Professional Documents
Culture Documents
ENGLISH
MANUAL CODE: DM210060
RELEASE: 6.0
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FOREWORD
In thanking you for the preference given us, SMIPACK S.p.A. is glad to welcome you
to its wide circle of Clients and wishes that the use of this machine will be for you
reason for full satisfaction.
Where not expressly indicated by the ,instructions refer to all the above
mentioned models.
SMIPACK S.p.A. is absolutely not responsible for any direct or non direct consequence
due to proper or non proper use of this publication or of the system software and has
got right to make technical modification on his system and on his manual without
advising the users.
SMIPACK S.p.A. - Viale Vittorio Veneto, 4 - 24016 San Pellegrino T. (BG) - Italy - Tel.
+39.0345.40400 - Fax +39.0345.40409.
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SUMMARY
ENGLISH
2.2. CONTROL SYSTEMS ....................................................................................................... 69
2.3. WEIGHT AND DIMENSIONS OF THE PACKED TUNNEL ................................................ 70
2.4. WEIGHT AND DIMENSIONS OF THE TUNNEL ............................................................ 70
2.5. TRANSPORT AND UNPACKING ...................................................................................... 70
2.6. ASSEMBLY OF THE MACHINEFP560/A AND FP870A WITH THE TUNNEL .................. 71
2.7. POSITIONING TUNNEL ROLLER T450 ............................................................................ 72
2.8. POSITIONING THE TUNNEL ROLLER CONVEYOR BELT .............................................. 72
2.9. DEMOLITION AND DISPOSAL .......................................................................................... 72
2.10. ELECTRIC CONNECTION ................................................................................................. 72
2.11. TECHNICAL DATA FOR THE ELECTRIC CONNECTION ................................................ 73
2.12. CONDITIONS OF USE ....................................................................................................... 73
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Summary
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ENGLISH
The consultation of this manual is made easy be the insertion, in the first pages, of a
summary, which allows those consulting it to immediately locate the topic required and,
in the last pages, of an analytical index. The chapters are ordered following such a
structure to facilitate the research of the required information.
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1. Regulations and general instructions
ATTENTION!
The operator, the maintenance and cleaning personnel must scrupulously
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adhere to both the regulations for the prevention of accidents and the safety
regulations of the Country of destination of the machine and the plant, besides
the instructions, warnings and general rules concerning the safety included in
this manual.
During maintenance or repair work on the machine, the latter has to be shut
down, and the special signals (MACHINE OFF FOR MAINTENANCE, DO NOT
START,etc...) have to be used. Make sure that the switches are not re-inserted
by unauthorized personnel.
1.5 LEGEND
All instructions and notes contained in this manual are graphically represented in the
following way:
ENGLISH
OPERATING.
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1. Regulations and general instructions
DANGER OF SHEARING.
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2. TUNNEL INSTALLATION
1 Fig. 2.1.1
2
GLOSSARY
1 OUTLET FAN ( T650EF - T650F)
2 FANS MOTOR
3
3 DEFLECTORS
4 MAIN SWITCH
4 5
CONVEYOR COOLING FANS
( T650EF - T650F)
ENGLISH
5
Fig. 2.2.1
1
2
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2. Tunnel installation
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The lifting of the machine module must be carried out by means of hoisting systems
operating from below; due to the packaging modalities, it is not possible to use hoisting
systems operating from above.
Lift the machine from the longer side and adjust the forks of the forklift at the maximum
distance from each other.
ATTENTION!
Before handling make sure that the hoisting equipment are suitable to lift the
load that has to be handled.
In the case of long storing, place the machine in a sheltered environment with a
temperature between -15°C and +55°C degree of humidity, variable between 30% and
90% without condensation.
ENGLISH
After having unpacked the tunnel join the machine's conveyor belt to the tunnel's belt.
Insert the hooks of the machine's belt 1 onto the roller 2 placed in the tunnel entrance.
Fig. 2.6.1
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2. Tunnel installation
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EARTHENING IS COMPULSORY!
The connection of the tunnel to the mains must be performed in compliance with the
regulation s in force in the country of the user.
