60min per hour/cycle

Rate per hour=

time

Capacity/week=

Rate per hour*working

hours*no of lines*no of
working days

Rate/ No of
Operator Production data day/week lines
Process hour hour
1 Cabinet set assembl 9/hour 9 7.5 5 2
2 Door subassembly 6.4 min 9.4 7.5 5 2
3 Wiring harness and 8.1 min 7.4 7.5 5 2
4 Wiring and electrica 8.5/ hour 8.5 7.5 5 2
5 Inspection and testi 90 sec+ 15 min(3) 9.2 7.5 5 2
6 Packaging 5 min + 4 min (6) 10.6 7.5 5 2
The third operator is working beyond capacity he is not
even able to meet 600 units per week

Note-shift 8.5 hour (2 15min paid break, 1 30 min unpaid )

Total
S.No Process No of employee Wages /hrNo of hourday/week wage/
week
Supervisor 1 24 8 5 960
Material handling 1 20 8 5 800
1 Cabinet set assembl 2 18 8 5 1440
2 Door subassembly 2 18 8 5 1440
3 Wiring harness and 2 18 8 5 1440
4 Wiring and electrica 2 18 8 5 1440
5 Inspection and testi 2 20 8 5 1600
6 Packaging 2 18 8 5 1440
Total 14 Total 10560
 capacity Demand
per week per week
675 600
705 600
555 600
637.5 600
690 600
795 600

labour cost/unit
19.02703