RENR3008-01

February 2000

HH45, HH55, HH65, and HH75

Harvester Heads
Electrical System
2JZ1-UP
3MZ1-UP
4RZ1-UP
5WZ1-UP

© 2000 Caterpillar Printed in U.S.A.

All Rights Reserved
 9 8 7 6 5 4 3 2 1

CONN 1
BU
7 DK PRESS MAIN CONTROL VALVE
Descriptions: CONNECTOR 8 REV/FOR
RS232 PORT PRINTER PORT ON STICK 8 REV/FOR

REC'D LIN SIG DETECTOR DCD

GROUND

GROUND
HA = HOLDING ARM

TRANS DATA TD

DATA SET READY DSR

GROUND
TRANS DATA TD
+12V
CLEAR TO SEND CTS
RECEIVED DATA RD
REQUEST TO SEND RTS

+12V
CLEAR TO SEND CTS
RI
DTR
9 RETURN
FRA = FEED ROLLER ARM 24 +
DK = DELIMBING KNIFE 10 HA PRESS 1 LEFT FEED
G -
* FRA ON HH45 8
11 CLOSE 2 ROLLER MOTOR
* HA ON HH55/HH65/HH75
3 PROP SOL
CONN 2
12 OPEN

10A POWER 3 OUT SENSORS

GRAPPLE CLOSE (OPTIONAL)

REF. VDC POTENTIOMETERS

GRAPPLE OPEN (OPTIONAL)

FR/HA POTENTIOMETERS

SPARE DIGITAL OUTPUT

OPEN

HA BYPASS RELIEF VALVE

13

SAW POSITION SENSOR

STUMP COATING SYSTEM

SPARE DIGITAL OUTPUT

HA/FRA* ADJ PRESSURE

SPARE ANALOG OUTPUT

SPARE ANALOG OUTPUT

SPARE ANALOG OUTPUT

SPARE DIGITAL INPUT

SPARE DIGITAL INPUT

SPARE DIGITAL INPUT

DK POTENTIOMETERS
SPARE ANALOG INPUT

SPARE ANALOG INPUT

HIGH PRESS FRA/HA*
CLOSE
F

DIAMETER PULSE 1
F CONNECTOR 14

POWER 1 (10A FUSE)

