MACHINE INSPECTION Issue

Cold Milling Machine 01/2013

BM 2000...2200/60-2

Kind of machine

Machine type

Year of
Serial number construction:

Operating hours: Hours Date:

last expert inspection Hours Date:

last service Hours Date:

OK
Component yes / no rectified Comment
1. General
If the machine is soiled with oil or dirt, it must be
washed.
Is there corrosion on bearing, functional
components
tight fit of screw connections
Wear of track pads
Wear of rubber parts (conveyor belt, scraper-
discharge)
Accessories:
Operating instructions: correct instructions completely
ex-factory tools are present
2.
Electrics
Lighting : Check front/rear/working lights (if present),
backup alarm, flashing beacon and signal lamps
Battery: check the acid level/clean and grease the
poles, check open-circuit and charge voltage
Read out machine error codes, rectify faults if
necessary
Read out error log and engine control unit, rectify faults
if necessary (trouble shooting in display)
3.
Electrics function test (with the engine shut down)
Self test (display)
Software version
Starter interlock (travel lever, rotor switch, milling tool
replacement switch, PAUSE mode, brake lock/parking
position)
4. Electrics function test (engine running, emergency
shut-down)
EMERGENCY STOP (5x)
Engine air filter
Water separator
Hydraulic oil filter differential pressure switch
Coolant level display
Check coolant concentration and last change, change
coolant, if necessary*, enter the measured actual frost
protection value
_______ °C
Water tank filling level
Fuel system ventilation/starting and running behaviour
5. Filling levels
Engine oil (mark on dipstick)

BOMAG ALL-ROUND CHECK Page 1 of 3

 MACHINE INSPECTION Issue
Cold Milling Machine 01/2013
BM 2000...2200/60-2
OK
Component yes / no rectified Comment
Coolant and fuel acc. to display
Check oil level in milling gear
Travel gear oil level
Hydraulic oil, milling gear
6. Function and travel test (observe the general
safety regulations QSA 801)
Check all filling levels visually before driving the
machine. Check travel and steering functions, all
hydraulic functions, milling rotor. Check visually for
leaks.
Condition of frame, transport eyelets.
check all V-belts, replace if necessary*
check power belt of milling rotor drive, replace if necessary*
Check hoses for ageing and damage.
Measurement and setting of components as per
measurement protocol (see below)
7. Electr. functions and operating elements on the
driver's stand
Display units
Sockets
RPM-meter
Signal lamps
Lighting
Operating hour meter
Machine variant
Backup protection
Cold starting facility
Horn
8. Mechanical functions
Travel lever adjustment
Adjustment of both driver's seats
Check driver's seat and seat belt
for function and damage
Running direction of conveyor belt
Check ROPS/FOPS, access steps, stepping areas,
hold-on grips and rods, covers, cladding for
completeness and damage
Check the tension of the tracks and correct the tension
if necessary.
Check the tool change control
Engine hoods/hood locks
Lift/lower the roof, function of emergency pump
Check all cylinder functions for leaks
Function of rear scraper / safety shut-down
Fast speed/milling speed/parking brake response
Check steering cylinder piston rods for leaks
Check front and rear steering, check track and adjust
as necessary, if necessary readjust parameters or
steering correction
Check function of steering modes: Crabwalk, offset,
manually rear
Function and leak tightness of water sprinkling system
(empty)

Condition and cleanliness of water filters and nozzles

AUTO function of sprinkling system and PAUSE mode

BOMAG ALL-ROUND CHECK Page 2 of 3

 MACHINE INSPECTION Issue
Cold Milling Machine 01/2013
BM 2000...2200/60-2
OK
Component yes / no rectified Comment
Check left/right steering stops
Routing/identification of hoses and cables
Fill in hydraulic oil (half of inspection glass)
Screw connections (engine mounts, chassis bolts)
Battery box/stowage space
Brake releasing device
Milling rotor monitoring/reversing
Check the tank lid
Flow divider - function
Function of front hold-down
Function of side plates left/right
Adjustment of milling box (0-position)
Check the milling function
Check the junction box
Check the maintenance position of the rear scrapers,
check the limit switches
Belt tension: Generator, gearbox
Check the height adjustment (quick adjustment,
sensitive adjustment)
Check contamination of radiator, air filter
Check stickers, decals/labelling
General leak test
*Additional work against separate invoicing

Recommended repairs:

Recommended spare parts:

Designation Quantity P/N

Inspection carried out:

Customer Service Engineer: Name: Signature

BOMAG ALL-ROUND CHECK Page 3 of 3