68-SS-C

OWNER : PROJECT : EPC CONTRACTOR :

SALALAH AMMONIA PLANT

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MS FOR INSTRUMENT AND TELECOM CABLING PAGE : 1 / 24

SUBCONTRACTOR DOCUMENT NO. : IVS-DA-ENI-0001 REV.: 2

METHOD STATEMENT
FOR
INSTRUMENT AND TELECOM CABLING
(LAYING, GLANDING & TERMINATION)

 VENDOR : IVS TECHNOLOGY SERVICES

 LOCATION : SALALAH / SITE OFFICE

PROJECT NO. : 645295

PACKAGE NO. : C60001
PACKAGE TITLE: AMMONIA LOADING LINES AND JETTY WORKS
EQUIPMENT NO. :
DOCUMENT NO. :

DAEAH International LLC - P00186 IVS-DA-ENI-0001 2

METHOD STATEMENT FOR INSTRUMENT & TELECOM CABLING (LAYING, GLANDING AND TERMINATION) 7/2/2020

Salalah 1000 T/D Ammonia Plant

Mark Murphy & Sayed Shah

2020-07-07 645295-C60001-0067 03

2 30- JUN- 2020 For Approval J.H. Choi W.C. Shin W.H. Park
1 18- APR- 2020 For Approval J.H. Choi W.C. Shin W.H. Park
0 03- MAR- 2020 For Approval J.H. Choi W.C. Shin W.H. Park
Rev Date Description Prepared by Reviewed by Approved by

COMMENT RESOLUTION SHEET

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SUBCONTRACTOR DOCUMENT NO. : IVS-DA-ENI-0001 REV.: 2

No Client’s comment Actions taken

1 Lifting concrete slab to be added Work procedure mentioned

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SUBCONTRACTOR DOCUMENT NO. : IVS-DA-ENI-0001 REV.: 2

Table of Contents
1 PURPOSE ............................................................................................................................................. 4
2 SCOPE .................................................................................................................................................. 4
3 REFERENCE DOCUMENTS ................................................................................................................. 4
4 DEFANITIONS /ABRVIATIONS ............................................................................................................ 5
5 PLANT EQUIPMENT............................................................................................................................. 5
6 SAFETY................................................................................................................................................. 6
7 RESPONSIBILITIES.............................................................................................................................. 6
8 TESTING & MEASURING EQUIPMENTS............................................................................................. 6
9 PROCEDURE........................................................................................................................................ 7
9.1 GENERAL REQUIREMENTS .............................................................................................................. 7
9.2 STORAGE AND H ANDLING OF CABLE DRUM ..................................................................................... 8
9.3 PRE-INSTALLATION TEST ................................................................................................................ 8
9.4 INSTRUMENT CABLE INSTALLATION................................................................................................. 9
9.5 CABLE GLANDING AND TERMINATION ............................................................................................ 10
9.6 TESTING OF CABLES AFTER GLANDING AND TERMINATION.............................................................. 14
9.7 MULTI CABLE TRANSIT (MCT) ...................................................................................................... 15
9.8 LIFTING CONCRETE SLAB COVERS ................................................................................................. 15
10 INSPECTION & TEST STATUS .......................................................................................................... 16
11 ATTACHMENTS (LIST OF VERIFYING DOCUMENTS) ..................................................................... 16
11.1 JOB HAZARDS ANALYSIS (JHA) .................................................................................................... 16

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SUBCONTRACTOR DOCUMENT NO. : IVS-DA-ENI-0001 REV.: 2

1 PURPOSE
 The purpose of this method statement is to define the laying, glanding, termination and
testing method, acceptance criteria for the Installation of Instrument and Telecom Cables
and the responsibility of construction and Quality Control relevant to this procedure.
 This procedure covers work up to and including mechanical completion.

2 SCOPE
 This Method Statement is applicable for Electrical,Instrumentation and Telecom Works for
SALALAH AMMONIA Project.

3 REFERENCE DOCUMENTS
Telecom System Cable Schedule-PAGA SYSTEM 645295-0000-4CEL-0004
Telecom System Cable Schedule-Closed Circuit Television & 645295-0000-4CEL-0005
Weather Monitoring System
Telecom System Cable Schedule-LAN 645295-0000-4CEL-0006
Instrument Cable Schedule N/A pending from SLI
Telecom cable drum schedule N/A pending from SLI
Instrument cable drum schedule N/A pending from SLI
Material Purchase Order N/A pending from SLI
Cable Data Sheets. N/A pending from SLI
Equipment list for Telecommunication System 645295-0000-4CEL-0001
Instrument Index 645295-0000-48EL-0001
Jetty Area control room equipment layout 645295-0000-45D3-0001
Instrument Cable & Conduit Layout drawings jetty loading N/A pending from SLI
arm
CCTV Cable & Conduit layout jetty loading arm 645295-2010-4CD7-0010
PAGA Cable & Conduit layout jetty loading arm 645295-2010-4CD7-0020
Instrument & AIR manifold location Layout jetty Area 645295-2010-48D5-0011
Jetty Loading control room Tel/Data/CCTV/PAGA system 645295-2010-4CD2-10001
Schematic Drawing
Jetty Loading control room Ground floor and first floor plan 645295-2010-4CD5-10001
Tel/Data/CCTV/PAGA plan
PAGA Equipment layout jetty Area 645295-2010-4CD6-0009
CCTV Equipment layout jetty area 645295-2010-4CD6-0018
Externalinstrument & telecom cable routing layout (section N/A pending from SLI
& detail) ammonia plant.
Termination drawing. N/A pending from SLI

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SUBCONTRACTOR DOCUMENT NO. : IVS-DA-ENI-0001 REV.: 2

4 DEFANITIONS /ABRVIATIONS
 ITP: Inspection and test plan
 ITR: Inspection and test record
 QC: Quality control
 PPE: personal protective equipment
 HSSE: Health, safety, security and environment
 ITP: Inspection and test plan
 ITR: Inspection and test record
 QC: Quality control
 PPE: personal protective equipment
 HSSE: Health, safety, security and environment

5 PLANT EQUIPMENT
 Toolbox
 Spanners
 Cable roller
 Drilling machine
 Grinding machine
 Ladder
 Scaffold
 Manlift
 Pickup
 Crane
 Chipping machine

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6 SAFETY
6.1 Installation, inspection and testing shall be carried out in accordance with Project HSSE
Plan.
6.2 Site personnel shall adhere to the site safety policies at all times with emphasis on
wearing the correct PPE and equipment appropriate to the type of the operation being
performed.
6.3 All personnel including third parties shall be safety inducted prior to entry on site.
6.4 Risk assessment shall be constantly monitored for changes in conditions.
6.5 Prior to commencements of work every day, the supervisor shall check all equipment and
tools are in good condition.
6.6 All Instrument Inspection & Test described in this document shall be conducted in a safe
manner and good engineering practice.
6.7 Precautions shall be taken during tests carried out by other disciplines (ex: Pneumatic
test of piping system).
6.8 During material handling operations, safe working of cranes and slings shall be observed.
6.9 When required, necessary work permit shall be obtained from HSSE Department as per
relevant procedure.

