RENR7678-01

August 2006

3508

Electrical Schematic Symbols And Definitions

TURBO INLET
FILTERED FUEL ELECTRONIC
EXHAUST COOLANT
PRESSURE SENSOR MONITORING
TURBO INLET TEMPERATURE TEMPERATURE TURBO INLET TURBO INLET
PRESSURE SENSOR UNFILTERED FUEL SENSOR SYSTEM TEMPERATUREPRESSURE
AIR TURBO Circuit Breaker
SENSOR PRESSURE SENSOR UNFILTERED SENSOR SENSOR
SHUT OUTLET AIR SHUT OFF Symbol
OIL PRESSURE
TURBO INLET OFF PRESSURE
SENSOR Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
PRESSURE SENSOR It has a coil that makes an electromagnet when current flows through it. The
SENSOR electromagnet can open or close the switch part of the relay.

FILTERED OIL
PRESSURE ATMOSPHERIC
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
SENSOR PRESSURE coil that makes an electromagnet when current flows through it. The electromagnet
SENSOR can open or close a valve or move a piece of metal that can do work.

3500B and 3500C Generator Set Harness And Wire Symbols

Component

Engines and Industrial Engines

Wire, Cable, or Harness Part Number
Pin Socket Wire Color Assembly Identification
Fuse

ALTERNATOR
ECM
Electrical System 325-PK-14
P300
3E-3370
1
J300
3E-7990
105-9344

SPEED/TIMING
Single Wire Circuit Number Wire Gauge Receptacle
SENSOR LLA1-UP PTN162-UP Connector Identification
CBB350-UP RMS1-UP Ground
Plug
2 200-BK-14
LLC1-UP 1NW149-UP Connection
AIR START
LLE1-UP 2HW312-UP Pin or Socket
SOLENOID Number
LLF1-UP 4AW1090-UP
PTF157-UP 1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
2 connector. The plug contains all 2 connector. The plug and receptacle
REAR VIEW CRANKCASE
PTJ110-UP sockets and the receptacle contains contain both pins and sockets.
RIGHT SIDE PRESSURE LEFT SIDE LEK125-UP all pins.
FRONT VIEW
SENSOR PTM435-UP

3508

© 2006 Caterpillar Printed in U.S.A.

All Rights Reserved

EMS JUNCTION BOX INSIDE VIEW

BATTERY CIRCUIT BREAKER
3512 MAG RELAYS CIRCUIT BREAKER
RELAY CIRCUIT BREAKER
MAG RELAY #1 ECM CIRCUIT BREAKER
EMS-II CIRCUIT BREAKER
MANUAL CRANK EMERGENCY STOP CIRCUIT BREAKER
CONTROL SWITCH CIRCUIT BREAKER
BATT
MAG
PROGRAMMABLE RELAY CONTROL MODULE CIRCUIT BREAKER
RELAY
SMMS1
TURBO INLET PECM
MAG RELAY #2
TEMPERATURE EMS PROGRAMMABLE RELAY CONTROL MODULE RELAY
ELECTRONIC SENSOR TURBO INLET MCES

PRCM
ECM RELAY
STANDARD MOUNTING POSITION MONITORING PRESSURE
CS

COOLANT SYSTEM AIR SHUTOFF PRCM

TURBO INLET TURBO INLET OF TURBO INLET PRESSURE SENSOR SENSOR EMS-II RELAY
TEMPERATURE SOLENOID

RENR7678-01
PECM
TEMPERATURE PRESSURE AIR SHUT OFF TURBO INLET ALTERNATE MOUNTING SENSOR SMMS2 SHUT-DOWN NOTIFY RELAY
SENSOR SENSOR SOLENOID EXHAUST FILTERED FUEL POSITION OF TURBO INLET ALTERNATE MOUNTING

EMS
TEMPERATURE PRESSURE PRESSURE SENSOR WHEN 2 2
POSITION OF TURBO INLET
SENSOR SENSOR

SDN
USED WITH AIR SHUT OFF PRESSURE SENSOR WHEN
PWM THROTTLE PRESSURE SENSOR
UNFILTERED USED WITH AIR SHUT OFF
14 14
FUEL PRESSURE
SENSOR
TURBO
OULET
PRESSURE

36 Page
SENSOR
FILTERED ATMOSPHERIC
OIL PRESSURE PRESSURE
SENSOR SENSOR
CONTROL SWITCH CHART
25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CONTACTS
UNFILTERED
OFF/RESET
OIL PRESSURE AUTO
START
STOP
ECM
SPEED/TIMING
SENSOR OFF
ALTERNATOR INDICATES "CLOSED"
RESET
MAN -INDICATES "MAKE
AUTO
BEFORE BREAK"
ETHER
CONTROL

AIR START SCROLL

SOLENOID
DISPLAY
AUTO
STOP
CRANKCASE
PRESSURE LEFT SIDE CLEAR
MODE

REAR VIEW SENSOR RIGHT SIDE FRONT VIEW DISPLAY MAN.

START
LH

RH

LH/RH
SELECT

OFF
RESET
A

STOP AUTO

ALARM
EMERGENCY
STOP
SILENCER
MAN.
START

3512

EMS JUNCTION BOX OUTSIDE TOP VIEW

Event Codes
Engine Control
Event Code Condition

3516 E0004 Engine Overspeed Shutdown Component Identifiers (CID¹)

E0007 Aftercooler Temperature Derate Module Identifier (MID²)
E0008 Aftercooler Temperature Shutdown
E0009 High Altitude Derate
E0015 High Engine Coolant Temperature Derate Component
E0016 High Engine Coolant Temperature Shutdown 1 Injector Cylinder #1
2 Injector Cylinder #2
E0017 High Engine Coolant Temperature Warning
3 Injector Cylinder #3
E0021 High Exhaust Temperature Derate
4 Injector Cylinder #4
E0031 Air Filter Restriction Derate
5 Injector Cylinder #5
E0038 Low Engine Coolant Temperature Warning 6 Injector Cylinder #6
TURBO INLET TURBO INLET E0040 Low Engine Oil Pressure Shutdown 7 Injector Cylinder #7
PRESSURE PRESSURE TURBO INLET
E0043 Low System Voltage Warning 8 Injector Cylinder #8
SENSOR SENSOR TURBO INLET FILTERED FUEL TURBO INLET PRESSURE
COOLANT ELECTRONIC SENSOR E0095 Fuel Filter Restriction Warning 9 Injector Cylinder #9
TEMPERATURE PRESSURE SENSOR TEMPERATURE 10 Injector Cylinder #10
AIR SHUT-OFF TEMPERATURE MONITORING E0099 Engine Oil Filter Restriction Warning
TURBO INLET SENSOR SENSOR
TURBO SENSOR SYSTEM E0100 Low Engine Oil Pressure Warning
11 Injector Cylinder #11
PRESSURE UNFILTERED FUEL OUTLET 12 Injector Cylinder #12
UNFILTERED OIL E0101 High Crankcase Pressure Warning
SENSOR PRESSURE SENSOR PRESSURE 13 Injector Cylinder #13
PRESSURE SENSOR E0173 High Exhaust Temperature Warning 14 Injector Cylinder #14
SENSOR E0190 Engine Overspeed Warning 15 Injector Cylinder #15
E0272 Air Inlet Restriction Warning 16 Injector Cylinder #16
ATMOSPHERIC E0279 Aftercooler Temperature Warning 91 Throttle Position Sensor

