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Crystallization


Thermodynamics of crystallization

Baptiste Bouillot

Mines Saint-Etienne - SPIN Centre

2021-2022
Thermodynamics of crystallization
Solubility
Thermodynamic experiments and modelling

A few words about crystals

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization
Solubility
Thermodynamic experiments and modelling

A few words about crystals

crystal
Solid that comprises a rigid lattice of molecules, atoms or ions, the location of
which are characteristic of the substance. This lattice presents a specific
organization and some degree of symmetry.

Examples :

Figure – The three cubic lattice : (a) cube ; (b) body-centred cube ; (c) face centred
cube (Mullin, 2001)

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization
Solubility
Thermodynamic experiments and modelling

A few words about crystals

More generally :

Figure – The seven crystal systems (Mullin, 2001)

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization
Solubility
Thermodynamic experiments and modelling

A few words about crystallization

In simple words :
nucleation
growth
agglomeration

©Mettler-Toledo

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization
Solubility
Thermodynamic experiments and modelling

A few words about crystallization

In simple words :
nucleation(today and later)
growth (to be discussed later)
agglomeration (to be discussed later)

©Mettler-Toledo

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization
Solubility
Thermodynamic experiments and modelling

A few words about crystallization

CRYSTALLIZATION or/vs PRECIPITATION ? ? ?

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization
Solubility
Thermodynamic experiments and modelling

What is it for ?
Generation of solids

Why ?
Separation process
Purification of compounds
Generation of specific solids (metals...)
where is it considered/employed ?
chemistry, fine chemicals
pharmaceuticals (more than 80% of active pharmaceutical ingredients)
food industry (powdered milk, sugar, salt...)
metalworking & Hydrometallurgy
petroleum industry (crystallization in pipes and purification)
recycling (Hydrometallurgy, water treatment)
mining
natural processes
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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization
Solubility
Thermodynamic experiments and modelling

Challenges in Crystallization

Some challenges :
nucleation and seeding
crystal growth (control of crystalline properties)
oiling out (phase separation)
fragmentation
polymorphism
co-crystalization
deracemization
These considerations play a key role in the result of a crystallization process.

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization
Solubility
Thermodynamic experiments and modelling

Challenges in Crystallization : definitions/terms

Co-crystal
Solid composed of several different compounds in an unique crystalline
structure. That includes also :
solvates
hydrates (solvates with water as solvent)
clathrates

Polymorphism
Polymorphism defines the existence of a solid material in two or more crystal
structures, known as polymorphs.
example : paracetamol (monoclinic and orthohombic structures)

Deracemization
Deracemization is defined as the conversion of a racemate into a pure (or
excess) enantiomer.
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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization
Solubility
Thermodynamic experiments and modelling

Organization of UP “Crystallization”

1
Thermodynamics of crystallization (today)
2
Kinetics of crystallization (Ana Cameirao)
nucleation
crystal growth
crystallizer design
agglomeration
3
Population balance (Ana Cameirao)
4
Multi-phase transfers (Gianluca Lavalle)

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization
Solubility
Thermodynamic experiments and modelling

Outline

1 Thermodynamics of crystallization

2 Solubility

3 Thermodynamic experiments and modelling

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

Outline

1 Thermodynamics of crystallization

2 Solubility

3 Thermodynamic experiments and modelling

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

Nucleation

Nucleation
Nucleation is simply defined as the first random formation of a distinct
thermodynamic new phase (daughter phase or nucleus (an ensemble of
atoms)) that have the ability to irreversibly grow into larger sized nucleus
within the body of a metastable parent phase.

Nucleation requires activation energy, corresponding to an energy barrier to


overcome (see next slides).

Thermodynamic condition for nucleation ? ? ? Let’s consider an open system


at T end P, the most standard condition.

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

Nucleation : Thermodynamic condition

atmosphere atmosphere at new T and P


at T and P

after a
T while...

nucleus
metastable phase

When does that happen ?

