SEN02663-02 30 Testing and adjusting

Pm clinic service 1
Machine model Model number Service meter
T PC300-8
h
T PC350-8 T LC
User name Date of execution Inspector
/ /
Specifications
Main components Attachments Shoe width
Boom T Standard T ( ) T Breaker T 600 mm
Arm T Standard T ( ) T( ) T 700 mm
Bucket T Standard T ( ) T( ) T( )
Check of oil/coolant level
T Radiator coolant When necessary
T Engine oil T Damper case oil T Machinery case oil
T Hydraulic oil T Final drive case oil T( )
Ambient temperature Altitude
°C m
Operator's opinion

Result of visual inspection

Mechanical systems abnormality record Electrical systems abnormality record

A000N1 Times/1st time h/Latest h Times/1st time h/Latest h
AA10NX Times/1st time h/Latest h Times/1st time h/Latest h
AB00KE Times/1st time h/Latest h Times/1st time h/Latest h
B@BAZG Times/1st time h/Latest h Times/1st time h/Latest h
B@BAZK Times/1st time h/Latest h Times/1st time h/Latest h
B@BCNS Times/1st time h/Latest h Times/1st time h/Latest h
B@BCZK Times/1st time h/Latest h Times/1st time h/Latest h
B@HANS Times/1st time h/Latest h Times/1st time h/Latest h

Max. range of engine coolant temperature Max. range of hydraulic oil temperature gauge
gauge

8 PC300, 350-8
30 Testing and adjusting SEN02663-02

Items related to engine

PC300, 350-8 9
SEN02663-02 30 Testing and adjusting

Items related to oil pressure

10 PC300, 350-8
30 Testing and adjusting SEN02663-02

Check sheet (PC300/350-8)

Model Serial No. Service meter User's name Date of execution Inspector
/ /

1. Engine
Checking condition
Standard Mea-

Good
Service limit

Bad
No. Check item Fuel Work- Auto- Operation of Unit value for new sured
Left knob value
control ing decel- work machine value
switch
dial mode eration equipment
1 Engine speed rpm 2,000 – 2,100 2,000 – 2,100
All levers in
Engine oil MAX MPa 0.34 – 0.59 0.21
2 neutral
pressure {kg/cm2} {3.5 – 6.0} {2.1}
OFF
3 Engine speed rpm 975 – 1,025 975 – 1,025
All levers in
Engine oil MIN OFF MPa Min. 0.15 0.08
4 neutral
pressure P {kg/cm2} {Min. 1.5} {0.8}
5 Engine speed rpm 1,830 – 2,030 1,830 – 2,030
Blow-by ON Arm IN relief kPa Max. 1.57 Max. 2.55
6
pressure MAX {mmH2O} {Max. 160} {Max. 260}
Engine oil All levers in
7 ON OFF rpm 1,300 – 1,500 —
pressure neutral

2. Work equipment speed

Checking condition
Standard Mea-

Good
Service limit

Bad
No. Check item Fuel Work- Unit value for sured
control ing Checking posture, etc. value
new machine value
dial mode

No load, work equipment PC300-8 3.3 – 4.1 Max. 4.5

1 Boom RAISE
extended fully PC350-8 3.4 – 4.2 Max. 4.6
PC300-8 2.6 – 3.2 Max. 3.5
2 Arm IN P
PC350-8 2.9 – 3.5 Max. 3.7
PC300-8 3.4 – 4.2 Max. 4.5
3
PC350-8 3.4 – 4.2 Max. 4.5
Boom top horizontal
PC300-8 3.6 – 4.6 Max. 4.9
4 Arm OUT E
PC350-8 3.5 – 4.5 Max. 4.8
PC300-8 4.4 – 5.4 Max. 5.7
5 L
MAX PC350-8 sec 4.4 – 5.4 Max. 5.7

Boom and arm top horizontal PC300-8 2.9 – 3.5 Max. 3.8
6 Bucket CURL
Arm cylinder retracted fully PC350-8 2.9 – 3.5 Max. 3.8
7 Swing (5 turns) Work equipment extended fully 28.7 – 34.5 Max. 38
STD 44.0 – 66.0 42.0 – 70.0
LO
P LC 46.5 – 69.5 45.0 – 74.5
STD 33.5 – 44.5 31.5 – 48.5
8 Travel (5 turns) One side of track pushed up MI
LC 35.5 – 47.5 34.0 – 51.5
STD 30.0 – 34.0 28.0 – 39.0
HI
LC 32.0 – 36.0 32.0 – 41.5

PC300, 350-8 11
SEN02663-02 30 Testing and adjusting

3. Hydraulic drift of work equipment

Checking condition Standard
Mea-

Good
value for Service limit

Bad
No. Check item Fuel Work- Unit sured
control ing Checking posture, etc. new value
value
dial mode machine

Boom top horizontal PC300-8 Max. 450 Max. 675

Hydraulic drift of
1 Engine stopped Arm cylinder retracted fully mm
bucket tip PC350-8 Max. 550 Max. 825
Bucket loaded

