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Use and maintenance manual

T450 - T650E - T650EF - T650 - T650F

USE AND MAINTENANCE MANUAL


Heat-shrinking tunnel

T450 - T650E- T650EF


T650-T650F

ENGLISH
MANUAL CODE: DM210060

CREATION DATE: 31.07.2000

RELEASE: 6.0

RELEASE DATE: 07.02.2006

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FOREWORD
In thanking you for the preference given us, SMIPACK S.p.A. is glad to welcome you
to its wide circle of Clients and wishes that the use of this machine will be for you
reason for full satisfaction.

This manual can be used for models T450-T650E-T650EF-T650-T650F and was


prepared with the aim to allow you to operate on the various components, explain the
various operations for maintenance and operation.

Where not expressly indicated by the ,instructions refer to all the above

mentioned models.

In order to guarantee a satisfactory level of efficiency, life and performance of the


machine, we urge you to scrupulously observe the instructions contained in this
manual.

PLEASE READ CAREFULLY AND FULLY THIS MANUAL BEFORE


INSTALLING THE MACHINE.

THIS MANUAL IS AN INTEGRAL PART OF THE PRODUCT AND MUST


ALWAYS ACCOMPANY THE SAME UP TO ITS DISMANTLING.

SMIPACK S.p.A. is absolutely not responsible for any direct or non direct consequence
due to proper or non proper use of this publication or of the system software and has
got right to make technical modification on his system and on his manual without
advising the users.

SMIPACK S.p.A. - Viale Vittorio Veneto, 4 - 24016 San Pellegrino T. (BG) - Italy - Tel.
+39.0345.40400 - Fax +39.0345.40409.

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SUMMARY

1. REGULATIONS AND GENERAL INSTRUCTIONS .......................... 65


1.1. HOW TO CONSULT AND USE THIS MANUAL ................................................................. 65
1.2. WARRANTY CONDITIONS ............................................................................................... 65
1.3. LEGAL REFERENCES ...................................................................................................... 66
1.4. REMARKS ON GENERAL SAFETY .................................................................................. 66
1.5. LEGEND ............................................................................................................................. 67

2. TUNNEL INSTALLATION .................................................................. 69


2.1. DESCRIPTION OF THE MACHINE ............................................................................... 69

ENGLISH
2.2. CONTROL SYSTEMS ....................................................................................................... 69
2.3. WEIGHT AND DIMENSIONS OF THE PACKED TUNNEL ................................................ 70
2.4. WEIGHT AND DIMENSIONS OF THE TUNNEL ............................................................ 70
2.5. TRANSPORT AND UNPACKING ...................................................................................... 70
2.6. ASSEMBLY OF THE MACHINEFP560/A AND FP870A WITH THE TUNNEL .................. 71
2.7. POSITIONING TUNNEL ROLLER T450 ............................................................................ 72
2.8. POSITIONING THE TUNNEL ROLLER CONVEYOR BELT .............................................. 72
2.9. DEMOLITION AND DISPOSAL .......................................................................................... 72
2.10. ELECTRIC CONNECTION ................................................................................................. 72
2.11. TECHNICAL DATA FOR THE ELECTRIC CONNECTION ................................................ 73
2.12. CONDITIONS OF USE ....................................................................................................... 73

3. INFORMATION ON THE TUNNEL .................................................... 75


3.1. TUNNEL IDENTIFICATION ................................................................................................ 75
3.2. SHRINKING ........................................................................................................................ 75
3.3. DEFLECTOR REGULATION ............................................................................................. 76
3.4. TURNING ROLLERS ADJUSTMENT T450 ...................................................................... 76
3.5. OPERATING THE MACHINE WITH THE OVEN IN HEAT SHRINKING MODE ............... 77
3.6. TUNNEL LIMITATIONS AND SPECIFICATIONS OF USE ................................................ 78

4. PREPARATION TO THE USE OF THE TUNNEL ............................. 79


4.1. MACHINE START UP ........................................................................................................ 79
4.2. TURN ON / TURN OFF MENU [F1] ................................................................................... 79
4.3. OPERATING MODE MENU [F2] ........................................................................................ 80
4.4. QUICK SELECTION OF THE PROGRAMS ....................................................................... 80
4.5. USER MENU [F3] ............................................................................................................... 80
4.6. PARAMETERS MENU [F3 AND +] .................................................................................... 81
4.7. LEGEND OF THE SYMBOLS AND DISPLAY MESSAGES .............................................. 82

5. ROUTINE MAINTENANCE ................................................................ 83


5.1. NATURE AND FREQUENCY OF MAINTENANCE CHECKS AND OPERATION ...... 83

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Summary

5.2. LUBRIFICATION ................................................................................................................84


5.3. LIST OF SPARE PARTS ....................................................................................................84
TAV. 1. TRANSFORMER GROUP T450 - T650E .............................................................................................. 84
TAV. 2. TRANSFORMER GROUP T450 220V 3PH - T650EF - T650 - T650F ................................................. 85
TAV. 3. TRANSFORMER GROUP T650EF 220V 3PHF ................................................................................... 86
TAV. 4. ...................................................................................................................................................... 87
TAV. 5. ............................................................................................................................................................... 88
TAV. 6. ................................................................................................................................................................ 89
TAV. 7. T450 WITH TURNING ROLLER ..................................................................................................... 90
TAV. 8. T450 WITH TURNING ROLLER ....................................................................................................... 91
TAV. 9. T450 .................................................................................................................................................. 92
TAV. 10. T450 .................................................................................................................................................... 93
TAV. 11. T650E WITH TURNING ROLLER ................................................................................................... 94
TAV. 12. T650E WITH TURNING ROLLER ................................................................................................... 95
TAV. 13. T650EF ............................................................................................................................................ 96
TAV. 14. T650EF .............................................................................................................................................. 97
TAV. 15. T650 ................................................................................................................................................. 98
TAV. 16. T650 .................................................................................................................................................. 99
TAV. 17. T650 WITH TURNING ROLLER .................................................................................................... 100
TAV. 18. T650 WITH TURNING ROLLER .................................................................................................... 101
TAV. 19. T650F ............................................................................................................................................ 102
TAV. 20. T650F ............................................................................................................................................. 103
TAV. 21. ............................................................................................................................................................ 104
TAV. 22. ............................................................................................................................................................ 105
5.4. WIRING DIAGRAM T450 ............................................................................................106
5.5. WIRING DIAGRAM T450 (220V) ..............................................................................107
5.6. WIRING DIAGRAM T650E ......................................................................................108
5.7. WIRING DIAGRAM T650EF .....................................................................................109
5.8. WIRING DIAGRAM T650EF (220) ...................................................................................110
5.9. WIRING DIAGRAM T650 ....................................................................................111
5.10. WIRING DIAGRAM T650F ............................................................................................112

