Porter GPT-1000AP Ruffler System

6ZD032
Parts Manual
GPT-1000AP Ruffler System

Copyright © 2010 Leggett & Platt Incorporated. All rights reserved.
Leggett & Platt, the stylized Leggett & Platt logo, the stylized “L&P“ logo, Porter, Global Systems Group and the
stylized GSG triangle logo are registered trademarks of L&P Property Management Company.
The Porter stylized logo is a trademark of Porter International, Inc.
Adobe and Acrobat are registered trademarks of Adobe Systems, Incorporated.
Porter International, Inc.
A Leggett & Platt Company
131 Zapletal Way
Carthage, Missouri 64836
1-417-358-8131
www.gsgcompanies.com
www.leggett.com
This manual may not, in whole or in part, be copied, photocopied, reproduced, translated, or converted to any
electronic or machine readable form without prior written consent of Porter International or Leggett & Platt,
Incorporated.
The illustrations, copy, and photography contained in this manual were compiled and edited by the Leggett & Platt
Engineering Documentation staff with technical coordination from Porter International. Content is believed to be
accurate at time of publication and is subject to change without notice.
Details herein are subject to change without notice.
Printed in the United States of America.
Part number 6ZD032
Engineering
Documentation
1914 S. Baker Blvd.
Carthage, Missouri 64836
(417)358-8131 FAX: (417)358-9712
L&P Intranet: http://zedcenter
e-mail: zedcenter@leggett.com
©2003 - 2010 Leggett & Platt, Incorporated
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
Table of Contents
How This Manual is Organized....................................................................................................................... ii

CD-ROM Navigation...................................................................................................................................... iv
How to Get Additional Help........................................................................................................................... vi
How to Give Feedback..................................................................................................................................vii
Main Assembly......................................................................................................................... 8
Sewing Head Assembly................................................................................................................................ 10
Stand Assembly............................................................................................................................................ 12
Puller System, Mod....................................................................................................................................... 14
Material Handling Assembly......................................................................................................................... 16
Puller Assembly............................................................................................................................................ 18
Ruffling Plate Assembly................................................................................................................................22
Ruffler Assembly........................................................................................................................................... 24
User Interface Assembly...............................................................................................................................36
Electrical Assembly.......................................................................................................................................38
Pneumatic Kit................................................................................................................................................54
Part Number Index................................................................................................................. 59
PN:6ZD032 i GPT-1000AP Ruffler System
About This Manual
About This Manual

This manual has been developed for persons who will be searching for and ordering parts for this
machine. It is imperative that all persons responsible for the operation, care and maintenance of
these machines read and understand the information in this manual.
How This Manual is Organized

This manual contains assembly illustrations and parts lists for finding and ordering parts.
Assemblies are arranged so that they always occur on an even number page. This is so that the
part list for an assembly will begin on the adjacent odd page.
The illustrations contain balloons with numbers in them. The balloon numbers match the numbers
in the Item column in the part list.
The part list contains multiple information columns. They are: Item, Quantity (Qty), Assembly
(Assy), Description, and Part Number.
The Item column contains the balloon callout in the illustration. Quantity column (Qty) lists the
number of those parts used in the illustration. Assembly column (Assy) identifies that another
assembly illustration can be referenced for further part breakdown. The Description column is a
description for the part. The Part Number column contains the Porter International part number
or stock number for the part. This column also lists the assembly number, if applicable. The
entire assembly may be ordered by the assembly number but in most cases only a few parts in
the assembly are required. An asterisk preceeding an entry in the parts list signifies that more
information is available at the end of the part list.
The Assembly column will contain an “S” for Sub-Assembly if there is another assembly
breakdown available for a component. If there is a sub-assembly available it can be found
following the current assembly illustration and part list. An asterisk preceding an S signifies that
more information is available at the end of the part list for the assembly listed. Other notes for
parts can be found at the end of the part list for the assembly as well.
The Index contains a list of all of the part numbers and assembly numbers for easy reference.
See the following page for an illustration of page layout for this manual.
GPT-1000AP Ruffler System ii PN:6ZD032
How This Manual is Organized About This Manual
Assembly Name
Assembly Number
Illustration
Item Number Balloon
Page Number
Machine Name Manual Part Number
Item Number Column

Quantity Column
Part Number Column

Description Column
Assembly Column

PN:6ZD032 iii
About This Manual CD-ROM Navigation
CD-ROM Navigation
A PDF (Portable Document Format) of this manual is available in full color on CD-ROM and can be
viewed or printed from Adobe® Acrobat® Reader.
® ®
IMPORTANT! For additional information about Adobe Acrobat Reader
® ®
or to download a free version of Adobe Acrobat Reader, please visit
www.adobe.com on the internet.
An interactive version of this manual has been created that will use the functionality of the Adobe
Acrobat® reader. Hyperlinks and bookmarks have been embedded into the document to allow the
reader to jump from one subject to another with minimal effort.
Before using the digital manual, it is recommended that navigational toolbar in Acrobat® be set
with all navigation tools available. This is not required to open or read the manual, however if the
reader uses a link and “jumps” multiple pages the default Acrobat® settings will only move one
page at a time.
To add the needed navigational icons to the toolbar:
1. Open the manual in Acrobat® reader.
2. Check the toolbar to determine if the navigation icons are visible. If only the page forward and page
back icons are visible, then go to step 3. If all the icons are present (fig.1), then no further action is
required.
Navigation Panel
fig.1: A snapshot of the main toolbar with all the navigation

tools visible.
fig.2: The tools menu with customize toolbars highlighted.
3. Left click on the tools menu (fig.2).

4. Scroll down and left click on the customize toolbar (fig.2)
5. Scroll down the more tools flyout until the “Page Navigation Toolbar” section is visible (fig.3).
6. Select (check) all of the empty boxes in the section.
7. Click ok.
8. The navigation tools are now on the main toolbar and ready to use.
GPT-1000AP Ruffler System iv PN:6ZD032
CD-ROM Navigation About This Manual
fig.5: Click on a Bookmark topic (left) to open that page in the

manual (right).
fig.3: A snapshot of the main toolbar with all the navigation
tools visible.
A B C D E F
fig.4: The navigational tools.
NAVIGATION CONTROLS
There are many ways to read a document displayed in Acrobat®. First is scrolling up and down
with the mouse wheel or scroll bar at the righthand side.
Using the navigation tools (fig.4) will “jump” the screen to and from pages quickly.
In fig.4 the navigation tools are labeled. Following is a list of brief definitions for each of the tools.
A. First Page - Click to go immediately to the first page of the manual.
B. Previous Page - Click to go to the page numerically before the current page. For example, page 10 is
on the screen, click this icon to move to page 9.
C. Next Page - Click to go to the page numerically after the current page. For example, page 10 is on the
screen, click this icon to move to page 11.
D. Last Page - Click to go immediately to the last page of this manual.
E. Previous Viewed - Click to go to the most recent page that was viewed before the current page. For
example, page 10 has a hyperlink that will open page 32. After reading the topic on page 32, click this
icon to immediately return to page 10.
F. Next Viewed - Click to reopen the hyperlink destination page after returning to the current page from the
destination page with the Previous Viewed icon. For example, after returning to page 10 from page 32
(see E above), click this icon to return to page 32.
IMPORTANT! Scrolling will affect how a tool reacts.

PN:6ZD032 v
About This Manual CD-ROM Navigation
Other methods of navigating through the manual include using the Bookmarks menu (fig.5) or
the Table of Contents to go immediately to a subject page by clicking on that topic. If an index is
provided, an index entry page number can be clicked to jump to that page.
There are additional ways to navigate the document in Acrobat®, however this document has been
developed to use the tools described here.
HYPERLINKS
Throughout this manual are hyperlinks that, when clicked, will automatically open a destination
page that is related to the current topic. These links are indicated with colored, italicized text.
Table of Contents and Index page numbers are also hyperlinked to the topic listed, but are not
stylized. A standard mouse cursor will change into a hand with a pointing finger when the cursor
passes over an active hyperlink.
IMPORTANT! Electronic manuals can be e-mailed. They require a minimum

of 20MB of available storage space on a server to download.
How to Get Additional Help

There may be times when additional help is needed. Porter International, Inc. is available Monday
through Friday, 8:00 a.m. to 5:00 p.m., Central Time. Skilled personnel are trained to help with
mechanical, electrical, electronic and computer questions.
There may be times when specific problems might require more attention than what can be
delivered through telephone support. In this situation, the technical staff will address the problem
and, if necessary, travel to the site. Please be aware that certain fees apply. Contact the Porter
International, Inc. service department manager at 1-978-948-8288 for specific information on fees
and services.
Answers can be obtained more quickly if the following actions are performed before calling:
• Try to find the answer in a machine manual.
• Ask a supervisor the question.
• Look up your Customer ID number.
• Make a note of the machine’s model and serial number.
• Locate a phone that is close to the machine to make it easier to tell the staff what the
machine is doing.
GPT-1000AP Ruffler System vi PN:6ZD032
How to Give Feedback About This Manual
How to Give Feedback

