NANTONG HEHAI POWER

EQUIPMENT CO., LTD

Biogas Generators Spec

250KW Standby power/50Hz

Jan 2016
 The Hehai Power Biogas generator sets, adopt our own Biogas engine which is high-tech and has obtained the national

invention patent. It comes with perfect structure design, advanced technology, low noise, little vibration, reliable, natural

inspiration, low Biogas consumption, long life, easy installation and maintenance.

Patent & Speciality:

1. Biogas Lean Burn Technology 4. Biogas Quantitative Control & Self-adjustment

2. Biogas Common Rail & Direct Injection Technology Technology

3. Biogas & Air Independent Intake System

Advantage & Features:
1. Full Output : We rate the power as continuous condition, so Hehai Power Biogas generators could run

100% output in prime operation

2. Lower Exhaust Temperature : Based on the lean burn and direct injection technology, Hehai Power Biogas generators

perform with much lower exhaust temperature than other Biogas engines, it could less than

560 degree

3. More Safe : ※ Biogas & air independent intake system guarantee the safety of supply

※ In-cylinder mixture and lean burn guarantee the Biogas complete combustion , no more

Biogas exhaust and blasting

※ Multi- protection guarantee the Biogas cut off when emergency

a. Manual ball valve cut off

b. Butterfly valve closed by solenoid

c. Needle valve closed on injector

d. solenoid locked on Biogas rail pipe

e. cylinder valve closed

4. Less Biogas Consumption: Biogas quantitative control and self-adjustment technology ensure the low Biogas

consumption

5. More reliable: ※ Biogas common rail & direct injection technology could balance each cylinder with same

work condition and same output, which makes machine steady power

※ No turbocharger which easy to be broken due to the high heat value of Biogas.

※ No mixer which effect the combustion if not mixing enough

6. Longer life: ※ Low exhaust temperature make sure all the components in good conditions

※ In-cylinder mixture and lean burn guarantee the Biogas complete combustion

※ Common rail & direct injection make sure the high efficiency

7. Easy maintenance: No mixer, no turbocharger, same series engine from 24kw to 250kw output, parts exchangeable;

Ambient requirement：
1. Ambient temperature：≤45℃ 4. Exhaust back pressure：45mmHg

2. Relative humidity：60％ （New machine is proposed to minimize the exhaust back

3. Atmospheric pressure：100kPa pressure）

5. Available for the environment of a salt spray, mildew, oil mist, coagulation and vibration & shock from normal operation

Biogas composition required:

1. methane content ≥40%, 3. hydrogen sulfide content ≤ 200ppm,

2. sulfur content≤ 480ppm, 4. Biogas pressure ≥ 0.15MPa,

5. Biogas should be treated to no free water, solid particles.

Main technical parameters of Biogas generator set：

1. Model: 250GFT61

Continuous Power（@25℃）: 220kW/275KVA Voltage settling time: 1.5s

Prime Power: 240KW/300KVA Instant Voltage Regulation: +20%，-15%

Standby Power: 250kW/313KVA Frequency regulation: 0～8% available

Biogas engine model: 12V138RT (Hehai Power Patent) RPM regulation: ≤0.9%

Alternator model: ECO38-3LN (Meccalte) Frequency recovery time: ≤4s

Rated Current: 450A Voltage regulation: ≤±0.8%

Rated Voltage: 400V/230v Start mode: DC24V

Factor: 0.8(Lag) Battery charging mode: Biogas engine with

Frequency: 50Hz alternator

Rated RPM: 1500r.p.m Overload capacity: 110% continuous power load available

Phases: 3 phase 4 wires for 1 hour per 12 hours running

Steady Voltage regulation: ±2.8%

2. The insulation between the phases and earth is not less than 2 MΩ.

3. The generator set comes with copper grounding bolts and obvious ground label

4. The Biogas generator set could start smoothly with temperature not less than 5℃ and no preheating of oil and coolant.

5. The no-load voltage regulation is from 95% to 105% of the rated voltage

6. Net Weight of Biogas generator set：About 4000kg

7. Dimension of Biogas generator set： 3700mm×1350mm×1900mm。

Biogas Engine:

