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Sequences

Operation
brewmaxx
V9.60

Fundamentals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Representation in the process screen . . . . . . . . . . . . . . . . . . . . 19
C160 SEQ operator dialog . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
C164 SeqFIFO operator dialog . . . . . . . . . . . . . . . . . . . . . . . . 58
C167 CmdAll operator dialog . . . . . . . . . . . . . . . . . . . . . . . . . 66
C170 SeqStart operator dialog . . . . . . . . . . . . . . . . . . . . . . . . 69
Operator actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Sequence overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
How to proceed in the event of a failure . . . . . . . . . . . . . . . . . . . 85
The stepwise processing of industrial processes: This is the potential that Plant
Liqu iT provides. The basis here are the so-called sequences with which you
can realize technological process sequences.
A sequence is a series of steps, each of which contains the activations and
transition conditions.

Recipes
Recipes specify which process steps are used, the order of the steps, and their
parameters and setpoints. Step parameters and step-independent parameters
of the production plant are available as process parameters. Step parameters
and recipes together specify the technological execution.

Sequences
The SEQ class is used for the step execution control and so forms the funda-
mental component for the image of an industrial process. An execution logic in
the simplest case:

Recipes
Procedures Technological execution,
Unit procedures Process setpoints

Step 01 Step -> Activities / activations

Transitions

Step 02 Step -> Activities / activations

Transitions

Step 03 Step -> Activities / activations

Transitions

...

Transitions
Transitions determine the conditions with which an execution changes from one
step to the next step (transition conditions).

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Table of contents

Table of contents

1 Fundamentals................................................................................................................................ 5
1.1 Process screens in the Operation Manager .......................................................................... 6
1.2 Multi-level operating concept................................................................................................. 7
1.2.1 Process screen: Representation of the sequence using control elements ................ 7
1.2.2 Operator dialog: Detailed information and control .................................................... 8
1.2.3 Sequence overview: Sequences in shared display................................................. 10
1.3 Safety information ............................................................................................................... 11
1.3.1 Manual operating mode ......................................................................................... 11
1.3.2 Simulation operating mode ................................................................................... 13
1.3.3 Manual selection of the next process step.............................................................. 14
1.4 Availability of functions........................................................................................................ 15
1.5 Sequences: Background information................................................................................... 16
1.5.1 Execution of a sequence ........................................................................................ 16
1.5.2 Operating capabilities............................................................................................. 18

2 Representation in the process screen....................................................................................... 19


2.1 Sequence status as symbol ................................................................................................ 19
2.2 Status information as window element ................................................................................ 21
2.3 Detailed information as text................................................................................................. 23

3 C160 SEQ operator dialog .......................................................................................................... 24


3.1 Open operator dialog .......................................................................................................... 24
3.2 Standard view ..................................................................................................................... 25
3.2.1 Status line .............................................................................................................. 27
3.2.2 Buttons................................................................................................................... 29
3.2.3 Order processing dialog .................................................................................. 32
3.3 Detail view .......................................................................................................................... 34
3.4 Extended view..................................................................................................................... 35
3.4.1 Execution tab .................................................................................................... 37
3.4.2 Active step parameters tab .......................................................................... 43
3.4.3 Process parameters tab................................................................................... 44
3.4.4 Inputs tab ............................................................................................................ 46
3.4.5 Objects tab.......................................................................................................... 47
3.4.6 FIFO tab ................................................................................................................ 48
3.4.7 Messages tab........................................................................................................ 52
3.4.8 Note tab ................................................................................................................ 54
3.4.9 Status tab ............................................................................................................ 55
3.4.10 Parameterization tab....................................................................................... 56

4 Operator dialog ........................................................................................................................... 58


4.1 Extended view..................................................................................................................... 61

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Table of contents

4.1.1 Operator control and monitoring tab ....................................................... 62


4.1.2 Display locked tanks in the tank-selection dialog.................................................... 64

5 C167 CmdAll operator dialog ..................................................................................................... 66

6 C170 SeqStart operator dialog ................................................................................................... 69

7 Operator actions ......................................................................................................................... 73


7.1 Select procedure/recipe, order and batch number............................................................... 73
7.2 Jump directly to the process operation ................................................................................ 75
7.3 Adapting the display of the Object parameters tables.......................................................... 76
7.3.1 Filter Editor ............................................................................................................ 79

8 Sequence overview..................................................................................................................... 82

9 How to proceed in the event of a failure.................................................................................... 85


9.1 Sequence cannot be started ............................................................................................... 85
9.2 Sequence interrupted by the system ................................................................................... 86

Glossary ...................................................................................................................................... 87

Index ............................................................................................................................................ 88

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Fundamentals

1 Fundamentals

Operation, monitoring, diagnosis, maintenance: These are the typical tasks


that you as an operator perform using the process screen of the plant.
This chapter provides introductory information for the sequences operation with
the following focal areas:
Section Content
1.1 Process screens in the Overview information about the Operation Manager
Operation Manager [} P. 6] and the operating concept for sequences.
A detailed description of the operating elements is con-
tained in 2 Representation in the process screen
[} P. 19] and 3 C160 SEQ operator dialog [} P. 24].
1.2 Multi-level operating con- Overview information about the operating concept for
cept [} P. 7] sequences.
The operating functions available for a sequence de-
pend on several prerequisites. This section presents
these prerequisites.
1.3 Safety information Shows which handling steps can have risks and which
[} P. 11] safety measures you must take.
1.4 Availability of functions The operating functions available for a sequence de-
[} P. 15] pend on several prerequisites. This section presents
these prerequisites.
1.5 Sequences: Background Provides an overview of the technical concept of the
information [} P. 16] sequences.

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Fundamentals
Process screens in the Operation Manager

1.1 Process screens in the Operation Manager


The process screens with which you control a plant are contained in the Opera-
tion Manager.
If your project uses sequences for the process automation, the process screens
contain not only the representation of the plant, but also sequence-specific dis-
plays. You can use these control elements to operate and monitor the se-
quences.

Example
Control element as compact representation
Further information: 2.1 Sequence status as symbol [} P. 19]

Control element with detailed information


Further information: 2.2 Status information as window element [} P. 21]

Control element with individually-selected detailed information


Further information: 2.3 Detailed information as text [} P. 23]

Further information
Structure and use of process screens:

Bedienung ║ Produktion

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Fundamentals
Multi-level operating concept

1.2 Multi-level operating concept


As for the aggregates (e.g. motors or valves), the process screen also provides
a multi-level operating concept for the sequences. It consists of the following
components:
— Representation/monitoring level:
The process screen shows the sequences in various levels of detail. There
are several ways of representing sequences in the process picture.
— Operation level:
An operator dialog exists also for sequences. On the one hand, it shows
you all the detailed information about the sequence. On the other hand, you
can use the operator dialog to control the sequences.
— Sequence overview:
The sequence overview provides you with a representation type with which
you can monitor and control several sequences together.

1.2.1 Process screen: Representation of the sequence using control


elements
You can use the control elements in the process screen for two purposes:
— To provide basic information about the status of a sequence. This informa-
tion is always available directly at a glance in the process screen.
— To open the operator dialog of the sequence.
Further information: Structure and method of operation of the control elements:
2 Representation in the process screen [} P. 19]

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Fundamentals
Multi-level operating concept

1.2.2 Operator dialog: Detailed information and control


The operator dialog is a dialog window that overlays the process screen after it
has been called. It contains all relevant information for a sequence and the but-
tons to control the sequence.
Further information about the basic structure of the operator dialogs:

Bedienung ║ Automatisierungsklassen

The operator dialog is also available in the following tools:


Tool Call
Operation Manager When sequence object selected:
Context menu | Operator dialogs | Sequence
operator dialog
Configuration Manager When sequence object selected:
Context menu | Operator dialog…

Use of the standard view


The standard view is used for fast operation and monitoring of the sequence:
— You can view the most important information about the sequence status.
— You can select what you normally need to start a sequence (e.g. selection
of the required operation).
— You find the buttons to control a sequence.

Operator dialog of the C160 SEQ class in the standard view (example)
Further information about the structure and method of operation of the standard
view: 3.2 Standard view [} P. 25]
From the standard view, you can call the extended operator dialog. The ex-
tended operator dialog displays all parameterized values for the sequence.

Use of the extended view


You typically use the extended view of the operator dialog for the following:

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Fundamentals
Multi-level operating concept

— Monitor the details for the execution of a sequence (e.g. execution, actual
values)
— Set manual values (e.g. setpoints)
— Intervene in the execution of a sequence to convert the configured specifi-
cations or rectify malfunctions.

Operator dialog of the C160 SEQ class in the extended view (example)
Further information about the structure and method of operation of the extended
view: 3.4 Extended view [} P. 35]

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Fundamentals
Multi-level operating concept

1.2.3 Sequence overview: Sequences in shared display


The sequence overview is a dialog window that displays several sequences
concurrently as a table.
The sequences to be displayed in the sequence overview can be set using fil-
ters and object lists.

Use of the sequence overview


— You canmonitor the displayed sequences.
The table columns show the most important information about the status
and the parameterization. You can set the values only in the operator dialog
of the sequence.
— You can control the sequences using the buttons at the lower edge of the
window.

Further information about the structure and method of operation of the se-
quence overview: 8 Sequence overview [} P. 82]

Availability
The sequence overview can be part of the process screen.
Furthermore, the sequence overview is available as a dialog window at the fol-
lowing places:
Tool Invocation
Configuration Man- Server | Area-related diagnostics and services
ager | SEQ/PHC overview
Operation Manager Diagnostics | Sequences and Operations

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Fundamentals
Safety information

1.3 Safety information


Some of the operating steps described in this manual can place the plant in a
critical state. This can cause material damage or even injury to persons.
The following notes show you
— For which operating steps you must proceed with utmost caution.
— How you can prevent critical plant states
Further information: 1.3.1 Manual operating mode [} P. 11]

1.3.1 Manual operating mode

Background

Method of operation
Depending on the configuration, the manual operating mode can bring the plant
into a critical state.