Check that the tunnel frequency and supply voltage values (see data plate on the rear
side of the tunnel) correspond to the main's value.
ATTENTION!
IF THE ELECTRONIC CARD HAS TO BE EXTRACTED, REMEMBER TO REMOVE
THE VOLTAGE AND TO WAIT AT LEAST 5 MINUTES BEFORE OPERATING.
ENGLISH
T450 T650EF
T450 T650 T650EF T650F
THREEPHASE THREEPHASE
RATED
380-415 V ~ 220-240 V ~ 380-415 V ~ 380-415 V ~ 220-240 V ~ 380-415 V ~
VOLTAGE
RATED
50-60 Hz 50-60 Hz 50-60 Hz 50-60 Hz 50-60 Hz 50-60 Hz
FREQUENCY
RATED
7950 W 7950 W 15900 W 13850 W 13850 W 21300 W
POWER
RATED
11.5 A 21 A 23 A 23 A 40A 30.5 A
CURRENT
Make sure that there is enough space for easy application and maintenance. Position
+40°C the machine in the planned space with no humidity, flammable materials, gas, and
+10°C
explosives and making sure that it is level on the floor.
We suggest operating temperatures varying from +10°C to +40°C with a relative
humidity from 30% to 80% with no condensation.
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2. Tunnel installation
ATTENTION!
The pressure and the plate acoustical power of the machine can change
depending on the material of containers to be packaged. Therefore, the user
must perform an assessment on the noise exposure of his personnel in
accordance with the types of packages worked, so as to equip his operators with
suitable personal protection equipment.
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ENGLISH
operation.
Adjust the height of the T650
tunnel and lock the belt with the
two screws 1.
3.2 SHRINKING
Film shrinking is obtained in the oven and is produced by the forced circulation of hot
air around the packaging. Air heating is obtained by making the same go through a
group of thermo-controlled resistors: a centrifugal fan moves the air. If the sealing
breaks during the shrinking it is possible to increase the speed of the belt or to lower
the temperature of the resistors by acting on the tunnel's control panel. Air heating is
obtained by making the same go through a group of thermo-controlled resistors: a
centrifugal fan moves the air. If the sealing breaks during the shrinking it is possible to
increase the speed of the belt or to lower the temperature of the resistors by acting on
the tunnel's control panel.
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3. Information on the tunnel
Fig. 3.3.1
1 1 1
2 2 2
Fig. 3.4.1
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ENGLISH
Once the sealing on the packaging machine has concluded, the machine’s conveyor
belt transports the product onto the tunnel’s belt. The pack enters the tunnel for the
heat shrinking process. The electronic card positioned on the tunnel commands all the
variables of this process (internal temperature and belt speed). In the end, the heat-
shrunk product moves out of the tunnel and runs on the roller.
In case of emergency, stop the machine by pressing the STOP push-button. Then
open the curtains so that the tunnel cools down quicker. If necessary start the cooling
procedure (See Par. 5-2). Restore the tunnel’s normal operation as soon as possible.
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3. Information on the tunnel
• Do not touch the inside of the oven during or immediately after a packaging. Danger
of burns due to the residual heat.
• Do not touch the fan in movement or use the machine without curtains.
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Fig. 4.1.1
Tunnel state Present
temperature
TUNNEL ON °C:180
M1
Memory
ENGLISH
Switch on The tunnel
tunnel resistor Heating
state fans turn on
• operation with tunnel heating ( “heat shrinking” mode); The symbol appears
between brackets when the oven is in “OFF.” A bar follows that indicates the
resistor's heating state. As soon as the 5 rectangles have disappeared it is possible
to carry out the heat shrinking. Each rectangle indicates a temperature lower than
20% compared to the set value.
• indicates that the tunnel fans are turned on. By deactivating the “heat
shrinking” mode the fans remain turned on until the temperature has dropped below
80 °C.
• The letter “M” indicates the selected memory.In the 6 available memory different
values can be saved according to the various products.
• To change video pages in the menu use the keys [×] or [Ø].
• To operate the change now use the keys [+] or [-].
