2007 C13 ACERT® 2007 Technology TRG

September 2013
Labor Requirement Guide

C13 ACERT® 2007
LEE
Page 2 of 255
Booklet of All SMCS Codes
Quantity (QTY) Codes are single-digit alphabetic A booklet of all SMCS Codes for Engine Division
codes used to define component quantities. Not all Products (Form SEBD3437) is included in the TRG
SMCS Codes have a Quantity Code. Binder Manual and the Service Warranty Guide.
This booklet lists the Component Codes, Job
Typical Quantlty Codes: Codes, Modifier Codes, and Quantity Codes that
F=First One are available. The SMCS Code Booklet should be
A=Each Additional used when developing an SMCS Code for a repair
S=Set or All segment that is not included in the TRG.
If the SMCS Code has both a Modifier Code and a
Quantity Code, then the Quantity Code follows the
Modifier Code with a dash (-1 between the Modifier
TR6 Times Listed By 8MGS Code
and Quantity Codes. All repair segments included in segmented Time
Requirement Guides are listed by the SMCS Code,
in numerical order of the Component Code. In
addition, within each Component Code the various
repair segments for a particular code are listed in
numerical order of the Job Code.
Comp. C d e Job Code Mod. Code Qty. Code At the top of each page is the name of the major
(Valve Cover) (MI) (Right) (First One) category for those Component Codes listed on that
page. This major category represents a major
structure or system of the engine installation.
Example 3. SMCS Code For RBI One Valve Cover If the Component Code is not known, the
On Right Side
Alphabetical Index of part names can be used for
If no Modifier Code is used, put a dash I-),
two locating a specific repair segment in the TRG.
blank spaces, and another dash (-1 between the
Job Code and the Quantity Code. (Refer to
Example 4). Standard Time Includes
The repair steps listed under "Standard Time
Includes" are divided under the following possible
su b-headings:
Separate & Connect
Comp. Code .
Job Code No Mad. Qty C d e
* Remove & Install
(Valve Cover) (MI) Code (Set) Disassemble & Assemble
* Remove
Example 4. SMCS Code For R&l Set Of Valve Install
Covers Miscellaneous
Any combination from one to all five of these
NOTICE sub-headings may be listed for a particular repair
When entering SMCS codes in the On-tine Senrice Glaim segment.
System, the dashes (-) between the individual codes are The repair steps listed under each sub-heading are
not used. listed in the approximate order of repair or grouped
with associated pai-tsloperations within each
sub-heading. This makes it easy to follow what a
particualr repair segment includes. It is especially
helpful for repair segments that involve a number of
various components, since all steps associated with
a particular component are listed together under
each sub-heading.
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C13 ACERT® 2007
Combined Repair Times For

C13 ACERT® 2007
COMP JOB MOD QTY Code Description

105H 000 High-Pressure Turbo, Comb Repair Time (Wrnt)
Notes: Claim this code when this procedure is performed as part of the troubleshooting process.
Time Includes: CV MC RE SC
3.9 3.8 5.5 3.7
Labor Code Code Description
1052-074 Wash Turbocharger 0.3 0.3 0.3 0.3
1052-030 Test After Repair Turbocharger 0.3 0.3 0.3 0.3
1052-035 Troubleshoot Turbocharger 0.6 0.6 0.6 0.6
105H-010 Remove & Install High-Pressure Turbo 2.7 2.6 4.3 2.5

105H 000 GKO High-Pressure Turbo, Comb Repair Time (Wrnt), Gasket Only
3.6 3.5 5.2 3.4
105H-010 Remove & Install High-Pressure Turbo 2.7 2.6 4.3 2.5

105L 000 Low-Pressure Turbocharger, Comb Repair Time (Wrnt)
If required, add code (1051-010) for R&I Air Cleaner Housing.
If required, add code (1000-010-AO) for R&I Engine Access Cover.
3.8 4.2 5.7 6.2
105L-010 Remove & Install Low-Pressure Turbocharger 2.6 3.0 4.5 5.0

105L 000 GKO Low-Pressure Turbocharger, Comb Repair Time (Wrnt), Gasket Only
3.5 3.9 5.4 5.9
105L-010 Remove & Install Low-Pressure Turbocharger 2.6 3.0 4.5 5.0

1052 000 S Turbocharger, Comb Repair Time (Wrnt), Set (All)
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C13 ACERT® 2007
5.5 5.8 7.0 6.3
1052-010-S Remove & Install Turbocharger, Set (All) 4.3 4.6 5.8 5.1

1059 000 Exhaust Manifold, Comb Repair Time (Wrnt)
Notes: If required, add code (1000-010-AO) for R&I Engine Access Cover.
8.2 8.2 9.5 9.0
1059-010 Remove & Install Exhaust Manifold 7.1 7.1 8.4 7.9
1059-030 Test After Repair Exhaust Manifold 0.3 0.3 0.3 0.3
1059-035 Troubleshoot Exhaust Manifold 0.5 0.5 0.5 0.5
1059-074 Wash Exhaust Manifold 0.3 0.3 0.3 0.3

1059 000 GKO Exhaust Manifold, Comb Repair Time (Wrnt), Gasket Only
7.9 7.9 9.2 8.7

1100 000 Cylinder Head Assembly, Comb Repair Time (Wrnt)
If equipped with a head-mounted radiator bracket, claim code (1353-010-BK).
If exchange head is used, add code (1100-002) to transfer components.
If head is machined/replaced, add codes (1101-063) and (1100-002).
If required, add code (7252-010-IN-E) for R&I Inner Fender or (7252-010--S) for R&I Fender, Set.
If cylinder head required pressure test, add code (1101-040-CK-).
Out F/Out Hull/Off Site detail applies to RE Cab type only.
20.6 21.4 31.9 25.7
1100-074 Wash Cylinder Head Assembly 0.5 0.5 0.5 0.5
1100-010 Remove & Install Cylinder Head Assembly 17.9 18.7 29.2 23.0
1100-035 Troubleshoot Cylinder Head Assembly 1.2 1.2 1.2 1.2
1100-030 Test After Repair Cylinder Head Assembly 1.0 1.0 1.0 1.0

1157 000 Flywheel Housing, Comb Repair Time (Wrnt)
Notes: If equipped with an oil pan sound suppression panel, add code (1302-010-S1).
Time does not include replacement of any worn clutch parts, which is the customer(s) labor expense.
Use this code for rear seal cover (behind housing) oil leak repairs.
12.4 12.6 12.0 12.8
1157-074 Wash Flywheel Housing 0.5 0.5 0.5 0.5
1157-010 Remove & Install Flywheel Housing 11.0 11.2 10.6 11.4
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C13 ACERT® 2007
1157-030 Test After Repair Flywheel Housing 0.3 0.3 0.3 0.3
1157-035 Troubleshoot Flywheel Housing 0.6 0.6 0.6 0.6

1157 000 GKO Flywheel Housing, Comb Repair Time (Wrnt), Gasket Only
12.1 12.3 11.7 12.5

1160 000 Crankshaft Front Seal, Comb Repair Time (Wrnt)
Notes: If required, add code (7252-010-IN-E) for R&I Inner Fender.
Time is based on repair from underneath.
If required, add code (7156-010) for R&I Bumper.
2.8 2.7 2.1 2.6
1160-074 Wash Crankshaft Front Seal 0.3 0.3 0.3 0.3
1160-010 Remove & Install Crankshaft Front Seal 1.6 1.5 0.9 1.4
1160-035 Troubleshoot Crankshaft Front Seal 0.6 0.6 0.6 0.6
1160-030 Test After Repair Crankshaft Front Seal 0.3 0.3 0.3 0.3

1161 000 Crankshaft Rear Seal, Comb Repair Time (Wrnt)
Notes: Time does not include replacement of any worn clutch parts, which is the customer(s) labor expense.
If required, add code (1061-010) for R&I Exhaust Pipe.
If equipped with an oil pan sound suppression panel, add code (1302-010-S1).
9.3 9.3 8.2 9.7
1161-074 Wash Crankshaft Rear Seal 0.3 0.3 0.3 0.3
1161-030 Test After Repair Crankshaft Rear Seal 0.3 0.3 0.3 0.3
1161-010 Remove & Install Crankshaft Rear Seal 8.1 8.1 7.0 8.5
1161-035 Troubleshoot Crankshaft Rear Seal 0.6 0.6 0.6 0.6

1162 000 Timing Gear Housing, Comb Repair Time (Wrnt)
Notes: If required, add code (1051-010--) for R&I Air Cleaner Housing.
Do not use this code for access to timing gears, instead use code (1166-010--) for R&I Timing Gear Cover.
If equipped with an oil pan sound suppression panel, add code (1302-010-S1-).
If equipped with a head-mounted radiator bracket, add code (1353-010-BK-).
If required, add code (7156-010--) for R&I Bumper.
16.8 17.2 18.8 17.8
1162-074 Wash Timing Gear Housing 0.5 0.5 0.5 0.5
1162-010 Remove & Install Timing Gear Housing 15.4 15.8 17.4 16.4
1162-030 Test After Repair Timing Gear Housing 0.3 0.3 0.3 0.3
1162-035 Troubleshoot Timing Gear Housing 0.6 0.6 0.6 0.6
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C13 ACERT® 2007

1162 000 GKO Timing Gear Housing, Comb Repair Time (Wrnt), Gasket Only
16.5 16.9 18.5 17.5
1162-074 Wash Timing Gear Housing 0.5 0.5 0.5 0.5
1162-010 Remove & Install Timing Gear Housing 15.4 15.8 17.4 16.4
1162-035 Troubleshoot Timing Gear Housing 0.6 0.6 0.6 0.6

1202 000 Crankshaft, Comb Repair Time (Wrnt)
Notes: Maneuver inoperative truck into shop.
If required, add code (1000-010-FRM-) for R&I engine frame "cradle" on RE cab types.
If required, add code (107P-010) for R&I Air Pump, where applicable, on early arrangement model.
If required, add code (1304-010) or (1304-010-OX) for R&I Oil Pan.
This time does not include replacement of any worn clutch parts, which is the customer's labor expense.
If required, add code (7252-010--S) for R&I Fender, Set.
For new/exchange engines, add (1000-002) to transfer components.
31.3 32.6 28.7 31.4
1202-074 Wash Crankshaft 0.5 0.5 0.5 0.5
1000-010 Remove & Install Engine 17.6 18.9 15.8 17.5
1216-082-LJ-S Measure Cylinder Liner, Liner Projection, Set (All) 0.7 0.7 0.7 0.7
7006-552 Tow Truck 0.6 0.6 0.6 0.6
1202-010-OX Remove & Install Crankshaft, Out F/Out Hull/Off Site 9.7 9.7 8.9 9.9
1202-030 Test After Repair Crankshaft 1.0 1.0 1.0 1.0
1202-035 Troubleshoot Crankshaft 1.2 1.2 1.2 1.2

1202 000 WX Crankshaft, Comb Repair Time (Wrnt), With Named Component(S)
If required, add code (1000-010-FRM-) for R&I engine frame "cradle" on RE cab types.
If required, add code (1000-010) for R&I engine.
If required, add code (1216-082-LJ-S) for Cylinder Liner, Measure Liner Projection.
If R&I additional cylinder pack is required, add code (1239-010-OX-A).
This code includes R&I only one cylinder pack (other pistons remain installed).
For test after repair, add one of the following codes: (1000-031-OX), (1000-031-CS) or (1202-030).
41.7 43.1 39.9 41.6
1202-074 Wash Crankshaft 0.5 0.5 0.5 0.5
1000-010 Remove & Install Engine 17.6 18.9 15.8 17.5
1216-082-LJ-S Measure Cylinder Liner, Liner Projection, Set (All) 0.7 0.7 0.7 0.7
7006-552 Tow Truck 0.6 0.6 0.6 0.6
1202-030 Test After Repair Crankshaft 1.0 1.0 1.0 1.0
1202-035 Troubleshoot Crankshaft 1.2 1.2 1.2 1.2
1202-010-WX Remove & Install Crankshaft, With Named Component(S) 20.1 20.2 20.1 20.1
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C13 ACERT® 2007

1209 000 S Cam Rlr Fol/Valve Lifter, Comb Repair Time (Wrnt), Set (All)
Notes: If exchange head is used, add code (1100-002) to transfer components.
If required, add code (7252-010-IN-E) for R&I Inner Fender or (7252-010--S) for R&I Fender Set.
26.1 21.8 34.3 26.2
1209-074 Wash Cam Rlr Fol/Valve Lifter 0.5 0.5 0.5 0.5
1209-010-S Remove & Install Cam Rlr Fol/Valve Lifter, Set (All) 23.4 19.1 31.6 23.5
1209-035 Troubleshoot Cam Rlr Fol/Valve Lifter 1.2 1.2 1.2 1.2
1209-030 Test After Repair Cam Rlr Fol/Valve Lifter 1.0 1.0 1.0 1.0

1210 000 Camshaft, Comb Repair Time (Wrnt)
Notes: If required, add code (1051-010) for R&I Air Cleaner Housing.
If required, add code (7252-010-IN-E) for R&I Inner Fender.
14.9 15.0 16.3 15.5
1210-010 Remove & Install Camshaft 12.2 12.3 13.6 12.8
1210-074 Wash Camshaft 0.5 0.5 0.5 0.5
1210-030 Test After Repair Camshaft 1.0 1.0 1.0 1.0
1210-035 Troubleshoot Camshaft 1.2 1.2 1.2 1.2

1239 000 F Cylinder Pack, Comb Repair Time (Wrnt), First One
If exchange head is used, add (1100-002) to transfer components.
22.9 23.2 33.2 23.4
1239-010-F Remove & Install Cylinder Pack, First One 20.2 20.5 30.5 20.7
1239-074 Wash Cylinder Pack 0.5 0.5 0.5 0.5
1239-030 Test After Repair Cylinder Pack 1.0 1.0 1.0 1.0
1239-035 Troubleshoot Cylinder Pack 1.2 1.2 1.2 1.2

1239 000 S Cylinder Pack, Comb Repair Time (Wrnt), Set (All)
If required, add code (7252-010--S) for R&I Fenders, Set
26.5 26.6 35.6 26.9
1239-074 Wash Cylinder Pack 0.5 0.5 0.5 0.5
1239-010-S Remove & Install Cylinder Pack, Set (All) 23.8 23.9 32.9 24.2
1239-030 Test After Repair Cylinder Pack 1.0 1.0 1.0 1.0
1239-035 Troubleshoot Cylinder Pack 1.2 1.2 1.2 1.2
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C13 ACERT® 2007

1256 000 Fuel Transfer Pump, Comb Repair Time (Wrnt)
1.8 1.8 1.7 1.8
1256-074 Wash Fuel Transfer Pump 0.3 0.3 0.3 0.3
1256-010 Remove & Install Fuel Transfer Pump 0.4 0.4 0.3 0.4
1256-030 Test After Repair Fuel Transfer Pump 0.5 0.5 0.5 0.5
1256-035 Troubleshoot Fuel Transfer Pump 0.6 0.6 0.6 0.6

1290 000 F Unit Injector, Comb Repair Time (Wrnt), First One
Notes: If equipped with a head-mounted radiator bracket, claim code (1353-010-BK).
If injector sleeve requires replacement, add code (1713-010- -F).
If the engine required replacement of the injector, the technician must download the new injector trim file, which is allowed.
Claim this code when this procedure is performed as part of the troubleshooting process and for test after.
3.3 3.3 3.9 4.0
1290-074 Wash Unit Injector 0.3 0.3 0.3 0.3
1290-038-I3-S Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Set (All) 0.5 0.5 0.5 0.5
1290-010-F Remove & Install Unit Injector, First One 2.0 2.0 2.6 2.7
1290-038-I3-A Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Each Additional 0.5 0.5 0.5 0.5

1290 000 S Unit Injector, Comb Repair Time (Wrnt), Set (All)
Notes: Claim this code when this procedure is performed as part of the troubleshooting process and for test after.
If the engine required replacement of the injectors, the technician must download the new injector trim files, which are allowed.
If injector sleeve requires replacement, add code (1713-010- -S).
4.7 4.7 5.6 5.8
1290-074 Wash Unit Injector 0.3 0.3 0.3 0.3
1290-010-S Remove & Install Unit Injector, Set (All) 3.4 3.4 4.3 4.5
1290-038-I3-S Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Set (All) 0.5 0.5 0.5 0.5
1290-038-I3-A Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Each Additional 0.5 0.5 0.5 0.5

1302 000 Engine Oil Pan, Comb Repair Time (Wrnt)
Notes: If required, add code (107P-010) for R&I Purge Air Pump.
2.2 2.2 2.7 2.3
1302-074 Wash Engine Oil Pan 0.3 0.3 0.3 0.3
1302-010 Remove & Install Engine Oil Pan 1.1 1.1 1.6 1.2
1302-030 Test After Repair Engine Oil Pan 0.3 0.3 0.3 0.3
1302-035 Troubleshoot Engine Oil Pan 0.5 0.5 0.5 0.5
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C13 ACERT® 2007

1302 000 GKO Engine Oil Pan, Comb Repair Time (Wrnt), Gasket Only
Notes: If required, add code (107P-010) for R&I Purge Air Pump.
1.9 1.9 2.4 2.0
1302-074 Wash Engine Oil Pan 0.3 0.3 0.3 0.3
1302-010 Remove & Install Engine Oil Pan 1.1 1.1 1.6 1.2
1302-035 Troubleshoot Engine Oil Pan 0.5 0.5 0.5 0.5

1355 000 Thermostat/Water Temp Reg, Comb Repair Time (Wrnt)
2.7 2.8 2.4 2.3
1355-074 Wash Thermostat/Water Temp Reg 0.3 0.3 0.3 0.3
1355-010 Remove & Install Thermostat/Water Temp Reg 1.3 1.4 1.0 0.9
1355-030 Test After Repair Thermostat/Water Temp Reg 0.5 0.5 0.5 0.5
1355-035 Troubleshoot Thermostat/Water Temp Reg 0.6 0.6 0.6 0.6

1355 000 GKO Thermostat/Water Temp Reg, Comb Repair Time (Wrnt), Gasket Only
2.2 2.3 1.9 1.8
1355-074 Wash Thermostat/Water Temp Reg 0.3 0.3 0.3 0.3
1355-010 Remove & Install Thermostat/Water Temp Reg 1.3 1.4 1.0 0.9
1355-035 Troubleshoot Thermostat/Water Temp Reg 0.6 0.6 0.6 0.6

1361 000 Water Pump, Comb Repair Time (Wrnt)
Notes: None
5.2 5.4 4.7 5.2
1361-074 Wash Water Pump 0.3 0.3 0.3 0.3
1361-010 Remove & Install Water Pump 4.1 4.3 3.6 4.1
1361-030 Test After Repair Water Pump 0.3 0.3 0.3 0.3
1361-035 Troubleshoot Water Pump 0.5 0.5 0.5 0.5

1361 000 GKO Water Pump, Comb Repair Time (Wrnt), Gasket Only
Notes: None
4.9 5.1 4.4 4.9
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C13 ACERT® 2007

1361-074 Wash Water Pump 0.3 0.3 0.3 0.3
1361-010 Remove & Install Water Pump 4.1 4.3 3.6 4.1
1361-035 Troubleshoot Water Pump 0.5 0.5 0.5 0.5

1803 000 Air Compressor, Comb Repair Time (Wrnt)
4.9 4.9 7.1 4.0
1803-074 Wash Air Compressor 0.3 0.3 0.3 0.3
1803-002 Tfr Components To/From Air Compressor 0.4 0.4 0.4 0.4
1803-010-C2 Remove & Install Air Compressor, Two-Cylinder Type 3.3 3.3 5.5 2.4
1803-030 Test After Repair Air Compressor 0.3 0.3 0.3 0.3
1803-035 Troubleshoot Air Compressor 0.6 0.6 0.6 0.6

1901 000 Eng Electronic Cont Mod, Comb Repair Time (Wrnt)
Claim this code when this procedure is performed as part of the troubleshooting process.
3.5 4.0 3.4 3.5
1901-081-E3 Test Eng Electronic Cont Mod, Using Test Ecm 1.0 1.0 1.0 1.0
1901-010 Remove & Install Eng Electronic Cont Mod 2.0 2.5 1.9 2.0
1901-030 Test After Repair Eng Electronic Cont Mod 0.5 0.5 0.5 0.5
SEGMENTED REPAIR TIMES FOR

C13 ACERT® 2007

1000 002 Engine, Tfr Components To/From
Notes: If required, add code (1000-010-FRM-) for R&I engine frame "cradle" on RE cab types.
Use this code for transferring peripheral accessory components and fittings from a removed engine to a new/exchange engine.
4.4 4.4 4.4 4.4
Tfr Components To/From 4.4 4.4 4.4 4.4

Load/Unload Engine, On Mating Component
Remove & Install Flywheel Clutch, Out F/Out Hull/Off Site
Remove & Install Flywheel, Bearing
Remove & Install Electric Starting Motor
Remove & Install Eng Electronic Cont Mod, Out F/Out Hull/Off Site
Remove & Install Engine Mount, Rear
Remove & Install Serpentine Belt
Remove & Install Alternator, Bracket N/A N/A N/A
Remove & Install Refrigerant Compressor N/A
Remove & Install Fan Drive N/A
Remove & Install Alternator, Out F/Out Hull/Off Site
Remove & Install Heater Hose/Lines, Fitting
Remove & Install Engine Cooling System, Sender
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C13 ACERT® 2007
Remove & Install Fan, Switch(S)

Remove & Install Engine Oil Filler, Out F/Out Hull/Off Site
Remove & Install Eng Oil Level Ga/Dipstick, Out F/Out Hull/Off Site
Remove & Install Air Inlet, Elbow Fitting
Remove & Install Air Compressor, Fitting
Remove & Install Air Compressor Governor, Fitting
Remove & Install Fuel Filter Housing/Base
Remove & Install Steering Pump, Cover
Remove & Install Eng Oil Pressure Sensor, Out F/Out Hull/Off Site
Separate & Connect Engine Test Equipment, Out F/Out Hull/Off Site

1000 010 Engine, Remove & Install
Notes: If required, add code (1000-010-FRM-) for R&I engine frame "cradle" on RE cab types.
17.6 18.9 15.8 17.5
Remove 6.8 7.7 6.9 6.6

Separate Battery Cable
Raise Truck N/A N/A N/A
Drain Engine Oil
Remove Access Panel, Engine N/A N/A N/A
Drain Engine Coolant
Remove Air Cleaner N/A
Separate Hood, Connector(S) N/A
Remove Air Cleaner, Housing
Separate Hood, Wiring Harness N/A
Remove Air Cleaner, Bracket N/A
Remove Bumper
Remove Hood N/A
Remove Engine Enclosure, Door, Set (All) N/A N/A N/A
Separate Alternator, Wiring Harness N/A N/A
Evacuate & Save Refrigerant N/A
Remove Serpentine Belt, Set (All) N/A N/A N/A
Remove A/C/Heater/Press Control, Housing N/A N/A
Remove Air Inlet, Aftercooler To Manifold
Remove Air Inlet, Filter To CGI Valve N/A
Remove Air Inlet, Turbo To Aftercooler N/A N/A N/A
Remove Fender, Inner, Each N/A N/A N/A
Remove Air Inlet, Precooler To Aftercooler
Separate Air Conditioner Lines N/A
Remove Radiator Hose, Upper
Remove Refrigerant Condenser, Core N/A N/A
Remove Radiator Hose, Vent Line N/A
Remove Aftercooler Core, Air To Air N/A N/A
Remove Radiator Hose, Lower
Separate TC/Trans Oil Cooler, Line(S) N/A N/A
Separate Steering Pump, Tank N/A N/A N/A
Remove TC/Trans Oil Cooler N/A N/A N/A
Separate Fuel Transfer Pump, Line(S) N/A N/A N/A
Remove Radiator, Mounting N/A
Remove Fan Guard N/A
Separate Radiator, Bracket, Both Sides N/A
Remove Fan, Blade N/A
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C13 ACERT® 2007
Separate Air Compressor, Line(S) N/A N/A N/A

Separate Fuel Supply/Return Lines
Remove Radiator N/A
Separate Engine, Wiring N/A
Separate Coolant Hose/Lines N/A N/A N/A
Separate Electric Starting Motor, Wiring Harness
Separate Engine Wiring Harness
Separate Low Liq Lvl Switch/Sensor, Wiring Harness N/A N/A N/A
Remove Steering Pump, Line(S) N/A N/A N/A
Remove Bumper, Support N/A
Remove Exhaust Pipe
Remove Exhaust Pipe, From DPF To CGI
Separate Engine Coolant Heater N/A N/A N/A
Identify Heater Hose/Lines N/A
Remove Drive Shaft, Front
Remove Expansion Tank, Hose(S) N/A N/A
Separate Transmission, Wiring Harness N/A N/A N/A
Separate Windshield Washer, Wiring N/A N/A N/A
Separate Heater Hose/Lines, Support N/A N/A
Separate Transmission Lines/Hoses, Oil N/A
Remove Windshield Washer N/A N/A N/A
Separate Fuel Transfer Pump, Inlet N/A N/A
Remove Trans Oil Lvl Ga/Dipstick, Tube N/A N/A N/A
Remove Cab Heater, Bracket N/A N/A N/A
Separate Air Conditioner Lines, Air N/A N/A
Remove Firewall, Cowling N/A N/A N/A
Separate Grease Lines
Remove Drive Shaft, Rear N/A
Remove Frame, Support N/A N/A N/A
Remove Engine Oil Filter N/A N/A
Lift & Block Transmission
Remove Engine, Support
Remove Transmission, Support N/A
Install Caps & Plugs N/A N/A N/A
Separate Wiring Harness, Rear N/A
Separate Engine, Hose(S) N/A
Remove Electric Starting Motor N/A N/A
Separate Transmission, Wiring N/A N/A N/A
Remove Engine
Separate Transmission, Shifter N/A
Separate Ground/Static Strap, Wiring N/A
Separate Transmission Lines/Hoses, Air N/A
Separate Flywheel Clutch, Linkage N/A
Remove Steering Pump N/A
Remove Exhaust Pipe, Extension N/A N/A
Remove Transmission, Cover N/A N/A N/A
Remove Transmission, Bolt(S) N/A
Lower Transmission N/A
Separate Heater Hose/Lines N/A N/A N/A
Remove Combustion Body, Elbow N/A N/A N/A
Separate Clean Gas Induction Valve, Line(S) N/A N/A N/A
Separate Transmission Lines/Hoses, Bracket N/A N/A
Separate Eng Electronic Cont Mod, Wiring N/A N/A N/A
Separate Air Compressor, Hose(S) N/A N/A N/A
Remove Air Compressor Governor N/A N/A N/A
Remove Engine Mount, Rear N/A
Separate Flywheel Clutch Control, Bracket N/A N/A
Install Lifting Eye/Bracket, Rear N/A N/A
Lift & Block Engine N/A
Separate TC/Trans Oil Cooler, Line(S), Remaining N/A N/A N/A
Remove Engine Mount, Front N/A
Page 13 of 255
C13 ACERT® 2007
Remove Pcv Valve, Tube N/A N/A N/A

Separate Fan, Line(S) N/A N/A N/A
Separate Air Line/Pipe N/A N/A N/A
Remove Air Compressor, Line(S) N/A N/A N/A
Remove Air Line/Pipe, Supply Line N/A N/A N/A
Remove Exhaust Pipe, Lo-Pr Turbo 2 Hi-Pr Turbo N/A N/A N/A
Remove Combustion Head, Line(S) N/A N/A N/A
Remove Turbocharger Heat Shield N/A N/A N/A
Install 10.8 11.2 8.9 10.9
Install Engine
Install Engine, Support
Install Engine Mount, Rear N/A
Connect Engine, Hose(S) N/A
Install Engine Mount, Front N/A
Connect Wiring Harness, Rear N/A
Remove Lifting Eye/Bracket, Rear N/A N/A
Install Frame, Support N/A N/A N/A
Install Bumper, Support
Connect Eng Electronic Cont Mod, Wiring N/A N/A N/A
Install Trans Oil Lvl Ga/Dipstick, Tube N/A N/A N/A
Install Engine Wiring Harness
Connect Transmission, Wiring Harness N/A N/A N/A
Install Air Compressor, Line(S) N/A N/A N/A
Connect Flywheel Clutch Control, Bracket N/A N/A
Connect Grease Lines
Connect Electric Starting Motor, Wiring Harness
Install Transmission, Manual N/A N/A
Connect Transmission Lines/Hoses, Oil N/A
Connect Alternator, Wiring Harness N/A N/A
Install Transmission, Bolt(S) N/A
Install Drive Shaft, Front
Install Exhaust Pipe, From DPF To CGI
Connect Air Line/Pipe N/A N/A N/A
Install Transmission, Support N/A
Install Exhaust Pipe
Install Combustion Head, Line(S) N/A N/A N/A
Connect Flywheel Clutch, Linkage N/A
Connect Fan, Line(S) N/A N/A N/A
Connect Transmission, Shifter N/A
Install Steering Pump, Line(S) N/A N/A N/A
Connect Fuel Supply/Return Lines
Install TC/Trans Oil Cooler N/A N/A N/A
Install Air Compressor Governor N/A N/A N/A
Install Grease Lines, Clamp N/A
Connect TC/Trans Oil Cooler, Line(S) N/A N/A
Connect Air Compressor, Hose(S) N/A N/A N/A
Connect Transmission Lines/Hoses, Bracket N/A N/A
Connect Engine, Wiring N/A
Install Pcv Valve, Tube N/A N/A N/A
Connect Transmission Lines/Hoses, Air N/A
Install Air Line/Pipe, Supply Line N/A N/A N/A
Connect Air Compressor, Line(S), Set (All) N/A N/A N/A
Install Drive Shaft, Rear N/A
Install Steering Pump N/A
Install Clean Gas Induction Valve, Line(S) N/A N/A N/A
Connect Fuel Transfer Pump, Line(S) N/A N/A N/A
Install Exhaust Pipe, Extension N/A N/A
Install Combustion Body, Elbow N/A N/A N/A
Connect Heater Hose/Lines N/A N/A N/A
Install Radiator Hose, Lower
Install Turbocharger Heat Shield N/A N/A N/A
Page 14 of 255
C13 ACERT® 2007
Install Radiator Hose, Upper

Install Exhaust Pipe, Lo-Pr Turbo 2 Hi-Pr Turbo N/A N/A N/A
Install Electric Starting Motor N/A N/A
Install Radiator Hose, Vent Line N/A
Install Air Inlet, Aftercooler To Manifold
Connect Engine Coolant Heater N/A N/A N/A
Install Air Inlet, Turbo To Aftercooler N/A N/A N/A
Install Radiator N/A
Install Air Inlet, Precooler To Aftercooler
Connect Radiator, Bracket, Both Sides N/A
Install Radiator, Mounting N/A
Connect Air Conditioner Lines, Air N/A N/A
Install Bumper
Install Air Cleaner, Housing
Torque Radiator, Mounting N/A
Connect Fuel Transfer Pump, Inlet N/A N/A
Refill Engine Oil
Install Fan, Blade N/A
Install Fan Guard N/A
Refill Engine Coolant
Connect Heater Hose/Lines, Support N/A N/A
Install Expansion Tank, Hose(S) N/A N/A
Connect Battery Cable
Connect Low Liq Lvl Switch/Sensor, Wiring Harness N/A N/A N/A
Install Serpentine Belt, Set (All) N/A N/A N/A
Connect Engine Test Equipment
Connect Air Conditioner Lines N/A
Separate Engine Test Equipment
Charge Refrigerant Compressor N/A
Connect Coolant Hose/Lines N/A N/A N/A
Install Access Panel, Engine N/A N/A N/A
Fasten Cable/Wire, Set (All) N/A
Install Engine Enclosure, Door, Set (All) N/A N/A N/A
Connect Steering Pump, Tank N/A N/A N/A
Lower Truck N/A N/A N/A
Install Air Inlet, Filter To CGI Valve N/A
Install Transmission N/A N/A N/A
Install A/C/Heater/Press Control, Housing N/A N/A
Install Aftercooler Core, Air To Air N/A N/A
Install Refrigerant Condenser, Core N/A N/A
Remove Caps & Plugs N/A N/A N/A
Connect Transmission, Wiring N/A N/A N/A
Install Transmission, Cover N/A N/A N/A
Connect Hood, Connector(S) N/A
Refill Transmission Oil N/A N/A N/A
Install Hood N/A
Connect Hood, Wiring Harness N/A
Connect Ground/Static Strap, Wiring N/A
Install Air Cleaner, Bracket N/A
Install Air Cleaner N/A
Install Firewall, Cowling N/A N/A N/A
Install Cab Heater, Bracket N/A N/A N/A
Install Windshield Washer N/A N/A N/A
Connect Windshield Washer, Wiring N/A N/A N/A
Install Engine Oil Filter N/A N/A
Install Fender, Inner, Each N/A N/A N/A
Prime Fuel System N/A
Page 15 of 255
C13 ACERT® 2007
1000 010 AO Engine, Remove & Install, Access Cover

Notes: None
0.0 0.3 0.0 0.3
Remove 0.0 0.2 0.0 0.2

Remove Engine, Access Cover N/A
Install 0.0 0.1 0.0 0.1
Install Engine, Access Cover N/A

1000 010 AO O Engine, Remove & Install, Access Cover, Both
Notes: None
0.0 0.0 0.0 1.2
Remove 0.0 0.0 0.0 0.5

Remove Seat Assembly, Right N/A N/A N/A
Remove Engine Sound Suppression, Access Cover N/A N/A N/A
Remove Dash, Limited Quantity N/A N/A N/A
Remove Cup Holder N/A N/A N/A
Remove Engine, Access Cover, Both N/A N/A N/A
Install 0.0 0.0 0.0 0.7
Install Engine, Access Cover, Both N/A N/A N/A
Install Engine Sound Suppression, Access Cover N/A N/A N/A
Install Cup Holder N/A N/A N/A
Install Dash, Limited Quantity N/A N/A N/A
Install Seat Assembly, Right N/A N/A N/A

1000 010 FRM Engine, Remove & Install, Frame
Notes: Claim this code on RE cab types when the engine frame "cradle" R&I is required.
0.0 0.0 0.6 0.0
Remove 0.0 0.0 0.3 0.0

Remove Engine, Frame N/A N/A N/A
Install 0.0 0.0 0.3 0.0
Install Engine, Frame N/A N/A N/A

1000 031 CS Engine, Dynamometer Test, Chassis
Notes: This test is used to verify the quality of a repair.
This time has been adjusted to include the 1.2 times claimable labor rate for a warranty repair.
1.1 1.1 1.1 1.1
Dynamometer Test 1.1 1.1 1.1 1.1

Dynamometer Test Engine, Chassis
Page 16 of 255
C13 ACERT® 2007

1000 031 OX Engine, Dynamometer Test, Out F/Out Hull/Off Site
Notes: This time has been adjusted to include the 1.2 times claimable labor rate for a warranty repair.
This dyno test should only be performed in conjunction with a major repair, such as R&I crankshaft.
To be eligible for this time the dealer technician performing the PAR “must be” PAR Certified.
5.0 5.0 5.0 5.0

Move Engine, With Dynamometer Test
Connect Engine, Out F/Out Hull/Off Site
Separate Engine Coolant, Line(S)
Separate Fuel, Line(S)
Connect Engine Test Equipment, Battery
Connect Auxiliary Power Unit
Dynamometer Test Engine, Out F/Out Hull/Off Site
Separate Auxiliary Power Unit
Separate Engine Test Equipment, Battery
Connect Fuel, Line(S)
Connect Engine Coolant, Line(S)
Separate Engine, Out F/Out Hull/Off Site
Move Engine

1000 031 P0 Engine, Dynamometer Test, Par Preliminary Inspect
Notes: This time is not eligible to be adjusted to the 1.2 times labor for claimable labor rate for a Dyno warranty repair.
0.9 0.9 0.9 0.9

Dynamometer Test Engine, Par Preliminary Inspect

1000 031 P1 Engine, Dynamometer Test, Par
Notes: If par rerun is required, add code (1000-031-P2) or (1000-031-P3).
This test is for evaluating engine performance problems.
This test is not for diagnosing engine problems.
Time includes only the dyno test, evaluation & report preparation. if timing & other checks are performed prior to dyno, add the
appropriate codes.
If equipped with a PTO, Auxiliary Transmission, Transfer case or other non-typical accessories, add reasonable time to calculate the
number of accessories to be added to PAR. Use the Truck PAR Accessory Worksheet.
A stationary regeneration commanded by Cat ET must be completed prior to running an EPA ’07 engine for a PAR test.
To be eligible for this time, the dealer technician performing the PAR “must be” PAR Certified.
2.8 2.8 2.8 2.8

Dynamometer Test Engine, Par

1000 031 P2 Engine, Dynamometer Test, Par After Repair
Notes: Add this code to (1000-031-P1) for initial par dyno test.
0.8 0.8 0.8 0.8

Dynamometer Test Engine, Par After Repair
Page 17 of 255
C13 ACERT® 2007

1000 031 P3 Engine, Dynamometer Test, Par After Repair & Unhook
Notes: Add this code to (1000-031-P1) for initial par dyno test.
2.4 2.4 2.4 2.4

Dynamometer Test Engine, Par After Repair & Unhook

1000 072 Engine, Paint
Notes: This time is for a complete painting of the engine as necessary, after a major repair.
1.5 1.5 1.5 1.5
Paint 1.5 1.5 1.5 1.5

Paint Engine

1000 072 MN Engine, Paint, Minor
Notes: For component touch-up after a minor repair.
Use only if not already included & documented in service report.
0.2 0.2 0.2 0.2
Paint 0.2 0.2 0.2 0.2

Paint Engine, Minor

1000 074 Engine, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Engine

1000 074 MN Engine, Wash, Minor
Notes: This time is for a localized washing of an engine around an individual component. it is not a complete engine wash.
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Engine, Minor
Page 18 of 255
C13 ACERT® 2007
1000 530 Engine, Road Test

Notes: This code is used to test before/after the repair.
0.3 0.3 0.3 0.3
Road Test 0.3 0.3 0.3 0.3

Road Test Engine

1020 002 Long Block, Tfr Components To/From
Notes: Engine Oil Cooler detail includes: Engine Oil Filter Housing/Base.
High-Pressure Turbocharger detail includes: Exhaust Manifold.
Fuel Manifold detail includes: Fuel Manifold with lines (LH side), ARD fuel/air manifold and lines (RH rear side) and CGI absolute
pressure manifold w/lines (top LH side).
If required, add code (1000-010--) for Engine R&I.
15.8 15.8 16.2 16.0

Time Flywheel, With Pin
Separate & Connect Air Compressor, Line(S)
Tfr Components To/From Engine Oil Cooler, W/Attached Component(S)
Tfr Components To/From Engine Oil Cooler, Tube
Disassemble & Assemble Engine Oil Cooler
Tfr Components To/From Precooler
Tfr Components To/From Low-Pressure Turbocharger
Tfr Components To/From High-Pressure Turbo, With Named Component(S)
Tfr Components To/From Combustion Body
Tfr Components To/From Crankcase Breather, Tube
Tfr Components To/From Crankcase Breather
Tfr Components To/From CGI Cooler
Tfr Components To/From Clean Gas Induction Valve
Tfr Components To/From Eng Oil Level Ga/Dipstick
Tfr Components To/From Engine Oil Filler
Tfr Components To/From Serpentine Belt
Tfr Components To/From Fan Drive
Tfr Components To/From Accessory Drive, Bracket
Tfr Components To/From Crankshaft Damper/Pulley
Tfr Components To/From Engine Mount, Bracket
Tfr Components To/From Water Temp Regulator Hsg
Tfr Components To/From Water Temp Regulator Hsg, Line(S)
Tfr Components To/From Air Compressor
Tfr Components To/From Eng Speed/Timing Sensor
Tfr Components To/From Fuel Filter Housing/Base
Tfr Components To/From Water Manifold, Bonnet
Tfr Components To/From Inlet Manifold, Out F/Out Hull/Off Site
Tfr Components To/From Valve Cover
Tfr Components To/From Unit Injector, Set (All)
Tfr Components To/From Fuel Manifold, W/Attached Component(S)
Tfr Components To/From Fuel Supply/Return Lines
Tfr Components To/From Engine Wiring Harness
Tfr Components To/From Eng Electronic Cont Mod
Tfr Components To/From Fasteners, Conn & Hardwr, Remaining
Tfr Components To/From Flywheel Clutch
Tfr Components To/From Flywheel
Tfr Components To/From Cylinder Block, Sound Suppression
Adjust Inlet/Exhaust Valve, Set (All)
Adjust Unit Injector, Out F/Out Hull/Off Site, Set (All)
Adjust Valve Actuator, Set (All)
Tfr Components To/From Coil, With Bracket
Page 19 of 255
C13 ACERT® 2007
Tfr Components To/From Air Control Valve

Tfr Components To/From Air Pump, Bracket
Tfr Components To/From Air Cleaner, Bracket
Tfr Components To/From Engine Oil Pan
Tfr Components To/From Engine Oil Sump Pump, Tube
Install Engine Oil Pump, Engine Out Of Frame
Install Fuel Transfer Pump, Out F/Out Hull/Off Site
Tfr Components To/From Valve Actuator, Wiring Harness, Both
Steam Clean Cylinder Block
Paint Cylinder Block
Unpack & Pack Long Block

105H 010 High-Pressure Turbo, Remove & Install
Notes: None
2.7 2.6 4.3 2.5
Remove 1.0 0.9 1.5 0.8

Drain Engine Coolant N/A N/A N/A
Remove Air Inlet, Lo-Pr Turbo 2 Hi-Pr Turbo
Remove Fender, Support N/A N/A
Remove Exhaust Pipe, From DPF To CGI N/A
Remove Exhaust Pipe, Elbow N/A N/A N/A
Remove High-Pressure Turbo, Drain Line
Remove High-Pressure Turbo, Supply Line
Remove Engine Cooling System, Line(S) N/A N/A N/A
Remove Air Line/Pipe N/A N/A
Separate TC/Trans Oil Cooler, Line(S) N/A N/A N/A
Separate Low-Pressure Turbocharger, Housing N/A N/A N/A
Remove Air Inlet, Hi-Press Turbo 2 Precoolr N/A
Remove Air Line/Pipe, CGI Clr Out To CGI Vlv In N/A N/A N/A
Separate Exhaust Pipe, Hi-Press Turbo 2 Precoolr N/A N/A N/A
Remove High-Pressure Turbo
Clean 0.3 0.3 0.3 0.3
Clean High-Pressure Turbo, Gasket
Clean High-Pressure Turbo, Line(S)
Install 1.4 1.4 2.5 1.4
Install High-Pressure Turbo
Install High-Pressure Turbo, Drain Line
Install High-Pressure Turbo, Supply Line
Connect Low-Pressure Turbocharger, Housing N/A N/A N/A
Install Air Inlet, Hi-Press Turbo 2 Precoolr N/A
Install Air Line/Pipe N/A N/A
Connect Clean Gas Induction Valve, Line(S) N/A N/A N/A
Install Air Inlet, Lo-Pr Turbo 2 Hi-Pr Turbo
Install Exhaust Pipe, From DPF To CGI N/A
Connect Exhaust Pipe, Hi-Press Turbo 2 Precoolr N/A N/A N/A
Install Air Line/Pipe, CGI Clr Out To CGI Vlv In N/A N/A N/A
Connect TC/Trans Oil Cooler, Line(S) N/A N/A N/A
Install Fender, Support N/A N/A
Install Exhaust Pipe, Elbow N/A N/A N/A
Page 20 of 255
C13 ACERT® 2007
Install Engine Cooling System, Line(S) N/A N/A N/A

Refill Engine Coolant N/A N/A N/A

105H 010 OX High-Pressure Turbo, Remove & Install, Out F/Out Hull/Off Site
Notes: None
0.6 0.6 0.6 0.6
Remove 0.2 0.2 0.2 0.2

Remove High-Pressure Turbo, Line(S)
Remove High-Pressure Turbo, Outlet
Remove High-Pressure Turbo, Out F/Out Hull/Off Site
Install 0.4 0.4 0.4 0.4
Install High-Pressure Turbo, Out F/Out Hull/Off Site
Install High-Pressure Turbo, Line(S)
Install High-Pressure Turbo, Outlet

105H 030 High-Pressure Turbo, Test After Repair
Notes: None
0.3 0.3 0.3 0.3
Test After Repair 0.3 0.3 0.3 0.3

Test After Repair High-Pressure Turbo

105H 035 High-Pressure Turbo, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6
Troubleshoot 0.6 0.6 0.6 0.6

Troubleshoot High-Pressure Turbo

105H 074 High-Pressure Turbo, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash High-Pressure Turbo
Page 21 of 255
C13 ACERT® 2007

105L 010 Low-Pressure Turbocharger, Remove & Install
2.6 3.0 4.5 5.0
Remove 1.0 1.1 1.8 2.0

Remove Exhaust Pipe N/A N/A N/A
Remove Air Inlet, Precooler To Aftercooler N/A N/A
Remove Air Inlet, Turbo To Aftercooler N/A N/A N/A
Remove Exhaust Pipe, Lo-Pr Turbo 2 Hi-Pr Turbo
Separate Combustion Body, Line(S), Set (All) N/A N/A N/A
Remove Combustion Body, Mounting N/A N/A N/A
Remove Combustion Head, Line(S), One Or Both N/A N/A
Separate Combustion Head, Tube N/A N/A N/A
Remove Combustion Body, Clamp N/A N/A N/A
Separate Clean Gas Induction Valve, Line(S)
Remove Combustion Body N/A N/A N/A
Separate Air Compressor, Line(S) N/A
Separate Clean Gas Induction Valve, Wiring
Remove Exhaust Combustion Lines, Air N/A N/A N/A
Separate Clean Gas Induction Valve, Clamp N/A
Separate Clean Gas Induction Valve, Hose(S)
Remove Air Inlet, Filter To CGI Valve N/A N/A N/A
Remove Clean Gas Induction Valve
Separate Combustion Head, Clamp N/A
Separate Combustion Body, Bracket N/A
Remove Low-Pressure Turbocharger, Supply Line
Remove Low-Pressure Turbocharger, Drain Line
Remove Clean Gas Induction Valve, Clamp N/A N/A N/A
Remove Low-Pressure Turbocharger, Mounting
Remove Low-Pressure Turbocharger
Remove Low-Pressure Turbocharger, Housing N/A N/A N/A
Remove Turbocharger Heat Shield N/A N/A N/A
Clean 0.3 0.3 0.3 0.3
Clean Low-Pressure Turbocharger, Line(S)
Clean Low-Pressure Turbocharger, Gasket
Install 1.3 1.6 2.4 2.7
Install Low-Pressure Turbocharger
Install Low-Pressure Turbocharger, Mounting
Install Low-Pressure Turbocharger, Drain Line
Install Low-Pressure Turbocharger, Supply Line
Install Low-Pressure Turbocharger, Housing N/A N/A N/A
Connect Combustion Body, Bracket N/A
Install Turbocharger Heat Shield, Low Pressure N/A N/A N/A
Connect Combustion Head, Clamp N/A
Install Combustion Body N/A N/A N/A
Install Clean Gas Induction Valve
Install Combustion Body, Clamp N/A N/A N/A
Connect Clean Gas Induction Valve, Hose(S)
Page 22 of 255
C13 ACERT® 2007
Connect Combustion Head, Tube N/A N/A N/A

