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Operation
brewmaxx
V9.60
Fundamentals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Representation in the process screen . . . . . . . . . . . . . . . . . . . . 19
C160 SEQ operator dialog . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
C164 SeqFIFO operator dialog . . . . . . . . . . . . . . . . . . . . . . . . 58
C167 CmdAll operator dialog . . . . . . . . . . . . . . . . . . . . . . . . . 66
C170 SeqStart operator dialog . . . . . . . . . . . . . . . . . . . . . . . . 69
Operator actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Sequence overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
How to proceed in the event of a failure . . . . . . . . . . . . . . . . . . . 85
The stepwise processing of industrial processes: This is the potential that Plant
Liqu iT provides. The basis here are the so-called sequences with which you
can realize technological process sequences.
A sequence is a series of steps, each of which contains the activations and
transition conditions.
Recipes
Recipes specify which process steps are used, the order of the steps, and their
parameters and setpoints. Step parameters and step-independent parameters
of the production plant are available as process parameters. Step parameters
and recipes together specify the technological execution.
Sequences
The SEQ class is used for the step execution control and so forms the funda-
mental component for the image of an industrial process. An execution logic in
the simplest case:
Recipes
Procedures Technological execution,
Unit procedures Process setpoints
Transitions
Transitions
Transitions
...
Transitions
Transitions determine the conditions with which an execution changes from one
step to the next step (transition conditions).
Table of contents
1 Fundamentals................................................................................................................................ 5
1.1 Process screens in the Operation Manager .......................................................................... 6
1.2 Multi-level operating concept................................................................................................. 7
1.2.1 Process screen: Representation of the sequence using control elements ................ 7
1.2.2 Operator dialog: Detailed information and control .................................................... 8
1.2.3 Sequence overview: Sequences in shared display................................................. 10
1.3 Safety information ............................................................................................................... 11
1.3.1 Manual operating mode ......................................................................................... 11
1.3.2 Simulation operating mode ................................................................................... 13
1.3.3 Manual selection of the next process step.............................................................. 14
1.4 Availability of functions........................................................................................................ 15
1.5 Sequences: Background information................................................................................... 16
1.5.1 Execution of a sequence ........................................................................................ 16
1.5.2 Operating capabilities............................................................................................. 18
8 Sequence overview..................................................................................................................... 82
Glossary ...................................................................................................................................... 87
Index ............................................................................................................................................ 88
1 Fundamentals
Example
Control element as compact representation
Further information: 2.1 Sequence status as symbol [} P. 19]
Further information
Structure and use of process screens:
Bedienung ║ Produktion
Bedienung ║ Automatisierungsklassen
Operator dialog of the C160 SEQ class in the standard view (example)
Further information about the structure and method of operation of the standard
view: 3.2 Standard view [} P. 25]
From the standard view, you can call the extended operator dialog. The ex-
tended operator dialog displays all parameterized values for the sequence.
Monitor the details for the execution of a sequence (e.g. execution, actual
values)
Set manual values (e.g. setpoints)
Intervene in the execution of a sequence to convert the configured specifi-
cations or rectify malfunctions.
Operator dialog of the C160 SEQ class in the extended view (example)
Further information about the structure and method of operation of the extended
view: 3.4 Extended view [} P. 35]
Further information about the structure and method of operation of the se-
quence overview: 8 Sequence overview [} P. 82]
Availability
The sequence overview can be part of the process screen.
Furthermore, the sequence overview is available as a dialog window at the fol-
lowing places:
Tool Invocation
Configuration Man- Server | Area-related diagnostics and services
ager | SEQ/PHC overview
Operation Manager Diagnostics | Sequences and Operations
Background
Method of operation
Depending on the configuration, the manual operating mode can bring the plant
into a critical state.
Example
The Manual operating mode should typically be configured so that the auto-
matic control of the sequence is interrupted immediately.
This means:
The attained control state of the aggregate is retained (example: a currently
opened valve remains open; currently running heating operations continue).
If the operator does not manually continue to control the plant, damage can
occur to the plant, e.g. because of over-heating.
Invocation
You can activate the Manual operating mode in the following operating ele-
ments:
Operator dialog for the sequence:
Further information: 3.2.2 Buttons [} P. 29]
Sequence overview:
Further information: 8 Sequence overview [} P. 82]
Danger
Safety recommendations
Use the Manual operating mode only:
When you have been instructed with which consequences the operating
mode has for your plant and which special dangers result.
When you have received the explicit authorization to control the sequences
in the manual operating mode.
Configuring engineers
Ensure that the passive safety mechanisms in the plant control prevent dan-
gers in the Manual operating mode (e.g. locks).