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4. Preparation to the use of the tunnel
Fig. 4.2.1
Tunnel
Esc=OFF Enter=ON
Fig. 4.2.2
COOL.DOWN °C:180
M1
Turning off the tunnel according to a non-standard procedure (example pressing the
emergency push-button) is signalled by problem 9. To restore the normal operations
press the push-button [POWER] and then the push-button [F1].
Fig. 4.3.1
SHRINKING?
Esc=No Enter=Yes
By pressing the key [ENTER] the tunnel heating and the belt movement starts.
Pressing the key [ESC] will only start the belt movement.
1 • Belt speed
The following is the first video page displayed:
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Fig. 4.5.1
Conveyor speed40
M1
The parameter sets the conveyor belt speed in values from 0 to 40 with an increase of
1 unit.
Tab. 4.5.2
Set speed
0 1 40 55
T450 Stop 3,1 m/min 6,4 m/min 7,6 m/min
T650E Stop 2,8 m/min 6,6 m/min /
T650EF Stop 1,9 m/min 4,7 m/min /
T650 Stop 4,1 m/min 9,5 m/min /
ENGLISH
T650F Stop 2,2 m/min 5,2 m/min /
2 • Oven temperature
By pressing the key [×] you can access to the parameter that sets the oven
temperature:
Fig. 4.5.3
T.tunne 40
M1
The temperature can be set from +50°C to +200°C with an increase of 1°C.
3 • Programme storing
Data storing is performed by pressing ENTER or waiting for ten seconds after data
entering, storing is automatic.
1 • Language
Fig. 4.6.1
Menu Parameters
English 3
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4. Preparation to the use of the tunnel
Tab. 4.6.2
2 • Contrast
By pressing the key [×] you pass to the video page that allows you to set the LCD
contrast.
Fig. 4.6.3
Menu Parameters
Contrast 240
HEAT-SHRINKING FANS ON
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5. ROUTINE MAINTENANCE
ENGLISH
PROTECTIONS UNIT CLOTH
GENERAL CLEANING TURN OFF THE MACHINE VOLTAGE
USE HOT WATER WITHOUT PRESSURE AND MAKE SURE YOU DO
NOT DIRECTLY SPRINKLE ON THE ELECTRIC AND ELECTRONIC
COMPONENTS
CAUTION!: DO NOT LEAVE WATER RESIDUALS ON THE MACHINE
Before removing possible impurities deposited on the hot parts wait until the
machine has cooled down.
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5. Routine maintenance
5.2 LUBRIFICATION
Correct lubrication is particularly important for the tunnel safety operation.
Please remember to lubricate the chain every month.
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ENGLISH
10
11
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5. Routine maintenance
2 3 5 6
1 4
9 11
10
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Tav. 4
3
2
ENGLISH
4
Description
Pos. T450 T650E T650EF T650 T650F
spare parts
1 HEATING ELEMENT MA106977 MA108253 MA109347 MA107406 MA108253
2 PLATE MA216080 MA218631 MA218631 MA218631 MA218631
3 PLATE MA217309 MA217309 MA217309 MA217309
4 PLATE MA218663 MA218663 MA218663 MA218663
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5. Routine maintenance
Tav. 5
Description
Pos. T450 T650E T650EF T650 T650F
spare parts
1 MOTOR EM600014 EM600014 EM600201 EM600014 EM600014
2 PANEL MA232531 MA232531 MA232531 MA232531 MA232531
3 FAN MF900757 MF900757 MF900522 MF900757 MF900757
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Tav. 6
ENGLISH
2
Description
Pos. T450 T650E T650EF T650 T650F
spare parts
1 INLET CURTAIN MA215611 MA226860 MA226853 MA226860 MA226853
2 INLET CURTAIN MA215613 MA226861 MA226849 MA226861 MA226849