Connect Clean Gas Induction Valve, Clamp
Install Combustion Body, Mounting N/A N/A N/A
Connect Clean Gas Induction Valve, Wiring
Connect Combustion Body, Line(S), Set (All) N/A N/A N/A
Connect Clean Gas Induction Valve, Line(S)
Connect Air Compressor, Line(S) N/A
Install Exhaust Pipe N/A N/A N/A
Install Combustion Head, Line(S), One Or Both N/A N/A
Install Exhaust Pipe, Lo-Pr Turbo 2 Hi-Pr Turbo
Install Air Inlet, Precooler To Aftercooler N/A N/A
Install Air Inlet, Turbo To Aftercooler N/A N/A N/A
Install Exhaust Combustion Lines, Air N/A N/A N/A
Install Air Inlet, Filter To CGI Valve N/A N/A N/A

105L 010 OX Low-Pressure Turbocharger, Remove & Install, Out F/Out Hull/Off Site
Notes: None
0.9 0.9 0.9 0.9
Remove 0.3 0.3 0.3 0.3

Remove Low-Pressure Turbocharger, Elbow
Remove Low-Pressure Turbocharger, Line(S)
Remove Low-Pressure Turbocharger, Housing
Separate Low-Pressure Turbocharger, Return
Remove Combustion Body, Out F/Out Hull/Off Site
Remove Low-Pressure Turbocharger, Out F/Out Hull/Off Site
Install 0.6 0.6 0.6 0.6
Install Low-Pressure Turbocharger, Out F/Out Hull/Off Site
Connect Low-Pressure Turbocharger, Return
Install Combustion Body, Out F/Out Hull/Off Site
Install Low-Pressure Turbocharger, Line(S)
Install Low-Pressure Turbocharger, Housing
Install Low-Pressure Turbocharger, Elbow

105L 030 Low-Pressure Turbocharger, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Low-Pressure Turbocharger
Page 23 of 255
C13 ACERT® 2007

105L 035 Low-Pressure Turbocharger, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Low-Pressure Turbocharger

105L 074 Low-Pressure Turbocharger, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Low-Pressure Turbocharger

105P 010 Precooler, Remove & Install
Notes: None
0.9 0.9 0.5 1.5
Remove 0.3 0.3 0.2 0.5

Remove Air Inlet, Precooler To Aftercooler N/A
Drain Engine Coolant N/A
Remove Precooler
Remove Air Line/Pipe, Precooler To Aftercooler N/A N/A N/A
Remove Precooler, Tube N/A N/A N/A
Remove Combustion Body, Solenoid Valve N/A N/A
Remove Precooler, Elbow N/A N/A N/A
Separate Combustion Head, Air Control Valve N/A N/A N/A
Separate Precooler, Hose(S) N/A N/A N/A
Separate Precooler, Supply Line N/A N/A N/A
Clean 0.1 0.1 0.1 0.1
Clean Precooler
Install 0.5 0.5 0.2 0.9
Install Precooler
Connect Precooler, Supply Line N/A N/A N/A
Install Air Inlet, Precooler To Aftercooler N/A
Connect Precooler, Hose(S) N/A N/A N/A
Install Combustion Body, Solenoid Valve N/A N/A
Connect Combustion Head, Air Control Valve N/A N/A N/A
Refill Engine Coolant N/A
Install Precooler, Elbow N/A N/A N/A
Install Precooler, Tube N/A N/A N/A
Install Air Line/Pipe, Precooler To Aftercooler N/A N/A N/A
Page 24 of 255
C13 ACERT® 2007
105P 010 OX Precooler, Remove & Install, Out F/Out Hull/Off Site
Notes: None
0.3 0.3 0.3 0.3
Remove 0.1 0.1 0.1 0.1

Remove Combustion Head, Air Control Valve, Out Of Frame
Remove Precooler, Out F/Out Hull/Off Site
Install 0.2 0.2 0.2 0.2
Install Precooler, Out F/Out Hull/Off Site
Install Combustion Head, Air Control Valve, Out Of Frame

105P 030 Precooler, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Precooler

105P 035 Precooler, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Precooler

105P 074 Precooler, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Precooler

1050 034 Air Induction & Exh Sys, Crack/Leak Test
Notes: Use this code when diagnosing engine performance problems.
0.2 0.2 0.2 0.2
Crack/Leak Test 0.2 0.2 0.2 0.2
Page 25 of 255
C13 ACERT® 2007
Crack/Leak Test Air Induction & Exh Sys

1050 040 Air Induction & Exh Sys, Inspect
Notes: Use this code when diagnosing engine performance problems.
0.2 0.2 0.2 0.2
Inspect 0.2 0.2 0.2 0.2

Remove & Install Air Cleaner, Filter
Inspect Air Induction & Exh Sys, Tube
Inspect Air Cleaner, Filter
Inspect Exhaust Pipe

1051 010 Air Cleaner, Remove & Install
Notes: This code may be claimed, as needed, if not already included in another repair.
0.2 0.2 0.6 0.2
Remove 0.1 0.1 0.3 0.1

Remove Air Cleaner, Clamp N/A
Remove Air Cleaner, Tube N/A N/A N/A
Remove Air Cleaner, Housing
Install 0.1 0.1 0.3 0.1
Install Air Cleaner, Housing
Install Air Cleaner, Clamp N/A
Install Air Cleaner, Tube N/A N/A N/A

1052 010 S Turbocharger, Remove & Install, Set (All)
4.3 4.6 5.8 5.1
Remove 1.9 1.8 2.2 1.9

Remove Air Inlet, Turbo To Aftercooler N/A
Remove Combustion Head, Line(S), One Or Both N/A
Separate Clean Gas Induction Valve, Clamp
Separate Combustion Head, Clamp
Separate Combustion Body, Bracket
Page 26 of 255
C13 ACERT® 2007

Remove Air Line/Pipe, Air
Remove High-Pressure Turbo, Elbow
Remove Combustion Body, Solenoid Valve N/A
Remove High-Pressure Turbo, Mounting N/A
Clean 0.5 0.5 0.5 0.5
Install 1.9 2.3 3.1 2.7
Install High-Pressure Turbo, Mounting N/A
Install Combustion Body, Solenoid Valve N/A
Install High-Pressure Turbo, Elbow
Install Air Line/Pipe, Air
Connect Combustion Body, Bracket
Connect Combustion Head, Clamp
Install Combustion Head, Line(S), One Or Both N/A
Install Air Inlet, Turbo To Aftercooler N/A

1052 010 LI Turbocharger, Remove & Install, Line(S)
Notes: None
0.9 1.0 1.0 1.2
Remove 0.4 0.3 0.2 0.3

Remove Air Inlet, Lo-Pr Turbo 2 Hi-Pr Turbo N/A N/A N/A
Clean 0.3 0.3 0.3 0.3
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Install 0.2 0.4 0.5 0.6
Install Air Inlet, Lo-Pr Turbo 2 Hi-Pr Turbo N/A N/A N/A

1052 017 Turbocharger, Disassemble & Assemble
Notes: None
0.2 0.2 0.2 0.2
Disassemble & Assemble 0.2 0.2 0.2 0.2

Disassemble & Assemble Turbocharger

1052 030 Turbocharger, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Turbocharger

1052 035 Turbocharger, Troubleshoot
0.6 0.6 0.6 0.6

Troubleshoot Turbocharger

1052 040 Turbocharger, Inspect
Notes: If this code is used, do not also submit code (1052-082).
Use this code when diagnosing engine performance problems.
0.2 0.2 0.2 0.2
Inspect 0.2 0.2 0.2 0.2

Inspect Turbocharger

1052 074 Turbocharger, Wash
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C13 ACERT® 2007
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Turbocharger

1052 082 Turbocharger, Measure
Notes: Use this code when diagnosing engine performance problems, but do not also submit code (1052-040).
0.4 0.4 0.4 0.4
Measure 0.4 0.4 0.4 0.4

Measure Turbocharger

1058 010 PXS Inlet Manifold, Remove & Install, Pressure Sensor
Notes: None
0.2 0.2 0.3 0.3
Remove 0.1 0.1 0.1 0.2

Separate Inlet Manifold, Wiring
Remove Air Inlet, Aftercooler To Manifold N/A N/A N/A
Remove Inlet Manifold, Pressure Sensor
Install 0.1 0.1 0.2 0.1
Install Inlet Manifold, Seal
Install Inlet Manifold, Pressure Sensor
Connect Inlet Manifold, Wiring
Install Air Inlet, Aftercooler To Manifold N/A N/A N/A

1058 010 TMS Inlet Manifold, Remove & Install, Temperature Sensor
0.2 0.2 0.2 0.2
Remove 0.1 0.1 0.1 0.1

Separate Inlet Manifold, Wiring
Remove Inlet Manifold, Temperature Sensor
Install 0.1 0.1 0.1 0.1
Install Inlet Manifold, Seal
Install Inlet Manifold, Temperature Sensor
Connect Inlet Manifold, Wiring

1058 082 PX Inlet Manifold, Measure, Pressure(S)
Notes:
None
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C13 ACERT® 2007
0.3 0.3 0.3 0.3
Measure 0.3 0.3 0.3 0.3

Measure Inlet Manifold, Pressure(S)

1059 010 Exhaust Manifold, Remove & Install
7.1 7.1 8.4 7.9
Remove 2.7 2.6 3.0 3.0

Separate Exhaust Pipe
Remove Exhaust Combustion Lines N/A
Separate Combustion Body, Bracket
Separate Spark Plug, Wire(S) N/A
Remove Combustion Body, Sensor
Remove Combustion Body, Clamp N/A
Remove Combustion Body N/A
Separate Low-Pressure Turbocharger, Drain Line
Separate Combustion Head, Clamp N/A N/A N/A
Separate Low-Pressure Turbocharger, Supply Line
Remove Coolant Hose/Lines, Each N/A
Remove Air Line/Pipe, Air N/A
Remove Exhaust Pipe, Hi-Press Turbo 2 Precoolr N/A
Remove High-Pressure Turbo, Elbow N/A N/A N/A
Remove Low-Pressure Turbocharger, Housing N/A N/A N/A
Remove Turbocharger Heat Shield, Low Pressure N/A N/A N/A
Remove Precooler N/A
Remove Clean Gas Induction Valve, Bracket
Remove Low-Pressure Turbocharger, Bracket
Page 30 of 255
C13 ACERT® 2007
Separate Spark Plug N/A N/A N/A

Separate Combustion Head, Line(S) N/A N/A N/A
Separate Exhaust Pipe, Turbocharger To Exhaust N/A
Remove Exhaust Manifold
Clean 0.7 0.7 0.7 0.7
Clean Turbocharger, Line(S)
Clean Exhaust Manifold
Install 3.7 3.8 4.7 4.2
Install Exhaust Manifold, Gasket
Install Exhaust Manifold
Install Low-Pressure Turbocharger, Bracket
Connect Exhaust Pipe, Turbocharger To Exhaust N/A
Connect Exhaust Pipe
Install Combustion Body N/A
Install Clean Gas Induction Valve, Bracket
Install Exhaust Combustion Lines N/A
Connect Combustion Head, Line(S) N/A N/A N/A
Connect Spark Plug N/A N/A N/A
Connect Spark Plug, Wire(S) N/A
Install Combustion Body, Sensor
Install Precooler N/A
Install Exhaust Pipe, Hi-Press Turbo 2 Precoolr N/A
Install Coolant Hose/Lines, Each N/A
Install Low-Pressure Turbocharger, Housing N/A N/A N/A
Install High-Pressure Turbo, Elbow N/A N/A N/A
Connect Low-Pressure Turbocharger, Drain Line N/A N/A N/A
Connect Low-Pressure Turbocharger, Supply Line N/A N/A N/A
Install Air Line/Pipe, Air N/A
Install Combustion Body, Clamp N/A
Install Low-Pressure Turbocharger, Supply Line N/A
Install Low-Pressure Turbocharger, Drain Line N/A
Connect Combustion Body, Bracket
Connect Combustion Head, Clamp N/A N/A N/A
Install Air Inlet, Lo-Pr Turbo 2 Hi-Pr Turbo N/A
Connect Air Compressor, Line(S) N/A N/A
Connect Air Compressor, Supply Line N/A N/A N/A
Connect Combustion Head, Line(S), One Or Both N/A N/A
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C13 ACERT® 2007
Install Air Line/Pipe, Lo-Pr Turbo 2 Hi-Pr Turbo N/A N/A N/A

1059 010 OX Exhaust Manifold, Remove & Install, Out F/Out Hull/Off Site
Notes: None
0.8 0.8 0.8 0.8
Remove 0.2 0.2 0.2 0.2

Remove Low-Pressure Turbocharger, Bracket
Remove Exhaust Manifold, Stud(S)
Remove Exhaust Manifold, Out F/Out Hull/Off Site
Clean 0.2 0.2 0.2 0.2
Clean Exhaust Manifold, Out F/Out Hull/Off Site
Install 0.4 0.4 0.4 0.4
Install Exhaust Manifold, Gasket
Install Exhaust Manifold, Out F/Out Hull/Off Site
Install Exhaust Manifold, Stud(S)
Install Low-Pressure Turbocharger, Bracket

1059 017 Exhaust Manifold, Disassemble & Assemble
Notes: If required, add code to (1059-010) for R&I Exhaust Manifold.
0.3 0.3 0.3 0.3

Disassemble & Assemble Exhaust Manifold

1059 030 Exhaust Manifold, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Exhaust Manifold

1059 035 Exhaust Manifold, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Exhaust Manifold
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C13 ACERT® 2007

1059 074 Exhaust Manifold, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Exhaust Manifold

1061 010 Exhaust Pipe, Remove & Install
Notes: Use this code in conjunction with repair time codes that require exhaust piping removal for engine component accessibility.
0.3 0.3 0.3 0.4
Remove 0.1 0.1 0.1 0.2

Remove Exhaust Pipe
Install 0.2 0.2 0.2 0.2

1063 034 AA Aftercooler, Crack/Leak Test, Air To Air
0.6 0.6 0.6 0.6

Crack/Leak Test Aftercooler, Air To Air

1064 010 AA Aftercooler Core, Remove & Install, Air To Air
Notes: For aftercoolers mounted on the internal framing of the radiator or in a RE cab type, claim actual reasonable time.
If core is flushed & cleaned by dealer, add code (1064-046-AA) for flush.
This time is based on R&I aftercooler when associated with a turbo failure, this time does not include R&I air inlet pipe to turbo.
1.7 1.7 0.0 1.5
Remove 0.7 0.7 0.0 0.6

Separate Air Inlet, Aftercooler To Manifold N/A
Remove Refrigerant Condenser, Core N/A
Remove Aftercooler Core, Air To Air N/A
Install 1.0 1.0 0.0 0.9
Install Aftercooler Core, Air To Air N/A
Install Refrigerant Condenser, Core N/A
Connect Air Inlet, Aftercooler To Manifold N/A
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C13 ACERT® 2007
1064 034 AA Aftercooler Core, Crack/Leak Test, Air To Air

Notes: None
0.6 0.6 0.6 0.6

Crack/Leak Test Aftercooler Core, Air To Air

1064 046 AA Aftercooler Core, Flush, Air To Air
Notes: None
0.9 0.9 0.9 0.9
Flush 0.9 0.9 0.9 0.9

Flush Aftercooler Core, Air To Air

1067 010 Exhaust Heat Shield, Remove & Install
Notes: None
0.5 0.5 0.5 0.5
Remove & Install 0.5 0.5 0.5 0.5

Remove & Install Exhaust Heat Shield

1067 017 Exhaust Heat Shield, Disassemble & Assemble
Notes: None
0.5 0.5 0.5 0.5

Disassemble & Assemble Exhaust Heat Shield

107P 010 Air Pump, Remove & Install
Notes: Aka: ARD Purge Air Pump.
Claim this code, where applicable, on early arrangement model.
0.6 0.6 0.7 0.6
Remove 0.3 0.3 0.3 0.3

Separate Air Pump, Wiring Harness
Remove Fuel Filter
Remove Air Pump, Line(S) N/A N/A N/A
Page 34 of 255
C13 ACERT® 2007
Separate Air Pump, Hose(S)

Remove Air Pump, Bracket N/A N/A N/A
Remove Air Pump
Install 0.3 0.3 0.4 0.3
Install Air Pump
Install Air Pump, Bracket N/A N/A N/A
Connect Air Pump, Hose(S)
Install Air Pump, Line(S) N/A N/A N/A
Connect Air Pump, Wiring Harness
Install Fuel Filter

107P 030 Air Pump, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Air Pump

107P 035 Air Pump, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Air Pump

107P 074 Air Pump, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Air Pump

1074 010 HG Pcv Valve, Remove & Install, Housing
Notes: Aka: Open Crankcase Ventilation Filter Housing.
0.4 0.3 0.4 0.4
Remove 0.2 0.1 0.2 0.2
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C13 ACERT® 2007
Remove Pcv Valve, Hose(S)

Remove Pcv Valve, Housing
Install 0.2 0.2 0.2 0.2
Install Pcv Valve, Housing
Install Pcv Valve, Hose(S)

108A 010 Air Control Valve, Remove & Install
Notes: None
1.0 1.0 0.3 1.0
Remove 0.4 0.4 0.1 0.4

Separate Air Control Valve, Wiring Harness
Remove Air Control Valve, Line(S)
Remove Air Control Valve, Tube
Remove Air Control Valve
Install 0.6 0.6 0.2 0.6
Install Air Control Valve
Install Air Control Valve, Tube
Install Air Control Valve, Line(S)
Connect Air Control Valve, Wiring Harness

108A 030 Air Control Valve, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Air Control Valve

108A 035 Air Control Valve, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Air Control Valve

108A 074 Air Control Valve, Wash
Notes:
None
Page 36 of 255
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Air Control Valve

108B 010 Combustion Body, Remove & Install
Notes:
1.9 1.9 2.7 2.0
Remove 0.8 0.8 0.9 0.8

Remove Exhaust Pipe N/A N/A
Separate Combustion Body, Line(S), Set (All)
Separate Combustion Head, Tube N/A
Separate Spark Plug, Wire(S)
Separate Combustion Head N/A N/A
Separate Combustion Head, Temperature Sensor
Remove Combustion Body, Clamp
Remove Combustion Head, Mounting N/A N/A N/A
Remove Combustion Body
Separate Combustion Body, Tube N/A N/A N/A
Clean 0.1 0.1 0.1 0.1
Clean Combustion Body
Install 1.0 1.0 1.7 1.1
Install Combustion Body
Install Combustion Body, Clamp
Connect Combustion Body, Tube N/A N/A N/A
Connect Combustion Head, Temperature Sensor
Connect Combustion Head, Tube N/A
Connect Spark Plug, Wire(S)
Install Combustion Body, Mounting N/A N/A
Connect Combustion Head N/A N/A
Connect Combustion Body, Line(S), Set (All)
Install Exhaust Pipe N/A N/A

108B 010 TMS Combustion Body, Remove & Install, Temperature Sensor
Notes: If required, add code (1000-010-AO-) for R&I Engine Access Cover.
This time includes both the Combustion (Flame Detection) Temperature Sensor and the Combustion Body (Boundary) Temperature
Sensor.
Claim either of these codes for sensors (108B-010-TMS-) or (108M-010-TMS-) , do not claim both codes.
1.8 1.8 1.5 1.8
Remove 0.9 0.9 0.6 0.9

Remove Fender, Step, One Side N/A
Remove Exhaust Temp Sensor
Remove Fender, Bracket
Remove Fasteners, Connectors & Hardware
Remove Combustion Head, Wiring Harness
Remove Combustion Head, Temperature Sensor
Page 37 of 255
Remove Combustion Body, Temperature Sensor
C13 ACERT® 2007
Install Exhaust Temp Sensor

Install Combustion Head, Temperature Sensor
Install Install Fasteners, Connectors & Hardware 0.9 0.9 0.9 0.9
Install Combustion Body, Temperature Sensor
Install Combustion Head, Wiring Harness
Install Fender, Bracket N/A
Install Body Panel, One Side N/A
Install Fender Step, One Side N/A

108B 030 Combustion Body, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Combustion Body

108B 035 Combustion Body, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Combustion Body

108B 074 Combustion Body, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Combustion Body

108B 535 Combustion Body, Check
Notes: None
0.1 0.1 0.1 0.1
Check 0.1 0.1 0.1 0.1

Modify Pers Mod-Chg Eng Paramtr, Using Ecap/Et
Run Ignition System, Using Ecap/Et
Page 38 of 255
C13 ACERT® 2007

108C 010 CGI Cooler, Remove & Install
Notes: None
4.4 4.5 5.0 4.5
Remove 1.7 1.7 1.9 1.7

Remove Radiator Hose, Lower N/A
Remove TC/Trans Oil Cooler, Bracket N/A N/A N/A
Separate Low-Pressure Turbocharger, Housing N/A N/A N/A
Remove CGI Cooler, CGI Clr Out To CGI Vlv In N/A
Drain CGI Cooler N/A
Separate Clean Gas Induction Valve, Line(S) N/A
Remove Engine Oil Cooler, Return N/A
Remove Engine Oil Lines, Return N/A N/A N/A
Remove CGI Cooler, Elbow N/A
Remove Engine Oil Lines, Supply N/A N/A N/A
Separate Eng Oil Filter Hsg/Base, Line(S) N/A N/A N/A
Remove Venturi, Elbow
Remove Venturi, Temperature Sensor N/A
Remove CGI Cooler
Remove Coolant Hose/Lines N/A N/A N/A
Clean 0.4 0.4 0.4 0.4
Clean CGI Cooler, Line(S)
Clean CGI Cooler, Gasket
Clean CGI Cooler
Install 2.3 2.4 2.7 2.4
Install CGI Cooler
Install Venturi, Elbow
Install Coolant Hose/Lines N/A N/A N/A
Install Venturi, Temperature Sensor N/A
Install CGI Cooler, Elbow N/A
Connect Clean Gas Induction Valve, Line(S) N/A
Connect Eng Oil Filter Hsg/Base, Line(S) N/A N/A N/A
Install Engine Oil Lines, Return N/A N/A N/A
Install Engine Oil Lines, Supply N/A N/A N/A
Install Engine Oil Cooler, Return N/A
Connect Low-Pressure Turbocharger, Housing N/A N/A N/A
Install CGI Cooler, CGI Clr Out To CGI Vlv In N/A
Install Exhaust Pipe, Hi-Press Turbo 2 Precoolr N/A N/A N/A
Install TC/Trans Oil Cooler, Bracket N/A N/A N/A
Page 39 of 255
C13 ACERT® 2007

Install Radiator Hose, Lower N/A

108C 010 NS CGI Cooler, Remove & Install, Sensor
Notes: None
0.2 0.2 0.2 0.2
Remove 0.1 0.1 0.1 0.1

Separate CGI Cooler, Wiring
Separate CGI Cooler, Line(S)
Remove CGI Cooler, Sensor
Install 0.1 0.1 0.1 0.1
Connect CGI Cooler, Line(S)
Install CGI Cooler, Sensor
Install CGI Cooler, Wiring

108C 010 OX CGI Cooler, Remove & Install, Out F/Out Hull/Off Site
Notes: None
0.5 0.5 0.5 0.5
Remove 0.1 0.1 0.1 0.1

Remove Venturi, Out F/Out Hull/Off Site
Remove CGI Cooler, Line(S)
Remove CGI Cooler, Out F/Out Hull/Off Site
Install 0.4 0.4 0.4 0.4
Install CGI Cooler, Out F/Out Hull/Off Site
Install CGI Cooler, Seal, Set (All)
Install CGI Cooler, Line(S)
Install Venturi, Out F/Out Hull/Off Site

108C 010 PXS CGI Cooler, Remove & Install, Pressure Sensor
Notes: None
0.2 0.2 0.2 0.2
Remove 0.1 0.1 0.1 0.1

Separate CGI Cooler, Wiring
Remove CGI Cooler, Pressure Sensor
Install 0.1 0.1 0.1 0.1
Install CGI Cooler, Seal
Page 40 of 255
C13 ACERT® 2007
Install CGI Cooler, Pressure Sensor

Connect CGI Cooler, Wiring

108C 010 TMS CGI Cooler, Remove & Install, Temperature Sensor
Notes: None
0.2 0.2 0.3 0.2
Remove 0.1 0.1 0.1 0.1

Remove CGI Cooler, Wiring
Remove CGI Cooler, Temperature Sensor
Install 0.1 0.1 0.2 0.1
Install CGI Cooler, Seal
Install CGI Cooler, Temperature Sensor
Install CGI Cooler, Wiring

108C 030 CGI Cooler, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair CGI Cooler

108C 035 CGI Cooler, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot CGI Cooler

108C 074 CGI Cooler, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash CGI Cooler
Page 41 of 255
C13 ACERT® 2007
108E 010 Exhaust Combustion Lines, Remove & Install

Notes: None
0.8 0.8 0.8 0.8
Remove 0.2 0.2 0.2 0.2

Remove Exhaust Combustion Lines
Clean 0.1 0.1 0.1 0.1
Clean Exhaust Combustion Lines
Install 0.5 0.5 0.5 0.5
Install Exhaust Combustion Lines

108E 030 Exhaust Combustion Lines, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Exhaust Combustion Lines

108E 035 Exhaust Combustion Lines, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Exhaust Combustion Lines

108E 074 Exhaust Combustion Lines, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Exhaust Combustion Lines

108F 010 Diesel Particulate Filter, Remove & Install
Notes: None
2.2 2.2 2.2 1.5
Page 42 of 255
C13 ACERT® 2007
Remove 0.5 0.5 0.5 0.6

Remove Diesel Particulate Filter, Shield N/A N/A N/A
Remove Diesel Particulate Filter, Wiring
Remove Exhaust Pipe
Remove Exhaust Pipe, From Comb Body To DPF
Remove Exhaust Pipe, From DPF To CGI
Remove Diesel Particulate Filter
Remove Diesel Particulate Filter, Clamp N/A N/A N/A
Install 1.7 1.7 1.7 0.9
Install Diesel Particulate Filter
Install Diesel Particulate Filter, Clamp N/A N/A N/A
Install Diesel Particulate Filter, Wiring
Install Exhaust Pipe, From Comb Body To DPF
Install Exhaust Pipe, From DPF To CGI
Install Diesel Particulate Filter, Shield N/A N/A N/A

108F 010 CMO Diesel Particulate Filter, Remove & Install, Control Module
Notes: None
0.4 0.4 0.4 0.4
Remove 0.2 0.2 0.2 0.2

Separate Diesel Particulate Filter, Wiring
Remove Diesel Particulate Filter, Sensor
Remove Diesel Particulate Filter, Control Module
Install 0.2 0.2 0.2 0.2
Install Diesel Particulate Filter, Control Module
Install Diesel Particulate Filter, Sensor
Install Diesel Particulate Filter, Wiring

108F 010 NS Diesel Particulate Filter, Remove & Install, Sensor
Notes: None
0.1 0.1 0.1 0.1

Remove Diesel Particulate Filter, Sensor
Install Diesel Particulate Filter, Sensor

108F 030 Diesel Particulate Filter, Test After Repair
Notes: None
0.3 0.3 0.3 0.3
Page 43 of 255
C13 ACERT® 2007
Test After Repair Diesel Particulate Filter

108F 035 Diesel Particulate Filter, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Diesel Particulate Filter

108F 038 EI Diesel Particulate Filter, Diagnostic Test, Engine In Frame
Notes: On Vehicle Testing of the Diesel Particulate Filter (DPF).
If required, add code (108F-038-IO-) for a dual outlet DPF or vertical DPF.
2.4 2.4 2.4 2.4
Diagnostic Test 2.4 2.4 2.4 2.4

Diagnostic Test Diesel Particulate Filter, Manual
Regenerate Engine Elec Control (Pgm), Adjustable
Adjust Engine, AT Low Idle
Remove Exhaust Pipe, Engine In Frame
Run Engine, AT Low Idle, First One
Install Air Filter Element, Holder
Run Engine, AT Low Idle, Remaining
Remove Air Filter Element, Holder
Inspect Air Filter Element
Install Exhaust Pipe, Engine In Frame
Clean Diesel Particulate Filter, Connector(S)

108F 038 IO Diesel Particulate Filter, Diagnostic Test, Includes Other Activities
Notes: If required, add to code (108F-038-EI-) for a dual outlet DPF or vertical DPF.
0.2 0.2 0.2 0.2

Diagnostic Test Diesel Particulate Filter, Includes Other Activities

108F 074 Diesel Particulate Filter, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Diesel Particulate Filter
Page 44 of 255
C13 ACERT® 2007

108F 515 Diesel Particulate Filter, Regenerate
Notes: If the technician performed a manual regen, claim this code only.
0.9 0.9 0.9 0.9
Regenerate 0.9 0.9 0.9 0.9

Regenerate Diesel Particulate Filter

108M 010 Combustion Head, Remove & Install
Notes: AKA: ARD Head.
If required, add code (1000-010-AO-) for R&I Engine Access Cover.
3.1 3.1 3.2 3.1
Remove 1.3 1.3 1.3 1.3

Remove Exhaust Combustion Lines
Remove Combustion Head, Sensor
Remove Spark Plug
Separate Coolant Hose/Lines
Remove Combustion Head, Tube
Remove Combustion Head
Clean 0.1 0.1 0.1 0.1
Clean Combustion Head
Install 1.7 1.7 1.8 1.7
Install Combustion Head
Install Combustion Head, Sensor
Connect Coolant Hose/Lines
Install Exhaust Combustion Lines
Install Spark Plug
Connect Spark Plug, Wire(S)
Install Combustion Head, Tube

108M 010 TMS Combustion Head, Remove & Install, Temperature Sensor
Notes: This time includes both the Combustion (Flame Detection) Temp Sensor and the Combustion Body (Boundary) Temp Sensor.
Claim either of these codes for sensors (108B-010-TMS) or (108M-010-TMS),
do not claim both codes.
1.8 1.8 1.5 1.8
Remove Remove Fender Step, One Side 0.9 0.9 0.6 0.9
Remove Fasteners, Conn & Hardwr
Remove Combustion Head, Wiring Harness
Remove Combustion Head, Temperature Sensor
Remove Combustion Body, Temperature Sensor 0.9 0.9 0.9 0.9
Remove Body Panel, One Side
Remove Fender, Bracket
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https://webwasqwn1.ecorp.cat.com:8144/TRG_Authoring/servlet/cat.dcs.ssd.trg.booklet.se... 1/24/2011
C13 ACERT® 2007
Install Combustion Body, Temperature Sensor

Install Combustion Head, Temperature Sensor
Install Combustion Head, Wiring Harness
Install Fasteners, Conn & Hardwr
Install Fender, Bracket
Install Body Panel, One Side
Install Fender Step, One Side
108M 030 Combustion Head, Test After Repair
Notes: None
0.5 0.5 0.5 0.5

Test After Repair Combustion Head

108M 035 Combustion Head, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Combustion Head

108M 070 IC Combustion Head, Clean, Internal Component(S)
Notes: None
0.2 0.2 0.1 0.2
Clean 0.2 0.2 0.1 0.2

Remove Spark Plug
Clean Combustion Head, Internal Component(S)
Inspect Spark Plug
Install Spark Plug

108M 074 Combustion Head, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Combustion Head
Page 46 of 255
C13 ACERT® 2007

108M 535 Combustion Head, Check
Notes: None
0.1 0.1 0.1 0.1
Check 0.1 0.1 0.1 0.1


108N 010 Clean Gas Induction Valve, Remove & Install
Notes: Aka: Clean Gas Induction Mixer.
1.0 1.2 1.4 1.5
Remove 0.4 0.5 0.7 0.6

Remove Precooler N/A N/A N/A
Remove Precooler, Tube N/A
Remove Air Line/Pipe, Lo-Pr Turbo 2 Hi-Pr Turbo
Remove Air Inlet, Filter To CGI Valve N/A N/A
Remove Exhaust Pipe, Lo-Pr Turbo 2 Hi-Pr Turbo N/A
Separate Clean Gas Induction Valve, Supply Line
Remove Air Line/Pipe, Supply Line N/A N/A
Separate Air Compressor, Supply Line N/A
Install 0.6 0.7 0.7 0.9
Connect Clean Gas Induction Valve, Supply Line
Connect Air Compressor, Supply Line N/A
Install Air Line/Pipe, Lo-Pr Turbo 2 Hi-Pr Turbo
Install Precooler N/A N/A N/A
Install Air Line/Pipe, Supply Line N/A N/A
Install Air Inlet, Filter To CGI Valve N/A N/A
Install Precooler, Tube N/A
Install Exhaust Pipe, Lo-Pr Turbo 2 Hi-Pr Turbo N/A

108N 010 AQ Clean Gas Induction Valve, Remove & Install, Actuator
Notes: None
0.4 0.4 0.4 0.4
Remove 0.2 0.2 0.2 0.2
Page 47 of 255
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Remove Clean Gas Induction Valve, Actuator
Install 0.2 0.2 0.2 0.2
Install Clean Gas Induction Valve, Actuator

108N 010 OX Clean Gas Induction Valve, Remove & Install, Out F/Out Hull/Off Site
Notes: None
0.6 0.6 0.6 0.6
Remove 0.2 0.2 0.2 0.2

Remove Air Inlet, Lo-Pr Turbo 2 Hi-Pr Turbo, Out Of Frame
Remove Exhaust Combustion Lines, Out F/Out Hull/Off Site
Remove Clean Gas Induction Valve, Clamp
Remove Clean Gas Induction Valve, Out F/Out Hull/Off Site
Install 0.4 0.4 0.4 0.4
Install Clean Gas Induction Valve, Out F/Out Hull/Off Site
Install Clean Gas Induction Valve, Clamp
Install Exhaust Combustion Lines, Out F/Out Hull/Off Site
Install Air Inlet, Lo-Pr Turbo 2 Hi-Pr Turbo, Out Of Frame

108N 030 Clean Gas Induction Valve, Test After Repair
Notes: None
0.5 0.5 0.5 0.5

Test After Repair Clean Gas Induction Valve

108N 035 Clean Gas Induction Valve, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Clean Gas Induction Valve

108N 074 Clean Gas Induction Valve, Wash
Notes: None
Page 48 of 255
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0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Clean Gas Induction Valve

108S 030 Combustion Air System, Test After Repair
Notes: Do not claim this system code, instead claim the code for the appropriate component being repaired.
0.0 0.0 0.0 0.0

Test After Repair Combustion Air System

108S 035 Combustion Air System, Troubleshoot
Notes: None
0.0 0.0 0.0 0.0

Troubleshoot Combustion Air System

108S 038 Combustion Air System, Diagnostic Test
Notes: None
0.3 0.3 0.3 0.3

Connect Electrical Test Equipment, Electric
Connect Electrical Test Equipment, On Engine
Start Electrical Test Equipment
Obtain Eng Electronic Cont Mod, Report
Diagnostic Test Air Induction & Exh Sys, Using Ecap/Et
Check Electrical Test Equipment, Parameters/Diagnostics

108S 038 PX Combustion Air System, Diagnostic Test, Pressure(S)
Notes: This time includes time to clean the ARD nozzle.
0.4 0.4 0.4 0.4

Reprogram Electrical Test Equipment, Parameters/Diagnostics
Inspect Air Pump
Check Air Pump, Pressure(S)
Remove Combustion Head, Plug(S)
Clean Combustion Head
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Install Combustion Head, Plug(S)

Start Engine, AT Low Idle
Measure Air Pump, Pressure(S)

108S 038 ZPA Combustion Air System, Diagnostic Test, Troubleshoot Procedure A
Notes: None
0.2 0.2 0.2 0.2

Inspect Combustion Air System, Line(S)

108S 038 ZPB Combustion Air System, Diagnostic Test, Troubleshoot Procedure B
Notes: This time includes R&I of the combustion air system air control valve.
1.2 1.2 1.3 1.2

Remove Precooler, Tube
Separate Combustion Air System, Line(S)
Separate Combustion Air System, Wiring
Remove Engine Oil Lines, Air Control Valve
Remove Combustion Air System, Air Control Valve
Clean & Inspect Combustion Air System, Air Control Valve
Install Combustion Air System, Air Control Valve
Install Engine Oil Lines, Air Control Valve
Connect Combustion Air System, Wiring
Connect Combustion Air System, Line(S)
Install Precooler, Tube

108S 038 ZPC Combustion Air System, Diagnostic Test, Troubleshoot Procedure C
Notes: This time includes R&I of the combustion air pressure sensor.
0.5 0.5 0.5 0.5

Inspect Combustion Air System, Tube
Remove Combustion Sensor, Wiring Harness
Remove Combustion Sensor, Pressure Sensor
Clean & Inspect Combustion Sensor, Pressure Sensor
Install Combustion Sensor, Pressure Sensor
Install Combustion Sensor, Wiring Harness
Inspect Combustion Air System, Clamp
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108S 074 Combustion Air System, Wash
Notes: Do not claim this system code, instead claim the code for the appropriate component being repaired.
0.0 0.0 0.0 0.0
Wash 0.0 0.0 0.0 0.0

Wash Combustion Air System

108S 535 Combustion Air System, Check
Notes: This time is for performing a data log using electronic technician.
0.6 0.6 0.6 0.6
Check 0.6 0.6 0.6 0.6

Run Electrical Test Equipment, Data Log

108V 010 Venturi, Remove & Install
0.5 0.5 1.0 0.5
Remove 0.2 0.2 0.5 0.2

Separate Venturi, Sensor
Separate Venturi, Supply Line
Separate Venturi, Clamp
Remove Venturi
Install 0.3 0.3 0.5 0.3
Install Venturi
Connect Venturi, Supply Line
Connect Venturi, Sensor
Connect Venturi, Clamp

108V 030 Venturi, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Venturi

108V 035 Venturi, Troubleshoot
Notes:
None
Page 51 of 255
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0.5 0.5 0.5 0.5

Troubleshoot Venturi

108V 074 Venturi, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Venturi

1080 038 ZPA EGR System, Diagnostic Test, Troubleshoot Procedure A
Notes: This time includes R&I of the clean gas induction valve and actuator.
1.6 1.6 2.0 1.7

Remove Air Inlet, Filter To CGI Valve
Diagnostic Test Combustion Air System, Using Ecap/Et
Inspect Clean Gas Induction Valve, Air Control Valve
Remove Clean Gas Induction Valve, Actuator
Separate Clean Gas Induction Valve, Supply Line
Remove Air Compressor, Line(S)
Install Clean Gas Induction Valve, Actuator
Install Air Compressor, Line(S)
Connect Clean Gas Induction Valve, Supply Line
Install Air Inlet, Filter To CGI Valve

1080 038 ZPB EGR System, Diagnostic Test, Troubleshoot Procedure B
Notes: If the clean gas induction valve actuator was removed claim code (108N-010-AQ).
If the clean gas induction valve was removed claim code (108N-010).
0.5 0.5 0.6 0.5
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Inspect EGR System, Tube

1080 038 ZPC EGR System, Diagnostic Test, Troubleshoot Procedure C
Notes: If the clean gas induction valve actuator was removed claim code (108N-010-AQ).
If the clean gas induction valve was removed claim code (108N-010).
0.3 0.3 0.3 0.3

Inspect Clean Gas Induction Valve, Line(S)
Run Air Induction & Exh Sys, Using Ecap/Et

1080 038 ZPD EGR System, Diagnostic Test, Troubleshoot Procedure D
Notes: None
0.3 0.3 0.3 0.3

Inspect EGR System, Tube

1080 535 EGR System, Check
Notes: Aka: Exhaust Gas Recirculation System.
0.3 0.3 0.3 0.3
Check 0.3 0.3 0.3 0.3

Page 53 of 255
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Notes:

1100 002 Cylinder Head Assembly, Tfr Components To/From
Notes: Add this code to repair codes that include R&I cylinder head, when replacing with an exchange cylinder head.
1.9 1.9 1.9 1.9

Remove & Install Exhaust Manifold
Remove & Install Exhaust Manifold, Stud(S)
Remove & Install Thermostat/Water Temp Reg
Remove & Install Lifting Eye/Bracket
Remove & Install Inlet Air Temp Sensor
Remove & Install Boost Pressure Sensor
Unpack & Pack Cylinder Head Assembly
Steam Clean Cylinder Head Assembly
Paint Cylinder Head Assembly

1100 010 Cylinder Head Assembly, Remove & Install
Page 54 of 255
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If required, add code (7252-010-IN-E) for R&I Inner Fender or (7252-010--S) for R&I Fender, Set.
17.9 18.7 29.2 23.0
Remove 5.6 5.9 10.2 7.4

Remove Engine, Out Of Frame N/A N/A N/A
Separate Hood, Connector(S) N/A N/A
Separate Hood, Wiring Harness N/A N/A N/A
Time Flywheel, With Pin N/A N/A N/A
Separate Battery Cable N/A
Remove Hood N/A N/A N/A
Drain Engine Oil N/A
Separate Wiring Harness, Out F/Out Hull/Off Site N/A N/A N/A
Remove Bumper N/A N/A N/A
Remove Valve Cover, Out F/Out Hull/Off Site N/A N/A N/A
Remove Valve Actuator, Out F/Out Hull/Off Site, Set (All) N/A N/A N/A
Remove Rocker Arm, Out F/Out Hull/Off Site, Set (All) N/A N/A N/A
Connect Pres & Vac Eqp M&A Tools N/A N/A
Remove Air Inlet, Aftercooler To Manifold N/A
Remove Valve Bridge, Out F/Out Hull/Off Site, Set (All) N/A N/A N/A
Connect Charging Equipment N/A N/A
Separate Unit Injector, Wiring Harness, Set (All)
Remove Air Inlet, Lo-Pr Turbo 2 Hi-Pr Turbo N/A
Remove Valve Cover Base, Wiring Harness N/A N/A
Separate Pres & Vac Eqp M&A Tools N/A N/A
Remove Exhaust Combustion Lines N/A N/A N/A
Separate Charging Equipment N/A N/A
Remove Valve Cover Base, Out F/Out Hull/Off Site N/A N/A N/A
Remove Unit Injector, Out F/Out Hull/Off Site, Set (All) N/A N/A N/A
Separate Air Compressor, Line(S) N/A N/A
Separate Clean Gas Induction Valve, Wiring N/A N/A
Separate Radiator Hose, Upper N/A
Separate Radiator, Support, One Side N/A N/A N/A
Separate Coolant Hose/Lines, Out F/Out Hull/Off Site N/A N/A N/A
Remove Combustion Head, Tube N/A N/A
Separate Clean Gas Induction Valve, Hose(S) N/A
Remove Combustion Head, Line(S)
Remove Clean Gas Induction Valve N/A
Remove Fan Guard N/A N/A N/A
Remove Venturi, Bracket N/A N/A
Remove Fan N/A
Separate Combustion Body, Bracket N/A N/A
Remove Fan, Belt N/A N/A N/A
Separate Low-Pressure Turbocharger, Supply Line N/A
Remove Clean Gas Induction Valve, Out F/Out Hull/Off Site N/A N/A N/A
Separate Wiring Harness, Chassis N/A
Page 55 of 255
C13 ACERT® 2007 Page 53 of 213
Separate Low-Pressure Turbocharger, Drain Line N/A

Remove Air Line/Pipe, CGI Clr Out To CGI Vlv In N/A N/A
Separate Air Conditioner Lines N/A N/A N/A
Remove Low-Pressure Turbocharger, Mounting N/A
Remove Turbocharger, Line(S) N/A N/A N/A
Remove Low-Pressure Turbocharger N/A
Remove Turbo Compressor Housing, Out F/Out Hull/Off Site N/A N/A N/A
Remove Radiator Hose, Lower N/A N/A N/A
Remove High-Pressure Turbo, Out F/Out Hull/Off Site N/A N/A N/A
Separate Radiator, Support N/A N/A N/A
Remove High-Pressure Turbo, Elbow N/A
Remove Precooler, Elbow N/A N/A
Remove Radiator, Mounting N/A N/A N/A
Remove High-Pressure Turbo, Supply Line N/A
Remove Precooler, Out F/Out Hull/Off Site N/A N/A N/A
Remove Radiator N/A N/A N/A
Remove High-Pressure Turbo, Drain Line N/A
Remove Thermostat/Water Temp Reg, Housing N/A N/A
Remove Combustion Body, Out F/Out Hull/Off Site N/A N/A N/A
Remove High-Pressure Turbo N/A
Remove Coolant Hose/Lines N/A N/A N/A
Separate Heater Hose/Lines
Remove Low-Pressure Turbocharger, Out F/Out Hull/Off Site N/A N/A N/A
Remove Air Line/Pipe, Precooler To Aftercooler N/A
Remove Valve Cover N/A
Remove Valve Actuator, Set (All) N/A
Remove Alternator, Belt N/A N/A N/A
Remove Rocker Arm, Set (All) N/A
Remove Alternator, Out F/Out Hull/Off Site N/A N/A N/A
Remove Combustion Body, Sensor N/A N/A
Remove Valve Bridge, Set (All) N/A
Remove Alternator, Bracket
Remove Pcv Valve, Hose(S) N/A N/A
Remove Pcv Valve, Housing N/A N/A
Separate Combustion Head, Line(S) N/A N/A
Remove Unit Injector, Set (All) N/A
Separate Exhaust Pipe N/A N/A
Remove Eng Speed/Timing Sensor N/A N/A N/A
Remove Cylinder Head Assembly, Bracket N/A N/A N/A
Separate Exhaust Combustion Lines, Limited Quantity N/A N/A N/A
Remove Heater Hose/Lines, Fitting N/A N/A N/A
Remove Push Rod, Out F/Out Hull/Off Site N/A N/A N/A
Separate Serpentine Belt N/A
Separate Cylinder Head Assembly, Wiring Harness, Remaining N/A N/A N/A
Separate Wiring Harness, Right Side N/A N/A N/A
Remove Refrigerant Compressor N/A
Remove Cylinder Head Assembly, Bolt(S), Set (All)
Separate Alternator, Wiring Harness N/A
Remove Cylinder Head Assembly, Out F/Out Hull/Off Site N/A N/A N/A
Remove Valve Cover Base N/A
Remove Alternator N/A
Remove Radiator Hose, Vent Line N/A N/A
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Remove Fan, Hub N/A N/A

