PPH 607

PPH 607 rotary atomizer,
bellcup 65 EC
P/N 1516592
User manual
Robotic single circuit with regulator
metric fittings
FRANCE SAMES Technologies. 13 Chemin de Malacher 38243 Meylan Cedex

Tel. 33 (0)4 76 41 60 60 - Fax. 33 (0)4 76 41 60 90 - Email : info@sames.com (www.sames.com)
USA SAMES Technologies Inc. 11998 Merriman Road, Livonia, Michigan, 48 150
Tel. (734) 261.5970 - Fax. (734) 261.5971 - Email : samesinc@sames.com (www.sames.com)
Revised : A 1 6301
The reproduction, distribution and utilization of this document as well as the communication of its
contents to others without express authorization from SAMES Technologies is prohibited.
All descriptions and characteristics given in this user manual are not contractually binding and
SAMES Technologies reserves the right to modify this equipment without prior notice.
© SAMES Technologies 2002
Revised : A 2 6301
Robotic single circuit with regulator metric fittings
1. Safety warnings and warranty limits - - - - - - - - - - - - - - - - - - - - - - - - 7
2. Introduction to atomizer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
2.1. PPH 607, single circuit with regulator . . . . . . . . . . . . . . . . . . . 12
2.2. Parts description and functions . . . . . . . . . . . . . . . . . . . . . . . . 13
3. Technical characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
3.1. Dimensions (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2. Working characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3. Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3.1. Turbine rotation speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3.2. Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3.3. Turbine Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4. Diagrams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26
4.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2. Paint circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.3. External bellcup wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.4. Injector wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.5. Microphone air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.6. Turbine drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.7. Shaping air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.8. Compensation air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.9. Color change and circuit flushing examples . . . . . . . . . . . . . . 30
5. Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31
5.1. Shut down / Start up procedures . . . . . . . . . . . . . . . . . . . . . . . 31
5.1.1. Shut-down procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1.2. Start-up procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2. Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.3. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.3.1. Quick disconnect robot plate . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.3.2. Low voltage connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.3.3. Low voltage connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.3.4. Low voltage cable wiring instructions. . . . . . . . . . . . . . . . . . . . . 39
5.3.5. UHT 153 Cascade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.3.6. Nano-valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.3.7. Injector and bellcup wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.3.8. Turbine repair procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.3.9. Speed settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6. Assembly / disassembly- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48
6.1. Aluminium cover and shaping air shroud 65EC version . . . . . 48
6.1.1. Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.1.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.2. Bellcup, clip and distributor 65EC version . . . . . . . . . . . . . . . . 50
6.2.1. Disassembly (bellcup clip assembly) . . . . . . . . . . . . . . . . . . . . . 50
6.2.2. Distributor removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Revised : 3
6.2.3. Distributor reinstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.2.4. Assembly (bellcup and clip) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.3. Nano-valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.3.1. Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.3.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.4. Turbine motor, injector, restrictor . . . . . . . . . . . . . . . . . . . . . . . 54
6.4.1. Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.4.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.5. Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.5.1. Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.5.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.6. Robotic elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.6.1. Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.6.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.7. Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.7.1. Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.7.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
6.8. Fittings and hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6.8.1. Fittings removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6.8.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7. Cleaning procedures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 65
7.1. Procedure A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.2. Procedure B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
7.2.1. Bellcup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
7.2.2. Shaping air shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
7.2.3. Injector and injector holder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
7.3. Procedure C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
7.4. Nano-valve clean up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8. PPH 607 SCAR metric spare parts list - - - - - - - - - - - - - - - - - - - - - 71
8.1. Robotic mount P/N 1516592 (65 EC bellcup not included) . . . 71
8.2. Bellcup, clip, shaping air assembly, 65 EC version . . . . . . . . . 76
8.3. Manifold o-rings-atomizer side . . . . . . . . . . . . . . . . . . . . . . . . 77
8.4. Manifold o-rings / pipette robot side . . . . . . . . . . . . . . . . . . . . 78
8.5. Nano-valve assembly - P/N 1508317 . . . . . . . . . . . . . . . . . . . 79
8.6. Regulator P/N 757968 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
8.7. Tube fittings/o-rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
8.8. Turbine P/N 1505874 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
8.9. Turbine o-rings/restrictors and injectors . . . . . . . . . . . . . . . . . 83
9. Optional spare parts list - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 84
9.1. O-ring kit for 65EC and 60-70mm versions shaping air assembly 84
9.2. O-ring kit, robotic elbow/ turbine side . . . . . . . . . . . . . . . . . . . 85
9.3. O-ring kit, manifold/turbine side and robot side . . . . . . . . . . . 86
9.4. Regulator by-pass and dump valve . . . . . . . . . . . . . . . . . . . . . 88
9.5. Screw for grounding method of UHT 153 Cascade . . . . . . . . . 88
9.6. Repelling shied assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Revised : 4
Please take note of all caution and warning statements to ensure
your personal safety, as well as optimum system operation.
CAUTION :
• Caution statements presents information to maintain optimum opera-
tion of the system. Failure to follow caution statements hinders paint
production and may damage equipment.
SAFETY :
• Safety warning information for your personal protection. Failure to

