You are on page 1of 77

PARTS ORDERING INSTRUCTIONS PART LIST

HOW TO ORDER The Index, describes the item on the figure you are looking at. The Part No. is a
When you order, supply the part number, quantity, model and serial numbers of your numerical description of the item and the part ordering number. The Part Name is a
machine. Supplying this information will assure prompt, efficient handing of your description of the part number in alphabetical form. The No. is the quantity used on
order. the machine.

Since your dealer carries many parts in stock and maintains up-to-date prices on all
parts, he will be able to process your order immediately. If, for some reason, the part
is not in stock, he will order it from the factory. In either event, he maintains a current
file of service manuals, which give all available parts ordering or technical
information.

WHERE TO ORDER
Always order parts from the dealer who sold you your electric forklift . If it is necessary
for the dealer to order parts from the factory, he is able to get prompt service for you.
Parts are shipped in accordance with shipping instructions given on the order.

INSTRUCTIONS FOR RETURNING PARTS


Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without
prior approval . We cannot accept responsibility for parts returned without
authorization.

If you have some parts which must be returned, contact your dealer. If he believes
parts should be returned, he will arrange for authorization to return the parts. EP EQUIPMENT CO.,LTD.
Address: XIAQUAN,DIPU,ANJI,ZHEJIANG,CHINA
CHANGES Tel:86-571-28027600/28035663
When changes are made to the machine, revised pages for this manual will be issued. Fax:86-571-28035616
These pages must be inserted in your parts manual as soon as they are received. Net:www.ep-ep.com
Failure to keep your parts manuals up to date will result in confusion and may cause Email:king@ep-ep.com
you to order wrong parts.
ALL RIGHT RESERVED COPYRIGHT
PM3120 11.15

I
零件订购说明 零件清单
怎幺样订购 Index 描述的是在插图上,你想要找的项目。Part No.是零件的一系列描述和它
当您订购的时候,您需要提供叉车零件的编号,数量,型号和序列号。提供这些信 的订购号码。Part Name 是用文字的形式描述零件的号码。No.代表的是零件在叉车上
息能够保证您的订购更加的高效。 使用的数量。
因为您的经销商有很多零件的存货,而且需要保持所有零件的价格是最新的,所以
他会尽快地处理您的订购需求。假如因为某些原因,存货中没有这个零件,那幺他会从
公司订货。无论怎幺样的情况,他手里都会有一份服务手册文件,它能提供所有可用的
零件的订购信息或者技术信息。

订购地点
当您需要订购零件时,请到销售给您电动叉车的经销商那里订购。如果经销商有必
要从公司订购零件,他能为您提供快捷的服务。根据您的订购信息,零件和它对应的操
作说明会一起装好。 浙江中力机械有限公司
地址:浙江省安吉县递铺镇霞泉村中力园区
电话:86-572-5333327
零件的退还说明 传真:86-572-5333325
一般情况下,因为信用的关系,退还的零件没有事先的同意,是不会被公司认可的。 网址:www.ep-ep.com
我们不会对没有经过授权但退还过来的零件负责。 邮箱:epparts@ep-ep.com
如果您有一些零件一定要退还,请联系您的经销商。若经销商确认零件可以退还,
则其会安排授权要退还的零件。

技术修改
当叉车技术上有修改时,这本手册的修正页会重新发行。当您拿到这些修正页时,
您一定要立即把它们插入到您的零件手册中。若没有及时的更新您的零件手册,则可能 版权归本公司所有
会导致您订购、维护等方面的错误。

PM3120 11.15

II
HOW TO READ PARTS MANUAL
怎么读取零件明目录

Tip 1:

A: The part of Index 10 is chosen by different tongue of the same series type.

B: The part of Index 7 is Optional.

C: The number of Index 40 is chosen by the actual requirements.

D:The part of Index 34 is cancelled because of the design perfect , and there is an
new part which is make the use more perfect.

III
E: The part of Index 19 has an Applicability,because it's our policy to constantly
improve our products.

E-1:Record by time
- 053011 : Ending on May 30, 2011.
053011- : Beginning on May 30, 2011.

E-2: Record by serial number

-S2016344 : Ending at S2016344


S2016345- : Starting at S2016345

There are three types of serial number:


1) 1 (LETTER)+ 7 (NUMBERS)
Applied Date: Up to February 1,2015

2) 1 (LETTER)+ 8 (NUMBERS)
Applied Date: From February 1,2015 to June 1,2015

3) 1 (NUMBER)+ 8 (NUMBERS)
Applied Date: From June 1,2015

IV
要点 1:
A: 同系车型中,序列 10 根据不同吨位进行选择。

B: 序号 7 表示该零件有几个品种可供您的选择。

C: 序号 40 表示该零件的数量有实际需求决定。

D: 序号 34 表示由于设计完善要求,取消并由新的零件替换,。

V
E: 序号 19 表示该零件有一个适用的时间范围。这是因为我们在不断地进行产品的升
级。

E-1: 用时间记录
- 053011 : 截止到 2011 年 5 月 30 日
053011- : 起始于 2011 年 5 月 30 日

E-2: 用序列号记录

-S2016344 : 截止序列号 S2016344


S2016345- : 起始序列号 S2016345

有三种序列号形式:
1) 1(字母)+ 7(数字)
适用时间: 截止到 2015 年 2 月 1 日

2) 1(字母)+ 8(数字)
适用时间:2015 年 2 月 1 日至 2015 年 6 月 1 日

3) 1(数字)+ 8(数字)
适用时间: 2015 年 6 月 1 日至今

VI
Tip 2
A: Section 0102 is the original version.
B: Section 010201 is the version that some parts in the Section 0102 have been
changed.
C: Section 010202 is the version that some parts in the Section 010201 have been
changed.
When you order,Please locate specific parts information of your truck by the
Applied Date of parts in each version.

要点 2
A: 章节 0102 表示原始版本;
B: 章节 010201 表示在原始版本(章节 0102)上零件有所变更;
C: 章节 010202 表示在变更版本(章节 010201)上零件有所变更。
当您订购零件时,请根据每个版本中零件的适用时间来判断您所选购车型的零件信
息。

VII
Index(目录)
1000Frame System 车身系统............................................................................................................................................................................................................................... 1
0101 Frame system 车身系统......................................................................................................................................................................................................................... 2
0102 Overhead Guard Parts 安全棚组件...................................................................................................................................................................................................... 4
0103 Foreside Cover 前外罩........................................................................................................................................................................................................................... 5
0104 Tail Cover 后外罩.....................................................................................................................................................................................................................................6
2000Operating Control System 操作系统......................................................................................................................................................................................................... 7
0201 Operating Control System 操作系统.................................................................................................................................................................................................... 8
0202 Hand Brake Assembly 手刹总成........................................................................................................................................................................................................... 9
0203 Parking Brake 脚制动........................................................................................................................................................................................................................... 10
0204 Steering Assembly 转向柱总成........................................................................................................................................................................................................... 11
020401 Steering Assembly 转向柱总成...................................................................................................................................................................................................... 13
0205 Valve Control Linkage 多路阀操作杆................................................................................................................................................................................................. 15
3000Driving System 驱动系统........................................................................................................................................................................................................................... 17
0301 Driving System 驱动系统..................................................................................................................................................................................................................... 18
0302 Drive Axle 驱动桥.................................................................................................................................................................................................................................. 19
0303 Wheel Brake 制动器............................................................................................................................................................................................................................. 20
0304 Gear Box 变速箱................................................................................................................................................................................................................................... 21
0305 Differential 差速器................................................................................................................................................................................................................................. 23
0306 Front Tires Assembly 前轮装配总成...................................................................................................................................................................................................24
4000Steering System 转向系统.........................................................................................................................................................................................................................25
0401 Steering Axle System 转向桥系统...................................................................................................................................................................................................... 26
0402 Steering Axle 转向桥............................................................................................................................................................................................................................ 27
0403 Steering Cylinder 转向油缸................................................................................................................................................................................................................. 29
0404 Back Tires Assembly 后轮装配总成................................................................................................................................................................................................... 30
5000Electrical System 电气系统....................................................................................................................................................................................................................... 31
0501 Electrical Assembly 控制器装配总成..................................................................................................................................................................................................32
0502 Wiring Harness 线束.............................................................................................................................................................................................................................34
0503 Cable Assembly 电缆总成................................................................................................................................................................................................................... 35
0504 Battery box 电瓶箱................................................................................................................................................................................................................................36
6000Hydraulic System 液压系统.......................................................................................................................................................................................................................37
0601 Hydraulic System I 液压管路 I...........................................................................................................................................................................................................38

VIII
0602 Hydraulic System II 液压管路 II.......................................................................................................................................................................................................39
0603 Oil Tank 油箱..........................................................................................................................................................................................................................................40
7000Lifting System 起升系统.............................................................................................................................................................................................................................41
0701 Wide-View 2-Stage Mast Assembly 宽视野二级门架总成..............................................................................................................................................................42
0702 Oil Pipe 油管.......................................................................................................................................................................................................................................... 43
0703 Lifting Cylinder 起升油缸......................................................................................................................................................................................................................44
0704 Tilt Cylinder 倾斜油缸........................................................................................................................................................................................................................... 45
0705 Fork Frame 货叉架............................................................................................................................................................................................................................... 46
0706 Full free 3-Stage Mast Assembly 全自由三级门架总成.................................................................................................................................................................. 47
0706 Full free 3-Stage Mast Assembly 全自由三级门架总成.................................................................................................................................................................. 48
0707 Hose Assembly 油管总成.................................................................................................................................................................................................................... 49
0708 Middle Lifting Cylinder 自由起升缸.....................................................................................................................................................................................................50
0709 Lifting Cylinder 起升油缸......................................................................................................................................................................................................................51
0710 Fork Frame 货叉架............................................................................................................................................................................................................................... 52
0711 Full free 2-Stage Mast Assembly 全自由两级门架总成...................................................................................................................................................................53
0712 Hose Assembly 油管总成.................................................................................................................................................................................................................... 55
0713 Lifting Cylinder-R 右升降油缸............................................................................................................................................................................................................. 56
0714 Lifting Cylinder-L 左升降油缸.............................................................................................................................................................................................................. 57
0715 Fork Frame 货叉架............................................................................................................................................................................................................................... 58
0716 Chain Assembly 链条总成................................................................................................................................................................................................................... 59
0717 Chain Assembly 链条总成................................................................................................................................................................................................................... 60
FormⅠ(附表Ⅰ):............................................................................................................................................................................................................................................ 61
FormⅡ(附表Ⅱ):............................................................................................................................................................................................................................................ 64
FormIII(附表 III):....................................................................................................................................................................................................................................... 65
Form IV(附表 IV):.......................................................................................................................................................................................................................................... 66

IX
1000
Frame System
车身系统

1
Index Part No. Part Name No. Applied Date Remark 0101 Frame system
序号 零件编号 零件名称 数量 适用日期 备注 车身系统
1 3120-131000-00 Rear cover 后盖板 1
2 3120-134000-00 Hinges 铰链 2
3 3120-132000-00 Cover 后上盖板 1
4 3120-133000-00 Snap 卡扣 1
5 0000-001507-00 Screw M4×8 螺钉 8
6 0000-001140-00 Bolt M24×80 螺栓 4
7 0000-000250-00 Lockwasher Φ24 弹垫 4
8 0000-000539-00 Flatwasher Φ24 平垫 4
9 0000-000242-00 Bolt M8×16 螺栓 11
10 0000-000159-00 Lockwasher Φ8 弹垫 11
11 0000-000176-00 Flatwasher Φ8 平垫 11
12 3120-100004-00 Washer 电瓶底橡胶垫 2
13 3218-110007-00 Shock absorber 地板减震垫 4
14 3120-100001-00 Pedal 防滑踏板 1
15 3120-110000-00 Frame 车架 1
16 3115-100007-00 Bracket 驱动桥安装板 2
17 0000-000270-00 Bolt M10×20 螺栓 2
18 0000-000063-00 Lockwasher Φ10 弹垫 7
19 0000-000007-00 Flatwasher Φ10 平垫 7
20 3525-100003-0A Washer 电瓶橡胶垫 2
21 3120-100003-00 Counterweight 配重块 1
22 0000-000264-00 Bolt M6×12 螺栓 11
23 3120-100002-00 Plate 车架底部平板 1
24 3120-130000-00 Cover Plate 控制器侧盖板 1
25 0000-000008-00 Screw M10×20 螺钉 4
26 3115-100002-00 Cover 侧板螺纹孔盖 4

