2007 C7 ACERT® 2007 Technology TRG

March 2011
Labor Requirement Guide

C7 ACERT® 2007
C7S 1-UP
Page 2 of 170
Booklet of All SMCS Codes
Quantity (QTY) Codes are single-digit alphabetic A booklet of all SMCS Codes for Engine Division
codes used to define component quantities. Not all Products (Form SEBD3437) is included in the TRG
SMCS Codes have a Quantity Code. Binder Manual and the Service Warranty Guide.
This booklet lists the Component Codes, Job
Typical Quantlty Codes: Codes, Modifier Codes, and Quantity Codes that
F=First One are available. The SMCS Code Booklet should be
A=Each Additional used when developing an SMCS Code for a repair
S=Set or All segment that is not included in the TRG.
If the SMCS Code has both a Modifier Code and a
Quantity Code, then the Quantity Code follows the
Modifier Code with a dash (-1 between the Modifier
TR6 Times Listed By 8MGS Code
and Quantity Codes. All repair segments included in segmented Time
Requirement Guides are listed by the SMCS Code,
in numerical order of the Component Code. In
addition, within each Component Code the various
repair segments for a particular code are listed in
numerical order of the Job Code.
Comp. C d e Job Code Mod. Code Qty. Code At the top of each page is the name of the major
(Valve Cover) (MI) (Right) (First One) category for those Component Codes listed on that
page. This major category represents a major
structure or system of the engine installation.
Example 3. SMCS Code For RBI One Valve Cover If the Component Code is not known, the
On Right Side
Alphabetical Index of part names can be used for
If no Modifier Code is used, put a dash I-),
two locating a specific repair segment in the TRG.
blank spaces, and another dash (-1 between the
Job Code and the Quantity Code. (Refer to
Example 4). Standard Time Includes
The repair steps listed under "Standard Time
Includes" are divided under the following possible
su b-headings:
Separate & Connect
Comp. Code .
Job Code No Mad. Qty C d e
* Remove & Install
(Valve Cover) (MI) Code (Set) Disassemble & Assemble
* Remove
Example 4. SMCS Code For R&l Set Of Valve Install
Covers Miscellaneous
Any combination from one to all five of these
NOTICE sub-headings may be listed for a particular repair
When entering SMCS codes in the On-tine Senrice Glaim segment.
System, the dashes (-) between the individual codes are The repair steps listed under each sub-heading are
not used. listed in the approximate order of repair or grouped
with associated pai-tsloperations within each
sub-heading. This makes it easy to follow what a
particualr repair segment includes. It is especially
helpful for repair segments that involve a number of
various components, since all steps associated with
a particular component are listed together under
each sub-heading.
Page 3 of 170
C7 ACERT® 2007
Combined Repair Times For

C7 ACERT® 2007
COMP JOB MOD QTY Code Description

1052 000 Turbocharger, Comb Repair Time (Wrnt)
Notes: If complete turbo was replaced with an exchange turbo, add code (1052-017) for diagnosing cause of failure.
If turbo cartridge was repaired /replaced, use instead code (1053-010) for R&I turbo cartridge.
If required, claim code (1051-010) to R&I air cleaner.
If required, claim code (1354-010-CLT) to R&I expansion tank coolant.
Time Includes: MC RE SC
4.6 4.8 5.4
Labor Code Code Description
1052-010 Remove & Install Turbocharger 3.4 3.6 4.2
1052-030 Test After Repair Turbocharger 0.3 0.3 0.3
1052-035 Troubleshoot Turbocharger 0.6 0.6 0.6
1052-074 Wash Turbocharger 0.3 0.3 0.3

1052 000 GK Turbocharger, Comb Repair Time (Wrnt), Gasket
4.3 4.5 5.1
1052-010 Remove & Install Turbocharger 3.4 3.6 4.2
1052-035 Troubleshoot Turbocharger 0.6 0.6 0.6
1052-074 Wash Turbocharger 0.3 0.3 0.3

1059 000 Exhaust Manifold, Comb Repair Time (Wrnt)
Notes: If required, claim code (7252-010-IN-E) to R&I inner fender.
If required, claim code (7263-010) to R&I engine enclosure.
8.5 8.3 8.9
1059-010 Remove & Install Exhaust Manifold 7.4 7.2 7.8
1059-030 Test After Repair Exhaust Manifold 0.3 0.3 0.3
1059-035 Troubleshoot Exhaust Manifold 0.5 0.5 0.5
1059-074 Wash Exhaust Manifold 0.3 0.3 0.3

1059 000 GK Exhaust Manifold, Comb Repair Time (Wrnt), Gasket
8.2 8.0 8.6
1059-010 Remove & Install Exhaust Manifold 7.4 7.2 7.8
1059-035 Troubleshoot Exhaust Manifold 0.5 0.5 0.5
1059-074 Wash Exhaust Manifold 0.3 0.3 0.3
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C7 ACERT® 2007

1100 000 Cylinder Head Assembly, Comb Repair Time (Wrnt)
Notes: If exchange head is used, add code (1100-002) to transfer components.
If lines to A/C condenser require S&C, add code (1802-045-ES) for charging with refrigerant.
If required, add code (7156-010) for R&I bumper.
If required, claim code (1408-029-CS) to S&C wiring harness chassis.
If required, claim code (7252-010- -S) to R&I fender set.
If required, claim code (7262-010-S4) to R&I firewall support.
23.7 20.8 24.6
1100-010 Remove & Install Cylinder Head Assembly 21.0 18.1 21.9
1100-030 Test After Repair Cylinder Head Assembly 1.0 1.0 1.0
1100-035 Troubleshoot Cylinder Head Assembly 1.2 1.2 1.2
1100-074 Wash Cylinder Head Assembly 0.5 0.5 0.5

1157 000 Flywheel Housing, Comb Repair Time (Wrnt)
Notes: If equipped with a frame bracket, add (7050-010-S4) for R&I frame bracket.
If equipped with power take-off pump, add code (1165-010).
If required, add code (1061-010) to R&I the exhaust pipe.
If required, add code (1000-010-AO) to R&I engine access cover.
If required, add code (7263-010) to R&I engine enclosure.
If the ring gear requires replacement, add code (1158-010).
Time does not include replacement of any worn clutch parts, which is the customer s labor expense.
If equipped with a rear mounted battery box, add code (7257-010) for cab-overs only.
If an allison transmission 1000, 2000, 2400 product family and in addition is equipped with a manual shift cable, add code (3030-010-
KK), claim this code if not already included in repair.
10.3 12.0 9.7
1157-030 Test After Repair Flywheel Housing 0.3 0.3 0.3
1157-074 Wash Flywheel Housing 0.5 0.5 0.5
1157-035 Troubleshoot Flywheel Housing 0.6 0.6 0.6
1157-010 Remove & Install Flywheel Housing 8.9 10.6 8.3

1157 000 GK Flywheel Housing, Comb Repair Time (Wrnt), Gasket
10.0 11.7 9.4
1157-035 Troubleshoot Flywheel Housing 0.6 0.6 0.6
1157-074 Wash Flywheel Housing 0.5 0.5 0.5
1157-010 Remove & Install Flywheel Housing 8.9 10.6 8.3

1160 000 Crankshaft Front Seal, Comb Repair Time (Wrnt)
Notes: None
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C7 ACERT® 2007
2.5 2.4 2.5

1160-010 Remove & Install Crankshaft Front Seal 1.3 1.2 1.3
1160-030 Test After Repair Crankshaft Front Seal 0.3 0.3 0.3
1160-035 Troubleshoot Crankshaft Front Seal 0.6 0.6 0.6
1160-074 Wash Crankshaft Front Seal 0.3 0.3 0.3

1161 000 Crankshaft Rear Seal, Comb Repair Time (Wrnt)
7.0 7.0 7.0
1161-030 Test After Repair Crankshaft Rear Seal 0.3 0.3 0.3
1161-074 Wash Crankshaft Rear Seal 0.3 0.3 0.3
1161-035 Troubleshoot Crankshaft Rear Seal 0.6 0.6 0.6
1161-010 Remove & Install Crankshaft Rear Seal 5.8 5.8 5.8

1162 000 Timing Gear Housing, Comb Repair Time (Wrnt)
Notes: Do not use this code for access to timing gears, instead use code (1166-010) for R&I timing gear cover.
This code does not include R&I cam followers.
If required, claim code (1802-045-ES-) to charge refrigerant compressor.
16.2 16.2 16.2
1162-035 Troubleshoot Timing Gear Housing 0.6 0.6 0.6
1162-074 Wash Timing Gear Housing 0.5 0.5 0.5
1162-030 Test After Repair Timing Gear Housing 0.3 0.3 0.3
1162-010 Remove & Install Timing Gear Housing 14.8 14.8 14.8

1162 000 GK Timing Gear Housing, Comb Repair Time (Wrnt), Gasket
15.9 15.9 15.9
1162-010 Remove & Install Timing Gear Housing 14.8 14.8 14.8

1162 000 IS Timing Gear Housing, Comb Repair Time (Wrnt), Includes R&I Some Comp
Notes: If required, add code (1302-010) for R&I oil pan.
If followers do not require inspection, use instead (1162-010).
Use this code only if followers require inspection/replacement.
16.2 17.4 15.8
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C7 ACERT® 2007
1162-030 Test After Repair Timing Gear Housing 0.3 0.3 0.3
1162-010-IS Remove & Install Timing Gear Housing, Includes R&I Some Comp 14.8 16.0 14.4

1202 000 Crankshaft, Comb Repair Time (Wrnt)
Notes: If an allison transmission 1000, 2000, 2400 product family and in addition is equipped with a manual shift cable, add code (3030-010-
This time does not include replacement of any worn clutch parts, which is the customers labor expense.
For new/exchange engines, add (1000-002) to transfer components.
If equipped with an automatic transmission, add code (3030-010-AU).
This time is based on transmission being removed with the engine.
This time includes removing cab from frame for access for SC, MC.
If required, claim code (1353-010-S4) to R&I radiator support bracket, that is mounted above the valve cover on some trucks.
If required, claim code (1064-010-AA) to R&I aftercooler core air to air.
Maneuver inoperative truck into shop.
Time is based on cylinder head & pistons remaining installed.
If required, add code (1302-010-OX) to R&I the oil pan, which is normally done in conjunction with engine R&I.
For test after repair, add one of the following codes: (1000-031-OX), (1000-031-CS) or (1202-030).
30.2 29.7 29.9
1000-010 Remove & Install Engine 16.9 16.4 16.4
1202-074 Wash Crankshaft 0.5 0.5 0.5
1202-035 Troubleshoot Crankshaft 1.2 1.2 1.2
7006-552 Tow Truck 0.6 0.6 0.6
1202-010 Remove & Install Crankshaft 10.0 10.0 10.2
1202-030 Test After Repair Crankshaft 1.0 1.0 1.0

1202 000 CN Crankshaft, Comb Repair Time (Wrnt), With Contamination
If exchange head is used, add code (1100-002) to transfer components.
35.9 36.1 36.1
1202-074 Wash Crankshaft 0.5 0.5 0.5
7006-552 Tow Truck 0.6 0.6 0.6
1202-010-CN Remove & Install Crankshaft, With Contamination 15.7 16.4 16.4

1202 000 XN Crankshaft, Comb Repair Time (Wrnt), Without Contamination
Notes:
Page 7 of 170
If exchange head is used, add code (1100-002) to transfer components.
This code includes R&I only one rod & piston assembly.
For test after repair, add one of the following codes: (1000-031-OX), (1000-031-CS).
33.1 33.3 33.4
1202-074 Wash Crankshaft 0.5 0.5 0.5
7006-552 Tow Truck 0.6 0.6 0.6
1202-010-XN Remove & Install Crankshaft, Without Contamination 13.1 13.6 13.7

1210 000 Camshaft, Comb Repair Time (Wrnt)
Notes: If followers require inspection/replacement, use instead code (1210-010-IS).
If R&I cam was done in conjunction with R&I cylinder head, use instead code (1210-010-ES) which excludes some R&I associated
with R&I cylinder head.
If R&I camshaft gear is required, add code (1212-010).
Use this code if followers do not require inspection/replacement.
If required, add code (1051-010) for R&I air cleaner.
If required, add code (1354-010-CLT) for R&I expansion tank coolant.
If required, add code (1408-029-CS) for S&C wiring harness chassis.
If required, add code (7252-010--S) for R&I fender set.
If required, add code (7262-010-S4) for R&I firewall support.
14.2 14.2 14.1
1210-030 Test After Repair Camshaft 1.0 1.0 1.0
1210-074 Wash Camshaft 0.5 0.5 0.5
1210-035 Troubleshoot Camshaft 1.2 1.2 1.2
1210-010 Remove & Install Camshaft 11.5 11.5 11.4

1210 000 IS Camshaft, Comb Repair Time (Wrnt), Includes R&I Some Comp
Notes: If followers do not require inspection/replacement, use instead code (1210-010).
Use this code if followers require inspection/replacement.
If required, add code (1051-010--) for R&I Air Cleaner.
If required, add code (1212-010--) for R&I Camshaft Gear.
If required, add code (1354-010-CLT-) for R&I Expansion Tank Coolant.
If required, add code (1408-029-CS-) for S&C Wiring Harness Chassis.
If required, add code (7252-010--S) for R&I Fender Set.
If required, add code (7262-010-S4-) for R&I Firewall Support.
14.9 15.2 14.7
1210-030 Test After Repair Camshaft 1.0 1.0 1.0
1210-074 Wash Camshaft 0.5 0.5 0.5
1210-035 Troubleshoot Camshaft 1.2 1.2 1.2
1210-010-IS Remove & Install Camshaft, Includes R&I Some Comp 12.2 12.5 12.0

1256 000 Fuel Transfer Pump, Comb Repair Time (Wrnt)
Notes:
None
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C7 ACERT® 2007
2.5 2.6 2.5

1256-010 Remove & Install Fuel Transfer Pump 1.1 1.2 1.1
1256-030 Test After Repair Fuel Transfer Pump 0.5 0.5 0.5
1256-035 Troubleshoot Fuel Transfer Pump 0.6 0.6 0.6
1256-074 Wash Fuel Transfer Pump 0.3 0.3 0.3

1290 000 F Unit Injector, Comb Repair Time (Wrnt), First One
Notes: If additional injectors are removed, add code (1290-010- -A) for each additional injector, in conjuction with this code.
If required, claim code (7252-010-IN-E) to R&I inner fender.
3.4 3.1 3.1
1290-010-F Remove & Install Unit Injector, First One 2.0 1.7 1.7
1290-030 Test After Repair Unit Injector 0.5 0.5 0.5
1290-035 Troubleshoot Unit Injector 0.6 0.6 0.6
1290-074 Wash Unit Injector 0.3 0.3 0.3

1290 000 S Unit Injector, Comb Repair Time (Wrnt), Set (All)
Notes: If required, claim code (1408-029-CS-) to S&C wiring harness chassis.
7.1 6.7 6.7
1290-010-S Remove & Install Unit Injector, Set (All) 5.7 5.3 5.3
1290-030 Test After Repair Unit Injector 0.5 0.5 0.5
1290-035 Troubleshoot Unit Injector 0.6 0.6 0.6
1290-074 Wash Unit Injector 0.3 0.3 0.3

1302 000 Engine Oil Pan, Comb Repair Time (Wrnt)
Notes: None
2.5 3.4 2.4
1302-010 Remove & Install Engine Oil Pan 1.4 2.3 1.3
1302-030 Test After Repair Engine Oil Pan 0.3 0.3 0.3
1302-035 Troubleshoot Engine Oil Pan 0.5 0.5 0.5
1302-074 Wash Engine Oil Pan 0.3 0.3 0.3

1302 000 GK Engine Oil Pan, Comb Repair Time (Wrnt), Gasket
Notes: None
2.2 3.1 2.1
1302-010 Remove & Install Engine Oil Pan 1.4 2.3 1.3
1302-035 Troubleshoot Engine Oil Pan 0.5 0.5 0.5
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C7 ACERT® 2007
1302-074 Wash Engine Oil Pan 0.3 0.3 0.3

1306 000 Eng Oil Filter Hsg/Base, Comb Repair Time (Wrnt)
Notes: None
5.5 5.6 6.1
1306-010 Remove & Install Eng Oil Filter Hsg/Base 4.4 4.5 5.0
1306-074 Wash Eng Oil Filter Hsg/Base 0.3 0.3 0.3
1306-030 Test After Repair Eng Oil Filter Hsg/Base 0.3 0.3 0.3
1306-035 Troubleshoot Eng Oil Filter Hsg/Base 0.5 0.5 0.5

1306 000 GK Eng Oil Filter Hsg/Base, Comb Repair Time (Wrnt), Gasket
Notes: None
5.2 5.3 5.8
1306-010 Remove & Install Eng Oil Filter Hsg/Base 4.4 4.5 5.0
1306-074 Wash Eng Oil Filter Hsg/Base 0.3 0.3 0.3
1306-035 Troubleshoot Eng Oil Filter Hsg/Base 0.5 0.5 0.5

1355 000 Thermostat/Water Temp Reg, Comb Repair Time (Wrnt)
Notes: None
2.2 2.2 2.5
1355-010 Remove & Install Thermostat/Water Temp Reg 0.8 0.8 1.1
1355-030 Test After Repair Thermostat/Water Temp Reg 0.5 0.5 0.5
1355-035 Troubleshoot Thermostat/Water Temp Reg 0.6 0.6 0.6
1355-074 Wash Thermostat/Water Temp Reg 0.3 0.3 0.3

1355 000 GK Thermostat/Water Temp Reg, Comb Repair Time (Wrnt), Gasket
Notes: None
1.7 1.7 2.0
1355-010 Remove & Install Thermostat/Water Temp Reg 0.8 0.8 1.1
1355-035 Troubleshoot Thermostat/Water Temp Reg 0.6 0.6 0.6
1355-074 Wash Thermostat/Water Temp Reg 0.3 0.3 0.3
Page 10 of 170
C7 ACERT® 2007
1361 000 Water Pump, Comb Repair Time (Wrnt)

Notes: Add this code to code (1361-010) if the water pump was replaced with an exchange pump.
If water pump was replaced, add code (1361-002) for transfer of water pump components to an exchange pump.
3.8 3.5 3.7
1361-010 Remove & Install Water Pump 2.5 2.2 2.4
1361-030 Test After Repair Water Pump 0.3 0.3 0.3
1361-002 Tfr Components To/From Water Pump 0.2 0.2 0.2
1361-035 Troubleshoot Water Pump 0.5 0.5 0.5
1361-074 Wash Water Pump 0.3 0.3 0.3

1361 000 GK Water Pump, Comb Repair Time (Wrnt), Gasket
Notes: If water pump was replaced, add code (1361-002) for transfer of water pump components to an exchange pump.
3.3 3.0 3.2
1361-010 Remove & Install Water Pump 2.5 2.2 2.4
1361-035 Troubleshoot Water Pump 0.5 0.5 0.5
1361-074 Wash Water Pump 0.3 0.3 0.3

1803 000 Air Compressor, Comb Repair Time (Wrnt)
Notes: Add this code to code (1803-010), if the air compressor was replaced with an exchange compressor.
If air compressor is replaced, add code (1803-002) for transfer of air compressor components to an exchange compressor.
4.6 5.3 4.5
1803-002 Tfr Components To/From Air Compressor 0.4 0.4 0.4
1803-010 Remove & Install Air Compressor 3.0 3.7 2.9
1803-030 Test After Repair Air Compressor 0.3 0.3 0.3
1803-035 Troubleshoot Air Compressor 0.6 0.6 0.6
1803-074 Wash Air Compressor 0.3 0.3 0.3

1803 000 GK Air Compressor, Comb Repair Time (Wrnt), Gasket
Notes: If air compressor is replaced, add code (1803-002) for transfer of air compressor components to an exchange compressor.
3.9 4.6 3.8
1803-010 Remove & Install Air Compressor 3.0 3.7 2.9
1803-035 Troubleshoot Air Compressor 0.6 0.6 0.6
1803-074 Wash Air Compressor 0.3 0.3 0.3

1901 000 Eng Electronic Cont Mod, Comb Repair Time (Wrnt)
Notes: Claim this code when this procedure is performed as part of the troubleshooting process.
4.0 4.5 3.8
1901-010 Remove & Install Eng Electronic Cont Mod 2.5 3.0 2.3
1901-081-E3 Test Eng Electronic Cont Mod, Using Test Ecm 1.0 1.0 1.0
1901-030 Test After Repair Eng Electronic Cont Mod 0.5 0.5 0.5
Page 11 of 170
C7 ACERT® 2007
SEGMENTED REPAIR TIMES FOR

C7 ACERT® 2007

1000 002 Engine, Tfr Components To/From
Notes: Use this code for transferring peripheral accessory components, hoses, & fittings from a removed engine to a new/exchange engine.
If required, claim code (108F-010) for diesel particulate filter (DPF).
3.5 3.5 3.5
Tfr Components To/From 3.5 3.5 3.5

Load/Unload Engine, On Mating Component
Remove & Install Air Inlet, Elbow Fitting
Remove & Install Alternator
Remove & Install Refrigerant Compressor, Bracket
Remove & Install Turbocharger, Shield
Remove & Install Engine Cooling System, Sender
Remove & Install Heater Hose/Lines, Fitting
Remove & Install Electric Starting Motor
Remove & Install Water Pump, Tube
Remove & Install Eng Oil Pressure Sensor
Remove & Install Wiring Harness, Connector(S)
Remove & Install Air Compressor, Fitting
Remove & Install Air Compressor Governor, Fitting
Remove & Install Flywheel Clutch, Out F/Out Hull/Off Site
Remove & Install Flywheel
Remove & Install Flywheel, Bearing
Remove & Install Eng Electronic Cont Mod
Remove & Install Crankshaft Damper/Pulley
Remove & Install Engine, Plug(S)
Remove & Install Transmission, Out F/Out Hull/Off Site

1000 010 Engine, Remove & Install
16.9 16.4 16.4
Remove 7.8 7.2 7.6

Drain Engine Oil
Remove Fender, Right N/A
Drain Engine Cooling System
Remove Fender, Left N/A
Remove Air Cleaner
Remove Engine Enclosure N/A
Separate Battery Cable
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C7 ACERT® 2007
Separate Hood, Cable

Separate Steering Pump, Tank N/A
Separate Hood, Wiring Harness
Drain Steering Pump, Tank N/A
Remove Hood
Separate Steering Pump, Hose(S) N/A
Remove Frame, Bracket
Remove Bumper N/A N/A
Remove Radiator, Bracket N/A N/A
Separate Wiring Harness, Chassis N/A
Separate Windshield Washer, Tank N/A N/A
Remove Eng Electronic Cont Mod, Wiring Harness N/A
Remove Steering Control N/A N/A
Evacuate & Save Refrigerant
Remove Cab, Mounting N/A
Separate Air Conditioner Lines
Remove Cab N/A
Remove Air Inlet, Filter To CGI Valve
Separate Heater Hose/Lines
Remove Air Inlet, Aftercooler To Manifold
Drain Brake Air Tank N/A
Remove Air Inlet, Turbo To Aftercooler
Separate Svc Brake Control Valve, Line(S) N/A
Remove Engine Oil Pan N/A N/A
Separate Flywheel Clutch, Cable N/A
Remove Engine Oil Pump, Tube N/A N/A
Remove Transmission, Shifter N/A
Separate Exhaust Pipe, From DPF To CGI N/A
Remove Engine Oil Pump N/A N/A
Separate Engine, Wiring Harness
Separate Exhaust Pipe, From Comb Body To DPF N/A
Separate Ground/Static Strap
Remove Serpentine Belt
Separate Steering Linkage, Shaft N/A
Remove Radiator Hose, Upper
Remove Engine Oil Filter N/A
Remove Radiator Hose, Lower
Separate Radiator, Rod, Set (All) N/A N/A
Remove Fan
Remove Radiator N/A N/A
Separate Air Compressor, Line(S)
Separate Air Compressor Governor N/A N/A
Remove Steering Pump
Separate Air Inlet Heater, Wiring N/A
Separate Fuel, Line(S)
Separate Electric Starting Motor, Wiring Harness
Remove Crankcase Breather N/A N/A
Separate CGI Cooler, Return
Separate Combustion Head, Turbocharger To Exhaust N/A N/A
Separate Exhaust Pipe, Bracket N/A N/A
Remove Radiator Enclosure/Shroud N/A
Separate Engine Mount, Front
Remove Engine Mount, Bolt(S) N/A N/A
Separate Air Compressor Governor, Line(S) N/A
Separate Engine Mount, Rear
Separate Air Compressor, Bracket N/A
Separate Drive Shaft
Remove Air Compressor N/A
Separate Flywheel Clutch, Linkage N/A N/A
Separate Cylinder Block, Heater
Separate Transmission Control
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C7 ACERT® 2007
Separate Transmission, Line(S)

Remove Transmission, Wiring Harness
Separate Eng Oil Level Ga/Dipstick, Bracket N/A
Remove Engine & Transmission
Separate Transmission, Engine Out Of Frame
Separate Drive Shaft Support N/A
Install 9.1 9.2 8.8
Install Engine & Transmission
Connect Transmission N/A
Connect Transmission, Engine Out Of Frame N/A N/A
Connect Engine Mount, Front
Connect Engine Mount, Rear N/A
Connect Cylinder Block, Heater
Connect Transmission Control
Install Transmission, Wiring Harness
Connect Transmission, Line(S)
Connect Exhaust Pipe, Bracket N/A N/A
Connect Flywheel Clutch, Linkage N/A N/A
Connect Drive Shaft
Connect Drive Shaft Support N/A
Connect CGI Cooler, Return
Install Engine Mount N/A N/A
Install Engine Mount, Bolt(S) N/A N/A
Connect Eng Oil Level Ga/Dipstick, Bracket N/A
Connect Fuel, Line(S)
Connect Exhaust Pipe, Turbocharger To Exhaust N/A N/A
Install Steering Pump N/A
Install Air Compressor N/A
Connect Heater Hose/Lines
Install Crankcase Breather N/A N/A
Connect Air Compressor, Bracket N/A
Connect Air Compressor, Line(S)
Connect Air Compressor Governor N/A N/A
Connect Air Compressor Governor, Line(S) N/A
Install Serpentine Belt
Connect Steering Pump N/A N/A
Install Fan N/A
Connect Air Conditioner Lines
Install Radiator Enclosure/Shroud N/A
Install Radiator, In Frame N/A N/A
Connect Radiator Hose, Lower
Install Fan, In Frame/In Hull/On Site N/A N/A
Install Radiator Hose, Upper
Connect Engine, Wiring Harness
Connect Electric Starting Motor, Wiring Harness
Connect Air Inlet Heater, Wiring N/A
Connect Radiator, Rod, Set (All) N/A N/A
Install Air Inlet, Turbo To Aftercooler
Install Air Cleaner
Install Air Inlet, Aftercooler To Manifold
Install Air Inlet, Filter To CGI Valve
Install Frame, Bracket
Install Engine Oil Pump N/A N/A
Install Hood
Install Engine Oil Pump, Tube N/A N/A
Connect Hood, Wiring Harness
Clean Engine Oil Pan N/A N/A
Connect Hood, Cable
Install Engine Oil Pan N/A N/A
Install Cab, Mounting N/A
Install Engine Oil Filter N/A
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C7 ACERT® 2007
Refill Engine Oil

