PCB ROUTING SYSTEM

Operating & Trouble Shooting Manual

PRS-3000D

IMPEC Enterprise Co., Ltd.

http://www.impec.com
Product Description

A. Introduction of the Equipment

B. Operating & Trouble Shooting

1. Specification
2. Touch Panel Operating
3. Program Command
4. Parameter List
5. Error List
6. Spindle Unit

C. Electronics Diagram

D. Assembly Drawing

E. Part List

F. Dust Collector Unit

G. Maintenance

H. Installation
A. Introduction of the Equipment

The equipment (Model:PRS-3000D) is designed and manufactured to

Router assembled PCB as off-line type of PCB router machine.

The main parts of this equipment are as follows:

-. Router Robot Unit

(4-Axis Router Control)

-. High Speed Spindle Unit

-. Dust Collector Unit

Operating & Trouble Shooting
1. Specification

NO ITEM CONTENTS

1 Controller Model AMC-N42A & TOP5TA(S-B)

2 Control Axis 4 Axis Controller

3 Program Memory Total 96 File, (00~95 File)

4 Program Step Total 256 Step, (0~255 Step)

5 Program Command Total 26 Commands

- Motion Control Command (12 commands)
- Flow Control Command (10 commands)
- IO Control Command (4 commands)

6 System Input L-limit-sensor, R-limit-sensor, ZR-sensor

START, STOP, E-STOP, ZR, PAUSE

7 System Output START, STOP, E-STOP, ALARM, UP-COUNT,

RESET, SPINDLE-1

8 User Input 32 Points (DC24 Volt)

9 User Output 32 Points (DC24 Volt)

10 Motion Control PTP, LINE, ARC, CIRCLE, SPLINE

MPG Jog, ZR-Move

11 COMM Port COM1 (RS-422) : Touch Panel Interface

COM2 (RS-232) : PC Interface

12 Electrical Power AC 220 Volts 60Hz 3Kw

2. Touch panel operating

2-1. AUTO MODE

2-1-1. PRESENT PROGRAM DISPLAY

PRODUCT NO: PRESENT SELECTED PRODUCT NUMBER DISPLAY.

PRODUCT NAME: PRESENT SELECTED PRODUCT NAME DISPLAY
STEP: PRESENT SELECTED RUNNING STEP OF PRODUCT
COMMAND: PRESENT SELECTED RUNNING COMMAND OF PRODUCT

2-1-2. PRESENT POSITION AND RUNNING STATE DISPLAY

-PRESENT POSITION DISPLAY OF EACH AXIS

-TOWER LAMP DISPLAY ERROR(RED), RUN(GREEN), STOP(YELLOW)

2-1-3. ERROR DISPLAY AND PRESENT TIME,RUNNING TIME DISPLAY

2-1-4. PRODUCT COUNT DISPLAY AND BIT LIFE CYCLE

IF TOUCH THE COUNT SET AND BIT LIFE SET OF THE RED NUMBERS WHICH
APPEAR IN THE INPUT WINDOW POP UP.
RESET BUTTON ON THE RIGHT SIDE ARE RESET FUNCTION OF THE BIT LIFE
DISTANCE AND THE PCB COUNT.

2-1-5. PROGRAM RUNNING

PRESENT CELECTED PROGRAM RUNNING

2-1-6. PROGRAM STOP

SUSPEND A PROGRAM AFTER CURRENT RUNNING STEP OF THE PROGRAM.

2-1-7 RETURN THE ORIGIN.

PROCESS RETURN THE ORIGIN.

2-1-8 EMERGENCY STOP

IMMEDIATELY STOPS THE CURRENTLY RUNNING PROGRAM.

2-1-9 AUTO/SETP CHANGE

WHENEVER TOUCH,AUTO OR STEP STAT CHANGE.

2-2. MANUAL MODE

CHANGE KEY OF MANUAL MODE

<MANUAL MODE SCREEN>

2-2-1 PRESENT POSITION OF EACH AXIS AND SERVO ON STATE

AND SERVO ALARM STATE DISPLAY.
2-2-2 JOG SET

JOG SPD - CENTESIMAL OF PARAMATER JOG SPEED VALUE.