Example
The Manual operating mode should typically be configured so that the auto-
matic control of the sequence is interrupted immediately.
This means:
— The attained control state of the aggregate is retained (example: a currently
opened valve remains open; currently running heating operations continue).
— If the operator does not manually continue to control the plant, damage can
occur to the plant, e.g. because of over-heating.

Invocation
You can activate the Manual operating mode in the following operating ele-
ments:
— Operator dialog for the sequence:
Further information: 3.2.2 Buttons [} P. 29]
— Sequence overview:
Further information: 8 Sequence overview [} P. 82]

Danger

Missing or incorrect manual control can cause injury to persons and


material damage.
The plant can then assume a critical state:
— If you do not continue to control the process manually after switching the
operating mode.
— If you perform inappropriate control actions for the process.

Safety recommendations
Use the Manual operating mode only:

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Fundamentals
Safety information

— When you have been instructed with which consequences the operating
mode has for your plant and which special dangers result.
— When you have received the explicit authorization to control the sequences
in the manual operating mode.

Configuring engineers
— Ensure that the passive safety mechanisms in the plant control prevent dan-
gers in the Manual operating mode (e.g. locks).
— Administer the user groups so that the manual operating mode is disabled
for unauthorized operators.

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Fundamentals
Safety information

1.3.2 Simulation operating mode

Background

Method of operation
The Simulation operating mode allows you to configure a plant. In the simula-
tion mode, you can execute a sequence without the active safety mechanisms
in normal operation.
The following mechanisms are deactivated:
— The UserHold signal is bypassed.
— The messages configured as an alarm.
Note: System alarms will still be displayed.

Invocation
You can call the Simulation control mode in the standard operator dialog.
Further information: 3.2.2 Buttons [} P. 29]

Danger

Missing safety mechanisms can cause injury to persons and material


damage.
In particular, the bypassing of the UserHold signal can cause the plant to be
brought into a critical state.

Safety recommendations
Use this function only
— When you have been instructed with which consequences the operating
mode has for your plant and which special dangers result.
— When you have received the explicit authorization for this type of sequence
control.
— during the configuring phase (when the process control engineering is not
yet connected to the plant).
During the commissioning, it can be necessary to use the Simulation oper-
ating mode even when a plant is already connected. This, however, can
only be done by configuring engineers who intimately know the plant
process.

Configuring engineers
— Administer the user groups so that the simulation control mode is disabled
for non-authorized operators.

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Fundamentals
Safety information

1.3.3 Manual selection of the next process step

Background

Method of operation
In the operator dialog, you have the possibility to manually select the process
operations permitted for a sequence.
Further information: 7.1 Select procedure/recipe, order and batch number
[} P. 73]

Danger

Use in the normal plant operation can cause injury to persons and
material damage
With this function it is possible to bypass the normal execution of a sequence.
This means you can also produce states that in normal plant operation can
cause damage to the plant or even injury to persons.

Safety recommendations
Use this function only
— When you have been instructed with which consequences the operating
mode has for your plant and which special dangers result.
— When you have received the explicit authorization for this type of sequence
control.
— During the configuring phase (when the process control engineering is not
yet connected to the plant).
— In emergencies.
During normal plant operation, the use of this function for test purposes is con-
ceivable. This requires, however, intimate knowledge of the plant process.

Configuring engineers
— Administer the user groups so that this function is disabled for non-autho-
rized operators.

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Fundamentals
Availability of functions

1.4 Availability of functions


The control and intervention possibilities available for a sequence depend on
the following prerequisites:

Access rights
If the rights management for Plant iT is used to control your plant, the user
group to which you belong determines which actions you can perform in con-
junction with a sequence.
Normally, not only configuring engineers, but also technical specialists, such as
shift managers and plant operators, have full access rights. Their access rights
can be administered in dedicated user groups.

Sequence status
In addition to the access rights, execution-related conditions determine which
actions in conjunction with a sequence are currently possible. These include:
— The status of the sequence.
Example: You can only start a sequence when it is in the Idle or Completed
status. If this is not the case, the Start button in the operator dialog will not
be available.
Further information about the sequence status: 1.5 Sequences: Background
information [} P. 16]
— Releasing the sequence.
Example: You want to start a sequence for which a start condition has been
configured, e.g. the preselection of a recipe. You cannot start the sequence
unless you have selected a recipe. Also in this case, a symbol indicates the
missing enable.

Operating mode
You can operate sequences in two operating modes:
Operating Description
mode
Automatic In normal operation, you operate the sequences in the Automatic op-
erating mode. Special features of this operating mode:
͟
The sequence can be started (automatically).
͟
The transitions run automatically.
Manual For interventions in the pre-specified process definition (malfunction,
test runs), you can switch the sequences into the Manual operating
mode.
The specific system behavior of the Manual operating mode depends
on the project-specific implementation.
The following properties frequently apply to this operating mode: You
must perform all activations and transitions of the plant manually us-
ing the operator dialog of the objects.
Observe the special safety notes for this operating mode in 1.3.1
Manual operating mode [} P. 11]

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Fundamentals
Sequences: Background information

1.5 Sequences: Background information


The status information for a sequence plays a central role for you as operator.
Firstly, it is a fixed part of the visualization and of the operator dialog. Secondly,
the status of a sequence determines which actions you can perform for a se-
quence.
This section provides an overview of the relationship between the sequence
status and the sequence controller.

Further information
Basic information about the technical concept of the sequences:

Projektierung ║ Schrittketten

1.5.1 Execution of a sequence


In the simplest case, a sequence runs based on the following scheme:

Standard execution
— The sequence is in idle (Idle status).
— You open the operator dialog of the sequence and select a recipe.
— You start the sequence using the Start button.
The sequence is in the Running status and processes the individual steps
specified by the recipe.
Note: Sequences can also be started automatically by programming the
PLC.
— When the last step has been performed, the sequence switches to the com-
pleted status.
You can restart the sequence.

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Fundamentals
Sequences: Background information

Diagram

Idle (initial state)

Cmd: Start

Held

Cmd: Restart or
Running
Cmd: Resume

Paused

Cmd: Reset
Step is active

Aborted

Stopped (manually) Cmd: Start

Complete

Running status
If a sequence is in the Running status, you can intervene in the execution
process in the following manner:
— You can stop or pause the sequence. From the resulting Held or Paused
status, you can directly set the sequence back into the Running status.
— You can set the sequence into the Aborted or Completed status.
If you now want to start the sequence, you must first reset it.

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Fundamentals
Sequences: Background information

1.5.2 Operating capabilities


The following table provides an overview of all states and the associated avail-
able operating capabilities:
Status Description
Idle The sequence can be started.
Prerequisites:
͟
Enable present
͟
The selected operating mode permits the start of the sequence.
Running Step is active; the technological functional sequence is being processed.
͟
Automatic transitions
͟
Object activations / OCM activities depend on the user program.
Paused Step is active; the technological functional sequence is being processed.
͟
No automatic transitions
͟
Object activations / OCM activities depend on the user program.
Held Step is active; the technological functional sequence is being processed.
͟
No automatic transitions
͟
Object activations / OCM activities depend on the user program.
Completed Normal completion of the functional sequence
If enable present, it is possible to restart the sequence.
Stopped No normal, smooth completion (step exit time running) of the functional sequence
There is no possibility to directly restart the sequence. You must first reset the se-
quence.
Aborted No normal, immediate completion of the functional sequence
There is no possibility to directly restart the sequence. You must first reset the se-
quence.

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Representation in the process screen
Sequence status as symbol

2 Representation in the process screen

This chapter contains information about the structure and the operation of the
control elements that represent the sequences in the process screen of the
plant.

2.1 Sequence status as symbol

Content
Displays the current status of the sequence.
Further information about the sequence status: 1.5 Sequences: Background in-
formation [} P. 16]

Representation
A symbol that dynamically changes its representation depending on the current
sequence status will be displayed.

Possible representations:
Color Status Status when symbol flashes
White Idle
Green Running Starting
Pink Paused Pausing
Yellow Held Holding
Blue Stopped Completing
Dark blue Aborted Aborting
Light blue Finished

Special feature: Representation for a pending operator prompt


Symbol Description
Indicates that an operator prompt is pending.
When you click on the symbol, the sequence operator dialog opens from
where you can call the dialog window with the text of the operator
prompt.
Depending on the configuration, the information window contains differ-
ent buttons (e.g. Yes, No) that you can use to respond to the operator
prompt.

Operation
— Left-click on the symbol to open the operator dialog of the sequence.
Further information: 2.3 Detailed information as text [} P. 23]

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Representation in the process screen
Sequence status as symbol

— A right-click on the symbol can be assigned a project-specific function.


Example: A document opens. This can contain, for example, a procedure
description.

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Representation in the process screen
Status information as window element

2.2 Status information as window element

Content
The window element displays a fixed set of detailed information about a se-
quence, e.g. status, operating mode, messages.

Representation
— Window element in the process screen
The element can occur in the following representations in the process screen:
Seq Status Display visualizes the status, the order, recipe and step data, oper-
ator requests and messages.

When Seq Status Expander is used, only the status is always visible. You can
also display the order, recipe and step data, operator requests and messages.

Operation
A click on the window opens the operator dialog for the sequence.
Further information: 2.3 Detailed information as text [} P. 23]

Structure
1

2 6
3
4 7
5

Legend
Item Description
1 Shows the current status of the sequence (status line).
Depending on the status, additional symbols are displayed at the left- and
right-hand side of the status designation.
Further information: 3.2 Standard view [} P. 25]
2 Shows the selected order and batch number.