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

Nucleation : Thermodynamic condition

at T and P, equilibrium ↔ Gibbs energy minimization (GT,P )

Gliq(T,P,x)
Gliq(T,P,x)
Gsolid

liquid
int Gliq
erf
ac
e Ginter
G total ?
solid
Gsolid

Gsyst = Gliq. + Gsolid + Ginterface

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

Nucleation

Gliq(T,P,x)
Ginter
Gliq(T,P,x) ?
Gsolid

Driving force and nucleation condition 1 :

∆G = [Gliq. + Gsolid + Ginter ] − Gpure


liq.

∆G > 0 ⇒ only liquid or solid metastable


∆G < 0 ⇒ only solid, or liquid metastable awaiting for crystallization
∆G = 0 ⇒ liquid - solid equilibrium (nothing happens)
How can ∆G be expressed ?

1. N.B. : See also TD4 (dropplet nucleation), 1st year thermodynamic lessons
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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

Nucleation : Gibbs approach (1)

Let us consider the Gibbs free energy of such system. Remember that :
P
G(T, P, x) = i Ni µi
P
dG = −SdT + Vdp + i Ni dµi
In the interface :
there is no molecules at all and therefore, no volume, hence :
ntotal
i = nliq solid
i + ni (no molecules inside interface)
V total = V liq + V solid
BUT the interface has free energy ! ! !
The interface free energy takes the form :

Ginter = γΣ

with γ the interfacial tension (surface energy), and Σ the interface surface.

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

Nucleation : Gibbs approach (2)

Let us go back to ∆G :

∆G(T, P, x) = Gliq + Gsolid + GΣ − Gpure


liq

This energy can be described by two terms 2 :


a surface term GS or ∆GS
a volume term GV or ∆GV
Therefore :
∆G = ∆GS + ∆GV
or, using volumic quantities :

∆G = 4πr2 γ + 43 πr3 ∆Gv

where ∆Gv is the volumic Gibbs energy, r the radius of the nucleus
(assuming a sphere).

2. Note that it is also possible to express ∆G by derivating the chemical potentials (see later).
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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

Nucleation : Gibbs approach (3)

How do these quantities behave ?


∆GS > 0 → creating an interface “costs energy”
∆GV < 0 → forming a new phase decreases energy (natural
transformation)

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

Nucleation : Gibbs approach (3)

How do these quantities behave ?


∆GS > 0 → creating an interface “costs energy”
∆GV < 0 → forming a new phase decreases energy (natural
transformation)
Free energy

γ
0

0 nucleus size
17/57
Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

Nucleation : Gibbs approach (3)

How do these quantities behave ?


∆GS > 0 → creating an interface “costs energy”
∆GV < 0 → forming a new phase decreases energy (natural
transformation)

∆GS increases with r2


∆GV decreases with r3
Free energy

γ
0 4
∆Gcrit = πγrc2
3
−2γ
rc =
∆Gv

0 nucleus size

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

Phase diagrams : case of water


Let’s have a look at water phase diagram

Figure – Simple water phase diagram (wikipedia)

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

Phase diagrams : case of water


Let’s have a look at water phase diagram

Figure – Water phase diagram (Martin Chaplin)

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

Phase diagrams : general case


General case of two compounds

Figure – Phase diagram showing eutectic (Mullin, 2001)


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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

Phase diagrams : general case

Figure – Phase diagram for the simple eutectic system naphtalene-benzene (Mullin,
2001)

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

Phase diagrams : general case

Figure – Water-NaCl phase diagram (Mullin, 2001)

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

Gibbs Phase Rule

How many degree of freedom ? :

F =N−Φ+2−R (1)

avec :
F degree of freedom,
N number of components (molecules),
Φ number of phases,
R constraints (additional relations such as, constant composition,
chemical reaction, azeotropy...).