JOG-H - CENTESIMAL OF PARAMATER JOG HSPD VALUE
JOG-L - CENTESIMAL OF PARAMATER JOG LSPD VALUE
JOGSPD UP/DN – INCREASE JOG SPD
JOG/AXIS+ - WHILE PRESSING THE RIGHT ROTATION.
JOG/AXIS- - WHILE PRESSING THE REVERSE ROTATION.

2-2-3 MPG SET

MPG SELECT - MPG-AXIS (MPG-AXIS ACTIVATION IS RED)

MPG RESOLVE – MPG UNIT NUMBER (MPG-ACTIVATION UNIT NUMBER IS RED)
2-3. PRODUCT SELECT

USED TO CHANGE MODE OF PRESENT SELECTED PRODUCT NUMBER.

IF TOUCH, APPEARS AS SHOWN BELOW IN THE WINDOW POP UP.

2-3-1 PRESENT PRODUCT NO DISPLAY

PRESENT PRODUCT NUMBER DISPLAY.

2-3-2 PAGE UP/DOWN, PRODUCT NO UP/DOWN

PAGE UP

PRODUT NO UP

PRODUT NO DOWN

PAGE DOWN
SELECT THE YELLOW PARTS OF PRODUCT NAME GO TO THE SELECT PRODUCT NO.

2-3-3 PROGRAM EXISTENCE AND NONEXISTENCE DISPLAY OF PRODUCT

PROGRAM EXISTENCE DISPLAY

2-3-4 SELECT

SELECT THE PRODUCT NO( AUTO SCREEN)

2-4. PRODUCT EDIT

SELECT OF THE PRODUCT NEW, PRODUCT EDIT, PRODUCT COPY, PRODUCT DELETE.
THE SCREEN BELOW

2-4-1 PRODUCT NEW

INPUT NAME OF PRODUCT (THE SCREEN BELOW)

- PRESENT PRODUCT NO DISPLAY

PRESENT PRODUCT NO DISPLAY.

- PAGE UP/DOWN, PRODUCT NO UP/DOWN

PAGE UP

PRODUT NO UP

PRODUT NO DOWN

PAGE DOWN
SELECT THE YELLOW PARTS OF PRODUCT NAME GO TO THE SELECT PRODUCT NO.
- PROGRAM EXISTENCE AND NONEXISTENCE DISPLAY OF PRODUCT

PROGRAM EXISTENCE DISPLAY

- RETURN SCREEN

GO TO THE PREVIOUS SCREEN

2-4-2 PRODUCT COPY

USED TO COPY OF THE PRODUCT (THE SCREEN BELOW)

- PRESENT PRODUCT NO DISPLAY

PRESENT PRODUCT NO DISPLAY.

- PAGE UP/DOWN, PRODUCT NO UP/DOWN

PAGE UP

PRODUT NO UP

PRODUT NO DOWN

PAGE DOWN
SELECT THE YELLOW PARTS OF PRODUCT NAME TO GO TO THE SELECT PRODUCT NO.
- PROGRAM EXISTENCE AND NONEXISTENCE DISPLAY OF PRODUCT

PROGRAM EXISTENCE DISPLAY

- SELECT
SELECT THE YELLOW PARTS OF PRODUCT NAME GO TO THE SELECT PRODUCT NO.

PROGRAM EXISTENCE DISPLAY

PRESENT PRODUCT NO => COPY THE PRODUCT NO
AFTER TOUCH THE YELLOW NUMBER OF THE PRODUCT NO

INPUT
AFTER TOUCH THE YELLOW NUMBER OF THE PRODUCT NO

INPUT. PRESS,PROCESS THE COPY.

GO TO THE PREVIOUS SCREEN

2-4-3 PRODUCT DELETE

USED TO DELETE OF THE PRODUCT (THE SCREEN BELOW)

PRESENT PRODUCT NO DISPLAY.