6. ANOMALIES AND FAILURES – HOW TO REMEDY ..................... 113


6.1. POSSIBLE CAUSES AND REMEDIES ............................................................................113
6.2. AUDIO WARNING OF PROBLEMS .................................................................................113

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1. REGULATIONS AND GENERAL INSTRUCTIONS

1.1 HOW TO CONSULT AND USE THIS MANUAL


Keeping of this manual
• This manual costitutes integral part of the machine and thus must be kept for as long
as the machine is in the user’s possession or, if that be the case, handed over to
any other user or subsequent owner.
• Use this manual in a way that will not damage all or part of its contents.
• Do not remove, tear or rewrite parts of this manual for any reason.
• Ensure that any amendment to this manual sent to you is incorporated in the manual
itself.
Consultation of the manual

ENGLISH
The consultation of this manual is made easy be the insertion, in the first pages, of a
summary, which allows those consulting it to immediately locate the topic required and,
in the last pages, of an analytical index. The chapters are ordered following such a
structure to facilitate the research of the required information.

Method of updating the manual in case of modifications to the machine


The descriptions and drawings contained in the present manual are intended as non
refutative. SMIPACK S.p.A. reserves the right at any moment to apport modifications
to its machines (while keeping their essential characteristics), for the purpose of
improving their functionality and commercial and aestethic value, with no obligation to
update manuals and previous production except in exceptional cases.
Any updating or integration of the manual are to be considered as integral parts of the
manual. We would like to thank you in advance for all the suggestions that you may
want to forward to us in order to bring about further improvements to the machine.
SMIPACK S.p.A. - Viale Vittorio Veneto, 4 - 24016 San Pellegrino T. (BG) - Italy - Tel.
+39.0345.40400 - Fax +39.0345.40409

1.2 WARRANTY CONDITIONS


The machine is sent to the Client ready to be installed, and having passed, at our
factory, all expected tests and trials, in compliance with the current regulations. Within
the guarantee period SMIPACK S.p.A. undertakes to remove any eventual flaws and
defects, on the condition that the machine has been correctly used, and that the
indications found in its manuals have been respected. The warranty has a validity of
365 days from the date of purchase and covers all the materials and manufacturing
defects found by the builder. The warranty is valid only for the original buyer and
subject to the condition that the warranty certificate is duly filled in all its sections and
posted within 20 days from the date of purchase. The warranty is no longer valid if the
machine has been damaged through accident, misuse, breakdowns due to
atmospheric agents, maintenance operations or modifications carried out by
unauthorised personnel or not belonging to the servicing department of SMIPACK
S.p.A. Consumption materials, parts subject to normal wear and tear, transport from
the user to the servicing centre or vice-versa as well as labour are excluded from the
warranty and therefore are to be paid by the Buyer.

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1. Regulations and general instructions

1.3 LEGAL REFERENCES


The machine "heat-shrinking tunnel" complies to the Legislative Provisions of the law
that regulates the following Directives:
• MACHINE DIRECTIVE: 89/392/CEE, 91/368/CEE, 93/44/CEE, 93/68/CEE, 98/37/
CE.
• ELECTROMAGNETIC COMPATIBILITY DIRECTIVE: 89/336/CEE, 92/31/CEE,
and 93/97/CE.
• LOW TENSION DIRECTIVE: 73/23CEE
The directives have been followed considering the agreed norms, including:
• EUROPEAN SAFETY REGULATION FOR MACHINERY:
• EN 292/1 - EN 292/2 - EN 292/2/A1 - EN 294 - EN 349.
• ELECTRIC EQUIPMENT OF THE MACHINES: EN 60204-1.
• ASSEMBLED PROTECTION EQUIPMENT AND TRANSITION FOR LOW
TENSION (BOARD B.T.): EN 60439-1

1.4 REMARKS ON GENERAL SAFETY


The operator, before starting to work with this machine, must have acquired enough
knowledge on the location, function of the controls, characteristics of the machine, and
must have read this manual in all its entirety.
The employer must see to it that its personnel is informed on the following topics
relative to the safe usage of the machine:
• Accidents risks.
• Devices meant for the safety of the operator.
• General accidents prevention rules as provided by international directives and by
the laws of the country of destination of the machines.
It is necessary to comply to the following general precautions:
• Do not install the machine in areas posing a risk of explosion or fire.
• Do not temper with, remove or modify the safety devices; in such cases SMIPACK
S.p.A. declines any responsibility on the safety of its machines.
• Do not modify parts of the machine to install other devices without prior
authorization by SMIPACK S.p.A.; in case of unauthorized modifications the former
will not be held responsible for any possible consequences.
• Do not operate the machine in automatic mode with the fixed or mobile protections
removed.
• Do not open the fuse blocks with the mains on.
• Do not intervene on switches, valves and sensors without authorization.
• Do not intervene on the moving parts even without the aid of objects or tools.
• Do not manually oil or grease any moving part.
• Before carrying out any work on the electrical installation, ensure that the voltage
has been disconnected.
• After an adjustment or security operation, restore the state of the machine with
active protections.

ATTENTION!
The operator, the maintenance and cleaning personnel must scrupulously

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adhere to both the regulations for the prevention of accidents and the safety
regulations of the Country of destination of the machine and the plant, besides
the instructions, warnings and general rules concerning the safety included in
this manual.
During maintenance or repair work on the machine, the latter has to be shut
down, and the special signals (MACHINE OFF FOR MAINTENANCE, DO NOT
START,etc...) have to be used. Make sure that the switches are not re-inserted
by unauthorized personnel.

1.5 LEGEND
All instructions and notes contained in this manual are graphically represented in the
following way:

ATTENTION: READ CAREFULLY BEFORE

ENGLISH
OPERATING.

DANGER OF ELECTROCUTION: REMOVE


VOLTAGE BEFORE PERFORMING THE
INDICATED OPERATIONS.

DANGER OF ELECTROCUTION: EARTHING


IS COMPULSORY.

DANGER OF BURNING DUE TO HIGH


TEMPERATURE SURFACES.

WARNING! DON’T TOUCH.

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1. Regulations and general instructions

DANGER OF TRAPPING BETWEEN


MECHANICAL MEMBERS.

DANGER OF SHEARING.

DO NOT CARRY OUT MAINTENANCE WITH


MEMBERS IN MOVEMENT.

WARNING! BEFORE OPERATING, CHECK


THAT THE MACHINE TYPE IS THE ONE THAT
HAS BEEN BOUGHT.