follow Safety Warnings may result in severe personal injury and
even death. Follow all Safety Warnings while operating SAMES
Technologies equipment.
• Before start-up, remove any loose items such as tools, rags, etc.
• When disassembling and assembling the rotary atomizer, make sure the atomizer
cannot slip out of your hands. Take appropriate measures such as wearing rubber
gloves and being assisted by a second person.
• Make sure the PPH 607 is correctly assembled before operating the equipment.
Revised A 5 6301
WARNING :
• Always follow the procedures described below:
• Always wear safety glasses.
• No fire, smoking or sparks near equipment.
• Comply with all local, state and national safety regulations in regards to this type of
applicator and equipment.
SAFETY :
• Do not stop rotary bellcup by hand or with any object.
• Protect yourself by following the proper “SHUT OFF” procedures in force in your
facility. Refer to your supervisor for detailed instructions.
• Ensure high voltage is “shut off” when servicing in the spray booth.
• Prior to working on the PPH 607 make sure that the turbine has come to a complete
stop. Make sure that no one can start the turbine while it is being worked on.
• Disassemble the atomizer only after all fluid and pneumatic tubes are depressurized
and isolated from compressed air during repair.
Revised A 6 6301
1. Safety warnings and warranty limits
• Prior to cleaning the atomizer or undertaking any other work in the spraying area, power to the high
voltage generator and system must be shut off and locked out.
• Metal containers, properly grounded, should be used for cleaning solvents.
• The mechanical and electrical properties of the SAMES Technologies high voltage electrostatic
generators and atomizers are designed to reduce this risk of sparks. The HV applicator must main-
tain at least a 1 inch per 10kV, distance from ground.
Moreover, it is essential to ensure that all conductive and semi conductive parts less than 10 feet from the
atomizer are properly grounded, otherwise it is possible to accumulate electrical charges which could
generate a spark. The same rules apply to personnel however the wearing of antistatic footwear and
gloves will limits this risk.
The spraying area must be fitted with an antistatic floor, such as unpainted concrete, metal grating, etc....
CAUTION : In all cases, the codes in force concerning spraying of paints and flammable liquids
must be strictly observed.
WARNING : Always switch the power supply off before disconnecting the low voltage cable from
the UHT 153 high voltage cascade.
Always make sure the UHT 153 high voltage cascade is connected before
switching the power supply on.
Revised A 7 6301
Foreword
This paragraph contains information that an operator should know and understand before using the
PPH 607. The purpose of this information is to indicate precautions that must be taken to prevent
potentially serious damage to the atomizer.
Bearing air filtration
The air has to be suitably filtered to ensure a long lifetime and to prevent any contamination during paint
application. Incorrectly filtered air can contaminate the bearing causing damage to the turbine. In
particular, a filtering system has to be installed to stop particles bigger than 5 micron.
Filter cartridges have to be regularly changed to ensure clean air. The filter has to be installed as near
as possible to the atomizer.
CAUTION : The warranty does not cover damage caused by air improperly cleaned and filtered
according to specifications.
The inside of the air hoses supplying the atomizer should be free of any paint or solvent contamination.
CAUTION : The warranty does not cover any damage caused by impurities (paint, solvent or any
other foreign matter) introduced in the pneumatic circuits of the PPH 607.
Bearing air
The bearing air must always be «on» during operation otherwise serious damage to the turbine will
occur. Once the turbine has coasted to a complete stop, it is safe to turn off the bearing air.
To turn off the bearing air:
• Turn off turbine drive air
• Wait until turbine stops (150 sec. minimum)
• Turn off bearing air
Bearing air pressure below 90 psi (6 bars) (at the atomizer inlet) can damage the bearing. The
minimum dynamic air pressure is 90 psi (6 bars) (at the pneumatic control panel).
Minimum dynamic air pressure must be measured at the atomizer inlet. If the bearing pressure
falls below 90 psi (6 bars) at the turbine inlet or at the atomizer inlet, stop turbine drive air.
CAUTION : The warranty does not cover damages to the turbine resulting from insufficient
bearing air pressure.
Revised A 8 6301
Safety interlocks
Rotation - Recommendations:
Triggering paint or solvents at speeds < 15,000 rpm may result in fluids entering the turbine bearing and
control circuit. Do not spray if the bellcup is not turning at a speed under 15,000 rpm. Therefore the trig-
ger valve, the injector flush valve and the outside bellcup wash valve must be closed when the bellcup
is not spinning
CAUTION : When the turbine is first started, the bellcup rotation speed must be rotating at least
15,000 rpm before opening the paint trigger valve.
Shaping air - Recommendations:
Do not spray if the shaping air is not at least 80 NI/mn (3 CFM). Inadequate shaping air flow can cause
material to flow back and contaminate the outside and inside of the shaping air shroud and cover, caus-
ing application defects.
High voltage - Recommendations:
To avoid air ionization and possible accumulation of electrostatic charges in the spray booth, turn off
the E.STAT when the trigger is turned off for any extended period of time (conveyor stops, absence of
parts, etc.).
Maximum speed
Excessive speed can cause serious damage to the turbine. Do not run at more than 45,000 rpm
maximum (loaded) and / or loaded.
CAUTION : The warranty does not cover damage caused by a rotation speed in excess of
45,000 rpm.
Vibrations:
If the PPH 607 vibrates abnormally, this generally means the rotating parts are unbalanced.
There may be dry paint deposits on the bellcup, or it might be physically damaged or dry paint might be
trapped between the injector and the clip. There also may be paint on the groove receiving the clip or on
the clip itself causing unbalance. If this happens, the problem must be corrected. Significant unbalance
will damage the bearing surface and cause the turbine to fail.
CAUTION : The warranty does not cover damage caused by running an unbalanced turbine.
Revised A 9 6301
O-rings:
Only use o-rings as specified in this manual. In the case of solvent borne materials, wetted rings are
chemically inert to prevent any swelling or chemical deterioration.
The proper operation of the PPH 607 is warranted only if used with the right size and material rings.
Mechanical crash:
The warranty does not apply to damages resulting from environmental causes: for example in case of a
robot crashing.
Revised A 10 6301
Warranty - Responsibility
SAMES Technologies agrees to correct any malfunction resulting from a fault in the design, the material
or the fabrication within limitations listed below.
Any request that the warranty be applied must be made in writing and precisely state the claim.
SAMES Technologies never warranties any equipment which has not been operated, maintained and
cleaned according to their recommendations.
In addition, SAMES Technologies does not warranty their equipment if outfitted with spare parts not
approved by SAMES Technologies.
Specifically, the warranty does not cover damage resulting of:
• negligence or lack of supervision from the customer
• incorrect utilization
• improper procedure follow up
• use of non SAMES Technologies approved control system
• accident and/or collision
• acts of God
• bad air filtration (solid particles > 5 micron diameter)
• bad paint / solvent
• use of o-rings not complying with SAMES Technologies specifications
• usage of turbine below minimum bearing air pressure (< 90 PSI (6 bars) at atomizer inlet and
90 psi at the pneumatic control panel)
• maximum speed exceeding 45,000 rpm limit
• usage with unbalanced components (dry paint on bellcup, clip, rotor or damaged bellcups),
• air circuits contaminated by fluids or other substances
The SAMES Technologies PPH 607 atomizer is covered by a 12-months warranty (two eight hours
working shift).
In addition, the warranty covers 10,000 hours of operation for the PPH 607 bearing air turbine.
The warranty does not apply to wearing parts such as bellcups, removable regulator components, clips,
and o-rings.
The warranty starts from the date the customer provides Code : RT 6301 acceptance (buy off).
Under no circumstances within the frame of this warranty will SAMES Technologies be held responsible
for any bodily injury or loss of production.
Revised A 11 6301
2. Introduction to atomizer
2.1. PPH 607, single circuit with regulator
The PPH 607 rotary atomizer is designed for use in an automatic electrostatic spraying
environment which requires equipment with fast and simple maintenance qualities.
Equipped with a magnetic air bearing turbine, the PPH 607 is designed to atomize and apply various
types of paints at a maximum loaded rotation speed of 45,000 RPM.
Main components:
Turbine
Bellcup clip
Outer/inner ring
(Shaping air)
Bellcup
Regulator
Quick disconnect
tightening ring
Manifold cover Manifold
Nano-valve
Restrictor
Zero degree
Elbow nut
Split ring
Robotic
elbow
Restrictor
Injector holder
Robot adaptor
Electrical connector
Robot
Quick disconnect plate
DES02091
UHT 153
High voltage cascade
Revised A 12 6301
2. Introduction to atomizer (continued)
2.2. Parts description and functions
Parts Function
Bellcup Designed to atomize various types of paints. Specific bellcup
design is selected by the type of product being sprayed.
Turbine motor Designed as a high speed, durable, bearing-less drive motor;
the turbine is responsible for rotating the bellcup. Atomization is
achieved by the centrifugal forces generated by the bellcup
rotation. The size of sprayed paint particles decrease as the
speed of the turbine motor increases.
Manifold It encloses all fluid circuits and provides housing for Nano-
valves (air, paint, solvent) a paint regulator and a restrictor.
Cover / shaping air shroud Designed to precisely direct compressed air to the outer edge of
(shaping air assy) the bellcup. This air is used to form or shape the atomized paint
particles into a controlled pattern that maximizes transfer
efficiency. It also protects internal components and eases
cleaning.
Robot quick disconnect plate Provides a sealed interface without contamination for fluid/air
supplies. It eases atomizer installation and removal.
UHT 153 High voltage cascade Supplied with low voltage, the cascade is designed to generate
a high voltage output which is used to charge atomized paint
particles. Transfer efficiency increases with the use of high
voltage.
Protective cover Protects internal components from paint contamination and
eases cleaning operations.
Quick disconnect tightening Ensure a tight junction between robot atomizer quick disconnect
ring plates.
Clip Designed to attach the bellcup to the turbine motor. The under
side also includes a half-moon groove. This groove is used by
the speed feedback circuit to measure bellcup rotation.
Injector holder Positions the injector in the center of the bellcup. Also
incorporated in this small manifold or holder are microphone air
supply and return passages.
Injector/restrictor The injector/restrictor directs the fluid flow into the bellcup. Both
the fluid output velocity and fluid back pressure are affected by
the inner size (dia.) of the injector/restrictor. Proper size selec-
tion is determined by paint viscosity and film build desired.
Regulator The regulator is used to precisely control fluid flow to the
bellcup. Working in conjunction with a fluid flow meter, accurate
“Closed Loop” fluid control can be achieved.
Robotic elbow Provides a 60o angle to body.
Nano-valve Air actuated, two positions, normally closed valves, which per-
form, varies operations; paint trigger, paint dump external cup
wash, injector wash. Refer to operating sequences and dia-
grams for detailed paint, solvent and air paths section 3.
Revised A 13 6301
3. Technical characteristics
3.1. Dimensions (mm)
Ø 120
CG B
E
p
Cu
TCP
A
D
DES01631
TCP @ 300mm
C
TCP @ cup TCP @300 mm GC

Installed cups A B C D E F
65 EC cup 431 135 581 395 280 31
60 mm, Negative edge 420 116 570 376 280 31
70 mm, Vortex 420 116 570 376 280 31
Note:
GC = gravity center
TCP = Tool center point
Revised A 14 6301
3. Technical characteristics (continued)
3.2. Working characteristics
Weight US units Metric units

Atomizer without cables or hoses 7.716 lbs 3.5 kg
Body only 2.97 lbs 1.35 kg
Bellcup with deflector 0.09 lbs 0.04 kg
Turbine 0.925 lbs 0.420 kg
Nano-valve 0.013 lbs 0.006 kg
UHT 153 cascade 0.718 lbs 0.326 kg
Voltage
Maximum operating voltage 90 kV
Speed
Recommended rotation speed 15 to 45 KRpm 15 to 45 K tr/min.
Paint
Flow rate 0 to 500 cc/ min. Max (according to paint used)
Pressure normal setting 90 to 120 PSI 6 to 8 bar
Pressure maximum setting 150 PSI 10 bar
Viscosity range 20 to 40 seconds - FORD cup # 4
Air pressure
Nano-valve pilot 90 - 150 PSI 6 bar min. - 10 bar max
Bearing air 90 - 150 PSI 6 bar min. - 10 bar max
@ 85 l/min.
Shaping air 90 PSI constant 6 bar constant
Microphone air 25 - 45 PSI 1.9 to 3 bar constant
Air quality
Filtration (bearing air) must be dry, oil and dust free
Solids < 5 mg /m3
Oil < 2 mg / m3
Oil < 0.1 p.p.m
Revised A 15 6301
3.2 Working characteristics (continued)

Air quality US units Metric units
Water <2 mg/Nm3
Dew point < -10°C <+14˚ F
depressurized air
Dew point < 36˚ F air at 105 PSI < 2°C air at 7 bar
Particles diameter < 5 micron
Air consumption
Pilot 0.35 CFM 10L/min.
Bearing air 4.41 CFM 125L/min.
Shaping air 0 to 600 Nl/min. (21.18CFM)
according to type of shaping air ring being used
Turbine Refer to the following charts
Air use for PPH 607 with load (SLPM) with 65EC bellcup.
Solvent borne paint
Viscosity: 28 seconds - Ford cup # 4
x 1000 Load: Load: Load:

Rpm 150cc/min 250cc/min 350cc/min
PPH 607 Turbine Air consumption under load.
15 120 129 140
18 125 131 148 400
20 135 146 158 350
L/mn ( at atmospheric pressure).
22 144 156 170 300

24 154 167 178
250
26 164 176 196
200
28 174 205 212
150
30 192 226 230
100
32 240 256 262
50
34 244 263 270
36 253 275 285 0
0 10 20 30 40 50
38 267 285 302 x 1000 Rpm
40 280 302 320 Load: 150cc/mn Load: 250cc/mn Load: 350cc/mn
42 301 319 338

44 322 332 358
46 334 342 363
Note : the speed board card is 100% readable from 15.000 Rpm.
Revised A 16 6301
Turbine drive air consumption UNLOADED (relative to bellcup used)
Rev Vortex Negative edge Bearing air

(k Rpm) bellcup bellcup (L/min.)
(L/min.) (L/min.)
15 40 77 85
20 51 106 85
30 85 165 85
35 94 192 85
40 120 234 85
45 145 275 85
50 180 330 85
350
300
250 Vortex bellcup

Air flow L/min.
200 Negative edge

bellcup
150
Bearing air
100
50
DES01227
0
0 10 20 30 40 50
K rpm (K tr/mn)
Revised A 17 6301
Turbine drive air consumption LOADED as per 75 cc/min

bellcup used 400
Viscosity: 60 seconds @ 80° F - Ford cup # 4 350
300
Fluid flow 75cc/min. 250
Air flow L/min.

Vortex Negative
Rev. 200
bellcup edge bellcup
(k Rpm)
l/min. l/min.
15 97 98 150
20 120 120 100
30 188 180
35 226 210 50
40 271 262 0
45 324 315
15 20 30 40 50
50 370 370
Vortex bellcup
DES01228
Negative edge bellcup
150 cc/min
400
350
Fluid flow 150cc 300

Vortex Negative
Rev.
Air flow L/min.
bellcup edge bellcup 250

(k Rpm)
l/min. l/min.
200
15 107 103
20 135 129
150
30 191 190
35 244 201 100
40 292 276
50
45 360 336
50 370 373 0
15 20 30 40 50
Vortex bellcup
DES01229
Revised A 18 6301
Turbine drive air consumption LOADED as per bellcup used

Viscosity: 60 seconds @ 80° F - Ford cup # 4
Vortex bellcup Dia. 70 mm Negative edge bellcup Dia. 60 mm
400 400
350 350
300 300
Air flow L/min.
Air flow L/min.