PAGE UP

PRODUT NO UP

PRODUT NO DOWN

PAGE DOWN

PROCESS THE DELETE

GO TO THE PREVIOUS SCREEN

2-4-4 PRODUCT EDIT

USED TO INPUT PROGRAM OF THE PRODUCT(THE SCREEN BELOW)

2-4-4-1 PRESENT PRODUCT NO DISPLAY

PRESENT PRODUCT NO DISPLAY..

2-4-4-2 PAGE UP/DOWN, PRODUCT NO UP/DOWN

PAGE UP

PRODUT NO UP

PRODUT NO DOWN

PAGE DOWN
SELECT THE YELLOW PARTS OF COMMAND GO TO THE STEP.
2-4-4-3 STEP JUMP

STEP JUMP FUNCTION.

COMPLETED THE INPUT PROGRAM. CHANGE THE AUTO MODE.

GO TO THE PREVIOUS SCREEN

SEE CHAPTER 7 FOR A DESCRIPTION OF EACH INSTRUCTION.
2-5. PARAMETER SET

PARAMETER의 SETTING.(THE SCREEN BELOW)

INPUT THE PASSWORD GO TO THE BELOW SCREEN.

2-5-1 PARAMETER INITIALIZATION

2-5-2 PROGRAM INITIALIZATION

2-5-3 SYSTEM PARAMETER

WHEN TOUCH IN TO THE CHANGE BELOW SCREEN.

2-5-4 AXIS PARAMETER

WHEN TOUCH IN TO THE CHANGE BELOW SCREEN

2-6. PC LINK

WHEN TOUCH IN TO THE CHANGE BELOW SCREEN

3. PROGRAM COMMAND
PROGRAM COMMAND SECTION WITH THREE TYPES ARE DESCRIBED BELOW.
- MOTION SECTION; [MOTION Control] Command Group
- FLOW SECTION; [FLOW Control] Command Group
- I/O SECTION; [I/O Control] Command Group

GROUP Command Description

MOTION MV LINE MOVE
AP SET ARC PASS POSITION
AR ARC MOVE
CP SET CIRCLE PASS POSITION
CR SET CIRCLE TARGET POSITION
CA CIRCLE MOVE
SL SPLINE MOVE
RTO ROUTER OUT, UP MOVE
RTI ROUTER IN, DOWN MOVE
ZR ZERO RETURN MOVE
RJIG,LJIG SET JIG
OFS SET OFFSET POSITION
FLOW L SET LABEL
GOT GOTO LABEL
JMP JUMP LABEL WITH REPEAT COUNT
BL BLOCK START/END/CALL
PRG PROGRAM CALL
RET PROGRAM RETURN
DLY DELAY TIME
SET SET CONTROL VARIABLES
(RSPD, MSPD, RTO, RTI, TRC, TRP, TAP)
END END EXECUTION
I/O OUT OUTPUT CONTROL
SPN SPINDLE OUTPUT CONTROL
INW INPUT WAIT
INN INPUT NEXT STEP
3-1. MOTION Group
NO Command Description

1 MV dat1, dat2 X-Y Line Move

MV 100.00, 100.00 Move to (100.00, 100.00) with Line Interpolation.
If Router is UP-Position, BSPD (3Axis-Para) is applied.
If Router is DOWN-Position, SET-Speed is applied.
X-TEACHING : X position (0~999.00)
Y-TEACHING : Y position (0~999.00)

2 AP dat1, dat2 Set ARC Pass Position

AP 150.00, 150.00 Set (150.00, 150.00) to Arc Pass Position
X-TEACHING : X position (0~999.00)
Y-TEACHING : Y position (0~999.00)

3 AR dat1, dat2 ARC Move

MV 100.00, 100.00 Line Move to (100, 100)
AP 150.00, 150.00 Set (150.00, 150.00) to Arc Pass Position
AR 100.00, 200.00 ARC Move (100,100)  (150,150)  (100,200)