Administer the user groups so that the manual operating mode is disabled
for unauthorized operators.
Background
Method of operation
The Simulation operating mode allows you to configure a plant. In the simula-
tion mode, you can execute a sequence without the active safety mechanisms
in normal operation.
The following mechanisms are deactivated:
The UserHold signal is bypassed.
The messages configured as an alarm.
Note: System alarms will still be displayed.
Invocation
You can call the Simulation control mode in the standard operator dialog.
Further information: 3.2.2 Buttons [} P. 29]
Danger
Safety recommendations
Use this function only
When you have been instructed with which consequences the operating
mode has for your plant and which special dangers result.
When you have received the explicit authorization for this type of sequence
control.
during the configuring phase (when the process control engineering is not
yet connected to the plant).
During the commissioning, it can be necessary to use the Simulation oper-
ating mode even when a plant is already connected. This, however, can
only be done by configuring engineers who intimately know the plant
process.
Configuring engineers
Administer the user groups so that the simulation control mode is disabled
for non-authorized operators.
Background
Method of operation
In the operator dialog, you have the possibility to manually select the process
operations permitted for a sequence.
Further information: 7.1 Select procedure/recipe, order and batch number
[} P. 73]
Danger
Use in the normal plant operation can cause injury to persons and
material damage
With this function it is possible to bypass the normal execution of a sequence.
This means you can also produce states that in normal plant operation can
cause damage to the plant or even injury to persons.
Safety recommendations
Use this function only
When you have been instructed with which consequences the operating
mode has for your plant and which special dangers result.
When you have received the explicit authorization for this type of sequence
control.
During the configuring phase (when the process control engineering is not
yet connected to the plant).
In emergencies.
During normal plant operation, the use of this function for test purposes is con-
ceivable. This requires, however, intimate knowledge of the plant process.
Configuring engineers
Administer the user groups so that this function is disabled for non-autho-
rized operators.
Access rights
If the rights management for Plant iT is used to control your plant, the user
group to which you belong determines which actions you can perform in con-
junction with a sequence.
Normally, not only configuring engineers, but also technical specialists, such as
shift managers and plant operators, have full access rights. Their access rights
can be administered in dedicated user groups.
Sequence status
In addition to the access rights, execution-related conditions determine which
actions in conjunction with a sequence are currently possible. These include:
The status of the sequence.
Example: You can only start a sequence when it is in the Idle or Completed
status. If this is not the case, the Start button in the operator dialog will not
be available.
Further information about the sequence status: 1.5 Sequences: Background
information [} P. 16]
Releasing the sequence.
Example: You want to start a sequence for which a start condition has been
configured, e.g. the preselection of a recipe. You cannot start the sequence
unless you have selected a recipe. Also in this case, a symbol indicates the
missing enable.
Operating mode
You can operate sequences in two operating modes:
Operating Description
mode
Automatic In normal operation, you operate the sequences in the Automatic op-
erating mode. Special features of this operating mode:
͟
The sequence can be started (automatically).
͟
The transitions run automatically.
Manual For interventions in the pre-specified process definition (malfunction,
test runs), you can switch the sequences into the Manual operating
mode.
The specific system behavior of the Manual operating mode depends
on the project-specific implementation.
The following properties frequently apply to this operating mode: You
must perform all activations and transitions of the plant manually us-
ing the operator dialog of the objects.
Observe the special safety notes for this operating mode in 1.3.1
Manual operating mode [} P. 11]
Further information
Basic information about the technical concept of the sequences:
Projektierung ║ Schrittketten
Standard execution
The sequence is in idle (Idle status).
You open the operator dialog of the sequence and select a recipe.
You start the sequence using the Start button.
The sequence is in the Running status and processes the individual steps
specified by the recipe.
Note: Sequences can also be started automatically by programming the
PLC.
When the last step has been performed, the sequence switches to the com-
pleted status.
You can restart the sequence.
Diagram
Cmd: Start
Held
Cmd: Restart or
Running
Cmd: Resume
Paused
Cmd: Reset
Step is active
Aborted
Complete
Running status
If a sequence is in the Running status, you can intervene in the execution
process in the following manner:
You can stop or pause the sequence. From the resulting Held or Paused
status, you can directly set the sequence back into the Running status.
You can set the sequence into the Aborted or Completed status.
If you now want to start the sequence, you must first reset it.
This chapter contains information about the structure and the operation of the
control elements that represent the sequences in the process screen of the
plant.
Content
Displays the current status of the sequence.
Further information about the sequence status: 1.5 Sequences: Background in-
formation [} P. 16]
Representation
A symbol that dynamically changes its representation depending on the current
sequence status will be displayed.