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2. TUNNEL INSTALLATION

2.1 DESCRIPTION OF THE MACHINE

1 Fig. 2.1.1
2
GLOSSARY
1 OUTLET FAN ( T650EF - T650F)

2 FANS MOTOR
3
3 DEFLECTORS

4 MAIN SWITCH

4 5
CONVEYOR COOLING FANS
( T650EF - T650F)

ENGLISH
5

2.2 CONTROL SYSTEMS

Pos. Code Description Function


EN200043 ELECTRONIC
1 (T450 - T650E) CARD
EN200044 IT ALLOWS THE CONFIGURATION
ELECTRONIC
(T650 - T650F OF THE MACHINE ACCORDING
CARD
T650EF) TO THE KIND OF TASK IT IS
SUPPOSED TO CARRY OUT
EN200050
ELECTRONIC
(T450 220V-T650EF
CARD
220V-T650E 220V)
EMERGENCY IT STOPS THE MACHINE IN CASE
2 EP010095
PUSH-BUTTON OF AN EMERGENCY

Fig. 2.2.1
1
2

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2. Tunnel installation

2.3 WEIGHT AND DIMENSIONS OF THE PACKED TUNNEL


Fig. 2.3.1

T450 T650E T650EF T650 T650F

1420 1415 1845 2280 2280


X mm mm mm mm mm
1030 1220 1220 1220 1220
Y mm mm mm mm mm
Z
1555 1725 1725 1725 1725
Z mm mm mm mm mm
WEIGHT
X Kg. 223 315 350 450 470
Y

2.4 WEIGHT AND DIMENSIONS OF THE TUNNEL


Fig. 2.4.1

T450 T650E T650EF T650 T650F

1310 1316 1749 1846 2285


X mm mm mm mm mm
933 1147 1147 1147 1162
Y mm mm mm mm mm
Z
1439 1615 1570 1615 1570
W Z mm mm 1630 mm 1630
500 1010
X W mm mm
Y WEIGHT
Kg. 187 241 276 350 375

2.5 TRANSPORT AND UNPACKING

SMIPACK S.p.A. in function of the means of


transport and of the type of products to be
shipped utilizes packagings adequate to
guarantee the integrity and preservation
during transportation. It is recommended to
handle with great care the machine during
transport and positioning. The forwarder is
responsible for every damage that may
occur during transport. Unpack the unit
making sure not to damage any exposed
parts.

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The lifting of the machine module must be carried out by means of hoisting systems
operating from below; due to the packaging modalities, it is not possible to use hoisting
systems operating from above.
Lift the machine from the longer side and adjust the forks of the forklift at the maximum
distance from each other.

ATTENTION!
Before handling make sure that the hoisting equipment are suitable to lift the
load that has to be handled.
In the case of long storing, place the machine in a sheltered environment with a
temperature between -15°C and +55°C degree of humidity, variable between 30% and
90% without condensation.

2.6 ASSEMBLY OF THE MACHINEFP560/A AND FP870A WITH THE


TUNNEL

ENGLISH
After having unpacked the tunnel join the machine's conveyor belt to the tunnel's belt.
Insert the hooks of the machine's belt 1 onto the roller 2 placed in the tunnel entrance.

Fig. 2.6.1

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2. Tunnel installation

2.7 POSITIONING TUNNEL ROLLER T450


Fig. 2.7.1
Insert the roller conveyor
belt into 1 the attachments of
2 the tunnel's conveyor belt
and lock it with the roller 2 in
the special holes 3. In
assembly phase do not push
the roller conveyor belt
3 sideways because the
attachments could be
damaged 1.
Just make it slide as shown
1 by the arrow in the figure.

2.8 POSITIONING THE TUNNEL ROLLER CONVEYOR BELT T650


Fig. 2.8.1
Insert the roller conveyor
belt into the external side 1
of the tunnel's conveyor belt
and lock it with the supplied
screws 2. Make sure that the
1 roller conveyor belt is level
on the ground when the
tunnel's belt is tilted.

2.9 DEMOLITION AND DISPOSAL


The tunnel does not contain dangerous components or substances that require
particular removal procedures. After the tunnel has been dismantled you must get rid
of the various materials according to the rules and regulations of the Country in which
the tunnel has to be disposed of.

2.10 ELECTRIC CONNECTION


ALL OPERATIONS FOR THE CONNECTION TO THE MAINS MUST BE CARRIED
OUT WITH NO VOLTAGE APPLIED TO THE TUNNEL.

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EARTHENING IS COMPULSORY!
The connection of the tunnel to the mains must be performed in compliance with the
regulation s in force in the country of the user.
Check that the tunnel frequency and supply voltage values (see data plate on the rear
side of the tunnel) correspond to the main's value.

ATTENTION!
IF THE ELECTRONIC CARD HAS TO BE EXTRACTED, REMEMBER TO REMOVE
THE VOLTAGE AND TO WAIT AT LEAST 5 MINUTES BEFORE OPERATING.

2.11 TECHNICAL DATA FOR THE ELECTRIC CONNECTION


Tab. 2.11.1

ENGLISH
T450 T650EF
T450 T650 T650EF T650F
THREEPHASE THREEPHASE

RATED
380-415 V ~ 220-240 V ~ 380-415 V ~ 380-415 V ~ 220-240 V ~ 380-415 V ~
VOLTAGE

RATED
50-60 Hz 50-60 Hz 50-60 Hz 50-60 Hz 50-60 Hz 50-60 Hz
FREQUENCY

RATED
7950 W 7950 W 15900 W 13850 W 13850 W 21300 W
POWER

RATED
11.5 A 21 A 23 A 23 A 40A 30.5 A
CURRENT

2.12 CONDITIONS OF USE


THE MACHINE NEEDS AN INSTALLATION IN A CLOSED AND WELL AIRED
SURROUNDING,WHERE THERE ARE NOT ANY EXPLOSION OR FIRE
DANGEROUS. THE MINIMUM LIGHTING MUST BE 300 LUX.

Make sure that there is enough space for easy application and maintenance. Position
+40°C the machine in the planned space with no humidity, flammable materials, gas, and
+10°C
explosives and making sure that it is level on the floor.
We suggest operating temperatures varying from +10°C to +40°C with a relative
humidity from 30% to 80% with no condensation.

The airborne noise is lower than 70 dB.

MACHINE PROTECTION DEGREE = IP32

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2. Tunnel installation

ATTENTION!
The pressure and the plate acoustical power of the machine can change
depending on the material of containers to be packaged. Therefore, the user
must perform an assessment on the noise exposure of his personnel in
accordance with the types of packages worked, so as to equip his operators with
suitable personal protection equipment.

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3. INFORMATION ON THE TUNNEL

The T series tunnel has been


designed to heat shrink the film.
The tunnel's conveyor belt is
connected to the machine's belt
FP end BP. For a good
packaging, film sealing must
take place at half the product
height. The raising (or the
lowering) of the belt implicates
the regulation of the tunnel's
curtain, this is necessary as it is
essential not to disperse heat
during the heat-shrinking

ENGLISH
operation.
Adjust the height of the T650
tunnel and lock the belt with the
two screws 1.

