MALAYSIA

Smart Factory
Solutions

Efficient Manufacturing Process

Digitized Measuring Processes
100% Documentation
 - Fast and ergonomic operation - Manual measurement and setting of standard tools
- Design appropriate for the shop floor - Quick and easy operation
- Simple, touchless measuring - Solution for small and medium lot sizes

»smileCompact« »smile pilot 1.0«

Robust, easy to operate, and built appropriately for »smile / pilot 1.0« is the perfect profes-
shop floor use, »smileCompact« allows companies sional introduction into the world of tool
to get started quickly with professional tool presetting and presetters and measuring machines, and with an
measuring. »smileCompact« can be used directly on the shop unbeatable price-performance ratio. Designed and
floor beside the CNC machine or in a production island, and is developed in-house, the new ZOLLER »pilot 1.0«
a flexible and space-saving option. image processing technology is equipped with
high-quality features and offers all default measur-
ing functions, such as longitudinal and transverse
dimension, radius, two angles, and radial run-out.

ZOLLER »pilotStarter« image pro- Fast tool selection

cessing software provides all from the favorites list
functions needed to preset and (here measuring a side
measure standard tools. milling cutter) User-friendly ZOLLER image processing »pilot 1.0« Projector function and cutting edge inspection

Technical Specification Travel Range Z-Axis Travel Range X-Axis Maximum Measurable Maximum Measurable Technical Specification Travel Range Z-Axis Travel Range X-Axis Maximum Measurable Maximum Measurable
Tool Diameter Snap Gauge Diameter Tool Diameter Snap Gauge Diameter

»smileCompact« 350 mm 160 mm 320 mm 0 mm »smile 420« 420 / 600 / 800 mm 210 mm 420 mm 100 mm*

»smile 620« 420 / 600 / 800 mm 210 mm 620 mm 100 mm*

Subject to technical modifications. The depicted machines may include options, accessories, and control variants.

*Selecting „tool inspection“ reduces the maximum snap gauge to 70 mm.

Subject to technical modifications. The depicted machines may include options, accessories, and control variants.
 - Unique touch-screen operating technology - Flexibility due to the modular design and software
- Simple operation - Accurate and capable
- Adaptable software interface for individual requirements - Available with tool inspection

»smile pilot 2 mT« »smile pilot 3.0«

Intuitive operation using touch screen: »pilot 3.0« fulfills all manufacturing
»pilot 2 mT« focuses on the essential func- needs and despite its comprehensive
tions which are important for the tool presetter and performance profile it is most importantly: user
measuring machine. The clear structure without friendly. Discover the easy access to the world
pop-ups and submenus allows easy customizable of tool measurement via the menu buttons of
use of the measuring machine control. It‘s easy: the start menu and gain a first impression of
just slide and select. the performance potential of »pilot 3.0«.

Quick and straightforward presentation of measurement results Measuring programs with photo-realistic input dialogue

ZOLLER myTouch operating technology »pilot 2 mT«

Technical Specification Travel Range Z-Axis Travel Range X-Axis Maximum Measurable Maximum Measurable Technical Specification Travel Range Z-Axis Travel Range X-Axis Maximum Measurable Maximum Measurable
Tool Diameter Snap Gauge Diameter Tool Diameter Snap Gauge Diameter

»smile 420« 420 / 600 / 800 mm 210 mm 420 mm 100 mm* »smile 420« 420 / 600* / 800*(1) mm 210 mm 420 mm 100 mm(2)

»smile 620« 420 / 600 / 800 mm 210 mm 620 mm 100 mm* »smile 620« 420 / 600* / 800*(1) mm 310 mm 620 mm 100 mm(2)

*Selecting „tool inspection“ reduces the maximum snap gauge to 70 mm. * optional
Subject to technical modifications. The depicted machines may include options, accessories, and control variants. (1) Measuring range Z axis 800 mm is only possible in combination with the table system.
(2) Snap gauge 70 mm when selecting the optic carrier standard with tool inspection.
Subject to technical modifications. The depicted machines may include options, accessories, and control variants.
 - Tools can be shrunk to at least ±10 μm accuracy - Modular design for optimum adaptation
- Only 5 seconds for shrinking - μm-precise measurement results
- All-in-one procedure - Extensive range of measuring programs

»redomatic 400« »venturion«

ZOLLER »redomatic 400« has With ZOLLER »venturion« you can measure
been especially designed for tools quickly, easily and user independent
heat-shrinking of tools to nominal length – and be prepared for every requirement in the
while at the same time presetting and future. The central database provides the ability
measuring tools of all kinds. This unique to connect the »venturion« to all stations in your
combination has a modular structure, manufacturing process: CAD, CAM, warehouse,
and is equipped with ZOLLER »pilot 3.0« purchasing and the actual machines.
image processing technology.