PRESSURE 94 Fuel Delivery Pressure Sensor

FILTERED OIL 100 Engine Oil Pressure Sensor

SENSOR
101 Crankcase Air Pressure Sensor
PRESSURE SENSOR
Failure Mode Identifiers (FMI)¹ 110 Engine Coolant Temperature Sensor
FMI No. Failure Description 168 Electrical System Voltage
0 Data valid but above normal operational range. 190 Engine Speed Sensor
1 Data valid but below normal operational range. 248 CAT Data Link Not Communicating
2 Data erratic, intermittent, or incorrect. 253 Personality Module
3 Voltage above normal or shorted high. 254 Electronic Control Module
4 Voltage below normal or shorted low. 261 Engine Timing Calibration
ALTERNATOR 5 Current below normal or open circuit. 262 5 Volt Sensor Power Supply
ECM 263 Digital Sensor Power Supply (8V or 12V)
SPEED/TIMING 6 Current above normal or grounded circuit.
7 Mechanical system not responding properly. 268 Programmed Parameter Fault
SENSOR
8 Abnormal frequency, pulse width, or period. 273 Turbocharger Outlet Pressure Sensor
9 Abnormal update. 274 Atmospheric Pressure Sensor
10 Abnormal rate of change. 275 Right Turbocharger Inlet Pressure Sensor
11 Failure mode not identifiable. 276 Left Turbocharger Inlet Pressure Sensor
12 Bad device or component. 279 Aftercooler Temperature Sensor
13 Out of calibration. 289 Unfiltered Fuel Pressure Sensor
CRANKCASE 14 Parameter failures. 336 Engine Control Switch
PRESSURE 15 Parameter failures. 337 Remote Emergency Stop Switch
SENSOR 16 Parameter not available. 338 Engine Pre-lube Pump Relay
17 Module not responding. 342 Secondary Engine Speed Sensor
AIR START LEFT SIDE 18 Sensor supply fault. 444 Start Relay
SOLENOID RIGHT SIDE 19 Condition not met. 446 Air Shutdown Relay
REAR VIEW 20 Parameter failures. 542 Unfiltered Engine Oil Pressure Sensor
FRONT VIEW ¹The FMI is a diagnostic code that indicates what type of failure has occurred. 545 Start Aid Relay
546 Start Aid Relay
827 Left Exhaust Temperature Sensor
828 Right Exhaust Temperature Sensor
1495 Injector Codes
¹ The CID is a diagnostic code that indicates which circuit is faulty.
3516 Related Electrical Service Manuals
² The MID is a diagnostic code that indicates which electronic control module
Title Form Number
diagnosed the fault.
Troubleshooting: RENR9364
 12 11 10 9 8 7 6 5 4 3 2 1

NOTE: SWITCHED POWER TO BE PROVIDED

TO CCM CONTROL (+)BATTERY
IF PRESENT.
NOTE: SWITCHED POWER TO BE PROVIDED
TO PRCM CONTROL (+)BATTERY 998-BR
IF PRESENT. F702-GN
ATTACHMENTS CIRCUIT
2 NOTES:
01 NOTE: UNSWITCHED POWER TO BE PROVIDED Ø BREAKER
I 02
03
TO DENOX SYSTEM ENGINE HARNESS
IF PRESENT.
C
Ø
1 WITH A BALANCED THREE PHASE LOAD AND UTILITY POWER FACTOR, THE
CURRENT TRANSFORMERS SHOULD BE WIRED IN THE CORRECT POTENTIAL LEG I
GAUGE CLUSTER 1 GAUGE CLUSTER 2 GAGE CLUSTER 3 B AND MUST BE PHASED AT THE CONTROL AS FOLLOWS:
04 GENERATOR
112-2974 112-2975 118-8582 150-OR
150-OR 150-OR 05 WOODWARD Ø
A 1
GAUGE 1 GAUGE 2 GAUGE 3 151-OR 06 151-OR PHASE A: POTENTIAL TERMINAL 1, WITH RESPECT TO NEUTRAL, IN PHASE
L41 L41 LOADSHARE
VOLTAGE OIL FILTER DIFF BOOST 102-RD 07 102-RD WITH CT TERMINALS 4 TO 5.
OIL PRESS MODULE MAIN BUS
FUEL FILTER DIFF A/C TEMP 08 PHASE B: POTENTIAL TERMINAL 2, WITH RESPECT TO NEUTRAL, IN PHASE
COOLANT TEMP 161-0797
EXHAUST TEMP INLET AIR TEMP 09 WITH CT TERMINALS 6 TO 7.
FUEL PRESS INLET RESTRICTION ENGINE OIL TEMP 10 Ø
A 1 TO VOLTMETERS, ECT. PHASE C: POTENTIAL TERMINAL 3, WITH RESPECT TO NEUTRAL, IN PHASE
11 Ø
B 5 2 ON SWITCHBOARD WITH CT TERMINALS 8 TO 9.
12 Ø 50-400 HZ
C 3 (OPTIONAL)
13 Ø

998-BR
F702-GN
A CURRENT XFORMER 4 XXX-XX 2 POWER SOURCE CURRENT TRANSFORMERS SHOULD BE SIZED TO PRODUCE 5A
14 Ø
A AMMETER 5 XXX-XX SECONDARY CURRENT WITH MAXIMUM GENERATOR CURRENT. CT BURDEN IS
15 Ø TO AMMETERS, ECT.