7 RESPONSIBILITIES
7.1 The Site Instrument Engineer/Supervisor shall be responsible for ensuring that
Instrument and Telecom Cables are installed to an acceptable standard of workmanship
and in accordance with applicable drawings, data sheets and specifications as well as
making request for inspection (RFI) to Quality Department at each stage of work as per
the applicable ITP requirements
7.2 The instrument QC Inspector shall be responsible for verifying that work carried out is
complete, correct and meets the specified requirements.
7.3 The QC Engineer or his designee shall be responsible for ensuring that all inspections and
tests are witnessed based on approved ITP, results are recorded on applicable ITR and
signed off.

8 TESTING & MEASURING EQUIPMENTS

8.1 All testing and measuring equipment shall be mechanically and electrically in good
condition.
8.2 All testing and measuring equipment shall have a valid calibration certificate and sticker
indicating the calibration date and next due.
8.3 Testing and measuring equipment shall be handled by competent
electricians/technicians.

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9 PROCEDURE
9.1 GeneralRequirements
9.1.1 All material received at site shall be inspected, handled and stored upon receipt
in accordance with Project Procedure for "Site Material Control”.
9.1.2 All tests shall be conducted by skilled Instrument/Telecom Technicians under
the supervision of Site Supervisors. Including OTDR Testing and report.
9.1.3 Cable testing shall be recorded as defined herein and witnessed by the
client/contractor in accordance with the Contract Procedures.
9.1.4 All installation activities shall be executed in accordance with applicable
engineering documentation (specification, schedules and drawings).
9.1.5 The Installation shall comply with all relevant National & International codes and
in particular those relating to installation in hazardous areas where applicable
9.1.6 Cable shall be run in continuous lengths between approved termination locations
such as junction boxes, panels, instrument casings etc., and intermediate
connections are not permitted.
9.1.7 The entry of cables into enclosures shall be via gland assemblies. The
subcontractor supervisor must ensure that the glands used are the correct type
and size for the cable and are to the correct safety code if applicable.
9.1.8 Cable routes passing through outside walls of buildings via transits shall be
generally sealed on completion of the installation to prevent the ingress of water
and dust into the building. Where fireproof seals or hazardous area boundaries
are involved the method of installation shall be defined in the design
documentation.
9.1.9 Where cables are temporarily laid or stored for a short duration and or cable
routes pass through floors etc., mechanical cable protection shall be provided to
prevent cable being damaged.
9.1.10 When Steel conduit is used for cabling, the installation requirements shall be
defined in the contract documentation and installation details.
9.1.11 The earthing, continuity and insulation of metal screens in cables shall adhere to
the project design documentation.
9.1.12 Field instruments shall be considered grounded by means of the cable gland via
the field cable steel wire armor. This applies in all cases where adequate earth
continuity cannot be provided by mechanical supporting connections.
9.1.13 Cable shall not be bent to radii less than the manufacturer’s recommendation as
defined in their catalogue or on the relevant data sheet.
9.1.14 The minimum spacing between instrument and power cables, as defined in
Project cable routing/layout drawings shall be strictly adhered to.

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9.1.15 Special signal cables such as co-axial and fiber optic cable shall be installed in
accordance with manufacturer's guidelines and recommendations.
9.1.16 Any deviation/exceptions to the requirements of the project specifications and
drawings require prior approval by contractor.
9.2 Storage and Handling of Cable Drum
9.2.1 Upon receipt at storage area, cable drums are inspected for mechanical damage,
drum number and cable specification.
9.2.2 Where damage to cable drum is observed, the cable drum shall be opened, and
the cable inspected for any damages.
9.2.3 Damaged drum/Cable is recorded on the “Damage Report” and reported in
accordance with the Contract Procedures
9.3 Pre‐Installation test
9.3.1 Cables shall be tested on the cable drums prior to removal to the work site.
9.3.2 Instrument cables shall be tested as follows, using insulation Tester having valid
calibration certificate.
a) The continuity of each core shall be checked.
b) All applicable drain wires and their corresponding shield shall be checked for
continuity.
c) The insulation resistance between individual core to core, core to screen shall be
checked.
d) Usually individual conductors in a cable will have similar values of insulation
resistance, however where they differ, the value recorded on test record should be the
lowest. If they differ by a significant amount, this could be an indication of damage or
poor workmanship and should be investigated.
e) After completion of the tests, the ends of the cable shall be sealed to prevent the
ingress of moisture.
f) Minimum IR value shall be as per manufacturer’s published data. As a thumb rule,
minimum acceptable value shall be calculated as follows:
Minimum IR value = [(Cable Rating/1000)+1MW] x 10

9.3.3 Test results shall be recorded on relevant ITR.

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9.4 Instrument Cable Installation

