Line - A

Activity Activity Time Immediate Processor

1 30 None Workers 7
2 50 None Time (hrs) 7
3 40 1
4 50 1

5 20 2
6 10 3
7 10 4,5
8 20 2
9 10 6

10 40 9
11 20 7

12 30 7
13 50 9
14 50 10
15 10 11
16 40 8,12

Total 480 Production

315
Going for full
capacity = 360 420
Worker Activity Time taken (sec) Idle time (sec)

Total working
1 1,3 70 10 time (min)
2 2,5 70 10 In seconds
3 4,8 70 10
4 6,9,13 70 10
Bottleneck
5 7,10,11 70 10 time (sec)
6 14,15 60 20 Capacity
7 12,16 70 10
Max OT ( sec)
OT Capacity
Current Normal
Capacity 315 Wage/ hr
Demand 420 OT Wage/ hr
Actual Cycle Contribution/
time (min): 1.3333333333 unit
In seconds 80 Per unit OT

Over time
Worker Over Time Normal Time Normal Wage wage Total wage
7 0 8 18 30 1008

7 1.1666666667 8 18 30 1253
 420
25200

70
360

7200
102.8571428571

18
30

30
1.1666666667

Contribution
9450

12600
 Worker Activity
Workers 8 12
Time (hrs) 7 2 1,5
3 3,8
4 4,6,7
5 9,13
6 10,11
7 14,15
8 12,16

Demand
Actual Cycle time (
In seconds

ProductionWorker Over Time

420 8 1.1666666667
Going for full capacity
= 360
Time taken (sec) Idle time (sec)
50 20 Total working time (min)
50 20 In seconds
60 10
70 0
60 10 Bottleneck time (sec)
60 10 Capacity
60 10
70 0 Max OT ( sec)
OT Capacity
Normal Wage/ hr
420 OT Wage/ hr
1.1666666667 Contribution/ unit
70 Per unit OT (min)

Normal Time Normal Wage Over time wage Total wage

8 18 30 1432
 420
25200

70
360

7200
102.8571428571
18
30
30
1.1666666667

Contribution
12600
 Worker
Workers 9 1
Time (hrs) 7 2
3
4
5
6
7
8
9

ProductionWorker
420 9
Going for full
capacity = 360
Activity Time taken (sec) Idle time (sec)
2 50 10
1,5 50 10
3,8 60 0
4,6 60 0
9,13 60 0
7,10 50 10
14 50 10
12,11,15 60 0
16 40 20

Demand 420
Actual Cycle time (min): 1
In seconds 60

Over Time Normal Time Normal Wage Over time

0 8 18 30
Total working time (min) 420
In seconds 25200

Bottleneck time (sec) 60

Capacity 420

Max OT ( sec) 7200

OT Capacity 120
Normal Wage/ hr 18
OT Wage/ hr 30
Contribution/ unit 30
Per unit OT (min) 1

Total wage Contribution

1296 12600
 Worker Activity
Workers 2 1 a,b,c,d

Time (hrs) 7 2 e,f,g,h

Current
Capacity
Demand
Actual Cycle
time (min):
In seconds

Productio
n Worker Over Time
140 2 0
Time taken (sec) Idle time (sec)
180 0 Total working time (min)

180 0 In seconds

Bottleneck time (sec)

Capacity

Max OT ( sec)
OT Capacity

140 Normal Wage/ hr

210 OT Wage/ hr

3 Contribution/ unit
180 Per unit OT

Normal Time Normal Wage Over time wage Total wage

8 18 30 288
 420

25200

180
140

7200
40

18
30

30
3

Contribution
4200
 Worker Activity Time taken (sec)
Workers 3 1 a,c,d 130
Time (hrs) 7 2 b,e 100
3 f,g,h 130
Rejection Rate 1%
Extra Qty 2.1

Current
Capacity 193
Demand 210
Actual Cycle
time (min): 2.1761658031
In seconds 130.5699481865

ProductionWorker Over Time Normal Time

210 3 0.6897222222 8
Idle time (sec)
0.5699481865 Total working time (min) 420
30.5699481865 In seconds 25200
0.5699481865

Bottleneck time (sec) 130

Capacity 193.8461538462

Max OT ( sec) 7200

OT Capacity 55.3846153846

Normal Wage/ hr 18
OT Wage/ hr 30

Contribution/ unit 30
Per unit OT 2.1666666667

Normal Wage Over time wage Total wage Contribution

18 30 494.075 6300
 Worker Activity Time taken (sec)
Workers 4 1 a,c 110
Time (hrs) 7 2 b,d 70
3 e,f 90
Rejection Rate 1% 4 g,h 90
Extra Qty 2.1

Current Ca 229
Demand 210
Actual Cycl 2
In seconds 120

ProductionWorker Over Time Normal Time

210 4 0 8
Idle time (sec)
10 Total working time (min) 420
50 In seconds 25200
30

Bottleneck time (sec) 110

Capacity 229.090909091

Max OT ( sec) 7200

OT Capacity 65.4545454545
Normal Wage/ hr 18
OT Wage/ hr 30
Contribution/ unit 30
Per unit OT 1.8333333333

Normal Wage Over time wage Total wage Contribution

18 30 576 6300