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

Gibbs Phase Rule


How many degree of freedom ? :

F =N−Φ+2−R (1)

avec :
F degree of freedom,
N number of components (molecules),
Φ number of phases,
R constraints (additional relations such as, constant composition,
chemical reaction, azeotropy...).
P (bar) critical point
220
fusion

)
(T
P (s)
line

Example :
Liquid
- Single component system/single phase : Solid
F=2 1 vaporization
- Single component / two phases : F = 1 triple point curve

- Singel component / three phases : F = 0 0.006 sublimation


curve
Gas
273,15

273.16 373.15 673.16 T (K)


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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

Thermodynamic properties of pure compounds

There are several important thermodynamics properties :


the metling point (or point of fusion) :
melting (fusion) temperature : Tf
melting (fusion) enthalpy : ∆Hf (J) or ∆Hf m (J/mol) or ∆hf (J/kg)
melting entropy : ∆Sf (J/K) or ∆Sf m (J/mol/K) or ∆sf (J/kg)
the heat capacities :
liquid : Cpliq (J/K) or cliq
p (J/K/kg)
solid : Cpsol csol
p (J/K/kg)

How do we obtain them ? with DSC (Differential Scanning Calorimetry)

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

DSC : Differential Scanning Calorimetry

Figure – DSC apparatus and inside (Wikipedia)

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

DSC : Differential Scanning Calorimetry

échantillon référence

résistances résistances
chauffantes thermomètres

Figure – Power-compensation DSC

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

DSC : Differential Scanning Calorimetry

échantillon référence

T(t)
1

3 ΔT << PC
Enregistreur

Calibration K(T)

Figure – Heat-flux DSC

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

DSC : Differential Scanning Calorimetry


Sample: paracetamol_pur1 File: paracetamol 1°C par min de 130 à 220 ...
Size: 1.9200 mg DSC Operator: BB
Method: Ramp Run Date: 30­Mar­2011 10:41
Instrument: DSC Q2000 V24.4 Build 116

168.69°C
181.4J/g
0
Heat Flow (W/g)

­2

­4
169.05°C

­6
164 166 168 170 172 174 176 178
Exo Up Temperature (°C) Universal V4.7A TA Instruments

Figure – DSC curve for paracetamol


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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Fundamental understanding
Solubility Phase Diagrams
Thermodynamic experiments and modelling Pure component

Clapeyron equation : presentation

P (bar)
Equilibrium lines (including fusion) can be
Fusion
line
described by Clapeyron equation :
Solid Liquid dp ∆H
=
dT T∆V
vaporization
curve
with :
sublimation
curve
triple point
Gas ∆H the enthalpy change (latent heat)
T (K) ∆V the volume change

This equation provides the relation between the fusion curve p(T) and the
latent heat.

for fusion :
dp ∆Hf
dT
= T(Vliq. −Vsolid )

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Outline

1 Thermodynamics of crystallization

2 Solubility

3 Thermodynamic experiments and modelling

24/57
Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Solubility

Definition : Solubility
Solid-liquid equilibrium of a solute in a solvent :
Concentration solubility
curve

supersaturation
zone

undersaturation
zone

Temperature

Solubility is the mole fraction at equilibrium 3

Remember Gibbs phase law : 2 degrees of freedom

Note that p does not influence SLE significantly.

3. sometimes provided in mole or mass concentration


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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Solubility and crystallization

solubility
spontaneous
metastable
crystallization
zone
A
Concentration

Temperature

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Solubility and crystallization

solubility solven
t pow
er

more powerful

Temperature

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Solubility and crystallization

How to crystallize ?
Temperature decrease
Solvent evaporation
Anti-solvent addition
Chemical reaction inducing high supersaturation

Anyway, solubility is always needed !

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Solubility and crystallization

How to crystallize ?
Temperature decrease
Solvent evaporation
Anti-solvent addition
Chemical reaction inducing high supersaturation

Anyway, solubility is always needed !

How to determine solubility ?


experimentally
correlations
thermodynamic models

We will get back to that in the end...

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Solid-Liquid Equilibrium (SLE)

How to obtain SLE equation ?

At equilibrium, T, p and µi are the same in each phase (i molecule),


therefore :
∀i , µliq.
i = µsolid
i (2)

Usually, for liquid part :

µliq.
i = µref
i + RT ln (xi γi ) (3)

or :
µliq.
i = µpure
i
liq.
+ RT ln (xi γi ) (4)
What about µsolid.
i ?

