© ZAMIL STEEL
Published in 2010 by ZAMIL Steel Buildings Egypt
    
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Section 1
Zamil Steel

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 1.1 Legal Name and Ownership

Legal Name    &  

Established *444J

Legal Formation 6 

Address 7&<**1  7! ;

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Ownership    %   ! 8" %   8   @   
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Commercial reg. **..

Tax card number -52;404;/02

Sales Taxes reg. -54;(/+;.4(

Other ZI
Business Secters

Business Sectors

Steel HVAC Glass Insulation Concrete

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4    
 1.2 Company Ownership and Structure
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Company Facts & Figures

    5    

 1.3 Zamil Steel Divisions
Pre-Engineered Steel Buildings Division (PEB)
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Building Component Solutions Division (BCOMS) “Saudi Arabia”

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 Canam Asia Ltd. (CAL) “Saudi Arabia”

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Structural Steel Division (SSD) “Saudi Arabia”

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 Process Equipment Division (PED) “Saudi Arabia”

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Towers & Galvanizing Division (T&G) “Saudi Arabia”

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8    
 Section 2
The PEB Products

    9 

 

  
 

 2.1 Pre Engineered Buildings

The Concept
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The main frames:
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<<

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210
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20
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49

    11    

            
           
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PEB Applications
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The Advantages of PEB

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Low Initial Cost:

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Superior Quality:
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Speed of Construction:
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$ $

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    12    

 2.2 Insulated Cladding Systems
   7!!  !      !8 !  $
$" %  $  %$
II. Factory Injected Sandwich Panel (FISP)
III. Field Assembled Sandwich Panel (FASP)

$" %  $  %$

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8       !    $
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II. Factory Injected Sandwich Panel (FISP) (Tempcon)

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III. Field Assembled Sandwich Panel (FASP)

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2.3 Components

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61604-C.5&!  "  $
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    13    

 2.4 Building Accessories
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2.5 Sundry Parts

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    14    

Section 3
Engineering

    15 

 

  


 


 3.1 Engineering Software
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3.2 Engineering Codes

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- Egyptian code of Practice (ECP)

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- Metal Buildings Manufacturing Association (MBMA)

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- American Iron and Steel Institute (AISC)

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- American Welding Society (AWS)

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3.3 Engineering Output

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    16    

 Sample Drawings
@"D$)-;-.40 

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    17    

    18    
Section 4
Materials &
Logistices

    19 

   


 


 4.1 Raw Materials
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;  "  )

A. Structural Members
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B. Panels
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C. Trims & Gutters

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D. Bolts
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    20    

 4.2 Logistics
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    21    

Section 5
Plant & Machinery

    22 


  


 


 5.1 Zamil Steel Operating Units

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- =  $1#  # 8!       &  -
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-P $

&!    6" 8   ! !     !   -
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+!  # "   ! *2555555-8 B    

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I     6"  >6  =   =   % 

 " W *400 -550 *444 *444 -550 -55(
 D$ (0+ 252 4(* 0-5 -+4 25/
 1 4.55 -+55 .555 +555 2555 -.55
 6- 02+/4 *.552* 0/+05 (+255 2.*.5 (0(+/
  6- /4+*2 *(*/5$+ -4*+5 /(055 -0.+4 -442+$-
7! 6- 4+/- *.54$+ -*(* +*+( -04.5 -/**$/.-
3     H6 B + 7 $  M M 1 

5.2 Production Process

6    !   8   ;!; ;     $     "   
      < !&!  ! $

    23    

 Zamil Steel production processes are described in brief as below:
Procurement
     8   !    B  8 E 8    $ 
   !8 B8       $6       8   
    !/2$.BDP -$

Mainframes
(i) Shearing:
I      <   9     !"  
" ;!   8   $

6          9"    PN " !    !
 B .5$

(ii) Punching
6!    !            -
   $

(iii) Welding
6  " ! " !" 8 " 8  ! 88"   " 
8  $     8 8 !      $  
N       %;     B8 "! # 
   " 8    $

   E  8   ;  N< 8    $6 8     -
 8      ! 6 ?    6? $

Secondary Structures
 ! " ! 8    !   ;   
  !  61 $    ! TET E !  !
   B !*$. -$.$

   "  # "      # 9         "  B   $

Sheetings
6      !        8      ;  
 ! 8 61  $
8       !  " '       "-
8 8  B  $

6                !    ! 8
       !   $

    24    

Section 6
Quality & Safety
Culture

    25 

   


 



 6.1 Quality System
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6.2 Quality Plan

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     )

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    )        

    26    

 '*+ ",/;  <

Quality Staff:
     !!%  1  B         
"    <  "     #  !    )
1- Quality engineers:
J6D3# %%H>1,$
J%?U6?$
2- Quality Inspectors:
J6D3# %,3# %%H>1,$
J  % $
Welders and Welding Operators:
6 8 8    "<      R3 EH   6-
 S;3H6 "'      #+ $       
 8 8    '"$