2
Index Part No. Part Name No. Applied Date Remark 0101 Frame system
序号 零件编号 零件名称 数量 适用日期 备注 车身系统

27 0000-000628-00 Bolt M14×65 螺栓 4


28 0000-000233-00 Lockwasher Φ14 弹垫 4
29 0000-000379-00 Flatwasher Φ14 平垫 4
30 0000-000056-00 Lockwasher Φ6 弹垫 16
31 3120-100007-00 Cover 孔盖 2
32 0000-000544-00 Flatwasher Φ6 平垫 16
33 0000-000090-00 Screw M6×12 螺钉 2
34 0000-000108-00 Nut M6 螺母 2
35 0000-000618-00 Screw M6×12 螺钉 2
36 3515-100005-00 Water leak 水漏 1
37 3120-140000-00 Hoop 抱箍 1
38 0000-001200-00 Pin Shaft 8×65 销轴 1
39 0000-000188-00 Pin ø3.2×20 开口销 1
40 0000-000324-00 Screw M10×30 螺钉 1
41 0000-001201-00 Bolt M14×40 螺栓 2
42 0000-001202-00 Nut M14 螺母 2
43 3125-638000-00 Alarm Buzzer 蜂鸣器 1
44 3120-100008-00 Box 储物盒 1

3
Index Part No. Part Name No. Applied Date Remark 0102 Overhead Guard Parts
序号 零件编号 零件名称 数量 适用日期 备注 安全棚组件

1 3218-600300-00 Head Lamp 前照灯 2 Cancel


1 3125-600300-00 Head Lamp 前照灯 2
2 0000-001203-10 Nut M8 螺母 2
3 3218-600200-00 Front Little Lamp 前小灯 2 Cancel
3 3125-600400-00 Front Little Lamp 前小灯 2
4 0000-000596-00 Screw M5×60 螺钉 8
5 3120-430004-00 Front Lamp Harness 右前灯线束 1
6 3120-430003-00 Front Lamp Harness 左前灯线束 1
7 3218-600100-00 Rear Lamp Unit 三色后组合灯 2 Cancel
7 3125-600500-00 Rear Lamp Unit 三色后组合灯 2
8 3120-430006-00 Back Lamp Harness 右后灯线束 1
9 3120-430005-00 Back Lamp Harness 左后灯线束 1
10 3120-101000-00 Viewfinder 后视镜 1
11 0000-000550-00 Nut M8 螺母 1
12 0000-000159-00 Lockwasher Φ8 弹垫 1
13 0000-000540-00 Flatwasher Φ8 平垫 1
14 3120-150000-00 Plate 仪表安装板 1
15 0000-000264-00 Bolt M6×12 螺栓 2
16 0000-000056-00 Lockwasher Φ6 弹垫 2
17 0000-000544-00 Flatwasher Φ6 平垫 2
18 3425-301000-00 Coulombmeter 电量表 1

4
Index Part No. Part Name No. Applied Date Remark 0103 Foreside Cover
序号 零件编号 零件名称 数量 适用日期 备注 前外罩
1 3120-200001-00 Plate 前护板 1
2 3120-221000-00 Floor Board 前地板 1
3 0000-000368-00 ScrewM8×12 螺钉 7
4 0000-000277-00 Bolt M8×25 螺栓 2
5 0000-000176-00 Flatwasher Φ8 平垫 2
6 3218-680000-00 Accelerator 加速器 1
7 0000-000159-00 Lockwasher Φ8 弹垫 2
8 0000-000196-00 Nut M8 螺母 6
9 3218-240001-00 Rod 螺纹拉杆 1
10 3120-200002-00 Rubber pads 橡胶垫 1

5
Index Part No. Part Name No. Applied Date Remark 0104 Tail Cover
序号 零件编号 零件名称 数量 适用日期 备注 后外罩
1 0000-000278-00 Bolt M8×30 螺栓 4
2 3120-211000-00 Battery Coverhood 电瓶盖板 1
3 0000-000176-00 Flatwasher Φ8 平垫 17
4 0000-000159-00 Lockwasher Φ8 弹垫 11
5 0000-000196-00 Nut M8 螺母 16
6 1120-120009-00 Plywood 夹板 1
7 0000-000545-00 Flatwasher Φ5 平垫 2
8 0000-000206-00 Lockwasher Φ5 弹垫 2
9 0000-000598-00 Screw M5×10 螺钉 2
10 0000-000255-00 Bolt M8×20 螺栓 4
11 3120-212000-00 Gemel assembly 铰链 2
12 3218-210001-00 Shock Absorber 上盖减震垫 2
13 0000-000242-00 Bolt M8×16 螺栓 3
14 3120-213000-00 Gas Spring 气弹簧 1
15 3218-212000-00 Seat SC1 SC1座椅 1
16 3218-212001-00 Seat belt 安全带 1 SC1 Option
17 01 3218-212000-00 Seat switch SC1 SC1座椅开关 1 Cancelled/取消
02 3125-600200-00 Seat switch SC1 SC1座椅开关 1
18 3218-604000-00 Fetch-up Switch 警停开关 1
19 3120-210001-00 Handle 拉手 1
20 0000-000321-00 Screw M8×20 螺钉 2
21 3120-200003-00 Panel-L 左侧板 1
22 1220-150008-00 Screw 螺钉 8
23 3120-200005-00 Cover Plate-R 右侧盖板 1
24 3120-200004-00 Panel-R 右侧板 1
25 3120-200006-00 Gemel assembly 铰链 2
26 3218-600500-00 Horn 喇叭 1
27 3125-600200-10 Seat switch 座椅开关 1 Option
28 3218-212000-10 Seat 座椅 1 Option

6
2000
Operating Control System
操作系统

7
Index Part No. Part Name No. Applied Date Remark 0201 Operating Control System

序号 零件编号 零件名称 数量 适用日期 备注 操作系统

1 3125-310006-00 Washer 橡胶缓冲垫 1


2 3125-637000-00 Brake Switch 制动开关线束 1
3 3218-315000-00 Oil Cup 油杯 1
4 3120-310001-00 Fixed Plate 油杯安装板 1
5 0000-000284-00 Bolt M12×30 螺栓 4
6 0000-000060-00 Lockwasher ø12 弹垫 4
7 0000-000554-00 Flatwasher ø12 平垫 4
8 3218-609000-00 Switch Assembly 钥匙开关总成 1
9 3218-320004-00 Rubber 固定橡胶 4
10 0000-000242-00 Bolt M8×16 螺栓 4
11 0000-000540-00 Flatwasher ø8 平垫 4
12 0000-000159-00 Lockwasher ø8 弹垫 4
13 3120-310002-00 Board 三通卡板 2
14 3125-100004-00 Tubing clamps 油管夹 1
15 3218-605000-00 Lunching 微动开关 1
16 3125-635000-00 Hand Brake 手制动线束 1
17 0000-000283-00 Bolt M10×35 螺栓 4
18 0000-000251-00 Bolt M10×25 螺栓 2
19 0000-000547-00 Flatwasher ø10 平垫 12
20 0000-000063-00 Lockwasher ø10 弹垫 6
21 0000-000553-00 Nut M10 螺母 6
22 3120-300001-00 Rippled cover 阀杆波纹套 Req.

8
Index Part No. Part Name No. Applied date Remark 0202 Hand Brake Assembly
序号 零件编号 零件名称 数量 适用日期 备注 手刹总成
1 3218-313100-00 Hand Brake 手刹 1
2 0000-000376-00 Cotter 2.5×20 开口销 1
3 3218-313200-00 Touch Plate 接触片 1

9
Index Part No. Part Name No. Applied Date Remark 0203 Parking Brake

序号 零件编号 零件名称 数量 适用日期 备注 脚制动

1 0000-000242-00 Bolt M8×16 螺栓 2


2 3125-314000-00 Master Cylinder 制动总泵 1
3 0000-000176-00 Flatwasher ø8 平垫 2
4 0000-000159-00 Lockwasher ø8 弹垫 2
5 0000-000550-00 Nut M8 螺母 1
6 0000-000376-00 Cotter 2.5×20 开口销 1
7 0000-000952-00 Pin 8×30 销 1
8 3120-323000-00 Pedal Brake 制动踏杆 1
9 3125-310005-00 Pedal Cover 踏脚板垫 1
10 3316-410001-00 Spring 脚制动弹簧 1
11 3316-410002-00 Shaft Sleeve 制动内轴套 1
12 3316-410004-00 Bearing 自润滑轴承 2
13 3316-410003-00 Bolt M10×125 螺栓 1
14 0000-000063-00 Lockwasher Φ10 弹垫 8
15 0000-000547-00 Flatwasher Φ10 平垫 8
16 0000-000553-00 Nut M10 螺母 1
17 0000-000008-00 Screw M10×20 螺钉 3
18 3120-322000-00 Brake Braket 脚刹座 1
19 3120-321000-00 Reaction panel 脚刹座安装板 1
20 0000-000277-00 Bolt M8×25 螺栓 1
21 0000-000251-00 Bolt M10×25 螺栓 4
22 3115-310001-00 Vitta 制动橡胶管 1
23 0000-000468-00 Clip Φ10-16 卡箍 2
24 3115-310002-00 VittaⅡ 制动油管Ⅱ 1 Right
25 3125-315000-00 VittaⅠ 制动油管Ⅰ 1 Left

10
Index Part No. Part Name No. Applied Date Remark 0204 Steering Assembly
序号 零件编号 零件名称 数量 适用日期 备注 转向柱总成

1 3218-323000-00 Steering Wheel 方向盘 1 -F2313034


2 0000-000643-00 Bearing 61904-2Z 轴承 2
3 0000-000293-00 Shaft Snap Ring ø20 轴用挡圈 A 型 2
4 0000-000386-00 Screw M6×20 螺钉 4
5 0000-000056-00 Lockwasher Φ6 弹垫 8
6 0000-000123-00 Flatwasher Φ6 平垫 8
7 3218-320010-00 Rubber Bush 转向柱橡胶垫衬套 4
8 3218-320009-00 Cushion 转向柱橡胶垫 4
9 3218-320003-00 Steering Shaft 上转向轴 1 -F2313034
10 3218-322000-00 Steering Column 转向管柱总成 1 -F2313034
11 3125-639000-00 Horn switch harness 喇叭开关线束 1 -F2313034
12 3218-320008-00-B Handle 右手柄 1
13 3218-320005-00 Axis 锁紧轴Ⅱ 1 -F2313034
14 0000-000856-00 FlatWasher Φ11 平垫 1
15 0000-000210-00 FlatWasher Φ8 平垫 1
16 3218-321000-00 Steering Bracket 转向管柱安装板 1
17 0000-000054-00 Nut M10 螺母 2
18 0000-000063-00 Lockwasher Φ10 弹垫 6
19 3218-603000-00 Horn Switch 喇叭开关 1 -F2313034
20 3218-320014-00 Steering bolt 转向柱旋转螺栓 2
21 3218-320007-00 Steering Washer 转向柱旋转垫圈 2
22 0000-000487-00 Screw ST4.8×32 螺钉 4 Cancelled
23 3218-320002-00 Cover,back 方向柱盖板后 1
24 3218-320001-00 Cover,front 方向柱盖板前 1
25 0000-000320-00 Screw M6×35 螺钉 4

