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6E8C0880

Monitoring and Control Network Ethernet Module


Installarion and Wiring Manual
Important Information

No patent liability is assumed by TOSHIBA Corporation with respect to use of information, illustrations,
circuits, equipment or examples of application in this publication.

TOSHIBA Corporation reserves the right to make changes and improvements to this publication and/or
related products at any time without notice. No obligation shall be incurred other than as noted in this
publication.

This publication is copyrighted and contains proprietary material. No part of this book may be reproduced,
stored in a retrieval system, or transmitted, in any form or by any means — electrical, mechanical,
photocopying, recording, or otherwise — without obtaining prior written permission from TOSHIBA
Corporation.

PROSEC, TOSLINE and TOSDIC are trademarks or registered trademarks of TOSHIBA Corporation.

IBM is a registered trademark of International Business Machines Corporation.


Microsoft, MS-DOS, Windows and Windows NT are registered trademarks of Microsoft Corporation in the
U.S.A. and other countries.
Ethernet is a registered trademark of Xerox Corporation.
DeviceNet is a trademark of the Open DeviceNet Vender Association, Inc.

 TOSHIBA CORPORATION 2000. All rights reserved


Safety Precautions
This manual contains important information for the operator to operate this product safely and correctly
and avoid bodily injury and property damage.
Grasp the meanings of the following marks and their descriptions before reading this manual.

Hazard Classifications

Indicates a potentially hazardous situation which, if not avoided,


WARNING could result in serious injury or death.

Indicates a potentially hazardous situation which, if not a avoided,


CAUTION can result in minor or moderate injury, or property damage. It can
also be used to alert against unsafe practices.

Note: 1. Serious injury means loss of sight, injury, burns (high temperature, low temperature), electrical
shock, fracture, or intoxication which leaves aftereffects or requires hospitalization or need to
go to the hospital for a long time.
2. Injury means hurt, burn, or electrical shock which does not require hospitalization or going to
the hospital for a long time.
3. Property damage means extended breakdown of assets and materials.

Notation of Markings

Indicates a "may not" mark.


Prohibited The concrete forbiddance is indicated with a pictograph or wording.

Indicate a mandatory action that you should never fail to do.


Mandatory The concrete content is indicated inside or near the circle with a
pictograph or wording.

Indicates a caution.
Caution The concrete content is indicated inside or near the triangle.

Note: The description of forbiddance, mandatory, and caution marks are subject to change, depending
on the labels on the main unit.

6F8C00880 i
1. Checking the Warning Labels on the Main Unit
Make sure warning markings are attached on the main unit.
If any of them are missing or the wording is illegible, contact Toshiba's Service Department.

2. Precautions on Installation

WARNING

Mandatory
Be sure to ground the equipment.
Operation without grounding may cause
accidental fire or shock.

CAUTION

Mandatory
Mandatory Improper the installation or writing of the
Avoid the following locations when system can cause not only insufficient
installing or storaging the equipment. performance but also malfunction and
• Locations where there is dust, salinity, or ion failure of the equipment
particles
• Locations where there are corrosive gases
(SO2, H2S) or flammable gases
• Locations where vibration or shock occurs
Mandatory
beyond the allowance
• Locations where there is condensation due Install the equipment at a place where
to sharp temperature variations maintenance and inspection are easy to do.
• Locations where the ambient temperature Otherwise, recovery from failure may take
exceeds the allowance range much more time, leading to a serious
• Locations where the relative humidity accidents.
exceeds the allowance range
• Locations where the equipment is exposed
to direct sunlight
• Locations where strong electric radiation or
magnetic field is generated Forbidden
D o not cover the hole of the equipm ent, and the
ventilator/air inlet of the system .
Otherwise, overheating, etc. can cause fire
or malfunction.

ii Monitoring and Control Network Ethernet Module Installation and Wiring


3. S afety P recautions on M aintenance and inspection

WARNING

Mandatory Mandatory
Turn off power removing or connecting any Turn off power removing any modules after
modules, boards, or devices. installing.
Otherwise, it can cause electrical shock, or Otherwise, exposed conductive parts of wire
machine damage. or on the rear of terminal blocks can cause
electrical shock.

CAUTION

Forbidden Mandatory
Be careful not to hit or fall off the equipment by Place any modules or boards removed from
accident. the unit on a conductive mat or conductive bag
Excess shock can cause failure. (containing a spare board, etc.) on an
grounded desk.
Otherwise, static electricity can damage
components of the module.

Mandatory
Touch a grounded metal part to discharge the
static electricity on your body before touching
the equipment. Forbidden
Otherwise, charged static electricity on your Do not apply benzene and thinner when clean-
body can cause malfunction or failure. ing the equipment.
Otherwise, it can cause deformity or discolora-
tion the panel or case of the equipment.

Mandatory
Use soft cloth to clean the equipment.
Use water-dipped and squeezed cloth to
clean it if dirty.
Leaving the equipment dirty can cause
mistaken or malfunction.

6F8C00880 iii
4. Precautions During Parts Replacement

WARNING

Mandatory
Turn off power of the equipment before
replacing the power fuse or warning fuse.
O therw ise, it can cause electrical shock or fire.

5. Precautions During Daily Use

WARNING

Mandatory Mandatory
Apply power of the specified ratings (voltage Turn off power immediately if the ambient
fluctuation range, frequency, output rating, temperature or internal temperature exceeds
etc.) in User's manual. beyond normal range or if failure is occurred
Otherwise, it can cause malfunction, machine in the equipment.
damage or fire due to overheat. Contact Toshiba for repairing.
Operation under such situation can cause fire
or electrical shock.

CAUTION

Forbidden Forbidden
Do not touch any components, terminals, Do not forcibly bend or pull or distort the power
connectors, or printed circuit boards in the cord and other cables. Otherwise, they can be
module. cut off or cause overheat.
Otherwise, it can cause the IC or LSI or the
like to be broken by static electricity, resulting
in failure or malfunction.
Also, the edge of components can cause
injury.

iv Monitoring and Control Network Ethernet Module Installation and Wiring


Forbidden Forbidden
Do not disassemble or modify the equipment. Do not enter wire scrapes or other foreign
Otherwise, it can cause malfunction or failure. debris into the equipment.
Also, do not insert metal parts into them.
They can cause fire or accidents.

6. Safety Precautions on Disposal

WARNING CAUTION

Forbidden Mandatory
Do not throw lithium batteries into fire. Observe local regulations for disposal of the
Otherwise, they can explode. lithium batteries or the product (Base unit
and modules).

6F8C00880 v
Limitation of Applications
The equipment has been designed and manufactured for use in an industrial environment.
However, the equipment is not intended to be used for systems which can endanger human life
(Note 1).
Consult Toshiba if you intend to use the equipment for a special application which involves human
life and has great influence on the maintenance of the public function (Note 2). This is why such
application requires special care on the operation, maintenance, and control of the system (Note 3).

(Note 1) The systems which can endanger human life are life maintenance systems, equipment
installed in the surgery, and other medical equipment.
(Note 2) The systems which involve human life and have great influence on the maintenance of the
public function mean the main control system of a nuclear power plant, safety and
protection system of a nuclear power facility, transport operation and control systems for
mass transportation, control systems of aviation and space systems, and other systems
and subsystems where safety is critical.
(Note 3) "Special care" means to build a safety system (foolproof design, fail safe design,
redundancy design, etc.) in full consultation with Toshiba's engineers.

Immunity
Toshiba is not liable for any loss caused by fire, earthquake, action by a third party, or other
accidents, or the operator's intentional or accidental misuse, incorrect use, or use under abnormal
condition.
Toshiba is not liable for any incidental loss caused by the use or non-use of this product, such as
loss of business profits, suspension of business, or loss or change of data on memory.
Toshiba is not liable for the loss caused by an operation contradictory to any of the instructions
stated in this manual.
Toshiba is not liable for the loss caused by an incorrect operation in combination with other
equipment.
Toshiba is not liable for the loss caused by a malfunction in combination with an application program
made by the customer.

NOTE:
Use cellular phones and PHSs at least one meter away from the working equipment, transmission
cables, and I/O bus cable. Otherwise, the system can malfunction.

vi Monitoring and Control Network Ethernet Module Installation and Wiring


Preface

The TOSHIBA Integrated Controller V Series is a new integrated control system


designed for the open rightsizing age. The control technology and computer technology
advanced over many years were combined with a standard multivender network and
simple engineering package software to achieve an easy-to-use open system.
The monitoring and control network Ethernet is a trunk LAN for configuring an Integrated
Controller system, and supports a single bus and dual bus.
This manual describes the installation and wiring of the monitoring and control network
Ethernet and its transmission parts.
To use each component of the product correctly and safely, be sure to read the Safety
Precautions in advance. Carefully keep the manual after reading it for quick reference
whenever necessary.
In case the monitoring and control network product is repaired or any of its parts
replaced, it will be charged even within the warranty period if it arises from consumption
or wear
Chapter 1 Ethernet Network Configuration
Describes the configuration of the monitoring and control network and the restrictions.
Chapter 2 Ethernet Cabling (10base5)
Describes the installation and wiring of the 10BASE5 transmission lines inside the
cabinet.
Chapter 3 Ethernet Cabling (10base2)
Describes the installation and wiring of the 10BASE2 transmission lines inside the
cabinet.
Chapter 4 Installation and Wiring of Ethernet Parts
Describes the installation and wiring of the transmission parts used for the monitoring
and control network.
Chapter 5 External Wiring (10base5, 10base2)
Describes the wiring of the monitoring and control network outside the cabinet.
Chapter 6 Grounding (10BASE5, 10BASE2)
Describes the grounding of the monitoring and control network and its transmission parts.
Chapter 7 At the End of Wiring
Describes the items for confirmation after the wiring.

6F8C00880 vii
Be Sure To Observe The Following
To ensure operator safety and normal product operation, be sure to observe the
following.

1. Carefully read the manual before using the product.


2. Avoid installing and storing the product in any of the following places.
(1) Dusty place
(2) Place generating corrosive gases (SO2, H2S, etc.)
(3) Place where the product may be subject to vibration and shock
(4) Temperatures too low or too high to meet the conditions of installation specified
in the manual
(5) Highly humid place
3. If the ambient temperature or the internal temperature of the product has risen too
high, or if the product has failed, stop using it, switch it off, and contact the nearest
TOSHIBA service office.
4. Do not open the casing of the product during operation except for setting the
switches, etc.
5. Do not modify the product.
6. Do not drop the product during transit.

viii Monitoring and Control Network Ethernet Module Installation and Wiring Manual
CONTENTS
1 Ethernet Network Configuration . . . . . . . 1
1.1 Ethernet System Configuration . . . . . . . . . . . . . . . . . . 2
1.1.1 Restrictions on transmission line extension . . . . . . . 2
1.1.2 Cable segment and link segment . . . . . . . . . . . . . . . 2
1.1.3 Maximum network configuration . . . . . . . . . . . . . . . 3

2 Ethernet Cabling (10base5) . . . . . . . . . . . 5


2.1 10BASE5 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.1 Ethernet transmission line installation . . . . . . . . . . . 7
2.2 Wiring inside the Cabinet . . . . . . . . . . . . . . . . . . . . . . . 9

3 Ethernet Cabling (10base2) . . . . . . . . . . 11


3.1 10BASE2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1.1 Ethernet transmission line installation . . . . . . . . . . 13
3.2 Wiring inside the Cabinet . . . . . . . . . . . . . . . . . . . . . . 16

4 Installation and Wiring of Ethernet


Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1 Installation and Wiring of Transceiver (10BASE5) . . 21
4.2 Installation and Wiring of Optical Repeaters
(10BASE5, 10BASE2) . . . . . . . . . . . . . . . . . . . . . . . 22
4.2.1 Installation and wiring of optical repeater
(10BASE5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2.2 Installation and wiring of optical repeater
(10BASE2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3 Installation and Wiring of Eelectric Cable Repeaters
(10BASE5, 10BASE2) . . . . . . . . . . . . . . . . . . . . . . . 24
4.3.1 Installation and wiring of electric cable repeater
(10BASE5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3.2 Installation and wiring of electric cable repeater
(10BASE2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.4 Installation and Wiring of Hub (10BASE5) . . . . . . . . . 26
4.5 Installation and Wiring of Optical Transceiver
(10BASE5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.6 Installation and Wiring of Relay Connector Unit
(10BASE2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5 External Wiring (10base5, 10base2) . . . 31


5.1 Trunk Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1.1 Installation environment and applicable work . . . . 33
5.1.2 Installation without piping . . . . . . . . . . . . . . . . . . . . 34

6F8C00880 ix
CONTENTS
5.1.3 Installation with piping . . . . . . . . . . . . . . . . . . . . . .34
5.2 Separation from Other Cables . . . . . . . . . . . . . . . . . . 35

6 Grounding (10BASE5, 10BASE2) . . . . . 37


6.1 Grounding 10BASE5 Transmission Lines . . . . . . . . . 39
6.2 Grounding 10BASE2 Transmission Lines . . . . . . . . . 41
6.3 Grounding Transmission Parts . . . . . . . . . . . . . . . . . . 43
6.3.1 Grounding transceivers (electric cable, optical) . . .43
6.3.2 Grounding electric cable repeaters . . . . . . . . . . . .43
6.3.3 Grounding optical repeaters . . . . . . . . . . . . . . . . . .43
6.3.4 Grounding hubs . . . . . . . . . . . . . . . . . . . . . . . . . . .43
6.3.5 Grounding connectors, etc. . . . . . . . . . . . . . . . . . .43
6.4 Preparing Grounding Exclusive to Transmission
Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7 At the End of Wiring . . . . . . . . . . . . . . . . 47