Install Cab N/A
Connect Exhaust Pipe, From DPF To CGI N/A
Connect Steering Linkage, Shaft N/A
Connect Ground/Static Strap
Install Transmission, Shifter N/A
Connect Exhaust Pipe, From Comb Body To DPF N/A
Connect Flywheel Clutch, Cable N/A
Connect Svc Brake Control Valve, Line(S) N/A
Install Steering Control N/A N/A
Connect Battery Cable
Install Radiator, Bracket N/A N/A
Install Eng Electronic Cont Mod, Wiring Harness N/A
Connect Wiring Harness, Chassis N/A
Charge Refrigerant Compressor
Refill Engine Cooling System
Connect Steering Pump, Tank N/A
Connect Steering Pump, Hose(S) N/A
Prime Fuel System
Refill Steering Pump N/A
Connect Windshield Washer, Tank N/A N/A
Install Engine Enclosure N/A
Install Fender, Left N/A
Install Fender, Right N/A

1000 010 AO Engine, Remove & Install, Access Cover
Notes: None
0.3 0.5 0.3
Remove & Install 0.3 0.5 0.3

Remove Engine, Access Cover
Install Engine, Access Cover

1000 031 CS Engine, Dynamometer Test, Chassis
Notes: This test is used to verify the quality of a repair.
This time has been adjusted to include the 1.2 times claimable labor rate for a warranty repair.
1.1 1.1 1.1
Dynamometer Test 1.1 1.1 1.1

Dynamometer Test Engine, Chassis

1000 031 OX Engine, Dynamometer Test, Out F/Out Hull/Off Site
Notes: This time has been adjusted to include the 1.2 times claimable labor rate for a warranty repair.
This dyno test should only be performed in conjunction with a major repair, such as R&I crankshaft.
To be eligible for this time the dealer technician performing the PAR “must be” PAR Certified.
5.0 5.0 5.0

Move Engine, With Dynamometer Test
Page 15 of 170
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Connect Engine, Out F/Out Hull/Off Site

Separate Engine Coolant, Line(S)
Separate Fuel, Line(S)
Connect Engine Test Equipment, Battery
Connect Auxiliary Power Unit
Dynamometer Test Engine, Out F/Out Hull/Off Site
Separate Auxiliary Power Unit
Separate Engine Test Equipment, Battery
Connect Engine Coolant, Line(S)
Separate Engine, Out F/Out Hull/Off Site
Move Engine

1000 031 P0 Engine, Dynamometer Test, Par Preliminary Inspect
Notes: None
0.9 0.9 0.9

Dynamometer Test Engine, Par Preliminary Inspect

1000 031 P1 Engine, Dynamometer Test, Par
Notes: For cab-over trucks, add code (7301-009) twice, for raise & lower cab.
If par rerun is required, add code (1000-031-P2) or (1000-031-P3).
This test includes dyno test, evaluation & report preparation. if timing & other checks are performed prior to dyno, add the appropriate
codes.
This test is not for diagnosing engine problems.
If equipped with a PTO, Auxiliary Transmission, Transfer case or other non-typical accessories, add reasonable time to calculate the
number of accessories to be added to PAR. Use the Truck PAR Accessory Worksheet.
A stationary regeneration commanded by Cat ET must be completed prior to running an EPA ’07 engine for a PAR test.
To be eligible for this time, the dealer technician performing the PAR “must be” PAR Certified.
2.8 2.8 2.8

Dynamometer Test Engine, Par

1000 031 P2 Engine, Dynamometer Test, Par After Repair
Notes: Add this code to (1000-031-P1) for initial par dyno test.
For CO trucks, add code (7301-009) to raise & lower cab.
0.8 0.8 0.8

Dynamometer Test Engine, Par After Repair

1000 031 P3 Engine, Dynamometer Test, Par After Repair & Unhook
Notes: Add this code to (1000-031-P1) for initial par dyno test.
For CO trucks, add code (7301-009) to raise & lower cab.
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2.4 2.4 2.4

Dynamometer Test Engine, Par After Repair & Unhook

1000 072 Engine, Paint
Notes: None
1.5 1.5 1.5
Paint 1.5 1.5 1.5

Paint Engine

1000 072 MN Engine, Paint, Minor
Notes: None
0.3 0.3 0.3
Paint 0.3 0.3 0.3

Paint Engine, Minor

1000 074 MN Engine, Wash, Minor
Notes: Includes raise & lower cab for CO trucks.
This time is for a localized washing of an engine around an individual component. it is not a complete engine wash.
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Raise Cab
Wash Engine, Minor
Lower Cab

1000 530 MN Engine, Road Test, Minor
Notes: None
0.3 0.3 0.3
Road Test 0.3 0.3 0.3

Road Test Engine, Minor

1050 034 Air Induction & Exh Sys, Crack/Leak Test
Page 17 of 170
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Notes: None
0.2 0.2 0.2
Crack/Leak Test 0.2 0.2 0.2

Crack/Leak Test Air Induction & Exh Sys

1050 040 Air Induction & Exh Sys, Inspect
Notes: None
0.2 0.2 0.2
Inspect 0.2 0.2 0.2

Remove & Install Air Cleaner, Filter
Inspect Air Induction & Exh Sys, Tube
Inspect Air Cleaner, Filter
Inspect Exhaust Pipe

1051 010 Air Cleaner, Remove & Install
Notes: None
0.4 0.5 0.6
Remove 0.2 0.2 0.3

Remove Air Inlet, Outside Air To Filter N/A
Remove Air Cleaner, Housing
Install 0.2 0.3 0.3
Install Air Cleaner, Housing
Install Air Inlet, Outside Air To Filter N/A

1052 010 Turbocharger, Remove & Install
3.4 3.6 4.2
Remove 1.4 1.4 1.7

Remove Fender, Inner N/A
Remove Fender, W/Attached Component(S) N/A N/A
Remove Engine Enclosure N/A N/A
Remove Air Line/Pipe, Elbow
Remove Turbocharger, Supply Line
Page 18 of 170
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Separate Inlet Air Temp Sensor

Separate Coolant Hose/Lines N/A
Separate Turbocharger, Wiring
Separate Clean Gas Induction Valve, Wiring
Remove Clean Gas Induction Valve, Line(S)
Remove Clean Gas Induction Valve, Tube
Remove Clean Gas Induction Valve
Remove Turbocharger, Drain Line
Remove Turbocharger, Clamp
Remove Turbocharger
Clean 0.2 0.2 0.2
Clean Turbocharger, Gasket
Clean Turbocharger
Install 1.8 2.0 2.3
Install Turbocharger
Install Turbocharger, Clamp
Install Turbocharger, Drain Line
Install Turbocharger, Supply Line
Install Clean Gas Induction Valve
Connect Turbocharger, Wiring
Install Clean Gas Induction Valve, Tube
Install Clean Gas Induction Valve, Line(S)
Connect Clean Gas Induction Valve, Wiring
Connect Inlet Air Temp Sensor
Connect Coolant Hose/Lines N/A
Install Air Line/Pipe, Elbow
Install Fender, Inner N/A
Install Fender, W/Attached Component(S) N/A N/A
Install Engine Enclosure N/A N/A

1052 010 LI Turbocharger, Remove & Install, Line(S)
Notes: If required, claim code (1051-010) to R&I air cleaner.
0.9 1.1 1.1
Remove 0.4 0.3 0.4

Install 0.5 0.8 0.7

1052 010 NS Turbocharger, Remove & Install, Sensor
0.2 0.2 0.2
Remove 0.1 0.1 0.1
Page 19 of 170
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Separate Turbocharger, Wiring Harness

Remove Turbocharger, Sensor
Install 0.1 0.1 0.1
Install Turbocharger, Sensor
Connect Turbocharger, Wiring Harness

1052 010 OX Turbocharger, Remove & Install, Out F/Out Hull/Off Site
Notes: None
0.4 0.4 0.4

Remove & Install Turbocharger, Out F/Out Hull/Off Site

1052 017 Turbocharger, Disassemble & Assemble
Notes: None
0.2 0.2 0.2
Disassemble & Assemble 0.2 0.2 0.2

Disassemble & Assemble Turbocharger

1052 030 Turbocharger, Test After Repair
Notes: None
0.3 0.3 0.3
Test After Repair 0.3 0.3 0.3

Test After Repair Turbocharger

1052 035 Turbocharger, Troubleshoot
Notes: None
0.6 0.6 0.6
Troubleshoot 0.6 0.6 0.6

Troubleshoot Turbocharger

1052 040 Turbocharger, Inspect
Notes: None
Page 20 of 170
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0.2 0.2 0.2
Inspect 0.2 0.2 0.2

Inspect Turbocharger

1052 074 Turbocharger, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Turbocharger

1052 082 Turbocharger, Measure
Notes: None
0.4 0.4 0.4
Measure 0.4 0.4 0.4

Measure Turbocharger

1053 030 Turbocharger Cartridge, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Turbocharger Cartridge

1053 035 Turbocharger Cartridge, Troubleshoot
Notes: None
0.6 0.6 0.6

Troubleshoot Turbocharger Cartridge
Page 21 of 170
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1053 074 Turbocharger Cartridge, Wash

Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Turbocharger Cartridge

1058 010 Inlet Manifold, Remove & Install
Notes: Add code (7252-010-IN-E) inner fender, if not included in any other operation.
Add code (1395-044), drain & refill, if not included in any other operation.
Drain & refill is performed while doing other work.
2.1 2.4 2.1
Remove 0.9 0.9 0.9

Remove Air Line/Pipe, Aftercooler To Manifold N/A N/A
Remove Inlet Air Temp Sensor N/A
Remove Air Inlet Heater, Bolt(S) N/A
Separate Air Compressor, Line(S) N/A N/A
Separate Combustion Body, Solenoid Valve N/A
Separate Air Inlet Heater, Wiring Harness N/A N/A
Separate Air Line/Pipe N/A
Remove Air Inlet Heater, Elbow N/A N/A
Remove Fuel Supply/Return Lines
Remove Inlet Manifold
Remove Air Inlet Heater, Switch(S) N/A N/A
Clean 0.3 0.3 0.3
Clean Inlet Manifold
Install 0.9 1.2 0.9
Install Inlet Manifold
Install Air Inlet Heater, Switch(S) N/A N/A
Install Fuel Supply/Return Lines
Connect Air Line/Pipe N/A
Connect Combustion Body, Solenoid Valve N/A
Install Air Inlet Heater, Elbow N/A N/A
Install Air Inlet Heater, Bolt(S) N/A
Connect Air Inlet Heater, Wiring Harness N/A N/A
Connect Air Compressor, Line(S) N/A N/A
Install Inlet Air Temp Sensor N/A
Install Air Line/Pipe, Aftercooler To Manifold N/A N/A

1058 010 PXS Inlet Manifold, Remove & Install, Pressure Sensor
Notes: If required, claim code (1354-010-CLT) to R&I expansion tank coolant.
0.6 0.6 0.6
Remove 0.3 0.4 0.3

Remove Inlet Manifold, Pressure Sensor
Separate Inlet Manifold, Wiring Harness N/A
Move Wiring Harness, Chassis N/A N/A
Page 22 of 170
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Install 0.3 0.2 0.3

Install Inlet Manifold, Pressure Sensor
Connect Inlet Manifold, Wiring Harness
Move Wiring Harness, Chassis N/A N/A

1058 010 TMS Inlet Manifold, Remove & Install, Temperature Sensor
Notes: None
0.1 0.1 0.1

Remove & Install Inlet Manifold, Temperature Sensor

1058 082 PX Inlet Manifold, Measure, Pressure(S)
Notes: None
0.3 0.3 0.3
Measure 0.3 0.3 0.3

Measure Inlet Manifold, Pressure(S)

1059 010 Exhaust Manifold, Remove & Install
7.4 7.2 7.8
Remove 3.2 2.8 3.2

Remove Air Line/Pipe, Elbow
Remove Air Inlet, Filter To CGI Valve N/A
Separate Turbocharger, Wiring
Separate Inlet Air Temp Sensor N/A
Separate Clean Gas Induction Valve, Wiring Harness N/A N/A
Separate Clean Gas Induction Valve, Wiring N/A
Remove Turbocharger
Separate Air Control Valve, Wiring Harness
Remove Air Control Valve, Tube
Remove Air Control Valve, Line(S)
Page 23 of 170
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Remove Air Control Valve

Remove Air Control Valve, Bracket
Separate Alternator, Wiring
Remove Serpentine Belt N/A
Remove Alternator N/A
Separate Venturi, Sensor N/A N/A
Remove Fan N/A N/A
Separate Venturi, Supply Line N/A N/A
Remove Fan Drive N/A N/A
Separate Serpentine Belt N/A N/A
Separate Venturi, Clamp N/A N/A
Remove Alternator, Bracket
Separate Alternator N/A N/A
Remove Venturi N/A N/A
Remove Thermostat/Water Temp Reg, Tube N/A N/A
Evacuate & Save Refrigerant N/A N/A
Remove Radiator Hose, Upper N/A N/A
Remove Thermostat/Water Temp Reg, Line(S) N/A N/A
Remove Refrigerant Compressor N/A N/A
Remove Exhaust Manifold
Remove Thermostat/Water Temp Reg, Housing N/A N/A
Clean 0.3 0.3 0.3
Clean Turbocharger, Gasket
Clean Exhaust Manifold
Install 3.9 4.1 4.3
Install Exhaust Manifold
Install Thermostat/Water Temp Reg, Housing N/A N/A
Install Alternator, Bracket
Install Refrigerant Compressor N/A N/A
Install Thermostat/Water Temp Reg, Line(S) N/A N/A
Install Alternator N/A
Charge Refrigerant Compressor N/A N/A
Install Radiator Hose, Upper N/A N/A
Install Thermostat/Water Temp Reg, Tube N/A N/A
Connect Alternator N/A N/A
Connect Alternator, Wiring
Install Venturi N/A N/A
Connect Venturi, Clamp N/A N/A
Install Fan Drive N/A N/A
Install Air Control Valve, Bracket
Connect Venturi, Supply Line N/A N/A
Install Fan N/A N/A
Install Air Control Valve
Connect Venturi, Sensor N/A N/A
Install Air Control Valve, Line(S)
Install Air Control Valve, Tube
Connect Air Control Valve, Wiring Harness
Connect Turbocharger, Wiring
Connect Clean Gas Induction Valve, Wiring N/A
Install Clean Gas Induction Valve, Wiring Harness N/A N/A
Connect Inlet Air Temp Sensor N/A
Install Air Line/Pipe, Elbow
Page 24 of 170
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Install Air Inlet, Filter To CGI Valve N/A

1059 010 OX Exhaust Manifold, Remove & Install, Out F/Out Hull/Off Site
Notes: None
0.7 0.7 0.7

Remove & Install Exhaust Manifold, Out F/Out Hull/Off Site

1059 017 Exhaust Manifold, Disassemble & Assemble
Notes: None
0.3 0.3 0.3

Disassemble Exhaust Manifold
Assemble Exhaust Manifold

1059 030 Exhaust Manifold, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Exhaust Manifold

1059 035 Exhaust Manifold, Troubleshoot
Notes: None
0.5 0.5 0.5

Troubleshoot Exhaust Manifold

1059 074 Exhaust Manifold, Wash
Notes: None
Page 25 of 170
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0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Exhaust Manifold

1061 010 Exhaust Pipe, Remove & Install
Notes: Use this code in conjunction with repair time codes that require exhaust piping removal for engine component accessibility.
0.3 0.2 0.3
Remove 0.1 0.1 0.1

Remove Exhaust Pipe
Install 0.2 0.1 0.2
Install Exhaust Pipe

1061 029 Exhaust Pipe, Separate & Connect
Notes: None
0.2 0.2 0.2
Separate & Connect 0.2 0.2 0.2

Separate Exhaust Pipe
Connect Exhaust Pipe

1061 046 AA Exhaust Pipe, Flush, Air To Air
Notes: None
0.9 0.9 0.9
Flush 0.9 0.9 0.9

Flush Aftercooler Core, Air To Air

1063 034 AA Aftercooler, Crack/Leak Test, Air To Air
Notes: None
0.6 0.6 0.6

Crack/Leak Test Aftercooler, Air To Air
Page 26 of 170
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1064 010 AA Aftercooler Core, Remove & Install, Air To Air
Notes: None
1.0 0.6 1.0
Remove 0.6 0.2 0.6

Remove Radiator, Guard
Remove Aftercooler Core, Line(S) N/A
Remove Air Inlet, Aftercooler To Manifold N/A N/A
Remove Aftercooler Core, Air To Air
Remove Air Inlet, Turbo To Aftercooler N/A N/A
Install 0.4 0.4 0.4
Install Aftercooler Core, Air To Air
Install Air Inlet, Turbo To Aftercooler N/A N/A
Install Radiator, Guard
Install Aftercooler Core, Line(S) N/A
Install Air Inlet, Aftercooler To Manifold N/A N/A
Connect Hood, Cable

1064 046 AA Aftercooler Core, Flush, Air To Air
Notes: None
0.9 0.9 0.9
Flush 0.9 0.9 0.9

Flush Aftercooler Core, Air To Air

108A 010 Air Control Valve, Remove & Install
1.0 1.0 1.0
Remove 0.4 0.4 0.4

Remove Air Line/Pipe, Turbo To Aftercooler
Install 0.6 0.6 0.6
Install Air Line/Pipe, Turbo To Aftercooler
Page 27 of 170
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108A 030 Air Control Valve, Test After Repair

Notes: None
0.3 0.3 0.3

Test After Repair Air Control Valve

108A 035 Air Control Valve, Troubleshoot
Notes: None
0.6 0.6 0.6

Troubleshoot Air Control Valve

108A 074 Air Control Valve, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Air Control Valve

108B 002 Combustion Body, Tfr Components To/From
Notes: Add this code to code (108B-010) if the combustion body was replaced with an exchange.
0.2 0.2 0.2

Remove & Install Combustion Head, Out F/Out Hull/Off Site
Clean Combustion Head, Out F/Out Hull/Off Site
Remove & Install Combustion Head, Stud(S)
Remove & Install Combustion Body, Tube
Remove & Install Combustion Body, Shield

108B 010 Combustion Body, Remove & Install
Notes: For new/exchange combustion body, add (108B-002) to transfer components.
This time includes removal of the combustion head.
If required, claim code (1395-044) to drain & refill coolant.
2.0 2.9 2.0
Page 28 of 170
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Remove 0.8 1.7 0.7

Separate Spark Plug, Wire(S)
Remove Spark Plug
Remove Combustion Head, Temperature Sensor
Remove Combustion Head, Line(S)
Remove Combustion Head, Tube
Remove Exhaust Temp Sensor
Remove Combustion Body, Temperature Sensor
Remove Exhaust Pipe, From Comb Body To DPF
Remove Combustion Body
Install 1.2 1.2 1.3
Install Combustion Body
Install Exhaust Pipe, From Comb Body To DPF
Install Combustion Body, Temperature Sensor
Install Exhaust Temp Sensor
Install Combustion Head, Tube
Install Combustion Head, Line(S)
Install Combustion Head, Temperature Sensor
Install Spark Plug
Connect Spark Plug, Wire(S)

108B 010 TMS Combustion Body, Remove & Install, Temperature Sensor
Notes: * This time includes both the Combustion (Flame Detection) Temp Sensor & Comb Body (Boundary) Temp Sensor.
* Claim either of these codes for sensors (108B-010-TMS) or
(108M-010-TMS), do not claim both codes.
0.7 1.7 0.6
Remove Exhaust Temp Sensor Wiring Harness, Exhaust Temp Sensor 0.4 0.7 0.3
Separate Combustion Body, Wiring Harness
Remove Combustion Body, Temperature Sensor and Combustion Head Temp Sensor
Separate Combustion Body, Element
Install 0.3 1.0 0.3
Install Combustion Body, Temperature Sensor and Combustion Head Temp Sensor
Connect Combustion Body, Wiring Harness
Connect Combustion Body, Element
Install Exhaust Temp Sensor and Connect Exhaust Temp Sensor Wiring Harness

108B 030 Combustion Body, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Combustion Body

108B 035 Combustion Body, Troubleshoot
Notes:
None
Page 29 of 170
C7 ACERT® 2007
0.5 0.5 0.5

Troubleshoot Combustion Body

108B 074 Combustion Body, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Combustion Body

108C 010 CGI Cooler, Remove & Install
Notes: Add code (1395-044), drain & refill, if not included in any other operation.
Add code (7252-010-IN-E) inner fender, if not included in any other operation.
0.6 1.5 0.8
Remove 0.3 0.7 0.3

Remove CGI Cooler, Clamp
Remove Exhaust Pipe, From DPF To CGI
Remove CGI Cooler, Line(S)
Remove CGI Cooler
Remove CGI Cooler, Bracket N/A
Install 0.3 0.8 0.5
Install CGI Cooler
Install CGI Cooler, Line(S)
Install Exhaust Pipe, From DPF To CGI
Install CGI Cooler, Bracket N/A
Install CGI Cooler, Clamp

108C 030 CGI Cooler, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair CGI Cooler

108C 035 CGI Cooler, Troubleshoot
Notes: None
Page 30 of 170
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0.6 0.6 0.6

Troubleshoot CGI Cooler

108C 074 CGI Cooler, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash CGI Cooler

108F 010 Diesel Particulate Filter, Remove & Install
Notes: None
1.0 1.4 1.0
Remove 0.3 0.6 0.3

Separate Exhaust Pipe, From Comb Body To DPF
Separate Exhaust Pipe, From DPF To CGI N/A
Remove Exhaust Pipe
Remove Exhaust Pipe, From DPF To CGI N/A N/A
Separate Diesel Particulate Filter, Wiring
Remove Diesel Particulate Filter
Install 0.7 0.8 0.7
Install Diesel Particulate Filter
Install Exhaust Pipe
Connect Exhaust Pipe, From DPF To CGI N/A
Connect Diesel Particulate Filter, Wiring
Install Exhaust Pipe, From DPF To CGI N/A N/A
Connect Exhaust Pipe, From Comb Body To DPF

108F 010 NS Diesel Particulate Filter, Remove & Install, Sensor
Notes: None
0.1 0.1 0.1

Remove Diesel Particulate Filter, Sensor
Install Diesel Particulate Filter, Sensor

108F 017 Diesel Particulate Filter, Disassemble & Assemble
Page 31 of 170
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Notes: None
0.4 0.4 0.4
Disassemble 0.2 0.2 0.2

Disassemble Diesel Particulate Filter, Both Ends
Disassemble Diesel Particulate Filter, Control Module
Assemble 0.2 0.2 0.2
Assemble Diesel Particulate Filter, Control Module
Assemble Diesel Particulate Filter, Both Ends

108F 030 Diesel Particulate Filter, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Diesel Particulate Filter

108F 035 Diesel Particulate Filter, Troubleshoot
Notes: None
0.6 0.6 0.6

Troubleshoot Diesel Particulate Filter

108F 074 Diesel Particulate Filter, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Diesel Particulate Filter

108F 515 Diesel Particulate Filter, Regenerate
Notes: If the technician performed a manual regen, claim this code only.
0.9 0.9 0.9
Regenerate 0.9 0.9 0.9

Regenerate Diesel Particulate Filter
Page 32 of 170
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108M 010 Combustion Head, Remove & Install
1.6 1.7 1.5
Remove 0.6 0.6 0.6

Remove Combustion Head, Tube
Separate Spark Plug, Wire(S)
Remove Spark Plug
Separate Combustion Head, Line(S)
Remove Combustion Head
Install 0.9 1.0 0.8
Install Combustion Head
Install Combustion Head, Tube
Connect Combustion Head, Line(S)
Install Spark Plug
Connect Spark Plug, Wire(S)
Clean 0.1 0.1 0.1
Clean Combustion Head

108M 010 TMS Combustion Head, Remove & Install, Temperature Sensor
Notes: If required, claim code (1000-010-AO) to R&I engine access cover.
Time Includes:
* This time includes both the Combustion (Flame Detection) Temp MC RE SC
Sensor and the Combustion Body (Boundary) Temperature Sensor.
* Claim either of these codes for sensors (108B-010-TMS) or 0.7 1.7 0.6
108M-010-TMS), do not claim both codes.
Remove Combustion Body Wiring Harness, Element and Temperature Sensor 0.4 0.7 0.3
Separate Exhaust Temp Sensor, Wiring Harness
Install Combustion Body Temperature Sensor, Element and Wiring Harness 0.3 1.0 0.3
Connect Exhaust Temp Sensor, Wiring Harness

108M 030 Combustion Head, Test After Repair
Notes: None
0.5 0.5 0.5

Test After Repair Combustion Head
Page 33 of 170
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108M 035 Combustion Head, Troubleshoot
Notes: None
0.5 0.5 0.5

Troubleshoot Combustion Head

108M 074 Combustion Head, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Combustion Head

108N 002 ACV Clean Gas Induction Valve, Tfr Components To/From, Air Control Valve
Notes: Add this code to code (108N-010) if the clean gas induction valve was replaced with an exchange.
0.1 0.1 0.1

Remove & Install Clean Gas Induction Valve, Solenoid

108N 010 Clean Gas Induction Valve, Remove & Install
Notes: If required, claim code (7263-010) to R&I engine enclosure.
1.7 1.6 1.8
Remove 0.7 0.6 0.7

Remove Air Inlet, Elbow
Remove Fender, W/Attached Component(S) N/A N/A
Separate Inlet Air Temp Sensor N/A
Remove Turbocharger, Supply Line N/A N/A
Separate Turbocharger, Wiring Harness N/A N/A
Separate Clean Gas Induction Valve, Wiring Harness
Clean 0.1 0.1 0.1
Clean Clean Gas Induction Valve
Install 0.9 0.9 1.0
Page 34 of 170
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Install Turbocharger, Supply Line N/A N/A

Connect Clean Gas Induction Valve, Line(S)
Connect Clean Gas Induction Valve, Wiring Harness
Connect Turbocharger, Wiring Harness N/A N/A
Connect Inlet Air Temp Sensor N/A
Install Air Inlet, Elbow
Install Fender, W/Attached Component(S) N/A N/A

108N 010 ACV Clean Gas Induction Valve, Remove & Install, Air Control Valve
Notes: None
0.6 0.7 0.7
Remove 0.3 0.4 0.3

Remove Clean Gas Induction Valve, Air Control Valve
Install 0.3 0.3 0.4
Install Clean Gas Induction Valve, Air Control Valve

108N 010 OD Clean Gas Induction Valve, Remove & Install, Solenoid
Notes: None
0.4 0.4 0.4
Remove 0.2 0.2 0.2