11
Index Part No. Part Name No. Applied Date Remark 0204 Steering Assembly
序号 零件编号 零件名称 数量 适用日期 备注 转向柱总成

26 0000-000278-00 Bolt M8×30 螺栓 1


27 0000-000159-00 Lockwasher Φ8 弹垫 2
28 3218-324000-00 Gimbal 转向万向联轴器 1 -F2313034
29 3218-325000-00 Steering Shaft 下转向轴组件 1
30 0000-000462-00 Bearing 61905-Z 轴承 1
31 0000-000251-00 Bolt M10×25 螺栓 4
32 0000-000007-00 Flatwasher Φ10 平垫 4
33 3218-312100-00 Redirector Bracket 转向器安装板组件 1
34 3218-740000-00 Redirector 转向器 1
35 0000-000630-00 Nut M12 螺母 1
36 3218-323030-00 Hornhood 喇叭盖 1 -F2313034
37 3218-323020-00 Handle 手柄 1
38 3218-600900-00 Swith 组合开关 1
39 0000-000077-00 Screw M6×12 螺钉 1
40 3218-320013-00 Steering Bush 转向柱旋转村套 4
41 3120-400004-00 Pressure Switch 压力开关 1
42 3120-430007-00 Switch Switch 压力开关线束 1

12
Index Part No. Part Name No. Applied Date Remark 020401 Steering Assembly
序号 零件编号 零件名称 数量 适用日期 备注 转向柱总成

1 3218-323000-10 Steering Wheel 方向盘 1 F2313035-


2 0000-000643-00 Bearing 61904-2Z 轴承 1
3 0000-000293-00 Shaft Snap Ring 轴用弹性挡圈 A 型 1
4 0000-000386-00 Screw M6×20 螺钉 4
5 0000-000056-00 Lockwasher Φ6 弹垫 8
6 0000-000123-00 Flatwasher Φ6 平垫 8
7 3218-320010-00 Rubber Bush 转向柱橡胶垫衬套 4
8 3218-320009-00 Cushion 转向柱橡胶垫 4
9 3218-320003-0A Steering Shaft 上转向轴 1 F2313035-
10 3218-326100-00 Steering Column 转向管柱总成 1 F2313035-
11 0000-000326-00 Screw M6×12 螺钉 1 F2313035-
12 3218-320008-00-B Handle 右手柄 1
13 3218-320005-0A Axis 锁紧轴Ⅱ 1 F2313035-
14 0000-000856-00 Flat Washer Φ11 平垫 1
15 0000-000210-00 Flat Washer Φ8 平垫 1
16 3218-321000-00 Steering Bracket 转向管柱安装板 1
17 0000-000054-00 Nut M10 螺母 2
18 0000-000063-00 Lock Washer Φ10 弹垫 6
19 3218-320013-00 Steering Bush 转向柱旋转村套 4
20 3218-320014-00 Steering bolt 转向柱旋转螺栓 2
21 3218-320007-00 Steering Washer 转向柱旋转垫圈 2
22 0000-000487-00 Screw ST4.8×32 螺钉 4 Cancelled
23 3218-320002-00 Cover,back 方向柱盖板后 1
24 3218-320001-00 Cover,front 方向柱盖板前 1
25 3218-326001-00 Nut M16X1.5 螺母 1 F2313035-

13
Index Part No. Part Name No. Applied Date Remark 020401 Steering Assembly

序号 零件编号 零件名称 数量 适用日期 备注 转向柱总成

26 0000-000278-00 Bolt M8×30 螺栓 1


27 0000-000159-00 Lock Washer Φ8 弹垫 2
28 3218-326200-00 Gimbal 转向万向联轴器 1 F2313035-
29 3218-325000-00 Steering Shaft 下转向轴组件 1
30 0000-000462-00 Bearing 61905-Z 轴承 1
31 0000-000251-00 Bolt M10×25 螺栓 4
32 0000-000007-00 Flat Washer Φ10 平垫 4
33 3218-312100-00 Redirector Bracket 转向器安装板组 1
34 3218-740000-00 Redirector 转向器 1
35 0000-000630-00 Nut M12 螺母 1
36 3218-323010-10 Horn Button 喇叭按钮 1 F2313035-
37 3218-323020-00 Handle 手柄 1
38 3218-600900-00 Swith 组合开关 1
39 0000-000077-00 Screw M6×12 螺钉 1
40 0000-000863-00 Big washer Φ16 大垫圈 1 F2313035-
41 3218-326002-00 Chassis Assembly 底盘总成 1 F2313035-
42 3218-323030-10 Hornhood 喇叭盖 1 F2313035-
43 3120-400004-00 Pressure Switch 压力开关 1
44 3120-430007-00 Switch Switch 压力开关线束 1
45 3218-323040-00 Insulating Sleeve 绝缘套 1 F2313035-
46 3218-326003-00 Washer 橡胶垫圈 1 F2313035-
47 0000-000320-00 Screw M6×35 螺钉 4

14
Index Part No. Part Name No. Applied Date Remark 0205 Valve Control Linkage
序号 零件编号 零件名称 数量 适用日期 备注 多路阀操作杆

1 3120-332000-00 Lever-Lift 提升操纵杆 1


2 3218-330006-00 Knob-Lift 起升手柄 1
3 3120-333000-00 Lever-Tilt 倾斜操纵杆 1
4 3218-330007-00 Knob-Tilt 倾斜手柄 1
5 3120-334000-00 Lever-Sway 侧移操纵杆 1
6 3218-330008-00 Knob-Sway 侧移手柄 1
7 3120-335000-00 Lever-Attachment 属具操纵杆 1
8 3218-330009-00 Knob-Attachment 属具手柄 1
9 0000-000277-00 Bolt M8×25 螺栓 4
10 0000-000176-00 Flatwasher Φ8 平垫 4
11 0000-000159-00 Lockwasher Φ8 弹垫 4
12 0000-000552-00 Nut M8 螺母 4
13 3120-330002-00 Support-R 右固定支架 1
14 0000-001204-00 Nut M10 螺母 1
15 3120-330005-00 Cover 套 8
16 3120-330001-00 Support-L 左固定支架 1
17 3120-330003-00 Connecting rod 操作手柄连接杆 1
18 3120-331000-00 Connecting rod 连接杆 Reg.
19 0000-001205-00 Pin Φ8×24 销轴 Reg.
20 0000-000296-00 Pin Φ2×20 开口销 Reg.
21 0000-000552-00 Nut M8 螺母 Reg.
22 3120-330006-00 Connector 连接杆接头 Reg.
23 3120-330004-00 Pin 销轴 Reg.
24 0000-001206-00 Pin Φ1.2×20 开口销 Reg.
25 3120-530000-00 Control Valve Two 两联多路阀 1
25 3120-530000-10 Control Valve Three 三联多路阀 1
25 3120-530000-20 Control Valve Four 四联多路阀 1

15
Index Part No. Part Name No. Applied Date Remark 0205 Valve Control Linkage
序号 零件编号 零件名称 数量 适用日期 备注 多路阀操作杆

26 0000-000264-00 Bolt M6×12 螺栓 8


27 0000-000056-00 Lockwasher Φ6 弹垫 8
28 0000-000123-00 Flatwasher Φ6 平垫 8
29 3218-337000-00 Bracket 开关安装板 Reg.
30 3218-605000-00 Switch 开关 Reg.
31 3218-605001-00 Rubber Cover 橡胶套 Reg.
32 3218-627000-00 Lunching Harness 泵开关线束 1
33 3120-311000-00 Board 两联多路阀安装板 1
33 3120-311000-10 Board 三联多路阀安装板 1
33 3120-311000-20 Board 四联多路阀安装板 1
34 0000-000306-00 Bolt M10×25 螺栓 8
35 0000-000063-00 Lockwasher Φ10 弹垫 8
36 0000-000007-00 Flatwasher Φ10 平垫 9
37 3125-100007-00 Rubber Washer 减震垫 4

16
3000
Driving System
驱动系统

17
Index Part No. Part Name No. Applied Date Remark 0301 Driving System

序号 零件编号 零件名称 数量 适用日期 备注 驱动系统

Drive Axle
1 3115-420000-00 驱动桥 1
See 0302
2 3115-400001-00 Packing Seal 变速箱密封垫 1
3 0000-000319-00 Nut M14×1.5 螺母 12
Front Tire Assy
4 3115-430000-00 前轮装配总成 2
See 0306
Gear Box
5 3115-410000-00 变速箱 1
See 0304
6 3115-660000-00 traction electric 行走电机 1
7 0000-000632-00 Bolt M12×80 螺栓 6
8 0000-000373-00 Flatwasher Φ12 平垫 12
9 0000-000060-00 Lockwasher Φ12 弹垫 6
10 0000-000165-00 Nut M12 螺母 6
11 0000-000283-00 Bolt M10×35 螺栓 10
12 0000-000063-00 Lockwasher Φ10 弹垫 10
13 0000-000007-00 Flatwasher Φ10 平垫 10
14 0000-000645-00 Shaft 8h8×26 销 1
15 3115-660001-00 Encoder 编码器 1

18
Index Part No. Part Name No. Applied Date Remark 0302 Drive Axle
序号 零件编号 零件名称 数量 适用日期 备注 驱动桥

1 3115-420011-00 Bolt M12×1.25 螺栓 16


2 3115-420001-00 Shaft 半轴 2
3 3115-420002-00 Packing 垫 2
4 0000-000560-00 Nut M60×2 圆螺母 4
5 0000-000562-00 Washer Φ60 止推垫圈 2
6 3115-420012-00 Bolt 螺栓 8
7 3115-420013-00 Bolt 螺栓 4
Wheel Brake-R
8 3115-422000-00 右制动器 1
See 0303
9 3115-420003-00 Housing 桥壳 1
10 3115-420004-00 Plug 堵塞 1
11 3115-420005-00 Rubber Plug 橡皮塞 1
12 3115-420006-00 Snap Ring 挡环 2
13 3115-420016-00 Oil Seal SD125×100×12 油封 2
14 3115-420017-00 Bearing 7212E 轴承 2
15 3115-420014-00 Bolt 螺栓 12
16 3115-420007-00 Brake Drum 制动鼓 2
17 3115-420008-00 Hub 轮毂 2
18 3115-420015-00 Nut 螺母 12
19 3115-420010-00 Bearing,Seal 轴承油封总成 2
20 3115-420009-00 Snap Ring 挡圈 2
Wheel Brake-L
21 3115-421000-00 左制动器 1
See 0303

19
Index Part No. Part Name No. Applied Date Remark 0303 Wheel Brake

序号 零件编号 零件名称 数量 适用日期 备注 制动器

1 3115-421001-00 Cable L 制动钢索总成 1 L-Brake


1 3115-421001-10 Cable R 制动钢索总成 1 R-Brake
2 3115-421002-00 Back Plate 制动器底板 1
3 3115-421003-00 Bolt M6×16 螺栓 1
4 3115-421004-00 Lever,Spring 压簧拉杆 1
5 3115-421005-00 Plug,Rubber 胶堵 1
6 3115-421023-00 Seat,Spring 压簧座 1
7 3115-421024-00 Spring 压簧 1
8 3115-422200-00 Brake cylinder 制动分泵总成 1
9 3115-421008-00 Pin,Lever 支撑销 1
10 3115-421009-00 Lever,Pull 手制动拉杆 1
Brake Shoe With 制动蹄带摩擦片总
11 3115-421010-00 2
Friction plate 成
12 3115-421011-00 Spring Washer 弹性垫片 1
13 3115-421012-00 Retaining Ring 杆销挡圈 1
14 3115-421013-00 Spring Shoe Return 回位弹簧 1
15 3115-421014-00 Adjuster 间隙调整器总成 1
16 3115-421015-00 Guide Block 导向块 1
17 3115-421016-00 Spring Pull Device 弹簧拉线装置 1
18 3115-421017-00 Guide Block 导向块 1
19 3115-421018-00 Spring Shoe Return 制动蹄回位弹簧 1
20 3115-421019-00 Spring 弹簧 1
21 3115-421020-00 Lever,Push 手制动推杆 1
22 3115-421021-00 Paul 棘爪 1
23 3115-421022-00 Spring 弹簧 1