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
16 B CURRENT XFORMER 6 XXX-XX ESSENTIALLY 0 VA.
Ø ON SWITCHBOARD
200-BK 17 200-BK B AMMETER 4 7 XXX-XX
Ø (OPTIONAL)
200-BK 18 200-BK L19 C CURRENT XFORMER 8 XXX-XX 3 CONTACTS TO CLOSE WHEN BREAKER CLOSES. 200-BK

049-OR
200-BK
053-GN
052-YL
051-WH

049-OR
200-BK
053-GN
052-YL
051-WH
200-BK

049-OR
200-BK
053-GN
052-YL
051-WH

200-BK
L19 Ø
200-BK 19 200-BK C AMMETER 9 XXX-XX
L40 L40
200-BK 20 200-BK NOTE: (-)BATTERY TO BE LOAD SHARE (+) 10 XXX-XX + LOAD SHARING LINES 4 THIS CONTROL CONTAINS INTERNAL BURDEN RESISTORS. THESE BURDEN 12 12-BK
200-BK 21 200-BK PROVIDED TO PRCM J981-WH LOAD SHARE (-) 11 XXX-XX - COMMON TO ALL UNITS RESISTORS MUST BE CONNECTED ACROSS POWER SOURCE CURRENT F10 12
200-BK 22 200-BK CONTROL IF PRESENT. J982-OR LOAD SHARE SHIELD GND 12 XXX-XX 6 OPEN FOR DROOP TRANSFORMERS WHENEVER UNIT IS RUNNING TO PREVENT LETHAL HIGH 13
PRCM RELAY 200-BK 23 200-BK DROOP SWITCH CONTACT A 13 XXX-XX VOLTAGE FROM DEVELOPING ON LEADS TO THESE TERMINALS.
AUXILIARY CONTACT 14 R9 11-BU 11-BU
9Y-2921 229-BK 24 229-BK DROOP SWITCH CONTACT B 14 XXX-XX 3 R9
NOTE: (-)BATTERY TO BE 15 11
87a INSTRUMENT BOX CUSTOMER POWER PROVIDED TO CCM 5 POTENTIAL TRANSFORMER BURDEN IS 5VA PER PHASE
POWER CONNECTOR CONNECTION F9
30 CONTROL IF PRESENT. 24 VDC POWER SUPPLY (+) 15 + CUSTOMER SUPPLIED
102-RD 151-OR 9X-0145 7X-6222 16
87 +B -B + - CAT DATA LINK 24 VDC POWER SUPPLY (-) 16 - 24 VDC POWER SUPPLY (FUSED)
EMS DRC-24 DRC-24 NOTE: (-)BATTERY TO BE PROVIDED 17 R8 10-BU 10-BU
TO DENOX SYSTEM ENGINE
17 6 CONTROL SIGNAL LINES SHOULD BE TWISTED PAIRS. SHIELD IS
R8
158-6255 TB-5 86 85 10
SHUT-DOWN 18 TO BE TIED TO GROUND AT MODULE END ONLY. 18
+ 24 VOLT IN 01 150-OR TB-6 HARNESS IF PRESENT. PULSE WIDTH MODULATED
NOTIFY RELAY PWM OUTPUT SIGNAL (+) 19 F702-GN + F8 09-BU
GROUND 02 200-BK TB-7 OUTPUT SIGNAL
9Y-2921 01 PWM OUTPUT SIGNAL (-) 20 998-BR - 19 08-BU
+ V CLUSTER 34 049-OR (TO ENGINE MOUNTED ECM)
02 PWM OUTPUT SHIELD GND 21 XXX-XX 6

998-BR
20 09-BU 07-BU

F702-GN
MODULE CLOCK 25 053-GN TB-8 1 2 87a R7
030-BU-14 03 LOAD SIGNAL (+) FOR SETUP ONLY 22 XXX-XX + LOAD SIGNAL R7
MODULE DATA 35 052-YL 10A 30 21 9 06-BU
MODULE LOAD 15 051-WH 020-WH-14 010-OR-14 04 LOAD SIGNAL (-)/SPM SYNC SHIELD GND 23 XXX-XX - (FOR SETUP ONLY) 05-BU
PRCM 87 F7
ACTION LAMP 13 200-BK 05 SPM SYNCHRONIZER INPUT (+) 24 XXX-XX + SPM SYNCHRONIZER INPUT
BREAKER 86 85 06 6 22
SERVICE 23 027-PU 200-BK RS-232C PORT SPM SYNCHRONIZER INPUT (-) 25 XXX-XX - (OPTIONAL)
L38 114-1142 07 CUSTOMER 23 R6 08-BU
CLEAR 33 028-GY 200-BK SPEED TRIP POT HIGH 26

113-OR-14
F711-GN COMMUNICATION CW SPEED TRIM R6
TRANS SPEED IN 26 200-BK L44 08 SPEED TRIM POT WIPER 27 24 8 14 13 12 11 10 9 8
MODULE POTENTIOMETER
F712-GY 09

102-RD
102-RD
150-OR

200-BK
ENGINE SPEED IN 36 200-BK 117-6170 SPEED TRIM POT LOW 28 (OPTIONAL) F6
ALTERNATOR 'R' 30 E798-PK A249-BK 10 NOTE: CAT DATA LINK WIRES
SENSOR 1/SW 11 07 TB-14 E797-WH 892-BR 11 892-BR MUST BE TWISTED TOGETHER
25

H H
L20 L20 L20 L20
SENSOR 2/SW 12 17 893-GN 12 893-GN 26 R5 07-BU
AND KEPT AS SHORT AS POSSIBLE. R5 7
SENSOR 3/SW 13 37 010-OR-14 13 010-OR-14 SHUTDOWN NOTIFY RELAY-COMMON 27 RELAY DRIVER MODULE
J981-WH

L42
SENSOR 4/SW 14 27 J981-WH 14 F5 123-7450
SENSOR 5/SW 15 08 020-WH-14 020-WH-14 15 020-WH-14 SHUTDOWN NOTIFY RELAY-NORMALLY CLOSED 151-OR 28
L41 L41
SENSOR 6/SW 16 10 D839-YL 022-WH 16 022-WH 998-BR 151-OR
L19 29 R4 06-BU
SENSOR 7/SW 17 28 B472-YL C464-BU C464-BU 030-BU-14 030-BU-14 17 030-BU-14 SHUTDOWN NOTIFY RELAY-NORMALLY OPEN 151-OR R4
L34 L34 TB-12
F702-GN 6
SENSOR 8/SW 18 38 D839-YL D839-YL 024-BR 18 024-BR 30
L32 L32 998-BR 998-BR 200-BK
+ 8 VOLT OUT 24 C464-BU B472-YL B472-YL 19 998-BR F4
200-BK 200-BK 200-BK PROGRAMABLE RELAY 7 6 5 4 3 2 1
ACTION ALARM 04 025-GN 022-WH 022-WH 998-BR 998-BR 20 998-BR 31
L35 L35 998-BR 998-BR 998-BR L19 200-BK 200-BK 200-BK CONTROL MODULE
DATA LINK + 05 893-GN D936-WH D936-WH 21 L19
L20 200-BK 200-BK 32 R3 05-BU
DATA LINK - 14 892-BR 024-BR 024-BR J982-OR 22 J982-OR 01 NC 123-6008 R3
200-BK 024-BR +B 33 5
HARNESS CODE 0 31 200-BK 022-WH 23 FUEL LEVEL 02 NC 12-BK
HARNESS CODE 1 03 200-BK 024-BR 24 022-WH 022-WH 200-BK 2 123-2993 F3
L32 L19 03 NC
HARNESS CODE 2 12 200-BK L36 C464-BU C464-BU 25 C464-BU 024-BR C464-BU 024-BR 1 NOTE A 34
150-OR 04 NC
HARNESS CODE 3 22 200-BK 150-OR B472-YL 26 998-BR D936-WH
L19 05 NC 35 R2 04-BU 04-BU