Possible representations:
Color Status Status when symbol flashes
White Idle
Green Running Starting
Pink Paused Pausing
Yellow Held Holding
Blue Stopped Completing
Dark blue Aborted Aborting
Light blue Finished
Operation
Left-click on the symbol to open the operator dialog of the sequence.
Further information: 2.3 Detailed information as text [} P. 23]
Content
The window element displays a fixed set of detailed information about a se-
quence, e.g. status, operating mode, messages.
Representation
Window element in the process screen
The element can occur in the following representations in the process screen:
Seq Status Display visualizes the status, the order, recipe and step data, oper-
ator requests and messages.
When Seq Status Expander is used, only the status is always visible. You can
also display the order, recipe and step data, operator requests and messages.
Operation
A click on the window opens the operator dialog for the sequence.
Further information: 2.3 Detailed information as text [} P. 23]
Structure
1
2 6
3
4 7
5
Legend
Item Description
1 Shows the current status of the sequence (status line).
Depending on the status, additional symbols are displayed at the left- and
right-hand side of the status designation.
Further information: 3.2 Standard view [} P. 25]
2 Shows the selected order and batch number.
Item Description
3 Shows the designation of the currently selected procedure or the currently
selected recipe.
4 Shows the designation of the step currently being processed.
5 Shows the current step runtime of an active sequence.
Form of the display: [dd] hh:mm:ss
6 Read operator request, answer and acknowledge
7 Acknowledge failures
Content
Displays detailed information for a sequence selected by the project engineer,
for example:
Name of the currently processed process operation
Name of the currently processed recipe
Text of a pending user request
Status information as text
Status information as symbol
Representation
Text line
Symbol
Example
This chapter contains information about the structure and the operation of the
operator dialog for objects of the C160 SEQ class.
Further information
Operating concept and availability: 1.2.2 Operator dialog: Detailed information
and control [} P. 8]
Basic structure of the operator dialogs:
Bedienung ║ Automatisierungsklassen
How to proceed
1. Click the layout control element of the sequence in the process screen.
Further information: 2 Representation in the process screen [} P. 19]
3
4
5
6
8
9
10
Standard view of the operator dialog for the C160 SEQ class
Item Description
1 Name and designation of the sequence
2 Current status of the sequence (status line)
Depending on the status, different symbols are displayed at the left- and
right-hand side of the status designation.
Further information: 3.2.1 Status line [} P. 27]
3 Order
Currently selected order number
If the sequence is in the Idle or Completed status, you can select the re-
quired order and batch number.
Further information: 7.1 Select procedure/recipe, order and batch number
[} P. 73]
Link: Opens the context menu with links to the Order list and Order
archive editing windows. The order archive can be selected only if it con-
tains entries for the order or the sequence.
4 Batch
Currently selected batch number
Item Description
If the sequence is in the Idle or Completed status, you can select the re-
quired order and batch number.
Further information: 7.1 Select procedure/recipe, order and batch number
[} P. 73]
5 Procedure / recipe
Designation of the currently selected procedure or the currently selected
recipe
If the sequence is in the Idle or Completed status, you can select a recipe.
Further information: 7.1 Select procedure/recipe, order and batch number
[} P. 73]
Link: Opens a context menu with links to the Recipes and Procedures
editing window. Recipe can be selected only if a recipe is loaded.
6 Operation
Current step number and the designation of the active process operation
Provided you have the appropriate access rights, you can directly select the
possible steps for test or diagnostic purposes.
Further information: 7.1 Select procedure/recipe, order and batch number
[} P. 73]
Link: Opens the automation object (C161 PROP) in the Configuration Man-
ager.
7
Opens detailed information about the order, procedure and operation
Item Description
Only if a recipe is selected: Shows the material necessary to complete the
recipe
Link: Opens the Materials editing window
FIFO
If FIFOs are used: Shows the currently used tank preselection
Link (left): Opens the FIFO object in the Configuration Manager
(right): Opens the operator dialog of the associated tank farm object
(right): Opens the operator dialog of the FIFO object
Note
A sequence can only be started in the Idle status and in the Completed status.
Further information about the sequence status: 1.5 Sequences: Background in-
formation [} P. 16]
3.2.2 Buttons
You can use the following buttons in the standard view of the operator dialog to
control sequences:
Legend
Buttons Description
Acknowledge fail- Sends the Acknowledge command to the PLC.
ure The Alarm status display displayed in the ProDlgSeqStatus con-
trol and in the operator dialog is hidden. Prerequisite: No alarm
condition is satisfied.
Provided at least one alarm condition is satisfied, the Alarm sta-
tus display remains visible.