20
Index Part No. Part Name No. Applied Date Remark 0304 Gear Box
序号 零件编号 零件名称 数量 适用日期 备注 变速箱

1 3115-410001-00 Case 箱体 1
2 3115-410002-00 Spacer 衬圈 1
3 0000-000109-00 Screw M8×16 螺钉 6
4 3115-410003-00 Bevel Gears 锥齿轴 1
5 0000-000392-00 Bearing 32207 圆锥滚子轴承 4
6 0000-000883-00 O-Ring 35.5×2.65 O 形圈 1
7 3115-410004-00 Bushing 衬套 1
8 0000-000892-00 Seal B55×72×8D 旋转轴唇形密 1
9 0000-000884-00 Nut M33×1.5 圆螺母 2
10 0000-000885-00 Washer Φ33 垫圈 1
11 0000-000886-00 O-Ring 90.0×2.65 O 形圈 1
12 3115-410005-00 Integral Key 花键套 1
13 3115-410006-00 Adjust Washer 调整垫 3/3
14 3115-410007-00 Bearing Bracket 轴承座 1
15 0000-000063-00 Lockwasher Φ10 弹垫 14
16 0000-000251-00 Bolt M10×25 螺栓 14
17 3115-410008-00 Label 标牌 1
18 3115-410009-00 Bearing Cap 轴承盖 2
19 0000-000573-00 O-Ring 75×3.1 O 形圈 2
20 3115-410020-00 Washer 垫片 2×3/4
21 3115-410010-00 Spiral Bevel Gear 螺旋伞齿轮 1
22 3115-410011-00 Bushing 衬套 1
23 3115-410012-00 Gear Shaft 齿轴 1
24 3115-410013-00 Plug 螺塞 1
25 000-000634-00 Combination Seal 组合密封垫圈 1
Differential
26 3115-411000-00 差速器 1
See 0305

21
Index Part No. Part Name No. Applied Date Remark 0304 Gear Box

序号 零件编号 零件名称 数量 适用日期 备注 变速箱

27 3115-410014-00 Bearing Bracket 轴承座 2


28 3115-410015-00 Lock Plate 锁片 4
29 3115-410021-00 Bolt 螺栓 4
30 3115-410022-00 Seal 10×14×1 密封圈 2
31 3115-410016-00 Plug 螺塞 2
32 3115-410023-00 Seal 30×36×1 密封圈 1
33 3115-410017-00 Plug 螺堵 1
34 3115-410018-00 Cap 盖 1
35 3115-410019-00 Plug 塞体 1

22
Index Part No. Part Name No. Applied Date Remark 0305 Differential
序号 零件编号 零件名称 数量 适用日期 备注 差速器

1 0000-000887-00 Pin B6×28 圆柱销 1


2 3115-411009-00 Washer 止推垫圈 1/3×4
3 3115-411001-00 Planetary Gear 行星齿轮 4
4 3115-411002-00 Axle Of Planetary 齿轮轴Ⅱ 1
5 0000-000888-00 Bearing 6211 深沟球轴承 2
6 3115-411003-00 Differential Cage-R 右差速器壳 1
7 3115-411010-00 Washer 垫圈 1/4×2
8 3115-411004-00 Face Gear 半轴齿轮 2
9 3115-411005-00 Axle Of Planetary 齿轮轴Ⅰ 1
10 3115411006-00 Differential Cage-L 左差速器壳 1
11 3115-411007-00 Gear Ring 齿圈 1
12 3115-411011-00 Bolt 螺栓 12
13 3115-411008-00 Lock Washer 锁紧垫片 6
14 0000-000565-00 Nut M10×1.25 螺母 12

23
Index Part No. Part Name No. Applied Date Remark 0306 Front Tires Assembly
序号 零件编号 零件名称 数量 适用日期 备注 前轮装配总成

1 0000-000285-00 Bolt M12×35 螺栓 6


2 0000-000554-00 Flatwasher Φ12 平垫 6
3 3115-431002-00 Rim,Outside 外轮辋 1
4 3115-430001-00 Front Tires 前轮胎 1
5 3115-431001-00 Rim,Inside 内轮辋 1
6 0000-000060-00 Lockwasher Φ12 弹垫 6
7 0000-000165-00 Nut M12 螺母 6

24
4000
Steering System
转向系统

25
Index Part No. Part Name No. Applied Date Remark 0401 Steering Axle System

序号 零件编号 零件名称 数量 适用日期 备注 转向桥系统

1 0000-000445-00 Bolt M14×55 螺栓 4


2 0000-000233-00 Lockwasher Φ14 弹垫 4
3 0000-000379-00 Flatwasher Φ14 平垫 4
Back Tires Assy
4 3115-510000-00 后轮装配总成 2
See 0404
5 0000-000319-00 Nut M14×1.5 螺母 12
Steering Axle
6 3115-520000-00 转向桥 1
See 0402

26
Index Part No. Part Name No. Applied Date Remark 0402 Steering Axle
序号 零件编号 零件名称 数量 适用日期 备注 转向桥

1 3115-521000-00 Axle Body 桥体总成 1


2 3115-520001-00 Washer 垫片 2
3 3115-520002-00 Washer 垫片 2
4 3115-520003-00 Bushing 衬套 2
5 3115-520004-00 Axle Support 后桥支座 2
6 0000-000593-00 Bolt M12×40 螺栓 4
7 0000-000373-00 Flatwasher Φ12 平垫 4
8 0000-000889-00 Lockwasher Φ12 弹垫 4
9 3115-520005-00 Axle Shaft 转向桥主销 2
10 0000-000899-00 Bolt M10×1.25×40 螺栓 2
11 3115-520021-00 Bearing 平面轴承 2
12 0000-000630-00 Nut M12 螺母 2
13 3115-520022-00 Screw 紧定螺钉 2
Steering
14 3115-523000-00 左转向节
Knuckle-L 1
15 3115-520006-00 Oil Seal 骨架油封 2
16 0000-000200-00 Bearing 30208 圆锥滚子轴承 2
17 3115-520007-00 Bolt 轮毂螺栓 12
18 3115-520008-00 Hub 轮毂 2
19 3115-520009-00 Nut 轮毂螺母 12
20 0000-000890-00 Bearing 30206 圆锥滚子轴承 2
21 0000-000489-00 Flatwasher Φ24 平垫 2
22 0000-000891-00 Cotter 5×45 开口销 2
23 0000-000893-00 Nut M24×2 开槽螺母 2
Superseded by
24 01 3115-520010-00 Hub Cap 轮毂盖 2
3218-520020-00
02 3218-520020-00 Hub Cap 轮毂盖 2 EP2019102502
25 3115-520011-00 Washer 转向节调整垫 4
26 3115-520012-00 Oil Cup 直通式油杯 4
27 3115-520013-00 Oil Cup 弯颈式油杯 4

27
Index Part No. Part Name No. Applied Date Remark 0402 Steering Axle
序号 零件编号 零件名称 数量 适用日期 备注 转向桥

28 3115-520014-00 Dust Seal 防尘圈 4


29 3115-520023-00 Needle Bearing 滚针轴承 4
30 3115-520015-00 O-Ring O 型密封圈 2
31 0000-000315-00 Nut M10×1.25 螺母 2
Steering Cylinder
32 3115-524000-00 转向油缸 1
See 0403
33 3115-520016-00 Washer 垫片 4
34 3115-520024-00 Shaft 圆柱销 1
Steering
35 3115-522000-00 右转向节
Knuckle-R 1
36 3115-520017-00 Bushing 衬套 4
37 3115-520018-00 Bearing GE15ES 关节轴承 4
38 3115-520019-00 Shaft 锁紧销 4
39 3115-520025-00 Bolt 螺栓 4
40 3115-520026-00 Lockwasher 弹垫 4
41 3115-520020-00 Connecting Link 连杆 2

28
Index Part No. Part Name No. Applied Date Remark 0403 Steering Cylinder
序号 零件编号 零件名称 数量 适用日期 备注 转向油缸

Parts being
1 3115-524100-00 Cylinder Body 1
缸筒总成 phased out
2 3115-524011-00 O-Ring 48.7×3.55 O 型密封圈 2
Parts being
3 3115-524001-00 Bearing 4030 钢背轴承 2
phased out
Parts being
4 3115-524002-00 Bushing 轴套 2
phased out
Snap Ring Parts being
5 3115-524003-00 挡片 2
40×50×3 phased out
Parts being
6 3115-524004-00 Cylinder Cap 缸盖 2
phased out
7 3115-524005-00 Dust Seal 防尘圈 2
8 3115-524006-00 Seal Ring 轴用密封圈 2
Parts being
9 3115-524007-00 Piston Rod 活塞杆 1
phased out
Parts being
10 3115-524008-00 Wearing 支撑环 1
phased out
11 3115-524012-00 O-Ring 47.5×3.55 O 型密封圈 1
Parts being
12 3115-524013-00 Ball ø6 钢球 19
phased out
13 3115-524014-00 O-Ring 34.4×3.1 O 型密封圈 1
Parts being
14 3115-524009-00 Wearing 56×8×2.5 支撑环 1
phased out
Parts being
15 3115-524010-00 Piston 活塞 1
phased out

Seal kit for


Steering cylinder 转向油缸修理包
KIT 3115-3ZXG 1
(Include (包含 2,7,8,11,13)
item2,7,8,11,13)

29
Index Part No. Part Name No. Applied Date Remark 0404 Back Tires Assembly
序号 零件编号 零件名称 数量 适用日期 备注 后轮装配总成

1 0000-000284-00 Bolt M12×30 螺栓 6


2 0000-000165-00 Nut M12 螺母 6
3 3115-511002-00 Rim,Outside 外轮辋 1
4 3115-510001-00 Back Tires 后轮胎 1
5 3115-511001-00 Rim,Inside 内轮辋 1
6 0000-000060-00 Lockwasher Φ12 弹垫 6

30
5000
Electrical System
电气系统

31
Index Part No. Part Name No. Applied Date Remark 0501 Electrical Assembly
序号 零件编号 零件名称 数量 适用日期 备注 控制器装配总成

1 3120-450001-00 Controller Plate,Al 控制器铝板 1


2 3120-401000-00 Plate 导风板 1
3 0000-001053-00 Bolt M10×55 螺栓 4
4 0000-000063-00 Lockwasher Φ10 弹垫 4
5 0000-000007-00 Flatwasher Φ10 平垫 4
6 3425-332000-00 Pump Controller 泵控制器 1
7 0000-000055-00 Screw M6×16 螺钉 10
8 0000-000056-00 Lockwasher Φ6 弹垫 16
9 0000-000123-00 Flatwasher Φ6 平垫 12
10 3120-400002-00 Plate 挡风板 1
11 01 3715-633000-00 Controller 控制器 1 Cancelled
02 3715-633000-00-10 Controller 控制器 1
12 3715-633001-00 Fuse 250A 保险丝 1
13 0000-000006-00 Screw M6×30 螺钉 4
14 3120-450002-00 Contactor Bracket 接触器安装板 1
15 0000-000598-00 Screw M5×10 螺钉 4
16 0000-000206-00 Lockwasher Φ5 弹垫 4
17 3125-633000-00 Fuse Harness 保险丝线束 1
18 3218-690000-00 Fuse Box 保险丝盒 1
19 3218-690001-00 Fuse 10A 保险丝 10A 3
20 3218-690002-00 Fuse 15A 保险丝15A 3
21 0000-000327-00 Screw M6×16 螺钉 2
22 3218-634000-00 Contactor 接触器 1
23 0000-000109-00 Screw M8×16 螺钉 2
24 0000-000159-00 Lockwasher Φ8 弹垫 2
25 3120-400001-00 Relay Bracket 继电器安装板 1
26 3415-333100-00 Relay 继电器 1
27 0000-000646-00 Screw M4×10 螺钉 4
28 0000-000122-00 Lockwasher Φ4 弹垫 4
29 0000-00702-00 Flatwasher Φ4 平垫 4
30 3120-430002-00 Fan wire 风扇线束 2 Include 30,31