9.4.1 Where cables drum schedules are available, the site supervisor shall ensure that
the individual cable lengths are taken from the designated drum.
9.4.2 The cable drums length schedule is to be checked before starting the installation
activities.
9.4.3 Cable will be cut as per the cable schedule from the specific cable drum.
**Temporary Cable marking tag should be provided after Cable Pulling
Identification**
9.4.4 Prepare a reel key plan in order to monitor and manage the length for the more
convenient utilization of cables before cable laying and cutting. Check shall be
carried out taking into account the preliminary study made by contractor, any
discrepancies shall be reported to the contractor before proceeding.
9.4.5 Prior to laying cables in trenches/ Duct banks, the dimensions of the trenches/
Duct banks shall be checked against the approved drawings. Particular attention
will be paid to the requirement for bedding of clean sand. Duct banks are to be
cleared prior to Cable pulling.
9.4.6 Cable trenches/ Duct banks shall be prepared in accordance with approved
project drawings. Trenches shall have a minimum depth as per project
specification. Trench bottoms shall be cleared of all foreign material before
applying the bottom layer of sand bed.
9.4.7 Re-opening of existing cable trenches shall be by hand digging only.
9.4.8 Where there are large quantities of cables crossing or branch off, trench depth
shall be increased locally.
9.4.9 Trenches shall not be routed close to buried pipes containing hot fluid liable to
temperature rise.
9.4.10 Cable entry into control room buildings shall be through gas tight cable transit or
as specified in project specification and installation details.
9.4.11 Intrinsically safe cables shall be installed in accordance with project
specification.
9.4.12 Cables shall be handled carefully to avoid damage that could occur due to
excessive pulling or bending forces. The minimum permissible bending radius as
per manufacturer’s published data shall be observed. Cables shall be laid with
sufficient slack to prevent stress.
9.4.13 Where cable trenches pass service roads, electric cables or other services, pipe
sleeves shall be installed as indicated on approved project drawings.
9.4.14 Where cable trenches cross areas where heavy traffic can be expected, trenches
shall be covered with pre-cast removable concrete covers/duct banks or as
indicated on approved project drawings.

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9.4.15 Cable trays and trunking shall be installed where required in accordance with
approved project drawings. Tray/trunking work shall be adequately supported
and shall not obstruct traffic, accessibility or removal of process instruments.
9.4.16 Spare space shall be provided in cable tray/Duct Bank and trench as per project
specification for future cables.
9.4.17 QC Inspector shall inspect and ensure that trenches are clean and free from
foreign debris and shall also inspect duct banks.
9.4.18 Where cables are laid on trays or racks these shall be inspected by
Instrument/Telecom QC Inspector to ensure the routing is complete and free
from any sharp edges or obstacles.
9.4.19 Throughout the cable pulling process, the Site Supervisor shall ensure that
undue stress is not applied to the cable. Where a cable winch is used, the
manufacturer’s permissible pulling tension values shall be adhered to.
9.4.20 Where instrument signal cables are run in parallel with power carrying cables,
above or below ground, segregation shall be maintained in accordance with
project specification.
9.4.21 Where instrument and power carrying cables are run in the same trench, the run
shall be inspected to ensure separation is by positive means.
9.4.22 Cables shall be identified at both ends and at specified intervals in accordance
with the instrument installation details.
9.4.23 Prior to backfilling, each layer of the cable shall be inspected to ensure dressing,
tagging, segregation etc. as per specification and installation details.
9.4.24 For underground cables, individual cable lengths shall be tested for insulation
resistance and continuity after installation, but prior to backfilling of each layer.
Test configuration, test voltage and acceptance value shall be as per 8.3. Test
results shall be recorded on the relevant ITR(IVS‐ITR‐002).
9.4.25 Warning tape and cable protection tile shall be installed and inspected prior to
trench back filling.
9.4.26 Backfilling material shall be as per project civil specification.
9.4.27 Upon completion of backfilling and compaction of the trench, route markers shall
be installed over the trench at specified intervals, each branch and each bend.
9.4.28 Above ground cables shall also be inspected to ensure dressing, tagging,
segregation etc.as per specification and installation details,
9.4.29 For underground and above ground cables, inspection results shall be recorded
on the relevant ITR(IVS‐ITR‐002).

9.5 Cable Glanding and Termination

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9.5.1 Prior to start cable glanding activities, ensure that cable dressing throughout the
route is complete and acceptable.
9.5.2 Prior to installation, the cable glands shall be checked to ensure they are as per
the schedule and of the correct size and type for the cable on which they are to
be fitted.
9.5.3 Particular attention shall be paid to glands intended for lead sheathed and steel-
wire armored cables to ensure the correct sealing and clamping components are
supplied with the gland.
9.5.4 Where glands are to be installed in a hazardous area, the certification of the
gland shall be verified and shall be sealed accordingly.
9.5.5 The glanding process shall be inspected randomly with 10% of all glands of each
type being checked as a minimum.
9.5.6 Secondary cabling to field instruments such as transmitters, resistance bulb and
thermocouples, CCTV, Speakers, etc. shall have excess length to allow for easy
removal of the element. This excess length of cable and also any capillary excess
length should be neatly coiled (single coil) tied and secured to the adjacent
support material.
9.5.7 Cable glands on equipment in the plant shall be mounted at the bottom to
prevent ingress of water. Where cable glands are installed in the side wall of
equipment, the cable shall enter from below. Cable coming from top shall first
drop to below the gland level. Where enclosure construction does not allow
bottom or side entry, top entry may be allowed considering IP rating of the cable
gland and the enclosure.
9.5.8 Glanding shall be done as per manufacturer’s instructions by a competent
electrician under supervision and guidance by site supervisor. Correct tools shall
be used and glands not to be over tightened.
9.5.9 All electricians involved in cable glanding activity shall undergo an in-house
training and practical test based on manufacturer’s instructions and possess a
valid identity card issued by contractor QC as an evidence of their competency.
This training session shall include a video showing cable glanding process.
9.5.10 Prior to sealing (where applicable) and tightening extended cap of the gland, the
assembly shall be checked for the following:
a) The cable tails are of the correct length and undamaged during stripping.
b) Where applicable, the lead sheath is stripped to the correct length and passes
through the body of the gland into the enclosure.
c) The steel-wire armor is stripped to the correct length such that it mates with
but does not protrude through the clamping ring.

