QA-FM-RY-071 Rev.02 Pump Engineering Assesment Report Forms

PUMP SERVICE INSPECTION REPORT
Job No. วันทีร่ ับ กำหนดส่งวันที่
Type : Submersible Pump Split case Pump Centrifugal Pump Other
Customer : Pump Type - Size

Project Site Serial
Tag No:
Name: No:
Application Q: H: n:
Pumped
Temp: Impeller Ø: Year:
Medium:
Motor/Serial No: Coupling Make Coupling Spacer Length D.O.L. Y-∆
MDE Bearing: V: A: VFD Soft start
MNDE Bearing: Cos φ: Hz: RPM: Power: SF:
Additional Pump Data / ข ้อมูลปั๊ มเพิม

่ เติม:
ทดสอบผ่ำน Name Plate & Pump Photos / ภำพถ่ำย แผ่นป้ ำยเพลท และ ภำพของ Pump
ส่งไปแผนก
เบอร์ลัง
แผนก Mechanic
แผนก Mechanic
แผนกสี
รำยละเอียดกำรซ่อม
Coupling ลึก mm. เสมอ mm. ยาว mm.
Pulley ลึก mm. เสมอ mm. ยาว mm.
Incoming Test (QA) Dis- Assembly (ME) Assembly (ME) Final Test (QA) QC
่ ___________________ ลงชือ
ลงชือ ่ ___________________ ลงชือ
่ ___________________ ลงชือ
่ ___________________ ลงชือ
่ _________________
วันที่ ______/______/______ วันที่ ______/______/______ วันที่ ______/______/______ วันที่ ______/______/______ วันที่ ______/______/_____
เวลำ _________________ น. เวลำ _________________ น. เวลำ _________________ น. เวลำ _________________ น. เวลำ ________________ น.
Effective date : 10/7/2023 QA-FM-RY-059 Rev.03

Pump Engineering Assessment for Outage / Turn-around Executive Planning
SERVICE REPORT Installation Inspection/Check Supervision

Page No.
Diagnosis Maintenance Inspection Commissioning/Test run Modification
Repairing Technical support Training
สรุปผลวิเคราะห์
Project Site Serial
Tag No:
Name: No:
Pumped
Medium:
Author : Date :


Page No.
Diagnosis Maintenance Inspection Commissioning/Test run Modification
สรุปผลวิเคราะห์
Project Site Serial
Tag No:
Name: No:
Pumped
Medium:
FFT Spectrum:
Diagnosis:
Author : Date :


Page No.
Trial Running Test Maintenance Inspection Commissioning/Test run Modification
ทดสอบการท างาน Pump
Submersible

Project Site Serial
Tag No:
Name: No:
Pumped
Medium:
Time
H (Y)
ISO 10861-7
V (X)
mm/s RMS
POS. 1 - Motor NDE
A
Bearing
°C
Temp
Envelop g's P m/s^2
Displacement µm
dBm
Shock Pulse
dBc
H (Y)
ISO 10861-7
V (X)
mm/s RMS
POS. 2 - Motor DE
A
Bearing
°C
Temp
Envelop g's m/s^2
Displacement µm
dBm
Shock Pulse
dBc
H (Y)
ISO 10861-7
V (X)
mm/s RMS
POS. 3 - Pump DE
A
Bearing
°C
Temp
Envelop g's m/s^2
Displacement µm
dBm
Shock Pulse
dBc
H (Y)
ISO 10861-7
V (X)
mm/s RMS
POS. 4 - Pump NDE
A
Bearing
°C
Temp
Envelop g's m/s^2
Displacement µm
dBm
Shock Pulse
dBc
Author : Date :


Page No.
Trial Running Test Maintenance Inspection Commissioning/Test run Modification
ทดสอบการทางาน

Project Site Serial
Tag No:
Name: No:
Pumped
Medium:
Date
Time
Thrust / Lift In
Off Device
Out
Bearing
Cooling ∆T
In
Bearing
Max ∆T = 10 °C
Out
Cooling
∆T
In
Jacket
Out
Cooling
Pump NDE
∆T
Balancing BLOL
Leak Off Deaerator
Line
∆T
In
Mechanical
Max ∆T = 8 °C
Out
Seal Liquid
∆T
Mechanical In
Seal
Out
Cooling /
Heating ∆T
In
Bearing
Max ∆T = 10 °C
Out
Cooling
∆T
In
Jacket
Out
Cooling
Pump DE
∆T
In
Mechanical
Max ∆T = 8 °C
Out
Seal Liquid
∆T
In
Mechanical
Out
Seal Cooling
∆T
Suction Pressure Bar
Discharge Pressure Bar
Balancing Pressure Bar
Differential Pressure Bar
Flow Rate m^3/h
Minimum Flow Rate (As Test) m^3/h Density As Test Kg/m^3 Viscosity As Test
DE: Note:
API Mech. Seal Flushing Plan
NDE:
Author : Date :

ISO 20816-1:2016 Mechanical vibration — Measurement and evaluation of machine vibration