32
Index Part No. Part Name No. Applied Date Remark 0501 Electrical Assembly
序号 零件编号 零件名称 数量 适用日期 备注 控制器装配总成

31 3120-400004-00 Guard 风扇网罩 2 Cancelled


32 0000-000597-00 Screw M4×40 螺钉 8
33 3218-602000-00 DCDC Converter DCDC 转换器 1
34 3120-400003-00 Converter Bracket DCDC 安装板 1
35 0000-000544-00 Flatwasher Φ6 平垫 8
36 0000-001246-00 Screw M6×20 螺钉 4
37 3316-730003-00 Ground Resistance 接地电阻线 1

33
Index Part No. Part Name No. Applied Date Remark 0502 Wiring Harness
序号 零件编号 零件名称 数量 适用日期 备注 线束

1 3120-431000-00 Main Harness 主线束 1


2 3525-683000-00 Light Relay 大灯继电器 1
3 3218-600600-20 Flasher 闪光器 1
4 3115-627000-00 Flasher Harness 闪光器线束 1

34
Index Part No. Part Name No. Applied Date Remark 0503 Cable Assembly
序号 零件编号 零件名称 数量 适用日期 备注 电缆总成

1 3120-410000-00 Battery box assembly 电瓶箱总成 1


2 3120-441000-00 Battery cable 电瓶线 1
3 3120-442000-00 Power cable 电源线 1
4 3120-440004-00 Cable 接触器到控制器电缆 1
5 3120-440006-00 Cable + 控制器正极间电缆 1
6 3120-440005-00 Cable - 控制器负极间电缆 1
7 3120-440003-00 Motor Cable W 电机 W 电缆 1
8 3120-440001-00 Motor Cable U 电机 U 电缆 1
9 3120-440002-00 Motor Cable V 电机 V 电缆 1
10 3125-621003-00 Connector Battery 电源接插件 1
11 3125-622003-00 Connector Battery 电源接插件 1

35
Index Part No. Part Name No. Applied Date Remark 0504 Battery box
序号 零件编号 零件名称 数量 适用日期 备注 电瓶箱

1 3120-410001-00 Battery box 电瓶箱 1


2 3120-411000-00 Ear plate 耳板 2
3 0000-000242-00 Bolt M8×16 螺栓 4
4 0000-000159-00 Lockwasher Φ8 弹垫 4
5 0000-000540-00 Flatwasher Φ8 平垫 4

36
6000
Hydraulic System
液压系统

37
Index Part No. Part Name No. Applied Date Remark 0601 Hydraulic System I
序号 零件编号 零件名称 数量 适用日期 备注 液压管路 I

1 3120-500001-00 Hose,Return A 多路阀回油管 1


2 0000-000471-00 Clip ø32-40 卡箍 4
3 3120-500002-00 Oil suction pipe 泵吸油管 1
4 2713-113200-00 Connector G1-ø32 直通接头 1
5 0000-000872-00 O-Ring ø30×3.55 O 型圈 1
6 3120-510900-30 Forward pipe 前倾硬管组件 1
7 3120-510800-30 Backward pipe 后倾硬管组件 1
8 3120-510200-30 Backward Hose 油缸后倾油管 1
9 3218-717000-00 Forward Hose 油缸前倾油管 1
10 0000-000638-00 O-Ring ø17×2.65 O 型圈 5
11 2701-201600-00 ConnectorM20×1.5-M16×1.5 直通接头 3
12 3120-510600-30 Sideshifter Hose 侧移油管Ⅰ 1
13 2701-201600-10 ConnectorM20×1.5-M16×1.5 长直通接头 1
14 3120-510700-30 Sideshifter Hose 侧移油管 II 1
15 2701-202000-00 ConnectorM20×1.5-M20×1.5 直通接头 1
16 3120-510100-00 Lifting Hose 起升油管 1 Two-stage
16 3120-510100-30 Lifting Hose 起升油管 1 Three-stage
17 2701-202090-00 ConnectorM20×1.5-M20×1.5 90°接头 1

38
Index Part No. Part Name No. Applied Date Remark 0602 Hydraulic System II

序号 零件编号 零件名称 数量 适用日期 备注 液压管路 II

1 3115-650000-00 Pump Motor 泵电机 1


2 3115-650001-00 Encoder 编码器 1
3 3115-100004-00 Rubber 减震垫 4
4 0000-000283-00 Bolt M10×35 螺栓 4
5 0000-000063-00 Lockwasher Φ10 弹垫 4
6 0000-000007-00 Flatwasher Φ10 平垫 4
7 3115-750000-00 Gear Pump 齿轮泵 1
8 0000-000639-00 O-Ring ø19×2.65 O 型圈 2
9 2701-222000-00 Connector M22×1.5-M20×1.5 直通接头 1
10 0000-000307-00 Bolt M10×1.25×30 螺栓 2
11 0000-000063-00 Lockwasher ø10 弹垫 2
12 0000-000547-00 Flatwasher ø10 平垫 2
13 3120-510500-30 Hose,Pump to Redirector 泵到转向器 1
14 2706-202000-00 Connector M20×1.5-M20×1.5 铰接接头 2
15 0000-000510-00 Washer ø20 组合垫圈 4
16 2706-181600-00 Connector M18×1.5-M16×1.5 铰接接头 2
17 0000-000634-00 Washer ø18 组合垫圈 5
18 2713-181300-00 Connector M18×1.5-ø13 直通接头 1
19 3120-510300-30 Hose L,Redirector to Steering 转向器到转向桥左 1
20 3120-510400-30 Hose R,Redirector to Steering 转向器到转向桥右 1
21 2701-161600-00 Connector M16×1.5-M16×1.5 直通接头 2
22 0000-000637-00 O-Ring ø13.2×2.65 O 型圈 3
23 3120-511000-30 Lifting pipe 泵起升硬管组件 1
24 0000-000469-00 Clip ø16-25 卡箍 2
25 3115-700002-00 Hose,Return 转向器回油管 1
26 3120-512000-30 Hose,Redirector to Valve 转向器到多路阀 1
27 2702-122000-00 Connector G1/2-M20×1.5 直通接头 1
28 3120-420000-00 fitting seat 泵电机安装座 1
29 2713-161300-00 Connector M16×1.5-ø13 直通接头 1

39
Index Part No. Part Name No. Applied Date Remark 0603 Oil Tank
序号 零件编号 零件名称 数量 适用日期 备注 油箱

1 3120-521000-00 Oil Tank 油箱 1


2 0000-000069-00 Washer Φ16 组合垫圈 1
3 3120-520002-00 Plug Drain 放油螺塞 1
4 3218-110010-00 Magnet 磁铁 1
5 3218-110008-00 Filter 虑油器 1
6 3125-713000-00 Breather 呼吸器 1
7 0000-000550-00 Nut M8 螺母 4
8 0000-000159-00 Lockwasher Φ8 弹垫 4
9 0000-000540-00 Flatwasher Φ8 平垫 4
10 3120-522000-00 Filler flap 油箱盖 1
11 3218-112002-00 Cap 加油盖 1
12 3120-520001-00 Gasket 密封垫 1

40
7000
Lifting System
起升系统

41
Index Part No. Part Name No. Applied Date Remark 0701 Wide-View 2-Stage Mast Assembly
序号 零件编号 零件名称 数量 适用日期 备注 宽视野二级门架总成

1 0000-000283-00 Bolt M10×35 螺栓 4


2 0000-000063-00 Lockwasher Φ10 弹垫 4
3 58A05-15T01 Cylinder Bracket 油缸支承座 2
4 58200-25T01 Clip 油缸固定卡总成 2
5 0000-001027-00 Bolt M16×60 螺栓 2
6 01153-0845L Grease Cup M8×1 油杯 2
7 58A03-15T11 Bearing Pad 轴瓦 2
8 58A02-15T01 Cap 轴承盖 2
9 0000-000187-00 Nut M16 螺母 2
10 See Form III Outside Mast 外门架 1
11 58A04-30T01 Washer 导板调整垫 2
12 58A03-30T11 Guide Plate 导板 2
13 0000-001207-00 Bolt M14×1.5×40 螺栓 2
14 13587 Chain Pulley 链轮 2
15 See Form III Inside Mast 内门架 1
16 See FormⅠ Lift Cylinder 起升油缸 2
17 761102KT Combination Roller 复合滚轮 2
18 0000-000756-00 Shaft Snap ring ø40 轴用挡圈 2
19 0000-000233-00 Lockwasher Φ14 弹垫 4
20 0000-000379-00 Flatwasher Φ14 平垫 2
21 0000-001208-00 Bolt M14×1.5×70 螺栓 4
Tilt Cylinder
22 3120-810000-10 倾斜油缸 2
See 0704
23 58A08-15T02 Shaft 倾斜缸前轴总成 2
24 0000-000242-00 Bolt M8×16 螺栓 2
25 0000-000159-00 Lockwasher Φ8 弹垫 2
26 0000-000310-00 Bolt M12×1.25×40 螺栓 2
27 0000-000060-00 Lockwasher Φ12 弹垫 2
28 0000-000554-00 Flatwasher Φ12 平垫 2
Chain
29 See Form II 链条 2
See 0711

42
Index Part No. Part Name No. Applied Date Remark 0702 Oil Pipe
序号 零件编号 零件名称 数量 适用日期 备注 油管

1 58700-15T01 Flow Regulator 限速阀 1


2 0000-000638-00 O-Ring Φ17×2.65 O 形圈 2
3 69A00-15T11 Hose 高压胶管总成 1
4 58A10-30T11 Nipple 提升油缸直通接头 1
5 0000-000366-00 Washer Φ22 组合垫圈 1
6 690B1-15T01 Tube vinyl 塑料回油管 1
7 690B5-30T01 Tube vinyl 塑料回油管 1
8 690B7-30T01 Tube vinyl 塑料回油管 1
9 690B8-15T01 Hose 高压胶管 1
10 69008-15T01 Three Way connector 三通接头 1
11 59600-30T11 Three Way 三通接头 1

43
Index Part No. Part Name No. Applied Date Remark 0703 Lifting Cylinder
序号 零件编号 零件名称 数量 适用日期 备注 起升油缸

1 29568-42051 Dust Seal 防尘圈 1


2 D10B8-42331A Seal D46×36×7 密封圈 1
3 Z2113-03630 Bearing 3630 钢背轴承 1
4 Z6053-04752 O-Ring D47.5×2.65 O 型密封圈 1
5 D12C8-42051 Guide Ring 导向套 1
6 D20B8-42341 Plug 塞子 2
7 G8/80-1985 Screw M8×8 螺钉 2
8 D12C-42041 Bushing 衬套 1
9 See FormⅠ Cylinder Body 缸筒体 1
10 See FormⅠ Piston Rod 活塞杆 1
HRD20A8405
11 Bushing 调整套 1
D10B8-42511
12 D12C8-42061 Piston 活塞 1
13 D20B8-42381 Seal 钢丝挡圈 1
REF340369
14 Support Central 支承环 1
22560-53321
15 23650-52861 Snap Ring 挡片 1
16 23650-42481 U-Seal 45×35×6 U 型密封圈 1
17 G8/T119 Pin D10×16 销 1
起升油缸修理包 Seal kit for Lifting cylinder
KIT 3515-2BG02 1
(包含 1,2,4,16) (Include item1,2,4,16)