250 250
200 200
150 150
100 100
50 50
0 0
15 20 30 40 50 15 20 30 40 50
75 cc/min. Vortex bellcup 75 cc/min. negative edge bellcup
DES01231
DES01230
Revised A 19 6301
Turbine drive air consumption LOADED relative as per bellcup used

Viscosity: 25 sec. Ford cup # 4 @ 80°F (27°C)
400
Fluid flow 75cc/min.
Vortex Negative 350
Rev.
(k Rpm)
l/min. (l/min.) 300
15 97 94
Air flow l/min.

20 123 120 250
30 192 180
200
35 230 220
40 270 250 150
45 324 314
50 370 370 100
50
0
15 20 30 40 50
Vortex bellcup
DES01232
400
350
300
Fluid flow 150cc/min.
Air flow l/min.
250
Vortex Negative
Rev.
(k Rpm)
l/min. (l/min.)
15 108 109 150
20 140 132
100
30 200 185
35 245 230 50
40 302 280
0
45 360 325
15 20 30 40 50
50 375 370
DES01233
Vortex bellcup
Revised A 20 6301
Turbine drive air consumption LOADED as per bellcup used

Viscosity: 25 sec. Ford cup # 4 @ 80°F (27°C)
Fluid flow 300cc /min. 400

Vortex Negative
Rev. 350
(k Rpm)
(l/min.) (l/min.) 300
15 126 116
Air flow L/min.

20 153 147 250
30 230 220
200
35 280 256
40 335 310 150
45 373 370
50 389 373 100
50
0
15 20 30 40 50
Vortex bellcup
DES01234

400 400
350 350
300 300
Air flow L/min.
250 250
Air flow L/min.
200 200
150 150
100 100
50 50
0 0
15 20 30 40 50 15 20 30 40 50
DES01235
DES01236
Revised A 21 6301
Turbine drive air consumption LOADED relative as per bellcup used

Viscosity: 44.7 sec. Ford cup # 4 @ 80°F (27°C)
75 cc/min
400
350
Fluid flow 75cc/min. 300

Vortex Negative
Rev.
Air flow L/min.

(k Rpm)
(l/min.) (l/min.)
15 105 108 200
20 133 130
150
30 206 198
35 251 220 100
40 302 273
50
45 360 374
50 400 405 0
15 20 30 40 50
DES01237
Vortex bellcup
150 cc/min
400
350
Fluid flow 150cc/min.)
300
Vortex Negative
Rev.
Air flow L/min.

(k Rpm)
(l/min.) (l/min.)
15 110 110 200
20 150 138
30 211 205 150
35 266 250 100
40 320 299
45 390 370 50
50 401 410 0
15 20 30 40 50
DES01238
Vortex bellcup
Revised A 22 6301
Turbine drive air consumption LOADED relative as per bellcup used (continued)
Viscosity: 44.7 sec. Ford cup # 4 @ 80°F (27°C)
400 400
350 350
300 300
Air flow L/min.
Air flow L/min.

250 250
200 200
150 150
100 100
50 50
0 0
15 20 30 40 50 15 20 30 40 50
DES01240
DES01239
Revised A 23 6301
3.3. Operating principle
3.3.1. Turbine rotation speed
The reading is obtained using a microphone. The air supply arrives at the clip holding the bellcup.
This clip is machined with a groove in which air passes with every rotation of the bellcup. This pres-
sure variation causes a noise or “frequency signal”, which is sent through the injector holder to a
microphone. The microphone in turn converts this frequency signal into electrical variations which are
sent to the speed regulation board.
For extra hose length,

increase microphone IN pressure 0.6 psi/feet of tubing
OD
1/4” tube
Microphone IN
Required pressure
25 - 45 PSI
DES01241
15 feet / 4.5m 26 feet / 8m

Required minimum length Maximum length
3.3.2. Microphone
1 Half moon groove

2 Microphone air return (Mic. OUT)
3 Microphone air supply (Mic. IN)
4 Microphone
5 Speed regulator board
6 Manual air regulator
7 1/4” Tube = (15 to 26 ft) or (4.5 to 8m)
DES01295
7 8 Microphone air return1/4” tube

9 Microphone assembly (w/connector)
9
P/N: 851488 (6mm)
11 8 P/N: 459881(1/4”)
To speed control board 10
Mic Return air (Mic OUT) 10 Microphone sleeve
ES01486
PN: 546994
11 Microphone cable assembly
PN: 63-1080-00 (40m w/connector)
Revised A 24 6301
3.3 Operating principle (continued)
3.3.3. Turbine Motor
The bearing air flows uniformly to the surface of the stator creating an air cushion which separates
the rotor from the stator. The balance between air pressure and electromagnetic forces enables the
rotor to float freely while maintaining its center above the stator.
Drive air is used to accelerate the turbine through the turbine drive vane which is attached to the rotor.
Brake air is used to slow down the turbine during an over-speed or shutdown condition.
2
3
4
1 Turbine wheel for braking and drive
2 Turbine body (Stator) supplying air to:
- Bearing air
- Turbine drive and brake
- Shaping air
1 3 Stator magnet
4 Rotor
5 Turbine brake holes
6 Turbine drive identations
7 Deflector with o-ring
7
DES01013
6 5
6
DES01014
Bearing air 1
Revised A 25 6301
4. Diagrams
4.1. General
OD 6/8 NYLON 25
OD 8/10 NYLON 24 25 Compensation air
OD 4/6 NYLON 23
OD 6/8 NYLON 22
24 Shaping air
OD 8/10 NYLON 21
23 Bearing air
OD 4/6 NYLON 26
OD 6/8 PFA 41 22 Turbine brake
OD 2,7/4 NYLON
OD 2,7/4 NYLON
53
21 Turbine drive
63
OD 6/8 PFA 11
26 Microphone IN
OD 2,7/4 NYLON 51 41 Dump valve 1
53 Dump valve pilot 1
OD 2,7/4 NYLON 56 63 Regulator pilot
OD 2,7/4 PFA 32 11 Paint supply 1
OD 4/6 NYLON 43 51 Paint valve pilot 1
OD 2,7/4 PFA 31
DES02090
56 Injector wash pilot
OD 2,7/4 NYLON 58
32 Injector wash solvent or air
43 Microphone OUT
31 External bellcup wash solvent or air
Magnetic turbine
58 External bellcup wash pilot air
Note: PFA = teflon tubing should not be replaced with nylon tubing.
4.2. Paint circuit
Circuit cleaning (typically color change)
D:6/8 Nylon
OD 5/16" PFA 41
D:2,7/4 Nylon
OD 3/16"NYLON 53 41 Dump 1
D:2,7/4
OD 3/16"Nylon
NYLON 63
D: 6/8ODPFA
5/16" PFA 11
53 Dump valve pilot
D:2,7/4
OD 3/16"Nylon
NYLON 51 63 Regulator pilot
11 Paint supply 1
51 Paint valve pilot 1
DES01016
Magnetic turbine
Revised A 26 6301
4. Diagrams (continued)
4.3. External bellcup wash
31 External bellcup wash solvent or air

D:2,7/4 PFA
OD 3/16" PFA 31 31: Bellcup wash, solvent/air supply, cleans the
D:2,7/4 Nylon bellcup.
DES01017
OD 3/16" NYLON 58
Magnetic turbine
4.4. Injector wash

D:2,7/4 Nylon
OD 3/16" NYLON 56
32 Injector wash solvent or air
D:2,7/4
OD 3/16" PFA
PFA 32
32: Solvent/air supply cleans the paint supply

DES01018
passage to the bellcup.
Magnetic turbine
Note: PFA = (teflon) tubing should not be replaced with nylon tubing.
Revised A 27 6301
4.5. Microphone air
Microphone supply air is set by use of a remote regulator.
D:4/6 Nylon
OD 1/4" NYLON 26
26 Microphone IN
43 Microphone OUT
D:4/6 Nylon
OD 1/4" NYLON 43
DES01019
Magnetic turbine
4.6. Turbine drive
Turbine drive air is controlled through a remote transducer.
D:4/6 Nylon
OD 1/4" NYLON 23
D:6/8
OD 5/16"Nylon
NYLON 22
D:8/10
OD Nylon
3/8" NYLON 21
23 Bearing air
22 Turbine brake air
21 Turbine drive air
23: The bearing air separates the rotor from the

stator.
DES01020
22: Supplies air for turbine brake.

21: Supplies air for turbine drive.
Magnetic turbine
The bellcup speed controller activates #21
through a remote transducer and #22 through
a solenoid.
Revised A 28 6301
4.7. Shaping air
D:8/10 Nylon
OD 3/8" NYLON 24
24 Shaping air
24: The shaping air supply controls the pattern size

DES01021
diameter and is controlled through a remote
transducer.
Magnetic turbine
4.8. Compensation air
D:6/8 Nylon
OD 5/16" NYLON 25
25 Compensation air
25: Compensation air stops shaping air shroud con-

DES01022
tamination and is controlled through a remote

regulator.
Magnetic turbine
Revised A 29 6301
4.9. Color change and circuit flushing examples
• Standard conditions: 90 psi (6 bars) air, solvent and paint.
• Color change block and rinsing block distance to the atomizer (3 to 5 ft - 1 to 1.5 meter).
Color change cycle

Seconds 1 2 3 4 5 6
0
Main Air
Main Solvent
Injector Wash
Solvent
Injector wash air
Bell wash solvent
DES01243
Bell wash air
• Typical solvent consumption: 30cc

• Recommended injector solvent flow rate: 300 cc/min.
• Bellcup wash solvent flow rate: 250 cc/min.
• The use of restrictors is recommended if solvent flow rates are greater than specified above.
• The last air pulse is used to blow out and dry the exterior bell wash circuit in order to avoid solvent
spitting.
Circuit flushing example

Seconds 0 1 2 3 4 5 6
Main Air
Main Solvent
High output (60psi (4 bar) pilot pressure

Paint regulator
DES01244
Dump valve
• Typical solvent consumption: 100 cc
Typical Filling cycle example Optional

Seconds X Y
0 1 1.6 2 2.5 Seconds 0
Color valve Color valve
Dump valve Dump valve
Low output Trigger valve Low output

Trigger valve
7.5 to 15 PSI 7.5 to 15 PSI
DES01245
Paint regulator Paint regulator

High output 90 psi 500cc/min. (max)
D 0.5s
Typical paint flow when trigger is on: 150 cc/min.