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d) The shield and mylar is stripped to the correct length with the sleeve installed
on drain wire.
e) Earthtag is fitted, where applicable only. Note: Earthtag is not required for
metallic junction boxes and junction boxes with internal earth continuity plate.
f) confirm spare and screens are earthed.
g) Ensure that sealing washer (IP washer) is fitted external to the equipment -
where required.
h) The outer sheath of the cable is contained within the gland.
i) The gland shroud is inserted.
9.5.11 After assembly and tightening, the gland shall be checked to ensure:
a) The body is securely fitted to the enclosure.
b) The gland is mechanically sound.
c) The clamping on the steel-wire armour is secure.
d) The outer sheath is sealed.
e) The gland shroud is properly fitted.
f) If required, earth tags are properly earthed as per requirements.
9.5.12 Cable termination shall be carried out as per termination drawings.
9.5.13 Cables termination shall be performed in an orderly manner. Cable cores shall
not be interwoven and with screw terminals the connections should be limited to
one per terminal. Common terminal shall be made by using terminal
manufacture’s bridging arrangements.
9.5.14 Termination materials shall be in accordance with project specifications.
9.5.15 All wire ends shall be identified with a marker as per termination drawing and
installation details.
9.5.16 When terminated in pressure plate terminal blocks, wire conductors shall meet
the terminal block manufacturer’s specifications for size of wire, stripping length
and torque.
9.5.17 For measurement and control input/output loops, one wire only shall be
terminated under a terminal block pressure plate. Where there are multiple
wires being connected together (such as shields, power commons or circuits
with complex connections), the terminal strip manufacturer’s jumper bars or
strips shall be used wherever possible. In any case, no more than two wires (and
always the same type and size of wire) shall be terminated under the same
pressure plate.
9.5.18 Correct type of crimping tool shall be used and all connections shall be properly
tightened.

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9.5.19 Generally, most field instruments do not have insulated connection facilities for
the screen. The screen shall be insulated with a protective sleeve and left
unconnected at instrument end, with the same length as the signal wires. This
should create a possibility for checking interconnections between the two
different earth systems.
9.5.20 All spare wires shall be properly identified and connected to the spare terminal
blocks as indicated on termination drawing. Spare wires may be connected
together and grounded at one end.
9.5.21 Cable terminations shall be inspected to verify following:
a) Correct size of wire/terminal lugs used and ensure that lug is suitable for the
wire size. (Too small or large lug is not acceptable)
b) Correct color code/core numbering followed.
c) No physical damage or kinks on conductor inside the enclosure.
d) Conductor is not touching with the cable entry component.
e) Properly insulated at cable entry point.
f) Properly dressed inside the enclosure.
g) Verify wire twisting is maintained close (50mm) to termination point.
h) Correct core markers provided.
i) Screen/ shield are properly insulated/ terminated or cut off as applicable.
j) No loose crimping or connections.
k) Wires are terminated at correct terminals and properly tightened. (see 8.6.4)
9.5.22 Inspection Result shall be recorded on (IVS‐ITR‐003).

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9.6 Testingof Cables after Glanding and Termination

9.6.1 Warning: Severe damage may cause to barriers and electronic equipment if
inadvertent IR testing is carried out on cables after connection.
9.6.2 Prior to start IR test, ensure that all electronic circuits of instruments and panels
are electrically isolated from cable loop. (example: knife-edge terminals are in
open position at marshalling cabinet and instruments are not connected at field).
9.6.3 After completion of handing and crimping of wire lugs, but before final
connection to instruments, the cables shall be checked for continuity and
insulation resistance by applying 80 V to 500 VDC for minimum one-minute
duration between individual core to core, core to screen. The core test is carried
out by application of the test voltage between each conductor and all others plus
the screen (if applicable) connected to earth. Results shall be compared with the
minimum value mentioned in 8.3.
9.6.4 For Instrument cables, screen to screen and screen to earth electrical isolation is
mandatory for proper operation.
9.6.5 Care should be taken to ensure that cables are discharged fully prior to
connection to instruments.
9.6.6 All wires which are disconnected for testing purpose shall be reconnected and
tighten as per termination drawings and inspected as per 8.5.21-k.
9.6.7 Testing shall be carried out before the commissioning period when no hazardous
areas exist on the site. It is the sub-contractor responsibility to ensure that any
test done subsequent to this where hazards may exist are performed with the
appropriate IS test equipment or equivalent. All such test arrangements shall be
agreed with the Supervising Engineer.
9.6.8 Inspection Result shall be recorded on (IVS‐ITR‐003)

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9.7 Multi Cable Transit (MCT)

9.7.1 MCT’s shall be installed as per approved drawings and manufacturer’s
installation instructions.
9.7.2 Frame for MCT shall be installed by Civil group in coordination with Instrument
Department.
9.7.3 Location and orientation of the frame shall be verified by Instrument QC
inspector.
9.7.4 After completion of the cable laying, inspection shall be carried out to verify
following:
a) MCT installation is as per manufacturer’s instructions.
b) Cables identified at both ends.
c) Cable installed at correct slot as per MCT schedule/drawing.
d) Correct lubricant used.
e) Tightened correctly.
f) Where applicable, earthing correct.

9.8 Lifting concrete slab covers

9.8.1 For cable installation underground in Jetty area through the existing duct
opening and manhole, the concrete slab covers to be removed completely and to
be reinstalled after finish the cable work.
9.8.2 Hooking position on the concrete slab which is filled with concrete should be
removed by chipping machine to connect lifting tools (shackle)
9.8.3 Proper lifting tools (shackle, sling, etc..) to be used for the concrete slab covers
(3~8.8tons per each)
9.8.4 Lifting and handling work to be conducted by qualified riggers and certified
equipment under controlling by rigging supervisor

New Cable Installation in existing duct opening in Jetty area

Hard barricade need to be installed after removal of concrete slabe with mandatory signages

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Hooking point filled with concrete to be removed by chipping machine

10 INSPECTION & TEST STATUS

10.1 Inspection and Testing shall be carried out based on this document and applicable
approved lTPs.
10.2 Inspection and Test results shall be recorded on relevant ITR indicated on the applicable
lTPs and shall be signed off by all parties involved without any delay.
10.3 Inspection and Test status of each tagged items shall be maintained by QC department to
ensure that all activities mentioned in lTPs are completed and recorded on relevant ITRs.
10.4 Inspection and Test status of non-tagged items (if any) shall be separately controlled and
maintained to ensure the completion of work as per ITP.
10.5 Inspection and Test status control sheet shall be used as a guideline to monitor
outstanding work/inspection/test etc.