4. Hydraulic circuit
[1] [2] [3] [4] [5]

Checking condition 60 MPa 60 MPa 60 MPa 60 MPa 6 MPa

{600 kg/ {600 kg/ {600 kg/ {600 kg/ {60 kg/

Good
Bad
No. Checked part cm2} cm2} cm2} cm2} cm2}
Fuel Work-
Left knob Operation of work F pump R pump F pump R pump
control ing Control
switch equipment main main LS LS
dial mode
Self pressure A
1 All lever in neutral — — — —
reducing valve
OFF
Main relief valve B B B B
2 —
(Low pressure)
Arm out relief
Main relief valve C C C C
3 ON —
(Low pressure)
D D D D
4 Unload valve All levers in neutral —

Right track driven idle E E

— — —
Lever moved halfway
5 LS valve
Left track driven idle E E
— — —
Lever moved halfway
MAX P
Swing lock F F
— — —
Swing motor Right swing relief
6
safety valve Swing lock F F
OFF — — —
Left swing relief
Right travel lock G
— — — —
Right forward relief
Main relief valve Right travel lock G
Travel motor — — — —
Right reverse relief
7 Safety valve
Travel junction Left travel lock G
— — — —
valve Left forward relief
Left travel lock G
— — — —
Left reverse relief

Checked oil pressure
A (Control circuit basic pressure)
B (Work equipment relief pressure,
Standard value
Unit Standard value for new machine Service limit value
3.03 – 3.43 {31 – 35} 2.84 – 3.43 {29 – 35}
33.83 – 36.28 {345 – 370} 33.34 – 36.77 {340 – 375}

low)
C (Work equipment relief pressure,
MPa 36.28 – 38.73 {370 – 395} 35.8 – 39.23 {365 – 400}
high)
{kg/cm2}
D (Unload pressure) 2.9 – 4.9 {30 – 50} 2.9 – 4.9 {30 – 50}
E (LS differential pressure) 2.35 – 2.55 {24 – 26} 2.35 – 2.55 {24 – 26}
F (Swing relief pressure) 28.42 – 32.85 {285 – 335} 28.42 – 32.85 {285 – 335}
G (Travel relief pressure) 36.29 – 40.21 {370 – 410} 35.8 – 40.7 {365 – 415}

12 PC300, 350-8
30 Testing and adjusting SEN02663-02

* Gauge changing work: Change hoses of gauges [3] and [4].

[1] [2] [3a] [4a] [5]

Checking condition 60 MPa 60 MPa 60 MPa 60 MPa 6 MPa

{600 kg/ {600 kg/ {600 kg/ {600 kg/ {60 kg/

Good
Bad
No. Check item cm2} cm2} cm2} cm2} cm2}
Fuel Work-
Left knob Operation of work F pump R pump F pump R pump
control ing Control
switch equipment main main servo servo
dial mode
H1 H1 H2 H2
8 Servo piston MAX P OFF Arm out relief —
Standard value

Checked oil pressure Unit Standard value for new machine Service limit value

H1 : H2 = 1 : 0.6
H (Servo control pressure) —
(Oil pressure ratio)

* Gauge changing work: Change [3] and [4] to 60K and change hoses of [3], [4], and [5].
[1] [2] [3b] [4b] [5a]

Checking condition 60 MPa 60 MPa 6 MPa 6 MPa 6 MPa

{600 kg/ {600 kg/ {60 kg/ {60 kg/ {60 kg/

Good
Bad
No. Check item cm2} cm2} cm2} cm2} cm2}
Fuel Work-
Left knob Operation of work F pump R pump F pump R pump
control ing LS-EPC
switch equipment main main (F) (R)
dial mode
J1 J1
MIN — — —
P
J2 J2
— — —
PC-EPC (F)
valve J3 J3
9 E All levers in neutral — — —
PC-EPC (R)
valve J4 J4
L — — —

OFF J5 J5
B — — —
MAX
Travel speed: Lo K1
— — — —
travel lever in neutral
Travel speed: Mi K2
Travel lever oper- — — — —
10 LS-EPC valve P
ated
Travel speed: Hi K3
Travel lever oper- — — — —
ated

Checked oil pressure Unit Standard value for new machine Service limit value
J1 (PC-EPC valve output pressure 1) Approx. 1.1 {Approx. 11}
J2 (PC-EPC valve output pressure 2) Approx. 0.3 {Approx. 3}
Standard value

J3 (PC-EPC valve output pressure 3) Approx. 0.7 {Approx. 7}

J4 (PC-EPC valve output pressure 4)
J5 (PC-EPC valve output pressure 5)
K1 (LS-EPC valve output pressure 1)
K2 (LS-EPC valve output pressure 2)
K3 (LS-EPC valve output pressure 3)
MPa Approx. 1.1 {Approx. 11}
{kg/cm2} Approx. 0.9 {Approx. 9}
Approx. 2.1 {Approx. 21}
Approx. 2.3 {Approx. 23}
0 {0}

PC300, 350-8 13