Cylinder Specification:See FormⅠ

44
Index Part No. Part Name No. Applied Date Remark 0704 Tilt Cylinder
序号 零件编号 零件名称 数量 适用日期 备注 倾斜油缸

1 Q700B01 Grease Cup Z1/8″ 直通式油嘴 1


2 HRD10B8507 Ear 耳环 1
3 B0220-14055 Bolt M14×55 螺栓 1
4 B4113-00014 Nut M14 螺母 1
5 B5052-00014 Washer Φ14 垫圈 1
6 24248-52341 Dust Seal 30×47×7/10 防尘圈 1
7 B6052-00047 Seal Φ47 挡圈 2
8 24248-52351 Snap Ring 挡圈 1
9 24248-52331 Snap Ring 30×43×3 挡片 1
10 24248-52321 Ring 30×43×10 轴用密封圈 1
11 Z6003-06303 O-Ring 63×3.1 O 型密封圈 1
12 D10B8-52051 Guide Ring 导向套 1
13 Z2113-03025 Bearing 3025 钢背轴承 1
14 X063ZL.1 Cylinder Body 缸体 1
15 X063ZL.2-301 Piston 活塞体 1
16 23238-40141 Wear Ring 63×58×20 支承环 1
17 22439-43711 Ring 65×53×6 孔用密封圈 2
18 Z2123-03038 Bearing 3038 钢背轴承 1
19 D20B8-50211 Bearing GE30ES 关节轴承 1
20 B6052-00047 Seal Φ47 挡圈 2
倾斜油缸修理包 Seal kit for Tilt cylinder
KIT 3120-QXG-0A 1
(包含 6,7,8,9,10,11,17) (Include item 6,7,8,9,10,11,17)

45
Index Part No. Part Name No. Applied Date Remark 0705 Fork Frame
序号 零件编号 零件名称 数量 适用日期 备注 货叉架

1 3120-632000-00 Baffle 挡货架 1


2 0000-000285-00 Bolt M12×35 螺栓 8
3 0000-000060-00 Lockwasher Φ12 弹垫 8
4 0000-000554-00 Flatwasher Φ12 平垫 8
5 3120-631000-00 Lift Bracket 货叉架 1
6 760211KT Roller 滚轮 4
External side shifter 外挂式侧移器
7 3115-850000-40 1 Option
-Domestic (国产)
KIT 3115-WCYG-0A01 Seal kit for cylinder 油缸修理包 1
KIT 3115-WHK-0A01 Kit for slider 滑块修理包 1
External side shifter 外挂式侧移器
7 3115-850000-50 1 Option
-Non-domestic (非国产)
KIT 3115-WCYG-0A02 Seal kit for cylinder 油缸修理包 1
KIT 3115-WHK-0A02 Kit for slider 滑块修理包 1
8 58A01-15T11 Fork 货叉 2
9 3218-800002-00 Pin assembly 提拔销总成 2

46
Index Part No. Part Name No. Applied Date Remark 0706 Full free 3-Stage Mast Assembly
序号 零件编号 零件名称 数量 适用日期 备注 全自由三级门架总成

1 0000-001209-00 Bolt M12×70 螺栓 2


2 0000-000060-00 Lockwasher Φ12 弹垫 4
3 K25S100013 Pipe Round Plate 管轮压板 2
4 0000-000244-00 Bolt M10×30 螺栓 4
5 0000-000063-00 Lockwasher Φ10 弹垫 6
6 0000-000551-00 Flatwasher Φ10 平垫 6
7 3120-600001-30 Cylinder Bracket 油缸支承座 2
8 3120-601000-30 Clip 油缸固定卡总成 2
9 58A06-30T11 Washer 油缸调整垫 2
10 See FormⅠ Lift Cylinder L 左起升油缸 1
11 0000-001210-00 Bolt M16×55 螺栓 2
12 0000-000187-00 Nut M16 螺母 2
13 0000-000244-00 Bolt M10×30 螺栓 2
14 760211KT Roller 滚轮 8
15 See Form III Outside Mast 外门架 1
16 3120-600001-00 Guide Plate 导板 2
17 58A04-30T01 Washer 导板调整垫 Req.
18 0000-000756-00 Shaft Snap Ring ø40 轴用挡圈 4
19 0000-000191-00 Lockwasher Φ16 弹垫 1
20 780708K Chain Pulley 链轮 4
21 See Form III Middle Mast 中门架 1
Chain-L
22 See Form II 长链条总成 2
See 0712
23 See Form III Inside Mast 内门架 1

47
Index Part No. Part Name No. Applied Date Remark 0706 Full free 3-Stage Mast Assembly
序号 零件编号 零件名称 数量 适用日期 备注 全自由三级门架总成

24 0000-000943-00 Bolt M12×40 螺栓 2


25 0000-000373-00 Flatwasher Φ12 平垫 2
26 0000-001212-00 Bolt M16×1.5×65 螺栓 1
27 K25S100003-Y Pipe Round Fixed 中管轮固定板 1
28 3120-600002-20 Chain Shaft 链轮轴 1
29 See FormⅠ Middle Lift Cylinder 自由起升缸 1
Chain-S
30 See Form II 短链条总成 2
See 0712
Tilt Cylinder
31 3120-810000-10 倾斜油缸 2
See 0704
32 58A08-15T02 Shaft 倾斜缸前轴总成 2
33 01153-1045L Grease Cup M10 油杯 2
34 K25S100008 Pulley 滑轮 1
35 K25S100012 Tube Axle 上管轮轴 1
36 K25S100007-Y Tube Round 侧移上双管轮 1
37 K25S100001-Y Upper Left Tube 左上滚轮轴 1
38 0000-000242-00 Bolt M8×16 螺栓 3
39 0000-000159-00 Lockwasher Φ8 弹垫 4
40 58A03-15T11 Bearing Pad 轴瓦 2
41 0000-000540-00 Flatwasher Φ8 平垫 2
42 3120-600001-20 Bracket 管路护板 1
43 K25S100006-Y Tube Round 中缸双管轮 1
44 K25S100004-Y Tube Axle 管轮轴 1
45 See FormⅠ Lift Cylinder R 右起升油缸 1
46 58A02-15T01 Cap 轴承盖 2
47 0000-001208-00 Bolt M14×1.5×70 螺栓 4
48 0000-000233-00 Lockwasher Φ14 弹垫 4

48
Index Part No. Part Name No. Applied Date Remark 0707 Hose Assembly
序号 零件编号 零件名称 数量 适用日期 备注 油管总成
1 58700-15T01 Flow Regulator 限速阀 1
2 2701-222200-00 Connector M22×1.5-M22×1.5 直通接头 2
3 53S00-15T11 Steel Pipe 提升硬管总成 1
4 K25S181000 Three Way 三通接头 1
5 3120-667000-30 Steel Pipe 三通硬管总成 1
6 2701-222000-00 Connector M22×1.5-M20×1.5 直通接头 1
7 3120-662000-30 Oil Pipe I 提升缸三通油管 I 1
8 3120-668000-30 Steel Pipe 中缸硬管总成 1
9 3120-66900-30 Oil Pipe II 提升缸三通油管 II 1
10 See Form IV Oil Pipe 绕边缸起升管 1
11 K25S111000 Three Way 三通组件 1
12 0000-000366-00 Washer Φ22 组合垫圈 4
13 0000-000638-00 O-Ring 17×2.65 O 形圈 2
14 58A10-30T11 Connector 直通接头 1
15 K25S150000-Y Four Way Valve 四通总成 1
16 See Form IV Oil Pipe 绕中间缸侧移管 2
17 3120-661000-30 Steel Pipe 侧移中钢管总成 1
18 See Form IV Oil Pipe 绕边缸侧移管 2
19 3120-663000-30 Steel Pipe 侧移钢管总成 1
20 0000-000259-00 Bolt M 6×16 螺栓 3
21 0000-000056-00 Lockwasher Φ6 弹垫 4
22 0000-000273-00 Bolt M 6×20 螺栓 1
23 0000-000255-00 Bolt M 8×20 螺栓 6
24 0000-000159-00 Lockwasher Φ8 弹垫 8
25 0000-000277-00 Bolt M 8×25 螺栓 2
26 0000-000176-00 Flatwasher Φ8 平垫 2
27 58A03Y-30T01 Bracket 胶管压板 1
28 3120-660100-30 Oil Pipe 侧移器油管 2

49
Index Part No. Part Name No. Applied Date Remark 0708 Middle Lifting Cylinder
序号 零件编号 零件名称 数量 适用日期 备注 自由起升缸

1 See FormⅠ Rod 活塞杆 1


2 FQ0045C1 LBI Dust Ring LBI 防尘圈 1
3 GN4810V0 Snap Ring 55×65×3 挡片 1
4 FU0694K0 Ring 55×65×3 密封圈 1
5 Z6003-07503 O-Ring 75×3.1 O 型密封圈 1
6 Q070DJ3-02 Cap 导向套 1 Cancelled
7 Z6053-06503 O-Ring 65×3.55 O 型密封圈 1
8 Z2114-05540 Bushing 5540 钢背轴承 1
9 Q70B0-82141 Washer 垫片 1
10 B8032-05005 Screw M5×5 螺钉 1
11 See FormⅠ Cylinder 缸体 1
12 Q070DJ3.2-00 Piston 活塞 1
13 GCQ055DL4-04 Snap Ring 钢丝挡圈 1
14 GCQ085HST-04 Spool 阀芯 1
15 GCQ085HST-03 Valve Cover 阀套 1
16 GS1816V0 Ring 70×56×6.3 组合密封圈 1
17 23678-52051 Wearing 70×20×2.5 支撑环 1
18 Z6003-02002 O-Ring 20×2.4 O 型密封圈 1
19 GCQ085HST-06 Spring 弹簧 1
20 Q70B0-82141 Washer 垫片 1
21 B6052-00012 Snap Ring Φ12 挡圈 1
22 B6052-00022 Snap Ring ø22 挡圈 1
起升油缸修理包 Seal kit for Lifting cylinder
KIT 3120-ZZG-3A 1
(包含 2,4,5,7,18) (Include item 2,4,5,7,18)
Cylinder Specification:See FormⅠ

50
Index Part No. Part Name No. Applied Date Remark 0709 Lifting Cylinder
序号 零件编号 零件名称 数量 适用日期 备注 起升油缸

1 27410-53111 Dust Seal 防尘圈 1


2 23650-52851 Seal 35×45×6 轴用密封圈 1
3 GCQ045XS-01 Cap 导向套 1
4 Z6053-04472 O-Ring 44.7×2.4 O 型密封圈 1
5 Z2113-03530 Bushing 3530 钢背轴承 1
6 See FormⅠ Rod L 左活塞杆 1
6 See FormⅠ Rod R 右活塞杆 1
7 See FormⅠ Cylinder L 左缸体 1
7 See FormⅠ Cylinder R 右缸体 1
8 GCQ045HST-02 Piston 活塞 1
9 GCQ045HST4-03 Spacer 调整套 1
10 D20B8-42381 Snap Ring 钢丝挡圈 1
11 GCQ045DL4-11 Wearing 支承环 1
12 23650-52861 Snap Ring 挡片 1
13 22580-53311 Hole Seals 孔用密封圈 1
14 Q055HST-51002 Sleeve 铜套 1
15 D28B8-42381B Snap Ring 钢丝挡圈 1
起升油缸修理包 Seal kit for Lifting cylinder
KIT 3115-3BG 1
(包含 1,2,4,13) (Include item 1,2,4,13)

Cylinder Specification:See FormⅠ

51
Index Part No. Part Name No. Applied Date Remark 0710 Fork Frame
序号 零件编号 零件名称 数量 适用日期 备注 货叉架

1 3120-632000-00 Baffle 挡货架 1


2 0000-001211-00 Bolt M14×35 螺栓 8
3 0000-000233-00 Lockwasher Φ14 弹垫 8
4 0000-001004-00 Flatwasher Φ14 平垫 8
5 3120-671000-30 Lift Bracket 货叉架 1
6 760211KT Roller 滚轮 4
External side shifter 外挂式侧移器
7 3115-850000-40 1 Option
-Domestic (国产)
KIT 3115-WCYG-0A01 Seal kit for cylinder 油缸修理包 1
KIT 3115-WHK-0A01 Kit for slider 滑块修理包 1
External side shifter 外挂式侧移器
7 3115-850000-50 1 Option
-Non-domestic (非国产)
KIT 3115-WCYG-0A02 Seal kit for cylinder 油缸修理包 1
KIT 3115-WHK-0A02 Kit for slider 滑块修理包 1
8 58A01-15T11 Fork 货叉 2
9 3218-800002-00 Pin assembly 提拔销总成 2