A Parts Life Versus Installation


Environment . . . . . . . . . . . . . . . . . . . . . . 49
A.1 10BASE5 Transmission Line Specifications . . . . . . . 49
A.2 10BASE2 Transmission Line Specifications . . . . . . . 50

B Checking Optical Fiber Cables for


Transmission Loss . . . . . . . . . . . . . . . . . 51

C Cleaning Procedures for Optical


Connectors . . . . . . . . . . . . . . . . . . . . . . . 53
C.1 Items to Be Ready . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
C.2 Cleaning Optical Connector Plugs . . . . . . . . . . . . . . . 55
C.3 Cleaning Optical Connector Adaptors . . . . . . . . . . . . 57

D Transmission Parts . . . . . . . . . . . . . . . . 59
D.1 10BASE5 Transmission Parts . . . . . . . . . . . . . . . . . . 60
D.1.1 List of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
D.1.2 List of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
D.2 10BASE2 Transmission Parts . . . . . . . . . . . . . . . . . . 64
D.2.1 List of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
D.2.2 List of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
D.3 Common Transmission Parts for Ethernet

x Monitoring and Control Network Ethernet Module Installation and Wiring Manual
CONTENTS
(10BASE5, 10BASE2) . . . . . . . . . . . . . . . . . . . . . . . 67

E Transmission Cables . . . . . . . . . . . . . . . 69

F EMC Instructions . . . . . . . . . . . . . . . . . . 79
F.1 Precautions for Installation . . . . . . . . . . . . . . . . . . . . 80
F.2 Summary of EMC Instructions . . . . . . . . . . . . . . . . . . 81
F.3 Judging Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

G Parts Life Versus Installation


Environment . . . . . . . . . . . . . . . . . . . . . . 83

6F8C00880 xi
Chapter 1 Ethernet
Network Configuration
1
The monitoring and control network Ethernet for the Integrated Controller V Series
permits extension of the segments and the maximum transmission distance using
electric cable repeaters or optical repeaters. This enables outdoor wiring with otpical
fiber cables and extension of coaxial cable segments. A system which includes both
10BASE5 and 10BASE2 or 10BASE-T permits connection of each network using hubs.
(The hub is a kind of repeater.)
The monitoring and control network Ethernet conforms to the IEEE802.3 standard, which
applies to extension of segments and connection to other LANs which comply with the
IEEE802.3 standard.

6F8C0880 1
Chapter 1 Ethernet Network Configuration

1.1 Ethernet System Configuration


1
The precautions to be observed in extending transmissionlines and examples of Ethernet
transmission line configuration are given in this section.

1.1.1 Restrictions on transmission line extension


• The transmission line connecting two stations (or two nodes) may include up to five
segments and four repeaters.
• Of the five segments, up to three cable segments are allowed, the remainder being
link segments.
• The maximum link length between optical repeaters is 1,000 m. In case of using one
set of optical fiber link segments, those optical fiber segments exceeding 500 m are
counted as two links. In case of using two sets of optical fiber link segments, their total
length must not exceed the maixmum link length (1000 m).
• Count repeater transceivers to be within the maximum number of transceivers
connectable on a single segment.
10BASE5 transmission line: 100 transceivers maximum
10BASE2 transmission line: 30 transceivers maximum
A multiport transceiver with two ports is counted as two transceivers.
• Repeaters may be installed anywhere if transceivers can be connected on a segment,
and two or more repeaters can be connected.

1.1.2 Cable segment and link segment


According to the concept of segment given in the IEEE02.3 standard, it comes in two
types: cable segment and link segment. These two types vary depending on the
restrictions on transmission line extension as described below.

Cable Segment
The cable segment consists of a series of coaxial cables (yellow cables) terminated with
terminators of characteristic impedance at both ends of the segment.
Transceivers (MAUs) are installed in this segment. An Ethernet node (Integrated
Controller Ethernet module) is connected to a MAU. This segment is also called a
coaxial segment.

Link Segment
The link segment consists of cables connected 1 to 1 with repeaters (or transceivers)
connected at both ends. No Ethernet node is connected to it.
It means the following segment in the Integrated Controller monitoring and control
network.
• Optical fiber cable with optical repeaters connected to both ends

2 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
1.1 Ethernet System Configuration

1.1.3 Maximum network configuration


The restrictions on transmission line extension described above may be summarized and
1
called [5, 4, 3 Rules].
[5 segments, 4 repeaters, 3 cable segments] (Up to 5 segments, up to 4 repeaters, and
up to 3 cable segments)
An example of network configuration conforming to these rules is shown. The station in
the figure means an Ethernet node (an Ethernet module).

2500 m maximum

(Station unconnectable)
Station Station
Link segment
Cable segment Cable segment (counted 2 links because it is over 500 m) Cable segment

Optical Optical

Optical fiber cable

Station
Electric cable repeater Optical repeater Optical repeater

Figure 1-1 Example of 10BASE5 Network Configuration (1)

2500 m maximum

(Station unconnectable)
Station Station
Link segment
Cable segment (optical fiber cable) Cable segment Cable segment

Station
Optical repeater Optical repeater Optical repeater Optical repeater

Figure 1-2 Example of 10BASE5 Network Configuration (2)

6F8C0880 3
Chapter 1 Ethernet Network Configuration

1
Station Station Station

Cable segment (coaxial cable)

Electric cable
Station Station Station repeater

Optical repeater Station

Link segment
(optical fiber cable)
Cable segment
(coaxial cable)

Station Station

Optical repeater

Station Station
Cable segment
(coaxial cable)

Figure 1-3 Example of 10BASE2 Network Configuration

4 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
2.1 10BASE5 Wiring
Chapter 2 Ethernet
Cabling (10base5)
2
Connect 10BASE5 Ethernet cables for Ethernet transmission. Connect Ethernet
modules to transceivers with the AUI cables (transceiver cables) inside the Integrated
Controller cabinet, and use the 10BASE5 coaxial cables (yellow cables) for external
connection to the transceivers of other cabinets.
The AUI cables and 10BASE5 coaxial cables (yellow cables) may be used in the same
building. Do not use them for outdoor wiring.
Use optical fiber cables for wiring outside the building. Indoor wiring is described below.

Cabinet 1 Ethernet multiport Cabinet 2

AUI cables

Transceiver
Multiport transceivers
terminators

Figure 2-1 Ethernet (10BASE5) Transmission Line

Warning
• Before starting connecting the cables, make sure that power has been switched off. Other-
wise, there is the danger of electric shock.
• Never disassemble any part other than specified in the manual. Disassembly of the product
can cause not only failure but also electric shock.

6F8C0880 5
Chapter 2 Ethernet Cabling (10base5)

Caution
• A place with as little moisture and dust as possible and not exposed to direct sunlight is rec-
2 ommended for doing your work.
• Do not expose the product to abrupt temperature changes causing condensation.
• Work gloves are recommended to protect yourself from injuries with angular parts of the
product.
• Static might cause the product to fail. Discharge the static from the human body before start-
ing your work.
• Never touch any other parts than those necessary for performing the work.
• Be careful not to lose the screws and parts removed from the product. Do not drop them
inside the module.
• In using a screwdriver, make sure that it fits the screw to be tightened or loosened. Use of an
unfit screwdriver will not only adversely affect work efficiency but also cause possible dam-
age to the slots in the screw head.

• Before wiring, check the wiring routes and the spaces for passing the connectors through,
and determine the required cable length. If extra cable length is expected, study ways of
processing it in advance.
• Use 50Ω terminators of type N. Use of the wrong terminator will cause transmission errors.
• Do not use AUI cables for trunk cabling. Use noise-resistant 10BASE5 coaxial cables (yellow
cables) for trunk cabling. AUI cables used as trunk cables will cause transmission errors due
to external noise.
• After fastening AUI cables with the slide lock, clamp them securely. Fasten the connectors
on the module end with the clamps.
• Be sure to observe the allowable bending radius in installing cables. (See Table 2-1.)
• In a system of dual Ethernet transmission line configuration, correctly wire EN-A and EN-B.
After wiring them, check that they have been correctly connected.
• In grounding coaxial segments, have a special grounding pole ready and ground them at a
single point. Connect the transmission parts to the grounding terminal of the Integrated Con-
troller. The wrong grounding will cause transmission errors. (Refer to Chapter 4 Installation
and Wiring of Ethernet Parts and Chapter 6 Grounding (10BASE5, 10BASE2).)
• If errors or defects have developed, contact your nearest TOSHIBA service office.

6 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
2.1 10BASE5 Wiring

2.1.1 Ethernet transmission line installation


Install Ethernet cables as follows:

10BASE5 coaxial cables 2


Terminators Terminators

AUI cables

AUI cables 10BASE-T


twisted pair cable

Ethernet node Ethernet Ethernet Ethernet node


node node

Figure 2-2 Example of Ethernet Transmission Line (10BASE5) Connection

Form of Connecting the Parts Used


An example of connecting the parts that constitute an Ethernet transmission system is
shown in figure 2-2. Attach the cable clamp to the 15-pin D-sub connector of each
10BASE5 Ethernet module and clamp the connector.

Criteria for Use of Cables


Use AUI cables to connect 10BASE5 Ethernet modules to transceivers.
Use 10BASE5 coaxial cables (yellow cables) to connect one Integrated Controller
cabinet to another or one operator room to another in the same building.
For the installation of 10BASE5 coaxial cables (yellow cables), refer to Chapter 5
External Wiring (10base5, 10base2).
Use optical fiber cables for connection from one building to another. In cases where
optical fiber cables are used, electrical signals are converted into optical signals or vice
versa by optical repeaters.

Use of Transceivers
Use transceivers to connect AUI cables to 10BASE5 coaxial cables (yellow cables).
Install transceivers insulated from the metal parts in the cabinet, exercising care not to let
them contact the cabinet through screws, for example.

Handling Cables with Connector


Observe the following in handling the 10BASE5 coaxial cables (yellow cables) or AUI
cables to which a connector has been attached.
• Before wiring, check the wiring routes and the spaces for passing the connectors
through, and determine the required cable length. If extra cable length is expected,
study ways of processing it in advance.
• To reattach a connector to a 10BASE5 coaxial cable (yellow cable), cut a cable end
and fix a new connector to that cable end. The connectors on AUI cables cannot be
replaced. Use new AUI cables.
• Till the time of cable installation, keep the connectors covered with a vinyl sheet or a
thick sheet of cloth to protect them from damage. Also exercise care to keep the
connectors free of dust and dirt.

6F8C0880 7
Chapter 2 Ethernet Cabling (10base5)

• To connect connectors to the matching devices, lock them with the slide lock or the
screw exclusive to that use. After connecting the connectors, check that they have
been locked securely.

2 Cable Installation
Do not bend cables to less than the minimum bending radius. The allowable cable
bending radiuses are shown in Table 2-1. After cable installation, support the cables so
that the connectors will be free of the cable load.

End Processing of 10BASE5 Coaxial Cables (Yellow Cables)


Be sure to attach a terminator to the transceiver located at the end of a coaxial segment
to insulate it from other metal parts. Use an N type 50Ω terminator. Never use 75Ω
terminators. Transmission errors will occur from the absence of a terminator, or from the
use of a 75Ω terminator, or from the contact of the terminator with other metal parts.

Ethernet Trunk Cable Installation


Use 10BASE5 coaxial cables (yellow cables) for trunk cabling. For details, refer to
Chapter 5 External Wiring (10base5, 10base2).

Grounding
In grounding coaxial segments, have a special grounding pole ready and ground them at
a single point. Connect the transmission parts to the grounding terminal of the Integrated
Controller.
In cases where other grounding is also present, or where the effect of noise, etc. is
anticipated, have the class D grounding exclusive to transmission parts ready and use it
for one-point grounding. (Refer to Chapter 6 Grounding (10BASE5, 10BASE2).)

8 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
2.2 Wiring inside the Cabinet

2.2 Wiring inside the Cabinet


An example of wiring inside the Ethernet (10BASE5) cabinet is described below.

2
Caution
• In a system of dual transmission line configuration using Ethernet dual modules, connect the
EN-A of each Ethernet module to the line-A transmission line and the EN-B of it to the line-B
transmission line. Avoid mixed connection of EN-A and EN-B.
• For module wiring, refer to the User's Manuals for the individual Ethernet modules.