Induction coil Heat-shrink guidance system Automatic recognition of cutting edge shape Control-specific data output of the measured tool data

Technical Specification Travel Range Z-Axis Maximum Measurable Maximum Measurable Technical Specification Length Z-Axis Maximum Measurable Maximum Measurable
Tool Diameter Snap Gauge Diameter Tool Diameter X-Axis* Tool Diameter*

»redomatic 400« 600 mm 420 mm 100 mm* »venturion 450« 450 / 620 / 820 mm 420 / 620 mm 100 mm

»venturion 600« 600 / 800 / 1000 mm 440 / 5401 / 720 mm1 200 / 100 mm1

600 / 800 / 1000 / 1200 /

»venturion 800« 1000 / 1200 mm2 200 / 0 mm2
1400 / 1600 mm

*Measuring ranges may vary when selecting the corresponding options (e.g. DME, incident light camera, measuring probe, etc.)
1
If you select 540 or 720 mm as diameter for the X-axis, the diameter of the snap gauge is 100 mm.
2
If you select 1,200 mm as diameter for the X-axis, no snap gauge can be used.

Subject to technical modifications. The depicted machines may include options, accessories, and control variants. Subject to technical modifications. The depicted machines may include options, accessories, and control variants.

ZOLLER TMS Plus
Only available from ZOLLER: the over-
all package with TMS Tool Management
Solutions PLUS a ZOLLER tool presetter and
measuring machine, services, interfaces to pro-
gramming systems and much more. This powerful
combination is your big PLUS: for a consistent
process solution – from simple tool recording to
The team for maximum efficiency:
ZOLLER TMS Tool Management Solutions PLUS ZOLLER
presetting and measuring device »venturion«
transferring the actual data to the machine con-
trols. You only have one contact partner for your
tool presetters and measuring machines, your
software and the service. The central database
works for all modules, over the entire lifecycle of
the tool. ZOLLER TMS Plus puts you that decisive
step ahead of your competitors.
- One central tool database
- Problem-free linking of interfaces to other systems
- Perfectly integrated into the process chain
TMS Tool Management Solutions
The three software packages BRONZE,
SILVER and GOLD offer everything for the
economical organization of entire tools, individual
components and machines, effective warehouse
management and manufacturing organization.
The ZOLLER BRONZE Basic Solutions software lets
you organize your complete tools, individual com-
ponents and machines economically. The ZOLLER
SILVER Advanced Solutions software guaran-
tees you effective warehouse management and
standardized production data management with
organized tool management. The GOLD Premium
Solutions by ZOLLER maximize the efficiency of
your tool management. You have full cost control
and transparency of the process chain.
Article characteristics bar according to DIN4000 Stock management
 - Reduction of search times and “hidden stocks”
- Circulation check and warehouse transparency
- Manufacturing and planning safety

»toolOrganizer« Tool Cabinet »keeper« Tool Cabinet, Workbench

and »autoLock« Storage Cabinet
The search for complete tools, tool The »keeper« tool cabinet, in combination
components or accessories can be with »quickPick« control software, ensures
very time-consuming – time you can save transparent output and transparent inventory con-
when you work with the ZOLLER tool cabinet trol of complete tools and adapters used in your
»toolOrganizer«. No depositing of tools in production process. The »autoLock« is a storage
incorrect places, no machine downtimes due cabinet for securely storing items like hand tools,
to missing tools, no waste time – reliable lubricants, or measuring and inspection equipment.
orderliness and lowered costs.
Stock surface »quickPick« for quickly check-in and check-out Clear arrangement and storage of complete tools

»smile« »toolOrganizer« »keeper« Workbench »autoLock«

 Secure and Efficient
Processes with »zidCode«
- Secure, error-free data transmission
- Avoidance of machine crashes
- Very well suited for upgrading turning and milling machines

ZOLLER Identification Quickly Read in

Code »zidCode« 100% Correct Data
The efficient solution for tool identification and With the ZOLLER »zidCode«, you can save 45% of the time*
data transmission to the machine: The »zidCode« spent manually entering actual tool data into the machine
identification code developed by ZOLLER requires no controls. Input errors are also completely eliminated at the
network connection, instead transmitting data for com- same time – doing away with time-consuming follow-up work
plete tools conveniently with a QR code. With the ZOLLER and increasing process security.
»zidCode«, you can save 45% of the time spent manually
entering actual tool data into the machine controls. Input 1
errors are also completely eliminated at the same time
– doing away with time-consuming follow-up work and Example of Data Input for 6 Tools:
increasing process security.
45 %
Time savings
1 Set | Measure | Save
2
Set and measure tools on the ZOLLER presetter
04:30 min 02:30 min
and measuring machine
without »zidCode« with »zidCode«