D = Delay to decrease the pilot air pressure of the paint regulator before opening the trigger.
X = Time for paint to flow from the color changer to bellcup
Y = Time of paint output from bellcup
NOTE: The optional fill cycle is normally used in situations where high voltage tracking through the dump line becomes an issue.
Revised A 30 6301
5. Maintenance
5.1. Shut down / Start up procedures
Important recommendations
Follow the compressed air settings as described in section 3.2.
The rotor and the stator will be damaged if the bearing air is turned off.
Bearing air must be set at 90 PSI (6 bars) minimum at the quick disconnect plate.
(*For tubing lengths over 15’, measure air pressure at the quick disconnect to determine correct
setting.)
Make sure that there is a signal emitting from the speed board.
5.1.1. Shut-down procedures
Important steps to follow:
Step 1 - Stop atomizing
Step 2 - High voltage supply OFF
Step 3 - Circuit flushing cycle
Step 4 - Stop shaping air flow
Step 5 - Stop turbine drive and wait until Rpm = 0
Step 6 - Stop bearing air
5.1.2. Start-up procedures
Important steps to follow:
Step 3
Step 1 Step 2 Step 4
Bearing air on
Start turbine rotation

Timing
Shaping air on
High voltage on
DES01630
Paint flow on
Revised A 31 6301
5. Maintenance (continued)
5.2. Tools
DES01023
Sale
USA P/N Sames P/N Tool description Qty
unit
1308689 1308689 Tool, aluminium cover, nut and quick discon- 1 1
nect tightening ring removal
DES00016
Sale
unit
72-1107-00 1517728 Tool, 65EC bellcup and clip removal 1 1
DES01025
DES01641
Sale
unit
1301832 1301832 Tool, nano-valve removal 1 1
1403498 1403498 Tool, nano-valve torque 1 1
Revised A 32 6301
5.2 Tools (continued)
DES01026
Sale
unit
1308679 1308679 Tool, drive vane removal 1 1
DES01027
Sale
unit
1305453 1305453 Tool, fittings 2 1
/4
2,7
4/6
6/8
0
8/1
DES01028
Sale
unit
1406390 1406390 Tube depth gauge 1 1
DES01029
Sale
unit
1308680 1308680 Tool, regulator cover + seat removal 1 1
Revised A 33 6301
60˚ QD NUT
DES01030
Sale
unit
1308678 1308678 Adaptor, wrench, 60° 1 1
DES01642
Sale
unit
1408598 1408598 Tool, restrictor removal 1 1
DES01481
Sale
unit
1408599 1408599 Tool, injector 1 1
DES01633
Sale
unit
72-0581-00 - Tool, diaphragm removal 1 1
Revised A 34 6301
DES01484
Sale
unit
72-1126-00 1408335 Tool, 65EC shaping air nut removal and instal- 1 1
lation
Other tools and accessories required
• Plastic mallet
• 6 mm steel rod
Revised A 35 6301
5.3. Installation
(see § 8.1 page 71 for details.)
The robot quick disconnect plate is used to hold the atomizer onto the robot wrist.
The UHT 153 is installed in the robot quick disconnect plate as illustrated.
The quick disconnect tightening ring holds the body onto the quick disconnect robot plate.
Zero index
Robot adaptor
Low voltage cables
5 screws M6 x 50
Nylon + glass filled
UHT 153 cascade Robot wrist

Quick disconnect tightening
ring
PPH 607
5 screws
(M5 x 50) 60% glass
filled
Quick disconnect robot plate
DES01431
Revised A 36 6301
5.3.1. Quick disconnect robot plate
Please see § 8.7 page 81 for details.
Alignment
pin
Dia 12 mm
DES01032
Tube fittings:
Please refer to sections 8.1 and 8.9
Cascade holding screw
11 Paint supply
21 Turbine drive
22 Turbine brake
25 23 Bearing air
21 31 58
56 24 Shaping air
24 11 25 Compensation air
32 63
23 26 Microphone IN
51 41
53 31 External bellcup wash solvent or air
22 26 32 Injector wash solvent or air
43 41 Dump valve
DES01114
43 Microphone OUT
51 Paint valve supply
53 Dump valve pilot
63 Regulator pilot
Revised A 37 6301
5.3.2. Low voltage connector
1
4 2
2
4
DES01037
3
DES01036
5 1
Item Description Qty

1 Low voltage connector 1
2 O-ring 7.65 x 1.68 2
3 Low voltage cable 2
4 O-ring 23.52 x 1.78 1
5 Screw M4 x 12 s/s 2
Note: see § 8.1 page 71, for Sames spare part list for details.
5.3.3. Low voltage connection
5 4
UHT 153
3
2
1
DES01038
3 2
8 9
6 + 6a 7

1 Washer UHT 153 position plug 1
2 Electrical male connector 1
3 Washer UHT 153 1
4 O-ring 23.52 x 1.78 1
5 Screw M3 x 10 nylon 4
6 Low voltage connector 1
6a Screw M4 x 12 s/s 2
7 O-ring 7.65 x 1.68 2
8 Low voltage cable 2
9 5/16” nylon tubing 2
Note: see § 8.1 page 71 for Sames spare part list for details.
Revised A 38 6301
5.3.4. Low voltage cable wiring instructions
Assembly
Step 1:
Strip insulation back 1/4” on each of the 3 wires.
"
Repeat operation on the second low voltage 1/4
cable.
DES01300
DES01297
Step 2: P/N : E4PTFD482
Crimp pins on each of the 3 wires on the low
voltage cable. Tag cable #1 using a solvent
DES01301
resistant marker at other end. 1
Step 3:
DES01301
Crimp pins on the red, black and white wires on
2
the 2nd low voltage cable. Tag #2 cable using
a solvent resistant marker at other end.
Step 4:
Feed cable ends through the connector assembly and the robot adaptor. The two seals are
previously inserted into the connector assembly.
1
DES01489
Back view
Note: * Screw (M3 x 8) (see § 9.5 page 88) not included with connector assembly, necessary only if
grounded method is required. Contact your Sames representative for more details.
Revised A 39 6301
5.3.4 Low voltage cable wiring instructions (continued)
Step 5: 1
Insert low voltage cable assemblies into the 2
connector body using the wiring diagram below.
DES01482
Pin Wire Cable
L Red J A
J White H
K Black 1 L B
D Shield G
M K
B Red C
F
C White 2 D
DES01303
M Black E
Note: Holes A, E, F, G, & H are not used.

Wiring diagram
Step 6:
Feed the low voltage cable ends through the Alignment Pin
positioning plug washer with its flat side and pin
facing out, then through the PPH 607 quick
disconnect assembly.
DES01298
Step 7:
Assemble the two washers and electrical male connector together making sure all parts are correctly
aligned and the mating is flush.
Step 8:
Position the above mentioned assembly into the UHT well by pulling on the cables and using two
fingers to hold the assembly together.
Step 9:
The three o-rings must be in place before tightening connections (please refer to section 5.3.3. for
details).
Step 10:
Tighten the assembly into the robot adaptor.
Revised A 40 6301
5.3.4 Low voltage cable wiring instructions (continued)
Step 10:
Secure the electrical connector assembly with the (4) plastic screws.
Step 11:
Feed cable ends through the 5/16” nylon tubing.
Step 12:
Place the nylon tubing inside the connector and secure with connector and 2 S/S screws.
5.3.5. UHT 153 Cascade
Zero degree indexing position
High voltage
contact
Cascade set screw
Note:
• After installing the UHT 153 into the quick disconnect, apply a light film of dielectric grease to the
rod and high voltage contact before installing the PPH 607 manifold.
• Be sure to tighten the cascade set screw to prevent the cascade from falling out and breaking.
Revised A 41 6301
5.3.6. Nano-valve
The compact size of SAMES nano-valves means they can be positioned near to the atomizer, reducing
paint and solvent consumption and color changing time.
Close Open
DES01632
CAUTION : Valve not repairable, only replaceable as a whole unit.
Revised A 42 6301
5.3.6 Nano-valve (continued)
B-B
4
2
B B
DES01654
Item Function Qty
1 Paint trigger nano-valve (11) 1
2 Dump nano-valve (41) 1
3 Injector wash nano-valve (32) 1
4 Bellcup wash nano-valve (31) 1
Revised A 43 6301
5.3.7. Injector and bellcup wash
• Injector wash: the solvent passes directly through the injector.

• External bellcup wash: the solvent passes through a hole in the shaping air shroud to wash the
external surfaces of the bellcup.
Solvent injector’s pipettes
Injector wash nano-valve
Typical connection
Bellcup wash
nano-valve
DES01263
External Moduflow
O-rings
CAUTION : Inspect to make certain the o-rings on the solvent injector’s pipette and on the
shaping air shroud are in place before installing the aluminium cover.
Revised A 44 6301
5.3.8. Turbine repair procedures
Tools required:
• 400 grit wet sandpaper

• 600 or finer grit wet sandpaper
• Lapping surface / flat marble stone / flat glass surface
• Compressed air line
Clean all components with solvent, and follow the steps described below:
Wet sanding method:
Step 1:
Place a 5 x 5 inches lapping surface in a basin or a sink and cover
with at least 1/4” of water.
Note: Best results are obtained if sanding is done under running

water.
Step 2:
The first sanding is done with a 400 grit paper.
Note: Be certain that the paper, the water and the slab remain clean
at all time to avoid damage to the surfaces.
Step 3 and 4:
Place the paper under water over the lapping surface and smooth
out the paper with the fingers to remove any air bubbles.
Note: Roll up paper if edges curl upward in the water.
Revised A 45 6301
5.3.8 Turbine repair procedures (continued)
Step 5:
Hold the part (stator or rotor) flat on the sanding paper applying
even pressure and slide in a figure 8 without lifting the part while
sanding, change sand paper if required then proceed with sanding
the part until all surfaces are free of imperfections, repeat if
necessary.
Note: Always use fresh water and new sand paper after each
sanding operation.
Step 6:
Final sanding is done using sand paper 600 or finer until all sur-
faces are well polished, this time starting with the rotor.
Step 7, 8 and 9:
(Make sure there is no water or grit left in the bearing holes). Dry
all components with compressed air then wipe with a clean soft
cloth. Reassemble the turbine according to instruction see § 6.4.2
page 58.
Revised A 46 6301
5.3.9. Speed settings
Note: These settings are typical examples. For more precise or different configurations, please
contact your SAMES Technologies representative.
65 EC bellcup for Metallic base coat

• Viscosity : 18 s Ford cup #4 @ 80° F
• Weight solids : 32 %
• Target distance : 9.5 inches
• Estat : 90 kV
Settings Flow rates Shaping air Bellcup speed Tip speed Pattern Film buid
(cc/min) (l/min) (kRpm) (mm/s) Width (inch) (mils)
Low 100 100 29 75 23 0.43
Medium 135 130 35 75 21 0.52
High 160 155 42 75 21 0.65
60 mm negative edge bellcup for Base coat (solid)