For wiring in the cabinet, use AUI cables to connect the 10BASE5 Ethernet modules in
the Integrated Controller base unit to the transceivers. Use 10BASE5 coaxial cables
(yellow cables) for external connection from the transceivers.
Connect the AUI cables as follows:
• Observe the allowable bending radius (Allowable Cable Bending Radiuses in Table 2-
1) in installing AUI cables.
Install them in such a way that other modules and parts can be mounted and removed.
• Keep the AUI cables at least 50 cm away from the power cable to the receiving and
distribution unit, power cables without noise filters, and power I/O cables.
If the AUI cables cannot be kept more than 50 cm away from them, shield them with a
shielding zipper tube or the like. Ground one end of the shielding zipper tube to the
frame by Class D or higher grounding. For details on grounding, refer to Chapter 6
Grounding (10BASE5, 10BASE2).
After shielding the AUI cables with a shielding zipper tube, keep them at least 10 cm
away from the power cables, etc. mentioned above.
Also ground the main power cable to the receiving and distribution unit, using a
shielding zipper tube.
• After connecting the AUI cables to the modules and transceivers, lock the connectors
securely with the slide lock, and check that they have been locked after their
connection. For wiring the Ethernet modules, refer to the following Ethernet Module
User's Manuals.
• Ethernet Module User's Manual (6F8C0878)
• Ethernet Module User's Manual (6F8C0879)
• Loop Controller L1 User's Manual (6F8C0884)
• Clamp the cables so that the connectors will be free of the cable weight and the force
of cable bends.
Fasten the AUI cable connectors with the clamps at the module end. Also clamp the
cables at the module end and transceiver end.
• After wiring, check that the clamped cables satisfy the allowable bending radius
requirements specified in Table 2-1. If any cable is found not satisfying the
requirements, install it again so its bending radius is equal to, or greater than, the
figures specified in the table.
Table 2-1 Allowable Cable Bending Radiuses
Allowable Bending Radius (mm)
Cable Outer Size (mm)
Clamped Installed
AUI cable 6.5 39 98
10BASE5 coaxial (yellow) cable 10.3 254 254
Optical fiber cable 11.0 110 220
Optical fiber cord 5.0 50 50

6F8C0880 9
3.1 10BASE2 Wiring
Chapter 3 Ethernet
Cabling (10base2)

Connect 10BASE2 Ethernet cables for Ethernet transmission. Connect Ethernet


3
modules with drop cables (3D-2V) inside the Integrated Controller cabinet. Use trunk
cables (5D-2W) for connection outside the cabinet via relay connector units.
The drop cables and trunk cables may be used in the same building. Do not use them for
outdoor wiring.
Use optical fiber cables for wiring outside the building. Indoor wiring is described below.

T-adaptor Cabinet 1 Cabinet 2 (Ethernet multiport)

Integrated Integrated
Controller Controller
Ethernet
Terminators drop cables

To other
cabinets
Relay connector units Ethernet trunk cables

Figure 3-1 Ethernet (10BASE2) Transmission Line Wiring

Warning
• Before starting connecting the cables, make sure that power has been switched off. Other-
wise, there is the danger of electric shock.
• Never disassemble any part other than specified in the manual. Disassembly of the product
can cause not only failure but also electric shock.

6F8C0880 11
Chapter 3 Ethernet Cabling (10base2)

Caution
• A place with as little moisture and dust as possible and not exposed to direct sunlight is rec-
ommended for doing your work.
• Do not expose the product to abrupt temperature changes causing condensation.
• Work gloves are recommended to protect yourself from injuries with angular parts of the
3 product.
• Static might cause the product to fail. Discharge the static from the human body before start-
3
ing your work.
• Never touch any other parts than those necessary for performing the work.
• Be careful not to lose the screws and parts removed from the product. Do not drop them
inside the module.
• In using a screwdriver, make sure that it fits the screw to be tightened or loosened. Use of an
unfit screwdriver will not only adversely affect work efficiency but also cause possible dam-
age to the slots in the screw head.

• Before wiring, check the wiring routes and the spaces for passing the connectors through,
and determine the required cable length. If extra cable length is expected, study ways of
processing it in advance.
• Use 50Ω terminators of type BNC. Use of the wrong terminator will cause transmission
errors.
• Do not use drop cables (3D-2V) for trunk cabling. Use noise-resistant 5D-2W trunk cables for
trunk cabling. Drop cables used as trunk cables will cause transmission errors due to exter-
nal noise.
• When trunk cables are used, attach ferrite cores to the drop cables to meet the EMC Instruc-
tion (89/336/EEC) requirements. (See figure 3-1.)
Recommended part: SFC-6 (made by Kitagawa Industries, Ltd.)
• After fastening the 3D-2V and 5D-2W cables, clamp them securely.
• Be sure to observe the allowable bending radius in installing cables. (See Table 3-1 Allow-
able Cable Bending Radius on page 17.)
• In a system of dual Ethernet transmission line configuration, correctly wire EN-A and EN-B.
After wiring them, check that they have been correctly connected.
• In grounding coaxial segments, have a special grounding pole ready and ground them at a
single point. Connect the transmission parts to the grounding terminal of the Integrated Con-
troller. The wrong grounding will cause transmission errors. (Refer to Chapter 4 Installation
and Wiring of Ethernet Parts and Chapter 6 Grounding (10BASE5, 10BASE2).)
• If errors or defects have developed, contact your nearest TOSHIBA service office.

12 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
3.1 10BASE2 Wiring

3.1.1 Ethernet transmission line installation


Install Ethernet cables as follows:

Relay adaptor Trunk cables (5D-2W) Trunk cables (5D-2W) Relay adaptor
units units

3
Terminators

Drop cables Terminators


(3D-2V)

Ethernet node T-adaptor Ethernet node T-adaptor Ethernet node

The boxes indicate the cabinets.

Figure 3-2 Example of Ethernet Transmission Line (10BASE2) Connection

Form of Connecting the Parts Used


An example of connecting the parts that constitute an Ethernet transmission system is
shown in figure 3-2. Be sure to attach T-adaptors to the BNC connectors of each
10BASE2 Ethernet module, then connect drop cables (3D-2V).
For Ethernet transmission line cables, use drop cables (3D-2V) inside the Integrated
Controller cabinet and noise-resistant trunk cables (5D-2W) outside the cabinet.

Criteria for Use of Cables


Use drop cables to connect 10BASE2 Ethernet modules to the relay connector units.
In the following cases, one Ethernet module can be connected to another with a drop
cable without a relay connector unit.
• Connecting one Ethernet module to another in the same cabinet
• Connecting one Ethernet module to another in a series of cabinets with Ethernet
transmission cables not installed outside the cabinets.

Caution
The use of only drop cables to connect one Ethernet module to another in a series of cabinets is
allowed only if they are laid along their exclusive Ethernet transmission cable route that is kept
away from the power and other power-related cables.
In using drop cables for wiring within the same cabinet, use their exclusive Ethernet
transmission cable route and keep them away from the power (high-current and high-voltage)
cables.

6F8C0880 13
Chapter 3 Ethernet Cabling (10base2)

T-Adaptor
Use T-adaptors (BNC connectors) with an impedance of 50Ω to connect drop cables to
Ethernet (10BASE2) modules. Be careful not to let the T-adaptors contact other metal
parts because the Ethernet transmission lines are grounded at a single point. (The T-
adaptors for the Integrated Controller have an insulated cover on them.)

Handling Cables with Connector


3 Observe the following in handling the individual cables (drop and trunk cables) to which a 3
connector has been attached.
• Before wiring, check the wiring routes and the spaces for passing the connectors
through, and determine the required cable length. If extra cable length is expected,
study ways of processing it in advance.
• To reattach a connector to a trunk cable (5D-2W), cut a cable end and fix a new
connector to that cable end. The connectors on drop cables (3D-2V) cannot be
replaced. Use new drop cables.
• Till the time of cable installation, keep the connectors covered with a vinyl sheet or a
thick sheet of cloth to protect them from damage. Also exercise care to keep the
connectors free of dust and dirt.
• To connect connectors to the matching devices, turn the connector plug clockwise to
lock. After connecting the connectors, check that they have been locked securely.

Cable Installation
Do not bend cables to less than the minimum bending radius. The allowable cable
bending radiuses are shown in Table 3-1. After cable installation, support the cables so
that the connectors will be free of the cable load.

Use of Relay Connector Unit


Use the relay connector unit UCNE1 to connect a drop cable (3D-2V) to a trunk cable
(5D-2W). Exercise care, when installing the relay connector unit, not to let the
connectors contact each other because they are insulated from the mounting parts.
The cable shield requires Class D grounding at one point. To ground a transmission line,
ground one of the relay connector units by Exclusive Class D grounding. (Refer to
Chapter 6 Grounding (10BASE5, 10BASE2).)

End Processing of 10BASE2 Coaxial Cables


Be sure to attach a terminator to the T-adaptor located at the end of a coaxial segment.
Use a BNC type 50Ω terminator. Never use 75Ω terminators. Transmission errors will
occur from the absence of a terminator, or from the use of a 75Ω terminator.
Contact of a terminator with other metal parts will also cause transmission errors. Be
sure to insulate the terminators.

Ethernet Trunk Cable Installation


Use trunk cables (5D-2W) for wiring outside the cabinet. For details, refer to Chapter 5
External Wiring (10base5, 10base2).

14 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
3.1 10BASE2 Wiring

Grounding
In grounding coaxial segments, have a special grounding pole ready and ground them at
a single point. Connect the transmission parts to the grounding terminal of the Integrated
Controller.
In cases where other grounding is also present, or where the effect of noise, etc. is
anticipated, have the class D grounding exclusive to transmission parts ready and use it
for one-point grounding. (Refer to Chapter 6 Grounding (10BASE5, 10BASE2).)
3

6F8C0880 15
Chapter 3 Ethernet Cabling (10base2)

3.2 Wiring inside the Cabinet


An example of wiring inside the Ethernet (10BASE2) cabinet is described below.

Caution
3 • In a system of dual transmission line configuration using Ethernet dual modules, connect the
EN-A of each Ethernet module to the line-A transmission line and the EN-B of it to the line-B
3
transmission line. Avoid mixed connection of EN-A and EN-B.
• For module wiring, refer to the User's Manuals for the individual Ethernet modules.

For wiring in the cabinet, use drop cables to connect one 10BASE2 Ethernet module to
another in the Integrated Controller base unit. Use T-adaptors for connection to the
Ethernet modules. Use trunk cables (5D-2W) for external connection via relay connector
units.
Connect drop cables (3D-2V) as follows:
• Observe the allowable bending radius (Allowable Cable Bending Radiuses in Table 3-
1) in installing drop cables.
Install them in such a way that other modules and parts can be mounted and removed.
• Keep the drop cables at least 50 cm away from the power cable to the receiving and
distribution unit, power cables without noise filters, and power I/O cables.
If the drop cables (3D-2V) cannot be kept more than 50 cm away from them, shield
them with a shielding zipper tube or the like. Ground one end of the shielding zipper
tube to the frame by Class D or higher grounding. For details on grounding, refer to
Chapter 6 Grounding (10BASE5, 10BASE2).
After shielding the drop cables with a shielding zipper tube, keep them at least 10 cm
away from the power cables, etc. mentioned above.
Also ground the main power cable connected to the receiving and distribution unit,
using a shielding zipper tube.
• Attach T-adaptors to the Ethernet modules and connect drop cables to the T-adaptors.
Turn the connector plug clockwise to lock the connectors securely.
After this, check that the connectors have been locked.
For wiring the Ethernet modules, refer to the following Ethernet Module User's
Manuals.
• Ethernet Module User's Manual (6F8C0878)
• Ethernet Module User's Manual (6F8C0879)
• Loop Controller L1 User's Manual (6F8C0884)
• Attach a terminator to one end of each T-adaptor in the station located at the end of an
Ethernet transmission line.
• Clamp the cables so that the connectors will be free of the cable weight and the force
of cable bends.
• After wiring, check that the clamped 10BASE2 Ethernet cables satisfy the allowable
bending radius requirements specified in Table 3-1. If any cable is found not satisfying
the requirements, install it again so its bending radius is equal to, or greater than, the
figures specified in the table.

16 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
3.2 Wiring inside the Cabinet

Table 3-1 Allowable Cable Bending Radiuses


Allowable Bending Radius (mm)
Cable Outer Size (mm)
Clamped Installed
drop cables 3D-2V 22 53
trunk cables 5D-2W 32 80

3
• If trunk cables are used, attach a ferrite core to the drop cables to comply with the
EMC instructions (89/336/EEC). (Figure 3-1)
Recommended part: SFC-6 (Kitagawa Industries, Ltec.)

6F8C0880 17
Chapter 4 Installation and Wiring
of Ethernet Parts

Warning
4
• Before starting connecting the cables, make sure that power has been switched off. Other-
wise, there is the danger of electric shock.
• Carefully read the User's Manual supplied with the product before starting your work.
• Never disassemble any part other than specified in the manual. Disassembly of the product
can cause not only failure but also electric shock.

Caution
• A place with as little moisture and dust as possible and not exposed to direct sunlight is rec-
ommended for doing your work.
• Do not expose the product to abrupt temperature changes causing condensation.
• Work gloves are recommended to protect yourself from injuries with angular parts of the
product.
• Static might cause the product to fail. Discharge the static from the human body before start-
ing your work.
• Never touch any other parts than those necessary for performing the work.
• Be careful not to lose the screws and parts removed from the product. Do not drop them
inside the product.
• In using a screwdriver, make sure that it fits the screw to be tightened or loosened. Use of an
unfit screwdriver will not only adversely affect work efficiency but also cause possible dam-
age to the slots in the screw head.