11 Attachments (List Of verifying documents)

11.1 Job hazards analysis (JHA)

16
 Job Hazard Analysis
JOB DESCRIPTION Instrument & telecom cable laying and termination DATE PREPARED 30- Jun- 20

LOCATION Salalah Ammonia PJT PROJECT SALALAH AMMONIA PROJECT

CONTRACTOR DAEAH / IVS Technology Services llc. ESTIMATED CREW SIZE 10

W RITTEN BY SIGNATURE

REVIEW ED BY SIGNATURE

APPROVED BY SIGNATURE

CRITICAL RISK CONTROL PROTOCOLS (Mark each box as applicable)

#1 - Vehicles #2 - Hazardous Materials #3 - Equipment Safeguarding #4 - De- Energization
#5 - Working at Heights #6 - Lifting Operations #7 - Confined Space #8 - Excavations Not Applicable

REQUIRED SAFE WORK PERMIT (Mark each box as applicable)

Confined Space Entry Hot Work Excavation Electrical Work Not Applicable

COMMON HAZARD CATEGORIES (Mark each box as applicable)

W ork Area Equipment & Tools Equipment & Tools Weather ConditionsHazardous Materials Energy Environment

Communications Aerial mobile platform Elevated Platforms Heat / Cold Compressed gas Electrical Contaminant release to water

Working alone Boom lifts / scissor lifts Man- basket Windy Flammable / combustible Mechanical Contaminant release to soil
Remote location Forklifts Scaffolding Tidal Oxidizing Pneumatic Atmospheric emission
Hoes / bobcats Toxic Erosion / sedimentation
Simultaneous operations Ladders Sea storm Hydraulic

Superposed works Excavators Hand tools Snowing / freezing Corrosive Thermal Noise / vibration / light

Landslide Cranes Foggy Biological / biomedical Radiation Wastewater generation /

Traffic Trucks / trailers Explosives Chemical Waste generation / disposal
Potential Disturbance / removal of
Light trucks / vehicles
Powered hand tools Residual Work in or near sensitive

PERSONAL PROTECTIVE EQUIPMENT, SPECIAL TOOLS AND OTHER EQUIPMENT REQUIRED

COVERALL, SAFETY SHOE, SAFETY HELMET, SAFETY GOGGLES,LEATHER GLOVES, GIN WHEEL, LIFTING BAG, FULL BODY HARNESS ALONG WITH LANYARD, HAND TOOLS, CHIPPING MACHINE
Face shield and ear protection required for chipping activity

ADDITIONAL TRAINING REQUIRED

Rigging and Banksman, Fork Lift Operator, Crane Operator, Working at Height

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 Initial Risk Residual Risk
JOB STEPS / ACTIVITIES HAZARDS RISKS CONTROL MEASURES PERSON
P C RL P C RL

• Plan of the work properly to prevent conflicting activities Project Incharge

Lack of
Work start-up Poor Planning 3 3 M • Conduct a tool box talk before starting the job 1 2 L Site Incharge
Communication
• Complete Stepback(2x2) and share with all involved crew Site HSE Officer

• Obtain proper work permit before start of work. Permit should be availed
from the concerned authority.
• Method statement to be explained to all employees and it must be made
available at the site during the activities.
• Job specific control measures to be communicated to all personnel
involved in the job through Tool Box Meeting.
• Ensure necessary engineering drawing are available with work permit.
Personal Injury, • Barricade Work Area & post necessary sign boards.
Hazardous/Critical Property Damages, • Personnel must be undergone “Work At Height “ training prior to access
Project Incharge
activities without Environmental elevated place.
PTW Application 2 4 M 1 1 L Site Incharge
sufficient preparation Spills, Fire, PTW • Use only green tagged scaffolding platform. Use adequate work platform.
Site HSE Officer
& safety measures. Breaches, Gas Do not use scaffold if it is red tagged.
releases • Proper "PPE" (Double lanyard full body harness).
• Ensure that material is stored securely.
• Ensure stable position is adopted while lifting material.
• Throwing of component not permitted.
• Ensure that minimum two scaffolders engaged in erection.
• Don’t climb on guardrail.
• Ensure all clamps securely tighten
• Limit number of workers on scaffold

• Provide guards to sharp edges of all equipment.

• Tie barricade tapes provide warning signs on sharp materials to make it
- Skin cut visible for all employees present in the worksite.
- Unsafe use of tools
- body injury. • Provide proper personal protective equipment to all employees assigned
and equipment’s.
Preparation and Inspection of tools, - struck by for the activity. Project Incharge
- Sharp edges of
equipment’s and lifting gears/devices prior to - Hit, caught in 3 2 M • Provision of flag man for moving equipment/vehicles 2 1 L Site Incharge
tools and equipment
start of work. between • Equipment should have blinker light/sound. Site HSE Officer
that are not easily
- ergonomic • Maintain proper back posture and body position during manual lifting of
spotte
injuries. materials.
• Position body where less effort is exerted and less strain.
• Divide load weight between
• Conduct TBT and Educate Crew before commencing activities.
• No improvised tools
• All works Subjected to work permit system. Project Incharge
• Sharp or pointed tools should be handled with care Site Incharge
Falling tools. Personal Injury 3 3 M 2 2 L
• Use right tool for the right job Site Supervisor
• The Hand Tools must be tied to the technician wrist while working at Site HSE Officer
height.

Use of hand tools. • Conduct TBT and Educate Crew before commencing activities.
Tools breaking or • No improvised tools
coming apart in use, • All works Subjected to work permit system. Project Incharge
Personal
slipping tools (which • Sharp or pointed tools should be handled with care Site Incharge
Injury/Damaged 3 3 M 2 2 L
can occur when • Use right tool for the right job Site Supervisor
tools
pressure is applied to • The Hand Tools must be tied to the technician wrist while working at Site HSE Officer
them) height.