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Representation in the process screen
Status information as window element

Item Description
3 Shows the designation of the currently selected procedure or the currently
selected recipe.
4 Shows the designation of the step currently being processed.
5 Shows the current step runtime of an active sequence.
Form of the display: [dd] hh:mm:ss
6 Read operator request, answer and acknowledge
7 Acknowledge failures

Legend for operator prompts and failures


Element Description
Display field Displays a pending operator prompt.
When an operator prompt is pending: Opens a dialog window with
the text of the operator prompt.
Depending on the configuration, the information window contains
different buttons (e.g. Yes, No) that you can use to respond to the
operator prompt.
If an operator prompt is pending: Acknowledges an operator
prompt as being read.
You use this button to send the Operator prompt viewed com-
mand to the PLC. The system response depends on the project-
specific implementation.
Example: A click on the button deactivates the flashing informa-
tion symbol in overview pictures. When the symbol flashes again,
you know that a new operator prompt is pending.
No./description Shows the number and the text of a user message.
The colored background indicates the associated message type.
The color code depends on the project-specific implementation.
Sends the Acknowledge command to the PLC.
The Alarm symbol displayed in the ProDlgSeqStatus control and
in the operator dialog will be removed.
Prerequisite: No alarm condition is satisfied. Provided at least one
alarm condition is satisfied, the Alarm symbol remains visible.
Project-specific possibilities
The other system behavior for the Acknowledge command de-
pends on the project-specific implementation. The following ac-
tions are often initiated for the command:
͟
Delete all saved messages when the Delete messages for
acknowledge checkbox has been activated during the config-
uring of the sequence (parameterization dialog, Parameters
tab).
͟
If the step monitoring time has expired, it will be reset.
The command can also be used in the programming. Example:
The Acknowledge command automatically restarts the se-
quence.
Opens in the step dialog of the currently processed process oper-
ation the tab for the next jump target.
Further information: 3.4.1 Execution tab [} P. 37]

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Representation in the process screen
Detailed information as text

2.3 Detailed information as text

Content
Displays detailed information for a sequence selected by the project engineer,
for example:
— Name of the currently processed process operation
— Name of the currently processed recipe
— Text of a pending user request
— Status information as text
— Status information as symbol

Representation
— Text line
— Symbol

Example

Name of the currently processed process operation:


Manual mode as symbol:

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C160 SEQ operator dialog
Open operator dialog

3 C160 SEQ operator dialog

This chapter contains information about the structure and the operation of the
operator dialog for objects of the C160 SEQ class.

Further information
Operating concept and availability: 1.2.2 Operator dialog: Detailed information
and control [} P. 8]
Basic structure of the operator dialogs:

Bedienung ║ Automatisierungsklassen

3.1 Open operator dialog

How to proceed
1. Click the layout control element of the sequence in the process screen.
Further information: 2 Representation in the process screen [} P. 19]

How to proceed (alternative)


1. Double-click Sequence overview on the sequence.
Further information: 8 Sequence overview [} P. 82]

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C160 SEQ operator dialog
Standard view

3.2 Standard view


This view of the dialog is used for the normal operation of the C160 instance.
You can use the links highlighted in blue to open the following dialogs:
— Editing window in the Operation Manager
— Configuration dialog in the Configuration Manager
To use the links, either the Configuration Manager or the Operation Manager
must be opened.

Overview of the standard view

3
4
5
6

8
9

10

Standard view of the operator dialog for the C160 SEQ class

Item Description
1 Name and designation of the sequence
2 Current status of the sequence (status line)
Depending on the status, different symbols are displayed at the left- and
right-hand side of the status designation.
Further information: 3.2.1 Status line [} P. 27]
3 Order
Currently selected order number
If the sequence is in the Idle or Completed status, you can select the re-
quired order and batch number.
Further information: 7.1 Select procedure/recipe, order and batch number
[} P. 73]
Link: Opens the context menu with links to the Order list and Order
archive editing windows. The order archive can be selected only if it con-
tains entries for the order or the sequence.
4 Batch
Currently selected batch number

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C160 SEQ operator dialog
Standard view

Item Description
If the sequence is in the Idle or Completed status, you can select the re-
quired order and batch number.
Further information: 7.1 Select procedure/recipe, order and batch number
[} P. 73]
5 Procedure / recipe
Designation of the currently selected procedure or the currently selected
recipe
If the sequence is in the Idle or Completed status, you can select a recipe.
Further information: 7.1 Select procedure/recipe, order and batch number
[} P. 73]
Link: Opens a context menu with links to the Recipes and Procedures
editing window. Recipe can be selected only if a recipe is loaded.
6 Operation
Current step number and the designation of the active process operation
Provided you have the appropriate access rights, you can directly select the
possible steps for test or diagnostic purposes.
Further information: 7.1 Select procedure/recipe, order and batch number
[} P. 73]
Link: Opens the automation object (C161 PROP) in the Configuration Man-
ager.
7
Opens detailed information about the order, procedure and operation

Accepts the step selected at Operation

Discards selection at Operation


8 Process unit
The process unit configured for the sequence (e.g. storage location)
Link (left): Opens the process unit in the Configuration Manager
(right): Opens the operator dialog of the process unit
9 Runtime
Current step runtime of an active sequence
If the step monitoring time is exceeded, the operator dialog shows in the sta-
tus line the runtime exceeded symbol:
10 Buttons to control the sequence
Further information: 3.2.2 Buttons [} P. 29]
Depending on the configuration of the sequence additional content can be displayed, e.g.:
Product
Only when a recipe is selected: Shows the designation of the product manu-
factured with the recipe and the designation of the raw material used
The configuration specifies whether these fields are displayed.
If the raw material used is specified, the setpoints and actual values are also
displayed in the operator dialog (provided at least one of the values is not 0).
Link: Opens the Materials editing window
Raw material

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Item Description
Only if a recipe is selected: Shows the material necessary to complete the
recipe
Link: Opens the Materials editing window
FIFO
If FIFOs are used: Shows the currently used tank preselection
Link (left): Opens the FIFO object in the Configuration Manager
(right): Opens the operator dialog of the associated tank farm object
(right): Opens the operator dialog of the FIFO object

3.2.1 Status line

Possible states and their colored background


The status of the sequence is displayed as text in the status line
Status Background Representation
Idle None Idle

Starting Green Starting

Running Green Running

Pausing Pink Pausing

Paused Pink Paused

Holding Yellow Holding

Held Yellow Held

Completing Blue Completing

Stopped Blue Stopped

Aborting Dark blue Aborting

Aborted Dark blue Aborted

Finished Light blue Finished

Note
A sequence can only be started in the Idle status and in the Completed status.
Further information about the sequence status: 1.5 Sequences: Background in-
formation [} P. 16]

Further symbols for the status display


The following symbols can also be shown in the status line:

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Status displays Description


Alarm pending
Cause: Sequence message with the Alarm profile or system mes-
sage
When you position the mouse cursor over the symbol, a Tooltip
with more detailed information appears.
Operator request pending
Click the Operator prompt button to open a dialog window with
note text.

Depending on the configuration, the dialog window contains one


or more buttons with which you can respond to the operator
prompt.
Step monitoring time exceeded

Sequence in maintenance mode


You can operate the sequence again only when the maintenance
mode is revoked.
Sequence currently in the Manual operating mode
The sequence or the associated manual group has been switched
into the manual mode using the Switch operating mode but-
ton.
Further information:
͟
Activate the Manual mode: 3.2.2 Buttons [} P. 29]
͟
Safety notes for the Manual mode: 1.3.1 Manual operating
mode [} P. 11]
No enable present for the sequence
You cannot start the sequence.
Provided the appropriate configuring has been made, you can de-
termine the causes of the currently pending messages. Possible
causes are:
͟
Missing technical or technological enables (e.g. no feedback
from other process units)
͟
Missing inputs (e.g. no recipe selected)
͟
Failures pending
Sequence currently in the Simulation control mode.
Observe the special safety notes for this mode: 1.3.2 Simulation
operating mode [} P. 13]

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Standard view

3.2.2 Buttons
You can use the following buttons in the standard view of the operator dialog to
control sequences:

Buttons in the standard view for the C160 SEQ class

Legend
Buttons Description
Acknowledge fail- Sends the Acknowledge command to the PLC.
ure The Alarm status display displayed in the ProDlgSeqStatus con-
trol and in the operator dialog is hidden. Prerequisite: No alarm
condition is satisfied.
Provided at least one alarm condition is satisfied, the Alarm sta-
tus display remains visible.
Project-specific possibilities
The other system behavior for the Acknowledge command de-
pends on the project-specific implementation. The following ac-
tions are often initiated for the command:
͟
Delete all saved messages when the Delete messages
when acknowledged checkbox has been activated during the
configuring of the sequence (parameterization dialog, Parame-
ters tab).
͟
If the step monitoring time has expired, it will be reset.
The command can also be used in the programming. Example:
The Acknowledge command automatically restarts the se-
quence.
Show assigned When sequence with OCM: The operator dialog opens the used
OCM object control matrix (OCM).
The OCM operator dialog can be used, for example, to diagnose
OCM errors.
Note:
The button flashes red when the assigned object control matrix re-
ports an error.
Operator prompt / When the status line displays the Operator prompt symbol:
step selection re- Opens a dialog with the text of the pending operator prompt.
quested
The information dialog can contain different buttons (e.g. Yes, No)
that you can use to respond to the operator prompt.
If no operator prompt is pending, the button is deactivated.
Editing an order Opens the Order processing dialog window with the order pa-
rameters.
Further information: 7.1 Select procedure/recipe, order and batch
number [} P. 73]
Next step Activates the manual switch to a technologically-permitted next
step.
Prerequisite: Sequence in the Running, Paused or Held status

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Buttons Description
If only one possible subsequent step is configured, the sequence
switches automatically to the next step. If several subsequent
steps are possible, a selection dialog appears in which you can
select the required next step.
Maintenance mode Switches the sequence to maintenance mode and back.
You cannot operate the sequence again in active maintenance
mode.
Prerequisite: Sequence in the Idle, Aborted or Completed status.
Switch operating Switches between the Automatic and Manual operating modes.
mode To manually correct deviations from the planned status (e.g. for
the failure correction), you can switch sequences to the Manual
operating mode. The specific system behavior of the Manual op-
erating mode depends on the project-specific implementation.
Observe the special safety notes for this operating mode: 1.3.1
Manual operating mode [} P. 11].
Method of operation
In the Manual operating mode, you must normally perform all acti-
vations of the plant manually using the operator dialog of the ob-
jects. In general, all objects for automation classes that belong to
the manual group of the sequence can be controlled manually.
You must also manually initiate transitions in the Manual operat-
ing mode.
Switch simulation Switches between simulation and normal mode.
In the Simulation mode, you can execute a sequence without the
active safety mechanisms in normal operation.
Prerequisite: Sequence in the Idlestatus
Observe the special safety notes for this mode: 1.3.2 Simulation
operating mode [} P. 13]
Method of operation
The following mechanisms are deactivated:
͟
The UserHold signal is bypassed
͟
The messages configured as alarm
Note: System alarms will still be displayed.
Start Parameter release required

Queries the recipe parameters of the sequence and starts it.