Remove Fan, Bracket N/A
Remove Crankcase Breather N/A
Separate Cylinder Head Assembly, Wiring N/A
Remove Push Rod, Set (All) N/A
Separate Precooler, Hose(S) N/A N/A N/A
Separate Precooler, Supply Line N/A N/A N/A
Separate Combustion Head, Line(S), Remaining N/A N/A
Remove Air Cleaner, Bracket N/A N/A
Separate Combustion Body, Line(S), Set (All) N/A N/A N/A
Remove Cylinder Head Assembly N/A
Measure 0.7 0.7 0.7 0.7
Install Meas & Ck Fixt M&A Tools
Measure Cylinder Liner, Liner Projection, Set (All)
Remove Meas & Ck Fixt M&A Tools
Clean 2.3 2.3 2.2 2.3
Clean Cylinder Head Assembly N/A
Machine/Grind/Mill Cylinder Block, Bolt Hole, Set (All)
Clean Cylinder Block, Top End
Clean Cylinder Head Assembly, Gasket N/A N/A N/A
Clean Cylinder Head Assembly, Out F/Out Hull/Off Site N/A N/A N/A
Steam Clean Cylinder Head Assembly, High Pressure N/A N/A N/A
Clean Valve Cover Base
Clean Valve Cover
Install 9.3 9.8 16.1 12.6
Install Cylinder Head Assembly N/A
Install Cylinder Head Assembly, Gasket N/A N/A N/A
Install Cylinder Head Assembly, Out F/Out Hull/Off Site N/A N/A N/A
Lubricate Cylinder Head Assembly, Bolt(S)
Install Cylinder Head Assembly, Bolt(S), Set (All)
Torque Cylinder Head Assembly N/A N/A N/A
Install Valve Cover Base N/A
Install Push Rod, Set (All) N/A
Connect Cylinder Head Assembly, Wiring
Install Unit Injector, Set (All) N/A
Install Push Rod, Out F/Out Hull/Off Site, Set (All) N/A N/A N/A
Connect Fuel Supply/Return Lines N/A
Connect Unit Injector, Wiring Harness, Set (All)
Connect Combustion Head, Line(S), Remaining N/A
Install Thermostat/Water Temp Reg, Housing N/A N/A
Install Heater Hose/Lines, Fitting N/A N/A N/A
Install Cylinder Head Assembly, Bracket N/A N/A N/A
Install Valve Bridge, Set (All) N/A
Install Air Compressor, Line(S), Limited Quantity N/A N/A N/A
Install Fan, Bracket N/A N/A
Install Eng Speed/Timing Sensor, Out F/Out Hull/Off Site N/A N/A N/A
Install Pcv Valve, Housing N/A N/A
Install Rocker Arm, Set (All) N/A
Connect Fuel Supply/Return Lines, Out F/Out Hull/Off Site N/A N/A N/A
Install Pcv Valve, Hose(S) N/A N/A
Time Flywheel, With Pin N/A
Adjust Inlet/Exhaust Valve, Set (All) N/A
Install Crankcase Breather N/A
Adjust Unit Injector, Set (All) N/A N/A
Install Alternator, Bracket
Install Valve Actuator, Set (All) N/A
Install Alternator N/A
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Adjust Valve Actuator, Set (All) N/A

Install Alternator, Out F/Out Hull/Off Site N/A N/A N/A
Connect Alternator, Wiring Harness N/A
Install Valve Cover N/A
Connect Serpentine Belt N/A
Install Alternator, Belt N/A N/A N/A
Connect Heater Hose/Lines
Install Low-Pressure Turbocharger N/A
Install Air Cleaner, Bracket N/A N/A
Install Combustion Body, Out F/Out Hull/Off Site N/A N/A N/A
Install Low-Pressure Turbocharger, Mounting N/A
Install Low-Pressure Turbocharger, Out F/Out Hull/Off Site N/A N/A N/A
Install Refrigerant Compressor
Install Air Compressor, Line(S) N/A
Install Clean Gas Induction Valve, Out F/Out Hull/Off Site N/A N/A N/A
Connect Wiring Harness, Chassis N/A
Install Air Line/Pipe, CGI Clr Out To CGI Vlv In N/A N/A
Connect Combustion Body, Line(S), Set (All) N/A N/A N/A
Install Turbocharger, Line(S) N/A N/A N/A
Install Fan, Hub N/A N/A
Connect Fan, Bracket N/A N/A N/A
Install High-Pressure Turbo, Out F/Out Hull/Off Site N/A N/A N/A
Install Fan N/A
Install Turbo Compressor Housing, Out F/Out Hull/Off Site N/A N/A N/A
Install Radiator Hose, Vent Line N/A N/A
Install Precooler, Elbow N/A N/A
Connect Precooler, Hose(S) N/A N/A N/A
Install Precooler, Out F/Out Hull/Off Site N/A N/A N/A
Install Radiator Hose, Upper N/A
Install Air Line/Pipe, Precooler To Aftercooler N/A
Install Venturi, Bracket N/A N/A
Install High-Pressure Turbo N/A
Install Combustion Head, Tube N/A N/A
Install Combustion Head, Line(S) N/A
Connect Coolant Hose/Lines, Out F/Out Hull/Off Site N/A N/A N/A
Connect Pres & Vac Eqp M&A Tools N/A N/A
Install High-Pressure Turbo, Drain Line N/A
Connect Charging Equipment N/A N/A
Install High-Pressure Turbo, Supply Line N/A
Install Unit Injector, Out F/Out Hull/Off Site, Set (All) N/A N/A N/A
Install Valve Cover Base, Out F/Out Hull/Off Site N/A N/A N/A
Separate Charging Equipment N/A N/A
Install Exhaust Combustion Lines N/A N/A
Separate Pres & Vac Eqp M&A Tools N/A N/A
Connect Exhaust Pipe N/A N/A
Install Valve Cover Base, Wiring Harness N/A N/A N/A
Connect Combustion Head, Line(S) N/A
Install Clean Gas Induction Valve N/A
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Install Valve Bridge, Out F/Out Hull/Off Site, Set (All) N/A N/A N/A
Install Combustion Body, Sensor N/A N/A
Install Rocker Arm, Out F/Out Hull/Off Site, Set (All) N/A N/A N/A
Connect Clean Gas Induction Valve, Hose(S) N/A
Install Valve Actuator, Out F/Out Hull/Off Site, Set (All) N/A N/A N/A
Adjust Valve Actuator, Out F/Out Hull/Off Site, Set (All) N/A N/A N/A
Install Combustion Head, Air Control Valve N/A N/A N/A
Adjust Inlet/Exhaust Valve, Out F/Out Hull/Off Site, Set (All) N/A N/A N/A
Install Valve Cover, Out F/Out Hull/Off Site N/A N/A N/A
Connect Wiring Harness, Out F/Out Hull/Off Site N/A N/A N/A
Install Engine, Out Of Frame N/A N/A N/A
Install High-Pressure Turbo, Elbow N/A N/A
Connect Combustion Body, Bracket N/A N/A
Connect Wiring Harness, Right Side N/A N/A N/A
Connect Valve Cover Base, Wiring Harness N/A N/A N/A
Connect Clean Gas Induction Valve, Wiring N/A N/A
Install Combustion Head, Line(S), One Or Both N/A N/A
Install Coolant Hose/Lines, Limited Quantity N/A N/A N/A
Install Air Inlet, Aftercooler To Manifold N/A
Install Radiator N/A N/A N/A
Install Radiator, Mounting N/A N/A N/A
Connect Radiator, Support N/A N/A N/A
Refill Engine Oil N/A
Install Radiator Hose, Lower N/A N/A N/A
Connect Battery Cable N/A
Connect Hood, Connector(S) N/A N/A
Install Fan, Belt N/A N/A N/A
Install Fan Guard N/A N/A N/A
Connect Air Conditioner Lines N/A N/A N/A
Install Bumper N/A N/A N/A
Install Hood N/A N/A N/A
Connect Hood, Wiring Harness N/A N/A N/A

1100 010 OX Cylinder Head Assembly, Remove & Install, Out F/Out Hull/Off Site
Notes: If exchange head is used, add (1100-002) to transfer components.
R&I oil pan & valve covers are included in engine R&I, except for cab-over.
10.5 10.5 10.1 11.0
Remove 3.0 2.9 2.9 3.0

Separate Wiring Harness, Out F/Out Hull/Off Site
Remove Valve Cover, Out F/Out Hull/Off Site
Remove Valve Actuator, Out F/Out Hull/Off Site, Set (All)
Remove Rocker Arm, Out F/Out Hull/Off Site, Set (All)
Remove Valve Bridge, Out F/Out Hull/Off Site, Set (All)
Page 59 of 255
C13 ACERT® 2007
Remove Valve Cover Base, Wiring Harness, Out Of Frame

Remove Exhaust Combustion Lines, Out Of Frame
Remove Valve Cover Base, Out F/Out Hull/Off Site
Remove Unit Injector, Out F/Out Hull/Off Site, Set (All)
Separate Coolant Hose/Lines, Out F/Out Hull/Off Site
Remove Venturi, Bracket
Remove Clean Gas Induction Valve, Out F/Out Hull/Off Site
Remove Air Line/Pipe, CGI Clr Out To CGI Vlv In
Remove Turbocharger, Line(S)
Remove High-Pressure Turbo, Out F/Out Hull/Off Site
Remove Turbo Compressor Housing, Out F/Out Hull/Off Site
Remove Precooler, Elbow
Remove Precooler, Out F/Out Hull/Off Site
Remove Thermostat/Water Temp Reg, Housing
Remove Combustion Body, Out F/Out Hull/Off Site
Remove Refrigerant Compressor, Out F/Out Hull/Off Site N/A
Remove Low-Pressure Turbocharger, Out F/Out Hull/Off Site
Separate Heater Hose/Lines, Out F/Out Hull/Off Site N/A
Remove Alternator, Belt
Separate Heater Hose/Lines N/A N/A N/A
Remove Alternator, Out F/Out Hull/Off Site
Remove Alternator, Bracket N/A N/A
Remove Pcv Valve, Hose(S)
Remove Pcv Valve, Housing
Separate Fuel Supply/Return Lines, Tube N/A
Separate Fuel Supply/Return Lines N/A N/A N/A
Remove Eng Speed/Timing Sensor
Remove Cylinder Head Assembly, Bracket
Separate Fan, Bracket N/A
Remove Heater Hose/Lines, Fitting
Remove Push Rod, Out F/Out Hull/Off Site
Separate Cylinder Head Assembly, Wiring Harness, Remaining
Remove Cylinder Head Assembly, Bolt(S), Set (All), Out Of Frame
Remove Cylinder Head Assembly, Out F/Out Hull/Off Site
Measure 0.5 0.5 0.5 0.5
Measure Cylinder Liner, Liner Projection, Set (All), Out Of Frame
Clean 1.4 1.4 1.4 1.4
Machine/Grind/Mill Cylinder Block, Bolt Hole, Set (All), Out Of Frame
Clean Cylinder Block, Top, Out Of Frame
Clean Cylinder Head Assembly, Gasket
Clean Cylinder Head Assembly, Out F/Out Hull/Off Site
Steam Clean Cylinder Head Assembly, High Pressure
Clean Valve Cover
Install 5.6 5.7 5.3 6.1
Install Cylinder Head Assembly, Gasket
Install Cylinder Head Assembly, Out F/Out Hull/Off Site
Lubricate Cylinder Head Assembly, Bolt(S) N/A N/A N/A
Install Cylinder Head Assembly, Bolt(S), Set (All), Out Of Frame
Install Push Rod, Out F/Out Hull/Off Site, Set (All)
Install Heater Hose/Lines, Fitting
Page 60 of 255
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Install Cylinder Head Assembly, Bracket

Install Eng Speed/Timing Sensor, Out F/Out Hull/Off Site
Connect Fuel Supply/Return Lines, Out F/Out Hull/Off Site
Connect Fan, Bracket N/A
Install Thermostat/Water Temp Reg, Housing
Install Pcv Valve, Housing
Install Pcv Valve, Hose(S)
Install Alternator, Bracket, Out Of Frame
Install Alternator, Out F/Out Hull/Off Site
Install Alternator, Belt
Connect Heater Hose/Lines N/A
Install Low-Pressure Turbocharger, Out F/Out Hull/Off Site
Connect Heater Hose/Lines, Out F/Out Hull/Off Site N/A N/A N/A
Install Combustion Body, Out F/Out Hull/Off Site
Install Clean Gas Induction Valve, Out F/Out Hull/Off Site
Install Refrigerant Compressor N/A N/A N/A
Install Refrigerant Compressor, Out F/Out Hull/Off Site N/A N/A
Install Air Line/Pipe, CGI Clr Out To CGI Vlv In
Install High-Pressure Turbo, Out F/Out Hull/Off Site
Install Turbocharger, Line(S)
Install Precooler, Elbow
Install Precooler, Out F/Out Hull/Off Site
Install Turbo Compressor Housing, Out F/Out Hull/Off Site
Install Venturi, Bracket
Install Combustion Head, Line(S)
Connect Coolant Hose/Lines, Out F/Out Hull/Off Site
Install Unit Injector, Out F/Out Hull/Off Site, Set (All)
Install Valve Cover Base, Out F/Out Hull/Off Site
Install Exhaust Combustion Lines, Out Of Frame
Install Valve Cover Base, Wiring Harness, Out Of Frame
Install Valve Bridge, Out F/Out Hull/Off Site, Set (All)
Install Rocker Arm, Out F/Out Hull/Off Site, Set (All)
Install Valve Actuator, Out F/Out Hull/Off Site, Set (All)
Adjust Valve Actuator, Out F/Out Hull/Off Site, Set (All)
Adjust Inlet/Exhaust Valve, Out F/Out Hull/Off Site, Set (All)
Install Valve Cover, Out F/Out Hull/Off Site
Connect Wiring Harness, Out F/Out Hull/Off Site

1100 030 Cylinder Head Assembly, Test After Repair
Notes: None
1.0 1.0 1.0 1.0

Test After Repair Cylinder Head Assembly

1100 035 Cylinder Head Assembly, Troubleshoot
Notes:
None
Page 61 of 255
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1.2 1.2 1.2 1.2

Troubleshoot Cylinder Head Assembly

1100 074 Cylinder Head Assembly, Wash
Notes: None
0.5 0.5 0.5 0.5
Wash 0.5 0.5 0.5 0.5

Wash Cylinder Head Assembly

1101 034 Cylinder Head (Bare), Crack/Leak Test
Notes: None
1.4 1.4 1.4 1.4

Clean Cylinder Head (Bare)
Remove, Clean & Install Cylinder Head (Bare), Plate
Crack/Leak Test Cylinder Head (Bare)

1101 040 CK Cylinder Head (Bare), Inspect, Crack(S)
Notes: This is the only valid verification of cylinder head casting failure that Caterpillar will accept for warranty.
4.7 4.7 4.7 4.7

Remove & Install Exhaust Manifold
Remove & Install Exhaust Manifold, Stud(S)
Remove & Install Thermostat/Water Temp Reg
Remove & Install Lifting Eye/Bracket
Remove & Install Inlet Air Temp Sensor
Remove & Install Boost Pressure Sensor
Remove & Install Camshaft, Out F/Out Hull/Off Site
Unpack & Pack Cylinder Head Assembly
Steam Clean Cylinder Head Assembly
Paint Cylinder Head Assembly
Remove & Install Valve Spring, Set (All)
Remove & Install Inlet/Exhaust Valve, Set (All)
Remove & Install Valve Guide, Seal, Set (All)
Check Valve Guide, Set (All)
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C13 ACERT® 2007

Clean Cylinder Head (Bare)
Remove, Clean & Install Cylinder Head (Bare), Plate
Crack/Leak Test Cylinder Head (Bare)

1101 063 Cylinder Head (Bare), Machine/Grind/Mill
Notes: When milling cylinder heads that are not disassembled for repair, add code (1100-002).
1.6 1.6 1.6 1.6
Machine/Grind/Mill 1.6 1.6 1.6 1.6

Machine/Grind/Mill Cylinder Head (Bare)

1101 064 Cylinder Head (Bare), Ream/Bore/Drill
Notes: This code is used for broken exhaust manifold studs, claim this as actual/reasonable time.
0.0 0.0 0.0 0.0
Ream/Bore/Drill 0.0 0.0 0.0 0.0

Ream/Bore/Drill Cylinder Head (Bare)

1103 010 E Valve Seat/Insert, Remove & Install, Each
Notes: If required, add code (1103-063- -E) to machine the valve seat.
This code does not include R&I valves.
0.1 0.1 0.1 0.1

Remove & Install Valve Seat/Insert, Each

1103 063 E Valve Seat/Insert, Machine/Grind/Mill, Each
Notes: Use this code to grind (4) valve seats in (1) cylinder.
0.2 0.2 0.2 0.2
Machine/Grind/Mill 0.2 0.2 0.2 0.2

Machine/Grind/Mill Valve Seat/Insert, Each

1104 010 E Valve Guide, Remove & Install, Each
Notes: If required, add code (1103-063- -E) to machine the valve seat.
This code does not include R&I valves.
0.1 0.1 0.1 0.1

Remove & Install Valve Guide, Each
Remove & Install Valve Guide, Seal, Each
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1104 010 SA E Valve Guide, Remove & Install, Seal, Each
Notes: None
0.2 0.2 0.2 0.2

Remove & Install Valve Spring, Each

1105 010 E Inlet/Exhaust Valve, Remove & Install, Each
Notes: This time is for each cylinder and also includes checking the valves for straightness.
0.3 0.3 0.3 0.3

Remove & Install Valve Spring, Each
Remove & Install Inlet/Exhaust Valve, Each
Check Valve Guide, Each
Check Inlet/Exhaust Valve, Each

1105 010 S Inlet/Exhaust Valve, Remove & Install, Set (All)
Notes: This time is for all 6 cylinders and also includes checking the valves for straightness.
1.0 1.0 1.0 1.0

Remove & Install Valve Spring, Set (All)
Remove & Install Inlet/Exhaust Valve, Set (All)
Remove & Install Valve Guide, Seal, Set (All)
Check Valve Guide, Set (All)

1105 020 E Inlet/Exhaust Valve, Recondition, Each
Notes: Claim this code once for each cylinder.
0.2 0.2 0.2 0.2
Recondition 0.2 0.2 0.2 0.2

Recondition Inlet/Exhaust Valve, Each

1105 020 S Inlet/Exhaust Valve, Recondition, Set (All)
Notes: None
1.1 1.1 1.1 1.1
Page 64 of 255
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Recondition Inlet/Exhaust Valve, Set (All)

1105 025 S Inlet/Exhaust Valve, Adjust, Set (All)
This time includes adjusting valves, injectors, and v v a.
1.4 1.4 1.9 2.5
Remove 0.6 0.6 0.6 0.9

Remove Valve Cover
Remove Air Compressor, Line(S) N/A
Remove Valve Actuator, Set (All)
Remove Crankcase Breather, Tube N/A N/A
Remove Coolant Hose/Lines, Limited Quantity N/A N/A N/A
Install 0.8 0.8 1.3 1.6
Install Valve Actuator, Set (All)
Install Valve Cover
Install Crankcase Breather, Tube N/A N/A

1105 025 ES A Inlet/Exhaust Valve, Adjust, Excludes Some R&I, Each Additional
Notes: None
0.2 0.2 0.2 0.2
Adjust 0.2 0.2 0.2 0.2

Adjust Inlet/Exhaust Valve, Excludes Some R&I, Each Additional

1105 025 FR Inlet/Exhaust Valve, Adjust, Front
0.8 0.8 1.4 1.6
Remove 0.4 0.4 0.5 0.7

Page 65 of 255
C13 ACERT® 2007

Remove Air Cleaner, Housing N/A
Remove Valve Cover
Remove Valve Actuator, Front N/A N/A N/A
Separate Crankcase Breather, Tube N/A N/A
Install 0.4 0.4 0.9 0.9
Adjust Inlet/Exhaust Valve, First One N/A
Adjust Inlet/Exhaust Valve, Front N/A N/A N/A
Install Valve Cover
Install Valve Actuator, Front N/A N/A N/A
Connect Crankcase Breather, Tube N/A N/A
Install Air Cleaner, Housing N/A

1105 025 RE Inlet/Exhaust Valve, Adjust, Rear
0.7 0.8 1.2 1.6
Remove 0.3 0.4 0.5 0.7

Remove Air Cleaner, Housing N/A
Remove Valve Cover
Remove Valve Actuator, Rear N/A N/A N/A
Separate Refrigerant, Line(S) N/A
Install 0.4 0.4 0.7 0.9
Adjust Inlet/Exhaust Valve, First One N/A
Adjust Inlet/Exhaust Valve, Rear N/A N/A N/A
Install Valve Cover
Install Valve Actuator, Rear N/A N/A N/A
Connect Refrigerant, Line(S) N/A
Install Air Cleaner, Housing N/A

1105 030 Inlet/Exhaust Valve, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Inlet/Exhaust Valve
Page 66 of 255
C13 ACERT® 2007

1105 035 Inlet/Exhaust Valve, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Inlet/Exhaust Valve

1105 074 Inlet/Exhaust Valve, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Inlet/Exhaust Valve

1107 010 Valve Cover, Remove & Install
0.9 1.0 1.0 1.6
Remove 0.3 0.4 0.3 0.6

Separate Air Inlet, Filter To CGI Valve N/A N/A N/A
Remove Valve Cover
Remove Crankcase Breather N/A N/A
Clean 0.1 0.1 0.1 0.1
Clean Valve Cover
Install 0.5 0.5 0.6 0.9
Install Valve Cover
Install Crankcase Breather N/A N/A
Connect Air Inlet, Filter To CGI Valve N/A N/A N/A
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C13 ACERT® 2007
1107 010 OX Valve Cover, Remove & Install, Out F/Out Hull/Off Site
Notes: None
0.6 0.6 0.6 0.6
Remove 0.2 0.2 0.2 0.2

Clean 0.1 0.1 0.1 0.1
Clean Valve Cover
Install 0.3 0.3 0.3 0.3
Install Valve Cover, Gasket

1107 030 Valve Cover, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Valve Cover

1107 035 Valve Cover, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Valve Cover

1107 074 Valve Cover, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Valve Cover

1120 010 Valve Cover Base, Remove & Install
Notes:
Page 68 of 255
C13 ACERT® 2007

3.8 4.0 4.4 4.9
Remove 1.3 1.4 1.5 1.7

Separate Air Inlet, Filter To CGI Valve N/A N/A
Remove Valve Cover
Separate Valve Actuator, Wiring Harness
Remove Valve Cover Base, Wiring Harness
Separate Exhaust Combustion Lines, Limited Quantity
Separate Wiring Harness, Right Side
Remove Venturi, Bracket
Remove Valve Cover Base
Clean 0.2 0.2 0.2 0.2
Clean Valve Cover
Install 2.3 2.4 2.7 3.0
Install Valve Cover Base
Install Venturi, Bracket
Connect Wiring Harness, Right Side
Connect Exhaust Combustion Lines, Limited Quantity
Install Valve Cover Base, Wiring Harness
Connect Valve Actuator, Wiring Harness
Install Valve Cover
Connect Air Inlet, Filter To CGI Valve N/A N/A

1120 010 OX Valve Cover Base, Remove & Install, Out F/Out Hull/Off Site
Notes: None
2.3 2.3 2.3 2.3
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C13 ACERT® 2007
Remove 0.6 0.6 0.6 0.6

Remove Rocker Arm, Out F/Out Hull/Off Site, Set (All)
Separate Unit Injector, Wiring Harness, Set (All), Out Of Frame
Remove Valve Cover Base, Wiring Harness, Out Of Frame
Remove Exhaust Combustion Lines, Out Of Frame
Remove Valve Cover Base, Out F/Out Hull/Off Site
Install 1.7 1.7 1.7 1.7
Install Valve Cover Base, Seal
Install Valve Cover Base, Out F/Out Hull/Off Site
Install Valve Cover Base, Wiring Harness, Out Of Frame
Install Exhaust Combustion Lines, Out Of Frame
Connect Unit Injector, Wiring Harness, Set (All), Out Of Frame
Install Rocker Arm, Out F/Out Hull/Off Site, Set (All)
Install Valve Actuator, Seal, Set (All)

1120 074 Valve Cover Base, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Valve Cover Base

1123 010 A Rocker Arm, Remove & Install, Each Additional
Notes: None
0.1 0.1 0.1 0.1
Remove 0.0 0.0 0.0 0.0

Remove Rocker Arm, Each Additional
Install 0.1 0.1 0.1 0.1
Install Rocker Arm, Each Additional

1123 010 F Rocker Arm, Remove & Install, First One
Page 70 of 255
C13 ACERT® 2007
1.5 1.5 2.0 2.4
Remove 0.6 0.6 0.7 0.9

Remove Valve Cover
Remove Valve Actuator, First One
Remove Rocker Arm, First One
Install 0.9 0.9 1.3 1.5
Install Rocker Arm, First One
Adjust Inlet/Exhaust Valve, First One
Install Valve Actuator, First One
Adjust Unit Injector, First One N/A N/A N/A
Adjust Valve Actuator, First One
Install Valve Cover

1123 010 S Rocker Arm, Remove & Install, Set (All)
2.3 2.3 3.4 3.5
Remove 0.7 0.7 0.9 1.1

Remove Valve Cover
Remove Rocker Arm, Set (All)
Install 1.6 1.6 2.5 2.4
Install Rocker Arm, Set (All)
Adjust Unit Injector, Set (All) N/A N/A N/A
Install Valve Cover
Page 71 of 255
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1123 010 ES E Rocker Arm, Remove & Install, Excludes Some R&I, Each
Notes: None
0.5 0.5 0.5 0.5
Remove 0.2 0.2 0.2 0.2

Remove Valve Actuator, Each Additional
Remove Rocker Arm, Excludes Some R&I, Each
Install 0.3 0.3 0.3 0.3
Install Rocker Arm, Excludes Some R&I, Each
Install Valve Actuator, Each Additional
Adjust Inlet/Exhaust Valve, Each

1123 010 ES S Rocker Arm, Remove & Install, Excludes Some R&I, Set (All)
Notes: None
1.0 1.0 1.6 1.2
Remove 0.4 0.4 0.5 0.4

Remove Rocker Arm, Excludes Some R&I, Set (All)
Install 0.6 0.6 1.1 0.8
Install Rocker Arm, Excludes Some R&I, Set (All)

1123 017 E Rocker Arm, Disassemble & Assemble, Each
Notes: None
0.1 0.1 0.1 0.1

Disassemble Rocker Arm, Each
Clean & Inspect Rocker Arm, Each
Assemble Rocker Arm, Each
Page 72 of 255
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1123 030 Rocker Arm, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Rocker Arm

1123 035 Rocker Arm, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Rocker Arm

1123 074 Rocker Arm, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Rocker Arm

1130 010 Valve Actuator, Remove & Install
Notes: None
0.1 0.1 0.1 0.1

Remove & Install Valve Actuator

1130 010 A Valve Actuator, Remove & Install, Each Additional
Notes: None
0.2 0.2 0.2 0.3

Remove & Install Valve Actuator, Each Additional (Includes Adjust)
Page 73 of 255
C13 ACERT® 2007

1130 010 F Valve Actuator, Remove & Install, First One
1.4 1.4 1.6 2.3
Remove 0.6 0.6 0.6 0.9

Remove Valve Cover
Clean 0.1 0.1 0.1 0.1
Clean Valve Cover
Install 0.7 0.7 0.9 1.3
Install Valve Cover

1130 010 S Valve Actuator, Remove & Install, Set (All)
1.7 1.7 2.1 2.8
Remove 0.6 0.6 0.7 1.0

Remove Valve Cover
Clean 0.1 0.1 0.1 0.1
Clean Valve Cover
Page 74 of 255
C13 ACERT® 2007
Install 1.0 1.0 1.3 1.7

Install Valve Cover

1130 010 PXS Valve Actuator, Remove & Install, Pressure Sensor
Notes: If required, add code (1107-010) for R&I Valve Cover.
0.2 0.2 0.2 0.2

Remove & Install Valve Actuator, Pressure Sensor

1130 030 Valve Actuator, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Valve Actuator

1130 035 Valve Actuator, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Valve Actuator

1130 074 Valve Actuator, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Valve Actuator
Page 75 of 255
C13 ACERT® 2007

1151 010 SD Front Cover/Housing, Remove & Install, Stud(S)
Notes: None
0.6 0.6 0.6 0.6

Remove Front Cover/Housing, Stud(S)
Install Front Cover/Housing, Stud(S)

1152 029 RE Engine Mount, Separate & Connect, Rear
Notes: None
0.7 0.7 0.7 0.7
Separate & Connect 0.7 0.7 0.7 0.7

Separate Engine Mount, Rear
Lift, Block & Lower Engine
Connect Engine Mount, Rear

1153 029 Engine Front Support, Separate & Connect
Notes: None
0.5 0.5 0.5 0.5

Separate Engine Front Support
Lift, Block & Lower Engine
Connect Engine Front Support

1156 010 Flywheel, Remove & Install
Notes: Time does not include replacement of any worn clutch parts, which is the customer(s) labor expense.
6.0 6.0 6.6 6.0
Remove 1.7 1.7 3.0 1.7

Remove Exhaust Pipe, Extension N/A
Remove Exhaust Pipe N/A
Separate Transmission Lines/Hoses, Oil N/A N/A N/A
Page 76 of 255
C13 ACERT® 2007

Remove Transmission N/A N/A N/A
Lower Transmission
Separate Flywheel Clutch, Cable N/A
Remove Flywheel
Separate Transmission Lines/Hoses, Bracket N/A
Separate Grease Lines N/A
Remove Flywheel Clutch N/A
Install 4.3 4.3 3.6 4.3
Install Flywheel
Install Transmission
Install Flywheel Clutch N/A
Connect Transmission Lines/Hoses, Oil N/A N/A N/A
Connect Flywheel Clutch, Cable N/A
Adjust Flywheel Clutch N/A
Connect Grease Lines N/A
Connect Transmission Lines/Hoses, Bracket N/A
Install Exhaust Pipe, Extension N/A
Install Exhaust Pipe N/A

1156 074 Flywheel, Wash
Notes: None
0.5 0.5 0.5 0.5
Wash 0.5 0.5 0.5 0.5

Wash Flywheel

1157 010 Flywheel Housing, Remove & Install
11.0 11.2 10.6 11.4
Remove 3.3 3.5 4.3 3.5

Page 77 of 255
C13 ACERT® 2007

Separate Transmission Lines/Hoses, Oil N/A N/A N/A
Remove Transmission N/A N/A N/A
Lower Transmission
Remove Flywheel
Remove Electric Starting Motor
Remove Crankshaft Rear Seal
Remove Flywheel Housing
Remove Engine Oil Pan, Tube N/A
Remove Engine Oil Pan N/A
Remove Engine Oil, Plug(S) N/A
Clean 1.1 1.1 1.1 1.1
Clean Flywheel Housing
Clean Engine Oil Pan N/A
Clean Cylinder Block, Rear
Install 6.6 6.6 5.2 6.8
Install Flywheel Housing
Install Crankshaft Rear Seal
Install Electric Starting Motor
Install Flywheel
Install Engine Oil, Plug(S) N/A
Install Engine Oil Pan, Tube N/A
Install Engine Oil Pan N/A
Connect Transmission Lines/Hoses, Oil N/A N/A N/A
Page 78 of 255
C13 ACERT® 2007
1157 010 OX Flywheel Housing, Remove & Install, Out F/Out Hull/Off Site
Notes: None
3.2 3.2 3.3 3.2
Remove 1.0 1.0 1.1 1.0

Remove Flywheel Clutch, Out F/Out Hull/Off Site
Remove Flywheel, Out F/Out Hull/Off Site
Remove Engine Oil Pan
Remove Tachometer, Switch(S)
Remove Flywheel Housing, Out F/Out Hull/Off Site
Remove Crankshaft Rear Seal, Out F/Out Hull/Off Site
Clean 0.7 0.7 0.7 0.7
Clean Flywheel Housing, Out F/Out Hull/Off Site
Clean Cylinder Block, Rear, Out Of Frame
Install 1.5 1.5 1.5 1.5
Install Crankshaft Rear Seal, Out F/Out Hull/Off Site
Install Flywheel Housing, Out F/Out Hull/Off Site
Install Tachometer, Switch(S)
Install Engine Oil Pan
Install Flywheel, Out F/Out Hull/Off Site
Install Flywheel Clutch, Out F/Out Hull/Off Site

1157 030 Flywheel Housing, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Flywheel Housing

1157 035 Flywheel Housing, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Flywheel Housing

1157 074 Flywheel Housing, Wash
Notes: None
0.5 0.5 0.5 0.5
Page 79 of 255
C13 ACERT® 2007
Wash 0.5 0.5 0.5 0.5

Wash Flywheel Housing

1160 010 Crankshaft Front Seal, Remove & Install
Notes: If required, add code (7156-010) for R&I Bumper.
Time is based on repair from underneath.
1.6 1.5 0.9 1.4
Remove 0.5 0.5 0.3 0.5

Remove Serpentine Belt
Remove Crankshaft Damper/Pulley
Separate Fan Drive, Line(S) N/A N/A
Remove Crankshaft Front Seal
Remove Fan, Blade N/A N/A N/A
Remove Fan N/A N/A
Remove Refrigerant Compressor, Belt N/A N/A N/A
Raise Engine N/A N/A
Remove Engine Mount, Front N/A N/A
Clean 0.3 0.3 0.3 0.3
Clean Crankshaft Front Seal, Housing
Install 0.8 0.7 0.3 0.6
Install Crankshaft Front Seal
Install Engine Mount, Front N/A N/A
Install Crankshaft Damper/Pulley
Lower Engine N/A N/A
Install Serpentine Belt N/A
Connect Serpentine Belt N/A N/A N/A
Install Refrigerant Compressor, Belt N/A N/A N/A
Install Fan N/A N/A
Install Fan, Blade N/A N/A N/A
Connect Fan Drive, Line(S) N/A N/A

1160 030 Crankshaft Front Seal, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Crankshaft Front Seal

1160 035 Crankshaft Front Seal, Troubleshoot
Notes:
None
Page 80 of 255
C13 ACERT® 2007
0.6 0.6 0.6 0.6

Troubleshoot Crankshaft Front Seal

1160 074 Crankshaft Front Seal, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Crankshaft Front Seal

1161 010 Crankshaft Rear Seal, Remove & Install
If required, add code (1061-010) for R&I Exhaust Pipe.
8.1 8.1 7.0 8.5
Remove 3.6 3.6 3.2 3.6

Separate Drive Shaft
Separate Fuel Tank, Line(S) N/A
Separate Transmission, Line(S)
Separate Brake Air Tank, Line(S) N/A
Separate Transmission, Wiring Harness
Lift & Block Transmission N/A N/A N/A
Separate Transmission Control N/A
Remove Transmission
Separate Flywheel Clutch Control N/A
Remove Fuel Tank, Bracket N/A
Lower Transmission N/A N/A N/A
Remove Flywheel
Remove TC/Trans Oil Cooler N/A
Remove Crankshaft Rear Seal, In Frame/In Hull/On Site
Remove Brake Air Tank N/A
Install 4.5 4.5 3.8 4.9
Install Crankshaft Rear Seal, In Frame/In Hull/On Site
Install Flywheel
Install Transmission N/A
Install Transmission, Manual N/A N/A N/A
Connect Transmission, Wiring Harness
Install TC/Trans Oil Cooler N/A
Install Transmission, Bolt(S) N/A N/A N/A
Connect Transmission, Line(S)
Install Fuel Tank, Bracket N/A
Connect Transmission Control N/A
Page 81 of 255
C13 ACERT® 2007
Connect Drive Shaft

Connect Flywheel Clutch Control N/A
Connect Fuel Tank, Line(S) N/A
Install Brake Air Tank N/A
Connect Brake Air Tank, Line(S) N/A

1161 030 Crankshaft Rear Seal, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Crankshaft Rear Seal

1161 035 Crankshaft Rear Seal, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Crankshaft Rear Seal

1161 074 Crankshaft Rear Seal, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Crankshaft Rear Seal

1162 010 Timing Gear Housing, Remove & Install
15.4 15.8 17.4 16.4
Remove 5.1 5.4 5.8 5.5

Page 82 of 255
C13 ACERT® 2007

Drain Engine Oil
Separate Alternator, Wiring Harness
Remove Air Inlet, Filter To Turbocharger N/A
Separate Steering Hydraulic Tank N/A
Separate Fuel Transfer Pump, Line(S)
Separate Radiator Hose, Lower N/A
Separate Fuel Transfer Pump
Remove Alternator N/A N/A N/A
Separate Refrigerant Condenser N/A
Separate Refrigerant Compressor N/A
Separate Radiator, Support N/A
Separate Steering Pump
Remove Expansion Tank N/A
Remove Engine Oil Filler
Remove Radiator N/A
Remove Engine Oil Pan, Tube
Raise Engine
Remove Engine Mount, Front
Separate Fan Drive, Wiring Harness N/A
Separate Fan Drive, Line(S) N/A
Remove Fan Drive N/A
Remove Timing Gear Housing Cover
Remove Valve Cover
Remove Push Rod, Set (All)
Separate TC/Trans Oil Cooler, Line(S) N/A
Separate TC/Trans Oil Cooler N/A
Remove Unit Injector, Set (All)
Separate Coolant Conditioner, Filter N/A
Wire To/From Cam Rlr Fol/Valve Lifter, Set (All)
Remove Camshaft Gear, Retainer
Remove Camshaft
Remove Air Compressor
Remove Timing Gear Housing, Bracket
Remove Timing Gear Housing, In Frame
Clean 1.5 1.5 1.5 1.5
Clean Timing Gear Housing
Clean Timing Gear Housing Cover
Clean Engine Oil Pan
Clean Air Compressor
Clean Camshaft
Install 8.8 8.9 10.1 9.4
Install Timing Gear Housing, In Frame
Install Timing Gear Housing, Bracket
Page 83 of 255
C13 ACERT® 2007
Install Air Compressor

Install Camshaft
Install Camshaft Gear, Retainer
Adjust Timing/Accessory Gears
Install Eng Speed/Timing Sensor
Calibrate Eng Speed/Timing Sensor
Install Engine Mount, Front
Lower Engine
Install Timing Gear Housing Cover
Install Engine Oil Filler
Install Engine Oil Pan, Tube
Connect TC/Trans Oil Cooler N/A
Connect TC/Trans Oil Cooler, Line(S) N/A
Connect Steering Pump
Connect Fuel Transfer Pump, Line(S)
Connect Fuel Transfer Pump
Lower Cam Rlr Fol/Valve Lifter, Set (All)
Install Unit Injector, Set (All)
Install Radiator, Support N/A
Install Fan Drive N/A
Install Push Rod, Set (All)
Connect Fan Drive, Line(S) N/A
Connect Fan Drive, Wiring Harness N/A
Rotate Crankshaft
Adjust Unit Injector, Set (All)
Install Valve Cover
Install Serpentine Belt
Connect Alternator, Wiring Harness
Refill Engine Oil
Connect Steering Hydraulic Tank N/A
Prime Fuel System
Install Expansion Tank N/A
Connect Refrigerant Compressor, Bracket N/A
Connect Refrigerant Condenser N/A
Connect Radiator Hose, Lower N/A
Install Air Inlet, Filter To Turbocharger N/A

1162 010 ES Timing Gear Housing, Remove & Install, Excludes Some R&I
Page 84 of 255
C13 ACERT® 2007
Notes: Claim this code, in conjunction with R&I Cylinder Packs, when the two repairs are performed at the same time.
5.8 5.7 5.9 5.7
Remove 2.0 2.0 1.9 2.1

Separate Steering Hydraulic Tank
Remove Air Compressor, Excludes Some R&I
Separate TC/Trans Oil Cooler, Line(S)
Separate TC/Trans Oil Cooler
Separate Coolant Conditioner, Filter
Raise Engine
Remove Timing Gear Housing, Excludes Some R&I
Clean 1.1 1.1 1.2 1.2
Clean Timing Gear Housing Plate, One Side
Install 2.7 2.6 2.8 2.4
Install Timing Gear Housing, Excludes Some R&I
Lower Engine
Connect Coolant Conditioner, Filter
Connect TC/Trans Oil Cooler
Connect TC/Trans Oil Cooler, Line(S)
Connect Refrigerant Compressor N/A
Install Air Compressor, Excludes Some R&I
Connect Steering Hydraulic Tank

1162 010 OX Timing Gear Housing, Remove & Install, Out F/Out Hull/Off Site
Notes: None
3.7 3.6 4.0 3.8
Remove 1.2 1.2 1.3 1.2

Remove Fan Drive, Out F/Out Hull/Off Site N/A
Page 85 of 255
C13 ACERT® 2007

Separate Steering Pump, Out F/Out Hull/Off Site
Remove Engine Oil Pan, Out F/Out Hull/Off Site
Remove Crankshaft Damper/Pulley, Out F/Out Hull/Off Site
Remove Crankshaft Front Seal, Out F/Out Hull/Off Site
Remove Timing Gear Housing Cover, Out F/Out Hull/Off Site
Remove Camshaft Gear, Out F/Out Hull/Off Site
Remove Timing Gear Housing, Out F/Out Hull/Off Site
Clean 0.2 0.2 0.2 0.2
Clean Timing Gear Housing, Out F/Out Hull/Off Site
Install 2.3 2.2 2.5 2.4
Install Timing Gear Housing, Out F/Out Hull/Off Site
Install Camshaft Gear, Out F/Out Hull/Off Site
Install Crankshaft Front Seal, Out F/Out Hull/Off Site
Install Timing Gear Housing Cover, Out F/Out Hull/Off Site
Install Engine Oil Pan, Out F/Out Hull/Off Site
Connect Steering Pump, Out F/Out Hull/Off Site
Install Crankshaft Damper/Pulley, Out F/Out Hull/Off Site
Install Fan Drive, Out F/Out Hull/Off Site N/A

1162 010 S1 Timing Gear Housing, Remove & Install, Sound Suppression
Notes: None
0.2 0.2 0.2 0.2

Remove Timing Gear Housing, Sound Suppression
Install Timing Gear Housing, Sound Suppression

1162 030 Timing Gear Housing, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Timing Gear Housing
Page 86 of 255
C13 ACERT® 2007

1162 035 Timing Gear Housing, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Timing Gear Housing

1162 074 Timing Gear Housing, Wash
Notes: None
0.5 0.5 0.5 0.5
Wash 0.5 0.5 0.5 0.5

Wash Timing Gear Housing

1166 010 Timing Gear Housing Cover, Remove & Install
Notes: Use this code for access to timing gears, do not use this code for R&I timing gear housing, instead use (1162-010).
3.7 3.7 3.0 5.1
Remove 1.3 1.3 1.4 2.2

Separate Hood, Cable N/A N/A
Separate Alternator, Bracket
Remove Fan Drive, Hub N/A N/A N/A
Remove Fuel Transfer Pump
Separate Radiator Hose, Bracket N/A N/A N/A
Remove Timing Gear Housing Cover, Seal N/A
Remove Fan Drive N/A N/A
Page 87 of 255
C13 ACERT® 2007
Separate Air Compressor Governor N/A N/A N/A

Separate Precooler N/A N/A N/A
Remove Combustion Head, Air Control Valve N/A N/A N/A
Remove Timing Gear Housing Cover, Sound Suppression N/A N/A
Separate Atmospheric Press Sensor, Bracket N/A N/A N/A
Remove Refrigerant Compressor, Bracket N/A N/A N/A
Separate Engine Oil Lines, Bracket N/A N/A N/A
Remove Fan Drive, Bracket N/A N/A N/A
Remove Engine Oil Lines, Air Control Valve N/A N/A N/A
Clean 0.1 0.1 0.1 0.1
Install 2.3 2.3 1.5 2.8
Install Timing Gear Housing Cover, Seal
Install Timing Gear Housing Cover, Sound Suppression N/A N/A
Install Fuel Transfer Pump
Install Engine Oil Lines, Air Control Valve N/A N/A N/A
Install Fan Drive N/A N/A
Install Fan Drive, Bracket N/A N/A N/A
Connect Alternator, Bracket
Connect Engine Oil Lines, Bracket N/A N/A N/A
Install Refrigerant Compressor, Bracket N/A N/A N/A
Connect Atmospheric Press Sensor, Bracket N/A N/A N/A
Connect Precooler N/A N/A N/A
Connect Radiator, Support N/A N/A
Connect Air Compressor Governor N/A N/A N/A
Connect Radiator Hose, Bracket N/A N/A N/A
Connect Hood, Cable N/A N/A
Install Alternator N/A N/A N/A
Install Fan, Hub N/A N/A N/A

1166 010 OX Timing Gear Housing Cover, Remove & Install, Out F/Out Hull/Off Site
Notes: None
1.2 1.2 1.0 1.2
Remove 0.4 0.4 0.3 0.4

Remove Fan, Hub N/A
Remove Alternator, Belt
Page 88 of 255
C13 ACERT® 2007
Remove Alternator, Out F/Out Hull/Off Site