4 CP dat1, dat2 Set CIRCLE Pass Position

CP 150.00, 150.00 Set (150.00, 150.00) to CIRCLE Pass Position
X-TEACHING : X position (0~999.00)
Y-TEACHING : Y position (0~999.00)

5 CR dat1, dat2 Set CIRCLE Target Position

CR 100.00, 200.00 Set (100.00, 200.00) to CIRCLE Target Position
X-TEACHING : X position (0~999.00)
Y-TEACHING : Y position (0~999.00)

6 CA dat1 X-Y CIRCLE Move

MV 100.00, 100.00 dat1 : Rotate Angle (1~720)
CP 150.00, 150.00 Line Move to (100.00, 100.00)
CR 100.00, 200.00 Set (150.00, 150.00) to CIRCLE Pass Position
CA 380 Set (100.00, 200.00) to CIRCLE Target Position
CIRCLE Move to 380 with
(100,100)  (150,150)  (100,200) Pass
7 SL dat1, dat2 X-Y SPLINE Move
SL 100.00, 100.00 dat1 : X position (0~999.00)
SL 110.00, 110.00 dat2 : Y position (0~999.00)
SL 120.00, 120.00 Spline Move to (100.00, 100.00)
SL 130.00, 130.00 Spline Move to (110.00, 110.00)
SL 140.00, 140.00 Spline Move to (120.00, 120.00)
SL 150.00, 150.00 Spline Move to (130.00, 130.00)
Spline Move to (140.00, 140.00)
Spline Move to (150.00, 150.00)

8 RTO Router Out Move, UP-Move

SET RTO, 25.00 UP-Position data is setting by SET command.
SET RTI, 50.00 Set 25.00mm to RTO Position data.
RTO Set 50.00mm to RTI Position data.
Router Move To UP-Position (25.00).

9 RTI Router In Move, DOWN-Move

SET RTO, 25.00 DOWN-Position data is setting by SET command.
SET RTI, 50.00 Set 25.00mm to RTO Position data.
RTO Set 50.00mm to RTI Position data.
Router Move To DOWN-Position (50.00).

10 ZR ZERO RETURN Move

Router ZR Move  X-Y ZR Move

11 RJIG,LJIG Set JIG

12 OFS dat1, dat2 Set Current Offset Position

OFS X, 10.00 dat1 : Axis (X, Y, Z)
OFS Y, 20.00 dat2 : position (-999.99~999.99)
OFS Z, 5.00 Offset Position is cleared by END command.
Set 10.00 mm to X Offset Position.
Set 20.00 mm to Y Offset Position.
Set 5.00 mm to Z Offset Position.
3-2. FLOW Group
NO Command Description

13 Ldat1: Set Label No.

L10: dat1 : label no (0~99)
Set Current Step to Label No 10

14 GOT Ldat1 Goto Label

GOT L10 dat1 : label no (0~99)
Goto Label No 10

15 JMP Ldat1, dat2 Jump to Label with Counter

L10: dat1 : label no (0~99)
--- dat2 : repeat data (0~999)
JMP L10, 25 Set Current Step to Label No 10
---
Jump to Label 10, Set repeat data to 25.

16 BLdat1 dat2 BLOCK Start / End / Call

BL5 SRT dat1 : block no (0~9)
…. dat2 : block type (SRT, END, Call)
BL5 END Set Current Step to Block 5 Start Step
…. ….
BL5 Set Current Step to Block 5 End Step
Jump to Block 5 Start Step

17 PRG dat1 Program Call

PRG10 dat1 : program no (0~95)
Goto Program 10, Step 0

18 RET Program Return

Goto (PRG Step+1) Step

19 DLY dat1 Time Delay

DLY 500 dat1 : time data (msec) (0~99999)
Time Delay for 500msec
20 SET dat1, dat2 Set Control Variables
SET RSPD 100.0 dat1 : control type
SET MSPD 100.0 (RSPD, MSPD, RTO, RTI, TAP, TAC, TRC)
SET BSPD, 200.0 dat2 : control data
SET RTO, 150.00 Set RSPD to 100.0 mm/sec
SET RTI, 300.00 Set MSPD to 100.0 mm/sec
SET TAP, 0.50 Set RTO position to 150.00mm (Absolute Position)
SET TAC, 10 Set RTI position to 300.00mm (Absolute Position)
SET TRC, 100 TAP (Tool Add Position)
TAC (Tool Add Counter)
TRC (Tool Return Counter)