Part 1: General guidelines
ISO 20816-1:2016 establishes general conditions and procedures for the measurement and evaluation of vibration using
measurements made on rotating, non-rotating and non-reciprocating parts of complete machines. It is applicable to
measurements of both absolute and relative radial ...
Zone A: The Vibration of newly commissioned ma chines would normally fall within this Zone.
Zone B: Machines with Vibration within this zone are normally considered acceptable for unrestricted long term Operation.
Zone C: Machines with Vibration within this zone are normally considered unsatisfactory for long-term con tinuous Operation.
Generally, machine may be operated for a limited period in this condition until a suitable opportunity arises for remedial action.
Zone D: Vibration values within this zone are normally considered to be of sufficient severity to Cause dam age to the machine.
Author : Date :

ISO 10816-3 is primarily used to detect vibration in industrial machinery, such as electro motors with a power output of more
than 15 kW and a speed range of more than 500 rpm (120 RPM-15000RPM)on stationary elements such as bearing housings,
utilizing accelerometers or velocity transducers
ISO 20816-3:2022 Mechanical vibration — Measurement and evaluation of machine vibration — Part 3: Industrial machinery
with a power rating above 15 kW and operating speeds between 120 r/min and 30 000 r/min
This first edition of ISO 20816-3 cancels and replaces ISO 7919-3:2009, ISO 7919-3:2009/Amd 1:2017, ISO 10816-3:2009
and ISO 10816-3:2009/Amd 1:2017, which have been merged and editorially revised. A list of all parts in the ISO 20816 series
can be found on the ISO website.
Classification of vibration severity zones for machines of Group 1: Large machines with rated power above 300 kW and
not more than 50 MW; electrical machines with shaft height H ≥ 315 mm
Classification of vibration severity zones for machines of Group 2: Medium-size machines with rated power above 15 kW
up to and including 300 kW; electrical machines with shaft height 160 mm ≤ H < 315 mm
Classification of vibration severity zones for machines of Group 3: Pumps with multivane impeller and with separate
driver (centrifugal, mixed flow or axial flow) with rated power above 15 kW
Classification of vibration severity zones for machines of Group 4: Pumps with multivane impeller and with integrated
driver (centrifugal, mixed flow or axial flow) with rated power above 15 kW
Zone A: The Vibration of newly commissioned ma chines would normally fall within this Zone.
Zone B: Machines with Vibration within this zone are normally considered acceptable for unrestricted long term Operation.
Zone C: Machines with Vibration within this zone are normally considered unsatisfactory for long-term con tinuous Operation.
Generally, machine may be operated for a limited period in this condition until a suitable opportunity arises for remedial action.
Zone D: Vibration values within this zone are normally considered to be of sufficient severity to Cause dam age to the machine.

ISO 10816 - 7 - 2009Mechanical vibration — Evaluation of machine vibration by measurements on non rotating parts Part 7:
Rotodynamic pumps for industrial applications, including measurements on rotating shafts


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PUMP SERVICE INSPECTION REPORT

Job No. วันทีร่ ับ กำหนดส่งวันที่

Type : Submersible Pump Split case Pump Centrifugal Pump Other

Customer : Pump Type - Size

MDE Bearing: V: A: VFD Soft start

MNDE Bearing: Cos φ: Hz: RPM: Power: SF:

Additional Pump Data / ข ้อมูลปั๊ มเพิม

Coupling ลึก mm. เสมอ mm. ยาว mm.

Pulley ลึก mm. เสมอ mm. ยาว mm.

Effective date : 10/7/2023 QA-FM-RY-059 Rev.03

SERVICE REPORT Installation Inspection/Check Supervision

MDE Bearing: V: A: VFD Soft start

MNDE Bearing: Cos φ: Hz: RPM: Power: SF:

Effective date : 10/7/2023 QA-FM-RY-071 Rev.01

SERVICE REPORT Installation Inspection/Check Supervision

MDE Bearing: V: A: VFD Soft start

MNDE Bearing: Cos φ: Hz: RPM: Power: SF:

Effective date : 10/7/2023 QA-FM-RY-071 Rev.01

SERVICE REPORT Installation Inspection/Check Supervision

Customer : Pump Type - Size

MDE Bearing: V: A: VFD Soft start

MNDE Bearing: Cos φ: Hz: RPM: Power: SF:

Effective date : 10/7/2023 QA-FM-RY-071 Rev.01

SERVICE REPORT Installation Inspection/Check Supervision

Customer : Pump Type - Size

MDE Bearing: V: A: VFD Soft start

MNDE Bearing: Cos φ: Hz: RPM: Power: SF:

Effective date : 10/7/2023 QA-FM-RY-071 Rev.01

ISO 20816-1:2016 Mechanical vibration — Measurement and evaluation of machine vibration

Effective date : 10/7/2023 QA-FM-RY-071 Rev.01

Effective date : 10/7/2023 QA-FM-RY-071 Rev.01

Effective date : 10/7/2023 QA-FM-RY-071 Rev.01

Effective date : 10/7/2023 QA-FM-RY-071 Rev.01

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