J981-WH
J982-OR
HARNESS CODE 4 16 200-BK D936-WH B472-YL 27 B472-YL 998-BR 050-WH R2
L38 L38 L19 06 NC 36 4
HARNESS CODE 5 06 200-BK D839-YL D936-WH 28 D936-WH C464-BU 060-YL
050-WH 29 050-WH 07 NC +BAT. SW RM1 F2
SWITCH 1 19 029-YL L42 L42 B472-YL 040-OR-14 RM29
1 2 060-YL 30 060-YL CHARGER FAULT 08 NC +BAT. UNFUSED RM2 37
SWITCH 2 29 026-OR 026-OR 200-BK L33 D936-WH 103-RD-14 F1 RM30
3 040-OR-14 31 040-OR-14 L19 NOTE A 09 NC K3 IN RM3
SWITCH 3 39 050-WH F715-PU 022-WH F2 RM31 38 R1 03-BU 03-BU
SWITCH 4 20 022-WH 998-BR 998-BR 998-BR 103-RD-14 32 103-RD-14 10 NC K7 IN RM4 R1 3
060-YL F719-BR F3 RM32 39
025-GN
029-YL
028-GY
027-PU

SWITCH 5 40 ALARM SILENCE F707-WH F715-PU 33 F715-PU NOTE: SIGNAL TO BE PROVIDED L19 11 NC K6 IN RM5
L35 L27 040-OR-14 998-BR F4 RM33 F1
SWITCH 6 32 D936-WH 9W-0073 104-RD 102-RD F719-BR 34 F719-BR FROM WOODWARD LOADSHARE 12 NC K4 IN RM6
85 86 103-RD-14 998-BR COOLANT LEVEL F5 RM34 40 02-RD 02-RD
SWITCH 7 11 NOTE A F707-WH 85 86 102-RD D839-YL 35 D839-YL PIN-19. IF PRESENT. 13 NC K2 IN RM7
F710-BR F702-GN F702-GN F715-PU B472-YL SENSOR 111-3794 F6 RM35 151-OR 2
87 36 RELAY BOARD ASSEMBLY

L37
SWITCH 8 21 L29 30 87 30 14 NC K5 IN RM8
SWITCH 9/FUEL 18 024-BR 382-PK-14 104-RD-14 926-RD 104-RD 090-PU 37 090-PU F719-BR 200-BK C464-BU A RD-18 VS F7 RM36 9Y-6497
3 2 L31 1 15 NC K5 IN RM9
SWITCH 10/FUEL 09 027-PU 200-BK 926-RD 87a 87a 080-GN 38 080-GN SPEED ADJUST D839-YL D839-YL 200-BK B BK-18 RETURN F8 RM37 1 01-PU 01-PU
1 2 16 NC NC RM10
027-PU 200-BK ETHER ETHER MAN CRANK 070-WH 39 070-WH POT (1K OHM) 200-BK D936-WH C GN-18 ALARM F9 RM38 1
17 NC NC RM11
START RELAY HOLD RELAY E-STOP 199-OR 40 199-OR 10 TURN F10 RM39
SERVICE 9Y-2921 9Y-2921 18 NC +BAT. FUSED OUT RM12
BREAKER INSTRUMENT BOX CUSTOMER 3 122-9458 36-PU
SWITCH 893-GN 19 CAT DATA LINK + K1 IN RM13

102-RD
102-RD
998-BR

E797-WH
E798-PK
MOMENTARY 114-1142 CONNECTOR CONNECTION NOTE: SWITCHED POWER TO BE PROVIDED L20
104-RD-14 892-BR 20 CAT DATA LINK - K1 N/O OUT RM14
8N-0694 1 2 9X-1343 8T-9834 TO DENOX SYSTEM ENGINE HARNESS
105-RD 105-RD 8 START/RUN-2 5 21 NC K7 N/O OUT RM15
NOTE A 10A DRC-40 DRC-40 IF PRESENT. 050-WH 998-BR
105-RD 7 COOL/STOP-2 22 NC K3 N/O OUT RM16
2 1 060-YL 200-BK
C465-OR-10 104-RD-10 2 6 STOP-2 23 SWITCH INPUT 6 K3 N/C OUT RM17
1
PRELUBE RELAY 107-RD-10 102-RD-6 102-RD-6 4 START/RUN-1 1 24 SWITCH INPUT 7 K4 N/O OUT RM18
4 50A 040-OR-14 103-RD-14 12 12-BK
028-GY 3 4 SLAVE 9X-8124 107-RD-10 102-RD-10 3 COOL/STOP-1 25 SWITCH INPUT 8 K6 N/O OUT RM19
5 REMOTE F10 12

L40

L20
L44

L37
200-BK 200-BK MAG RELAYS 26 NC K6 N/C OUT RM20
6 TB-1 2 STOP-1 START/STOP 13
200-BK 118-GN BREAKER
1 133-9027 27 NC K4 N/C OUT RM21
116-7655 102-RD 14 R9 11-BU 11-BU
2 NOTE A 28 NC K2 N/O OUT RM22 R9
200-BK 102-RD-14 102-RD-10 11
G 027-PU
3
200-BK
L43
102-RD-14 102-RD-6
103-RD-14
CUSTOMER SHUT-DOWN
29
30
NC
NC
K5 N/C OUT
K5 N/O OUT
RM23
RM24
15
F9
G

200-BK

151-OR

200-BK

200-BK
102-RD-10 102-RD (REMOTE E-STOP) NOTE A

36-PU
MODE/CLEAR 31 NC NC RM25 16
102-RD-6 102-RD

107-RD-10
107-RD-10
104-RD-14
SWITCH 1 2 32 SWITCH INPUT 3 NC RM26 17 R8 10-BU 10-BU
102-RD-6 102-RD F715-PU 998-BR
MOMENTARY SWITCH INPUT 2 FLYBACK GND RM27 R8 10
33