Your ideas are important! Please let us know what you like in this manual, as well as what you
don’t like. Tell us what you would like to see more or less of, or what you would like to see
presented in a different way. We look forward to hearing from you soon.
Please address all comments to:
Porter International, Incorporated
Technical Documentation/Engineering
131 Zapletal Way
Carthage, MO 64836 USA
or via the internet at: www.gsgcompanies.com

PN:6ZD032 vii
Main Assembly 6Y1401
10
12
5
13
8
6
7
9
11
14 15
16
GPT-1000AP Ruffler System 8 PN:6ZD032
6Y1401 Main Assembly
Item Qty Assy Description Part Number

*1 1 SPARE PARTS KIT, GPT1000-AP 6Z8385
*2 1 CRATE, GPT 6ZA277
*3 1 FA-1 PACKAGING BOXES FA-1 BOXES
4 1 S MATERIAL HANDLING ASSY 6Z7954
5 1 POSITION DETECTOR, 1 HP 6Z2991
6 1 S SEWING HEAD ASSY 6Y1201
7 1 S RUFFLER ASSY 6Z7990
8 1 S STAND ASSY 6Z7220
9 1 S RUFFLING PLATE ASSY 6Z7961
10 1 S PULLER SYSTEM, MOD 6Z7306
11 1 TWIN FOOT SWITCH, MOM 6Z7152
12 1 TOUCH SCREEN ARM 6ZB631
13 1 S USER INTERFACE ASSY 6ZC936
14 1 S ELECTRICAL ASSY 6ZC636
15 2 ENCLOSURE MOUNT 6ZC980
16 1 S PNEUMATIC KIT 6ZC687
*Items 1, 2 & 3 are not shown.
PN:6ZD032 9 GPT-1000AP Ruffler System
Sewing Head
6Y1201
Assembly
3 1
10
4
11
12
13
5
8
6
9
Sewing Head
6Y1201
Assembly

1 1 SEWING HEAD, MODIFIED 6Y1202
2 1 NUT, HEX, 5/16-18 6Z1176
3 1 WASHER, LOCK, 5/16 6Z2833
4 1 LAMINIATED SHIM, .032 THK, 16 LAYERS, 5/8 OD x 3/8 ID 6Z5273
5 1 SCREW, 9/64-40 x 6 6Z6904
6 1 FEED DOG, MODIFIED, GPT 6Z7241
7 1 PRESSER FOOT, MOD., GPT-1000 6Z7328
8 1 NEEDLE GUARD, GPT 6Z7952
9 1 BASE, NEEDLE GUARD, GPT 6Z7953
10 1 BRACKET, STABILIZER 6Z7994
11 1 STUD, STABILIZER 6Z7996
12 1 WEAR PLATE, PULLER ROLLER, GPT-AP 6Z9731
13 1 NEEDLE PLATE, MODIFIED GPT 6Z9783
Stand Assembly 6Z7220
11 13
16 12
SEE DETAIL A
17 27
1
2
3
10 21 28
31
19
5
8
25 29
5 15
22 17
23 24 16
9 14
18
4
5 7
30
26 8
6 20
DETAIL A
6Z7220 Stand Assembly

1 1 DRAWER, TAN 331MAG
2 5.5 FT WIRE DUCT, 2 x 2 4527002
3 5.5 FT COVER, WIRE DUCT, 2 x 2 4527003
4 1 WASHER, FLAT, #10 6Z0994
5 16 WASHER, FLAT, 5/16 6Z1002
6 6 NUT, HEX, 5/16-18 6Z1176
7 2 WASHER, LOCK, #8 6Z2830
8 6 WASHER, LOCK, 5/16 6Z2833
9 1 TREADLE W/LUGS & EXT 6Z3227
10 1 41” V BELT 6Z3483
11 2 SCREW, SH/MTL SS FH PH #12 6Z5823
12 1 TABLE TOP, GPT-1000 6Z7230
13 1 COVER PLATE, OPTICAL SENSOR, GPT 6Z7270
14 1 PNEUMATIC BLOWGUN W/HOSE 6Z7400
15 1 3/8 x 1/4 PIPE BUSHING 6Z7421
16 1 BASE, SENSOR ASSY GPT 6Z7496
17 1 BRACKET, SENSOR ADJUST 6Z7497
18 1 BRACKET, SENSOR MOUNT 6ZC782
19 4 BOLT, CARRIAGE, 5/16-18 x 1-1/2 6Z7680
20 2 SHCS, #8-32 x 1 6Z7868
21 1 LIMISERVO 6ZA328
22 2 BLACK RAIL, FLAT 42” BR-42
23 2 H-LEGS, 30”, PAIR, SANDALWOOD HDH 30” X/RAILS
24 2 HEX HD, 5/16-18 x 2-1/2 HHCS5/16-18X2.5
25 1 BULKHEAD, 3/8 TUBE KQE11-36
26 1 BOTTOM TREADLE RAIL TR-42
27 8 TAPPING SCREW #12 TS#12X1
28 7 TAPPING SCREW #12 TS#12X3/4
29 8 TAPPING SCREW #14 TS#14X1
30 1 NUT, WING, #10-32 WN10-32X7/16
31 1 - LE-FM-2
Puller System, Mod. 6Z7306
12 11
8
16 2
19
5 1
3
18
9
4
6
15
13
10
14
17
6Y1306 Puller System, Mod.

1 1 AIR CYLINDER, TILT, 25MM BORE x 25MM STROKE 4001056
2 1 CLEVIS KIT, DOUBLE TILT CYL 4001057
3 2 FLOW CONTROL, M5 x 0.8 TO 5/32 TUBE 4099017
4 1 PIN, COTTER, 1/16 x 1/2 6Z0674
5 2 WASHER, FLAT, #10 6Z0994
6 1 NUT, HEX, 1/4-28 6Z1173
7 2 SHCS, #10-32 x 1/2 6Z2762
8 2 WASHER, LOCK, #10 6Z2826
9 1 SHSS, 1/4-28 x 1, CUP POINT 6Z5634
10 1 PULLER SYSTEM 6Z7127
11 1 PLATE, CYL MOUNT, PULLER 6Z7302
12 1 BRACKET, CYL MOUNT, PULLER 6Z7303
13 1 CLEVIS, CYL ROD END, PULLER 6Z7304
14 1 SPACER, SLOT PULLER LIFT LEVER 6Z7305
15 1 PIN, CLEVIS, 3/16 x 5/8 6Z7307
16 1 COVER, BELT, MODIFIED 6Z7353
17 1 ROLLER UPPER, MODIFIED 6Z8960
18 1 NUT, NYLOCK, #10-32 LN10-32
19 1 SHCS, #10-32 x 1 SHCS10-32X1
Material Handling
6Z7954
Assembly
19
27 6 20
13
16 22
30 30
8 33
14
2
10 21
11
2
35
1 2
18
30 10
5 15
13 15
25
17
3 28
7
12 4 23
29
31
32
34
8
9 24
26
Material Handling
6Z7954
Assembly