Remove Refrigerant Compressor, Bracket N/A
Remove Alternator, Bracket, Out Of Frame
Remove Combustion Head, Air Control Valve, Out Of Frame
Separate Combustion Sensor, Pressure Sensor
Separate Engine Oil Lines, Bracket, Out Of Frame
Remove Crankshaft Damper/Pulley, Out F/Out Hull/Off Site
Remove Fuel Transfer Pump, Out F/Out Hull/Off Site
Clean 0.1 0.1 0.1 0.1
Clean Timing Gear Housing Cover, Out F/Out Hull/Off Site
Install 0.7 0.7 0.6 0.7
Connect Engine Oil Lines, Bracket, Out Of Frame
Install Crankshaft Damper/Pulley, Out F/Out Hull/Off Site
Connect Combustion Sensor, Pressure Sensor
Install Combustion Head, Air Control Valve, Out Of Frame
Install Alternator, Out F/Out Hull/Off Site
Install Alternator, Belt
Install Refrigerant Compressor, Bracket N/A
Install Fan, Hub N/A

1166 030 Timing Gear Housing Cover, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Timing Gear Housing Cover

1166 035 Timing Gear Housing Cover, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Timing Gear Housing Cover

1166 074 Timing Gear Housing Cover, Wash
Notes: None
0.3 0.3 0.3 0.3
Page 89 of 255
C13 ACERT® 2007
Wash 0.3 0.3 0.3 0.3

Wash Timing Gear Housing Cover

1200 002 Short Block, Tfr Components To/From
Notes: Engine Oil Cooler detail includes: Engine Oil Filter Housing/Base.
Fuel Manifold detail includes: Fuel Manifold with lines (LH side), ARD fuel/air manifold and lines (RH rear side) and CGI absolute
pressure manifold w/lines (top LH side).
Cylinder Head Assembly detail includes: Intake and Exhaust Manifolds remain attached.
Valve Cover Base detail includes: Both V V A harnesses remaining attached to base.
If required, add code (1000-010--) for Engine R&I.
19.3 19.3 19.3 19.4

Tfr Components To/From Engine Oil Cooler, W/Attached Component(S)
Tfr Components To/From Engine Oil Cooler, Tube
Tfr Components To/From Precooler
Tfr Components To/From Low-Pressure Turbocharger
Tfr Components To/From High-Pressure Turbo
Tfr Components To/From Combustion Body
Tfr Components To/From Crankcase Breather, Tube
Tfr Components To/From Crankcase Breather
Tfr Components To/From CGI Cooler
Tfr Components To/From Clean Gas Induction Valve
Tfr Components To/From Eng Oil Level Ga/Dipstick
Tfr Components To/From Engine Oil Filler
Tfr Components To/From Serpentine Belt
Tfr Components To/From Fan Drive
Tfr Components To/From Accessory Drive, Bracket
Tfr Components To/From Crankshaft Damper/Pulley
Tfr Components To/From Engine Mount, Bracket
Tfr Components To/From Water Temp Regulator Hsg
Tfr Components To/From Water Temp Regulator Hsg, Line(S)
Tfr Components To/From Eng Speed/Timing Sensor
Tfr Components To/From Fuel Filter Housing/Base
Tfr Components To/From Water Manifold, Bonnet
Tfr Components To/From Valve Cover
Tfr Components To/From Unit Injector, Set (All)
Tfr Components To/From Fuel Manifold, W/Attached Component(S)
Tfr Components To/From Fuel Supply/Return Lines
Tfr Components To/From Engine Wiring Harness
Tfr Components To/From Eng Electronic Cont Mod
Tfr Components To/From Fasteners, Conn & Hardwr, Remaining
Tfr Components To/From Flywheel Housing
Tfr Components To/From Flywheel Clutch
Tfr Components To/From Flywheel
Tfr Components To/From Cylinder Block, Sound Suppression
Tfr Components To/From Coil, With Bracket
Tfr Components To/From Air Control Valve
Tfr Components To/From Air Pump, Bracket
Tfr Components To/From Air Cleaner, Bracket
Tfr Components To/From Engine Oil Pan
Tfr Components To/From Engine Oil Sump Pump, Tube
Tfr Components To/From Front Cover/Housing, With Named Component(S)
Page 90 of 255
C13 ACERT® 2007
Tfr Components To/From Cylinder Head Assembly, Out F/Out Hull/Off Site
Tfr Components To/From Valve Actuator, Set (All)
Tfr Components To/From Valve Cover Base, W/Attached Component(S)
Tfr Components To/From Rocker Shaft Assembly, Set (All)
Tfr Components To/From Fuel Transfer Pump
Tfr Components To/From Fuel Transfer Pump, Line(S)
Tfr Components To/From Engine Oil Pump, Out F/Out Hull/Off Site
Tfr Components To/From Water Pump
Tfr Components To/From Water Pump, Inlet
Remove & Install Crankshaft Rear Seal
Remove & Install Crankshaft Front Seal
Steam Clean Cylinder Block
Paint Cylinder Block
Unpack & Pack Short Block

1201 014 PG E Cylinder Block, Replace Gasket/Reseal, Plug(S), Each
Notes: None
0.3 0.3 0.3 0.3
Replace Gasket/Reseal 0.3 0.3 0.3 0.3

Replace Gasket/Reseal Cylinder Block, Plug(S), Each

1201 030 Cylinder Block, Test After Repair
Notes: None
1.0 1.0 1.0 1.0

Test After Repair Cylinder Block

1201 035 Cylinder Block, Troubleshoot
Notes: None
1.2 1.2 1.2 1.2

Troubleshoot Cylinder Block

1201 082 PX Cylinder Block, Measure, Pressure(S)
0.3 0.3 0.3 0.3
Page 91 of 255
C13 ACERT® 2007
Measure 0.3 0.3 0.3 0.3

Measure Cylinder Block, Pressure(S)

1202 010 Crankshaft, Remove & Install
Notes: If required, add code (1000-010) for R&I engine.
Time is based on cylinder head & pistons remaining installed.
10.1 10.3 10.6 10.0
Remove 3.8 3.8 3.5 3.7

Remove Turbocharger, Line(S), Out Of Frame
Remove Atmospheric Press Sensor, Out Of Frame
Separate Air Compressor, Supply, Out Of Frame
Separate Air Compressor, Line(S), Out Of Frame
Remove Air Compressor, Bracket, Out Of Frame
Remove Air Compressor, Out Of Frame
Separate Fuel, Line(S), Out Of Frame
Remove Serpentine Belt, Out F/Out Hull/Off Site
Remove Alternator, Out Of Frame
Remove Refrigerant Compressor, Bracket, Out Of Frame N/A
Remove Rocker Shaft Assembly, Set (All), Out Of Frame
Remove Fan Drive, Out Of Frame N/A
Remove Push Rod, Set (All), Out Of Frame
Remove Unit Injector, Set (All), Out Of Frame
Wire To/From Cam Rlr Fol/Valve Lifter, Set (All), Out Of Frame
Remove Crankshaft Damper/Pulley, Out Of Frame
Remove Crankshaft Front Seal, Out Of Frame
Remove Belt Tightener, Out Of Frame N/A
Remove Eng Speed/Timing Sensor, Out Of Frame
Remove Timing Gear Housing Cover, Out Of Frame
Remove Fuel Transfer Pump, Out Of Frame
Remove Camshaft, Out Of Frame
Remove Engine Oil Filler, Out Of Frame
Remove Water Pump, Out Of Frame
Remove Idler Gear, Out Of Frame
Remove Timing/Accessory Gears, Out Of Frame
Remove Engine Front Support, Out Of Frame
Remove Timing Gear Housing, Out Of Frame
Remove Eng Oil Level Ga/Dipstick, Out Of Frame
Remove Electric Starting Motor, Out Of Frame
Remove Flywheel Clutch, Out Of Frame
Remove Flywheel, Out Of Frame
Remove Flywheel Housing, Out Of Frame
Remove Crankshaft Rear Seal, Out Of Frame
Remove Engine Oil Filter, Out Of Frame
Remove Fuel Filter Housing/Base, Out Of Frame
Separate Eng Electronic Cont Mod, 40-Pin Connector, Out Of Frame
Remove Eng Electronic Cont Mod, Line(S), Out Of Frame
Remove Eng Electronic Cont Mod, Out Of Frame
Remove Connecting Rod Bearing, Cap(S), Set (All), Out Of Frame
Remove Crankshaft Main Bearing, Out F/Out Hull/Off Site, Set (All)
Remove Crankshaft, In Frame/In Hull/On Site
Clean 1.1 1.1 1.1 1.1
Page 92 of 255
C13 ACERT® 2007

Clean & Inspect Flywheel Housing, Out F/Out Hull/Off Site
Clean & Inspect Camshaft, Out F/Out Hull/Off Site
Install 5.2 5.4 6.0 5.2
Install Crankshaft
Install Crankshaft Main Bearing, Out F/Out Hull/Off Site, Set (All)
Check Crankshaft, End Play
Rotate Crankshaft, Set (All), Out Of Frame
Install Connecting Rod Bearing, Cap(S), Set (All), Out Of Frame
Install Eng Electronic Cont Mod, Out Of Frame
Install Eng Electronic Cont Mod, Line(S), Out Of Frame
Connect Eng Electronic Cont Mod, 40-Pin Connector, Out Of Frame
Install Fuel Filter Housing/Base, Out Of Frame
Install Engine Oil Filter, Out Of Frame
Install Flywheel Housing, Out Of Frame
Install Crankshaft Rear Seal, Out Of Frame
Install Flywheel, Out Of Frame
Install Flywheel Clutch, Out F/Out Hull/Off Site
Install Electric Starting Motor, Out Of Frame
Install Eng Oil Level Ga/Dipstick, Out Of Frame
Install Timing Gear Housing, Out Of Frame
Install Engine Front Support, Out Of Frame
Install Crankshaft Front Seal, Out Of Frame
Install Timing/Accessory Gears, Out Of Frame
Install Idler Gear, Out Of Frame
Install Water Pump, Out Of Frame
Install Engine Oil Filler, Out Of Frame
Install Camshaft, Out Of Frame
Install Fuel Transfer Pump, Out Of Frame
Install Timing Gear Housing Cover, Out Of Frame
Install Eng Speed/Timing Sensor, Out Of Frame
Install Crankshaft Damper/Pulley, Out Of Frame
Lower Cam Rlr Fol/Valve Lifter, Set (All), Out Of Frame
Install Belt Tightener, Out Of Frame N/A
Install Unit Injector, Set (All), Out Of Frame
Install Push Rod, Set (All), Out Of Frame
Install Rocker Shaft Assembly, Out F/Out Hull/Off Site, Set (All)
Rotate Crankshaft
Adjust Inlet/Exhaust Valve, Set (All), Out Of Frame
Adjust Unit Injector, Set (All), Out Of Frame
Install Fan Drive, Out Of Frame N/A
Install Alternator, Out Of Frame
Install Serpentine Belt, Out F/Out Hull/Off Site
Connect Fuel, Line(S), Out Of Frame
Install Refrigerant Compressor, Bracket N/A
Install Air Compressor, Bracket, Out Of Frame
Connect Air Compressor, Line(S), Out Of Frame
Connect Air Compressor, Supply, Out Of Frame
Install Atmospheric Press Sensor, Out Of Frame
Install Turbocharger, Line(S), Out Of Frame

1202 010 OX Crankshaft, Remove & Install, Out F/Out Hull/Off Site
Notes:
None
Page 93 of 255
C13 ACERT® 2007
9.7 9.7 8.9 9.9

Remove & Install Engine Oil Cooler, Out F/Out Hull/Off Site
Remove & Install Engine Oil Cooler, Tube
Remove & Install Eng Oil Filter Hsg/Base
Remove & Install Crankshaft Damper/Pulley
Remove & Install Fan Drive N/A
Remove & Install Engine Mount, Front
Remove & Install Refrigerant Compressor, Bracket N/A
Remove & Install Water Pump
Remove & Install Air Compressor
Remove & Install Timing Gear Housing Cover
Remove & Install Eng Speed/Timing Sensor
Remove & Install Crankshaft Front Seal
Remove & Install Timing Gear Housing
Remove & Install Timing/Accessory Gears
Remove & Install Camshaft Gear
Remove & Install Timing Gear Housing Plate
Remove & Install Flywheel Clutch
Remove & Install Flywheel
Remove & Install Flywheel Housing, Out F/Out Hull/Off Site
Remove & Install Crankshaft Rear Seal
Remove & Install Engine Oil Filter
Remove & Install Connecting Rod Bearing, Set (All)
Remove & Install Crankshaft Main Bearing, Set (All)
Remove & Install Crankshaft, Out F/Out Hull/Off Site
Unpack & Pack Crankshaft

1202 010 WX Crankshaft, Remove & Install, With Named Component(S)
Notes: If required, add code (1000-010) for R&I engine.
If required, add code (1216-082-LJ-S) for Cylinder Liner, Measure Liner Projection.
If R&I additional cylinder pack is required, add code (1239-010-OX-A).
This code includes R&I only one cylinder pack (other pistons remain installed).
20.1 20.2 20.1 20.1
Remove 5.8 5.9 6.0 5.8

Separate Boost Pressure Sensor, Out Of Frame
Remove Atmospheric Press Sensor, Out Of Frame
Separate Air Compressor, Line(S), Out Of Frame
Remove Air Compressor, Line(S), Out Of Frame
Remove Air Compressor, Out Of Frame
Remove Serpentine Belt, Out F/Out Hull/Off Site
Remove Alternator, Out Of Frame
Remove Refrigerant Compressor, Bracket, Out Of Frame N/A
Page 94 of 255
C13 ACERT® 2007
Remove Crankcase Breather, Tube, Out Of Frame

Remove Inlet Manifold, Out Of Frame
Remove Valve Cover Base, Out Of Frame
Remove Valve Bridge, Set (All), Out Of Frame
Separate Cylinder Head Assembly, Wiring Harness, Out Of Frame
Remove Cylinder Head Assembly, Bolt(S), Out Of Frame
Remove Cylinder Head Assembly, Out Of Frame
Remove Cam Rlr Fol/Valve Lifter, Set (All), Out Of Frame
Remove Crankshaft Damper/Pulley, Out Of Frame
Remove Crankshaft Front Seal, Out Of Frame
Remove Belt Tightener, Out Of Frame N/A
Remove Eng Speed/Timing Sensor, Out Of Frame
Remove Timing Gear Housing Cover, Out Of Frame
Remove Fuel Transfer Pump, Out Of Frame
Remove Camshaft
Remove Engine Coolant, Line(S), Out Of Frame
Remove Engine Oil Filler, Out Of Frame
Remove Water Pump, Out Of Frame
Remove Idler Gear, Out Of Frame
Remove Timing/Accessory Gears, Out Of Frame
Remove Engine Front Support, Out Of Frame
Remove Timing Gear Housing, Out Of Frame
Remove Eng Oil Level Ga/Dipstick, Out Of Frame
Remove Electric Starting Motor, Out Of Frame
Remove Flywheel Clutch, Out Of Frame
Remove Flywheel, Out Of Frame
Remove Flywheel Housing, Out Of Frame
Remove Crankshaft Rear Seal, Out Of Frame
Remove Engine Oil Filter, Out Of Frame
Remove Fuel Filter Housing/Base, Out Of Frame
Separate Eng Electronic Cont Mod, 40-Pin Connector, Out Of Frame
Remove Eng Electronic Cont Mod, Line(S), Out Of Frame
Remove Eng Electronic Cont Mod, Out Of Frame
Remove Piston Cooling Jet, First One, Out Of Frame
Remove Cylinder Pack, First One, Out Of Frame
Remove Crankshaft Main Bearing, Set (All), Out Of Frame
Remove Crankshaft, Out Of Frame
Clean 3.5 3.5 3.6 3.5
Clean & Inspect Crankshaft
Clean Cylinder Head Assembly
Clean Cylinder Block
Clean & Inspect Eng Oil Filter Hsg/Base
Clean Flywheel Housing
Clean & Inspect Camshaft
Install 10.8 10.8 10.5 10.8
Install Crankshaft, Out Of Frame
Install Crankshaft Main Bearing, Set (All), Out Of Frame
Install Cylinder Pack, First One, Out Of Frame
Install Piston Cooling Jet, First One, Out Of Frame
Install Eng Electronic Cont Mod, Out Of Frame
Page 95 of 255
C13 ACERT® 2007
Install Eng Electronic Cont Mod, Line(S), Out Of Frame

Connect Eng Electronic Cont Mod, 40-Pin Connector, Out Of Frame
Install Fuel Filter Housing/Base, Out Of Frame
Install Engine Oil Filter, Out Of Frame
Install Flywheel Housing, Out Of Frame
Install Crankshaft Rear Seal, Out Of Frame
Install Flywheel, Out Of Frame
Install Flywheel Clutch, Out Of Frame
Install Electric Starting Motor, Out Of Frame
Install Eng Oil Level Ga/Dipstick, Out Of Frame
Install Timing Gear Housing, Out Of Frame
Install Engine Front Support, Out Of Frame
Install Crankshaft Front Seal, Out Of Frame
Install Timing/Accessory Gears, Out Of Frame
Install Idler Gear, Out Of Frame
Install Water Pump, Out Of Frame
Install Engine Oil Filler, Out Of Frame
Install Engine Coolant, Line(S), Out Of Frame
Install Camshaft, Out Of Frame
Install Fuel Transfer Pump, Out Of Frame
Install Timing Gear Housing Cover, Out Of Frame
Install Eng Speed/Timing Sensor, Out Of Frame
Install Crankshaft Damper/Pulley, Out Of Frame
Install Cam Rlr Fol/Valve Lifter, Set (All), Out Of Frame
Install Belt Tightener, Out Of Frame N/A
Install Cylinder Head Assembly, Out Of Frame
Install Cylinder Head Assembly, Bolt(S), Out Of Frame
Torque Cylinder Head Assembly, Bolt(S)
Connect Cylinder Head Assembly, Wiring Harness, Out Of Frame
Install Valve Bridge, Set (All), Out Of Frame
Install Rocker Shaft Assembly, Set (All), Out Of Frame
Rotate Crankshaft
Install Valve Cover Base, Out Of Frame
Install Inlet Manifold, Out Of Frame
Install Crankcase Breather, Tube, Out Of Frame
Install Alternator, Out Of Frame
Install Refrigerant Compressor, Bracket, Out Of Frame N/A
Install Air Compressor, Out Of Frame
Install Air Compressor, Line(S), Out Of Frame
Connect Air Compressor, Line(S), Out Of Frame
Install Atmospheric Press Sensor, Out Of Frame
Connect Boost Pressure Sensor, Out Of Frame

1202 030 Crankshaft, Test After Repair
Notes:
None
Page 96 of 255
C13 ACERT® 2007
1.0 1.0 1.0 1.0

Test After Repair Crankshaft

1202 035 Crankshaft, Troubleshoot
Notes: None
1.2 1.2 1.2 1.2

Troubleshoot Crankshaft

1202 074 Crankshaft, Wash
Notes: None
0.5 0.5 0.5 0.5
Wash 0.5 0.5 0.5 0.5

Wash Crankshaft

1203 010 A Crankshaft Main Bearing, Remove & Install, Each Additional
Notes: This code should be used in conjunction with another repair that includes R&I oil pan & pump, such as R&I rod/piston or cylinder
pack.
This time is for either replacement or inspection of main bearing.
0.3 0.3 0.3 0.3
Remove 0.2 0.2 0.2 0.2

Rotate Crankshaft, Each Additional
Remove Crankshaft Main Bearing, Each Additional
Identify Crankshaft Main Bearing, Each Additional
Install 0.1 0.1 0.1 0.1
Install Crankshaft Main Bearing, Each Additional

1203 010 F Crankshaft Main Bearing, Remove & Install, First One
If main bearing R&I was done in conjunction with another labor segment that includes R&I oil pan/pump, use instead, code (1203-
010- -A).
2.3 2.3 3.2 2.3
Remove 0.9 0.9 1.4 0.9

Drain Engine Oil
Page 97 of 255
C13 ACERT® 2007
Remove Engine Oil, Sensor

Rotate Crankshaft, First One
Remove Crankshaft Main Bearing, First One
Identify Crankshaft Main Bearing, First One
Install 1.2 1.2 1.6 1.2
Install Crankshaft Main Bearing, First One
Install Engine Oil, Sensor
Refill Engine Oil
Clean 0.2 0.2 0.2 0.2

1203 010 S Crankshaft Main Bearing, Remove & Install, Set (All)
If main bearings R&I are done in conjunction with a repair segment that includes R&I oil pan, use instead (1203-010-ES-S).
4.2 4.2 5.1 4.2
Remove 2.0 2.0 2.5 2.0

Drain Engine Oil
Rotate Crankshaft, Set (All)
Remove Crankshaft Main Bearing, Set (All)
Remove Crankshaft Thrust Plate
Identify Crankshaft Main Bearing, Set (All)
Clean 0.2 0.2 0.2 0.2
Install 2.0 2.0 2.4 2.0
Install Crankshaft Main Bearing, Set (All)
Install Crankshaft Thrust Plate
Refill Engine Oil

1203 010 ES E Crankshaft Main Bearing, Remove & Install, Excludes Some R&I, Each
Notes: This code excludes R&I oil, oil pan.
This code should be used in conjunction with an R&I code that includes R&I oil pan, such as R&I cylinder pack.
Page 98 of 255
C13 ACERT® 2007
0.3 0.3 0.3 0.3
Remove 0.2 0.2 0.2 0.2

Remove Crankshaft Main Bearing, Excludes Some R&I, Each
Identify Crankshaft Main Bearing, Each Additional
Install 0.1 0.1 0.1 0.1
Install Crankshaft Main Bearing, Excludes Some R&I, Each

1203 010 ES S Crankshaft Main Bearing, Remove & Install, Excludes Some R&I, Set (All)
Notes: This code excludes R&I oil, oil pan.
This code should be used in conjunction with an R&I code that includes R&I oil pan, such as R&I cylinder pack.
2.1 2.1 2.1 2.1
Remove 1.2 1.2 1.2 1.2

Remove Crankshaft Main Bearing, Excludes Some R&I, Set (All)
Identify Crankshaft Main Bearing, Set (All)
Install 0.9 0.9 0.9 0.9
Install Crankshaft Main Bearing, Excludes Some R&I, Set (All)

1205 010 Crankshaft Damper/Pulley, Remove & Install
Notes: If required, add code (1353-010) for R&I Radiator or add code (1353-029) for Tilt Radiator.
If required, add code (1359-010) for R&I Fan Drive Assembly.
0.7 0.7 0.7 0.9
Remove 0.2 0.2 0.2 0.4

Separate Serpentine Belt
Remove Fan N/A N/A N/A
Remove Refrigerant Compressor, Belt N/A N/A N/A
Install 0.5 0.5 0.5 0.5
Connect Serpentine Belt
Adjust Serpentine Belt N/A
Install Refrigerant Compressor, Belt N/A N/A N/A

1205 035 Crankshaft Damper/Pulley, Troubleshoot
Notes:
None
Page 99 of 255
C13 ACERT® 2007
0.5 0.5 0.5 0.5

Troubleshoot Crankshaft Damper/Pulley

1209 010 S Cam Rlr Fol/Valve Lifter, Remove & Install, Set (All)
If required, add code (7252-010-IN-E) for R&I Inner Fender or (7252-010--S) for R&I Fender Set.
23.4 19.1 31.6 23.5
Remove 7.7 6.0 11.2 7.6

Separate Hood, Connector(S) N/A N/A N/A
Separate Hood, Wiring Harness N/A N/A
Time Flywheel, With Pin N/A N/A N/A
Remove Hood N/A N/A
Remove Bumper N/A N/A
Connect Pres & Vac Eqp M&A Tools N/A
Connect Charging Equipment N/A
Remove Valve Cover Base, Wiring Harness N/A
Separate Pres & Vac Eqp M&A Tools N/A
Remove Combustion Head, Line(S), One Or Both N/A N/A N/A
Separate Charging Equipment N/A
Separate Air Compressor, Line(S) N/A N/A N/A
Separate Steering Pump, Tank N/A N/A
Separate Clean Gas Induction Valve, Wiring N/A N/A N/A
Separate Radiator, Support, One Side N/A N/A
Remove Combustion Head, Tube N/A
Page 100 of 255
C13 ACERT® 2007

Separate TC/Trans Oil Cooler, Line(S) N/A N/A
Remove Fan Guard N/A N/A
Remove Venturi, Bracket N/A
Remove Fan N/A
Separate Combustion Body, Bracket N/A N/A N/A
Remove Fan, Belt N/A N/A
Separate Low-Pressure Turbocharger, Supply Line N/A
Separate Low-Pressure Turbocharger, Drain Line N/A
Remove Air Line/Pipe, CGI Clr Out To CGI Vlv In N/A
Separate Air Conditioner Lines N/A N/A
Remove Low-Pressure Turbocharger, Mounting N/A
Separate Coolant Hose/Lines N/A N/A
Remove Radiator Hose, Lower N/A N/A
Separate Radiator, Support N/A N/A
Remove High-Pressure Turbo, Elbow N/A
Remove Precooler, Elbow N/A
Remove Radiator, Mounting N/A N/A
Remove Radiator N/A N/A
Remove Combustion Body, Solenoid Valve N/A N/A N/A
Remove Thermostat/Water Temp Reg, Housing N/A
Remove Coolant Hose/Lines N/A N/A
Remove Combustion Body, Sensor N/A N/A N/A
Remove Pcv Valve, Hose(S) N/A
Remove Pcv Valve, Housing N/A
Separate Combustion Head, Line(S) N/A N/A N/A
Separate Exhaust Pipe N/A N/A N/A
Page 101 of 255
C13 ACERT® 2007
Separate Exhaust Combustion Lines, Limited Quantity N/A N/A

Wire To/From Cam Rlr Fol/Valve Lifter, Set (All) N/A N/A N/A
Separate Wiring Harness, Right Side N/A N/A
Remove Fuel Transfer Pump, Out F/Out Hull/Off Site N/A N/A N/A
Remove Fan Drive, Bracket, Out Of Frame N/A N/A N/A
Remove Crankshaft Damper/Pulley, Out F/Out Hull/Off Site N/A N/A N/A
Remove Crankshaft Front Seal, Out F/Out Hull/Off Site N/A N/A N/A
Remove Timing Gear Housing Cover, Out F/Out Hull/Off Site N/A N/A N/A
Remove Camshaft, Out F/Out Hull/Off Site N/A N/A N/A
Remove Radiator Hose, Vent Line N/A N/A N/A
Remove Cam Rlr Fol/Valve Lifter, Out F/Out Hull/Off Site, Set (All) N/A N/A N/A
Remove Fan, Hub N/A N/A N/A
Separate Exhaust Pipe, Hi-Press Turbo 2 Precoolr N/A N/A
Separate Cylinder Head Assembly, Wiring N/A
Separate Precooler, Hose(S) N/A N/A
Separate Precooler, Supply Line N/A N/A
Separate Combustion Head, Line(S), Remaining N/A N/A N/A
Separate Combustion Body, Line(S), Set (All) N/A N/A
Remove Combustion Body, Clamp N/A N/A
Remove Air Cleaner, Bracket N/A N/A N/A
Remove Cam Rlr Fol/Valve Lifter, Set (All) N/A
Measure 0.7 0.7 0.7 0.7
Clean 2.3 2.3 2.3 2.3
Clean Valve Cover
Install 12.2 10.1 17.4 12.9
Install Cam Rlr Fol/Valve Lifter, Set (All) N/A
Install Cam Rlr Fol/Valve Lifter, Out F/Out Hull/Off Site, Set (All) N/A N/A N/A
Install Camshaft, Out F/Out Hull/Off Site N/A N/A N/A
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Install Timing Gear Housing Cover, Out F/Out Hull/Off Site N/A N/A N/A
Install Thermostat/Water Temp Reg, Housing N/A
Install Crankshaft Front Seal, Out F/Out Hull/Off Site N/A N/A N/A
Install Air Compressor, Line(S), Limited Quantity N/A N/A
Install Crankshaft Damper/Pulley, Out F/Out Hull/Off Site N/A N/A N/A
Install Fan, Bracket N/A
Install Pcv Valve, Housing N/A
Install Fan Drive, Bracket, Out Of Frame N/A N/A N/A
Install Pcv Valve, Hose(S) N/A
Time Flywheel, With Pin N/A
Install Fuel Transfer Pump, Out F/Out Hull/Off Site N/A N/A N/A
Install Air Cleaner, Bracket N/A N/A N/A
Install Low-Pressure Turbocharger, Mounting N/A
Install Air Compressor, Line(S) N/A N/A
Install Combustion Body, Clamp N/A N/A
Connect Combustion Body, Line(S), Set (All) N/A N/A
Install Fan, Hub N/A N/A N/A
Install Fan N/A
Install Radiator Hose, Vent Line N/A N/A N/A
Connect Precooler, Hose(S) N/A N/A
Install Precooler, Elbow N/A
Install Air Line/Pipe, CGI Clr Out To CGI Vlv In N/A
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Connect Exhaust Pipe, Hi-Press Turbo 2 Precoolr N/A N/A
Install Venturi, Bracket N/A
Install Combustion Head, Tube N/A
Install Combustion Head, Line(S) N/A N/A
Connect Exhaust Pipe N/A N/A N/A
Install Combustion Body, Sensor N/A N/A N/A
Install Combustion Head, Air Control Valve N/A N/A
Install Combustion Body, Solenoid Valve N/A N/A N/A
Install High-Pressure Turbo, Elbow N/A N/A N/A
Connect Wiring Harness, Right Side N/A N/A
Connect Combustion Body, Bracket N/A N/A N/A
Connect Valve Cover Base, Wiring Harness N/A N/A
Connect Clean Gas Induction Valve, Wiring N/A N/A N/A
Install Coolant Hose/Lines, Limited Quantity N/A N/A
Install Combustion Head, Line(S), One Or Both N/A N/A N/A
Install Radiator N/A N/A
Install Radiator, Mounting N/A N/A
Connect Radiator, Support N/A N/A
Install Radiator Hose, Lower N/A N/A
Connect Coolant Hose/Lines N/A N/A
Install Fan, Belt N/A N/A
Install Fan Guard N/A N/A
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Connect Hood, Connector(S) N/A N/A N/A

Connect Air Conditioner Lines N/A N/A
Connect TC/Trans Oil Cooler, Line(S) N/A N/A
Connect Steering Pump, Tank N/A N/A
Install Bumper N/A N/A
Install Hood N/A N/A
Connect Hood, Wiring Harness N/A N/A

1209 030 Cam Rlr Fol/Valve Lifter, Test After Repair
Notes: None
1.0 1.0 1.0 1.0

Test After Repair Cam Rlr Fol/Valve Lifter

1209 035 Cam Rlr Fol/Valve Lifter, Troubleshoot
Notes: None
1.2 1.2 1.2 1.2

Troubleshoot Cam Rlr Fol/Valve Lifter

1209 074 Cam Rlr Fol/Valve Lifter, Wash
Notes: None
0.5 0.5 0.5 0.5
Wash 0.5 0.5 0.5 0.5

Wash Cam Rlr Fol/Valve Lifter

1210 010 Camshaft, Remove & Install
12.2 12.3 13.6 12.9
Remove 4.1 4.1 4.2 4.1

Separate Hood, Wiring Harness N/A N/A
Page 105 of 255
C13 ACERT® 2007
Remove Air Inlet, Filter To Turbocharger

Remove Hood N/A N/A
Drain Engine Oil
Separate Air Compressor Governor N/A N/A
Separate Radiator Hose, Lower
Remove Valve Cover
Remove Radiator, Support N/A
Remove Radiator N/A
Remove Expansion Tank N/A N/A
Separate Atmospheric Press Sensor
Separate Atmospheric Press Sensor, Bracket N/A N/A
Remove Heater Hose/Lines
Separate Engine Oil, Line(S)
Remove Belt Tightener N/A N/A N/A
Remove Alternator
Separate Precooler N/A N/A
Remove Combustion Head, Air Control Valve N/A N/A
Remove Engine Oil Lines, Air Control Valve N/A N/A
Remove Timing Gear Housing Cover, Sound Suppression
Separate Fan Drive N/A
Separate Steering Pump N/A N/A
Remove Camshaft
Package Camshaft
Clean 0.6 0.6 0.6 0.6
Clean Camshaft
Clean Valve Cover
Install 7.5 7.6 8.8 8.2
Unpack Camshaft
Inspect Camshaft
Install Camshaft
Install Timing Gear Housing Cover, Sound Suppression
Page 106 of 255
C13 ACERT® 2007

Install Engine Oil Lines, Air Control Valve N/A N/A
Connect Steering Pump N/A N/A
Install Combustion Head, Air Control Valve N/A N/A
Connect Fan Drive N/A
Connect Precooler N/A N/A
Install Alternator
Install Belt Tightener N/A N/A N/A
Connect Engine Oil, Line(S)
Install Heater Hose/Lines
Connect Atmospheric Press Sensor
Connect Atmospheric Press Sensor, Bracket N/A N/A
Rotate Crankshaft
Install Valve Cover
Adjust Valve Actuator, Set (All) N/A N/A
Install Expansion Tank N/A N/A
Connect Radiator Hose, Lower
Connect Air Compressor Governor N/A N/A
Refill Engine Oil
Install Air Inlet, Filter To Turbocharger
Prime Fuel System

1210 010 ES Camshaft, Remove & Install, Excludes Some R&I
Notes: Claim this code in conjunction with (1100-010) or (1239-010--S) when the two repairs are performed at the same time.
Time Includes:
Page 107 of 255
Page 109 of 237
Refill Engine Oil

Prime Fuel System

1210 010 ES Camshaft, Remove & Install, Excludes Some R&I
Notes:  Claim this code in conjunction with (1100-010) or (1239-010--S) when the two repairs are performed at the same time.
5.8 5.9 3.4 5.5
Remove 2.1 2.1 1.0 1.9

Remove Belt Tensioner
Remove Hood N/A
Separate Refrigerant Condenser
Remove Radiator N/A
Remove Camshaft, Position Sensor
Remove Camshaft, Excludes Some R&I
Package Camshaft
Remove Fan N/A
Remove Fan Drive N/A
Clean 0.5 0.5 0.5 0.5
Install 3.2 3.3 1.9 3.1
Unpack Camshaft
Install Camshaft, Excludes Some R&I
Install Camshaft, Position Sensor
Page 108 of 255
7/16/2013
Connect Refrigerant Condenser
Install Fan N/A
Install Belt Tensioner
Install Hood N/A
Page 109 of 255

1210 010 OX Camshaft, Remove & Install, Out F/Out Hull/Off Site
Notes: None
5.2 5.2 5.2 5.2
Remove 1.4 1.4 1.4 1.4

Time Flywheel, With Pin, Out Of Frame
Remove Eng Speed/Timing Sensor, Out F/Out Hull/Off Site
Remove Rocker Shaft Assembly, Out F/Out Hull/Off Site, Set (All)
Remove Valve Bridge, Engine Out Of Frame, Set (All)
Remove Push Rod, Out F/Out Hull/Off Site, Set (All)
Remove Fan Drive, Bracket, Out Of Frame
Raise Cam Rlr Fol/Valve Lifter, Out F/Out Hull/Off Site, Set (All)
Install Camshaft, Guide
Remove Camshaft, Out F/Out Hull/Off Site
Clean 0.5 0.5 0.5 0.5
Clean Camshaft
Clean Valve Cover
Install 3.3 3.3 3.3 3.3
Unpack Camshaft
Inspect Camshaft
Install Camshaft, Out F/Out Hull/Off Site
Remove Camshaft, Guide
Lower Cam Rlr Fol/Valve Lifter, Out F/Out Hull/Off Site, Set (All)
Install Fan Drive, Bracket, Out Of Frame
Rotate Camshaft Gear, Out F/Out Hull/Off Site
7/16/2013
C13 ACERT® 2007
3.2 3.2 2.4 2.5
Remove 1.1 1.1 0.7 0.9

Remove Belt Tightener N/A
Remove Belt Tightener, Engine In Frame N/A N/A N/A
Remove Hood N/A N/A
Remove Camshaft, Excludes Some R&I
Remove Idler Gear
Clean 0.4 0.4 0.4 0.4
Install 1.7 1.7 1.3 1.2
Install Idler Gear
Install Camshaft, Excludes Some R&I
Install Belt Tightener N/A
Install Belt Tightener, Engine In Frame N/A N/A N/A

1210 010 OX Camshaft, Remove & Install, Out F/Out Hull/Off Site
Notes: None
5.2 5.2 5.2 5.2
Remove 1.4 1.4 1.4 1.4

Remove Eng Speed/Timing Sensor, Out F/Out Hull/Off Site
Remove Rocker Shaft Assembly, Out F/Out Hull/Off Site, Set (All)
Remove Valve Bridge, Engine Out Of Frame, Set (All)
Remove Push Rod, Out F/Out Hull/Off Site, Set (All)
Remove Fan Drive, Bracket, Out Of Frame
Raise Cam Rlr Fol/Valve Lifter, Out F/Out Hull/Off Site, Set (All)
Install Camshaft, Guide
Remove Camshaft, Out F/Out Hull/Off Site
Clean 0.5 0.5 0.5 0.5
Clean Camshaft
Clean Valve Cover
Install 3.3 3.3 3.3 3.3
Unpack Camshaft
Inspect Camshaft
Page 110 of 255
C13 ACERT® 2007
Install Camshaft, Out F/Out Hull/Off Site

Remove Camshaft, Guide
Lower Cam Rlr Fol/Valve Lifter, Out F/Out Hull/Off Site, Set (All)
Install Fan Drive, Bracket, Out Of Frame
Rotate Camshaft Gear, Out F/Out Hull/Off Site

1210 010 XE Camshaft, Remove & Install, Off Engine
Notes: None
0.7 0.7 0.7 0.7
Remove 0.3 0.3 0.3 0.3

Remove Camshaft, Off Engine
Package Camshaft
Install 0.4 0.4 0.4 0.4
Unpack Camshaft
Inspect Camshaft, Off Engine
Install Camshaft, Off Engine

1210 030 Camshaft, Test After Repair
Notes: None
1.0 1.0 1.0 1.0

Test After Repair Camshaft

1210 035 Camshaft, Troubleshoot
Notes: None
1.2 1.2 1.2 1.2

Troubleshoot Camshaft
Page 111 of 255
C13 ACERT® 2007

1210 074 Camshaft, Wash
Notes: None
0.5 0.5 0.5 0.5
Wash 0.5 0.5 0.5 0.5

Wash Camshaft

1211 010 A Camshaft Bearing, Remove & Install, Each Additional
Notes: None
0.3 0.3 0.3 0.3

Remove & Install Camshaft Bearing, Each Additional

1211 010 F Camshaft Bearing, Remove & Install, First One
Notes: If cam bearings require replacement, add this code (1210-010) to R&I camshaft.
This code does not include R&I camshaft.
0.9 0.9 0.9 0.9

Remove & Install Camshaft Bearing, First One

1211 010 S Camshaft Bearing, Remove & Install, Set (All)
Notes: If cam bearings require replacement, add this code (1210-010) to R&I camshaft.
This code does not include R&I camshaft.
2.3 2.3 2.3 2.3

Remove & Install Camshaft Bearing, Set (All)

1212 010 Camshaft Gear, Remove & Install
Notes: None
2.0 2.0 1.3 2.4
Remove 0.8 0.8 0.5 0.9

Page 112 of 255
C13 ACERT® 2007

Loosen Fan Drive N/A
Remove Camshaft Gear
Install 1.2 1.2 0.8 1.5
Install Camshaft Gear
Tighten Fan Drive N/A

1212 025 Camshaft Gear, Adjust
Notes: None
0.6 0.6 0.6 0.6
Adjust 0.6 0.6 0.6 0.6

Install Dial Ind&Cntc Pnt M&A Tls
Adjust Camshaft Gear
Remove Dial Ind&Cntc Pnt M&A Tls
Torque Camshaft Gear

1212 030 Camshaft Gear, Test After Repair
Notes: None
0.5 0.5 0.5 0.5

Test After Repair Camshaft Gear

1212 035 Camshaft Gear, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Camshaft Gear

1212 074 Camshaft Gear, Wash
Notes:
None
Page 113 of 255
C13 ACERT® 2007
0.5 0.5 0.5 0.5
Wash 0.5 0.5 0.5 0.5

Wash Camshaft Gear

1214 020 A Piston, Recondition, Each Additional
Notes: None
0.2 0.2 0.2 0.2

Remove Piston Rings, Each Additional
Wash Piston, Each Additional
Recondition Piston, Each Additional
Check Piston Rings, Groove, Each Additional
Clean & Inspect Piston, Each Additional

1214 020 F Piston, Recondition, First One
Notes: None
0.4 0.4 0.4 0.4

Remove Piston Rings, First One
Wash Piston, First One
Recondition Piston, First One
Check Piston Rings, Groove, First One
Clean & Inspect Piston, First One

1214 020 S Piston, Recondition, Set (All)
Notes: None
1.4 1.4 1.4 1.4

Remove Piston Rings, Set (All)
Wash Piston, Set (All)
Recondition Piston, Set (All)
Check Piston Rings, Groove, Set (All)
Clean & Inspect Piston, Set (All)

1216 020 FH E Cylinder Liner, Recondition, Flex Hone, Each
Page 114 of 255
C13 ACERT® 2007
Notes: None
0.3 0.3 0.3 0.3

Inspect Cylinder Liner, Flex Hone, Each
Measure Cylinder Liner, Flex Hone, Each
Recondition Cylinder Liner, Flex Hone, Each
Wash Cylinder Liner, Flex Hone, Each
Lubricate Cylinder Liner, Flex Hone, Each

1216 020 FH S Cylinder Liner, Recondition, Flex Hone, Set (All)
Notes: None
1.4 1.4 1.4 1.4

Inspect Cylinder Liner, Flex Hone, Set (All)
Measure Cylinder Liner, Flex Hone, Set (All)
Recondition Cylinder Liner, Flex Hone, Set (All)
Wash Cylinder Liner, Flex Hone, Set (All)
Lubricate Cylinder Liner, Flex Hone, Set (All)

1216 020 HH E Cylinder Liner, Recondition, Hard Hone, Each
Notes: None
0.5 0.5 0.5 0.5

Inspect Cylinder Liner, Hard Hone, Each
Measure Cylinder Liner, Hard Hone, Each
Recondition Cylinder Liner, Hard Hone, Each
Wash Cylinder Liner, Hard Hone, Each
Lubricate Cylinder Liner, Hard Hone, Each

1216 020 HH S Cylinder Liner, Recondition, Hard Hone, Set (All)
Notes: None
3.2 3.2 3.2 3.2

Inspect Cylinder Liner, Hard Hone, Set (All)
Measure Cylinder Liner, Hard Hone, Set (All)
Recondition Cylinder Liner, Hard Hone, Set (All)
Wash Cylinder Liner, Hard Hone, Set (All)
Page 115 of 255
C13 ACERT® 2007
Lubricate Cylinder Liner, Hard Hone, Set (All)

1216 082 LJ S Cylinder Liner, Measure, Liner Projection, Set (All)
Notes: None
0.7 0.7 0.7 0.7
Measure 0.7 0.7 0.7 0.7


1216 571 S Cylinder Liner, Clean & Inspect, Set (All)
Notes: None
0.7 0.7 0.7 0.7
Clean & Inspect 0.7 0.7 0.7 0.7

Clean & Inspect Cylinder Liner, Set (All)

1217 012 A Liner Seat/Insert, Install, Each Additional
Notes: Counterboring one cylinder does not require R&I liner of adjacent cylinder(S) on either side, when using Caterpillar service tooling.
0.7 0.7 0.7 0.7
Install 0.7 0.7 0.7 0.7

Install Liner Seat/Insert, Each Additional

1217 012 F Liner Seat/Insert, Install, First One
Notes: Counterboring one cylinder does not require R&I liner of adjacent cylinder(S) on either side, when using Caterpillar service tooling.
1.4 1.4 1.4 1.4
Install 1.4 1.4 1.4 1.4

Install Liner Seat/Insert, First One

1217 012 S Liner Seat/Insert, Install, Set (All)
Notes: None
4.6 4.6 4.6 4.6
Page 116 of 255
C13 ACERT® 2007
Install 4.6 4.6 4.6 4.6

Install Liner Seat/Insert, Set (All)

1218 020 MJ A Connecting Rod, Recondition, Major, Each Additional
Notes: None
0.7 0.7 0.7 0.7

Recondition Connecting Rod, Major, Each Additional

1218 020 MJ F Connecting Rod, Recondition, Major, First One
Notes: If con-rods require only measure/check, use code (1218-082- -F), instead.
Major recondition includes measure/check rods and machining crankshaft & piston pin bore.
1.4 1.4 1.4 1.4

Recondition Connecting Rod, Major, First One

1218 020 MJ S Connecting Rod, Recondition, Major, Set (All)
Notes: If con-rods require only measure/check, use code (1218-082- -S), instead.
Major recondition includes measure/check rods and machining crankshaft & piston pin bore.
4.9 4.9 4.9 4.9

Recondition Connecting Rod, Major, Set (All)

1218 020 MN A Connecting Rod, Recondition, Minor, Each Additional
Notes: None
0.3 0.3 0.3 0.3

Recondition Connecting Rod, Minor, Each Additional

1218 020 MN F Connecting Rod, Recondition, Minor, First One
Notes: If con-rods require only measure/check, use code (1218-082- -F), instead.
Minor recondition includes measure/check rods and machining piston pin bore.
0.9 0.9 0.9 0.9
Page 117 of 255
C13 ACERT® 2007
Recondition Connecting Rod, Minor, First One

1218 020 MN S Connecting Rod, Recondition, Minor, Set (All)
Notes: If con-rods require only measure/check, use code (1218-082- -S), instead.
Minor recondition includes measure/check rods and machining piston pin bore.
2.4 2.4 2.4 2.4

Recondition Connecting Rod, Minor, Set (All)

1218 082 A Connecting Rod, Measure, Each Additional
Notes: None
0.2 0.2 0.2 0.2
Measure 0.2 0.2 0.2 0.2

Polish Bearings, Each Additional
Install Bearings, Each Additional
Measure Crankshaft, Each Additional
Polish Crankshaft, Each Additional
Measure Connecting Rod, Each Additional