• Viscosity : 34 s Ford cup #4 @ 80° F
• Weight solids : 44 %
• Target distance : 9.5 inches
• Estat : 90 kV
Settings Flow rates Shaping air Bellcup speed Tip speed Pattern Film buid
(cc/min) (l/min) (k Rpm) (mm/s) Width (inch) (mils)
Low 150 120 29 75 27 0.75
Medium 190 150 36 75 24 0.9
High 230 180 43 75 26 1.1
Revised A 47 6301
6. Assembly / disassembly
6.1. Aluminium cover and shaping air shroud 65EC version
6.1.1. Disassembly
• Step 1: Make sure that the high voltage is OFF.
• Step 2: Remove the aluminium cover with the wrench P/N # 1308689.
8
5
2 4
9 10 11
6 7
3
DES01496
1
12
1 Aluminium cover 1
2 O-ring 84 x 2 teflon encapsulated - viton 1
3 Shaping air insert OD: 65mm 1
4 O-ring 2.0 x 1.25 chemically inert 1
5 O-ring 82 x 1.6 teflon encapsulated - viton 1
6 Shaping air shroud 1
7 Shaping air nut OD: 65mm 1
8 O-ring 88.62 x 1.78 mm teflon encapsulated - viton 1
9 Deflector 1
10 Bellcup 65 EC, body 1
11 Clip 1
12 Shaping air nut removal and installation tool 1
Note: see § 8.2 page 76 for Sames spare parts lists.
Shaping air nut

• Step 2:
The shaping air shroud and shaping air insert

Fig. 1 are fastened together (see fig.1) with the
shaping air nut and can be disassembled using
the tool P/N # 72-1126-00 as illustrated
• Step 3:
Remove the o-rings (item 4-5-8) from the

shaping air shroud (item 6).
To remove
• Step 4:
Remove bellcup and clip assembly (see § 6.2.1

page 50 )
Revised A 48 6301
6. Assembly and disassembly (continued)
6.1 Aluminium cover and shaping air shroud 65EC version (continued)
6.1.2. Assembly
Clean all components and inspect for damage, replace if necessary (see § 7 page 65.)
Note: O-ring kit available see § 9.1 page 84.
• Step 1: Place the o-rings onto the shaping air shroud

(item 4-5-8)
• Step 2: Slide o-ring over the shaping air insert until it sits
in its groove.
Alignment pins
• Step 3: Align the shaping air insert to the shaping air

Alignment holes shroud, be careful not to damage the o-rings.
Alignment pins
• Step 4: Secure the shaping air insert to the shaping air

shroud by placing the shaping air nut evenly
inside the shaping air shroud as illustrated and
Shaping air nut tighten lightly with fingers.
• Step 5: Secure in place with shaping air nut removal and

installation tool P/N 72-1126-00.
• Step 6: Align the whole assembly to the robotic elbow,

place the aluminium cover over the assembly,
secure it by hand then tighten it with the wrench
1308689.
Revised A 49 6301
6.2. Bellcup, clip and distributor 65EC version
6.2.1. Disassembly (bellcup clip assembly)
Note: To disassemble the bellcup and clip assembly, use the tool P/N 72-1107-00.
Step 1
Step 2
DES01502
SAFETY :
- Wear rubber gloves or use a rag to protect your hands from the sharp edges of the bellcup,
- Bearing air must be turned OFF.
- Avoid damage to the bellcup and clip.
• Place the opened clamp around the bellcup and turn handle clockwise to tighten the clamp around
it. Turn the clamp counterclock-wise to unscrew bellcup from the clip.
• Hold clip firmly and unscrew the clip with the tool
Revised A 50 6301
6.2 Bellcup, clip and distributor 65 EC version (continued)
6.2.2. Distributor removal
• Step 1: Separate the clip from the bellcup as described before.
Required accessories to remove distributor from bellcup:
Plastic mallet 6 mm steel rod
Soft plastic surface
65 EC bellcup
Distributor
• Step 2: Place bellcup upside down as illustrated above on a soft surface to avoid damage to the
bellcup.
• Step 3: Insert the rod into the bellcup as illustrated below and hit the 6 mm rod with the mallet to
release the distributor.
6.2.3. Distributor reinstallation
• Step 1: Place the distributor into the bellcup (well centered).
• Step 2: Push with fingers.
Revised A 51 6301
6.2 Bellcup, clip and distributor 65 EC version (continued)
6.2.4. Assembly (bellcup and clip)
SAFETY : To avoid injury, it is recommended to wear rubber gloves or to use a rag to install the
bellcup and clip assembly.
Step 1
Step 2
DES01503
• Step 1: Secure the clip to the bellcup by turning the tool clockwise by hand.
• Step 2: Place the opened clamp to close the grip around the bellcup and tighten the bell-
cup onto the clip.
• Step 3: Press the bellcup and clip assembly to the turbine motor making sure it is well secured.
Revised A 52 6301
6.3. Nano-valve
6.3.1. Removal
DES01073
Figure 1 Figure 2
• Step 1: Use tool P/N 1301832.
• Step 2: Loosen the nano-valve by turning counterclock wise until it is released from the threads
(see fig. 1)
• Step 3: Flip the tool around (fig.2) and completely screw the tool onto the nano-valve and pull to
remove.
6.3.2. Assembly
Inspect nano-valve and components for damage and replace if necessary.
• Step 1: Clean all components (see § 7.4 page 70).
• Step 2: Apply a light film of dielectric grease (pure vaseline P/N H1GMIN017) to the nano-valve,
then insert the nano-valve into the manifold.
• Step 3: Insert the nano-valve tool onto the nano-valve and with the tool P/N 1403498 turn clock-
wise to a maximum torque of 1.8 ft/lbs (2,5 Nm).
Revised A 53 6301
6.4. Turbine motor, injector, restrictor
6.4.1. Disassembly
7 4
DES01432
6
5

1 Bellcup 1
2 Clip 1
3 Injector D: 1.8 mm 1
4 Injector o-ring 5.28 x 1.78 chemically inert 1
5 Injector holder 1
6 Injector o-ring 2.0 x 1.25 chemically inert 1
7 Restrictor (dia. 3mm) equipped with two o-rings size 3.1 x 1.6 1
chemically inert
8 Microphone o-ring 2.75 x 1.6 chemically inert 2
Note: see § 8.1 page 71, see § 8.9 page 83, for Sames spare parts list for
details.
Revised A 54 6301
6.4. Turbine motor, injector, restrictor (continued)
6.4.1 Disassembly (continued)
otor holder
Turbine m Injector +
2 9 11
7
2
DES01504
12
8 10
4 5 6
1 3

1 Rotor 1
2 Screw M3 x 12 socket head s/s 8
3 Stator 1
4 Stator magnet 1
5 Drive wheel 1
6 Deflector with o-ring size 52.07 x 2.62 viton 1
8 Injector 1.8 mm 1
10 Injector holder 1
12 Restrictor 3.0 mm 1
Note: see § 8.1 page 71 , see § 8.8 page 82 for Sames spare parts lists
Turbine motor
• Step 1: Remove the 5 screws holding the turbine to the robotic elbow using a 2.5 mm allen wrench
then remove injector solvent and shaping air alignment pin.
Solvent injector Turbine mounting screw

DES01505
Shaping air ring alignment

pin
Revised A 55 6301
6.4 Turbine motor, injector, restrictor (continued)
6.4.1 Disassembly (continued)
2 9 11
7
2
DES01504
12
8 10
4 5 6
1 3
• Step 2: Remove the deflector (6) with its seal by sliding it with your thumbs .
• Step 3: Remove the drive wheel (5) using the tool (P/N. 1308679) .
• Step 4: Remove the rotor (1) by sliding it straight across the stator (3).
DES01506
• Step 5: Remove the magnet (4).
• Step 6: Measure with a calliper the stator assy thickness. The reading should be between 35 mm
mini and 35.45 mm maxi.
CAUTION : Below 35 mm, the stator assy has to be replaced. Between 35 mm and 35.45 mm, the
stator can be repaired (see § 5.3.8 page 45).
Revised A 56 6301
6.4.1Disassembly (continued)
Injector and injector holder
• Step 1: Remove the 3 screws holding the injector holder in place with an allen wrench size 2.5mm.
DES01508
DES01509
Note: Left hand threads injector.
• Step 2: Remove the injector using the injector tool P/N 1408599 (left hand threads), being careful
not to damage the injector and/or the o-rings.
• Step 3: With the restrictor tool P/N 1408598 pull the restrictor out from the manifold. Be careful
not to damage the o-rings.
Note: The o-ring located at the bottom of the restrictor may remain stuck in the manifold housing after
removing the restrictor, make sure it is retrieved.
Revised A 57 6301
6.4.2. Assembly
DES01511
DES01509
Step 2 Step 3 Step 4 and 5
Injector and injector holder
• Step 1: Clean and inspect all components for damage, replace if necessary.
• Step 2: Insert the microphone o-rings into the manifold. Assemble the restrictor with the correct
size o-rings to the correct size restrictor (see § 8.9 page 83 for Sames spare parts lists), and push
into the manifold until completely inserted as illustrated.
• Step 3: Align the injector holder to the alignment pin on the manifold and secure with the 3 screws
using an 2.5 mm allen wrench.
• Step 4: Install the injector equipped with the o-rings.
• Step 5: Place the injector assembly into the injector holder and tighten by turning counterclock
wise (left hand thread) with the injector tool to a maximum torque of 12.3ft/lbs (7 N.m).
(see § 8.9 page 83 for Sames spare parts lists).
Turbine motor
• Step 1: Slide the rotor onto the stator as illustrated and avoid sudden impact which could cause
damage to the rotor.
3 4
1/3 2/3
DES00346
WARNING : A sudden impact to the rotor will damage the turbine.
Revised A 58 6301
6.4.2 Assembly (continued)
• Step 2: Center the rotor to the stator.
5 6
DES00347
• Step 3: Insert the stator magnet into the stator.
• Step 4: Insert the turbine wheel into the stator and push in with the thumbs as illustrated. A click
should be heard if correctly in place.
7 8
DES00719
• Step 5: Insert the deflector equipped with the o-ring and press in with the thumbs as illustrated.
9 10
DES00720
• Step 6: Install the assembled turbine onto the manifold and secure with the 5 turbine mounting
screws, then install the solvent injector with o-rings and the shaping air alignment pin.
Turbine mounting screw
Injector solvent
DES01505
Shaping air alignment pin
Revised A 59 6301
6.5. Regulator
(Option available for by-pass see § 9.4 page 88 for details)
6.5.1. Disassembly
• Step 1: Proceed with the circuit flushing cycle.