1 1 BLACK T-SLOT COVER 2110
2 10 T-NUT, DOUBLE, 5/16-18 3279
3 1 10-32 T-NUT SINGLE W/SET SCREW 4015016
4 1 BHCS, #10-32 x 3/8 6Z0473
5 3 FHCS, #8-32 x 3/8 6Z0985
6 3 SHCS, #10-32 x 1/2 6Z2762
7 2 SHCS, #8-32 x 5/8 6Z2778
8 7 WASHER, LOCK, 5/16 6Z2833
9 1 DISK, MATERIAL GUIDE 40” DIA 6Z7484
10 6 BRACKET, ROLLER MOUNT 6Z7955
11 1 GUIDE, BORDER MATERIAL 6Z7956
12 1 SHAFT, OFFWINDER 6Z7958
13 3 COLLAR, MATERIAL GUIDE GPT-1000 CF 6Z7999
14 1 L-HANDLE, RATCHETING, RED 6Z8295
15 2 ROLLER CONVEYOR 6Z8297
16 2 ROLLER CONVEYOR 6Z8298
17 1 MATERIAL HANDLING FRAME 6Z8380
18 2 BRACKET, ROLLER MOUNT, LONG 6Z8512
19 1 BRACKET, LOOP CONTROL 6Z8610
20 1 PIN, LOOP BRACKET 6Z8611
21 1 T-NUT TRIPLE, 5-16/18 6Z8812
22 2 BRACKET, PIVOT, 90 DEG, 3 HOLE 6Z8829
23 1 BLOCK, FLOW CONTROL MTG 6Z9612
24 4 5/16-18 DROP IN T-NUT W/ BALL 6ZA280
25 1 MATERIAL CAP ASSY 6ZA854
26 1 STANCHION, .75 ID 6ZA875
27 3 KNOB, PLASTIC, #10 SHCS 94052A131
28 2 4MM TUBE FLOW CONTROL AS1000F-04
29 1 BHCS, #10-32 x 3/4 BHCS10-32X3/4
30 20 BHCS, 5/16-18 x 5/8 BHCS5/16-18X5/8
31 1 DISC MOUNTING PLATE BMHS-159
32 1 CLAMP COLLAR BMHS-160
33 3 SHCS, 5/16-18 x 3/4 SHCS5/16-18X3/4
34 4 SHCS, 5/16-18 x 7/8 SHCS5/16-18X7/8
35 1 S PULLER ASSY 6ZC641
Puller Assembly 6ZC641
4 11 6
40
3
24 35
50
10 9 21
68
58 69
2
64
41
43 42 28
64
23 14
54
34 39
3 13 20
8
31 38
52
67 45
19 44
55 47
64 53 12
17 12 56
62 37
29 7
60
26 57
59
33 46
5
66 30 6
48
61 27 11
63 25
65 64 16 51
18 36 15
36
32
22 9 35 1 49
6ZC641 Puller Assembly

1 2 1/4 x 5/8 TPC COLLAR 6435K12
2 4 BHCS, #6-32 x 1/4 6Z0488
3 4 FHCS, #6-32 x 3/8 6Z0991
4 4 WASHER, FLAT, 1/4 6Z1000
5 2 BARBED ELBOW FITTING 1/8 NPT 6Z1570
6 5 SHCS, 1/4-20 x 5/8 6Z2682
7 2 SHSS, #10-32 x 1/8, CUP POINT 6Z2750
8 2 SHCS, #8-32 x 1/2 6Z2755
9 14 SHCS, #10-32 x 1/2 6Z2762
10 4 WASHER, LOCK, #6 6Z2829
11 5 WASHER, LOCK, 1/4 6Z2832
12 6 WASHER, LOCK, 5/16 6Z2833
13 1 PINCH ROLLER 6Z6424
14 1 BEARING, PILLOW BLOCK 6Z6435
15 1 BRACKET, PIVOT TOP MID 6Z6439
16 1 BRACKET, PIVOT, TOP END 6Z6440
17 1 BRACKET, UPPER ROLLER 6Z6441
18 1 BRACKET, UPPER ROLLER GUID 6Z6442
19 1 BRKT, MID DRIVE ROLLER 6Z6443
20 1 BRACKET, DRIVE MOTOR MOUNT 6Z6444
21 1 BASE PLATE 6Z6445
22 1 PLATE, UPPER SUPPORT 6Z6446
23 1 BRACKET, END DRIVE ROLLER 6Z6447
24 1 PLATE, BORDER GUIDE 6Z6448
25 1 SHAFT, UPPER ROLLER 6Z6449
26 1 SPACER, THREAD GUARD FRONT 6Z6450
27 1 SPACER, THD GUARD, REAR 6Z6451
28 1 SHAFT, ROLLER DRIVE 6Z6452
29 1 SHAFT, CYLINDER CLEVIS 6Z6457
30 1 PINCH ROLLER, UNWINDER 6Z6460
31 1 BLOCK, BORDER GUIDE PLATE 6Z6461
32 1 SHAFT, ROLLER PIVOT 6Z6462
33 1 BEARING SLEEVE 6Z6468
34 1 BEARING, ROLLER R8 SEALED 6Z6469
35 12 PIN, DOWEL, 3/16 6Z6533
continued on next page
Puller Assembly 6ZC641

36 3 WASHER, SHIM, 3/8 ID 6Z7186
37 1 SHAFT, PULLER DRIVE 6ZC647
38 1 BRACKET, MOTOR MOUNT 6ZC645
39 1 RIGID COUPLING 5/8 x 5/8 6Z7965
40 1 BRACKET, BASE, PULLER 6Z7966
41 1 BRACKET, LOOP CONTROL 6Z8610
42 1 PIN, LOOP BRACKET 6Z8611
43 1 PLATE, BORDER GUIDE, BOTTOM 6Z8976
44 4 SHCS, 5/16-18 x 4-1/4 6Z8987
45 1 GEARMOTOR 6ZC700
46 1 AIR CYL 32B, 20MM S 6Z9676
47 1 ROD END, 32 B, CYL 6Z9680
48 1 BLOCK, CYLINDER REAR CLEVIS 6Z9681
49 1 SHAFT, CYLINDER REAR CLEVIS 6Z9684
50 2 BRACKET, MATERIAL DEFLECTOR MTG. 6Z9736
51 1 WASHER, FLAT, 1/4, SAE 6ZA335
52 1 3/16 x 3/16 x 3.25 LG. KEYSTOCK 6ZC759
53 4 BHCS, #10-32 x 3/4 BHCS10-32X3/4
54 2 CLUTCH KEY BMHS-150
55 2 HEX HD, 5/16-18 x 7/8, FULL THD HHCS5/16-18X7/8
56 1 NUT, JAM, 5/16-24 JN5/16-24
57 4 SHCS, #10-24 x 1-3/4 SHCS10-24X1-3/4
58 2 SHSS, 1/4-20 x 5/16, CUP POINT SS1/4-20X5/16
59 1 SHSS, #10-32 x 1/2, CUP POINT SS10-32X1/2
60 1 COVER, REAR UPPER 6Z6456
61 1 SENSOR BRACKET 801851
62 1 FINGER GUARD 6Z6466
63 1 FINGER GUARD RETAINER 6Z6465
64 15 BHCS, #8-32 x 3/8 6Z0489
65 2 BHCS, #6-32 x 3/8 6Z0485
66 2 BHCS, #10-32 x 1/2 6Z0480
67 1 COVER, REAR LOWER 6Z6454
68 1 COVER, FRONT, LOWER 6Z6453
69 1 COVER, FRONT, UPPER 6Z6455
Ruffling Plate
6Z7961
Assembly
11
6
1
12 9
2
3
10
Ruffling Plate
6Z7961
Assembly

1 1 SPRING 225708
2 2 BHCS, #4-40 x 1/4 6Z0484
3 2 FHCS, #4-40 x 1/4 6Z0989
4 1 GIBRALTAR ST INDEXING PLUNGER 3/8-24 6Z7181
5 2 RAIL, SLIDE GUIDE 6Z7476
6 1 PIVOT ASSY, RUFFLING PLATE 6Z7478
7 1 PLATE, RUFFLING GPT 6Z7962
8 1 PLATE, MATERIAL GUIDE 6Z7963
9 1 STOP BLOCK, RUFFLING PLATE 6Z8612
10 1 REFLECTOR 4.75 LG, GPT 6Z9249
11 2 SHCS, #10-32 x 7/8 SHCS10-32X7/8
12 1 NUT, WING, #10-32 WN10-32X7/16
Ruffler Assembly 6Z7990 - View 1 of 4
6Z7990 Ruffler Assembly

