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DOI: 10.1002/app.52462
RESEARCH ARTICLE
1
Department of Chemical Engineering,
Laval University, Quebec, Quebec, Abstract
Canada Lignocellulosic fillers have gained attention as biofillers due to their low cost,
2
Wood and Forest Science Department, availability, and eco-friendly nature. Various lignocellulosic fillers from differ-
Laval University, Quebec, Quebec,
ent sources having different chemical compositions have been used in natural
Canada
rubber (NR) without sufficient comparison. So the objective of this study is to
Correspondence investigate the effect of two well defined industrial fillers (lignin and cellulose)
Denis Rodrigue, Department of Chemical
Engineering, Laval University, Quebec,
along with black spruce cellulosic pulps obtained from an organosolv process
Quebec G1V 0A6, Canada. on the properties of NR. To this end, a range (0/100–100/0) of lignin/cellulose
Email: denis.rodrigue@gch.ulaval.ca (L/C) ratios is prepared. The biobased materials are chemically extracted from
Funding information black spruce sawdust to partially replace carbon black (CB) in NR composites.
Natural Sciences and Engineering The results show that higher L/C ratios provide higher tensile strength and
Research Council of Canada, Grant/ elongation break, while lower ratios produce higher tensile modulus and hard-
Award Number: RGPIN-2016-05958
ness. These results indicate that a balance between different mechanical prop-
erties can be achieved by controlling the L/C ratio. A discussion on the total
replacement of CB by lignin or cellulose is also presented to produce a more
biobased compound.
KEYWORDS
carbon black, cellulose, lignin, mechanical properties, natural rubber
lignin and hemicellulose (amorphous components), lead- dynamic mechanical properties of rubber composites
ing to improved mechanical properties. was also reported when CB is replaced by cellulose
In general, the results showed that the tensile strength fibers.32,44–46 The advantages and limitations of lignocellu-
and elongation at break of NR composites decreased with losic fillers have been reported when used as CB replace-
increasing natural fiber content due to poor compatibility ment alone or as a hybrid filler system (natural and
between the hydrophilic filler and hydrophobic NR. conventional fillers together).14,32,47–49
On the other hand, the tensile modulus and hardness Although several studies have been carried out to
increased with lignocellulosic fillers addition because of study the effect of a single lignocellulosic filler on
their higher stiffness compared to NR.19,20,22,23,25–28,43 NR composites properties, there is no information/
Some studies also showed that adding lignocellulosic comparison on the effect of their chemical composition
fillers can decrease the density, as well as curing time and on the NR composites properties. Therefore, this work
biodegradation time of rubber compounds.11,14 Improved investigates two lignocellulosic fillers (cellulose and
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KAZEMI ET AL. 3 of 14
lignin) alone or together (different lignin/cellulose [L/C] TABLE 2 Chemical composition of the lignocellulosic fillers
ratio) to partially replace CB in NR composites. In addi-
Chemical composition (%)
tion, a comprehensive study was performed to quantify
the effect of total CB replacement by purified cellulose or Lignin content Cellulose
purified lignin as fillers. Sample code (Klason) content
Black spruce (A1) 26 51
A2 77 23
2 | EXPERIMENTAL SECTION A3 51 49
A4 48 52
2.1 | Materials
A5 38 62
Rubber compounding was carried out in two steps using The curing characteristics were evaluated using an
an internal batch mixer (Haake Büchler Rheomix, oscillatory disc rheometer (ARES, Rheometric Scientific,
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4 of 14 KAZEMI ET AL.
Component (phr)
New Castle, DE) based on ASTM D-5289. The samples capacity was 500 N and the extension rate was 500 mm/
(25 mm disk in diameter and 3 mm in thickness) were min. The hardness (Shore A) was determined by a PTC
analyzed at 145 C under a nitrogen atmosphere. The Instruments 306L (Los Angeles, CA) based on ASTM
scorch time (t0 10), optimum cure time (t0 90), minimum D2240 and a minimum of five measurements was
torque (ML), and maximum torque (MH) were estimated performed.
from the curing curves.
