MACHINE INSPECTION PROGRAM (MIP)

SO NO :

CUSTOMER NAME :

LOCATION :

MACHINE TYPE :

MACHINE MODEL

SERIAL NO :

HM :

ATTACHMENT :
 MACHINE INSPECTION FORM
VOLVO EXCAVATOR EC700BLC

MACHINE ID HM DATE SITE CODE

Checking & Measuring Action Required

Description
Std Actual OK Adjust
0. General
Check all fluid levels and visual check
Engine Oil Level -
Coolant Level -
Hydraulic oil level -
Oil levels in Slew and Track reduction gear boxes -
Oil levels in Transfer gearbox and Axles -
Fuel, Coolant & Oil Leaks -
Boom, arm and bucket cylinders -
Bolted joints, visual check -
Lubrication -
Pipes and hoses -
Belt Tension, Belt Wear -
Air Filter Indicator -
Inlet air filters -
Radiator Blockage -
Cab status -
Undercarriage visual check -
Tires -
1. Test Run and Check
Starting and Stop Functions (including
Cold-start devices) -
Safety Locks -
Cylinder speed
- Boom up (second) 4.5 ± 0.4
- Boom down (second) 3.4 ± 0.3
- Arm in (second) 5.0 ± 0.4
- Arm out (second) 3.9 ± 0.3
- Bucket in (second) 3.8 ± 0.3
- Bucket out (second) 3.4 ± 0.3
Hydraulic cylinder creeping
- Boom (mm) max 20 / 5 min
- Arm (mm) max 20 / 5 min
- Bucket (mm) max 70 / 5 min
Slew speed
- Left (second) 31 / 3 rev
- Right (second) 31 / 3 rev
Coasting left and right slew (mm) max 1370
Slew bearing clearance (mm) max 2
Track running low speed (second) max 28 / 20 m
Track running high speed (second) max 20 / 20 m
Travel speed low (second) max 52 / 3 rev
Travel speed high (second) max 35 / 3 rev
Straight traveling performance (mm) max 300
2. Engine
Valve clearance in
Valve clearance out
Low idling
High idling
Oil pressure
Engine speed control
Emergency switch
3. Electrical System
System voltage 24V
Battery capacity 2x 225 Ah
Min Acid dencity (kg / litre) 1.25
Max Acid dencity (kg / liitre) 1.28
Battery Charge, Electrolyte Level, Cables
and Connectors Check -
Error codes
4. Power Train
Slew and Track reduction gear box -
Temperature on reduction gearboxes -
5. Frame & Attachments
Clearance between pins and bushings max 2 mm
Bucket clearance max 2 mm
6. Cab
Product plates and decals -
Seat and Seat belt -
Damages on ROPS/FOPS structure -
Door handle,lock and Emergency exits -
Ventilation Filter -
7. Hydraulic System
Main relief valve std (kg / cm2) 320 ± 15
Main relief valve boost 350 ± 15
Main pump performance -
Proportion al solenoid valve -
Slew motor performance -
Track motor performance -

CONCLUSION
SPECTION FORM
VATOR EC700BLC

INSPECTED BY ACKNOWLEDGE BY

Action Required
Action Taken
Repair Replace

±
Valid for Serial No from 11124
Model VOLVO EC460B Serial No
Customer Operating hrs

Undercarriage Wear Site/Country

Segment
Net travel hrs
Travel hrs (Ist speed)-%
Inspection Sheet Travel hrs (2nd speed)-%
MC application
Gr. Condition Travel %
Std Dim Measurement Wear % vs STD
Components check item
Repair limit LH RH LH
Link pitch -4073.6%
863.6
(=215.9 x 4)
Estimated life time
(=221.2 x 4) based on current
operating hrs
884.8 0

Bushing outer 2379.7%

diameter 71.39
Estimated life time
Track Link based on current
operating hrs
D ; mininum Value out 68.39 0
of D1,D2

Link height. 1290.0%

129
Estimated life time
based on current
operating hrs
119 0

Shoe grouser height. 257.1%

36
Estimated life time
Shoe based on current
operating hrs
22 0

No
Roller tread diameter 1111.1%
1
0
200 1111.1%
2
0
1111.1%
3
0
1111.1%
4
Bottom
Roller
 4
0
Bottom
1111.1%
Roller 5
0
1111.1%
6
0
182 1111.1%
7
0
1111.1%
8
0
1111.1%
9
0
Roller tread diameter No
168 933.3%
1
Top Roller 0
150 933.3%
2
0

Idler flange height

22 -366.7%

28 0

Idler
Idler flange width
101 1010.0%

91 0

0 0.0%

Sprocket
6 #DIV/0!

Summary /
Remarks
 Date

Inspector
Serial No
Operating hrs
Net travel hrs
Travel hrs (Ist speed)-%
ravel hrs (2nd speed)-%
Travel % #DIV/0!
Wear % vs STD
Note
RH
-4073.6%
Estimated life time
based on current Measure 4 pitches
operating hrs
0

2379.7%
Estimated life time
based on current Check for any crack
operating hrs
0

1290.0%
Estimated life time Check for abnormal wear,
based on current
operating hrs loose pins or any crack
0

Check for any crack or

257.1%
shoe bending
Estimated life time
based on current Shoe width mm:
operating hrs
0

1111.1% Check for any leakage

0
1111.1%
0
1111.1%
0
1111.1%
 0
1111.1%
0
1111.1%
0
1111.1%
0
1111.1%
0
1111.1%
0
Check for any leakage
933.3%
0
933.3%
0

-366.7% Check for any leakage

1010.0%

Check for any crack or

0.0%
breakage

#DIV/0!
BOOM INSPECTION SHEET
 RECOMMENDED PART LIST

CUSTOMER HM / KM
MACHINE TYPE DATE
SERIAL NO. LOCATION
FLEET NO. REC. BY

No Part Number Description Qty Unit Price Amount

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
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36
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39
40

Prepare By:

( )
Remarks