104-RD
F719-BR 109-6507 SWITCH 18

102-RD-10
7N-8008
87aPRELUBE RELAY +BATT

102-RD-6
124-3176 COVER 34 NC -BAT. RM28 F8
NOTE A 09-BU
87 MASTER 9Y-2921 1 2 35-PK

998-BR

105-RD
30 101-RD-6 998-BR 35 RDM 1 19
118-GN 104-RD 63A 08-BU
36-PU

104-RD-10
998-BR 36 RDM 2
BATTERY 20 R7 09-BU 07-BU
3 2 37 NC R7

104-RD
029-YL 200-BK 86 85 BREAKER 21 9 06-BU
CUSTOMER SUPPLIED 38 SWITCH INPUT 1
200-BK F705-PK 104-RD 107-5856 05-BU
39 SWITCH INPUT 5 F7
RD-00 SWITCH INPUT 4 22
RH/LH 40
8D-2676 1 2 RD-6 -B
102-RD-6 109-RD-6 23 R6 08-BU
NOTE A 63A B472-YL 1 PLUG AS. R6
AIR INLET 24 8 14 13 12 11 10 9 8
ALTERNATOR 200-BK 2 3E-6286
200-BK T 1K TEMPERATURE AEC-40 F6
2 BREAKER
200-BK 125-7096 129-9191 25
DISCONNECT
304-WH-10 26 R5 07-BU
1 L26 L26 SWITCH SHIELD 200-BK R5
MANUAL 314-PU-10 BK-00 7
ALARM D839-YL 1 SHIELD 200-BK 27 RELAY DRIVER MODULE
3N-5762 CRANK ENGINE OIL
BK-6 200-BK 2 F5 123-7450
SWITCH 2 1
T 1K TEMPERATURE
36-PU 36-PU 28
MOMENTARY 107-RD-10 129-9191
025-GN MAG RELAY #2 NEG POS NEG POS 29 R4 06-BU
8T-9637
NOTE A 4 9X-8124 35-PK 35-PK R4 6
2 1 3 ATTACHMENTS 30
105-RD F701-BR F701-BR F4
L23 L23 200-BK 7 6 5 4 3 2 1
200-BK E799-BR E799-BR
5 4 31
3 4
104-RD 32 R3 05-BU
2 1 CUSTOMER R3
107-RD-10 104-RD-14 33 5
314-PU-10 SUPPLIED 12-BK
MAG RELAY #1 F3
9X-8124 34
1/2 MOTOR GP.
8N-3896 35 R2 04-BU 04-BU
R2 4
G S 115-5163 36

199-OR

BK-6
RD-6
RD-00 F2
C465-OR-10

MTR BAT 37
RD-00 AIR SHUT-OFF
394-GN-14 DIODE AS. 38 R1 03-BU 03-BU
SOLENOID RH 1W-9070 R1
(+) 200-BK-10 200-BK-14 39 3
MOTOR (-) 8C-6099
F1

F F
40 02-RD 02-RD
BK-00 151-OR RELAY BOARD ASSEMBLY 2
BK-00 9Y-6497
AIR STARTER
304-WH 304-WH 1 1 01-PK 01-PK
L18 SOLENOID
304-WH-10 200-BK 2 1
5N-8980 103-6093 - 161-9926 HSE sap 10257377,10345429.10082624
F705-PK

200-BK-10
394-GN-14

200-BK-10
AIR SHUT-OFF

200-BK-6
101-RD-6
1/2 MOTOR GP. L17 L17 DIODE AS.
395-BR-14 395-BR-14 35-PK
8N-3896 SOLENOID LH 1W-9070
NON-ELECTRIC STARTER
200-BK-14
G S 8C-6099
L38

L42

L29

ENGINES WITH 115-5163

POWER DISTRIBUTION BOX.
MTR BAT RD-00
101-RD-6

L37
L23

L26

L31
L33
L27

L40

L20
L44
L43
382-PK-14 A 382-PK-14 382-PK 1 BU
L5 START AID SOL #1
MOTOR 200-BK-14 C 200-BK-14 200-BK 2 BK 9X-7137
926-RD B 926-RD
RIGHT LEFT ENGINE FUEL FUEL ENGINE
ENGINE AFTER TURBO TURBO TURBO OIL FILTER CRANK FILTER OIL
BK-00 COOLANT COOLER OUTLET PRESSURE PRESSURE CASE PRESSURE PRESSURE
382-PK 1 BU INLET INLET ATMOS
START AID SOL #2 CYLINDER CYLINDER
-6 200-BK BK TEMP TEMP PRESSURE PRESSURE PRESSURE PRESSURE SENSOR SENSOR PRESSURE SENSOR SENSOR CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
BK 200-BK-10 2
9X-7137 HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD
0- SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR FILTD UNFILTD SENSOR FILTD UNFILTD SOL 13 SOL 15
20 SOL 1 SOL 3 SOL 5 SOL 7 SOL 9 SOL 11
102-2240 102-2240 103-6093 103-6093 103-6093 103-6091 103-6092 103-6092 103-6093 103-6092 103-6092
200-BK-10 200-BK-10
RENR7678-01

200-BK-6 200-BK-6
101-RD-6 RD-16

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET
2

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG
ALT 1 RD-16
35 AMP AIR SHUTOFF AIR SHUTOFF

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL
109-RD-6 + R RESISTOR AS.

YL
YL

YL
YL
YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL
SWITCH (RH) SWITCH (LH) 9X-9584
- 215-5508 215-5508
2 RD-16 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
200-BK-10 H401-PU

WH-18
BK-18
OR-18

WH-18
BK-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18
1 RD-16
1 1 1 1 1 1 1 1
RESISTOR AS.
200-BK
150-OR
998-BR

9X-9584 2 2 2 2 2 2 2 2
200-BK-6
MOUNTING GP.
87a

C
B
A

C
B
A

C
B
A

C
B
A

C
B
A

C
B
A

C
B
A

C
B
A

C
B
A

C
B
A

C
B
A
126-9191
30 TB-4

A713-GN
A733-GN

A715-GY
A735-GY
PRELUBE

A701-GY
A721-GY

A703-BR
A723-BR

A705-YL
A725-YL

A707-PU
A727-PU

A709-OR
A729-OR

A711-PU
A731-PU
200-BK-10
200-BK-10
394-GN-14 104-RD-14 RELAY BREAKER

109-RD-6

101-RD-6
87 MOTOR AS.

993-BR

993-BR

993-BR

993-BR

993-BR

993-BR
995-BU
993-BR
997-OR

997-OR

993-BR
997-OR

997-OR

997-OR

997-OR

994-GY

997-OR

997-OR

997-OR

997-OR

993-BR
997-OR
993-BR

993-BR
A751-YL
104-RD-10

F737-YL

E795-YL

F725-WH
F713-OR

A747-GY

A746-PK
F714-PK

E796-GN
AIR S/O 107-5857 MOTOR
85 RELAY RH 104-RD H401-PU 3T-7583
1230316 1552272
P-C7

86 1 2
F708-YL 9Y-2921 104-RD-14 104-RD-10 +
36 Page

32A
055-WH 104-RD-14 104-RD
87a C465-OR-10
DIODE_1_2

394-GN-14
30
E L30
395-BR-14 395-BR-14 104-RD-14 200-BK-10 200-BK-10 A701-GY E
F708-YL

87
1
2
3
4

F708-YL A721-GY
109-RD-6
101-RD-6

998-BR

E797-WH
E798-PK
199-OR

AIR S/O
200-BK-10 01 200-BK-10
055-WH 85 RELAY LH A703-BR
86 9Y-2921 J982-OR 02
F708-YL L37 L37 A723-BR
J981-WH 03 ATTACHMENTS
F708-YL