1 1 NUT, WING, #10-32 WN10-32X7/16
2 6 WASHER, LOCK, M4 SLW-M4
3 2 SHCS, #10-32 x 7/8 SHCS10-32X7/8
4 3 SHCS, #10-32 x 3/4 SHCS-10-32X3/4
5 1 SHCS, #10-32 x 1 SHCS10-32X1
6 4 SHCS, 1/4-20 x 7/8 SHCS1/4-20X7/8
7 2 SHCS, 1/4-20 x 1-1/4 SHCS1/4-20X1-1/4
8 2 SHCS, M4 x 0.7 x 30MM SHCS-M4X30
9 1 NUT, NYLOCK, 1/4-20 LN1/4-20
10 2 NUT, JAM, 1/4-20 JN1/4-20
11 6 WASHER, FLAT, M4 FW-M4
12 2 BHCS, #8-32 x 1/2 BHCS8-32X1/2
14 1 PLATE, FOLDER ADAPTER, GPT-1000AP ONLY 6ZA695
15 1 SPACER, FOLDER ADAPTER,GPT-1000AP ONLY 6ZA693
16 4 SCREW, 11/64-40 x 20MM 6Z7494
17 2 BHCS, #8-32 x 3/8 6Z0489
18 2 BHCS, #6-32 x 1/4 6Z0488
20 1 SUPPORT, SENSOR 801250
21 4 SHCS, M4 x 0.7 x 12MM, LOW HEAD 6ZA219
22 1 BRACKET, GUIDE ASSY MOUNT 6Z9635
23 1 BRACKET, GUIDE ASSY ADJUSTMENT 6Z9634
24 1 SPACER, LEFT, GUIDE GPT-AP W/FAUX TAPE 6Z9627
25 1 SPACER, ADJUSTMENT, GUIDE GPT-AP W/FAUX TAPE 6Z9626
26 1 SPACER, RIGHT, GUIDE GPT-AP W/FAUX TAPE 6Z9625
27 1 PLATE, TOP, GUIDE, GPT-AP W/FAUX TAPE 6Z9624
28 1 PLATE, BOTTOM, GUIDE, GPT-AP 6Z9623
29 2 SHCS, #10-32 x 1/2, LOW HEAD 6Z9534
30 2 DRILL BUSHING, MODIFIED 6Z9257
31 1 BRACKET, MATERIAL HANGING 6Z8969
32 1 BRACKET, LOWER LEVER 6Z7991
33 1 BLADE, RUFFLER, CONTINENTAL 6Z7986
34 1 BRACKET, RUFFLER 6Z7922
35 2 SHCS, #8-32 x 1 6Z7868
Ruffler Assembly 6Z7990

36 1 SPACER, PLUNGER MOUNT, ASSY 6Z7436
37 1 THRUST WASHER 6Z7435
38 1 SPACER, ADJ., LEAD SCREW 6Z7361
39 1 STOPPER, RUFFLER ARM 6Z7309
40 1 SLIDE, MODIFIED 6Z7255
41 2 FLANGE BEARING, 3/8 ID x 1/2 OD x 1/2 L 6Z7254
43 2 SPACER, COVER RETAINER 6Z7246
44 1 COVER, LEAD SCREW 6Z7245
45 1 LEVER, FOLDER PIVOT 6Z7242
46 1 SHAFT, LEVER PIVOT 6Z7240
47 1 SHAFT, CLEVIS 6Z7239
48 2 SHAFT, TRUNION 6Z7238
49 2 BRACKET, LEVER PIVOT 6Z7237
50 1 PLATE, PLUNGER MOUNT 6Z7236
51 1 BRACKET, RUFFLER MOUNT 6Z7235
52 1 BRACKET, MAIN, RUFFLER 6Z7233
53 1 BRACKET, MOTOR PIVOT 6Z7232
54 1 BRACKET, FOLDER PIVOT, LEFT 6Z7231
55 1 BRACKET, FOLDER PIVOT, MIDDLE 6Z7229
56 1 SHAFT, HINGE 6Z7228
57 1 PLATE, HINGE RETAINER 6Z7227
58 1 HINGE, TOP 6Z7226
59 1 HINGE, MIDDLE 6Z7225
60 1 HINGE, LOWER 6Z7224
61 1 PLATE, LOWER HINGE MOUNT 6Z7223
62 1 BRACKET, BLADE MOUNT 6Z7222
63 1 BRACKET, LEVER, LEFT 6Z7219
64 1 BRACKET, LEVER, RIGHT 6Z7218
65 1 LINK, PLEATER 6Z7216
67 1 SHAFT, FOLDER PIVOT 6Z7214
68 1 RETAINER, BLADE 6Z7212
69 1 MOTOR MOUNT, TRUNION 6Z7211
70 1 LEAD SCREW W/NUT, GPT-1000 6Z7209
6Z7990 Ruffler Assembly

71 1 LEVER, MOTOR DRIVE 6Z7208
72 1 BRACKET, YOKE 6Z7205
73 1 MOUNT, BALL NUT 6Z7204
74 1 COUPLING, SHAFT 6Z7203
75 1 MOTOR, SERVO MODIFIED 6Z7202
77 2 SHCS, #8-32 x 3/8 6Z3530
78 11 WASHER, LOCK, 1/4 6Z2832
79 8 WASHER, LOCK, #8 6Z2830
80 8 WASHER, LOCK, #6 6Z2829
81 24 WASHER, LOCK, #10 6Z2826
82 1 SHCS, #10-32 x 3/8 6Z2782
83 2 SHCS, #8-32 x 5/8 6Z2778
84 4 SHCS, #8-32 x 1-1/2 6Z2775
85 6 SHCS, #6-32 x 1/2 6Z2771
86 4 SHCS, #10-32 x 1/2 6Z2762
87 4 SHCS, #8-32 x 1/2 6Z2755
88 19 SHCS, #10-32 x 5/8 6Z2751
89 8 SHSS, #10-32 x 1/8, CUP POINT 6Z2750
90 5 SHCS, 1/4-20 x 5/8 6Z2682
91 2 SHSS, #10-32 x 1/4, CUP POINT 6Z2638
92 2 SHSS, #10-32 x 3/16, CUP POINT 6Z2476
93 2 NUT, HEX, #10-32 6Z1174
94 3 WASHER, FLAT, 1/4 6Z1000
95 2 WASHER, FLAT, #8 6Z0997
96 7 WASHER, FLAT, #10 6Z0994
97 2 FHCS, #6-32 x 3/8 6Z0991
98 1 PIN, COTTER, 1/16 x 1/2 6Z0674
99 2 BHCS, #6-32 x 1/2 6Z0487
100 6 BHCS, #10-32 x 3/8 6Z0473
101 1 1/2 ID x 3/4 OD SHIM 25135 400501
102 2 BOLT, SHOULDER, 1/4 x 1/8 6Z9636
75
1
4
81
22
96
81
88
15
14
23
100
96
81
100
88
102
26
13
82
96
24
28
25
100
27
6Z7990 - View 2 of 4 Ruffler Assembly

1 1 NUT, WING, #10-32 WN10-32X7/16
4 3 SHCS, #10-32 x 3/4 SHCS-10-32X3/4
14 1 PLATE, FOLDER ADAPTER, GPT-1000AP ONLY 6ZA695
15 1 SPACER, FOLDER ADAPTER,GPT-1000AP ONLY 6ZA693
21 4 SHCS, M4 x 0.7 x 12MM, LOW HEAD 6ZA219
22 1 BRACKET, GUIDE ASSY MOUNT 6Z9635
23 1 BRACKET, GUIDE ASSY ADJUSTMENT 6Z9634
24 1 SPACER, LEFT, GUIDE, GPT-AP W/FAUX TAPE 6Z9627
25 1 SPACER, ADJUSTMENT, GUIDE, GPT-AP W/FAUX TAPE 6Z9626
26 1 SPACER, RIGHT, GUIDE GPT-AP W/FAUX TAPE 6Z9625
27 1 PLATE, TOP, GUIDE, GPT-AP W/FAUX TAPE 6Z9624
28 1 PLATE, BOTTOM, GUIDE, GPT-AP 6Z9623
75 1 MOTOR, SERVO MODIFIED 6Z7202
81 24 WASHER, LOCK, #10 6Z2826
82 1 SHCS, #10-32 x 3/8 6Z2782
88 19 SHCS, #10-32 x 5/8 6Z2751
96 7 WASHER, FLAT, #10 6Z0994
100 6 BHCS, #10-32 x 3/8 6Z0473
102 2 BOLT, SHOULDER, 1/4 x 1/8 6Z9636
NOTE: The parts list above is part of the complete list on pages 25, 26 and 27.
69
81
88
48
89
99
75
74
53 49
41
70
46
47
43
94
9
98
65
72
73
79
35
91
71
38
66
79
77
44
81
93
5
41
55
49
85
80
80
18
42
67
68
64
40
92
19
33
91
29
92
45
62
21
54
32
84
8
63
85
2
80
11