6F8C0880 19
Chapter 4 Installation and Wiring of Ethernet Parts

Caution
• Before wiring, check the wiring routes and the spaces for passing the connectors through,
and determine the required cable length. If extra cable length is expected, study ways of
processing it in advance.
• The TRM switch of the repeater should be set correctly as shown below according to the
type of transmission line: 10BASE5, 10BASE2.
• The wrong setting will cause transmission errors.
• 10BASE5: ON
• 10BASE2: OFF
4 • For drop cable installation, refer to Chapter 2 Ethernet Cabling (10base5) and Chapter 3
Ethernet Cabling (10base2).
• After wiring, clamp each transmission cable securely parallel to the cabinet mounting plates
of the individual items.
• Be sure to install the transmission parts (repeaters, hubs) horizontally and fasten them to the
cabinet.
• Be sure to turn the moving ring on each N-type coaxial connector clockwise till it is tight.
• Be sure to observe the allowable bending radius requirements for optical fiber cables.
• In connecting optical fiber cables, connect the optical connector at the transmitting end to
the receiving optical connector of the opposite optical repeater, and the optical connector at
the receiving end to the transmitting optical connector of the opposite optical repeater after
aligning their key slots.
• After wiring, check that they have been correctly connected.
• Be sure to observe the maximum optical fiber cable length of 1000 m.
• In case of using splice boxes, model VSBXX2 is recommended.
• If the cabinet is not of the grounding exclusive to the Integrated Controller, insulate the indi-
vidual Ethernet transmission parts from the cabinet where they are installed, and ground
them by exclusive Class D grounding. Ready grounding poles exclusive to transmission
lines, and ground coaxial segments at one point. (Refer to Chapter 6 Grounding (10BASE5,
10BASE2).)
• If power noise is likely to be generated, use a noise filter in the power line of the transmission
parts.
• If errors or defects have developed, contact your nearest TOSHIBA service office.

20 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
4.1 Installation and Wiring of Transceiver (10BASE5)

4.1 Installation and Wiring of Transceiver (10BASE5)


The 10BASE5 transmission line uses a transceiver to connect an Ethernet node. Install
a transceiver by fastening it to the cabinet. Observe the allowable cable bending radius
requirements and clamp the cables after connecting them.

Cabinet
Terminator
Radius 254 Moving ring
Clamp

NN-connector
形コネクタ
4
AUI cablemm

Insulation [Insulock]
bushing
Transceiver

Cabinet M3 screw
mounting plate
(Insulate it from
the cabinet.)

10BASE5
coaxial cable

[Insulock]

Terminating transceiver
Figure 4-1 Installing Transceiver

Install a transceiver as follows:


(1) Attach the clamp to the cabinet mounting plate to fasten the AUI cable.
(2) Fasten the transceiver mounting plate to the cabinet mounting plate with two M3
screws.
(3) Fasten the cabinet mounting plate to the cabinet with insulation bushings between
them.
(4) Insert the AUI cable into the AUI connector (D-sub connector) of the transceiver, and
fasten the connector with the slide lock.
After this work, check that the connector has been locked securely.
(5) Fasten the AUI cable to the clamp with [Insulock].
(6) Connect the 10BASE5 coaxial cable (yellow cable) to the N-type coaxial connector of
the transceiver. In case of a terminating transceiver, attach a terminator to that
transceiver. Manually fasten the 10BASE5 coaxial cable (yellow cable) or terminator,
then turn the moving ring on the N-type connector clockwise till it is tight.
(7) Fasten the 10-BASE5 coaxial cable (yellow cable) with [Insulock].
(8) Provide the metal parts of the N-type connector with some protection to keep free of
contact with the cabinet and mounting bracket.
The multiport transceiver (for 2-channel use) can be installed and wired in a similar way.
There are no restrictions in particular on the direction of installing the transceiver.
Set the SQE switch as follows:
• Connected to station (Ethernet node): ON
• Connected to relay unit (repeater, hub, etc.): OFF

6F8C0880 21
Chapter 4 Installation and Wiring of Ethernet Parts

4.2 Installation and Wiring of Optical Repeaters


(10BASE5, 10BASE2)
To install an optical repeater, fasten it to the cabinet. Observe the allowable cable
bending radius requirements, and clamp the cables after connection.

4.2.1 Installation and wiring of optical repeater (10BASE5)

4 Optical fiber cords


with optical
10BASE5 AUI connector
(with slide lock)
connectors (FC)
Optical
repeater
abinet

AUI cable

Cabinet
[Insulock]
mounting
plate (*1)

Clamp
M3 screws

Splice box (VSBXX2)

Optical fiber cable


(*1) If the cabinet is not of the grounding exclusive to the Integrated Controller, insulate
the optical repeater from the cabinet.
Figure 4-2 Installing and Wiring Optical Repeater (10BASE5)

Install and wire an optical repeater as follows:


Do not use the 10BASE2 connectors.
(1) Attach the clamps to the cabinet mounting bracket to fasten the AUI cables.
(2) Remove the four rubber feet from the optical repeater, then fasten the optical
repeater to the cabinet mounting plate with four M3 screws. Set the TRM switch to
ON, and check it again after setting it.
(3) Fasten the cabinet mounting plate to the cabinet.
(4) Insert the AUI cables into the AUI connectors (D-sub connectors) of the optical
repeater, and fasten the connectors with the slide lock.
After this work, check that the connectors have been locked securely.
(5) Fasten the AUI cables to the clamps with [Insulock].
(6) Connect the optical fiber cords (transmitting and receiving) to the optical connectors
of the optical repeater. In connecting the optical connectors, be sure to tighten them
after aligning their key slots.
(7) Connect the power cable to the optical repeater.

22 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
4.2 Installation and Wiring of Optical Repeaters (10BASE5, 10BASE2)

4.2.2 Installation and wiring of optical repeater (10BASE2)

Cabinet 10BASE2 coaxial connector

Optical connectors TRM switch

Optical repeater

T-adaptor
M3 screws Cabinet mounting
plate (*1)

Splice box (VSBXX2)

Optical fiber cable

Optical fiber cords with optical connectors (FC)

(*1) If the cabinet is not of the grounding exclusive to the Integrated Controller, insulate
the optical repeater from the cabinet.
Figure 4-3 Installing and Wiring Optical Repeater (10BASE2)

Install and wire an optical repeater as follows:


Do not use the 10BASE5 connectors.
(1) Remove the four rubber feet from the optical repeater, then fasten the optical
repeater to the cabinet mounting plate with four M3 screws. Set the TRM switch to
OFF, and check it again after setting it.
(2) Fasten the cabinet mounting plate to the cabinet.
(3) Attach T-adaptors to the BNC connectors of the optical repeater. Turn the connector
plugs on the T-adaptors clockwise to lock them securely. After this work, check that
the connectors have been locked securely.
(4) Connect the drop cables to the T-adaptors.
In case of a terminating repeater, attach a terminator to one of the T-adaptors.
Turn the connector plugs on the drop cables and terminator clockwise till they are
locked securely. After this work, check that the connectors have been locked
securely.
(5) Provide the T-adaptors, drop cable BNC connectors, and terminator with some
protection to keep them free of contact with other metal parts.
(6) Fasten the drop cables with [Insulock].
(7) Connect the optical fiber cords (transmitting and receiving) to the optical connectors
of the optical repeater. In connecting the optical connectors, be sure to tighten them
after aligning their key slots.
(8) Connect the power cable to the optical repeater.

6F8C0880 23
Chapter 4 Installation and Wiring of Ethernet Parts

4.3 Installation and Wiring of Eelectric Cable Repeaters


(10BASE5, 10BASE2)
To install an electric cable repeater, fasten it to the cabinet. Observe the allowable cable
bending radius requirements, and clamp the cables after connection.

4.3.1 Installation and wiring of electric cable repeater (10BASE5)

4 10BASE5 AUI connector


Electric cable
repeater (with slide lock)
Cabinet

AUI cable
[Insulock]

Cabinet
Clamp mounting plate
(*1)
AUI cable

Clamp M3 screws
M3 screws

(*1) If the cabinet is not of the grounding exclusive to the Integrated Controller, insulate
the electric cable repeater from the cabinet.
Figure 4-4 Installing and Wiring Electric Cable Repeater (10BASE5)

Install and wire an electric cable repeater as follows:


Do not use the 10BASE2 connectors.
(1) Attach the clamps to the cabinet mounting plate to fasten the AUI cables.
(2) Remove the four rubber feet from the electric cable repeater, then fasten the electric
cable repeater to the cabinet mounting plate with four M3 screws. Set the TRM
switch to ON, and check it again after setting it.
(3) Fasten the cabinet mounting plate to the cabinet.
(4) Insert the AUI cables into the AUI connectors (D-sub connectors) of the optical
repeater, and fasten the connectors with the slide lock.
After this work, check that the connectors have been locked securely.
(5) Fasten the AUI cables to the clamps with [Insulock].
(6) Connect the power cable to the electric cable repeater.

24 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
4.3 Installation and Wiring of Eelectric Cable Repeaters (10BASE5, 10BASE2)

4.3.2 Installation and wiring of electric cable repeater (10BASE2)

Cabinet Electric cable repeater 10BASE2 coaxial connectors

T-adaptor
TRM switch

Ethernet T-adaptor M3 scre


drop cable
Cabinet
mounting plate (*1)

(*1) If the cabinet is not of the grounding exclusive to the Integrated Controller, insulate
the electric cable repeater from the cabinet.
Figure 4-5 Installing and Wiring Electric Cable Repeater (10BASE2)

Install and wire an electric cable repeater as follows:


Do not use the 10BASE5 connectors.
(1) Remove the four rubber feet from the electric cable repeater, then fasten the electric
cable repeater to the cabinet mounting plate with four M3 screws. Set the TRM
switch to OFF, and check it again after setting it.
(2) Fasten the cabinet mounting plate to the cabinet.
(3) Attach T-adaptors to the BNC connectors of the electric cable repeater.
Turn the connector plugs on the T-adaptors clockwise to lock them securely.
After this work, check that the connectors have been locked securely.
(4) Connect the drop cables to the T-adaptors.
In case of a terminating repeater, attach a terminator to one of the T-adaptors.
Turn the connector plugs on the drop cables and terminator clockwise till they are
locked securely. After this work, check that the connectors have been locked
securely.
(5) Fasten the drop cables with [Insulock].
(6) Connect the power cable to the optical repeater.

6F8C0880 25
Chapter 4 Installation and Wiring of Ethernet Parts

4.4 Installation and Wiring of Hub (10BASE5)


To install a hub, fasten it to the cabinet. Observe the allowable cable bending radius
requirements, and clamp the cables after connection.

Caution
• Do not connect anything to the unused 10BASE-T connectors (modular connectors).
• Set the HUB-MAU switch as follows: (Default: MAU)

4 MAU : Connect port 1 to a station or lower-level hub.


HUB : Connect port 1, serving as cascade port, to a higher-level hub.

Clamps (with cushion)


Cabinet mounting
plate (*1)
Cabinet
Hub

[Insulock]

10BASE5 AUI connector


10BASE-T (with slide lock)
cables
Clamp
AUI cable

(*1) If the cabinet is not of the grounding exclusive to the Integrated Controller, insulate
the hub from the cabinet.
Figure 4-6 Installing and Wiring Hub

Install and wire a hub as follows:


(1) Attach the clamp to the cabinet mounting plate to fasten the AUI cable.
(2) Fasten the hub to the cabinet mounting plate with the clamps (with cushions) on both
sides.
(3) Fasten the cabinet mounting plate to the cabinet.
(4) Insert the AUI cable into the AUI connector (D-sub connector) of the hub, and fasten
the connector with the slide lock.
After this work, check that the connector has been locked securely.
(5) Fasten the AUI cable to the clamp with [Insulock].
(6) Insert the 10BASE-T cable ends into the hub's modular connectors and push them in
to lock.
(7) Connect the power cable to the hub.

26 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
4.4 Installation and Wiring of Hub (10BASE5)

10BASE5 coaxial cable Set transceiver's SQE switch


to OFF if hub is used.

Upper-level hub permits


Cascade connection
connection of cable to any
port. Set HUB-MAU
4
switch to MAU.

Station
Station

Connect cable from


upper-level hub to port 1 of
Station lower-level hub and set its
HUB-MAU switch to MAU.

Station

Figure 4-7 Example of Cascade Connection

6F8C0880 27
Chapter 4 Installation and Wiring of Ethernet Parts

4.5 Installation and Wiring of Optical Transceiver


(10BASE5)
To install an optical transceiver, fasten it to the cabinet. Observe the allowable cable
bending radius requirements, and clamp the cables after connection.

Caution
• After connecting the AUI cable to the optical transceiver and clamping it, check that the AUI

4 cable is level with the cabinet mounting plate.


• Set the switch as follows depending on the device to which the AUI cable is connected:

10BASE5 AUI connector


(with slide lock)

AUI cable
Optical transceiver

Cabinet
[Insulock]

Clamp

Clamp
(with cushion)

Cabinet
Optical fiber cords
mounting plate
with optical (*1)
connectors (FC)
Splice box (VSBXX2)

Optical fiber cable

(*1) If the cabinet is not of the grounding exclusive to the Integrated Controller, insulate
the optical transceiver from the cabinet.
Figure 4-8 Installing and Wiring Optical Transceiver

Install and wire an optical transceiver as follows:


(1) Attach the clamp to the cabinet mounting plate to fasten the AUI cable.
(2) Fasten the optical transceiver to the cabinet mounting plate with the clamp (with
cushion).
(3) Fasten the cabinet mounting platet to the cabinet.
(4) Insert the AUI cable into the AUI connector (D-sub connector) of the optical
transceiver, and fasten the connector with the slide lock.
After this work, check that the connector has been locked securely.
(5) Fasten the AUI cable to the clamp with [Insulock].
(6) Connect the optical fiber cords (transmitting and receiving) to the optical connectors
of the optical transceiver. Tighten the optical connectors, making sure that the key
slots are in line.