6.4 QC TOOLS:
I 8    !#   !        )

Equipment Application

Non-Destructive Testing (NDT):

1->   >          !8     
!M$H  $
*$A B>D;.-3
    !       ! 8  !   B
-;W       \$ $

In process Inspection :
  B!      $
*$1  T1  E
  9     B$$
-$=   T   E
8  98   $
/$?  $

2$  "   

Coatings:
*$     ! T  **+E     B!  $

-$   81 T  /*4E >!8   $

/$ M   T  *50E I   $  B  !  $

    27    

    28    
    29    
 HEALTH AND SAFETY POLICY

The Zamil Steel authority’s mission is to adapt our systems and practices to meet the
requirements of international markets. In discharge our responsibilities, we pay special
attention to safety to achieve zero accident.

Zamil Steel management is committed to, and accountable for, implementing, maintaining,
measuring and improving the health and safety programmers of the company. Set measur-
able targets and seek to continually improve our health and safety performance.

Maintain safety management systems that meet all requirements and are integrated into
our business activities. We will continually provide a healthy and safe environment for our
employees, our costumers and the public.

“Safety for all” must be embraced by everyone. All staff who have direct control of activities
that affect safety are to demonstrate safety explicitly in their execution of these activities.

    30    

Section 7
Major Projects

    31 

 
  

 


   *444      -.55"   # *- !
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   $

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 8#$

78"  # 8    !''  8 8  " -
"   P"   $@  B  ! 8 >H3) )PP888$9   $ P"PP
$

    32    

 Major Projects

in Egypt
= > !% ? /;

Area:+5245-$

Building use: Paper Factory

Location: + !7 " $

Arma Group.

Area:-2*(5-$

Building use: Food & Chimecal Industries

Location: *5 !H$

Cleopatra Group.

Area: *.(*//-$

Building use:  I 

Location:*5 !H9$

    33    

 El Sewedy for Cables.

Area: ..(-*-$

Building use: Factory

Location: *5 !H$

German University in Cairo.

Area: *04*(-$

Building use: Educational

Location: .M  

Interstate paper industries (IPI).

Area: -+52.-$

Building use: Paper Factory

Location:   $

Omya Egypt.

Area: /(0(-$

Building use: Chimecal Industries

Location: *5 !H $

   
34    
 Oriental Weavers.

Area: */+404-$

Building use: Factories & Warehouse

Location: *5 !H $

EMC Airlines

Area: +555-$

Building use: Aircraft Hanger

Location:  % $6  $

Agility

Area: 2.555-$

Building use: Warehouse

Location: 6 !7 " $

Mall of Arabia

Area: 4.555-$

Building use:  1

Location: 6 !7 " $

    35    

 @ J K X  

Area: 27000 -

Building use: Hotel

Y < X  

Macro Cash & Carry.

Area:12000 -

Building use: Commercial

Location:    " I

TCI Sanmar Chemicals.

Area: -.55-$

Building use: Chimecal Industries

Location:   $

Temsa Egypt.

Area: -4555-$

Building use: Automotive Factory

Location: *5 !H $

    36    

 Major Projects

in Africa
Regis Trading International.

Area:-+55-$

Building use:     "  $

Location: 6 $

 ! >  /Y+[

Area: 24.5-$

Building use:?$

Location:  $

% Y[=

Area: .-.-$

Building use:   &  $

Location: 3;6 $

    37    

 Caspian.

Area: *-*$(---$

Building use:  $

Location: 1";9 $

=>J

Area: .0+5-$

Building use: Factory

Location: C$

Ibeto Group.

Area:(0(2-$

Building use: I $

Location: M  $

DE Simone LTD.

Area:+0.5-$

Building use: I $

Location: UC$

    38    

 Depa arabtec Hotel Intl.

Area: (25-$

Building use: M  $

Location:A $

 ! >  /Y+[

Area: .4+/-$

Building use:?$

Location:  $

    39    

Section 8
Zamil Industrial
Investment Co.

    40 

 
  


 



 8.1 Zamil Industrial
 %   8! *44($%    A ! 6"  
 4+55  ..   $6    !  !"   #  -
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"  $! !  #  888$9    $ 

I /* "-550 %     #!6H/$+(*" P>4(*$+ 

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B   -5508 6H2$.4P>*$--!6H2$-+P>*$*2 0$(
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 %   <   (5    B $
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Zamil Air Conditioners

 6   6 8! *402!       
"  " "   6"         -
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# B # "U         A   
C U  B $6 E!       6" %  $

 6      # #   !"   !#      -
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    42    

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    45