Prerequisite: Only for sequences with recipe parameters
Start with parameter release

Starts the sequence.


Prerequisite: Only for sequences for which no parameter release
is necessary
Resume

Resumes the processing of the sequence.


Prerequisite: Sequence in the Held or Paused status

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Buttons Description
The button is not active in all other states (e.g. Running).
Restart Restarts the current step of the sequence.
Prerequisite: Sequence in the Held or Paused status
The button is not active in all other states (e.g. running).
Pause Sets a running sequence into the Paused status.
Prerequisite: Sequence in the Running status
Aggregates and time monitoring are sometimes held in the
Paused status.
Hold Sets a sequence into the Held status.
Prerequisite: Sequence in the Running or Paused status
Aggregates and time monitoring are sometimes held in the Held
status.
Complete Switches off the sequence.
Prerequisite: Sequence in the Running, Paused or Held status

Abort Aborts the processing of the sequence.


Prerequisite: Sequence in the Running, Paused or Held status

Reset Resets the sequence to the Idle status. The order data is re-
tained.
Prerequisite: Sequence in the Aborted or Completed status.

Reset and delete Resets the sequence to the Idle status. The order data is deleted.
order data Prerequisite: Sequence in the Aborted or Completed status.

Further information
Operator dialog for the object control matrix:

Operation ║ Automation Classes CM-SI

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3.2.3 Order processing dialog


This dialog starts an order. To do this, you can select an existing order or create
a new order here.
Further information: 7.1 Select procedure/recipe, order and batch number
[} P. 73]
The current status of the sequence is displayed in the upper area.

Dialog element Description


Settings for the order
Order Specifies whether you can use an existing order or create
a new order.
͟
Select existing order option
Select the required order in the Order number.
͟
Create new option
The (new) order number is assigned automatically.
Specify the batch and the procedure or recipe.
Order number The order number with which the sequence (and thus the
order) is started.
Batch number The batch number with which the sequence is started.
Procedure / recipe The procedure or recipe with which the sequence is
started.
If the procedure or the recipe expects order parameters,
they are displayed below:
Test procedures Permits the selection of procedures that cannot be started.
Order parameters
Number Consecutive number of the order parameter
Designation Designation of the order parameter

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Dialog element Description


Setpoint Setpoint for this order parameter (e.g. an end value that
should be attained or a value for which a switch should be
made to the next step)
Unit The unit in which the setpoint is specified
Parameter type Classification of the order parameter, e.g.:
͟
Step parameter
͟
Unit procedure parameters
͟
Equipment parameters
Buttons
Order start with parameter Accepts the start parameters and starts the order
release

Accept Accepts the start parameters


Those of the sequence can be started in the operator dia-
log.
A newly created order is stored.
Discard Discards the inputs

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3.3 Detail view


The detail view shows an overview of all operator prompts, messages and in-
dices pending for the sequence.

Detail view of the operator dialog for the C160 SEQ class

Parameterized objects
The detail view shows in the lower area the following identifiers for the parame-
terized sequence:
Designation Description
Class Class number and designation of the automation class
Link: Opens the class definition of the C160 SEQ class in the Config-
uration Manager.
Station Number and designation of the PLC in which the programs for the
current sequence run
Link: Opens the configuration of the station parameters in the .Config-
uration Manager
Record Record number and the designation of the current sequence object
Link: Opens the configuration of the sequence object in the .Configu-
ration Manager

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Extended view

3.4 Extended view


In the extended view, you have access to all available information for a se-
quence. Depending on the access rights, you can change individual parame-
ters.

Extended view of the operator dialog for the C160 SEQ class

Legend: Tabs
At the first level, the extended operator dialog is divided into the following tabs:
Tab Description
Execution sequence Graphical representation of the steps and the step-related opera-
tion.
Details are shown by clicking a step.
Further information: 3.4.1 Execution tab [} P. 37]
Parameter of the ac- Display and edit the setpoints and the transitions of the current
tive step step.
Prerequisite: Sequence in the Running, Paused or Held status
Further information: 3.4.2 Active step parameters tab
[} P. 43]
Process parameters Display the recipe parameters and equipment parameters as
well as their values.
The recipe parameters refer to the order, the procedure or the
recipe.
The equipment parameters refer to process unit, but not to the
order, procedure or recipe. They are permanently assigned to the
sequence.

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Tab Description
Further information: 3.4.3 Process parameters tab [} P. 44]
Inputs Display and correction of the binary multi-function inputs of the
sequence.
Further information: 3.4.4 Inputs tab [} P. 46]

Objects Display the objects assigned to the sequence.


Further information: 3.4.5 Objects tab [} P. 47]

FIFO Display the preselections of source and destination tanks config-


ured as tank farm.
Prerequisite: FIFO is configured
Further information: 3.4.6 FIFO tab [} P. 48]
Messages Display all current messages for the sequence.
Independent of the project-specific implementation, such mes-
sages include system messages and the user messages issued
in the message system.
Further information: 3.4.7 Messages tab [} P. 52]
Note Display or input of notes for the sequence
You can enter information for a sequence for yourself or other op-
erators (e.g. maintenance personnel).
Further information: 3.4.8 Note tab [} P. 54]
Status Display the status record of the sequence.
Further information: 3.4.9 Status tab [} P. 55]

Parameterization Display and edit the parameter record of the sequence


(primarily relevant for the project engineer).
If you have the appropriate access rights, you can directly edit
the parameterization.
Further information: 3.4.10 Parameterization tab [} P. 56]

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Extended view

3.4.1 Execution tab


The Execution tab displays the step sequence for the current sequence in
graphical form.
You can perform the following tasks with this tab:
— Monitor the execution of the sequence
— Monitor details for the execution of a single process operation (e.g. the con-
ditions of the transitions and their status)
— Manually set currently not executable transitions (force)
— Make transition to another step

Graphical representation of the sequence


Each parameterized step is represented as a button in the left-hand area of the
tab. The currently active step is highlighted in the color defined for the associ-
ated status. The colored arrows between the steps represent the transitions.
Click a step or transition to call the associated tab at the right.

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3.4.1.1 Step parameters tab

If you select a step in the graphical representation, the Step parameters tab
displays all step-related setpoints and actual values:
— Step functions (times, counters, limit values)
— Step times (monitoring time and runtime)
— Step setpoints
You can change step setpoints for active and non-active steps.

Note
The values shown on the Step parameters tab are current only when the
selected step is active.

Legend
Dialog element Description
Table columns
Number Number of the step function or of the step setpoint
Designation Designation of the step parameter
Setpoint Setpoints currently set for the step parameter
If you have the appropriate access rights, you can change the values
manually.
͟
If step setpoints are changed manually while the sequence is in
a step, the changed values will be included in the recipe buffer
and used further when the sequence returns to this step after a
step change.

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Dialog element Description


͟
If function setpoints are changed manually while the sequence
is in a step, the changed values will not be used when the se-
quence returns to this step after a step change. Instead, they re-
ceive the specified value from the recipe again.
Click the following buttons to copy your changes to the PLC or to dis-
card them:

or
Note:
When a recipe is reloaded, the initial values from recipe, procedure
or order are used.
Note for the project engineer:
You can specify the specific format of the setpoint in the configura-
tion.
Actual value Current actual value of the step parameter
(Displayed only when the currently active step is selected)
Unit The unit in which the step parameter is specified
Expired Shows whether the step parameter has expired
(Displayed only when the currently active step is selected)
Active Shows whether the step parameter is active
(Displayed only when the currently active step is selected)
Buttons
Refresh Refreshes the displayed values
(Displayed only when the currently active step is not selected)

Accept inputs Accepts the changes.


If you have the required access rights, you can change the setpoints
manually.

Discard inputs Discards the changes.

Views for sorting in tables


According to Object parameters are displayed in the order in which they were de-
structure fined for the configuring.
According to cat- Object parameters are grouped according to the configured cate-
egory gories (provided an appropriate grouping was specified during the
configuring).
Freely selectable Object parameters can be sorted, filtered or grouped by user.
In this view, the following options are available:
͟
Search window
The text input restricts the display of the parameters in the table
accordingly. Filtering affects the Label column
͟
Table editor (via context menu in the column header) with the fol-
lowing options:
͟
Alphabetical sorting
͟
Grouping according to the associated column
͟
Column editor
͟
Filter editor

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Dialog element Description


Further information: 7.3 Adapting the display of the Object parame-
ters tables [} P. 76]

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3.4.1.2 Tabs for transitions

If you select a transition in the graphical representation, this is displayed on the


associated tab:
— Next step tab
— Jump target x tab, provided additional jump targets are parameterized
An additional tab is displayed for each of the maximum four additional jump
targets.
You can perform the following operator actions for the transition:
— Track the transition conditions
— Monitor the status of the transition
— Set or reset ("force") the transition condition

Legend
Dialog element Description
Transition name Designation of the transition
Transition target The step processed next when the transition condition is satisfied

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Dialog element Description


Transition for- Formula for the transition condition in the next step
mula
<Graphic> Logic of the transition condition in graphical representation
The result of the operation determines whether or not the transition
is satisfied.
A maximum of six input signals (I1 to I6) can be linked in a transition
condition.
Specifications for transition values
Designation Designation of the input signal
Link: Opens the operator dialog of the interconnected automation ob-
ject
Force: 0 Activated = Sets the value of the input signal to False (0)
Force: 1 Activated = Sets the value of the input signal to True (1)
Accepts the manually set ("forced") values
The changed input signals are transferred to the PLC. When a step
change occurs, the forcing will be removed again automatically in the
PLC.
Discards the changes made to the signal values.

Possible combinations for "forcing"


Combination Reaction
The forced value is specified as 1. The transition is forced.

The forced value is specified as 0. A transition is not possible.

A value is not forced. The transition is determined by the auto-


matic program.