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Solid-Liquid Equilibrium (SLE)

How to obtain SLE equation ?

At equilibrium, T, p and µi are the same in each phase (i molecule),


therefore :
∀i , µliq.
i = µsolid
i (2)

Usually, for liquid part :

µliq.
i = µref
i + RT ln (xi γi ) (5)

or :
µliq.
i = µpure
i
liq.
+ RT ln (xi γi ) (6)
What about µsolid
i ?
. solid
µsolid
i = µref
i (7)

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Exercise : LSE equation


Find the final SLE equation
to help you : Use the Gibbs-Helmoltz equation ( ∂G/T = − TH2 )
∂T

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Exercise : LSE equation


Find the final SLE equation
Thermodynamic equilibrium :
µsolide
i = µliquide
i (8)
let’s take as a reference state : pure liquid at T and P
µsolide
i = µpure
i
liquid
+ RT ln (xi γi ) (9)
therefore :
µsolid
i − µpure
i
liquid
Gm solide
i − Gm pure
i
liquid
∆Gm SL
i
ln (xi γi ) = = = (10)
RT RT RT
+ Gibbs-Helmoltz :
∂G/T H
=− 2 (11)
∂T T
from where (assuming H independent T) :
∆Hm fus
 
Tfus
ln x2 γ2 = 1− (12)
RTfus T
with 2 the solute index, and more rigorously :

∆Hm fus  Tfus



∆CP m
 Tfus Tfus

ln x2 γ2 = RTfus
1− T
− R
ln T
− T
+1 (13)
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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Ideal solubility
Ideal solubility corresponds to Ideal solution :
γi = 1
Therefore, equation ?? becomes :
   
∆Hm fus Tfus ∆CPm Tfus Tfus
ln x = 1− − ln − +1 (14)
RTfus T R T T
Ideal solubility x only depends on thermodynamic properties of the crystal.
Example :

Figure – Ideal solubility of ibuprofene compared to solubility in solvents 30/57


Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Solvent power
0
0,0031 0,0032 0,0033 0,0034 0,0035 0,0036

-0,5
γ<1
-1

-1,5
ln(x)

Cas idéal
Octanol
-2
Cyclohexane
Acétate d'éthyle
Chloroforme
-2,5 Ethanol
Acétone
Heptane
-3
Isopropanol γ>1
Toluène
THF
DMSO
-3,5
1/T

Figure – Ideal solubility of ibuprofene compared to solubility in solvents

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Solvent power

Solvent power
“power” of solvent tells how much the solubility is

Two influences :
the temperature (the higher the more soluble)
the solvent molecule
Can be somehow given by the activity coefficient γ.

Mostly depends on molecular interactions when it come to the solvent


choice.

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Solubility product

Solubility product
Kc : Provide solubility of soluble electrolytes in water.

When a molecules dissociates in solution, such as :

Mx Ay xM z+ + yAz− (15)

with z+ and z− are valencies of the ions.

Then for satuarted solution :

Kc = (c+)x + (c−)y = constant (16)

where (c+)x and (c−)y are ionic concentrations expressed as mol/L.

These constants are usually recorded as pK values (pKc = −log(Kc )) so that


Kc = 10−5 → pKc = 5 4 .

4. log provides a better scale to compare concentration since log(10.c) = log(c) + 1 = pKc + 1
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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Polymorphism and racemates

Polymorph = same molecule, but 6= structure

⇒ Different thermodynamic properties. Example of paracetamol :


Form I (monoclinic) : Tf = 442.1 K, ∆Hm f = 27470.6 J/mol
Form II (orthorhombic) : Tf = 429.7 K, ∆Hm f = 26500 J/mol

Figure – Ideal solubility of paracetamol (form I & II)


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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Polymorphism and racemates

Polymorph = same molecule, but 6= structure

⇒ Different thermodynamic properties. Example of paracetamol :


Form I (monoclinic) : Tf = 442.1 K, ∆Hm f = 27470.6 J/mol
Form II (orthorhombic) : Tf = 429.7 K, ∆Hm f = 26500 J/mol