3 2 SHCS, #10-32 x 7/8 SHCS10-32X7/8
5 1 SHCS, #10-32 x 1 SHCS10-32X1
8 2 SHCS, M4 x 0.7 x 30MM SHCS-M4X30
9 1 NUT, NYLOCK, 1/4-20 LN1/4-20
18 2 BHCS, #6-32 x 1/4 6Z0488
29 2 SHCS, #10-32 x 1/2, LOW HEAD 6Z9534
32 1 BRACKET, LOWER LEVER 6Z7991
33 1 BLADE, RUFFLER, CONTINENTAL 6Z7986
35 2 SHCS, #8-32 x 1 6Z7868
38 1 SPACER, ADJ., LEAD SCREW 6Z7361
40 1 SLIDE, MODIFIED 6Z7255
43 2 SPACER, COVER RETAINER 6Z7246
44 1 COVER, LEAD SCREW 6Z7245
45 1 LEVER, FOLDER PIVOT 6Z7242
46 1 SHAFT, LEVER PIVOT 6Z7240
48 2 SHAFT, TRUNION 6Z7238
49 2 BRACKET, LEVER PIVOT 6Z7237
53 1 BRACKET, MOTOR PIVOT 6Z7232
54 1 BRACKET, FOLDER PIVOT, LEFT 6Z7231
55 1 BRACKET, FOLDER PIVOT, MIDDLE 6Z7229
62 1 BRACKET, BLADE MOUNT 6Z7222
63 1 BRACKET, LEVER, LEFT 6Z7219
64 1 BRACKET, LEVER, RIGHT 6Z7218
65 1 LINK, PLEATER 6Z7216
67 1 SHAFT, FOLDER PIVOT 6Z7214
68 1 RETAINER, BLADE 6Z7212
69 1 MOTOR MOUNT, TRUNION 6Z7211
70 1 LEAD SCREW W/NUT, GPT-1000 6Z7209

71 1 LEVER, MOTOR DRIVE 6Z7208
72 1 BRACKET, YOKE 6Z7205
73 1 MOUNT, BALL NUT 6Z7204
74 1 COUPLING, SHAFT 6Z7203
77 2 SHCS, #8-32 x 3/8 6Z3530
79 8 WASHER, LOCK, #8 6Z2830
80 8 WASHER, LOCK, #6 6Z2829
84 4 SHCS, #8-32 x 1-1/2 6Z2775
85 6 SHCS, #6-32 x 1/2 6Z2771
89 8 SHSS, #10-32 x 1/8, CUP POINT 6Z2750
91 2 SHSS, #10-32 x 1/4, CUP POINT 6Z2638
92 2 SHSS, #10-32 x 3/16, CUP POINT 6Z2476
93 2 NUT, HEX, #10-32 6Z1174
94 3 WASHER, FLAT, 1/4 6Z1000
98 1 PIN, COTTER, 1/16 x 1/2 6Z0674
99 2 BHCS, #6-32 x 1/2 6Z0487
13
31
96
88
81
94
81
88
81
78
78
88
78
10
51
78
90
11
12
7
58
76
90
50
2
37
30
89
39
16
86
36
56
83
59
101
97
60
61
52
57
34
17
20
30
96
81
87
79
87
79
95

4 3 SHCS, #10-32 x 3/4 SHCS-10-32X3/4
6 4 SHCS, 1/4-20 x 7/8 SHCS1/4-20X7/8
7 2 SHCS, 1/4-20 x 1-1/4 SHCS1/4-20X1-1/4
10 2 NUT, JAM, 1/4-20 JN1/4-20
12 2 BHCS, #8-32 x 1/2 BHCS8-32X1/2
17 2 BHCS, #8-32 x 3/8 6Z0489
20 1 SUPPORT, SENSOR 801250
30 2 DRILL BUSHING, MODIFIED 6Z9257
31 1 BRACKET, MATERIAL HANGING 6Z8969
34 1 BRACKET, RUFFLER 6Z7922
36 1 SPACER, PLUNGER MOUNT, ASSY 6Z7436
37 1 THRUST WASHER 6Z7435
39 1 STOPPER, RUFFLER ARM 6Z7309
50 1 PLATE, PLUNGER MOUNT 6Z7236
51 1 BRACKET, RUFFLER MOUNT 6Z7235
52 1 BRACKET, MAIN, RUFFLER 6Z7233
56 1 SHAFT, HINGE 6Z7228
57 1 PLATE, HINGE RETAINER 6Z7227
58 1 HINGE, TOP 6Z7226
59 1 HINGE, MIDDLE 6Z7225
60 1 HINGE, LOWER 6Z7224
61 1 PLATE, LOWER HINGE MOUNT 6Z7223
78 11 WASHER, LOCK, 1/4 6Z2832
83 2 SHCS, #8-32 x 5/8 6Z2778
85 6 SHCS, #6-32 x 1/2 6Z2771
86 4 SHCS, #10-32 x 1/2 6Z2762
87 4 SHCS, #8-32 x 1/2 6Z2755
90 5 SHCS, 1/4-20 x 5/8 6Z2682
95 2 WASHER, FLAT, #8 6Z0997
97 2 FHCS, #6-32 x 3/8 6Z0991
101 1 1/2 ID x 3/4 OD SHIM 400501
User Interface
6ZC936
Assembly
10
1
8
User Interface
6ZC936
Assembly

1 1 SOCKET, 10 PIN, FEMALE 6ZA529
2 1 MOMENTARY PUSH BUTTON, GREEN ILL 6ZA579
3 1 MOMENTARY PUSH BUTTON, RED, MUSHROOM 6ZA580
4 1 PUSH BUTTOM LEGEND, E-STOP 6ZA584
5 1 HW NAMEPLATE & INSERT 6ZB234
6 1 TOUCH SCREEN, 5.6 TFT 6ZC635
7 1 INTERFACE ENCLOSURE MOD. 6ZC937
8 1 RJ45 SOCKET, 22MM 6ZC960
9 1 CORD, EUROFAST, 10 PIN 6ZC961
10 1 RJ45 ETHERNET CABLE, 1 FT 6ZC979
Electrical Assembly 6ZC636
43
3 4 63
44 60 13 23
34 39
62
49 25 13
33
35 9
61
48
2
23
13
12
2
2
15
55
45
2
14
11
24
65
6ZC636 Electrical Assembly
32 53 29
38
31 50 21 20 17 32 1
1 51 36 22 16 31
8
41
42
30 30 28 6
64 37
38
46
37 47 40 5 1 19 50 52 38 57 7
18 59 54 56 58 1
Electrical Assembly 6ZC636

1 6 END STOP 103-002-26
2 7 STRAIN RELIEF, PG11 x .23-.395 CBL. 3213
3 1 SERVO POWER CABLE, 3 METER 6Z5280
4 1 SERVO ENCODER CABLE, 3 METER 6Z5281
5 1 MOTOR CONTROLLER, J1000 6Z7333
6 1 DIN MOUNTING RAIl, 12.75 INCHES 6Z8965
7 1 DIN MOUNTING RAIL, 11.75 INCHES 6Z8965
8 1 DIN MOUNTING RAIL, 7.00 INCHES 6Z8965
9 1 WIRE, 2-COND, 20 GA. 6ZA355
*10 1 LOCK NUT, PG13.5 6ZA517
11 1 FAN FILTER KIT 6ZA523
14 1 ARC FLASH HAZARD LABEL 6ZA533
15 1 220 VOLTS LABEL 6ZA534
16 11 TERMINAL BLOCK 6ZA540
17 1 TERMINAL BLOCK END COVER 6ZA541
18 1 GROUNDING TERMINAL BLOCK 6ZA543
19 1 TERMINAL BLOCK END COVER 6ZA544
20 2 GROUNDING TERMINAL BLOCK 6ZA545
21 1 POWER SUPPLY, 24V 6ZA561
22 1 SAFTEY RELAY 6ZA562
23 2 CONNECTOR, 4 PIN, MALE 6ZA574
24 1 DANGER-DISCONNECT BEFORE SERVICING LABEL 6ZA613
25 2 CONNECTOR, 4 PIN, MALE, SPEEDCON 6ZB081
26 3 WIRE DUCT, 1 x 2 (3 PCS 15.7” - 2 PCS 16.83”) 6ZB100
27 2 WIRING DUCT, 1 x 2, 18 .00 INCHES 6ZB100
28 1 TERMINAL JUMPER, 3 POLE 6ZB105
29 3 PARTITION PLATE 6ZB109
30 2 TERMINAL JUMPER, 4 POLE 6ZB110
31 6 TERMINAL BLOCK 6ZB111
32 2 TERMINAL BLOCK END COVER 6ZB112
33 1 CABLE FEED THROUGH, 3 HOLE 6ZB320
34 3 CABLE FEED THROUGH GLAND, 6-7MM 6ZB321
35 1 PANEL MOUNT BASE 6ZB322
*Item 10 not shown.
6ZC636 Electrical Assembly

