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Emergency procedures
5.1 Introduction
Although it is impossible to predict the occurrence of all potential
emergency situations, it is necessary to establish standardized emergency
procedures tailored to each vessel and to ensure that all crewmembers
are familiarized with such procedures.
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5.2 Emergency muster plan
I n o r d e r t o i m p l e m e n t t h e e m e r g e n c y p r o c e d u r e s c o r r e c tl y , a n e m e r g e n c y
muster plan have been established in advance.
Items taken into account in emergency muster plan are the following:
code of warnings
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5.3.2 LNG team
The LNG team should be organized by the deck and engine departments
personnel in charge of cargo, and in the event of an accident relating to
the cargo system, the necessary emergency measures should be taken in
cooperation with the on-the-scene team.
I n t h e c a s e o f a n a c c i d e n t n o t r e l a t e d to t h e c a r g o s y s t e m , t h e m e m b e r s o f
this team should help monitor and protect the cargo system, and give
assistance to the on-the-scene team.
In the event of an accident related to the cargo system, the team should
e x e c u t e i t s d u t i e s i n c o o p e r a t i o n w i t h th e L N G t e a m .
The rescue team should be in full readiness to give assistance to the on-
the-scene team for a rescue operation should the need arise.
T h e e n g i n e t e a m s h o u l d t a k e a l l n e c e s s a r y s t e p s r e q u i r e d fo r t h e
operation of machinery and other duties within the engine room.
Depending on situation, the team should give assistance to the on-the-
scene team as necessary.
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5.4 Initial activities
5.4.1 General alarm
The person who first discovers an emergency on board the vessel should
press the alarm bell push-button immediately to warn all hands, report his
findings to the Master and engage himself in the initial accident control
activities until the on-the-scene teams arrives.
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5.5 LNG Leaks
Crew members should be aware that leaks can develop anywhere in the
piping system. Leaks are most likely to occur at welds, valves, flanges,
fittings and pipe penetrations in vessel walls. When vaporizing, escaped
liquid cools the surrounding air below its dew point, a visible vapor cloud
forms, characteristic of an LNG leak. This visible vapor cloud can be one
means of LNG leak detection.
Whether the leak can be isolated and repaired without plant shutdown
Although valves for LNG services are specifically designed for cryogenic
temperatures, when the plant is cooling to operating temperatures, metal
parts contract significantly. Leaks may develop in valve packing. Since
leaks of this type is often can be anticipated, warning and barricading
procedures can be developed, and necessary equipment made available
before hand. In general, extended bonnet valves are used for LNG
service, and packing leaks can be predicted by an abnormal accumulation
of frost on the extended bonnet.
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5. 5. 2 Leaks in transf er hoses an d spool p iec es
The transfer of LNG from one container to another may involve both a
liquid transfer line and a vapor-liquid return line. Both of these lines
become cold during the transfer process, which may result in leakage at
t h r e a d e d o r f l a n g e d c o n n e c t i o n s d u e to c o n t r a c ti o n . L e a k s i n f l a n g e d j o i n t
and spool pieces can also develop in the same manner.
A cold gas leaks are most likely to develop at welds, valves, flanges,
fittings, and vessel penetrations. A vapor cloud will develop when the
surrounding air is cooled below its dew point. Where the leaking gas is at
high pressures associated with vaporization, personnel exposure to the
turbulent, cold gas can produce rapid freezing of tissue unless adequate
protective clothing is worn. .
Once a cold gas leak is discovered, decision must be made about plant
s h u t d o w n , i s o l a ti o n o f t h e l e a k a n d p r o t e c t i v e m e a s u r e s f o r p e r s o n n e l .
Flammable vapor cloud should be directed away from any potential
ignition source if they exist.
The LNG spills are classified into the following two broad categories
according to the method employed in dealing with spills.
5. 6. 1 Sm al l spi ll
LNG spills in small amounts from defective flanges, valves and packing
caused when the liquid lines of an LNG carrier are improperly cooled fall
within this category.
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Although small spill pans are provided beneath major flange joints, it is
important to wash spilled LNG overboard and promote its vaporization with
large quantities of water to prevent the steel structural members from
being over cooled.
Overflows from the cargo tanks and other massive spills in association
with the fractures of pipelines, gaskets and loading arms, etc., are all
classified in this category.
5. 7. 1 Pr essure f ire
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In a pressure fire, it is essential to stop supplying combustible first. If the
fire is extinguished before stopping the supply of combustibles, it is
possible that the subsequent spilling LNG, eventually aggravating the fire
can induce recurrences of ignition and explosion.