28 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
4.6 Installation and Wiring of Relay Connector Unit (10BASE2)

4.6 Installation and Wiring of Relay Connector Unit


(10BASE2)
To install a relay connector unit, fasten it to the cabinet. Observe the allowable cable
bending radius requirements, and clamp the cables after connection.
Connect the drop cable from an Ethernet module to one side of the relay connector unit,
and the trunk cable from other station to the other side of the unit.

To Ethernet module
4
Drop cable (3D-2V)

Trunk cable
(5D-2W)

To other station

Figure 4-9 Connecting Cables to Relay Connector Unit

6F8C0880 29
Chapter 5 External Wiring
(10base5, 10base2)

describes installation of these cables.


• Ethernet trunk cable
• Process signal cable
• Power cable
5
The following three types of cables are mainly used outside the cabinet. This chapter

Warning
• Before starting connecting the cables, make sure that power has been switched off. Other-
wise, there is the danger of electric shock.
• Carefully read the User's Manual supplied with the product before starting your work.
• Never disassemble any part other than specified in the manual. Disassembly of the product
can cause not only failure but also electric shock.

Caution
• A place with as little moisture and dust as possible and not exposed to direct sunlight is rec-
ommended for doing your work.
• Do not expose the product to abrupt temperature changes causing condensation.
• Work gloves are recommended to protect yourself from injuries with angular parts of the
product.
• Static might cause the product to fail. Discharge the static from the human body before start-
ing your work.
• Never touch any other parts than those necessary for performing the work.
• Be careful not to lose the screws and parts removed from the product. Do not drop them
inside the product.
• In using a screwdriver, make sure that it fits the screw to be tightened or loosened. Use of an
unfit screwdriver will not only adversely affect work efficiency but also cause possible dam-
age to the slots in the screw head.

6F8C0880 31
Chapter 5 External Wiring (10base5, 10base2)

Caution
• Before wiring, check the wiring routes and the spaces for passing the connectors through,
and determine the required cable length. If extra cable length is expected, study ways of
processing it in advance.
• For drop cable installation, refer to Chapter 2 Ethernet Cabling (10base5) and Chapter 3
Ethernet Cabling (10base2).
• After wiring, clamp each transmission cable securely.
• Be sure to turn the moving ring on each N-type coaxial connector clockwise till it is tight.
• Be sure to observe the allowable bending radius requirements for optical fiber cables.
• In connecting optical fiber cables, connect the optical connector at the transmitting end to
the receiving optical connector of the opposite optical repeater, and the optical connector at
the receiving end to the transmitting optical connector of the opposite optical repeater after
5 aligning their key slots. After wiring, check that they have been correctly connected.
• Be sure to observe the maximum optical fiber cable length of 1000 m. This is absolutely nec-
essary when connecting optical transceivers in particular.
• In case of using splice boxes, model VSBXX2 is recommended.
• Ready grounding poles exclusive to coaxial segments, and ground them at one point.
Ground the transmission parts to the grounding terminal of the Integrated Controller.
• If a metal pipe, for example, is used to separate the Ethernet trunk cables from other cables,
be sure to ground the metal pipe by Class D grounding. This grounding must be indepen-
dent of the grounding of transmission lines (coaxial segments and transmission parts).
• If errors or defects have developed, contact your nearest TOSHIBA service office.

32 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
5.1 Trunk Cabling

5.1 Trunk Cabling


Outside the cabinet means in principle the space from a trunk cable to a relay terminal
unit. The method of installing trunk cables is described here.

5.1.1 Installation environment and applicable work


Installation of trunk cables should be done as appropriate to the environment. General
work details are shown in Table 5-1.

Table 5-1 Cable Installation Environment and Applicable Work


Place (environment) of trunk cabling
Work
Major classification
Place free of damage to cables
Minor classification
− Work without piping,
5
Piping
Place harmful to damage Place where people and Piping
objects generally move
Place where cables may be Metal piping
adversely affected by
moisture, chemicals, oil,
heat, etc.
Place where cables may be Piping
damaged by rats or other
animals
Place where cables may be Metal piping
subject to serious
mechanical shock or
pressure of heavy objects
Place where there is the danger of − Separation of cables and
trouble by electromagnetic induction their protection work and
metal piping

Note: For piping, both metal pipes and hard vinyl pipes may be used.

6F8C0880 33
Chapter 5 External Wiring (10base5, 10base2)

For work without piping and work with piping, observe the following instructions.

5.1.2 Installation without piping


• For cable protection, either pass the cables through a floor duct or use a wire protector
cable cover. In this case, do not lay them together with wires or cables carrying high
current or high voltage.
• To keep the cables free from damage, lay them in the space between walls, or under
the floor where devices free of trouble by electromagnetic induction are located.
• In case of laying cables parallel with, close to, or across low-voltage indoor wires,
observe the cable separation standards specified in Table 5-2 and Table 5-3.
• In vertically laying cables on walls apart from the floor, be careful not to damage the
cables.
• When bending cables, make sure not to bend them in excess of the minimum
5 allowable bending radius specified for each cable.

5.1.3 Installation with piping


Use a pull box in connecting a duct to a cable connecting point different in diameter.
Duct length between adjacent pull boxes should be within 20 meters or, in cases where
the pipe duct is on the same horizontal level and straight throughout, within 25 meters.
• Do not lay cables along with other cables of high current in the same duct.
• When bending pipes, measure their bending angles as shown in figure 5-1 and make
sure that they are less than 90 degrees.
• When bending pipes, make sure that their bending radius is 6 times or more the pipe's
inside diameter and that each of the cables in the pipe does not exceed the minimum
allowable bending radius. (See figure 5-1.)
• The number of bends per section should be 3 or less, and the total of their angles be
180 degrees or less.
• Ground metal pipes (Class D grounding). Make their grounding independent of the
grounding of the transmission lines (coaxial segments and transmission parts).

6 times or m ore the


pipe's inside
diameter

90 degrees
or less

Figure 5-1 Pipe Bends

34 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
5.2 Separation from Other Cables

5.2 Separation from Other Cables


Normally, separate the trunk cables 2 meters away from the power lines and other
devices which produce a magnetic field or an electric field. If it is difficult to separate
them by a space of 2 meters, observe the figures given relative to the actual voltages and
amperages of the sources of induction in Table 5-2.

Table 5-2 Recommended Minimum Separation Distances

Amperage/voltage of Minimum distance between parallel lines (mm)


induction source Over 100 A 100 A or less 50 A or less 10 A or less
Over 440 V 2000 2000 2000 2000
440 V or less 2000 600 600 600
220V or less 2000 600 600 500 5
110V or less 2000 600 500 300
60V or less 2000 500 300 150

Considering protection from noise, a covered metal cable duct or steel-made protection
tube is recommended. The recommended minimum separation distances between
parallel signal lines and power cables in using the above means of protection are shown
in Table 5-3.

Table 5-3 Recommended Minimum Separation Distances (Installation in Covered Metal


Ducts or Steel Protection Tubes)
Cabling method Covered metal duct or steel protection tube (mm)

Total parallel 10m or 25m or 100m or 200m or 500m or 501m or


distance less less less less less more
125V or less 10 or more 10 or more 50 or more 100 or more 200 or more 250 or more
10A or less
250V or less 10 or more 50 or more 150 or more 200 or more 250 or more 250 or more
Power cable

50A or less
400V or less 50 or more 100 or more 200 or more 250 or more 250 or more 250 or more
100A or less
500V or less 100 or more 200 or more 250 or more 250 or more 250 or more 250 or more
200A or less
In excess of 500 or more
the above

Note: Excerpt from the Guideline for the Environment of Installing Microcomputer-
applied Instrumentation and Control Devices (by the [Japan Electric Measuring
Instruments Manufacturers' Association])

6F8C0880 35
Chapter 5 External Wiring (10base5, 10base2)

Place a steel-made separator in a cable duct and separate the power cables from the
trunk cables as shown in figure 5-2.

Metal cable duct

Trunk cables

Separator Power cables


(Instrumentation power cable, solenoid
5 valve, operating signal line, etc.)

Figure 5-2 Example of Cabling through a Duct

In installing cables in a pit, use a separator as used in cabling through a duct as shown in
figure 5-3.
For the recommended minimum separation distances, conform to the values specified in
Table 5-3.

Transm ission or analog signal cables Separator (steel-m ade)

Digital signal
Power
cables cables

Class D grounding (independent


of transm ission line grounding)

Figure 5-3 Example of Cable Installation in a Pit

36 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
Chapter 6 Grounding
(10BASE5, 10BASE2)
6
Grounding is absolutely necessary to protect the operators and maintenance personnel
from electric shock and prevent equipment malfunction.

Warning
• Before starting grounding, make sure that power has been switched off. Otherwise, there is
the danger of electric shock.

Caution
• Work gloves are recommended to protect yourself from injuries with angular parts of the
product.
• Static might cause the product to fail. Discharge the static from the human body before start-
ing your work.
• Never touch any other parts than those necessary for performing the work.
• Be careful not to lose the screws and parts removed from the product. Do not drop them
inside the product.
• In using a screwdriver, make sure that it fits the screw to be tightened or loosened. Use of an
unfit screwdriver will not only adversely affect work efficiency but also cause possible dam-
age to the slots in the screw head.

6F8C0880 37
Chapter 6 Grounding (10BASE5, 10BASE2)

Caution
• Check the wiring routes and make the grounding wires as short as possible.
• Use grounding wires 2 mm2 or larger and 1 m long or less.
• Do not join grounding wires nor use a chain of wires between grounding busbars (lead-in ter-
minals).
• If a metal pipe, for example, is used to separate the Ethernet trunk cables from other cables,
be sure to ground the metal pipe by Class D grounding. This grounding must be indepen-
dent of the grounding of transmission lines (coaxial segments and transmission parts).
• Ground the transmission parts as follows:
Cabinet of Class D grounding or higher exclusive to the Integrated Controller: Cabinet can
be grounded.
Mixed presence of cabinet grounding and other grounding: Use exclusive Class D ground-
ing.
• Ready grounding poles exclusive to coaxial segments, and ground each segment at one
point. If there are two or more coaxial segments, ground each of them at one point.
• If power noise is likely to be generated, use a noise filter in the power line of the transmission
6 parts, and ground it to the grounding terminal exclusive to the Integrated Controller.
• If errors or defects have developed, contact your nearest TOSHIBA service office.

38 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
6.1 Grounding 10BASE5 Transmission Lines

6.1 Grounding 10BASE5 Transmission Lines


Ground the 10BASE5 coaxial segment using the grounding terminal (EA11GND) on the
10BASE5 coaxial cable (yellow cable).
Press a grounding wire (2 mm2 or larger) to fasten it to the crimp terminal on the
grounding terminal.

Press grounding wire to fasten it to lug


10BASE5 coaxial cable for monitoring terminal attached to grounding terminal
and control network line A
10BASE5 coaxial cable for monitoring
and control network line B

Grounding wire (2 mm2 or larger)


Ethernet Ethernet
node node

Class D grounding exclusive to coaxial segment


6
10BASE5 coaxial cable
(yellow cable)

Operator room

Control room

Ethernet Ethernet Ethernet


node Class D grounding node node

Cabinet Dual cabinet configuration

MAU (Transceiver) Multiport MAU (2-channel transceiver)

Terminator (50Ω)

Figure 6-1 Grounding 10BASE5 Transmission Lines

Ground the 10BASE5 coaxial segment as follows:


(1) Press a grounding wire (2 mm2 or larger) to fasten it to the crimp terminal attached to
the grounding terminal (EA11GND).
(2) Attach the grounding terminal to a point of the coaxial segment. Also mount the
crimp terminal to which the grounding wire has been fastened.
Each segment must be grounded at one point, and insulate the transmission parts to
keep them free of contact with other metal parts.
(3) Connect the other end of the grounding wire to a grounding pole of Class D or higher.
(4) In a system of dual transmission line configuration, ground both line A and line B at
one point each.

6F8C0880 39
Chapter 6 Grounding (10BASE5, 10BASE2)

Connect the grounding wires for transmission parts as follows:


• If the cabinet is of the grounding exclusive to the Integrated Controller, ground it by
connecting the grounding wire to the grounding terminal or grounding bus bar on the
cabinet. (It is recommended that the Class D grounding exclusive to transmission
parts be used.)
• If there is the mixed presence of cabinet grounding and other equipment grounding,
use the Class D grounding exclusive to the transmission lines.
Use the Class D grounding exclusive to segments and ground each coaxial segment
(10BASE5) at one point.

40 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
6.2 Grounding 10BASE2 Transmission Lines

6.2 Grounding 10BASE2 Transmission Lines


Ground the 10BASE2 coaxial segment using the relay connector unit. Pull out a
grounding wire (2 mm2 or larger) from the relay connector unit and connect it.

Drop cable
Loosen one of the screws on relay connector,
fasten lug terminal to it, and pull grounding wire out.