POWER 1 (10A FUSE)
PULSE OPEN DK & HA

SPARE DIGITAL OUT

DIAMETER PULSE 2
24

SAW HOME SENSOR

+

DK ADJ PRESSURE
LENGTH PULSE 1
+12VDC OUTPUT
1

+VDC TO KEYPADS
IN CAB DOWN

LENGTH PULSE 2
RIGHT FEED

SAWBAR RETURN
15 -

3A POWER 3 OUT

N/A PHOTOCELL
GRAPPLE CLOSE
FEED REVERSE

PULSE OPEN DK
FEED FORWARD

HIGH PRESS DK

10A POWER 2 IN
G

3A POWER 2 IN
GRAPPLE OPEN

PUMP SIGNAL
FEED FOR/REV
MATRIX BIT 1

HA PRESSURE
1 UP 8 ROLLER MOTOR

MATRIX BIT 0

MATRIX BIT 2
MATRIX BIT 3
MATRIX BIT 4
STEER RIGHT
16

STEER RIGHT
STOP/PAUSE
2

STEER LEFT

STEER LEFT
16

PULP WOOD

FRA CLOSE
TILT DOWN

TILT DOWN
2 CLOSE PROP SOL

FRA OPEN
3

HA CLOSE

DK CLOSE
SAW CUT
COLOR 1
SAW CUT

POWER 1
HA OPEN

GROUND

GROUND
GROUND

DK OPEN
COLOR 2
GROUND

GROUND

HA OPEN
3 CLOSE

GROUND
GROUND
17

TILT UP

TILT UP
EXTRA

EXTRA
SHIFT
START
4
CONN 3
5 18 CUT
6 22 OPEN
7 22 OPEN

11
24 +24 VDC

16

19
10

12
13

15

17
18

21

31

D16
D10

D12

D18
18

14

B16
D14
B10

B12

B18
Z16
B14
Z10

Z12

Z18
+

Z14

D26
8

26

29

36

D20

D22

D28

D30

D32
20

22
23

25

27
28

30

32
33

35

37

B26
D24
24

34

B20

B22

B28

B30

B32
Z26
B24
Z20

Z22

Z28

Z30

Z32
Z24
1
2
3
4
5
6
7
8
9

D6
D2

D8
B6
D4
B2

B8
Z6
B4
Z2

Z8
1

Z4
24 +24 VDC
9
25 G
- CUTTING SYSTEM 17
10 9

RD/WH
BK

PK

BK
BU

WH/YL
GY/PK
GN/BR

BR/GN

PK/YL
RD

BR/BU

WH/GY

WH/GN
WH
BR

RD/BU

GN/BR
BR/BK

WH/BK

GN
GY

WH/BU
PU
BU

YL
GN/GY

YL/BR

RD
RD/BU
GN/YL
PK/BR

PK/GN

PK
2 ON/OFF SOLENOID

BR
11 CONN 4

PK
3
12
CONNECTOR FROM KEYPADS 13
YL

PK
CONNECTOR 14

RD/BR
YL WH
TO MACHINE 15
16
BR
1 2
RD PUMP 17 12 +
1
2 18 GN
1
-
DELIMBING KNIFE 3 4 5 6 7 8 9 10
11 G
WH/GN 3 GRAPPLE CLOSE 19
2
CYLINDERS
20 CONN 5
YL 4 GRAPPLE OPEN 3 ON/OFF SOL
GY/PK 21
BR 5 3A POWER YL
6 22
WH 23 WH
PK 7 10A POWER
BU 8 GROUND 24
BK
RD/BU
BR/GN
9
10
OFF-ROAD STEERING RH 25
26
BR
22 +
15
OFF-ROAD STEERING LH 1
FEED ROLLER
11 27 GN -
28 17 G
12 2 ARM CYLINDER
GY 13 63K RESISTOR 29
YL WH BR GN 3 ON/OFF SOL
1 WH/GN PU 14 30K RESISTOR 30
2 WH/YL 15 15K RESISTOR
YL
3
4
YL/BR YL/BR 16 GRAPPLE OPEN (OPTIONAL) E
E 5
PU
GY
CONNECTOR IN CAB CONN 6 13
1 +
- HOLDING ARM
DASA 280/380
6 GN/BR
WH/YL 1 14 G CYLINDERS
PU 2
2
GY 3 ON/OFF SOL

BK
BK

BR
BU
3
PK
RD/BR
4
F G H J

BR
BU
YL 5
6
GN/BR 7
WH/G
RD/WHY 8 16 +
1 TILT
9 -
BR/BU G
WH/BU 10 15 2
CYLINDERS 11 A B C D E 14 12 13
11
WH/YL ON/OFF SOL

G
G 3

26

27
G
12 4
GN E58104

GN
BR
WH
YL
13 E58105
PK/GN 14
WH/GN
15

1
2
3
4
RD/BU 16 22 +
PK/YL 17 STUMP COATING COLOR 2 COLOR 1 1 MEASURING ARM
-

GROUND
GROUND
YL/BR

+24VDC
G

+24VDC

SIGNAL
SIGNAL
18 17 CYLINDER
BU 2

RETURN
PUMP SOLENOID

+24VDC
RD
19 SOLENOID SOLENOID SOLENOID

SIGNAL 1
3

SIGNAL 2
20
WH/BK 21
BR SAW BAR SAW BAR
22

GN
BR

YL
WH
BK BYPASS RELIEF VALVE
23 HOME POSITION
PK/BR
BK
24
SENSOR
LENGTH 3
25 SENSOR CONN 7

3
2

5
4
GN/GY 26
SENSOR
GN/YL 27
1 HOLDING ARM
CONNECTOR TO DASA UNIT BR/BK G
BK 28 CROSS LED 1 25 2 OPEN
29 CALIBRATION LED 2 3 ON/OFF SOL 4
16