Figure – Paracetamol solubility into water for two forms (Agnew et al. 2016, in Chem.
Commun. 52)
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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Polymorphism : Ostwald’s rule of stages

Ostwald’s rule of stages


“an unstable system does not necessarilly transform directly into the most
stable state, but into the one that most closely resemble its own” (smallest
loss of energy, usually metastable)

solubility solubility
form I form II form I form II

cooling cooling

kinetic crystallization
of metastable form I kinetic crystallization
of stable form II

Temperature Temperature

Figure – Solubility and crystallization of polymorphs

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Polymorphism management/isolation

Management solutions :
lower supersaturation (no metastable formation)
seeding (see below)
heating recrystallization

solubility solubility
form I form II form I form II

cooling cooling

kinetic crystallization
of metastable form I kinetic crystallization
of stable form II

Temperature Temperature

Figure – Solubility and crystallization of polymorphs

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Polymorphism management/isolation

Management solutions :
lower supersaturation (no metastable formation)
seeding (see below)
heating recrystallization

solubility
form I form II

seeding form II
cooling

form II nucleation
and growth

Temperature

Figure – Polymorph management with seeding

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Racetmates management
Crystalline racemates can be :
conglomerate : equimolal physical mixture of two enantiomorphs
racemic : two enantiomers homogeneously distributed in crystal lattice
Crystallization is a good way to sort enantiomers thanks to eutectic point :

Figure – Phase diagrams : (a) for conglomerates, (b) racemic compounds (Mullin,
2001)

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Supersaturation & supersaturation ratio


What is the driving force for crystallization ?
→ ∆µ, the chemical potential gradient. Let’s have a look :

∆µi = µliq liqequilibrium


i − µi (17)
0
Assuming the same reference point µ , the pure solute at T and p :
h i h i
∆µi = µ0i + RT ln(ai ) − µ0i − RT ln(aeq.
i ) (18)

Therefore :  
ai
∆µi = RT ln (19)
a0i
or
∆µi
= ln (S) (20)
RT

S is the fundamental supersaturation :

S = a/aeq = exp (∆µ/RT)


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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Supersaturation & supersaturation ratio


Then, commonly :

Supersaturation ratio
talking in activities is not common/easy, then

Sc = ci /ceq eq eq
i ; Sm = mi /mi ; Sx = xi /xi

with ci the molar concentration, mi molality (mol/kg solvent), and xi molar


fraction.

Concentration driving force

∆c = ci − ceq
i

Relative supersaturation

σ= ∆
ceq
c

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Baptiste Bouillot Crystalization Thermodynamics
Thermodynamics of crystallization Solubility :Case of mixtures
Solubility Solid-Liquid Equilibrium (SLE)
Thermodynamic experiments and modelling Supersaturation & supersaturation ratio

Supersaturation & supersaturation ratio

In terms of measurable quantities ?


xi γi
S = a/aeq = (21)
xieq γieq
then :
γi
S = Sx + (22)
γieq

For ideal solutions, S = Sx .


Otherwise activity coefficients are needed !

Finally, note that there is a final term, related to supersaturation :

Supercooling

∆T = T eq − T

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Baptiste Bouillot Crystalization Thermodynamics
Experimental methods
Thermodynamics of crystallization
Correlations
Solubility
Modelling
Thermodynamic experiments and modelling
Example of models for solubility

Outline

1 Thermodynamics of crystallization

2 Solubility

3 Thermodynamic experiments and modelling

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Baptiste Bouillot Crystalization Thermodynamics
Experimental methods
Thermodynamics of crystallization
Correlations
Solubility
Modelling
Thermodynamic experiments and modelling
Example of models for solubility

Experimental solubility

3 standard methods :
polythermal method
gravimetric, or isothermal, method
analytic method

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Baptiste Bouillot Crystalization Thermodynamics
Experimental methods
Thermodynamics of crystallization
Correlations
Solubility
Modelling
Thermodynamic experiments and modelling
Example of models for solubility