Remove Clean Gas Induction Valve, Solenoid
Install 0.2 0.2 0.2
Install Clean Gas Induction Valve, Solenoid

108N 010 TMS Clean Gas Induction Valve, Remove & Install, Temperature Sensor
Notes: None
0.2 0.2 0.2
Remove 0.1 0.1 0.1

Remove Clean Gas Induction Valve, Temperature Sensor
Page 35 of 170
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Install 0.1 0.1 0.1

Install Clean Gas Induction Valve, Temperature Sensor

108N 030 Clean Gas Induction Valve, Test After Repair
Notes: None
0.5 0.5 0.5

Test After Repair Clean Gas Induction Valve

108N 035 Clean Gas Induction Valve, Troubleshoot
Notes: None
0.6 0.6 0.6

Troubleshoot Clean Gas Induction Valve

108N 074 Clean Gas Induction Valve, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Clean Gas Induction Valve

108V 010 Venturi, Remove & Install
Notes: None
0.5 0.5 0.5
Remove 0.2 0.2 0.2

Separate Venturi, Sensor
Separate Venturi, Supply Line
Separate Venturi, Clamp
Remove Venturi
Install 0.3 0.3 0.3
Install Venturi
Connect Venturi, Supply Line
Connect Venturi, Sensor
Page 36 of 170
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Connect Venturi, Clamp

108V 030 Venturi, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Venturi

108V 035 Venturi, Troubleshoot
Notes: None
0.5 0.5 0.5

Troubleshoot Venturi

108V 074 Venturi, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Venturi

1090 010 Air Inlet Heater, Remove & Install
2.1 2.3 2.3
Remove 0.7 0.8 1.0

Remove Air Line/Pipe
Separate Inlet Air Temp Sensor
Remove Air Inlet Heater, Cover
Separate Air Inlet Heater, Wiring Harness N/A
Remove Fuel Supply/Return Lines N/A N/A
Remove Air Inlet Heater, Solenoid
Remove Air Inlet Heater
Clean 0.3 0.3 0.3
Clean Air Inlet Heater
Install 1.1 1.2 1.0
Install Air Inlet Heater
Page 37 of 170
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Install Air Inlet Heater, Cover

Install Air Inlet Heater, Solenoid
Connect Air Inlet Heater, Wiring Harness N/A
Install Fuel Supply/Return Lines N/A N/A
Connect Inlet Air Temp Sensor
Install Air Line/Pipe

1090 010 ZS Air Inlet Heater, Remove & Install, Switch(S)
0.4 0.1 0.4

Remove & Install Air Inlet Heater, Switch(S)

1100 002 Cylinder Head Assembly, Tfr Components To/From
Notes: None
2.4 1.9 2.1

Remove Lifting Eye/Bracket
Remove Inlet Manifold, Out F/Out Hull/Off Site
Remove Cylinder Head Assembly, Fitting
Remove & Install Cylinder Head Assembly, Pressure Sensor
Remove & Install Water Temperature Sensor, Out F/Out Hull/Off Site
Unpack & Pack Cylinder Head Assembly
Install Cylinder Head Assembly, Fitting
Install Inlet Manifold, Out F/Out Hull/Off Site
Install Lifting Eye/Bracket

1100 010 Cylinder Head Assembly, Remove & Install
If lines to A/C condenser require S&C, add code (1802-045-ES) for charging with refrigerant.
If required, add code (7156-010) for R&I bumper.
21.3 18.4 21.7
Remove 7.7 6.1 8.3

Time Flywheel, With Pin
Remove Engine, Access Cover N/A
Page 38 of 170
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Drain Engine Oil

Separate Wiring Harness
Remove Steering Control N/A
Remove Cab N/A
Separate Coolant Hose/Lines
Separate Air Compressor, Hose(S)
Separate Fuel Injection Pump, Wiring Harness N/A N/A
Remove Fuel Rail, Line(S), Set (All)
Remove Fuel Rail
Separate Clean Gas Induction Valve, Line(S)
Remove Alternator
Remove Fuel Supply/Return Lines, Rear
Remove Fan, Assembled
Remove Alternator, Bracket N/A N/A
Separate Combustion Body N/A
Remove Thermostat/Water Temp Reg, Housing
Separate Exhaust Pipe, Turbocharger To Exhaust
Remove Air Inlet, Elbow N/A N/A
Remove Clean Gas Induction Valve, Tube N/A N/A
Remove Turbocharger
Remove Valve Cover
Separate Electric Starting Motor, Wiring N/A
Separate Expansion Tank, Hose(S) N/A
Separate Radiator, Support N/A
Separate Hood, Connector(S) N/A
Remove Belt Tightener, Bracket N/A
Remove Fuel Filter N/A
Separate Valve Cover Base, Wiring Harness
Remove Fuel Filter Housing/Base N/A
Remove Valve Cover Base
Separate Steering Hydraulic Tank N/A
Remove Rocker Shaft Assembly, Set (All)
Remove Push Rod, Set (All)
Separate Unit Injector, Wiring Harness, Set (All)
Remove Unit Injector, Tube, Set (All)
Remove Unit Injector, Set (All)
Remove Cylinder Head Assembly, Bolt(S)
Remove Cylinder Head Assembly
Page 39 of 170
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Separate Refrigerant Compressor N/A

Clean 1.6 1.6 1.6
Clean Cylinder Head Assembly
Install 12.0 10.7 11.8
Install Cylinder Head Assembly
Install Cylinder Head Assembly, Bolt(S)
Torque Cylinder Head Assembly N/A
Torque Cylinder Head Assembly, Bolt(S) N/A N/A
Connect Refrigerant Compressor N/A
Install Unit Injector, Set (All)
Install Unit Injector, Tube, Set (All)
Connect Air Compressor, Hose(S)
Connect Fuel Supply/Return Lines, Rear N/A
Connect Unit Injector, Wiring Harness, Set (All)
Install Push Rod, Set (All)
Install Thermostat/Water Temp Reg, Housing
Install Rocker Shaft Assembly, Set (All) N/A
Adjust Inlet/Exhaust Valve, Set (All)
Connect Valve Cover Base, Wiring Harness
Install Fuel Rail
Install Valve Cover Base
Install Valve Cover
Install Fuel Rail, Line(S), Set (All)
Connect Coolant Hose/Lines
Install Rocker Shaft Assembly N/A N/A
Install Fuel Filter Housing/Base N/A
Connect Steering Hydraulic Tank N/A N/A
Install Fuel Filter N/A
Install Belt Tightener, Bracket N/A
Connect Air Control Valve, Line(S) N/A N/A
Install Fan, Assembled
Connect Hood, Connector(S) N/A
Connect Radiator, Support N/A
Connect Expansion Tank, Hose(S) N/A
Install Clean Gas Induction Valve, Tube N/A N/A
Install Alternator
Connect Clean Gas Induction Valve, Wiring Harness N/A N/A
Install Air Inlet, Elbow N/A N/A
Connect Electric Starting Motor, Wiring N/A
Install Alternator, Bracket N/A N/A
Install Fuel Supply/Return Lines, Rear N/A N/A
Connect Exhaust Pipe, Turbocharger To Exhaust
Connect Combustion Body N/A
Connect Fuel Injection Pump, Wiring Harness N/A N/A
Page 40 of 170
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Install Air Control Valve, Line(S) N/A

Connect Wiring Harness
Refill Engine Oil
Install Cab N/A
Install Steering Control N/A
Install Engine, Access Cover N/A

1100 010 OX Cylinder Head Assembly, Remove & Install, Out F/Out Hull/Off Site
Notes: None
8.3 8.3 8.8
Remove 2.3 2.2 2.3

Remove Valve Cover, Out F/Out Hull/Off Site
Remove Valve Cover Base, Out F/Out Hull/Off Site
Remove Rocker Shaft Assembly, Out F/Out Hull/Off Site
Remove Fuel Manifold, Line(S)
Remove Fuel Rail
Remove Unit Injector, Tube, Set (All), Out Of Frame
Remove Unit Injector, Out F/Out Hull/Off Site, Set (All)
Remove CGI Cooler, Line(S), Out Of Frame
Remove Combustion Head, Line(S), Out Of Frame
Remove Air Inlet Heater, Solenoid, Out Of Frame
Remove Coolant Hose/Lines, Out F/Out Hull/Off Site
Remove Clean Gas Induction Valve, Out F/Out Hull/Off Site
Remove Turbocharger, Out F/Out Hull/Off Site
Remove Combustion Head, Tube, Out Of Frame
Remove Air Line/Pipe, Out F/Out Hull/Off Site
Remove Combustion Body, Solenoid Valve, Out Of Frame
Remove Refrigerant Compressor, Out F/Out Hull/Off Site
Remove Alternator, Bracket
Remove Fan, Bracket
Remove Water Temp Regulator Hsg
Remove Cylinder Head Assembly, Bolt(S), Out Of Frame
Remove Cylinder Head Assembly, Out F/Out Hull/Off Site
Clean 1.5 1.5 1.5
Clean & Inspect Rocker Shaft Assembly, Set (All)
Clean & Inspect Unit Injector, Set (All)
Clean & Inspect Cylinder Head Assembly
Clean Valve Cover Base
Clean Valve Cover
Clean Cylinder Block, Top, Out Of Frame
Install 4.5 4.6 5.0
Install Cylinder Head Assembly, Out F/Out Hull/Off Site
Install Cylinder Head Assembly, Bolt(S), Out Of Frame
Torque Cylinder Head Assembly, Bolt(S), Out Of Frame
Page 41 of 170
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Install CGI Cooler, Line(S), Out Of Frame

Install Water Temp Regulator Hsg
Install Fan, Bracket
Install Alternator, Bracket
Install Refrigerant Compressor, Out F/Out Hull/Off Site
Install Combustion Body, Solenoid Valve, Out Of Frame
Install Air Line/Pipe, Out F/Out Hull/Off Site
Install Combustion Head, Tube, Out Of Frame
Install Turbocharger, Out F/Out Hull/Off Site
Install Clean Gas Induction Valve, Out F/Out Hull/Off Site
Install Coolant Hose/Lines, Out F/Out Hull/Off Site
Install Air Inlet Heater, Solenoid, Out Of Frame
Install Combustion Head, Line(S), Out Of Frame
Install Unit Injector, Out F/Out Hull/Off Site, Set (All)
Install Unit Injector, Tube, Set (All), Out Of Frame
Install Rocker Shaft Assembly, Out F/Out Hull/Off Site
Connect Valve Cover Base, Wiring Harness, Out Of Frame
Install Valve Cover Base, Out F/Out Hull/Off Site
Install Fuel Rail
Install Fuel Manifold, Line(S)
Adjust Inlet/Exhaust Valve, Out F/Out Hull/Off Site, Set (All)
Install Valve Cover, Out F/Out Hull/Off Site

1100 014 PG E Cylinder Head Assembly, Replace Gasket/Reseal, Plug(S), Each
Notes: None
0.3 0.3 0.3
Replace Gasket/Reseal 0.3 0.3 0.3

Replace Gasket/Reseal Cylinder Head Assembly, Plug(S), Each

1100 030 Cylinder Head Assembly, Test After Repair
Notes: None
1.0 1.0 1.0

Test After Repair Cylinder Head Assembly

1100 035 Cylinder Head Assembly, Troubleshoot
Notes: None
1.2 1.2 1.2

Troubleshoot Cylinder Head Assembly
Page 42 of 170
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1100 074 Cylinder Head Assembly, Wash
Notes: None
0.5 0.5 0.5
Wash 0.5 0.5 0.5

Wash Cylinder Head Assembly

1100 079 Cylinder Head Assembly, Torque
Notes: None
0.7 0.7 0.7
Torque 0.7 0.7 0.7

Torque Cylinder Head Assembly

1101 034 Cylinder Head (Bare), Crack/Leak Test
Notes: None
1.4 1.4 1.4
Remove & Install

Remove & Install Inlet/Exhaust Valve, Set (All)
Clean Cylinder Head (Bare)
Remove, Clean & Install Cylinder Head (Bare), Plate
Crack/Leak Test Cylinder Head (Bare)

1101 040 CK Cylinder Head (Bare), Inspect, Crack(S)
Notes: Use this code when using magnaflux.
Page 43 of 170
C7 ACERT® 2007
4.4 3.9 4.1

Clean Cylinder Head (Bare)
Remove, Clean & Install Cylinder Head (Bare), Plate
Crack/Leak Test Cylinder Head (Bare)

1101 063 Cylinder Head (Bare), Machine/Grind/Mill
Notes: When milling cylinder heads that are not disassembled for repair, add code (1100-002).
1.1 1.1 1.1
Machine/Grind/Mill 1.1 1.1 1.1

Machine/Grind/Mill Cylinder Head (Bare)

1102 010 Rocker Shaft Assembly, Remove & Install
3.5 2.5 3.5
Remove 0.8 0.7 1.0

Separate Battery Cable N/A
Remove Valve Cover
Remove Valve Cover Base N/A N/A
Separate Unit Injector, Wiring Harness, Set (All) N/A
Remove Push Rod, Set (All) N/A
Clean 0.2 0.2 0.2
Clean Rocker Shaft Assembly
Clean Valve Cover
Install 2.5 1.6 2.3
Install Rocker Shaft Assembly, Set (All)
Page 44 of 170
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Install Push Rod, Set (All) N/A

Install Valve Cover Base N/A N/A
Rotate Crankshaft, Set (All) N/A
Install Valve Cover
Connect Unit Injector, Wiring Harness, Set (All) N/A
Connect Battery Cable N/A

1102 030 Rocker Shaft Assembly, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Rocker Shaft Assembly

1102 035 Rocker Shaft Assembly, Troubleshoot
Notes: None
0.6 0.6 0.6

Troubleshoot Rocker Shaft Assembly

1102 074 Rocker Shaft Assembly, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Rocker Shaft Assembly

1103 010 E Valve Seat/Insert, Remove & Install, Each
Notes: Add this code to code (1100-001) for repairing the cylinder head for warranty.
This code does not include R&I valves.
0.1 0.1 0.1

Remove & Install Valve Seat/Insert, Each
Page 45 of 170
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1103 063 E Valve Seat/Insert, Machine/Grind/Mill, Each
Notes: This code is for each cylinder (3 SEATS).
0.1 0.1 0.1
Machine/Grind/Mill 0.1 0.1 0.1

Machine/Grind/Mill Valve Seat/Insert, Each

1104 010 E Valve Guide, Remove & Install, Each
Notes: Add this code to code (1100-001) for repairing the cylinder head for warranty.
This code does not include R&I valves.
0.1 0.1 0.1

Remove & Install Valve Guide, Each

1105 010 E Inlet/Exhaust Valve, Remove & Install, Each
Notes: This time is for each cylinder and also includes checking the valves for straightness.
0.2 0.2 0.2

Remove & Install Inlet/Exhaust Valve, Each
Check Inlet/Exhaust Valve

1105 010 S Inlet/Exhaust Valve, Remove & Install, Set (All)
Notes: This time is for all 6 cylinders and also includes checking the valves for straightness.
0.6 0.6 0.6


1105 025 S Inlet/Exhaust Valve, Adjust, Set (All)
1.4 1.3 1.5
Remove 0.4 0.4 0.5

Remove Valve Cover
Page 46 of 170
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Install 1.0 0.9 1.0

Rotate Crankshaft, Set (All)
Install Valve Cover

1107 010 Valve Cover, Remove & Install
0.8 0.7 0.8
Remove 0.3 0.3 0.3

Remove Valve Cover
Clean 0.1 0.1 0.1
Clean Valve Cover
Install 0.4 0.3 0.4
Install Valve Cover

1107 030 Valve Cover, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Valve Cover

1107 035 Valve Cover, Troubleshoot
Notes: None
0.5 0.5 0.5

Troubleshoot Valve Cover

1107 074 Valve Cover, Wash
Notes:
None
Page 47 of 170
C7 ACERT® 2007
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Valve Cover

1120 010 Valve Cover Base, Remove & Install
1.4 1.5 1.4
Remove 0.5 0.6 0.6

Raise Cab N/A N/A
Remove Valve Cover
Install 0.8 0.8 0.7
Install Valve Cover
Install Air Inlet, Aftercooler To Manifold N/A
Install Air Inlet, Filter To CGI Valve N/A N/A
Clean 0.1 0.1 0.1
Clean Valve Cover

1152 029 FR Engine Mount, Separate & Connect, Front
Notes: None
0.5 0.7 0.7

Separate Engine Mount, Front
Lift, Block & Lower Engine
Connect Engine Mount, Front

1152 029 RE Engine Mount, Separate & Connect, Rear
Notes: None
0.8 0.6 0.6

Separate Engine Mount, Rear
Page 48 of 170
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Lift, Block & Lower Engine

Connect Engine Mount, Rear

1156 010 Flywheel, Remove & Install
If equipped with a frame bracket, add (7050-010-S4) for R&I frame bracket.
Use this code for vehicles equipped with a 10 or 13 speed transmission.
5.9 6.6 5.4
Remove 2.5 3.1 2.3

Raise Cab
Drain Transmission, Oil
Drain Engine Oil
Remove Engine Oil Filter
Separate Exhaust Pipe, Bracket
Remove Combustion Body, Bracket
Separate Fuel Tank, Line(S)
Separate Transmission, Wiring Harness
Remove Flywheel Housing, Plug(S)
Remove Flywheel Housing, Plate
Remove Torque Converter, Bolt(S)
Remove Transmission, Support
Remove Transmission, Bolt(S)
Remove Transmission
Remove Electric Starting Motor
Remove Flywheel
Inspect Flywheel Ring Gear
Install 3.4 3.5 3.1
Install Flywheel
Install Electric Starting Motor
Install Transmission
Install Transmission, Bolt(S)
Install Transmission, Support
Install Torque Converter, Bolt(S)
Install Flywheel Housing, Plate
Install Flywheel Housing, Plug(S)
Connect Transmission, Wiring Harness
Connect Fuel Tank, Line(S)
Install Combustion Body, Bracket
Connect Exhaust Pipe, Bracket
Connect Drive Shaft
Page 49 of 170
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Install Engine Oil Filter
Refill Engine Oil
Refill Transmission, Oil
Lower Cab

1156 010 WX Flywheel, Remove & Install, With Named Component(S)
If equipped with a frame bracket, add (7050-010-S4) for R&I frame bracket.
12.2 12.2 12.2
Remove 4.9 4.9 4.9

Raise Cab
Separate Flywheel Clutch Control
Remove Fuel Tank, Bracket
Remove Transmission, With Named Component(S)
Remove Flywheel Clutch, With Named Component(S)
Remove Flywheel, With Named Component(S)
Install 7.3 7.3 7.3
Install Flywheel, With Named Component(S)
Install Flywheel Clutch, With Named Component(S)
Install Transmission, With Named Component(S)
Adjust Flywheel Clutch
Install Fuel Tank, Bracket
Connect Flywheel Clutch Control
Connect Drive Shaft
Lower Cab

1157 010 Flywheel Housing, Remove & Install
Page 50 of 170
C7 ACERT® 2007
8.9 10.6 8.3
Remove 3.3 4.5 3.0

Drain Transmission Oil
Drain Engine Oil
Remove Combustion Body, Bracket
Remove Flywheel Housing, Plug(S)
Remove Flywheel Housing, Plate
Remove Torque Converter, Bolt(S)
Remove Transmission
Remove Engine Oil Pan
Remove Flywheel
Remove Flywheel Housing
Remove Crankshaft Rear Seal
Clean 0.8 0.8 0.8
Clean Flywheel Housing
Clean Cylinder Block, Rear
Clean Engine Oil Pan
Install 4.8 5.3 4.5
Install Flywheel Housing
Install Crankshaft Rear Seal
Install Flywheel
Install Flywheel Housing, Plug(S)
Install Flywheel Housing, Plate
Install Flywheel Housing, Bolt(S)
Install Torque Converter, Bolt(S)
Install Engine Oil Pan
Connect Drive Shaft
Install Combustion Body, Bracket
Refill Transmission Oil
Refill Engine Oil
Page 51 of 170
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1157 010 OX Flywheel Housing, Remove & Install, Out F/Out Hull/Off Site
Notes: None
1.4 1.4 1.4
Remove 0.5 0.5 0.5

Remove Flywheel Clutch, Out F/Out Hull/Off Site
Remove Electric Starting Motor, Out F/Out Hull/Off Site
Remove Flywheel, Out F/Out Hull/Off Site
Remove Flywheel Housing, Out F/Out Hull/Off Site
Remove Crankshaft Rear Seal, Out F/Out Hull/Off Site
Clean 0.2 0.2 0.2
Clean Flywheel Housing, Out F/Out Hull/Off Site
Install 0.7 0.7 0.7
Install Flywheel Housing, Out F/Out Hull/Off Site
Install Crankshaft Rear Seal, Out F/Out Hull/Off Site
Install Flywheel, Out F/Out Hull/Off Site
Install Electric Starting Motor, Out F/Out Hull/Off Site
Install Flywheel Clutch, Out F/Out Hull/Off Site

1157 010 WX Flywheel Housing, Remove & Install, With Named Component(S)
16.4 17.0 15.8
Remove 6.3 6.7 6.0

Drain Engine Oil
Remove Flywheel Housing, With Named Component(S)
Remove Crankshaft Rear Seal, With Named Component(S)
Clean 0.8 0.8 0.8
Clean Cylinder Block, Rear
Page 52 of 170
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Install 9.3 9.5 9.0
Install Flywheel Housing, With Named Component(S)
Install Crankshaft Rear Seal, With Named Component(S)
Connect Drive Shaft
Refill Engine Oil

1157 030 Flywheel Housing, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Flywheel Housing

1157 035 Flywheel Housing, Troubleshoot
Notes: None
0.6 0.6 0.6

Troubleshoot Flywheel Housing

1157 074 Flywheel Housing, Wash
Notes: None
0.5 0.5 0.5
Wash 0.5 0.5 0.5

Wash Flywheel Housing
Page 53 of 170
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1158 010 Flywheel Ring Gear, Remove & Install
Notes: None
0.8 0.8 0.8

Remove & Install Flywheel Ring Gear

1160 010 Crankshaft Front Seal, Remove & Install
Notes: None
1.3 1.2 1.3
Remove 0.6 0.4 0.6

Remove Fan N/A N/A
Separate Serpentine Belt
Remove Air Inlet, Aftercooler To Manifold N/A
Remove Crankshaft Damper/Pulley
Remove Crankshaft, Pulley
Separate Water Pump, V-Belt N/A
Remove Crankshaft Front Seal
Install 0.7 0.8 0.7
Install Crankshaft Front Seal
Install Crankshaft, Pulley
Install Crankshaft Damper/Pulley
Install Fan N/A N/A
Align Crankshaft Front Seal N/A

1160 030 Crankshaft Front Seal, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Crankshaft Front Seal

1160 035 Crankshaft Front Seal, Troubleshoot
Notes: None
Page 54 of 170
C7 ACERT® 2007
0.6 0.6 0.6

Troubleshoot Crankshaft Front Seal

1160 074 Crankshaft Front Seal, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Crankshaft Front Seal

1161 010 Crankshaft Rear Seal, Remove & Install
5.8 5.8 5.8
Remove 2.2 2.2 2.2

Remove Transmission Lines/Hoses
Remove Trans Oil Lvl Ga/Dipstick
Remove Transmission
Remove Flywheel Clutch
Remove Flywheel
Remove Crankshaft Rear Seal
Install 3.6 3.6 3.6
Install Crankshaft Rear Seal
Install Flywheel
Install Flywheel Clutch
Install Trans Oil Lvl Ga/Dipstick
Page 55 of 170
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Install Transmission Lines/Hoses
Connect Drive Shaft

1161 010 WX Crankshaft Rear Seal, Remove & Install, With Named Component(S)
Notes: If equipped with a pto pump, add (1165-010) for R&I pto.
If equipped with an automatic transmission claim code (3030-010-AU).
12.8 12.8 12.8
Remove 5.2 5.2 5.2

Remove Crankshaft Rear Seal, With Named Component(S)
Install 7.6 7.6 7.6
Install Crankshaft Rear Seal, With Named Component(S)
Connect Drive Shaft

1161 030 Crankshaft Rear Seal, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Crankshaft Rear Seal
Page 56 of 170
C7 ACERT® 2007

1161 035 Crankshaft Rear Seal, Troubleshoot
Notes: None
0.6 0.6 0.6

Troubleshoot Crankshaft Rear Seal

1161 074 Crankshaft Rear Seal, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Crankshaft Rear Seal

1162 010 Timing Gear Housing, Remove & Install
14.8 14.8 14.8
Remove 5.0 5.0 5.0

Remove Hood
Remove Valve Cover
Drain Engine Oil
Remove Crankcase Breather, Tube
Remove Crankcase Breather
Separate Refrigerant Condenser
Remove Fuel, Line(S)
Separate Steering Pump
Remove Air Compressor, Bracket
Remove Air Compressor, Supply
Separate Air Compressor Governor, Line(S)
Remove Air Compressor
Separate Steering Hydraulic Tank
Separate Radiator, Support
Separate Radiator Hose, Lower
Separate Radiator Hose, Upper
Page 57 of 170
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Remove Radiator
Remove Belt Tightener
Remove Fuel Injection Lines, Supply Line
Remove Fuel Injection Lines, High Pressure
Separate Fuel Injection Pump, Wiring
Remove Fuel Injection Pump, High Pressure
Separate Eng Speed/Timing Sensor
Remove Rocker Shaft Assembly
Wire To/From Cam Rlr Fol/Valve Lifter, Set (All)
Remove Camshaft, Assembled
Remove Timing Gear Housing Cover
Remove Engine Front Support
Remove Idler Gear
Remove Timing Gear Housing
Clean 0.9 0.9 0.9
Clean Timing Gear Housing
Clean Timing Gear Housing Cover
Clean Valve Cover
Clean Cylinder Block, Front
Clean & Inspect Rocker Shaft Assembly
Install 8.9 8.9 8.9
Install Timing Gear Housing
Install Idler Gear
Install Engine Front Support
Install Timing Gear Housing Cover
Install Camshaft, Assembled
Install Rocker Shaft Assembly
Connect Eng Speed/Timing Sensor
Install Fuel Injection Pump, High Pressure
Install Fuel Injection Lines, Supply Line
Install Fuel Injection Lines, High Pressure
Connect Fuel Injection Pump, Wiring
Connect Steering Hydraulic Tank
Install Air Compressor
Install Air Compressor, Bracket
Connect Air Compressor Governor, Line(S)
Install Air Compressor, Supply
Connect Steering Pump
Install Radiator
Connect Radiator, Support
Connect Radiator Hose, Upper
Install Belt Tightener
Connect Refrigerant Condenser
Page 58 of 170
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Install Crankcase Breather

Install Crankcase Breather, Tube
Refill Engine Oil
Adjust Eng Speed/Timing Sensor
Install Valve Cover
Install Hood
Connect Hood, Cable