05 892-BR L11 L11 A705-YL

055-WH 892-BR
L20 L20 06 893-GN A725-YL
893-GN
200-BK

055-WH
F708-YL

993-BR
E798-PK 04 E798-PK E798-PK L8 L8 A707-PU
997-OR

H401-PU
LOW IDLE SW 07 150-OR-14

C465-OR-10
150-OR-14 A727-PU
4D-1836 L21 L21 09 150-OR-14
150-OR-14 L16 L16 A709-OR
NOTE A 229-BK-14 11 229-BK-14
L22 L22 A729-OR
229-BK-14 13 229-BK-14
995-BU A711-PU
1
2
3

1 2 08 E799-BR
200-BK
150-OR

200-BK
200-BK
200-BK

F702-GN E799-BR L10

3 L23 L10 A751-YL A731-PU
F701-BR 10 F701-BR
L23 12 F714-PK A713-GN
F702-GN F722-OR F722-OR
L24 L24 14 F702-GN A733-GN
F722-OR F722-OR F702-GN F713-OR
L7
BK
RD
WH

F708-YL F708-YL 15 F708-YL A747-GY A715-GY

F705-PK 16 F705-PK L14 L14 L1 A735-GY
F705-PK F705-PK A746-PK
F721-GY F721-GY 18 F721-GY 994-GY A736-PU
RELAY-ONE 101-RD-6 19 101-RD-6 101-RD-6 F737-YL A716-PU
SHOT 2.4 SEC 109-RD-6 20 109-RD-6 A734-PK
E795-YL
105-RD

9X-3207 304-WH-10 22 304-WH-10 L6 L6

L26 L18 F725-WH A714-PK
998-BR 998-BR 314-PU-10 24 314-PU-10
AIR SHUT-OFF L26 E797-WH E796-GN A732-BR
104-RD 104-RD E797-WH 17
TIMER F719-BR 21 F719-BR A712-BR
L27 L12 A730-GY
-B S D +B 998-BR F715-PU 23 F715-PU
MODULE USED IN 998-BR 998-BR 25 998-BR 998-BR 998-BR ENGINE A710-GY
SCAC
ABSENSE OF INSTRUMENT BOX ENGINE COOLANT SPEED/ TURBO TURBO A728-BR
SPEED CONTROL
F721-GY

WOODWARD CONNECTOR 'A' CONNECTION 'A' LEVEL TIMING EXHAUST EXHAUST A708-BR

F722-OR

L14
9X-9591

L7
SIGNAL PIN-19
200-BK-10

NOTE B 25-PIN 25-PIN A726-GY

L6
SENSOR TEMP LH TEMP RH
1 2 3 199-OR 3T-3043 3T-3044 PRELUBE 109-4367 A706-GY
129-6628 109-4367

B
A
C
4-6 GA. 19&20 PRESSURE
A724-GN

F702-GN
L40

L22
L20
L44

L20

E797-WH

E798-PK
103-RD-14 090-PU SWITCH

L16

L10

L11
8-10 GA. 1,22&24

DIGITAL RET

DIGITAL RET

DIGITAL RET
A704-GN

E996-GN
E998-BR
E700-OR
103-RD-14 080-GN

+V SPD/TIM

+V DIGITAL
L31 L31 3N-1400 TIMING
12-14 GA. 7,9,11&13

+V DIGTAL
070-WH A722-PU
NOTE A CALIBRATION
F702-GN 16-18 GA. ALL OTHERS A702-PU

SIGNAL

SIGNAL

SIGNAL
L29 1 2
L29 L29

2
1
C465-OR-10 C465-OR-10 C465-OR-10 01 C465-OR-10 C465-OR-10
L30 L30 L30 02
F716-WH F716-WH

A714-PK
A734-PK

A716-PU
A736-PU
A702-PU
A722-PU

A704-GN
A724-GN

A706-GY
A726-GY

A708-BR
A728-BR

A710-GY
A730-GY

A712-BR
A732-BR
L42 L42 L42 03
F717-YL F717-YL

F724-PU
F723-PK

WH-18
BK-18
OR-18

WH-18
BK-18
OR-18

OR-18
WH-18
BK-18
L33 L33 04 F711-GN
200-BK F711-GN
D D
L39 05 F720-GN
200-BK F706-PU E996-GN
109-6507 L28 L28 A249-BK
F708-YL F720-GN 06 F720-GN
L39

200-BK 7 E-STOP 8 L13

200-BK 103-RD-14 103-RD-14 A249-BK 08 A249-BK 113-OR-14

C
B
A

C
B
A
5 6

C
B
A
L39 105-RD 10 F707-WH F712-GY
200-BK F708-YL F707-WH L15 L15 2 2 2 2 2 2 2 2
L38 3 4
200-BK 114-OR-14 113-OR-14 F710-BR 12 F710-BR
1 2 L29 1 1 1 1 1 1 1 1

999-WH
998-BR

998-BR

998-BR
07 382-PK-14

F704-OR
F703-GY

A700-OR

A700-OR
996-GN
150-OR 200-BK 103-RD-14 111-1323 (N.O.) F716-WH 382-PK-14 L5
L5 L5
200-BK 103-RD 111-1323 (N.0.) L28 F717-YL 926-RD 14 926-RD F724-PU RECEPT AS. (16)
L28 L28 L4 L4 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
200-BK 111-1324 (N.C.) F706-PU 394-GN-14 09 394-GN-14 F723-PK 9X-0352
L30 L17 L17 L17
200-BK 111-1324 (N.C.) F720-GN 395-BR-14 11 395-BR-14

YL
YL

YL
YL
YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL
114-OR-14 103-RD 113-OR-14 113-OR-14 13 113-OR-14 L1

H401-PU
EMS RELAY 103-RD-14 15 998-BR
E-STOP 9Y-2921 103-RD-14 16
199-OR
113-OR-14

EMS-II BREAKER L3 L3 999-WH INJECTOR GP (16)

LOCKOUT RELAY 114-1142 17
103-RD-14

9Y-2921 18 996-GN
103-RD-14
998-BR
998-BR

150-OR 87a

H401-PU
1 2 TB-2 L2 998-BR
87 150-OR 102-RD-14 102-RD-14 040-OR-14 19 L2
103-RD-14 30 87 10A L33 20 A700-OR CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
050-WH 200-BK 200-BK
F721-GY

30 L39
060-YL 21 HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD
87a 85 86 200-BK 200-BK F703-GY SOL 14 SOL 16
SOL 2 SOL 4 SOL 6 SOL 8 SOL 10 SOL 12
114-OR-14 103-RD-14 200-BK 200-BK 22
L43