Polythermal method

Base on temperature back and forth in a crystallization/dissolution cycle :


sonde / turbidimeter
T (°C) complete
turbidity/absorbance
dissolution
nucleation

Tsat

mixture
solvent/solute 0

of known time, s
composition

Figure – Polythermal method for solubility measurment

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Baptiste Bouillot Crystalization Thermodynamics
Experimental methods
Thermodynamics of crystallization
Correlations
Solubility
Modelling
Thermodynamic experiments and modelling
Example of models for solubility

Polythermal method

Base on temperature back and forth in a crystallization/dissolution cycle :

Figure – Refractive index (a) and concentration (b) changes during solubility
measurment by polythermal method (After Nyvlt, 1997, reproduced in Mullin, 2001)

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Baptiste Bouillot Crystalization Thermodynamics
Experimental methods
Thermodynamics of crystallization
Correlations
Solubility
Modelling
Thermodynamic experiments and modelling
Example of models for solubility

Isothermal method

The point is to dillute solute into solvent until some particles remains at
controlled temperature.
controlled mass msolid
added to solution

initial mass msolv


of solvent
T
stirring system

Figure – Isothermal method for solubility measurment

When the solute does not dissolve anymore, the solution is saturated.

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Baptiste Bouillot Crystalization Thermodynamics
Experimental methods
Thermodynamics of crystallization
Correlations
Solubility
Modelling
Thermodynamic experiments and modelling
Example of models for solubility

Analytic method

Supersaturated
solution

analysis of
waiting for
equilibrium liquid mixture at the
equilibrium supernatant:
(24h), then
- IR
rest
- UV-Visible
- RAMAN

solid phase gravimetric analysis

Figure – Analystic method for solubility measurment

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Baptiste Bouillot Crystalization Thermodynamics
Experimental methods
Thermodynamics of crystallization
Correlations
Solubility
Modelling
Thermodynamic experiments and modelling
Example of models for solubility

Solubility correlations

From solubility data, simple correlation can be acheived.

Commonly, it looks like c = A + Bt + Ct2 + ..., using concentration, with t in


° C. Otherwise, here are some example of expressions :

 log x = A + BT
2

 log x = A + BT + CT


−1
log x = A + BT (23)
log x = A + BT −1 + CT −2




log x = A + BT −1 + C log T

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Baptiste Bouillot Crystalization Thermodynamics
Experimental methods
Thermodynamics of crystallization
Correlations
Solubility
Modelling
Thermodynamic experiments and modelling
Example of models for solubility

Solubility correlations : example of ascorbic acid


Ascorbic acid (aspirin) with :

log x = A + BT + CT 2 (24)

Figure – Ascorbic acid solubility in water (blue circle) with correlation 24

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Baptiste Bouillot Crystalization Thermodynamics
Experimental methods
Thermodynamics of crystallization
Correlations
Solubility
Modelling
Thermodynamic experiments and modelling
Example of models for solubility

Reminder SLE equation

Two equations for solubility. The rigorous one :

∆Hm fus ∆CPm


   
Tfus Tfus Tfus
ln x2 γ2 = RTfus
1− T
− R
ln T
− T
+1

The simplified one :


∆Hm fus
 
Tfus
ln x2 γ2 = RTfus
1− T

γ, the activity coefficient, needs to be modeled.

This is the purpose of “advanced thermodynamic” lesson in “Process for


Energy” class ! ! !

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Baptiste Bouillot Crystalization Thermodynamics
Experimental methods
Thermodynamics of crystallization
Correlations
Solubility
Modelling
Thermodynamic experiments and modelling
Example of models for solubility

Molecular interactions

Molecular interactions (attractive and repulsive forces).