1162 010 IS Timing Gear Housing, Remove & Install, Includes R&I Some Comp
Notes: If followers do not require inspection, use instead (1162-010).
Use this code only if followers require inspection/replacement.
If required, add code (1302-010) for R&I oil pan.
14.8 16.0 14.4
Remove 5.2 5.8 4.8

Remove Engine Enclosure
Drain Engine Oil
Separate Air Inlet, Aftercooler To Manifold
Separate Air Inlet, Turbo To Aftercooler
Separate Radiator, Seal
Remove Radiator
Remove Fan
Remove Valve Cover
Remove Fuel Filter
Separate Eng Electronic Cont Mod, Connector(S)
Remove Eng Electronic Cont Mod
Remove Cam Rlr Fol/Valve Lifter, Set (All)
Page 59 of 170
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Remove Engine Front Support
Remove Idler Gear
Remove Timing Gear Housing
Clean 1.3 1.3 1.3
Clean Valve Cover
Clean Cylinder Block, Front
Clean & Inspect Cam Rlr Fol/Valve Lifter, Set (All)
Clean Cam Rlr Fol/Valve Lifter, Bolt(S)
Install 8.3 8.9 8.3
Install Idler Gear
Install Engine Front Support
Install Camshaft, Assembled
Install Cam Rlr Fol/Valve Lifter, Set (All)
Install Eng Electronic Cont Mod
Connect Eng Electronic Cont Mod, Connector(S)
Install Fuel Filter
Install Valve Cover
Install Fan
Install Radiator
Refill Engine Oil
Install Hood
Connect Hood, Cable
Prime Fuel System
Calibrate Eng Speed/Timing Sensor
Lower Cab
Page 60 of 170
C7 ACERT® 2007

1162 010 OX Timing Gear Housing, Remove & Install, Out F/Out Hull/Off Site
Notes: None
4.6 4.5 4.8
Remove 1.6 1.4 1.6

Rotate Crankshaft, Two Times
Remove Push Rod, Out F/Out Hull/Off Site, Set (All)
Wire To/From Cam Rlr Fol/Valve Lifter, Out F/Out Hull/Off Site, Set (All)
Remove Alternator, Out F/Out Hull/Off Site
Remove Timing Gear Housing, Bracket
Remove Timing Gear Housing Cover, Out F/Out Hull/Off Site
Remove Timing/Accessory Gears, Out F/Out Hull/Off Site
Remove Camshaft, Out F/Out Hull/Off Site
Separate Water Pump, V-Belt
Remove Timing Gear Housing, Out F/Out Hull/Off Site
Remove Idler Gear, Out F/Out Hull/Off Site
Remove Crankshaft Front Seal, Out F/Out Hull/Off Site
Clean 0.3 0.3 0.3
Clean & Inspect Camshaft
Clean Valve Cover
Clean & Inspect Idler Gear
Install 2.7 2.8 2.9
Install Idler Gear, Out F/Out Hull/Off Site
Install Timing Gear Housing, Out F/Out Hull/Off Site
Install Crankshaft Front Seal, Out F/Out Hull/Off Site
Connect Water Pump, V-Belt
Install Camshaft, Out F/Out Hull/Off Site
Install Timing/Accessory Gears
Install Timing Gear Housing Cover, Out F/Out Hull/Off Site
Install Timing Gear Housing, Bracket
Install Alternator, Out F/Out Hull/Off Site
Lower Cam Rlr Fol/Valve Lifter, Out F/Out Hull/Off Site, Set (All)
Install Push Rod, Out F/Out Hull/Off Site, Set (All)

1162 030 Timing Gear Housing, Test After Repair
Notes: None
Page 61 of 170
C7 ACERT® 2007
0.3 0.3 0.3

Test After Repair Timing Gear Housing

1162 035 Timing Gear Housing, Troubleshoot
Notes: None
0.6 0.6 0.6

Troubleshoot Timing Gear Housing

1162 074 Timing Gear Housing, Wash
Notes: None
0.5 0.5 0.5
Wash 0.5 0.5 0.5

Wash Timing Gear Housing

1165 010 Eng Power Takeoff Drive, Remove & Install
Notes: This code may be claimed more than once for additional pto s that may be attached to automatic transmissions.
Use this code for engines with pto s when performing rear housing and related repairs.
1.3 1.3 1.3

Remove & Install Eng Power Takeoff Drive

1166 010 Timing Gear Housing Cover, Remove & Install
Notes: If required, claim code (1064-010-AA) to R&I aftercooler core, air to air.
2.0 1.9 2.2
Remove 0.9 0.9 0.9

Separate Alternator
Separate Refrigerant Compressor
Install 1.1 1.0 1.3
Page 62 of 170
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Connect Refrigerant Compressor
Connect Alternator

1166 030 Timing Gear Housing Cover, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Timing Gear Housing Cover

1166 035 Timing Gear Housing Cover, Troubleshoot
Notes: None
0.6 0.6 0.6

Troubleshoot Timing Gear Housing Cover

1166 074 Timing Gear Housing Cover, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Timing Gear Housing Cover

1200 002 Short Block, Tfr Components To/From
Notes: None
11.9 12.3 12.4
Remove 3.6 3.5 3.7

Drain Engine Coolant
Remove Engine Front Support, Out F/Out Hull/Off Site
Separate Eng Oil Level Ga/Dipstick, Out F/Out Hull/Off Site
Separate Thermostat/Water Temp Reg, Hose(S), Out Of Frame
Remove Engine Oil Cooler, Cover, Out Of Frame
Page 63 of 170
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Remove Engine Oil Cooler, Out F/Out Hull/Off Site

Remove Fuel Supply/Return Lines, Out F/Out Hull/Off Site
Remove Eng Electronic Cont Mod, Out F/Out Hull/Off Site
Separate Air Compressor, Line(S), Out Of Frame
Remove Air Compressor, Supply, Out Of Frame
Remove Air Compressor, Bracket, Out Of Frame
Remove Air Compressor, Out F/Out Hull/Off Site
Separate Ground/Static Strap, Out F/Out Hull/Off Site
Remove Fuel Filter, Out F/Out Hull/Off Site
Remove Fuel Filter Housing/Base, Out F/Out Hull/Off Site
Remove Engine Oil Pump, Tube
Remove Engine Oil Pump, Out F/Out Hull/Off Site
Remove Alternator
Remove Turbocharger, Drain
Remove Turbocharger, Supply
Remove Fuel Transfer Pump, Line(S)
Remove Fuel, Line(S), Out Of Frame
Remove Fan, Assembled, Out Of Frame
Remove Cylinder Head Assembly, Wiring Harness
Remove Cam Rlr Fol/Valve Lifter, Out F/Out Hull/Off Site, Set (All)
Remove Belt Tightener, Out F/Out Hull/Off Site
Separate Water Pump, V-Belt, Out Of Frame
Remove Water Pump, Out F/Out Hull/Off Site
Remove Crankshaft, Pulley, Out Of Frame
Remove Engine Oil Lines, Out F/Out Hull/Off Site
Remove Cylinder Block, Plug(S)
Clean 1.9 1.9 1.9
Wash Cylinder Block
Clean Valve Cover
Clean Timing Gear Housing, Out F/Out Hull/Off Site
Inspect Crankshaft
Install 6.4 6.9 6.8
Install Cylinder Block, Plug(S)
Time Flywheel, With Pin, Out Of Frame
Install Idler Gear
Page 64 of 170
C7 ACERT® 2007
Install Engine Oil Lines, Out F/Out Hull/Off Site

Install Crankshaft, Pulley, Out Of Frame
Install Water Pump, Out F/Out Hull/Off Site
Install Engine Oil Cooler, Out F/Out Hull/Off Site
Install Engine Oil Cooler, Cover
Install Cam Rlr Fol/Valve Lifter, Out F/Out Hull/Off Site, Set (All)
Install Cylinder Head Assembly, Wiring Harness
Install Eng Electronic Cont Mod, Out F/Out Hull/Off Site
Install Fan, Assembled, Out Of Frame
Connect Fuel, Line(S), Out Of Frame
Install Fuel Transfer Pump, Line(S)
Install Turbocharger, Drain
Install Turbocharger, Supply
Install Alternator
Install Engine Oil Pump, Out F/Out Hull/Off Site
Install Engine Oil Pump, Tube
Install Fuel Filter Housing/Base, Out F/Out Hull/Off Site
Install Fuel Filter, Out F/Out Hull/Off Site
Install Air Compressor, Out F/Out Hull/Off Site
Install Air Compressor, Bracket, Out Of Frame
Install Air Compressor, Supply, Out Of Frame
Connect Air Compressor, Line(S), Out Of Frame
Connect Thermostat/Water Temp Reg, Hose(S), Out Of Frame
Connect Eng Oil Level Ga/Dipstick, Out F/Out Hull/Off Site
Install Engine Front Support, Out F/Out Hull/Off Site

1201 010 Cylinder Block, Remove & Install
Notes: None
20.0 20.5 20.6
Remove 5.7 5.7 5.8

Page 65 of 170
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Remove Engine Front Support, Out F/Out Hull/Off Site
Remove Alternator
Remove Turbocharger, Drain
Remove Piston Cooling Jet, Out F/Out Hull/Off Site, Set (All)
Remove Connecting Rod Bearing, Cap(S), Set (All)
Remove Piston & Connecting Rod, Out F/Out Hull/Off Site, Set (All)
Disassemble Piston & Connecting Rod, Out F/Out Hull/Off Site, Set (All)
Remove Crankshaft Main Bearing, Out F/Out Hull/Off Site, Set (All)
Remove Crankshaft
Remove Cylinder Block, Fitting
Remove Cylinder Block, Cover
Remove Wiring Harness, Out F/Out Hull/Off Site
Page 66 of 170
C7 ACERT® 2007
Remove Thermostat/Water Temp Reg, Housing, Engine Out Of Frame

Clean 2.3 2.2 2.3
Clean Cylinder Block
Clean Valve Cover
Inspect Crankshaft
Install 12.0 12.6 12.5
Install Cylinder Block, Cover
Install Cylinder Block, Fitting
Install Crankshaft
Torque Crankshaft Main Bearing, Out F/Out Hull/Off Site, Set (All)
Assemble Piston & Connecting Rod, Out F/Out Hull/Off Site, Set (All)
Install Piston Rings, Set (All)
Install Piston & Connecting Rod, Out F/Out Hull/Off Site, Set (All)
Install Piston Cooling Jet, Out F/Out Hull/Off Site, Set (All)
Install Connecting Rod Bearing, Cap(S), Set (All)
Check Crankshaft, End Play
Install Idler Gear
Install Turbocharger, Drain
Install Alternator
Page 67 of 170
C7 ACERT® 2007

Install Engine Front Support, Out F/Out Hull/Off Site
Package Cylinder Block
Turn/Reposition Cylinder Block
Torque Cylinder Head Assembly, Bolt(S)
Install Wiring Harness, Out F/Out Hull/Off Site
Install Engine Oil Lines, Line(S)
Install Thermostat/Water Temp Reg, Housing, Engine Out Of Frame

1201 014 PG E Cylinder Block, Replace Gasket/Reseal, Plug(S), Each
Notes: None
0.3 0.3 0.3
Replace Gasket/Reseal 0.3 0.3 0.3

Replace Gasket/Reseal Cylinder Block, Plug(S), Each

1201 030 Cylinder Block, Test After Repair
Notes: None
1.0 1.0 1.0

Test After Repair Cylinder Block

1201 035 Cylinder Block, Troubleshoot
Notes: None
1.2 1.2 1.2

Troubleshoot Cylinder Block

1201 082 PX Cylinder Block, Measure, Pressure(S)
Notes:
None
Page 68 of 170
C7 ACERT® 2007
0.3 0.3 0.3
Measure 0.3 0.3 0.3

Measure Cylinder Block, Pressure(S)

1202 010 Crankshaft, Remove & Install
Notes: Time is based on cylinder head & pistons remaining installed.
10.0 10.0 10.2
Remove 3.0 2.9 3.1

Separate Water Pump, V-Belt
Remove Crankshaft
Clean 1.7 1.7 1.7
Wash Cylinder Block
Inspect Cylinder Block
Clean Valve Cover
Page 69 of 170
C7 ACERT® 2007

Inspect Crankshaft
Install 5.3 5.4 5.4
Install Crankshaft
Install Idler Gear
Connect Eng Oil Level Ga/Dipstick
Refill Engine Coolant

1202 010 CN Crankshaft, Remove & Install, With Contamination
15.7 16.4 16.4
Remove 4.7 4.8 4.9

Separate Turbocharger, Line(S), Out Of Frame
Page 70 of 170
C7 ACERT® 2007

Remove Alternator
Remove Crankshaft
Clean 1.9 1.9 1.9
Wash Cylinder Block
Clean Valve Cover
Inspect Crankshaft
Install 9.1 9.7 9.6
Install Crankshaft
Page 71 of 170
C7 ACERT® 2007
Install Piston Rings, Set (All)
Install Idler Gear
Install Alternator
Connect Turbocharger, Line(S), Out Of Frame
Page 72 of 170
C7 ACERT® 2007

1202 010 XN Crankshaft, Remove & Install, Without Contamination
This code includes R&I only one rod & piston assembly.
13.1 13.6 13.7
Remove 3.9 3.9 4.0

Separate Turbocharger, Line(S), Out Of Frame
Remove Alternator
Remove Piston Cooling Jet, Out F/Out Hull/Off Site, First One
Remove Piston & Connecting Rod, Out F/Out Hull/Off Site, First One
Disassemble Piston & Connecting Rod, First One
Page 73 of 170
C7 ACERT® 2007
Remove Crankshaft
Clean 1.9 1.9 1.9
Wash Cylinder Block
Clean Valve Cover
Inspect Crankshaft
Install 7.3 7.8 7.8
Install Crankshaft
Assemble Piston & Connecting Rod, First One
Install Piston Rings, First One
Install Piston & Connecting Rod, Out F/Out Hull/Off Site, First One
Install Piston Cooling Jet, Out F/Out Hull/Off Site, First One
Install Idler Gear
Install Alternator
Page 74 of 170
C7 ACERT® 2007

Connect Turbocharger, Line(S), Out Of Frame

1202 030 Crankshaft, Test After Repair
Notes: None
1.0 1.0 1.0

Test After Repair Crankshaft

1202 035 Crankshaft, Troubleshoot
Notes: None
1.2 1.2 1.2

Troubleshoot Crankshaft

1202 074 Crankshaft, Wash
Notes: None
0.5 0.5 0.5
Wash 0.5 0.5 0.5

Wash Crankshaft

1203 010 A Crankshaft Main Bearing, Remove & Install, Each Additional
Notes: This code should be used in conjunction with another repair that includes R&I oil pan & pump, such as R&I rod & piston assembly.
This time is for either replacement or inspection of main bearing.
0.3 0.3 0.3
Remove 0.1 0.1 0.1

Remove Crankshaft Main Bearing, Each Additional
Install 0.2 0.2 0.2
Install Crankshaft Main Bearing, Each Additional
Page 75 of 170
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1203 010 F Crankshaft Main Bearing, Remove & Install, First One
Notes: If main bearing R&I was done in conjunction with another labor segment that includes R&I oil pan/pump, use instead, code (1203-
010- -A).
2.2 3.3 2.1
Remove 0.8 1.4 0.7

Drain Engine Oil
Separate Brake Lines, Air Control Valve N/A N/A
Remove Engine Oil Pump
Remove Crankshaft Main Bearing, First One
Clean 0.3 0.3 0.3
Clean Crankshaft Main Bearing, First One
Clean Engine Oil Pump
Install 1.1 1.6 1.1
Identify Crankshaft Main Bearing, First One
Install Crankshaft Main Bearing, First One
Install Engine Oil Pump
Refill Engine Oil
Connect Brake Air Tank, Air Control Valve N/A N/A

1203 010 S Crankshaft Main Bearing, Remove & Install, Set (All)
Notes: If main bearings R&I are done in conjunction with a repair segment that includes R&I oil pan, use instead (1203-010-ES-S).
4.3 5.3 4.2
Remove 1.7 2.4 1.6

Drain Engine Oil
Remove Crankshaft Main Bearing, Set (All)
Clean 0.4 0.3 0.4
Clean Crankshaft Main Bearing, Set (All)
Install 2.2 2.6 2.2
Identify Crankshaft Main Bearing, Set (All)
Install Crankshaft Main Bearing, Set (All)
Refill Engine Oil
Page 76 of 170
C7 ACERT® 2007

1203 010 ES E Crankshaft Main Bearing, Remove & Install, Excludes Some R&I, Each
Notes: This code excludes R&I engine oil, oil pan, suction bell and oil pump.
This code should be used in conjunction with another repair that includes R&I oil pan & pump, such as R&I rod & piston assembly.
0.3 0.3 0.3

Remove Crankshaft Main Bearing, Excludes Some R&I, Each
Install Crankshaft Main Bearing, Excludes Some R&I, Each

1203 010 ES S Crankshaft Main Bearing, Remove & Install, Excludes Some R&I, Set (All)
Notes: This code excludes R&I oil, oil pan, suction bell & oil pump.
This code should be used in conjunction with another repair that includes R&I oil pan & pump, such as R&I rod & piston assemblies.
This time is for either replacement or inspection of main bearings.
2.1 2.1 2.1

Remove Crankshaft Main Bearing, Excludes Some R&I, Set (All)
Install Crankshaft Main Bearing, Excludes Some R&I, Set (All)

1203 010 OX S Crankshaft Main Bearing, Remove & Install, Out F/Out Hull/Off Site, Set (All)
Notes: This code excludes R&I oil, oil pan, suction bell & oil pump.
This code should be used in conjunction with another repair that includes R&I oil pan & pump, such as R&I rod & piston assemblies.
0.8 0.8 0.8
Remove 0.3 0.3 0.3

Install 0.5 0.5 0.5
Install Crankshaft Main Bearing, Out F/Out Hull/Off Site, Set (All)

1205 010 Crankshaft Damper/Pulley, Remove & Install
Notes: None
0.5 0.6 0.5
Remove 0.2 0.2 0.2

Remove Fan N/A N/A
Install 0.3 0.4 0.3
Page 77 of 170
C7 ACERT® 2007

Install Fan N/A N/A

1209 010 A Cam Rlr Fol/Valve Lifter, Remove & Install, Each Additional
Notes: None
1.1 1.1 1.1

Remove & Install Cam Rlr Fol/Valve Lifter, Each Additional

1209 010 S Cam Rlr Fol/Valve Lifter, Remove & Install, Set (All)
If required, claim code (1064-010-AA) to R&I aftercooler core, air to air.
11.3 11.3 11.0
Remove 4.0 4.0 4.1

Raise Cab
Raise Hood
Remove Fuel Filter Housing/Base, Secondary
Remove Valve Cover
Separate Coolant Hose/Lines, Supply Line
Separate Air Compressor Governor
Remove Fuel Filter Housing/Base
Remove Engine Oil Lines, Supply Line
Separate Camshaft, Position Sensor
Separate Fuel Transfer Pump, Line(S)
Separate Fuel Pressure Sensor, Main
Separate Fuel Pressure Sensor, Pilot
Separate Water Temperature Sensor
Separate Fuel Manifold, Solenoid Valve
Separate Air Inlet Heater, Solenoid
Remove Fuel Injection Pump
Remove Fuel Supply/Return Lines, Pilot
Remove Engine Oil Lines, Manifold N/A
Remove Cylinder Block, Manifold N/A N/A
Remove Fuel Manifold
Page 78 of 170
C7 ACERT® 2007
Separate Eng Electronic Cont Mod, Wiring

Separate Rocker Arm, Set (All)
Separate Fuel Manifold, Line(S)
Remove Cam Rlr Fol/Valve Lifter, Front
Remove Cam Rlr Fol/Valve Lifter, Center
Remove Cam Rlr Fol/Valve Lifter, Rear
Clean 0.4 0.4 0.4
Clean Valve Cover
Clean Cam Rlr Fol/Valve Lifter, Out F/Out Hull/Off Site, Set (All)
Install 6.9 6.9 6.5
Install Cam Rlr Fol/Valve Lifter, Rear
Install Cam Rlr Fol/Valve Lifter, Center
Install Cam Rlr Fol/Valve Lifter, Front
Connect Rocker Arm, Set (All)
Connect Fuel Manifold, Line(S)
Connect Eng Electronic Cont Mod, Wiring
Install Fuel Injection Pump
Install Fuel Manifold
Install Fuel Supply/Return Lines, Pilot
Install Cylinder Block, Manifold
Connect Water Temperature Sensor
Connect Fuel Pressure Sensor, Pilot
Connect Fuel Pressure Sensor, Main
Connect Camshaft, Position Sensor
Connect Air Inlet Heater, Solenoid
Connect Fuel Manifold, Solenoid Valve
Connect Fuel Supply/Return Lines
Install Engine Oil Lines, Supply Line
Connect Fuel Transfer Pump, Line(S)
Connect Coolant Hose/Lines, Supply Line
Connect Air Compressor Governor
Install Fuel Filter Housing/Base, Secondary
Install Fuel Filter Housing/Base
Install Valve Cover
Lower Hood
Lower Cab

1209 010 CE Cam Rlr Fol/Valve Lifter, Remove & Install, Center
Notes: None
Page 79 of 170
C7 ACERT® 2007
7.7 7.6 7.3
Remove 2.8 2.9 2.8

Raise Cab
Raise Hood
Remove Valve Cover
Remove Engine Oil Lines, Manifold
Remove Cam Rlr Fol/Valve Lifter, Center
Clean 0.2 0.2 0.2
Clean Valve Cover
Clean Cam Rlr Fol/Valve Lifter, Center
Install 4.7 4.5 4.3
Install Cam Rlr Fol/Valve Lifter, Center
Install Engine Oil Lines, Manifold
Page 80 of 170
C7 ACERT® 2007

Install Valve Cover
Lower Hood
Install Engine Enclosure
Lower Cab

1209 010 FR Cam Rlr Fol/Valve Lifter, Remove & Install, Front
Notes: None
8.3 8.5 8.5
Remove 3.1 3.0 1.1

Raise Hood
Remove Valve Cover
Separate Air Compressor Governor
Separate Cam Rlr Fol/Valve Lifter, Position Sensor
Remove Fuel Injection Pump
Remove Cam Rlr Fol/Valve Lifter, Front
Clean 0.2 0.2 0.2
Clean Valve Cover
Clean Cam Rlr Fol/Valve Lifter, Front
Page 81 of 170
C7 ACERT® 2007
Install 5.2 5.3 5.2

Install Cam Rlr Fol/Valve Lifter, Front
Install Valve Cover
Install Fuel Injection Pump
Connect Cam Rlr Fol/Valve Lifter, Position Sensor
Connect Air Compressor Governor
Lower Hood
Lower Cab

1209 010 RE Cam Rlr Fol/Valve Lifter, Remove & Install, Rear
Notes: None
7.7 7.7 7.3
Remove 2.8 2.9 2.9

Raise Cab
Raise Hood
Page 82 of 170
C7 ACERT® 2007

Remove Valve Cover
Remove Cam Rlr Fol/Valve Lifter, Rear
Clean 0.2 0.2 0.2
Clean Valve Cover
Clean Cam Rlr Fol/Valve Lifter, Rear
Install 4.7 4.6 4.2
Install Cam Rlr Fol/Valve Lifter, Rear
Install Valve Cover
Lower Hood
Lower Cab

1209 017 E Cam Rlr Fol/Valve Lifter, Disassemble & Assemble, Each
Page 83 of 170
C7 ACERT® 2007
Notes: None
0.2 0.2 0.2

Disassemble & Assemble Cam Rlr Fol/Valve Lifter, Each
Inspect Cam Rlr Fol/Valve Lifter, Each
Clean Cam Rlr Fol/Valve Lifter, Each

1209 017 S Cam Rlr Fol/Valve Lifter, Disassemble & Assemble, Set (All)
Notes: None
0.4 0.4 0.4

Disassemble & Assemble Cam Rlr Fol/Valve Lifter, Set (All)
Inspect Cam Rlr Fol/Valve Lifter, Set (All)
Clean Cam Rlr Fol/Valve Lifter, Set (All)

1210 010 Camshaft, Remove & Install
Notes: If followers require inspection, use instead code (1210-010-IS).
Use this code if followers do not require inspection/replacement.
11.5 11.5 11.4
Remove 4.1 4.1 4.0

Raise Cab
Remove Hood
Drain Engine Oil
Remove Engine Oil Filler, Tube
Remove Radiator
Page 84 of 170
C7 ACERT® 2007

Remove Fan
Remove Valve Cover
Separate Cam Rlr Fol/Valve Lifter
Remove Camshaft, Bolt(S)
Turn/Reposition Flywheel, Pin
Clean 0.4 0.4 0.4
Clean Valve Cover
Install 7.0 7.0 7.0
Install Camshaft
Install Camshaft, Bolt(S)
Lower Cam Rlr Fol/Valve Lifter, Set (All)
Install Valve Cover
Install Fan
Install Radiator
Install Engine Oil Filler, Tube
Refill Engine Oil
Install Hood
Page 85 of 170
C7 ACERT® 2007

Connect Hood, Cable
Prime Fuel System

1210 010 EO Camshaft, Remove & Install, Engine Out Of Frame
Notes: None
5.0 4.8 5.3
Remove 1.5 1.4 1.6

Remove Timing Gear Housing, Bracket, Out Of Frame
Remove Camshaft, Engine Out Of Frame
Clean 0.6 0.6 0.6
Clean Valve Cover
Install 2.9 2.8 3.1
Install Camshaft, Engine Out Of Frame
Install Timing Gear Housing, Bracket, Out Of Frame
Page 86 of 170
C7 ACERT® 2007

Connect Eng Oil Level Ga/Dipstick

1210 010 ES Camshaft, Remove & Install, Excludes Some R&I
Notes: None
7.3 8.1 7.2
Remove 2.7 2.8 2.4

Remove Hood
Remove Radiator
Remove Fuel Filter
Remove Camshaft
Clean 0.4 0.4 0.4
Install 4.2 4.9 4.4
Install Camshaft
Install Cam Rlr Fol/Valve Lifter, Set (All)
Install Fuel Filter
Connect Serpentine Belt
Page 87 of 170
C7 ACERT® 2007
Install Radiator
Install Hood
Connect Hood, Cable

1210 010 IS Camshaft, Remove & Install, Includes R&I Some Comp
Notes: If followers do not require inspection, use instead code (1210-010).
Use this code if followers require inspection/replacement.
12.2 12.5 12.0
Remove 4.5 4.4 4.3

Raise Cab
Drain Engine Oil
Remove Radiator
Remove Fan
Separate Air Compressor
Remove Valve Cover
Remove Fuel Filter
Remove Camshaft
Clean 0.7 0.7 0.7
Page 88 of 170
C7 ACERT® 2007
Clean Valve Cover

Install 7.0 7.4 7.0
Install Camshaft
Lower Cam Rlr Fol/Valve Lifter, Set (All)
Install Valve Cover
Connect Steering System
Install Other Engine Components, Bracket
Install Fan
Install Radiator
Refill Engine Oil
Install Hood
Connect Hood, Cable
Prime Fuel System

1210 010 OX Camshaft, Remove & Install, Out F/Out Hull/Off Site
Notes: None
3.4 3.3 3.6
Remove 1.0 0.9 1.0

Wire To/From Cam Rlr Fol/Valve Lifter, Out F/Out Hull/Off Site, Set (All)
Remove Alternator, Out F/Out Hull/Off Site
Page 89 of 170
C7 ACERT® 2007

Clean 0.3 0.3 0.3
Clean Valve Cover
Install 2.1 2.1 2.3
Install Alternator, Out F/Out Hull/Off Site
Lower Cam Rlr Fol/Valve Lifter, Out F/Out Hull/Off Site, Set (All)

1210 030 Camshaft, Test After Repair
Notes: None
1.0 1.0 1.0

Test After Repair Camshaft

1210 035 Camshaft, Troubleshoot
Notes: None
1.2 1.2 1.2

Troubleshoot Camshaft

1210 074 Camshaft, Wash
Notes: None
0.5 0.5 0.5
Wash 0.5 0.5 0.5

Wash Camshaft
Page 90 of 170
C7 ACERT® 2007

1211 010 S Camshaft Bearing, Remove & Install, Set (All)
Notes: This code does not include R&I camshaft.
If cam bearings require replacement, add this code to R&I camshaft (1210).
1.2 1.2 1.2

Remove & Install Camshaft Bearing, Set (All)

1212 010 Camshaft Gear, Remove & Install
Notes: Add this code to the appropriate (1210) R&I camshaft code.
0.6 0.6 0.6

Remove & Install Camshaft Gear

1214 020 A Piston, Recondition, Each Additional
Notes: None
0.2 0.2 0.2
Recondition 0.2 0.2 0.2

Remove Piston Rings, Each Additional
Wash Piston, Each Additional
Recondition Piston, Each Additional
Check Piston Rings, Groove, Each Additional
Clean & Inspect Piston, Each Additional

1214 020 F Piston, Recondition, First One
Notes: None
0.4 0.4 0.4

Remove Piston Rings, First One
Wash Piston, First One
Recondition Piston, First One
Check Piston Rings, Groove, First One
Clean & Inspect Piston, First One

1214 020 S Piston, Recondition, Set (All)
Notes:
None
Page 91 of 170
C7 ACERT® 2007
1.4 1.4 1.4

Remove Piston Rings, Set (All)
Wash Piston, Set (All)
Recondition Piston, Set (All)
Check Piston Rings, Groove, Set (All)
Clean & Inspect Piston, Set (All)

1218 020 MJ A Connecting Rod, Recondition, Major, Each Additional
Notes: Add this code to the appropriate repair code, when required.
0.7 0.7 0.7

Recondition Connecting Rod, Major, Each Additional

1218 020 MJ F Connecting Rod, Recondition, Major, First One
If con-rods require only measure/check, use code (1218-082- -F), instead.
Major recondition includes measure/check rods and machining crankshaft & piston pin bore.
1.4 1.4 1.4

Recondition Connecting Rod, Major, First One

1218 020 MJ S Connecting Rod, Recondition, Major, Set (All)
If con-rods require only measure/check, use code (1218-082- -S), instead.
Major recondition includes measure/check rods and machining crankshaft & piston pin bore.
4.6 4.6 4.6

Recondition Connecting Rod, Major, Set (All)

1218 020 MN A Connecting Rod, Recondition, Minor, Each Additional
0.3 0.3 0.3

Recondition Connecting Rod, Minor, Each Additional

1218 020 MN F Connecting Rod, Recondition, Minor, First One
Page 92 of 170
C7 ACERT® 2007
If con-rods require only measure/check, use code (1218-082- -F), instead.