3.1 TUNNEL IDENTIFICATION


Fig. 3.1.1
On the rear of every tunnel
there is a data plate showing
the EC marking, the main
technical data such as model,
serial number, power, etc., that
will be notified to the builder in
case of problems.

3.2 SHRINKING
Film shrinking is obtained in the oven and is produced by the forced circulation of hot
air around the packaging. Air heating is obtained by making the same go through a
group of thermo-controlled resistors: a centrifugal fan moves the air. If the sealing
breaks during the shrinking it is possible to increase the speed of the belt or to lower
the temperature of the resistors by acting on the tunnel's control panel. Air heating is
obtained by making the same go through a group of thermo-controlled resistors: a
centrifugal fan moves the air. If the sealing breaks during the shrinking it is possible to
increase the speed of the belt or to lower the temperature of the resistors by acting on
the tunnel's control panel.

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3. Information on the tunnel

3.3 DEFLECTOR REGULATION


The T450, T650E, T650EF tunnels are equipped with a thermal chamber on which two
couples of deflectors are placed. The T650 and T650F tunnels are equipped with a
double thermal chamber and for each thermal chamber two couples of deflectors are
assembled. The top deflectors 1 improve the heat shrinking of particularly high packs.
The low deflectors 2 direct the air toward the low side of the product.
If the deflectors are opened, the air directed under the product decreases. Try to obtain
the best adjustment for the best heat shrinking.

Fig. 3.3.1

1 1 1
2 2 2

3.4 TURNING ROLLERS ADJUSTMENT T450


The product is normally conveyed by turning rollers, which grants a more
homogeneous film shrinking and a better packaging.
However, some films might tear if the rollers turn, because of the strict adherence of
the film to the rollers.
In order to find the best solution for each kind of film, the tunnel T450 can handle the
product both with turning rollers and with fixed rollers.
By means of lever A, situated on the outlet conveyour, it is possible to make the
following adjustments:

Fig. 3.4.1

1 • By keeping the lever in horizontal position, the rollers remain fixed.


2 • By turning the lever downwards, the rollers turn.

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3.5 OPERATING THE MACHINE WITH THE OVEN IN HEAT


SHRINKING MODE
Fig. 3.5.1

ENGLISH

Once the sealing on the packaging machine has concluded, the machine’s conveyor
belt transports the product onto the tunnel’s belt. The pack enters the tunnel for the
heat shrinking process. The electronic card positioned on the tunnel commands all the
variables of this process (internal temperature and belt speed). In the end, the heat-
shrunk product moves out of the tunnel and runs on the roller.
In case of emergency, stop the machine by pressing the STOP push-button. Then
open the curtains so that the tunnel cools down quicker. If necessary start the cooling
procedure (See Par. 5-2). Restore the tunnel’s normal operation as soon as possible.

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3. Information on the tunnel

3.6 TUNNEL LIMITATIONS AND SPECIFICATIONS OF USE


DANGEROUS AREAS:

• Do not touch the inside of the oven during or immediately after a packaging. Danger
of burns due to the residual heat.

• Do not use the machine if the fans break.

• Do not touch the fan in movement or use the machine without curtains.

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4. PREPARATION TO THE USE OF THE TUNNEL

4.1 MACHINE START UP


Rotate the main switch to position 1. After the main video page, the tunnel's present
temperature is signalled on the first line while symbols indicate the state of operation
on the second line.

Fig. 4.1.1
Tunnel state Present
temperature

TUNNEL ON °C:180
M1
Memory

ENGLISH
Switch on The tunnel
tunnel resistor Heating
state fans turn on

The states of the machine that are displayed are:


• TUNNEL OFF: power is activated but the tunnel and belt are turned off.
• TUNNEL ON: tunnel and belt turned on.
• P.FREE: belt turned on and tunnel heating switched off.
• COOLING: tunnel off but belt and ventilation turned on to allow the tunnel to cool
down.
• FREE P/ COOLING: they flash alternatively to point out that the free passage mode
has been chosen but the tunnel cooling is in progress.

The first symbol on the left represents the operation mode:

• operation with tunnel heating ( “heat shrinking” mode); The symbol appears
between brackets when the oven is in “OFF.” A bar follows that indicates the
resistor's heating state. As soon as the 5 rectangles have disappeared it is possible
to carry out the heat shrinking. Each rectangle indicates a temperature lower than
20% compared to the set value.

• indicates that the tunnel fans are turned on. By deactivating the “heat
shrinking” mode the fans remain turned on until the temperature has dropped below
80 °C.
• The letter “M” indicates the selected memory.In the 6 available memory different
values can be saved according to the various products.
• To change video pages in the menu use the keys [×] or [Ø].
• To operate the change now use the keys [+] or [-].

4.2 TURN ON / TURN OFF MENU [F1]


To turn on the tunnel press the push-button [POWER] and then the push-button [F1].

The following video page will appear:

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4. Preparation to the use of the tunnel

Fig. 4.2.1

Tunnel
Esc=OFF Enter=ON

The tunnel can be turned off in the same way.


When the tunnel is hot always turn it off using the push-button [F1].
IIn this way the oven's cooling procedure is activated: fans and belt keep on turning
until the temperature drops below 80°C.
During this phase the following video page will be displayed:

Fig. 4.2.2

COOL.DOWN °C:180
M1

Turning off the tunnel according to a non-standard procedure (example pressing the
emergency push-button) is signalled by problem 9. To restore the normal operations
press the push-button [POWER] and then the push-button [F1].

4.3 OPERATING MODE MENU [F2]


This menu allows you to choose the operating mode.
By pressing the push-button [F2] the following video page will appear:

Fig. 4.3.1

SHRINKING?
Esc=No Enter=Yes

By pressing the key [ENTER] the tunnel heating and the belt movement starts.
Pressing the key [ESC] will only start the belt movement.

4.4 QUICK SELECTION OF THE PROGRAMS


The microprocessor allows us to store up to 6 different programs, both in manual and
automatic cycle according to the size of the pack. The number of the program appears
at the end of the second line of the display. Press the push button [ENTER] and then
the keys [+] or [-] to modify the memory ( the power is disabled automatically). At this
point confirm the position of the memory with [ENTER] and enable the power again by
pressing the push button [POWER].

4.5 USER MENU [F3]


By pressing the push-button [F3] you can access to the following parameters:

1 • Belt speed
The following is the first video page displayed:

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Fig. 4.5.1

Conveyor speed40
M1

The parameter sets the conveyor belt speed in values from 0 to 40 with an increase of
1 unit.