• Step 2: Turn off all pneumatic and high voltage supplies Regulator tool
• Step 3: Slide out the cover. P/N 1308680
• Step 4: Use tool P/N 1308680, and remove the regula-
tor cover.
• Step 5: Remove the regulator assembly (all compo-
nents).
Note: Do not damage the inner lip use the tool
P/N 72-0581-00 or a plastic object when removing the dia-
phragm.
6.5.2. Assembly
• Step 1: Insert a new o-ring.
• Step 2: Insert the spring.
• Step 3: Insert the poppet, making sure the poppet is
free to move
• Step 4: Place the seat and tighten with the regulator
DES01771
tool.
• Step 5: Place the diaphragm pusher.
• Step 6: Place o-ring into manifold.
• Step 7: Place the diaphragm with the black side out
make sure it is flat and properly placed.
• Step 8: Place o-ring into air pilot disk.
• Step 9: Place the air pilot disk with o-ring side down.
• Step 10: Place the cover and tighten with the wrench as illustrated above.
Cover
P/N 543894
Disk, air pilot
P/N 543891
O-ring 40 x 2.5
Regulator port P/N J2FTDF410
Diaphragm
P/N 543893
O-ring 41 x 1.78
P/N J2FTDF416
Diaphragm pusher 38mm
P/N 543892
Seat
DES01772
P/N 930624
Poppet
P/N 641770
Spring
Replace only if P/N 742759
rebuilding the
O-ring 10.5 x 2.0
regulator
P/N J3TTCN007
Revised A 60 6301
6.6. Robotic elbow
6.6.1. Disassembly
Item 7
3 High voltage contact also
used on the manifold
2 1
4 + 4a 6
3
3
DES01513
2

1 O-ring 2.75 x 1.6 - chemically inert (Microphone air) 2
2 O-ring 3.68 x 1.78 - chemically inert (Bearing and compensation air) 4
3 O-ring 6.07 x 1.78 - chemically inert (Turbine drive and brake air) 6
4 O-ring 2.9 x 1.2 - chemically inert for injector 2
4a Solvent injector 1
5 O-ring 3.1 x 1.6 - chemically inert for restrictor 2
6 Shaping air alignment pin 1
7 High voltage contact and screw 1
Note: see § 8.1 page 71 and see § 8.3 page 77 for Sames spare parts list
• Step 1: Remove all o-rings
• Step 2: Remove shaping air alignment pin.
• Step 3: Remove solvent injector and remove the two o-rings.
• Step 4: Remove high voltage contact.
6.6.2. Assembly
• Step 1: Install all o-rings.
• Step 2: Install shaping air alignment pin.
• Step 3: Apply a light film of dielectric grease on the solvent injector and install the two o-rings.
• Step 4: Install the high voltage contact and secure in place with one brass screw.
Revised A 61 6301
6.7. Manifold
6.7.1. Disassembly
3
2 + 2a
5 4
7 15
16
8 13
9
11 12
DES02089
14
10

1 High voltage contact assembly 1
2 Solvent injector 1
2a O-ring 2.9 x 1.2 - chemically inert 2
3 Regulator assembly 1
4 Pipette 6mm 9
5 O-ring 3.1 x 1.6 - chemically inert for restrictor 2
6 Restrictor Dia. 3.0mm 1
7 O-ring 6.07 x 1.78 - chemically inert (Turbine drive and brake air) 6
8 O-ring 2.75 x 1.6 - chemically inert (Microphone air) 2
9 Shaping air alignment pin 1
10 Alignment pin Dia. 12 2
11 O-ring 3.68 x 1.78 - chemically inert (Bearing and compensation air) 4
12 Nano-valve 4
13 Manifold body 1
14 Pipette 8mm 6
15 Pipette bracket 1
16 Screw nylon M4 x 10 3
Note: see § 8.1 page 71 for Sames spare parts list
Revised A 62 6301
6.7. Manifold (continued)
6.7.1. Disassembly (continued)

• Step 2: Remove the solvent injector (item 2) then remove the two o-rings (item 2a) from the
solvent injector
• Step 3: Remove the restrictor (item 6) and then remove the two o-rings (item 5) from the restrictor.
• Step 4: Remove shaping air alignment pin (item 9).
• Step 5: Remove the alignment pins (item 10).
• Step 6: Remove the high voltage contact and screw assembly (item 1).
• Step 7: Remove the nano-valves (item 12), (see § 6.3.1 page 53 for details).
• Step 8: Remove the regulator (item 3), (see § 6.5.1 page 60 for details).
• Step 9: Remove the three screws (item 16), holding the pipette bracket.
• Step 10: Remove the pipette bracket (item 15).
• Step 11: Remove pipettes (item 4 and 14).
6.7.2. Assembly
Note: Clean all components and inspect for damage, replace if necessary.
• Step 1: Install o-rings coated with a light film of dielectric grease.
• Step 2: Install the solvent injector (item 2) equipped with the two o-rings (item 2a)
• Step 3: Install the restrictor (item 6) equipped with the two o-rings (item 5).
• Step 4: Install the shaping air alignment pin (item 9).
• Step 5: Install the alignment pins (item 10).
• Step 6: Install the high voltage assembly. (item 1).
• Step 7: Install the nano-valves (item 12), (see § 6.3.2 page 53 for details).
• Step 8: Install the regulator (item 3), (see § 6.5.2 page 60 for details).
• Step 9: Install the pipettes (item 4 and 14) equipped with their o-rings.
• Step 10: Install the pipette bracket (item 15), fit and secure with the three nylon screws (item 16).
Revised A 63 6301
6.8. Fittings and hoses
6.8.1. Fittings removal
Remove fittings and hoses from the atomizer robot adaptor
• Step 1: Use one tool P/N 1305453 and to hold the hose
• Step 2: Place the second tool P/N 1305453 and turn counterclock wise to remove.
• Step 3: Install new hoses on fittings
DES01090
6.8.2. Assembly
Note: Make sure to shorten hose by 0.6 Inch (15 mm) if previously used.
• Step 1: Fit hose in the tool P/N 1406390 mark as shown

• Step 2: Place tool and fitting onto hose and turn clockwise to tighten until it reaches the mark
Mark the tubing with a

permanent marker
DES01091
WARNING : Do not apply too much force while tightening. If hose turns, cut again and re-install
the fitting. For correct tube fittings and o-rings see § 8.7 page 81.
DES01090
• Step 3: Reconnect the fitting and hose on the quick disconnect robot plate
Revised A 64 6301
7. Cleaning procedures
At the end of each shift or as required by plant practices, activate the purge cycle.
• Stop and shut down the system.
• Clean the atomizer using dump solvent rag.
CAUTION : On no account should the atomizer or any of its component be sprayed with solvent
or high/low pressure water.
SAMES Technologies does not recommend the use of covers.

Although, if the plant chooses to protect atomizers with covers, do not use “anti-static quality” plastic films
as these are conductive, and can short-circuit the high voltage.
A thin layer of dielectric grease (pure vaseline P/N # H1GMIN017) applied before covering the parts,
facilitates removal of the cover.
WARNING : Always wear safety glasses or goggles

Always wear rubber gloves when handling solvent
Work in well ventilated area when handling solvent.
Procedure Components Frequency

A Tightening ring, outer ring, outer bellcup surface 8 hours
B Bellcup, inner and outer ring, outer injector surface, 120 hours
outer bellcup surface, outer clip surface
C Clip 480 hours
WARNING : Do not soak the turbine in solvent or use a solvent spray gun. Use a rag and soft
bristle brush using an approved cleaning solution.
Revised A 65 6301
7. Cleaning procedures (continued)
7.1. Procedure A
WARNING : Turbine must be OFF. Bearing air and shaping must remain under pressure in order
to stop solvent flow between the bellcup and the inner ring.
• Step 1: Clean the tightening ring, the aluminium cover and the outer bellcup surface with a clean
rag.
• Step 2: Make sure that the grooves of the aluminium cover are clean
• Step 3: Dry with compressed air
3
2
1
1 Bellcup DES01515
2 Aluminium cover
3 Aluminium cover groove
Revised A 66 6301
7.2. Procedure B
SAFETY : Stop turbine and shaping air.
7.2.1. Bellcup
• Step 1: Remove the bellcup see § 6.2.1 page 50

• Step 2: Soak one hour in ethanol only and clean with a clean rag and a soft bristle brush.
Note: Make certain that all surface is clean and free of any contaminant to
ensure proper fitting onto the clip.
DES01717
DES01716
Solvent
Step 2
• Step 3: Dry well using compressed air
Step 3
DES01718
Note: It may be necessary to disassemble in order to clean the bellcup completely see § 6.2.1 page
50. Use the appropriate tool for specific bellcup .
Revised A 67 6301
7. Cleaning procedure (continued)
7.2.2. Shaping air shroud
• Step 1: Remove the aluminium cover to remove the shaping air shroud
4
3
2
DES01052
1 Aluminium cover
2 O-ring 88.62 x 1.78 teflon encapsulated
3 Shaping air shroud
4 Injector solvent with o-ring 2.9 x 1.2 chemically inert
• Step 2: Clean outside and inside surfaces with a rag dipped in solvent and a nylon brush.
• Step 3: Dry well with compressed air and a clean dry rag.
Step 2
Step 3
DES01099
7.2.3. Injector and injector holder
• Step 1: Remove injector as per instruction (see § 6.4.1 page 54)

• Step 2: Soak 1 hour in approved cleaning solution
Revised A 68 6301
7.3. Procedure C
SAFETY : Switch off all electrical supply.
• Step 1: Remove the shaping air assembly (do not damage o-ring) see § 6.1.1 page 48.
Remove bellcup see § 6.2.1 page 50 .
• Step 2: Remove clip see § 6.2.1 page 50.
• Step 3: Clean the clip with a nylon brush and solvent (MEK). Never soak the clip into solvent
Note: Make sure that the clip is not damaged
DES01100
• Step 4: Clean both sides of the bellcup
DES01101

DES01103
Revised A 69 6301
7.4. Nano-valve clean up
CAUTION : Do not soak the nano-valve in solvent
• Step 2: Wipe nano-valve with a moistened rag
• Step 3: Clean nano-valve with a stiff nylon brush
• Step 4: Wipe again with a dry rag
• Step 5: Blow out with clean compressed air