1218 082 F Connecting Rod, Measure, First One
Notes: Cleaning con-rod is included in R&I con-rod/piston time.
If pin bore and/or crank journal bore require machining, use instead, either (1218-020-MN-F) or (1218-020-MJ-F).
0.5 0.5 0.5 0.5
Measure 0.5 0.5 0.5 0.5

Polish Bearings, First One
Install Bearings, First One
Measure Crankshaft, First One
Polish Crankshaft, First One
Measure Connecting Rod, First One

1218 082 S Connecting Rod, Measure, Set (All)
Notes: Cleaning con-rod is included in R&I of con-rod/piston time.
If pin bore and/or crank journal bore require machining, use instead, either code (1218-020-MN-S) or (1218-020-MJ-S).
1.5 1.5 1.5 1.5
Measure 1.5 1.5 1.5 1.5

Polish Bearings, Set (All)
Install Bearings, Set (All)
Measure Crankshaft, Set (All)
Polish Crankshaft, Set (All)
Measure Connecting Rod, Set (All)
Page 118 of 255
C13 ACERT® 2007

1219 010 A Connecting Rod Bearing, Remove & Install, Each Additional
Notes: None
0.3 0.3 0.3 0.3
Remove 0.2 0.2 0.2 0.2

Remove Connecting Rod Bearing, Each Additional
Identify Connecting Rod Bearing, Each Additional
Install 0.1 0.1 0.1 0.1
Install Connecting Rod Bearing, Each Additional

1219 010 F Connecting Rod Bearing, Remove & Install, First One
This time is either replacement or inspection of rod bearing.
2.3 2.3 2.9 2.3
Remove 0.9 0.9 1.3 0.9

Drain Engine Oil
Remove Connecting Rod Bearing, First One
Identify Connecting Rod Bearing, First One
Clean 0.2 0.2 0.2 0.2
Install 1.2 1.2 1.4 1.2
Install Connecting Rod Bearing, First One
Refill Engine Oil

1219 010 S Connecting Rod Bearing, Remove & Install, Set (All)
This time is either replacement or inspection of rod bearings.
3.7 3.7 4.3 3.7
Remove 2.0 2.0 2.4 2.0

Drain Engine Oil
Page 119 of 255
C13 ACERT® 2007

Remove Connecting Rod Bearing, Set (All)
Identify Connecting Rod Bearing, Set (All)
Clean 0.2 0.2 0.2 0.2
Install 1.5 1.5 1.7 1.5
Install Connecting Rod Bearing, Set (All)
Refill Engine Oil

1223 040 IT S Cylinder Block Cylinder, Inspect, Using Borescope, Set (All)
Time includes inspecting all six cylinders with bore-o-scope through injector tip hole (includes rotating the crankshaft).
0.6 0.6 0.6 0.6
Inspect 0.6 0.6 0.6 0.6

Inspect Cylinder Block Cylinder, Using Borescope, Set (All)

1223 082 E Cylinder Block Cylinder, Measure, Each
Notes: Use dial bore gauge to check and record size, roundness and taper of each cylinder or liner.
0.1 0.1 0.1 0.1
Measure 0.1 0.1 0.1 0.1

Measure Cylinder Block Cylinder, Each

1225 010 A Piston & Connecting Rod, Remove & Install, Each Additional
Notes: If pistons are reconditioned, add code (1214-020- -A).
This code includes honing cylinder liner in-frame.
This time includes D&A of piston rings, piston and con-rod.
0.8 0.8 0.8 0.8
Remove 0.3 0.3 0.3 0.3

Remove Piston Cooling Jet, Each Additional
Remove Connecting Rod Bearing, Cap(S), Each Additional
Remove Piston & Connecting Rod, Each Additional
Disassemble Piston & Connecting Rod, Each Additional
Install 0.5 0.5 0.5 0.5
Recondition Cylinder Liner, Flex Hone, Each Additional
Assemble Piston & Connecting Rod, Each Additional
Install Piston Rings, Each Additional
Install Piston & Connecting Rod, Each Additional
Install Connecting Rod Bearing, Cap(S), Each Additional
Install Piston Cooling Jet, Each Additional
Page 120 of 255
C13 ACERT® 2007

1225 010 F Piston & Connecting Rod, Remove & Install, First One
If required, add code (7252-010--S) for R&I Fender Set.
If pistons are reconditioned, add code (1214-020- -F).
17.5 17.7 26.4 18.4
Remove 5.0 5.0 8.7 5.2

Drain Engine Oil
Separate Hood, Cable N/A
Remove Air Inlet, Hi-Press Turbo 2 Precoolr
Separate Exhaust Pipe, Bracket
Separate Exhaust Pipe, Turbocharger To Exhaust
Separate Turbocharger, Line(S)
Remove Precooler, Line(S)
Remove Precooler
Remove Precooler, Bracket
Separate Boost Pressure Sensor
Separate Air Compressor, Line(S)
Remove Radiator N/A
Separate Refrigerant Compressor, Bracket N/A
Separate Crankcase Breather, Tube
Remove Valve Cover
Remove Valve Bridge, Set (All)
Page 121 of 255
C13 ACERT® 2007

Separate Cylinder Head Assembly, Wiring
Remove Cylinder Head Assembly
Remove Piston Cooling Jet, First One
Remove Connecting Rod Bearing, Cap(S), First One
Remove Piston & Connecting Rod, First One
Disassemble Piston & Connecting Rod, First One N/A
Clean 2.3 2.3 2.3 2.3
Clean Cylinder Block, Top
Recondition Cylinder Liner, Flex Hone, First One
Clean Valve Cover
Measure 0.7 0.7 0.7 0.7
Install 9.5 9.7 14.7 10.2
Assemble Piston & Connecting Rod, First One
Install Piston Rings, First One
Install Piston & Connecting Rod, First One
Install Connecting Rod Bearing, Cap(S), First One
Install Piston Cooling Jet, First One
Install Cylinder Head Assembly
Install Valve Bridge, Set (All)
Install Valve Cover
Connect Crankcase Breather, Tube
Page 122 of 255
C13 ACERT® 2007
Connect Air Compressor, Line(S)

Connect Boost Pressure Sensor
Install Precooler, Bracket
Install Precooler
Install Precooler, Line(S)
Connect Turbocharger, Line(S)
Connect Exhaust Pipe, Bracket
Connect Exhaust Pipe, Turbocharger To Exhaust
Install Air Inlet, Hi-Press Turbo 2 Precoolr
Refill Engine Oil
Prime Fuel System
Connect Hood, Cable N/A

1225 010 S Piston & Connecting Rod, Remove & Install, Set (All)
If pistons are reconditioned, add code (1214-020- -S).
This code includes honing cylinder liners in-frame.
This time includes D&A of piston rings, pistons and con-rods.
20.9 21.0 28.7 21.8
Remove 6.0 6.0 9.1 6.2

Drain Engine Oil
Separate Hood, Cable N/A
Remove Air Inlet, Hi-Press Turbo 2 Precoolr
Separate Exhaust Pipe, Bracket
Separate Exhaust Pipe, Turbocharger To Exhaust
Separate Turbocharger, Line(S)
Remove Precooler, Line(S)
Page 123 of 255
C13 ACERT® 2007
Remove Precooler
Separate Boost Pressure Sensor
Remove Radiator N/A
Separate Refrigerant Compressor, Bracket N/A
Remove Valve Cover
Separate Cylinder Head Assembly, Wiring
Remove Cylinder Head Assembly
Remove Piston Cooling Jet, Set (All)
Remove Connecting Rod Bearing, Cap(S), Set (All)
Remove Piston & Connecting Rod, Set (All)
Disassemble Piston & Connecting Rod, Set (All)
Measure 0.7 0.7 0.7 0.7
Clean 2.6 2.6 2.6 2.6
Clean Cylinder Block, Top
Clean Valve Cover
Install 11.6 11.7 16.3 12.3
Assemble Piston & Connecting Rod, Set (All)
Install Piston Rings, Set (All)
Install Piston & Connecting Rod, Set (All)
Install Connecting Rod Bearing, Cap(S), Set (All)
Install Piston Cooling Jet, Set (All)
Install Cylinder Head Assembly
Page 124 of 255
C13 ACERT® 2007

Install Rocker Shaft Assembly, Set (All)
Install Valve Cover
Connect Boost Pressure Sensor
Install Precooler
Install Precooler, Line(S)
Connect Turbocharger, Line(S)
Connect Exhaust Pipe, Bracket
Connect Exhaust Pipe, Turbocharger To Exhaust
Install Air Inlet, Hi-Press Turbo 2 Precoolr
Refill Engine Oil
Connect Hood, Cable N/A
Prime Fuel System

1225 010 OX A Piston & Connecting Rod, Remove & Install, Out F/Out Hull/Off Site, Each Additional
Notes: None
Page 125 of 255
C13 ACERT® 2007
0.7 0.7 0.7 0.7
Remove 0.2 0.2 0.2 0.2

Remove Piston Cooling Jet, Each Additional, Out Of Frame
Rotate Crankshaft, Each Additional, Out Of Frame
Remove Connecting Rod Bearing, Cap(S), Each Additional, Out Of Frame
Remove Piston & Connecting Rod, Each Additional, Out Of Frame
Disassemble Piston & Connecting Rod, Each Additional, Out Of Frame
Install 0.5 0.5 0.5 0.5
Recondition Cylinder Liner, Flex Hone, Each Additional, Out Of Frame
Assemble Piston & Connecting Rod, Each Additional, Out Of Frame
Install Piston Rings, Each Additional, Out Of Frame
Install Piston & Connecting Rod, Each Additional, Out Of Frame
Install Connecting Rod Bearing, Cap(S), Each Additional, Out Of Frame
Install Piston Cooling Jet, Each Additional, Out Of Frame

1225 010 OX F Piston & Connecting Rod, Remove & Install, Out F/Out Hull/Off Site, First One
If pistons are reconditioned, add code (1214-020- -F).
If required, add code (1304-010) for R&I Oil Pump.
9.3 9.3 8.9 9.3
Remove 2.2 2.2 2.0 2.2

Remove Serpentine Belt, Out Of Frame
Separate Alternator, Bracket, Out Of Frame
Separate Refrigerant Compressor, Bracket, Out Of Frame N/A
Remove Piston Cooling Jet, First One, Out Of Frame
Rotate Crankshaft, First One, Out Of Frame
Remove Connecting Rod Bearing, Cap(S), First One, Out Of Frame
Remove Piston & Connecting Rod, First One, Out Of Frame
Disassemble Piston & Connecting Rod, First One, Out Of Frame
Measure 0.5 0.5 0.5 0.5
Clean 1.5 1.5 1.5 1.5
Page 126 of 255
C13 ACERT® 2007
Recondition Cylinder Liner, Flex Hone, First One, Out Of Frame

Clean Valve Cover
Install 5.1 5.1 4.9 5.1
Assemble Piston & Connecting Rod, First One, Out Of Frame
Install Piston Rings, First One, Out Of Frame
Fabricate Connecting Rod, First One, Out Of Frame
Rotate Crankshaft, First One, Out Of Frame
Install Piston & Connecting Rod, First One, Out Of Frame
Install Connecting Rod Bearing, Cap(S), First One, Out Of Frame
Install Piston Cooling Jet, First One, Out Of Frame
Connect Alternator, Bracket, Out Of Frame
Install Serpentine Belt, Out Of Frame
Connect Refrigerant Compressor, Bracket, Out Of Frame N/A

1225 010 OX S Piston & Connecting Rod, Remove & Install, Out F/Out Hull/Off Site, Set (All)
If pistons are reconditioned, add code (1214-020- -S).
This code includes honing cylinder liners in-frame.
This time includes D&A of piston rings, pistons and con-rods.
11.7 11.7 11.1 11.7
Remove 3.0 3.0 2.7 3.0

Remove Serpentine Belt, Out Of Frame
Separate Alternator, Bracket, Out Of Frame
Separate Refrigerant Compressor, Bracket, Out Of Frame N/A
Page 127 of 255
C13 ACERT® 2007

Remove Piston Cooling Jet, Set (All), Out Of Frame
Remove Piston & Connecting Rod, Set (All), Out Of Frame
Disassemble Piston & Connecting Rod, Set (All), Out Of Frame
Clean 1.9 1.9 1.9 1.9
Clean Valve Cover
Measure 0.5 0.5 0.5 0.5
Install 6.3 6.3 6.0 6.3
Assemble Piston & Connecting Rod, Set (All), Out Of Frame
Install Piston Rings, Set (All), Out Of Frame
Fabricate Connecting Rod, Set (All), Out Of Frame
Install Piston & Connecting Rod, Set (All), Out Of Frame
Install Piston Cooling Jet, Set (All), Out Of Frame
Connect Alternator, Bracket, Out Of Frame
Connect Refrigerant Compressor, Bracket, Out Of Frame N/A

1230 010 A Ckshft Main & Rod Brg, Remove & Install, Each Additional
Notes: None
0.6 0.6 0.6 0.6
Page 128 of 255
C13 ACERT® 2007
Remove 0.3 0.3 0.3 0.3

Remove Crankshaft Main Bearing, Each Additional
Identify Ckshft Main & Rod Brg, Each Additional
Install 0.3 0.3 0.3 0.3
Install Crankshaft Main Bearing, Each Additional

1230 010 F Ckshft Main & Rod Brg, Remove & Install, First One
This time is for either replacement or inspection of main & rod bearing.
2.9 2.9 3.5 2.9
Remove 1.2 1.2 1.6 1.2

Drain Engine Oil
Remove Ckshft Main & Rod Brg, First One
Identify Ckshft Main & Rod Brg, First One
Clean 0.2 0.2 0.2 0.2
Install 1.5 1.5 1.7 1.5
Install Ckshft Main & Rod Brg, First One
Refill Engine Oil

1230 010 S Ckshft Main & Rod Brg, Remove & Install, Set (All)
This time is for either replacement or inspection of main & rod bearings.
5.8 5.8 6.4 5.8
Remove 2.9 2.9 3.3 2.9

Drain Engine Oil
Remove Ckshft Main & Rod Brg, Set (All)
Identify Ckshft Main & Rod Brg, Set (All)
Clean 0.2 0.2 0.2 0.2
Page 129 of 255
C13 ACERT® 2007

Install 2.7 2.7 2.9 2.7
Install Ckshft Main & Rod Brg, Set (All)
Refill Engine Oil

1234 010 BD Idler Gear, Remove & Install, Bearing
Notes: None
0.4 0.4 0.4 0.4

Remove & Install Idler Gear, Bearing

1239 010 A Cylinder Pack, Remove & Install, Each Additional
Notes: None
0.7 0.7 0.7 0.7
Remove 0.3 0.3 0.3 0.3

Remove Piston Cooling Jet, Each Additional
Remove Cylinder Pack, Each Additional
Package Cylinder Pack, Each Additional
Install 0.4 0.4 0.4 0.4
Unpack Cylinder Pack, Each Additional
Install Cylinder Pack, Each Additional
Install Piston Cooling Jet, Each Additional

1239 010 F Cylinder Pack, Remove & Install, First One
20.2 20.5 30.5 20.7
Remove 7.0 7.1 10.7 6.8

Page 130 of 255
C13 ACERT® 2007
Remove Valve Cover Base, Wiring Harness N/A N/A N/A
Remove Radiator Hose, Upper N/A
Separate Clean Gas Induction Valve, Wiring N/A
Remove Combustion Head, Tube N/A N/A N/A
Remove Venturi, Bracket N/A N/A N/A
Remove Refrigerant Compressor, Bolt(S) N/A
Separate Cylinder Head Assembly, Wiring Harness N/A
Remove Thermostat/Water Temp Reg, Housing N/A N/A N/A
Separate Combustion Head, Line(S), Remaining N/A
Remove Alternator, Bracket N/A N/A N/A
Remove Pcv Valve, Hose(S) N/A N/A N/A
Remove Pcv Valve, Housing N/A N/A N/A
Page 131 of 255
C13 ACERT® 2007

Remove Low-Pressure Turbocharger, Supply Line N/A
Remove Low-Pressure Turbocharger, Drain Line N/A
Remove Cylinder Head Assembly, Bolt(S), Set (All) N/A N/A N/A
Remove Engine Oil Pan, Out F/Out Hull/Off Site N/A N/A N/A
Remove Piston Cooling Jet, Out F/Out Hull/Off Site, First One N/A N/A N/A
Remove Cylinder Pack, Out F/Out Hull/Off Site, First One N/A N/A N/A
Package Cylinder Pack, First One
Remove Combustion Body, Sensor N/A
Separate Combustion Head, Line(S) N/A
Separate Exhaust Pipe N/A
Remove Thermostat/Water Temp Reg N/A
Remove Fan N/A
Remove Fan, Hub N/A
Remove Cylinder Head Assembly, Bolt(S) N/A
Remove Cylinder Head Assembly, Plate N/A
Remove Piston Cooling Jet, First One N/A
Remove Cylinder Pack, First One N/A
Clean 2.2 2.2 2.2 2.2
Clean Cylinder Liner, Bore, First One
Clean Valve Cover
Measure 0.7 0.7 0.7 0.7
Install 10.3 10.5 16.9 11.0
Unpack Cylinder Pack, First One
Identify Cylinder Pack, First One
Install Cylinder Liner, Seal, First One
Install Cylinder Pack, First One N/A
Install Cylinder Pack, Out F/Out Hull/Off Site, First One N/A N/A N/A
Page 132 of 255
C13 ACERT® 2007
Install Piston Cooling Jet, First One N/A

Install Piston Cooling Jet, Out F/Out Hull/Off Site, First One N/A N/A N/A
Install Engine Oil Pan, Out F/Out Hull/Off Site N/A N/A N/A
Install Cylinder Head Assembly, Plate N/A
Install Cylinder Head Assembly, Bolt(S) N/A
Install Cylinder Head Assembly, Bolt(S), Set (All) N/A N/A N/A
Connect Cylinder Head Assembly, Wiring N/A N/A N/A
Install Fan N/A
Install Thermostat/Water Temp Reg N/A
Install Thermostat/Water Temp Reg, Housing N/A N/A N/A
Install Pcv Valve, Housing N/A N/A N/A
Install Pcv Valve, Hose(S) N/A N/A N/A
Connect Exhaust Pipe N/A
Install Alternator, Bracket N/A N/A N/A
Install Combustion Body, Sensor N/A
Page 133 of 255
C13 ACERT® 2007

Install Venturi, Bracket N/A N/A N/A
Install Combustion Head, Tube N/A N/A N/A
Install Exhaust Combustion Lines N/A N/A N/A
Connect Cylinder Head Assembly, Wiring Harness N/A
Install Refrigerant Compressor, Bolt(S) N/A
Connect Clean Gas Induction Valve, Wiring N/A

1239 010 S Cylinder Pack, Remove & Install, Set (All)
If required, add code (7252-010--S) for R&I Fenders, Set
23.8 23.9 32.9 24.2
Page 134 of 255
C13 ACERT® 2007
Remove 8.4 8.4 11.6 8.1

Remove Valve Cover Base, Wiring Harness N/A N/A N/A
Separate Clean Gas Induction Valve, Wiring N/A
Remove Combustion Head, Tube N/A N/A N/A
Remove Venturi, Bracket N/A N/A N/A
Separate Cylinder Head Assembly, Wiring Harness N/A
Remove Thermostat/Water Temp Reg, Housing N/A N/A N/A
Separate Combustion Head, Line(S), Remaining N/A
Page 135 of 255
C13 ACERT® 2007

Remove Pcv Valve, Hose(S) N/A N/A N/A
Remove Pcv Valve, Housing N/A N/A N/A
Remove Low-Pressure Turbocharger, Supply Line N/A
Remove Low-Pressure Turbocharger, Drain Line N/A
Remove Cylinder Head Assembly, Bolt(S), Set (All) N/A N/A N/A
Remove Engine Oil Pan, Out F/Out Hull/Off Site N/A N/A N/A
Remove Piston Cooling Jet, Out F/Out Hull/Off Site, Set (All) N/A N/A N/A
Remove Cylinder Pack, Out F/Out Hull/Off Site, Set (All) N/A N/A N/A
Package Cylinder Pack, Set (All)
Remove Combustion Body, Sensor N/A
Separate Combustion Head, Line(S) N/A
Separate Exhaust Pipe N/A
Remove Thermostat/Water Temp Reg N/A
Remove Fan N/A
Remove Fan, Hub N/A
Remove Cylinder Head Assembly, Bolt(S) N/A
Remove Cylinder Head Assembly, Plate N/A
Remove Piston Cooling Jet, Set (All) N/A
Remove Cylinder Pack, Set (All) N/A
Measure 0.7 0.7 0.7 0.7
Clean 2.8 2.8 2.8 2.8
Clean Cylinder Liner, Bore, Set (All)
Clean Valve Cover
Page 136 of 255
C13 ACERT® 2007
Install 11.9 12.0 17.8 12.6

Unpack Cylinder Pack, Set (All)
Identify Cylinder Pack, Set (All)
Install Cylinder Liner, Seal, Set (All)
Install Cylinder Pack, Set (All) N/A
Install Cylinder Pack, Out F/Out Hull/Off Site, Set (All) N/A N/A N/A
Install Piston Cooling Jet, Set (All) N/A
Install Piston Cooling Jet, Out F/Out Hull/Off Site, Set (All) N/A N/A N/A
Install Engine Oil Pan, Out F/Out Hull/Off Site N/A N/A N/A
Install Cylinder Head Assembly, Plate N/A
Install Cylinder Head Assembly, Bolt(S) N/A
Install Cylinder Head Assembly, Bolt(S), Set (All) N/A N/A N/A
Connect Cylinder Head Assembly, Wiring N/A N/A N/A
Install Fan N/A
Install Thermostat/Water Temp Reg N/A
Install Thermostat/Water Temp Reg, Housing N/A N/A N/A
Install Pcv Valve, Housing N/A N/A N/A
Install Pcv Valve, Hose(S) N/A N/A N/A
Connect Exhaust Pipe N/A
Install Combustion Body, Sensor N/A
Page 137 of 255
C13 ACERT® 2007

Install Venturi, Bracket N/A N/A N/A
Install Combustion Head, Tube N/A N/A N/A
Install Exhaust Combustion Lines N/A N/A N/A
Connect Cylinder Head Assembly, Wiring Harness N/A
Connect Clean Gas Induction Valve, Wiring N/A

1239 010 ES S Cylinder Pack, Remove & Install, Excludes Some R&I, Set (All)
Page 138 of 255
C13 ACERT® 2007
Notes: This code is for R&I Cylinder Packs only.

3.5 3.5 3.5 3.5

Remove & Install Cylinder Pack, Excludes Some R&I, Set (All)

1239 010 OX A Cylinder Pack, Remove & Install, Out F/Out Hull/Off Site, Each Additional
Notes: None
0.6 0.6 0.6 0.6

Remove & Install Cylinder Pack, Out F/Out Hull/Off Site, Each Additional

1239 010 OX F Cylinder Pack, Remove & Install, Out F/Out Hull/Off Site, First One
If required, add code (7252-010--S) for R&I Fenders.
11.6 11.6 12.7 12.4
Remove 3.2 3.2 3.1 3.3

Remove Valve Cover
Remove Thermostat/Water Temp Reg
Remove Air Compressor Governor
Remove Cylinder Head Assembly, Plate
Remove Piston Cooling Jet, Out F/Out Hull/Off Site, First One
Remove Cylinder Pack, Out F/Out Hull/Off Site, First One
Remove Connecting Rod Bearing, Out F/Out Hull/Off Site, First One
Remove Cylinder Liner, Seal, First One
Page 139 of 255
C13 ACERT® 2007
Package Cylinder Pack, Out F/Out Hull/Off Site, First One

Clean 2.0 2.0 2.0 2.0
Clean Cylinder Liner, Bore, First One
Clean Engine Oil Pan, Out F/Out Hull/Off Site
Clean Valve Cover
Measure 0.5 0.5 0.5 0.5
Install 5.9 5.9 7.1 6.6
Unpack Cylinder Pack, Out F/Out Hull/Off Site, First One
Identify Cylinder Pack, First One
Install Cylinder Liner, Seal, First One
Install Cylinder Pack, Out F/Out Hull/Off Site, First One
Install Connecting Rod Bearing, Out F/Out Hull/Off Site, First One
Install Piston Cooling Jet, Out F/Out Hull/Off Site, First One
Install Cylinder Head Assembly, Plate
Install Air Compressor Governor
Install Thermostat/Water Temp Reg
Install Valve Cover

1239 010 OX S Cylinder Pack, Remove & Install, Out F/Out Hull/Off Site, Set (All)
If required, add code (7252-010--S) for R&I Fenders.
14.8 14.8 15.5 15.3
Remove 4.5 4.5 4.2 4.5

Page 140 of 255
C13 ACERT® 2007

Remove Thermostat/Water Temp Reg, Out F/Out Hull/Off Site
Remove Air Compressor Governor
Remove Cylinder Head Assembly, Plate
Remove Piston Cooling Jet, Out F/Out Hull/Off Site, Set (All)
Remove Cylinder Pack, Out F/Out Hull/Off Site, Set (All)
Remove Connecting Rod Bearing, Out F/Out Hull/Off Site, Set (All)
Remove Cylinder Liner, Seal, Set (All)
Package Cylinder Pack, Set (All)
Clean 2.7 2.7 2.7 2.7
Clean Cylinder Liner, Bore, Set (All)
Clean Valve Cover
Measure 0.5 0.5 0.5 0.5
Install 7.1 7.1 8.1 7.6
Unpack Cylinder Pack, Set (All)
Identify Cylinder Pack, Set (All)
Install Cylinder Liner, Seal, Set (All)
Install Cylinder Pack, Out F/Out Hull/Off Site, Set (All)
Install Connecting Rod Bearing, Out F/Out Hull/Off Site, Set (All)
Install Piston Cooling Jet, Out F/Out Hull/Off Site, Set (All)
Install Cylinder Head Assembly, Plate
Install Air Compressor Governor
Page 141 of 255
C13 ACERT® 2007


1239 020 E Cylinder Pack, Recondition, Each
Notes: None
0.6 0.6 0.6 0.6

Remove Piston & Connecting Rod, Each
Disassemble Piston & Connecting Rod, Each
Remove Piston Rings, Each
Clean Piston, Each
Hone Cylinder Liner, Each
Assemble Piston & Connecting Rod, Each
Install Piston Rings, Each
Install Piston & Connecting Rod, Each

1239 020 S Cylinder Pack, Recondition, Set (All)
Notes: None
3.4 3.4 6.0 3.4

Remove Piston & Connecting Rod, Out F/Out Hull/Off Site, Set (All)
Disassemble Piston & Connecting Rod, Set (All)
Remove Piston Rings, Set (All)
Clean Piston, Set (All)
Hone Cylinder Liner, Set (All)
Assemble Piston & Connecting Rod, Set (All)
Install Piston Rings, Set (All)
Install Piston & Connecting Rod, Out F/Out Hull/Off Site, Set (All)

1239 030 Cylinder Pack, Test After Repair
Notes: None
1.0 1.0 1.0 1.0
Page 142 of 255
C13 ACERT® 2007
Test After Repair Cylinder Pack

1239 035 Cylinder Pack, Troubleshoot
Notes: None
1.2 1.2 1.2 1.2

Troubleshoot Cylinder Pack

1239 074 Cylinder Pack, Wash
Notes: None
0.5 0.5 0.5 0.5
Wash 0.5 0.5 0.5 0.5

Wash Cylinder Pack

1250 038 ZPA Fuel System, Diagnostic Test, Troubleshoot Procedure A
Notes: None
0.4 0.4 0.4 0.4

Run Engine, AT Low Idle
Inspect Fuel Supply/Return Lines, Supply
Inspect Fuel Supply/Return Lines, Return
Remove & Install Fuel Filter, Secondary
Inspect Fuel Press Regulator Vlv
Inspect Fuel Press Regulator Vlv, Secondary
Diagnostic Test Fuel Press Regulator Vlv, Pressure(S)

1250 038 ZPB Fuel System, Diagnostic Test, Troubleshoot Procedure B
Notes: None
0.1 0.1 0.1 0.1

Inspect Fuel Supply/Return Lines, Supply
Remove & Install Fuel Filter, Secondary
Page 143 of 255
C13 ACERT® 2007

1250 038 ZPC Fuel System, Diagnostic Test, Troubleshoot Procedure C
Notes: This time includes R&I of the fuel transfer pump.
0.5 0.5 0.5 0.5


1250 038 ZPD Fuel System, Diagnostic Test, Troubleshoot Procedure D
1.0 1.0 1.1 1.1

Inspect Fuel Tank, Breather
Inspect Fuel System, Line(S)
Remove & Install Fuel Filter, Primary
Remove, Clean & Install Fuel Shutoff Solenoid
Check Fuel System, For Leaks
Remove Air Inlet, Aftercooler To Manifold N/A N/A
Install Air Inlet, Aftercooler To Manifold N/A N/A

1250 038 ZPE Fuel System, Diagnostic Test, Troubleshoot Procedure E
If technician performed a manual regen, claim this code as actual/reasonable time (108F-515).
1.7 1.7 1.7 1.7

Regenerate Diesel Particulate Filter
Remove, Clean & Install Fuel Shutoff Solenoid
Page 144 of 255
C13 ACERT® 2007

1250 038 ZPF Fuel System, Diagnostic Test, Troubleshoot Procedure F
Notes: None
0.1 0.1 0.1 0.1

Inspect Fuel Press Regulator Vlv, Function

1250 038 ZPG Fuel System, Diagnostic Test, Troubleshoot Procedure G
Notes: None
0.1 0.1 0.1 0.1


1250 038 ZPH Fuel System, Diagnostic Test, Troubleshoot Procedure H
Notes: None
1.0 1.0 1.1 1.1

Remove Fuel Filter, Secondary
Remove Fuel Supply/Return Lines
Install Fuel Supply/Return Lines
Install Fuel Filter, Secondary
Remove Fuel Shutoff Solenoid, Front
Remove Fuel Shutoff Solenoid, Rear
Install Fuel Shutoff Solenoid, Rear
Install Fuel Shutoff Solenoid, Front
Remove Fuel Shutoff Solenoid, Main
Install Fuel Shutoff Solenoid, Main

1250 038 ZPJ Fuel System, Diagnostic Test, Troubleshoot Procedure J
Notes: None
0.5 0.5 0.6 0.6
Page 145 of 255
C13 ACERT® 2007

Remove Fuel Filter, Secondary
Install Fuel Filter, Secondary

1250 038 ZPK Fuel System, Diagnostic Test, Troubleshoot Procedure K
Notes: None
0.9 0.9 0.9 0.9

Check Fuel, Fluid Level
Inspect Fuel Tank, Breather
Prime Fuel System
Inspect Fuel Shutoff Solenoid

1250 046 Fuel System, Flush
Notes: None
0.5 0.5 0.5 0.5
Flush 0.5 0.5 0.5 0.5

Flush Fuel System

1250 082 PX Fuel System, Measure, Pressure(S)
0.3 0.3 0.3 0.3
Measure 0.3 0.3 0.3 0.3

Measure Fuel System, Pressure(S)

1250 535 Fuel System, Check
Notes:
None
Page 146 of 255
C13 ACERT® 2007
0.4 0.4 0.5 0.4
Check 0.4 0.4 0.5 0.4

Remove Fuel Pressure Sensor
Install Pressure Gauges & Probes
Install Fuel Pressure Gauge
Run Engine, AT High Idle
Check Fuel Pressure Gauge, Pressure(S)
Remove Fuel Pressure Gauge
Remove Pressure Gauges & Probes
Install Fuel Pressure Sensor

1256 010 Fuel Transfer Pump, Remove & Install
0.4 0.4 0.3 0.4
Remove 0.1 0.1 0.1 0.2

Install 0.3 0.3 0.2 0.2
Tfr Components To/From Fuel Transfer Pump, Fitting

1256 030 Fuel Transfer Pump, Test After Repair
Notes: None
0.5 0.5 0.5 0.5

Test After Repair Fuel Transfer Pump

1256 035 Fuel Transfer Pump, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Fuel Transfer Pump
Page 147 of 255
C13 ACERT® 2007

1256 074 Fuel Transfer Pump, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Fuel Transfer Pump

1258 010 Fuel Priming Pump, Remove & Install
Notes: None
0.1 0.1 0.1 0.1

Remove Fuel Priming Pump
Install Fuel Priming Pump

1258 030 Fuel Priming Pump, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Fuel Priming Pump

1258 035 Fuel Priming Pump, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Fuel Priming Pump

1258 040 CV Fuel Priming Pump, Inspect, Check Valve
Notes: None
0.2 0.2 0.2 0.2
Page 148 of 255
C13 ACERT® 2007
Inspect 0.2 0.2 0.2 0.2

Inspect Fuel Priming Pump, Check Valve

1258 074 Fuel Priming Pump, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Fuel Priming Pump

1259 010 MV Fuel Shutoff Solenoid, Remove & Install, Main
0.2 0.2 0.3 0.3
Remove 0.1 0.1 0.1 0.1

Separate Fuel Supply/Return Lines, Limited Quantity
Remove Fuel Shutoff Solenoid, Wiring
Install 0.1 0.1 0.2 0.2
Connect Fuel Shutoff Solenoid, Wiring
Connect Fuel Supply/Return Lines, Limited Quantity

1259 010 PLT Fuel Shutoff Solenoid, Remove & Install, Pilot
0.4 0.4 0.5 0.5
Remove 0.2 0.2 0.2 0.2

Separate Fuel Shutoff Solenoid, Wire(S)
Remove Fuel Shutoff Solenoid, Pilot
Install 0.2 0.2 0.3 0.3
Install Fuel Shutoff Solenoid, Seal
Install Fuel Shutoff Solenoid, Pilot
Connect Fuel Shutoff Solenoid, Wire(S)

1259 030 Fuel Shutoff Solenoid, Test After Repair
Notes:
None
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0.3 0.3 0.3 0.3

Test After Repair Fuel Shutoff Solenoid

1259 035 Fuel Shutoff Solenoid, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Fuel Shutoff Solenoid

1259 074 Fuel Shutoff Solenoid, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Fuel Shutoff Solenoid

1261 010 Fuel Filter, Remove & Install
Notes: None
0.1 0.1 0.1 0.1

Remove Fuel Filter
Install Fuel Filter

1262 010 Fuel Filter Housing/Base, Remove & Install
0.8 0.8 0.8 1.0
Remove 0.4 0.4 0.4 0.5

Remove Fuel Filter
Remove Inlet Manifold, Elbow N/A N/A N/A
Separate Fuel Temperature Sensor
Page 150 of 255
C13 ACERT® 2007
Separate Air Compressor, Supply N/A N/A N/A

Separate Fuel Filter Housing/Base, Line(S)
Remove Fuel Filter Housing/Base, Bolt(S)
Remove Fuel Filter Housing/Base
Install 0.4 0.4 0.4 0.5
Install Fuel Filter Housing/Base
Install Fuel Filter Housing/Base, Bolt(S)
Install Fuel Filter
Connect Fuel Filter Housing/Base, Line(S)
Connect Fuel Temperature Sensor
Connect Air Compressor, Supply N/A N/A N/A
Install Inlet Manifold, Elbow N/A N/A N/A

1262 030 Fuel Filter Housing/Base, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Fuel Filter Housing/Base

1262 035 Fuel Filter Housing/Base, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Fuel Filter Housing/Base

1262 074 Fuel Filter Housing/Base, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Fuel Filter Housing/Base

1273 044 Fuel Tank, Drain & Refill
Notes: Claim this code as actual/reasonable time.
0.0 0.0 0.0 0.0
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Drain & Refill 0.0 0.0 0.0 0.0

Drain & Refill Fuel Tank

1274 010 Fuel Supply/Return Lines, Remove & Install
Notes: None
0.4 0.4 0.4 0.4


1274 030 Fuel Supply/Return Lines, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Fuel Supply/Return Lines

1274 035 Fuel Supply/Return Lines, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Fuel Supply/Return Lines

1274 042 Fuel Supply/Return Lines, Inspect & Maintain
Notes: This code is a visual inspection of the fuel lines for cracks and/or leaks.
0.1 0.1 0.1 0.1
Inspect & Maintain 0.1 0.1 0.1 0.1

Separate Fuel, Line(S), Limited Quantity
Inspect Fuel Supply/Return Lines
Connect Fuel, Line(S), Limited Quantity

1274 074 Fuel Supply/Return Lines, Wash
Notes: None
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C13 ACERT® 2007
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Fuel Supply/Return Lines

1280 038 PX Fuel, Diagnostic Test, Pressure(S)
Notes: This code does not include time to isolate and repair problem.
0.3 0.3 0.3 0.3

Diagnostic Test Fuel, Pressure(S)

1280 082 Fuel, Measure
Notes: Do not use this code with codes (1000-031-P1, P2 OR P3) for par dynamometer test, since this check is included in the par
dynamometer test.
Includes obtaining sample of fuel from the fuel tank, measure fuel API and temperature.
Determine corrected API at 60 degrees fahrenheit, calculate hp correction factor for API.
0.2 0.2 0.2 0.2
Measure 0.2 0.2 0.2 0.2

Measure Fuel

1290 010 A Unit Injector, Remove & Install, Each Additional
Notes: If the engine required replacement of the injector, the technician must download the new injector trim file, which is allowed.
0.5 0.5 0.5 0.5
Remove 0.1 0.1 0.1 0.1

Remove Valve Actuator, Each Additional
Remove Rocker Arm, Each Additional
Remove Push Rod, Each Additional
Remove Valve Bridge, Each Additional
Separate Unit Injector, Wiring Harness, Each Additional
Remove Unit Injector, Each Additional
Install 0.4 0.4 0.4 0.4
Install Unit Injector, Each Additional
Connect Unit Injector, Wiring Harness, Each Additional
Install Valve Bridge, Each Additional
Install Push Rod, Each Additional
Install Rocker Arm, Each Additional
Install Valve Actuator, Each Additional
Adjust Inlet/Exhaust Valve, Each Additional
Adjust Valve Actuator, Each Additional

1290 010 F Unit Injector, Remove & Install, First One
Notes:
If injector sleeve requires replacement, add code (1713-010- -F).
Page 153 of 255
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If the engine required replacement of the injector, the technician must download the new injector trim file, which is allowed.
2.0 2.0 2.6 2.7
Remove 0.6 0.6 0.9 1.0

Remove Valve Cover
Remove Rocker Arm, First One
Remove Push Rod, First One
Remove Valve Bridge, First One
Separate Unit Injector, Wiring Harness, First One
Remove Unit Injector, First One
Clean 0.1 0.1 0.1 0.1
Clean Unit Injector, Hole, Each
Clean Valve Cover
Install 1.3 1.3 1.6 1.6
Install Unit Injector, First One
Connect Unit Injector, Wiring Harness, First One
Install Valve Bridge, First One
Install Push Rod, First One
Install Rocker Arm, First One
Adjust Unit Injector, First One N/A N/A N/A
Adjust Inlet/Exhaust Valve, First One
Install Valve Cover
Prime Fuel System N/A N/A

1290 010 S Unit Injector, Remove & Install, Set (All)
If injector sleeve requires replacement, add code (1713-010- -S).
If the engine required replacement of the injectors, the technician must download the new injector trim files, which are allowed.
3.4 3.4 4.3 4.5
Remove 0.9 0.9 1.1 1.4

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Remove Valve Cover
Clean 0.2 0.2 0.2 0.2
Clean Unit Injector, Hole, Set (All)
Clean Valve Cover
Install 2.3 2.3 3.0 2.9
Install Valve Cover
Prime Fuel System N/A N/A

1290 010 ES A Unit Injector, Remove & Install, Excludes Some R&I, Each Additional
Notes: None
0.2 0.2 0.2 0.2

Remove & Install Unit Injector, Excludes Some R&I, Each Additional

1290 030 Unit Injector, Test After Repair
Notes: None
Page 155 of 255
C13 ACERT® 2007
0.5 0.5 0.5 0.5

Test After Repair Unit Injector

1290 035 Unit Injector, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Unit Injector

1290 038 I3 A Unit Injector, Diagnostic Test, Using Cyl Cut-Out Test, Each Additional
Notes: None
0.5 0.5 0.5 0.5

Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Each Additional

1290 038 I3 S Unit Injector, Diagnostic Test, Using Cyl Cut-Out Test, Set (All)
Notes: Claim this code when this procedure is performed as part of the troubleshooting process and for test after.
0.5 0.5 0.5 0.5

Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Set (All)

1290 074 Unit Injector, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Unit Injector

1290 079 WW S Unit Injector, Torque, Wiring Harness, Set (All)
Notes: None
Page 156 of 255
C13 ACERT® 2007
0.3 0.3 0.3 0.3
Torque 0.3 0.3 0.3 0.3

Torque Unit Injector, Wiring Harness, Set (All)

1290 081 OD S Unit Injector, Test, Solenoid, Set (All)
0.5 0.5 0.5 0.5
Test 0.5 0.5 0.5 0.5

Test Unit Injector, Solenoid, Set (All)

1302 010 Engine Oil Pan, Remove & Install
If required, add code (107P-010) for R&I Purge Air Pump.
1.1 1.1 1.6 1.2
Remove 0.3 0.3 0.6 0.4

Drain Engine Oil
Separate Pcv Valve, Drain Line
Clean 0.2 0.2 0.2 0.2
Install 0.6 0.6 0.8 0.6
Connect Pcv Valve, Drain Line
Refill Engine Oil

1302 010 OX Engine Oil Pan, Remove & Install, Out F/Out Hull/Off Site
Notes: If required, add code (107P-010) for R&I Air Pump, where applicable, on early arrangement model.
0.6 0.6 0.6 0.6
Remove 0.2 0.2 0.2 0.2

Clean 0.2 0.2 0.2 0.2
Install 0.2 0.2 0.2 0.2
Replace Gasket/Reseal Engine Oil Pan, Out F/Out Hull/Off Site

1302 010 S1 Engine Oil Pan, Remove & Install, Sound Suppression
Notes: None
Page 157 of 255
C13 ACERT® 2007
0.3 0.3 0.3 0.3

Remove & Install Engine Oil Pan, Sound Suppression

1302 030 Engine Oil Pan, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Engine Oil Pan

1302 035 Engine Oil Pan, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Engine Oil Pan

1302 064 Engine Oil Pan, Ream/Bore/Drill
Notes: None
0.6 0.6 0.6 0.6

Ream/Bore/Drill Engine Oil Pan

1302 070 CN Engine Oil Pan, Clean, With Contamination
Notes: Claim this code (1302-070-CN),if extensive cleaning is required due to contamination, if not already claimed as part of another repair
segment.
0.8 0.8 0.8 0.8
Clean 0.8 0.8 0.8 0.8

Clean Engine Oil Pan, With Contamination

1302 074 Engine Oil Pan, Wash
Notes:
None
Page 158 of 255
C13 ACERT® 2007
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Engine Oil Pan

1304 002 Engine Oil Pump, Tfr Components To/From
Notes: None
0.2 0.2 0.2 0.2

Tfr Components To/From Engine Oil Pump

1304 010 Engine Oil Pump, Remove & Install
Notes: Add code (1395-044) for drain & refill coolant, if not already claimed as part of another repair segment.
1.1 1.1 1.0 1.1
Remove 0.3 0.3 0.3 0.3

Remove Combustion Head, Coil
Remove Engine Oil Pump, Tube N/A
Separate Engine Oil Pump, Line(S)
Remove Engine Oil Pump, Flange
Remove Engine Oil Pump, Housing
Remove Engine Oil Pump
Clean 0.3 0.3 0.3 0.3
Clean Engine Oil Pump
Install 0.5 0.5 0.4 0.5
Install Engine Oil Pump, Seal
Install Engine Oil Pump
Install Engine Oil Pump, Housing
Install Engine Oil Pump, Flange
Install Engine Oil Pump, Tube N/A
Connect Engine Oil Pump, Line(S)
Install Combustion Head, Coil

1304 010 OX Engine Oil Pump, Remove & Install, Out F/Out Hull/Off Site
Notes: None
1.0 1.0 0.9 1.0
Remove 0.3 0.3 0.3 0.3

Remove Combustion Head, Coil, Engine Out Of Frame
Separate Engine Oil Pump, Line(S), Engine Out Of Frame
Remove Engine Oil Pump, Flange, Engine Out Of Frame
Remove Engine Oil Pump, Housing, Engine Out Of Frame
Remove Engine Oil Pump, Engine Out Of Frame
Page 159 of 255
C13 ACERT® 2007
Clean 0.3 0.3 0.3 0.3

Clean Engine Oil Pump, Out F/Out Hull/Off Site
Install 0.4 0.4 0.3 0.4
Install Engine Oil Pump, Seal
Install Engine Oil Pump, Out F/Out Hull/Off Site
Install Engine Oil Pump, Housing, Engine Out Of Frame
Install Engine Oil Pump, Flange, Engine Out Of Frame
Connect Engine Oil Pump, Line(S), Engine Out Of Frame
Install Combustion Head, Coil, Engine Out Of Frame

1304 010 TU Engine Oil Pump, Remove & Install, Tube
Notes: None
0.3 0.3 0.3 0.3

Remove & Install Engine Oil Pump, Tube

1304 030 Engine Oil Pump, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Engine Oil Pump

1304 035 Engine Oil Pump, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Engine Oil Pump

1304 040 Engine Oil Pump, Inspect
Notes: None
0.2 0.2 0.2 0.2
Inspect 0.2 0.2 0.2 0.2

Inspect Engine Oil Pump
Page 160 of 255
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1304 074 Engine Oil Pump, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Engine Oil Pump

1306 010 Eng Oil Filter Hsg/Base, Remove & Install
7.4 7.7 8.1 8.3
Remove 2.4 2.6 2.7 2.8

Separate Exhaust Combustion Lines N/A N/A N/A
Remove Air Line/Pipe N/A
Remove Engine Oil Lines, Return N/A
Remove Engine Oil Lines, Supply N/A
Remove High-Pressure Turbo, Drain Line N/A N/A N/A
Remove High-Pressure Turbo, Supply Line N/A N/A N/A
Remove Venturi, Elbow N/A
Loosen Low-Pressure Turbocharger, Housing N/A N/A N/A
Remove Venturi, Line(S) N/A
Remove CGI Cooler
Remove Engine Oil Filter N/A
Remove Water Pump, Elbow
Remove Low-Pressure Turbocharger, Return N/A
Remove Turbocharger, Line(S), Set (All) N/A N/A N/A
Remove Engine Oil Cooler, Supply Line
Remove Venturi
Separate Venturi, Sensor N/A N/A N/A
Page 161 of 255
C13 ACERT® 2007
Separate Venturi, Supply Line N/A N/A N/A

