FE - Sem-I, AY 2019-20

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 FE - Sem-II, AY 2018-19
Systems in Mechanical Engineering
(2019 Pattern)
Teaching Scheme:
Theory: 3 Lectures /Week, Practical: 2 Hrs. /Week /Batch
Examination Scheme: Tentative Dates

In Theory 30 Marks Duration: Units 30/09/19 to

Semester Paper 60 Mints I & II 05/10/19
Exam
End Theory 70 Marks Duration: Units 17/12/2019
Semester Paper 150 Mints III, IV, V & VI onwards
Exam

Marks Distribution:

Units I Units II Units III Units IV Units V Units VI

15 15 18 17 18 17
 COURSE OBJECTIVES
• To identify the sources of energy and their
conversions
• To explain the basic concept of engineering
thermodynamics and its application
• To understand the specifications of vehicles
• To get acquainted with vehicle systems
• To introduce proper manufacturing process
applicable to produce components
• To be able to select and compare domestic
appliances
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 COURSE OUTCOMES
On completion of the course, learner will be able to:
CO1: Describe and compare the conversion of energy from
renewable and non-renewable energy sources
CO2: Explain basic laws of thermodynamics, heat transfer
and their applications.
CO3: List down the types of road vehicles and their
specifications
CO4: Illustrate various basic parts and transmission system of
a road vehicle
CO5: Discuss several manufacturing processes and identify
the suitable process
CO6: Explain various types of mechanism and its application

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UNIT III : Vehicles and their
Specifications

 Classification of automobile.
 Vehicle specifications of two/three wheeler, light
motor vehicles, trucks, buses and multi-axle
vehicles.
 Engine components (Introduction).
 Study of engine specifications,
 comparison of specifications of vehicles.
 Introduction of Electric and Hybrid Vehicles.
 Cost analysis of the Vehicle.

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UNIT IV : Vehicle systems

 Introduction of chassis Study of power

layouts, transmission system,
 steering system, clutch,
 suspension system, gear box (Simple
 braking system, Numerical),
 cooling system and  propeller shaft,
 fuel injection system universal joint,
and fuel supply system. differential gearbox and
 Study of Electric and axles.
Hybrid Vehicle systems.  Vehicle active and
passive safety
arrangements: seat, seat
belts, airbags
6  antilock brake system.
UNIT III : Vehicles and their
Specifications

 Classification of automobile.
 Vehicle specifications of two/three wheeler, light
motor vehicles, trucks, buses and multi-axle
vehicles.
 Engine components (Introduction).
 Study of engine specifications,
 comparison of specifications of vehicles.
 Introduction of Electric and Hybrid Vehicles.
 Cost analysis of the Vehicle.

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 Rear Wheel Drive Layout

1. Engine 6. Propeller Shaft

2. Flywheel 7. Differential
3. Clutch 8. Drive axle
4. Gear Box 9. Wheels
8 5. Universal Joints
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Commonly used vehicle specifications are :

1. Vehicle Manufacturer’s Name and Model Number

2. Engine Specifications
3. Type of Fuel Used
4. Transmission / Gear Box Specifications
5. Clutch Type
6. Braking System Specifications
7. Steering Mechanism Type
8. Wheels and Tyre Specifications
9. Overall Length, Width and Height of Vehicle
10. Wheel Base, Wheel Track, Ground Clearance
11. Kerb Weight, Gross Vehicle Weight (GVW), Pay Load (for
Commercial Vehicles)
12. Number of Passengers (for Passenger Vehicles)
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 Specification Honda Shine
Honda Shine
Single Cylinder,
Engine Type
4-Stroke, SI Engine
Displacement 124.73 cc
10.30 PS @ 7500
Max Power
rpm
Cooling System Air Cooled
Drive Type Chain Drive
Fuel Supply Carburetor
Price : Rs. 57,094 to 68,181
Clutch Wet, Multi Plate
Fuel Capacity 10.5 L
Transmission Manual
Gear Box 5 Speed Ground Clearance 160 mm
Bore (Dia.) 52.4 mm Weight 120 Kg
Stroke 57.8 mm Front :-18,
Compression Ratio 9.2:1 Tyre Size (Dia.)
Rear :-18
Front Suspension Telescopic Fork
Speedometer Analogue Tyre Type Tubeless
Front :-18 inch,
Length 2007 mm Wheel Size (Dia.)
Rear : 18 inch
Width 762 mm
Front Brake Drum
Height 1085 mm Rear Brake Drum
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 Baleno