21 NOP Not Operation, Pass Current Step

22 END End User-Program Execution

3-3. I/O Group
NO Command Description

23 OUT dat1 dat2 Output ON/OFF Control

OUT ON 03 dat1 : out type (ON, OFF)
OUT OFF 07 dat2 : out no (0~31)
ON output 3
OFF output 7

24 SPN dat1 dat2 Spindle Output Control

SPN ON 1 dat1 : out type (ON, OFF)
SPN OFF 2 dat2 : spindle no (1~2)
Spindle
ON Spindle 1.
OFF Spindle 2.

25 INW dat1 Wait Until Input Condition is ON

INW 05 dat1 : input no (0~31)
Wait Until input 5 is ON state

26 INN dat1 If Input is ON, Goto Next-step,

INN 05 If Input is OFF, Goto Next-Next-Step
GOT L01: dat1 : input no (0~31)
GOT L02: If input 5 ON Goto L01,
If input 5 OFF Goto L02
4. Parameter
- SYS; SYSTEM PARAMETER
- AXIS; AXIS PARAMETER

4-1. SYSTEM PARAMETER LIST

NO NAME CONTENT RANGE DEFAULT

[00] PROG START PROGRAM NO. 0~95 0

[01] RTAX TOOL AXIS NO 0~4 4

[02] RTOP ROUTER OUT(UP) POSITION, [mm] 0~999.99 0

[03] RTIP ROUTER IN(DOWN) POSITION, [mm] 0~999.99 10.00

[04] CPSD DEFAULT SPEED, [mm/sec] 0.1~999.9 800.0

[05] CPAT DEFAULT ACCEL TIME, [msec] 10~9999 100

[06] CPDT DEFAULT DECEL TIME, [msec] 10~9999 100

[07] EMRS ACTIVE LEVEL E-STOP INPUT 0~1 0

0: Active High
1: Active Low
[08] ORUN OUT NO FOR RUN STATE MONITORING 0~31 8

[09] OERR OUT NO FOR ERROR STATE MONITORING 0~31 9

[10] OCNT OUT NO FOR UP COUNTING 0~31 10

[11] MPG MPG FUNCTION 0~31 1

[12] OSD1 RESERVE 0~31 0

[13] OSD2 RESERVE 0~31 0

[14] IRUN INPUT NO FOR RUN SWITCH 0~31 8

[15] IEMR INPUT NO FOR E-STOP SWITCH 0~31 9

[16] IZR INPUT NO FOR ZR SWITCH 0~31 10

[17] ICNT RESERVED 0~31 11

[18] IPAU INPUT NO FOR ZR SWITCH 0~31 12

[19] OSPT STOP OUT NO 0~31 14

[20] OZR ZR COMP OUT NO 0~31 15

[21] ISTP INPUT STOP NO 0~31 13

[22] SP22 RESERVED 0~65535 0

[23] SP23 RESERVED 0~65535 0

[24] SP24 RESERVED 0~65535 0

[25] SP25 RESERVED 0~65535 0

[26] SP26 RESERVED 0~65535 0

[27] SP27 RESERVED 0~65535 0

[28] SP28 RESERVED 0~65535 0

[29] SP29 RESERVED 0~65535 0

[30] SP30 RESERVED 0~65535 0

[31] SP31 RESERVED 0~65535 0

4-2. AXIS PARAMETER LIST
NO NAME CONTENT RANGE DEFAULT

[00] GEA ELECTRIC GEAR RATIO A 1~65535 5, 5, 0, 5

[01] GEB ELECTRIC GEAR RATIO B 1~65535 1, 1, 0, 1