36 1 ETHERNET SWITCH, 5 TP RJ45 PORTS 6ZB987
37 2 WIRE DUCT COVER, 18.00 INCHES 6ZC538
38 3 WIRE DUCT COVER, 17.00 INCHES 6ZC538
39 2 MINI PHOTO EYE, 24VDC, NPN 6ZC588
40 1 IO CONNECTOR CABLE 6ZC591
41 1 TERMINAL MODULE, 50 PIN, RIBBON CBL, SPRG CAGE 6ZC625
42 1 50 PIN RIBBON CABLE CONNECTOR 6ZC627
43 1 SOCKET, 4 PIN, FEMALE 6ZC632
44 1 CONNECTOR, 4 PIN, MALE 6ZC633
45 1 ENCLOSURE MOD. 6ZC637
46 1 SUB-PANEL MOD. 6ZC638
47 1 S5 AMP & 2600 IEC CONTROLER 6ZC643
48 3 DIN CONNECTOR CORD SET 6ZC717
49 1 PHOTO SENSOR 6ZC964
50 2 CIRCUIT BREAKER, 2P, 5A 6ZC965
55 1 DISCONNECT HANDLE TYPE M 6ZC970
56 1 DISCONNECT SWITCH, FUSED, 30A 6ZC971
57 1 DISCONNECT SHAFT, 300MM 6ZC972
58 3 FUSE, CC, 30A 6ZC973
59 1 CONTACTOR, FRAME C, 32A, 24VDC 6ZC974
60 1 PROX, 8MM, NPN 6ZC975
61 1 WIRE, 12-COND, 20 GA. 6ZC976
62 1 WIRE, 3-COND, 14 GA. 6ZC977
65 1 STRAIN RELIEF, PG21, WITH NUT J521001194
SPARE
SPARE
3461
3452
GND 3451
3441 2461
1052
1191 2221
2201
1181 2231
1052
Electrical Assembly
GND 3401
1.00 3391 1.00
SHEATH REMOVED
1191 SHEATH REMOVED
65.00 1.00
CABLE LENGTH SHEATH REMOVED 72.00
1181 72.00 CABLE LENGTH
OUT OF ENCLOSURE

CABLE LENGTH OUT OF ENCLOSURE
OUT OF ENCLOSURE
DIAGRAM 1 DIAGRAM 2 DIAGRAM 3
SEE DIAGRAM 1 SEE DIAGRAM 3 SEE DIAGRAM 2
42
12.00
A
B
6ZC636 - Cable Layout
PHS181
PRS239 SEE LINE 181
SEE LINE 239
SOL247
SEE LINE 247
SOL344
PHS214 SEE LINE 344
PHS238 SOL245
SEE LINE 238 SEE LINE 214 SEE LINE 245
DETAIL A DETAIL B
PN:6ZD032
Electrical Schematics - 6ZC636 Electrical Assembly
230VAC
50/60 Hz
Single-Phase
L1 L2 L3
MAIN FUSED DISCONNECT
100 DISC100
1L1 1L2 1L3 30AMP
101
GND
102
PWS104
24VDC, 2.5AMP
103
5AMP V+ 3AMP
CB104 CB104A 1043
1041 1042
104 150
L1 V+
1052
1051 1052
105 150
L2 0V
106
GND 0V
107
4AMP
CB108 1081
1081
108 257
1091
1091
109 258
1L1 1L2
110 CON118
2L1 2L2
111
5AMP
CB112 1121
1121
112 176
1131 1131
113 177
114
8AMP
CB115 1151
1151
115 251
1161 1161
116 252
117
13AMP
CB118 1181
1181
118 301
1191
1191
119 302
120
121
122
123
124
125 125
3L1 3L2
Electrical Assembly 6ZC636 - Electrical Schematics
3L1 3L2
124 124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
1043 1052
104 105
SR125
POWER
150
A1 A2
E-STOP
PB151
1512 1511 (10 PIN-RED)
151
POWER ON S11 S10
PBLT152
1512 1521 (10 PIN-YEL)
152 S21 S13
(10 PIN-PNK) 1512

153 S12
1512
154 S14
CON118
1043 1551
155 A1
NO
A2
13 14
1561
1043 1561
156 225
23 24
POWER ON
PBLT152
1043 1571 (10 PIN-GRY) (10 PIN-BLU) 1052
157 G
33 34
158
41 42
159
160 MP2300S IEC

PLC 161
1043 (10 PIN-BRN) (10 PIN-BLU) 1052
161 V+ V-
(10 PIN-GRN)
162 GND
163
164
165
TOUCHSCREEN 166
1043 1052
166 V+ V-
167 GND
168
169
170
171
172
173
174
175 175
1043 1052
1043 1052
174 174
YASKAWA J1000
175 CIMR-VUBA0001FAA
DR175
1121
1131 1761
176 112
L1 T1
1131
1131 1771
177 113 L2 T2
HP MOT177
1781
178 L3 T3
179
GND
1561
(BRN)
180 1 1 227
2481
1811 (BK) (BLU)
181 RP S1 4 4 3 3 248 MATERIAL LOOP EYE
PHS181
MAIN SPD FREQ REF
182 +V S2
183 A1 S3
DIGITAL INPUTS
184 A2 S4
185 AC S5
DIGITAL OUTPUT
186 MA S6
187 MB S7
1052
188 MC SC
SAFTEY INPUT
MONITOR OUTPUT DIGITAL OUTPUT
189 P1 HC
190 P2 H1
191 PC R+
MEMOBUS (RS-485/422)
192 MP R-
193 AM S+
194 AC S-
194 IG
196
197
198
199
200 200
1043 1052
1043 YASKAWA MP2300S IEC 1052

199 PLC161 199
1043 AO
200 237 1
1043 AI
201 214 2
1043
202 238 3
1043 PA+
203 239 4
PA-
204 5
GND
205 6
206 7
207 8
PILC(5V)
208 9
PILC(24V)
209 10
DO_00-
210 1052
11
DO_02-
1052
211 12
DICOM
1043
212 13
DI_00+ 3461
3461
213 14 346 1043 S1 FUNCTION
(BRN)
DI_02 1 1 201
2141(BK) (BLU) 1052
214 15 4 4 3 3 INNER STOP
DI_04 PHS214
215 16
(RIGHT)
DI_06 FS216
2161 1052
216 17 PLEAT START
DO_04-
1052
217 18
DO_06-
1052
218 19
1561 DO_24V
1561
219 225 20
DO_00 2201
2201
220 21 341 PSD MITS. FUNCTION
DO_02+
221 22
DO_04+ 2221
2221
222 23 343 SPL MITS. FUNCTION
DO_06+ 2231
2231
223 24 341 S6 MITS. FUNCTION
224 25
300 225
1043 1052
YASKAWA MP2300S IEC

1561 1052
156 PLC161 224
1561 AO_GND
225 219 26
1561 AI_GND
226 221 27
1561
227 180 28
1561 PB+
228 180 29
1561 PB-
229 344 30
GND
31 1052
230
231 32
232 33
PILC(12V)
233 34
PIL
234 35
DO_01-
1052
235 36
DO_03-
1052
236 37
1043 DICOM
1043
237 200 38 1043
(BRN)
DI_01 1 1 202
2381(BK) (BLU) 1052
238 39 4 4 3 3 OUTER SLOW
DI_03 PHS238
2391(BK) (BLU) 1052
239 40 SEW HD POS.
4 4 3 3
(BRN)
1043
DI_05 203
3401 3401 PRS239
1 1
240 340 41 OP MITS. FUNCTION
DI_07 3452
3452
241 42 345 CP MITS. FUNCTION
DO_05-
1052
242 43
DO_07-
1052
243 44
244 45
DO_01+
1561 SOL245
245 46 EXTENDER SOL.
DO_03+ 2461
246 47 336 F MITS. FUNCTION
DO_05+
1561 SOL247
247 48 PULLER SOL.
3451
FU MITS. FUNCTION 345 DO_07+ 2481
248 49 334 RUN SIG.
249 50
250 250
1561 1052
1561 1052
249 RUFFLER MTR 249
SERVO AMP
DR250
250
1151 1151
251 115
L1
1161 1161
252 116
L2
253
L3
254
+1
255
+2
256
-
1081 1081
257 108
L1C
1091
1091
258 109
L2C
259
B1
260
B2
261
B3
262
U
263
V
264
W
265
GND
266
267
268
269
270
271
272
273
274
275 275
1561 1052
RUFFLER MTR
1561 SERVO AMP 1052
274 274
DR250
SG SG
275 1 2
PL1 SEN
276 3 4
V-REF SG
277 5 6
PULS /PULS
278 7 8
T-REF SG
279 9 10
SIGN /SIGN
280 11 12
PL2 /CLR
281 13 14
CLR
282 15 16
PL3
283 17 18
PCO /PCO
284 19 20
BAT(+) BAT(-)
285 21 22
286 23 24
/V-CMP+ /V-CMP-
287 25 26
/TONG+ /TONG-
288 27 28
/S-RDY+ /S-RDY-
289 29 30
ALM+ ALM-
290 31 32
PAO /PAO
291 33 34
BPO /BPO
292 35 36
ALO1 ALO2
293 37 38
ALO3 /S-ON
294 39 40
/P-CON P-OT
295 41 42
N-OT /ALM-RST
296 43 44
/P-CL /N-CL
297 45 46
+24VIN PSO
298 47 48
/PSO
299 49 50
300 300
1561 1052
1561 1052
299 299
MITS SEW MTR
DR300
300
POWER CONNECTOR
1181
1181 PIN1 PIN4
301 118
L1 -
1191
1191 PIN2 PIN5
302 119 GND
L2
PIN3 PIN6
303 CABLE SUPPLIED CABLE SUPPLIED
- GND
WITH PANEL WITH MOTOR
304 T1
CONTROL PANEL RXD1
305 HP MOT505
MOTOR
RXD0 T2
CONTROLPANEL
306 TXD1 T3
307 0V GND
308 +12V 0V
309 TXD0 EA
ENCODER
310 EB
311 +12V
312 GND
313 -
314 0V
315
-
DETECTOR
316 GND
317 UP
318 DN
319
+12V
320
321
322
323
324
325 325
1561 1052
1561 1052
324 MITS SEW MTR 324
DR300
LEVER
0V IG
325 1 2
IH II
326 3 4
VC +12V
327 5 6
FOOT LIFTER SOL328