Specification Maruti Baleno Zeta

Fuel Type Petrol
Fuel Tank Capacity
37
(Lit.)
Engine Displacement
1197
(cc)
Body Type Hatchback Price : Rs. 5,67,602
Max Power (bhp@rpm) Length (mm) 3995
83.1bhp@6000rpm
(BHP=Brake Horse Power) Width (mm) 1745
Engine Type Petrol Engine Height (mm) 1510
Displacement (cc) 1197 Wheel Base (mm) 2520
Max Torque (nm@rpm) 115Nm@4000rpm Total Weight (kg) 880
No of Cylinder 4 Front Suspension MacPherson Strut
Valves Per Cylinder 4 Rear Suspension Torsion Beam
DOHC Steering Type Power
Valve Configuration
(dual overhead cam)
Steering Column Tilt & Telescopic
MPFI
Steering Gear
Fuel Supply System (Multi Point Fuel Rack & Pinion
Type
Injection)
Transmission Type Manual Front Brake Type Disc
Gear Box 5 Speed Rear Brake Type Drum
Drive Type FWD Tyre Size 16
12 Tyre Type Tubeless, Radial
Ground Clearance (mm) 170
 Volvo 9400 14.5 M
Length 14500 mm
Height 3600 mm
Width 2600 mm
Wheelbase 8350 mm
Gross Vehicle
22,200 kg
Weight
Electronically Controlled Air
Suspension Price : Rs. 85 lakh to 1 Cr.
Suspension (ECS)
Brakes All disc brakes with EBS
No. of Doors 01 - Front
Diesel Engine Volvo D11C 410

Automatic Gear Shifting System

Transmission
12-Speed splitter/range gearbox

Max. Power 410 hp @1600-1900 rpm

Max. Torque 1980 Nm @1600-1900 rpm
No. of Cylinders 6
Turning radius 11.54 mt

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 Model Ashok Leyland CT 3118 HD
Power: 180 HP @ 2500 rpm Torque: 660Nm
Engine
@ 1200~1900 rpm
Single plate dry type - 15” Axial spring
Clutch
clutch
Gear Box Synchromesh
Prop Shaft Coupling shafts & Drive Shaft
Rear Axle Fully floating
Price : Rs. 12 lakh
Front Axle I’ section, non-driven
Rear Inverted
Front – Multi-leaf Spring
Semi-elliptic
Suspension - Shock Absorbers:
multi leaf with V-
Spring width – 90 mm
Rod
Frame
chassis Frame -279 x 90 x 8mm
Dimensions
Steering Power steering
Dual circuit, full air S cam.
Brakes
Parking brakes on rear wheels only
Fuel Tank 300 (Plastic) Rectangle shape
24V ; 110 AH battery X 2 nos. 85A alternator
Electrical
capacity
Tyres 20 Cross ply and Radial
14 Max Speed 60 Kmph
PETROL/LPG/CNG/DIESEL
Power7.6 KW at 5000 rpm
Torque17Nm at 3500 rpm
Cubic Capacity198.88 cc
Transmission4 forward + 1
reverse gear Price : Rs. 1.5 lakh

Clutch Wet multidisc type

Engine Type 4 Stroke
weight348 Kg
Wheel Base2000 mm
Overall width1300 mm
Overall length2635 mm
Overall Height1700 mm

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Cylinder ,
Piston,
Combustion
chamber,
Inlet manifold,
Exhaust
manifold,
Connecting
rod,
Crankshaft,
Valve trains
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Engine Components & 1. bore (or cylinder bore) is the
Terms Associated with it diameter of each cylinder
2. "Stroke length", the distance
travelled by the piston in each
cycle. The stroke length - along
with bore diameter - determines the
engine's displacement.
3. Piston’s displacement in engine,
inside the cylinder from top dead
centre (TDC) to bottom dead
centre (BDC) is commonly specified
in cubic centimetres (cc or cm3)
4. Torque, in simple terms, is
‘Twisting or Turning Force’. It is
the tendency of a force to rotate an
object about an axis. In automotive
terms, it is the measure of
rotational effort applied on engine
crankshaft by the piston.

5. Power is defined as the rate of

doing work
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 1. Engine Block 2. Piston

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3. Connecting Rod

4. Crankshaft
6. Engine Head

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 7. Valves 8. Camshaft

5. Crankshaft Casing or Oil Sump

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9. Valve Spring and Tappet

10. Timing Belt

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11. Spark Plug 13. Piston Rings

12. Gasket

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 Tata Tiago Specification

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 ENGINE & TRANSMISSION
Engine
Fuel Type Petrol
specs of
Hyundai Max Power 122 bhp @ 6400 RPM
Creta Max Torque 154 Nm @ 4850 RPM

Transmission Type Manual

No of gears 6 Gears

Cylinders 4, Inline

Valve/Cylinder (Configuration) 4, DOHC

Engine Type VTVT Petrol Engine

Engine Description 1.6-litre 121.3bhp 16V VTVT Petrol

Engine (Variable Timing Valve Train)

No. of Cylinders 4

Valve Configuration DOHC

Fuel Supply System MPFI

Top Speed 165 Kmph

27 Acceleration (0-100 kmph) 10.5 Seconds

 Comparison of Engine Specifications

Engine Specifications Hyundai Accent TATA 407 LPT TATA 1518 TC

Torque 125 Nm @ 4500 rpm 250 Nm @ 4000 rpm 590 Nm @ 2000 rpm

Power 94 BHP @ 5500 rpm 70 BHP @ 4000 rpm 180 BHP @ 2500 rpm

No of Cylinders 4 4 4

Cubic Capacity 1527 cc 2400 cc 6000 cc

78 mm and 82 mm 97 mm and 100 mm 150 mm and 200 mm

Bore and Stroke
respectively respectively respectively

Dual circuit full Air S-

Braking System Front Disk, Rear Drum Air brakes with ABS
cam brakes

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Cost Rs. 7.11 Lakh Rs. 9.70 Lakh Rs. 21.4 Lakh