[02] BSPD BASE SPEED, [mm/sec] 0.1~999.9 800

[03] BACC BASE ACCEL TIME, [msec] 10~65535 100

[04] JHSP JOG HIGH SPEED, [mm/sec] 0.1~999.9 50.0

[05] JLSP JOG LOW SPEED, [mm/sec] 0.1~999.9 5.0

[06] JHAC JOG HIGH ACCEL TIME, [msec] 10~65535 200

[07] JLAC JOG LOW ACCEL TIME, [msec] 10~65535 100

[08] ZHSP ZERO RETURN 1st SPEED, [mm/sec] 0.1~999.9 10, 10, 0, 5

[09] ZLSP ZERO RETURN 2nd SPEED, [mm/sec] 0.1~999.9 2, 2, 0, 2

[10] ZESP ZERO RETURN 3rd SPEED, [mm/sec] 0.1~999.9 1, 1, 0, 1

[11] ZHAC ZERO RETURN 1st ACCEL TIME, [msec] 10~65535 25, 5, 0, 25

[12] ZLAC ZERO RETURN 2nd ACCEL TIME, [msec] 10~65535 100

[13] ZEAC ZERO RETURN 3rd ACCEL TIME, [msec] 10~65535 50

[14] ZTYP ZERO RETURN TYPE 0~3 3, 3, 0, 3
0 : NOT MOVE (4, 4, 0, 4)
st
1 : 1 MOVE
2 : 2nd MOVE
3 : 3rd MOVE
4 : 2nd MOVE + ENC MOVE
[15] ZPRI ZERO RETURN PRIORITY 0~4 1, 1, 0, 0

[16] ZDIR ZERO RETURN START DIRECTION 0~1 0

0: CCW
1 : CW
[17] ZLEV ENCODER Z-PHASE ACTIVE LEVEL 0~1 0
0: ACTIVE HIGH
1 : ACTIVE LOW
[18] ZOFF ZERO RETURN OFFSET POSITION -999.99 0
~ +999.99

[19] NLIM NEGATIVE SOFT LIMIT POSITION 0~ -5

-999.99

[20] PLIM POSITIVE SOFT LIMIT POSITION 0~ X400, Y400

+999.99 y00, Z85

[21] LCHK ENABLE SOFT LIMIT CHECK 0~1 1

0: DISABLE
1 : ENABLE

[22] CORD REFERENCE COORDINATE DIRECTION 0~1 1

0: CW
1: CCW

[23] EDIR ENCODER FEEDBACK DIRECTION 0~1 1

0: CW
1: CCW
[24] POSI RIGHT LIMIT SENSOR ACTIVE LEVEL 0~1 0
0: ACTIVE HIGH
1: ACTIVE LOW

[25] NEGA LEFT LIMIT SENSOR ACTIVE LEVEL 0~1 0

0: ACTIVE HIGH
1: ACTIVE LOW

[26] HOME ZERO RETURN SENSOR ACTIVE LEVEL 0~1 0

0: ACTIVE HIGH
1: ACTIVE LOW

[27] DERR DRIVER ALARM ACTIVE LOGIC 0~1 1

0: ACTIVE HIGH
1: ACTIVE LOW

[28] LOOP FEEDBACK DISPLAY OPTION 0~1 1

0: PULSE DISPLAY
1: ENCODER DISPLAY

[29] CINP ENABLE INPOSITION CHECK 0~1 1

[30] PINP INPOSITION PULSE 0~65535 30

[31] TINP INPOSITION TIME [10msec] 0~65535 100

[32] DPUL DRIVER PULSE RESOLUTION 0~65535

For Type 4. ZR-Move
SANYO=8192/1
MITSUBISHI=8192/625
OEMAX=GEA2500/GEB20
5. ERROR LIST

NO ERROR CONTENTS

[00] NO ERROR

[01] E-STOP INPUT

E-STOP Switch Input is detected.

[02] ZR REQUIRED
ZR Motion is required.