0V FU+
328 1 3
IF FU-
329 2 4
SEWING MACHINE
GND OB
330 1 2
+24V OA
331 3 4
0V ID
332 5 6
OD +24V
333 7 8
IE 0V
334 9 10
+24V OC 1052
1052
335 11 12 336
1052 OPTION A 2461

1052 0V IA 2461
336 335 1 2 246 F MITS.
FUNCTION
+12V(+5V) IB
337 3 4
O4 IC
338 5 6
(LEFT FS)
OPTION B FS339
0V I4 3391 1052 NIP OPEN
339 1 2
OP MITS. 3401 3401 O1 VC2

340 FUNCTION 240
3 4
2201 PSD MITS.

S6 MITS. 2231 2231 I5 I1
2201
341 223 5 6 220
FUNCTION FUNCTION
+5V
(+12V) +24V
342 7 8
SPL MITS. 2221 2221 I2 0V

1052
343 FUNCTION 222
9 10
+24V O2 SOL344 1561

3441 NIP ROLL SOL.
344 11 12 229
FU MITS. 3451 O7 O6/CP 3452 CP MITS.

3451 3452
345 FUNCTION 247
13 14 247
FUNCTION
S1 MITS. 3461 3461 O3
346 FUNCTION 213
15
347
348
349
Pneumatic Kit 6ZC687
8 4
1 9
3
4
5
3
6ZC687 Pneumatic Kit

1 1 14 SERIES FILTER REGULATOR, 1/4 PORTS 6ZC362
2 1 14 SERIES REGULATOR, 1/4 PORTS -
3 2 0-160 PSI GAUGE 6Z3560
4 2 1/4 TUBE TO 1/4 NPT ELBOW KQL07-35S
5 1 1/4 NPT STREET ELBOW J5P30823
6 1 1/4 MALE PLUG, 1/4 NPT THREAD 6Z1556
7 1 S VALVE STATION, LO1, 3 STATION, WITH FITTINGS -
8 2 REGULATOR BRACKET, WITH RING 6ZC805
9 1 1/4 NPT TO 1/4 TUBE BRANCH TEE 6ZB848
Pneumatic Kit 6ZC687 - Item 7 Valve Station Detail
3 4
Item 7 Valve Station Detail - 6ZC687 Pneumatic Kit

1 6 5/32 TUBE TO 1/8 NPT STRAIGHT UNION 6Z3532
2 1 1/4 TUBE TO 1/4 NPT ELBOW KQL07-35S
3 1 1/4 NPT HEX PLUG -
4 1 VALVE MANIFOLD, 3 STATION -
5 3 SOLENOID VALVE, DIN STYLE -
6 3 VALVE MOUNTING KIT -
Part Number Index
6Z3532..................................................................57
6Z3560..................................................................55
6Z5273.................................................................. 11
6Z5280..................................................................40
- 55
6Z5281..................................................................40
6Y1201...............................................................9, 10
6Z5634..................................................................15
6Y1202.................................................................. 11
6Z5823..................................................................13
6Y1232....................................................................8
6Z6424..................................................................19
6Y1296..............................................................8, 10
6Z6435..................................................................19
6Y1343..............................................................8, 10
6Z6439..................................................................19
6Y1401.....................................................................8
6Z6440..................................................................19
6Z0473.......................................................17, 27, 29
6Z6441..................................................................19
6Z0480..................................................................20
6Z6442..................................................................19
6Z0484..................................................................23
6Z6443..................................................................19
6Z0485..................................................................20
6Z6444..................................................................19
6Z0487............................................................ 27, 32
6Z6445..................................................................19
6Z0488......................................................19, 25, 31
6Z6446..................................................................19
6Z0489......................................................20, 25, 35
6Z6447..................................................................19
6Z0674...................................................... 15, 27, 32
6Z6448..................................................................19
6Z0985..................................................................17
6Z6449..................................................................19
6Z0989..................................................................23
6Z6450..................................................................19
6Z0991...................................................... 19, 27, 35
6Z6451..................................................................19
6Z0994................................................ 13, 15, 27, 29
6Z6452..................................................................19
6Z0997............................................................ 27, 35
6Z6453..................................................................20
6Z1000...................................................... 19, 27, 32
6Z6454..................................................................20
6Z1002..................................................................13
6Z6455..................................................................20
6Z1173...................................................................15
6Z6456..................................................................20
6Z1174............................................................. 27, 32
6Z6457..................................................................19
6Z1176............................................................. 11, 13
6Z6460..................................................................19
6Z1556..................................................................55
6Z6461..................................................................19
6Z1570...................................................................19
6Z6462..................................................................19
6Z2476............................................................ 27, 32
6Z6465..................................................................20
6Z2638............................................................ 27, 32
6Z6466..................................................................20
6Z2682...................................................... 19, 27, 35
6Z6468..................................................................19
6Z2750...................................................... 19, 27, 32
6Z6469..................................................................19
6Z2751............................................................ 27, 29
6Z6533..................................................................19
6Z2755...................................................... 19, 27, 35
6Z6904.................................................................. 11
6Z2762...........................................15, 17, 19, 27, 35
6Z7127..................................................................15
6Z2771......................................................27, 32, 35
6Z7152....................................................................9
6Z2775............................................................ 27, 32
6Z7181......................................................23, 27, 35
6Z2778.......................................................17, 27, 35
6Z7186..................................................................20
6Z2782............................................................ 27, 29
6Z7202............................................................ 27, 29
6Z2826...................................................... 15, 27, 29
6Z7203............................................................ 27, 32
6Z2829...................................................... 19, 27, 32
6Z7204............................................................ 27, 32
6Z2830...................................................... 13, 27, 32
6Z7205............................................................ 27, 32
6Z2832...................................................... 19, 27, 35
6Z7208............................................................ 27, 32
6Z2833................................................. 11, 13, 17, 19
6Z7209............................................................26, 31
6Z2991....................................................................9
6Z7211.............................................................26, 31
6Z3227..................................................................13
6Z7212............................................................26, 31
6Z3483..................................................................13
6Z7214............................................................26, 31
6Z3530............................................................ 27, 32
6Z7215............................................................26, 31
Part Number Index
6Z7216............................................................26, 31 6Z7498..................................................................13
6Z7218............................................................26, 31 6Z7680..................................................................13
6Z7219............................................................26, 31 6Z7868......................................................13, 25, 31
6Z7220..............................................................9, 12 6Z7922............................................................25, 35
6Z7222............................................................26, 31 6Z7952.................................................................. 11
6Z7223............................................................26, 35 6Z7953.................................................................. 11
6Z7224............................................................26, 35 6Z7954..............................................................9, 16
6Z7225............................................................26, 35 6Z7955..................................................................17
6Z7226............................................................26, 35 6Z7956..................................................................17
6Z7227............................................................26, 35 6Z7958..................................................................17
6Z7228............................................................26, 35 6Z7959..................................................................20
6Z7229............................................................26, 31 6Z7960..................................................................20
6Z7230..................................................................13 6Z7961..............................................................9, 22
6Z7231............................................................26, 31 6Z7962..................................................................23
6Z7232............................................................26, 31 6Z7963..................................................................23
6Z7233............................................................26, 35 6Z7965..................................................................20
6Z7235............................................................26, 35 6Z7966..................................................................20
6Z7236............................................................26, 35 6Z7986............................................................25, 31
6Z7237............................................................26, 31 6Z7990............................... 9, 24, 26, 28, 30, 32, 34
6Z7238............................................................26, 31 6Z7991............................................................25, 31
6Z7239............................................................26, 31 6Z7994.................................................................. 11
6Z7240............................................................26, 31 6Z7996.................................................................. 11
6Z7241.................................................................. 11 6Z7999..................................................................17
6Z7242............................................................26, 31 6Z8295..................................................................17
6Z7245............................................................26, 31 6Z8297..................................................................17
6Z7246............................................................26, 31 6Z8298..................................................................17
6Z7253............................................................26, 31 6Z8380..................................................................17
6Z7254............................................................26, 31 6Z8385....................................................................9
6Z7255............................................................26, 31 6Z8512..................................................................17
6Z7270..................................................................13 6Z8610............................................................ 17, 20
6Z7302..................................................................15 6Z8611............................................................ 17, 20
6Z7303..................................................................15 6Z8612..................................................................23
6Z7304..................................................................15 6Z8812..................................................................17
6Z7305..................................................................15 6Z8829..................................................................17
6Z7306..............................................................9, 14 6Z8960..................................................................15
6Z7307..................................................................15 6Z8965..................................................................40
6Z7309............................................................26, 35 6Z8969............................................................25, 35
6Z7328.................................................................. 11 6Z8976..................................................................20
6Z7333..................................................................40 6Z8987..................................................................20
6Z7353..................................................................15 6Z9249..................................................................23
6Z7361............................................................26, 31 6Z9257............................................................25, 35
6Z7400..................................................................13 6Z9265..................................................................20
6Z7421..................................................................13 6Z9534............................................................25, 31
6Z7435............................................................26, 35 6Z9612..................................................................17
6Z7436............................................................26, 35 6Z9623............................................................25, 29
6Z7476...................................................................23 6Z9624............................................................25, 29
6Z7478...................................................................23 6Z9625............................................................25, 29
6Z7484..................................................................17 6Z9626............................................................25, 29
6Z7494..................................................................25 6Z9627............................................................25, 29
6Z7496..................................................................13 6Z9634............................................................25, 29
6Z7497..................................................................13 6Z9635............................................................25, 29
Part Number Index
6Z9636............................................................ 27, 29 6ZC538.................................................................41