Trunk cable Grounding wire (2 mm2 or larger)

Class D grounding exclusive to coaxial segment

Ethernet Ethernet
node node

Operator room
Control room

Class D
grounding

Ethernet Ethernet Ethernet


node node node

Cabinet Dual cabinet configuration

Ferrite core
Terminator (50Ω)

T-adaptor

Relay connector unit

Figure 6-2 Grounding 10BASE2 Transmission Lines

Note: Ground the shielded conductor of the coaxial cable at one point by Class D
grounding. Therefore, connect the grounding wire to one of the relay connector
units for one-point grounding. In a system of dual transmission line configuration,
ground both line A and line B at one point each.

6F8C0880 41
Chapter 6 Grounding (10BASE5, 10BASE2)

Drop cable
(BNC connector)
N-type BNC
conversion adaptor

Grounding wire
2
(2 mm or larger)

Insulating
plate

Trunk cable
(N-type connector) For one-point grounding with relay connector
unit, loosen a screw on N-type BNC conversion
adaptor, fasten lug terminal with that screw, pull
out grounding wire.

Figure 6-3 Connecting Grounding Wire to Relay Connector Unit


6
Ground the 10BASE2 coaxial segment as follows:
(1) Connect a grounding wire of 2 mm2 or larger to the relay connector unit as shown in
figure 6-3.
(2) Use at any point of the segment a relay connector unit to which a grounding wire is
connected.
Each segment must be grounded at one point, and insulate the transmission parts to
keep them free of contact with other metal parts.
(3) Connect the other end of the grounding wire to a grounding pole.
(4) In a system of dual transmission line configuration, ground both line A and line B at
one point each.
Connect the grounding wires for transmission parts as follows:
• If the cabinet is of the grounding exclusive to the Integrated Controller, ground it by
connecting the grounding wire to the grounding terminal or grounding bus bar on the
cabinet. (It is recommended that the Class D grounding exclusive to transmission
parts be used.)
• If there is the mixed presence of cabinet grounding and other equipment grounding,
use the Class D grounding exclusive to the transmission lines.

Use the Class D grounding exclusive to segments and ground each coaxial segment
(10BASE2) at one point.

42 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
6.3 Grounding Transmission Parts

6.3 Grounding Transmission Parts


Ground the transmission parts (transceivers, repeaters, hubs) by class D grounding as
follows: The Class D grounding exclusive to transmission parts is recommended.

6.3.1 Grounding transceivers (electric cable, optical)


Install a transceiver on the cabinet mounting plate insulated from the cabinet, but do no
ground the transceiver itself.
Never ground the transceivers because the transmission line will be grounded not at one
point but at multiple points by grounding the transceivers.

6.3.2 Grounding electric cable repeaters


Either use grounding common to electric cable repeaters and the Integrated Controller, or
use grounding exclusive to the transmission parts.
• Grounding exclusive to the Integrated Controller
Ground electric cable repeaters by fastening the cabinet mounting plate for the electric 6
cable repeaters directly to the cabinet.
• Mixed presence of the grounding of the Integrated Controller and that of other devices
Either insulate the cabinet mounting plate for the electric cable repeaters from the
cabinet, or insulate the electric cable repeaters from the cabinet mounting plate.
Connect the grounding pole of the power cable to the grounding pole of the
transmission parts, not to that of other devices.

6.3.3 Grounding optical repeaters


Either use grounding common to optical repeaters and the Integrated Controller, or use
grounding exclusive to the transmission parts.
• Grounding exclusive to the Integrated Controller
Ground optical repeaters by fastening the cabinet mounting plate for the optical
repeaters directly to the cabinet.
• Mixed presence of the grounding of the Integrated Controller and that of other devices
Either insulate the cabinet mounting plate for the optical repeaters from the cabinet, or
insulate the optical repeaters from the cabinet mounting plate.
Connect the grounding pole of the power cable to the grounding pole of the transmission
parts, not to that of other devices.

6.3.4 Grounding hubs


Either use a grounding pole common to hubs and the Integrated Controller, or use a
grounding pole exclusive to the transmission parts.
• Grounding exclusive to the Integrated Controller
Ground hubs by fastening the cabinet mounting plate for the hubs directly to the
cabinet.
• Mixed presence of the grounding of the Integrated Controller and that of other devices
Either insulate the cabinet mounting plate for the hubs from the cabinet, or insulate the
hubs from the cabinet mounting plate.
Connect the grounding pole of the power cable to the grounding pole of the
transmission line, not to that of other devices.

6.3.5 Grounding connectors, etc.


Insulate the connectors and terminators to keep them free of contact with other metal
parts.

6F8C0880 43
Chapter 6 Grounding (10BASE5, 10BASE2)

6.4 Preparing Grounding Exclusive to Transmission


Lines

Caution
• If the cabinet is of the grounding (Class D) exclusive to the Integrated Controller, it can be
grounded common to the transmission parts, but if there is the mixed presence of cabinet
grounding and other equipment grounding, use the Class D grounding exclusive to the trans-
mission lines.
In this case, insulate the transmission parts from the cabinet. Ground the power lines for the
transmission parts (repeaters, hubs, etc.) exclusive to the transmission parts.
• Use the Class D grounding exclusive to segments and ground each coaxial segment at one
point.
• The cross sectional areas of grounding wires must meet the following requirements:

6 Between transmission parts or coaxial segments and grounding lead-in terminal


: 2 mm2 or more (nominal)
Between grounding lead-in terminal and grounding bus bar
: 8 mm2 or more (nominal)
Grounding bus bar : 22 mm2 or more
• Do not join or cross grounding wires. Do not form grounding loops.
• If the coaxial segments or transmission parts are not in the same building, use a grounding
pole at each place of installation.
• If power noise is likely to be generated, use a noise filter in the power line of the transmission
parts, and ground it to the grounding pole exclusive to the Integrated Controller.
• Insulate the connectors, terminators, and transceivers (10BASE5) to keep them free of con-
tact with other metal parts.
• If a noise filter is used in the power line of the transmission parts, ground it to the grounding
pole of the Integrated Controller.

For each coaxial segment, use a grounding bus bar having a unique grounding terminal
(Class D grounding), and ground the coaxial segment, repeaters, hubs, and other
transmission parts to that grounding bus bar.
In an Ethernet system of dual configuration, ground the coaxial segments of line A and
line B by Class D grounding at one point each. If there are two or more segments in the
same building, the same grounding bus bar can be shared.
Common use of grounding bus bars having different grounding terminals and multiple-
point grounding must be avoided.

44 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
6.4 Preparing Grounding Exclusive to Transmission Lines

Building 1 Building 2
Segment 1, line A ント 2 − A 2,
セグメ Segment 系line
) A

Segment 1, line B Segment


セグメント 2 −B系2, line
) B
2
2mm
2mm 2
Lead-in
引込端子
terminal
Lead-in Segment
セグメント 3, A
3− line
系A)
引込端子
terminal
2 Segment
セグメント 3 −B系
3, line B)
8mm 2 2mm2 2
2mm
2
22mm
22mm 2 2
8mm 2 Lead-in
引込端子
terminal
Class D grounding exclusive
to coaxial segments
22mm2 2
Cabinet 1
筐体1

Transmissi
同軸 セグメント専用のD種接地
Class D grounding exclusive to coaxial segments
6
伝送用品
on parts
Cabinet 2 Cabinet 3
筐体 2 筐体 3
2mm2 2
2mm
Transmissi Transmissi
Lead-in 伝送用品
on parts 伝送用品
on parts
引込端子
terminal

2mm2 2
2mm Transmissi
伝送用品
on parts
2
8mm
8mm 2
Lead-in
2 引込端子
Terminal
22mm
22mm 2

2
Lead-in
8mm 2 引込端子
Terminal
Class D grounding exclusive
伝送用品専用のD種接地
to transmission parts

General
一般のD種接地Class D grounding 2
22mm 2

Class D grounding exclusive to


伝送用品専用のD種接地
transmission parts

General Class D
一般のD種接地
grounding

Note: Insulate the Integrated Controllers, transmission parts, and lead-in terminals from
the buildings and cabinets.
Figure 6-4 Example of Grounding Exclusive to Transmission Lines (1)

6F8C0880 45
Chapter 6 Grounding (10BASE5, 10BASE2)

Cabinet
筐体

電源モジュール
Power module
Integrated Controller
統合コントローラ
Line noise filter
ラインノイズ
フィルタ

Line noise filter


ラインノイズ Transmission parts
伝送用品
(repeaters, hubs, etc.)
フィルタ (リピータ、ハブ等)

6 Lead-in
引込端子 terminal Lead-in
引込端子 terminal

Class D grounding exclusive to Integrated Class D grounding exclusive to


伝送用品専用のD種接地
統合コントローラ専用のD種接地 transmission parts
Controller

General
一般の接地 grounding

Note: • If a line noise filter is used, connect the grounding wire to the Class D ground-
ing exclusive to the Integrated Controller.
• Insulate the Integrated Controller, transmission parts, and lead-in terminals
from the cabinet.
• Insulate the transceivers (10BASE5) from other metal parts and do not
ground them.
Figure 6-5 Example of Grounding Exclusive to Transmission Lines (2)

46 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
Chapter 7 At the End of

from dust.
Wiring
7
After cabling is finished, check the following and take the necessary steps for protection

• Check the cable numbers and connector numbers that they agree with those shown in
the drawings.
• Check the connectors and terminals that their screws are not loose.
• Check the shielded cables that they have been properly processed.
• Check the cables and other components that they are securely clamped to stay
steady.
• Check the terminal units and cables that they are free of dust, lint, screws, etc.
• Check the cable holes in the ducts and pits that they are closed with putty or the like to
prevent dust from entering.
In cases where power will not be switched on for a few days after the completion of
cabling, maintain the ambient conditions specified of the place where the devices are
stored, and cover them with vinyl or cloth sheets, while keeping the place ventilated to
protect them from dust.

6F8C0880 47
Appendix A Parts Life Versus
Installation Environment

A.1 10BASE5 Transmission Line Specifications


A
Table A-1 10BASE5 Transmission Line Specifications
Item Specifications
Applicable standard IEEE 802.3
• 10BASE5 (Coaxial cable segments)
• FOIRL (Optical cable segments)
Type of transmission Bus
Transmission rate 10Mbps
Media access CSMA/CD
Transmitting signal Baseband
Transmission line 2.5 km maximum
length
No. of connecting 126 nodes maximum per system (Note)
nodes 100 nodes maximum per segment
(Repeaters and hubs included in the number of nodes)
Transmission line 2.5 km maximum (with repeaters)
length 10BASE5: 500 m per segment
FOIRL: 1000 m per segment
Transmission cable 10BASE5: Ethernet yellow cable
(Coaxial cable: Characteristic impedance 50Ω)
AUI cable
FOIRL: Optical fibe cable (GI 50/125, 2-core)
Segment 5 segments maximum between nodes
(Of 5 segments, 3 cable segments or less)
No. of repeaters 4 repeaters maximum per system
Distance between 2.5 m on 10BASE5 coaxial (yellow) cable
stations
Connector type 10BASE5: N type
FOIRL: FC or ST type
Grounding Class D grounding (One-point grounding)
Dual transmsission line Available
configuration

Note : It applies to the specification of an application system correspondingly.


(ex.TOSDIC-CIE 1200,the numbers of nodes are a maximum of 64 nodes.)

6F8C0880 49
Appendix A Parts Life Versus Installation Environment

A.2 10BASE2 Transmission Line Specifications

Table A-2 10BASE2 Transmission Line Specifications


Item Specifications
Applicable standard IEEE802.3
• 10BASE2 (Coaxial cable segments)
• FOIRL (Optical cable segments)
Access CSMA/CD
Transmission rate 10Mbps
Type of transmission Bus
No. of connecting nodes 126 nodes maximum per system (Note)
30 nodes maximum per segment
(Repeaters and hubs included in the number of nodes)
Transmission line length 1555 m maximum (with repeaters, mixed use of optical fiber and
coaxial cables)
• 10BASE2: 185 m maximum per segment; 0.5 m minimum per
segment
• FOIRL: 1000 m
Transmission Drop cable 3D-2V (Coaxial cable, characteristic impedance 50Ω)
cable Trunk cable 5D-2W (Double-shielded, coaxial cable, characteristic impedance
50Ω)
A Optical fiber Quartz glass graded index type
cable Core diameter: 50 µm
Glad diameter: 125 µm
Connector Drop cable BNC
type Trunk cable N type
Optical fiber FC (.JIS C 5970 F01 type) PC polished
Grounding Class D grounding (One-point grounding)
Dual transmission line Available
configuration

Note : It applies to the specification of an application system correspondingly.


(ex.TOSDIC-CIE 1200,the numbers of nodes are a maximum of 64 nodes.)

50 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
A ppendix B C hecking O ptical Fiber
C ables for Transm ission Loss

Measure the optical power to check the spliced joints and aligned joints and to detect
transmission loss errors due to dirty optical connector end faces, etc., following the steps
below.
Have the following ready for this purpose.
• Optical power meter: 2 (one of them with a reference lighting emitting function)
B
• Reference single-core cord: 2 (about 1 meter long)
(1) Optical power meter check
Using one of the two optical power meters as a light source, connect them as shown
in figure B-1, and check the light emitting power.