3 | RESULTS A ND DISCUSSION
2.4.3 | Payne effect
3.1 | Partial replacement of CB with
An oscillatory disc rheometer (ARES, Rheometric Scien- natural fillers
tific, New Castle, DE) was used to study the Payne effect
based on ASTM D-8059. The samples were cut in circular 3.1.1 | Morphology
shape (25 mm diameter and 3 mm thickness). All the
tests were performed at a constant temperature (70 C) Figure 1 presents the SEM micrographs for fillers A1, A2,
and frequency (1 Hz), while the strain amplitude was var- A4, and A7. It can be seen that the raw black spruce fibers
ied from 0.07% to 300%. are cylindrical in shape with an aspect ratio of about 5, while
fillers with higher L/C ratio (A2) have a more particle-like
shape because most of the cellulose was extracted leaving
2.4.4 | Mechanical properties mainly lignin. On the other hand, the fillers with low L/C
ratio (A7) are fibers with higher aspect ratio (around 25)
The mechanical properties (tensile strength, elongation due to higher delignification (lignin removal). For interme-
at break and modulus) were obtained using a universal diate L/C values (close to unity), Figure 1e,f (A4) show no
testing machine (Instron 5565, Norwood, MA) based on definite shape which represents a random combination of
ASTM D412. The samples were cut in a rectangular fibers and particles associated to the destruction of the
shape with dimensions of 33 6.0 1.6 mm3 (die C), fibers' structure after partial lignin extraction.
and the average value of five tests was reported with their Figure 2 presents the SEM micrographs for selected
standard deviation. For this characterization, the load cell composites. Figure 2a,b shows that the raw black spruce
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5 of 14
microscopy
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6 of 14 KAZEMI ET AL.
fibers do not have good compatibility with NR because mechanism is interfacial slip between the reinforcement
voids are observed around the fibers. In addition, fibers and the matrix. On the other hand, Figure 1g,h shows
pull-out is present indicating that the main failure that the well delignified fibers A7 fibers, having higher
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KAZEMI ET AL. 7 of 14
L/D ratios than the raw black spruce fibers, lead to better longer t0 10 and t0 90 than A7/NR. In fact, cellulose is more
physical interactions between the fillers and the matrix rigid than amorphous lignin due to its crystalline struc-
(A7/NR vs. A1/NR). Figure 2g,h also confirmed that A7 ture. Therefore, the compounds filled with cellulose show
fibers are well embedded into the rubber matrix. a higher viscosity compared to the ones filled with lignin,
A comparison of the SEM images for A1 and A7 fibers resulting in higher heat generation caused by friction
with their respective composites (A1/NR vs. A7/NR) con- (viscous dissipation) leading to shorter curing time.
firm that the fillers size and shape did not change after Higher compound viscosity with lower L/C ratio can be
compounding with NR. However, Figure 2c,d shows that related to the minimum torque and maximum torque
the size of A2 fillers became smaller after mixing with results (Figure 3b). For instance, sample A7/NR showed
NR. Even though the same size of fillers was used for all 15% and 10% higher ML and MH compared to A2/NR,
samples, it appears that A2 particles were broken because respectively.