Tab. 4.5.2
Set speed
0 1 40 55
T450 Stop 3,1 m/min 6,4 m/min 7,6 m/min
T650E Stop 2,8 m/min 6,6 m/min /
T650EF Stop 1,9 m/min 4,7 m/min /
T650 Stop 4,1 m/min 9,5 m/min /

ENGLISH
T650F Stop 2,2 m/min 5,2 m/min /

2 • Oven temperature

By pressing the key [×] you can access to the parameter that sets the oven
temperature:

Fig. 4.5.3

T.tunne 40
M1

The temperature can be set from +50°C to +200°C with an increase of 1°C.

3 • Programme storing
Data storing is performed by pressing ENTER or waiting for ten seconds after data
entering, storing is automatic.

4.6 PARAMETERS MENU [F3 AND +]


By contemporarily pressing the keys [F3] and [+] you access to the menu containing
the parameters.

1 • Language

Language setting menu:

Fig. 4.6.1

Menu Parameters
English 3

You can choose one of the following languages:

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4. Preparation to the use of the tunnel

Tab. 4.6.2

Pressed key Video page


“F3” e “+” Parameters menu Italiano 0
“+” Parameters menu Francais 1
“+” Parameters menu Deutsch 2
“+” Parameters menu English 3
“+” Parameters menu Espanol 4

2 • Contrast

By pressing the key [×] you pass to the video page that allows you to set the LCD
contrast.

Fig. 4.6.3

Menu Parameters
Contrast 240

Set the contrast with the keys [+] and [-].

4.7 LEGEND OF THE SYMBOLS AND DISPLAY MESSAGES

ACTIVE FURNACE HEATING UP STAGE 100%

ACTIVE FURNACE HEATING UP STAGE 90%

ACTIVE FURNACE HEATING UP STAGE 60%

ACTIVE FURNACE HEATING UP STAGE 30%

ACTIVE FURNACE HEATING UP STAGE 0%

HEAT-SHRINKING FANS ON

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5. ROUTINE MAINTENANCE

PRECAUTIONS DURING ROUTINE MAINTENANCE.


Before starting any maintenance operation, described in this chapter, unless
otherwise required, switch the machine off, switch the voltage off, acting on the
main switch and pull out the power supply cable from the mains.

5.1 NATURE AND FREQUENCY OF MAINTENANCE CHECKS AND


OPERATION

DAILY MAINTENANCE CHART (12 HOURS OF WORKING)


BELT UNIT CLEAN THE RESIDUES OF PRODUCT WITH COMPRESSED AIR
EXTERNAL CLEAN THE TUNNEL'S INLET AND OUTLET CURTAINS WITH A DAMP

ENGLISH
PROTECTIONS UNIT CLOTH
GENERAL CLEANING TURN OFF THE MACHINE VOLTAGE
USE HOT WATER WITHOUT PRESSURE AND MAKE SURE YOU DO
NOT DIRECTLY SPRINKLE ON THE ELECTRIC AND ELECTRONIC
COMPONENTS
CAUTION!: DO NOT LEAVE WATER RESIDUALS ON THE MACHINE

DRY THE MACHINE WITH LOW AIR PRESSURE

USE SOFT CLOTHS TO DRY THE MACHINE IF IT IS STILL WET

MONTHLY MAINTENANCE CHART (240 HOURS OF WORKING)


BELT UNIT MAKE SURE THERE IS NO BREAKAGE ON THE FIBREGLASS RODS
CHECK THE WEARING STATE OF TEFLON CHAIN GUIDE
CLEAN AND GREASE THE PINION
EXTERNAL MAKE SURE THERE IS NO BREAKAGE ON THE CURTAINS
PROTECTIONS UNIT
ESTERNE
THERMAL CHAMBER CLEAN THE INSIDE OF THE THERMAL CHAMBER WITH A DRY
UNIT CLOTH
MAKE SURE THERE IS NO BLOCKAGE IN THE AIR PASSAGE
MAKE SURE THAT THE RESISTORS ARE WORKING CORRECTLY

HALF-YEAR MAINTENANCE CHART (1500 HOURS OF WORKING)


BELT UNIT MAKE SURE THAT THE BELT IS WORKING PERFECTLY
CLEAN THE FIBREGLASS RODS AND MAKE SURE THEY ARE INTACT

CLEAN AND GREASE THE SHAFTS


CHANGE THE PINIONS IF THEY ARE WORN

CHANGE THE TEFLON GUIDES IF THEY ARE WORN

CHECK IF THE BEARINGS ARE NOISY AND IF THERE IS ANOMALOUS


HEATING

Before removing possible impurities deposited on the hot parts wait until the
machine has cooled down.

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5. Routine maintenance

5.2 LUBRIFICATION
Correct lubrication is particularly important for the tunnel safety operation.
Please remember to lubricate the chain every month.

5.3 LIST OF SPARE PARTS


In order to be able to appropriately carry out routine maintenance, it is necessary to
always have available the following set of accessories and spare parts:

Tav. 1 - Transformer group T450 - T650E

Pos. Description spare parts T450 - T650E


1 SWITCH EP010139
2 THERMOMAGNETIC SWITCH EE200153
3 RELAY SWITCH EE100077
4 TERMINAL EK200004
FUSE EE500042
5 TRANSFORMER ET010165
FUSE EE500043
6 HEAT RESISTANCE EE400008
7 PRINTED CIRCUIT BOARD EN200043

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Tav. 2 - Transformer group T450 220V 3PH - T650EF - T650 - T650F

ENGLISH
10

11

Pos. Description spare parts T450 220V T650EF T650 T650F


1 SWITCH EP010139 EP010139 EP010139 EP010139
2 THERMOMAGNETIC SWITCH EE200154 EE200154 EE200154 EE200154
3 RELAY SWITCH EE100077 EE100077 EE100077 EE100077
4 CONTACT EP010098 EP010098
5 TERMINALS SOCKET EP010099 EP010099
6 SELECTOR EP010096 EP010096
7 TERMINAL EK200004 EK200004 EK200004 EK200004
FUSE EE500042 EE500042 EE500042 EE500042
8 TERMINAL EK200004 EK200004
FUSE EE500031 EE500031
9 TRANSFORMER ET010134 ET010181 ET010181 ET010181
EE500026 EE500054 EE500054 EE500054
10 HEAT RESISTANCE EE400008 EE400009 EE400009 EE400009
11 PRINTED CIRCUIT BOARD EN200050 EN200044 EN200044 EN200044

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Tav. 3 - Transformer group T650EF 220V 3PH

2 3 5 6
1 4

9 11

10

Pos. Description spare parts T650EF 220V 3PH


1 SWITCH EP010178
2 FUSIBILE EE500016
FUSE SOCKET EE500022
3 RELAY SWITCH EE100104
4 CONTACT EP010098
5 TERMINALS SOCKET EP010099
6 SELECTOR EP010096
7 FUSE SOCKET TERMINAL EK200004
FUSE EE500042
8 FUSE SOCKET TERMINAL EK200004
FUSE EE500031
9 TRANSFORMER ET010134
FUSE EE500026
10 HEAT RESISTANCE EE400009
11 PRINTED CIRCUIT BOARD EN200050