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 Initial Risk Residual Risk
JOB STEPS / ACTIVITIES HAZARDS RISKS CONTROL MEASURES PERSON
P C RL P C RL

• Unloading operations should be carried out with lookout stationed to

Project Incharge
Material fall over and Personal Injury, prevent unauthorized access
3 3 M 1 1 L Site Incharge
dropping of material property damages. • Ensure load carrying routes are free from obstruction
Site HSE Officer
• Pre-task briefing and TBT on day to day basis

• Where manual lifting required more than two persons to be assigned with
Material Handling
Poor Material suitable period for rest will be taken in order to avoid fatigue.
Project Incharge
Over weight Lifting handling, • Ensure load carrying routes are free from obstruction.
Site Incharge
strain/Fatigue/Pinch muskuloskeletal 3 4 M • Utilize correct manual handling techniques to avoid over strain and 1 1 L
Site Supervisor
points injuries, Uncleaer fatigue.
Site HSE Officer
path • Keep body parts out of the line of fire
• Pre-task briefing and TBT on day to day basis

Project Incharge
• Ensure proper communication have been developed about load and its
Dropped load, Site Incharge
Material Handling Poor communications 2 3 M lifting strategy 1 2 L
personal injury Site Supervisor
• Ergonomics condition must be in safe manners while handling the material
Site HSE Officer

• Fully extend outriggers with wood matting prior to lifting.

• Do not lift a load that exceeds the capacity of crane. It is recommended to
- Crane failure conduct test lift prior to lifting.
- Hit, struck by
- Unauthorized • Check the wind velocity and direction prior to lifting. Project Incharge
- Fall of Load
Operator 3 3 M • Cranes swinging radius must be free of structures, live lines and post. 1 1 Site Incharge
- Caught inbetween
- Suspended Load • Do not exceed the safe working load of rigging hard wares. Site HSE Officer
- Tilting of Crane
- Swing Load • Lifting and erection shall be done per approved Lifting/Rigging plan.
• It is recommended to use softeners on sharp edges of a load to be lifted.

• Only TUV or Third party certified riggers and operators are allowed to enter
the barricaded area.
• The designated rigger should be giving hand signals to the crane operator.
• Use tag lines to control loads.
- Fall of loads
• Personnel are not allowed to ride over and stay under the load. Project Incharge
- Rigging hardware - Struck by
3 3 M • Use approved elevating platform like man lift or ladders in removing slings, 1 1 L Site Incharge
failure. - Caught in
shackles and other rigging hardware tied on the structure. Site HSE Officer
between
• Lifting plan must be prepared by certified rigger and must be at site during
installation of cablr ladder tray and perforate lifting.
tray • Use proper personal protective equipment.
• Rigging hardware is regularly properly inspected prior to use
68-SS-CC. Need to be more specific about job scope

• Fully extend outriggers with wood matting prior to lifting.

• Do not lift a load that exceeds the capacity of crane. It is recommended to
conduct test lift prior to lifting.
- Unsafe rigging • Check the wind velocity and direction prior to lifting.
practices - Personal Injury • Cranes swinging radius must be free of structures, live lines and post.
- Loose materials - Fall of materials • Do not exceed the safe working load of rigging hard wares. Project Incharge
- SIMOPS - struck by 3 3 M • Lifting and erection shall be done per approved Lifting/Rigging plan. 1 1 L Site Incharge
- Adverse weather - Caught in • It is recommended to use softeners on sharp edges of a load to be lifted. Site HSE Officer
condition between • Only TUV or Third party certified riggers and operators are allowed to enter
the barricaded area.
• The designated rigger should be giving hand signals to the crane operator.
• Use tag lines to control loads.
• Personnel are not allowed to ride over and stay under the

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 Initial Risk Residual Risk
JOB STEPS / ACTIVITIES HAZARDS RISKS CONTROL MEASURES PERSON
P C RL P C RL

• AII tools and tackles should be 3rd party certified

• Visual inspection has to be conducted for all the lifting tools and tackles by
falling Project Incharge
lifting supervisor prior to lifting operation
Failure of Lifting tools objects/Personal 4 3 M 1 2 L Site Incharge
• AII the lifting tools should have color code
Injury Site HSE Officer
• Any tools found with damages have to be discarded from the service
immediately

• Area needs to be barricaded and proper signs need to be placed

• Only third party certified/trained and competant riggers are allowed to Project Incharge
Fallen objects,
Suspended Loads 3 3 M perform rigging activities 1 1 L Site Incharge
personal injury
• Flag man should be assigned for controlling unauthorized entrant Site HSE Officer
• Load lifting point should be inspected before starting the activity

• Load should be secured at appropriate lifting points Project Incharge

Proprty damage,
Swinging Load 3 3 M • Swinging radius has to be barricaded 1 1 L Site Incharge
personal injury
• One or more Tag lines have to be provided for theload to be in control Site HSE Officer

• Crane Should hold the 3rd party documents

Project Incharge
Lifting activities Property damage, • Visual inspection has to be conducted by crane operator and lifting
Equipment Failure 3 4 M 1 2 L Site Incharge
( Loading and Unloading by Crane) personal injury supervisor prior to lifting operation
Site HSE Officer
• Daily Checklist should be followed by the operator

Do not exceed SWLL, basic lift plan to be in place and load chart to be in
crane cab at all times
Project Incharge
Crane roll over, • More than 80 ton and tandem lifts are considered critical lifts and shall
Exceed SWLL 3 3 M 1 1 L Site Incharge
personal injury have a prepared lift plan authorized by SLI and OQ where applicable.
Site HSE Officer
• SLI shall be notified of all critical lifts and SLI lift supervisor to be present
during critical lifts.
• Visual inspection has to be conducted by crane operator and lifting Project Incharge
Soil/ground
Hydraulic Failure 3 4 M supervisor prior to lifting operation 1 2 L Site Incharge
contamination
• Any Hydraulic spillage should be removed and disposed properly Site HSE Officer
• Loads should be secured properly
• Equipment’s should be inspected by SNC LAVALIN Safety department
prior to start The activity. Project Incharge
falling objects,
UnSecured Loads 5 5 H •Third party inspection Certification is required Supervisor & Team 1 1 L Site Incharge
personal injury
• Check list procedures need to be followed at the site Site HSE Officer
• More than 16 ton we should submit the rigging plan and it should be
approved by SNC LAVALIN HSE team

• Lifting activity should be stopped during rain and wind speed around
7mtrs/sec
High Winds, • Before initialization of the work,lifting supervisor has to check the work Project Incharge
Adverse weather
Extreme Heat & 3 3 M location and soil condition in adverse weather condition. 1 2 L Site Incharge
condition
Cold, Raining • During inclement weather, work should be suspended and wait for the Site HSE Officer
HSE SNC LAVALIN Instruction.
Transportation of materials and • Never leave any Loose / Unsecured Materials.
facilities