Project-specific possibilities
The other system behavior for the Acknowledge command de-
pends on the project-specific implementation. The following ac-
tions are often initiated for the command:
͟
Delete all saved messages when the Delete messages
when acknowledged checkbox has been activated during the
configuring of the sequence (parameterization dialog, Parame-
ters tab).
͟
If the step monitoring time has expired, it will be reset.
The command can also be used in the programming. Example:
The Acknowledge command automatically restarts the se-
quence.
Show assigned When sequence with OCM: The operator dialog opens the used
OCM object control matrix (OCM).
The OCM operator dialog can be used, for example, to diagnose
OCM errors.
Note:
The button flashes red when the assigned object control matrix re-
ports an error.
Operator prompt / When the status line displays the Operator prompt symbol:
step selection re- Opens a dialog with the text of the pending operator prompt.
quested
The information dialog can contain different buttons (e.g. Yes, No)
that you can use to respond to the operator prompt.
If no operator prompt is pending, the button is deactivated.
Editing an order Opens the Order processing dialog window with the order pa-
rameters.
Further information: 7.1 Select procedure/recipe, order and batch
number [} P. 73]
Next step Activates the manual switch to a technologically-permitted next
step.
Prerequisite: Sequence in the Running, Paused or Held status
Buttons Description
If only one possible subsequent step is configured, the sequence
switches automatically to the next step. If several subsequent
steps are possible, a selection dialog appears in which you can
select the required next step.
Maintenance mode Switches the sequence to maintenance mode and back.
You cannot operate the sequence again in active maintenance
mode.
Prerequisite: Sequence in the Idle, Aborted or Completed status.
Switch operating Switches between the Automatic and Manual operating modes.
mode To manually correct deviations from the planned status (e.g. for
the failure correction), you can switch sequences to the Manual
operating mode. The specific system behavior of the Manual op-
erating mode depends on the project-specific implementation.
Observe the special safety notes for this operating mode: 1.3.1
Manual operating mode [} P. 11].
Method of operation
In the Manual operating mode, you must normally perform all acti-
vations of the plant manually using the operator dialog of the ob-
jects. In general, all objects for automation classes that belong to
the manual group of the sequence can be controlled manually.
You must also manually initiate transitions in the Manual operat-
ing mode.
Switch simulation Switches between simulation and normal mode.
In the Simulation mode, you can execute a sequence without the
active safety mechanisms in normal operation.
Prerequisite: Sequence in the Idlestatus
Observe the special safety notes for this mode: 1.3.2 Simulation
operating mode [} P. 13]
Method of operation
The following mechanisms are deactivated:
͟
The UserHold signal is bypassed
͟
The messages configured as alarm
Note: System alarms will still be displayed.
Start Parameter release required
Buttons Description
The button is not active in all other states (e.g. Running).
Restart Restarts the current step of the sequence.
Prerequisite: Sequence in the Held or Paused status
The button is not active in all other states (e.g. running).
Pause Sets a running sequence into the Paused status.
Prerequisite: Sequence in the Running status
Aggregates and time monitoring are sometimes held in the
Paused status.
Hold Sets a sequence into the Held status.
Prerequisite: Sequence in the Running or Paused status
Aggregates and time monitoring are sometimes held in the Held
status.
Complete Switches off the sequence.
Prerequisite: Sequence in the Running, Paused or Held status
Reset Resets the sequence to the Idle status. The order data is re-
tained.
Prerequisite: Sequence in the Aborted or Completed status.
Reset and delete Resets the sequence to the Idle status. The order data is deleted.
order data Prerequisite: Sequence in the Aborted or Completed status.
Further information
Operator dialog for the object control matrix:
Detail view of the operator dialog for the C160 SEQ class
Parameterized objects
The detail view shows in the lower area the following identifiers for the parame-
terized sequence:
Designation Description
Class Class number and designation of the automation class
Link: Opens the class definition of the C160 SEQ class in the Config-
uration Manager.
Station Number and designation of the PLC in which the programs for the
current sequence run
Link: Opens the configuration of the station parameters in the .Config-
uration Manager
Record Record number and the designation of the current sequence object
Link: Opens the configuration of the sequence object in the .Configu-
ration Manager
Extended view of the operator dialog for the C160 SEQ class
Legend: Tabs
At the first level, the extended operator dialog is divided into the following tabs:
Tab Description
Execution sequence Graphical representation of the steps and the step-related opera-
tion.
Details are shown by clicking a step.
Further information: 3.4.1 Execution tab [} P. 37]
Parameter of the ac- Display and edit the setpoints and the transitions of the current
tive step step.