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Tav. 4

3
2

ENGLISH
4

Description
Pos. T450 T650E T650EF T650 T650F
spare parts
1 HEATING ELEMENT MA106977 MA108253 MA109347 MA107406 MA108253
2 PLATE MA216080 MA218631 MA218631 MA218631 MA218631
3 PLATE MA217309 MA217309 MA217309 MA217309
4 PLATE MA218663 MA218663 MA218663 MA218663

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5. Routine maintenance

Tav. 5

Description
Pos. T450 T650E T650EF T650 T650F
spare parts
1 MOTOR EM600014 EM600014 EM600201 EM600014 EM600014
2 PANEL MA232531 MA232531 MA232531 MA232531 MA232531
3 FAN MF900757 MF900757 MF900522 MF900757 MF900757

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Tav. 6

ENGLISH
2

Description
Pos. T450 T650E T650EF T650 T650F
spare parts
1 INLET CURTAIN MA215611 MA226860 MA226853 MA226860 MA226853
2 INLET CURTAIN MA215613 MA226861 MA226849 MA226861 MA226849
3 OUTLET CURTAIN MA215614 MA226849 MA226849 MA226849 MA226849
4 OUTLET CURTAIN MA215612 MA226853 MA226853 MA226853 MA226853

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Tav. 7 - T450 with turning roller

13
12

10
8
2 4
9
3
3
11

1 4

7
5

Pos. Description spare parts T450 with turning roller


1 MOTOR EM600013
2 GEAR BOX EM650304
3 SHAFT MA112112
4 BEARING MF801062
5 DETAILS GROUP MH200037
6 PINION MA401549
7 SHAFT MA112046
8 CHAIN GROUP MH290008
9 ROD MA112051
10 ROD MA112052
11 PINION MA401548
12 SHAFT MA112045
13 DETAILS GROUP MH200061

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Tav. 8 - T450 with turning roller

ENGLISH
2

Pos. Description spare parts T450 with turning roller


1 CHAIN MA701564
2 RUBBER ROLLER MA701242
3 RUBBER ROLLER MA701243

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5. Routine maintenance

Tav. 9 - T450

11
4 3 7
12 14
9 15

8
5 13

1 6

10

Pos. Description spare parts T450


1 MOTOR EM600013
2 GEAR BOX EM650205
3 SHAFT MA106796
4 ROUND BAR MA106804
5 SHAFT MA106811
6 CHAIN GUIDE MA225998
7 TUBE MA302754
8 PINION MA401217
9 PINION MA401253
10 ROLLER MH200037
11 BEARING MF800291
12 SUPPORT MF800292
13 CHAIN GROUP MH290001
14 ROUND BAR MA106821
15 BUSH MF800293

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Tav. 10 - T450

ENGLISH
1

Pos. Description spare parts T450


1 SECTION BAR MA303044
2 CHAIN MA700553

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5. Routine maintenance

Tav. 11 - T650E with turning roller

11

12
9 13

2
3
4
8 14

6
1 5
7

10

Pos. Description spare parts T650E with turning roller


1 MOTOR EM600013
2 GEAR BOX EM650205
3 SHAFT MA107452
4 PINION MA401253
5 BEARING MF800291
6 SUPPORT MF800292
7 PINION MA401217
8 SHAFT MA107453
9 CHAIN GROUP MH290007
10 ROLLER MH200046
11 TUBE MA303069
12 ROUND BAR MA107454
13 BUSH MF800293
14 ROUND BAR MA106804

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Tav. 12 - T650E with turning roller

ENGLISH
2

Pos. Description spare parts T650E with turning roller


1 CHAIN MA701419
2 RUBBER ROLLER MA701259
3 RUBBER ROLLER MA701260

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5. Routine maintenance

Tav. 13 - T650EF

10

2 11
12
6
1
8 3
7

Pos. Description spare parts T650EF


1 MOTOR EM600013
2 GEAR BOX EM650243
3 SPACER MA108277
4 SHAFT MA107452
5 ROLLER MF500478
6 SHAFT MA107453
7 PLATE MA226864
8 SUPPORT MF800292
9 BEARING MF800291
10 PINION MA401379
11 CHAIN GROUP MH290004
12 PINION MA401217

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Tav. 14 - T650EF

ENGLISH

Pos. Description spare parts T650EF


1 CHAIN MA700815
2 SECTION BAR MA303059

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5. Routine maintenance

Tav. 15 - T650
3 4

13
12
10 8

14 7 6
16

5 15

11

Pos. Description spare parts T650


1 MOTOR EM600013
2 GEAR BOX EM650205
3 ROUND BAR MA106804
4 SHAFT MA107452
5 SHAFT MA107453
6 ROUND BAR MA107454
7 FLAT BAR MA217420
8 TUBE MA303069
9 PINION MA401217
10 PINION MA401253
11 ROLLER MF500361
12 BEARING MF800291
13 SUPPORT MF800292
14 CHAIN GROUP MH290002
15 FLAT BAR MA226864
16 BUSH MF800293

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Tav. 16 - T650

ENGLISH

Pos. Description spare parts T650


1 CHAIN MA700649
2 SECTION BAR MA303059

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5. Routine maintenance

Tav. 17 - T650 with turning roller

7
6 12
4
14

11

9
8
2 10 3

5
13

Pos. Description spare parts T650 with turning roller


1 MOTOR EM600013
2 GEAR BOX EM650174
3 ROUND BAR MA106804
4 SHAFT MA107452
5 SHAFT MA107453
6 ROUND BAR MA107454
7 TUBE MA303069
8 PINION MA401217
9 PINION MA401253
10 BEARING MF800291
11 SUPPORT MF800292
12 BUSH MF800293
13 ROLLER MH200046
14 CHAIN GROUP MH290000

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Tav. 18 - T650 with turning roller

ENGLISH
2

Pos. Description spare parts T650 with turning roller


1 CHAIN MA701261
2 RUBBER ROLLER MA701259
3 RUBBER ROLLER MA701260

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5. Routine maintenance

Tav. 19 - T650F
3
12
8

5
11
6
10

2
7
4
13

1 9

Pos. Description spare parts T650F


1 MOTOR EM600135
2 GEAR BOX EM650243
3 SHAFT MA107452
4 SHAFT MA107453
5 FLAT BAR MA217420
6 FLAT BAR MA218527
7 PINION MA401217
8 PINION MA401379
9 CHAIN MA500574
10 BEARING MF800291
11 SUPPORT MF800292
12 CHAIN GROUP MH290003
13 FLAT BAR MA226864