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3.4.2 Active step parameters tab


This tab shows all setpoints and actual values of the active step as well as the
transitions.
Prerequisite: Sequence in the Running, Paused or Held status
You can perform the following operator actions for the active step:
— Change the step setpoints.
— Manually set ("force") or reset the transition conditions of the transitions.

Further information
— 3.4.1.1 Step parameters tab [} P. 38]
— 3.4.1.2 Tabs for transitions [} P. 41]

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3.4.3 Process parameters tab


The Process parameters tab shows in a tabular overview all step-indepen-
dent parameters that were defined for the sequence in the recipe, procedure or
order.
The process parameters are grouped as follows:
— Equipment parameters: All step-independent parameters with reference
to a procedure or a recipe
When a procedure or a recipe is reloaded, the initial values from recipe, pro-
cedure or order are reused for the equipment parameters.
— Unit procedure parameters: All globally valid parameters (step-, pro-
cedure- and recipe-independent)
The values of the unit procedure parameters are retained and are not
changed by the reloading of a recipe, procedure or order.

Legend
Dialog element Description
Table columns
Number Consecutive number of the process parameter (specified for the con-
figuration)
Designation Designation of process parameter
Setpoint Currently set setpoint
Setpoints (recipe-independent and recipe-dependent) are reloaded at
the step begin.

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Dialog element Description


If you have the appropriate access rights, you can change the set-
points manually.
Click the following buttons to accept your changes or to discard them:

or
The cell is empty for pure actual values.
Actual value Current actual value from the process cell
The cell is empty for pure setpoints
Unit The unit in which the process parameter is specified
Active Indicates whether the process parameter is active
Expired Indicates whether the process parameter has expired
Value type Type of the process parameter.
͟
Option (binary parameter, e.g. Yes/No)
͟
Value in the Integer (number, enumeration, bitmask) or Float for-
mat
͟
Function (times, counters, limit values)
Only in the Freely selectable view
Category Category of the process parameter
Last error Display of an error when the reading of setpoint, actual value or hys-
teresis in the PLC failed. If nothing is displayed here, the function re-
sult is valid.
Name Name of the process parameter
Upper limit Upper limit of the parameter value (if configured)
If no upper limit is configured, 0 is displayed.
Lower limit Lower limit of the parameter value (if configured)
If no lower limit is configured, 0 is displayed.
Buttons
Accept inputs Accepts the changes.

Discard inputs Discards the changes.

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3.4.4 Inputs tab


The Inputs tab shows all signals interconnected to the multifunction inputs of
the sequence.
If a signal from the plant does not supply the required value, you can manually
set or reset ("force") the value of the signal.
Click the following buttons to accept your changes or to discard them:

or
The sequence uses immediately the values you have set. At sequence end, the
fixing will be automatically revoked by the sequence logic in the PLC.

Legend
Column Description
Number Consecutive number of the input signal
Designation Designation of the input signal
Actual value Activated = Input signal is set manually.
Force: 0 Activated = Value of the input signal in the PLC is False (0).
Force: 1 Activated = Value of the input signal in the PLC is True (1).

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3.4.5 Objects tab


The Objects tab shows the objects assigned to the sequence. These include:
— Objects: Automation objects assigned to the sequence
— Equipment modules: The equipment modules used together with the se-
quence

Column Description
Number Consecutive number from the parameterization of the object in the
Configuration Manager
Name Variable name of the object
Link: Opens the operator dialog of the selected object
Designation Designation of the object
Class Class number of the associated automation class
Record Record number of the object
Station Number and designation of the PLC in which the object is configured

Tip
For a wide range of assigned automation objects, use the Find and Filter op-
tions of the table.
Further information: 7.3 Adapting the display of the Object parameters tables
[} P. 76]

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3.4.6 FIFO tab


This tab shows the assigned tank objects, their status and the material. You can
perform the following actions:
— Assign tank objects, move or delete the assignment
— Fetch information about locked tank objects
— Edit parameter values
— Operator dialogs of the tank objects and OCM objects (when present)

FIFO operation in the extended view of the operator dialog

Note
Do not insert the same tank twice directly below itself.
You can insert the tank in the next but one row.
Example of a valid FIFO:
— Tank A
— Tank B
— Tank A

Legend
Dialog element Description
Columns
No. Position of the tank object.
Object Designation of the tank object
The selection list opens the tank selection dialog in which a
tank object can be assigned. Locked tank objects are indicated
in the tank selection dialog with the following symbol.

Further information: 3.4.6.1 Display locked tanks in the tank-


selection dialog [} P. 50]
Selected
Tank is preselected and can be used.
Alarm
Preselection is not possible.

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Dialog element Description


Locked
Because the entry is locked for changes by the user pro-
gram, it cannot be changed on this tab.
Commands Delete FIFO position

Removes the tank object from the FIFO position.


Open OCM operator dialog

Opens the operator dialog of the OCM object (when present).


Open tank operator dialog

Opens the operator dialog of the tank object.


Material Material assigned to the tank object
Quantity calculated Quantity of material in the tank object that is present according
to the materials management
Quantity measured Quantity of material in the tank object that is present according
to the interconnection of the weighing cell
Param 1 - Param 4 The configured parameters can be changed edited directly in
the table.
The changes are accepted only when the cursor is placed in
another column or row.
Buttons
Move FIFO position Moves the selected tank object and the following tank objects
down down by one position. The tank object at the last position is re-
moved.
If moving causes a gap between the positions, it must be filled
before changes can be made.
Accept inputs Accepts the changes and sends them to the PLC.
This button is active after changes only when the inputs are
complete and, in particular, there are no gaps between the
FIFO positions.
Discard inputs Discards the changes.

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3.4.6.1 Display locked tanks in the tank-selection dialog

This dialog opens in the extended view of the FIFO operator dialog on the Op-
erator control and monitoring tab when the selection list in the Ob-
ject column is opened.
The dialog displays the configured tank objects. Locked tank objects are identi-
fied with the symbol and cannot be assigned. The Error message column
shows the reason for the lock.

Tank-selection dialog
The display for locked tanks, the calculated and the measured quantity depends
on the configuration of the global Liqu iT settings.

Column: Error message


The following block reasons for a tank can be present:
No. Error message (reason) and explanation
1 The tank is not assigned to a tank farm.
͟
The tank must be assigned to a tank farm.
͟
A tank can only belong to a single tank farm.
Configuration in the Configuration Manager:
͟
<plant structure> | …| <warehouse>
͟
Physical model
2 There is no pipe for the FIFO object in the tank farm.
͟
The associated tank farm must have a pipe linked with the FIFO object cur-
rently being operated.
Configuration in the Configuration Manager:
͟
<tank farm> | Tank farm settings | Pipes - tank farm as-
signment | FIFO object column
͟
Assignment of a FIFO to the pipe
3 There is more than one pipe for the FIFO object in the tank farm.
͟
The associated tank farm may have only a single pipe referenced on the
FIFO object currently being operated.
Configuration in the Configuration Manager:
͟
<tank farm> | Tank farm settings | Assignment process
units to pipes | FIFO object column
͟
Assignment of a FIFO to the pipe
4 The pipe of the FIFO object is not connected to the tank.
͟
The tank in the associated tank farm is not linked with this FIFO object to a
pipe.
Configuration in the Configuration Manager:
͟
<tank farm> | Tank farm settings | Assignment process
units to pipes | <matrix>

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No. Error message (reason) and explanation


͟
The checkbox in the columns can be used in each cell to assign one or more
pipes to the corresponding tank.
5 The pipe is not released by the user program (PLC).
͟
The release bit is not set for the pipe of this FIFO. This means the tank can-
not be preselected by this pipe.
Programming in the PLC:
͟
Technological release of the tank (SU) for the appropriate pipe
͟
PLC user interface, interface for the pipes
͟
sPrgRelease[1…32]
6 The pipe is locked because other pipes are occupying the tank.
͟
In the associated tank farm, the pipe is already occupied by other tanks. The
desired tank must not be selected as source or target object for this pipe.
Configuration in the Configuration Manager:
͟
<tank farm> | Tank farm settings | Pipes matrix | <ma-
trix>
͟
Pipe interlock
͟
The matrix can be used to specify which pipes parallel to a tank may be ac-
tive and which must be interlocked.
7 The tank has been locked by a user-defined database procedure.
If none of the error messages (1-6) occurs for a tank, the parameterized User-
SP will be called.
Configuration in the Configuration Manager:
͟
If the User-SP should output a specific error message: The error text must be
entered in the szSelectErrorText column in the result set of the User-SP.
8 The user-defined database procedure of the FIFO was not found.
͟
User-SP (7) does not exist.
Configuration in the Configuration Manager:
͟
<SEQ> | Assignment | FIFO | FIFO data | User-SP
User-specific compilation of the selection group

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Extended view

3.4.7 Messages tab


The tab shows all messages issued for the automation object in the message
system. Irrespective of the project-specific implementation, such messages in-
clude system messages and user messages.

Dialog element Description


Views for displaying messages
Only current The following current messages are displayed in this view:
messages ͟
Messages that have to be acknowledged but are not acknowl-
edged yet.
͟
Coming messages for which no going message has arrived
This view is selected as standard.
3 / 7 / 14 days This view shows all messages of the last 3 / 7 / 14 days, also those
not currently pending.
A maximum of 50 messages are displayed. An appropriate message
is displayed if more than 50 messages are available from the selected
interval.
Table columns
C Acknowledgment status of the message
Q = The message has already been acknowledged
+ = The message has not yet been acknowledged although this is
necessary
- = Message does not need to be acknowledged
S Stop status (Gone status) of the message
S = The going message has already arrived
+ = The going message is required, but has not yet arrived
- = The going message is not required
B = The user has declared the message to be gone
F = The system has set the message to gone
For stop status F, the system has set the message gone, because
the same message for this object has been indicated as come again.
From The date and time when the message occurred
Coming text The message text for the coming message
Buttons
Refreshes the display

Current and historic messages of the complete system can be investigated in


the Operation Manager.

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Extended view

Further information
Current pending messages in the Operation Manager

Bedienung ║ Produktion

Historic messages not currently pending (message archive) in the Operation


Manager

Bedienung ║ Recherche

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Extended view

3.4.8 Note tab


On this tab, you can view information previously acquired for an automation ob-
ject or enter new notes for yourself or other operators (e.g. maintenance per-
sonnel).