of the high stresses (shear and elongational) applied by
the internal mixer during compounding. But smaller par-
ticle size for A2 produced higher specific surface area and 3.1.3 | Mechanical properties
less voids around them in the rubber matrix. Therefore, a
better filler dispersion and a smoother surface were The mechanical properties of A1/NR, A2/NR, A3/NR,
observed for A2/NR composites compared to the others. A4/NR, A5/NR, A6/NR, and A7/NR are compared in
On the other hand, since A4 fillers are a combination of Figure 4. The results show that when the L/C ratio is in
fibers and random shape particles, a non-uniform filler the range of 0.6–1 (A3, A4, and A5), lower tensile strength
size distribution was observed for A4/NR (Figure 2e,f). and elongation at break were obtained compared to other
samples (Figure 4a,b). This is due to the non-uniform filler
size distribution of these composites as shown via SEM
3.1.2 | Curing characteristics (Figures 1e,f and 2e,f), resulting in a disturbance of the
filler-matrix stress transfer. For example, A2/NR has 29%
The curing characteristics for samples A1/NR, A2/NR, and 20% higher tensile strength and elongation at break
A3/NR, A4/NR, A5/NR, A6/NR, and A7/NR are pres- compared to A5/NR, respectively. In addition, the com-
ented in Figure 3. The curing curves are also shown in posites filled with delignified fillers (A2–A7) have higher
Figure S1. In general, the results show that replacing CB tensile strength (up to 49%) and elongation at break (up to
by a lignocellulosic filler increases the scorch time and 27%) than A1/NR (raw black spruce). Lower mechanical
curing time. This is due to the presence of a high amount properties for A1/NR could be related to the presence of
of aliphatic hydroxyl functional groups, especially in the hydrophobic and other extractives on the fibers surface.
cellulose enriched lignocellulosic fillers structure. These Previous studies also showed that removing constituents
hydroxyl groups are known to adsorb and deactivate from lignocellulosic fibers via chemical treatments (such
accelerators (TBBS) during the vulcanization process, as alkali) can improve their adhesion/interaction with the
resulting in slower curing kinetics.53,54 The results also NR matrix.40,55,56
show longer curing time when a higher L/C ratio was In fact, since lignin is a more hydrophobic material
used (Figure 3a). For example, sample A2/NR has 8% than cellulose,57,58 fillers with a higher L/C ratio show
F I G U R E 3 Curing characteristic for samples A1/NR, A2/NR, A3/NR, A4/NR, A5/NR, A6/NR, and A7/NR: (a) scorch time (t0 10) and
optimum curing time (t0 90); (b) minimum torque (ML) and maximum torque (MH) [Color figure can be viewed at wileyonlinelibrary.com]
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8 of 14 KAZEMI ET AL.
F I G U R E 4 Mechanical properties for samples A1/NR, A2/NR, A3/NR, A4/NR, A5/NR, A6/NR, and A7/NR: (a) tensile strength,
(b) elongation at break, (c) M100, and (d) hardness
better compatibility with NR and produce better stress is expected when fillers with a lower L/C ratio are used.
transfer from the matrix to the fillers, as well as higher In addition, the presence of hydroxyl group on the cellu-
tensile strength and elongation at break. On the other lose surface creates strong hydrogen bonds between the
hand, when an optimal content (10 phr) of purified cellu- cellulose fibers increasing filler–filler interactions. It can
lose is added, a three-dimensional network (cellulose/cel- also be concluded that the best lignocellulosic fillers for
lulose network and Zn/cellulose network) can form NR composites are those having high purities of a single
inside the matrix (hydrogen bonding) resulting in component (high or low L/C ratio); that is, it is better to
improved mechanical properties.59–61 However, both lig- use highly purified cellulose or highly purified lignin
nin and cellulose seem to have their own advantages, but alone rather than lignocellulosic fillers containing both
a L/C ratio around 1 might not be an interesting filler for components. But the results also show that a higher L/C
the NR composites based on the experimental results. ratio provides higher tensile strength and elongation at
Depending on the application, A2/NR (highest L/C ratio) break, while a lower L/C ratio is better to improve tensile
was found to be the best because of its higher tensile modulus and hardness of NR composites. Thus a compro-
strength and elongation at break. mise must be made depending on the final application.