O p tic a l p o w e r m e te r
(L ig h t re c e ivin g e n d )
O p tic a l p o w e r m e te r (L ig h t e m ittin g e n d )

R e fe re n c e s in g le -c o re c o rd

Figure B-1 Measuring Light Emitting Power

Measure the light emitting power using two reference single-core cords.
The reason for using two reference cords is to confirm that the cords are normal.
Normally, the results will be about the same.
(1) Measuring actual optical transmission lines for transmission loss
Connect the power meters to both ends of the optical transmission line and measure
transmission loss.
The difference between the value measured at the light receiving end of the
transmission line and the value measured at the same end with the reference cords
is the actual transmission loss of the transmission line.
Actual transmission loss of transmission line = Value measured with reference cords
- Value measured of the transmission line.
The transmission loss thus measured includes the transmission loss of the optical
fiber and the connection loss of splicing and aligner.
(2) Comparing with level diagrams
If a transmission line has an abnormally large transmission loss in comparison with
the level diagrams prepared in the design stage, check the parts constituting the
transmission line, considering that there must be something wrong with them.
If spliced joints exist, the cable manufacturer will measure the transmission loss of
the transmission line.
Be sure to measure the transmission loss of your transmission lines, whoever is to do
this job.

6F8C0880 51
Appendix C Cleaning Procedures
for Optical Connectors
C
Optical connectors are extremely susceptible to dirt. If a dirty optical connector is kept in
use, it will be damaged on the end face, and be unable to continue normal operation.
The method of cleaning optical connectors is described here.

6F8C0880 53
Appendix C Cleaning Procedures for Optical Connectors

C.1 Items to Be Ready


Have the following ready for cleaning optical connectors.
• Lens cleaning paper.
Use it to clean optical connector plugs.
• Special cotton swab
Use it to clean optical connector adaptors.
• Acetone
One of organic solvents, used as a cleaning fluid. Ventilation is necessary in using
acetone.
• Container for acetone or other solvent
Use it to dispense the content little by little, so it is safe and makes cleaning easy.

Container for acetone or other


Lens cleaning paper Special cotton swab solvent

Figure C-1 Items for Cleaning Optical Connectors

54 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
C.2 Cleaning Optical Connector Plugs

C.2 Cleaning Optical Connector Plugs


Clean optical connector plugs, particularly, the end and around the ferrule shown in figure
C-2.

Ferrule

End

Figure C-2 Optical Connector Plug

Steps of Cleaning
(1) Fold lens cleaning paper into three parts.

Figure C-3 Plug Cleaning Step (1)


C
(2) Apply the solvent (acetone) to the lens cleaning paper.

Figure C-4 Plug Cleaning Step (2)

6F8C0880 55
Appendix C Cleaning Procedures for Optical Connectors

(3) Hold the acetone-wet lens cleaning paper on the end of the optical connector plug,
and rub it clean as if by scratching with the thumbnail.
Rub it hard so a rubbing sound may be heard.

Figure C-5 Plug Cleaning Step (3)

(4) Then, clean around the ferrule.

Figure C-6 Plug Cleaning Step (4)

(5) Then, clean the end of the connector again as in Step (3).
Never wipe with a face of lens cleaning paper dirty after use because the cleaned
part will become dirty again by doing so. Use an unused clean face of lens cleaning
C paper, or a new sheet of lens cleaning paper.

Figure C-7 Plug Cleaning Step (5)

56 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
C.3 Cleaning Optical Connector Adaptors

C.3 Cleaning Optical Connector Adaptors


Clean the optical connector adaptor, particularly, the inner walls of the joint shown in
figure C-8 and the opposite plug end face.

Optical connector
adaptor

Inner wall

Figure C-8 Optical Connector Adaptor

Steps of Cleaning
(1) Apply the solvent (acetone) to a special cotton swab.

C
Figure C-9 Adaptor Cleaning Step (1)

(2) Insert the acetone-wet special cotton swab into the adaptor, and clean it by turning
the swab. When the special cotton swab is found dirty, replace it with a new one, and
repeat cleaning till the adaptor is no longer dirty.

Figure C-10 Adaptor Cleaning Step (2)

6F8C0880 57
Appendix C Cleaning Procedures for Optical Connectors

Caution
Precautions for Safety and Sanitation
Observe the following precautions in cleaning the optical connectors.
• Keep the eyes and mouth free of the solvent.
• Ventilate the place when using acetone.
• If your hands are exposed to the solvent, clean them with water.
• Put the cap back on the container after use.

58 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
Appendix D Transmission Parts D
Carefully read the User's Manual for the instructions for handling the individual parts.

6F8C0880 59
Appendix D Transmission Parts

D.1 10BASE5 Transmission Parts


The parts used for the 10BASE5 transmission lines are described.

D.1.1 List of Parts


A list of 10BASE5 transmission parts is shown in Table D-1.
Table D-1 List of 10BASE5 Transmission Parts
Item Model (Drawing No.) Description
AUI cable ZCA102A***1 Indoor, drop cable with D-sub 15 connector (molded type) at
both ends
Line-B AUI cable ZCA112A***1 Indoor, drop cable with D-sub 15 connector (molded type) at
both ends; used as line-B cable in a system of dual configuraiton
10BASE5 coaxial cable ZCA108A***1 Control room, local cable; used for indoor wiring outside cabinet
(yellow cable)
Connector for 10BASE5 EA06NPC To be attached to both ends of 10BASE5 coaxial cable (yellow
coaxial cable cable)
(yellow cable) Connector: N type
Terminator DL-NP-50OHM To be attached to the terminating transceiver of a network
Impedance: 50Ω Connector: N type
Grounding terminal EA11GND Used to ground the shield of 10BASE5 coaxial cable (yellow
cable) segments
Optical fiber cord; cord TK-G3004S+KFC1P- Optical fiber cord with connector at one end to connect optical
length in [ ][ ] [ ][ ]S repeater to splice box
TK-G3004S+KFC1P- Optical fiber cord without connector at both ends to connect one
[ ][ ]W optical repeater to another indoors, or in cabinet
Optical fiber cable CT-G3004S-05-NME Cable to connect one splice box to another; 5-core fiber cable,
non-metallic type (One of the 5 cores is a spare.)
Transceiver HLT-211TZ-WNTP To connect 10BASE5 coaxial cable (yellow cable) to AUI cable
Multiport transceiver MTX-210TZ-NTP To connect 10BASE5 coaxial cable (yellow cable) to AUI cable,
with 2 channels of AUI ports
Hub MPR-855T To connect 10BASE5 segment to 10BASE-T segment;
AUI port x 1; 10BASE-T port x 8
D Optical repeater MPR-410/T To connect 10BASE5 segment or 10BASE2 segment to optical
fiber segment (made to conform to FOIRL); optical connector
(FC type) port x 1, AUI port x 1, BNC port x 1
Electric cable repeater MPR-410/T-E To connect a 10BASE5 segment to another, or a 10BASE2
segment to another, or a 10BASE5 segment to a 10BASE2
segment; AUI port x 2, BNC port x 2
Optical transceiver HLT-320Z To connect AUI to optical fiber segment (made to conform to
FOIRL). Optical connector: FC type

Note: For information on the cables, refer to Appendix E. The cables for line B are
taped to aid easy identification during wiring, and are not different in the funcitons
and performance from ordinary cables. The 10BASE5 coaxial cables (yellow
cables) are not provided with connectors for reasons of local wiring conditions.
Mount 10BASE5 coaxial cable (yellow cable) connectors before use. (For the
connector mounting procedures, refer to Appendix E.)

60 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
D.1 10BASE5 Transmission Parts

D.1.2 List of Parts


The 10BASE5 transmission parts are shown below.

Transceiver (MAU) HLT-211TZ-WNTP


Used to connect a 10BASE5 coaxial cable (yellow cable) to an AUI cable.
• Manufacturer: Hirakawa Hewtech Co., Ltd.
• Model: HLT-211TZ-WNTP
• Dimensions: 121.5 mm x 71 mm x 33 mm
• External view

Figure D-1 Transceiver

Multiport Transceiver (2ch-MAU) MTX-210TZ-NTP


Used to connect a 10BASE5 coaxial cable (yellow cable) to an AUI cable. It has two
channels of AUI ports.
• Manufacturer: Hirakawa Hewtech Co., Ltd.
• Model: HLT-211TZ-WNTP
• Dimensions: 152 mm x 71 mm x 33 mm D
• External view

Figure D-2 Multiport Transceiver

6F8C0880 61
Appendix D Transmission Parts

8-Port Hub MPR-855T


Used to connect a 10BASE5 segment to a 10BASE-T segment.
• Manufacturer: Hirakawa Hewtech Co., Ltd.
• Model: HLT-211TZ-WNTP
• Dimensions: 242 mm x 146 mm x 49 mm
• External view

Figure D-3 8-Port Hub

Optical Transceiver (Optical MAU) HLT-320Z


Used to connect an AUI to an optical fiber segment.
• Manufacturer: Hirakawa Hewtech Co., Ltd.
• Model: HLT-320Z
• Dimensions: 83.5 mm x 43 mm x 21 mm
• External view

Figure D-4 Optical Transceiver

62 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
D.1 10BASE5 Transmission Parts

10BASE5 Coaxial Cable (Yellow Cable) Connector EAO6NPC


The N type connector attached to both ends of 10BASE5 coaxial cables (yellow cables)

Figure D-5 10BASE5 Coaxial Cable (Yellow Cable) Connect

Terminator DL-NP-50OHM
Attach it to the terminating transceiver of a 10BASE5 coaxial cable segment.

Figure D-6 Terminator

Grounding Terminal EA11GND


Used to ground the shield of coaxial cables and segments.

D
Figure D-7 Grounding Terminal

6F8C0880 63
Appendix D Transmission Parts

D.2 10BASE2 Transmission Parts


The parts used for the 10BASE2 transmission lines are described.

D.2.1 List of Parts


A list of 10BASE2 transmission parts is shown in Table D-2.
Table D-2 List of 10BASE2 Transmission Parts
Item Model (Drawing No.) Description
Drop cable ZCA103A***1 Indoor, drop cable, 3D-2V. with BNC connector at both ends
Trunk cable ZCA105A***1 Cable for field installation, 5D-2W, with N-type connector at both
ends
Line-B drop cable ZCA113A***1 Indoor, drop cable, 3D-2V. with BNC connector at both ends;
used as line-B cable in a system of dual configuration
Line-B trunk cable ZCA115A***1 Control room cable, 5D-2W, with N-type connector at both ends;
used as line-B cable in a system of dual configuration
Drop cable BNC-GP3-3D-AU1 To be attached to both ends of 3D-2V (drop) cable
connector
Trunk cable N-P-5W-AU1 To be attached to both ends of 5D-2W (trunk) cable
connector
Optical fiber cord; TK-G3004S+KFC1P-[ ][ ]S Optical fiber cord with connector at one end to connect optical
cord length in [ ][ ] repeater to splice box
TK-G3004S+KFC1P-[ ][ ]W Optical fiber cord without connector at both ends to connect one
optical repeater to another indoors, or in cabinet
Optical fiber cable CT-G3004S-05-NME Cable to connect one splice box to another; 5-core fiber cable,
non-metallic type (One of the 5 cores is a spare.)
T-adaptor BNC-TA- (PJ) -AU1 To be attached to the BNC connector of an interface board
Terminator TBP65-AU1 To be attached to the T-adaptor on the terminating interface card
of a network
Relay connector UCNE1 Used for cable conversion between indoors and control room and
unit between inside and outside the cabinet
Grounding UCNE2 Used for cable grounding in a system that uses drop cables only.
D connector unit
Optical repeater MPR-410/T To connect a 10BASE5 segment or 10BASE2 segment to an
optical fiber segment (made to conform to 10BASE-FL and
FOIRL); optical connector (FC type) port x 1, BNC port x 1,
AUI port x 1
Electric cable MPR-410/T-E To connect a 10BASE5 segment to another, or a 10BASE2
repeater segment to another, or a 10BASE5 segment to a 10BASE2
segment; AUI port x 2, BNC port x 2

Note: For information on the cables, refer to Appendix E.

64 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
D.2 10BASE2 Transmission Parts

D.2.2 List of Parts


The 10BASE2 transmission parts are shown below.

Relay Connector Unit UCNE1 (Drop-Trunk Cable Conversion Unit)


Used to connect a drop cable to a trunk cable.

Drop cable
(BNC connector)

N-BNC conversion
adaptor

Insulating plate

Trunk cable
(N-type connector)

Figure D-8 Relay Connector Unit

Grounding Connector Unit UCNE2


Used for cable grounding in a system using drop cables only. It connects one drop cable
to another.

0
Drop cable (BNC
connector)

BNC-BNC
adaptor
D
Insulating plate

Lug terminal for Trunk cable (BNC connector)


grounding wire
Figure D-9 Grounding Connector Unit

T-Adaptor BNC-TA (JPJ)-AU1


Used to connect the BNC connector of an Ethernet module to a drop cable.

Figure D-10 T-Adaptor

6F8C0880 65
Appendix D Transmission Parts

Terminator TBP65-AU1
Attach it to the T-adaptor of the 10BASE2 module which terminates a 10BASE2 coaxial
cable segment.

Figure D-11 Terminator

Drop Cable Connector BNC-GP3-3D-AU1


Crimp type BNC connector attached to both ends of the drop cable (3D-2V).
Use cables with the connectors.

Figure D-12 Drop Cable Connector

Trunk Cable Connector N-P-5W-AU1


N-type connector attached to both ends of the trunk cable (5D-2W)

D Figure D-13 Trunk Cable Connector

Ferrite Core Clamp


To be attached to the Ethernet module end of a drop cable to reduce radiation from the
cable

Figure D-14 Ferrite Core

66 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
D.3 Common Transmission Parts for Ethernet (10BASE5,

D.3 Common Transmission Parts for Ethernet


(10BASE5, 10BASE2)
The parts used common to the 10BASE5 and 10BASE2 transmission lines are described
below.