Biogas engine model: 12V138RT

12 cylinders, V type, 4 strokes natural inspiration

Rated Power: 280kw /1500rpm( net output) injection

Bore X Stroke： 138×155mm Ignition method: electric ignition (ECU)

Displacement: 27.4 Liters Exhaust temperature： ≤ 570℃±10％

compress ratio： 10.1 1 Max exhaust back pressure: ＜51mmHg

Piston speed： 7.9m/s Cooling system: radiator with fan; or heat exchanger

intake method: natural inspiration Intake resistance: 2.49kpa

Combustion mode: common rail, Biogas direct Application for: Continuous running for power generation

3
Biogas consumption: ≤0.57 m3/kW•h (CH4 ≥ 50%) Starting mode: DC24V

Oil consumption: 0.04 g/kW·h±10% Capacity of buttery: DC24V

Oil capacity: 60L±10％ Lubrication oil label: 15W/CD40

Governor system: electric governor

Alternator:

Model: Meccalte ECO38-3LN

Alternator type: brushless, Synchronous Factor： 0.8（lag）

Prime output： 240kW/300KVA Insulation Class: H

Rated voltage： 400V/230v Protection degree: IP23

Current： 500A Excitation and voltage regulation: AVR

Frequency： 50Hz/1500RPM Cooling mode: air cooling

Control System

Control panel：

Digital display: 1. Speed (RPM),

2. Oil pressure,

3. Oil temperature,

4. Water temperature,

5. Exhaust temperature,

6. Meter;

Indication alarm system:

1. low oil pressure 5. high exhaust temperature,

2. high temperature 6. power indicator

3. high oil temperature 7. operation instructions

4. over speed, 8. battery voltage indication;

Panel is equipped with: start button, emergency stop button, lamp test button, reset button, mute button.

4
Alarm and emergency stop indication：

1. Overs peed indication(≥1625RPM Alarm、≥1725RPM Stop)

2. Low oil pressure alarm (≤0. 17Mpa Alarm、≤0.10Mpa Stop)

3. Water temperature alarm （≥92℃ Alarm、≥97℃ Stop）

；

4. Exhaust temperature alarm （≥580℃ Alarm、≥600℃ Stop）

Supply scope of Biogas generator set ：

1. Biogas engine ：

※ Air intake system ※ Exhaust system:

Air cleaner/ Crankcase ventilation pipe Exhaust elbow, muffler, flexible coupling and

※ Cooling system flange

Fresh water pump/Thermostat ※ Starting system

Fan and Radiator or DC24 starter motor

raw and fresh water heat exchanger / raw ※ Governor

water pump High performance electric governor and

※ Lubrication system actuator

Oil pump/ oil cooler/ oil filter ※ Ignition system

※ as supply system Digital ignition module, Ignition coil, spark

Stainless steel ball valve, stainless steel butterfly valve, plugs, Hall sensors, low-voltage cables, high voltage cable,

solenoid valves, self-pressure regulating valve, ignition switch

2. Alternator Meccalte ECO38-3LN

3. Radiator 45 degree acceptable

4. Control Panel Hehai

5. MCCB : CM1 High performance molded case MCCB (Merlin Gerin/ Schneider)

6. Accessories

※ Oil filter (2)

※ Plug (2)

※ Wire (2)

※ Tools, meters etc

7. Documents

※ Installation Drawing of Biogas generator set, control panel wiring drawing,

※ Biogas generator manual , certificate , packing list

※ Biogas engine manual , certificate

※ Alternator manual, certificate

8. Optional:

※ Desulf tank
5
※ Water separator

※ Biogas tank

※ Syn Cabinet

※ Canopy

※ ComAp Control Panel ※ Biogas compressor（included）

※ Biogas tank

※ Synchronizing parallel cabinet

※ Soundproof Canopy and CHP (Combined Heat and Power)

Note:

Performance could be changed according the Biogas and ambient condition