Minor recondition includes measure/check rods and machining piston pin bore.
0.9 0.9 0.9

Recondition Connecting Rod, Minor, First One

1218 020 MN S Connecting Rod, Recondition, Minor, Set (All)
If con-rods require only measure/check, use code (1218-082- -S), instead.
Minor recondition includes measure/check rods and machining piston pin bore.
2.3 2.3 2.3

Recondition Connecting Rod, Minor, Set (All)

1218 082 E Connecting Rod, Measure, Each
0.1 0.1 0.1
Measure 0.1 0.1 0.1

Polish Bearings, Each
Install Bearings, Each
Measure Crankshaft, Each
Polish Crankshaft, Each
Measure Connecting Rod, Each

1218 082 F Connecting Rod, Measure, First One
Cleaning con-rod is included in R&I of con-rod/piston time.
If pin bore and/or crank journal bore require machining, use instead, either code (1218-020-MN-F) or (1218-020-MJ-F).
0.5 0.5 0.5
Measure 0.5 0.5 0.5

Polish Bearings, First One
Install Bearings, First One
Measure Crankshaft, First One
Polish Crankshaft, First One
Measure Connecting Rod, First One

1218 082 S Connecting Rod, Measure, Set (All)
Cleaning con-rod is included in R&I of con-rod/piston time.
If pin bore and/or crank journal bore require machining, use instead, either code (1218-020-MN-S) or (1218-020-MJ-S).
1.4 1.4 1.4
Measure 1.4 1.4 1.4
Page 93 of 170
C7 ACERT® 2007
Polish Bearings, Set (All)

Install Bearings, Set (All)
Measure Crankshaft, Set (All)
Polish Crankshaft, Set (All)
Measure Connecting Rod, Set (All)

1219 010 A Connecting Rod Bearing, Remove & Install, Each Additional
Notes: None
0.4 0.4 0.4
Remove 0.1 0.1 0.1

Remove Connecting Rod Bearing, Cap(S), Each Additional
Remove Connecting Rod Bearing, Each Additional
Install 0.3 0.3 0.3
Clean Connecting Rod Bearing, Each Additional
Install Connecting Rod Bearing, Each Additional
Install Connecting Rod Bearing, Cap(S), Each Additional

1219 010 F Connecting Rod Bearing, Remove & Install, First One
Notes: This time is for either the replacement or inspection of the rod bearing.
2.4 3.4 2.3
Remove 0.9 1.5 0.8

Drain Engine Oil
Remove Connecting Rod Bearing, Cap(S), First One
Remove Connecting Rod Bearing, First One
Clean 0.3 0.3 0.3
Clean Connecting Rod Bearing, First One
Install 1.2 1.6 1.2
Install Connecting Rod Bearing, First One
Install Connecting Rod Bearing, Cap(S), First One
Refill Engine Oil

1219 010 S Connecting Rod Bearing, Remove & Install, Set (All)
Notes: This time is for either the replacement or inspection of the rod bearings.
Page 94 of 170
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3.4 4.5 3.3
Remove 1.1 1.9 1.0

Drain Engine Oil
Remove Engine Oil Filter N/A
Remove Connecting Rod Bearing, Set (All)
Identify Connecting Rod Bearing, Set (All)
Clean 0.4 0.3 0.4
Clean Connecting Rod Bearing, Set (All)
Install 1.9 2.3 1.9
Install Connecting Rod Bearing, Set (All)
Install Engine Oil Filter N/A
Refill Engine Oil

1222 010 E Cylinder Block Sleeve, Remove & Install, Each
Notes: See (1222-012- -E).
2.0 2.0 2.0

Install Cylinder Block Sleeve, Each

1222 010 F Cylinder Block Sleeve, Remove & Install, First One
Notes: See (1222-012- -F).
3.0 3.0 3.0

Install Cylinder Block Sleeve, First One

1222 010 S Cylinder Block Sleeve, Remove & Install, Set (All)
Notes: See (1222-012- -S).
To install cylinder sleeves in all 6 cylinders requires that the engine be out-of-frame.
13.0 13.0 13.0

Install Cylinder Block Sleeve, Set (All)
Page 95 of 170
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1222 012 E Cylinder Block Sleeve, Install, Each
Notes: None
2.0 2.0 2.0
Install 2.0 2.0 2.0

Install Cylinder Block Sleeve, Each

1222 012 F Cylinder Block Sleeve, Install, First One
Notes: 1.0 hour tool and setup time for first cylinder included in the first cylinder sleeving.
3.0 3.0 3.0
Install 3.0 3.0 3.0

Install Cylinder Block Sleeve, First One

1222 012 S Cylinder Block Sleeve, Install, Set (All)
Notes: To install cylinder sleeves in all 6 cylinders requires that the engine be out-of-frame.
13.0 13.0 13.0
Install 13.0 13.0 13.0

Install Cylinder Block Sleeve, Set (All)

1223 040 IT S Cylinder Block Cylinder, Inspect, Using Borescope, Set (All)
Notes: None
0.6 0.6 0.6
Inspect 0.6 0.6 0.6

Inspect Cylinder Block Cylinder, Using Borescope, Set (All)

1223 049 A Cylinder Block Cylinder, Hone, Each Additional
Notes: None
0.2 0.2 0.2
Hone 0.2 0.2 0.2

Hone Cylinder Block Cylinder, Each Additional
Page 96 of 170
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1223 049 F Cylinder Block Cylinder, Hone, First One
Notes: None
0.3 0.3 0.3
Hone 0.3 0.3 0.3

Hone Cylinder Block Cylinder, First One

1223 049 S Cylinder Block Cylinder, Hone, Set (All)
Notes: None
1.2 1.2 1.2
Hone 1.2 1.2 1.2

Hone Cylinder Block Cylinder, Set (All)

1223 082 E Cylinder Block Cylinder, Measure, Each
Notes: None
0.1 0.1 0.1
Measure 0.1 0.1 0.1

Measure Cylinder Block Cylinder, Each

1225 010 A Piston & Connecting Rod, Remove & Install, Each Additional
Notes: None
0.9 0.9 0.9
Remove 0.3 0.3 0.3

Remove Piston Cooling Jet, Each Additional
Remove Piston & Connecting Rod, Each Additional
Disassemble Piston & Connecting Rod, Each Additional
Clean 0.1 0.1 0.1
Clean & Inspect Cylinder Block Cylinder, Each Additional
Install 0.5 0.5 0.5
Assemble Piston & Connecting Rod, Each Additional
Install Piston Rings, Each Additional
Install Piston & Connecting Rod, Each Additional
Install Piston Cooling Jet, Each Additional
Page 97 of 170
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1225 010 F Piston & Connecting Rod, Remove & Install, First One
23.6 21.7 24.2
Remove 8.4 7.4 9.1

Drain Engine Oil
Remove Cab N/A
Remove Fuel Rail
Remove Alternator
Remove Turbocharger
Remove Valve Cover
Page 98 of 170
C7 ACERT® 2007

Separate Valve Cover Base, Wiring Harness N/A
Remove Piston Cooling Jet, First One
Remove Piston & Connecting Rod, First One
Disassemble Piston & Connecting Rod, First One
Clean 1.8 1.8 1.8
Clean & Inspect Cylinder Block Cylinder, First One
Clean Cylinder Block, Top
Clean Valve Cover
Install 13.4 12.5 13.3
Assemble Piston & Connecting Rod, First One
Install Piston & Connecting Rod, First One
Install Piston Cooling Jet, First One
Connect Brake Lines, Air Control Valve N/A N/A
Install Fuel Rail
Page 99 of 170
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Install Valve Cover
Connect Steering Hydraulic Tank N/A
Install Fuel Supply/Return Lines, Rear N/A N/A
Refill Engine Oil
Install Cab N/A

1225 010 S Piston & Connecting Rod, Remove & Install, Set (All)
Page 100 of 170
C7 ACERT® 2007
27.6 25.2 28.4
Remove 9.4 8.5 10.3

Drain Engine Oil
Remove Cab N/A
Remove Fuel Rail
Remove Alternator
Remove Turbocharger
Remove Valve Cover
Separate Valve Cover Base, Wiring Harness N/A
Page 101 of 170
C7 ACERT® 2007

Rotate Crankshaft, Five Times
Remove Piston Cooling Jet, Set (All)
Remove Piston & Connecting Rod, Set (All)
Disassemble Piston & Connecting Rod, Set (All)
Clean 2.6 2.6 2.6
Clean & Inspect Cylinder Block Cylinder, Set (All)
Clean Valve Cover
Install 15.6 14.1 15.5
Assemble Piston & Connecting Rod, Set (All)
Install Piston & Connecting Rod, Set (All)
Install Piston Cooling Jet, Set (All)
Install Fuel Rail
Install Valve Cover
Page 102 of 170
C7 ACERT® 2007
Connect Steering Hydraulic Tank N/A

Connect Fuel Supply/Return Lines N/A N/A
Refill Engine Oil
Install Cab N/A

1225 010 OX A Piston & Connecting Rod, Remove & Install, Out F/Out Hull/Off Site, Each Additional
Notes: None
0.5 0.5 0.5
Remove 0.2 0.2 0.2

Remove Piston Cooling Jet, Out F/Out Hull/Off Site, Each Additional
Rotate Crankshaft, One Time
Remove Piston & Connecting Rod, Out F/Out Hull/Off Site, Each Additional
Disassemble Piston & Connecting Rod, Out F/Out Hull/Off Site, Each Additional
Clean 0.1 0.1 0.1
Clean & Inspect Cylinder Block Cylinder, Out F/Out Hull/Off Site, Each Additional
Page 103 of 170
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Install 0.2 0.2 0.2

Assemble Piston & Connecting Rod, Out F/Out Hull/Off Site, Each Additional
Install Piston & Connecting Rod, Out F/Out Hull/Off Site, Each Additional
Install Piston Cooling Jet, Out F/Out Hull/Off Site, Each Additional

1225 010 OX F Piston & Connecting Rod, Remove & Install, Out F/Out Hull/Off Site, First One
Notes: None
7.0 6.8 7.5
Remove 1.5 1.3 1.6

Separate Turbocharger, Supply
Remove Fuel Filter
Remove Heui Actuation (Oil), Elbow Fitting
Remove Thermostat/Water Temp Reg, Out F/Out Hull/Off Site
Remove Piston Cooling Jet, Out F/Out Hull/Off Site, First One
Remove Piston & Connecting Rod, Out F/Out Hull/Off Site, First One
Disassemble Piston & Connecting Rod, Out F/Out Hull/Off Site, First One
Clean 1.6 1.6 1.6
Clean & Inspect Cylinder Block Cylinder, Out F/Out Hull/Off Site, First One
Clean Valve Cover
Install 3.9 3.9 4.3
Assemble Piston & Connecting Rod, Out F/Out Hull/Off Site, First One
Install Piston & Connecting Rod, Out F/Out Hull/Off Site, First One
Install Piston Cooling Jet, Out F/Out Hull/Off Site, First One
Page 104 of 170
C7 ACERT® 2007

Install Thermostat/Water Temp Reg, Out F/Out Hull/Off Site
Install Heui Actuation (Oil), Elbow Fitting
Install Fuel Filter
Connect Turbocharger, Supply, Out Of Frame

1225 010 OX S Piston & Connecting Rod, Remove & Install, Out F/Out Hull/Off Site, Set (All)
Notes: None
9.7 9.4 10.1
Remove 2.3 2.0 2.3

Separate Turbocharger, Supply
Remove Fuel Filter
Remove Heui Actuation (Oil), Elbow Fitting
Remove Thermostat/Water Temp Reg, Out F/Out Hull/Off Site
Clean 2.2 2.2 2.2
Clean & Inspect Cylinder Block Cylinder, Out F/Out Hull/Off Site, Set (All)
Clean Cylinder Block, Top, Out Of Frame
Clean Valve Cover
Page 105 of 170
C7 ACERT® 2007
Install 5.2 5.2 5.6

Install Thermostat/Water Temp Reg, Out F/Out Hull/Off Site
Install Heui Actuation (Oil), Elbow Fitting
Install Fuel Filter
Connect Turbocharger, Supply, Out Of Frame

1225 030 Piston & Connecting Rod, Test After Repair
Notes: None
1.0 1.0 1.0

Test After Repair Piston & Connecting Rod

1225 035 Piston & Connecting Rod, Troubleshoot
Notes: None
1.2 1.2 1.2

Troubleshoot Piston & Connecting Rod

1225 074 Piston & Connecting Rod, Wash
Notes: None
Page 106 of 170
C7 ACERT® 2007
0.5 0.5 0.5
Wash 0.5 0.5 0.5

Wash Piston & Connecting Rod

1230 010 A Ckshft Main & Rod Brg, Remove & Install, Each Additional
Notes: None
0.6 0.6 0.6
Remove 0.2 0.2 0.2

Remove Connecting Rod Bearing, Cap(S), Each Additional
Remove Connecting Rod Bearing, Each Additional
Remove Crankshaft Main Bearing, Each Additional
Install 0.4 0.4 0.4
Install Crankshaft Main Bearing, Each Additional
Install Connecting Rod Bearing, Each Additional
Install Connecting Rod Bearing, Cap(S), Each Additional

1230 010 F Ckshft Main & Rod Brg, Remove & Install, First One
Notes: None
2.7 3.7 2.6
Remove 1.1 1.6 1.0

Drain Engine Oil
Rotate Crankshaft, One Time N/A N/A
Rotate Crankshaft, Two Times N/A
Remove Connecting Rod Bearing, Cap(S), First One
Remove Connecting Rod Bearing, First One
Remove Crankshaft Main Bearing, First One
Install 1.6 2.1 1.6
Install Crankshaft Main Bearing, First One
Install Connecting Rod Bearing, First One
Install Connecting Rod Bearing, Cap(S), First One
Refill Engine Oil
Page 107 of 170
C7 ACERT® 2007

1230 010 S Ckshft Main & Rod Brg, Remove & Install, Set (All)
Notes: None
5.3 6.4 5.2
Remove 2.1 2.8 2.0

Drain Engine Oil
Remove Connecting Rod Bearing, Set (All)
Remove Crankshaft Main Bearing, Set (All)
Install 3.2 3.6 3.2
Install Crankshaft Main Bearing, Set (All)
Install Connecting Rod Bearing, Set (All)
Refill Engine Oil

1250 046 Fuel System, Flush
Notes: None
0.5 0.5 0.5
Flush 0.5 0.5 0.5

Flush Fuel System

1250 082 PX Fuel System, Measure, Pressure(S)
0.3 0.3 0.3
Measure 0.3 0.3 0.3

Measure Fuel System, Pressure(S)

1251 002 Fuel Injection Pump, Tfr Components To/From
Notes:
None
Page 108 of 170
C7 ACERT® 2007
0.1 0.1 0.1

Remove & Install Fuel Injection Pump, Connector(S)

1251 010 Fuel Injection Pump, Remove & Install
Notes: None
4.1 4.4 4.4
Remove 2.0 1.7 1.8

Remove Valve Cover
Remove Fender, Inner N/A
Drain Air Compressor, Line(S)
Remove Eng Oil Level Ga/Dipstick, Tube N/A
Remove Air Compressor Governor N/A N/A
Remove Steering Pump, Line(S) N/A
Remove Air Line/Pipe N/A N/A
Remove Coolant Hose/Lines N/A N/A
Remove Engine Oil Lines
Drain Air Compressor, Tank N/A
Separate Coolant Hose/Lines, Supply Line N/A
Remove Fuel Injection Lines
Separate Coolant Hose/Lines, Return N/A
Separate Fuel Injection Pump, Solenoid N/A N/A
Remove Fuel Supply/Return Lines, Fitting N/A N/A
Remove Air Cleaner, Bracket N/A N/A
Remove Fuel Injection Lines, Supply Line N/A
Remove Fuel Transfer Pump, Line(S) N/A
Time Fuel Injection Pump, With Pin N/A N/A
Separate Fuel Injection Pump, Wiring N/A
Install 2.1 2.7 2.6
Time Fuel Injection Pump, With Pin
Install Valve Cover
Connect Fuel Injection Pump, Wiring N/A
Install Fuel Injection Lines
Install Fuel Supply/Return Lines, Fitting N/A N/A
Connect Fuel Injection Pump, Solenoid N/A N/A
Install Fuel Injection Lines, Supply Line N/A
Install Fuel Transfer Pump, Line(S) N/A
Install Engine Oil Lines
Install Coolant Hose/Lines N/A N/A
Connect Coolant Hose/Lines, Supply Line N/A
Page 109 of 170
C7 ACERT® 2007
Install Air Compressor Governor N/A N/A

Connect Coolant Hose/Lines, Return N/A
Install Steering Pump
Install Steering Pump, Line(S) N/A
Install Air Line/Pipe N/A N/A
Install Air Cleaner, Bracket N/A N/A
Install Eng Oil Level Ga/Dipstick, Tube N/A
Install Fender, Inner N/A

1256 010 Fuel Transfer Pump, Remove & Install
Notes: None
1.1 1.2 1.1
Remove 0.5 0.5 0.5

Remove Fuel Transfer Pump
Clean & Inspect 0.2 0.2 0.2
Clean & Inspect Fuel Transfer Pump
Install 0.4 0.5 0.4
Install Fuel Transfer Pump

1256 030 Fuel Transfer Pump, Test After Repair
Notes: None
0.5 0.5 0.5

Test After Repair Fuel Transfer Pump

1256 035 Fuel Transfer Pump, Troubleshoot
Notes: None
0.6 0.6 0.6

Troubleshoot Fuel Transfer Pump
Page 110 of 170
C7 ACERT® 2007
1256 074 Fuel Transfer Pump, Wash

Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Fuel Transfer Pump

1261 010 Fuel Filter, Remove & Install
Notes: None
0.1 0.1 0.1

Remove Fuel Filter
Install Fuel Filter

1262 010 Fuel Filter Housing/Base, Remove & Install
Notes: None
0.8 0.6 0.8
Remove 0.3 0.2 0.2

Remove Fuel Filter Housing/Base, Line(S)
Remove Fuel Filter
Separate Crankcase Breather, Hose(S) N/A
Remove Crankcase Breather N/A
Install 0.5 0.4 0.6
Install Fuel Filter Housing/Base, Line(S)
Install Crankcase Breather N/A
Install Fuel Filter
Connect Crankcase Breather, Hose(S) N/A
Prime Fuel System

127A 010 Fuel Rail, Remove & Install
Notes: If required, claim code (1408-029-CS) to S&C chassis wiring harness.
1.4 1.6 1.4
Remove 0.7 0.7 0.7

Page 111 of 170
C7 ACERT® 2007
Separate Fuel Pressure Sensor, Wiring Harness

Remove Fuel Pressure Sensor
Remove Fuel Rail, Pressure Relief Valve
Remove Fuel Rail
Install 0.7 0.9 0.7
Install Fuel Rail
Install Fuel Rail, Pressure Relief Valve
Install Fuel Pressure Sensor
Connect Fuel Pressure Sensor, Wiring Harness

127A 010 PV Fuel Rail, Remove & Install, Pressure Relief Valve
Notes: None
0.2 0.2 0.2
Remove 0.1 0.1 0.1

Remove Fuel Rail, Drain Line
Remove Fuel Rail, Pressure Relief Valve
Install 0.1 0.1 0.1
Install Fuel Rail, Pressure Relief Valve
Install Fuel Rail, Drain Line

127A 030 Fuel Rail, Test After Repair
Notes: None
0.5 0.5 0.5

Test After Repair Fuel Rail

127A 035 Fuel Rail, Troubleshoot
Notes: None
0.6 0.6 0.6

Troubleshoot Fuel Rail

127A 074 Fuel Rail, Wash
Notes:
None
Page 112 of 170
C7 ACERT® 2007
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Fuel Rail

1274 030 Fuel Supply/Return Lines, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Fuel Supply/Return Lines

1274 035 Fuel Supply/Return Lines, Troubleshoot
Notes: None
0.5 0.5 0.5

Troubleshoot Fuel Supply/Return Lines

1274 042 Fuel Supply/Return Lines, Inspect & Maintain
Notes: This code is a visual inspection of the fuel lines for cracks and/or leaks.
0.1 0.1 0.1
Inspect & Maintain 0.1 0.1 0.1

Inspect & Maintain Fuel Supply/Return Lines

1274 074 Fuel Supply/Return Lines, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Fuel Supply/Return Lines

1280 038 PX Fuel, Diagnostic Test, Pressure(S)
Notes:
This code does not include time to isolate and repair a problem.
Page 113 of 170
C7 ACERT® 2007
This code is for procedure # 113 in the truck performance diagnostic guide.
0.5 0.5 0.5
Diagnostic Test 0.5 0.5 0.5

Diagnostic Test Fuel, Pressure(S)

1280 082 AP Fuel, Measure, Api Gravity
Notes: Do not use this code with codes (1000-031-P1, P2 OR P3) for par dynamometer test, since this check is included in the par
dynamometer test.
Includes obtaining sample of fuel from the fuel tank, measure fuel api and temperature.
Determine corrected api AT 60 degrees fahrenheit, calculate hp correction factor for api.
0.2 0.2 0.2
Measure 0.2 0.2 0.2

Measure Fuel, Api Gravity

1290 010 A Unit Injector, Remove & Install, Each Additional
Notes: None
0.7 0.7 0.7
Remove 0.2 0.2 0.2

Remove Fuel Rail, Line(S), Each Additional
Remove Unit Injector, Tube, Each Additional
Separate Unit Injector, Wiring Harness, Each Additional
Remove Unit Injector, Each Additional
Clean 0.2 0.2 0.2
Clean & Inspect Unit Injector, Each Additional
Clean Unit Injector, Tube, Each Additional
Clean Unit Injector Sleeve, Bore, Each Additional
Install 0.3 0.3 0.3
Install Unit Injector, Each Additional
Install Unit Injector, Tube, Each Additional
Connect Unit Injector, Wiring Harness, Each Additional
Install Fuel Rail, Line(S), Each Additional
Reprogram Unit Injector, Each Additional

1290 010 F Unit Injector, Remove & Install, First One
Notes: If additional injectors are removed, add code (1290-010- -A) for each additional injector, in conjuction with this code.
2.0 1.7 1.7
Remove 0.7 0.6 0.6

Remove Air Inlet, Filter To CGI Valve N/A N/A
Separate Air Compressor, Hose(S) N/A
Page 114 of 170
C7 ACERT® 2007

Remove Valve Cover
Remove Fuel Rail, Line(S), First One
Remove Unit Injector, Tube, First One
Separate Unit Injector, Wiring Harness, First One
Remove Unit Injector, First One
Clean 0.3 0.3 0.3
Clean Valve Cover
Clean & Inspect Unit Injector, First One
Clean Unit Injector, Tube, First One
Clean Unit Injector Sleeve, Bore, First One
Install 1.0 0.8 0.8
Install Unit Injector, First One
Install Unit Injector, Tube, First One
Connect Unit Injector, Wiring Harness, First One
Install Fuel Rail, Line(S), First One
Install Valve Cover
Connect Air Compressor, Hose(S) N/A
Reprogram Unit Injector, Each Additional

1290 010 S Unit Injector, Remove & Install, Set (All)
Notes: If required, claim code (1408-029-CS-) to S&C wiring harness chassis.
5.7 5.3 5.3
Remove 1.6 1.3 1.6

