NIKUNI KTM SERIES PUMP

(Micro-Bubbles Generator for DAF System)

Client :
Project :
Model : KTM40F-000 (Cast iron / SS material)

Date :
Doc. No. :
Revision No. :

Nikuni Co.,Ltd. Nikuni America, Inc.

843-5, Kuji, Takatsu-Ku, Kawasaki, 1878 S. Elmhurst ROAd.,
Kanagawa, 213-0032 Japan Mt. Prospect, Il 60056 USA
Tel +81-44-833-6500 Tel +1-224-404-4051
Fax +81-44-833-6482 Fax +1-847-378-8007
MICRO-BUBBLES GENERATOR FOR DAF SYSTEM

KTM (DAF) PUMP DATA SHEET

Company Date

Project Data sheet No.

Service Rev.

Item No PID No.

No.Operating No.Spare Total Required 0

Pump Model KTM40F-000 (Cast iron / SS material)

Pump Type Base-mounted type

PROCESS AND PERFORMANCE DATA

Conditions of Service, Each Pump

Fluid Treated Water Design Capacity (L/min / gpm) /

Normal Capacity (L/min / m3/Hr) 117 / 7.0 Suction Press. (MPa / bar) -0.03 / -0.3

Temperature (℃) Disch. Press. (MPa / bar) 0.4 / 4

Specific Gravity (at P.T.) Differential Press. (MPa / bar) /

Viscosity (at P.T. MPa・s) Total Head (m / bar) 30 or 40 / 3 or 4

Air Flow rate (NL/min / Nm3/Hr) 9.3 / 0.56 Differential Head (m / bar)

NPSH Ava. (m) NPSH Req. (m)

Motor Driver

*Electric motor should be prepared by purchaser.

*Original base-plate (option) will be fixed to IEC Motor frame size 112M.

Phase Output (kW/HP) 3.7kW / 5 HP Frequency 60 Hz

Voltage Pole 2 Speed 3500 min-1

Type

Connection

(Suction.) Size 40 A Rating Rc 1 1/2

(Discharge.) Size 32 A Rating Rc 1 3/4

Materials (Pump wetted parts)

Casing FC200 Shaft SUS304 Cover O-ring NBR

Impeller SUS403 Side plate CAC602 Slinger NBR

Cover FC200 Mechanical Seal Ceramic-Carbon, NBR

Painting

MUNSELL N3

Remarks

Refer to attached "Technical descripton of air-intake nozzle" for the detail of recommended accessories.

REV. DATE COMMENT DESCRIPTION DRAWN BY CHECK BY APPROVED BY

 PC3-KTM40N6002.xls

PUMP PERFORMANCE CURVE 60Hz

IE3
CLIENT MODEL KTM40F / N

SPECIFICATION

8
NPSH req. (m)

6 NPSH
4
2
0
0 50 100 150 200
60 60

55 55

50 50

45 TOTAL HEAD 45

40 40
TOTAL HEAD (m)

35 EFFICIENCY 35

EFFICIENCY (%)
30 30

25 25

20 20

15 15

10 10

5 5

0 0
0 50 100 150 200
3.5
SHAFT POWER (kW)

3.0 SHAFT POWER

2.5
2.0
1.5
1.0
0.5
0.0
0 50 100 150 200

CAPACITY (L/min)

NIKUNI CO., LTD.

 Model : KTM20F - KTM40F 50Hz & 60Hz

Demension
L KL

Air Nozzle mounting plug

Applicable motor frame

Coupling Dimension for KTM_N / KTM_F Coupling Dimensions size for original base-plate

kw A B C D E F SS kW IEC Frame
0.75 22 35 51 19 21.8 6 14 0.75 80M
1.5, 2.2 36 53 71 24 27.3 8 18 1.5 90L
3.7 36 53 71 28 31.3 8 18
2.2 90L
3.7 112M

Demension & net weight Unit : mm

Model kw S D PR PY FA FB FS FC MH L MA MR SS VE VF VM VN VS VT VZ KL Weight
KTM20F 0.75 Rc 3/4 Rc1/2 214 63 50 25 112 95 140 533 133 140 14 199 269 225 385 58 20 12 146 18
KTM25F 1.5 Rc1 Rc3/4 219 70 60 28 124 105 150 587 143 168.5 18 214 300 240 430 65 20 12 147 20
KTM32F 2.2 Rc1.1/4 Rc1 224 80 65 35 129 120 150 597.5 143 168.5 18 214 300 240 430 65 20 12 147 25
KTM40F 3.7 Rc 1.1/2 Rc1.1/4 238 85 70 40 82 130 180 692 186 200 18 280 425 310 616 96 25 12 154 30
*Approx. packing weight
(motor weight not included)

Sectional Drawing Materials

No. NAME OF PARTS SET MATERIALS
021 Ball Bearing 1 SUJ
022 Ball Bearing 1 SUJ
025 Bracket 1 FC200
027 Bearing Gland 1 SPC
051 Mechanical Seal 1 Ceramic x Carbon
066 Wave Washer 2 SK
074 Key 1 S45C
081 Slinger 1 NBR
102 Casing 1 FC200
103 Cover 1 FC200
104 Side Plates 2 CAC602
107 Impeller 1 SUS403
108 Shaft 1 SUS304
116 Impeller Key 1 SUS316
123 Cover O-Ring 1 NBR
135 Plug 1 FCMB
164 Set Screws 2 SUS304

Copyright© 2019 All Right Reserved Nikuni Co., Ltd.