Legend
Buttons Description
Accept inputs Accepts and stores the new note or the changes for a note

Discard inputs Discards the new note or the entered changes

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Extended view

3.4.9 Status tab


The tab shows the current online status information of the automation object
(corresponds to the parameterization in the status record in the Configuration
Manager).

Legend
Dialog element Description
Table columns
Designation Parameterized status properties of the automation object (ob-
ject status)
Value Current online values of the object status in the PLC
Views for sorting in tables
According to structure Object parameters are displayed in the order in which they
were defined for the configuring.
According to category Object parameters are grouped according to the configured
categories (provided an appropriate grouping was specified
during the configuring).
Freely selectable Object parameters can be sorted, filtered or grouped by user.
In this view, the following options are available:
͟
Search window
The text input restricts the display of the parameters in the
table accordingly. Filtering affects the Label column
͟
Table editor (via context menu in the column header) with
the following options:
͟
Alphabetical sorting
͟
Grouping according to the associated column
͟
Column editor
͟
Filter editor
Further information: 7.3 Adapting the display of the Object pa-
rameters tables [} P. 76]

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Extended view

3.4.10 Parameterization tab


The content of this tab relevant for the project engineer target group.
The tab shows the current parameterization of the automation object (corre-
sponds to the parameterization in the parameter record in the Configuration
Manager).
If you have the appropriate access rights, you can directly edit the parameteri-
zation here.

Legend
Dialog element Description
Table columns
Designation Parameterized properties of the automation object (object pa-
rameters)
Value (DB) Parameter values stored in the database
Value (PLC) Current online values of the object parameters in the PLC
Options for editing the parameters (appropriate access rights required)
Edit data Allows editing the database values.
Online Updates the changes online, i.e. the values are also changed
directly in the PLC.
Prerequisite: The Edit data option is activated
Buttons
Saves changes made to the parameter values in the database.
If the Online option is activated, the changes are also trans-
ferred to the PLC.

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C160 SEQ operator dialog
Extended view

Dialog element Description


Discards all changes and restores the display to the original
values.
Views for sorting in tables
According to structure Object parameters are displayed in the order in which they
were defined for the configuring.
According to category Object parameters are grouped according to the configured
categories (provided an appropriate grouping was specified
during the configuring).
Freely selectable Object parameters can be sorted, filtered or grouped by user.
In this view, the following options are available:
͟
Search window
The text input restricts the display of the parameters in the
table accordingly. Filtering affects the Label column
͟
Table editor (via context menu in the column header) with
the following options:
͟
Alphabetical sorting
͟
Grouping according to the associated column
͟
Column editor
͟
Filter editor
Further information: 7.3 Adapting the display of the Object pa-
rameters tables [} P. 76]

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Operator dialog

4 Operator dialog

In the C164 SeqFIFO operator dialog, you can monitor the status of the FIFO
object, display detailed information, assign or move tanks or delete the assign-
ment.

Standard view and detail view

Standard view
The assigned tank objects and their status are displayed in the standard view.
You can acknowledge pending failures, assign tanks, move or delete the as-
signment.

Note
Depending on the configuration, certain functions in this operator dialog cannot
be accessed, e.g. a restriction of the tanks to be used.

Legend
Dialog element Description
Positions 1 - 4 Position of the tank object and designation of the assigned
tank object (when assigned)
A tank object can be assigned via the selection list. A
changed assignment must be confirmed:

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Operator dialog

Dialog element Description

Status displays for each position


Tank is preselected and can be used.

Preselection is not possible.


The reason is shown as message in the detail view (see
below).
The entry is locked for changes by the user program and
cannot be changed in the extended view of the operator di-
alog.
Buttons
Delete FIFO position Deletes the assignment to the selected tank object.

Acknowledge failure Acknowledges the failures at the assigned object control


matrixes (OCM).

Preselection +1 Removes the current tank objects from the FIFO and
moves the following tank up by one position.

Delete all FIFO entries Deletes the assignments to the selected tank objects in all
positions.

Accept inputs Accepts a changed tank selection.

Discard inputs Discards a changed tank selection.

Detail view
The detail view shows for the tank objects the messages that indicate the failure
reason (when present). The links allow you to open the operator dialogs of the
tank objects or the configuration of the FIFO object in Configuration Manager.

Legend
Dialog element Description
(Tank objects) Display the assigned tank objects and messages that indicate the
failure reason (when present).
Link: Opens the operator dialog of the associated tank object

Class Class number and designation of the automation class


Link: Opens the class definition of the FIFO class in Configuration
Manager

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Operator dialog

Dialog element Description


Station Number and designation of the PLC to which the FIFO object is
assigned
Link: Opens the configuration of the station parameters in Config-
uration Manager
Record Record number and designation of the current FIFO object
Link: Opens the configuration of the FIFO object in Configuration
Manager

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Operator dialog
Extended view

4.1 Extended view


In the extended operator dialog, you have access to all available information for
the FIFO. Depending on the access rights, you can change individual parame-
ters.

Legend: Tabs
The extended operator dialog is divided into the following tabs:
Tab Description
Operator control and Display the tank objects and edit the positions
monitoring Further information: 4.1.1 Operator control and monitor-
ing tab [} P. 62]

Messages Display all current messages for the object


Independent of the project-specific implementation, such mes-
sages include system messages and the user messages issued
in the message system.
Note Display or input notes for the object

Status Display the status record of the object

Parameterization Display and edit the parameter record of the object


(primarily relevant for the project engineer)
If you have the appropriate access rights, you can directly edit
the parameterization.

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Operator dialog
Extended view

4.1.1 Operator control and monitoring tab


This tab shows the assigned tank objects, their status and the material. You can
perform the following actions:
— Assign tank objects, move or delete the assignment
— Fetch information about locked tank objects
— Edit parameter values
— Operator dialogs of the tank objects and OCM objects (when present)

FIFO operation in the extended view of the operator dialog

Note
Do not insert the same tank twice directly below itself.
You can insert the tank in the next but one row.
Example of a valid FIFO:
— Tank A
— Tank B
— Tank A

Legend
Dialog element Description
Columns
No. Position of the tank object.
Object Designation of the tank object
The selection list opens the tank selection dialog in which a
tank object can be assigned. Locked tank objects are indicated
in the tank selection dialog with the following symbol.

Further information: 4.1.2 Display locked tanks in the tank-se-


lection dialog [} P. 64]
Selected
Tank is preselected and can be used.
Alarm
Preselection is not possible.

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Operator dialog
Extended view

Dialog element Description


Locked
Because the entry is locked for changes by the user pro-
gram, it cannot be changed on this tab.
Commands Delete FIFO position

Removes the tank object from the FIFO position.


Open OCM operator dialog

Opens the operator dialog of the OCM object (when present).


Open tank operator dialog

Opens the operator dialog of the tank object.


Material Material assigned to the tank object
Quantity calculated Quantity of material in the tank object that is present according
to the materials management
Quantity measured Quantity of material in the tank object that is present according
to the interconnection of the weighing cell
Param 1 - Param 4 The configured parameters can be changed edited directly in
the table.
The changes are accepted only when the cursor is placed in
another column or row.
Buttons
Move FIFO position Moves the selected tank object and the following tank objects
down down by one position. The tank object at the last position is re-
moved.
If moving causes a gap between the positions, it must be filled
before changes can be made.
Accept inputs Accepts the changes and sends them to the PLC.
This button is active after changes only when the inputs are
complete and, in particular, there are no gaps between the
FIFO positions.
Discard inputs Discards the changes.

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Operator dialog
Extended view

4.1.2 Display locked tanks in the tank-selection dialog


This dialog opens in the extended view of the FIFO operator dialog on the Op-
erator control and monitoring tab when the selection list in the Ob-
ject column is opened.
The dialog displays the configured tank objects. Locked tank objects are identi-
fied with the symbol and cannot be assigned. The Error message column
shows the reason for the lock.

Tank-selection dialog
The display for locked tanks, the calculated and the measured quantity depends
on the configuration of the global Liqu iT settings.

Column: Error message


The following block reasons for a tank can be present:
No. Error message (reason) and explanation
1 The tank is not assigned to a tank farm.
͟
The tank must be assigned to a tank farm.
͟
A tank can only belong to a single tank farm.
Configuration in the Configuration Manager:
͟
<plant structure> | …| <warehouse>
͟
Physical model
2 There is no pipe for the FIFO object in the tank farm.
͟
The associated tank farm must have a pipe linked with the FIFO object cur-
rently being operated.
Configuration in the Configuration Manager:
͟
<tank farm> | Tank farm settings | Pipes - tank farm as-
signment | FIFO object column
͟
Assignment of a FIFO to the pipe
3 There is more than one pipe for the FIFO object in the tank farm.
͟
The associated tank farm may have only a single pipe referenced on the
FIFO object currently being operated.
Configuration in the Configuration Manager:
͟
<tank farm> | Tank farm settings | Assignment process
units to pipes | FIFO object column
͟
Assignment of a FIFO to the pipe
4 The pipe of the FIFO object is not connected to the tank.
͟
The tank in the associated tank farm is not linked with this FIFO object to a
pipe.
Configuration in the Configuration Manager:
͟
<tank farm> | Tank farm settings | Assignment process
units to pipes | <matrix>

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Operator dialog
Extended view

No. Error message (reason) and explanation


͟
The checkbox in the columns can be used in each cell to assign one or more
pipes to the corresponding tank.
5 The pipe is not released by the user program (PLC).
͟
The release bit is not set for the pipe of this FIFO. This means the tank can-
not be preselected by this pipe.
Programming in the PLC:
͟
Technological release of the tank (SU) for the appropriate pipe
͟
PLC user interface, interface for the pipes
͟
sPrgRelease[1…32]
6 The pipe is locked because other pipes are occupying the tank.
͟
In the associated tank farm, the pipe is already occupied by other tanks. The
desired tank must not be selected as source or target object for this pipe.
Configuration in the Configuration Manager:
͟
<tank farm> | Tank farm settings | Pipes matrix | <ma-
trix>
͟
Pipe interlock
͟
The matrix can be used to specify which pipes parallel to a tank may be ac-
tive and which must be interlocked.
7 The tank has been locked by a user-defined database procedure.
If none of the error messages (1-6) occurs for a tank, the parameterized User-
SP will be called.
Configuration in the Configuration Manager:
͟
If the User-SP should output a specific error message: The error text must be
entered in the szSelectErrorText column in the result set of the User-SP.
8 The user-defined database procedure of the FIFO was not found.
͟
User-SP (7) does not exist.
Configuration in the Configuration Manager:
͟
<SEQ> | Assignment | FIFO | FIFO data | User-SP
User-specific compilation of the selection group

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C167 CmdAll operator dialog

5 C167 CmdAll operator dialog

An object of the C167 CmdAll class allows one of the following commands to be
sent concurrently to several automation objects of other classes:
— Acknowledgment
— Automatic
— Simulation On
— Simulation Off
The command is sent to all automation objects when the Activation attribute in
the parameter record receives a 1.