19
10
11
12
13

15

17
18

21

31
14

30 BOX
26

29

36
20

22
23

25

27
28

30

32
33

35

37

5
24

34
1
2
3
4
5
6
7
8
9

D D
WH/YL
WH/BK

BR

BR
WH/GN
YL

YL
BU
GY

WH

RD/WH
GY/BR

BR/PK
WH/PK
PU

GN
BK
WH/BU

BR/RD
RD
GY/PK

BR/GN
GY/BU

WH/GY
RD/BU
YL/BR

PK

PRESSURE REDUCING VALVE

CONN 8 LED 3
SIGNAL 1 4 WH 1 LED 4 3
SIGNAL 2 5 YL 2 LED 5 1 ADJUSTABLE PRESS
+24VDC 2 BR 3 LED 6 G
RETURN 7 DK CYLINDER
3 GN 4
LED 7
2
3 5
HH75 RIGHT DIAMETER SENSOR PROP SOLENOID
4
CONN 9
1
HARVESTER HEAD SIGNAL 1
SIGNAL 2
4
5
YL
WH
1
2
1 ADJUSTABLE PRESS
6
22K

+24VDC 2 BR 3 10 G HA CYLINDERS
EXTERNAL FUSE 1 1
RETURN 3 GN 4
2 6
3 PROP SOLENOID
1A 15K
LEFT DIAMETER SENSOR
1
7
CONN 1
BU 7
1
CONNECTOR 7 DK PRESS
15K 8 REV/FOR
1 ON STICK 8 REV/FOR 8
BR 9 RETURN 8
YL
1
10 HA PRESS MAIN CONTROL VALVE
2
1 PK
3
BU CLOSE
33K 4
11 9
GY 5
1 WH
6
CONN 2
12 OPEN
18
1 +
1 2 9
- CUTTING SYSTEM
9 G 1 2
13 OPEN 2 ON/OFF SOLENOID
CONNECTOR 14 CLOSE 3 10
CONNECTOR TO DASA UNIT
IN CAB DOWN
C 1 UP C

16

19
10
11
12
13

15

17
18

21

31
14

26

29

36
20

22
23

25

27
28

30

32
33

35

37
24

34
1
2
3
4
5
6
7
8
9
2
3 17 CLOSE

WH
YL

OR
BR
BU

YL
24

OR

OR

BU
GN
OR
GN

GN
BR
PK
GY

PU

BU
PK

PK
WH

OR
GY

PU
+
GN
PU

PU
BU

4 1 LEFT FEED
CONN 3 18 -
5 CUT G
8 2 ROLLER MOTOR
6
22 OPEN
7 3 PROP SOL
24 +24 VDC
8
+24 VDC
11
9 24
25
10 11
WH/GY

WH/BK
WH/YL
WH/GN

BR/GN

BR/RD
WH/PK
WH/BU

GY/BU
RD/WH

GY/BR

BR/PK
RD/BU
GY/PK

YL/BR

11
CONN 4 YL
WH
RD
GN

1 12
GY
BU

PK
PU

BR
BK

24
YL

1 +
2 13
WH - RIGHT FEED
3 14
8 G ROLLER MOTOR
EXTERNAL FUSE YL
16

19

2
10
11
12
13

15

17
18

21

31

4 15
14

26

29

36
20

22
23

25

27
28

30

32
33

35

37
24

34
1
2
3
4
5
6
7
8
9

5 16 3 PROP SOL
1A 1 BR
6 17
810
18 GN
DASA INTERFACE BOX 1
19
20 CONN 5
YL
HH45, HH55, and HH65 HH75 Solenoid Valves
21
12 +
Solenoid Valves
1
810 22 WH 1 DELIMBING KNIFE
-
23 G
10