2 Print the QR Code 4

Print actual tool data on the label, including the
QR code
In Addition, You Will Benefit From:
3 Scan »zidCode«
More flexible conversions
Scan »zidCode« label with QR code on the CNC Networkless transmission
machine, and the actual tool data is automatically Variable use on all machine tool types
entered into the correct fields on the controls of 3
the CNC machine
Video demonstrating
4 Load Tool * Time savings based on tool data input into the machine controls. To calcu- the »zidCode«
Tool can be physically loaded into the CNC machine late the total savings for your production, please contact your responsible process and potential
ZOLLER contact person. time savings
 - Simple to print labels with highly abrasion resistance - Axial and radial tool inspection
- Tool holders are reusable, no permanent label is applied - Automatic inspection and recording
- Tools are clearly and uniquely identified - Swiveling incident light camera

Tool Identification »smileCheck«

with »idLabel« »smartCheck«
With the »idLabel« ZOLLER offers the option of printing data matrix Equipped with an addition-
codes as labels, as an alternative to laser engraving on tool hold- al incident light camera,
ers. These labels offer high abrasion resistance and can only be removed »smileCheck« and »smartCheck«
with acetone. Tools are identified by reading in the data matrix code using can be used to record additional
a scanner. Tool data are saved to the inventory number in the database. tool parameters, geometry data,
and cutting contours, both radially
and axially. The LED ring light with
1 Assign Inventory Number adjustable light intensity optimally
The tool assembly assistant or the tool marker in the ZOLLER TMS illuminates the tool so that the tool
Tool Management Solutions inventory module is used to generate an contours are precisely displayed.
inventory number for the tool holder.

2 Print out QR Code

The printer prints out the inventory number on the labels as a QR
code. Under normal use, these labels last for about 6 months.

3 Adhere Label
The label is adhered to the tool holder. The adhesive surface must be
grease-free, and may need to be cleaned before adhering the label.

4 Inventory Tool Contour profile measurement »lasso«/target-actual comparison Tool analysis »metis«/circumferential measurement

Various tool holders are marked with labels. Inventory numbers can
be assigned as needed.
Technical Specification Travel Range Z-Axis Travel Range X-Axis Maximum Measurable Maximum Measurable
Tool Diameter Snap Gauge Diameter

5 Scan in Label »smileCheck« 420 / 600* / 800*(1) mm 210 mm / 310 mm* 420 mm / 620 mm* 70 mm
Scan in data on the presetting and measuring machine. The tool data
»smartCheck« 420 / 600* / 800* mm 210 mm / 310 mm* 420 mm / 620 mm* 70 mm
and measuring procedure, if necessary, are loaded automatically.

* optional
(1) Measuring range Z axis 800 mm is only possible in combination with the table system.
Subject to technical modifications. The depicted machines may include options, accessories, and control variants.
 - Universal tool inspection machine - μm-precise measurement of the cutting edge preparation
- Numerous measuring and evaluation algorithms - Mobile use
- Video microscope system with zoom optics - Contactless measurement

»pomBasic« »pomSkpGo«

The ZOLLER inspection machine The ZOLLER solution for milling tools and
»pomBasic« measures and checks reversing plates scores with 100% work-
drills, milling cutters and countersinks – shop compatibility, unlimited mobility, intuitive
in all sizes, and down to micro tools. operation and precisely traceable results. The
Compact and universal, the »pomBasic« can stiff and light basic carbon design enables a
be employed in the metrology room, tools high level of accuracy as well as mobile use: the
receiving or directly in manufacturing. machine is set up at the place of operation and
can be started after only 5 minutes.

Target-actual comparison on live image Fast and easy circumferential measurement Cutting edge preparation »skp« Detailed 3D presentation

Technical Specification Travel Range Travel Range Fine Adjustment Measurable and Clampable Technical Specification Travel Range Manual Manual Lateral Vertical Resolution
X-Axis Y-Axis Optics Shaft Diameter Z-Axis Fine Adjustment Rapid Adjustment Resolution

»pomBasic« 190 mm 50 mm 55 mm 0.5–50 mm »pomSkpGo« | Premium Sensor 300 mm ± 50 mm 200 1.2 µm 0.1 µm

»pomBasicMicro« 190 mm 50 mm 55 mm 0.5–50 mm Measuring Volume Measuring Points Smallest Measurable Rounding Working Distance