Technical Description of Air-Intake Nozzle

How to mount the nozzle to KTM

1) Loosen the nuts of the lower pipe joint to allow a nipple to freely move.
2) Mark the pipe bending direction (fig.2 only) on the pipe surface between the upper and lower pipe joints.
3) Wind a sealing tape around the lower pipe joint’ s nipple of the suction nozzle,
insert it into the nozzle junction of the pump, and turn the nipple to firmly fix it.
4) Turn the pipe to align the mark on the pipe surface so that the bend nose (gas discharge port)
of the pipe will be directed to the center of the impeller (fig.2 only).
5) Tighten the nuts of the lower pipe joint firmly. Make sure that the suction nozzle is not manually rotated.
6) Rotate the motor manually (rotate the shaft end of the motor with a screwdriver) to make sure
that the pipe nose of the nozzle is not interfering with the impeller.

Configuration of Air-Intake Nozzle mounted in KTM

Dimensions Unit : mm
D D Applicable model Figure Dia. (E) Dia. (D) Lenght(L1) Lenght(L)

KTM20 F, FD (N,ND) 121 209

KTM25 F, FD (N,ND) R 1/4 121 218
Fig.1 R 1/4
KTM32 F, FD (N,ND) (R 3/8) 121 235
KTM40 F, FD (N,ND) 121 241
KTM50 F1-F3, 129 339
R 3/8
KTM50 S1-S3 129 339
KTM65 F2, S2 183 304
Fig. 1 Fig. 2 Fig. 2 R 3/8 R 3/8
KTM80 F, S 193 319

Air flow meter / Rotameter Compound gauge Pressure gauge

Note: 0
1. Fitting connections and air flow meter /
rotameter should be prepared by purchaser

Recommended range
2. Air in-take nozzle will be - 0.1 MPa to + 0.25 MPa 0 MPa to + 1.0 MPa
attached for KTM upon request - 1.0 bar to + 2.5 bar 0 bar to + 10 bar
- 15 psi to + 35 psi 0 psi to + 150 psi

Recomendation of the range for Air flow meter / Rotameter Unit : Nl / min
50Hz frequency 60Hz frequency
Pump model
Operation flow rate Air flow meter range Operation flow rate Air flow meter range

KTM20 F,FD (N,ND) 1. 3 0-5 1. 7 0-5

KTM25 F,FD (N,ND) 2.0 0 -5 3. 3 0 -5
KTM32 F,FD (N,ND) 4. 0 0 - 10 5. 3 0 - 10
KTM40 F,FD (N,ND) 6. 4 0 - 20 9. 3 0 - 20
KTM50 F1, S1 11. 0 0 - 20 15. 0 0 - 30
KTM50 F2, S2 16. 0 0 - 20 20. 0 0 - 40
KTM50 F3, S3 20. 0 0 - 30 24. 0 0 - 40
KTM65 F2, S2 27. 0 0 - 40 37. 0 0 - 60
KTM80 F, S 56. 0 0 - 80 77. 0 0 - 100

Copyright 2019 All Right Reserved Nikuni Co., Ltd.

 Technical Description of KTM Installation

The KTM Series pump user manual must be fully read and understood before operating the pump.
Failure to do so may result in death, serious injury, or property damage. This page is intended for a
basic understanding of the KTM startup operation and is not a substitute for the user manual.

Generic Flow Diagram Excess air releasing line

Mechanical float scraper Excess air release valve

(Installed for simple fine adjustment on site)

Motor

Waste water influent after

coagulation and flocculation
ss ss
Treated water

Excess air release valve

(＊) Excess air separation tank

(＊) Pressure gauge

(＊) Air flow meter

Solenoid valve SV1
(Option) V1

Suction valve

(＊) Compund gauge

V2
Pressurized water

KTM Recycle water

(＊) Please refer to the catalog for more details

Initial Adjustments

1. All of the necessary valves, gauges, and the air parameter should be installed properly before operation.
2. Prime water into the KTM.
2. Inching test - Check whether the KTM is rotating smoothly in the prescribed direction.
3. Suction and discharge valves should be fully opened and the air parameter or rotameter should be
fully closed before turning on the power.
4. After checking that the KTM is operating correctly, close the discharge valve as to lift the discharge pressure
up to 0.4MPa (4 Bar / 58psi).
5. Close the suction valve as to set the suction pressure to a negative pressure range within -0.02 to -0.03MPa
(-0.2 to -0.3 Bar / -3 to -4.5psi).
6. Open the air valve of the air flow meter or rotameter as to drawn in the prescribed air flow into the KTM.
Refer to page 3 for the recommended air capacity for each model.
7. Slightly open the “excess air release valve” as to release surplus air with a small amount of water from
the top of the separation tank back to the source of the treated water tank. Optimal water flow rate is approximately
0.5 L/min.
8. If the KTM and separation tank are installed far from the flotation tank, install a valve (V2) close to the dosing point
at the flotation tank. In this case adjust the discharge pressure at this point and fully open V1 during operation.
9. For the system where the KTM has negative suction head, install a solenoid valve (SV1) at the air drawn-in line
between flow meter or rotameter and the KTM. Set the air valve to open with approximately a 60 second delay
after starting the operation of KTM as to let water fully prime the KTM before air injection.
Set that valve to close when operation is stopped.
10. To simplify adjustments of the surplus air capacity, another “excess air release valve” is recommended to be
installed close to the source of the treated water tank.

Copyright 2019 All Right Reserved Nikuni Co., Ltd.