10

10

10

11 CYLINDERS
C
A
B
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1 24 2
1 33K BR 3 ON/OFF SOL
PU

1
BK

WH/GN

25
WH

GN
WH/YL

YL
WH/GN

RD/BU

RD/BU
BR/GN

BR

WH/YL
BR

GY/PK
PK
GN/BR
PK

GY
GY/PK

GY
BK
YL

WH

WH

BU
GN

BU

RD
RD

PU

YL/BR

BR

GN

YL/BR

22K
26 GN
1 27
1
28
1
2.2K 1
15K
29 Chart A Chart B
Harvester Head Electrical System Component Locations Harvester Head Electrical System Connector Location
30
1 YL WH BR GN 22 1 +
1 2.2K FEED ROLLER
1 -
17 G
ARM CYLINDER Location Location Schematic
1 1 2 Item No. Component Item Connector
15K
CONN 6 3 HH45/58/65 HH75 Location
ON/OFF SOL
B 1
B 1 Adjustable Pressure DK Cylinder Prop Sol A1 D1 A Conn 1 Al

2 Adjustthle Pressure HA/FR Prop Sol * A1 D1 B Conn 2 Al

BK

BU
BR
BK
WH/YL
WH/GN

WH/GN
BR/GN

RD/BU

WH/YL
YL/BR

GN/BR
GY/PK

RD/BU

13
GY/PK

YL/BR

1 + 3 Left Feed Roller Motor Prop Sol B1 F1 C Conn 3 B1

HOLDING ARM
GN

WH

RD
PU
GY
PK

BR
YL

BU

RD
WH

BU
BK

GY
PK

-
PU

BR
BK

BU
YL
GN

BR
14 G CYLINDERS
2 4 Right Feed Roller Motor Prop Sol B1 F1 D Conn 4 Cl
16
13
10
11
12

15
14

3 ON/OFF SOL
16
13
10
11
12

15
14
1
2
3
4
5
6
7
8
9

5 Cutting System On/Off Solenoid C1 F1 E Conn 5 Cl

1
2
3
4
5
6
7
8
9

6 Delimbing Knife Cylinders On/Off Solenoid C1 E1 F Conn 6 D2

WH-18
GN-18

RD-18

OR-18

BK-18
BR-18

PU-18
PK-18
BU-18

YL-18

GY-18

WH-18
GN-18
TAN-18

RD-18
BU-18

OR-18

BK-18
BR-18

PU-18
PK-18
YL-18

GY-18
WH/BK-18
DK GN-18

TAN-18
BR/BK-18
DK BU-18

WH/BK-18
DK GN-18

BR/BK-18
DK BU-18

7 Feed Roller Arm Cylinder On/Off Solenoid D1 E1 G Conn 7 E3

G
26

27
G

G
4
16

GN
+

WH
BR

YL
1 TILT
- 8 Holding Arm Cylinder On/Off Solenoid E1 E1 H Conn 8* F2
15 G CYLINDERS
2

1
2
3
4
9 Tilt Cylinders On/Off Solenoid E1 E1 J Conn 9* G2
WH

ON/OFF SOL
GN

3
BR

STUMP COATING COLOR 2 COLOR 1 10 Measuring Arm Cylinder On/Off ** F1 D1 * Used only on HH65 and HH75 (Optional on HH55).

GROUND
GROUND

+24VDC
+24VDC

SIGNAL
SIGNAL

RETURN
+24VDC
PUMP SOLENOID SOLENOID SOLENOID 11 Holding Arm Open On/Off Solenoid B1 D1