The LNG is stopped by activating the ESD system and by closing the
intermediate valves in the proximity of the fire. Water, which is sprayed to
protect valve operators and cool the nearby areas, should be sprayed in
fog to increase the cooling effect.
5. 7. 2 Pool f ire
This refers to burning LNG that has formed a pool on deck or on the
surface of the sea. As in case of a pressure fire, it is important to stop
the LNG spill. When subsequent spilling is successfully stopped, an
immediate fire-fighting operation must be initiated with dry chemical fire
extinguishers. Since dry chemical fire extinguishers have the capacity for
only a short period of discharge, every operator must engage in a swift
and efficient fire-fighting by making himself familiar with the performance
and features of a fire extinguisher of this type.
The use of seawater can promote vaporization of LNG and encourages the
fire by providing it with a new source of heat. Hence, use no seawater
under any circumstances. Since the cooling effects offered by dry
chemical fire extinguishers are significant thus posing the possibility of re-
ignition, it is necessary to continue sea-water cooling
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5.8 Scale of LNG fire
If the spilled LNG is ignited, the ratio of spill and consumption due to
burning in a fire becomes narrower with such a smaller area of fire. As an
example, the scale of a fire test is computed on the basis of spillage
analysis above and is shown below:
5 60 340
10 110 490
On the load line
15 170 600
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5. 9. 1 O utl ine of em ergenc y pr ocedure s:
Notice
Protection of hull
Environmental protection
To be more specific, where and how the gas is spilling and burning;
whether or not the spillage and burning of the condition of the gas are
stable, etc. should be watched and examined carefully. Furthermore, the
probable effects on the hull and tanks heated by the fire and possible
outcome induced by such heat-affected hull and tank structures should be
estimated.
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Generally speaking, when the burning condition is unstable or if a fire is
heating a critical part of the vessel, it is likely to be developed into a big
f i r e . I n s u c h a n e v e n t , f i r e f i g h t i n g m u s t b e u r g e d . W h e n th e s i t u a t i o n t e l l s
otherwise, it is said to be safer to leave the LNG burning than to try to
extinguish the fire with eventual dispersion of LNG gas.
The iron rules which should be observed when one encounters an LNG fire
are as follows:
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5.10 Fire Fighting for small LNG fire
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5. 10. 1 Fire i n cargo compart me nt s
W h e n f i r e o c c u r s i n a s t o r e r o o m o r d e c k m a c h i n e r y o th e r t h a n c a r g o
r e l a t e d e q u i p m e n t w i t h i n t h e c a r g o c o m p a r t m e n t , e n d e a v o r t o p e rf o r m
effective and rapid fire fighting at the initial stage of the fire using the
proper fire extinguishers.
The cargo temperature, and the pressure of the cargo tank system must
b e c o n s t a n t l y m o n i to r e d .
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simultaneously from the windward side to the lee ward side focusing on
the source of fire. Dry chemical should be injected so that the entire
surface of the fire is swept horizontally. Care must be taken so as not
to disturb the surface of the pool of liquid LNG. It is also important to
preserve an ample volume of dry chemical to be prepared for possible
re-ignition.
When water is sprayed onto the surrounding areas, care must be taken
so that no water running down the structures enlarges the pool of liquid
LNG or the liquid LNG is carried by water inside the structures.
When a fire breaks out in a closed compartments, fill it with inert gas
such as carbon dioxide gas and nitrogen gas. Nitrogen gas is safer
than carbon dioxide gas.
Several cases of fires in vent masts while discharging cargo vapor due to
lightning striking have been reported. Such fire can be avoided, if the
relief valves of the cargo tanks are well maintained and cargo vapor is
discharged after carefully checking the surrounding conditions. In the case
of accident, the fire can easily be extinguished by the inert gas fire
extinguishing system of the vent masts after stopping venting.
Fires in the engine room are mostly related to fuel oil, lubricating oil and
electrical equipment, where effective initial fire-fighting is the key to
successful fire-fighting in the engine room.
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A fire in the engine room tends to spreads out to accommodation spaces
or lead to the loss of the shipboard power.
A r r a n g e p r o t e c t i o n f o r p o w e r g e n e r a t i n g s y s t e m s a n d s h u t t i n g f ue l l i n e
as necessary.
Fires in the accommodation spaces are solid fire, which are liable to
spread out through air vent ducts and other openings and hence it is
important to isolate the fire.
Note that smoke generated from the fire can often interfere with effective
fire-fighting operations.