Unauthorized person Incompetency, • Trained 3rd party certified riggersshould be assigned for the activity Project Incharge
Operating Accident, Poor Job 3 3 M • All the crane operators have to be trained and certified by 3rd party. 1 1 L Site Incharge
Equipment Planning • Maintain 3mtrs distance from all moving equipment’s Site HSE Officer
• No unauthorized persons are allowed to enter inside loading and
unloading area. Project Incharge
Struck by Personal Injury,
3 3 M • No unauthorized person in allowed to operate any equipment 1 1 L Site Incharge
equipment’s Asset Damage
Site HSE Officer

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 Initial Risk Residual Risk
JOB STEPS / ACTIVITIES HAZARDS RISKS CONTROL MEASURES PERSON
P C RL P C RL

• Visual inspection should be done daily before starting work by equipment

Project Incharge
Property damage, operator and supervisor
Equipment damage 3 4 M 1 2 L Site Incharge
Spillage, • Equipment found with any damage should be stopped from service and
Site HSE Officer
immediately send for maintenance
Collapse of
Project Incharge
material and • No Vehicle should be overloaded ( trucks, tipper, trailers)
Over Loading 3 3 M 1 1 L Site Incharge
Transportation of materials and equipment, • Lifting equipment and loader should not be overloaded
Site HSE Officer
facilities Personal Injury
Project Incharge
Mobilizing Oversize
3 3 M • Over size load should be escorted and provide warning lights 1 1 L Site Incharge
load
Site HSE Officer
Loosely packed
Project Incharge
material • Materials should be packed tight.
3 3 M 1 1 L Site Incharge
( material dropping on • Load should be secured with load restraints or covered by net
Site HSE Officer
road )
Project Incharge
Personal injury, • Operator to be 3rd party fully trained and competent with having valid Site Incharge
Incompetent Operator 3 3 M 1 1 L
Property damage, doucments Site Supervisor
Site HSE Officer
• Loads should be secured properly
• Equipment’s should be inspected by SNC LAVALIN Safety department
prior to start The activity. Project Incharge
falling objects,
UnSecured Loads 3 3 M •Third party inspection Certification is required Supervisor & Team 1 1 L Site Incharge
personal injury
• Check list procedures need to be followed at the site Site HSE Officer
• More than 16 ton we should submit the rigging plan and it should be
approved by SNC LAVALIN HSE team
• AII tools and tackles should be 3rd party certified
• Visual inspection has to be conducted for all the lifting tools and tackles by
falling Project Incharge
lifting supervisor prior to lifting operation
Failure of Lifting tools objects/Personal 3 4 M 1 2 L Site Incharge
• AII the lifting tools should have color code
Injury Site HSE Officer
• Any tools found with damages have to be discarded from the service
immediately

• Area needs to be barricaded and proper signs need to be placed

Project Incharge
Fallen objects, • Basic lift plan to be in place when using crane attachment
Operating forklift/Telehandler Suspended Loads 3 3 M 1 1 L Site Incharge
personal injury • Flag man should be assigned for controlling unauthorized entrant
Site HSE Officer
• Load lifting point should be inspected before starting the activity

• Crane Should hold the 3rd party documents

Project Incharge
Property damage, • Visual inspection has to be conducted by crane operator and lifting
Equipment Failure 3 4 M 1 2 L Site Incharge
personal injury supervisor prior to lifting operation
Site HSE Officer
• Daily Checklist should be followed by the operator

• Forklift should not operate on uneven ground

• Proper compaction should be ensured Project Incharge
Un- evenground Equipment collapse 3 4 M before placing the crane on a backfilled area 1 2 L Site Incharge
• Check for any underground utilities Site HSE Officer
before placing the crane

• Area need to be inspected and outrigger pads need to be used for the out
riggers. Project Incharge
Personal injury,
Uneven ground 3 3 M • Proper compaction should be ensured before placing the crane on a 1 L Site Incharge
crane roll over
backfilled area Site HSE Officer
• Check for any underground utilities before placing the crane
1

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 Initial Risk Residual Risk
JOB STEPS / ACTIVITIES HAZARDS RISKS CONTROL MEASURES PERSON
P C RL P C RL

Project Incharge
Crane roll over, Do not exceed SWLL, basic lift plan to be in place and load chart to be in
Exceed SWLL 3 3 M 1 1 L Site Incharge
personal injury crane cab at all times
Site HSE Officer

Operating forklift/Telehandler
• Visual inspection has to be conducted by crane operator and lifting Project Incharge
Soil/ground
Hydraulic Failure 3 4 M supervisor prior to lifting operation 1 2 L Site Incharge
contamination
• Any Hydraulic spillage should be removed and disposed properly Site HSE Officer

• Close supervision and monitoring

• Adequate supply of cool drinking light water. Project Incharge
Working directly exposed to sun Heat Stress,
• Job rotation shall be carried out Site Incharge
light Exposure to sun light Fatigue, cramps, 3 3 M 1 1 L
• Adequate rest breaks provided Site Supervisor
stroks
• Stand by vehicles available all the times Site HSE Officer

• Supervisor should be communicated all the emergency points and escape

Lack of knowledge to routes to the work force. Project Incharge
Running, Panic
Emergency Procedures at site proceed to the safe 3 4 M • Everyone should be inducted before entering to the site 1 1 L Site Incharge
personal injury
assembly point • Emergency vehicle should be placed all the time of work. Site HSE Officer
• Emergency No SMC should be communicated ( 23218999 )

Project Incharge
Personal Injury,
• Ensure the area is barricaded to prevent anyunauthorized personnel entry. Site Incharge
Fall of materials. Material and Tools 4 4 H 3 3 M
• Materials to be secured. Site Supervisor
Damages
Site HSE Officer

• No one else is permitted to alter any scaffolding without the approval of

scaffolding inspector.
Project Incharge
• Use only green tagged scaffolding platform. Use adequate work platform
Site Incharge
Fall of personnel. Personal Injury 4 4 H Do not use scaffold if it is red tagged. 3 3 M
Site Supervisor
• Personnel must wear full Boady harnesses while working at height.
Site HSE Officer
• 100% tie‐ off shall be maintained while working at heights.
Working at height

• Use only green tagged scaffolding platform. Use adequate work platform.
Do not use scaffold if it is red tagged.
• Ensure the area is barricaded to prevent anyunauthorized personnel entry. Project Incharge
Property Damage,
Collapse of • No one else is permitted to alter any scaffolding without the approval of Site Incharge
Fatality, Poor 4 4 H 2 3 L
scaffolding scaffolding inspector. Site Supervisor
Planning
• Scaffoldings must be fitted with toe boards to prevent the fall of materials Site HSE Officer
and tools. All tools andmaterials shall be properly secured in the scaff
platform.