DES01634
Note: for assembly see § 6.3.2 page 53
Revised A 70 6301
8. PPH 607 SCAR metric spare parts list
8.1. Robotic mount P/N 1516592 (65 EC bellcup not included)
1506878
1506298
1506300
1516592
1513963
DES01105
Revised A 71 6301
73 /74
65 68
57
Revised A
59 60 61 66 67 70 71
52 54 55 56 58
63 72
64 69
53
44
44a
45
43 + 43 a
46 & 46a
37
36a
35 36
32 33 34
8.1 Robotic mount, 65 EC version (continued)
38
31
72
51 51a
30 39 42a
28 + 28a 38a
29
40 41 42
16
29a 21 22 23 24 27
8. PPH 607 SCAR metric spare parts list (continued)
29 b 17 49 & 49a
41a
29c
25 26
20
5a
1 23 4 5 6 7 8 9 10
1a
DES02088
6301

Item USA P/N Sames P/N Description Qty
1 72-1124-01 1202996 Aluminium cover 1
1a 62-1137-00 1514409 Shaping air assembly 1
2 82-0993-05 J2FENV386 O-ring 84 x 2 teflon encapsulated - viton 1
3 72-1039-02 1202570 Shaping air insert OD: 65mm 1
4 82-0993-04 J2FENV385 O-ring 82 x 1.6 teflon encapsulated 1
5 72-1125-00 1202995 Shaping air shroud 1
5a 82-0410-31 J3STKL014 O-ring 2.5 X 1.25 chemically inert 1
6 72-1123-00 1310370 Shaping air nut OD: 65mm 1
7 J2FENV622 J2FENV622 O-ring 88.62 x 1.78mm, teflon encapsulated 1
8 1309562 1309562 Deflector 1
9 1202905 1202905 Bellcup 65 EC 1
10 1308547 1308547 Clip , 65EC 1
16 1505874 1505874 Turbine motor 1
(see § 8.8 page 82.)
17 X4FVSY068 X4FVSY068 Screw Chc - M3 x 12 stainless steel socket 5
head
20 K6RKBL361 K6RKBL361 Ball bearings see § 6.4.1 page 54 and see § 41
8.8 page 82)
21 82-0410-19 J3STKL005 O-ring 5.28 x 1.78 chemically inert (see § 8.9 1
page 83)
22 738635 738635 Injector, 1.8mm 4 grooves 1
(see § 8.9 page 83)
23 82-0410-31 J3STKL014 O-ring 2.0 x 1.25 - chemically inert 1
(see § 8.9 page 83)
24 X4FVSY068 X4FVSY068 Screw Chc - M3 x 12 stainless steel socket 3
head
25 738354 738354 Injector holder 1
26 640464 640464 Restrictor dia 3.0mm (see § 8.9 page 83) 1
27 82-0410-18 J3STKL002 O-ring 3.1 x 1.6 mm, chemically inert 2
(see § 8.9 page 83)
28 1405145 1405145 Solvent injector - stainless steel 1
28a 82-0410-24 J3STKL027 O-ring 2.9 x 1.2 - chemically inert 2
(see § 8.3 page 77)
29 1409802 1409802 Alignment Pin dia.12 (shaping air) - stainless 1
steel
29a 82-0410-23 J3STKL026 O-ring 2.75 x 1.6 - chemically inert (Mic. IN/ 2
OUT)
29b 82-0884-26 J3STKL035 O-ring 3.68 x 1.78 - chemically inert 4
29c 82-0884-10 J3STKL078 O-ring 6.07 x 1.78 - chemically inert 6
30 X7CVCB069 X7CVCB069 Screw M3 x 16 brass 1
31 1401208 1401208 High voltage contact 1
32 1506878 1506878 Equipped robotic elbow 1
33 1302692 1302692 Split ring 1
34 1304309 1304309 Elbow nut 1
35 J2FENV638 J2FENV638 O-ring 94.97 x 1.78 mm teflon encapsulated. 1
Revised A 73 6301

36 1305059 1305059 Manifold cover extended 1
36a 1201454 1201454 Nut, quick disconnect tightening ring 1
37 82-0410-18 J3STKL002 O-ring 3.1 x 1.6 mm, chemically inert 2
38 640464 640464 Restrictor dia 3.0mm (see § 8.9 page 83.) 1
(see § 9.3 page 86 )
40 1402691 1402691 Alignment pin shaping air - nylon 1
41a 1403825 1403825 Pin, alignment dia.12 2
42 1508317 1508317 Nano-valve with o-rings 4
(see § 6.3.1 page 53 and see § 8.5 page 79)
42a 1506300 1506300 Equipped manifold body 1
43 1402690 1402690 Solvent injector - nylon 1
44a X7CVCB069 X7CVCB069 Screw M 3 x 16, brass 1
45 759968 759968 Regulator (rebuilding kit only). 1
see § 6.5.1 page 60 and see § 8.6 page 80,
and see § 9.4 page 88. for option kit -
”By-pass”
46 1403758 1403758 Pipette, 6 mm (see § 8.4 page 78) 10
46a 82-0884-10 J3STKL005 O-ring 5.28 x 1.78 chemically inert 10
49 1403759 1403759 Pipette, 8 mm (see § 8.4 page 78) 6
49a 82-0884-12 J3STKL094 O-ring 7.65 x 1.78 6
51 1305033 1305033 Bracket, pipette 1
51a X9NVFP118 X9NVFP118 Screw M4 x10, cheese head, nylon 3
52 1508750 1508750 UHT 153, high voltage cascade 1
53 X9SVCB232 X9SVCB232 Screw, CH M6 x 50, nylon/fiber glass filled 5
54 - - Tubes fittings and o-rings (see § 8.7 page 81) 16
55 1403825 1403825 Pin, alignment dia. 12 2
Cascade set screw M6 x 7 nylon,
56 X9NSFA706 X9NSFA706 Alternate M6 x 8 grub slot set 1
(see § 5.3.5 page 41 )
57 1513090 1513090 Equipped quick disconnect robot plate 1
Revised A 74 6301
8.1. Robotic mount, 65 EC version (continued)

58 X9NVFP067 X9NVFP067 Screw M3 x 10 nylon 4
59 1404599 1404599 Orientation washer plug UHT 153 1
60 E4PTFS481 E4PTFS481 Male connector, 12 cts 1
61 1404600 1404600 Washer UHT 153 1
63 E4PTFD482 E4PTFD482 Pin, male contact 12
64 82-2169-00 X9SVCB192 Screw, M5 x 50 CH, nylon, 60% glass filled 5
65 1102291 1102291 PPH 607 adaptor SCAR / robot 1
66 J2FENV288 J2FENV288 O-ring 23.52 1.78 teflon encapsulated 1
67 1305414 1305414 Low voltage connector 1
68 X4FVSY066 X4FVSY066 Screw M3 x 8 socket head s/s (see § 5.3.4 1
page 39 and see § 9.5 page 88)
69 X4FVSY119 X4FVSY119 Screw M4 x 12 socket head s/s 2
70 82-0884-11 J3STKL094 O-ring 7.65 x 1.78 2
71 84-0038-04 - Low voltage cable 198 O.D. used on robot 2*
72 85-0128-15 - Nylon tubing 5/16” O.D. x .233 I.D. 2*
73 63-1128-01 - Low voltage cable assy 1
74 63-1128-00 - Low voltage cable assy (with item 65 robot 1
adaptor)
Note : * x length as required
Revised A 75 6301
8.2. Bellcup, clip, shaping air assembly, 65 EC version
Recommended for metallic base coat and clear coat and cut-in applications
DES01520
C
5a
DES01405
1 2 3 4 5 6 7 8 9 10

A 62-1137-00 1514409 65EC shaping air assembly 1
B 1516662 1516662 Bellcup and distributor 1
C 1518056 1518056 65 EC complete assembly 1
1 72-1124-01 1202996 Aluminium cover 1
2 82-0993-05 J2FENV386 O-ring 84 x 2 teflon encapsulated - viton 1
3 72-1039-02 1202570 Shaping air insert OD: 65mm 1
4 82-0993-04 J2FENV385 O-ring 82 x 1.6 teflon encapsulated - viton 1
5 72-1125-00 1202995 Shaping air shroud 1
5a 82-0410-31 J3STKL014 O-ring 2.5 X 1.25 chemically inert 1
6 72-1123-00 1310370 Shaping air nut OD: 65mm 1
8 1309562 1309562 Deflector 1
9 1202905 1202905 Bellcup EC 65mm, body 1
10 1308547 1308547 Clip 1
Note: O-ring kit available see § 9.1 page 84.
WARNING : When using shaping air assembly 65 EC version # 1514409, the stainless steel
solvent pipette # 1405145 will replace the nylon genuine one (# 1402690).
Revised A 76 6301
8. PPH 607 SCAR coil spare parts lists (continued)
8.3. Manifold o-rings-atomizer side
Item 4 3
Elbow alignment pin
2 3 4
4 5 1
Item 6
Shaping air pin 1 3
3
3
3
2
2
DES01113
Item 5a 2
O-ring 2.9 x 1.2
Item 5
Solvent injector

(Microphone air)
(Bearing and compensation air)
(Turbine drive and brake air)
4 1403825 1403825 Alignment pin dia. 12 2
5 1402690 1402690 Solvent injector 1
5a 82-0410-24 J3STKL027 O-ring 2.9 x 1.2 - chemically inert for solvent 2
injector
6 1402691 1402691 Shaping air pin 1
7 X7CVCB064 X7CVCB064 Screw M 3 x 16, brass 1
Revised A 77 6301
8.4. Manifold o-rings / pipette robot side
Screw (item B) Screw (item B)

housing housing
Pipette
E: Pipette bracket
DES01112
B X9NVFP118 X9NVFP118 Screw M4 x 10 nylon flat head 3
E 1305033 1305033 Pipette bracket 1
Couterbored holes USA P/N Sames P/N Description Qty

11, 21, 22, 24, 25, 41 82-0884-11 J3STKL094 O-ring 7.65 x 1.78 chemically inert 6
23, 26, 31, 32, 43, 82-0410-19 J3STKL005 O-ring 5.28 x1.78 chemically inert 10
51, 53, 56, 58, 63
Couterbored holes USA P/N Sames P/N Description Qty

11, 21, 22, 24, 25, 41 1403759 1403759 Pipette 8 mm 6
23, 26, 31, 32, 43, 1403758 1403758 Pipette 6 mm 10
51, 53, 56, 58, 63
Revised A 78 6301
8.5. Nano-valve assembly - P/N 1508317
DES01117
2
Nano-valve removal tool: P/N 1301832
DES01025