SIGNAL 1
SIGNAL 2
12 Saw Bar Home Sensor A2 D3
SAW BAR SAW BAR
WH
RD
BR
RD
WH

RD
GY

WH
BU
PK

Chart C
PU
YL

BR
OR

PK
PU

BU

GN

BR

GY
GN
YL

OR

RD
PU
PK

LENGTH 13 Saw Bar Position Sensor A2 D2

LENGTH
DK OPEN

HOME POSITION
ADJ PRESS

TILT DN
SAW

GN
BR

YL
WH
HA/FRA

QUAL5
DK ADJ
LEN5

PRESS

Cross Calibration Box LED Function *

C
A
B

SENSOR 14 Length Sensor A2 D2

16

16
13

13
10
11
12

10
11
12
15

15
14

14

SENSOR
-

SENSOR
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

BYPASS RELIEF VALVE

RIGHT HAND 15 KEYPAD
LEFT HAND 15 KEYPAD

CONN 7 15 Cross Calibration Box** A2 D2 LED No. Function Displayed

3
2
4
5
WH

RD
BU

GY

RD
GY

PK
GN

OR
BR

PU

BR
YL

OR

WH
BK

BK
GN
PK

PU
BU

YL
LENGTH
SHIFT
PRESS

TILT UP
STOP
DK HI

QUAL4

16 Left Diometer Sensor A3 D3 LED 1 Pulse 1 to DASA

LEN4

WH
RD
BR

CROSS LED 1 1 HOLDING ARM

+

RD
CALIBRATION G 17 Right Diameter Sensor*** A3 D3 LED 2 Pulse 2 to DASA
LED 2 25 OPEN
POTENTIOMETERS BOX
2
HARDWOOD
FRA=HH45

HI PRESS
HA OPEN HA=HH55-75

3 ON/OFF SOL LED 3 +24 VDC

SPRUCE
WOOD

* Solenoid adjusts the pressure of the feed roller arm on the tree
PULP

SHIFT
QUAL3
LEN3

SPECIES
HIGH PRESS

SPECIES

A for the HH45 Solenoid adjusts the pressure of the holding arm
HA OPEN
COLOR 1

COLOR 2

LENGTH

A LED 4 Pulse 2 from Right Diameter Sensor

LENGTH
HA/DK OPEN

DK HIGH
PRESS
FRA/HA

START

on the tree for the HH55 HH65.

OPEN
DK

CONN 8 LED 3
+

DK ADJ HA/FRA LED 5 Pulse 1 from Right Diameter Sensor

RIGHT HAND KEYPAD

WH
-
LEFT HAND KEYPAD

PRESSURE REDUCING VALVE

COLOR 2

SIGNAL 1 1 LED 4
RIGHT

ADJ PRESS
STEER

PRESS 4 YL **Solenoid controls the movement of the measuring arm for the
PINE

FR REV
QUAL2

SIGNAL 2
LEN2

5 2 LED 5 LED 6 Pulse 2 from Left Diameter Sensor

BR HH75 only. HH45, HH55, HH65 use a pressure reducing valve.
+24VDC 2 GN
3 LED 6
RETURN 3 4 1 ADJUSTABLE PRESS *** Used only on HH65 and HH75 (Optional on HH55). LED 7 Pulse 1 from Left Diameter Sensor
POTENTIOMETERS LED 7
7 G
DK CYLINDER
TILT DN
TILT UP
COLOR 1

FR FWD
STEER

FR REV

RIGHT DIAMETER SENSOR 2

PAUSE

SHIFT

* Used only on HH65 and HH75 (Optional on HH55)

RIGHT
STEER

STEER
HA/DK
OPEN
LEN1

LEFT

FR FWD

WOOD
QUAL1

STOP/
PULP
LEFT
START

SAW

3
PROP SOLENOID
YL CONN 9
SIGNAL 1 4 1
WH

CONTROLS CONTROLS HH45/HH55/HH65 SIGNAL 2

+24VDC
5
2
BR
GN
2
3 1 ADJUSTABLE PRESS
RETURN 3 4
G HA/FR CYLINDERS*
LEFT HAND ARMREST
15 BUTTON KEYPAD
RIGHT HAND ARMREST
LEFT HAND ARMREST 10 BUTTON KEYPAD RIGHT HAND ARMREST
HARVESTER HEAD LEFT DIAMETER SENSOR
10 2
3 PROP SOLENOID
e96500

7 6 5 4 3 2 1