Separate Air Compressor, Hose(S) N/A
Remove Valve Cover
Clean 1.2 1.2 1.2
Clean Unit Injector, Tube, Set (All)
Clean Unit Injector Sleeve, Bore, Set (All)
Clean Valve Cover
Install 2.9 2.8 2.5
Install Valve Cover
Page 115 of 170
C7 ACERT® 2007

Connect Air Compressor, Hose(S) N/A
Reprogram Unit Injector, Set (All)

1290 010 TU A Unit Injector, Remove & Install, Tube, Each Additional
Notes: None
0.2 0.2 0.2
Remove 0.1 0.1 0.1

Remove Fuel Rail, Line(S), Each Additional
Remove Unit Injector, Tube, Each Additional
Install 0.1 0.1 0.1
Clean Unit Injector, Tube, Each Additional
Install Fuel Rail, Line(S), Each Additional
Install Unit Injector, Tube, Each Additional

1290 010 TU F Unit Injector, Remove & Install, Tube, First One
Notes: If required, claim code (1408-029-CS) to S&C wiring harness chassis.
1.0 0.7 0.8
Remove 0.5 0.3 0.4

Separate Air Compressor, Hose(S) N/A N/A
Remove Fuel Rail, Line(S), First One
Remove Unit Injector, Tube, First One
Install 0.5 0.4 0.4
Clean Unit Injector, Tube, First One
Install Unit Injector, Tube, First One
Install Fuel Rail, Line(S), First One
Connect Air Compressor, Hose(S) N/A N/A

1290 010 TU S Unit Injector, Remove & Install, Tube, Set (All)
Notes: If required, claim code (1408-029-CS) to S&C wiring harness chassis.
Page 116 of 170
C7 ACERT® 2007
2.0 2.1 1.7
Remove 1.0 0.9 0.8

Separate Air Compressor, Hose(S) N/A N/A
Clean 0.1 0.1 0.1
Clean Unit Injector, Tube, Set (All)
Install 0.9 1.1 0.8
Connect Air Compressor, Hose(S) N/A N/A

1290 030 Unit Injector, Test After Repair
Notes: None
0.5 0.5 0.5

Test After Repair Unit Injector

1290 035 Unit Injector, Troubleshoot
Notes: None
0.6 0.6 0.6

Troubleshoot Unit Injector

1290 038 I3 S Unit Injector, Diagnostic Test, Using Cyl Cut-Out Test, Set (All)
Notes: Claim this code when this procedure is performed as part of the troubleshooting and test after repair process.
0.5 0.5 0.5

Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Set (All)
Page 117 of 170
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1290 074 Unit Injector, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Unit Injector

1290 081 OD S Unit Injector, Test, Solenoid, Set (All)
Notes: None
0.5 0.5 0.5
Test 0.5 0.5 0.5

Test Unit Injector, Solenoid, Set (All)

1290 591 S Unit Injector, Reprogram, Set (All)
Notes: None
0.7 0.7 0.7
Reprogram 0.7 0.7 0.7

Reprogram Unit Injector, Set (All)

1302 010 Engine Oil Pan, Remove & Install
Notes: None
1.4 2.3 1.3
Remove 0.4 1.0 0.3

Drain Engine Oil
Lift & Block Truck N/A
Clean 0.3 0.2 0.3
Assemble Engine Oil Pan, Gasket N/A
Install 0.7 1.1 0.7
Refill Engine Oil
Lower Truck N/A
Page 118 of 170
C7 ACERT® 2007

1302 010 OX Engine Oil Pan, Remove & Install, Out F/Out Hull/Off Site
Notes: None
0.4 0.4 0.4

Remove Engine Oil Pan, Out F/Out Hull/Off Site
Install Engine Oil Pan, Out F/Out Hull/Off Site

1302 030 Engine Oil Pan, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Engine Oil Pan

1302 035 Engine Oil Pan, Troubleshoot
Notes: None
0.5 0.5 0.5

Troubleshoot Engine Oil Pan

1302 074 Engine Oil Pan, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Engine Oil Pan

1304 010 Engine Oil Pump, Remove & Install
Notes: None
2.0 3.0 1.9
Page 119 of 170
C7 ACERT® 2007
Remove 0.6 1.2 0.5

Drain Engine Oil
Lift & Block Truck N/A
Clean 0.5 0.5 0.5
Assemble Engine Oil Pan, Gasket
Clean & Inspect Engine Oil Pump
Install 0.9 1.3 0.9
Refill Engine Oil
Lower Truck N/A

1304 017 Engine Oil Pump, Disassemble & Assemble
Notes: None
0.8 0.7 0.8

Remove & Install Engine Oil Pump Drive, Gear
Disassemble & Assemble Engine Oil Pump, Gear
Disassemble & Assemble Engine Oil Pump, Pressure Relief Valve
Inspect Engine Oil Pump, Bearing

1304 030 Engine Oil Pump, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Engine Oil Pump

1304 035 Engine Oil Pump, Troubleshoot
Notes: None
0.6 0.6 0.6

Troubleshoot Engine Oil Pump
Page 120 of 170
C7 ACERT® 2007

1304 074 Engine Oil Pump, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Engine Oil Pump

1306 002 Eng Oil Filter Hsg/Base, Tfr Components To/From
Notes: None
0.1 0.1 0.1

Tfr Components To/From Eng Oil Filter Hsg/Base

1306 010 Eng Oil Filter Hsg/Base, Remove & Install
Notes: None
4.4 4.5 5.0
Remove 1.7 1.6 1.8

Remove Engine Oil Cooler
Remove Eng Oil Filter Hsg/Base
Clean 0.5 0.5 0.5
Clean Engine Oil Cooler
Clean Eng Oil Filter Hsg/Base
Install 2.2 2.4 2.7
Install Engine Oil Cooler
Page 121 of 170
C7 ACERT® 2007
Install Eng Oil Filter Hsg/Base


1306 030 Eng Oil Filter Hsg/Base, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Eng Oil Filter Hsg/Base

1306 035 Eng Oil Filter Hsg/Base, Troubleshoot
Notes: None
0.5 0.5 0.5

Troubleshoot Eng Oil Filter Hsg/Base

1306 074 Eng Oil Filter Hsg/Base, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Eng Oil Filter Hsg/Base

1307 030 Engine Oil Lines, Test After Repair
Notes:
None
Page 122 of 170
C7 ACERT® 2007
0.3 0.3 0.3

Test After Repair Engine Oil Lines

1307 035 Engine Oil Lines, Troubleshoot
Notes: None
0.5 0.5 0.5

Troubleshoot Engine Oil Lines

1307 074 Engine Oil Lines, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Engine Oil Lines

1308 010 Engine Oil Filter, Remove & Install
Notes: None
0.1 0.1 0.1

Remove & Install Engine Oil Filter

1308 010 NN Engine Oil Filter, Remove & Install, Spin-On Type
Notes: None
0.1 0.1 0.1

Remove & Install Engine Oil Filter, Spin-On Type
Page 123 of 170
C7 ACERT® 2007
1308 507 Engine Oil Filter, Cut & Analyze

Notes: None
0.3 0.3 0.3
Cut & Analyze 0.3 0.3 0.3

Cut & Analyze Engine Oil Filter

1316 010 TU Engine Oil Filler, Remove & Install, Tube
Notes: None
0.1 0.2 0.1
Remove 0.0 0.1 0.0

Remove Engine Oil Filler, Tube
Remove Engine Oil Filler, Bracket N/A N/A
Install 0.1 0.1 0.1
Install Engine Oil Filler, Tube
Install Engine Oil Filler, Bracket N/A N/A

1316 030 Engine Oil Filler, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Engine Oil Filler

1316 035 Engine Oil Filler, Troubleshoot
Notes: None
0.5 0.5 0.5

Troubleshoot Engine Oil Filler

1316 074 Engine Oil Filler, Wash
Notes: None
Page 124 of 170
C7 ACERT® 2007
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Engine Oil Filler

1317 010 Crankcase Breather, Remove & Install
0.2 0.3 0.2

Remove & Install Crankcase Breather

1317 030 Crankcase Breather, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Crankcase Breather

1317 035 Crankcase Breather, Troubleshoot
Notes: None
0.5 0.5 0.5

Troubleshoot Crankcase Breather

1317 074 Crankcase Breather, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Crankcase Breather

1318 010 Engine Oil & Filter, Remove & Install
Notes:
None
Page 125 of 170
C7 ACERT® 2007
0.5 0.5 0.5
Remove 0.5 0.5 0.5

Drain & Refill Engine Oil
Remove & Install Engine Oil Filter

1326 010 Eng Oil Level Ga/Dipstick, Remove & Install
Notes: None
0.4 0.3 0.4

Remove & Install Eng Oil Level Ga/Dipstick

1326 025 Eng Oil Level Ga/Dipstick, Adjust
Notes: None
0.9 0.9 0.9
Adjust 0.9 0.9 0.9

Adjust Eng Oil Level Ga/Dipstick

1331 081 S Piston Cooling Jet, Test, Set (All)
Notes: None
0.3 0.3 0.3
Test 0.3 0.3 0.3

Test Piston Cooling Jet, Set (All)

1348 008 SM Engine Oil, Take & Analyze S-O-S From, Sample
Notes: None
0.2 0.2 0.2
Take & Analyze S-O-S From 0.2 0.2 0.2

Take & Analyze S-O-S From Engine Oil, Sample
Page 126 of 170
C7 ACERT® 2007
1348 044 Engine Oil, Drain & Refill

Notes: None
0.3 0.3 0.3
Drain & Refill 0.3 0.3 0.3

Drain Engine Oil
Refill Engine Oil

1348 082 PX Engine Oil, Measure, Pressure(S)
Notes: None
0.3 0.3 0.3
Measure 0.3 0.3 0.3

Measure Engine Oil, Pressure(S)

1350 034 Engine Cooling System, Crack/Leak Test
Notes: None
0.3 0.3 0.3

Crack/Leak Test Engine Cooling System

1350 038 Q3 Engine Cooling System, Diagnostic Test, Using Bottle Test
Notes: None
0.5 0.5 0.5

Diagnostic Test Engine Cooling System, Using Bottle Test

1350 046 Engine Cooling System, Flush
Notes: Do not use this code in conjunction with any repair code that includes drain & refill coolant, instead use code (1350-046-ES).
1.7 1.7 1.7
Flush 1.7 1.7 1.7

Flush Engine Cooling System
Page 127 of 170
C7 ACERT® 2007

1350 046 ES Engine Cooling System, Flush, Excludes Some R&I
Notes: This code does not include draining old antifreeze and refilling with new antifreeze.
Use this code in conjunction with a repair code that includes drain & refill engine coolant, such as R&I water pump.
1.3 1.3 1.3
Flush 1.3 1.3 1.3

Flush Engine Cooling System, Excludes Some R&I

1352 010 HG Coolant Conditioner, Remove & Install, Housing
Notes: None
0.2 0.2 0.2

Remove & Install Coolant Conditioner, Spin-On Type
Remove & Install Coolant Conditioner, Housing

1352 010 NN Coolant Conditioner, Remove & Install, Spin-On Type
Notes: None
0.1 0.1 0.1

Remove & Install Coolant Conditioner, Spin-On Type

1353 010 Radiator, Remove & Install
Notes: None
2.2 2.0 2.1
Remove 1.1 1.0 1.1

Separate Air Conditioner Lines N/A
Remove Radiator, Support, Both Sides
Remove Fan N/A N/A
Remove Radiator Hose, Line(S) N/A
Separate Automatic Transmission, Line(S) N/A N/A
Remove Radiator
Separate Radiator, Rod, Set (All) N/A
Install 1.1 1.0 1.0
Page 128 of 170
C7 ACERT® 2007
Install Radiator N/A N/A

Install Radiator, Support, Both Sides
Install Radiator Hose, Line(S) N/A
Connect Automatic Transmission, Line(S) N/A N/A
Install Fan N/A N/A
Connect Radiator, Rod, Set (All) N/A
Connect Air Conditioner Lines N/A

1353 010 S4 Radiator, Remove & Install, Support
Notes: This code is for R&I radiator support bracket that is mounted above the valve covers on some trucks.
0.2 0.2 0.2

Remove & Install Radiator, Support

1353 046 OX Radiator, Flush, Out F/Out Hull/Off Site
Notes: None
0.7 0.7 0.7
Flush 0.7 0.7 0.7

Flush Radiator, Out F/Out Hull/Off Site

1354 010 CLT Expansion Tank, Remove & Install, Coolant
Notes: This expansion tank is bolted to the firewall support on the RE Cab-type.
0.2 0.2 0.2
Remove 0.1 0.1 0.1

Remove Expansion Tank, Coolant
Install 0.1 0.1 0.1
Install Expansion Tank, Coolant

1355 002 HG Thermostat/Water Temp Reg, Tfr Components To/From, Housing
Notes: None
0.2 0.2 0.2
Page 129 of 170
C7 ACERT® 2007
Remove & Install Thermostat/Water Temp Reg, Elbow

Remove & Install Thermostat/Water Temp Reg

1355 010 Thermostat/Water Temp Reg, Remove & Install
Notes: None
0.8 0.8 1.1
Remove 0.4 0.4 0.5

Remove Thermostat/Water Temp Reg, Elbow
Remove Thermostat/Water Temp Reg
Install 0.4 0.4 0.6
Install Thermostat/Water Temp Reg
Install Thermostat/Water Temp Reg, Elbow
Refill Engine Cooling System N/A
Refill Engine Cooling System, Turbo To Aftercooler N/A N/A

1355 010 HG Thermostat/Water Temp Reg, Remove & Install, Housing
Notes: None
2.2 2.3 2.3
Remove 0.9 0.9 1.0

Remove Thermostat/Water Temp Reg, Line(S) N/A N/A
Separate Alternator, Wiring N/A N/A
Separate Heater Hose/Lines N/A
Remove Serpentine Belt N/A N/A
Separate Water Temperature Sensor N/A
Separate Thermostat/Water Temp Reg, Hose(S) N/A
Remove Alternator N/A N/A
Remove Thermostat/Water Temp Reg N/A
Remove Fan N/A N/A
Remove Thermostat/Water Temp Reg, Bracket N/A
Clean 0.1 0.1 0.1
Clean Thermostat/Water Temp Reg, Housing
Install 1.2 1.3 1.2
Page 130 of 170
C7 ACERT® 2007
Install Thermostat/Water Temp Reg, Bracket N/A

Install Thermostat/Water Temp Reg N/A
Connect Thermostat/Water Temp Reg, Hose(S) N/A
Install Fan N/A N/A
Install Alternator N/A N/A
Connect Heater Hose/Lines N/A
Install Serpentine Belt N/A N/A
Connect Water Temperature Sensor N/A
Connect Alternator, Wiring N/A N/A
Install Thermostat/Water Temp Reg, Line(S) N/A N/A

1355 030 Thermostat/Water Temp Reg, Test After Repair
Notes: None
0.5 0.5 0.5

Test After Repair Thermostat/Water Temp Reg

1355 035 Thermostat/Water Temp Reg, Troubleshoot
Notes: None
0.6 0.6 0.6

Troubleshoot Thermostat/Water Temp Reg

1355 038 Thermostat/Water Temp Reg, Diagnostic Test
0.3 0.3 0.3

Diagnostic Test Thermostat/Water Temp Reg

1355 074 Thermostat/Water Temp Reg, Wash
Notes: None
Page 131 of 170
C7 ACERT® 2007
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Thermostat/Water Temp Reg

1356 082 VF Fan, Measure, Speed
Notes: None
0.3 0.3 0.3
Measure 0.3 0.3 0.3

Measure Fan, Speed

1358 010 Belt Tightener, Remove & Install
Notes: None
0.3 0.2 0.3
Remove 0.1 0.1 0.1

Remove Belt Tightener
Install 0.2 0.1 0.2

1359 010 Fan Drive, Remove & Install
Notes: None
1.2 0.5 1.2
Remove 0.6 0.2 0.6

Remove Fan
Separate Fan Drive, Line(S)
Remove Fan Drive
Install 0.6 0.3 0.6
Install Fan Drive
Connect Fan Drive, Line(S)
Install Fan

1359 010 WX Fan Drive, Remove & Install, With Named Component(S)
Notes: If R&I fan drive is performed due to a fan drive failure, with no fan support damage, use instead code (1359-010) for R&I fan drive.
This time is intended for use when access is required to front freeze plug or fuel galley plug in front of cylinder head.
Page 132 of 170
C7 ACERT® 2007
1.5 1.0 1.4
Remove 0.8 0.5 0.7

Separate Fan Drive, Line(S)
Remove Fan
Remove Fan Drive
Remove Fan Drive, Bracket
Install 0.7 0.5 0.7
Install Fan Drive, Bracket
Install Fan Drive
Install Fan
Connect Fan Drive, Line(S)

1361 002 Water Pump, Tfr Components To/From
Notes: Add this code to code (1361-010) if the water pump was replaced with an exchange pump.
0.2 0.2 0.2

Tfr Components To/From Water Pump

1361 010 Water Pump, Remove & Install
Notes: If water pump was replaced, add code (1361-002) for transfer of water pump components to an exchange pump.
2.5 2.2 2.4
Remove 1.0 0.9 0.9

Remove Air Line/Pipe, Turbo To Aftercooler N/A N/A
Remove Alternator N/A
Separate Alternator, Wiring N/A N/A
Separate Refrigerant Compressor, Wiring N/A N/A
Remove Alternator, Bracket N/A
Separate Refrigerant Compressor, Mounting N/A N/A
Separate Heater Hose/Lines N/A
Separate Radiator Hose, Lower N/A
Remove Fan N/A N/A
Separate Air Compressor, Line(S) N/A
Separate Water Pump, Hose(S)
Remove Water Pump
Clean 0.2 0.2 0.2
Clean Water Pump
Install 1.3 1.1 1.3
Install Water Pump
Connect Water Pump, Hose(S)
Connect Air Compressor, Line(S) N/A
Install Alternator, Bracket N/A
Connect Heater Hose/Lines N/A
Install Fan N/A N/A
Page 133 of 170
C7 ACERT® 2007
Connect Radiator Hose, Lower N/A

Connect Refrigerant Compressor, Mounting N/A N/A
Connect Refrigerant Compressor, Wiring N/A N/A
Connect Alternator, Wiring N/A N/A
Install Air Line/Pipe, Turbo To Aftercooler N/A N/A

1361 030 Water Pump, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Water Pump

1361 035 Water Pump, Troubleshoot
Notes: None
0.5 0.5 0.5

Troubleshoot Water Pump

1361 074 Water Pump, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Water Pump

1361 535 PX Water Pump, Check, Pressure(S)
Notes: None
0.3 0.3 0.3
Check 0.3 0.3 0.3

Check Water Pump, Pressure(S)
Page 134 of 170
C7 ACERT® 2007

1375 010 LI TC/Trans Oil Cooler, Remove & Install, Line(S)
Notes: None
1.3 1.3 1.3
Remove 0.6 0.6 0.6

Drain TC/Trans Oil Cooler
Remove TC/Trans Oil Cooler, Line(S)
Install 0.7 0.7 0.7
Install TC/Trans Oil Cooler, Line(S)
Refill TC/Trans Oil Cooler

1378 010 Engine Oil Cooler, Remove & Install
Notes: None
4.4 4.5 5.0
Remove 1.7 1.6 1.8

Remove Eng Oil Filter Hsg/Base
Remove Engine Oil Cooler
Clean 0.5 0.5 0.5
Clean Engine Oil Cooler
Clean Eng Oil Filter Hsg/Base
Install 2.2 2.4 2.7
Install Engine Oil Cooler
Install Eng Oil Filter Hsg/Base
Page 135 of 170
C7 ACERT® 2007


1378 030 Engine Oil Cooler, Test After Repair
Notes: None
0.5 0.5 0.5

Test After Repair Engine Oil Cooler

1378 034 Engine Oil Cooler, Crack/Leak Test
Notes: None
0.6 0.6 0.6

Crack/Leak Test Engine Oil Cooler

1378 035 Engine Oil Cooler, Troubleshoot
Notes: None
0.6 0.6 0.6

Troubleshoot Engine Oil Cooler

1378 074 Engine Oil Cooler, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Engine Oil Cooler
Page 136 of 170
C7 ACERT® 2007
1382 034 Radiator Cap, Crack/Leak Test

Notes: None
0.2 0.2 0.2

Crack/Leak Test Radiator Cap

1395 044 Engine Coolant, Drain & Refill
Notes: Claim this code, if not already included in repair.
0.4 0.4 0.4

Drain & Refill Engine Coolant

1395 081 Engine Coolant, Test
Notes: Claim this code to test coolant concentration and conditioner levels.
0.2 0.2 0.2
Test 0.2 0.2 0.2

Test Engine Coolant

1395 082 TA Engine Coolant, Measure, Temperature(S)
Notes: None
0.2 0.2 0.2
Measure 0.2 0.2 0.2

Measure Engine Coolant, Temperature(S)

1397 010 Serpentine Belt, Remove & Install
Notes: None
0.1 0.1 0.1

Remove & Install Serpentine Belt

1400 038 VO Electric System, Diagnostic Test, Using Voltmeter
Page 137 of 170
C7 ACERT® 2007
Notes: None
0.2 0.2 0.2

Diagnostic Test Electric System, Using Voltmeter

1401 038 G3 Battery, Diagnostic Test, Using Battery Load Test
Notes: None
0.2 0.2 0.2

Diagnostic Test Battery, Using Battery Load Test

1402 029 Battery Cable, Separate & Connect
Notes: None
0.1 0.1 0.1


1405 010 Alternator, Remove & Install
Notes: For warranty repairs, use this code only if the failed alternator is a Caterpillar alternator.
0.5 0.5 0.5
Remove 0.2 0.2 0.2

Remove Air Line/Pipe, Turbo To Aftercooler N/A N/A
Remove Alternator, Belt
Separate Alternator, Wiring Harness
Remove Alternator
Install 0.3 0.3 0.3
Install Alternator
Install Alternator, Belt
Connect Alternator, Wiring Harness
Install Air Line/Pipe, Turbo To Aftercooler N/A N/A

1405 010 BK Alternator, Remove & Install, Bracket
Notes:
The bracket must be replaced to claim this code.
Page 138 of 170
C7 ACERT® 2007
This is the additional time to R&I a bracket after the alternator is removed.
0.7 0.7 0.7

Remove & Install Alternator, Bracket

1408 010 Wiring Harness, Remove & Install
2.8 2.8 2.8
Remove 1.3 1.4 1.3

Separate Electric Starting Motor, Wiring
Separate Wiring Harness, 70-Pin Connector
Remove Wiring Harness
Install 1.5 1.4 1.5
Install Wiring Harness
Connect Wiring Harness, 70-Pin Connector
Install Electric Starting Motor, Wiring N/A
Connect Electric Starting Motor, Wiring N/A N/A

1408 010 C5 Wiring Harness, Remove & Install, 12-Pin Connector
Notes: None
0.4 0.4 0.4
Replace 0.4 0.4 0.4

Replace Wiring Harness, 12-Pin Connector

1408 010 C6 Wiring Harness, Remove & Install, 40-Pin Connector
Notes: None
1.0 1.0 1.0
Replace 1.0 1.0 1.0
Page 139 of 170
C7 ACERT® 2007

1408 010 C7P Wiring Harness, Remove & Install, 70-Pin Connector
Notes: None
0.9 0.9 0.9

Remove & Install Wiring Harness, 70-Pin Connector

1408 029 CS Wiring Harness, Separate & Connect, Chassis
Notes: This is the oem wiring harness that is routed on top of the valve cover.
0.6 0.6 0.6
Separate 0.3 0.3 0.3

Separate Wiring Harness, Chassis
Connect 0.3 0.3 0.3
Connect Wiring Harness, Chassis

1408 030 Wiring Harness, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Wiring Harness

1408 035 Wiring Harness, Troubleshoot
Notes: None
0.6 0.6 0.6

Troubleshoot Wiring Harness

1408 510 C4 Wiring Harness, Replace, 3-Pin Connector
Notes: None
0.1 0.1 0.1
Page 140 of 170
C7 ACERT® 2007
Replace 0.1 0.1 0.1


1408 510 SA Wiring Harness, Replace, Seal
Notes: None
0.2 0.2 0.2
Replace 0.2 0.2 0.2

Replace Wiring Harness, Seal

1453 010 Electric Starting Motor, Remove & Install
Notes: None
1.1 1.1 0.9
Remove 0.5 0.6 0.4

Separate Electric Starting Motor, Wiring
Install 0.6 0.5 0.5
Install Electric Starting Motor, Wiring

1555 010 Spark Plug, Remove & Install
0.1 0.1 0.1

Remove & Install Spark Plug

1702 010 Fuel Manifold, Remove & Install
Notes: None
5.7 5.8 5.6
Remove 2.4 2.4 2.4

Remove Fender, Inner
Remove Valve Cover
Page 141 of 170
C7 ACERT® 2007

Separate Eng Electronic Cont Mod, Wiring Harness N/A N/A
Remove Eng Oil Level Ga/Dipstick, Tube N/A
Remove Steering Pump, Line(S)
Drain Air Compressor, Line(S)
Drain Air Compressor, Tank
Separate Coolant Hose/Lines, Return
Separate Engine Oil Lines
Remove Fuel Injection Lines, Supply Line
Separate Fuel Injection Pump, Wiring
Separate Eng Oil Pressure Sensor
Remove Air Inlet Heater, Solenoid
Separate Fuel Manifold, Solenoid
Remove Fuel Manifold, Line(S)
Install 3.3 3.4 3.2
Install Fuel Manifold, Line(S)
Connect Fuel Manifold, Solenoid
Install Air Inlet Heater, Solenoid
Connect Fuel Manifold, Supply Line N/A
Connect Eng Oil Pressure Sensor
Time Fuel Injection Pump, With Pin
Connect Fuel Injection Pump, Wiring
Install Fuel Injection Lines
Install Fuel Injection Lines, Supply Line
Install Engine Oil Lines N/A
Connect Engine Oil Lines N/A N/A
Connect Coolant Hose/Lines, Return
Install Steering Pump, Line(S)
Connect Eng Electronic Cont Mod, Wiring Harness N/A N/A
Install Valve Cover
Install Eng Oil Level Ga/Dipstick, Tube N/A
Install Fender, Inner

1702 030 Fuel Manifold, Test After Repair
Notes: None
Page 142 of 170
C7 ACERT® 2007
0.3 0.3 0.3

Test After Repair Fuel Manifold

1702 035 Fuel Manifold, Troubleshoot
Notes: None
0.5 0.5 0.5

Troubleshoot Fuel Manifold

1702 074 Fuel Manifold, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Fuel Manifold

1713 010 A Unit Injector Sleeve, Remove & Install, Each Additional
Notes: None
0.7 0.7 0.7

Remove Unit Injector Sleeve, Each Additional
Install Unit Injector Sleeve, Seal, Each Additional
Install Unit Injector Sleeve, Each Additional