Optical Repeater
The following product is approved as a standard optical repeater for Ethernet. Carefully
read the manual supplied with the product for the instructions for handling the optical
repeater.

Note
The following product is made to conform to 10BASE-FL, an extension of FOIRL
which specifies the Ethernet optical transmission lines. As specified in the manual
supplied with the product, optical transmission lines can be extended up to 2000
meters, but it is recommended that they be used within a length of 1000 meters.

• Manufacturer: Hirakawa Hewtech Co., Ltd.


• Model: MPR-410/T
• Dimensions: 310 mm x 235 mm x 51 mm
• External view

Figure D-15 Optical Repeater

6F8C0880 67
Appendix D Transmission Parts

Electric Cable Repeater


The following product is approved as a standard electric cable repeater for Ethernet.
Carefully read the manual supplied with the product for the instructions for handling the
electric cable repeater.
• Manufacturer: Hirakawa Hewtech Co., Ltd.
• Model: MPR-410/T-E
• Dimensions: 310 mm x 235 mm x 51 mm
• External view

Figure D-16 Electric Cable Repeater

68 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
Appendix E Transmission Cables

AUI Cable ZCA102A***1


E
The transmission cables used for transmission lines are described below.

This cable is used for wiring inside the cabinet or in the operator room and other rooms.
In particular, it is used for wiring between a 10BASE5 Ethernet module and a transceiver.
• Connector used: D-sub 15 connector
• Cable shape

Cable length

Figure E-1 External View of AUI Cable

• Specifying cable length


Specify a cable as follows: The maximum cable length is 15 m.

ZCA102A 301 1

AUI cable
Cable length → 30 1 → 3m
n
cm × 10

6F8C0880 69
Appendix E Transmission Cables

10BASE-T Twisted Pair Cable ZCA101A***1


This cable is used for wiring inside the cabinet or in the operator room and other rooms.
In particular, it is used for wiring between a 10BASE-T Ethernet module and a hub.
• Connector used: RJ-45 connector
• Cable shape

Cable length

Figure E-2 External View of 10BASE-T Twisted Pair Cable


• Specifying cable length
Specify a cable as follows: The maximum cable length is 100 m.

ZCA101A 501 1

10BASE-Ttwisted pair cable


Cable length → 50 1 → 5m
n
cm × 10

Line B AUI Cable ZCA112A***1


This AUI cable is for line B in a dual Ethernet system. Tapes are wound around the cable
for easy discrimination from the line-A AUI cable. The cable structure is the same as that
of the line-A cable.
• Connector used: D-sub 15 connector
• Cable shape
E
Cable lengthCable length C able length

Yellow tapes

Figure E-3 External View of Line-B Drop Cable

70 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
• Specifying cable length
Specify a cable as follows: The maximum cable length is 15 m.

ZCA112A 301 1

Line-B AUI cable


Cable length → 30 1 → 3m
n
cm × 10

10BASE5 Coaxial Cable (Yellow Cable) Connector Mounting


Method
• Tools used
The following tools are necessary.
• NT cutter
• Nippers
• Marking-off pin
• Garden scissors
• Soldering iron (60 W or equivalent) and solder for electric soldering (class 3)
• Spanner

Note
The maximum length of 10BASE5 coaxial cables (yellow cables) is 500 m. Prepare
them in length units of 2.5 m. It is recommended that line-B cables be wound with tape
for easy identification.

 系用ケ
Cable forーline
ブ ルB

Tape

Figure E-4 Taping 10BASE5 Coaxial Cable (Yellow Cable) When Mounting Connectors E
Figure E-5 shows a rough sketch of the Ethernet coaxial cable.

6F8C0880 71
Appendix E Transmission Cables

Sheath Outer conductor 3 Outer conductor 1 Center conductor

Outer conductor 4 Outer conductor 2 Insulator

(1) (2) (3) (4) (5) (6)


(1) Nut
(2) Gasket
(3) Clamp
(4) Insulator
(5) Center contact pin
(6) Body

(Unit: mm)

Figure E-5 Rough Sketch of Ethernet Coaxial Cable

Table E-1 shows the cable installation procedures.

Table E-1 Cable Installation Procedures


Steps Illustrated (Unit: mm) Processing Method
Peel 30 mm of sheath off, exercising
Sheath
Sheath Braided copper wire care not to damage braided copper
wire.

E Loosen braided copper wire (outer


conductor 4) and cut 10 mm off the
bottom of outer conductor 4
(insulator, etc.).

Gather the tip of loosened braided


(1) (2) (3) copper wire toward a point, and slide
connector parts, that is, nut (1),
gasket (2), and clamp (3) onto the
cable. Be careful of the direction of
gasket (2).

Cross sectional view

72 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
Table E-1 Cable Installation Procedures
Steps Illustrated (Unit: mm) Processing Method
Fold braided copper wire (outer
Aluminum foil tape conductor 4) back cover clamp and
cut it even. Cut aluminum foil tape
(outer conductor 3) along the folded
line of braided copper wire.

Loosen braided copper wire (outer


conductor 2) under aluminum foil
tape (outer conductor 3), fold it back
over clamp and cut it even.

Aluminum foil tape Cut aluminum foil tape (outer


conductor 1) under briaded copper
wire (outer conductor 2) along the
folded line of braided copper wire.

Fold braided copper wire (outer


Insulator conductors 4 and 2) back over
Center
clamp, cut them even, then cut
conductor
insulator leaving 1 mm of it out as
shown. Also cut center conductor
leaving 6 mm of it out.
Exercise care not to damage center
conductor when cutting insulator.

Pre-solder center conductor and


(5) solder center contact (5). Make sure
that there is no clearance between
center contact and insulator. Be
careful not to melt insulator during
soldering.

(1) (6)
Insert the cable thus prepared into E
body (6) and tighten nut (1) with
spanner.

6F8C0880 73
Appendix E Transmission Cables

Drop Cable ZCA103A***1 (3D-2V Cable with BNC connector at


both ends)
This is used as a drop cable.
Use it to connect one 10BASE2 Ethernet module to another or to a relay connector unit.
To connect this cable to a 10BASE2 Ethernet module, use a T-adaptor.
• Connector used: BNC connector
• Cable shape

       

Cable length

Figure E-6 External View of Drop Cable

• Specifying cable length


Specify a cable as follows:

ZCA103A 101 1

E Drop cable

Cable length → 10 1 → 1m

n
cm ×10

74 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
• Cable structure

3D-2V SWCC SHOWA

Sheath Outer conductor Insulat Inner conductor


外被 外部導体 絶縁体 内部導体

Figure E-7 Drop Cable Structure

Trunk Cable ZCA105A***a (5D-2W Cable with N-type connector


at both ends)
This is used as a trunk cable. Use it to connect one relay connector unit to another.
• Connector used: N-type connector
• Cable shape

le lengthCable length

Cable length

Figure E-8 External View of Trunk Cable

• Specifying cable length


Specify a cable as follows:
E
ZCA105A 103 1

Trunk cable

Cable length → 10 3 → 100m

n
cm ×10

6F8C0880 75
Appendix E Transmission Cables

• Cable structure

5 D -2 W S W C C S H O W A

S h e a th O u te r O u te r In su la to r In n e r
体r 2
外被 co外n d部u導cto co n外d部 導体
u cto r 1 絶縁体 内部導体
co n d u cto r

Figure E-9 Trunk Cable

Line-B Drop Cable ZCA103A***1 (3D-2V Cable with BNC


connector at both ends)
This is a drop cable for Line B in a dual Ethernet system.
Tapes are wound around the cable for discrimination from the drop cables for line A. The
cable structure is the same as that of the line-A drop cable.
• Connector used: BNC connector
• Cable shape

About 15 mm Cable length


About 8 mm
BNC connector
(BNC-GP3-3D-AUI)

About 8 mm

About 15 mm

Figure E-10 External View of Line-B Drop Cable

E • Specifying cable length


Specify a cable as follows:

ZCA113A 101 1

Line-B drop cable

Cable length → 10 1 → 1m

n
cm ×10

76 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
Line-B Trunk Cable ZCA105A***a (5D-2W Cable with N-type
connector at both ends)
This is a trunk cable for Line B in a dual Ethernet system.
Tapes are wound around the cable for discrimination from the trunk cables for line A. The
cable structure is the same as that of the line-A trunk cable.
• Connector used: N-type connector
• Cable shape

About 10 mm
Cable length
About 8 mm

About 8 mm

About 10 mm

Figure E-11 External View of Line-B Trunk Cable

• Specifying cable length


Specify a cable as follows:

ZCA115A 103 1

Line-B trunk cable


E
Cable length → 10 3 → 100m

n
cm ×10

6F8C0880 77
Appendix F EMC Instructions F
The TOSHIBA Integrated Controller V Series conforms to the EMC instructions (89/336/
EEC), provided that it is properly installed.
Install it as appropriate according to the following instructions.

6F8C0880 79
Appendix F EMC Instructions

F.1 Precautions for Installation


Ethernet Filtering
The 10BASE2 transmission lines require installation of the ferrite core (made by
Kitagawa Industries, Ltd., of product
No. SFC-6 on each drop cable as close to the connector unit UCNE1/UCNE2.

Ethernet Grounding
The grounding wire for the connector unit UCNE1/UCNE2 must be as short as possible
(less than 5 cm) and be connected to the metal part of the chassis.

I/O Cable Shielding


The digital I/O cables must be bundled and shielded with the mesh shielding jacket
(made by Kitagawa Industries, Ltd., of part No. CB-ME-40, for example) as a whole.
The analog I/O cables must also be shielded in a similar way.
These shielded cable bundles must be connected to the metal part of the cabinet with a
short grounding strap (less than 10 cm).

Shielded Cabinet
Shielded cabinets must be used for the Integrated Controllers and I/O subsystems. One
shielded cabinet model is available from VERO Electronics.
The Integrated Controllers and I/O subsystems installed in the shielded cabinet (made by
VERO Electronics, of part No. IMRAK3400, for example) have already been tested for
conformity with the EMC Specifications.

80 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
F.2 Summary of EMC Instructions

F.2 Summary of EMC Instructions


(1) Standards: EN50081-2, EN50082-2
(2) EMC evaluation items and standards
Table F-1 EMC Evaluation Items and Standards
Evaluation Item Unit Specified Test Value Basic Standard Judging Criteria
Radiated interference MHz 30 to 230 EN55011 Class A
field strength dBuV/m at30m 30
MHz 230 to 1000 EN55011 Class A
dBuV/m at30m 37
Terminal interference MHz 0.15 to 0.5 EN55011 Class A
voltage dBuV (Semi-peak value) 79
dBuV (Mean value) 66
MHz 0.5 to 30 EN55011 Class A
dBuV (Semi-peak value) 73
dBuV (Mean value) 60
Radiation field MHz 80 to 1000 ENV50140, A
V/m 10 ENV50204
%AM at 1kHz 80
High-frequency MHz 0.15 to 80 ENV50141 A
conduction V (rms, no modulation) 10
%AM at 1kHz 80
Static discharge kV 8 (aerial discharge) EN61000-4-2 B
4 (contact discharge)
4 (indirect discharge)
Fast transient kV ± 2kV/ EN61000-4-4 B
Tr/Th ns (peak value) 5/50
Repeating frequency 5
kHz

6F8C0880 81
Appendix F EMC Instructions

F.3 Judging Criteria


The judging criteria A and B in Table F-1 are defined as follows:
(1) Criteria A
During the test
Analog accuracy deviations: Less than 1%
After the test
Operation and performance shall be normal without user intervention.
(2) Criteria B
During the test
Analog accuracy: Alarm by transient effects is permissible.
Digital input/output: No adverse effects on input/output condition
After the test
Operation and performance shall be normal without user intervention.

82 Monitoring and Control Network Ethernet Module Installation and Wiring Manual
Appendix G Parts Life Versus
Installation Environment

environmental conditions.
G
Some parts vary in service life depending on the ambient temperature and other

The service life of the parts used in the Integrated Controllers applies in cases where
they are used at the recommended operating temperature of 25±10oC.
If the annual average temperature of the place where the product is installed is above the
recommended operating temperature, the service life will become shorter.
It is recommended, therefore, that the product be installed at an ambient temperature of
25±10oC.
If the product is used in an environment always at high temperature, air conditioning or
forced cooling is recommended. Refer to the following manuals for the parts life of the
Ethernet modules.
model 3000 Ethernet Module User's Manual (6F8C0878)
model 2000 Ethernet Module User's Manual (6F8C0879)
Loop Controller L1 User's Manual (6F8C0884)

6F8C0880 83
V
Integrated Controller series
Monitoring and Control Network Ethernet Module Installation and Wiring Manual

1st edition 1st Feb 2001 0880.0.0102

TOSHIBA CORPORATION
INFORMATION AND INDUSTRIAL SYSTEMS & SERVICE COMPANY
SYSTEM COMPONENTS DIVISION
1-1, Shibaura 1-chome, Minato-ku, Tokyo 105-8001, Japan
Tel.:+81-3-3457-4900 Fax.:+81-3-5444-9268

 TOSHIBA Corporation 2000.2001


All Right Reserved.
6E8C0880

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