The results for the modulus at 100% elongation
(M100) and hardness show that adding lignocellulosic
fillers with a lower L/C ratio leads to higher stiffness 3.2 | Total replacement of CB with
(Figure 4c,d). For example, A7/NR has 24% higher M100 cellulose and lignin
and 4% higher hardness compared to A2/NR, respec-
tively. This sample (A7/NR) also shows 25% higher M100 3.2.1 | Morphology
compared to the reference (sample with 40 phr CB). In
fact, since cellulose has a crystalline structure and lignin SEM micrographs of the industrial cellulose fibers and
is amorphous, higher stiffness for the rubber compounds lignin particles are presented in Figure 5. Cellulose fibers
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KAZEMI ET AL. 9 of 14
are fully elongated with an aspect ratio of 8, while lignin and cellulose with different filler contents, respectively.
particles are more spherical in shape. In our case, the The results show that replacing CB with cellulose and lig-
fillers were sieved in the range of 45–90 μm to limit size nin samples increases the curing time due to the presence
variations. of hydroxyl functional groups in lignocellulosic fillers.
Figure 6 presents the SEM micrographs of samples For example, L40 has 94% and 77% longer t0 10 and t0 90
C10, L10, C40, and L40. Although the same particle size compared to Ref, respectively. In addition, the com-
for cellulose and lignin was used in this study (sieving), pounds filled with cellulose have shorter curing time
finer lignin particles were observed in SEM images after compared to lignin at the same filler content. This is due
mixing with NR. It appears that lignin particles were bro- to the higher viscosity of the cellulose-filled rubber com-
ken due to the high stresses applied by the internal mixer pounds compared to the lignin-filled ones, resulting in
during compounding. On the other hand, the particle size more heat generation caused by friction leading to
for cellulose fibers remained constant due to their strong shorter curing time. For example, L40 has 11% longer
crystalline structure but flexible nature. The SEM images t0 90 compared to C40.
also confirmed the poor compatibility between cellulose The results also showed that above 10 phr replace-
fibers and NR as voids are observed at their interface. ment of CB with cellulose samples, ML and MH
Higher filler agglomeration also occurs when more CB decreased by 18% and 12%, respectively. However, fur-
was replaced by cellulose (Figure 6e,g). On the other ther CB replacement with cellulose did not change the
hand, better filler-matrix compatibility and fillers disper- MH of NR compounds. The maximum torque (MH) is
sion were obtained with lignin only as filler due to its related to the degree of crosslinking and stiffness of rub-
more hydrophobic nature compared to cellulose. ber compounds. Here, CB produces more physical cross-
links than cellulose because of better filler-matrix
interaction, while cellulose fiber is stiffer than CB and
3.2.2 | Curing characteristics has a higher modulus. Combining both materials can
lead to intermediate properties (degree of crosslinking
Figure 7 and Figure S2 present the curing characteristics and stiffness), but replacing CB with cellulose does not
and the curing curves of NR composites filled with lignin significantly change the MH. On the other hand,
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10 of 14 KAZEMI ET AL.
replacing CB by lignin substantially decreases both ML than those containing lignin at the same filler content.
(down by 57%) and MH (down by 58%). In addition, the For example, C40 has 187% and 114% higher ML and
composites filled with cellulose have a higher torque MH than L40, respectively. This is due to the crystalline
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KAZEMI ET AL. 11 of 14
F I G U R E 7 Curing characteristics
of NR composites filled with lignin and
cellulose at different filler contents:
(a) scorch time (t0 10) and optimum
curing time (t0 90); (b) minimum torque
(ML) and maximum torque (MH). NR,
natural rubber [Color figure can be
viewed at wileyonlinelibrary.com]
structure of cellulose and the strong hydrogen bonding T A B L E 4 Results of the Payne effect analysis and Kraus
between cellulose particles increasing filler-filler interac- modeling of NR composites filled with lignin and cellulose at
tions and the stiffness of rubber compounds. different filler content
F I G U R E 9 Mechanical properties
of NR composites filled with lignin and
cellulose at different filler contents:
(a) tensile strength, (b) elongation at
break, (c) M100, and (d) hardness. NR,
natural rubber
Following the Payne effect analysis, Kraus Equation show that the tensile strength rapidly decreased when
was used to determine the critical strain (Υc) at which higher amounts of cellulose were used. On the other
50% of the filler network is broken down. This value is hand, the values for M100 and harness increased with
obtained by fitted the data to the model65: increasing cellulose content due to strong hydrogen
bonding between cellulose fibers. For example, C40 has
G0Υ G0∞ 1 79% and 45% lower tensile strength and elongation at
¼ 2m ð1Þ
G00 G0∞ Υ break, while 12% and 9% higher M100 and hardness com-
1þ Υc
pared to Ref, respectively.