L21
L42

86 85 F704-OR
200-BK 998-BR 200-BK 200-BK F712-GY 23 F712-GY
998-BR 200-BK 200-BK 24 E798-PK E798-PK
CONTROL SW INSTRUMENT BOX 25 ENGINE 4-6 GA. 19&20
200-BK 200-BK
127-2331 L40 CONNECTOR 'B' CONNECTION 'B' 8-10 GA. 1,22&24 F722-OR
200-BK 200-BK
NOTE A L40 25-PIN 25-PIN 12-14 GA. 7,9,11&13
200-BK

200-BK 229-BK E797-WH

8N-1517

L15
200-BK 200-BK 8N-1518 16-18 GA. ALL OTHERS
113-OR-14

25 STOP-A
200-BK 200-BK F702-GN
24 START-A L36 L12 L12
200-BK 200-BK L12
23 AUTO-A 21
F721-GY F721-GY 200-BK 229-BK-14
22 OFF-A L22 892-BR L15 L15 L15 L15
200-BK 229-BK-14 L20

F722-OR
15 STOP2 L22 893-GN L10 L10 L10 L10
103-RD

200-BK 200-BK-10
14 START2 TB-10
200-BK 229-BK L13 L13 L13
13 AUTO2 11
102-RD-14

103-RD-14

060-YL F717-YL F717-YL 200-BK 200-BK 893-GN

12 OFF2 L20 892-BR L11 L11 L11
F716-WH
200-BK

200-BK 200-BK
200-BK

200-BK
200-BK

998-BR

10 STOP1 L20
113-OR-14

E798-PK
9 START1 L28 893-GN L16 L16 L16
F706-PU
8 AUTO1 6

E996-GN
050-WH F716-WH F720-GN TB-11

L13
7 OFF1
MINIMUM PULL-IN VOLTAGE: 14.4 VDC 893-GN
20 STOP-K L20 L20
MINIMUM HOLD-IN VOLTAGE: 7.0 VDC 892-BR
ECM BREAKER 19 START-K
113-OR-14
199-OR

200-BK

87a 114-1143 18 AUTO-K 16

L36

040-OR-14 113-OR-14 892-BR

30 1 2 17 OFF-K
150-OR-10 102-RD-10 102-RD-10 113-OR-14 L1
L44

L16
87 16A 5 STOP-B
103-RD-14
C E-STOP RELAY
9Y-2921
ECM RELAY
9Y-2921 86 85 103-RD-14
103-RD
4 START-B
3 AUTO-B 1
106-RD-14 1 2 102-RD-14 103-RD A
C
87 200-BK 2 OFF-B 10A
102-RD-14 L43 229-BK B
200-BK CONTROL SWITCH L43
102-RD-10 DENOX RELAY A249-BK C

L12

L11

L10
103-RD-14 BREAKER

L4

L2

L8

L3
30 87a 102-RD 9Y-2921 893-GN D L1 (+) BATTERY
OVERSPEED VERIFY SW 114-1142
7N-8001 892-BR E
86 85 NOTE A 87a L44
2 1 F712-GY F (+) BATTERY SWITCHED
200-BK 150-OR 150-OR F706-PU 30
199-OR 102-RD F711-GN G
87 H

150-OR-14
150-OR-14
229-BK-14
229-BK-14

113-OR-14
STARTING CIRCUIT
86 85 J

F724-PU
F723-PK

H401-PU
H401-PU
E996-GN
F721-GY
A700-OR

F715-PU
F719-BR
A249-BK
F716-WH

F717-YL
F720-GN

F703-GY
F704-OR
E797-WH
E796-GN
F725-WH
F718-BU

F710-BR
F701-BR
E799-BR
F707-WH
A747-GY
A746-PK
F713-OR
E998-BR
F714-PK
F708-YL

E795-YL
F722-OR
E798-PK
E700-OR
A701-GY
A702-PU
A703-BR
A704-GN
A705-YL
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-BR
A713-GN
A714-PK
A715-GY
A716-PU
A721-GY
A722-PU
A723-BR
A724-GN
A725-YL
A726-GY
A727-PU
A728-BR
A729-OR
A730-GY
A731-PU
A732-BR
A733-GN
A734-PK
A735-GY
A736-PU
F712-GY
A249-BK
F711-GN
F737-YL

A751-YL

F705-PK
F702-GN

998-BR
998-BR

997-OR
993-BR

999-WH
996-GN
892-BR
893-GN

995-BU

994-GY
STARTING AID SWITCH 200-BK (-) BATTERY / SENSOR RETURN
INSTRUMENT BOX INSTRUMENT BOX
8N-0694 MOMENTARY 103-RD
2 3 INNER SERVICE
998-BR F720-GN 1 2 BULKHEAD SENSOR / ACTUATOR SUPPLY
TB-3 1 NOTE A 102-RD CONNECTOR CAP
10A SERVICE 8C-6354

10

31
37
36
38
66
39
13
12

46
69
28
65

40
42
14
16
48
50
24
34
58
52
32
60

26

41
43
15
17
49
51
25
35
59
62
33
61
18
27
53
63
65
40
41
10
55
56
15
68

51

23
28
60
21
70
22
20
33
43

11
12
57
17
24
66
34
42
50
25

16
52
150-OR 150-OR-14 DENOX CONNECTOR SIGNAL PLUS TO ECM

6
7

1
3

2
4
4
5

2
3

9
8

7
6
L21 L21 BREAKER
150-OR-10 150-OR-14 9W-1951
114-1142 CONTROL PLUS FROM ECM

ETHER HOLD RELAY

CRANK
3.5A PWM RETURN
ETHER PULL-IN RELAY
ATMOSPHERIC PRESSURE SNSR
TURBO OUTLET PRESSURE SNSR
TURBO INLET LH PRESSURE SNSR
DIGITAL REFERENCE
TURBO INLET RH PRESSURE SNSR
AIR SHUTOFF
PRELUBE PUMP