3 OUTLET CURTAIN MA215614 MA226849 MA226849 MA226849 MA226849
4 OUTLET CURTAIN MA215612 MA226853 MA226853 MA226853 MA226853
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5. Routine maintenance
13
12
10
8
2 4
9
3
3
11
1 4
7
5
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2
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5. Routine maintenance
Tav. 9 - T450
11
4 3 7
12 14
9 15
8
5 13
1 6
10
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Tav. 10 - T450
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1
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5. Routine maintenance
11
12
9 13
2
3
4
8 14
6
1 5
7
10
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2
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5. Routine maintenance
Tav. 13 - T650EF
10
2 11
12
6
1
8 3
7
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ENGLISH
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5. Routine maintenance
Tav. 15 - T650
3 4
13
12
10 8
14 7 6
16
5 15
11
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ENGLISH
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5. Routine maintenance
7
6 12
4
14
11
9
8
2 10 3
5
13
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2
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5. Routine maintenance
Tav. 19 - T650F
3
12
8
5
11
6
10
2
7
4
13
1 9
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ENGLISH
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5. Routine maintenance
Tav. 21
Description
Pos. T450 T650E T650EF T650 T650F
spare parts
1 FAN EM400067 EM400067
2 WASHER MF300915 MF300915
3 HANDLE MF900857 MF900857
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Tav. 22
ENGLISH
1
Description
Pos. T450 T650E T650EF T650 T650F
spare parts
1 FAN EK020022 EK020022
2 CABLE EG010459 EG010459
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5. Routine maintenance
T450 CODE
F1 INPUT TRANSFORMER FUSE 500 mA EE500043
F2 OUTPUT TRANSFORMER FUSE 3,15 A EE500042
F3 CARD FEED FUSE 2A
F4 BELT MOTOR OUTLET FUSE 4A
F5 THERMOMAGNETIC SWITCH 13-18A EE200153
Q1 MAIN SWITCH 32 A EP010139
M1 CONVEYOR BELT MOTOR 180 W EM600013
M2 SHRINKING FAN MOTOR 250 W EM600014
R1-6 TUNNEL RESISTOR 1250 W MA106977
S2 EMERGENCY PUSH-BUTTON EP010097
TR THERMORESISTOR PT 100 EE400008
TM1 BOARD TRANSFORMER 50 VA ET010165
KM1 RELAY SWITCH 16 A EE100077
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T450 (220V) CODE
F1 INPUT TRANSFORMER FUSE 1A EE500026
F2 OUTPUT TRANSFORMER FUSE 3,15 A EE500042
F3 CARD FEED FUSE 2A
F4 BELT MOTOR OUTLET FUSE 4A
F5 THERMOMAGNETIC SWITCH 24-32A EE200154
Q1 MAIN SWITCH 32 A EP010139
M1 CONVEYOR BELT MOTOR 180 W EM600153
M2 SHRINKING FAN MOTOR 250 W EM600014
R1-3 TUNNEL RESISTOR ZONE A 1250 W MA106977
R4-6 TUNNEL RESISTOR ZONE B 1250 W MA106977
S2 EMERGENCY PUSH-BUTTON EP010097
TR THERMORESISTOR PT 100 EE400008
TM1 BOARD TRANSFORMER 50 VA ET010134
KM1 INPUT TRANSFORMER FUSE 16 A EE100077
KM2 OUTPUT TRANSFORMER FUSE 16 A EE100077
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5. Routine maintenance
T650E CODE
F1 INPUT TRANSFORMER FUSE 500 mA EE500043
F2 OUTPUT TRANSFORMER FUSE 3,15 A EE500042
F3 CARD FEED FUSE 2A
F4 BELT MOTOR OUTLET FUSE 4A
F5 THERMOMAGNETIC SWITCH 13-18A EE200153
Q1 MAIN SWITCH 32 A EP010139
M1 CONVEYOR BELT MOTOR 180 W EM600013
M2 SHRINKING FAN MOTOR 250 W EM600014
R1-6 TUNNEL RESISTOR 1700 W MA108253
S2 EMERGENCY PUSH-BUTTON EP010097
TR THERMORESISTOR PT 100 EE400009