1713 010 F Unit Injector Sleeve, Remove & Install, First One
Notes: If required, add codes (1350-046) for Engine Cooling System Flush and/or (1250-046) for Fuel System Flush.
Time is based on using procedure outlined in special instructions form SEHS9120-03.
1.1 1.1 1.1

Remove Unit Injector Sleeve, First One
Install Unit Injector Sleeve, Seal, First One
Install Unit Injector Sleeve, First One
Page 143 of 170
C7 ACERT® 2007

1713 010 S Unit Injector Sleeve, Remove & Install, Set (All)
Notes: Time is based on using procedure outlined in special instructions form SEHS9120-03.
If required, add codes (1350-046) for Engine Cooling System Flush and/or (1250-046) for Fuel System Flush.
4.2 4.2 4.2

Remove Unit Injector Sleeve, Set (All)
Install Unit Injector Sleeve, Seal, Set (All)
Install Unit Injector Sleeve, Set (All)

1713 010 OX A Unit Injector Sleeve, Remove & Install, Out F/Out Hull/Off Site, Each Additional
Notes: None
0.6 0.6 0.6

Remove Unit Injector Sleeve, Out F/Out Hull/Off Site, Each Additional
Install Unit Injector Sleeve, Seal, Each Additional
Install Unit Injector Sleeve, Out F/Out Hull/Off Site, Each Additional

1713 010 OX F Unit Injector Sleeve, Remove & Install, Out F/Out Hull/Off Site, First One
0.9 0.9 0.9

Remove Unit Injector Sleeve, Out F/Out Hull/Off Site, First One
Install Unit Injector Sleeve, Seal, First One
Install Unit Injector Sleeve, Out F/Out Hull/Off Site, First One

1713 010 OX S Unit Injector Sleeve, Remove & Install, Out F/Out Hull/Off Site, Set (All)
3.5 3.5 3.5

Remove Unit Injector Sleeve, Out F/Out Hull/Off Site, Set (All)
Install Unit Injector Sleeve, Seal, Set (All)
Install Unit Injector Sleeve, Out F/Out Hull/Off Site, Set (All)
Page 144 of 170
C7 ACERT® 2007
1713 020 E Unit Injector Sleeve, Recondition, Each

Notes: None
0.4 0.4 0.4

Recondition Unit Injector Sleeve, Each

1713 020 S Unit Injector Sleeve, Recondition, Set (All)
Notes: None
1.7 1.7 1.7

Recondition Unit Injector Sleeve, Set (All)

1713 020 OX E Unit Injector Sleeve, Recondition, Out F/Out Hull/Off Site, Each
Notes: None
0.2 0.2 0.2

Recondition Unit Injector Sleeve, Out F/Out Hull/Off Site, Each

1713 020 OX S Unit Injector Sleeve, Recondition, Out F/Out Hull/Off Site, Set (All)
Notes: None
0.9 0.9 0.9

Recondition Unit Injector Sleeve, Out F/Out Hull/Off Site, Set (All)

1713 030 Unit Injector Sleeve, Test After Repair
Notes: None
0.5 0.5 0.5

Test After Repair Unit Injector Sleeve
Page 145 of 170
C7 ACERT® 2007

1713 035 Unit Injector Sleeve, Troubleshoot
Notes: None
0.6 0.6 0.6

Troubleshoot Unit Injector Sleeve

1713 074 Unit Injector Sleeve, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Unit Injector Sleeve

1715 010 Fuel Press Regulator Vlv, Remove & Install
0.9 0.7 0.9
Remove 0.4 0.3 0.4

Remove Fuel Supply/Return Lines N/A N/A
Remove Fuel Press Regulator Vlv
Install 0.5 0.4 0.5
Install Fuel Press Regulator Vlv
Install Fuel Supply/Return Lines N/A N/A

1715 010 CV Fuel Press Regulator Vlv, Remove & Install, Check Valve
0.6 0.5 0.7
Remove 0.3 0.3 0.3

Remove Fuel Injection Pump, Supply Line
Remove Air Compressor, Fitting
Remove Fuel Press Regulator Vlv, Check Valve
Install 0.3 0.2 0.4
Install Fuel Press Regulator Vlv, Check Valve
Install Air Compressor, Fitting
Page 146 of 170
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Install Fuel Injection Pump, Supply Line

1718 010 Fuel Pressure Sensor, Remove & Install
Notes: None
0.2 0.3 0.2
Remove 0.1 0.1 0.1

Separate Fuel Pressure Sensor, Wiring Harness
Remove Air Compressor, Line(S) N/A N/A
Install 0.1 0.2 0.1
Connect Fuel Pressure Sensor, Wiring Harness
Install Air Compressor, Line(S) N/A N/A

1718 010 MV Fuel Pressure Sensor, Remove & Install, Main
Notes: None
0.8 0.5 0.8
Remove 0.5 0.2 0.5

Separate Aftercooler Core, Line(S) N/A
Remove Eng Oil Level Ga/Dipstick, Bracket N/A N/A
Remove Air Inlet Heater, Solenoid Valve N/A
Separate Fuel Pressure Sensor, Wiring
Remove Fuel Pressure Sensor, Main
Install 0.3 0.3 0.3
Install Fuel Pressure Sensor, Main
Connect Fuel Pressure Sensor, Wiring
Install Air Inlet Heater, Solenoid Valve N/A
Install Eng Oil Level Ga/Dipstick, Bracket N/A N/A
Connect Aftercooler Core, Line(S) N/A

1718 010 PLT Fuel Pressure Sensor, Remove & Install, Pilot
Notes: None
0.9 0.6 0.9
Remove 0.6 0.3 0.6

Separate Aftercooler Core, Line(S) N/A
Remove Eng Oil Level Ga/Dipstick, Bracket N/A N/A
Remove Air Inlet Heater, Solenoid Valve N/A
Separate Fuel Pressure Sensor, Wiring
Page 147 of 170
C7 ACERT® 2007
Remove Fuel Pressure Sensor, Main

Remove Fuel Pressure Sensor, Pilot
Install 0.3 0.3 0.3
Install Fuel Pressure Sensor, Pilot
Install Fuel Pressure Sensor, Main
Connect Fuel Pressure Sensor, Wiring
Install Air Inlet Heater, Solenoid Valve N/A
Install Eng Oil Level Ga/Dipstick, Bracket N/A N/A
Connect Aftercooler Core, Line(S) N/A

1723 010 MV Comb Fuel Enable Solenoid, Remove & Install, Main
0.7 1.0 0.8
Remove 0.3 0.4 0.4

Remove Air Inlet Heater, Switch(S)
Separate Comb Fuel Enable Solenoid, Wiring Harness
Remove Comb Fuel Enable Solenoid, Main
Install 0.4 0.6 0.4
Install Comb Fuel Enable Solenoid, Main
Connect Comb Fuel Enable Solenoid, Wiring Harness
Install Air Inlet Heater, Switch(S)

1723 010 PLT Comb Fuel Enable Solenoid, Remove & Install, Pilot
0.7 1.0 0.8
Remove 0.3 0.4 0.4

Separate Comb Fuel Enable Solenoid, Wiring Harness
Remove Comb Fuel Enable Solenoid, Pilot N/A N/A
Install Comb Fuel Enable Solenoid, Pilot N/A
Install 0.4 0.6 0.4
Install Comb Fuel Enable Solenoid, Pilot
Connect Comb Fuel Enable Solenoid, Wiring Harness

1802 010 Refrigerant Compressor, Remove & Install
Notes: None
1.4 1.4 1.4
Remove 0.6 0.6 0.6

Recover Refrigerant
Page 148 of 170
C7 ACERT® 2007
Separate Refrigerant Compressor, V-Belt

Remove Refrigerant Compressor
Install 0.8 0.8 0.8
Install Refrigerant Compressor
Connect Refrigerant Compressor, V-Belt
Adjust Refrigerant Compressor, V-Belt

1802 029 Refrigerant Compressor, Separate & Connect
Notes: Time is based on leaving the lines attached to compressor, so the refrigerant compressor is not totally removed from the truck.
0.4 0.4 0.4
Separate 0.1 0.1 0.1

Separate Refrigerant Compressor, V-Belt
Separate Refrigerant Compressor
Connect 0.3 0.3 0.3
Connect Refrigerant Compressor
Connect Refrigerant Compressor, V-Belt

1802 045 ES Refrigerant Compressor, Charge, Excludes Some R&I
Notes: Does not include time required to remove moisture from system by pulling a vacuum, which is normally done while doing other work.
0.5 0.5 0.5
Charge 0.5 0.5 0.5

Connect Pres & Vac Eqp M&A Tools
Connect Charging Equipment
Separate Charging Equipment
Separate Pres & Vac Eqp M&A Tools

1803 002 Air Compressor, Tfr Components To/From
Notes: Add this code to code (1803-010), if the air compressor was replaced with an exchange compressor.
0.4 0.4 0.4

Tfr Components To/From Air Compressor

1803 010 Air Compressor, Remove & Install
Notes: If air compressor is replaced, add code (1803-002) for transfer of air compressor components to an exchange compressor.
3.0 3.7 2.9
Remove 1.4 1.5 1.3

Remove Valve Cover
Page 149 of 170
C7 ACERT® 2007

Drain Air Compressor, Line(S) N/A
Remove Eng Oil Level Ga/Dipstick, Tube N/A N/A
Remove Fuel Filter Housing/Base, Line(S) N/A N/A
Drain Air Compressor, Tank
Remove Steering Pump, Line(S) N/A
Separate Fuel Filter Housing/Base N/A
Remove Air Compressor Governor N/A N/A
Separate Coolant Hose/Lines, Return
Remove Serpentine Belt N/A N/A
Remove Air Compressor, Pressure Control Valve N/A N/A
Remove Engine Oil Lines
Remove Fuel Transfer Pump, Line(S) N/A N/A
Remove Air Compressor, Bracket N/A N/A
Clean 0.1 0.1 0.1
Clean Air Compressor
Install 1.5 2.1 1.5
Time Air Compressor
Install Valve Cover
Install Engine Oil Lines
Install Air Compressor, Bracket N/A N/A
Connect Coolant Hose/Lines, Return
Install Steering Pump, Line(S) N/A
Install Fuel Transfer Pump, Line(S) N/A N/A
Connect Fuel Filter Housing/Base N/A
Connect Air Compressor, Line(S) N/A
Install Air Compressor, Line(S) N/A N/A
Install Eng Oil Level Ga/Dipstick, Tube N/A N/A
Install Air Compressor, Pressure Control Valve N/A N/A
Install Air Compressor Governor N/A N/A
Install Serpentine Belt N/A N/A
Install Fuel Filter Housing/Base, Line(S) N/A N/A

1803 010 QV Air Compressor, Remove & Install, Pressure Control Valve
Notes: Aka: air compressor governor.
0.5 0.5 0.5

Remove & Install Air Compressor, Pressure Control Valve

1803 030 Air Compressor, Test After Repair
Notes: None
Page 150 of 170
C7 ACERT® 2007
0.3 0.3 0.3

Test After Repair Air Compressor

1803 035 Air Compressor, Troubleshoot
Notes: None
0.6 0.6 0.6

Troubleshoot Air Compressor

1803 074 Air Compressor, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Air Compressor

1805 029 Refrigerant Condenser, Separate & Connect
Notes: Time is based on leaving the lines attached to condensor, so the refrigerant condenser is not totally removed from the truck.
0.5 0.5 0.5

Separate & Connect Refrigerant Condenser

1901 010 Eng Electronic Cont Mod, Remove & Install
Notes: None
2.5 3.0 2.3
Remove 1.0 1.4 1.1

Separate Electric Starting Motor, Wiring Harness N/A N/A
Remove Electric Starting Motor N/A N/A
Separate Eng Electronic Cont Mod, Wiring Harness
Remove Eng Oil Level Ga/Dipstick N/A N/A
Remove Fuel Transfer Pump, Supply Line N/A N/A
Page 151 of 170
C7 ACERT® 2007
Install 1.5 1.6 1.2

Install Fuel Transfer Pump, Supply Line N/A N/A
Connect Eng Electronic Cont Mod, Wiring Harness
Install Eng Oil Level Ga/Dipstick N/A N/A
Install Electric Starting Motor N/A N/A
Connect Electric Starting Motor, Wiring Harness N/A N/A

1901 025 V3 Eng Electronic Cont Mod, Adjust, Full Load/Torque Setting
This time includes obtaining the password.
0.5 0.5 0.5
Adjust 0.5 0.5 0.5

Adjust Eng Electronic Cont Mod, Full Load/Torque Setting

1901 030 Eng Electronic Cont Mod, Test After Repair
Notes: None
0.5 0.5 0.5

Test After Repair Eng Electronic Cont Mod

1901 035 Eng Electronic Cont Mod, Troubleshoot
Notes: None
1.2 1.2 1.2

Troubleshoot Eng Electronic Cont Mod

1901 074 Eng Electronic Cont Mod, Wash
Notes: This code applies for 1998 and earlier models only.
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Eng Electronic Cont Mod

1901 081 E3 Eng Electronic Cont Mod, Test, Using Test Ecm
Page 152 of 170
C7 ACERT® 2007
1.0 1.0 1.0
Test 1.0 1.0 1.0

Test Eng Electronic Cont Mod, Using Test Ecm

1901 554 XW Eng Electronic Cont Mod, Obtain, Password(S)
0.2 0.2 0.2
Obtain 0.2 0.2 0.2

Obtain Eng Electronic Cont Mod, Password(S)

1901 591 Eng Electronic Cont Mod, Reprogram
Notes: None
0.4 0.4 0.4
Reprogram 0.4 0.4 0.4

Connect Engine Test Equipment
Reprogram Eng Electronic Cont Mod
Separate Engine Test Equipment

1906 010 Water Temperature Sensor, Remove & Install
Notes: None
1.1 1.2 1.2
Remove 0.4 0.5 0.5

Remove Comb Fuel Enable Solenoid, Main
Remove Comb Fuel Enable Solenoid, Pilot
Separate Water Temperature Sensor, Wiring Harness
Remove Water Temperature Sensor
Install 0.7 0.7 0.7
Install Water Temperature Sensor
Connect Water Temperature Sensor, Wiring Harness
Install Comb Fuel Enable Solenoid, Main
Install Comb Fuel Enable Solenoid, Pilot
Page 153 of 170
C7 ACERT® 2007

1906 030 Water Temperature Sensor, Test After Repair
Notes: None
0.3 0.3 0.3

Test After Repair Water Temperature Sensor

1906 035 Water Temperature Sensor, Troubleshoot
Notes: None
0.6 0.6 0.6

Troubleshoot Water Temperature Sensor

1906 074 Water Temperature Sensor, Wash
Notes: None
0.3 0.3 0.3
Wash 0.3 0.3 0.3

Wash Water Temperature Sensor

1912 010 Eng Speed/Timing Sensor, Remove & Install
Notes: If required, claim code (1803-010) to R&I air compressor.
0.3 0.3 0.3
Remove 0.1 0.1 0.1

Separate Eng Speed/Timing Sensor, Wiring Harness
Remove Eng Speed/Timing Sensor
Install 0.2 0.2 0.2
Install Eng Speed/Timing Sensor
Connect Eng Speed/Timing Sensor, Wiring Harness

1912 025 Eng Speed/Timing Sensor, Adjust
Notes: May only be claimed when ecm is replaced.
0.5 0.5 0.5
Adjust 0.5 0.5 0.5
Page 154 of 170
C7 ACERT® 2007
Adjust Eng Speed/Timing Sensor

1913 010 Throttle Position Sensor, Remove & Install
Notes: None
0.7 0.4 0.7
Remove 0.3 0.1 0.3

Separate Throttle Position Sensor, Wiring Harness
Remove Steering Column, Panel N/A
Remove Throttle Position Sensor
Install 0.4 0.3 0.4
Install Throttle Position Sensor
Connect Throttle Position Sensor, Wiring Harness
Connect Engine Test Equipment
Install Steering Column, Panel N/A
Calibrate Throttle Position Sensor
Separate Engine Test Equipment

1919 010 Exhaust Temp Sensor, Remove & Install
0.4 0.9 0.4
Remove 0.2 0.4 0.2

Separate Exhaust Temp Sensor, Wiring Harness
Remove Combustion Head, Element
Install 0.2 0.5 0.2
Install Combustion Head, Element
Connect Exhaust Temp Sensor, Wiring Harness

1921 010 Inlet Air Temp Sensor, Remove & Install
Notes: None
0.2 0.2 0.2
Remove 0.1 0.1 0.1

Separate Inlet Air Temp Sensor, Wiring Harness
Remove Inlet Air Temp Sensor
Install 0.1 0.1 0.1
Install Inlet Air Temp Sensor
Connect Inlet Air Temp Sensor, Wiring Harness
Page 155 of 170
C7 ACERT® 2007

1923 010 Atmospheric Press Sensor, Remove & Install
Notes: Add code (1051-010) if R&I is required and not included in any other operation.
0.3 0.2 0.3
Remove 0.2 0.1 0.2

Separate Combustion Body, Solenoid Valve N/A
Separate Atmospheric Press Sensor, Wiring Harness
Remove Atmospheric Press Sensor
Install 0.1 0.1 0.1
Install Atmospheric Press Sensor
Connect Atmospheric Press Sensor, Wiring Harness
Connect Combustion Body, Solenoid Valve N/A

1924 010 Eng Oil Pressure Sensor, Remove & Install
Notes: None
0.2 0.4 0.2
Remove 0.1 0.2 0.1

Separate Eng Oil Pressure Sensor, Wiring Harness
Remove Eng Oil Pressure Sensor
Install 0.1 0.2 0.1
Install Eng Oil Pressure Sensor
Connect Eng Oil Pressure Sensor, Wiring Harness

3030 010 AU Transmission, Remove & Install, Automatic
2.9 2.8 2.8
Remove 1.2 1.1 1.1

Remove Transmission Lines/Hoses
Remove Trans Oil Lvl Ga/Dipstick
Remove Transmission
Install 1.7 1.7 1.7
Install Trans Oil Lvl Ga/Dipstick
Connect Drive Shaft
Install Transmission Lines/Hoses
Page 156 of 170
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3030 010 KK Transmission, Remove & Install, Control Cable
0.7 0.7 0.7
Remove 0.3 0.3 0.3

Remove Transmission, Control Cable
Install 0.4 0.4 0.4
Install Transmission, Control Cable

3030 010 MA Transmission, Remove & Install, Manual
Notes: None
2.9 2.9 2.9
Remove 1.2 1.2 1.2

Separate Flywheel Clutch, Cable
Remove Transmission, Shifter
Remove Drive Shaft, Yoke
Separate Drive Shaft Support
Separate Exhaust Pipe, Clamp
Remove Flywheel Housing, Bolt(S)
Lift, Block & Lower Transmission
Remove Transmission, Manual
Install 1.7 1.7 1.7
Install Transmission, Manual
Install Flywheel Housing, Bolt(S)
Connect Exhaust Pipe, Clamp
Connect Drive Shaft Support
Install Drive Shaft, Yoke
Install Transmission, Shifter
Connect Flywheel Clutch, Cable

3030 044 AU Transmission, Drain & Refill, Automatic
Notes: None
0.4 0.4 0.4

Drain & Refill Transmission, Automatic

3253 012 Drive Shaft, Install
Notes: Use this code if the truck was towed by an older style tow truck which lifted the stalled truck by its front axle.
0.6 0.6 0.6
Install 0.6 0.6 0.6
Page 157 of 170
C7 ACERT® 2007
Install Drive Shaft

3278 012 Drive Axle, Install
Notes: Use this code if the axle shaft was removed for towing.
0.5 0.5 0.5
Install 0.5 0.5 0.5

Install Drive Axle

4272 010 Brake Air Tank, Remove & Install
Notes: Use this code in conjunction with repair time codes that include R&I transmission when they must be removed for access.
1.0 1.0 1.0

Separate & Connect Brake Air Tank, Line(S)
Remove & Install Brake Air Tank, One Or Both
Tfr Components To/From Brake Air Tank

4272 046 E Brake Air Tank, Flush, Each
Notes: If required, claim this code when the air system is contaminated from an air compressor failure.
Time includes R&I fittings, flush with solvent and blow out or drain.
0.4 0.4 0.4
Flush 0.4 0.4 0.4

Flush Brake Air Tank, Each

4285 010 Air Dryer, Remove & Install
Notes: None
0.8 0.8 0.8

Remove & Install Air Dryer

4285 020 Air Dryer, Recondition
Notes: None
0.8 0.8 0.8

Recondition Air Dryer
Page 158 of 170
C7 ACERT® 2007

4285 037 Air Dryer, Remove, Clean & Install
Notes: None
1.5 1.5 1.5
Remove, Clean & Install 1.5 1.5 1.5

Remove Air Dryer
Clean Air Dryer
Install Air Dryer

4285 070 IX Air Dryer, Clean, In Frame/In Hull/On Site
Notes: None
0.7 0.7 0.7
Clean 0.7 0.7 0.7

Clean Air Dryer, In Frame/In Hull/On Site

4300 029 Steering System, Separate & Connect
Notes: Oil lines to the steering system remain attached, so the oil reservoir is not totally removed from the truck.
0.3 0.3 0.3

Separate & Connect Steering System

4306 010 Steering Pump, Remove & Install
Notes: None
0.5 0.5 0.5

Remove & Install Steering Pump

4306 029 Steering Pump, Separate & Connect
Notes: Pump oil lines remain attached to the pump, so the steering pump is not totally removed from the truck.
0.5 0.3 0.5
Page 159 of 170
C7 ACERT® 2007
Separate & Connect Steering Pump

7006 508 Truck, Lift & Block
Notes: None
0.2 0.2 0.2
Lift & Block 0.2 0.2 0.2

Lift & Block Truck
Lower Truck

7006 552 Truck, Tow
Notes: Maneuver inoperative truck into shop.
0.6 0.6 0.6
Tow 0.6 0.6 0.6

Tow Truck

7050 010 S4 Frame, Remove & Install, Support
Notes: Add this code when an underframe brace must be removed for access to items beneath the truck for such repairs as R&I engine or
flywheel housing.
0.3 0.3 0.3

Remove & Install Frame, Support

7151 010 Crankcase Guard, Remove & Install
Notes: Use this code for trucks equipped with a skid pan that must be removed for repair access on the underside of the vehicle.
0.8 0.8 0.8

Remove & Install Crankcase Guard

7156 010 Bumper, Remove & Install
Notes: None
0.5 0.5 0.5

Remove Bumper
Remove Bumper, Arm N/A N/A
Page 160 of 170
C7 ACERT® 2007
Install Bumper
Install Bumper, Arm N/A N/A

7156 012 Bumper, Install
Notes: Do not use this code in conjunction with repair codes that include R&I front bumper.
Use this code if the truck was towed by an older style tow truck which lifted the stalled truck by its front axle.
0.3 0.3 0.3
Install 0.3 0.3 0.3

Install Bumper
Install Bumper, Arm N/A N/A

7251 010 Hood, Remove & Install
Notes: None
0.7 0.5 0.5
Remove 0.4 0.1 0.2

Remove Hood
Remove Hood, Hinge N/A N/A
Install 0.3 0.4 0.3
Install Hood
Install Hood, Hinge N/A N/A
Connect Hood, Connector(S) N/A N/A
Connect Hood, Cable

7252 010 Fender, Remove & Install
Notes: None
0.4 0.3 0.4

Remove & Install Fender

7252 010 S Fender, Remove & Install, Set (All)
Notes: None
1.0 0.6 1.0
Page 161 of 170
C7 ACERT® 2007
Remove & Install Fender, Set (All)

7252 010 IN E Fender, Remove & Install, Inner, Each
Notes: None
0.4 0.3 0.4

Remove & Install Fender, Inner, Each

7262 010 S4 Firewall, Remove & Install, Support
Notes: Add this code when a brace must be removed for access to items on top of the truck engine near the firewall for such repairs as R&I
engine or access to the rear two cylinders.
0.2 0.2 0.2
Remove 0.1 0.1 0.1

Remove Firewall, Support
Install 0.1 0.1 0.1
Install Firewall, Support

7263 010 Engine Enclosure, Remove & Install
Notes: None
0.1 0.1 0.1


7301 009 Cab, Lift, Block & Lower
Notes: This code can be used more than once if required by the sequence of tests or repairs.
0.6 0.0 0.6
Lift, Block & Lower 0.6 0.0 0.6

Lift & Block Cab N/A
Lower Cab N/A N/A
Lower Cab, Both Sides N/A N/A

7301 010 Cab, Remove & Install
Notes: None
Page 162 of 170
C7 ACERT® 2007
2.1 0.0 2.5
Remove 0.9 0.0 1.3

Remove Cab N/A N/A
Raise Cab N/A N/A
Install 1.2 0.0 1.2
Install Cab N/A N/A
Lower Cab N/A N/A

7402 010 Warning Horn, Remove & Install
Notes: None
0.2 0.2 0.2
Remove 0.1 0.1 0.1

Remove Warning Horn
Install 0.1 0.1 0.1
Install Warning Horn
Page 163 of 170
CHECKLIST FOR WARRANTY REPAIRS
MECHANIC (S): _____________________________ /____________________________________/____________________________________
DEALER CODE WORK ORDER DATE ENGINE MODEL ENGINE S/N CAB TYPE MILES/HR KM
TOW TRUCK INTO SHOP 7006-552 INSTALL DRIVE SHAFT 3253-012
R&I AIR CLEANER 1051-010 MEASURE LINER PROJECTION 1216-082 –LJ-S
WASH ****-074 JAKE BRAKE 1119-010-ES-E OR S JAKE S/N_________
RADIATOR BRACKET 1353-010-BK BUMPER INSTALL AFTER TOW 7156-012
DRIVE AXLE INSTALL 3278-012 R&I AIR TANKS 4272-010
OUTER FENDER 7252-010-S INNER FENDER EACH 7251-010-IN-E
PTO R&I 1165-010 TRANS TYPE___5 OR 6 SPD ___10 OR 13 SPD___AUTO
POWER STEERING RESERVOIR 4306-029 BATTERY BOX 7257-010 CO ONLY
BOTTLE TEST 1350-038-Q3 FLUSH COOLING SYSTEM 1350-046, 1350-046-ES
FLUSH AFTERCOOLER CORE 1064-046-AA DRAIN FUEL TANKS 1273-044
RECHARGE A/C 1802-045-ES OIL PAN SUPPRESSION PANEL 1301-010-S1
ENGINE ENCLOSURE 7263-010 REMOVE BROKEN HEAD BOLT
BROKEN EXHAUST STUDS BLOCK UNDERFRAME (LADDER) 1240-010
OIL PAN PLATE 1302-010-PH EXHAUST PIPE 1061-010
CYLINDER CUTOUT TEST REQUIRES 2 PRINTOUTS (before & after repair) 1290-038-I3-S claim 2 times
ECM HISTOGRAM (required for major engine failures)
COMMENTS______________________________________________________________________________________
SERVICEMAN SIGNATURE_________________________________________ DATE_________________
Page 164 of 170