6Z9676..................................................................20 6ZC588.................................................................41
6Z9680..................................................................20 6ZC591..................................................................41
6Z9681..................................................................20 6ZC625..................................................................41
6Z9684..................................................................20 6ZC627..................................................................41
6Z9731.................................................................. 11 6ZC632.................................................................41
6Z9736..................................................................20 6ZC633.................................................................41
6Z9783.................................................................. 11 6ZC635.................................................................37
6ZA219............................................................25, 29 6ZC636.................. 9, 38, 40, 42, 44, 46, 48, 50, 52
6ZA277....................................................................9 6ZC637..................................................................41
6ZA280..................................................................17 6ZC638.................................................................41
6ZA328..................................................................13 6ZC641............................................................ 17, 18
6ZA335..................................................................20 6ZC643.................................................................41
6ZA355..................................................................40 6ZC645.................................................................20
6ZA517..................................................................40 6ZC647..................................................................20
6ZA523..................................................................40 6ZC687........................................................9, 54, 56
6ZA529............................................................ 37, 40 6ZC700..................................................................20
6ZA531..................................................................40 6ZC717..................................................................41
6ZA533..................................................................40 6ZC759..................................................................20
6ZA534..................................................................40 6ZC782..................................................................13
6ZA540..................................................................40 6ZC805.................................................................55
6ZA541..................................................................40 6ZC936.............................................................9, 36
6ZA543..................................................................40 6ZC937..................................................................37
6ZA544..................................................................40 6ZC960.................................................................37
6ZA545..................................................................40 6ZC961..................................................................37
6ZA561..................................................................40 6ZC964.................................................................41
6ZA562..................................................................40 6ZC965.................................................................41
6ZA574..................................................................40 6ZC966.................................................................41
6ZA579..................................................................37 6ZC967.................................................................41
6ZA580..................................................................37 6ZC968.................................................................41
6ZA584..................................................................37 6ZC969.................................................................41
6ZA613..................................................................40 6ZC970..................................................................41
6ZA693............................................................25, 29 6ZC971..................................................................41
6ZA695............................................................25, 29 6ZC972..................................................................41
6ZA854..................................................................17 6ZC973..................................................................41
6ZA875..................................................................17 6ZC974..................................................................41
6ZB081..................................................................40 6ZC975..................................................................41
6ZB100..................................................................40 6ZC976..................................................................41
6ZB105..................................................................40 6ZC977..................................................................41
6ZB109..................................................................40 6ZC978..................................................................41
6ZB110..................................................................40 6ZC979............................................................ 37, 41
6ZB111...................................................................40 6ZC980...................................................................9
6ZB112..................................................................40 103-002-26............................................................40
6ZB234..................................................................37 331MAG.................................................................13
6ZB320..................................................................40 2110.......................................................................17
6ZB321..................................................................40 3213.......................................................................40
6ZB322..................................................................40 3279......................................................................17
6ZB631....................................................................9 6435K12................................................................19
6ZB848..................................................................55 94052A131................................................ 17, 25, 29
6ZB987..................................................................41 225708..................................................................23
6ZC362.................................................................55 400501............................................................ 27, 35
Part Number Index
801250.............................................................25, 35
801851...................................................................20
4001056................................................................15
4001057................................................................15
4015016.................................................................17
4099017....................................................15, 25, 31
4527002................................................................13
4527003................................................................13
AS1000F-04..........................................................17
BHCS5/16-18X5/8................................................. 17
BHCS8-32X1/2................................................25, 35
BHCS10-32X3/4.............................................. 17, 20
BMHS-150.............................................................20
BMHS-159.............................................................17
BMHS-160.............................................................17
BR-42....................................................................13
FA-1 BOXES............................................................9
FW-M4.......................................................25, 31, 35
HDH 30” X/RAILS.................................................13
HHCS5/16-18X2.5.................................................13
HHCS5/16-18X7/8.................................................20
J5P30823..............................................................55
J521001194...........................................................41
JN1/4-20..........................................................25, 35
JN5/16-24..............................................................20
KQE11-36..............................................................13
KQL07-35S......................................................55, 57
LE-FM-2.................................................................13
LN1/4-20..........................................................25, 31
LN10-32.................................................................15
SHCS1/4-20X1-1/4...........................................25, 35
SHCS1/4-20X7/8.............................................25, 35
SHCS5/16-18X3/4.................................................17
SHCS5/16-18X7/8.................................................17
SHCS10-24X1-3/4.................................................20
SHCS10-32X1...........................................15, 25, 31
SHCS-10-32X3/4.......................................25, 29, 35
SHCS10-32X7/8........................................23, 25, 31
SHCS-M4X30..................................................25, 31
SLW-M4.....................................................25, 31, 35
SS1/4-20X5/16.......................................................20
SS10-32X1/2.........................................................20
TR-42.....................................................................13
TS#12X1...............................................................13
TS#12X3/4............................................................13
TS#14X1...............................................................13
WN10-32X7/16....................................13, 23, 25, 29
X/RAILS, HDH 30”................................................13

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6ZD032

GPT-1000AP Ruffler System

How This Manual is Organized....................................................................................................................... ii

Part Number Index................................................................................................................. 59

PN:6ZD032 i GPT-1000AP Ruffler System

About This Manual

How This Manual is Organized

GPT-1000AP Ruffler System ii PN:6ZD032

Item Number Balloon

Machine Name Manual Part Number

Item Number Column

Part Number Column

GPT-1000AP Ruffler System

fig.1: A snapshot of the main toolbar with all the navigation

fig.2: The tools menu with customize toolbars highlighted.

3. Left click on the tools menu (fig.2).

GPT-1000AP Ruffler System iv PN:6ZD032

fig.5: Click on a Bookmark topic (left) to open that page in the

fig.4: The navigational tools.

IMPORTANT! Scrolling will affect how a tool reacts.

GPT-1000AP Ruffler System

IMPORTANT! Electronic manuals can be e-mailed. They require a minimum

How to Get Additional Help

GPT-1000AP Ruffler System vi PN:6ZD032

How to Give Feedback

GPT-1000AP Ruffler System

GPT-1000AP Ruffler System 8 PN:6ZD032

Item Qty Assy Description Part Number

*Items 1, 2 & 3 are not shown.

PN:6ZD032 9 GPT-1000AP Ruffler System

GPT-1000AP Ruffler System 10 PN:6ZD032

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GPT-1000AP Ruffler System 16 PN:6ZD032

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GPT-1000AP Ruffler System 18 PN:6ZD032

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