Remove Eng Oil Filter Hsg/Base
Remove Engine Oil Filter, Both N/A N/A N/A
Clean 1.3 1.3 1.3 1.3
Clean High-Pressure Turbo, Gasket N/A N/A N/A
Clean Turbocharger, Gasket N/A
Clean High-Pressure Turbo, Line(S) N/A N/A N/A
Clean Turbocharger, Line(S) N/A
Clean Eng Oil Filter Hsg/Base
Clean Engine Oil Cooler
Clean CGI Cooler N/A
Install 3.7 3.8 4.1 4.2
Install Eng Oil Filter Hsg/Base
Install Venturi
Install Water Pump, Elbow
Install Engine Oil Filter, Both N/A N/A N/A
Install Engine Oil Cooler, Supply Line N/A
Install Low-Pressure Turbocharger, Return N/A
Connect Engine Oil Cooler, Supply Line N/A N/A N/A
Install Engine Oil Filter N/A
Install CGI Cooler
Install Venturi, Supply Line N/A N/A N/A
Install Venturi, Line(S) N/A
Connect Venturi, Sensor N/A N/A N/A
Install Venturi, Elbow N/A
Install Engine Oil Cooler, Line(S) N/A N/A N/A
Connect Engine Oil Cooler, Line(S), Remaining N/A N/A N/A
Install Engine Oil Lines, Return N/A
Install High-Pressure Turbo, Supply Line N/A N/A N/A
Install Engine Oil Lines, Supply N/A
Install High-Pressure Turbo, Drain Line N/A N/A N/A
Install Air Line/Pipe N/A
Install Exhaust Pipe, From DPF To CGI N/A N/A
Connect Exhaust Pipe, From DPF To CGI N/A N/A N/A
Connect Exhaust Combustion Lines N/A N/A N/A

1306 017 Eng Oil Filter Hsg/Base, Disassemble & Assemble
Page 162 of 255
C13 ACERT® 2007
Notes: None
0.6 0.6 0.6 0.6
Disassemble 0.3 0.3 0.3 0.3

Disassemble Eng Oil Filter Hsg/Base, Bypass Valve
Clean & Inspect Eng Oil Filter Hsg/Base, Bypass Valve
Assemble 0.3 0.3 0.3 0.3
Assemble Eng Oil Filter Hsg/Base, Bypass Valve

1306 030 Eng Oil Filter Hsg/Base, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Eng Oil Filter Hsg/Base

1306 035 Eng Oil Filter Hsg/Base, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Eng Oil Filter Hsg/Base

1306 074 Eng Oil Filter Hsg/Base, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Eng Oil Filter Hsg/Base

1307 030 Engine Oil Lines, Test After Repair
Notes: None
0.3 0.3 0.3 0.3
Page 163 of 255
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Test After Repair Engine Oil Lines

1307 035 Engine Oil Lines, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Engine Oil Lines

1307 074 Engine Oil Lines, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Engine Oil Lines

1308 010 Engine Oil Filter, Remove & Install
Notes: None
0.1 0.1 0.3 0.3

Remove & Install Engine Oil Filter N/A N/A
Remove Engine Oil Filter, Both N/A N/A
Install Engine Oil Filter, Both N/A N/A

1308 010 KY Engine Oil Filter, Remove & Install, Canister-Type
Notes: None
0.3 0.3 0.3 0.3

Remove & Install Engine Oil Filter, Canister-Type

1308 010 NN Engine Oil Filter, Remove & Install, Spin-On Type
Notes: None
Page 164 of 255
C13 ACERT® 2007
0.1 0.1 0.1 0.1

Remove & Install Engine Oil Filter, Spin-On Type

1308 507 Engine Oil Filter, Cut & Analyze
Notes: None
0.3 0.3 0.3 0.3
Cut & Analyze 0.3 0.3 0.3 0.3

Cut & Analyze Engine Oil Filter

1316 010 Engine Oil Filler, Remove & Install
Notes: None
0.4 0.4 0.4 0.4

Remove & Install Engine Oil Filler

1316 030 Engine Oil Filler, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Engine Oil Filler

1316 035 Engine Oil Filler, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Engine Oil Filler

1316 074 Engine Oil Filler, Wash
Notes: None
Page 165 of 255
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0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Engine Oil Filler

1317 010 Crankcase Breather, Remove & Install
0.5 0.5 0.5 0.5
Remove 0.2 0.2 0.2 0.2

Remove Crankcase Breather, Hose(S)
Remove Crankcase Breather, Pressure Sensor
Remove Crankcase Breather
Install 0.3 0.3 0.3 0.3
Install Crankcase Breather, Seal
Install Crankcase Breather
Install Crankcase Breather, Hose(S)
Connect Crankcase Breather, Pressure Sensor

1317 010 ZL Crankcase Breather, Remove & Install, Left Side
Notes: This code is for cylinder block mounted breathers (fumes disposal).
1.0 1.0 1.0 1.0

Remove & Install Crankcase Breather, Left Side

1317 030 Crankcase Breather, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Crankcase Breather

1317 035 Crankcase Breather, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5
Page 166 of 255
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Troubleshoot Crankcase Breather

1317 074 Crankcase Breather, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Crankcase Breather

1318 010 Engine Oil & Filter, Remove & Install
Notes: If equipped with an auxiliary or canister type filter, add appropriate code.
0.5 0.5 0.5 0.5
Remove 0.2 0.2 0.2 0.2

Drain Engine, Oil
Remove Engine Oil, Filter
Install 0.3 0.3 0.3 0.3
Install Engine Oil, Filter
Refill Engine, Oil

1318 010 AF Engine Oil & Filter, Remove & Install, Auxiliary Filter
Notes: None
0.4 0.4 0.4 0.4

Remove & Install Engine Oil & Filter, Auxiliary Filter

1326 010 Eng Oil Level Ga/Dipstick, Remove & Install
0.2 0.2 0.2 0.2

Remove Eng Oil Level Ga/Dipstick
Install Eng Oil Level Ga/Dipstick

1326 025 Eng Oil Level Ga/Dipstick, Adjust
Notes: Use this code to calibrate dipstick.
Page 167 of 255
C13 ACERT® 2007
0.9 0.9 0.9 0.9
Adjust 0.9 0.9 0.9 0.9

Adjust Eng Oil Level Ga/Dipstick

1326 030 Eng Oil Level Ga/Dipstick, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Eng Oil Level Ga/Dipstick

1326 035 Eng Oil Level Ga/Dipstick, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Eng Oil Level Ga/Dipstick

1326 074 Eng Oil Level Ga/Dipstick, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Eng Oil Level Ga/Dipstick

1331 010 A Piston Cooling Jet, Remove & Install, Each Additional
Notes: None
0.1 0.1 0.1 0.1

Remove & Install Piston Cooling Jet, Each Additional

1331 010 F Piston Cooling Jet, Remove & Install, First One
Notes:
None
Page 168 of 255
C13 ACERT® 2007
1.3 1.3 2.1 1.3
Remove 0.4 0.4 0.9 0.4

Drain Engine Oil
Remove Engine Oil Pump, Tube
Remove Piston Cooling Jet, First One
Clean 0.2 0.2 0.2 0.2
Install 0.7 0.7 1.0 0.7
Install Piston Cooling Jet, First One
Install Engine Oil Pump, Tube
Refill Engine Oil

1331 010 S Piston Cooling Jet, Remove & Install, Set (All)
1.6 1.6 2.4 1.6
Remove 0.5 0.5 1.0 0.5

Drain Engine Oil
Remove Piston Cooling Jet, Set (All)
Clean 0.2 0.2 0.2 0.2
Install 0.9 0.9 1.2 0.9
Install Piston Cooling Jet, Set (All)
Refill Engine Oil

1331 081 S Piston Cooling Jet, Test, Set (All)
Notes: This code applies for each as well as the set.
0.3 0.3 0.3 0.3
Test 0.3 0.3 0.3 0.3

Test Piston Cooling Jet, Set (All)

1348 008 SM Engine Oil, Take & Analyze S-O-S From, Sample
Notes: None
Page 169 of 255
C13 ACERT® 2007
0.2 0.2 0.2 0.2
Take & Analyze S-O-S From 0.2 0.2 0.2 0.2

Take & Analyze S-O-S From Engine Oil, Sample

1348 044 Engine Oil, Drain & Refill
Notes: This code does not include R&I oil filters.
0.4 0.4 0.4 0.4
Drain & Refill 0.4 0.4 0.4 0.4

Drain & Refill Engine Oil

1348 082 PX Engine Oil, Measure, Pressure(S)
0.3 0.3 0.3 0.3
Measure 0.3 0.3 0.3 0.3

Measure Engine Oil, Pressure(S)

1350 034 Engine Cooling System, Crack/Leak Test
0.3 0.3 0.3 0.3

Crack/Leak Test Engine Cooling System

1350 038 Q3 Engine Cooling System, Diagnostic Test, Using Bottle Test
0.5 0.5 0.5 0.5

Diagnostic Test Engine Cooling System, Using Bottle Test

1350 046 Engine Cooling System, Flush
Notes: Do not use this code in conjunction with any repair code that includes drain & refill coolant, instead use code (1350-046-ES).
This code may be claimed twice (MUST BE JUSTIFIED IN CLAIMS STORY) if cooling system is extremely contaminated.
Use this code to perform this operation when a dyno is not available.
1.7 1.7 1.7 1.7
Flush 1.7 1.7 1.7 1.7
Page 170 of 255
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Flush Engine Cooling System

1350 046 ES Engine Cooling System, Flush, Excludes Some R&I
Notes: This code does not include draining old coolant and refilling with new coolant.
Use this code in conjunction with repair code that includes drain & refill engine coolant, such as R&I water pump.
1.3 1.3 1.3 1.3
Flush 1.3 1.3 1.3 1.3

Flush Engine Cooling System, Excludes Some R&I

1350 046 WD Engine Cooling System, Flush, With Dynamometer Test
Notes: For dealers using a dyno for this process, in conjunction with the test after repair dyno run, claim the time below.
0.6 0.6 0.6 0.6
Flush 0.6 0.6 0.6 0.6

Flush Engine Cooling System, With Dynamometer Test

1352 010 HG Coolant Conditioner, Remove & Install, Housing
Notes: None
0.2 0.2 0.2 0.2
Remove 0.1 0.1 0.1 0.1

Remove Coolant Conditioner, Filter
Remove Coolant Conditioner, Housing
Install 0.1 0.1 0.1 0.1
Install Coolant Conditioner, Housing
Install Coolant Conditioner, Filter

1352 010 NN Coolant Conditioner, Remove & Install, Spin-On Type
Notes: None
0.1 0.1 0.1 0.1

Remove & Install Coolant Conditioner, Spin-On Type

1353 010 Radiator, Remove & Install
3.0 3.2 0.0 3.7
Page 171 of 255
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Remove 1.2 1.3 0.0 1.6

Separate Radiator, Support, One Side N/A N/A N/A
Remove Radiator Hose, Vent Line N/A N/A
Remove Radiator N/A
Install 1.8 1.9 0.0 2.1
Torque Radiator, Mounting N/A
Install Radiator Hose, Vent Line N/A N/A
Connect Air Conditioner Lines, Vent Line N/A N/A
Connect Air Conditioner Lines N/A N/A N/A
Fasten Cable/Wire, Set (All) N/A N/A N/A

1353 010 BK Radiator, Remove & Install, Bracket
Notes: None
0.3 0.3 0.0 0.3

Remove & Install Radiator, Bracket N/A

1353 029 Radiator, Separate & Connect
Notes: None
Page 172 of 255
C13 ACERT® 2007
1.7 1.7 0.0 1.7
Separate 0.7 0.8 0.0 0.7

Separate Low Liq Lvl Switch/Sensor, Wiring Harness N/A
Separate Radiator, Support, One Side N/A
Separate Radiator, Wiring Harness N/A
Separate Air Inlet, Turbo To Aftercooler, One Side N/A
Separate Air Inlet, Aftercooler To Manifold, One Side N/A
Remove Fan N/A
Tilt Radiator N/A
Connect 1.0 0.9 0.0 1.0
Align Radiator N/A
Install Fan N/A
Connect Radiator Hose, Upper N/A
Connect Air Inlet, Aftercooler To Manifold, One Side N/A
Connect Air Inlet, Turbo To Aftercooler, One Side N/A
Connect Radiator, Support, One Side N/A
Connect Radiator, Wiring Harness N/A
Connect Low Liq Lvl Switch/Sensor, Wiring Harness N/A

1353 046 OX Radiator, Flush, Out F/Out Hull/Off Site
Notes: None
0.6 0.6 0.0 0.6
Flush 0.6 0.6 0.0 0.6

Flush Radiator, Out F/Out Hull/Off Site N/A

1355 010 Thermostat/Water Temp Reg, Remove & Install
1.3 1.4 1.0 0.9
Remove 0.5 0.6 0.4 0.4

Remove Air Inlet, Filter To Turbocharger N/A N/A
Remove Radiator Hose, Upper N/A N/A N/A
Remove Engine Cooling System, Hose(S) N/A N/A
Install 0.8 0.8 0.6 0.5
Install Radiator Hose, Upper N/A N/A N/A
Connect Radiator Hose, Upper N/A
Page 173 of 255
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Install Engine Cooling System, Hose(S) N/A N/A

Install Air Inlet, Filter To Turbocharger N/A N/A

1355 010 HG Thermostat/Water Temp Reg, Remove & Install, Housing
1.5 1.5 1.2 1.5
Remove 0.6 0.6 0.5 0.7

Separate Radiator Hose, Upper
Remove Engine Cooling System, Hose(S) N/A N/A
Remove Thermostat/Water Temp Reg, Housing
Separate Radiator Hose, Lower N/A N/A N/A
Remove Thermostat/Water Temp Reg, Line(S) N/A N/A N/A
Separate Water Temperature Sensor, Wiring N/A N/A N/A
Remove Thermostat/Water Temp Reg, Hose(S) N/A N/A N/A
Install 0.9 0.9 0.7 0.8
Install Thermostat/Water Temp Reg, Housing
Install Thermostat/Water Temp Reg, Seal N/A N/A N/A
Install Thermostat/Water Temp Reg, Hose(S) N/A N/A N/A
Connect Radiator Hose, Upper
Install Engine Cooling System, Hose(S) N/A N/A
Install Thermostat/Water Temp Reg, Line(S) N/A N/A N/A
Connect Water Temperature Sensor, Wiring N/A N/A N/A
Connect Radiator Hose, Lower N/A N/A N/A

1355 030 Thermostat/Water Temp Reg, Test After Repair
Notes: None
0.5 0.5 0.5 0.5

Test After Repair Thermostat/Water Temp Reg

1355 035 Thermostat/Water Temp Reg, Troubleshoot
Notes:
None
Page 174 of 255
C13 ACERT® 2007
0.6 0.6 0.6 0.6

Troubleshoot Thermostat/Water Temp Reg

1355 038 Thermostat/Water Temp Reg, Diagnostic Test
Notes: None
0.3 0.3 0.3 0.3

Diagnostic Test Thermostat/Water Temp Reg

1355 074 Thermostat/Water Temp Reg, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Thermostat/Water Temp Reg

1356 082 VF Fan, Measure, Speed
0.3 0.3 0.3 0.3
Measure 0.3 0.3 0.3 0.3

Measure Fan, Speed

1358 010 Belt Tightener, Remove & Install
Notes: None
0.5 0.5 0.6 0.3
Remove 0.3 0.3 0.2 0.1

Remove Belt Tightener
Remove Belt Tightener, Idler Arm, Both N/A N/A N/A
Install 0.2 0.2 0.4 0.2
Install Belt Tightener
Install Belt Tightener, Idler Arm, Both N/A N/A N/A
Page 175 of 255
C13 ACERT® 2007

1358 035 Belt Tightener, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Belt Tightener

1359 010 Fan Drive, Remove & Install
1.0 1.0 0.0 0.9
Remove 0.5 0.5 0.0 0.4

Remove Air Inlet, Precooler To Aftercooler N/A N/A
Remove Fan N/A N/A
Remove Fan, Belt N/A
Remove Fan Drive, Pulley N/A N/A
Remove Fan Drive N/A N/A
Install 0.5 0.5 0.0 0.5
Install Fan Drive, Hub N/A
Install Fan Drive, Pulley N/A N/A
Install Fan, Belt N/A N/A
Install Fan, Belt, Both N/A N/A N/A
Install Fan N/A N/A
Install Air Inlet, Precooler To Aftercooler N/A N/A

1359 010 BK Fan Drive, Remove & Install, Bracket
2.5 2.6 0.0 3.1
Remove 1.0 1.1 0.0 1.5

Drain Engine Coolant N/A N/A
Page 176 of 255
C13 ACERT® 2007

Remove Fan N/A N/A
Remove Fan, Belt N/A N/A N/A
Remove Serpentine Belt N/A N/A
Remove Fan Drive, Pulley N/A N/A
Separate Alternator, Wiring Harness N/A N/A N/A
Separate Radiator Hose, Upper N/A N/A
Separate Precooler N/A
Separate Air Compressor Governor N/A N/A N/A
Remove Air Line/Pipe N/A N/A
Remove Fan Drive, Bracket N/A
Remove Combustion Head, Air Control Valve N/A N/A N/A
Separate Venturi, Pressure Sensor N/A N/A N/A
Remove Refrigerant Compressor, Bracket N/A N/A N/A
Separate Engine Oil Lines, Bracket N/A N/A N/A
Install 1.5 1.5 0.0 1.6
Install Fan Drive, Bracket N/A
Install Air Line/Pipe N/A N/A
Connect Engine Oil Lines, Bracket N/A N/A N/A
Connect Precooler N/A
Install Refrigerant Compressor, Bracket N/A N/A N/A
Connect Venturi, Pressure Sensor N/A N/A N/A
Connect Radiator Hose, Upper N/A N/A
Install Fan Drive, Pulley N/A N/A
Install Serpentine Belt N/A N/A
Install Fan N/A N/A
Connect Air Compressor Governor N/A N/A N/A
Install Alternator N/A N/A N/A
Refill Engine Coolant N/A N/A
Connect Alternator, Wiring Harness N/A N/A N/A
Install Fan, Belt, Both N/A N/A N/A

1359 010 ES Fan Drive, Remove & Install, Excludes Some R&I
Notes: This time excludes R&I Belts.
0.5 0.5 0.0 0.5
Page 177 of 255
C13 ACERT® 2007

Remove & Install Fan Drive, Excludes Some R&I N/A

1359 035 Fan Drive, Troubleshoot
Notes: None
0.5 0.5 0.0 0.5

Troubleshoot Fan Drive N/A

1361 010 Water Pump, Remove & Install
Notes: None
4.1 4.3 3.6 4.1
Remove 1.6 1.8 1.4 1.7

Remove Air Inlet, Elbow N/A N/A N/A
Remove Air Inlet, Aftercooler To Manifold N/A N/A
Remove Fan N/A N/A
Remove Radiator Hose, Lower N/A N/A N/A
Separate Radiator Hose, Lower N/A
Remove Fan, Belt N/A
Separate Air Compressor
Remove Exhaust Combustion Lines N/A
Remove Air Line/Pipe
Remove Air Line/Pipe, Air N/A N/A N/A
Remove Precooler, Hose(S)
Remove Combustion Head, Control Valve N/A N/A N/A
Remove Precooler, Elbow
Remove Thermostat/Water Temp Reg, Line(S)
Remove CGI Cooler, Line(S)
Remove Water Pump, Line(S)
Remove Air Line/Pipe, Lo-Pr Turbo 2 Hi-Pr Turbo N/A N/A N/A
Loosen Water Pump, Bolt(S) N/A N/A N/A
Remove Water Pump
Remove CGI Cooler N/A N/A N/A
Remove Water Pump, Bypass N/A N/A N/A
Remove Water Pump, Inlet N/A N/A N/A
Clean 0.2 0.2 0.2 0.2
Clean Water Pump
Page 178 of 255
C13 ACERT® 2007
Install 2.0 2.3 2.0 2.2

Install Water Pump
Install Water Pump, Line(S)
Install CGI Cooler, Line(S)
Install Fan, Belt N/A
Install Thermostat/Water Temp Reg, Line(S)
Install Water Pump, Inlet N/A N/A N/A
Install Precooler, Elbow
Install Water Pump, Bypass N/A N/A N/A
Install Precooler, Hose(S)
Install CGI Cooler N/A N/A N/A
Install Air Line/Pipe
Install Air Line/Pipe, Lo-Pr Turbo 2 Hi-Pr Turbo N/A N/A N/A
Connect Air Compressor
Install Radiator Hose, Lower N/A N/A N/A
Connect Radiator Hose, Lower N/A
Install Fan, Hub N/A N/A
Install Combustion Head, Control Valve N/A N/A N/A
Install Fan N/A N/A
Install Air Line/Pipe, Air N/A N/A N/A
Install Air Inlet, Aftercooler To Manifold N/A N/A
Install Air Inlet, Elbow N/A N/A N/A

1361 010 OX Water Pump, Remove & Install, Out F/Out Hull/Off Site
Notes: None
0.7 0.7 0.6 0.7
Remove 0.1 0.1 0.1 0.1

Remove Water Pump, Plate
Remove Water Pump, Elbow, Both Sides
Remove Belt Tightener, Out F/Out Hull/Off Site N/A
Remove Water Pump, Out F/Out Hull/Off Site
Clean 0.1 0.1 0.1 0.1
Clean Water Pump, Out F/Out Hull/Off Site
Install 0.5 0.5 0.4 0.5
Install Water Pump, Out F/Out Hull/Off Site
Install Water Pump, Plate
Install Water Pump, Elbow, Both Sides
Install Belt Tightener, Out F/Out Hull/Off Site N/A

1361 030 Water Pump, Test After Repair
Notes:
None
Page 179 of 255
C13 ACERT® 2007
0.3 0.3 0.3 0.3

Test After Repair Water Pump

1361 035 Water Pump, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Water Pump

1361 074 Water Pump, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Water Pump

1361 535 PX Water Pump, Check, Pressure(S)
If no repair is necessary, claim code (1395-044) to drain & refill coolant.
0.3 0.3 0.3 0.3
Check 0.3 0.3 0.3 0.3

Check Water Pump, Pressure(S)

1375 010 TC/Trans Oil Cooler, Remove & Install
Notes: None
0.0 0.0 0.4 0.0

Page 180 of 255
C13 ACERT® 2007

1375 010 BK TC/Trans Oil Cooler, Remove & Install, Bracket
Notes: None
0.0 0.0 0.2 0.0


1378 010 Engine Oil Cooler, Remove & Install
Notes: If oil was contaminated and cooler replaced, add (1318-010) for R&I engine oil, unless bearings were checked, which includes R&I
engine oil.
7.3 7.6 8.1 8.3
Remove 2.4 2.6 2.7 2.8

Separate Exhaust Combustion Lines N/A N/A N/A
Remove Low-Pressure Turbocharger, Return N/A
Remove Air Line/Pipe N/A
Remove Engine Oil Lines, Return N/A
Remove Engine Oil Lines, Supply N/A
Remove High-Pressure Turbo, Supply Line N/A N/A N/A
Remove High-Pressure Turbo, Drain Line N/A N/A N/A
Remove Venturi, Elbow N/A
Loosen Low-Pressure Turbocharger, Housing N/A N/A N/A
Remove Venturi, Line(S) N/A
Remove CGI Cooler
Remove Engine Oil Filter N/A
Remove Turbocharger, Line(S), Set (All) N/A N/A N/A
Remove Engine Oil Cooler, Supply Line
Page 181 of 255
C13 ACERT® 2007
Remove Venturi
Separate Venturi, Sensor N/A N/A N/A
Separate Venturi, Supply Line N/A N/A N/A
Remove Engine Oil Cooler
Remove Engine Oil Filter, Both N/A N/A N/A
Clean 1.3 1.3 1.3 1.3
Clean Turbocharger, Gasket
Clean Engine Oil Cooler
Clean Eng Oil Filter Hsg/Base
Clean CGI Cooler
Install 3.6 3.7 4.1 4.2
Install Engine Oil Cooler
Install Venturi
Install Water Pump, Elbow
Install Engine Oil Filter, Both N/A N/A N/A
Install Engine Oil Cooler, Supply Line N/A
Install Engine Oil Filter N/A
Connect Engine Oil Cooler, Supply Line N/A N/A N/A
Install CGI Cooler
Install Venturi, Line(S) N/A
Install Venturi, Supply Line N/A N/A N/A
Connect Venturi, Sensor N/A N/A N/A
Install Venturi, Elbow N/A
Install Engine Oil Cooler, Line(S) N/A N/A N/A
Install Engine Oil Lines, Return N/A
Connect Engine Oil Cooler, Line(S), Remaining N/A N/A N/A
Install Engine Oil Lines, Supply N/A
Install High-Pressure Turbo, Drain Line N/A N/A N/A
Install High-Pressure Turbo, Supply Line N/A N/A N/A
Install Air Line/Pipe N/A
Install Low-Pressure Turbocharger, Return N/A
Connect Exhaust Combustion Lines N/A N/A N/A

1378 010 OX Engine Oil Cooler, Remove & Install, Out F/Out Hull/Off Site
Notes:
None
Page 182 of 255
C13 ACERT® 2007
0.9 0.9 0.9 0.9
Remove 0.2 0.2 0.2 0.2

Remove Engine Oil Cooler, Line(S)
Remove Coolant Hose/Lines, Each
Remove Engine Oil Filter
Remove Engine Oil Cooler, Out F/Out Hull/Off Site
Install 0.4 0.4 0.4 0.4
Install Engine Oil Cooler, Out F/Out Hull/Off Site
Install Engine Oil Filter
Install Coolant Hose/Lines, Each
Install Engine Oil Cooler, Line(S), Remaining
Clean 0.3 0.3 0.3 0.3
Clean Engine Oil Cooler, Out F/Out Hull/Off Site

1378 017 Engine Oil Cooler, Disassemble & Assemble
Notes: None
0.8 0.8 0.8 0.8
Disassemble 0.1 0.1 0.1 0.1

Disassemble Engine Oil Cooler
Remove Spacer Plate/Block
Remove & Install Eng Oil Filter Hsg/Base, Seal
Assemble 0.7 0.7 0.7 0.7
Clean Engine Oil Cooler, Gasket
Clean Cylinder Block, Gasket
Install Spacer Plate/Block
Remove & Install Eng Oil Filter Hsg/Base, Gasket
Assemble Engine Oil Cooler

1378 030 Engine Oil Cooler, Test After Repair
Notes: None
0.5 0.5 0.5 0.5

Test After Repair Engine Oil Cooler

1378 034 Engine Oil Cooler, Crack/Leak Test
Notes: None
0.6 0.6 0.6 0.6
Page 183 of 255
C13 ACERT® 2007

Crack/Leak Test Engine Oil Cooler

1378 035 Engine Oil Cooler, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Engine Oil Cooler

1378 074 Engine Oil Cooler, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Engine Oil Cooler

1382 034 Radiator Cap, Crack/Leak Test
0.2 0.2 0.2 0.2

Crack/Leak Test Radiator Cap

1395 044 Engine Coolant, Drain & Refill
Notes: Claim this code if not already included in another repair.
Drain & refill is performed while doing other work.
0.5 0.5 0.5 0.5
Drain & Refill 0.5 0.5 0.5 0.5


1395 081 Engine Coolant, Test
Notes: Claim this code to test coolant concentration and conditioner levels.
0.2 0.2 0.2 0.2
Test 0.2 0.2 0.2 0.2

Test Engine Coolant
Page 184 of 255
C13 ACERT® 2007

1395 082 TA Engine Coolant, Measure, Temperature(S)
This test is done using a infra-red gun and assumes engine is already heated.
0.2 0.2 0.2 0.2
Measure 0.2 0.2 0.2 0.2

Measure Engine Coolant, Temperature(S)

1397 010 Serpentine Belt, Remove & Install
Notes: None
0.1 0.1 0.1 0.1


1400 038 VO Electric System, Diagnostic Test, Using Voltmeter
This code may only be claimed once per job.
0.2 0.2 0.2 0.2

Diagnostic Test Electric System, Using Voltmeter

1401 038 G3 Battery, Diagnostic Test, Using Battery Load Test
This code does not include charging.
0.2 0.2 0.2 0.2

Diagnostic Test Battery, Using Battery Load Test

1402 029 Battery Cable, Separate & Connect
Notes: None
0.1 0.1 0.1 0.1

Separate & Connect Battery Cable
Page 185 of 255
C13 ACERT® 2007

1405 010 Alternator, Remove & Install
Notes: For warranty repairs use this code only if the failed alternator is a Caterpillar alternator.
0.8 0.9 1.4 0.5
Remove 0.3 0.4 0.6 0.2

Remove Alternator
Install 0.5 0.5 0.8 0.3
Install Alternator

1405 010 BK Alternator, Remove & Install, Bracket
Notes: The bracket must be replaced to claim this code.
This is the additional time to R&I a bracket after the alternator is removed.
0.2 0.2 0.7 0.2

Remove & Install Alternator, Bracket

1408 010 EM Wiring Harness, Remove & Install, Externally Mounted
Notes: None
0.9 1.1 0.9 0.9
Remove 0.5 0.6 0.5 0.5

Separate Eng Electronic Cont Mod, Connector(S)
Separate Unit Injector, Connector(S)
Remove Wiring Harness, Externally Mounted
Install 0.4 0.5 0.4 0.4
Install Wiring Harness, Externally Mounted
Connect Unit Injector, Connector(S)
Connect Eng Electronic Cont Mod, Connector(S)

1408 010 IC Wiring Harness, Remove & Install, Internal Component(S)
4.2 4.3 4.2 4.6
Page 186 of 255
C13 ACERT® 2007
Remove 1.4 1.4 1.1 1.4

Time Flywheel, With Pin N/A N/A
Remove Air Inlet, Filter To Turbocharger N/A N/A N/A
Remove Valve Cover
Separate Unit Injector, Wiring Harness
Separate Refrigerant, Line(S) N/A
Remove Coolant Hose/Lines, Limited Quantity N/A
Remove Air Compressor, Line(S) N/A N/A
Remove Air Cleaner, Housing N/A N/A N/A
Remove Wiring Harness, Internal Component(S)
Clean 0.2 0.2 0.2 0.2
Clean Valve Cover
Install 2.6 2.7 2.9 3.0
Install Wiring Harness, Internal Component(S)
Connect Unit Injector, Wiring Harness
Adjust Inlet/Exhaust Valve, In Frame/In Hull/On Site, Set (All) N/A N/A N/A
Install Valve Cover
Install Coolant Hose/Lines, Limited Quantity N/A
Connect Refrigerant, Line(S) N/A
Install Air Cleaner, Housing N/A N/A N/A
Install Air Compressor, Line(S) N/A N/A
Install Air Inlet, Filter To Turbocharger N/A N/A N/A

1408 010 SA Wiring Harness, Remove & Install, Seal
Notes: Claim this code when replacing the receptacle or seal at the valve cover base, where the internal and external harnesses plug in.
This time does not include R&I valve cover.
0.3 0.3 0.3 0.3

Remove & Install Wiring Harness, Seal
Page 187 of 255
C13 ACERT® 2007
1408 030 Wiring Harness, Test After Repair

Notes: None
0.3 0.3 0.3 0.3

Test After Repair Wiring Harness

1408 035 Wiring Harness, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Wiring Harness

1408 510 C4 Wiring Harness, Replace, 3-Pin Connector
Notes: None
0.1 0.1 0.1 0.1
Replace 0.1 0.1 0.1 0.1

Replace Wiring Harness, 3-Pin Connector

Notes: None
0.4 0.4 0.4 0.4
Replace 0.4 0.4 0.4 0.4


Notes: None
1.1 1.1 1.1 1.1
Replace 1.1 1.1 1.1 1.1

Page 188 of 255
C13 ACERT® 2007

1408 510 C7P Wiring Harness, Replace, 70-Pin Connector
Notes: None
1.6 1.6 1.6 1.6
Replace 1.6 1.6 1.6 1.6


1408 510 SA Wiring Harness, Replace, Seal
Notes: Claim this code when replacing the receptacle or seal at the valve cover base, where the internal and external harnesses plug in.
This time does not include R&I valve cover.
0.3 0.3 0.3 0.3
Replace 0.3 0.3 0.3 0.3

Replace Wiring Harness, Seal

1408 535 SHR Wiring Harness, Check, Short
Notes: If removal of coil is required, add code (1554-010) for R&I Coil.
0.1 0.1 0.1 0.1
Check 0.1 0.1 0.1 0.1

Separate Wiring Harness, Coil
Inspect Wiring Harness, Connector(S)

1453 010 Electric Starting Motor, Remove & Install
Notes: For warranty repairs, use this code only if the failed starter is a Caterpillar starter.
0.9 1.2 1.0 1.1
Remove 0.4 0.7 0.4 0.4

Install 0.5 0.5 0.6 0.7

1550 535 Ignition System, Check
Notes:
None
Page 189 of 255
C13 ACERT® 2007
0.4 0.4 0.4 0.4
Check 0.4 0.4 0.4 0.4

Check Ground/Static Strap
Check Spark Plug Wires, Connector(S)
Diagnostic Test Spark Plug Wires, Push-Pull
Check Ignition System, Wire(S)

1554 010 Coil, Remove & Install
Notes: None
0.2 0.2 0.2 0.2
Remove 0.1 0.1 0.1 0.1

Separate Ground/Static Strap
Remove Coil, Bracket
Remove Coil
Install 0.1 0.1 0.1 0.1
Install Coil, Bracket
Install Coil
Connect Ground/Static Strap

1554 030 Coil, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Coil

1554 035 Coil, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Coil
Page 190 of 255
C13 ACERT® 2007

1554 535 Coil, Check
Notes: None
0.2 0.2 0.2 0.2
Check 0.2 0.2 0.2 0.2

Check Spark Plug, Wire(S)
Separate Coil, Wire(S)
Fabricate Wire
Inspect Coil, Output
Connect Ground/Static Strap
Check Coil, Indicator

1555 010 Spark Plug, Remove & Install
Notes: None
0.1 0.1 0.1 0.1

Remove Spark Plug
Install Spark Plug

1555 035 Spark Plug, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Spark Plug

1555 040 VW Spark Plug, Inspect, Wire(S)
Notes: None
0.2 0.2 0.2 0.2
Inspect 0.2 0.2 0.2 0.2

Separate Wiring Harness, Coil
Inspect Wiring Harness, Connector(S)
Connect Wiring Harness, Connector(S)
Page 191 of 255
C13 ACERT® 2007

1555 535 Spark Plug, Check
Notes: None
0.1 0.1 0.1 0.1
Check 0.1 0.1 0.1 0.1

Adjust Spark Plug, Indicator
Connect Spark Plug, Indicator

1563 010 PXS Combustion Sensor, Remove & Install, Pressure Sensor
Notes: None
0.1 0.1 0.1 0.1
Remove 0.0 0.0 0.0 0.0

Remove Combustion Sensor, Wiring Harness
Remove Combustion Sensor, Pressure Sensor
Install 0.1 0.1 0.1 0.1
Install Combustion Sensor, Pressure Sensor
Install Combustion Sensor, Wiring Harness

1563 030 Combustion Sensor, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Combustion Sensor

1563 035 Combustion Sensor, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Combustion Sensor
Page 192 of 255
C13 ACERT® 2007
1563 074 Combustion Sensor, Wash

Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Combustion Sensor

1702 010 Fuel Manifold, Remove & Install
1.0 1.3 1.4 2.5
Remove 0.4 0.6 0.6 1.0

Remove Fuel Supply/Return Lines, Limited Quantity N/A
Separate Fuel Manifold, Solenoid N/A
Separate Air Pump, Line(S) N/A N/A N/A
Separate Fuel Temperature Sensor, Pilot N/A
Separate Exhaust Combustion Lines
Separate Fuel Temperature Sensor, Main N/A
Separate Eng Electronic Cont Mod, Connector(S) N/A N/A N/A
Separate Eng Electronic Cont Mod, Wiring Harness N/A N/A
Remove Fuel Manifold, Bracket N/A
Remove Fuel Manifold
Install 0.6 0.7 0.8 1.5
Install Fuel Manifold
Install Fuel Manifold, Bracket N/A
Connect Exhaust Combustion Lines
Connect Fuel Temperature Sensor, Main N/A
Connect Fuel Temperature Sensor, Pilot N/A
Connect Fuel Manifold, Solenoid N/A
Install Fuel Supply/Return Lines, Limited Quantity N/A
Connect Eng Electronic Cont Mod, Connector(S) N/A N/A N/A
Connect Eng Electronic Cont Mod, Wiring Harness N/A N/A
Torque Exhaust Combustion Lines N/A N/A N/A
Connect Air Pump, Line(S) N/A N/A N/A
Page 193 of 255
C13 ACERT® 2007
1702 074 Fuel Manifold, Wash

Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Fuel Manifold

1713 010 A Unit Injector Sleeve, Remove & Install, Each Additional
Notes: None
0.3 0.3 0.3 0.3

Remove Unit Injector Sleeve, Each Additional
Clean Unit Injector Sleeve, Bore, Each Additional
Install Unit Injector Sleeve, Seal, Each Additional
Install Unit Injector Sleeve, Each Additional

1713 010 F Unit Injector Sleeve, Remove & Install, First One
Notes: None
0.5 0.5 0.5 0.5
Remove 0.2 0.2 0.2 0.2

Remove Unit Injector Sleeve, First One
Install 0.3 0.3 0.3 0.3
Clean Unit Injector Sleeve, Bore, First One
Install Unit Injector Sleeve, Seal, First One
Install Unit Injector Sleeve, First One

1713 010 S Unit Injector Sleeve, Remove & Install, Set (All)
Notes: None
1.9 1.9 1.9 1.9
Remove 0.8 0.8 0.8 0.8

Remove Unit Injector Sleeve, Set (All)
Remove Unit Injector Sleeve, Seal, Set (All)
Install 1.1 1.1 1.1 1.1
Clean Unit Injector Sleeve, Bore, Set (All)
Install Unit Injector Sleeve, Seal, Set (All)
Install Unit Injector Sleeve, Set (All)
Page 194 of 255
C13 ACERT® 2007

1713 010 XE S Unit Injector Sleeve, Remove & Install, Off Engine, Set (All)
Notes: None
0.7 0.7 0.7 0.7

Remove Unit Injector Sleeve, Off Engine, Set (All)
Install Unit Injector Sleeve, Off Engine, Set (All)

1713 064 E Unit Injector Sleeve, Ream/Bore/Drill, Each
Notes: None
0.2 0.2 0.2 0.2

Ream/Bore/Drill Unit Injector Sleeve, Each

1713 064 S Unit Injector Sleeve, Ream/Bore/Drill, Set (All)
Notes: None
0.6 0.6 0.6 0.6

Ream/Bore/Drill Unit Injector Sleeve, Set (All)

1718 010 Fuel Pressure Sensor, Remove & Install
0.1 0.1 0.1 0.1
Remove 0.0 0.0 0.0 0.0

Separate Fuel Pressure Sensor, Wiring
Remove Fuel Pressure Sensor
Install 0.1 0.1 0.1 0.1
Install Fuel Pressure Sensor, Seal
Install Fuel Pressure Sensor
Connect Fuel Pressure Sensor, Wiring

1718 010 MV Fuel Pressure Sensor, Remove & Install, Main
0.2 0.2 0.2 0.2
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Remove 0.1 0.1 0.1 0.1

Remove Fuel Pressure Sensor, Wiring
Remove Fuel Pressure Sensor, Main
Install 0.1 0.1 0.1 0.1
Install Fuel Pressure Sensor, Main
Install Fuel Pressure Sensor, Wiring

1718 010 PLT Fuel Pressure Sensor, Remove & Install, Pilot
0.2 0.2 0.2 0.2
Remove 0.1 0.1 0.1 0.1

Separate Fuel Pressure Sensor, Wiring
Remove Fuel Pressure Sensor, Pilot
Install 0.1 0.1 0.1 0.1
Install Fuel Pressure Sensor, Pilot
Connect Fuel Pressure Sensor, Wiring

1718 030 Fuel Pressure Sensor, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Fuel Pressure Sensor

1718 035 Fuel Pressure Sensor, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Fuel Pressure Sensor

1718 074 Fuel Pressure Sensor, Wash
Notes: None
0.3 0.3 0.3 0.3
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Wash 0.3 0.3 0.3 0.3

Wash Fuel Pressure Sensor

1723 010 MV Comb Fuel Enable Solenoid, Remove & Install, Main
0.4 0.4 0.4 0.4
Remove 0.2 0.2 0.2 0.2

Remove Fuel Filter
Separate Fuel Supply/Return Lines, Return
Separate Comb Fuel Enable Solenoid, Wiring
Remove Comb Fuel Enable Solenoid, Main
Install 0.2 0.2 0.2 0.2
Install Comb Fuel Enable Solenoid, Main
Connect Comb Fuel Enable Solenoid, Wiring
Connect Fuel Supply/Return Lines, Return
Install Fuel Filter

1723 010 PLT Comb Fuel Enable Solenoid, Remove & Install, Pilot
0.6 0.6 0.6 0.6
Remove 0.3 0.3 0.3 0.3

Remove Fuel Filter
Separate Comb Fuel Enable Solenoid, Wiring, Both
Remove Comb Fuel Enable Solenoid, Pilot
Install 0.3 0.3 0.3 0.3
Install Comb Fuel Enable Solenoid, Pilot
Connect Comb Fuel Enable Solenoid, Wiring, Both
Install Fuel Filter

1802 010 Refrigerant Compressor, Remove & Install
Notes: None
1.4 1.4 2.0 1.2
Remove 0.6 0.6 0.9 0.5

Evacuate & Save Refrigerant
Remove Refrigerant Compressor
Install 0.8 0.8 1.1 0.7
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Charge Refrigerant Compressor

1802 010 BJ Refrigerant Compressor, Remove & Install, Belt
Notes: None
0.1 0.1 0.1 0.1

Remove & Install Refrigerant Compressor, Belt

1802 010 T7 Refrigerant Compressor, Remove & Install, Tensioner
Notes: None
0.2 0.2 0.2 0.2
Remove 0.1 0.1 0.1 0.1

Remove Refrigerant Compressor, Belt
Remove Refrigerant Compressor, Tensioner
Remove Refrigerant Compressor, Idler Arm, Both
Install 0.1 0.1 0.1 0.1
Install Refrigerant Compressor, Idler Arm, Both
Install Refrigerant Compressor, Tensioner
Install Refrigerant Compressor, Belt

1802 029 Refrigerant Compressor, Separate & Connect
Notes: Time is based on leaving the lines attached to compressor, so the refrigerant compressor is not totally removed from the truck.
0.5 0.5 0.7 0.4
Separate 0.2 0.2 0.3 0.2

Separate Refrigerant Compressor
Connect 0.3 0.3 0.4 0.2
Connect Refrigerant Compressor

1802 045 Refrigerant Compressor, Charge
Notes: Does not include time required to remove moisture from system by pulling a vacuum, which is normally done while doing other work.
0.5 0.5 0.6 0.5
Charge 0.5 0.5 0.6 0.5

Connect Pres & Vac Eqp M&A Tools
Page 198 of 255
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Connect Charging Equipment


1802 045 ES Refrigerant Compressor, Charge, Excludes Some R&I
Notes: Does not include time required to remove moisture from system by pulling a vacuum, which is normally done while doing other work.
0.6 0.6 0.7 0.6
Charge 0.6 0.6 0.7 0.6

Separate Charging Equipment
Separate Pres & Vac Eqp M&A Tools

1803 002 Air Compressor, Tfr Components To/From
Notes: Add this code to (1803-010) or (1803-010-C2), if the air compressor was replaced with an exchange compressor.
0.4 0.4 0.4 0.4


1803 010 Air Compressor, Remove & Install
Notes: If exchange compressor is used, add (1803-002) to transfer components.
3.3 3.3 6.5 2.4
Remove 1.6 1.5 2.5 1.2

Remove Serpentine Belt N/A
Separate Air Compressor Governor
Remove Air Compressor, Fitting
Separate Air Compressor, Supply
Remove Eng Oil Level Ga/Dipstick N/A N/A
Separate Air Pump, Line(S) N/A N/A
Separate Fuel Supply/Return Lines, Line(S) N/A
Remove Air Compressor, Bracket
Separate Engine Oil Lines, Limited Quantity N/A
Remove Steering Pump N/A N/A
Remove Crankcase Breather, Crankcase Blowby N/A N/A
Install 1.7 1.8 4.0 1.2
Page 199 of 255
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Connect Engine Oil Lines, Limited Quantity N/A
Install Air Compressor, Bracket
Install Eng Oil Level Ga/Dipstick N/A N/A
Install Air Compressor, Fitting
Install Crankcase Breather, Crankcase Blowby N/A N/A
Connect Air Compressor, Supply
Connect Fuel Supply/Return Lines, Line(S) N/A
Connect Air Pump, Line(S) N/A N/A
Connect Air Compressor Governor
Install Steering Pump N/A N/A

1803 010 CV Air Compressor, Remove & Install, Check Valve
Notes: None
0.1 0.1 0.1 0.1

Remove & Install Air Compressor, Check Valve

1803 010 C2 Air Compressor, Remove & Install, Two-Cylinder Type
Time Includes: If exchange compressor is used, add (1803-002) to CV MC RE SC
transfer components.
3.3 3.3 5.5 2.4
Remove 1.6 1.5 2.4 1.2

Remove Serpentine Belt N/A
Separate Air Compressor Governor
Remove Air Compressor, Fitting
Separate Air Compressor, Supply
Remove Eng Oil Level Ga/Dipstick N/A
Separate Air Pump, Line(S) N/A
Remove Air Compressor, Bracket
Separate Fuel Supply/Return Lines, Line(S) N/A
Remove Air Compressor N/A
Separate Engine Oil Lines, Limited Quantity N/A
Remove Steering Pump N/A N/A
Remove Crankcase Breather, Crankcase Blowby N/A N/A
Remove Air Compressor, Two-Cylinder Type N/A N/A N/A
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Install 1.7 1.8 3.1 1.2