1 82-0884-14 J3STKL160 O-ring 12.42 x 1.78 - chemically Inert 2
2 J3STKL121 J3STKL121 O-ring 9.52 x 1.78 - chemically Inert 1
H1GMIN017 H1GMIN017 Dielectric grease (pure vaseline) 1
Revised A 79 6301
8.6. Regulator P/N 757968
10 2
3
8 5
DES01118
6
7

757968 757968 Regulator rebuilding kit 1
1 742759 742759 Regulator spring 1
2 J3TTCN007 J3TTCN007 O-ring 10.5 x 2.0 - teflon 1
3 930624 930624 Seat 1
4 543892 543892 Diaphragm pusher Dia. 38 x 3.9 DP mm, black 1
or white
5 543891 543891 Air pilot disk 1
6 543894 543894 Regulator cover 1
7 543893 543893 Diaphragm Dia. 47mm 1
8 J2FTDF410 J2FTDF410 O-ring 40 x 2.5 viton 1
9 J2FTDF416 J2FTDF416 O-ring 41 x 1.78 viton 1
10 641770 641770 Poppet with carbide insert 1
Revised A 80 6301
8.7. Tube fittings/o-rings
25
21 31 58
Alignment pin 56
P/N 1403825 24 11
32 63
Qty 2 23 41
51
53
Screws nylon + 22 26
glass filled 43
M6 x 50
ES01114
X9SVCB232
Counterbored holes P/N Description
21 and 24 1406543 Fitting 8/10
F6RXZX068 Stainless steel sleeve
82-0884-11 USA O-ring 7.65 x 1.78 (Qty 2)
(J3STKL094) Sames
22 and 25 1406542 Fitting 6/8
82-0884-11 USA O-ring 7.65 x 1.78 (Qty 3)

DES01290
(J3STKL094) Sames
1406541 Fitting 4/6

23,26 and 43
82-0410-19 USA O-ring 5.28 x 1.78 (Qty 3)
DES01291
(J3STKL005) Sames
1406540 Fitting 2,7/4

51,53,56,58 and 63
82-0410-19 USA O-ring 5.28 x 1.78 (Qty 2)
(J3STKL005) Sames
DES01292
82-0884-26 USA O-ring 3.68 x 1.78 (Qty 1)

(J3STKL035) Sames
1406544 Fitting 2,7/4 w/check valve
31 and 32
82-0410-19 USA O-ring 5.28 x 1.78 (Qty 2)
(J3STKL005) Sames
DES01293
82-0884-26 USA O-ring 3.68 x 1.78 (Qty 1)

(J3STKL035) Sames
1406545 Fitting 6/8 w/check valve

11 and 41
82-0884-11 USA O-ring 7.65 x 1.78 (Qty 3)
(J3STKL094) Sames
DES01294
Revised A 81 6301
8.8. Turbine P/N 1505874
1 4
3 6 9
5 7
DES01636
11
8 10
2

1505874 1505874 Turbine assembly 1
1 1200681 1200681 Rotor 1
2 1508460 1508460 Stator, assembly 1
3 K6RKBL361 K6RKBL361 Ball bearing 41
4 X4FVSY068 X4FVSY068 Screw M3 x 12 socket head s/s 5
5 1301793 1301793 Stator magnet 1
6 739980 739980 Drive wheel 1
7 J2FTDF480 J2FTDF480 Deflector seal 52.07 x 2.62 viton 1
8 1508461 1508461 Deflector with seal 1
9 1303016 1303016 Deflector 1
10 X4FVSY072 X4FVSY072 Screw M3 x 20, socket head s/s 1
11 X4FVSY073 X4FVSY073 Screw M3 x 25, socket head s/s 4
Note : The stator assembly is shown as is for disassembly and cleaning but it is sold as one part.
Revised A 82 6301
8.9. Turbine o-rings/restrictors and injectors
3 Restrictor
Injector
DES01430
1 2 4
Restrictors
USA P/N Sames P/N Restrictor Qty of grooves Color
640400 640400 Dia. 0. 8 mm - Black
640401 640401 Dia. 0.9 mm 1 Black
640402 640402 Dia. 1.0 mm 2 Black
640403 640403 Dia. 1.2 mm - White
640456 640456 Dia. 1.5 mm 1 White
640464 640464 Dia. 3.0 mm 2 White
Injectors
USA P/N Sames P/N Injector Qty of grooves
738632 738632 Dia. 0.9 mm 1
738353 738353 Dia. 1.2 mm 2
738634 738634 Dia. 1.5 mm 3
738635 738635 Dia. 1.8 mm 4
O-rings
Revised A 83 6301
9. Optional spare parts list
9.1. O-ring kit for 65EC and 60-70mm versions shaping air assembly
P/N 82-2179-02
65EC
1
2 4
3
DES01407
60mm or 70mm version
DES01406

82-2179-02 O-ring kit shaping air assembly for 65EC 1
and 60 or 70 mm versions
Includes the following items
2 82-0993-05 J2FENV386 O-ring 84 x 2 teflon encapsulated 1
3 82-0410-31 J3STKL014 O-ring 2.0 x 1.25 chemically inert 1
4 82-0993-04 J2FENV385 O-ring 82 x 1.6 teflon encapsulated 1
Revised A 84 6301
9. Optional spare parts list (continued)
9.2. O-ring kit, robotic elbow/ turbine side
P/N - 82-2179-00
2 1
3
3
DES01408
2

82-2179-00 O-ring kit, robotic elbow/ turbine side 1
(Microphone air)
(for solvent injector)
(for restrictor)
Revised A 85 6301
9.3. O-ring kit, manifold/turbine side and robot side
P/N 82-2179-01 Also includes regulator o-rings, diaphragm and nano-valves o-rings.
Manifold turbine side
3
2 3 4
4 5 1
1 3
3
3
3
2
2
DES01113
2
11
10
14 Regulator
4
5 9 8
7
Pipette
3 Nano-valve
DES01774
1
13
2
12
Turbineside
Robot side
Revised A 86 6301
9.3. O-ring kit, manifold/turbine side and robot side (continued)
P/N 82-2179-01 Also includes regulator o-rings, diaphragm and nano-valves o-rings.
82-2179-01 O-ring kit manifold/turbine side and robot 1
side
(Microphone air)
(for solvent injector)
(for restrictor)
9 J3TTCN007 J3TTCN007 O-ring 10.5 x 2 - teflon (Regulator) 1
10 J2FTDF410 J2FTDF410 O-ring 40 x 1.78 - viton (Regulator) 1
11 J2FTDF416 J2FTDF416 O-ring 41 x 1.78 - viton (Regulator) 1
12 82-0884-14 J3STKL160 O-ring 12.42 x 1.78 -chemically Inert 8
13 J3STKL121 J3STKL121 O-ring 9.52 x 1.78 - chemically Inert 4
14 543893 543893 Diaphragm (Regulator) 1
Revised A 87 6301
9.4. Regulator by-pass and dump valve
DES01121
5

1 1307176 1307176 Nano-valve dump plug 1
3 1307174 1307174 Regulator by-pass 1
4 1405005 1405005 Regulator nut 1
9.5. Screw for grounding method of UHT 153 Cascade
Note: Low voltage connector not included
1
DES01489

1 X4FVSY066 X4FVSY066 Screw M 3 x 8 socket head S/S 1
Revised A 88 6301
9.6. Repelling shied assy
2
4
3
1 5
6
7
DES02107

1 82-1171-06 - Screw, set M6 x 6 1
2 72-1173-00 - Collar, threaded 1
3 72-1172-01 - Ring, slip 1
4 72-1174-06 - Shield support 1
5 72-1174-07 - Shield, PPH 607 1
6 85-0119-47 - Screw, M6 x 10 pan head 2
7 X9NEHU006 - Nut, hex M6 2
8 85-0119-46 - Screw, M6 x 8 pan head 2
Revised A 89 6301

PPH 607

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PPH 607 rotary atomizer,

FRANCE SAMES Technologies. 13 Chemin de Malacher 38243 Meylan Cedex

© SAMES Technologies 2002

• Safety warning information for your personal protection. Failure to

• Always wear safety glasses.

• No fire, smoking or sparks near equipment.

• Metal containers, properly grounded, should be used for cleaning solvents.

Bearing air filtration

To turn off the bearing air:

• Turn off turbine drive air

• Wait until turbine stops (150 sec. minimum)

• Turn off bearing air

Shaping air - Recommendations:

High voltage - Recommendations:

Specifically, the warranty does not cover damage resulting of:

• negligence or lack of supervision from the customer

• improper procedure follow up

• use of non SAMES Technologies approved control system

• accident and/or collision

• bad air filtration (solid particles > 5 micron diameter)

• bad paint / solvent

• use of o-rings not complying with SAMES Technologies specifications

• maximum speed exceeding 45,000 rpm limit

• air circuits contaminated by fluids or other substances

Manifold cover Manifold

TCP @ cup TCP @300 mm GC

Weight US units Metric units

3.2 Working characteristics (continued)

x 1000 Load: Load: Load:

22 144 156 170 300

40 280 302 320 Load: 150cc/mn Load: 250cc/mn Load: 350cc/mn

42 301 319 338

3.2 Working characteristics (continued)

Turbine drive air consumption UNLOADED (relative to bellcup used)

Rev Vortex Negative edge Bearing air

250 Vortex bellcup

200 Negative edge

3.2 Working characteristics (continued)

Turbine drive air consumption LOADED as per 75 cc/min

Viscosity: 60 seconds @ 80° F - Ford cup # 4 350

Fluid flow 75cc/min. 250

Air flow L/min.

Fluid flow 150cc 300

bellcup edge bellcup 250

Negative edge bellcup

3.2 Working characteristics (continued)

Turbine drive air consumption LOADED as per bellcup used

Vortex bellcup Dia. 70 mm Negative edge bellcup Dia. 60 mm

Air flow L/min.

150 cc/min. Vortex bellcup 150 cc/min. negative edge bellcup

3.2 Working characteristics (continued)

Turbine drive air consumption LOADED relative as per bellcup used

Air flow l/min.

Negative edge bellcup

3.2 Working characteristics (continued)

Turbine drive air consumption LOADED as per bellcup used

Fluid flow 300cc /min. 400

Air flow L/min.

Vortex bellcup Dia. 70 mm Negative edge bellcup Dia. 60 mm

300 cc/min. Vortex bellcup 300 cc/min. negative edge bellcup

3.2 Working characteristics (continued)

Turbine drive air consumption LOADED relative as per bellcup used

Fluid flow 75cc/min. 300