• Ensure work area is clear from other workers

• Use shall wear proper PPE especially eye&ear protection, heavy duty
gloves.
Equipment Failure Personal injury • Ensure that have a dust masks available for workers, who might want to Project Incharge
Chipping Noise Damaged tools 3 3 M use one 2 1 L Site supervisor incharge
Inhalation of dust Property Damage • Ensure that chipping power tools should use auxiliary handles that are on Site HSE Officer
the tools maintain controls.
• Equipment/tools shall be inspected and color coded
• HSE supervisor should be on site at all times.

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 Initial Risk Residual Risk
JOB STEPS / ACTIVITIES HAZARDS RISKS CONTROL MEASURES PERSON
P C RL P C RL

- pinch points
-cut injury due to
sharp edges. • Provide wedge or stopped in the cable drum.
-Injury due to • Proper cable management.
-Sharp Edges.
sudden movement. • Store cables in the proper location and never store in an uneven surface.
- Manual Handling Project Director
- Slip, trip, fall due
Preparing Cables -Hot Environment. 3 3 M • Periodic Rest and job rotation. 2 3 L Site supervisor incharge
to poor cable
-Poor Cable • Follow manual handling techniques. Site HSE Officer
management.
Management • Ensure competent supervision.
-Repetitive strain
injury. • Ensure frequent break, TBT for heat stress and cool water for work men.
- Heat Strokes/
dehydration.
-Crash injury due to
trap in running NLP
points. • Provide guard for rotating parts inapplicable.
-Rotating parts. -personal injury due • Keep the body away from the rotating parts.
Project Director
- in running nip point. to the fall of the • Periodic rest.
Rotating of cable pulling winch and cable roller 3 3 M 1 1 L Site supervisor incharge
-fall of cable drum. cable drum. • Never use loose cloth.
Site HSE Officer
- Manual handling. -Repetitive strain • Secure the cable drum.
injury. • Follow manual handling techniques.
-Musculoskeletal
disorder.
-Sharp Edges.
- Non insulated hand • Competent electrician.
tools. -Injury due to sharp • Use insulated handtools.
- Unuthorized working edges. • Use good multi meters and meggers.
with cable lines. -Burn due to • Isolation In case of any repair in the line. Project Director
Testing of cables using multi meter and megge -Poor manual electric shock. 3 3 M • supervision must be available all the times. 2 2 L Site supervisor incharge
handling. -Stress and fatigue. • Maintain a good houskeeping. Site HSE Officer
-Incompetent -Waste • Use proper Manual Handling.
Electrician. accumilation. • Use mandatory and Specific PPE for the task.
-Defective Meters. • TBT for electrical hazard and safe working or near electrical system.
-Falure to use PPE.
-Sharp Edges.
- Non Insulated
handtool. ● Competent electrician.
- Unauthorized -Injury due to sharp ● Use insulated handtools.
working with HV.LV edges. ● Use good multi meters and meggers.
line. -Burn due to ● Isolation In case of any repair in the line. Project Director
Cable glanding , Termination & Cable joint: -Poor manual electric shock. ● supervision must be available all the times. 1 2 L Site supervisor incharge
handling. -Stress and fatigue. ● Maintain a good housekeeping. Site HSE Officer
-Poor houskeeping. -Waste ● Use proper Manual Handling.
● Use mandatory and Specific PPE for the task.
-Incompetent accumilation.
● Ensure designated waste area and clearing of accumulated waste on daily basis.
electrician.
-Defective meters.
-Falure to use PPE

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 Initial Risk Residual Risk
JOB STEPS / ACTIVITIES HAZARDS RISKS CONTROL MEASURES PERSON
P C RL P C RL

• Follow confined space control procedure & PTW

- Stuck inn trench • Get confined space training as per SLI/Client requirement
- People burried • Provide access/egression ways or stairs to/from the trench and culvert Project Incharge
Pipe installation on
Confined space work - Struck by 3 3 M • Provide barricades and watchman as required. 2 1 L Site Incharge
culvert/ trench
- Hit, caught in • Check the trench configuation whether Civil contactot made the trench as Site HSE Officer
between per (i.e. trench slope, trench wall protection)
• Position whistle for alarming when any danger in the rench

Personal Injury, • Must do housekeeping after completion & before the start the work. Project Incharge / Site Incharge
Slip/trip/fall 3 3 M 2 2 L
Housekeeping Fire • Use proper ppe Site Supervisor / Site HSE Officer

Environment • Must do housekeeping after completion & before the start the work. Project Incharge / Site Incharge
Dust & Flying objects 3 3 M 1 2 L
pollution • Use proper ppe Site Supervisor / Site HSE Officer

I confirm that I have presented this Job Hazard Analysis to the workers under my supervision who will execute the work described in this JSA and that all control measures have correctly been

implemented:

Supervisor : Date:

Name & Signature

I confirm that I have read and understood the Job Hazard Analysis which is provided for this work:

NAME (Print) SIGNATURE COMPANY

SLI Task Risk Rating

Consequences Probability Exposure
6 CATASTROPHE - Mutiple fatalities / Significant damage 1 RARE - Practically impossible 6 CONTINUOUS
5 DISASTER - Could kill, permanently disable or cause very serious damage 2 UNUSUAL - Not likely to happen 5 FREQUENT
4 VERY SERIOUS - Could cause serious injury (LTI) or major damage 3 REMOTELY - Possible, it might 4 OCCASIONAL
3 SERIOUS - Could cause moderate injury, modified work or moderate damage 4 CONCEIVABLE - Could happen 3 INFREQUENT
2 IMPORTANT - Could cause first-aid injury or minor damage 5 QUITE - Possible 2 RARE
1 NOTICEABLE - Could not cause injury or damage 6 ALMOST - Certain to happen 1 VERY RARE

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