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5.11 FIRE FIGHTING SYSTEM
The fire fighting system is provided as follows:
Cargo area
Engine room
Engine room
Motor room
Control valves
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5. 11. 1 Seaw at er Fire Ext inguishi ng Sys t em
A fire hydrant system (combined with the fire and wash deck system) is
i n s t a l l e d t o p r o t e c t a l l e x t e r n a l a n d i n te r n a l a r e a s o f t h e v e s s e l .
The fire main is permanently pressurized (0,98 MPaG) by the fire line
pressurizing pump.
Sea water fire extinguishing system using a hose reel (a 20m long hose
and a nozzle) permanently connected to the sea water fire extinguishing
line in accommodation is installed for an early period of fire fighting in
accommodation.
Fire pump
The fire main system consists of sea water lines, stop valves, hydrants,
fire hoses, nozzle and the necessary fittings.
The fire pump, fire, bilge and general service pump and fire line
pressurizing pump can be remotely started from the wheelhouse and the
fire control station on the upper deck.
The emergency fire pump can be remotely started from the fire control
station on the upper deck.
Caution:
The sea water fire extinguishing system is not suitable for cargo fires
(LNG), therefore the dry powder system should be immediately used
for cargo fires (LNG),
However, the sea water fire extinguishing system is useful for protecting
the deck in case of cargo (LNG) leakage, therefore this system and the
dry powder system should be made ready for use during loading or
unloading.
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5.11.2 Princi pal of CO 2 Fi re Exti ngui shing sys te m
Nos. of CLY.
ROOM
CYL.
ROOM
CYL
GENERATOR ROOM -
SWITCHBOARD ROOM
----
E L.O. & HYD. OIL. (1 CYL) ---- O --- --- 1 SET ---
STORE - -
ROOM -
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5. 11. 3 CO 2 F i r e Ex t i n gu i s hi ng S y s t e m
1. The CO2 total flooding fire extinguishing system are installed to protect
the following spaces:
Engine room
Incinerator room
Paint store
Motor room
4. The CO2 total flooding fire extinguishing system and independent CO2
total flooding system are remotely released from fire control station.
Note:
Inert gas should only be introduced into the cargo machinery room if it has
subsequently been found out that the fire has not been extinguished. This
should be regarded as a secondary measure only.
Before entering a space that has been flooded by CO2, the room
should be adequately ventilated and the atmosphere should be
checked prior to entry.
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5. 11. 4 High Pres s ur e Fres hw at er Fire Ext i ngui shing Sy st em
1. The protected area of the high pressure fresh water fire extinguishing
system are as follows:
d. Diesel generator
b. Spray heads
c. N2 cylinder
d. Piping
f. Alarm system
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5. 11. 5 Dr y Powder Ext i ngui shing Syst em
2. T h e “ d r y p o w d e r ” i s m a i n l y s o d i u m b i c a r b o n a t e ( N a H C O 3 ) . A n d i s
a c t i v a t e d a n d p r e s s u r i z e d b y n i t r o g e n g a s . T h e d r y p o w d e r i s s up p l i e d
from the pressurized tank via fixed piping to each discharge station (a
“Gun” type dry powder pistol and fixed dry powder monitor).
3. Each dry powder units allows 60 seconds of continuous use for all
monitor and pistols connected to the unit.
5. 11. 6 W at er S pr ay Sy s t em
1. The following areas are protected by the water spray system in case of
fire or LNG cargo leakage:
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2. The water spray system is stared as follows:
b. Start water spray pump remotely using the push button switch in
the fire control station, wheelhouse, or ballast control console
(BCC) in the cargo control room.
3. Caution:
a . I s o l a t i o n v a l v e s a r e i n s t a l l e d i n t h e w a t e r s p r a y l i n e f o r th e p u r p o s e
of isolating damage section from the rest. They should normally kept
open.
d . I n c a s e o f w a t e r s p r a y p u m p tr o u b l e , f i r e p u m p a n d f i r e , b i l g e & G . S .
pump are able to back up the water spray system by opening
isolation valves normally shut in the fire control station.
1. A water curtain system protects the side shell under the cargo manifold
from LNG splashing, in case of accidental leakage during cargo loading
or discharging.
Also when jettisoning of cargo liquid is carried out, the water curtain
system must be used.
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2. A water curtain system and two (2) jets of the sea water fire
e x t i n g u i s h i n g s y s te m a r e a v a i l a b l e a t t h e s a m e t i m e .
3. F i r e , b i l g e & G . S . p u m p i s u s e d u n d e r h i g h p r e s s u r e r u n n i n g m o d e f o r a
water curtain system.
Preparation for No
2 jet starts
Pump starts
Fire pump
System starts auto starts
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