TM1 BOARD TRANSFORMER 50 VA ET010165
KM1 RELAY SWITCH 16 A EE100077
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T650EF CODE
F1 INPUT TRANSFORMER FUSE 1A EE500054
F2 OUTPUT TRANSFORMER FUSE 3,15 A EE500042
F3 CARD FEED FUSE 2A
F4 BELT MOTOR OUTLET FUSE 4A
F5 THERMOMAGNETIC SWITCH 24-32 A EE200154
F6 CHAIN COOLING FAN FUSE 1A EE500031
Q1 MAIN SWITCH
Q2 SELECTOR 32 A EP010139
M1 CONVEYOR BELT MOTOR 180W EM600013
M2 SHRINKING FAN MOTOR 370W EM600201
M4 OUTLET FAN MOTOR 105 W EM400067
M5-6 CHAIN COOLING FAN 20W EK020022
R1-3 TUNNEL RESISTOR ZONE A 2200 W MA109347
R4-6 TUNNEL RESISTOR ZONE B 2200 W MA109347
S2 EMERGENCY PUSH-BUTTON EP010097
TR THERMORESISTOR ZONE A PT 100 EE400009
TM1 BOARD TRANSFORMER 180 VA ET010181
KM1-2 RELAY SWITCH 16A EE100077
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5. Routine maintenance
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T650 CODE
F1 INPUT TRANSFORMER FUSE 1A EE500054
F2 OUTPUT TRANSFORMER FUSE 3,15 A EE500042
F3 CARD FEED FUSE 2A
F4 BELT MOTOR OUTLET FUSE 4A
F5 THERMOMAGNETIC SWITCH 24-32 A EE200154
Q1 MAIN SWITCH 32 A EP010139
M1 SHRINKING FAN MOTOR 250 W EM600014
M2-3 CONVEYOR BELT MOTOR 180 W EM600013
R1-6 TUNNEL RESISTOR ZONE A 1250 W MA107406
R7-12 TUNNEL RESISTOR ZONE B 1250 W MA107406
S2 EMERGENCY PUSH-BUTTON EP010097
TR THERMORESISTOR ZONE A PT 100 EE400009
TM1 BOARD TRANSFORMER 180 VA ET010181
KM1-2 RELAY SWITCH 18 A EE100077
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5. Routine maintenance
T650F CODE
F1 INPUT TRANSFORMER FUSE 1A EE500054
F2 OUTPUT TRANSFORMER FUSE 3,15 A EE500042
F3 CARD FEED FUSE 2A
F4 BELT MOTOR OUTLET FUSE 4A
F5 THERMOMAGNETIC SWITCH 24-32A EE200154
F6 CHAIN COOLING FAN FUSE 1A EE500031
Q1 MAIN SWITCH 32 A EP010139
Q2 SELECTOR
M1 CONVEYOR BELT MOTOR 290 W EM600135
M2-3 OUTLET FAN MOTOR 250 W EM600014
M4 FAN MOTOR 105 W EM400067
M5-8 CHAIN COOLING FAN 20 W EK020022
R1-6 TUNNEL RESISTOR ZONE A 1700 W MA108253
R7-12 TUNNEL RESISTOR ZONE B 1700 W MA108253
S2 EMERGENCY PUSH-BUTTON EP010097
TR THERMORESISTOR ZONE A PT 100 EE400009
TM1 BOARD TRANSFORMER 180 VA ET010181
KM1-2 RELAY SWITCH 16 A EE100077
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Tab. 6.1.1
CHECK TEMPERATURE ON
ENGLISH
TEMPERATURE TOO LOW
THE DISPLAY
SHRINKING IS NOT
FILM NOT SUITABLE OR OF
UNIFORM NOR POOR QUALITY
REPLACE THE FILM
COMPLETE
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6. Anomalies and failures – how to remedy
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• Turn off the power supply.
• Make sure that the earth connections are correct (those of the supply mains too);
• Make sure that the sensor's connection terminals are well shut.
• If the problem continues replace the board.
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6. Anomalies and failures – how to remedy
N.B.: The card contains a control system on possible malfunctioning of the software.
If a reset of the card occurs during functioning report the problem to the producer
immediately indicating the release of the programme in use.
SMIPACK S.p.A. is absolutely not responsible for any direct or indirect consequences due to the
proper or improper use of this publication or of the system software.
SMIPACK S.p.A. has the right to make technical modification on their system and in their manual
without informing the users.
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