Install Air Compressor N/A
Install Air Compressor, Two-Cylinder Type N/A N/A N/A
Connect Engine Oil Lines, Limited Quantity N/A
Install Air Compressor, Bracket
Install Eng Oil Level Ga/Dipstick N/A
Install Air Compressor, Fitting
Connect Air Compressor, Supply
Connect Fuel Supply/Return Lines, Line(S) N/A
Install Crankcase Breather, Crankcase Blowby N/A N/A
Connect Air Pump, Line(S) N/A
Connect Air Compressor Governor
Install Steering Pump N/A N/A

1803 010 ES Air Compressor, Remove & Install, Excludes Some R&I
Notes: If air compressor is replaced, add code (1803-002) for transfer of air compressor components to an exchange compressor.
This code excludes drain & refill engine coolant and raise & lower cab.
Use this code in conjunction with another R&I code that includes drain & refill engine coolant.
1.1 1.2 1.3 1.1
Remove 0.4 0.5 0.5 0.4

Remove Fuel Manifold
Remove Air Compressor, Excludes Some R&I
Install 0.7 0.7 0.8 0.7
Install Air Compressor, Excludes Some R&I
Install Fuel Manifold

1803 010 LI Air Compressor, Remove & Install, Line(S)
Notes: None
0.2 0.2 0.3 0.2


1803 010 OX Air Compressor, Remove & Install, Out F/Out Hull/Off Site
Notes: None
Page 201 of 255
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0.6 0.6 0.6 0.6
Remove 0.2 0.2 0.2 0.2

Remove Coolant Hose/Lines, Out F/Out Hull/Off Site
Remove Air Compressor Governor, Out F/Out Hull/Off Site
Remove Eng Oil Level Ga/Dipstick, Out F/Out Hull/Off Site
Separate Air Pump, Supply Line
Remove Air Compressor, Supply Line
Remove Air Compressor, Out F/Out Hull/Off Site
Install 0.4 0.4 0.4 0.4
Install Air Compressor, Seal
Install Air Compressor, Out F/Out Hull/Off Site
Connect Air Compressor, Supply Line
Connect Air Pump, Supply Line
Install Eng Oil Level Ga/Dipstick, Out F/Out Hull/Off Site
Install Air Compressor Governor, Out F/Out Hull/Off Site
Install Coolant Hose/Lines, Out F/Out Hull/Off Site

1803 010 QV Air Compressor, Remove & Install, Pressure Control Valve
Notes: None
0.5 0.5 0.5 0.5

Remove & Install Air Compressor, Pressure Control Valve

1803 030 Air Compressor, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Air Compressor

1803 035 Air Compressor, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Air Compressor
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1803 074 Air Compressor, Wash

Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Air Compressor

1805 010 Refrigerant Condenser, Remove & Install
Notes: None
1.7 1.7 1.7 1.5
Remove 0.7 0.7 0.7 0.6

Separate Air Inlet, Aftercooler To Manifold N/A
Separate Air Conditioner Lines
Separate Air Inlet, Turbo To Aftercooler N/A
Remove Refrigerant Condenser, Core
Install 1.0 1.0 1.0 0.9
Install Refrigerant Condenser, Core
Connect Air Conditioner Lines
Connect Air Inlet, Turbo To Aftercooler N/A
Connect Air Inlet, Aftercooler To Manifold N/A

1805 029 Refrigerant Condenser, Separate & Connect
Notes: Time is based on leaving the lines attached to condenser, so the refrigerant condenser is not totally removed from the truck.
0.5 0.5 0.5 0.5

Separate & Connect Refrigerant Condenser

1809 576 Refrigerant, Recover
Notes: None
0.4 0.4 0.4 0.4
Recover 0.4 0.4 0.4 0.4

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1901 010 Eng Electronic Cont Mod, Remove & Install

2.0 2.5 1.9 2.0
Remove 0.9 1.3 0.8 0.8

Remove Fuel Filter N/A
Separate Eng Electronic Cont Mod, Wiring Harness
Remove Eng Electronic Cont Mod
Remove Air Pump, Line(S) N/A
Remove Fuel Supply/Return Lines, Limited Quantity N/A
Install 1.1 1.2 1.1 1.2
Install Eng Electronic Cont Mod
Connect Eng Electronic Cont Mod, Wiring Harness
Install Fuel Supply/Return Lines, Limited Quantity N/A
Install Air Pump, Line(S) N/A
Install Fuel Filter N/A
Prime Fuel System, With Push-Pull Pump N/A

1901 025 V3 Eng Electronic Cont Mod, Adjust, Full Load/Torque Setting
This time includes obtaining the password.
0.5 0.5 0.5 0.5
Adjust 0.5 0.5 0.5 0.5

Adjust Eng Electronic Cont Mod, Full Load/Torque Setting

1901 030 Eng Electronic Cont Mod, Test After Repair
Notes: None
0.5 0.5 0.5 0.5

Test After Repair Eng Electronic Cont Mod

1901 035 Eng Electronic Cont Mod, Troubleshoot
Notes: None
1.2 1.2 1.2 1.2
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Troubleshoot Eng Electronic Cont Mod

1901 074 Eng Electronic Cont Mod, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Eng Electronic Cont Mod

1901 081 E3 Eng Electronic Cont Mod, Test, Using Test Ecm
1.0 1.0 1.0 1.0
Test 1.0 1.0 1.0 1.0

Test Eng Electronic Cont Mod, Using Test Ecm

1901 554 XW Eng Electronic Cont Mod, Obtain, Password(S)
0.2 0.2 0.2 0.2
Obtain 0.2 0.2 0.2 0.2

Obtain Eng Electronic Cont Mod, Password(S)

1901 591 Eng Electronic Cont Mod, Reprogram
Notes: None
0.5 0.5 0.5 0.5
Reprogram 0.5 0.5 0.5 0.5

Connect Engine Test Equipment
Reprogram Eng Electronic Cont Mod
Separate Engine Test Equipment

1906 010 Water Temperature Sensor, Remove & Install
Notes: None
0.6 0.6 0.6 0.6
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Remove 0.3 0.3 0.3 0.3

Separate Water Temperature Sensor, Wiring Harness
Remove Water Temperature Sensor
Install 0.3 0.3 0.3 0.3
Install Water Temperature Sensor, Seal
Install Water Temperature Sensor
Connect Water Temperature Sensor, Wiring Harness

1906 030 Water Temperature Sensor, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Water Temperature Sensor

1906 035 Water Temperature Sensor, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Water Temperature Sensor

1906 074 Water Temperature Sensor, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Water Temperature Sensor

1912 010 Eng Speed/Timing Sensor, Remove & Install
Notes: None
0.2 0.2 0.2 0.2
Remove 0.1 0.1 0.1 0.1

Remove Eng Speed/Timing Sensor, Wiring
Page 206 of 255
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Install 0.1 0.1 0.1 0.1

Install Eng Speed/Timing Sensor, Seal
Install Eng Speed/Timing Sensor, Wiring

1912 025 Eng Speed/Timing Sensor, Adjust
Notes: None
0.5 0.5 0.5 0.5
Adjust 0.5 0.5 0.5 0.5

Adjust Eng Speed/Timing Sensor

1912 035 Eng Speed/Timing Sensor, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Eng Speed/Timing Sensor

1912 074 Eng Speed/Timing Sensor, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Eng Speed/Timing Sensor

1913 010 Throttle Position Sensor, Remove & Install
Notes: None
0.7 0.7 0.2 0.2
Remove 0.4 0.4 0.1 0.1

Separate Throttle Position Sensor, Wiring Harness
Remove Firewall, Plate, Pair N/A N/A
Remove Throttle, Pedal N/A N/A
Remove Throttle Position Sensor
Install 0.3 0.3 0.1 0.1
Install Throttle Position Sensor
Connect Throttle Position Sensor, Wiring Harness
Page 207 of 255
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Install Throttle, Pedal N/A N/A

Install Firewall, Plate, Pair N/A N/A

1913 030 Throttle Position Sensor, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Throttle Position Sensor

1913 035 Throttle Position Sensor, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Throttle Position Sensor

1916 010 Crankcase Pressure Sensor, Remove & Install
Notes: None
0.2 0.2 0.2 0.2
Remove 0.1 0.1 0.1 0.1

Separate Crankcase Pressure Sensor, Wiring
Remove Crankcase Pressure Sensor
Install 0.1 0.1 0.1 0.1
Install Crankcase Pressure Sensor, Seal
Install Crankcase Pressure Sensor
Connect Crankcase Pressure Sensor, Wiring

1917 010 Boost Pressure Sensor, Remove & Install
Notes: None
0.2 0.2 0.2 0.2

Remove & Install Boost Pressure Sensor, In Frame/In Hull/On Site
Page 208 of 255
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1917 081 Boost Pressure Sensor, Test

Notes: None
0.3 0.3 0.3 0.3
Test 0.3 0.3 0.3 0.3

Test Boost Pressure Sensor

1919 010 Exhaust Temp Sensor, Remove & Install
Notes: None
0.1 0.1 0.1 0.1


1919 030 Exhaust Temp Sensor, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Exhaust Temp Sensor

1919 035 Exhaust Temp Sensor, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Exhaust Temp Sensor

1919 074 Exhaust Temp Sensor, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Exhaust Temp Sensor
Page 209 of 255
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1921 010 Inlet Air Temp Sensor, Remove & Install
Notes: None
0.1 0.1 0.1 0.1
Remove 0.0 0.0 0.0 0.0

Separate Inlet Air Temp Sensor, Wiring
Remove Inlet Air Temp Sensor
Install 0.1 0.1 0.1 0.1
Install Inlet Air Temp Sensor, Seal
Install Inlet Air Temp Sensor
Connect Inlet Air Temp Sensor, Wiring

1921 030 Inlet Air Temp Sensor, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Inlet Air Temp Sensor

1921 035 Inlet Air Temp Sensor, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Inlet Air Temp Sensor

1921 074 Inlet Air Temp Sensor, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Inlet Air Temp Sensor

1922 010 Fuel Temperature Sensor, Remove & Install
Notes: None
Page 210 of 255
C13 ACERT® 2007
0.2 0.2 0.2 0.2
Remove 0.1 0.1 0.1 0.1

Separate Fuel, Line(S), Limited Quantity
Remove Fuel Temperature Sensor
Install 0.1 0.1 0.1 0.1
Install Fuel Temperature Sensor
Connect Fuel, Line(S), Limited Quantity

1923 010 Atmospheric Press Sensor, Remove & Install
Notes: None
0.2 0.2 0.2 0.2
Remove 0.1 0.1 0.1 0.1

Remove Atmospheric Press Sensor, Wiring
Remove Atmospheric Press Sensor
Install 0.1 0.1 0.1 0.1
Install Atmospheric Press Sensor, Seal
Install Atmospheric Press Sensor
Install Atmospheric Press Sensor, Wiring

1924 010 Eng Oil Pressure Sensor, Remove & Install
Notes: If required, add code (1107-010) for R&I Valve Cover.
0.2 0.2 0.2 0.2
Remove 0.1 0.1 0.1 0.1

Separate Air Line/Pipe N/A N/A
Separate Eng Oil Pressure Sensor, Wiring
Remove Eng Oil Pressure Sensor
Install 0.1 0.1 0.1 0.1
Install Eng Oil Pressure Sensor, Seal
Install Eng Oil Pressure Sensor
Connect Eng Oil Pressure Sensor, Wiring
Connect Air Line/Pipe N/A N/A

3030 010 Transmission, Remove & Install
2.9 2.9 4.2 2.9
Remove 1.1 1.1 1.0 1.1

Remove Transmission, Support
Install Caps & Plugs
Separate Transmission, Wiring
Page 211 of 255
C13 ACERT® 2007
Separate Transmission, Shifter

Separate Transmission Lines/Hoses, Air
Separate Flywheel Clutch, Linkage
Remove Grease Lines, Clamp
Remove Transmission, Cover
Remove Transmission, Bolt(S)
Lower Transmission
Install 1.8 1.8 3.2 1.8
Install Transmission, Bolt(S)
Connect Transmission, Shifter
Connect Transmission Lines/Hoses, Air
Connect Transmission, Wiring
Remove Caps & Plugs
Connect Flywheel Clutch, Linkage
Install Transmission, Cover
Install Grease Lines, Clamp
Refill Transmission Oil
Connect Drive Shaft
Install Transmission, Support

3030 010 MA Transmission, Remove & Install, Manual
Notes: None
4.3 4.3 0.0 4.5
Remove 1.4 1.4 0.0 1.5

Remove Drive Shaft, Front N/A
Remove Trans Clutch Housing, Bolt(S) N/A
Lift & Block Transmission N/A
Lower Transmission N/A
Install 2.9 2.9 0.0 3.0
Install Transmission, Manual N/A
Install Trans Clutch Housing, Bolt(S) N/A
Install Drive Shaft, Front N/A
Page 212 of 255
C13 ACERT® 2007

3253 012 Drive Shaft, Install
Notes: Use this code if the truck was towed by an older style tow truck which lifted the stalled truck by its front axle.
0.6 0.6 0.6 0.6
Install 0.6 0.6 0.6 0.6

Install Drive Shaft

3278 012 Drive Axle, Install
Notes: Use this code if the axle shaft was removed for towing.
0.6 0.6 0.6 0.6
Install 0.6 0.6 0.6 0.6

Install Drive Axle

4272 010 Brake Air Tank, Remove & Install
Notes: Use this code in conjunction with repair time codes that include R&I transmission.
1.0 1.0 1.0 1.0
Remove 0.5 0.5 0.5 0.5

Separate Brake Air Tank, Line(S)
Remove Brake Air Tank, Drain
Remove Brake Air Tank, Bracket
Remove Brake Air Tank
Install 0.5 0.5 0.5 0.5
Install Brake Air Tank
Install Brake Air Tank, Bracket
Install Brake Air Tank, Drain
Connect Brake Air Tank, Line(S)

4272 010 A Brake Air Tank, Remove & Install, Each Additional
Notes: None
0.4 0.4 0.4 0.4

Remove Brake Air Tank, Each Additional
Install Brake Air Tank, Each Additional

4272 046 E Brake Air Tank, Flush, Each
Notes: If required, claim this code when the air system is contaminated from an air compressor failure.
Time includes R&I fittings, flush with solvent and blow out or drain.
0.4 0.4 0.4 0.4
Page 213 of 255
C13 ACERT® 2007
Flush 0.4 0.4 0.4 0.4

Flush Brake Air Tank, Each

4285 010 Air Dryer, Remove & Install
This code may also be claimed if the air dryer must be removed for access to a component to be repaired.
0.7 0.7 0.7 0.7

Remove & Install Air Dryer

4285 017 Air Dryer, Disassemble & Assemble
Time includes D&A, clean and replace desiccant.
0.7 0.7 0.7 0.7

Disassemble & Assemble Air Dryer

4300 029 Steering System, Separate & Connect
Notes: Oil lines to the steering system remain attached, so the oil reservoir is not totally removed from the truck.
0.3 0.3 0.3 0.3

Separate & Connect Steering System

4306 010 Steering Pump, Remove & Install
Notes: None
0.3 0.3 0.4 0.2
Remove 0.1 0.1 0.2 0.1

Remove Steering Pump
Install 0.2 0.2 0.2 0.1
Install Steering Pump

4306 010 PD Steering Pump, Remove & Install, Pump Drive
Notes: None
0.7 0.7 0.7 0.7
Page 214 of 255
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Remove 0.3 0.3 0.3 0.3

Remove Steering Pump, Pump Drive
Install 0.4 0.4 0.4 0.4
Install Steering Pump, Pump Drive

4306 029 Steering Pump, Separate & Connect
Notes: Pump oil lines remain attached to the pump, so the steering pump is not totally removed from the truck.
0.3 0.3 0.3 0.3


7006 552 Truck, Tow
0.6 0.6 0.6 0.6
Tow 0.6 0.6 0.6 0.6

Tow Truck

7050 010 S4 Frame, Remove & Install, Support
Notes: Add this code when an underframe brace must be removed for access to items beneath the truck for such repairs as R&I engine or
flywheel housing.
0.3 0.3 0.3 0.3

Remove & Install Frame, Support

7151 010 Crankcase Guard, Remove & Install
Notes: Use this code for trucks equipped with a skid pan that must be removed for repair access on the underside of the vehicle.
0.7 0.7 0.7 0.7
Remove 0.7 0.7 0.7 0.7

Remove & Install Crankcase Guard

7156 010 Bumper, Remove & Install
Notes: Do not use this code in conjunction with repair codes that include R&I front bumper.
0.3 0.3 0.9 0.2
Remove 0.2 0.2 0.5 0.1
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Remove Bumper
Remove Bumper, Support N/A N/A N/A
Install 0.1 0.1 0.4 0.1
Install Bumper
Install Bumper, Support N/A N/A N/A

7156 012 Bumper, Install
Notes: Use this code if the truck was towed by an older style tow truck which lifted the stalled truck by its front axle.
0.1 0.1 0.2 0.1
Install 0.1 0.1 0.2 0.1

Install Bumper

7251 010 Hood, Remove & Install
Notes: None
0.8 0.8 0.0 0.5
Remove 0.3 0.3 0.0 0.2

Separate Hood, Wiring Harness N/A
Remove Hood N/A
Install 0.5 0.5 0.0 0.3
Install Hood N/A
Connect Hood, Wiring Harness N/A

7252 010 Fender, Remove & Install
Notes: None
0.2 0.2 0.0 0.2

Remove & Install Fender N/A

7252 010 S Fender, Remove & Install, Set (All)
Notes: None
0.4 0.4 0.0 0.4

Remove & Install Fender, Set (All) N/A
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7252 010 IN E Fender, Remove & Install, Inner, Each

Notes: None
0.2 0.2 0.0 0.2

Remove & Install Fender, Inner, Each N/A

726A 010 ENG Access Panel, Remove & Install, Engine
Notes: Claim this code on RE chassis for the time to R&I the rear seat and cabin floor engine access cover.
0.0 0.0 0.5 0.0
Remove 0.0 0.0 0.2 0.0

Install 0.0 0.0 0.3 0.0

7262 010 COW Firewall, Remove & Install, Cowling
Notes: None
0.7 0.7 0.0 0.7
Remove 0.3 0.3 0.0 0.3

Separate Windshield Washer, Wiring N/A
Remove Windshield Washer N/A
Remove Cab Heater, Bracket N/A
Remove Firewall, Cowling N/A
Install 0.4 0.4 0.0 0.4
Install Firewall, Cowling N/A
Install Cab Heater, Bracket N/A
Install Windshield Washer N/A
Connect Windshield Washer, Wiring N/A

7267 010 SI Body Panel, Remove & Install, Side
Notes: For R&I side body panel or fairing to access bolts underneath cab for R&I seat.
0.5 0.5 0.5 0.5

Remove & Install Body Panel, Side

7301 029 MT Cab, Separate & Connect, Mounting
Notes: None
Page 217 of 255
C13 ACERT® 2007
0.7 0.7 0.0 0.7

Separate & Connect Cab, Mounting N/A

7306 010 Windshield Washer, Remove & Install
Notes: None
0.2 0.2 0.2 0.2
Remove 0.1 0.1 0.1 0.1

Separate Window Wiper, Wiring
Remove Windshield Washer
Install 0.1 0.1 0.1 0.1
Install Windshield Washer
Connect Window Wiper, Wiring

7312 010 Seat Assembly, Remove & Install
Notes: None
0.2 0.2 0.2 0.2

Remove & Install Seat Assembly

7490 038 Electronic Mon Sys/Panel, Diagnostic Test
Notes: None
0.2 0.2 0.2 0.2

Diagnostic Test Electronic Mon Sys/Panel
Page 218 of 255
Page 219 of 255
C13 ACERT Engine Page 76 of 210
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Timing Gear Housing

1162 035 Timing Gear Housing, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Timing Gear Housing

1162 074 Timing Gear Housing, Wash
Notes: None
0.5 0.5 0.5 0.5
Wash 0.5 0.5 0.5 0.5

Wash Timing Gear Housing

1163 010 Timing Gear Housing Plate, Remove & Install
Notes: If equipped with a head-mounted radiator bracket, add code (1353-010-BK).
If lines to A/C condenser require S&C, add code (1802-045-ES) for charging with refrigerant.
If required, add code (1151-010-SD) to R&I front housing studs.
If this repair is performed in conjunction with Cylinder Pack R&I, claim (1163-010-ES) instead.
19.6 20.0 22.7 19.6
Remove 7.0 7.3 8.0 6.8

Raise Cab
Separate Hood, Connector(S)
Install Precooler
Drain Engine Cooling System
Drain Engine Oil
Page 220 of 255
https://trgauthoring.ecorp.cat.com/TRG_Authoring/servlet/cat.dcs.ssd.trg.booklet.servlet.Bo... 6/8/2011
C13 ACERT Engine
Separate Refrigerant Condenser

Separate Radiator, Support
Remove Expansion Tank
Remove Radiator
Remove V-Belt(S)
Separate Fan Drive, Line(S)
Remove Fan Drive
Lift & Block Engine
Raise Engine
Remove Timing Gear Housing
Remove Timing/Accessory Gears
Remove Air Inlet, CGI Valve To Turbo
Remove Engine Oil Cooler, Outlet
Remove Belt Tightener
Remove Water Pump, Cover
Remove Water Pump, Bolt(S)
Remove Water Pump, Elbow Fitting
Separate Precooler, Line(S)
Separate Heater Hose/Lines, Pair
Remove Precooler
Remove Water Pump
Remove Timing Gear Housing Plate
Clean 2.3 2.3 2.3 2.3
Clean Timing Gear Housing Plate, Both Sides
Clean Cylinder Block, Front
Clean Water Pump
Clean Precooler
Install 10.3 10.4 12.4 10.5
Install Timing Gear Housing Plate
Page 221 of 255
C13 ACERT Engine
Install Water Pump

Install Precooler
Install Belt Tightener
Connect Heater Hose/Lines, Pair
Install Engine Oil Cooler, Outlet
Install Air Inlet, CGI Valve To Turbo
Connect Precooler, Line(S)
Torque Water Pump, Bolt(S)
Install Water Pump, Elbow Fitting
Install Timing/Accessory Gears
Install Timing Gear Housing
Adjust Timing/Accessory Gears
Adjust Camshaft Gear
Lower Engine
Install Radiator, Support
Install Fan Drive
Connect Fan Drive, Line(S)
Install V-Belt(S)
Install Radiator
Install Expansion Tank
Connect Refrigerant Compressor, Bracket
Connect Refrigerant Condenser
Connect Radiator Hose, Lower
Adjust Serpentine Belt
Adjust Eng Speed/Timing Sensor
Refill Engine Cooling System
Prime Fuel System
Connect Hood, Connector(S)
Page 222 of 255
C13 ACERT Engine
Refill Engine Oil

Lower Cab

1163 010 ES Timing Gear Housing Plate, Remove & Install, Excludes Some R&I
Notes: Claim this code in conjunction with Cylinder Pack R&I, when the two repairs are performed at the same time.
If required, add code (1151-010-SD) to R&I Front Housing Studs.
7.9 7.9 8.2 7.7
Remove 2.7 2.7 2.6 2.7

Lift & Block Engine
Remove Timing Gear Housing, Excludes Some R&I
Remove Water Pump
Remove Timing/Accessory Gears
Remove Timing Gear Housing Plate, Excludes Some R&I
Clean 1.9 1.9 1.9 1.9
Clean Timing Gear Housing Plate, In Frame
Clean Cylinder Block, Front
Install 3.3 3.3 3.7 3.1
Install Timing Gear Housing Plate, Excludes Some R&I
Install Water Pump
Install Timing/Accessory Gears
Install Timing Gear Housing, Excludes Some R&I
Lower Engine
Connect Refrigerant Compressor, Bracket
Page 223 of 255
C13 ACERT Engine Page 80 of 210
1163 030 Timing Gear Housing Plate, Test After Repair

Notes: None
0.3 0.3 0.3 0.3

Test After Repair Timing Gear Housing Plate

1163 035 Timing Gear Housing Plate, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Timing Gear Housing Plate

1163 074 Timing Gear Housing Plate, Wash
Notes: None
0.5 0.5 0.5 0.5
Wash 0.5 0.5 0.5 0.5

Wash Timing Gear Housing Plate
Page 224 of 255

1166 010 Timing Gear Housing Cover, Remove & Install
Notes: Use this code for access to timing gears, do not use this code for R&I timing gear housing, instead use (1162-010).
3.7 3.7 3.0 5.1
Remove 1.3 1.3 1.4 2.2

Separate Hood, Cable N/A N/A
Page 2 of 236

1052-010-S Remove & Install Turbocharger, Set (All) 4.3 4.6 5.8 5.1

1059 000 Exhaust Manifold, Comb Repair Time (Wrnt)
Notes: z If required, add code (1000-010-AO) for R&I Engine Access Cover.
8.2 8.2 9.5 9.0
1059-030 Test After Repair Exhaust Manifold 0.3 0.3 0.3 0.3

1059 000 GKO Exhaust Manifold, Comb Repair Time (Wrnt), Gasket Only
7.9 7.9 9.2 8.7

1100 000 Cylinder Head Assembly, Comb Repair Time (Wrnt)
z If equipped with a head-mounted radiator bracket, claim code (1353-010-BK).
z If exchange head is used, add code (1100-002) to transfer components.
z If head is machined/replaced, add codes (1101-063) and (1100-002).
z If required, add code (1051-010) for R&I Air Cleaner Housing.
z If required, add code (7252-010-IN-E) for R&I Inner Fender or (7252-010--S) for R&I Fender, Set.
z If cylinder head required pressure test, add code (1101-040-CK-).
z Out F/Out Hull/Off Site detail applies to RE Cab type only.
20.6 21.4 31.9 25.7
1100-074 Wash Cylinder Head Assembly 0.5 0.5 0.5 0.5
1100-010 Remove & Install Cylinder Head Assembly 17.9 18.7 29.2 23.0
1100-035 Troubleshoot Cylinder Head Assembly 1.2 1.2 1.2 1.2
1100-030 Test After Repair Cylinder Head Assembly 1.0 1.0 1.0 1.0

1130 000 F Valve Actuator, Comb Repair Time (Wrnt), First One
Notes: z If required, add code (1051-010) for R&I Air Cleaner Housing.
z If required, add code (1000-010-AO) for R&I Engine Access Cover.
z If required, add code (7252-010-IN-E) for R&I Inner Fender.
2.6 2.6 2.8 3.5
1130-074 Wash Valve Actuator 0.3 0.3 0.3 0.3
1130-035 Troubleshoot Valve Actuator 0.6 0.6 0.6 0.6
1130-010-F Remove & Install Valve Actuator, First One 1.4 1.4 1.6 2.3
1130-030 Test After Repair Valve Actuator 0.3 0.3 0.3 0.3
Page 225 of 255
Page 3 of 236

1130 000 S Valve Actuator, Comb Repair Time (Wrnt), Set (All)
Notes: z If required, add code (1051-010) for R&I Air Cleaner Housing.
z If required, add code (1000-010-AO) for R&I Engine Access Cover.
2.9 2.9 3.3 4.0
1130-074 Wash Valve Actuator 0.3 0.3 0.3 0.3
1130-035 Troubleshoot Valve Actuator 0.6 0.6 0.6 0.6
1130-010-S Remove & Install Valve Actuator, Set (All) 1.7 1.7 2.1 2.8
1130-030 Test After Repair Valve Actuator 0.3 0.3 0.3 0.3
Page 226 of 255

1157 000 Flywheel Housing, Comb Repair Time (Wrnt)
Notes: z If equipped with an oil pan sound suppression panel, add code (1302-010-S1).
z Time does not include replacement of any worn clutch parts, which is the customer(s) labor expense.
z Use this code for rear seal cover (behind housing) oil leak repairs.
12.4 12.6 12.0 12.8
1157-030 Test After Repair Flywheel Housing 0.3 0.3 0.3 0.3

1157 000 GKO Flywheel Housing, Comb Repair Time (Wrnt), Gasket Only
Notes: z If equipped with an oil pan sound suppression panel, add code (1302-010-S1).
z Time does not include replacement of any worn clutch parts, which is the customer(s) labor expense.
z Use this code for rear seal cover (behind housing) oil leak repairs.
12.1 12.3 11.7 12.5

1160 000 Crankshaft Front Seal, Comb Repair Time (Wrnt)
Notes: z If required, add code (7156-010) for R&I Bumper.
z Time is based on repair from underneath.
2.8 2.7 2.1 2.6
1160-074 Wash Crankshaft Front Seal 0.3 0.3 0.3 0.3
1160-010 Remove & Install Crankshaft Front Seal 1.6 1.5 0.9 1.4
1160-035 Troubleshoot Crankshaft Front Seal 0.6 0.6 0.6 0.6
1160-030 Test After Repair Crankshaft Front Seal 0.3 0.3 0.3 0.3

1161 000 Crankshaft Rear Seal, Comb Repair Time (Wrnt)
Notes:
z If equipped with an oil pan sound suppression panel, add code (1302-010-S1).
CX31 Transmission Page 1 of 19
SEGMENTED REPAIR TIMES FOR

CX31 Transmission

1907 010 OJ Engine Speed Sensor, Remove & Install, Output
Notes: None
Time Includes: CX31

0.1
Remove 0.0
Remove Engine Speed Sensor, Output
Install 0.1
Install Engine Speed Sensor, Output

3001 029 Trans & Torque Converter, Separate & Connect
Notes: None
Time Includes: CX31

3.9
Separate 1.8
Install Lifting Eye/Bracket, Transmission
Install Floor Stands/Jacks & Att, Transmission
Install Floor Stands/Jacks & Att, From Transmission
Lift, Block & Lower Trans & Torque Converter
Lift & Block Trans & Torque Converter
Turn/Reposition Transmission
Separate Automatic Transmission, Wiring Harness
Separate Transmission Oil Filter, Screen
Remove Transmission Oil, Pan
Remove Transmission Oil Pump, Tube
Remove Transmission Oil Pump, Bolt(S)
Remove Transmission Oil Pump
Remove Torque Converter, Plug(S)
Raise Torque Converter
Clean 0.2
Clean Transmission Oil, Pan
Connect 1.9
Lower Torque Converter
Install Torque Converter, Plug(S)
Install Transmission Oil Pump
Install Transmission Oil Pump, Bolt(S)
Install Transmission Oil Pump, Tube
Install Transmission Oil, Pan
Install Transmission Oil Filter, Screen
Connect Automatic Transmission, Wiring Harness
Remove Floor Stands/Jacks & Att, Transmission
Remove Floor Stands/Jacks & Att, From Transmission
Remove Lifting Eye/Bracket, Transmission
Page 227 of 255

3001 074 Trans & Torque Converter, Wash
Notes: None
Time Includes: CX31

0.6
Wash 0.6
Wash Trans & Torque Converter

3009 010 Automatic Transmission, Remove & Install
Notes: z Cab Over time includes garbage truck.
z If required, add code (4272-010) for R&I Brake Air Tank.
z If the transmission was replaced, add code (3030-013-PKG) for the time it takes to band the transmission for exchange.
z Cab-Type Cab Over (CO) time includes garbage truck.
Time Includes: CX31
15.6
Remove 7.5
Move Truck
Turn/Reposition Floor Stands/Jacks & Att
Raise Truck
Drain Transmission Oil
Remove Frame
Remove Elec/Hyd Pump Gp & Att
Remove Transmission Lines/Hoses, Externally Mounted
Remove Transmission Mount, Rear
Remove Trans Oil Lvl Ga/Dipstick
Remove Flexible Coupling, Bolt(S)
Remove Transmission Mount, Bolt(S)
Separate Wiring Harness, Connector(S)
Remove Transmission
Remove Power Takeoff Drive, Engine Out Of Frame
Remove & Install Power Takeoff Drive, Cover
Remove & Install Coolant Hose/Lines, Fitting, Both
Install Power Takeoff Drive, Engine Out Of Frame
Ream/Bore/Drill Flywheel Housing, Bolt Hole
Install 8.1
Install Flexible Coupling
Move Transmission
Install Transmission Mount, Bolt(S)
Install Flexible Coupling, Bolt(S)
Install Coolant Hose/Lines
Install Elec/Hyd Pump Gp & Att, Bracket
Install Elec/Hyd Pump Gp & Att
Install Transmission Mount, Rear
Ream/Bore/Drill Transmission Mount, Bolt(S)
Install Trans Oil Lvl Ga/Dipstick
Lift & Block Floor Stands/Jacks & Att, Drive Shaft
Connect Drive Shaft
Install Frame
Install Transmission Lines/Hoses, Externally Mounted
Page 228 of 255

3030 013 PKG Transmission, Replace With Exchange, Package
Notes: z If the transmission was replaced, add this code to (3009-010) for the time it takes to band the transmission for exchange.
Time Includes: CX31
0.3
Package 0.3
Package Transmission
Move Transmission

3030 017 Transmission, Disassemble & Assemble
Notes: None
Time Includes: CX31

16.9
Steam Clean 0.5

Steam Clean Transmission
Disassemble 7.0
Remove Modulating Valve, Guard
Separate Automatic Transmission, Wiring Harness
Remove Modulating Valve, Set (All)
Remove Transmission Speed Sensor, Both
Remove TC Speed Sensor, Output
Separate Trans Electronic Control, Wiring Harness
Remove Trans Electronic Control
Remove Transmission Oil, Magnetic Screen
Remove Transmission Oil Pump, Housing
Remove Trans Oil Filter Base
Remove Torque Converter, Housing
Disassemble Transmission Oil Pump, Bolt(S)
Separate Transmission Oil Pump
Inspect Transmission Oil Pump
Remove Transmission Shaft, Input
Remove Transmission Clutch, Seal
Disassemble Transmission Clutch, Clutch One
Remove Transmission Clutch Plate, Retainer
Remove Transmission Clutch, Spring
Remove Trans Clutch Piston, Clutch One
Compress Transmission Clutch Plate
Remove Transmission Clutch, Hub
Remove Trans Crr Thrs Dsc/Plate, Clutch Two
Remove Transmission Clutch, Hub, First One
Page 229 of 255
Remove Pump Drive, Bolt(S)

Remove Pump Drive, Manifold
Remove Pump Drive, Shield
Remove Pump Drive
Separate Pump Drive
Remove Trans Flow Control Valve
Remove TC Relief Valve, Inlet
Disassemble Transmission Clutch, Carrier
Remove Manifold/Metering Valve
Disassemble TC Relief Valve, Outlet
Disassemble Charge & Main Relief Vlv
Disassemble Transmission Oil Filter, Switch(S)
Remove Transmission Clutch, Manifold
Remove Transmission Clutch, Clutch Three
Remove Transmission Planetary, Planetary Set One
Remove Trans Clutch Piston, Clutch Three
Disassemble Transmission Planetary, Planetary Set One
Remove Idler Yoke
Remove Trans Clutch Housing, Rear
Remove Trans Clutch Piston, Clutch Five
Remove Trans Clutch Piston, Rear
Remove Transmission Planetary, Planetary Set Three
Disassemble Transmission Planetary, Planetary Set Three
Remove Transmission Clutch, Clutch Five
Remove Transmission Planetary, Planetary Set Two
Remove Transmission Shaft
Disassemble Transmission Planetary, Planetary Set Two
Disassemble Transmission Shaft, Bolt(S)
Remove Transmission Clutch, Bolt(S)
Remove Transmission Planetary, Ring Gear
Remove Trans Clutch Piston, Clutch Four
Clean 0.9
Clean Transmission Oil Pump
Replace Gasket/Reseal Transmission Oil, Pan
Clean Transmission Oil, Magnetic Screen
Clean Trans Oil Filter Base
Replace Gasket/Reseal Transmission Case
Assemble 8.5
Install Trans Clutch Piston
Install Transmission Planetary, Ring Gear
Install Transmission Clutch, Clutch Four
Install Trans Crr Thrs Dsc/Plate, Clutch Four
Assemble Transmission Planetary, Planetary Set Two
Install Transmission Planetary, Planetary Set Two
Install Transmission Shaft
Install Transmission Clutch, Clutch Five
Install Trans Clutch Piston, Clutch Five
Assemble Transmission Planetary, Planetary Set Three
Install Transmission Planetary, Planetary Set Three
Install Transmission Planetary, Rear
Install Trans Clutch Housing, Rear
Torque Trans Clutch Housing, Bolt(S)
Install Idler Yoke, Output
Install Trans Oil Filter Base
Remove Clutch Plate, Dowel
Install Trans Clutch Piston, Clutch Three
Assemble Transmission Planetary, Planetary Set One
Install Transmission Planetary, Planetary Set One
Install Transmission Planetary, Planetary Set One, Each Section
Page 230 of 255
Install Transmission Clutch, Clutch Three

Install Transmission Clutch, Manifold
Connect Pump Drive
Install TC Relief Valve, Inlet
Install Pump Drive, Manifold
Install Trans Flow Control Valve
Install Pump Drive
Install Pump Drive, Shield
Install Pump Drive, Bolt(S)
Install Transmission Clutch, Hub, First One
Torque Transmission Clutch, Hub
Install Transmission Clutch, Hub
Install Transmission Clutch, Clutch Two
Install Transmission Clutch, Retainer
Assemble Transmission Clutch, Clutch One
Install Transmission Shaft, Input
Install Torque Converter, Housing
Assemble Transmission Oil Pump
Connect Transmission Oil Pump
Assemble Transmission Oil Pump, Bolt(S)
Install Transmission Oil Pump, Housing
Install Transmission Oil, Magnetic Screen
Assemble Transmission Oil Filter, Switch(S)
Assemble Charge & Main Relief Vlv
Assemble TC Relief Valve, Outlet
Install Manifold/Metering Valve
Install Trans Electronic Control
Connect Trans Electronic Control, Wiring Harness
Install TC Speed Sensor, Output
Install Transmission Speed Sensor, Both
Install Modulating Valve, Set (All)
Diagnostic Test Trans Clutch Piston
Install Modulating Valve, Guard
Connect Automatic Transmission, Wiring Harness

3030 070 Transmission, Clean
Notes: z This is the cleaning of the exterior of the transmission prior to the disassemble procedure. This code is only claimable if the
transmission is removed for disassembly.
z If required, add code (3030-070-ZR-) for clean after repair.
Time Includes: CX31
0.5
Clean 0.5
Clean Transmission

3030 070 ZR Transmission, Clean, After Repair
Notes:
z This is for cleaning the transmission after a rebuild. This code is only claimable if the transmission was removed from vehicle and
Page 231 of 255
reinstalled after repaired.

z If required, add code (3030-070--) for cleaning prior to disassembly.
Time Includes: CX31
0.5
Clean 0.5
Remove & Install Modulating Valve, Guard
Clean Transmission, Minor

3030 072 Transmission, Paint
Notes: z This is for the painting of the complete transmission after overhaul.
Time Includes: CX31
0.7
Paint 0.7
Paint Transmission

3030 074 Transmission, Wash
Notes: z This is the washing of the exterior of the transmission, prior to the disassembly or removal of a component, while the transmission is
still in the vehicle.
Time Includes: CX31
0.3
Wash 0.3
Wash Transmission

3030 075 Transmission, Package
Notes: None
Time Includes: CX31

0.4
Package 0.4
Package Transmission
Move Transmission

3030 524 Transmission, Calibrate
Notes: None
Time Includes: CX31

1.0
Calibrate 1.0
Calibrate Transmission

3066 010 Transmission Oil Pump, Remove & Install
Page 232 of 255
Notes: None
Time Includes: CX31

3.3
Remove 1.3
Clean 0.5
Clean Transmission Oil Pump
Install 1.5

3066 017 Transmission Oil Pump, Disassemble & Assemble
Notes: None
Time Includes: CX31

0.3
Disassemble 0.1
Disassemble Transmission Oil Pump, Bolt(S)
Separate Transmission Oil Pump
Inspect Transmission Oil Pump
Assemble 0.2
Assemble Transmission Oil Pump
Connect Transmission Oil Pump
Assemble Transmission Oil Pump, Bolt(S)

3068 010 Trans Oil Filter Base, Remove & Install
Notes: None
Time Includes: CX31

0.3
Remove 0.1
Remove Trans Oil Filter Base
Install 0.2
Page 233 of 255
3080 010 NJ Transmission Oil, Remove & Install, Pan

Notes: z Claim this code if Transmission is non Retarder.
Time Includes: CX31
2.6
Remove 1.1
Clean 0.3
Install 1.2

3080 010 NJ R Transmission Oil, Remove & Install, Pan, Remaining
Notes: z Claim this code only if Transmission has Retarder
Time Includes: CX31
3.1
Remove 1.3
Remove Retarder Control Valve
Clean 0.3
Install 1.5
Install Retarder Control Valve

3080 044 Transmission Oil, Drain & Refill
Notes: None
Time Includes: CX31

0.9
Drain & Refill 0.9


3081 010 NS Trans Oil Lvl Ga/Dipstick, Remove & Install, Sensor
Notes:
None
Page 234 of 255
Time Includes: CX31

2.7
Remove 1.1
Remove Trans Oil Lvl Ga/Dipstick, Sensor
Clean 0.3
Install 1.3
Install Trans Oil Lvl Ga/Dipstick, Sensor

3101 010 Torque Converter, Remove & Install
Notes: None
Time Includes: CX31

16.9
Remove 8.2
Move Truck
Raise Truck
Remove Frame
Remove Transmission
Install Floor Stands/Jacks & Att, Transmission, Each Additional
Install 8.7
Page 235 of 255
Move Transmission
Install Elec/Hyd Pump Gp & Att
Connect Drive Shaft
Install Frame

3101 017 Torque Converter, Disassemble & Assemble
Notes: None
Time Includes: CX31

1.5
Disassemble 0.5
Remove Torque Converter, Coupling
Disassemble Torque Converter Clutch
Remove Torque Conv Turbine Wheel
Disassemble Torque Converter Stator
Remove Torque Converter Impeller
Disassemble Torque Converter Impeller
Inspect Torque Converter
Assemble 1.0
Assemble Torque Converter Impeller
Torque Torque Converter Impeller
Assemble Torque Converter Stator
Install Torque Conv Turbine Wheel
Assemble Torque Converter Clutch
Install Torque Converter, Coupling

3108 010 Pump Drive, Remove & Install
Notes: None
Time Includes: CX31

22.1
Remove 9.9
Move Truck
Page 236 of 255

Raise Truck
Remove Frame
Remove Transmission
Remove Pump Drive
Steam Clean 0.5
Clean Transmission Oil Pump, Bolt(S)
Install 11.7
Install Pump Drive
Install Torque Converter
Page 237 of 255
Move Transmission
Install Elec/Hyd Pump Gp & Att, Bolt(S)
Connect Drive Shaft
Install Frame

3108 017 Pump Drive, Disassemble & Assemble
Notes: None
Time Includes: CX31

23.8
Remove 10.0
Move Truck
Raise Truck
Remove Frame
Remove Transmission
Page 238 of 255

Remove Pump Drive
Disassemble 0.7
Remove Pump Drive, Carrier
Disassemble Pump Drive, Carrier
Disassemble Pump Drive, Gear
Assemble 0.9
Assemble Pump Drive, Carrier
Compress Pump Drive, Gear
Assemble Pump Drive, Gear
Torque Pump Drive, Gear
Steam Clean 0.5
Clean Transmission Oil Pump, Bolt(S)
Install 11.7
Install Pump Drive
Install Torque Converter
Move Transmission
Install Elec/Hyd Pump Gp & Att, Bolt(S)
Connect Drive Shaft
Install Frame

3120 010 Retarder, Remove & Install
Page 239 of 255
Notes: None
Time Includes: CX31

1.1
Remove 0.6
Remove Retarder, Bearing
Remove Transmission Case, Stud(S)
Install 0.5
Install Transmission Case, Stud(S)
Install Transmission Case, Gasket
Install Retarder
Install Transmission Shaft, Bearing
Install Transmission Shaft, Seal

3120 017 Retarder, Disassemble & Assemble
Notes: None
Time Includes: CX31

0.4
Disassemble 0.1
Remove Retarder, Bolt(S)
Remove Retarder, Rotor
Remove Retarder
Assemble 0.3
Install Retarder
Install Retarder, Rotor
Install Retarder, Bolt(S)

3123 010 Retarder Control Valve, Remove & Install
Notes: None
Time Includes: CX31

0.2
Remove 0.1
Remove Retarder Control Valve
Install 0.1
Install Retarder Control Valve

3123 017 Retarder Control Valve, Disassemble & Assemble
Notes: None
Time Includes: CX31

0.6
Disassemble 0.2
Disassemble Retarder Control Valve
Page 240 of 255
Assemble 0.4
Assemble Retarder Control Valve

3133 010 IL TC Relief Valve, Remove & Install, Inlet
Notes: z Also claim code (3108-010) for the time it takes to R&I Pump Drive.
Time Includes: CX31
0.3
Remove 0.1
Remove TC Relief Valve, Inlet
Install 0.2
Install TC Relief Valve

3139 010 E Modulating Valve, Remove & Install, Each
Notes: z Add code (3030-524) for Calibrate Transmission, if a new Electronic Clutch Pressure Control (ECPC) Valve is installed.
Time Includes: CX31
0.3
Remove 0.1
Remove Modulating Valve, Transmission
Install 0.2
Install Modulating Valve, Transmission

3139 010 S Modulating Valve, Remove & Install, Set (All)
Notes: z Add code (3030-524) for Calibrate Transmission, if a new Electronic Clutch Pressure Control (ECPC) Valve is installed.
Time Includes: CX31
0.8
Remove 0.3
Remove Modulating Valve, Set (All)
Install 0.5
Install Modulating Valve, Set (All)

3139 010 GD Modulating Valve, Remove & Install, Guard
Notes: None
Time Includes: CX31

0.3
Clean and Remove 0.2

Install 0.1
Page 241 of 255

3141 010 OJ TC Speed Sensor, Remove & Install, Output
Notes: None
Time Includes: CX31

0.1
Remove & Install 0.1


3160 017 Transmission Planetary, Disassemble & Assemble
Notes: None
Time Includes: CX31