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Tav. 20 - T650F

ENGLISH

Pos. Description spare parts T650F


1 CHAIN MA700701
2 SECTION BAR MA303059

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5. Routine maintenance

Tav. 21

Description
Pos. T450 T650E T650EF T650 T650F
spare parts
1 FAN EM400067 EM400067
2 WASHER MF300915 MF300915
3 HANDLE MF900857 MF900857

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Tav. 22

ENGLISH
1

Description
Pos. T450 T650E T650EF T650 T650F
spare parts
1 FAN EK020022 EK020022
2 CABLE EG010459 EG010459

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5. Routine maintenance

5.4 WIRING DIAGRAM T450

T450 CODE
F1 INPUT TRANSFORMER FUSE 500 mA EE500043
F2 OUTPUT TRANSFORMER FUSE 3,15 A EE500042
F3 CARD FEED FUSE 2A
F4 BELT MOTOR OUTLET FUSE 4A
F5 THERMOMAGNETIC SWITCH 13-18A EE200153
Q1 MAIN SWITCH 32 A EP010139
M1 CONVEYOR BELT MOTOR 180 W EM600013
M2 SHRINKING FAN MOTOR 250 W EM600014
R1-6 TUNNEL RESISTOR 1250 W MA106977
S2 EMERGENCY PUSH-BUTTON EP010097
TR THERMORESISTOR PT 100 EE400008
TM1 BOARD TRANSFORMER 50 VA ET010165
KM1 RELAY SWITCH 16 A EE100077

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5.5 WIRING DIAGRAM T450 (220V)

ENGLISH
T450 (220V) CODE
F1 INPUT TRANSFORMER FUSE 1A EE500026
F2 OUTPUT TRANSFORMER FUSE 3,15 A EE500042
F3 CARD FEED FUSE 2A
F4 BELT MOTOR OUTLET FUSE 4A
F5 THERMOMAGNETIC SWITCH 24-32A EE200154
Q1 MAIN SWITCH 32 A EP010139
M1 CONVEYOR BELT MOTOR 180 W EM600153
M2 SHRINKING FAN MOTOR 250 W EM600014
R1-3 TUNNEL RESISTOR ZONE A 1250 W MA106977
R4-6 TUNNEL RESISTOR ZONE B 1250 W MA106977
S2 EMERGENCY PUSH-BUTTON EP010097
TR THERMORESISTOR PT 100 EE400008
TM1 BOARD TRANSFORMER 50 VA ET010134
KM1 INPUT TRANSFORMER FUSE 16 A EE100077
KM2 OUTPUT TRANSFORMER FUSE 16 A EE100077

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5.6 WIRING DIAGRAM T650E

T650E CODE
F1 INPUT TRANSFORMER FUSE 500 mA EE500043
F2 OUTPUT TRANSFORMER FUSE 3,15 A EE500042
F3 CARD FEED FUSE 2A
F4 BELT MOTOR OUTLET FUSE 4A
F5 THERMOMAGNETIC SWITCH 13-18A EE200153
Q1 MAIN SWITCH 32 A EP010139
M1 CONVEYOR BELT MOTOR 180 W EM600013
M2 SHRINKING FAN MOTOR 250 W EM600014
R1-6 TUNNEL RESISTOR 1700 W MA108253
S2 EMERGENCY PUSH-BUTTON EP010097
TR THERMORESISTOR PT 100 EE400009
TM1 BOARD TRANSFORMER 50 VA ET010165
KM1 RELAY SWITCH 16 A EE100077

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5.7 WIRING DIAGRAM T650EF

ENGLISH
T650EF CODE
F1 INPUT TRANSFORMER FUSE 1A EE500054
F2 OUTPUT TRANSFORMER FUSE 3,15 A EE500042
F3 CARD FEED FUSE 2A
F4 BELT MOTOR OUTLET FUSE 4A
F5 THERMOMAGNETIC SWITCH 24-32 A EE200154
F6 CHAIN COOLING FAN FUSE 1A EE500031
Q1 MAIN SWITCH
Q2 SELECTOR 32 A EP010139
M1 CONVEYOR BELT MOTOR 180W EM600013
M2 SHRINKING FAN MOTOR 370W EM600201
M4 OUTLET FAN MOTOR 105 W EM400067
M5-6 CHAIN COOLING FAN 20W EK020022
R1-3 TUNNEL RESISTOR ZONE A 2200 W MA109347
R4-6 TUNNEL RESISTOR ZONE B 2200 W MA109347
S2 EMERGENCY PUSH-BUTTON EP010097
TR THERMORESISTOR ZONE A PT 100 EE400009
TM1 BOARD TRANSFORMER 180 VA ET010181
KM1-2 RELAY SWITCH 16A EE100077

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5.8 WIRING DIAGRAM T650EF (220V)

T650EF (220V) 3PH CODE


F1 INPUT TRANSFORMER FUSE 1A EE500026
F2 OUTPUT TRANSFORMER FUSE 3,15 A EE500042
F3 CARD FEED FUSE 2A
F4 BELT MOTOR OUTLET FUSE 4A
F5 GENERAL FUSE 40 A EE500016
F6 CHAIN COOLING FAN FUSE 1A EE500031
Q1 MAIN SWITCH
Q2 SELECTOR 40 A EP010178
M1 CONVEYOR BELT MOTOR 180W EM600153
M2 SHRINKING FAN MOTOR 370W EM600201
M4 OUTLET FAN MOTOR 105 W EM400067
M5-6 CHAIN COOLING FAN 20W EK020022
R1-3 TUNNEL RESISTOR ZONE A 2200 W MA109347
R4-6 TUNNEL RESISTOR ZONE B 2200 W MA109347
S2 EMERGENCY PUSH-BUTTON EP010097
TR THERMORESISTOR ZONE A PT 100 EE400009
TM1 BOARD TRANSFORMER 50 VA ET010134
KM1-2 RELAY SWITCH 20A EE100104

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5.9 WIRING DIAGRAM T650

ENGLISH
T650 CODE
F1 INPUT TRANSFORMER FUSE 1A EE500054
F2 OUTPUT TRANSFORMER FUSE 3,15 A EE500042
F3 CARD FEED FUSE 2A
F4 BELT MOTOR OUTLET FUSE 4A
F5 THERMOMAGNETIC SWITCH 24-32 A EE200154
Q1 MAIN SWITCH 32 A EP010139
M1 SHRINKING FAN MOTOR 250 W EM600014
M2-3 CONVEYOR BELT MOTOR 180 W EM600013
R1-6 TUNNEL RESISTOR ZONE A 1250 W MA107406
R7-12 TUNNEL RESISTOR ZONE B 1250 W MA107406
S2 EMERGENCY PUSH-BUTTON EP010097
TR THERMORESISTOR ZONE A PT 100 EE400009
TM1 BOARD TRANSFORMER 180 VA ET010181
KM1-2 RELAY SWITCH 18 A EE100077