Prerequisite: Sequence in the Running, Paused or Held status
Further information: 3.4.2 Active step parameters tab
[} P. 43]
Process parameters Display the recipe parameters and equipment parameters as
well as their values.
The recipe parameters refer to the order, the procedure or the
recipe.
The equipment parameters refer to process unit, but not to the
order, procedure or recipe. They are permanently assigned to the
sequence.
Tab Description
Further information: 3.4.3 Process parameters tab [} P. 44]
Inputs Display and correction of the binary multi-function inputs of the
sequence.
Further information: 3.4.4 Inputs tab [} P. 46]
If you select a step in the graphical representation, the Step parameters tab
displays all step-related setpoints and actual values:
Step functions (times, counters, limit values)
Step times (monitoring time and runtime)
Step setpoints
You can change step setpoints for active and non-active steps.
Note
The values shown on the Step parameters tab are current only when the
selected step is active.
Legend
Dialog element Description
Table columns
Number Number of the step function or of the step setpoint
Designation Designation of the step parameter
Setpoint Setpoints currently set for the step parameter
If you have the appropriate access rights, you can change the values
manually.
͟
If step setpoints are changed manually while the sequence is in
a step, the changed values will be included in the recipe buffer
and used further when the sequence returns to this step after a
step change.
or
Note:
When a recipe is reloaded, the initial values from recipe, procedure
or order are used.
Note for the project engineer:
You can specify the specific format of the setpoint in the configura-
tion.
Actual value Current actual value of the step parameter
(Displayed only when the currently active step is selected)
Unit The unit in which the step parameter is specified
Expired Shows whether the step parameter has expired
(Displayed only when the currently active step is selected)
Active Shows whether the step parameter is active
(Displayed only when the currently active step is selected)
Buttons
Refresh Refreshes the displayed values
(Displayed only when the currently active step is not selected)
Legend
Dialog element Description
Transition name Designation of the transition
Transition target The step processed next when the transition condition is satisfied
Further information
3.4.1.1 Step parameters tab [} P. 38]
3.4.1.2 Tabs for transitions [} P. 41]
Legend
Dialog element Description
Table columns
Number Consecutive number of the process parameter (specified for the con-
figuration)
Designation Designation of process parameter
Setpoint Currently set setpoint
Setpoints (recipe-independent and recipe-dependent) are reloaded at
the step begin.
or
The cell is empty for pure actual values.
Actual value Current actual value from the process cell
The cell is empty for pure setpoints
Unit The unit in which the process parameter is specified
Active Indicates whether the process parameter is active
Expired Indicates whether the process parameter has expired
Value type Type of the process parameter.
͟
Option (binary parameter, e.g. Yes/No)
͟
Value in the Integer (number, enumeration, bitmask) or Float for-
mat
͟
Function (times, counters, limit values)
Only in the Freely selectable view
Category Category of the process parameter
Last error Display of an error when the reading of setpoint, actual value or hys-
teresis in the PLC failed. If nothing is displayed here, the function re-
sult is valid.
Name Name of the process parameter
Upper limit Upper limit of the parameter value (if configured)
If no upper limit is configured, 0 is displayed.
Lower limit Lower limit of the parameter value (if configured)
If no lower limit is configured, 0 is displayed.
Buttons
Accept inputs Accepts the changes.
or
The sequence uses immediately the values you have set. At sequence end, the
fixing will be automatically revoked by the sequence logic in the PLC.
Legend
Column Description
Number Consecutive number of the input signal
Designation Designation of the input signal
Actual value Activated = Input signal is set manually.
Force: 0 Activated = Value of the input signal in the PLC is False (0).
Force: 1 Activated = Value of the input signal in the PLC is True (1).
Column Description
Number Consecutive number from the parameterization of the object in the
Configuration Manager
Name Variable name of the object
Link: Opens the operator dialog of the selected object
Designation Designation of the object
Class Class number of the associated automation class
Record Record number of the object
Station Number and designation of the PLC in which the object is configured
Tip
For a wide range of assigned automation objects, use the Find and Filter op-
tions of the table.
Further information: 7.3 Adapting the display of the Object parameters tables
[} P. 76]
Note
Do not insert the same tank twice directly below itself.
You can insert the tank in the next but one row.
Example of a valid FIFO:
Tank A
Tank B
Tank A
Legend
Dialog element Description
Columns
No. Position of the tank object.
Object Designation of the tank object
The selection list opens the tank selection dialog in which a
tank object can be assigned. Locked tank objects are indicated
in the tank selection dialog with the following symbol.
This dialog opens in the extended view of the FIFO operator dialog on the Op-
erator control and monitoring tab when the selection list in the Ob-
ject column is opened.