52
Index Part No. Part Name No. Applied Date Remark 0711 Full free 2-Stage Mast Assembly
序号 零件编号 零件名称 数量 适用日期 备注 全自由两级门架总成

1 0000-000283-00 Bolt M10×35 螺栓 4


2 0000-000063-00 Lockwasher Φ10 弹垫 6
3 0000-000547-00 Flatwasher Φ10 平垫 4
4 5F600-15T01 Clip 油缸固定卡总成 2
5 3120-600003-20 Cylinder Bracket 油缸支承座 2
6 0000-000244-00 Bolt M10×30 螺栓 2
7 5F001-15T11 Washer 垫圈 2
8 3120-600001-00 Guide Plate 导板 2
9 760211KT Roller 滚轮 4
10 See Form III Outside Mast 外门架 1
11 See Form III Inside Mast 内门架 1
12 58A04-30T01 Washer 导板调整垫 2
13 See FormⅠ Lift Cylinder-L 左升降油缸 1
14 See FormⅠ Lift Cylinder-R 右升降油缸 1
15 0000-000756-00 Shaft Snap ø40 轴用挡圈 2
16 780708K Chain Pulley 链轮 2
17 K25S1000003-Y Fixed Plate 中管轮固定板 1
18 3120-600002-20 Chain Shaft 链轮轴 1
19 0000-001141-00 Bolt M16×65 螺栓 1
20 0000-000191-00 Lockwasher Φ16 弹垫 1
21 See Form II Chain Assembly 链条总成 2
Middle Lift Cylinder
22 See FormⅠ 自由起升缸 1
See 0708
23 K25S100004-Y Tube Axle 管轮轴 1
24 3120-600001-20 Bracket 管轮护板 1
25 K25S100006-Y Middle Tube Round 中缸双管轮 1
26 0000-000242-00 Bolt M8×16 螺栓 3
27 0000-000159-00 Lockwasher Φ8 弹垫 7
28 0000-000540-00 Flatwasher Φ8 平垫 1

53
Index Part No. Part Name No. Applied Date Remark 0711 Full free 2-Stage Mast Assembly
序号 零件编号 零件名称 数量 适用日期 备注 全自由两级门架总成

29 0000-000438-00 Flatwasher Φ12 平垫 2


30 0000-000060-00 Lockwasher Φ12 弹垫 2
31 0000-000943-00 Bolt M12×40 螺栓 2
32 0000-001210-00 Bolt M16×55 螺栓 2
33 0000-000187-00 Nut M16 螺母 2
34 01153-0845L Grease Cup M8×1 油杯 2
35 58A03-15T11 Bearing Pad 轴瓦 2
36 58A02-15T01 Cap 轴承盖 2
37 0000-001208-00 Bolt M14×1.5×70 螺栓 4
38 0000-000233-00 Lockwasher Φ14 弹垫 4
Tilt Cylinder
39 3120-810000-10 倾斜油缸 2
See 0704
40 58A08-15T02 Shaft 倾斜缸前轴总成 2
41 5F8B0-15T11 Guide Groove 上导槽总成 1
42 5F8C0-15T12 Guide Groove 下导槽板总成 1
43 0000-000255-00 Bolt M8×20 螺栓 4
44 58A06-30T11 Washer 油缸调整垫 2

54
Index Part No. Part Name No. Applied Date Remark 0712 Hose Assembly
序号 零件编号 零件名称 数量 适用日期 备注 油管总成
1 59600-30T11 Three Way 三通接头 1
2 3120-636000-20 Hose 高压胶管 1
3 0000-000638-00 O-Ring 17x2.65 O 形圈 2
4 58700-15T01 Flow Regulator 限速阀 1
5 0000-000366-00 Washer Φ22 组合垫圈 1
6 58A10-30T11 Connector 直通接头 2
7 3120-635000-20 Steel Pipe 中缸硬管总成 1
8 See form IV Hose 全自由起升管 1
9 2701-222290-00 ElbowM22x1.5-M22x1.5 90˚接头 1
10 0000-000639-00 O-Ring ø 19x2.65 O 形圈 2
11 K25S150000-Y Four Way 四通组件 1
12 See form IV Oil Pipe 绕中间缸侧移管 2
13 3120-631000-20 Steel Pipe 侧移中钢管总成 1
14 See form IV Oil Pipe 轨道侧移管 2
15 58A03Y-30T01 Bracket 胶管压板 1
16 2701-141600-00 ElbowM14x1.5-M16x1.5 过渡接头 2
17 0000-000321-00 Screw M8X20 螺钉 2
18 0000-000159-00 Lockwasher Φ8 弹垫 2
19 0000-000176-00 Flatwasher Φ8 平垫 2
20 3120-660100-30 Oil Pipe 侧移器油管 2

55
Index Part No. Part Name No. Applied Date Remark 0713 Lifting Cylinder-R
序号 零件编号 零件名称 数量 适用日期 备注 右升降油缸

1 See FormⅠ Piston Rod 柱塞杆 1


2 CL0363C0 Dust Seal 防尘圈 1
3 GCQ045DJ2-03 Cylinder Cap 缸盖 1 Cancelled
4 23658-52061 Snap Ring D32×42×3 挡片 1
5 23658-52051 Seal D32×42×6 轴用密封圈 1
6 Z2113-03230 Bearing 3230 钢背轴承 1
7 GCQ045DJ2-04 Bushing 衬套 1
8 Z6002-05503 O-Ring D55×3.1 O 型密封圈 1
9 GCQ045DL-03 Snap Ring 挡片 1
10 GCQ045DL-10 Bushing 调整套 1
11 GCQ050HST2-04 Plug 缓冲柱塞 1
12 B6362-00018 Seal 18 钢丝挡圈 1
13 B1820-04005 Screw M4×5 紧定螺钉 1
14 GW0261P0 Support Central 支承环 1
15 GCQ045DJ02-05 Piston 活塞 1
16 GCQ050HST-05 Copper Sleeve 铜套 1
17 GCQ050HST2-06 Spring 弹簧 1
18 See FormⅠ Cylinder Body 缸体 1
起升油缸修理包 Seal kit for Lifting cylinder
KIT 3515-2BGR1 1
(包含 2,5,8) (Include item2,5,8)

Cylinder Specification:See FormⅠ

56
Index Part No. Part Name No. Applied Date Remark 0714 Lifting Cylinder-L
序号 零件编号 零件名称 数量 适用日期 备注 左升降油缸

1 GCQ050DJ2-01 Connection Rod 连接杆 1


2 Z6003-02602 O-Ring D26×2.4 O 型密封圈 1
3 See FormⅠ Piston Rod 柱塞杆 1
4 CL0363C0 Dust Seal 防尘圈 1
5 GCQ045DJ2-03 Cylinder Cap 缸盖 1 Cancelled
6 23658-52061 Snap Ring D32×42×3 挡片 1
7 23658-52051 Seal D32×42×6 轴用密封圈 1
8 Z2113-03230 Bearing 3230 钢背轴承 1
9 GCQ045DJ2-04 Bushing 衬套 1
10 Z6002-05503 O-Ring D55×3.1 O 型密封圈 1
11 GCQ045DL2-03 Snap Ring 挡片 1
12 GCQ045DLA2-10 Bushing 调整套 1
13 GCQ050HST2-04 Plug 缓冲柱塞 1
14 B6362-00018 Seal 18 钢丝挡圈 1
15 B1820-04006 Screw M4×6 紧定螺钉 1
16 GW0261P0 Support Central 支承环 1
17 GCQ045DJ2-05 Piston 活塞 1
18 GCQ050HST2-05 Copper Sleeve 铜套 1
19 GCQ050HST2-06 Spring 弹簧 1
20 See FormⅠ Cylinder Body 缸体 1
起升油缸修理包 Seal kit for Lifting cylinder
KIT 3515-2BGL1 1
(包含 2,4,7,10) (Include item2,4,7,10)

Cylinder Specification:See FormⅠ

57
Index Part No. Part Name No. Applied Date Remark 0715 Fork Frame
序号 零件编号 零件名称 数量 适用日期 备注 货叉架

1 3120-632000-00 Baffle 挡货架 1


2 0000-001211-00 Bolt M14×35 螺栓 8
3 0000-000233-00 Lockwasher Φ14 弹垫 8
4 0000-001004-00 Flatwasher Φ14 平垫 8
5 3120-651000-20 Lift Bracket 货叉架 1
6 760211KT Roller 滚轮 4
External side shifter 外挂式侧移器
7 3115-850000-40 1 Option
-Domestic (国产)
KIT 3115-WCYG-0A01 Seal kit for cylinder 油缸修理包 1
KIT 3115-WHK-0A01 Kit for slider 滑块修理包 1
External side shifter 外挂式侧移器
7 3115-850000-50 1 Option
-Non-domestic (非国产)
KIT 3115-WCYG-0A02 Seal kit for cylinder 油缸修理包 1
KIT 3115-WHK-0A02 Kit for slider 滑块修理包 1
8 58A01-15T11 Fork 货叉 2
9 3218-800002-00 Pin assembly 提拔销总成 2

58
Index Part No. Part Name No. Applied Date Remark 0716 Chain Assembly
序号 零件编号 零件名称 数量 适用日期 备注 链条总成

1 2125-640002-00 Shaft 销轴 2
2 00091-3220A Pin 3×40 开口销 2
3 00091-3030A Pin 3×30 开口销 2
4 06171-1818A Nut M18×1.5 螺母 4
5 See FormⅡ Chain 链条 1
6 58501-30T01 Chain Connector 链条连接头 2

Chain Specification:See FormⅡ

59
Index Part No. Part Name No. Applied Date Remark 0717 Chain Assembly

序号 零件编号 零件名称 数量 适用日期 备注 链条总成

1 K25S162001 Chain Anchor-U 链条上接头 1


2 0000-000960-00 Nut M18×1.5 螺母 3
3 0000-001151-00 Pin ø3.2×36 开口销 2
4 K25S162002 Pin 销轴 2
5 See FormⅡ Chain Assembly 链条总成 1
6 3120-640001-20 Chain Anchor-D 链条下接头 1
7 K25S162005 Washer 垫片 2

Chain Specification:See FormⅡ

60
FormⅠ(附表Ⅰ):
Wide-Angle 2-Stage Beside Lift Cylinder(宽视野二级门架边缸):

Lift Height Lift Cylinder Part Number Index Part Number Index Part Number Index
Piston Rod(活塞杆) Cylinder Body(缸筒体)
(起升高度)
(mm) 油缸 零件号索引 零件号索引 零件号索引

3000 D12C8-40401 HRD10B8405-01 HRD12C8403-01


3300 D12C8-40471 HRD10B8405-02 HRD12C8403-02
3500 D12C8-40481 HRD10B8405-03 HRD12C8403-03
Page39-Item16 Page41-Item 10 Page41-Item 9
3700 D12C8-40511 HRD10B8405-04 HRD12C8403-04
4000 D12C8-40531 HRD10B8405-05 HRD12C8403-05
4500 D12C8-40551 HRD10B8405-06 HRD12C8403-06

Full Free 3-Stage Lift Cylinder(全自由三级门架边油缸):

Lift Height Lift Cylinder Left Part Number Index Part Number Index Part Number Index
Piston Rod(活塞杆) Cylinder Body(缸筒体)
(起升高度)
(mm) 左起升缸 零件号索引 零件号索引 零件号索引

3700 GCQ045DJ4-1200L GCQ045DJ4-01L GCQ045DJ4.1-01L


4000 GCQ045DJ4-1300L GCQ045DJ4-02L GCQ045DJ4.1-02L
4350 GCQ045DJ4-1400L GCQ045DJ4-03L GCQ045DJ4.1-03L
4500 GCQ045DJ4-1450L GCQ045DJ4-04L GCQ045DJ4.1-04L

