressing
this crisis. Their talk is no longer aligned with action.
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Figure II.17. contradictions before Unilever's statements
Source: https://issuu.com/greenpeaceinternational/docs/unilever-uncovered
Globally renowned beauty brand Dove has built its reputation on uplifting
female confidence regardless of shape or size. However, Dove’s mainstream
product lines - creams, shower gels and facial cleansers packaged in single-use
plastic sachets - are contributing towards another ‘man-made disaster’ in which
women happen to bear the greatest brunt.
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Specifically, Dove churns out approximately 6.4 billion units of single-use
plastic packaging annually. Accounting for over 10% of parent company
Unilever’s total plastic pouch output, this is an extremely alarming figure. By
targeting female, low and middle-income consumers alongside clever marketing
ploys, Dove has succeeded in promoting its brand to millions globally. The brand
astutely tapped into women's escalating personal care needs and desires for
empowerment.
Therefore, despite self-proclaiming as a women-centric and sustainable
brand, Dove is complicit in exacerbating environmental burdens by producing
billions of non-biodegradable pouches. Additionally, such plastic sachets pose
direct health hazards for residents in areas lacking proper waste management
frameworks, especially across developing nations. They also drive severe ocean
pollution and disruption of marine ecosystems.3
a/ Materials Conversion:
• Increase Use of Recycled Materials:
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Transitioning from conventional plastics, such as PET, OPA, PE, OPP,
CPP, and EVOH, to recyclable plastic materials marks a crucial and
environmentally responsible step. This strategic shift not only addresses the
challenges posed by traditional plastics but also significantly contributes to
mitigating the strain on natural resources. By embracing recycled plastic waste,
companies actively participate in a sustainable approach that lessens the demand
for virgin plastic production, easing the ecological burden on raw material
extraction and manufacturing processes.
• Introduce Materials from Sustainable Sources:
Another imperative strategy involves exploring and seamlessly integrating
materials from sustainable sources into products. This includes innovative
options like bioplastics derived from algae, grass, or other renewable materials.
Alternatively, companies can focus on minimizing the overall plastic content in
product packaging. This dual approach not only diversifies material sources but
also aligns product development with eco-friendly practices, contributing to the
reduction of environmental impact.
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Additionally, there's a strong emphasis on the development and application
of bioplastics. Investing in research and development to create waterproof and
flexible bioplastics presents a viable alternative to traditional plastic materials.
This not only addresses the issue of plastic waste but also supports a closed-loop
recycling system, promoting a more circular economy.
• Convert Supply Partners:
b/ Usage:
• Encourage Sustainable Packaging Usage:
Promoting sustainable packaging practices involves a shift in consumer
behavior from tearing open product packages to adopting a more eco-friendly
method of opening by folding. This intentional approach aims to minimize waste
generated when traditional tearing methods result in packages being split into
two. By encouraging the adoption of a folding technique, not only can the amount
of packaging waste be reduced, but it also optimizes the recycling process by
maintaining the integrity of the packaging material.4
Additionally, this initiative supports a more circular approach to packaging,
emphasizing the importance of not just the end-user, but the entire lifecycle of
the product. By reducing the fragmentation of packaging, companies contribute
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Figure II.22. Product description with new design
Source: Designed by Hoang Thanh - group 1
to a more efficient recycling loop and address the environmental challenges
associated with the disposal of packaging materials.
• Educate Customers:
An integral component of sustainable packaging is customer education.
Developing comprehensive education campaigns becomes essential in raising
awareness among customers about the significance of adopting sustainable
packaging practices. These campaigns can include information on the
environmental impact of traditional packaging methods, the benefits of
sustainable alternatives, and the role consumers play in driving positive change.
Education efforts should not only focus on the ecological aspects but also
highlight the broader sustainability goals of the company. By providing
customers with a deeper understanding of the environmental implications of their
choices, companies empower them to make informed decisions aligned with a
more eco-conscious lifestyle. This educational approach contributes to fostering
a sense of responsibility among consumers, encouraging them to actively
participate in reducing their environmental footprint through mindful packaging
practices.5
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III. Conclusion
In the current economic conditions, Unilever has been relentless in
implementing various strategies related to the overall landscape and trends in the
Fast-Moving Consumer Goods (FMCG) industry in Vietnam. Its history and
development process, as well as the adoption of the Vendor-Managed Inventory
(VMI) model using a tool named GCS EWR Plus to support its supply chain,
particularly transportation factors, are noteworthy. Challenges related to raw
materials require Unilever to coordinate effectively when receiving new
materials and delivering products during the production process. This
demonstrates the company's flexibility in adjusting production and inventory to
meet demands. A robust restructuring strategy has been implemented to address
criticisms and environmental issues effectively. Unilever takes pride in being a
companion in everyone's life, not only through its products but also through a
profound concern for the community. Unilever significantly contributes to
improving the lives of individuals.
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REFERENCES
1. Generix Group - UNILEVER: Unilever operates VMI in 10 countries with a fully
centralised GCS EWR Plus. Accessed December 5, 2023. http://www.scm-
portal.net/case/1523/UNILEVER:__Unilever_operates_VMI_in_10_countries_wit
h_a_fully_centralised_GCS_EWR_Plus
3. Unilever Uncovered: Unilever’s complicity in the plastics crisis and its power to
solve it by Greenpeace International - Issuu. Published November 28, 2023.
Accessed December 5, 2023.
https://issuu.com/greenpeaceinternational/docs/unilever-uncovered
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