Zoom Lens Measuring Window W x H 1.6 x 1.2 x 1.0 mm³ 1.3 million 3 µm 30 mm

Video microscope system color

3 mm x 2.5 mm – 20 mm x 16 mm
with 6.5-times optical enlargement Subject to technical modifications. The depicted machines may include options, accessories, and control variants.
Video microscope system monochrome with
0.6 mm x 0.5 mm – 7 mm x 5.8 mm
12-times optical enlargement

Subject to technical modifications. The depicted machines may include options, accessories, and control variants.
 - Universal measuring machine for metal cutting tools - Swivel-mounted multiple-sensor optic carrier »orthoScan«
- Simple operation - Distortion-free measurement of pitched tools
- Adaptable software interface for individual requirements - Automatically evaluated output of measured results

»genius 3« »threadCheck«

The ZOLLER solution for mill- With six CNC-controlled axes, image pro-
ing tools and reversing plates cessing with intuitive operation, ultra-
scores with 100% workshop compati- modern multiple sensors and the fully automatic
bility, unlimited mobility, intuitive oper- »orthoScan« swivel-mounted multi-sensor optic
ation and precisely traceable results. carrier you can measure pitched tools inductively
The stiff and light basic carbon design and without distortion including test report. The
enables a high level of accuracy as well precise actual data for your tools guarantee you a
as mobile use: the machine is set up high level of production quality and process reli-
at the place of operation which can be ability.
right next to the CNC machine.

Photo-realistic input dialog »fored« Configuration assistant »expert« Measuring program for threading tools Measuring program for thread milling cutters in incident light

Technical Travel Range Travel Range Travel Range Tool Snap Max. Tool Length for Relief Angle Chamfer Width Chip Space/ Face Technical Specification Travel Range Travel Range Travel Range Measurable Max. Tool Length for Axial Measurable Snap Swiveling Device for
Z-Axis X-Axis Y-Axis Diameter Gauge Axial Incidental Circum- Circum- Groove Depth Geometry (3D) Z-Axis X-Axis Y-Axis Tool Diameter Incidental Light Measurement Gauge Diameter Optical Carrier
Specification
Diameter Light Measurement ference (3D) ference (3D) (3D)

»genius 3s« 600 mm 175 mm ± 50 mm 340 mm 100 mm 470 mm Z < 470 mm »threadCheck« 600 mm 235 mm ± 50 mm 400 mm 500 mm 100 mm ± 30°
Ø < 200 mm Ø < 230 mm Ø < 75 mm Ø < 230 mm
»genius 3m« 600 mm 175 mm ± 50 mm 340 mm 70* mm 470 mm Step < 35 mm
Optional: without protective housing and with or without tailstock
Subject to technical modifications. The depicted machine may include options, accessories, and control variants.

* When selecting the optic carrier with micro incident light camera
Subject to technical modifications. The depicted machines may include options, accessories, and control variants.
 SUMITEC (PG)
ZOLLER for
SDN BHD
You in Malaysia
SUMITEC
(K.L.) SDN BHD

ZOLLER
MALAYSIA
SDN. BHD.

SUMITEC
SDN BHD

Delivered products have product safety labels in accordance with ISO 3864-2 or ANSI/NEMA Z535.4. BRZOLMAL.00-EN 04/2019.
Contact ZOLLER MALAYSIA and SUMITEC

Malaysia Representative Office
ZOLLER MALAYSIA SDN. BHD.
NO 32, JALAN PJS 11/8
BANDAR SUNWAY 46150
47100 PETALING JAYA,
SELANGOR DARUL EHSAN
Tel.: +60 356 131 190
Fax: +60 356 121 191
lau@zoller-my.com
Subject to technical modifications. The depicted machines may include options, accessories, and control variants.
SUMITEC SDN BHD SUMITEC (K.L.) SDN BHD
No.35, JALAN TIONG EMAS,KAWASAN No.44, TKT 1, JALAN SUNGAI RASAU D
PERINDUSTRIAN TIONG NAM, 81100 JOHOR 32/D, BERJAYA PARK, SEKSYEN 32, 40460
BAHRU, JOHOR, MALAYSIA. SHAH ALAM, SELANGOR, MALAYSIA.
Tel.: +607 299 2222 Tel.: +603 5525 2183
Fax: +607 299 3333 Fax: +603 5525 3812
info@sumitec.com.my info@sumitec.com.my
SUMITEC (PG) SDN BHD
1082, JALAN TOK KANGAR, PUSAT
PERNIAGAAN JURU AVENUE, 14100 SIMPANG
AMPAT, PULAU PINANG, MALAYSIA.
Tel.: +604 502 0234
Fax.: +604 502 0148
info@sumitec.com.my

PRESETTING & MEASURING TOOL MANAGEMENT

INSPECTION & MEASURING AUTOMATION

www.sumitec.my