Index of Repair Times
Part or Component Failure Page Part or Component Failure Page
A C
AFTERCOOLER CAB
Crack/Leak Test – (Air To Air)...…..........................……. 26 Lift, Block & Lower………..………...…………………….. 162
AFTERCOOLER CORE Remove & Install………………………………………….. 162
Flush – (Air To Air)........................................…….........… 27 CAMSHAFT
Remove & Install – (Air To Air)……………...…………..... 27 Combined Repair Time……………................................ 8
AIR CLEANER Combined Repair Time - (Includes R&I Some Comp).… 8
Remove & Install………………...………...……………….. 18 Remove & Install………………...………...…………….... 84
AIR COMPRESSOR Remove & Install – (Engine Out of Frame)..................… 86
Combined Repair Time……………..........................….... 11 Remove & Install – (Excludes Some R & I)………...…… 87
Combined Repair Time - (Gasket).…………………...…… 11 Remove & Install – (Includes R&I Some Comp)……...… 88
Remove & Install ……………………………………..……. 149 Remove & Install – (Out F/Out Hull/Off Site)..........….... 89
Remove & Install – (Pressure Control Valve)…………… 150 Test After Repair………………………………………..... 90
Test After Repair......................................................….... 150 Troubleshoot………………………………………..…....... 90
Transfer Components To/From.........................…....…... 149 Wash………………………………………………….……. 90
Troubleshoot........................................................…........ 151 CAMSHAFT BEARING
Wash....................................................................…….... 151 Remove & Install – (Set [All])...............................…....... 91
AIR CONTROL VALVE CAMSHAFT GEAR
Remove & Install………………...………...……………..... 27 Remove & Install...................................................…..... 91
Test After Repair………………………………….…...…... 28 CAMSHAFT ROLLER FOLLOWER/VALVE LIFTER
Troubleshoot……………………………………….…...….. 28 Disassemble & Assemble - (Each)…………………….. 83
Wash……………………………………………………...… 28 Disassemble & Assemble - (Set)…………………...….. 84
AIR DRYER Remove & Install – (Each Additional)..........……........... 78
Clean - (In Frame/In Hull/On Site)…………………….….… 159 Remove & Install – (Set [All]).....................................…. 78
Recondition……………………………………...…………. 158 Remove & Install – (Center)……………...………...…... 79
Remove, Clean & Install………………...………...………… 159 Remove & Install – (Front)……………...…………..…... 81
Remove & Install………………………………..………...… 158 Remove & Install – (Rear)……………...……………...... 82
AIR INDUCTION & EXHAUST SYSTEM CGI COOLER (CLEAN GAS INDUCTION COOLER)
Crack/Leak Test…………………………………………..... 17 Remove & Install……………………………………..….… 30
Inspect……………………………………………………..... 18 Test After Repair………………………………….…..…... 30
AIR INLET HEATER Troubleshoot……………………………………….…..….. 30
Remove & Install...………………………………………..... 37 Wash…………………………………………………..…… 31
Remove & Install – (Switch[s])……...…………….……...… 38 CLEAN GAS INDUCTION VALVE (CGI MIXER)
ALTERNATOR Remove & Install..............................................……....... 34
Remove & Install...………………………………………..... 138 Remove & Install - (Air Control Valve) …………..……… 35
Remove & Install – (Bracket[s])……...…………….…….… 138 Remove & Install – (Solenoid).................... 35
ATMOSPHERIC PRESSURE SENSOR Remove & Install – (Temperature Sensor)..................... 35
Remove & Install…………………………………...……… 156 Test After Repair………………………………….……..... 36
B Transfer Components To/From - (Air Control Valve)..... 34
BATTERY Troubleshoot……………………………………….…….. 36
Diagnostic Test – (Using Battery Load Test)………........ 138 Wash……………………………………………………… 36
BATTERY CABLE COMBUSTION BODY (ARD)
Separate & Connect………………………………….…..… 138 Remove & Install..................................................……... 28
BELT TIGHTENER Test After Repair………………………………….….…... 29
Remove & Install………………………………………….... 132 Transfer Components To/From.........................…......... 28
BRAKE AIR TANK Troubleshoot……………………………………….…….. 29
Flush – (Each)…………………………………...………..... 158 Wash……………………………………………………… 30
Remove & Install………………………...……………..…… 158 COMBUSTION BODY SENSOR (TEMPERATURE)
BUMPER Remove & Install.....................................................…… 29
Install……………………………………...……………….... 161 COMBUSTION FUEL ENABLE SOLENOID
Remove & Install…………………….........………...……... 160 Remove & Install - (Main)...........................…………..... 148
Remove & Install - (Pilot).............................…………… 148
Page 165 of 170

COMBUSTION HEAD (ARD HEAD) CRANKSHAFT MAIN & ROD BEARING

Remove & Install................................................………... 33 Remove & Install – (Each Additional)............................. 107
Remove & Install – (Temperature Sensor).................….. 33 Remove & Install – (First One)..........................…......... 107
Test After Repair………………………………….……...... 33 Remove & Install – (Set [All]).............................…......... 108
Troubleshoot……………………………………….…...….. 34 CRANKSHAFT MAIN BEARING
Wash……………………………………………………...… 34 Remove & Install – (Each Additional)..........…..…......... 75
CONNECTING ROD Remove & Install – (First One).........................……....... 76
Measure – (Each)...................................……………….... 93 Remove & Install – (Set [All])...............................……... 76
Measure – (First One)...............................................…… 93 Remove & Install – (Excludes Some R & I) – (Each)…… 77
Measure – (Set [All]).................................................…... 93 Remove & Install – (Excludes Some R & I) – (Set [All]… 77
Recondition – (Major) – (Each Additional).................….. 92 Remove & Install – (Out F/Out Hull/Off Site)..........….... 77
Recondition – (Major) – (First One)......................…........ 92 CRANKSHAFT REAR SEAL
Recondition – (Major) – (Set [All])........................…........ 92 Combined Repair Time...................................…...…..... 6
Recondition – (Minor) – (Each Additional).............…...... 92 Remove & Install................................................……..... 55
Recondition – (Minor) – (First One).......................…....... 92 Remove & Install – (With Named Components)............ 56
Recondition – (Minor) – (Set [All])............................….... 93 Test After Repair............................................…….….... 56
CONNECTING ROD BEARING Troubleshoot....................................................…...…… 57
Remove & Install – (Each Additional)........................…... 94 Wash..............................................................….....…… 57
Remove & Install – (First One).................................….... 94 CYLINDER BLOCK
Remove & Install – (Set [All]).....................................….. 94 Measure – (Pressure[s])....................................……..... 68
COOLANT CONDITIONER Remove & Install...................................................…….. 65
Remove & Install – (Housing)................................…...... 128 Replace Gasket/Reseal – (Plug[s]) – (Each)........…...... 68
Remove & Install – (Spin-on Type).......................….…… 128 Test After Repair...............................................…....…… 68
COOLING SYSTEM – (SEE ENGINE COOLING SYS) Troubleshoot....................................................…....…… 68
CRANKCASE BREATHER CYLINDER BLOCK CYLINDER
Remove & Install....................................................……… 125 Hone – (Each Additional).................……………............ 96
Test After Repair.........................................................…. 125 Hone – (First One).....................………………............... 97
Troubleshoot................................................................… 125 Hone – (Set [All]).........................………………............. 97
Wash...........................................................................…… 125 Inspect – (Using Borescope) – (Set [All])........….…....... 96
CRANKSHAFT Measure – (Each)..............................................…..…... 97
Combined Repair Time................................................… 7 CYLINDER BLOCK SLEEVE
Combined Repair Time – (With Contamination)……...… 7 Remove & Install – (Each)..........…......……………........ 95
Combined Repair Time – (Without Contamination)…..… 7 Remove & Install – (First One)..............…..........…........ 95
Remove & Install............................................................… 69 Remove & Install – (Set [All])..................…............….... 95
Remove & Install – (With Contamination)........………..... 70 Install – (Each)..........…...…………………………........... 96
Remove & Install – (Without Contamination).....……....... 73 Install – (First One)..........……………….............…........ 96
Test After Repair.....................................................…..... 75 Install – (Set [All])...................………………...........….... 96
Troubleshoot.............................................................…… 75 CYLINDER HEAD ASSEMBLY
Wash........................................................................…… 75 Combined Repair Time…………………………………… 5
CRANKSHAFT DAMPER/PULLEY Transfer Components To/From………………………….. 38
Remove & Install.......................................................…... 77 Remove & Install…………………………………………. 38
CRANKSHAFT FRONT SEAL Remove & Install – (Out F/Out Hull/Off Site)..........…...… 41
Combined Repair Time..........................................…...... 5 Replace Gasket/Reseal, Plug (s), Each..........……........ 42
Remove & Install........................................................…… 54 Test After Repair...................................................…..... 42
Test After Repair.....................................................…..... 54 Troubleshoot........................................................….….. 42
Troubleshoot............................................................……. 54 Wash……………………………………………………… 43
Wash......................................................................…….. 55 Cylinder Head (bare) Crack/Leak Test…………………. 43
Cylinder Head (bare) Inspect, Cracks………………….. 43
Cylinder Head (bare) Machine/Grind/Mill………………. 43
Page 166 of 170

D ENGINE MOUNT(S)
DIESEL PARTICULATE FILTER (DPF) Separate & Connect – (Front)........................................ 48
Disassemble & Assemble……………………………..….. 31 Separate & Connect – (Rear)......................................... 48
Regenerate …………………………………………...….... 32 ENGINE OIL
Remove & Install…………………………………..…..…… 31 Drain & Refill..........................................................…..... 127
Remove & Install – (Sensor)........................………......... 31 Measure – (Pressure[s])......................................…....... 127
Test After Repair............................................…...…....... 32 Take & Analyze S O S From – (Sample)....................... 126
Troubleshoot.....................................................……..….. 32 ENGINE OIL COOLER
Wash.................................................................……....... 32 Crack/Leak Test....................................................…….. 136
DRIVE AXLE Remove & Install...................................................…..... 135
Install................................................................……..…... 158 Test After Repair.................................................…....... 136
DRIVE SHAFT Troubleshoot...................................................….…....... 136
Install...................................................................……….. 157 Wash..............................................................…............ 136
E ENGINE OIL FILLER
ELECTRIC STARTING MOTOR Remove & Install - (Tube)..........................…................. 124
Remove & Install.................................................….….... 141 Test After Repair..................................................…...... 124
ELECTRIC SYSTEM Troubleshoot........................................................…....... 124
Diagnostic Test – (Using Voltmeter)...................……...... 137 Wash........................................................................….. 124
ENGINE ENGINE OIL FILTER HOUSING/BASE
Dynamometer Test – (Chassis)........................….....…... 15 Combined Repair Time – (Gasket)…………….…...…… 10
Dynamometer Test – (Out F/Out Hull/ Off Site)....…....... 15 Remove & Install.............................................……........ 121
Dynamometer Test – (PAR)...................................…...... 16 Test After Repair..............................................…….….. 122
Dynamometer Test – (PAR After Repair).............…........ 16 Transfer Components To/From..............….....…............ 121
Dynamometer Test – (PAR After Repair And Unhook)… 16 Troubleshoot...............................................……......….. 122
Dynamometer Test – (PAR Preliminary Inspect)............. 16 Wash............................................................……......…. 122
Paint.......................................................................…….. 17 ENGINE OIL FILTER
Paint – (Minor).......................................................……... 17 Cut & Analyze.................................................…......….. 124
Remove & Install...................................................……... 12 Remove & Install..............................................….…...... 123
Remove & Install – (Access Cover)………………...……. 15 Remove & Install – (Spin-On Type)....................…........ 123
Road Test.................…………………………………….... 17 ENGINE OIL & FILTER
Transfer Components To/From.........................…........... 12 Remove & Install..................................................……... 125
Wash – (Minor).................................................……........ 17 ENGINE OIL LEVEL GAUGE/DIPSTICK
ENGINE COOLANT Adjust....................................................................…...... 126
Drain & Refill......................................................….......... 137 Remove & Install..................................................…...... 126
Measure – (Temperature[s])..............................….......... 137 ENGINE OIL LINES
Test.......................................................................…….... 137 Test After Repair..............................................…...….... 122
ENGINE COOLING SYSTEM Troubleshoot...................................................…....….... 123
Diagnostic Test – (Using Bottle Test).....................…….. 127 Wash...................................................................…….... 123
Flush........................................................................……… 127 ENGINE OIL PAN
Flush – (Excludes Some R & I)...........................……..... 128 Combined Repair Time…………………………...……… 9
ENGINE ELECTRONIC CONTROL MODULE Combined Repair Time – (Gasket)……………...……… 9
Adjust – (Full Load/Torque Setting)....................…......... 152 Remove & Install..................................................……... 118
Combined Repair Time.......................................…......... 11 Remove & Install – (Out F/Out Hull/Off Site)..........…...… 119
Obtain – (Password[s]).......................................….......... 153 Test After Repair............................................……......... 119
Remove & Install...............................................……....... 151 Troubleshoot..................................................……......... 119
Reprogram.......................................................…………. 153 Wash………………………………………………………. 119
Test – (Using Test ECM).....................................…...….… 152 ENGINE OIL PUMP
Test After Repair…………………………………….……… 152 Disassemble & Assemble...................…................….... 120
Troubleshoot………………………………………….…….. 152 Remove & Install………………………………………...… 119
Wash....................................................................…….... 152 Test After Repair.......................................…..........….... 120
ENGINE ENCLOSURE Troubleshoot..............................................…….......….. 120
Remove & Install.................................................……..... 162 Wash..........................................................……........…. 120
ENGINE OIL PRESSURE SENSOR
Remove & Install………………………………………...... 156
Page 167 of 170

ENGINE POWER TAKEOFF DRIVE FUEL MANIFOLD

Remove & Install................................................……...... 62 Remove & Install...................................................…….. 141
ENGINE SPEED/TIMING SENSOR Test After Repair..................................................……... 142
Adjust..................................................................…......... 154 Troubleshoot.......................................................…….... 143
Remove & Install................................................….........… 154 Wash...................................................................…….... 143
EXHAUST MANIFOLD FUEL PRESSURE REGULATOR VALVE
Combined Repair Time....................................…............ 4 Remove & Install........................................………......... 146
Combined Repair Time – (Gasket)......………………...... 4 Remove & Install – (Check Valve)………………………. 146
Disassemble & Assemble.................................…...…..... 25 FUEL PRESSURE SENSOR
Remove & Install..................................................………. 23 Remove & Install..............................................……....... 147
Remove & Install – (Out F/Out Hull/Off Site)......……...... 25 Remove & Install – (Main)……....……………………...... 147
Test After Repair.................................................……..... 25 Remove & Install – (Pilot)……...……………………........ 147
Troubleshoot.......................................................……….. 25 FUEL RAIL
Wash...................................................................……….. 25 Remove & Install.................................................…….... 111
EXHAUST PIPE Remove & Install – (Pressure Relief Valve)………........ 112
Flush – (Air To Air)........................................……........... 26 Test After Repair.................................................…….... 112
Remove & Install................................……………............ 26 Troubleshoot........................................................……... 112
Separate & Connect……………………………………… 26 Wash......................................................................……. 112
EXHAUST TEMPERATURE SENSOR FUEL SUPPLY/RETURN LINES
Remove & Install…....………………………………...…… 155 Inspect & Maintain...................................................…… 113
EXPANSION TANK Test After Repair....................................................……. 113
Remove & Install – (Coolant)......…………………....…...… Troubleshoot......................................................……..... 113
F Wash...................................................................…….... 113
FAN FUEL SYSTEM
Measure – (Speed)................................................……... 132 Flush..................................................................……..... 108
FAN DRIVE Measure – (Pressure[s])....................................…......... 108
Remove & Install....................................................……… 132 FUEL TRANSFER PUMP
Remove & Install – (With Named Components)……....... 132 Combined Repair Time........................................……... 8
FENDER Remove & Install..................................................……... 110
Remove & Install – (Set [All])..................................…….. 161 Test After Repair...............................................……...... 110
Remove & Install – (Inner) – (Each)....................……..... 162 Troubleshoot......................................................……..... 110
FIREWALL Wash..................................................................……..... 111
Remove & Install - (Support)……………………………… 162 H
FLYWHEEL HOOD
Remove & Install...................................................……... 49 Remove & Install...........................................…….......... 161
Remove & Install – (With Named Components).............. 50 I
FLYWHEEL HOUSING INLET AIR TEMPERATURE SENSOR
Combined Repair Time.....................................……........ 5 Remove & Install...................................................…….. 155
Combined Repair Time – (Gasket).......………………….. 5 INLET MANIFOLD
Remove & Install............................................…….......... 50 Measure – (Pressure[s])....................................……..... 23
Remove & Install – (Out F/Out Hull/Off Site)........…….... 52 Remove & Install................................................……..... 22
Remove & Install – (With Named Components).............. 52 INLET MANIFOLD PRESSURE SENSOR
Test After Repair..................................................…….... 53 Remove & Install…………………………………..…….... 22
Troubleshoot........................................................………. 53 INLET MANIFOLD TEMPERATURE SENSOR
Wash...................................................................……….. 53 Remove & Install……………………………………….…. 23
FLYWHEEL RING GEAR INLET/EXHAUST VALVE(S)
Remove & Install.................................................……….. 54 Adjust – (Set [All])................................................……... 46
FRAME Remove & Install – (Each)..................................…….... 46
Remove & Install – (Support[s]).........................……....... 160 Remove & Install – (Set [All])............................……...... 46
FUEL O
Diagnostic Test – (Pressure[s])........................……........ 113 OIL PAN – (SEE ENGINE OIL PAN)
Measure - (API Gravity)................................................... 114 OIL PUMP – (SEE ENGINE OIL PUMP)
FUEL FILTER
Remove & Install ..........................................………...…. 111
FUEL FILTER HOUSING/BASE
Remove & Install................................................……...... 111
FUEL INJECTION PUMP
Remove & Install.............................................……......... 109
Transfer Components To/From....................…................ 108
Page 168 of 170

P T
PISTON THERMOSTAT/WATER TEMPERATURE REGULATOR
Recondition – (Each Additional)............................……... 91 Combined Repair Time.......................................…….... 10
Recondition – (First One)......................................……... 91 Combined Repair Time – (Gasket)………………...….… 10
Recondition – (Set [All])......................................……...... 91 Diagnostic Test....................................................……... 131
PISTON & CONNECTING ROD Remove & Install..................................................……... 130
Remove & Install – (Each Additional)............……........... 97 Remove & Install – (Housing)............................……..... 130
Remove & Install – (First One).......................…….......... 98 Test After Repair...............................................……...... 131
Remove & Install – (Set [All])..........................…….......... 100 Transfer Components To/From.........................…......... 129
Remove & Install – (Out Of Frame) – (Each Additional… 103 Troubleshoot.......................................................…….... 131
Remove & Install – (Out Of Frame) – (First One)....……. 104 Wash................................................................……....... 131
Remove & Install – (Out Of Frame) – (Set [All]).....…….. 105 THROTTLE POSITION SENSOR
Test After Repair………………………………………….. 106 Remove & Install.....................................................…… 155
Troubleshoot……………………………………….…..…. 106 TIMING GEAR HOUSING
Wash………………………………………………………. 106 Combined Repair Time.....................................……...... 6
PISTON COOLING JET Combined Repair Time – (Gasket).....………………...... 6
Test – (Set [All])................................................………..… 126 Combined Repair Time – (Includes R&I Some Comp)… 6
R Remove & Install..................................................……... 57
RADIATOR Remove & Install – (Includes R&I Some Comp)………… 59
Flush – (Out Of Frame)........................................…….... 129 Remove & Install – (Out F/Out Hull/Off Site).........…..... 61
Remove & Install....................................................…….. 128 Test After Repair....................................................……. 61
Remove & Install – (Support)…………………………...… 129 Troubleshoot........................................................……... 62
RADIATOR CAP Wash....................................................................……... 62
Crack/Leak Test......................................................……… 137 TIMING GEAR HOUSING COVER
REFRIGERANT COMPRESSOR Remove & Install...............................................….…..... 62
Charge – (Excludes Some R&I)……………………….….. 149 Test After Repair…………………………………………. 63
Remove & Install..................................................………. 148 Troubleshoot……………………………………………… 63
Separate & Connect………………………………...…….. 149 Wash……………………………………………………… 63
REFRIGERANT CONDENSER TORQUE CONVERTER / TRANS OIL COOLER
Separate & Connect...........................................……...... 151 Remove & Install – (Lines).....................………...…...... 135
ROCKER SHAFT TRANSMISSION
Remove & Install …………..………………………..…….. 44 Drain & Refill - (Automatic)............................................ 157
Test After Repair………………………………….…........ 45 Remove & Install – (Automatic)..........................…..…. 156
Troubleshoot……………………………………….…..…. 45 Remove & Install – (Control Cable)..........................…. 157
Wash……………………………………………………..... 45 Remove & Install – (Manual)..........................…..…….. 157
S TRUCK
SERPENTINE BELT Lift & Block..............................................................…… 160
Remove & Install ………….............................…............. 137 Tow.......................................................................…….. 160
SHORT BLOCK TURBOCHARGER
Transfer Components To/From....................…...…......... 63 Combined Repair Time ……………...……………..…… 4
SPARK PLUG Combined Repair Time – (Gasket)......................…....... 4
Remove & Install..........................................……...…...... 141 Disassemble & Assemble....................................……... 20
STEERING PUMP Inspect.............................................................…...….... 20
Remove & Install........................................……........…... 159 Measure..........................................................…...…..... 21
Separate & Connect..................................…...........….... 159 Remove & Install …………………….............................. 18
STEERING SYSTEM Remove & Install – (Line[s])............................……........ 19
Separate & Connect..................................….........…...... 159 Remove & Install – (Out F/Out Hull/Off Site).................. 20
Remove & Install – (Sensor)...............................…….... 19
Test After Repair …………………………………………. 20
Troubleshoot ……………………………………………… 20
Wash ………………………………………………………. 21
Page 169 of 170

TURBOCHARGER CARTRIDGE W
Test After Repair …………………………………………. 21 WARNING HORN
Troubleshoot ……………………………………………… 21 Remove & Install………………………………..………… 163
Wash ………………………………………………………. 22 WATER PUMP
U Combined Repair Time............................…................... 11
UNIT INJECTOR Combined Repair Time – (Gasket)..………………......... 11
Combined Repair Time – (First One)..............……......... 9 Check – (Pressure[s])...................................…….......... 134
Combined Repair Time – (Set [All])................…............. 9 Remove & Install.........................................……............ 133
Diagnostic Test – (Using Cyl. Cut-out Test) – (Set)……. 117 Test After Repair........................................……............. 134
Remove & Install – (Each Additional)..................…......... 114 Transfer Components To/From.........................…......... 133
Remove & Install – (First One).........................…............ 114 Troubleshoot....................................……....................... 134
Remove & Install – (Set [All])..………………………….. 115 Wash...................................................…….................... 134
Remove & Install – (Tube - Each Additional)................... 116 WATER TEMPERATURE SENSOR
Remove & Install – (Tube - First One)............................. 116 Remove & Install..................................................……... 153
Remove & Install – (Tube - Set [All])..……………….….. 116 Test After Repair.................................................…….... 154
Reprogram – (Set [All])..………………………………..... 118 Troubleshoot.......................................................…….... 154
Test – (Solenoid) – (Set [All])...........................……........ 118 Wash................................................................……....... 154
Test After Repair..............................................……........ 117 WIRING HARNESS
Troubleshoot.....................................................……........ 117 Remove & Install …………………………….………….… 139
Wash.................................................................……....... 118 Remove & Install – (12-pin Connector).............………… 139
UNIT INJECTOR SLEEVE Remove & Install – (40-pin Connector).........…………... 139
Recondition – (Each)................………………………....... 145 Remove & Install – (70-pin Connector)........………….... 140
Recondition – (Set [All])...................…………….............. 145 Replace – (3-pin Connector)...........................……........ 140
Recondition – (Out F/Out Hull/Off Site) – (Each)............. 145 Replace – (Seal[s])..........................................……....... 141
Recondition – (Out F/Out Hull/Off Site)– (Set [All]).......... 145 Separate & Connect – (Chassis).................................... 140
Remove & Install – (Each Additional).................……...... 143 Test After Repair.............................................……........ 140
Remove & Install – (First One).........................……........ 143 Troubleshoot....................................................……....... 140
Remove & Install – (Set [All])............................……........ 144
Remove & Install – (Out F/Out Hull/Off Site) - Ea Addl... 144
Remove & Install – (Out F/Out Hull/Off Site) - First One. 144
Remove & Install – (Out F/Out Hull/Off Site) - Set........... 144
Test After Repair................................................……...... 145
Troubleshoot......................................................……....... 146
Wash.................................................................……....... 146
V
VALVE COVER
Remove & Install..................................................………. 47
Test After Repair…………………………………………. 47
Troubleshoot……………………………………………… 47
Wash……………………………………………………… 47
VALVE COVER BASE
Remove & Install..................................................…….... 48
VALVE GUIDE
Remove & Install – (Each)..............….....................…..... 46
VALVE SEAT/INSERT(S)
Remove & Install – (Each)..................…...............…....... 45
Machine/Grind/Mill………………………………………. 46
VENTURI
Remove & Install............................................….....…..... 36
Test After Repair …………………………………………. 37
Troubleshoot ……………………………………………… 37
Wash ………………………………………………………. 37
Page 170 of 170

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March 2011

Labor Requirement Guide

Combined Repair Times For

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

2.5 2.4 2.5

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

2.5 2.6 2.5

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

1302-074 Wash Engine Oil Pan 0.3 0.3 0.3

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

1361 000 Water Pump, Comb Repair Time (Wrnt)

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

SEGMENTED REPAIR TIMES FOR

COMP JOB MOD QTY Code Description

Tfr Components To/From 3.5 3.5 3.5

COMP JOB MOD QTY Code Description

Remove 7.8 7.2 7.6

Separate Hood, Cable

Separate Transmission, Line(S)

Refill Engine Oil

COMP JOB MOD QTY Code Description

Remove & Install 0.3 0.5 0.3

COMP JOB MOD QTY Code Description

Dynamometer Test 1.1 1.1 1.1

COMP JOB MOD QTY Code Description

Dynamometer Test 5.0 5.0 5.0

Connect Engine, Out F/Out Hull/Off Site

COMP JOB MOD QTY Code Description

Dynamometer Test 0.9 0.9 0.9

COMP JOB MOD QTY Code Description

Dynamometer Test 2.8 2.8 2.8

COMP JOB MOD QTY Code Description

Dynamometer Test 0.8 0.8 0.8

COMP JOB MOD QTY Code Description

Dynamometer Test 2.4 2.4 2.4

COMP JOB MOD QTY Code Description

Paint 1.5 1.5 1.5

COMP JOB MOD QTY Code Description