Standard view and detailed view of the operator dialog for the C167 CmdAll class

Standard view

Legend
Dialog elements Description
Activation Shows the process data or the automation object interconnected
to the Activation parameter.

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Dialog elements Description


This dialog element is not displayed when the Activation param-
eter is not interconnected.
Link (only when the automation object is interconnected): Opens
the operator dialog of the automation object
Possible status values

Active The object is active.


If the object is active, the collective command can be triggered by
setting the Activation parameter to 1.
Inactive The object is inactive when it is locked or no command is set in
the parameter record.
Error The object has an error when the sError status record attribute of
the object is set to 1.

Detail view

Legend
Dialog element Description
Objects to which the Table with all automation objects to which the collective com-
class command is mand is sent.
sent Link: Opens the operator dialog of the associated automation ob-
ject The operator dialog can be used to check whether the auto-
mation object has received the command.

Class Class number and designation of the automation class


Link: Opens the class definition of the C167 CmdAll class in Con-
figuration Manager
Station Number and designation of the PLC in which the C167 CmdAll
object runs
Link: Opens the configuration of the station parameters in Config-
uration Manager
Record Record number and designation of the current C167 CmdAll ob-
ject
Link: Opens the configuration of the C167 CmdAll object in Con-
figuration Manager

Extended view

Legend: Tabs
Tab Description
Messages Display all current messages for the object
Independent of the project-specific implementation, such mes-
sages include system messages and the user messages issued
in the message system.
Further information: 3.4.7 Messages tab [} P. 52]
Note Display or input notes for the object
Further information: 3.4.8 Note tab [} P. 54]

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Tab Description

Status Display the status record of the object


Further information: 3.4.9 Status tab [} P. 55]

Parameterization Display and edit the parameter record of the object


(primarily relevant for the project engineer)
If you have the appropriate access rights, you can directly edit
the parameterization.
Further information: 3.4.10 Parameterization tab [} P. 56]

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C170 SeqStart operator dialog

6 C170 SeqStart operator dialog

An object of the C170 SeqStart class can be used to start a sequence (target
sequence) automatically with predefined transfer parameters or manually from
the operator dialog.
Typical transfer parameters, such as order number or batch number, are taken
either from the source sequence or from the parameterization of the C170 Se-
qStart object.

Standard view and detailed view of the operator dialog for the C170 SeqStart class
When the target sequence is started, the recipe is first determined.

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C170 SeqStart operator dialog

If no unique recipe could be found for the start (and the Start if the recipe/ma-
terial is not unique = No parameter is set), the operator request status is indi-
cated in the operator dialog of the C170 SeqStart object (also in the process
screen).

How to proceed
To assign a recipe in the operator request status:
1. Open the operator dialog of the C170 SeqStart object.
The operator request status is indicated in the status line of the operator
dialog.
2. Select from the selection list in the Recipe field the recipe with which the
target sequence should be performed.
3. Click the Accept entries button.

The selected recipe is loaded. The idle status is indicated in the status line
of the operator dialog.
4. Click the Start target sequence with recipe button.

The target sequence is started.

Standard view
Buttons Description
Acknowledge fail- Acknowledges a failure
ure Marks all pending messages as read and closed.

Idle Reinitializes the object and places it in the idle status.

Start Initiates the start operation of the target sequence.


Depending on the parameterization of the object, the possible
recipes are determined first. If there is no unique result, the object
receives the operator request status. In this case, the operator
must select in the Recipe field the recipe with which the target
sequence should be started.
The following buttons are displayed in the operator request status.
Accept inputs Loads the selected recipe.
The object receives the idle status.

Discard inputs The assignment of the selected recipe is discarded.

Status displays Description


Failure active
Cause: Message with the Alarm profile or system message

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C170 SeqStart operator dialog

Status displays Description


Object is locked
You can operate the object again only when the lock is rescinded.
Possible status values

Idle The C170 SeqStart object is waiting for the start command.

Running The target sequence has been started and is running.

Error An error occurred during execution of the start command.

Operator request The recipe must be selected in the operator dialog.

Detail view
Buttons Description
Display details Opens a dialog with further details about the displayed element/
object.

Status displays Description


General
Order Current order number of the source sequence
Batch Current batch number of the source sequence
Source
Object Designation of the source sequence
Click the link to open the operator dialog of the source sequence.
Procedure Designation of the procedure assigned to the source sequence
Material Raw material currently being used for the source sequence
Target
Object Designation of the target sequence
Click the link to open the operator dialog of the target sequence.
Recipe Designation of the currently selected recipe with which the target
sequence is started
If an operator request is pending, the display field for a selection
list in which the recipe must be selected opens so that the target
sequence can be started.
Material Raw material currently being used for the target sequence

Extended view
The extended view is divided into the following four tabs:
Symbol Description
Messages
Shows all current messages for the object
Independent of the project-specific implementation, such messages in-
clude system messages and the user messages issued in the signaling
system.

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C170 SeqStart operator dialog

Symbol Description
Note
Saves the notes for the object.
In the Note tab, you can enter information for the object for yourself or
other operators (e.g. maintenance personnel).
To save entries: Click the OK button.
Status
Shows the current status information for the object
You can choose between various views.
Parameterization
Shows the parameterization of the object from the Configuration Manager
If you have the appropriate access rights, you can directly edit the param-
eterization.

Further information

Bedienung ║ Automatisierungsklassen

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Operator actions
Select procedure/recipe, order and batch number

7 Operator actions

This section contains information about procedures for selected actions.

7.1 Select procedure/recipe, order and batch number


Method to select a procedure or a recipe, as well as an order and batch number
for a sequence execution:

How to proceed
1. Click the Order processing button.

The Order processing dialog opens.

2. If necessary, create a new order by selecting the Create New option at


Order.
3. Enter the order number and batch number, and select a procedure or a
recipe.

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Operator actions
Select procedure/recipe, order and batch number

Note: Only procedures with the Released status can be selected.


If the selected procedure or the recipe expects order parameters, they are
displayed in the table below.
4. Change the suggested default values if necessary.
5. Confirm your inputs by clicking one of the following buttons:

Accept button

Accept and start button to start the order immediately

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Operator actions
Jump directly to the process operation

7.2 Jump directly to the process operation


Procedure to jump to an arbitrary step within a sequence:

Prerequisites
The sequence is currently in one of the following states:
— Idle
— Running
— Paused
— Completed
— Held

How to proceed
1. Click the Operation field.
A list of the process operations configured in the selected recipe appears
below the selection field.
2. Select the required entry.
3. If you do not want to accept the input, click the Discard change button.

4. If you want to accept the input, click the Accept change button.

ð Depending on the current status, the sequence will continue the processing
with the selected process operation.

Note
This function is normally enabled only for administrators.

Attention!
Process cell damage
Use in the normal plant operation can cause injury and material damage
With this function it is possible to bypass the normal execution of a sequence.
This means you can also produce states that in normal plant operation can
cause injury or damage to the plant.
— Observe the special safety notes for this function:
1.3.3 Manual selection of the next process step [} P. 14]

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Operator actions
Adapting the display of the Object parameters tables

7.3 Adapting the display of the Object parameters tables


For example, in the following areas of Plant iT, you can make user- or situation-
specific adaptations to the display and the sorting in "Object parameters" tables:
— Operator dialogs of the automation classes
For the analysis of the object parameters in the Extended view of the oper-
ator dialog on various tabs (provided the Freely selectable view is ac-
tive there).
— Operation Manager
For the investigations of object data (counters, integer numbers, floating-
point numbers and character strings data types) in the following working
area:
Investigation | Counters, numbers, characters

Overview of the editing options


You can adapt the "Object parameters" table as follows:
Editing option Execution Description
Search Search field above Reduces the table display to those rows
the table that contain the entered term
Similarly, the input of several terms ex-
tends the display to those rows that con-
tain at least of one terms.
Sort Context menu in Sorts alphabetically within the selected
the column header column
The sequence in the remaining table col-
umns changes according to the sorting in
the selected column.
Grouping Context menu in Displays a column alternatively as
the column header grouped segment within the table
͟
Changing the column Context menu in Uses the Column Editor to adapt the
count and column the column header type and number of displayed tables
width ͟
Adapts the column width
͟
Filter Context menu in Filters within one or more table columns
the column
header
͟
symbol in the
column header

Calling the editing options in the context menu


1. Right-click the desired table column.
2. Select in the context menu how the table display should be adapted.

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Operator actions
Adapting the display of the Object parameters tables

ð The selected option acts on the column that you called in the context menu.
Depending on the previously set options (e.g. grouping), further options may be
available in the context menu.
The following table provides details of the editing options via the context menu:
Editing option Description
Sort
Sort ascending Sorts the column alphabetically, in ascending sequence from A to
Z
The sequence in the remaining table columns changes according
to the sorting in the selected column.
The symbol indicates that the column is sorted in ascending
sequence.
Click the symbol to sort the column in descending sequence.
Sort descending Sorts the column alphabetically, in descending sequence from Z
to A
The sequence in the remaining table columns changes according
to the sorting in the selected column.
The symbol indicates that the column is displayed in descend-
ing sequence.
Click the symbol to sort the column in ascending sequence.
Remove sorting Revokes the deployed sorting
The column entries are displayed again in the sequence specified
for the original parameterization of the automation object.
Group
Group according to Removes the column from the table and shows instead the (previ-
this column ous) column entries