Figure 9 also shows that total replacement of CB with
where, G0Υ , G0∞ and G00 refer to the storage modulus at a lignin results in higher elongation at break (118%), but
strain of Υ , maximum strain and zero strain, respectively. lower tensile strength (32%), M100 (43%), and hardness
In all cases, the correlation coefficients (R2) are above 0.95 (11%). This is due to weaker filler–filler interactions in
confirming a reliable curve fitting by the Kraus model. As rubber compounds filled with lignin as shown by the
shown in Table 4, C40 has 63% lower Υ c compared to Payne effect results (Table 4). As discussed in the mor-
C10, while L40 has 67% higher Υ c compared to L10. This phology section, cellulose has lower compatibility with
is attributed to a higher amount of filler agglomeration in NR than lignin. Therefore, the tensile strength reduction
the rubber matrix when cellulose is used. by replacing CB with cellulose is more important com-
pared to lignin. On the other hand, at the same filler con-
tent, the addition of cellulosic fillers results in higher
3.2.4 | Mechanical properties M100 and hardness than does the lignin samples addition
due to higher filler-filler interactions (Figure 8). For
Figure 9 presents the mechanical properties of NR com- example, L40 shows 231% and 295% higher tensile
posites filled with different lignin and cellulose content. strength and elongation at break, but 49% and 18% lower
The replacement of 10 phr of CB with cellulose slightly M100 and hardness compared to C40, respectively.
increases the tensile strength, elongation at break, M100,
and hardness by 9%, 35%, 5%, and 3%, respectively. How-
ever, as shown in the SEM micrographs (Figure 6e,g) and 4 | CONCLUSION
the Payne effect results (Table 4), a high amount of filler
agglomerations was observed when more than 10 phr cel- In this study, the effect of two lignocellulosic fillers on
lulose was added. The mechanical properties result also the properties of NR composites was investigated. In the
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KAZEMI ET AL. 13 of 14
first part, cellulosic pulps with different lignin/cellulose Frej Mighri: Funding acquisition (supporting); supervi-
(L/C) ratios were prepared using black spruce sawdust as sion (supporting); writing – review and editing (equal).
a starting material by chemical (organosolv) pulping to Denis Rodrigue: Conceptualization (lead); data curation
partially replace CB for a typical NR compound (total (lead); funding acquisition (lead); project administration
filler content of 40 phr). The results showed that using (lead); resources (lead); supervision (lead); validation
cellulosic material with a higher L/C ratio led to longer (lead); writing – review and editing (lead).
curing time (up to 8%), but lower maximum torque
(down to 9%). Furthermore, using higher L/C ratio DA TA AVAI LA BI LI TY S T ATE ME NT
resulted in higher tensile strength and elongation break, The data that support the findings of this study are avail-
but lower tensile modulus and hardness. For example, able from the corresponding author upon reasonable
the tensile strength and elongation at break of A2/NR request.
(L/C = 3.3) are 12% and 6% higher than A7/NR
(L/C = 0.2), while the M100 and hardness are 19% and ORCID
4% lower. All the results indicate that a balance between Denis Rodrigue https://orcid.org/0000-0002-3969-2847
rigidity and elasticity can be achieved by simply control-
ling the L/C ratio depending on the final application. RE FER EN CES
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