The dialog displays the configured tank objects. Locked tank objects are identi-
fied with the symbol and cannot be assigned. The Error message column
shows the reason for the lock.
Tank-selection dialog
The display for locked tanks, the calculated and the measured quantity depends
on the configuration of the global Liqu iT settings.
Further information
Current pending messages in the Operation Manager
Bedienung ║ Produktion
Bedienung ║ Recherche
Legend
Buttons Description
Accept inputs Accepts and stores the new note or the changes for a note
Legend
Dialog element Description
Table columns
Designation Parameterized status properties of the automation object (ob-
ject status)
Value Current online values of the object status in the PLC
Views for sorting in tables
According to structure Object parameters are displayed in the order in which they
were defined for the configuring.
According to category Object parameters are grouped according to the configured
categories (provided an appropriate grouping was specified
during the configuring).
Freely selectable Object parameters can be sorted, filtered or grouped by user.
In this view, the following options are available:
͟
Search window
The text input restricts the display of the parameters in the
table accordingly. Filtering affects the Label column
͟
Table editor (via context menu in the column header) with
the following options:
͟
Alphabetical sorting
͟
Grouping according to the associated column
͟
Column editor
͟
Filter editor
Further information: 7.3 Adapting the display of the Object pa-
rameters tables [} P. 76]
Legend
Dialog element Description
Table columns
Designation Parameterized properties of the automation object (object pa-
rameters)
Value (DB) Parameter values stored in the database
Value (PLC) Current online values of the object parameters in the PLC
Options for editing the parameters (appropriate access rights required)
Edit data Allows editing the database values.
Online Updates the changes online, i.e. the values are also changed
directly in the PLC.
Prerequisite: The Edit data option is activated
Buttons
Saves changes made to the parameter values in the database.
If the Online option is activated, the changes are also trans-
ferred to the PLC.
4 Operator dialog
In the C164 SeqFIFO operator dialog, you can monitor the status of the FIFO
object, display detailed information, assign or move tanks or delete the assign-
ment.
Standard view
The assigned tank objects and their status are displayed in the standard view.
You can acknowledge pending failures, assign tanks, move or delete the as-
signment.
Note
Depending on the configuration, certain functions in this operator dialog cannot
be accessed, e.g. a restriction of the tanks to be used.
Legend
Dialog element Description
Positions 1 - 4 Position of the tank object and designation of the assigned
tank object (when assigned)
A tank object can be assigned via the selection list. A
changed assignment must be confirmed:
Preselection +1 Removes the current tank objects from the FIFO and
moves the following tank up by one position.
Delete all FIFO entries Deletes the assignments to the selected tank objects in all
positions.
Detail view
The detail view shows for the tank objects the messages that indicate the failure
reason (when present). The links allow you to open the operator dialogs of the
tank objects or the configuration of the FIFO object in Configuration Manager.
Legend
Dialog element Description
(Tank objects) Display the assigned tank objects and messages that indicate the
failure reason (when present).
Link: Opens the operator dialog of the associated tank object
Legend: Tabs
The extended operator dialog is divided into the following tabs:
Tab Description
Operator control and Display the tank objects and edit the positions
monitoring Further information: 4.1.1 Operator control and monitor-
ing tab [} P. 62]
Note
Do not insert the same tank twice directly below itself.
You can insert the tank in the next but one row.
Example of a valid FIFO:
Tank A
Tank B
Tank A
Legend
Dialog element Description
Columns
No. Position of the tank object.
Object Designation of the tank object
The selection list opens the tank selection dialog in which a
tank object can be assigned. Locked tank objects are indicated
in the tank selection dialog with the following symbol.
Tank-selection dialog
The display for locked tanks, the calculated and the measured quantity depends
on the configuration of the global Liqu iT settings.
An object of the C167 CmdAll class allows one of the following commands to be
sent concurrently to several automation objects of other classes:
Acknowledgment
Automatic
Simulation On
Simulation Off
The command is sent to all automation objects when the Activation attribute in
the parameter record receives a 1.
Standard view and detailed view of the operator dialog for the C167 CmdAll class
Standard view
Legend
Dialog elements Description
Activation Shows the process data or the automation object interconnected
to the Activation parameter.
Detail view
Legend
Dialog element Description
Objects to which the Table with all automation objects to which the collective com-
class command is mand is sent.
sent Link: Opens the operator dialog of the associated automation ob-
ject The operator dialog can be used to check whether the auto-
mation object has received the command.
Extended view
Legend: Tabs
Tab Description
Messages Display all current messages for the object
Independent of the project-specific implementation, such mes-
sages include system messages and the user messages issued
in the message system.