CRANKCASE PRESSURE SNSR

DROOP SPEED SIG
SHUTDOWN NOTIFY POWER
8V+ DIGITAL SENSOR POWER
SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOLENOID 9 POWER
SOLENOID 10 POWER
SOLENOID 11 POWER
SOLENOID 12 POWER
SOLENOID 13 POWER
SOLENOID 14 POWER
SOLENOID 15 POWER
SOLENOID 16 POWER
SOLENOID 1 RETURN
SOLENOID 2 RETURN
SOLENOID 3 RETURN
SOLENOID 4 RETURN
SOLENOID 5 RETURN
SOLENOID 6 RETURN
SOLENOID 7 RETURN
SOLENOID 8 RETURN
SOLENOID 9 RETURN
SOLENOID 10 RETURN
SOLENOID 11 RETURN
SOLENOID 12 RETURN
SOLENOID 13 RETURN
SOLENOID 14 RETURN
SOLENOID 15 RETURN
SOLENOID 16 RETURN
BATTERY(+)
BATTERY(+)
BATTERY(-)
BATTERY(-)
TIMING CAL-FAN SPD(-)
TIMING CAL-FAN SPD(+)
DESIRED SPEED/DIRECT RACK
BATTERY PLUS FROM ADEM
AIR SHUTOFF TRIPPED
SCAC COOLANT LEVEL ALARM
ECS IN AUTO STATUS SW9
DIG SNSR PWR (8V)
DIG SNSR RETURN
SPEED/TIMING SNSR RETURN
ANA SNSR PWR (5V)
ANA SNSR RETURN
ENGINE SHUTDOWN SIGNAL 'C' SW2
ENGINE SHUTDOWN SIGNAL 'D' SW6
DIGITAL SNSR RETURN
START/RUN/STOP1 SW3
ECM ON/OFF - KEYSWITCH INPUT
START/RUN/STOP2 SW4
ETHER SWITCH SW8
ENG SPEED/TIMING SIG
+V SPEED/TIMING
CAT DATA LINK (-)
CAT DATA LINK (+)
TURBO IN EXH LH TEMP SNSR
TURBO IN EXH RH TEMP SNSR
SHUTDOWN NOTIFY RETURN
OIL PRESSURE SNSR - UNFILTERED
FUEL PRESSURE SNSR - FILTERED
PRELUBE PRESSURE SWITCH
CAN DATA LINK (-)
HSDL SHIELD GROUND
CAN DATA LINK (+)
SUEL PRESSURE SNSR - UNFILTERED
COOLANT TEMP SNSR
AFTERCOOLER TEMP SNSR
OIL PRESSURE SNSR - FILTERED
102-RD-14
CONTROL MINUS FROM ECM
102-RD-10

103-RD 103-RD CAT DATA LINK

200-BK 200-BK 200-BK CAN DATA LINK
L20 L20 RS-232 DATA LINK
L36 L36
CONNECTOR PIN ASSIGNMENT REPRESENTS

CONNECTOR PIN ASSIGNMENT REPRESENTS

EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST

INTERNAL BOX HARNESS P/N 121-4101.
STANDARD RIGHT HAND SERVICE USING

PORT #1 PORT #3 PORT #5 PORT #7 PORT #9 PORT #11 PORT #13 PORT #15
LEFT HAND SERVICE USING INTERNAL

200-BK 200-BK
114-2410

PYROMETER
- - - - - - - -
+

ALTRONIC
BOX HARNESS P/N 121-4102.

1Y
1R

3Y
3R

5Y
5R

7Y
7R

9Y
9R

11Y
11R

13Y
13R

15Y
15R

DPY-4118U

CONTROL SWITCH CHART SET TO TYPE 'K'

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2

& FAHRENHEIT
NOTE A: SWITCH SHOWN IN NORMAL
ENGINE RUNNING POSITION
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18

RED (-)
NOTE B: FOR AIR PRESSURE THROTTLE CONTROL
OFF/RESET

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18

YELLOW (+)
CONTACTS

OFF
RESET
START

NOTE BLOCK
B B
AUTO

STOP

L1 INJECTOR WIRING
L2 EXH TEMP SENSOR PWR/RTN
L3 SPD/TIMING
1 03
04
01
02 C464-BU L4 TIMING CALIBRATION

2 01 03 TB-14 L5
L6
ETHER
FUEL FILTER PRESSURES & AFTERCOOLER TEMPERATURE
02 04
L7 ANALOG ENGINE SENSOR SIGNALS
3 07
08
05
06
L8 ANALOG SENSOR PWR/RTN
L9 ISOCHRONUS/DROOP SIGNALS
4 05
06
07
08
L10 STARTER RELAY SIGNAL
AUTO
L11 CAT/CAT2 DATA LINKS (NOTE: PAIRS ARE TWISTED TOGETHER)
5 STOP 11
12
09
10
L12 CUSTOMER SHUT-DOWN
L13 SWITCH GEAR
6 09
10
11
12
L14 AIR SHUTOFF/PRELUBE
L15 ETHER PULL-IN/HOLD-IN
7 15
16
13
14
L16 ECM (+)BATT/(-)BATT
L17 AIR SHUT-OFF SOLENOIDS
8 MAN.
13
14
15
16
L18 ELECTRIC/AIR STARTER SOLENOIDS
L19 CUSTOMER SUPPLIED WIRING
9 START 19
20
17
18
216-8684 200-BK TB-2 L20 CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER)
L21 ECM (+)BATTERY
10 17
18
19
20
L22 ECM (-)BATTERY
L23 STARTER MAG RELAYS
11 23 21
L24 SPEED/DROOP SIGNALS
24 22
L25 AIR SHUT-OFF/PRELUBE RELAY SIGNALS
12 21 23
L26 STARTER MAG RELAYS CONTACTS
INDICATES "CLOSED" 22 24
L27 CUSTOMER SHUT-DOWN
13 27 25
L28 CONTROL/OVERSPEED/ETHER SWITCHES
-INDICATES "MAKE 28 26
L29 ETHER PULL-IN/HOLD-IN RELAY SIGNALS/CONTACTS
14 25 27
PWM THROTTLE PRESSURE SENSOR L30 AIR SHUT-OFF SOLENOIDS
BEFORE BREAK" 26 28
L31 SPEED ADJUST POTENTIOMETER - WOODWARD SPEED SIGNAL
15 31
32
29
30
L32 EMS-II CUSTOMER INTERFACE
L33 REMOTE START/STOP
16 29
30
31
32
L34 EMS-II CUSTOMER INTERFACE
L35 EMS-II CUSTOMER INTERFACE
17 35 33
L36 EMS-II HARNESS CODE
36 34
F702-0R 1 LOW IDLE SWITCH L37 SECONDARY CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER)
18 33 35
L38 EMS-II GAUGE CODE
34 36
4D-1836 L39 MISC (-)BATT
A 19 37
38
37
38 3 2 NOTE A L40
L41
CUSTOMER INTERFACE (-)BATT
PROGRAMMABLE RELAY CONTROL MODULE POWER
A
20 39 39
L42 PRCM RELAY POWER
40 40
L43 CONTROL/ECM/EMS/DENOX POWER
21 THERMOCOUPLE THERMOCOUPLE L44 CAN DATA LINK (CABLE PART NO. 153-2707)
CONNECTION CONNECTION
22 9X-1343 8T-9834 OPTIONAL PRESSURE THROTTLE CONTROL
DRC-40 DRC-40
23
2
1

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3500B and 3500C Generator Set Engines

24 And Industrial Engines
10R
10Y

12R
12Y

14R
14Y

16R
16Y
2R
2Y

4R
4Y

6R
6Y

8R
8Y

25 115-9609 - - - - - - - - Electrical Schematic

+

THERMOCOUPLE (16)
K TYPE 254-5449/Chg.04
EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST
PORT #2 PORT #4 PORT #6 PORT #8 PORT #10 PORT #12 PORT #14 PORT #16

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