[03] DRV NOT READY

Motor Driver is disabled.

[04] PROG/STEP OVER

Program or Step NO is not available. (PROG:0~95, STEP:0~255)

[05] ZR_CMD_ERROR
ZR Motion is not completed.

[06] LMT_SENSOR_1AX
Right (Positive) or Left (Negative) Limit Sensor is detected in 1-Axis.

[07] LMT_SENSOR_2AX
Right (Positive) or Left (Negative) Limit Sensor is detected in 2-Axis.

[08] LMT_SENSOR_3AX
Right (Positive) or Left Limit (Negative) Sensor is detected in 3-Axis.

[09] SOFT_LIMIT_1AX
1-Axis Current Position is out of software-limit-range.

[10] SOFT_LIMIT_2AX
2-Axis Current Position is out of software-limit-range.

[11] SOFT_LIMIT_3AX
3-Axis Current Position is out of software-limit-range.

[12] COUNTER ERROR

Router Length Counter is out of Setting Value.

[13] PROG_CMD_ERROR
Program Command Code is not available.

[14] ARC/CIR PAUSE

Re-Start Error in ARC or CIR Pause Condition.
[15] SPLINE PAUSE
Re-Start Error in SPLINE Pause Condition.

[16] CIR_PATH ERROR

ARC or CIR Path Calculation Error

[17] DRV_ERROR_1AX
Driver Error is detected in 1-Axis.

[18] DRV_ERROR_2AX
Driver Error is detected in 2-Axis.

[19] DRV_ERROR_3AX
Driver Error is detected in 3-Axis.

[20] IPOS_ERR
Imposition Error

[21] BIT CHANGE ERR

[22] BIT OFFSET OVER

[23] SPINDLE ERR

[24] DUST ERR

[25] DOOR OVEN ERR

[26] SEFETY SENSOR ERR

[27] RESERVED

[28] RESERVED
6. Spindle Unit

-. Reference: Manual
- Spindle is not a hand tool. Use it fixed to a dedicated device.
- Do not touch the spinning part as it revolves at a high speed and it is dangerous to touch it.
- Do not drop or hit it. It may cause spinning defect.
- Keep the collect chuck clean all the time.
If cutting powder or grinding powder at the collect chuck in the spindle the collect and the
spindle are causes of the malfunctions.
- Do not use cutting oil.
Cutting oil inside the spindle causes malfunctions.
- The motor and the spindle are not in an explosion proof structure.-.
Make sure chips from cutting do not get in.
- The spindle’s warranty period is 2,000 use hours.
(There may be variations depending on operating conditions)
- Purchase of spare spindles is recommended.
It will prevent discontinued production in order to change broken bearings.

Specifications
Spindle motor type Hi-Speed Spindle Motor
Spindle rotation Max 60,000 rpm (adjustable)
Spindle motor power Max 150W
Chuck diameter  3.175mm
Router bit  0.8 mm ~  3.0 mm
Ambient temperature 0℃ ~ 40℃
Electrical requirement AC220V 60Hz
C. Electronics Diagram
D. Assembly Drawing
E. Parts List
No Description Standard Q`ty Maker Remark

1 Controller AMC-N42A 1ea IMPEC 4 Axis

2 Touch Panel TOP5TA(S-B) 1ea M2I
3 Servo Motor SGMJV-02ADA21 3ea Yaskawa X, Y, y Axis
4 Servo Motor SGMJV-01ADA21 1ea Yaskawa Z Axis
5 Servo Driver SGDV-1R6A01A 3ea Yaskawa X, Y, y Axis
6 Servo Driver SGDV-R90A01A 1ea Yaskawa Z Axis
7 Spindle Controller 4425 1ea Kavo
8 Spindle Controller 4428 1ea Kavo
9 Spindle Motor 4025 2ea Kavo
10 Spindle Chuck 3.175 1ea Kavo
11 Regulator LFR-D-MINI-3/8 1ea Festo
12 Main S/W MAS-025 1ea Hanyoung
13 SMPS VSF 50-24 1ea Fine
14 Relay SZR-MY-N1 1ea Haneywell DC24V
15 Relay R4T-16O-5 1ea Samwon
16 Relay G6B-47BND 1ea Omron DC24V
17 Nose Filter SN-E15H-CM 1ea Fine
18 Start/Stop/Zero K-2227G-RF24DC 3ea Kacon S/W
19 Emergency S/W K-2281R-N40 1ea Kacon S/W
20 Tower Lamp PLG-3 1ea Menics DC24V
21 Rotary Encoder EN51-100-2-T-5 1ea Autonics
22 Safety Sensor BW40-04 1ea Autonics
23 Barker Switch 30GRA 1ea L/G
24 Sensor TL-W3MC1 2ea Omron Y , y Axis