4800 GCQ045DJ4-1550L Page44-Item10 GCQ045DJ4-05L Page48-Item 6 GCQ045DJ4.1-05L Page48-Item 7


5000 GCQ045DJ4-1615L GCQ045DJ4-06L GCQ045DJ4.1-06L

5100 GCQ045DJ4-1650L GCQ045DJ4-07L GCQ045DJ4.1-07L


5400 GCQ045DJ4-1715L GCQ045DJ4-09L GCQ045DJ4.1-09L
6000 GCQ045DJ4-1785L GCQ045DJ4-11L GCQ045DJ4.1-11L

61
Lift Height Lift Cylinder Right Part Number Index Part Number Index Part Number Index
Piston Rod(活塞杆) Cylinder Body(缸筒体)
(起升高度)
(mm) 右起升缸 零件号索引 零件号索引 零件号索引

3700 GCQ045DJ4-1201R GCQ045DJ4-01R GCQ045DJ4.1-01R


4000 GCQ045DJ4-1300R GCQ045DJ4-02R GCQ045DJ4.1-02R

4350 GCQ045DJ4-1400R GCQ045DJ4-03R GCQ045DJ4.1-03R


4500 GCQ045DJ4-1450R GCQ045DJ4-04R GCQ045DJ4.1-04R
4800 GCQ045DJ4-1550R Page45-Item45 GCQ045DJ4-05R Page48-Item 6 GCQ045DJ4.1-05R Page48-Item 7
5000 GCQ045DJ4-1615R GCQ045DJ4-06R GCQ045DJ4.1-06R

5100 GCQ045DJ4-1650R GCQ045DJ4-07R GCQ045DJ4.1-07R

5400 GCQ045DJ4-1715R GCQ045DJ4-09R GCQ045DJ4.1-09R

6000 GCQ045DJ4-1785R GCQ045DJ4-11R GCQ045DJ4.1-11R

Lift Height Free Lift Cylinder Part Number Index Part Number Index Part Number Index
Piston Rod(活塞杆) Cylinder Body(缸筒体)
(起升高度)
(mm) 自由起升缸 零件号索引 零件号索引 零件号索引
3700 GCQ070DJ3-645 Q070DJ3-01 Q070DJ3.1-01
Q070DJ3-02
4000 GCQ070DJ3-695 Q070DJ3.1-02
(Cancelled)

4350 GCQ070DJ3-770 Q070DJ3-03 Q070DJ3.1-03

4500 GCQ070DJ3-795 Q070DJ3-04 Q070DJ3.1-04


Page45-Item29 Page47-Item 1 Page47-Item 11
4800 GCQ070DJ3-845 Q070DJ3-05 Q070DJ3.1-05
5000 GCQ070DJ3-880 Q070DJ3-06 Q070DJ3.1-06
5100 GCQ070DJ3-895 Q070DJ3-07 Q070DJ3.1-07

5400 GCQ070DJ3-945 Q070DJ3-09 Q070DJ3.1-09

6000 GCQ070DJ3-1070 Q070DJ3-11 Q070DJ3.1-11

62
Full Free 2-Stage Lift Cylinder(全自由两级门架油缸):

Lift Height Lift Cylinder Left Part Number Index Part Number Index Part Number Index
Piston Rod(活塞杆) Cylinder Body(缸筒体)
(起升高度)
(mm) 左起升缸 零件号索引 零件号索引 零件号索引

2500 GCQ045DJ2-1200L GCQ045DJ2-01L GCQ045DJ2.1-01

2700 GCQ045DJ2-1300L GCQ045DJ2-02L GCQ045DJ2.1-02

3000 GCQ045DJ2-1450L GCQ045DJ2-03L GCQ045DJ2.1-03


3300 GCQ045DJ2-1600L GCQ045DJ2-04L GCQ045DJ2.1-04
3500 GCQ045DJ2-1700L Page50-Item13 GCQ045DJ2-05L Page54-Item 3 GCQ045DJ2.1-05 Page54-Item 20
3600 GCQ045DJ2-1750L GCQ045DJ2-06L GCQ045DJ2.1-06

3700 GCQ045DJ2-1800L GCQ045DJ2-07L GCQ045DJ2.1-07

4000 GCQ045DJ2-1950L GCQ045DJ2-08L GCQ045DJ2.1-08

4100 GCQ045DJ2-1950L GCQ045DJ2-09L GCQ045DJ2.1-09

Lift Height Lift Cylinder Right Part Number Index Part Number Index Part Number Index
Piston Rod(活塞杆) Cylinder Body(缸筒体)
(起升高度)
(mm) 右起升缸 零件号索引 零件号索引 零件号索引
2500 GCQ045DJ2-1200R GCQ045DJ2-01 GCQ045DJ2.1-01

2700 GCQ045DJ2-1300R GCQ045DJ2-02 GCQ045DJ2.1-02


GCQ045DJ2-03
3000 GCQ045DJ2-1450R GCQ045DJ2.1-03
(Cancelled)

GCQ045DJ2-04
3300 GCQ045DJ2-1600R GCQ045DJ2.1-04
Page50-Item14 (Cancelled) Page53-Item 1 Page53-Item 18
3500 GCQ045DJ2-1700R GCQ045DJ2-05 GCQ045DJ2.1-05
3600 GCQ045DJ2-1750R GCQ045DJ2-06 GCQ045DJ2.1-06
3700 GCQ045DJ2-1800R GCQ045DJ2-07 GCQ045DJ2.1-07

4000 GCQ045DJ2-1950R GCQ045DJ2-08 GCQ045DJ2.1-08

4100 GCQ045DJ2-1950R GCQ045DJ2-09 GCQ045DJ2.1-09

63
Lift Height Free Lift Cylinder Part Number Index Part Number Index Part Number Index
Piston Rod(活塞杆) Cylinder Body(缸筒体)
(起升高度)
(mm) 自由起升缸 零件号索引 零件号索引 零件号索引

2500 GCQ070DJ3-645 Q070DJ3-01 Q070DJ3.1-01


Q070DJ3-02
2700 GCQ070DJ3-695 Q070DJ3.1-02
(Cancelled)

3000 GCQ070DJ3-770 Q070DJ3-03 Q070DJ3.1-03


3300 GCQ070DJ3-845 Q070DJ3-05 Q070DJ3.1-05
Page50-Item22 Page47-Item 1 Page47-Item 11
3500 GCQ070DJ3-895 Q070DJ3-07 Q070DJ3.1-07
3600 GCQ070DJ3-920 Q070DJ3-08 Q070DJ3.1-08

3700 GCQ070DJ3-945 Q070DJ3-09 Q070DJ3.1-09

4000 GCQ070DJ3-1020 Q070DJ3-10 Q070DJ3.1-10

4100 GCQ070DJ3-1070 Q070DJ3-11 Q070DJ3.1-11

FormⅡ(附表Ⅱ):
Chain Specification:

Lift Height Full Free 2-Stage Mast Full Free 3-Stage Mast Front Full Free 3-Stage Mast Back Wide-Angle 2-Stage Mast Part Number Index
(起升高度)(mm) 全自由两级门架 全自由三级门架前 全自由三级门架后 宽视野二级门架 零件号索引

2500
2700
3000 LH1223×101 LH1223×65
3300 LH1223×107 LH1223×65
3500 LH1223×113
3600 LH1223×117 LH1223×71
3700 Page56/57-Item5
4000 LH1223×129
4100
4350
4500 LH1223×65 LH1223×95
4800 LH1223×69 LH1223×101
5000 LH1223×75 LH1223×107

64
5100 LH1223×79 LH1223×125
5400
6000
FormIII(附表 III):
Wide-Angle 2-Stage (宽视野二级门架):

Lift Height Outside Mast Part Number Index Inside Mast Part Number Index
(起升高度)
(mm) 外门架 零件号索引 内门架 零件号索引

3000 3120-610000-00-01 3120-620000-00-01


3300 3120-610000-00-02 3120-620000-00-02
3500 3120-610000-00-03 3120-620000-00-03
Page39-Item 10 Page39-Item 15
3700 3120-610000-00-04 3120-620000-00-04

4000 3120-610000-00-05 3120-620000-00-05


4500 3120-610000-00-06 3120-620000-00-06

Full Free 3-Stage (全自由三级门架):

Lift Height Outside Mast Part Number Index Middle Mast Part Number Index Inside Mast Part Number Index
(起升高度)
(mm) 外门架 零件号索引 中门架 零件号索引 内门架 零件号索引

3700 3120-610000-30-01 3120-620000-30-01 3120-630000-30-01


4000 3120-610000-30-02 3120-620000-30-02 3120-630000-30-02

4350 3120-610000-30-03 3120-620000-30-03 3120-630000-30-03


4500 3120-610000-30-04 3120-620000-30-04 3120-630000-30-04
4800 3120-610000-30-05 Page44-Item 15 3120-620000-30-05 Page44-Item 21 3120-630000-30-05 Page44-Item 23
5000 3120-610000-30-06 3120-620000-30-06 3120-630000-30-06
5100 3120-610000-30-07 3120-620000-30-07 3120-630000-30-07
5400 3120-610000-30-08 3120-620000-30-08 3120-630000-30-08

6000 3120-610000-30-09 3120-620000-30-09 3120-630000-30-09

65
Full Free 2-Stage (全自由二级门架):

Lift Height Outside Mast Part Number Index Inside Mast Part Number Index
(起升高度)
(mm) 外门架 零件号索引 内门架 零件号索引

2500 3120-610000-20-01 3120-620000-20-01


2700 3120-610000-20-02 3120-620000-20-02
3000 3120-610000-20-03 3120-620000-20-03
3300 3120-610000-20-04 3120-620000-20-04
3500 3120-610000-20-05 Page50-Item 10 3120-620000-20-05 Page50-Item 11

3600 3120-610000-20-06 3120-620000-20-06


3700 3120-610000-20-07 3120-620000-20-07
4000 3120-610000-20-08 3120-620000-20-08
4100 3120-610000-20-09 3120-620000-20-09

Form IV(附表 IV):


Full Free 3-Stage Hose Series(全自由三级门架油管系列):

Lift Height Oil Pipe Part Number Index Oil Pipe Part Number Index Oil Pipe Part Number Index
(起升高度)
(mm) 绕中缸侧移管 零件号索引 绕边缸侧移管 零件号索引 绕边缸起升管 零件号索引

3700 3120-664000-30-01 3120-665000-30-01 3120-666000-30-01


4000 3120-664000-30-02 3120-665000-30-02 3120-666000-30-02

4350 3120-664000-30-03 3120-665000-30-03 3120-666000-30-03


4500 3120-664000-30-04 3120-665000-30-04 3120-666000-30-04
4800 3120-664000-30-05 Page 46-Item16 3120-665000-30-05 Page46-Item18 3120-666000-30-05 Page46-Item10
5000 3120-664000-30-06 3120-665000-30-06 3120-666000-30-06
5100 3120-664000-30-07 3120-665000-30-07 3120-666000-30-07
5400 3120-664000-30-09 3120-665000-30-09 3120-666000-30-09

6000 3120-664000-30-11 3120-665000-30-11 3120-666000-30-11

66
Full Free 2-Stage Hose Series(全自由二级门架油管系列):

Lift Height Oil Pipe Part Number Index Oil Pipe Part Number Index Oil Pipe Part Number Index
(起升高度)
(mm) 绕中缸侧移管 零件号索引 轨道侧移管 零件号索引 全自由起升管 零件号索引

2500 3120-632000-20-01 3120-633000-20-01 3120-634000-20-01


2700 3120-632000-20-02 3120-633000-20-02 3120-634000-20-02
3000 3120-632000-20-03 3120-633000-20-03 3120-634000-20-03
3300 3120-632000-20-04 3120-633000-20-04 3120-634000-20-04
3500 3120-632000-20-05 Page52-Item 12 3120-633000-20-05 Page52-Item 14 3120-634000-20-05 Page52-Item 8
3600 3120-632000-20-06 3120-633000-20-06 3120-634000-20-06
3700 3120-632000-20-07 3120-633000-20-07 3120-634000-20-07
4000 3120-632000-20-08 3120-633000-20-08 3120-634000-20-08
4100 3120-632000-20-09 3120-633000-20-09 3120-634000-20-09

67

You might also like