Further information: 3.4.7 Messages tab [} P. 52]
Note Display or input notes for the object
Further information: 3.4.8 Note tab [} P. 54]
Tab Description
An object of the C170 SeqStart class can be used to start a sequence (target
sequence) automatically with predefined transfer parameters or manually from
the operator dialog.
Typical transfer parameters, such as order number or batch number, are taken
either from the source sequence or from the parameterization of the C170 Se-
qStart object.
Standard view and detailed view of the operator dialog for the C170 SeqStart class
When the target sequence is started, the recipe is first determined.
If no unique recipe could be found for the start (and the Start if the recipe/ma-
terial is not unique = No parameter is set), the operator request status is indi-
cated in the operator dialog of the C170 SeqStart object (also in the process
screen).
How to proceed
To assign a recipe in the operator request status:
1. Open the operator dialog of the C170 SeqStart object.
The operator request status is indicated in the status line of the operator
dialog.
2. Select from the selection list in the Recipe field the recipe with which the
target sequence should be performed.
3. Click the Accept entries button.
The selected recipe is loaded. The idle status is indicated in the status line
of the operator dialog.
4. Click the Start target sequence with recipe button.
Standard view
Buttons Description
Acknowledge fail- Acknowledges a failure
ure Marks all pending messages as read and closed.
Idle The C170 SeqStart object is waiting for the start command.
Detail view
Buttons Description
Display details Opens a dialog with further details about the displayed element/
object.
Extended view
The extended view is divided into the following four tabs:
Symbol Description
Messages
Shows all current messages for the object
Independent of the project-specific implementation, such messages in-
clude system messages and the user messages issued in the signaling
system.
Symbol Description
Note
Saves the notes for the object.
In the Note tab, you can enter information for the object for yourself or
other operators (e.g. maintenance personnel).
To save entries: Click the OK button.
Status
Shows the current status information for the object
You can choose between various views.
Parameterization
Shows the parameterization of the object from the Configuration Manager
If you have the appropriate access rights, you can directly edit the param-
eterization.
Further information
Bedienung ║ Automatisierungsklassen
7 Operator actions
How to proceed
1. Click the Order processing button.
Accept button
Prerequisites
The sequence is currently in one of the following states:
Idle
Running
Paused
Completed
Held
How to proceed
1. Click the Operation field.
A list of the process operations configured in the selected recipe appears
below the selection field.
2. Select the required entry.
3. If you do not want to accept the input, click the Discard change button.
4. If you want to accept the input, click the Accept change button.
ð Depending on the current status, the sequence will continue the processing
with the selected process operation.
Note
This function is normally enabled only for administrators.
Attention!
Process cell damage
Use in the normal plant operation can cause injury and material damage
With this function it is possible to bypass the normal execution of a sequence.
This means you can also produce states that in normal plant operation can
cause injury or damage to the plant.
Observe the special safety notes for this function:
1.3.3 Manual selection of the next process step [} P. 14]
ð The selected option acts on the column that you called in the context menu.
Depending on the previously set options (e.g. grouping), further options may be
available in the context menu.
The following table provides details of the editing options via the context menu:
Editing option Description
Sort
Sort ascending Sorts the column alphabetically, in ascending sequence from A to
Z
The sequence in the remaining table columns changes according
to the sorting in the selected column.
The symbol indicates that the column is sorted in ascending
sequence.
Click the symbol to sort the column in descending sequence.
Sort descending Sorts the column alphabetically, in descending sequence from Z
to A
The sequence in the remaining table columns changes according
to the sorting in the selected column.
The symbol indicates that the column is displayed in descend-
ing sequence.
Click the symbol to sort the column in ascending sequence.
Remove sorting Revokes the deployed sorting
The column entries are displayed again in the sequence specified
for the original parameterization of the automation object.
Group
Group according to Removes the column from the table and shows instead the (previ-
this column ous) column entries
Display grouping Activates the grouping field (a free space between the search field
field and the table header)
You "relocate" a table column in this grouping field with drag-and-
drop. It is then no longer displayed as column in the table, but
rather as collapsible/expandable group.
Adapting the column count and column width
2 3 4
1 Logical operation
2 The table column for which the condition applies
3 Comparison operator
4 Value or value range (manual input)
To define a filter condition, the following logical operators and comparison oper-
ations are available:
You can define several conditions and link them with each other in the Filter Ed-
itor.
To add a new condition: button or + key.
8 Sequence overview
You can restrict the list to sequential controls that belong to a specific PLC or
object list.
Once a sequential control has been selected in the list, the following commands
are available in the toolbar depending on the status of the sequential control
and the configuration (unavailable commands are grayed-out):
Legend
Button Description
Controller
Start Starts the selected sequential control.