Display grouping Activates the grouping field (a free space between the search field
field and the table header)
You "relocate" a table column in this grouping field with drag-and-
drop. It is then no longer displayed as column in the table, but
rather as collapsible/expandable group.
Adapting the column count and column width

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Operator actions
Adapting the display of the Object parameters tables

Editing option Description


Display Column Ed- Opens the Column Editor dialog
itor
The Column Editor allows the number of displayed table columns
to be adapted with drag-and-drop:
͟
Remove a currently displayed column from the table.
To do this, drag the column header to the Column Editor dia-
log.
The column is "parked" in the Column Editor dialog.
͟
Add a further column to the table from the Column Editor dia-
log.
To do this, drag an entry from the Column Editor dialog to the
desired position in the table header.
Whereby, the Column Editor displays only those entries permit-
ted in the table.
Optimum width Adapts the column width to the longest entry in the column
Alternatively, you can double-click the right-hand limit line of the
column in the header line to optimize the width in the same man-
ner.
Optimum width (all Uses automatically the optimum width for all columns, depending
columns) on the currently set dialog window size
Filter
Filter Editor Opens the Filter Editor dialog
In the Filter Editor, you can specify the filter conditions for one or
more columns.
Further information: 7.3.1 Filter Editor [} P. 79]
Remove filter Displayed only when a filter is deployed ( symbol displayed con-
tinuously in the column header)

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Operator actions
Adapting the display of the Object parameters tables

7.3.1 Filter Editor


The Filter Editor allows the displayed entries within one or more table col-
umns to be filtered.
The filter editor, for example, is available in the following areas of Plant iT:
— Operator dialogs of the automation classes
For the analysis of the object parameters in the Extended view of the oper-
ator dialog on various tabs (provided the Freely selectable view is ac-
tive there).
— Operation Manager
For the investigations of object data (counters, integer numbers, floating-
point numbers and character strings data types) in the following working
area:
Investigation | Counters, numbers, characters

Calling the Filter Editor


Right-click the table column to be filtered and select the Filter Editor entry
in the context menu.

The Filter Editor dialog opens.

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Operator actions
Adapting the display of the Object parameters tables

Structure of a filter condition


A filter condition consists of the following elements:
1

2 3 4

1 Logical operation
2 The table column for which the condition applies
3 Comparison operator
4 Value or value range (manual input)

To define a filter condition, the following logical operators and comparison oper-
ations are available:

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Operator actions
Adapting the display of the Object parameters tables

Logical operations Comparison operators

Select an And operation when you want to


filter only according to a single condition.

You can define several conditions and link them with each other in the Filter Ed-
itor.
To add a new condition: button or + key.

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Sequence overview

8 Sequence overview

Operation Manager contains an overview of all sequential controls in which


each individual sequential control can be operated directly.

Call in the Operation Manager


Diagnostics | Sequences and operations
The following figure shows the Sequences and operations tab.

You can restrict the list to sequential controls that belong to a specific PLC or
object list.
Once a sequential control has been selected in the list, the following commands
are available in the toolbar depending on the status of the sequential control
and the configuration (unavailable commands are grayed-out):

Legend
Button Description
Controller
Start Starts the selected sequential control.
Prerequisites:
͟
The sequential control is currently in the Idle or Completed
status.
͟
The sequential control is released.
If the sequence is not enabled, this is indicated with the
symbol in the status line.
Resume Sets the selected sequential control into the Running status.
Prerequisite: The sequential control is in the Paused or Held
status.

Pause Sets the selected sequential control into the Paused status.
Aggregates and time monitoring are sometimes held in the this
status.

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Sequence overview

Button Description
Prerequisite: The sequential control is in the Running status.
Hold Sets the selected sequential control into the Held status.
Aggregates and time monitoring are sometimes held in the this
status.
Prerequisite: The sequential control is in the Running or
Paused status.
Abort Aborts the selected sequential control without delay.
To restart the sequential control, you must place it in the Idle
status.

Next step Switches the selected sequential control to the next step.
This command is not relevant for phase controllers.
Prerequisites:
͟
The flag required to enable the transition to the next step or
jump target is set in the assigned procedure.
͟
The sequential control is in the Running status.
Restart Restarts the step of the selected sequential control currently
being processed.
This command is not relevant for phase controllers.
Prerequisite: The sequential control is in the Paused or Held
status.
Complete Completes a running sequential control.
Prerequisite: The sequential control is in the Running,
Paused or Held status.
In the event of a stop ("smooth abort"), a run-down time can be
specified in the configuration in which the currently processed
step is stopped in a controlled manner.
To restart the sequential control, you must place it in the Idle
status.
Reset Sets the selected sequential control into the Idle status.
This command is not relevant for phase controllers.
Prerequisite: The sequential control is in the Aborted or Com-
pleted status.
Operation
Open operator dialog Opens the operator dialog for one of the following control ele-
ments of the selected sequential control.
Operator dialog for the sequence or the opera-
tion
͟
Opens the operator dialog for the selected sequential con-
trol.
Operator dialog for the object control matrix
(OCM)
͟
Opens the operator dialog for the object control matrix of
the selected sequential control (when present).
FIFO operator dialog <n>
͟
Opens the operator dialog for one of the FIFO objects of the
selected sequential control (when present).
Acknowledge failures Sends for the selected sequential control the Acknowledge
command to the PLC.

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Sequence overview

Button Description
The other system behavior for the Acknowledge command
depends on the project-specific implementation. The following
actions are often initiated for the command:
͟
Delete all saved messages when the Delete messages
when acknowledged checkbox has been activated during
the configuring of the sequential control.
͟
If the step monitoring time has expired, it will be reset.
͟
Faults for FIFO objects are also acknowledged automati-
cally.
Operator request Displays the operator request for the selected sequential con-
trol and permits it to answer.
The button is deactivated if no operator request is pending.
Manual Switches for the selected sequential control between the Man-
ual and Automatic operating modes.
To manually correct deviations from the planned status (e.g.
for the failure correction), you can switch a sequential control
to the Manual operating mode. The specific system behavior
of the Manual operating mode depends on the project-specific
implementation.
Automatic Switches for the selected sequential control between the Man-
ual and Automatic operating modes.

Edit
Copy the table Copies the overview content to the clipboard.

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How to proceed in the event of a failure
Sequence cannot be started

9 How to proceed in the event of a failure

A sequence cannot be started, a running sequence is interrupted by the system:


This chapter describes the following:
— How you can use the status displays to determine the causes.
— With which measures you can respond.

9.1 Sequence cannot be started


Status display Causes Measures
Sequence not enabled. Possible causes: Check messages
͟
The preselection required for start has If preselection required: Make preselection
not be made (e.g. select the recipe, and restart sequence
select FIFO).
͟
Missing technical or technological en-
ables (e.g. no feedback from other
process units)
͟
Fault pending
Stopped The sequence is currently in a status Place sequence in the Idle status using the
from which a direct start is not possible. following button of the operator dialog:
Aborted

Alarm pending. Possible causes: Acknowledge alarm using the following but-
͟
Sequence message with Alarm profile ton:
(red background)
͟
System alarm
If the alarm remains: Check the messages
and clarify the technological cause

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How to proceed in the event of a failure
Sequence interrupted by the system

9.2 Sequence interrupted by the system


Display Causes Measures
Operator prompt pending. Open the operator prompt using the follow-
ing button:

Reply to the operator prompt


Alarm pending. Possible causes: Acknowledge alarm using the following but-
͟
Sequence message with Alarm profile ton:
(red background)
͟
System alarm
͟
If the alarm remains: Check the mes-
sages and clarify the technological cause
͟
If OCM is used: Open the operator dialog
for OCM and check the activations.
Button to open the operator dialog:

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Glossary

Glossary

Automation class are also process units. Pipes and fittings can be
grouped to form transfer units, a special type of
Automation classes are used as a solution for
process units.
control- or process-related tasks. Such classes
are libraries for the PLC and ready-to-use PC
modules that permit recurring requirements in a Recipe
production plant to be solved without requiring Recipes specify the technological execution se-
coding in the PLC and in the PC but rather only quence in the production process. The execu-
by parameterization. Examples of automation tion sequence includes which process steps are
classes (sensors, actuators and logic func- used, the sequential order of the steps, and
tions): valves, motors, transmitters, controllers their parameters and setpoints.

Manual group Sequential control


Manual groups allow to simultaneously switch A sequential control is a stepwise sequence of
multiple objects to the manual operating mode, subactivities. The subsequent step is performed
even if the classes are not identical. This can only when a specified condition is satisfied.
be used, for example, to control complete
process units in Manual, while other process
units continue to run in the Automatic operating
mode.

Object control matrix


The object control matrix controls and monitors
objects (valves, gates, motors, etc.). Their own
functionality is represented with automation
classes. An OCM defines which sensors and
actuators should be triggered for a specific ac-
tivity or monitored for specific states. The
C21 OCM (Object Control Matrix) class is used
for this purpose.

Order
An order in process technology is used to pro-
duce a defined quantity of a product.

Process engineering
Process engineering is the engineering disci-
pline concerned with the planning and the oper-
ation of material-converting production plants.

Process unit
A process unit is a technical equipment of a
process engineering plant (e.g. machine, appa-
ratus, device). Process units are instances of a
process unit class. They are always assigned to
a process cell. Passive apparatus (e.g. boiler)

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Index

Index

C
C160 SEQ operator dialog 25
C164 SeqFIFO operator dialog 58
C167 CmdAll operator dialog 66

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Company information

ProLeiT AG
Einsteinstr. 8, 91074 Herzogenaurach,
Germany
Phone: +49 9132 777-0
Fax: +49 9132 777-150 brw_op_Sequence_SI_en.pdf
E-mail: info@proleit.com Edition from 17. December 2018
Internet: https://www.proleit.com
No responsibility can be assumed for the details con-
tained in this manual; changes can be made at any
time.
The software described in this document is subject to
the license conditions.
Designations for hardware and software mentioned in
Service & Support this manual are registered trademarks of hardware and
E-mail: helpdesk@proleit.com software products.

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