δ+
δ+
δ- (1)
four different attractive δ-

interactions :
dispersion forces (or London δ+ δ- δ+ (2)
δ-
forces),
Debye forces, δ+ δ- (3)
δ+
Keesom forces, δ-
chemical forces (such as
(4)
hydrogen bonds). O H O H
H H

+ repulsive short distance → hard sphere

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Baptiste Bouillot Crystalization Thermodynamics
Experimental methods
Thermodynamics of crystallization
Correlations
Solubility
Modelling
Thermodynamic experiments and modelling
Example of models for solubility

Ideal model
Ideal model
no deviation from ideal gas (→ perfect gas), or ideal solution :

γiα = 1

(25)
φαi = 1

0
0,0031 0,0032 0,0033 0,0034 0,0035 0,0036

-0,5
γ<1
-1

-1,5
ln(x)

Cas idéal
Octanol
-2
Cyclohexane
Acétate d'éthyle
Chloroforme
-2,5 Ethanol
Acétone
Heptane
-3
Isopropanol γ>1
Toluène
THF
DMSO
-3,5
1/T

Figure – Ideal solubility of ibuprofene compared to solubility in solvents


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Baptiste Bouillot Crystalization Thermodynamics
Experimental methods
Thermodynamics of crystallization
Correlations
Solubility
Modelling
Thermodynamic experiments and modelling
Example of models for solubility

Some models that can be used for solubility prediction


Activity coefficient models that can be semi-empirical, or predictive :

semi-empirical :
solubility parameters (regular solutions)
NRTL
UNIQUAC
NRTL-SAC
COSMO-SAC
Predictive :
UNIFAC
COSMO-RS
And equations of state :
PC-SAFT
PPC-SAFT
...
These last have prooved to be very promissing for more complexe systems.
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Baptiste Bouillot Crystalization Thermodynamics
Experimental methods
Thermodynamics of crystallization
Correlations
Solubility
Modelling
Thermodynamic experiments and modelling
Example of models for solubility

Simple case of solubility parameters

Sometimes called Hansen solubility parameters, this method rely on regular


solution approach.

Regular solutions for binary system

RT ln γ1 = v1 Φ21 (δ1 − δ2 ) (26)

Solubility parameters δi are used for molecules, and is Φi is the volume


fraction of i.

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Baptiste Bouillot Crystalization Thermodynamics
Examples - Exercices

Example : Freezing/melting point of water


How to predict melting point of water ?

Which equation ? ? ?

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Baptiste Bouillot Crystalization Thermodynamics
Examples - Exercices

Example : Freezing/melting point of water


How to predict melting point of water ?

 ln xw γw = ∆Hm fus 1 − Tfus


  
RTfus T
 ln xw γw = ∆Hm fus 1 − Tfus − ∆CPm ln
   
Tfus Tfus
RTfus T R T
− T
+1

Do we know ∆Hm fus , Tfus , ∆CPm , or how to know ?

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Baptiste Bouillot Crystalization Thermodynamics
Examples - Exercices

Example : Freezing/melting point of water


How to predict melting point of water ?
 
∆Hm fus Tfus
ln xw γw = 1−
RTfus T
with ∆Hm fus = 6008 J/mol, Tfus 273.15 K =, and ∆CPm = 38.7 J/mol/K (note
that ∆Cp m is usually not known, hence neglected).

What about γw ? ? ?

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Baptiste Bouillot Crystalization Thermodynamics
Examples - Exercices

Example : Freezing/melting point of water


How to predict melting point of water ?

 ln xw γw = ∆Hm fus 1 − Tfus


  
RTfus T
 ln xw γw = ∆Hm fus 1 − Tfus − ∆CPm ln
   
Tfus Tfus
RTfus T R T
− T
+1

Do we know ∆Hm fus , Tfus , ∆CPm ?, or how to know ?

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Baptiste Bouillot Crystalization Thermodynamics
Examples - Exercices

Example : Freezing/melting point of water


How to predict melting point of water ?
   
∆Hm fus Tfus ∆CPm Tfus Tfus
ln xw γw = 1− − ln − +1
RTfus T R T T
Thanks to DSC, ∆Hm fus = 6008 J/mol, Tfus 273.15 K =, and ∆CPm =
38.7 J/mol/K (note that ∆Cp m is usually not known, hence neglected).

only water → γw = 1

Water + additives ? ? ? (for instance, ethanol) → need γ model

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Baptiste Bouillot Crystalization Thermodynamics
Examples - Exercices

Example : Freezing/melting point of water


How to predict melting point of water ?
   