9.1
Disassemble 4.7
Remove Transmission Shaft, Input
Remove Transmission Clutch, Seal
Disassemble Transmission Clutch, Clutch One
Remove Transmission Clutch Plate, Retainer
Remove Transmission Clutch, Spring
Remove Trans Clutch Piston, Clutch One
Compress Transmission Clutch Plate
Remove Transmission Clutch, Hub
Remove Trans Crr Thrs Dsc/Plate, Clutch Two
Remove Transmission Clutch, Hub, First One
Disassemble Transmission Clutch, Carrier
Remove Transmission Clutch, Manifold
Remove Transmission Clutch, Clutch Three
Remove Transmission Planetary, Planetary Set One
Remove Trans Clutch Piston, Clutch Three
Disassemble Transmission Planetary, Planetary Set One
Remove Idler Yoke
Remove Trans Clutch Housing, Rear
Remove Trans Clutch Piston, Clutch Five
Remove Transmission Planetary, Planetary Set Three
Disassemble Transmission Planetary, Planetary Set Three
Remove Trans Clutch Piston, Rear
Remove Transmission Clutch, Clutch Five
Remove Transmission Planetary, Planetary Set Two
Remove Transmission Shaft
Disassemble Transmission Planetary, Planetary Set Two
Disassemble Transmission Shaft, Bolt(S)
Remove Transmission Clutch, Bolt(S)
Remove Trans Clutch Piston, Clutch Four
Remove Transmission Planetary, Ring Gear
Inspect Transmission Clutch, Set (All)
Inspect Transmission Planetary
Inspect Trans, Tfr Gears & Rtrdr
Page 242 of 255
Assemble 4.4
Install Trans Clutch Piston
Install Transmission Planetary, Ring Gear
Install Transmission Clutch, Clutch Four
Install Trans Crr Thrs Dsc/Plate, Clutch Four
Assemble Transmission Planetary, Planetary Set Two
Install Transmission Planetary, Planetary Set Two
Install Transmission Shaft
Install Transmission Clutch, Clutch Five
Install Trans Clutch Piston, Clutch Five
Assemble Transmission Planetary, Planetary Set Three
Install Transmission Planetary, Planetary Set Three
Install Transmission Planetary, Rear
Install Trans Clutch Housing, Rear
Torque Trans Clutch Housing, Bolt(S)
Install Idler Yoke, Output
Diagnostic Test Trans Clutch Piston
Remove Clutch Plate, Dowel
Install Trans Clutch Piston, Clutch Three
Assemble Transmission Planetary, Planetary Set One
Install Transmission Planetary, Planetary Set One
Install Transmission Planetary, Planetary Set One, Each Section
Install Transmission Clutch, Clutch Three
Install Transmission Clutch, Manifold
Install Transmission Clutch, Hub, First One
Torque Transmission Clutch, Hub
Install Transmission Clutch, Hub
Install Transmission Clutch, Clutch Two
Install Transmission Clutch, Retainer
Assemble Transmission Clutch, Clutch One
Install Transmission Shaft, Input

3160 074 Transmission Planetary, Wash
Notes: None
Time Includes: CX31

0.6
Wash 0.6
Wash Trans & Torque Converter

3168 010 OX Trans Electronic Control, Remove & Install, Out F/Out Hull/Off Site
Notes: None
Time Includes: CX31

0.4
Remove 0.2
Remove Trans Electronic Control
Page 243 of 255
Install 0.2
Install Trans Electronic Control

3168 554 NQ Trans Electronic Control, Obtain, Parameters/Diagnostics
Notes: None
Time Includes: CX31

0.5
Obtain 0.5
Obtain Trans Electronic Control, Parameters/Diagnostics
Load Trans Electronic Control, Parameters/Diagnostics
Remove Trans Electronic Control, Bypass

3175 010 OJ E Transmission Speed Sensor, Remove & Install, Output, Each
Notes: None
Time Includes: CX31

0.1
Remove 0.0
Remove Transmission Speed Sensor, Each
Install 0.1
Install Transmission Speed Sensor, Each

3175 010 OJ O Transmission Speed Sensor, Remove & Install, Output, Both
Notes: None
Time Includes: CX31

0.2
Remove 0.1
Remove Transmission Speed Sensor, Both
Install 0.1
Install Transmission Speed Sensor, Both

3202 010 Trans Flow Control Valve, Remove & Install
Notes: None
Time Includes: CX31

0.3
Remove 0.1
Page 244 of 255
Remove Trans Flow Control Valve

Install 0.2
Install Trans Flow Control Valve

3206 010 Manifold/Metering Valve, Remove & Install
Notes: z AKA: Control Manifold
Time Includes: CX31
0.4
Remove 0.2
Install 0.2

3206 017 Manifold/Metering Valve, Disassemble & Assemble
Notes: None
Time Includes: CX31

0.5
Disassemble 0.2
Remove TC Relief Valve, Oil
Remove Charge & Main Relief Vlv
Remove Transmission Oil Filter, Bypass Valve
Assemble 0.3
Install Transmission Oil Filter, Bypass Valve
Install Charge & Main Relief Vlv
Install TC Relief Valve, Outlet
Page 245 of 255
Page 188 of 228

Troubleshoot Fuel Pressure Sensor

1718 074 Fuel Pressure Sensor, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Fuel Pressure Sensor

1723 010 MV Comb Fuel Enable Solenoid, Remove & Install, Main
Notes: z If required, add code (7252-010-IN-E) for R&I Inner Fender.
0.4 0.4 0.4 0.4
Remove 0.2 0.2 0.2 0.2

Remove Fuel Filter
Separate Comb Fuel Enable Solenoid, Wiring
Install 0.2 0.2 0.2 0.2
Connect Comb Fuel Enable Solenoid, Wiring
Install Fuel Filter

1723 010 PLT Comb Fuel Enable Solenoid, Remove & Install, Pilot
Notes: z If required, add code (7252-010-IN-E) for R&I Inner Fender.
0.6 0.6 0.6 0.6
Remove 0.3 0.3 0.3 0.3

Remove Fuel Filter
Separate Comb Fuel Enable Solenoid, Wiring, Both
Remove Comb Fuel Enable Solenoid, Pilot
Install 0.3 0.3 0.3 0.3
Install Comb Fuel Enable Solenoid, Pilot
Connect Comb Fuel Enable Solenoid, Wiring, Both
Install Fuel Filter

1743 010 R7 Spray Nozzle, Remove & Install, Relay
Notes:
None
Page 246 of 255
Page 189 of 228
0.3 0.3 0.3 0.3
Remove 0.1 0.1 0.1 0.1

Separate Spray Nozzle, Wiring Harness
Remove Spray Nozzle, Bolt(S)
Remove Spray Nozzle
Install 0.2 0.2 0.2 0.2
Install Spray Nozzle
Install Spray Nozzle, Bolt(S)
Connect Spray Nozzle, Wiring Harness
Page 247 of 255

1802 010 Refrigerant Compressor, Remove & Install
Notes: None
1.4 1.4 2.0 1.2
Remove 0.6 0.6 0.9 0.5

Remove Refrigerant Compressor
Install 0.8 0.8 1.1 0.7

1802 010 BJ Refrigerant Compressor, Remove & Install, Belt
Notes: None
0.1 0.1 0.1 0.1

Remove & Install Refrigerant Compressor, Belt

1802 010 T7 Refrigerant Compressor, Remove & Install, Tensioner
Notes: None
0.2 0.2 0.2 0.2
Remove 0.1 0.1 0.1 0.1

Remove Refrigerant Compressor, Belt
CHECKLIST FOR WARRANTY REPAIRS
MECHANIC (S): _____________________________ /____________________________________/____________________________________
DEALER CODE WORK ORDER DATE ENGINE MODEL ENGINE S/N CAB TYPE MILES/HR KM
TOW TRUCK INTO SHOP 7006-552 INSTALL DRIVE SHAFT 3253-012
R&I AIR CLEANER 1051-010 MEASURE LINER PROJECTION 1216-082 –LJ-S
WASH ****-074 JAKE BRAKE 1119-010-ES-E OR S JAKE S/N_________
RADIATOR BRACKET 1353-010-BK BUMPER INSTALL AFTER TOW 7156-012
DRIVE AXLE INSTALL 3278-012 R&I AIR TANKS 4272-010
OUTER FENDER 7252-010-S INNER FENDER EACH 7251-010-IN-E
PTO R&I 1165-010 TRANS TYPE___5 OR 6 SPD ___10 OR 13 SPD___AUTO
POWER STEERING RESERVOIR 4306-029 BATTERY BOX 7257-010 CO ONLY
BOTTLE TEST 1350-038-Q3 FLUSH COOLING SYSTEM 1350-046, 1350-046-ES
FLUSH AFTERCOOLER CORE 1064-046-AA DRAIN FUEL TANKS 1273-044
RECHARGE A/C 1802-045-ES OIL PAN SUPPRESSION PANEL 1301-010-S1
ENGINE ENCLOSURE 7263-010 REMOVE BROKEN HEAD BOLT
BROKEN EXHAUST STUDS BLOCK UNDERFRAME (LADDER) 1240-010
OIL PAN PLATE 1302-010-PH EXHAUST PIPE 1061-010
CYLINDER CUTOUT TEST REQUIRES 2 PRINTOUTS (before & after repair) 1290-038-I3-S claim 2 times
ECM HISTOGRAM (required for major engine failures)
COMMENTS______________________________________________________________________________________
SERVICEMAN SIGNATURE_________________________________________ DATE_________________
Page 248 of 255

Index of Repair Times
Part or Component Failure Page Part or Component Failure Page

A BRAKE AIR TANK
ACCESS PANEL Flush – (Each)…………………………………...……….... 213
Remove & Install – (Engine Access Panel)…………….... 217 Remove & Install………………………...…………...…… 213
AFTERCOOLER Remove & Install – (Each Additional)………….…...…... 213
Crack/Leak Test – (Air To Air)...…..........................…...... 33 BUMPER
AFTERCOOLER CORE Install……………………………………...……………….... 216
Crack/Leak Test – (Air To Air)............................…........... 34 Remove & Install…………………….........………...…...... 215
Flush – (Air To Air)........................................……............. 34 C
Remove & Install – (Air To Air)……………...…………...... 33 CAB
AIR CLEANER Separate & Connect – (Mounting)................................... 217
Remove & Install………………...………...……………... 26 CAMSHAFT
AIR COMPRESSOR Combined Repair Time………………………………….... 8
Combined Repair Time……………................................... 11 Remove & Install…………………………………………... 105
Remove & Install ………………………………………….. 199 Remove & Install – (Excludes Some R & I)…………….. 107
Remove & Install – (Check Valve)……………...………... 200 Remove & Install – (Off Engine)..............................….... 111
Remove & Install – (Excludes Some R & I)………...…… 201 Remove & Install – (Out F/Out Hull/Off Site)..........…..... 110
Remove & Install – (Line[s])…………………………..….. 201 Test After Repair………………………………………..... 111
Remove & Install – (Out F/Out Hull/Off Site)..........…...... 201 Troubleshoot…………………………………………....... 111
Remove & Install – (Pressure Control Valve)..........…..... 202 Wash………………………………………………..……. 112
Remove & Install – (Two-Cylinder Type).................…..... 200 CAMSHAFT BEARING
Test After Repair......................................................…..... 202 Remove & Install – (Each Additional)....................…...... 112
Transfer Components To/From.........................…............ 199 Remove & Install – (First One)..................................….. 112
Troubleshoot........................................................….......... 202 Remove & Install – (Set [All])........................................... 112
Wash....................................................................……...... 203 CAMSHAFT GEAR
AIR CONTROL VALVE Adjust..........................................................................…… 113
Remove & Install..........................................................…… 36 Remove & Install.............................................................. 112
Test After Repair………………………………………..... 36 Test After Repair………………………………………..... 113
Troubleshoot…………………………………………....... 36 Troubleshoot…………………………………………....... 113
Wash………………………………………………..……. 36 Wash………………………………………………..……. 113
AIR DRYER CAMSHAFT ROLLER FOLLOWER/VALVE LIFTER
Disassemble & Assemble………………………………. 214 Combined Repair Time………………………………….... 8
Remove & Install………………………………..………… 214 Remove & Install – (Set [All]).....................................….. 100
AIR INDUCTION & EXHAUST SYSTEM Test After Repair………………………………….……... 105
Crack/Leak Test………………………………………….. 25 Troubleshoot……………………………………….…….. 105
Inspect……………………………………………………... 26 Wash……………………………………………………… 105
AIR PUMP CGI COOLER (CLEAN GAS INDUCTION COOLER)
Remove & Install..........................................................…… 34 Remove & Install……………………………………….… 39
Test After Repair.....................................................…...... 35 Remove & Install – (Out F/Out Hull/Off Site)................... 40
Troubleshoot..........................................................…........ 35 Test After Repair………………………………….……... 41
Wash ………………………………………………………. 35 Troubleshoot……………………………………….…….. 41
ALTERNATOR Wash……………………………………………………… 41
Remove & Install...………………………………………..... 186 CGI COOLER, PRESSURE SENSOR
Remove & Install – (Bracket[s])……...…………….…….… 186 Remove & Install..................................................…........ 40
ATMOSPHERIC PRESSURE SENSOR CGI COOLER, (COMBUSTION AIR DELTA) SENSOR
Remove & Install…………………………………...……… 211 Remove & Install.....................................................…..... 40
B CGI COOLER, TEMPERATURE SENSOR
BATTERY Remove & Install.........................................................…. 41
Diagnostic Test – (Using Battery Load Test)………........ 185 CLEAN GAS INDUCTION VALVE (CGI MIXER)
BATTERY CABLE Remove & Install..............................................……........ 47
Separate & Connect……………………………………… 185 Remove & Install, Actuator ……………………………… 47
BELT TIGHTENER Remove & Install – (Out F/Out Hull/Off Site)................... 48
Remove & Install…………………………………………..... 175 Test After Repair………………………………….……... 48
Troubleshoot……………………………………….…….. 176 Troubleshoot……………………………………….…….. 48
BODY PANEL Wash……………………………………………………… 48
Remove & Install – (Side)…………………………….……. 217 COIL
BOOST PRESSURE SENSOR Check ………………………………………………………. 191
Remove & Install...………………………...………….......... 208 Remove & Install...............................................……....... 190
Test............................................................................….... 209 Test After Repair………………………………….……... 190
Troubleshoot……………………………………….…….. 190
Page 249 of 255

COMBUSTION AIR SYSTEM Remove & Install.............................................................. 92
Check ............................................………….………….… 51 Remove & Install – (Out F/Out Hull/Off Site)................... 93
Diagnostic Test …………………………………………… 49 Remove & Install – (With Named Components)............. 94
Diagnostic Test – (Pressure(s)) .............………………… 49 Test After Repair.............................................................. 96
Diagnostic Test – (Troubleshoot Procedure A) ............... 50 Troubleshoot.................................................................... 97
Diagnostic Test – (Troubleshoot Procedure B) ............... 50 Wash................................................................................ 97
Diagnostic Test – (Troubleshoot Procedure C) ............... 50 CRANKSHAFT DAMPER/PULLEY
Test After Repair............................................................... 49 Remove & Install.............................................................. 99
Troubleshoot..................................................................... 49 Troubleshoot.................................................................... 99
Wash................................................................................. 51 CRANKSHAFT FRONT SEAL
COMBUSTION BODY (ARD) Combined Repair Time.................................................... 6
Check ............................................………….…………… 38 Remove & Install.............................................................. 80
Remove & Install..................................................……...... 37 Test After Repair.............................................................. 80
Test After Repair………………………………….……... 38 Troubleshoot.................................................................... 80
Troubleshoot……………………………………….…….. 38 Wash................................................................................ 81
Wash……………………………………………………… 38 CRANKSHAFT MAIN & ROD BEARING
COMBUSTION BODY SENSOR (TEMPERATURE) Remove & Install – (Each Additional).............................. 128
Remove & Install.....................................................……... 37 Remove & Install – (First One)........................................ 129
COMBUSTION FUEL ENABLE SOLENOID Remove & Install – (Set [All]).............................….......... 129
Remove & Install – (Main)..............……………….………. 197 CRANKSHAFT MAIN BEARING
Remove & Install – (Pilot).................…………………..…. 197 Remove & Install – (Each Additional)..........…............... 97
COMBUSTION HEAD (ARD HEAD) Remove & Install – (First One).........................…........... 97
Check ………………………………………………………. 47 Remove & Install – (Set [All])...............................…........ 98
Clean– (Internal Components) 46 Remove & Install – (Excludes Some R & I) – (Each)…… 98
Remove & Install................................................……........ 45 Remove & Install – (Excludes Some R & I) – (Set [All]… 99
Test After Repair………………………………….……... 46 CRANKSHAFT REAR SEAL
Troubleshoot……………………………………….…….. 46 Combined Repair Time......................................…......... 6
Wash……………………………………………………… 46 Remove & Install................................................….......... 81
COMBUSTION SENSOR Test After Repair...............................................….......... 82
Remove & Install - (Pressure Sensor).............................. 192 Troubleshoot....................................................…............ 82
Test After Repair………………………………….……... 192 Wash..............................................................….............. 82
Troubleshoot
Troubleshoot……………………………………….…….. 192 CYLINDER BLOCK
Wash……………………………………………………… 193 Measure – (Pressure[s])....................................….......... 91
COMBUSTION HEAD SENSOR (FLAME DETECTION) Replace Gasket/Reseal – (Plug[s], Each)..........…..... 91
Remove & Install..................................................…......... 45 Test After Repair………………………………………… 91
CONNECTING ROD Troubleshoot........................................................….….... 91
Measure – (Each Additional).......................................... 118 CYLINDER BLOCK CYLINDER
Measure – (First One)....................................................... 118 Inspect – (Using Borescope) – (Set [All])........…............ 120
Measure – (Set [All])......................................................... 118 Measure – (Each).................................................…....... 120
Recondition – (Major) – (Each Additional)........................ 117 CYLINDER HEAD ASSEMBLY
Recondition – (Major) – (First One).................................. 117 Combined Repair Time…………………………………… 5
Recondition – (Major) – (Set [All])..................................... 117 Transfer Components To/From………………………….. 54
Recondition – (Minor) – (Each Additional)........................ 117 Remove & Install…………………………………………. 54
Recondition – (Minor) – (First One).................................. 117 Remove & Install – (Out F/Out Hull/Off Site)..........…...… 59
Recondition – (Minor) – (Set [All])..................................... 118 Test After Repair...................................................…....... 61
CONNECTING ROD BEARING Troubleshoot........................................................….….... 61
Remove & Install – (Each Additional)............................... 119 Wash……………………………………………………… 62
Remove & Install – (First One)......................................... 119 Cylinder Head (bare) Crack/Leak Test…………………. 62
Remove & Install – (Set [All])............................................ 119 Cylinder Head (bare) Inspect, Cracks………………….. 62
COOLANT CONDITIONER Cylinder Head (bare) Machine/Grind/Mill………………. 63
Remove & Install – (Housing)........................................... 171 Cylinder Head (bare) Ream/Bore/Drill…………………. 63
Remove & Install – (Spin-on Type)..........................…….. 171 CYLINDER LINER
CRANKCASE BREATHER Recondition, Flex Hone, Each………………………….. 114
Remove & Install....................................................…….... 166 Recondition, Flex Hone, Set (all)……………………….. 115
Remove & Install – (Left Side)……………………….... 166 Recondition, Hard Hone, Each…………………………. 115
Test After Repair............................................................... 166 Recondition, Hard Hone, Set (all)………………………. 115
Troubleshoot..................................................................... 166 Measure, Liner Projection, Set (all)…………………….. 116
Wash................................................................................. 167 Clean & Inspect, Set (all)………………………………… 116
CRANKCASE GUARD CYLINDER PACK
Remove & Install……………………………………….. 215 Combined Repair Time - (First One)……………………… 8
CRANKCASE PRESSURE SENSOR Combined Repair Time - (Set [All])……………………… 8
Remove & Install………………………………………… 208 Remove & Install, Each Additional ……………………… 130
CRANKSHAFT Remove & Install, First One ……………………………… 130
Combined Repair Time..................................................... 7 Remove & Install, Set (all) ………………………………… 134
Combined Repair Time – (With Named Components).. 7
Page 250 of 255
CYLINDER PACK Remove & Install.............................................................. 204
Remove & Install, Excludes Some R&I, Set (all) ………. 138 Reprogram.......................................................………..... 205
Remove & Install, Out F/Out Hull/Off Site, Each Add'l… 139 Test – (Using Test ECM).....................................…….… 205
Remove & Install, Out F/Out Hull/Off Site, First One…… 139 Test After Repair………………………………………… 204
Remove & Install, Out F/Out Hull/Off Site, Set (all) ……… 140 Troubleshoot…………………………………………….. 204
Recondition, Each ………………………………………… 142 Wash............................................................................... 205
Recondition, Set (all) ……………………………………… 142 ENGINE FRONT SUPPORT
Test After Repair ………………………………………….. 142 Separate & Connect.................…………........................ 76
Troubleshoot ………………………………………………. 143 ENGINE MOUNT(S)
Wash.....................................................................…….... 143 Separate & Connect – (Rear).......................................... 76
D ENGINE OIL
DIESEL PARTICULATE FILTER (DPF) Drain & Refill.................................................................... 170
Diagnostic Test – (Engine In Frame)............................. 44 Measure – (Pressure[s]).................................................. 170
Diagnostic Test – (Includes Other Activities).................. 44 Take & Analyze S O S From – (Sample)......................... 169
Regenerate …………………………………………….... 45 ENGINE OIL COOLER
Remove & Install…………………………………..……… 42 Crack/Leak Test............................................................ 183
Remove & Install – (Control Module)................................ 43 Disassemble & Assemble……………………………….. 183
Remove & Install – (Sensor)........................……….......... 43 Remove & Install.............................................................. 181
Test After Repair............................................…............... 43 Remove & Install – (Out F/Out Hull/Off Site)..........…...… 182
Troubleshoot.....................................................…..…....... 44 Test After Repair.............................................................. 183
Wash.................................................................…............. 44 Troubleshoot.................................................................... 184
DRIVE AXLE Wash................................................................................ 184
Install................................................................…….......... 213 ENGINE OIL FILLER
DRIVE SHAFT Remove & Install.............................................................. 165
Install...................................................................……....... 213 Test After Repair.............................................................. 165
E Troubleshoot.................................................................... 165
ELECTRIC STARTING MOTOR Wash................................................................................ 165
Remove & Install.................................................….......... 189 ENGINE OIL FILTER HOUSING/BASE
ELECTRIC SYSTEM Disassemble & Assemble……………………………….. 162
Diagnostic Test – (Using Voltmeter)............................. 185 Remove & Install.............................................……......... 161
ELECTRONIC MON SYS/PANEL Test After Repair............................................….............. 163
Diagnostic Test Test………………………………….………. 218 Troubleshoot
Troubleshoot.....................................................…..…...... 163
ENGINE Wash.................................................................…........... 163
Dynamometer Test – (Chassis).............................…...... 16 ENGINE OIL FILTER
Dynamometer Test – (Out F/Out Hull/ Off Site).............. 17 Cut & Analyze.................................................….............. 165
Dynamometer Test – (PAR)............................................ 17 Remove & Install..............................................…............ 164
Dynamometer Test – (PAR After Repair)........................ 17 Remove & Install – (Canister Type)………………….... 164
Dynamometer Test – (PAR After Repair And Unhook)... 18 Remove & Install – (Spin-On Type)............................... 164
Dynamometer Test – (PAR Preliminary Inspect)…….... 17 ENGINE OIL & FILTER
Paint.............................................................................… 18 Remove & Install........................................................... 167
Paint – (Minor)................................................................ 18 Remove & Install – (Auxiliary Filter)………………….... 167
Remove & Install............................................................. 12 ENGINE OIL LEVEL GAUGE/DIPSTICK
Remove & Install – (Access Cover)……………………. 16 Adjust............................................................................... 167
Remove & Install – (Access Cover, Both)………………. 16 Remove & Install.............................................................. 167
Remove & Install – (Frame)…………………………..…. 16 Test After Repair.............................................................. 168
Road Test.................…………………………………….... 19 Troubleshoot.................................................................... 168
Transfer Components To/From....................................... 11 Wash................................................................................ 168
Wash............................................................................... 18 ENGINE OIL LINES
Wash – (Minor)................................................................ 18 Test After Repair............................................….............. 163
ENGINE COOLANT Troubleshoot.....................................................…..…...... 164
Drain & Refill..................................................................... 184 Wash.................................................................…........... 164
Measure – (Temperature[s])............................................. 185 ENGINE OIL PAN
Test................................................................................... 184 Combined Repair Time………………………………… 9
ENGINE COOLING SYSTEM Combined Repair Time – (Gasket Only)……………… 10
Crack/Leak Test............................................................ 170 Clean (With Contamination)……………………………. 158
Diagnostic Test – (Using Bottle Test)............................ 170 Ream/Bore/Drill…………………………………………. 158
Flush............................................................................. 170 Remove & Install........................................................... 157
Flush – (Excludes Some R & I)..................................... 171 Remove & Install – (Out F/Out Hull/Off Site)..........…...… 157
Flush – (With Dynamometer Test)……………………… 171 Remove & Install – (Sound Suppression)……………… 157
ENGINE ELECTRONIC CONTROL MODULE Test After Repair........................................................... 158
Adjust – (Full Load/Torque Setting).................................. 204 Troubleshoot................................................................. 158
Combined Repair Time.................................................... 11 Wash………………………………………………………. 158
Obtain – (Password[s])..................................................... 205
Page 251 of 255

ENGINE OIL PRESSURE SENSOR
Remove & Install………………………………………...... 211 FLYWHEEL HOUSING
ENGINE OIL PUMP Combined Repair Time................................................. 5
Inspect………………………………………………....…. 160 Combined Repair Time – (Gasket Only Repair)........... 6
Remove & Install………………………………………...… 159 Remove & Install........................................................... 77
Remove & Install – (Out F/Out Hull/Off Site)..........…...… 159 Remove & Install – (Out F/Out Hull/Off Site)................. 79
Remove & Install – (Tube)……………………………...… 160 Test After Repair........................................................... 79
Transfer Components To/From........................................ 159 Troubleshoot................................................................. 79
Test After Repair........................................................... 160 Wash............................................................................. 79
Troubleshoot................................................................. 160 FRAME
Wash………………………………………………………. 161 Remove & Install – (Support[s]).................................... 215
ENGINE SPEED/TIMING SENSOR FRONT COVER/HOUSING STUD(S)
Adjust................................................................................ 207 Remove & Install…………………………………………. 76
Remove & Install.........................................................….. 206 FUEL
Remove & Install - (Output).............................................. 227 Diagnostic Test – (Pressure[s])..................................... 153
Troubleshoot………………………………………………… 207 Measure.......................................................................... 153
Wash…………………………………………………………. 207 FUEL FILTER
EXHAUST COMBUSTION LINES Remove & Install ..........................................………..… 150
Remove & Install.........................................................….. 42 FUEL FILTER HOUSING/BASE
Test After Repair........................................................... 42 Remove & Install........................................................... 150
Troubleshoot………………………………………………… 42 Test After Repair........................................................... 151
Wash…………………………………………………………. 42 Troubleshoot................................................................. 151
EGR SYSTEM (EXHAUST GAS RECIRCULATION) Wash............................................................................. 151
Check ............................................………….……. 53 FUEL MANIFOLD
Diagnostic Test – (Troubleshoot Procedure A) ............... 52 Remove & Install............................................................ 193
Diagnostic Test – (Troubleshoot Procedure B) ............... 52 Wash............................................................................. 194
Diagnostic Test – (Troubleshoot Procedure C) ............... 53 FUEL PRESSURE SENSOR
Diagnostic Test – (Troubleshoot Procedure D) ............... 53 Remove & Install........................................................... 195
EXHAUST HEAT SHIELD Remove & Install – (Main)............................................ 195
Disassemble & Assemble............................................... 34 Remove & Install – (Pilot)............................................ 196
Remove & Install.............................................................. 34 Test After Repair........................................................... 196
EXHAUST MANIFOLD Troubleshoot................................................................. 196
Combined Repair Time Time................................................... 5 Wash
Wash............................................................................. 196
Combined Repair Time – (Gasket Only Repair)............. 5 FUEL PRIMING PUMP
Disassemble & Assemble....................................…....... 32 Inspect – (Check Valve)................................................ 148
Remove & Install..................................................…....... 30 Remove & Install........................................................... 148
Remove & Install – (Out F/Out Hull/Off Site)......…......... 32 Test After Repair........................................................... 148
Test After Repair.................................................…........ 32 Troubleshoot................................................................. 148
Troubleshoot.......................................................…........ 32 Wash............................................................................. 149
Wash...................................................................…........ 33 FUEL SHUTOFF SOLENOID
EXHAUST PIPE Remove & Install - (Main)............................................... 149
Remove & Install................................……….................. 33 Remove & Install - (Pilot)................................................ 149
EXHAUST TEMPERATURE SENSOR Test After Repair........................................................... 149
Remove & Install…....……………………………………. 209 Troubleshoot................................................................. 150
Test After Repair.................................................…........ 209 Wash………………………………………………………. 150
Troubleshoot.......................................................…........ 209 FUEL SUPPLY/RETURN LINES
Wash...................................................................…........ 209 Inspect & Maintain......................................................... 152
F Remove & Install........................................................... 152
FAN Test After Repair........................................................... 152
Measure – (Speed)....................................................... 175 Troubleshoot................................................................. 152
FAN DRIVE Wash………………………………………………………. 152
Remove & Install........................................................... 176 FUEL SYSTEM
Remove & Install – (Bracket)……............................... 176 Check ............................................………….……..…. 146
Remove & Install – (Excludes Some R & I)……........... 177 Flush............................................................................. 146
Troubleshoot................................................................. 178 Measure – (Pressure[s])................................................ 146
FENDER Diagnostic Test – (Troubleshoot Procedure A) .............. 143
Remove & Install………………………………………...… 216 Diagnostic Test – (Troubleshoot Procedure B) .............. 143
Remove & Install – (Set [All])........................................ 216 Diagnostic Test – (Troubleshoot Procedure C) ............. 144
Remove & Install – (Inner, Each).............................. 217 Diagnostic Test – (Troubleshoot Procedure D) ............. 144
FIREWALL Diagnostic Test – (Troubleshoot Procedure E) .............. 144
Remove & Install (Cowling)………………………………. 217 Diagnostic Test – (Troubleshoot Procedure F) .............. 145
FLYWHEEL Diagnostic Test – (Troubleshoot Procedure G) ............. 145
Remove & Install........................................................... 76 Diagnostic Test – (Troubleshoot Procedure H) ............. 145
Wash...................................................................…........ 77 Diagnostic Test – (Troubleshoot Procedure J) .............. 145
Diagnostic Test – (Troubleshoot Procedure K) .............. 146
Page 252 of 255

FUEL TANK Recondition – (Set [All])................................................ 114
Drain & Refill................................................................. 151 PISTON & CONNECTING ROD
FUEL TEMPERATURE SENSOR Remove & Install – (Each Additional)............................ 120
Remove & Install…………………………………………. 210 Remove & Install – (First One)...................................... 121
FUEL TRANSFER PUMP Remove & Install – (Set [All])........................................ 123
Combined Repair Time................................................. 9 Remove & Install – (Out of Frame, Each Additonal)......… 125
Remove & Install........................................................... 147 Remove & Install – (Out Of Frame, First One)............ 126
Test After Repair........................................................... 147 Remove & Install – (Out Of Frame, Set [All]).............. 127
Troubleshoot................................................................. 147 PISTON COOLING JET
Wash............................................................................. 148 Remove & Install – (Each Additional)………………... 168
H Remove & Install – (First One)………………………… 168
HOOD Remove & Install – (Set [All])………………………….. 169
Remove & Install........................................................... 216 Test – (Set [All])...................................................…… 169
I PRECOOLER
IDLER GEAR Remove & Install............................................................ 24
Remove & Install – (Bearing)......................................... 130 Remove & Install – (Out F/Out Hull/Off Site)…………… 25
IGNITION SYSTEM Test After Repair………………………………………….. 25
Check…………………………………………………...… 189 Troubleshoot……………………………………….…..…. 25
INLET AIR TEMPERATURE SENSOR Wash………………………………………………………. 25
Remove & Install........................................................... 210 PUMP DRIVE
Test After Repair........................................................... 210 Remove & Install........................................................... 236
Troubleshoot................................................................. 210 Disassemble & Assemble............................................... 238
Wash............................................................................. 210 R
INLET MANIFOLD RADIATOR
Measure – (Pressure[s])................................................ 29 Flush – (Out F/Out Hull/Off Site)..................................... 173
INLET MANIFOLD PRESSURE SENSOR Remove & Install........................................................... 171
Remove & Install……………………………………….... 29 Remove & Install – (Bracket)…………………………… 172
INLET MANIFOLD TEMPERATURE SENSOR Separate & Connect…………………………………….. 172
Remove & Install………………………………………... 29 RADIATOR CAP
INLET/EXHAUST VALVE(S) Crack/Leak Test............................................................ 184
Adjust – (Set [All])......................................................... 65 REFRIGERANT
Adjust – (Excludes Some R & I) – (Each) (Each)………………. 65 Recover
Recover………………………….................................. 203
Adjust – (Front)………………………………………….. 65 REFRIGERANT COMPRESSOR
Adjust – (Rear)………………………………………….. 66 Charge …………………………….................................. 198
Recondition – (Each)…………………………………….. 64 Charge – (Includes R & I Some Components)……….. 199
Recondition – (Set [All])………………………………… 64 Remove & Install........................................................... 197
Remove & Install – (Each)............................................ 64 Remove & Install – (Belt).....………………………... 198
Remove & Install – (Set [All])........................................ 64 Remove & Install – (Tensioner).....………………………. 198
Test After Repair........................................................... 66 Separate & Connect…………………………………….. 198
Troubleshoot................................................................. 67 REFRIGERANT CONDENSER
Wash............................................................................. 67 Separate & Connect...................................................... 203
L Remove & Install………………………………………….. 203
LINER SEAT/INSERT RETARDER
Install – (Each Additional)................................................ 116 Remove & Install........................................................... 239
Install – (First One)...............................................…........ 116 Disassemble & Assemble............................................... 240
Install – (Set [All])............................................................ 116 RETARDER CONTROL VALVE
LONG BLOCK Remove & Install........................................................... 240
Transfer Components To/From....................................... 19 Disassemble & Assemble............................................... 240
M ROCKER ARM
MANIFOLD/METERING VALVE Disassemble & Assemble – (Each)……………………… 72
Remove & Install 245 Remove & Install – (Each Additional).............................. 70
Disassemble & Assemble 245 Remove & Install – (First One).....……………………….. 70
MODULATING VALVE Remove & Install – (Set [All])…………………………….. 71
Remove & Install - (Each) 241 Remove & Install – (Excludes Some R & I) – (Each)…… 72
Remove & Install - (Guard) 241 Remove & Install – (Excludes Some R & I) – (Set [All])… 72
Remove & Install - (Set - [All]) 241 Test After Repair………………………………….…........ 73
O Troubleshoot……………………………………….…..…. 73
OIL PAN – (SEE ENGINE OIL PAN) Wash……………………………………………………..... 73
OIL PUMP – (SEE ENGINE OIL PUMP) S
P SEAT ASSEMBLY
PCV VALVE (OPEN CRANKCASE VENTILATION) Remove & Install...........................................…............... 218
Remove & Install - (Housing)……………………………. 35 SERPENTINE BELT
PISTON Remove & Install ………….............................…............. 185
Recondition – (Each Additional).................................... 114 SHORT BLOCK
Recondition – (First One).............................................. 114 Transfer Components To/From....................................… 90
Page 253 of 255
SPARK PLUG Clean - (After Repair)....................................................... 231
Check ............................................………….………...…. 192 Disassemble & Assemble………..……………………… 229
Inspect (Wires)……………………………………………. 191 Package................................................................. 232
Remove & Install..........................................…….............. 191 Paint............................................................................. 232
Troubleshoot ……………………………………………. 191 Remove & Install..........................…......………………… 211
SPRAY NOZZLE Remove & Install – (Manual)..........................…......... 212
Remove & Install - (Relay)…….............................…........ 246 Replace with Exchange - (Package)............................... 229
STEERING PUMP Wash……………………………………………………..... 232
Remove & Install........................................……................ 214 TRANSMISSION & TORQUE CONVERTER
Remove & Install – (Pump Drive)………………………. 214 Separate & Connect…………………………………….. 227
Separate & Connect..................................….................... 215 Wash............................................................................. 228
STEERING SYSTEM TRANSMISSION (AUTOMATIC)
Separate & Connect..................................….................... 214 Remove & Install..........................…......………………… 228
T TRANSMISSION ELECTRONIC CONTROL
THERMOSTAT/WATER TEMPERATURE REGULATOR Remove & Install – (Out F/Out Hull/Off Site)................. 243
Combined Repair Time................................................ 10 Obtain - (Parameters/Diagnostics).............................. 244
Combined Repair Time – (Gasket Only)……………… 10 TRANSMISSION FLOW CONTROL VALVE
Diagnostic Test............................................................. 175 Remove & Install..........................…......………………… 244
Remove & Install........................................................... 173 TRANSMISSION MANIFOLD/METERING VALVE
Remove & Install – (Housing)....................................... 174 Remove & Install........................................................... 243
Test After Repair........................................................... 174 Disassemble & Assemble............................................... 243
Troubleshoot................................................................. 174 TRANSMISSION MODULATING VALVE
Wash............................................................................. 175 Remove & Install – (Each)....................................... 239
THROTTLE POSITION SENSOR Remove & Install – (Guard)....................................... 239
Remove & Install........................................................... 207 Remove & Install – (Set [All])…………………………….. 239
Test After Repair........................................................... 208 TRANSMISSION OIL
Troubleshoot................................................................. 208 Drain & Refill………………...........................…......... 234
TIMING GEAR HOUSING Remove & Install – (Pan)..........................…......... 234
Combined Repair Time................................................. 6 Remove & Install – (Pan, Remaining)..........................… 234
Combined Repair Time – (Gasket Only Repair)........... 7 TRANSMISSION OIL FILTER BASE
Remove & Install........................................................... 82 Remove & Install..........................…......………………… 233
Remove & Install – (Excludes Some R & I) I)…………… 84 TRANSMISSION OIL LEVEL GAUGE/DIPSTICK
Remove & Install – (Out F/Out Hull/Off Site).................... 85 Remove & Install – (Sensor)..........................…......... 234
Remove & Install – (Sound Suppression)................... 86 TRANSMISSION OIL PUMP
Test After Repair........................................................... 86 Disassemble & Assemble………..……………………… 233
Troubleshoot................................................................. 87 Remove & Install..........................…......………………… 232
Wash............................................................................. 87 TRANSMISSION PLANETARY
TIMING GEAR HOUSING COVER Disassemble & Assemble………..……………………… 242
Remove & Install...............................................…............ 87 Wash............................................................................. 243
Remove & Install – (Out F/Out Hull/Off Site).................... 88 TRANSMISSION SPEED SENSOR
Test After Repair…………………………………………. 89 Remove & Install – (Output, Each).......................... 244
Troubleshoot……………………………………………… 89 Remove & Install – (Output, Both).......................... 244
Wash……………………………………………………… 89 TRUCK
TIMING GEAR HOUSING PLATE Tow.......................................................................……… 215
Remove & Install...............................................…............ 220 TURBOCHARGER
Remove & Install – (Excludes Some R&I).................... 223 Combined Repair Time – (High Pressure).................... 4
Test After Repair........................................................... 224 Combined Repair Time – (High Press. Gasket Only)… 4
Troubleshoot................................................................. 224 Combined Repair Time – (Low Pressure)…………… 4
Wash............................................................................. 224 Combined Repair Time – (Low Press. Gasket Only).... 4
TORQUE CONVERTER Combined Repair Time – (Set [All])……………………… 4
Remove & Install........................................……................ 235 Disassemble & Assemble............................................. 28
Disassemble & Assemble………..……………………… 236 Inspect.............................................................…............. 28
TORQUE CONVERTER/TRANS OIL COOLER Measure..........................................................…............. 29
Remove & Install........................................……................ 180 Remove & Install – (High Pressure)................................ 20
Remove & Install – (Bracket)....................................... 181 Remove & Install – (Line[s])............................…............ 27
TORQUE CONVERTER RELIEF VALVE Remove & Install – (Low Pressure)................................. 22
Remove & Install - (Inlet)........................................……... 241 Remove & Install – (High Pressure Out F/Out Hull/Off S 21
TORQUE CONVERTER SPEED SENSOR Remove & Install - (Low Pressure Out F/Out Hull/Off Si 23
Remove & Install – (Output)..........................…......... 242 Remove & Install – (Set [All])........................................ 26
TRANSMISSION Test After Repair…………………………………………. 28
Calibrate............................................................................ 232 Test After Repair - (High Pressure) …………………. 21
Clean............................................................................. 231 Test After Repair – (Low Pressure)................................… 23
Page 254 of 255

TURBOCHARGER VENTURI
Troubleshoot ……………………………………………… 28 Remove & Install............................................….............. 51
Troubleshoot – (High Pressure)......................................… 21 Test After Repair…………………………………………. 51
Troubleshoot – (Low Pressure).....................................… 24 Troubleshoot……………………………………………… 51
Wash ………………………………………………………. 28 Wash……………………………………………………… 52
Wash – (High Pressure)................................................... 21 W
Wash – (Low Pressure)..................................................… 24 WATER PUMP
U Combined Repair Time................................................. 10
UNIT INJECTOR Combined Repair Time – (Gasket Only Repair)........... 10
Combined Repair Time – (First One)........................... 9 Check – (Pressure[s])................................................... 180
Combined Repair Time – (Set [All]).............................. 9 Remove & Install........................................................... 178
Diagnostic Test – (Using Cyl. Cut-out Test) – (Each)…… 156 Remove & Install – (Out F/Out Hull/Off Site).............. 179
Diagnostic Test – (Using Cyl. Cut-out Test) – (Set [All])… 156 Test After Repair........................................................... 179
Remove & Install – (Each Additional)..................…......... 153 Troubleshoot................................................................. 180
Remove & Install – (First One).........................…............. 153 Wash............................................................................. 180
Remove & Install – (Set [All])..………………………….. 154 WATER TEMPERATURE SENSOR
Remove & Install – (Excl. Some R & I) – (Each Add'l)…. 155 Remove & Install........................................................... 205
Test – (Solenoid) – (Set [All])........................................ 157 Test After Repair........................................................... 206
Test After Repair........................................................... 155 Troubleshoot................................................................. 206
Torque – (Wiring Harness) – (Set [All])....................... 156 Wash............................................................................. 206
Troubleshoot................................................................. 156 WINDSHIELD WASHER
Wash............................................................................. 156 Remove & Install........................................................... 218
UNIT INJECTOR SLEEVE WIRING HARNESS
Ream/Bore/Drill – (Each).................................................. 195 Check – (Short)................................................……….. 189
Ream/Bore/Drill – (Set [All]).............................................… 195 Remove & Install – (Externally Mounted)………….… 186
Remove & Install – (Each Additional)............................ 194 Remove & Install – (Internal Component[s])................ 186
Remove & Install – (First One)...................................... 194 Remove & Install – (Seal)……………………………… 187
Remove & Install – (Set [All])........................................ 194 Replace – (3-pin Connector)....................................... 188
Remove & Install – (Off Engine) – (Set [All]).......…..... 195 Replace – (12-pin Connector).............………….......... 188
V Replace – (40-pin Connector).........………….............. 188
VALVE ACTUATOR Replace – (70-pin Connector)........…………............... 189
Combined Repair p Time - ((First One)................................
) 225 Replace
p – ((Seal[s])......................................................
[ ]) 189
Combined Repair Time – (Set [All]))............................ 226 Test After Repair........................................................... 188
Ream/Bore/Drill…………………………………...……… 219 Troubleshoot................................................................. 188
Remove & Install………………………………………… 73
Remove & Install – (Each Additional)…………………… 73
Remove & Install – (First One)…………………………… 74
Remove & Install – (Pressure Sensor)………………… 75
Remove & Install – (Set [All])…………………………….. 74
Test After Repair........................................................... 75
Troubleshoot................................................................. 75
Wash………………………………………………………. 75
VALVE COVER
Remove & Install..................................................……...... 67
Remove & Install – (Out F/Out Hull/Off Site).....……....... 68
Test After Repair…………………………………………. 68
Troubleshoot……………………………………………… 68
Wash……………………………………………………… 68
VALVE COVER BASE
Remove & Install..................................................…......... 68
Remove & Install – (Out F/Out Hull/Off Site)......……...... 69
Wash……………………………………………………… 70
VALVE GUIDE
Remove & Install – (Each)..............…............................. 63
Remove & Install – (Seal - Each)...................................... 64
VALVE SEAT/INSERT(S)
Remove & Install – (Each)..................…......................... 63
Machine/Grind/Mill - (Each)………………………………… 63
Page 255 of 255

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September 2013

Labor Requirement Guide

Combined Repair Times For

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Labor Code Code Description

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SEGMENTED REPAIR TIMES FOR

COMP JOB MOD QTY Code Description

Tfr Components To/From 4.4 4.4 4.4 4.4

Remove & Install Fan, Switch(S)

COMP JOB MOD QTY Code Description

Remove 6.8 7.7 6.9 6.6

Separate Air Compressor, Line(S) N/A N/A N/A

Remove Pcv Valve, Tube N/A N/A N/A

Install Radiator Hose, Upper

COMP JOB MOD QTY Code Description

1000 010 AO Engine, Remove & Install, Access Cover

Remove 0.0 0.2 0.0 0.2

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Remove 0.0 0.0 0.0 0.5

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Remove 0.0 0.0 0.3 0.0

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Dynamometer Test 1.1 1.1 1.1 1.1

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Dynamometer Test 5.0 5.0 5.0 5.0

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Dynamometer Test 0.9 0.9 0.9 0.9

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Dynamometer Test 2.8 2.8 2.8 2.8

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Dynamometer Test 0.8 0.8 0.8 0.8

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Dynamometer Test 2.4 2.4 2.4 2.4

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