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5.10 WIRING DIAGRAM T650F

T650F CODE
F1 INPUT TRANSFORMER FUSE 1A EE500054
F2 OUTPUT TRANSFORMER FUSE 3,15 A EE500042
F3 CARD FEED FUSE 2A
F4 BELT MOTOR OUTLET FUSE 4A
F5 THERMOMAGNETIC SWITCH 24-32A EE200154
F6 CHAIN COOLING FAN FUSE 1A EE500031
Q1 MAIN SWITCH 32 A EP010139
Q2 SELECTOR
M1 CONVEYOR BELT MOTOR 290 W EM600135
M2-3 OUTLET FAN MOTOR 250 W EM600014
M4 FAN MOTOR 105 W EM400067
M5-8 CHAIN COOLING FAN 20 W EK020022
R1-6 TUNNEL RESISTOR ZONE A 1700 W MA108253
R7-12 TUNNEL RESISTOR ZONE B 1700 W MA108253
S2 EMERGENCY PUSH-BUTTON EP010097
TR THERMORESISTOR ZONE A PT 100 EE400009
TM1 BOARD TRANSFORMER 180 VA ET010181
KM1-2 RELAY SWITCH 16 A EE100077

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6. ANOMALIES AND FAILURES – HOW TO REMEDY

6.1 POSSIBLE CAUSES AND REMEDIES

Tab. 6.1.1

PROBLEMA CAUSE SOLUTION

THE TUNNEL DOES HEAT-SHRINKING NOT


CHECK THAT THE HEAT
NOT HEAT-SHRINK SHRINK SYMBOL APPEARS
SELECTED
ON THE DISPLAY

CHECK TEMPERATURE ON

ENGLISH
TEMPERATURE TOO LOW
THE DISPLAY

WAIT TILL THE RESISTORS


RESISTORS HEATING UP REACH THE CORRECT
TEMPERATURE

THE FAN DOES NOT


FAN MOTOR FAILURE
ROTATE

SHRINKING IS NOT
FILM NOT SUITABLE OR OF
UNIFORM NOR POOR QUALITY
REPLACE THE FILM
COMPLETE

DURING THE HEAT- MAKE THE FILM GO


FILM WITH NO
SHRINKING MICROPUNCHES
THROUGH THE SEALER'S
BUBBLING REMAINS MICROPUNCHES

THE SEALING OPENS CLEAN THE SEALING


THE SEALING BLADE IS
DURING HEAT- DIRTY OR DAMAGED
BLADE OR REPLACE IT IF
SHRINKING DAMAGED

INCORRECT SEALING SET THE SEALER'S


VALUE SEALING VALUE

6.2 AUDIO WARNING OF PROBLEMS


If any problem occurs the screen will display the number relative to the problem. At the
same time the machine emits an intermittent sound. By pressing the push-button "+"
[4] you return to the main menu.

The error signals that can occur are indicated as follows:

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6. Anomalies and failures – how to remedy

PROBLEM 1: Fin temperature too high:


Solution:
• Make sure that the air intakes are not obstructed (turn off the power supply before
carrying out any type of cleaning).
• Make sure that the cooling fan is operating correctly.
• If the problem continues turn off the power supply and contact the service centre.

PROBLEM 2: Probable breakage PTC dissipator:


Solution:
• Make sure that the air intakes are not obstructed (turn off the power supply before
carrying out any type of cleaning).
• Make sure that the cooling fan is operating correctly.
• If the problem continues replace the board.

PROBLEM 3: Oven temperature variation not expected:


Solution:
• Turn off the power supply.
• Make sure that the oven resistors are correctly connected

PROBLEM 4: Oven temperature has not been correctly varied:


Solution:
• Turn off the power supply.
• Check the sensor temperature operation.
• Check the oven resistor connection.
• Check the correct insertion of the connectors.
• If the problem continues turn off the power supply and contact the service centre.

PROBLEM 7: Parameter automatic loading problem:


An incorrect data configuration has been recognized; this is normal for a new system
or after the software up-dating.
Solution:
• Make sure that the data stored on EEPROM remain stored by switching the machine
off and then on, in contrary case turn off the power supply and contact an service
centre.
• If the problem occurs every time the machine is switched on turn off the power
supply and contact the service centre.

PROBLEM 9: Power de-activated when tunnel temperature is over 80° C:


Solution:
• Check the correct operation of emergency mushroom-head push-button and the
connections
• Press POWER button and then ESC to re-set.

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PROBLEM 11: Lack of one phase on power supply:


Solution:
• Make sure that all the three phases come from the mains.
• Check the cables connection; connect them again, if necessary.

PROBLEM 101:Wrong temperature sensor:


Solution:
• Turn off the power supply.
• Make sure that the earth connections are correct (those of the supply mains too);
• Make sure that the sensor's connection terminals are well shut.
• If the problem continues replace the board.

PROBLEM 102:Temperature sensor at maximum value:


Solution:

ENGLISH
• Turn off the power supply.
• Make sure that the earth connections are correct (those of the supply mains too);
• Make sure that the sensor's connection terminals are well shut.
• If the problem continues replace the board.

PROBLEM 103:Temperature reading sensor unstable:


Solution:
• Turn off the power supply.
• Make sure that the earth connections are correct (those of the supply mains too);
• Make sure that the sensor's connection terminals are well shut.
• If the problem continues replace the board.

PROBLEM 104:Temperature regulation zone out of the rated range of regulation:


Solution:
• Check if the heating resistors are operating correctly.
• Check that there is no voltage on the resistors in the free passage mode, the
possible presence of voltage on some resistors indicates that the static relays are
broken.
• Check that the card operates correctly at a lower temperature: if the operation is
regular the problem is put down to a wrong regulation.
• If the problem continues replace the card.

PROBLEM 105:Temperature of more than 20°C, as compared to the preset value:


Solution:
• Set the oven properly:
• Check if the heating resistors are operating correctly.
• Check that there is no voltage on the resistors in the free passage mode, the
possible presence of voltage on some resistors indicates that the static relays are
broken.
• Check that the card operates correctly at a lower temperature: if the operation is

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6. Anomalies and failures – how to remedy

regular the problem is put down to a wrong regulation.


• If the problem continues replace the card.

N.B.: The card contains a control system on possible malfunctioning of the software.
If a reset of the card occurs during functioning report the problem to the producer
immediately indicating the release of the programme in use.

SMIPACK S.p.A. is absolutely not responsible for any direct or indirect consequences due to the
proper or improper use of this publication or of the system software.

SMIPACK S.p.A. has the right to make technical modification on their system and in their manual
without informing the users.

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