∆Hm fus Tfus ∆CPm Tfus Tfus
ln xw γw = 1− − ln − +1
RTfus T R T T
Thanks to DSC, ∆Hm fus = 6008 J/mol, Tfus 273.15 K =, and ∆CPm =
38.7 J/mol/K (note that ∆Cp m is usually not known, hence neglected).

Let’s consider two suffixes Margules (see advanced thermodynamics) :


2
ln γw = xEtOH [A + 2(B − A)xw ]

What about A and B ?

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Baptiste Bouillot Crystalization Thermodynamics
Examples - Exercices

Example : Freezing/melting point of water


How to predict melting point of water ?
   
∆Hm fus Tfus ∆CPm Tfus Tfus
ln xw γw = 1− − ln − +1
RTfus T R T T
Thanks to DSC, ∆Hm fus = 6008 J/mol, Tfus 273.15 K =, and ∆CPm =
38.7 J/mol/K (note that ∆Cp m is usually not known, hence neglected).

Let’s consider two suffixes Margules (see advanced thermodynamics) :


2
ln γw = xEtOH [A + 2(B − A)xw ]


A = 0.6923
B = 1.6432
solver → Tf (10%molEtOH ) = 264.78 K
with xEtOH = 10% ↔ yEtOH = 22.13%
not perfect... but close !
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Baptiste Bouillot Crystalization Thermodynamics
Examples - Exercices

More complex model of NRTL-SAC : introduction to “exercise”

NRTL-SAC
NRTL-SAC (NonRandom Two-Liquids Segment Activity Coefficient) model is
a NRTL-based approach adapted to liquid/solid equilibria
Division of molecules into conceptual segments
Hydrophobic (X)
Polar attractive (Y + ) and repulsive (Y − )
Hydrophilic (Z)
→ four parameters (X Y + Y − Z)
Polaire attracteur

Hydrophobe Hydrophile

Polaire répulsif

ln γi = ln γicombinatorial + ln γiresidual (composition, T, [XY − Y + Z]) (27)

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Baptiste Bouillot Crystalization Thermodynamics
Examples - Exercices

Exercice : LSE with NRTL-SAC


An R&D Process Engineer at Sanofi-Aventis is looking for a good crystallization
solvent for ibuprofen

He already has some data on the solubility of his molecules in textitsome solvents.

Help him use the thermodynamic model NRTL-SAC for textitpredict solubility
(orders of magnitude) in other solvents to save time (and money !).
For that :
Develop a algorithm of calculation solubility (SL balance).
Use the data already acquired for determine the parameters of the AB10C20
molecule.
Apply the method, and predict solubility in isopropanol.
Solvent parameters and model code (CAMPUS) are given :
Solvent X Y- Y+ Z solubility Temperature (K)

acetone 0.131 0.109 0.513 0. 0.19992 293.15


ethanol 0.256 0.081 0. 0.507 0.1671 293.15
chloroforme 0.278 0. 0.039 0. 0.2718 293.15
cyclohexane 0.892 0. 0. 0. 0.1122 298.15
octanol 0.766 0.032 0.624 0.335 0.343 298.15
ethyl acetate 0.322 0.049 0.421 0. 0.1850 293.15

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Baptiste Bouillot Crystalization Thermodynamics
Examples - Exercices

Exercice : solution

choose T

guess
solubility x

calculate
activity coefficicent

? no

yes

solubility x
correct !

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Baptiste Bouillot Crystalization Thermodynamics
Examples - Exercices

Exercice : solution
choose
experimental data

Guess model
parameters

guess
solubility x

calculate
activity coefficicent

? no

yes

no
x predicted = x exp ?
yes

parameters OK

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Baptiste Bouillot Crystalization Thermodynamics
Examples - Exercices

The End

. Most of this lesson has been inspired by the “famous” Mullin book : J.W Mullin, Crystallization,
fourth edition, Butterworth-Heinmann, 2001
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Baptiste Bouillot Crystalization Thermodynamics

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