25 Sensor PR08-2DN 3ea Autonics X, Z Axis

26 Vision STC-N63BL 1ea Japen
27 Dust Collector APK-200 1ea IMPEC
28
29
30
F. Dust Collector Unit

-. Reference: Manual
-. External install type.
-. Remove dust by using the shaking handled so simple and economical.
-. The DUT BOX attached to the bottom of Dust collector is slide type so
removable and easy to remove the dust.

Specification
Motor type Turbo blower motor
Motor power 1.5Kw Power
Dust collector capacity 25㎥/min
Constant pressure 250mmAg
Cartridge filter Polyester Teflon
Filter area 11.25㎥
Ambient temperature 0℃ ~ 40℃
Electrical requirement AC 220V 50Hz 3Ph
Dimensions W: 620 mm, L: 620 mm, H: 1580mm
Weight 220 Kg
G. Maintenance

LM Guider & Ball Screw

- If not lubricated, LM guider & ball screw cause temperature increase due to
increased friction and lowered precision due to wear.
- Check LM Guider & Ball Screw once a month and lubricate if necessary.
- Recommended lubricant: Royal 33 from Royal Lubricant Company.
Dust Collector Unit
- The dust collector is in the structure of ring blower motor that spins at a high speed.
Make sure the vent is not blocked.
Remove anything that blocks the air flow, otherwise, the motor will be damaged by
overheat.
- Stop the dust collector before checking it.
- Remove the power or dust attached to the dust collector filter more than twice a day.
To remove the powder or dust from the filter, move the dust collector’s lever forward
and backward more than 20 times after the fan stops completely.
- If dust accumulates faster than usual, change the filter.
- Change the dust collector’s filter after 1 year use time (based on 8 use hours per day).
Well maintained filter can be used more than 1 year.
- If foreign materials come out of the vent, the filter should be changed.
Call the manufacturer when changing the filter.
- If the dust collector is poorly maintained, the suction part will be blocked.
With the suction part blocked, the motor is overheated, the ball bearing will be damaged,
and eventually the motor will stop.
- When the dust collector is not in use for more than 10 minutes, stop it to cool it down.

Filter
-. Please check the air filter at least twice a day and removal of water.
-. The air filter is avoid the heat of high speed Spindle and Motor so it acts as the factors
that hinder the flow of air should be removed.
Otherwise, the heat causes damage to the Spindle & Motor is imported.
-. If the air filter has water, result in damage to the Spindle Bearing and motor will not spin up.
-. Air filter life cycle is 1 year (based on 8 hours per day), but if damage, immediately replace.
H. Installation
1. Use AC 220V 50/60Hz single-phase electricity for the router system.
2. Use AC 220V 50Hz Three-phase electricity for the dust collector.
3. Earth the electricity.
(If not earthed, install AVR (Automatic Voltage Regulator) to prevent (malfunctions)
4. Use clean air (compressed air) for air supply at 5.5kgf/cm2∼7.0kgf/cm2
(Main Set to 6.0kgf/cm2 )
5. Install the router system in a horizontally stable position.
6. In a horizontally stable position, fix the foot firmly so that it won’t move during
high speed movement.
7. When placing the unit to another place, check steps 1 through 6.
8. For other questions and inquiries, please call the manufacturer.