Prerequisites:
͟
The sequential control is currently in the Idle or Completed
status.
͟
The sequential control is released.
If the sequence is not enabled, this is indicated with the
symbol in the status line.
Resume Sets the selected sequential control into the Running status.
Prerequisite: The sequential control is in the Paused or Held
status.
Pause Sets the selected sequential control into the Paused status.
Aggregates and time monitoring are sometimes held in the this
status.
Button Description
Prerequisite: The sequential control is in the Running status.
Hold Sets the selected sequential control into the Held status.
Aggregates and time monitoring are sometimes held in the this
status.
Prerequisite: The sequential control is in the Running or
Paused status.
Abort Aborts the selected sequential control without delay.
To restart the sequential control, you must place it in the Idle
status.
Next step Switches the selected sequential control to the next step.
This command is not relevant for phase controllers.
Prerequisites:
͟
The flag required to enable the transition to the next step or
jump target is set in the assigned procedure.
͟
The sequential control is in the Running status.
Restart Restarts the step of the selected sequential control currently
being processed.
This command is not relevant for phase controllers.
Prerequisite: The sequential control is in the Paused or Held
status.
Complete Completes a running sequential control.
Prerequisite: The sequential control is in the Running,
Paused or Held status.
In the event of a stop ("smooth abort"), a run-down time can be
specified in the configuration in which the currently processed
step is stopped in a controlled manner.
To restart the sequential control, you must place it in the Idle
status.
Reset Sets the selected sequential control into the Idle status.
This command is not relevant for phase controllers.
Prerequisite: The sequential control is in the Aborted or Com-
pleted status.
Operation
Open operator dialog Opens the operator dialog for one of the following control ele-
ments of the selected sequential control.
Operator dialog for the sequence or the opera-
tion
͟
Opens the operator dialog for the selected sequential con-
trol.
Operator dialog for the object control matrix
(OCM)
͟
Opens the operator dialog for the object control matrix of
the selected sequential control (when present).
FIFO operator dialog <n>
͟
Opens the operator dialog for one of the FIFO objects of the
selected sequential control (when present).
Acknowledge failures Sends for the selected sequential control the Acknowledge
command to the PLC.
Button Description
The other system behavior for the Acknowledge command
depends on the project-specific implementation. The following
actions are often initiated for the command:
͟
Delete all saved messages when the Delete messages
when acknowledged checkbox has been activated during
the configuring of the sequential control.
͟
If the step monitoring time has expired, it will be reset.
͟
Faults for FIFO objects are also acknowledged automati-
cally.
Operator request Displays the operator request for the selected sequential con-
trol and permits it to answer.
The button is deactivated if no operator request is pending.
Manual Switches for the selected sequential control between the Man-
ual and Automatic operating modes.
To manually correct deviations from the planned status (e.g.
for the failure correction), you can switch a sequential control
to the Manual operating mode. The specific system behavior
of the Manual operating mode depends on the project-specific
implementation.
Automatic Switches for the selected sequential control between the Man-
ual and Automatic operating modes.
Edit
Copy the table Copies the overview content to the clipboard.
Alarm pending. Possible causes: Acknowledge alarm using the following but-
͟
Sequence message with Alarm profile ton:
(red background)
͟
System alarm
If the alarm remains: Check the messages
and clarify the technological cause
Glossary
Automation class are also process units. Pipes and fittings can be
grouped to form transfer units, a special type of
Automation classes are used as a solution for
process units.
control- or process-related tasks. Such classes
are libraries for the PLC and ready-to-use PC
modules that permit recurring requirements in a Recipe
production plant to be solved without requiring Recipes specify the technological execution se-
coding in the PLC and in the PC but rather only quence in the production process. The execu-
by parameterization. Examples of automation tion sequence includes which process steps are
classes (sensors, actuators and logic func- used, the sequential order of the steps, and
tions): valves, motors, transmitters, controllers their parameters and setpoints.
Order
An order in process technology is used to pro-
duce a defined quantity of a product.
Process engineering
Process engineering is the engineering disci-
pline concerned with the planning and the oper-
ation of material-converting production plants.
Process unit
A process unit is a technical equipment of a
process engineering plant (e.g. machine, appa-
ratus, device). Process units are instances of a
process unit class. They are always assigned to
a process cell. Passive apparatus (e.g. boiler)
Index
C
C160 SEQ operator dialog 25
C164 SeqFIFO operator dialog 58
C167 CmdAll operator dialog 66
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Fax: +49 9132 777-150 brw_op_Sequence_SI_en.pdf
E-mail: info@proleit.com Edition from 17. December 2018
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